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Tutorial
Water hammer (part 3)
Dynamic Analysis using
Caesar II
BOSfluids
1. INTRODUCTION
A piping system, illustrated in Figure 1, is subject to a sudden valve closure at the pump
suction end, resulting in a water hammer. BOSfluids will be used to calculate the pressure
rise and the unbalanced forces that result from the closure. The unbalanced force time
history results can be exported to a data file, which can be imported by a pipe stress analysis
software package such as CAESAR II.
The first part of the Water Hammer tutorial describes the model construction, some of the
theory of pressure waves and the set-up of the analysis. The second part describes the postprocessing of results and the available output options in BOSfluids. The dynamic analysis of
the water hammer event is completed in this third part of the tutorial, which describes how
to export a piping model and unbalanced force results to CAESAR II.
Typically a thorough investigation of a piping system does not only require a fluid flow
analysis, as performed in BOSfluids, but also a static and dynamic stress analysis. To
prevent the need to model the same piping system twice, BOSfluids allows the import and
export of the complete piping system. Also the results from the fluid flow analysis can be
exported.
This final part of the Water Hammer tutorial shows how to import a BOSfluids model into
the pipe stress analysis package CAESAR II and how the unbalanced force results of a
BOSfluids flow analysis can be used in CAESAR II to perform a dynamic stress analysis.
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BOSfluids
With
elbows and
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BOSfluids
3. An Export Options window is shown to select which scenario to export. Also the
required units and CEASAR II version can be selected. Note that CEASAR II is not
backward compatible, so the neutral file should have a file version equal to or lower
than the CEASAR II version the user is currently running.
4. Having created the neutral file, open CEASAR II (version 5.3 will be used in this
tutorial). The neutral file can be converted to a CAESAR II input file by selecting
ToolsExternal InterfacesCAESAR II neutral file from the toolbar.
5. The Neutral File Generator window will appear. Select Convert Neutral file to CAESAR
II Input File, browse to the neutral file created in step 3 and click Convert.
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BOSfluids
6. A CAESAR II model file has now been created and can be opened by selecting
FileOpen from the toolbar.
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Parameter
Description
Pressure
17.2 barg
Pipe material
A106 B
B31.3
Valve weight
1000 N
Anchor restraint
Nodes: 1, 125
BOSfluids
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BOSfluids
tutorial the highest forces will occur in the longest stretches of piping, so a first investigation
should be made for the modes that show a vibration in axial direction for the pipe sections
from node 40 to 75 and from node 90 to 110, see Figure 6.
When the results of the modal analysis are examined, the second mode shape that is found
shows a vibration along the axis in the pipe section from node 40 to 75. The associated
natural frequency is 0.69 Hz.
Recall that from the results of the BOSfluids analysis (see part 2 of this tutorial) the water
hammer caused an initially a large pressure peak followed by a periodic oscillation of the
pressure (pressure waves reflecting from both ends of the piping system). The frequency
associated with the periodic oscillation was found to be 4.16 Hz, see Figure 7.
A quick estimation of the dynamic load factor for the found mode shape can be made by
using the following relation:
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) )
BOSfluids
) )
So the first structural mode of interest would be excited by the periodic part of the fluid
dynamics with an amplification of 2.8%. This means no problems are expected for this
dynamic interaction. However the excitation of the higher mode shapes is more complex
and should not be dismissed so easily. To get a more thorough understanding of the
dynamic response of the piping system under the loads of the water hammer, a dynamic
analysis using the time history of the unbalanced forces should be performed.
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BOSfluids
The temporal resolutions used by the solver and used for the output are found by opening
the Transient Warning & Messages report. The time step used by the solver is found to be
0.3657 ms and the output interval is 6.0 ms.
For the dynamic stress analysis, the temporal resolution should be small enough to capture
the highest natural frequency of interest. A conservative approximation would be to choose
the temporal resolution to be 10% of the time period of the highest frequency. To determine
the highest frequency of interest again the dynamic load factor is used. From Figure 9 it can
be seen that for frequency ratios below 0.2 the dynamic load factor remains 1.0 (no
amplification).
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BOSfluids
Using this relation with an excitation frequency of 4.16 Hz, the highest frequency of interest
becomes 20.8 Hz. The required output interval to capture this frequency can be estimated by
.
The output range should be long enough to capture at least 2 periods of the smallest natural
frequency of interest. This frequency was found in the modal analysis to be 0.69 Hz. This
would mean the output range should be approximately 4 seconds (where an extra 1.2
seconds was taken for the initial transient).
4.3.2. Rerun the Simulation and Export the Results from BOSfluids
The new parameters for the output range and interval can entered in the analysis settings.
Since the valve in the water hammer case closes after 1 second the Output Start Time is taken
to be 1 second, the End Time and the Simulation Time are increased to 5 seconds and the
output interval is set to 0.005 seconds, see Figure 10.
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BOSfluids
CAESAR II will always start its dynamic stress analysis at zero seconds, so when a data file
does not start at zero seconds CAESAR II will still perform calculations for the time between
zero and the output start time using a zero force input. BOSfluids can shift the output data
so the first data point starts at zero seconds by ticking the Start at Zero option, this will
reduce computation times during the CAESAR II dynamic analysis.
Click Export to generate the data files.
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BOSfluids
The data files consist of simple ascii based text and can be opened by any text editor. Before
importing the files in CAESAR II confirm that the correct units are used for the time history
results (force in Newton and time in milliseconds).
4.3.3. Importing the Data File in CAEAR II
When the data files are made, store the data files in the same directory as the CAESAR
model. The time history data files can now be imported in CAESAR by selecting Time
History from the Analysis Type drop down menu.
Multiple data files can be imported and solved in a load case, however the user should be
carefully evaluate the sign of the applied forces. The forces on different pipe sections should
work against each other in such a way the resulting deformation represents the worst case
scenario in terms of resulting stresses. Since the current tutorial is primarily written to
provide an example for the import/export of BOSfluids models/results, only one data file is
imported in CAESAR II. The other file and the combined case are left for the user to carry
out themselves.
The unbalanced force results for the pipe section from node 45 to 75 are imported in the
CAESAR II dynamic stress module by following the steps below:
1. In the first tab Time History Definitions the time history file is referenced by typing #<file
name> in the name field. Delete all default input lines, untick the comment (Cmt)
checkbox for the first line and use the input parameters as shown in Figure 12.
2. Select the Force Sets tab. Add a force set in the X-direction at a node anywhere on the
pipe section of interest except for the bend nodes, in this case on Node 50. The
magnitude is set at 1.0, since the actual magnitude of the forces is defined by the data
file. Define a force set with number 1 as shown in Figure 13.
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BOSfluids
3. Select the Time History Load Cases tab. This tab links the time history profile set in the first
tab with the force set in the second tab. Define one load case as shown in Figure 14.
4. Select the Static/Dynamic Combinations tab. According to the code the dynamic loads
(occasional loads) should be combined with the static sustained loads in a combined load
case and tested against the allowables. Create one static/dynamic load case combination
combining the static sustained load case (S2) with the dynamic time history load case
(D1), as shown in Figure 15.
Static Load Case for Nonlinear Restraint Status: 2 (the sustained static load case)
Load Duration: 6.5 sec (the total time of the time history 5 sec + one period of the
lowest natural frequency 1.5 sec)
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BOSfluids
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BOSfluids
4.4. Conclusion
This concludes the Water Hammer tutorial, where the fluid dynamics and the structural
dynamics of a water hammer event on a piping system were investigated. This tutorial is not
written with the intention to give a thorough overview of the CAESAR II dynamic module.
For a more elaborate overview of all the functions of the CAESAR II dynamic module you
are referred to the CAESAR II user manual.
For more BOSfluids tutorials you are referred to the BOSfluids website.
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