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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Post-Application Inspection of Fireclay Brick Installation


PROJECT TITLE

SAIC-N-2041
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

REFERENCE

General Requirements

A1

Checklist SAIC-N-2040 is complete & accepted.

B.

Installation Specific Requirements

B1

Firebrick was laid in proper dimension & extent of coverage is complete


per the approved IFC drawing.

As referenced

Expansion joints were provided in both vertical & horizontal directions of


walls, at wall edges, around burner tiles, & at doors (penetrations, etc).

SAES-N-100,
Para. 8.3
SAES-N-130,
Para. 6.1

B3

A 13 mm expansion gap exists every 1.8 meter interval on floors.


These 13 mm expansion joints on the floor are filled or packed with
available fibrous refractory material in strip (rolled) form.

SAES-N-130,
Para. 6.2

B4

Mortar is not applied on floor bricks.

SAES-N-130,
Para. 6.2

B5

Brick lining on vertical flat casing is tied back & supported by structural
steel framing members & tie members made of austenitic alloy material.

SAES-N-130,
Para. 6.3

B6

A minimum of 15 percent of the bricks are tied back per IFC drawings.

SAES-N-130,
Para. 6.3

B7

Curved cylindrical casings installed with properly fitting "key" bricks are
with out tie backs.

SAES-N-130,
Para. 6.3

C.

Visual Inspection, Testing & Repairs

C1

Approved independent lab test results from production sampling show


that manufacturer product data sheet published values were met.(SA
Insp. Form 175-328110 item 23)

SAES-N-130,
Para. 8.1

C2

Mortar cleanup (splatter, debris) is complete & equipment is protected


until curing is complete.

SAES-N-130,
Para. 8.3

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PLANT NO.

EC / PMCC / MCC NO.


MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

CONTRACTOR INSPECTION LEVEL

A.

MECH-

SYSTEM ID.

QUANTITY INSP.

SAUDI ARAMCO INSPECTION LEVEL

ACCEPTANCE CRITERIA

QR NUMBER

CONTRACTOR / SUBCONTRACTOR

PURCHASE ORDER NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

B2

15-Dec-09

EQPT CODE

SAUDI ARAMCO TIP NUMBER

ITEM
No.

30-Jun-08
DATE APPROVED

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Post-Application Inspection of Fireclay Brick Installation


PROJECT TITLE

SAIC-N-2041
WBS / BI / JO NUMBER

ITEM
No.

ACCEPTANCE CRITERIA

30-Jun-08
DATE APPROVED

REFERENCE

C3

Bricks (both dry laid & mortared) are installed plumb, straight & square
per approved IFC drawings.

SAES-N-130,
Para. 8.3

C4

Construction joints are installed as per detailed drawing.

SAES-N-130,
Para. 8.3

C5

Where required brick joints are properly filled with mortar with good
workmanship.

SAES-N-130,
Para. 8.3

C6

Visual inspection identified refractory system repair areas.


(SA Insp. Form 175-328110 item 25)

SAES-N-130,
Para. 8.1

C7

The SA Refractory Inspector has approved all necessary repairs & the
extent of any necessary repairs.

SAES-N-130,
Para. 8.1

C8

Refractory installer uses an approved procedure (his original installation


procedure) for any repair work needed.

SAES-N-130,
Para. 8.2.1

C9

Where needed additional supports shall be installed to provide support


to the repair works.

SAES-N-130,
Para. 8.2.2

QR NUMBER

15-Dec-09

MECH-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

REMARKS:
REFERENCE DOCUMENTS:
1. SAES-N-100 -- Refractory Systems (30 Jan 2007)
2. SAES-N-130 -- Installation Requirements-Fireclay Bricks (30 Jan 2007)

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:


Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others


Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

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N = NO F = FAILED

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Post-Application Inspection of Fireclay Brick Installation

SAIC NUMBER

SAIC-N-2041

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-

Attachment 1 -- SA Form 175-328110 (Refractory Systems)

Page 3 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Post-Application Inspection of Fireclay Brick Installation

SAIC NUMBER

SAIC-N-2041

Attachment 2 --

Page 4 of 5

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Post-Application Inspection of Fireclay Brick Installation

Page 5 of 5

SAIC NUMBER

SAIC-N-2041

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-