Sony Vaio Service Manual

Information in this document is subject to change
without notice.
Sony, VAIO and CLIE are trademarks or

registered trademarks of Sony. Microsoft,
Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or
registered trademarks of Microsoft Corporation
in the United State and other countries.
The word Bluetooth and the Bluetooth logo are
trademarks of Bluetooth SIG, Inc. AMD, the
AMD logo, other AMD product names and
combinations thereof are trademarks of
Advanced Micro Devices, Inc. Intel Inside logo,
Pentium and Celeron are trademarks or registered
trademarks of Intel Corparation. Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe
logo and combinations thereof are trademarks of
Transmeta Corporation in the USA and other
countries. Graffiti, Hotsync, PalmModem, and
Palm OS are registered trademarks, and the
Hotsync logo and Palm are trademarks of Palm,
Inc. or its subsidiaries. (M) and Motrola are
trademarks of Motrola, Inc. Other Motrola
pruducts and services with (R) mark like
Dragomball are the trademarks of Motrola, Inc.
All other name of systems, products and services

in this manual are trademarks or registered
trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not
specified.
Caution Markings for Lithium/Ion Battery - The

following or similar texts shall be provided on
battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is
incorrectly replaced. Replace only with the same
or equivalent type recommended by the
manufacturer. Discard used batteries according
to the manufacturers instructions.
CAUTION: The battery pack used in this device
may present a fire or chemical burn hazard if
mistreated. Do not disassemble, heat above
100C (212F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
Overcharging, short circuiting, reverse
charging, multilation or incineration of the cells
must be avoided to prevent one or more of the
following occurrence; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in
surface temperature.
If a cell has leaked or vented, it should be
replaced immediately while avoiding to touch
it without any protection.
Service and Inspection Precautions

1.
Obey precautionary markings and

instructions
Labels and stamps on the cabinet, chassis, and

components identify areas requiring special
precautions. Be sure to observe these precautions, as
well as all precautions listed in the operating manual
and other associated documents.
4.
5.
2.
Use designated parts only
The sets components possess important safety

characteristics, such as noncombustibility and the
ability to tolerate large voltages. Be sure that
replacement parts possess the same safety
characteristics as the originals. Also remember that
the ! mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly
important safety functions; be extra sure to use only
the designated components.
3.
Always follow the original design

when mounting parts and routing
wires
The original layout includes various safety features,

such as inclusion of insulating materials (tubes and
tape) and the mounting of parts above the printer
board. In addition, internal wiring has been routed and
clamped so as to keep it away from hot or high-voltage
parts. When mounting parts or routing wires, therefore,
be sure to duplicate the original layout.
Inspect after completing service
After servicing, inspect to make sure that all screws,

components, and wiring have been returned to their
original condition. Also check the area around the repair
location to ensure that repair work has caused no damage,
and confirm safety.
When replacing chip components...
Never reuse components. Also remember that the

negative side of tantalum capacitors is easily damaged
by heat.
6.
When handling flexible print

boards...
The temperature of the soldering-iron tip should be

about 270C.
Do not apply the tip more than three times to the same
pattern.
Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily

damaged by vibration. Always handle with care.
ATTETION AU COMPOSANT AYANT

RAPPORT
LA SCURIT!
LES COMPOSANTS IDENTIFS PAR UNE
MARQUE !
SUR LES DIAGRAMMES
SCHMATIQUES ET LA LISTE DES PICES
SONT CRITIQUES POUR LA SCURIT DE
FONCTIONNEMENT. NE REMPLACER CES
COMPOSANTS QUE PAR DES PISES SONY
DONT LES NUMROS SONT DONNSDANS
CE MANUEL OU DANS LES SUPPMENTS
PUBLIS PAR SONY.
Confidential
2
PCG-Z1V/Z1VE/Z1VT (J)
PCG-Z1VAP1/Z1VAP2/Z1VA/Z1VFP (AM)
PCG-Z1VCP/Z1VGP/Z1VJP/Z1VLP/Z1VTP (AO)
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. SPECIFICATIONS ....................................................... 1-1

(to 1-1)
CHAPTER 2. BLOCK DIAGRAM ...................................................... 2-1

(to 2-1)
CHAPTER 3. FRAME HARNESS DIAGRAM .............................. 3-1

(to 3-1)
CHAPTER 4. EXPLODED VIEWS AND PARTS LIST

Palmrest
P-1 ................................................................................................................. 4-2
Bottom
B-1 ................................................................................................................. 4-3
Main Board
M-1 ................................................................................................................ 4-4
LCD
L-1 ................................................................................................................. 4-5
Accessories
A-1 ................................................................................................................. 4-6
DIP Switch .............................................................................................. 4-7
(to 4-7)
CHAPTER 5. OTHERS
5-1. The Barcode Label ..................................................................................... 5-1
5-2. CTO Information ........................................................................................ 5-2
(to 5-2)
[MA]
History of the changes is shown as the

Revision History at the end of this data.
Confidential
3
CHAPTER 1.
SPECIFICATIONS
J
PCG-Z1VT/ P
CPU
PCG-Z1V/P
Pentium-M 1.7 GHz Pentium-M 1.6 GHz
AM
PCG-Z1VE
PCG-Z1VAP1
PCG-Z1VAP2
PCG-Z1VA
PCG-Z1VFP
Pentium-M 1.3 GHz
Pentium-M 1.6 GHz
Pentium-M 1.7 GHz
Pentium-M 1.6 GHz
Pentium-M 1.6 GHz
LCD
14.1SXGA+
14.1SXGA+
14.1SXGA+
14.1SXGA+
14.1SXGA+
14.1SXGA+
14.1SXGA+
HDD
80GB
60GB
40GB
60GB
80GB
60GB
60GB
512 MB/1GB
512 MB/1GB
256 MB/768MB
512 MB/1GB
1GB/1GB
512 MB/1GB
512 MB/1GB
512MB
512MB
256MB
512MB
512MB
512MB
512MB
512MB
COMBO
COMBO
COMBO
COMBO
COMBO
COMBO
COMBO
Wireless LAN
Bluetooth
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-BP2V
PCGA-BP2V
PCGA-BP2V
PCGA-BP2V
PCGA-BP4V
PCGA-BP2V
PCGA-BP2V
XP Professional
XP Professional
XP Home Edition
XP Professional
XP Professional
XP Home Edition
XP Professional
MEMORY
(STANDARD/MAX)
On Board
SLOT
OPT-DRIVE
AC Adaptor
Battery
OS
[MA]
[MA]
[MA]
[MA]
[MA]
AO
PCG-Z1VGP
CPU
PCG-Z1VLP
Pentium-M 1.6 GHz Pentium-M 1.6 GHz
PCG-Z1VCP
PCG-Z1VTP
PCG-Z1VJP
Pentium-M 1.6 GHz
Pentium-M 1.6 GHz
Pentium-M 1.6 GHz
LCD
14.1SXGA+
14.1SXGA+
14.1SXGA+
14.1SXGA+
14.1SXGA+
HDD
60GB
60GB
60GB
60GB
60GB
512 MB/1GB
512 MB/1GB
512 MB/1GB
512 MB/1GB
512 MB/1GB
512MB
512MB
512MB
512MB
512MB
COMBO
COMBO
COMBO
COMBO
COMBO
Wireless LAN
Bluetooth
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-AC16V6
PCGA-BP2V
PCGA-BP2V
PCGA-BP2V
PCGA-BP2V
PCGA-BP2V
XP Professional
XP Professional
XP Professional
XP Professional
XP Professional
MEMORY
(STANDARD/MAX)
On Board
SLOT
OPT-DRIVE
AC Adaptor
Battery
OS
[MA]
[MA]
[MA]
[MA]
[MA]
The trademarks or registered trademarks of above table, refer to page 2.

The model that is accompanied by astarisk () is CTO model.
Confidential

( ) CTO
11
(END)
CHAPTER 2.
BLOCK DIAGRAM
Pentium-M
Pr ocessor
1MB L2
479pins
uFCBGA
USB Left
CONN
266MHz Memor y Bus

(DDR)
Memor y
CONT ROL LER
HUB (MCH )
732 FCBGA
CP U Local Bus
On Board
Memory
256MB
+
or
512MB
SDRAM
Por t-0
USB1
USB Left
CONN
Memor y
Stick
Modul e
MS
CONN
For SPD
For SPD
EEP ROM
On DIMM1
EEP ROM
On DI MM2
Refer to Clock Gener ator

Block Diagr am
VGA DSUB-15
M6-C16
(ATI)
Por t-3
Dock-DVI
Por t-5 Bluetooth

Modul e
PCI BUS(3.3V)
Por t0-5
IO Control Hub
ICH4-m
421mBGA
Et her
PHY
For ClockGEN
RJ-4 5
RJ11
RJ-1 1
Seconda r y
Ca r dBus /16bitCa r d
CARDBUS
& i.LINK
RI COH
R5C551
EEP ROM
RJ-4 5
Pr ima r y
Int er na l
HDD
RJ4 5
Dock-VGA DB-15
Por t-4
EEP ROM
For Passwor d
Cable
SO-DIMM
For LAN
For VID
LCD C ONN
Gr aphi cs
IDE(ATA100)
EEP ROM
Por t Repr icator
Por t-1
SMBUS2
EEP ROM
LCD
SXGA+(14)
SMBUS2
SONY
Por t-2
USB3
CL KGEN
ICS
950812YGD
SMBUS2
PC Card
Conne ctor
1 Slot
For i.LINK
RJ-4 5
EEP ROM
Opt ical
dr ive
i.LINK0
LPC
i.LINK
i.LINK0
AC LINK
MDC
(Modem
Daught er
Ca r d)
Modul e
DCin
DC Ja ck
Power
Cir cuit
Audi o
YMF753
(Yama ha )
Dock-DVI
Dock-VGA DB-15
H8S/2160
KBC/EC
SPIC
SMBUS0
ATF0
USB3
I/O Expa nde r

& SM BUS MUX
RJ4 5
RJ-4 5
FA N0
Ot her
Cont r ol
USB=>PRT
PL-2305
AMP, etc.
BATTERY 1
Batter y
Int er na l KeyBoar d
Membr ane
BATTERY 1
USB
CONN
USB
CONN
RJ-1 1
Speaker
L&R
PRT
DB-25
USB
CONN
USB1
USB HUB
UPD720110
MIC
IN
VGA
DB-15
SMBUS1
FW H
8Mb
(Flash BIOS
ROM )
LID
PHONE
OUT
DVI
DC J ack
TouchP ad
DCin
SONY CO NFI DENTIAL
1/1
Confidential
21
(END)
CHAPTER 3.
FRAME HARNESS DIAGRAM
From board to connector (direct connection)
Harness (connector at both end)
Harness (soldered at one end)
LCD
UNIT
Connectors soldered on board and appearing on the panel
WIRELESS
LAN ANT
(L)
WIRELESS
LAN ANT
(R)
LCD HARNESS
INVERTER UNIT
MEMORY STICK
CONNECTOR
NETWORK
FPC
(VGA)
CN5400
SPEAKER
L ch
BATTERY
CN6000
16
HARNESS (RJ-11)
FFC
SWX131
1
15
39
MODULAR
JACK
PORT REPLICATOR
PCGA-PRZ1
CN3901
1
10
2
1 9
2
1
16
CN4051
CN2602
8
CN2901
15
4
1
3
1
J2150
MBX-71
BOARD
SIDE A
J2250
CN2270
J2
MODEM
CARD
Bluetooth
99
PCG-Z1VT/P,
Z1V/P, Z1VE,
Z1VA, Z1VAP1,
Z1VAP2
100
DC FAN
MOTOR
CN2001
[MA]
MBX-71
BOARD
SIDE B
Wireless
LAN
CN2701
J1
10
1
35
CN60
CN1401
CN2801
10
1
2
50
49
1
1
2
CN4501
29
30
CN4502
CABLE ASSY
CN1202
34
68
14
13
19
20
COMBO
DRIVE
FPC
(OPT)
123
CN1601
1
124
CN2601
23
24
CN801
200
TOUCH
PAD
KEYBOARD
UNIT
50
CN1202
1 199
CN2821
FFC SWX132
PC CARD
CONNECTOR
ON
SPEAKER
R ch
P2 P1
S6002 S6003
CN1394
S6003
WIRELESS
D6002
CN2702
CN3902
IFX-249
BOARD
SIDE B
9
CN5301
1
10
OFF
FFC IFX248
1
MIC
HEAD
PHONE
POWER
D6001
CN1501
i LINK
FPC (LED-W)
CN5500
CN721
D6000
15
CN5401 CN5402
CN5300
CNX-200
BOARD
SIDE B
SWX-131 CN6001
1
BOARD
SIDE A
8
FPC (MODEM)
11 CN5501 15
6
10
1
5
CN4602
CNX-199
BOARD
SIDE A
PC
CARD
Side R
DC IN 16V
HARNESS
(WITH DC JACK 2P)
RJ-45 HARNESS
D6003
IFX-286
BOARD
SIDE A
10
USB
BATTERY PACK
MONITOR
Rear
10
CN4601
MEMORY
STICK
Side L
MAGIC
GATE
CARD MEMORY
CN5600
WIRELESS
LAN
CARD
FPC (HDD)
CN5601
IFX-250
BOARD
SIDE B
J5
CN5100
12
SWX-132
BOARD
SIDE B
J6
14
CN5101
BLUETOOTH
ANT
HDD
(EXPANSION MEMORY)
FFC
TP
BLUETOOTH
MODULE
CN5102
S5100
S5101
FFC IFX250
PCG-Z1VT/P, Z1V/P, Z1VE, Z1VA, Z1VAP1, Z1VAP2

1
31
(END)
[MA]
IFX-251
BOARD
SIDE A
CABLE (WITH U.F.L CONNECTOR)
Confidential
CHAPTER 4.
EXPLODED VIEWS AND PARTS LIST
The prts list is compiled by blocks of a palmrest and bottom etc.
The sections of the parts list are different depending on the model.
Please refer to list of contents shown in the below.
Section
LCD
Palmrest
Main Board
Page
Palmrest
P-1 ...................................................................................................... 4-2
Bottom
B-1 ..................................................................................................... 4-3
Main Board
M-1 ..................................................................................................... 4-4
LCD
L-1 ...................................................................................................... 4-5
Accessories
Bottom
A-1 ..................................................................................................... 4-6
DIP Switch ............................................................................................ 4-7
NOTE:
Items marked * are not stocked since they are seldom required
for routine service. Some delay should be anticipated when ordering
these items.
The mechanical parts with no reference number in the exploded
views are not supplied.
When two or more parts are shown, use the parts described first as
the main part.
The parts marked $ are the High Value Modules (HVM).
The parts marked # are the parts on which barcode label is
attached.
For the barcode label, refer to CHAPTER 5.
The parts marked & are the Customer Replacable parts (CRP)
that can be replaced by Field Customer Support.
Especially the parts with the <&> mark require the special attention
to use them. Here fore, check first whether the desired part is one
of the targetted parts of the Customer Replacable Parts (CRP), or
the non-targetted parts by referring to the exploded view.
The components identified by mark ! or
dotted line with mark ! are critical for safety.
Replace only with part number specified.
$ , High Value Module (HVM)
#,
[MA]
CHAPTER 5
1
&,
Customer Replacable Parts (CRP)
<&> , ,
Coustomer Replacable Parts .
2
2
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
AM
AO
Z1VT/P
Z1V/P
Z1VE
U-CTO
Z1VFP
Z1VGP
Z1VLP
Z1VCP
Z1VTP
Z1VJP
Palmrest
P-1
P-1
P-1
P-1
P-1
P-1
P-1
P-1
P-1
P-1
Bottom
B-1
B-1
B-1
B-1
B-1
B-1
B-1
B-1
B-1
B-1
Main Board
M-1
M-1
M-1
M-1
M-1
M-1
M-1
M-1
M-1
M-1
LCD
L-1
L-1
L-1
L-1
L-1
L-1
L-1
L-1
L-1
L-1
Accessoris
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
A-1
!, !
,
,
Les composants identifs par une marque

! sont critiques pour la scurit.
Ne les remplacer que par une pice portant
le numro spcifi.
Confidential
41
P-1. Palmrest
P-1
9
11
12
13
14
4-670-975-02
4-647-180-01
1-824-947-11
A-8117-909-A $ #
4-670-314-01
SHEET (TP)
COIL SPRING
CABLE, FLEXIBLE FLAT (IFX248)
IFX-286 (S)
SHEET (MS)
4-673-648-01
4-676-936-01
4-672-834-91
SCREW, M2 (+B) (EG)

+SCREW, M2 +SPECIAL HEAD SELF S
SCRWE, +B EG GRIP
15
18
19
20
21
4-670-294-03
4-669-735-01
4-661-451-01
4-674-011-01
4-675-270-01
ESCUTCHEON (JACK)
ADHESIVE TAPE (16SH)
ADHESIVE TAPE TOUCHPAD
CUSHION (BT)
SHEET (PW LED)
1-824-946-11
A-8117-902-A $
1-687-010-12
4-673-768-01
4-670-313-02
CABLE, FLEXIBLE FLAT (SWX131)

SWX-131 (3) (S)
PWB, FLEXIBLE PRINT (LED-W)
SHEET (LED B)
PLATE (PARM REST R)
22
23
24
25
* 26
11
10
H M-1
B2
B3
B16
*1 Use the FILAMENT TAPE.
26
24
M-1
C
6
M-1
1
2
25
28
2
2
31 (*1)
27
B3
29
1
2
1-824-949-11
CABLE, FLEXIBLE FLAT (IFX250)
X-4626-401-1
HOUSING (PARM REST) ASSY
X-4626-402-1
HOUSING (PARM REST) ASSY
16
4-678-382-01
LABEL ID
17
1
B2
B2
B2
2
2
30
[MA]
[MA]
[MA]
[MA]
[MA]
4-678-382-11
LABEL ID
4-678-382-21
LABEL ID
4-678-382-31
LABEL ID
4-678-382-41
LABEL ID
4-678-382-51
LABEL ID
4-678-382-61
LABEL ID
4-678-382-71
LABEL ID
4-679-371-01
LABEL ID
4-679-371-11
LABEL ID
4-679-371-21
LABEL ID
1-477-792-11
$ #
KEYBOARD UNIT (JP)
1-477-792-21
KEYBOARD UNIT (US)
1-477-792-81
KEYBOARD UNIT (LA)
1-477-792-91
KEYBOARD UNIT (KR)
1-478-193-11
KEYBOARD UNIT (TW)
1-478-193-21
KEYBOARD UNIT (TH)
29
A-8117-911-A
30
1-827-266-21
IFX-251 (3) (S)

CABLE, COAXIAL (WITH U.F.L CONNECTOR)
2
1
31 (*1)
B16
A
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
IFX-250 (3) (S)
10
B3
[MA]
B3
[MA]
[MA]
Z1VA
M-1
A-8117-910-A
[MA]
23
[MA]
PCG-Z1V/T,
Z1V/P, Z1VE,
Z1VA, Z1VAP1,
Z1VAP2
BLUETOOTH MODULE
[MA]
B-1
21
22
Description
1-234-803-21
[MA]
B-1
Part No.
[MA]
AO
[MA]
B-1
Ref. No.
20
Z1VAP2
19
Z1VE
Z1V/P
AM
Z1VAP1
Z1VT/P
Z1VJP
18
BRACKET (OD)
CABLE, FLEXIBLE FLAT (SWX132)
FILAMENT TAPE (W12X30) (*1)
Z1VTP
M-1
4-670-301-01
1-824-950-11
[MA]
B3
G
* 27
28
31
[MA]
B4
TOUCH PAD
BRACKET (TP)
SWX-132 (3) (S)
CABLE, FLEXIBLE FLAT (TP)
PLATE (PARM REST L)
Z1VLP
12
1-796-622-11
4-670-302-01
A-8117-905-A $
1-824-948-11
4-670-303-01
Z1VCP
M-1
3
* 4
5
6
* 8
[MA]
15
13
16
Description
[MA]
Ref.No. Part No.
Z1VFP
14
Description
Z1VGP
17
Ref.No. Part No.
This prts list contains two different types of parts.
The fisrt type is the parts is theat are common to all models.
The other type is the parts that are different depending on each model.
The model that is accompanied by asterisk () is the CTO model.
31 (*1)
B2 PCG-Z1VT/P, Z1V/P, Z1VE, Z1VA, Z1VAP1, Z1VAP2

1
[MA]
, ,
( ) CTO
42
Confidential
B-1. Bottom
B-1
Ref.No. Part No.
143 (*2)
116
109
B2
M-1
B1
U
115
107
114
B2
112
112
M-1
B2
M-1
113
B10
111
B9
B2
M-1
B10
112
113
114
115
116
4-662-881-02
1-825-310-12
4-675-315-01
1-761-606-14
1-687-012-11
CUSHION, KEY BOARD

SPEAKER, BOX WITH (2.3CM)
SHEET (K1035)
CARD, MODEM
PWB, FLEXIBLE PRINT (MODEM)
143
117
118
119
120
121
4-672-491-01
1-400-255-11
4-674-429-01
4-670-320-01
4-670-345-03
SHEET (FIN)
FERRITE CORE
THERMAL PAD (GFX)
SHEET (MDC)
COVER (HINGE)
122
124
125
126
127
4-670-322-04
4-671-461-01
4-671-235-01
1-962-037-11
1-687-011-11
BASE, DISPLAY
TAPE (M)
SHEET (M)
HARNESS (RJ11)
PWB, FLEXIBLE PRINT (OPT)
4-670-346-01
X-4625-673-2
1-796-626-12 $ #
4-670-330-01
4-670-318-03
BRACKET (ODR)
BEZEL (ODP) ASSY
COMBO DRIVE (UJDA745, 9.5MM)
BRACKET (ODL)
COVER (BT)
X
112
142 (*1)
M-1
110
112
117
Z
105
M-1
Q
M-1
118
M-1
P
B3
119
M-1
121
M-1
* 128
129
130
* 131
132
B2
120 P-1 Y
J
B3
M-1
123
122
M-1
CAPTON TAPE (W10X20) (*2)
B1
B2
B3
B6
B7
4-672-839-01
4-673-648-01
4-676-936-01
4-672-834-61
4-672-834-81
B8
B9
B10
B13
B16
4-672-834-51
4-673-646-01
4-673-647-01
4-671-538-01
4-672-834-91
SCREW, +B EG GRIP
DIA. (4.6) (M2)
M2 (+BSW)
SCREW (M2X4), SPECIAL HEAD
SCRWE, +B EG GRIP
B2
142 (*1)
139
138
PCG-Z1VCP
M-1
142 (*1)
2
2
133
B13
135
129
2
131 130
134
138
133
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
123
136
132
Z1VJP
A-8111-360-A
$ #
ASSY HDD 60GB (T. 30) (S)
A-8116-402-A
$ #
ASSY HDD 60GB (I. 40) (S)
A-8116-404-A
$ #
1-761-660-13
CARD, WIRELESS LAN (CLX11B 11CH)
1-761-660-23
CARD, WIRELESS LAN (CLX11B 14CH)
1-761-784-11
CARD, WIRELESS LAN
144
4-674-985-01
SHEET (MINI-PCI)
145
4-679-415-01
PLATE (UL) 1
146
4-676-302-01
TAPE (COMMON)
147
4-679-417-01
SPACER (UL) 1
148
4-679-416-01
PLATE (UL) 2
149
4-679-418-01
SPACER (UL) 2
101
137
Z1VTP
[MA]
B6
142 (*1)
Description
$ #
[MA]
145
Part No.
A-8067-943-A
[MA]
B7
B9
M-1
140
B16
B13
107
[MA]
B6
127
[MA]
[MA]
[MA]
B16
[MA]
102
B6
Ref. No.
114
[MA]
[MA]
128
[MA]
141
[MA]
M-1
AO
Z1VLP
Z1VT/P
126 Z1V/P, Z1VE
103
AM
Z1VCP
PCG-Z1VT/P,
[MA]
&
124
125
B8
&
144
V
146
&
&
HEAD, M3 FLAT
GRIP, M2 (+B) (EG)
SCREW, +B EG GRIP
SCREW, +B EG GRIP
*1 Use the FILAMENT TAPE.

*2 Use the CAPTON TAPE.
B8
147
FOOT
DOOR (IO) ASSY
HOUSING (BOTTOM)
SHEET (GP)
FILAMENT TAPE (W12X30) (*1)
B M-1
146
&
[MA]
M-1
B10
109
M-1
P-1
4-670-325-01
X-4625-671-2
4-670-324-03
4-673-385-01
[MA]
112
P-1
138
139
140
141
142
Z1VFP
PCG-Z1VCP
104
BRACKET (HDR)
BRACKET (HDL)
COVER (SC)
COVER (PR)
LOCK (PR)
T
149
148
4-670-328-01
4-670-327-01
4-672-493-01
4-670-319-01
4-670-333-01
Z1VGP
112
* 106
* 108
109
110
* 111
LEVER, RELEASE
LABEL (DOOR IO)
SPRING (B), COMPRESSION COIL
KNOB (BR)
KNOB (BL)
Z1VA
M-1
4-670-335-02
4-671-074-01
4-635-956-01
4-670-338-02
4-670-336-02
Z1VAP2
106
133
134
135
136
137
Z1VE
SHEET (BHF)
SHEET (SCREW S)
SHEET (SCREW)
SHEET (BT)
SPACER (P)
&
&
Z1VAP1
B1
4-673-387-01
4-671-053-01
4-670-341-01
4-670-340-01
4-673-386-01
Description
B2
B2
101
102
103
104
105
Ref.No. Part No.
Z1V/P
108
Description
, ,
( ) CTO
43
Confidential
M-1. Main Board
M-1
205
B2
B-1
204
B8
223
B2
220
222
B11
219
215
221
B2
217
214
204
B-1
P
213
P-1
P-1
P-1
K
225
B-1
228
229
210 211
K
B-1
T
227
E
P-1
B2
205
204
B2
231
R
B6
B-1
C
235
234
PCG-Z1VAP2
CNX-199 (3) (S)

CONNECTOR, USB (A)
CABLE ASSY
BRACKET (USB)
PWB, FLEXIBLE PRINT (VGA)
222
* 223
224
225
226
A-8117-908-A $ #
4-670-329-01
1-756-038-11
4-642-711-01
4-674-010-01
CNX-200 (3) (S)

BRACKET (IO)
BATTERY, NICKEL HYDROGEN
SHEET (BATTERY), ADHESIVE
THERMALPAD (MCH)
227
228
229
230
* 231
4-673-971-02
4-672-944-01
4-672-945-01
1-763-964-12
4-670-332-02
SHEET (CPU)
THERMAL SHEET (CPU)
GUARD (FIN)
DC FAN
HOLDER (DC)
GRIP, M2 (+B) (EG)

SCREW, +B EG GRIP
SCREW, +B EG GRIP
DIA. (4.6) (M2)
SCREW (HEX)
B12
4-673-751-01
NUT (M2) (TYPE2)
B-1
B9
[MA]
239
MBX-71 (B3) (S)
A-8117-899-A
$ #
MBX-71 (C3) (S)
A-8117-900-A
$ #
MBX-71 (D3) (S)
A-8067-880-A
$ #
COMPLETE PWB MM-10
B6
B-1
Z1VJP
Description
$ #
Z1VTP
B-1
Part No.
A-8117-897-A
[MA]
202
207
[MA]
B6
[MA]
Z1VLP
Z1VCP
Ref. No.
204
[MA]
237
203
213
[MA]
238
[MA]
AO
[MA]
B-1
AM
236
Z1VAP2
B-1
[MA]
A-8117-907-A $
1-794-548-21
1-824-973-11
4-670-331-01
1-687-013-12
4-673-648-01
4-672-834-61
4-672-834-51
4-673-646-01
4-635-966-01
[MA]
239
L
B
B12
[MA]
217
218
219
* 220
221
B2
B6
B8
B9
B11
Z1VE
B2
234
B-1
CONNECTOR, PC CARD
SPACER (ETHER)
IFX-249 (3) (S)
HARNESS, RJ-45
SHEET (M)
BRACKET (FAN)
SHEET (GFX), THERMAL
232
233
B-1
1-817-281-14
4-670-343-01
A-8117-906-A $
1-962-080-11
4-671-235-01
4-670-291-01
4-671-077-01
Z1VAP1
205
212
213
214
215
216
* 237
238
[MA]
B-1
PWB, FLEXIBLE PRINT (HDD)

SHEET (PR)
SHEET (PCC)
JACK, SMALL TYPE
JACK, SMALL TYPE
SHEET (DC)
HARMESS (WITH DC JACK 2P)
THERMALPAD (FET)
THERMALPAD (COIL)
SHEET (BFAN)
230
205
B-1
B12
1-687-009-11
4-670-342-01
4-670-321-01
1-694-760-21
1-694-760-31
4-674-795-01
1-961-978-12
4-673-671-01
4-673-670-01
4-671-186-01
Z1VT/P
208
226
206
208
209
210
211
232
233
234
235
236
[MA]
206
P-1
H
U B-1
HEAT SPREADER
SHEET (MEMO), THERMAL
SHEET (HS)
CUSHION, KEY BOARD
COVER (SC)
Z1V/P
209
4-670-289-01
4-671-078-01
4-671-187-01
4-662-881-02
4-672-493-01
Description
Z1VFP
B2
B8
* 201
202
203
204
205
Ref.No. Part No.
Z1VGP
207
B-1
224
216
B-1
B-1
Description
Z1VA
212
B-1
218
Ref.No. Part No.
201
B6
B-1
, ,
( ) CTO
Confidential
44
L-1. LCD 14-inch SXGA+
- Made by TS -
L-1
Ref.No. Part No.
308
B16 305
307
323 (*2)
306
315 N O
B2
304
B3
B2
B2
B8
B16 313
B4
316
303
321
319
310
314 322
311
312
B2
309
318
B8
O
M
302
320
B4
317
B2
321
Description
301
302
303
304
305
X-4625-667-3
4-671-221-02
4-670-189-01
1-754-292-12
4-669-620-03
306
307
308
309
310
A-8114-655-A $ #
4-669-613-02
A-8114-751-A
4-669-615-03
4-669-622-01
LCD (UNIT) (14SXGA+) (S)

COVER (WLL)
DISPLAY ASSY (S)
COVER (DISPLAY)
MAGNET
311
312
313
314
315
4-669-614-02
4-669-612-02
1-477-753-11
4-675-311-01
4-673-641-01
COVER (WLR)
COVER (CABLE)
INVERTER UNIT
SHEET (WLCL)
SHEET (CORNER)
316
317
318
319
320
4-669-621-02
4-671-222-01
1-961-999-21
4-670-188-01
4-670-190-01
HINGE (R)
SHEET (LH)
HARNESS, LCD (SXGA+)
CUSHION (CENTER)
CUSHION (SIDE)
321
322
323
4-675-342-01
4-675-312-01
SHEET (HIS)
ADHESIVE TAPE (WLCL)
CAPTON TAPE (W10X30) (*2)
B2
B3
B4
B8
B16
4-673-648-01
4-676-936-01
4-672-834-71
4-672-834-51
4-672-834-91
SCREW, M2 (+B) (EG)

SCREW, +B EG GRIP
SCREW, +B EG GRIP
SCREW, +B EG GRIP
&
&
&
&
&
HOUSING (BEZEL) ASSY

CAP (DOWN)
CUSHION (UP)
ANTENNA (2.4GHZ L AND R)
HINGE (L)
301
*2 Use the CAPTON TAPE.
Confidential
45
A-1. Accessories
ADAPTOR, AC
803
Battery Pack
1
1
2
2
1
1
[MA]
804
Power Coard
2
2
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
CORD, POWER
BP2V (J) ASSY (S)
A-8114-137-A
1-756-328-22
$
$
&
&
BP2V (U) ASSY (S)

BATTERY PACK, LITHIUM ION (PCGA-BP2V)
!804
!805
1-757-562-21
1-555-074-31
&
&
CORD, POWER
CORD, POWER
!806
!807
1-575-131-61
1-823-947-32
&
&
CORD, POWER
POWER-SUPPLY CORD
!808
809
1-770-019-12
A-8114-139-A
&
&
ADAPTOR, CONVERSION PLUG 3P

BP4V (U) ASSY (S)
4-679-331-01
4-679-384-01
&
&
QUICK START, 2800UA

INSTRUCTION MANUAL (XP Professional, XP Home Edition)
4-679-642-11
4-679-643-11
&
&
SPEC SHEET, 2800LA

QUICK START, 2800LA
4-679-658-11
4-679-658-21
&
&
INSTRUCTION MANUAL (XP Professional)

4-679-658-41
4-679-659-31
&
&

Z1VJP
Z1VTP
Z1VAP2
Z1VAP1
&
&
[MA]
803
1-790-732-32
A-8114-136-A
[MA]
Description
CORD, POWER
[MA]
&
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
[MA]
Part No.
1-782-476-22
[MA]
Z1VE
Power Cord
Ref. No.
!802
[MA]
802
Z1V/P
[MA]
AO
[MA]
AM
Z1VT/P
[MA]
&
Z1VLP
1-477-749-51 $
Z1VCP
! 801
[MA]
Battery Pack
Description
[MA]
Ref.No. Part No.
809
Z1VFP
[MA]
Z1VGP
AC Adaptor
Z1VA
801
A-1
805
Power Coard
, ,
( ) CTO
1
[MA]
806
Power Coard
[MA]
807
Power Coard
[MA]
808
Adaptor Conversion
Plug 3P
Confidential
46
DIP Switch
The DIP switch setting is following table.
DIP
Set the DIP switch on the MBX-71 board (Main board) to match with the LCD that is used in this computer.
MBX-71 BoardDIP, LCD
1
2
3
4
ON
The lower position where ON indication is shown is the ON position.

The upper position is the OFF position.
ONON, OFF
No.
1 2 3 4
ON/OFF 1 0 1 1
0 : ON
1: OFF
Confidential
47
(END)
CHAPTER 5.
OTHERS
5-1. The Barcode Label
The half-tone dot meshing part will be used as repair data.
[ Main Section ] (Bottom)
[ COMBO Drive ] (Top)
[ HDD ] (Top)
E
A, B
A, B
E
[ LCD ] (Bottom)
[ MBX-71 Board ] (Side A)
A, B
A, B
C
[ KEYBOARD ] (Bottom)
[ IFX-286 Board ] (Side B)
A
B
C
D
E
F
G
A, B
: Part No.
: Serial No.
: Revision No.
: Product Code
: Maker Barcode
: Global User ID (iLink)
: Mac Address
: Barcode
Confidential
51
5-2. CTO Information
[MA]
1. PCG-Z1VA/Z1VAP1/Z1VAP2
PCG-Z1V Series CTO Component List
Ver.1.0
The parts marked " a" are commonly used in all models. For the component of the
parts that are not shown here, please refer to the PCG-Z1V* Service Manual.
Configuration Parts
MBX-71 (B3) (S)
MBX-71 (C3) (S)
80GB
HDD
60GB
14SXGA+
LCD
Expansion Memory 512MB
BP2V
Battery
BP4V
COMBO DRIVE
Opt.Drive
Available
W-LAN
Available
Bluetooth
Bundle
Office
WinXP Pro
OS
WinXP Home
M/B
Product Code
Model Name
(CPU:1.7Ghz/Memory (On-Board):512MB)
(CPU 1.6Ghz/Memory (On-Board):512MB)
A-8117-897-A
A-8117-899-A
A-8067-943-A
A-8116-402-A
A-8114-655-A
A-8067-880-A
A-8114-137-A
A-8114-139-A
1-796-626-12
1-761-660-13
-
28156630
28156530
28156930
PCG-Z1VA
PCG-Z1VAP1
PCG-Z1VAP2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
-
a
a
a
a
a
a
a
a
a
-
Confidential
52
(END)
List of PCG-Z1 Series (As of October, 2003)

Service Manual
Parts No.
9-876-075-XX
Model Name
J
AM
EU
AO
PCG-Z1/P
PCG-Z1T/P
9-876-076-XX
PCG-Z1A
9-876-078-XX
PCG-Z1FP
PCG-Z1M
PCG-Z1MP
PCG-Z1SP
9-876-077-XX
9-876-079-XX
PCG-Z1GP
9-876-080-XX
PCG-Z1LP
9-876-331-XX
PCG-Z1R/P
PCG-Z1RT/P
9-876-339-XX
PCG-Z1RA
PCG-Z1RMP
PCG-Z1RSP
9-876-340-XX
9-876-332-XX
PCG-Z1RGP
9-876-333-XX
PCG-Z1RLP
9-876-335-XX
PCG-Z1RCP
9-876-334-XX
PCG-Z1RTP
9-876-345-XX
PCG-Z1VT/P
PCG-Z1V/P
PCG-Z1VE
PCG-Z1VAP1
PCG-Z1VAP2
PCG-Z1VA
PCG-Z1VFP
PCG-Z1VGP
PCG-Z1VLP
PCG-Z1VCP
PCG-Z1VTP
PCG-Z1VJP
: CTO model
: Additional Models
This manual and the constituent data may not be

replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
9-876-345-03
Sony Corporation
16
English / Japanese
2003J2700-1
2003 Sony Corporation
Published by Sony EMCS VAIO-GSC [SNT]
Revision History
Suffix
Ver.
Date
-01
Ver. 1
2003.09.18
-02
Ver. 2
2003.10.06
Contents
QM No.
First Edition
1
Front Page (Model Line Up), Page 1-1, Page 3-1, Page 4-1, Page 4-2, Page 4-3, Page 4-4,
N2003_066AK
Page 4-6, Page 5-2, Back Cover

-03
Ver. 3
2003.10.23
Front Page (Model Line Up), Page 1-1, Page 4-1, Page 4-2, Page 4-3, Page 4-4, Page 4-6,
N2003_081AK
Back Cover
<Remarks>
[Confidential]

Sony Vaio Service Manual

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Information in this document is subject to change

Sony, VAIO and CLIE are trademarks or

All other name of systems, products and services

Caution Markings for Lithium/Ion Battery - The

Service and Inspection Precautions

Obey precautionary markings and

Labels and stamps on the cabinet, chassis, and

Use designated parts only

The sets components possess important safety

Always follow the original design

The original layout includes various safety features,

Inspect after completing service

After servicing, inspect to make sure that all screws,

When replacing chip components...

Never reuse components. Also remember that the

When handling flexible print

The temperature of the soldering-iron tip should be

Caution: Remember that hard disk drives are easily

ATTETION AU COMPOSANT AYANT

CHAPTER 1. SPECIFICATIONS ....................................................... 1-1

CHAPTER 2. BLOCK DIAGRAM ...................................................... 2-1

CHAPTER 3. FRAME HARNESS DIAGRAM .............................. 3-1

CHAPTER 4. EXPLODED VIEWS AND PARTS LIST

History of the changes is shown as the

Pentium-M 1.7 GHz Pentium-M 1.6 GHz

Pentium-M 1.3 GHz

Pentium-M 1.6 GHz

Pentium-M 1.7 GHz

Pentium-M 1.6 GHz

Pentium-M 1.6 GHz

Pentium-M 1.6 GHz Pentium-M 1.6 GHz

Pentium-M 1.6 GHz

Pentium-M 1.6 GHz

Pentium-M 1.6 GHz

The trademarks or registered trademarks of above table, refer to page 2.

266MHz Memor y Bus

Refer to Clock Gener ator

Por t-5 Bluetooth

Por t Repr icator

I/O Expa nde r

SONY CO NFI DENTIAL

Connectors soldered on board and appearing on the panel

PCG-Z1VT/P, Z1V/P, Z1VE, Z1VA, Z1VAP1, Z1VAP2

CABLE (WITH U.F.L CONNECTOR)

A-1 ..................................................................................................... 4-6

DIP Switch ............................................................................................ 4-7

$ , High Value Module (HVM)

Coustomer Replacable Parts .

Les composants identifs par une marque

SCREW, M2 (+B) (EG)

CABLE, FLEXIBLE FLAT (SWX131)

*1 Use the FILAMENT TAPE.

CABLE, FLEXIBLE FLAT (IFX250)

HOUSING (PARM REST) ASSY

HOUSING (PARM REST) ASSY

KEYBOARD UNIT (JP)

KEYBOARD UNIT (US)

KEYBOARD UNIT (LA)

KEYBOARD UNIT (KR)

KEYBOARD UNIT (TW)

KEYBOARD UNIT (TH)

IFX-251 (3) (S)

IFX-250 (3) (S)