SITE ACCEPTANCE TEST

No. BBS-SAT-RI-CP7-A001

For

Water Treatment Units

As Per RFQ No. CP07-KRY-1800-MC-RQ-007
Labuhan Maringgai Tanjung Karang Pipeline Project (CP-7)
Tanjung Karang, Lampung - Indonesia

PT BANYU BIRU SEJATI

Bumi Satria Kencan, Blok C No. 9
Jln. KH Noer Ali, Bekasi 17144 Indonesia
Tel. 021-8841762 Fax. 021-8856176
e-mail : ptbanyubiru@gmail.com

TABLE OF CONTENTS
1. INTRODUCTION
2. PURPOSE
3. SCOPE
4. PROCEDURE
5.
6.

DOCUMENTATION

ACCEPTANCE CRITERIA
7.

APPENDIXES

1. INTRODUCTION
This Site Acceptance Test (SAT) details the preliminary test which must be successfully
executed before the Water Treatment Units is put into the whole system operation.

2. PURPOSE
The Site Acceptance Test (SAT) is a functional test of the Water Treatment Units which
consist of sand filter, carbon filter, chemical feeder and control panel as main components
and the whole are working correctly.

3. SCOPE
This protocol is applied to Water Treatment Units for Sekampung Udik and Sutami Offtake
Station in Labuhan Maringgai Tanjung Karang Pipeline. Tanjung Karang, Lampung Indonesia

4. PROCEDURE
4.1 Description of The Installation
Water Treatment Units is composed by sand filter, carbon filter, chemical feeder and control
panel. The whole main components are installed in a skid with total dimension as stated in
the general arrangement drawings. Make sure the filtering media for both sand filter and
carbon filter has been filled up and soak in raw water for a night or at least 8 hours prior to run
the test required.
4.2 Description of Sand Filter and Carbon Filter
Sand Filter and Carbon Filter are vertical pressure filter. Each filter has 5 [five] operating
valves which is used to manually for service, backwash and rinse.
Backwash is intended to clean the filtering media by using raw water. It can be implemented
when there is an increment of 0.25-0.50 bar of the inlet pressure from the normal operation. It
is then followed by rinse.
4.3 Description of Chemical Feeder
Chemical feeder is used to inject chemical solution into the water which flows in the Water
Treatment Unit interconnecting pipe. The chemical feeder operation is controlled by flow
switch. When there is water flow detected by flow switch, the chemical feeder will start
automatically. When there is no water flow, it will stop automatically.
4.4 Test
Follow the below steps to take the Water Treatment Unit into operation.
Stop the chemical feeder operation by turning the switch into off position (O)
Set the sand filter in backwash position
Run the feed pump to transfer raw water into sand filter
Check the wash water appearance in the sand filter
Stop the feed pump when the wash water is already clear and record the time required
Set the sand filter in rinse position
Run the feed pump to transfer raw water into sand filter
Check the wash water appearance in the sand filter

Stop the feed pump when the wash water is already clear and record the time required
Set sand filter in service/filter position
Set carbon filter in backwash position
Run the feed pump to transfer raw water into sand filter and carbon filter
Check the wash water appearance in the carbon filter
Stop the feed pump when the wash water is already clear and record the time required
Set the carbon filter in rinse position
Run the feed pump
Check the wash water appearance in the carbon filter
Stop the feed pump when the wash water is already clear and record the time required
Set carbon filter in service/filter position
Make sure there is chemical solution in the chemical tank
Turn on the Chemical Feeder by turning the switch into Auto position (A)
Run the feed pump
Record the pressure in inlet pressure gauge
Check the chemical feeder operation and make sure it is able to take up chemical
solution from chemical tank into the line
Check the clearance of the filtered water coming out from Carbon Filter
After the unit is take into 1-2 hours operation, prepare for water sampling
Take filtered water coming out from Carbon Filter in 1 L bottle as product water sample
Take raw water entering the Water Treatment Unit in 1 L bottle as raw water sample
Stop the feed pump

5. DOCUMENTATION
Documentation required is listed in the Appendix 7. All items are to be found and checked.
6. ACCEPTANCE CRITERIA
6.1 Field Acceptance
Sand filter and Carbon Filter can be operated for filter/service, backwash and rinse
Chemical feeder is able to perform normal operation
Flow switch is able to perform normal operation
The product water flow rate is not less than 25 gpm or 5.7 m/hour
6.2 Water Sampling
The water samples taken will be sent to Sucofindo as official laboratory company for several
test. It will take 3-4 weeks from the date of water samples received. The certified test results
will be presented to PT Rekayasa Industri for further evaluation. This certificate is used for
quality acceptance criteria from the Water Treatment Unit

7. APPENDIXES

SAF DOCUMENTATION

SAT DOCUMENTATION
Project Name

.
.

Project Location

.
.

Client Name

Date Perform

From .. to

CHEMICAL FEEDER

Description

Result

Chemical Solution prepared (%)

Chemical Name
Stroke Rate set (%)
Note :

SAND FILTER & CARBON FILTER

Description

Backwash Time

Rinse Time

Inlet Pressure

Sand Filter
Carbon Filter
Flow Rate (gpm/mh)

Note :

Prepared by :

Acknowledege by :

Checked by :

..

..