Beruflich Dokumente
Kultur Dokumente
Engineering Geology
journal homepage: www.elsevier.com/locate/enggeo
College of Transportation Science & Engineering, Nanjing University of Technology 210009, Nanjing, China
Department of Structural and Geotechnical Engineering, Politecnico di Torino, Italy
a r t i c l e
i n f o
Article history:
Received 18 March 2013
Received in revised form 27 June 2014
Accepted 3 July 2014
Available online 12 July 2014
Keywords:
Brenner Base Tunnel
Granitic rocks
Fault zone
Brittle failure
3D simulator
Thin rock pillar
a b s t r a c t
Brittle fault zones represent a major challenging geological environment for TBM tunnelling in deep Alpine
tunnels, particularly when the faults are near parallel to or cross the tunnel axis at a low angle. This is the case
of the Brenner Exploratory Tunnel in Italy. Serious local instabilities occurred at the left side wall during TBM
drive in the granitic rocks associated with a sub-vertical fault zone, parallel to the tunnel axis. The segmental
lining was collapsed at a distance of more than 2D (D is tunnel diameter) behind the face, without any evidence.
The deformation and failure then propagated intensively to nearby, previously stabilized sections with a length of
approximately 60 m in the longitudinal direction, leading to a subsequent damage of the shields and grippers of
the machine and to a stoppage of the excavation in almost 4 months.
To deal with these severe geotechnical problems encountered when tunnelling through a fault zone, a realistic 3D
numerical simulation based on a site investigation and characterisation of the fault zone, can provide a helpful
decision aid as they give a quantitative assessment of the potential mode of failure. In the case of the Brenner
Exploratory Tunnel, the behaviour of the rock mass is neither ductile nor brittle, but governed by the combination
due to the presence of the brittle fault zone. This paper focuses on the 3D simulation of such complex failure
evolution. Special emphasis is placed on the modelling of the fault zone and of the TBM excavation process.
The results demonstrate the role that the local rock mass condition and the complex interaction between the
rock mass, the TBM components, and the tunnel support play on the characterization of this instability
phenomenon.
2014 Elsevier B.V. All rights reserved.
1. Introduction
Brittle fault zones have been encountered in a great variety of underground projects. Extended reports exist in the literature, inter alia from
several tunnel cases in Turkey (Dalgic, 2000, 2003; Aydin et al., 2004),
the YacambuQuibor tunnel in Venezuela (Hoek and Guevara, 2009),
the Gotthard base tunnel and the Lotschberg base tunnel beneath the
http://dx.doi.org/10.1016/j.enggeo.2014.07.002
0013-7952/ 2014 Elsevier B.V. All rights reserved.
Swiss Alps (Kovari and Fechtig, 2000; Loew et al., 2010). However, it
still represents a major challenging geological environment for TBM
tunnelling in deep Alpine tunnels, particularly when the faults are
near parallel to or cross the tunnel axis at a low angle. This is the case
of the Brenner Exploratory Tunnel in Italy. Serious local instabilities occurred at the side wall during TBM drive in the granitic rocks associated
with a sub-vertical fault zone parallel to the tunnel axis, leading to a signicant damage of the shields and grippers of the machine and to a
stoppage of the excavation in almost 4 months. The present paper
gives a brief historical review of the construction of this exploratory tunnel and, particularly of a geomechanical characterization of the tunnel,
with main concern of the situation around chainage 6 + 151.
At the principal issues to overcome this adverse geological condition
is to understand and correctly anticipate this abrupt failure. During TBM
advancements, except for the primary deformation induced by the
excavation, some unexpected deformation was observed at areas
remote from the face, and lead to large-scale failures. Based on the
monitoring convergence data, Kontogianni et al. (2004), Kontogianni
and Stiros (2005, 2006), and Kontogianni et al. (2008) revealed that
this additional deformation has a systematic, clear pattern and shares
some common characteristics. Yet, difculties are met in making
reliable predictions at the design stage. In the present paper, we try to
94
Fig. 1. New stretches along the existing railway corridor MunichVerona (from www.
bbtinfo.eu).
95
3. Stability problem
The rock mass at the face was scarcely fractured and composed of a
non-altered granite; the only exception was a very fractured zone
localised at the bottom left.
The shield was in contact with the rock mass along the left side
almost up to the face, while it was completely detached from the
bored prole on the right side.
The gap between the lining rings and the bored prole was correctly
lled with pea gravel on the right side, while it was almost completely
absorbed by the deformations on the left side for the entire stretch
affected by the phenomenon.
A few segments of the left-hand lining sidewall were wrecked so that
the rock mass was visible at the back: cloritized cataclastic granite,
with angular decimetric clasts (Figure 6a).
Breaking and cracking of the lining were mainly sub-horizontal and
were concentrated in the portion of the lining around the horizontal
diametral plane (Figure 6b). Cracks affected directly the segments.
The right-hand sidewall experienced neither damage nor important
displacements; a windowed segment showed a hard and unaltered
96
97
Table 1
RMR classication parameters and their rating parameters for the representative fractured granite.
Classication parameters and their ratings
Parameter
Range of values
N10 MPa
N250 MPa
15
90100%
20
N2 m
20
Discontinuity length (Persistence) b1 m
Rating
6
Separation (Aperture)
None
Rating
6
Roughness
Very rough
Rating
6
None
Inlling (gouge)
410 MPa
100250 MPa
12
7590%
17
0.62 m
15
13 m
4
b0.1 mm
5
Rough
5
Hard lling b 5 mm
24 MPa
50100 MPa
7
5075%
13
200600 mm
10
310 m
2
0.11.0 mm
4
Slightly rough
3
Hard lling N 5 mm
12 MPa
2550 MPa
4
2550%
8
60200 mm
8
1020 m
1
15 mm
1
Smooth
1
Soft lling b 5 mm
Rating
Weathering
Rating
General conditions
Inow per 10 m tunnel length
Rating
6
Unweathered
6
Completely dry
None
15
Very favourable
4
Slightly weathered
5
Damp
b10 l/min
10
Favourable
2
Moderately weathered
3
Wet
1025 l/min
7
Fair
2
Highly weathered
1
Dripping
25125 l/min
4
Unfavourable
10
Groundwater
Discontinuity orientations
RMR index: 45
Rock mass class: III
525 15 b1
2
1
0
b25%
3
b60 mm
5
N20 m
0
N5 mm
0
Slickensided
0
Soft
lling N 5 mm
0
Decomposed
0
Flowing
N125 l/min
0
Very
unfavourable
12
98
granite.
The collapse of the lining on the left side blocked the segment carrier
and deformed the back-up, drifting the shield with respect to the
lining (Figure 7).
Furthermore, it is interesting to note that another failure occurred at
chainage 6 + 105 and chainage 6 + 112 on August 10th (i.e., after the
stabilization of the serious failure events at chainage 6 + 151). It was
caused by the execution of a probe borehole at the left sidewall. The
fracture extension and propagation induced serious damage of 4
segments. The borehole was intercepted by a pressure water inow at
20 m from the left sidewall, i.e., at 13 m from the fault zone. It reected
that no water was contained in the fault zone, which was also veried
Fig. 6. Lining breakage at chainage 6 + 151: (a) Disjointed segment immediately behind the shield with outcrop of cloritized cataclastic granite (Barla et al., 2010); (b) Sub-horizontal
cracks in the lining.
99
Fig. 7. Effects of the deformations of the segments on the back-up: (a) carpentry injured; (b) segment detached from the shield; (c) segments' belonging.
100
Fig. 9. Reconstruction of the geological section at chainage 6 + 100 (Barla et al., 2010).
Fig. 10. Boring at chainage 6 + 117 (05 m) and 6 + 060 (05 m): tectonic breccias.
101
Furthermore, the following parameters were systematically introduced for the Geotechnical Risk Evaluation (Barla et al., 2010):
the re-gripping pressure: an anomalous value can denote an anomalous load on the tail shield and therefore on the lining
Volume of pea gravel injected instead of the theoretical value: it can
denote the rock mass deformations
Values of the induced deformations/stresses in the lining. It is important to dene the threshold values for the strain in the lining
(attention value, alarm value).
With the aid of these measurements, one is in the position to keep
the ground pressure under control and the lining resistance can be
chosen accordingly, until an optimum value is achieved.
4. Computational model
4.1. Foreword
In this paper, a simulator of TBM excavation of deep tunnels has
been developed to this end, by using 3D FEM modelling and the midas
GTS (Geotechnical and Tunnel Analysis System) computer code (TNO
DIANABV) (Midas, 2010), to reproduce and to analyse the instability
phenomenon as described before. The presence of water pressure and
consolidation problems is not taken into account. Emphasis is placed
on the discontinuous behaviour of the rock mass and on the interaction
between the rock mass and the TBM and the support components
associated with the progressive advance of the working face.
4.2. Model construction
Fig. 12. Structural scheme which describes the relationship between the Rio Bianco fault
and the causive fault encountered in the tunnel; the bigger arrows show the palaeo-axis
of tectonic deformation which determined the movements (little arrows) along the fault
network of the zone (Barla et al., 2010).
102
Fig. 13. Unlocking tunnel for the TBM: (a) photo; (b) cross-section (Grandori et al., 2011).
Rock mass
Fault
103
In the front and in the rear outer faces, displacements along the
excavation advance direction (Z) are prevented.
As the model refers to a deep tunnel with a signicant fault close to
the boundary, the in situ state of stress is applied as a hydrostatic initial
stress without consideration of the free ground surface and of the stress
gradient due to the gravity. In reality, in the Brenner tunnel case, the
discontinuities, i.e., fault zones, act to signicantly perturb the stress
eld (i.e. local effect) and thus the eld measurements become an
essential component of the overall design process. The in situ stress
measurements in the boreholes showed that the range of k0 (ratio of
horizontal stress/vertical stress) is comprised from 0.8 to 1.2. Also by
taking into account the presence of the pre-sheared fault zone (Hoek
and Marinos, 2010), it is assumed that the horizontal and vertical
stresses are equal in the 3D model. The in situ state of stress is thereby,
assumed to be with a vertical and horizontal state of stress of 12.72 MPa,
evaluated at 480 m depth, by introducing a rock mass unit weight equal
to 26.5 kN/m3.
4.3. Rock mass model
The stability problems with respect to the discontinuous nature of
ground are not only a result of brittle fracture of the hard rock at great
depth, but also of shear failure along pre-existing discontinuities. The location and properties of the fault zone are of paramount importance and
therefore, respected in the 3D model in particular to identify the
potential failure mode. Furthermore, two constitutive models for reproducing the discontinuous behaviour of the rock mass in a consistent
and simple way are illustrated in the following.
4.3.1. Granitic rock mass (brittle failure)
Brittle failure, both in the form of major spalling and potentially
strain burst, often dominates rock damage and failure processes in crystalline rocks (like granitic rock mass) near excavation boundaries under
high in situ stress environment (Diederichs, 2003). In the case of the
Fig. 16. Granitic rock mass, Diederichs model (based on the generalised HoekBrown criterion) and equivalent one (based on the traditional HoekBrown criterion).
Aica exploratory tunnel, the low connement caused by both the presence of the excavation boundary on one side and the fault a noncohesive material on the other side, generates a brittle failure typical
of hard rocks resulting in progressive slabbing and spalling processes.
Due to the fact that brittle failure involves a tensile fracturing
process, the conventional yielding criteria for continuum medium as
the MohrCoulomb and the HoekBrown cannot properly describe
the actual behaviour of the rock (Kaiser et al., 2000). In this respect,
Diederichs (2007) proposed a specic criterion for susceptibility to brittle spalling (as opposed to plastic shear), based on the generalised
HoekBrown criterion and an elasticperfectly-brittleplastic constitutive
Fig. 15. Composite strength envelope for brittle rocks (Diederichs, 2007).
104
Table 2
Model parameters for Granitic rock mass, fault zone and the interface between the fault
zone and the granitic rock mass.
Granite
General parameters
Criterion of
Diederichs
Equivalent parameters
UCS
T
CI
Fault zone
E
UCS
GSI
mi
25 GPa
0.25
140 MPa
8.1 MPa
63 MPa
apeak
speak
mpeak
ares
mres
sres
0.25
0.041
0.656
0.75
9
106
250 MPa
0.25
7 MPa
25 5
19
0
38
0
apeak
mpeak
sres
ares
mres
sres
Interface
Kn
Ks
c
0.5
1.4
0.2
0.5
6
106
10 GPa/m
1 GPa/m
0
38
0
speak CI=UCSapeak
Set ares = 0.75, sres = 0 or 106 (for numerical stability) and mres = 5
to 9 in order to model the transition envelope to high connement
shear (spalling limit).
In particular, CI is empirically estimated as 0.45 UCS according to Cai
et al. (2004), who suggest that the ratio between CI and UCS is generally
within the range of 0.30.5. The other parameters are obtained according to Diederichs (2007).
The assumed rock mass parameters are shown in Table 2. It
should be noted that the model cannot consider shear at high connement correctly and thus it is only limited to the near-excavation
analysis.
4.3.2. Fault zone
Alpine fault zones are complex structures, exhibiting highly heterogeneous rock mass conditions. The simulation of the behaviour of the
fault zone must take into account both (i) shear across a cataclastic
crush zone in the fault zone, and (ii) sliding on existing planes between
the fault zones and the granitic rock mass.
For the shear behaviour of the fault zone, we adopted the standard
linearly elastic, perfectly plastic material model with the MohrCoulomb
yield criterion and non-associated ow rule. The weak cataclastic rock
masses in the Brenner Exploratory Tunnel fail in shear through the mass
rather than along individual discontinuities, which can be traced back to
the fault zones down to depths at which the frictional resistance to slip
exceeds the ductile yield strength of the rock mass. However, it should
be kept in mind that fault zones represent complex geological structures, which are composed of various rocks with very different material
properties. The geomechanical properties of the faulted rock mass is
hard to characterise because of many difculties arising in getting
representative samples during eld investigations, in specimen preparation, and in performing appropriate laboratory testing. Therefore,
in addition to the laboratory testing on the core samples, the key parameters were empirically estimated in the eld on the basis of the descriptive classication (GSI) of Hoek et al. (1998). In particular, the GSI chart
for heterogeneous rock masses is used to account for the lling materials in the fault zones. Additionally, a weighted average of the intact
strength properties of the strong and weak materials is considered as
the reasonable approximation of the equivalent material properties
UCS and mi for the fault zones, as proposed for highly heterogeneous
rock mass by Marinos et al. (2006). Based on the estimated UCS, the
material constant (mi) value and GSI value attributed to this faulted
rock mass, the cohesive strength and friction angle were also evaluated
for design and analysis purposes (Barla et al., 2010). The parameters are
shown in Table 2.
On the other hand, zero-thickness interface elements are used
and the criterion for Coulomb frictional law is assumed to represent the potential sliding mechanism between the fault and the
rock mass. The elastic and plastic parameters (according to the
Coulomb friction law) are listed in Table 2. It is assumed that the
interface has the same friction coefcient as the fault material as
well as no cohesion.
105
4.6. Interaction between the machine components and the rock mass
Table 3
Parameters for the components of TBM excavation.
Cutterhead
Shield
Diameter
Thickness
6.3 m
3 cm
Young's modulus
Poisson ratio
Pressure at the face
200 GPa
0.3
0.4 MPa
Lining
Grippers
Diameter
Thickness
Length front shield
Length rear shield
Young's modulus
Poisson ratio
6.3 m
3 cm
5m
7m
200 GPa
0.3
Outer diameter
Thickness
6m
20 cm
Young's modulus
Poisson ratio
38.1 GPa
0.2
0.3
0.3
Base
Height
Pressure
Pea gravel
2m
4.5 m
7 MPa
Thickness
Thickness
15 cm
15 cm
Young's modulus
Poisson ratio
1 GPa
0.3
106
107
pillar between the tunnel wall and the fault. This discontinuous stress
distribution in the vicinity of the boundary between the weak and stiff
rock can be traced back to the strong stiffness contrasts between the
adjacent host rock and the fault zone. This stress concentration leads
to the brittle failure of the more competent pillar rock, associated with
the complex interaction between the ground, TBM and support system
at the excavation side (Section 5.2). Furthermore, a stress redistribution
can be checked in the fault zone, which is responsible for the yielding of
the weak fault material.
r
2 2
2
2
p2 p3
3 p1
r
2
p2 p2 p3 p3 :
3 p1 p1
Fig. 19. Plastic strain contours along the tunnel in a 3D view on the left half of the model.
108
rear shield due to the conicity of the machine. Until the pea gravel is
backlled at certain distance behind the shield, the last unloading
process occurs.
Consequently, as depicted in Fig. 24, a signicant stress concentration develops at the end of the front shield where contact with the
ground occurs, causing permanent damage to the TBM.
Moreover, the maximum stresses in tension in the lining can
also be checked in Fig. 25. This value (16 MPa) is in good agreement
with the monitoring data (15 MPa) of the extensometers installed
in the lining.
Fig. 23. Results of the model: (a) Longitudinal displacement prole (LDP); (b) contact pressure developing on the shield and on the lining.
109
110
12 m (more than 2D) backwards along the tunnel, in areas remote from
the working face and presumably free from the face effect.
Through the results, it suggests that despite the extremely weak rock
conditions and rock yielding in the failure zone, ground improvement
(i.e., grouting and rock bolts) contributed to the development of the
physical bearing capacity of the rock around the excavation and also
to the improvement of the groundsupport interaction which sustained
stability around the opening.
Furthermore, the arching action between the core and segmental
lining leads to an additional ground deformations in this area and further increases the ground pressure acting on the shield. Therefore, the
stiffer the lining and the shorter its distance from the face, the more pronounced will be the arching effect and the less will be the ground pressure (Ramoni and Anagnostou, 2011). In this respect, backlling with
continuous grouting is more advantageous than pea gravel and mortar
with an unsupported span behind the shield (for the machine with a
given length). On the other hand, a stiff support with embedment
right behind the machine is favourable for the shield but, inevitably, attracts a higher ground load.
6. Conclusions
The brittle fault zone sub-parallel to the tunnel axis presented many
challenges to the engineers and contractors during the construction of
the Aicha exploratory tunnel (along the Brenner Base Tunnel). Serious
local instabilities occurred at the side wall (close to the fault zone)
during TBM drive. The segmental lining was collapsed at a distance of
more than 2D (D is tunnel diameter) behind the face, without any
evidence. The correct anticipation of the fault zones as the tunnel
advances and a timely increase both in reinforcement (grouted bolts)
and holding elements (strong anchored bolts and heavy mesh or
mesh over steel sets) are the key to success in this case.
A 3D numerical model is presented and applied in this paper, to
simulate this instability problem and in particular the specic failure
mode, i.e., the combination of the brittle failure of the pillar rock between the tunnel wall and the fault, and the shear yielding of the
gouge. It is seen that model is highly effective in reproducing the discontinuous behaviour of the rock mass (with a fault zone) and the interaction between the ground, the TBM and the support system.
With this further extension, the 3D numerical model developed
by the authors is capable to deal with the main mechanical adverse
conditions for TBM tunnelling in mountain terrain (as for example illustrated by Verman et al., 2012): brittle failure (spalling), squeezing and
fault zones. Nevertheless, the main problem which still remains is
the geological fault zones with the so-called swimming gouge (i.e.,
practically cohesionless material under high water pressure). It is
expected that a coupled hydraulic and mechanical analysis will be introduced in the near future.
Acknowledgment
The work of the present article was developed within the framework
of the Youth Fund of the Natural Science Foundation of Jiangsu Province
(no. BK 20130933) and the National Key Basic Research Program of
111
China (no. 2011CB013605). The authors would like to thank for the
precious nancial and moral support.
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