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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3
SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Receiving Inspection of Fireclay Bricks & Mortar

SAIC-N-2037

PROJECT TITLE

WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

CONTRACTOR INSPECTION LEVEL

A2

PLANT NO.

EC / PMCC / MCC NO.


MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO INSPECTION LEVEL

A1

SYSTEM ID.

QUANTITY INSP.

SAUDI ARAMCO ACTIVITY NUMBER

A.

MECH-

CONTRACTOR / SUBCONTRACTOR

PURCHASE ORDER NUMBER

ACCEPTANCE CRITERIA

QR NUMBER

150-Dec-09

EQPT CODE

SAUDI ARAMCO TIP NUMBER

ITEM
No.

30-Jun-08
DATE APPROVED

WORK PERMIT REQUIRED?

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

General Requirements
Firebricks (Class & Type) are correct per Table 3 of SAES-N-100
(Equipment Specific Requirement).
See Note 1 & Attachment 1.
Received firebricks have certificates showing acceptable ASTM Test
results as listed on SA Inspection Requirement Form 175-328110.

SAES-N-100,
Para. 9.1

SAES-N-130,
Para. 8.1

See Note 2 & Attachments 1, 2.


A3

Mortar data sheets (from manufacturer) are available & materials are in
proper proportion as per mixing instructions of the manufacturer.

SAES-N-130,
Para. 8.3

A4

Material Safety Data Sheets (MSDS) are available from manufacturer.

SAES-N-130,
Para. 7.2

A5

Asbestos is not used in the manufacture of firebrick & materials.

SAES-N-100
Para 7.1.1

A6

Refractory installer has a proper storage area to protected the received


fireclay bricks from any mechanical damage.
See Note 3.

SAES-N-130,
Para. 7.1

A7

Materials stored (mortar, etc) are within their manufacturer expiry date.

SAES-N-130,
Para. 8.1

REMARKS:
REFERENCE DOCUMENTS:
1. Schedule Q -- Quality Requirements (Project Specific)
2. SAES-N-100 -- Refractory Systems (30 Jan 2007)
3. SAES-N-130 -- Installation Requirements-Fireclay Bricks (30 jan 2007)
ATTACHMENTS:
1. Attachment 1 -- ASTM C27 Table 1 (Firebrick Classification Table)
2. Attachment 2 -- ASTM Table C133 (Cold Crushing Strength) & ASTM Table C134 (Firebrick Precision Statistics)
3. Attachment 3 -- SA Inspection Requirement Form 175-328110 (Refractories)
NOTES: 1. SAES-N-100, Table 3 (requires specific firebrick for specific equipment) is not attached. A field copy is needed.
2. Firebricks already manufactured are accompanied with full certification & have been accepted by Vendor Inspection prior to shipment.
Check detail drawings against materials received. Firebricks are per drawings, are visually acceptable with consistent dimensions per ASTM C134.
3. Firebricks are received on proper pallets with protective (padded) banding securement. They are kept off the ground and covered to prevent any
chemical fouling or contamination. Check exterior layers of bricks under securement straps closely for cracking and damage.

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:


Name, Initials and Date:

QC Inspector

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others


Quality Record Approved:

Name, Sign and Date:

T&I Witnessed
Name, Initials and Date:

Name, Organization,
Initials and Date:

Page 1 of 5

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 2 of 5

N = NO F = FAILED

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Receiving Inspection of Fireclay Bricks & Mortar

SAIC NUMBER

SAIC-N-2037

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-

Attachment 1 -- ASTM C27 Table 1 (Firebrick Classification)

Page 3 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Receiving Inspection of Fireclay Bricks & Mortar

SAIC NUMBER

SAIC-N-2037

30-Jun-08
DATE APPROVED

QR NUMBER

15-Dec-09

Attachment 2 -- ASTM C133 & ASTM C134 Tables

Page 4 of 5

MECH-

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Receiving Inspection of Fireclay Bricks & Mortar

Page 5 of 5

SAIC NUMBER

SAIC-N-2037

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-