Beruflich Dokumente
Kultur Dokumente
Joyce
Macromechanical Analysis of a
Lamina
ij = Cijkl ij
Cijkl is a 9 x 9 matrix!
2003, P. Joyce
Hookes Law
Assume
linear elastic behavior
small deformations
= E
Uniaxial loading
2003, P. Joyce
yz x
zy
omitted
x
xy yy x
y
=dx= dx
dx
dy
zdy
xx
xz
xy
= x dx = 1dx xy
dx= x
dxzyydx
E
E
z y E= [ y E(Consider
E
shear
x + z )]
yx
E
y zx
separately
y zy
xz yx
x
y
dyxz dy
= = dy
dy
yy =
yz
=
E
E
E
E
E Superimpose
1 x
y
]
)
z = [z ( xthree
+
y uniaxial
z x dz
=
dz
=
zx
=
= = dz
dz
zy
y dz
Ezx
1y
x
zz =
z dz
E
= [ x zz( y + z )] stresses E
E
xx
xzE
2003, P. Joyce
1
x = [ x ( y + z )]
E
1
y = [ y ( x + z )]
E
1
z = [z ( x + y )]
E
2003, P. Joyce
E
[
x =
(1 ) x + ( y + z )]
(1 + )(1 2)
E
[
y =
(1 ) y + ( x + z )]
(1 + )(1 2)
E
[
z =
(1 )z + ( x + y )]
(1 + )(1 2)
2003, P. Joyce
2003, P. Joyce
= G
G Shear Modulus
E
G=
2(1 + )
2003, P. Joyce
E
=
xy
2(1 + )
xz = G xz
E
=
xz
2(1 + )
yz = G yz
E
=
yz
2(1 + )
2003, P. Joyce
x
E
y
z
= E
yz 0
zx
xy 0
E
1
E
E
1
E
1
G
1
G
0 x
y
0
z
0 yz
zx
0 xy
1
E (1 )
x (1 2 )(1 + v)
E
y (1 2 )(1 + v)
z
E
=
yz (1 2 )(1 + v)
zx
0
0
xy
E
(1 2 )(1 + v)
E (1 )
(1 2 )(1 + v)
E
(1 2 )(1 + v)
E
(1 2 )(1 + v)
E
(1 2 )(1 + v)
E (1 )
(1 2 )(1 + v)
0
0
0
0
0
x
0 0 0 y
z
0 0 0
yz
G 0 0 zx
0 G 0 xy
0 0 G
0
Stress-Strain Relations in
Composite Materials
Material
No. of independent
elastic constants
81
36
21
Isotropic material
2
2003, P. Joyce
Stress-Strain Relations in
Composite Materials
Orthotropic material ~ has three mutually
perpendicular plans of material symmetry
Specially orthotropic material ~ when the
reference system of coordinates is selected
along principal planes of material symmetry
Transversely isotropic material ~ one of its
principal planes is a plane of isotropy
(properties are the same in all directions.)
2003, P. Joyce
Contracted Notation
Thanks to symmetry of the stress and strain
tensors, the compliance matrix reduces to a
6 x 6 matrix, introduce a contracted notation.
11 = 1, 22 = 2 , 33 = 3 ,
23 = 4 , 31 = 5 ,12 = 6
11 = 1, 22 = 2 , 33 = 1,
2 23 = 4 ,231 = 5 ,212 = 6
C1111 = C11, C1122 = C12, C1133 = C13, C1123 = 2C14, C1131 = 2C15, C1112 = 2C16
C2211 = C21, C2222 = C22, C2233 = C23, C2223 = 2C24, C2231 = 2C25, C2212 = 2C26
2003, P. Joyce
Stress-Strain Relations
for Thin UD Lamina
Assumed to be under a state of plane stress
1 Q11 Q12 0 1
= Q Q
0
22
2 12
2
6 0
0 Q66 6
Fully characterized by 4 independent constants,
Qij ~ reduced stiffnesses
2003, P. Joyce
C i 3C j 3
C33
(i, j = 1, 2, 6)
2003, P. Joyce
E1
1 12 21
E2
1 12 21
21 E1
12 E2
Q12 =
=
1 12 21 1 12 21
Q66 = G12
2003, P. Joyce
ji
Ej
Stress-Strain Relations
Also expressed in terms of compliances
1 S11
= S
2 12
6 0
S12
S 22
0
0 1
0 2
S 66 6
2003, P. Joyce
1
E1
S 22 =
1
E2
S12 =
S 66 =
12
E1
21
E2
1
G12
Thats Better!
2003, P. Joyce
Sample Calculation
For a graphite/epoxy UD
laminate, find the following:
12
1
2003, P. Joyce
Sample Data
Property
Symbol Units
Fiber
volume
fraction
Vf
0.45
0.50
0.70
Long.
elastic
modulus
E1
GPa
38.6
204
181
Trans.
elastic
modulus
E2
GPa
8.27
18.50
10.30
Major
Poissons
ratio
12
0.26
0.23
0.28
Shear
Modulus
G12
GPa
4.14
5.59
7.17
2003, P. Joyce
Sample Calculation
The compliance matrix elements are
calculated as follows:
S11 =
S12 =
1
1
11
=
=
0
.
5525
(
10
)
9
E1 181(10 )
12
E1
0.28
= 0.1547(10 11 )
9
181(10 )
S 22 =
1
1
10
=
=
0
.
9709
(
10
)
9
E1 10.3(10 )
S 66 =
1
1
9
=
=
0
.
1395
(
10
)
9
G12 7.17(10 )
Sample Calculation
From Bettis reciprocal law:
21
E2
21 =
12
E1
(0.28)
9
(
10
.
3
)(
10
) = 0.01593
181(109 )
2003, P. Joyce
Sample Calculation
The stiffness matrix elements are calculated
as follows:
Q11 =
E1
1 12 21
181(109 )
=
= 181.8(109 )
1 (0.28)(0.01593)
12 E2
21E1
(0.28)(10.3)(109 )
Q12 =
=
=
= 2.897(109 )
1 12 21 1 12 21 1 (0.28)(0.01593)
Q22 =
E2
1 12 21
10.3(109 )
=
= 10.35(109 )
1 (0.28)(0.01593)
Sample Calculation
The stiffness matrix can also be calculated
by inverting the compliance matrix of Part 1:
0.5525 (10 11 )
[Q ] = 0.1547 (10 11 )
0.1547 (10 11 )
0.9709 (10 10 )
0
9
0.1395 (10 )
0
0
7
.
17
(
10
)
Sample Calculation
The strains in the 1-2 coordinate system are
calculated as follows:
1 S11
= S
2 12
12 0
S12 )
S 22
0
0 1
0 2
S 66 12
11
1 0.5525 (10 )
= 0.1547 (10 11 )
2
12
0
1 15 .69
= 294 .4 (10 -6 )
2
12 557 .9
0.1547 (10 11 )
0.9709 (10 10 )
0
2(10 6 )
3
(
10
)
0
(10-6 is microstrain)
2003, P. Joyce
Stress-Strain Relations
for Thin Angle Lamina
Generally, a laminate does not consist only of UD laminae because
of their stiffness and strength properties in the transverse direction.
Hence, in most laminates, some laminae are placed at an angle.
2
Stress-Strain Relations
for Thin Angle Lamina
The axes in the x-y coordinate system are called the global
axes of the off-axes.
The axes in the 1-2 coordinate system are called the
material axes or the local axes, where direction 1 is parallel
to the fibers (also called the longitudinal direction) and
direction 2 is is perpendicular to the fibers (also called the
transverse direction.)
The angle between the two axes is denoted by the angle .
2003, P. Joyce
Stress-Strain Relations
for Thin Angle Lamina
The stress-strain relationship in the 1-2 coordinate system has already
been established.
From Mechanics of Materials, the stresses in the global and material
axes are related to each other through the angle of the lamina, .
x
1
1
[
]
=
T
(
)
y
2
xy
12
s2
c2
sc
c 2
2 sc
1
2 sc thus [T ( ) ] = s 2
sc
c 2 s 2
2003, P. Joyce
s2
c2
sc
2 sc
2 sc = [T(- ) ]
c 2 s 2
Stress-Strain Relations
for Thin Angle Lamina
Using the stress-strain equation in the
material axes together with the
transformation equation we obtain:
x
1
1
[
]
[
]
T
Q
=
y
2
xy
12
2003, P. Joyce
Stress-Strain Relations
for Thin Angle Lamina
Similarly, the strains in the global and material coordinate
axes are related through the transformation matrix
x
1
= [T ]
y
2
12 xy
12 12
Stress-Strain Relations
for Thin Angle Lamina
Multiplying out the first five matrices on the RHS of the previous
equation we obtain the transformed reduced stiffness matrix, [Qxy ]
Thus, [ ]x , y = [Q ]x , y [ ]x , y
Summarizing,
Thus, [ ]x , y = [S ]x , y [ ]x , y
2003, P. Joyce
E
x x
= xy
y E
x
s
xs
Ex
yx
Ey
1
Ey
ys
Ey
2003, P. Joyce
sx
Gxy
x
sy
y
Gxy
s
Gxy
1
Ex
Ex =
1
S xx
S yy =
1
Ey
Ey =
1
S yy
S ss =
1
G xy
G xy =
1
S ss
S xy = S yx =
S xs = S sx =
S ys = S sy =
xy
Ex
xs
Ex
ys
Ey
=
=
sx
G xy
sy
G xy
yx
Ey
xy =
S yx
S xx
xs =
S sx
;
S xx
ys =
S sy
2003, P. Joyce
S yy
; yx =
S xy
S yy
sx =
S xs
S ss
; yx =
S ys
S ss
Sample Calculation
Find the following for a 60 angle lamina of
graphite/epoxy.
Transformed compliance matrix
Transformed reduced stiffness matrix
Global strains
Local strains
If the applied stresses are x = 2 MPa, y = -3MPa, xy = 4 MPa
2003, P. Joyce
Sample Calculation
From the previous example:
S11 = 0.5525(10 11 )
S12 = 0.1547(10 11 )
S 22 = 0.9709(10 10 )
S 66 = 0.1395(10 9 )
2003, P. Joyce
Sample Calculation
The transformed compliance matrix elements are calculated as
follows:
S xx = c 4 S11 + s 4 S 22 + 2c 2 s 2 S12 + 4c 2 s 2 S 66 = 0.8053(10 10 )
S yy = s 4 S11 + c 4 S 22 + 2c 2 s 2 S12 + 4c 2 s 2 S 66 = 0.7878(10 11 )
S xy = c 2 s 2 S11 + c 2 s 2 S 22 + (c 4 + s 4 ) S12 4c 2 s 2 S 66 = 0.3234(10 10 )
S xs = 2c 3 sS11 2cs 3 S 22 + 2(cs 3 c 3 s ) S12 + (cs 3 c 3 s ) S 66 = 0.3475(10 10 )
S ys = 2cs 3 S11 2c 3 sS 22 + 2(c 3 s cs 3 ) S12 + (c 3 s cs 3 ) S 66 = 0.4696(10 10 )
S ss = 4c 2 s 2 S11 + 4c 2 s 2 S 22 8c 2 s 2 S12 + (c 2 s 2 ) 2 S 66 = 0.1141(10 9 )
2003, P. Joyce
Sample Calculation
Next, invert the transformed compliance matrix [S] to
obtain the transformed reduced stiffness matrix [Q].
0.8053(10 10 ) 0.7878(10 10 ) 0.3234(10 10 )
[Q] = [S ]1 = 0.7878(1010 ) 0.3475(1010 ) 0.4696(1010 )
0.3234(10 10 ) 0.4696(10 10 ) 0.1141(10 9 )
Sample Calculation
The global strains in the x-y plane are given
by [ ]x, y = [S ]x, y [ ]x, y
x 0.8053(10 10 ) 0.7878(10 10 ) 0.3234(10 10 ) 2
(106 )
10
10
10
0
.
7878
(
10
)
0
.
3475
(
10
)
0
.
4696
(
10
)
3
10
10
9
xy 0.3234(10 ) 0.4696(10 ) 0.1141(10 ) 4
x 0.5534(10 4 )
3
0
.
3078
(
10
)
=
y
xy 0.5328(10 3 )
2003, P. Joyce
Sample Calculation
The local strains in the lamina can be calculated using the
Transformation equation.
x
1
= [T ]
y
2
12 xy
12 12
sin 2 60
2 cos 60 sin 60 0.5534(10 4 )
1 cos 2 60
= sin 2 60
2
3
0
.
3078
(
10
)
cos
60
2
cos
60
sin
60
2
12 12 cos 60 sin 60 cos 60 sin 60 cos 2 60 sin 2 60 0.5328(10 3 ) / 2
4
1 0.1367(10 )
= 0.2662(10 3 )
3
12 0.5809(10 )
2003, P. Joyce
Transformation of
Engineering Constants
Flow chart for determination of transformed
elastic constants of UD lamina.
[S]x,y
[S]1,2
[E]1,2
[E]x,y
[Q]x,y
[Q]1,2
2003, P. Joyce
Macromechanical Strength
Parameters
From a macromechanical POV, the strength
of a lamina is an anisotropic property.
It is desirable, for example, to correlate the
strength along an arbitrary direction to some
basic strength parameters (analogous to
micromechanic definitions before.)
2003, P. Joyce
2003, P. Joyce
Macromechanical Strength
Parameters
Also predict transverse compressive strength and in-plane
shear strength using micromechanics. . .
Failure mechanisms vary greatly with material properties
and type of loading.
Even when predictions are accurate with regard to failure
initiation at critical points, they are only approximate as far
as global failure of the lamina is concerned.
Furthermore, the possible interaction of failure
mechanisms makes it difficult to obtain reliable strength
predictions under a general type of loading.
A macromechanical or phenomological approach to failure
analysis may be preferable.
2003, P. Joyce
Macromechanical Strength
Parameters
This characterization recognizes the fact that most
composite materials have different strengths in tension and
compression.
By convention the sign of the shear stress is immaterial, as
long as the shear strength is referred to the principal
material directions.
Exception, refers to the case when the shear stress is
applied at an angle wrt the principal material directions.
Since most composites have different tensile and
compressive strengths and they are weakest in transverse
tension, it follows that in this case the lamina would be
stronger under positive shear.
2003, P. Joyce
Macromechanical Strength
Parameters
= 6
x = -6
Positive shear stress
Macromechanical Strength
Parameters
= 6
x = -6
Negative shear stress
Macromechanical Strength
Parameters
= 6
2 = -s
Positive shear stress
Macromechanical Strength
Parameters
= -s
2 = s
Negative shear stress
Macromechanical Failure
Theories
Given a state of stress, the principal stresses and their
directions are obtained by stress transformation
(independent of material properties.)
The principal strains and their directions are obtained by
using the appropriate anisotropic stress-strain relations and
strain transformation.
In general, the principal stress, principal strain, and
material symmetry directions do not coincide.
Since strength varies with orientation, maximum stress
alone is not the critical factor in failure.
2003, P. Joyce
Macromechanical Failure
Theories
An anisotropic failure theory is needed.
Failure criteria for homogeneous isotropic materials, such as
2003, P. Joyce
( )
1C
ult
( )
< 1 < 1T
ult
( )
, 2C
ult
( )
< 2 < 2T
ult
2003, P. Joyce
Sample Calculation
Find the off-axis shear strength of a 60 graphite/epoxy
lamina using the Maximum Stress failure criteria.
Assume the following stress state
x = 0, y = 0, xy = ,
12 0.500
2003, P. Joyce
0.8660 0
0.8660 0
0.5000
Sample Calculation
Applying the Maximum Stress Failure Criteria together with strength
data for graphite/epoxy composites from the Data Sheet,we have
or
1732 < < 1732
46.19 < < 284.1
136.0 < < 136.0
2003, P. Joyce
Sample Calculation
The off-axis shear strength of a lamina is defined as the minimum of the
positive and negative shear stress which can be applied to an angle lamina
before failure.
Calculations show that xy = 46.19 MPa is the largest magnitude of shear
stress one can apply to the 60 graphite/epoxy composite.
However, the largest positive shear stress one could apply is 136.0 MPa,
and the largest negative shear stress one could apply is 46.19 MPa.
This shows that the maximum magnitude of allowable shear stress in other
than the material axes direction depends on the sign of the shear stress.
This is because the tensile strength perpendicular to the fiber direction is
much lower than the compressive strength perpendicular to the fiber
direction.
2003, P. Joyce
Failure Envelopes
A failure envelope is a 3D plot of the combinations of normal
and shear stresses which can be applied to an angle lamina
before failure.
Drawing 3D graphs is time consuming. . .
One may develop failure envelopes for constant shear stress,
xy, and then use the 2 normal stresses x and y as the 2 axes.
If the applied stress is within the failure envelope, the lamina is
safe; otherwise it has failed.
2003, P. Joyce
Failure Envelopes
For a UD lamina at a given
shear stress loading, the failure
envelope takes the form of a
rectangle as shown.
2
2
( )
( )
2T
2T
ult
( )
1C
( )
1T
ult
ult
( )
1C
( )
1T
ult
ult
( )
2C
xy
( )
ult
2C
2003, P. Joyce
ult
ult
( )
1C
( )
T
<
<
1
1
ult
( )
C
,
2
ult
( )
T
<
<
2
2
ult
ult
The ultimate strains can be found directly from the ultimate strength parameters
and the elastic moduli, assuming the stress-strain response is linear until failure.
Each component of strain is compared with the corresponding ultimate strain
and hence does not have an interaction with the others.
Yields different results from Maximum Stress Failure Theory, because the local
strains in a lamina include the Poissons ratio effect (allows some interaction of
stress components.)
2003, P. Joyce
2
1
[
]
=
T
(
)
y
2
xy
12
2003, P. Joyce
21
E1
12
E2
2
E2
1
E1
6
G12
( ) = (E ) , ( )
T
1 ult
T
1 ult
1
C
1 ult
( ) , ( )
=
E
C
1 ult
1
T
2 ult
( ) , ( )
=
E
T
2 ult
2
2003, P. Joyce
C
2 ult
( ) , ( )
=
E
C
2 ult
12 ult
( 12 )ult
G12
12
21
T
1 ult
C
1 ult
T
2 ult
C
2 ult
2003, P. Joyce
( )
2T
2 21 1 = ( 1T )
ult
( )
1C
( )
1T
ult
( )
1 12 2 = (
C
1
C
2 ult
ult
2 21 1 = ( 1C )
2003, P. Joyce
1 12 2 = ( 1T )
( )
( )
( )
Where:
(
(
(
(
F2
)
)
)
)
k = 12 ( 12 )ult
F1
2003, P. Joyce
2003, P. Joyce
2003, P. Joyce
( )
T
1 ult
( )
C
1 ult
( ) ( )
T
1 ult
C
1 ult
H2 =
H 22 =
( )
T
2 ult
( )
C
2 ult
( ) ( )
T
2 ult
C
2 ult
2003, P. Joyce
H6 = 0
H 66 =
( 12 )ult 2
2003, P. Joyce
2003, P. Joyce
2003, P. Joyce
2003, P. Joyce
Physical Basis
Operational
Convenience
Reqd experimental
characterization
Maximum Stress
Inconvenient
Few parameters
By simple testing
Inconvenient
Few parameters by
simple testing
Biaxial testing is
needed in addition to
uniaxial testing
No stress interaction
Maximum Strain
Deviatoric strain
energy
Ductile behavior of
anisotropic materials
Can be programmed
(Tsai-Hill)
Curve fittingfor
heterogeneous brittle
composites
Different functions
required for tensile and
compressive strengths
Interactive tensor
polynomial
Mathematically
consistent
General and
comprehensive;
operationally simple
Tsai-Wu
Numerous parameters
Comprehensive
experimental program
needed.
References
Engineering Mechanics of Composite Materials, Daniel, I.M. and Ishai, O., 1994.
Mechanics of Composite Materials, Kaw, A.K., 1997.
Introduction to Composite Materials, Tsai, S. W. and Hahn, H. T., 1980.
Application of Advanced Composites in Mechanical Engineering Designs, Zweben, C.,
Proceedings of the 31st International SAMPE Technical Conference, 1999.
2003, P. Joyce