Beruflich Dokumente
Kultur Dokumente
1.
Ball valve
Diaphragm valve
Globe valve
Butterfly valve
NOTE: Less resistance gives less pressure drop. Piping for the smaller halocarbon
installations is usually of copper, because of the cleanliness and the ease of
fabrication and jointing. Copper and brass are not used with ammonia.
Refrigeration system pipes are sized to offer a low resistance to flow, since this
reflects directly on compression ratio, commensurate with economy of pipe cost
and minimum flow velocities to ensure oil return with the halocarbons. Copper
tube is widely used in air conditioning and refrigeration systems due to its high
thermal conductivity which is about 8 times more than that from Aluminum tube.
Copper, used for centuries, has gained new popularity in its modern form: light,
strong, corrosion-resistance tube. Its long lasting and maintenance free
characteristics make copper the leading choice for plumbing, heating, cooling and
other mechanical systems. Copper tubing is most often used for supply of hot and
cold tap water, and as refrigerant line in HVAC systems. There are two basic types
of copper tubing, soft copper and rigid copper. Copper tubing is joined using flare
connection, compression connection, or solder. Copper offers a high level of
resistance to corrosion, but is becoming very costly. The use of copper tubes for the
transport of liquids in the condensers and evaporators, the main parts of a ACR
system, is indispensable. The industry is exploring new applications and extensive
uses of copper metal due to the special inherent properties and unique abilities of
copper metal. Some of its special characteristics include high thermal conductivity
(about 8 times more than Aluminum tube), light weight, strength, corrosion
resistance tube and durability. In air conditioning systems, you should look for
parts and equipment that are small, quiet and efficient. You should look for
products with properties like, easily cold and warm bending, corrosion resistance,
excellent heat conductivity, good welding and soldering qualities, which you can
find in copper. Furthermore, some special requirements of air conditioning industry
such as the reduction or elimination of harmful emissions have made copper, a
metal of choice for product enhancement. You should also look for areas like,
compatibility of copper parts, fabricating and joining requirements, heat transfer
properties, effects of refrigerants and lubricants on copper system performance,
predictive methods and safety-tests. The other things you should look for, while
selecting products for Air Conditioning Systems are specially designed innergrooved tubes for condensation and fin-tubes for evaporative cooling.
3.
When pressure inside a system falls below that of the vapour pressure of the
liquid, cavities are formed. Cavities travelling to high pressure region
collapses releasing considerable energy to damage the metal surface which
is known as (single answer)
1
Cavitation
Erosion
Impingment corrosion
Cavitation erosion
ANS D
NOTE: The first sentence tells about the cavitation process. The second sentence
tells about the cavitation damage or erosion.
4.
Pump start out motor gets overloaded or trip on overload (multiple answer)
Alignment is wrong
Cavitations exists
NOTE: Over tightening of gland packing will only cause the damage to the
packing and it will wear out very fast. Cavitation will cause vibration only. Option
(d) should not be there. Then option (e) is correct.
5.
Unapproved chemicals can kill aerobic bacteria making the plant ineffective
NOTE: Human safety first. However all the above can be correct. According to
sewage manual if chemicals enter into the treatment device, operation may be
hindered. Toxic chemicals going into the system chemicals like solvents, oils,
paints, disinfectants, pesticides, household cleaning products and bleaches can kill
the helpful bacteria in your septic system. This may kill the system and stop it
digesting effluent. (http://wssproducts.wilhelmsen.com/marine-chemicals/cleaningand-maintenance-1/bio-chemicals/gamazyme-btc-1/)
6.
The pump will get damaged because the suction valve will block the reverse
flow causing overpressure leading to pump breakdown
NOTE: The direction of flow depends on the position of suction and discharge
valve in the valve box.
7.
Pump driven type clutch attached to vacuum pump are commonly used for
priming of ballast pump and emergency fire pump. What is the factor which
clutches the vacuum pump to the pump during starting of the pump? (single
answer)
Low suction pressure acting against the spring loaded clutching piston
High suction pressure acting against the spring loaded clutching piston
Low discharge pressure acting against the spring loaded clutching piston
High discharge pressure acting against the spring loaded clutching piston
ANS C
8.
The ballast valve of the forepeak tank is located in the duct keel and cannot
be opened or shut by remote operation. The valves of other tanks can be
operated without any trouble which of the following will be the best
practice? (single answer)
The actuator must be defective and should be replaced with a new one
9.
You are responsible for daily transfers of engine room bilges. You follow
the sequences aft fwd (p)-fwd(s) bilge well and you have never experienced
a problem but 5/e started the transfer and first transferred forward (s) bilge
well without any problem and you join him later and you find that bilge
pump is not taking suction from forward (p) and aft bilge well and then you
have checked everything is normal. What is the cause? (single answer)
5th engineer made a mistake by 1st transferring the fwd (s) bilge well,
normal sequence of operation for engine room machineries should not b
disturbed
NOTE: Filter comes before valve so if say valve is okay then filter should not be a
problem so option (d) is wrong. If pump suction filter is leaking then it will not be
able to take suction from any well at all, so option (c) is also wrong.
10.
Rotodynamic
Screw type
Gear type
ANS B
Sludge pump suction pressure is going full vacuum when u start the pump
taking water of double bottom tank suction you have checked the suction
filter and found in clean condition. Taking suction from fuel oil sludge tank
does not happen. Causes of the problem (single answer)
Cannot say what is the problem but definitely the pump needs to
be opened up for overhaul
ANS C
NOTE: As the pump is working okay when taking suction from F.O. sludge tank
there is no problem with the pump. So options (a) and (d) are wrong. Option (c)
seems to be the most appropriate one.
12.
turbulent, laminar
intermittent, continuous
continuous, pulsating
pulsating, continuous
ANS C MULTI C A
Ballast pump injection filter was cleaned and the pump was lined up it was
found that there was some leakage in the suction filter suction. The pump
started and the leakage started. During de ballasting it was found that the
pump could not take suction from one of the double bottoms. The cause
could be (single answer)
One of the pipelines on the suction side of the pump might be leaking
NOTE: When ballasting the head is positive so water is coming out of the leaky
filter. But when de ballasting, the head is negative. So air is drawn from the leaky
filter.
15.
When one of the M/E F.O. heater is not in use then (single answer)
The F.O. inlet and outlet valve should be kept shut, but steam heating
valves should be kept crack open so as to keep the heater warm
F.O. inlet and outlet valve should be kept shut and heating valves also
should be completely shut and should be drained of any remaining F.O.
F.O. inlet and outlet valve should be kept crack open so that the F.O.
recirculation through the heater can take place.
F.O. inlet and outlet valve should be kept shut while outlet valve should be
left open so that heater can be put into use as fast as possible in case required
ANS B
NOTE: When the heater is not in use we dont require heating and the first thing
we do is stop heating if we keep on heating the oil its going to vaporize and safety
valve may lift and if we cool it down the oil is going to be sticky so need to drain
it.
16.
Cathodic protection
Protective coatings
NOTE: Here in the question its asked about method of prevention not protection.
17.
You have to dismantle a F.O. heater for cleaning. You have closed both inlet
and outlet valves of the heater, both for F.O. and steam side. What will you
do before you start opening the heater? (single answer)
There is nothing more to be done, if you know the valves are holding you
can straight away start opening the heater without wasting time
Drain the heater till pressure gauge reads zero and then start opening the
heater
Drain the heater till F.O. stops coming out of the drain and then start opening
the heater
First open the vent valve and allow the heater to depressurize and then open
the drain valve to drain the contents of the heater
ANS D
18.
NOTE: In corrosion pdf book its copper after stainless steel and in reeds its
stainless steel after copper and in Wikipedia also.
19.
20.
NOTE: Emergency maneuvering means that main engine cannot be started from
remote location. When M/E is put in emergency, then just the governor is
bypassed, rest alarms will still come like lo low pressure, jacket high temperature
etc... But we never bypass L.O. low pressure alarm because if there is no L.O. in
the engine then the engine will cease.
21.
Which of the following can be done to reduce the cold corrosion of main
engine cylinder liners using high sulphur fuel oil (multiple answer)
22.
C/E
2/E
Shipyard engineer
Ship superintendent
ANS C
23.
Hot dipping
Metal spraying
Electro plating
Explosion bonding
ANS D
24.
Spring type
Floating type
Fixed tube
U- tube
ANS D MULTI B D
NOTE: Both (b) & (d) are correct In intercooler straight tube is used commonly
which is otherwise known as floating tube because it is floating at one end. In after
cooler U-tube is used commonly because for more heat transfer in small size, and
also its free for expansion.
25.
1
2
3
4
4
5
NOTE: Throttling of discharge valve will increase back pressure decrease flow rate
also increase temperature of the fluid which in turn will increase the casing
temperature. If pumps are in tanker pump room then alarm can come due to high
casing temperature.
27. Which of the following is a true statement? (choose more than one option if
true, multiple choice)
1
Mild steel will be subject to preferential corrosion when in electrical
continuity with stainless steel in presence of an electrolyte
2
Stainless steel will be subject to preferential corrosion when in electrical
continuity with mild steel in presence of an electrolyte
3
Copper will be subject to preferential corrosion when in electrical continuity
with mild steel in presence of an electrolyte
4
Zinc will be subject to preferential corrosion when in electrical continuity
with aluminum in presence of an electrolyte
ANS A D
NOTE: Zinc, aluminum, steel, stainless steel, copper.
28. The steels with a carbon percentage close to 0.8% have
1
Poor strength but good weldability
2
High strength but poor weldability
3
Poor strength and poor weldability
4
High strength and good weldability
ANS B
NOTE: Up till 0.30 excellent weldability poor strength
0.30-0.45 very good weldability good strength
0.45-0.75 good weldability very good strength
Till 1.5-2 poor weldability excellent strength
29.
1
The lower half of main bearing of a very large diesel engine can be removed
by
Pulling out with a chain block
2
3
NOTE: Continuous means without any interruption but continual means with
interruption. First option is correct and if cooling is required then packing is
lubricated from pump delivery. If any leakage is there then there is a good chance
of pump sucking air from the packing under negative suction pressure.
32.
Which of the following cannot be used as sacrificial anode for the protection
of mild steel structure against corrosion
1
Cadmium
2
Magnesium
3
Copper
4
Aluminum
ANS C
NOTE: Magnesium, aluminum, cadmium, mild steel, copper.
33. Excessive lubrication in compressors can lead to (multiple)
1
Sticking of valves
2
Carryover and deposit of oil particles in pipelines and reservoirs
3
Decompression
4
Detonation
ANS A B C
NOTE: Here detonation is nothing but starting air line explosion.
34. Corrosion protection of steel surfaces by zinc coating can be carried out only
at temperatures below 65 deg. C. For higher temperatures (single answer)
1
Zinc reacts very fast and thus can only provide protection for a limited time
2
Zinc reacts with steel and protective layer vanishes due to chemical reaction
3
Steel may corrode preferentially to the zinc
4
Dezincification occurs leading to removal of zinc coating
ANS C
NOTE: According to corrosion pdf file protection of steel by zinc is good at
temperatures below 650C, but at higher temperatures it is possible for the steel to
corrode preferentially to the zinc.
35. The pumps performance depends upon
1
Clearance between the wear ring and the impeller
2
Clearance between the impeller and the casing
3
Clearance between impeller and shaft
can avoid corrosion, erosion, overheating. Direct impinge of flame cause tube
failure (overheating and distortion).
38. It is given that engine room bilge pump has suction manifold on which 3
valves are located. One valve for the 3 engine room bilge wells suction,
another one for bilge tank suction and the third one is for sea water suction.
It is found that the bilge pump is unable to take suction from any of the bilge
wells, but is able to take suction efficiently from bilge tank. What is the most
probable cause?
1
Pump suction filter cover gasket leaking
2
Suction filter cover gasket of one of the bilge wells is leaking
3
Bilge well suction pipeline leaking between individual bilge well valves and
suction manifold valve
4
Bilge pump suction pipeline leaking between the manifold and the pump
NOTE: As the pump is taking suction from bilge tank there is nothing wrong with
the pump or its suction line or its filter. So options (a) and (d) are wrong. Bilge
suction filter come before the valve. If the valve is holding, then the pump should
not have any problem in taking suction from that bilge well which is not having a
leaky filter. But it cannot take suction from any bilge well. Option (b) can only be
correct when location of filter is after the pump master valve.
39. Most steam traps respond well to cleaning. But when a thermodynamic trap
fails to operate after cleaning, the next course of action should be (single
answer)
1
Throttle the steam outlet valve
2
Renew the trap
3
Lap the disc and the seat of the trap
4
Throttle the steam inlet valve
ANS C
NOTE: in mc GEORGE it is said that if cleaning is not the solution then go for
lapping the disc and seat.
40. When centrifugal pump is changed over for pumping a liquid of higher
specific gravity which of the following is going to change? (single answer)
1
Discharge pressure
2
Discharge head
3
Power consumption
4
Pump speed
ANS C MULTI A C
NOTE: Head is independent of fluid density. Speed of the motor will always
remain constant unless it is a variable speed drive, thats why the pressure and the
power consumption increase. A centrifugal pump will always develop the same
head in feet regardless of a liquids specific gravity. Pressure will increase or
decrease in direct proportion to a liquids specific gravity. Brake HP required will
vary directly with a liquids specific gravity.
41. Auxiliary engine connecting rod bottom end bolts should be tightened
1
Only as per the prescribed torque using a torque wrench
2
As per prescribed torque as well as angular measurements as recommended
by the manufacturer
3
By following previous match marks on bolt heads and connecting rod body
4
As per prescribed torque and another 10% increase during every subsequent
tightening
ANS B
42. Why are large centrifugal pumps started with their discharge valves closed?
1
To ensure proper priming
2
To limit sudden rise in discharge rate
3
To limit motor starting current
4
To minimize starting torque on motor shaft
NOTE: Normally large centrifugal pumps are provided with independent priming
system, but to ensure proper priming discharge valve is closed while priming the
pump. But for priming attached priming pump or other priming methods are used.
So priming is not the primary concern. Option (a) is not the answer. The main
concern is to reduce starting torque which in turn will reduce the starting current as
it is a huge pump.
43. Which of the following statements are true as far as painting of steel
hull/structure is concerned? (multiple choice)
1
Painting can be done under any weather condition
2
Painting can only be done after proper surface preparation is carried out
3
Painting should only be done on top of appropriate primer coating
4
Several coats of paint can be applied one after the other without any time
gap
ANS B C
44.
others may be seriously weakened which makes them unreliable for future use.
47. A drain cooler is provided with S.W. cooling. What is the best way to
increase the temperature of condensate draining to the hot well? (single
answer)
1
Throttle the S.W. inlet valve
2
Throttle the S.W. outlet valve
3
Open the condensate bypass to the cooler
4
Close the condensate bypass to the cooler
ANS C
NOTE: It is the best practice always to throttle the outlet valve of a heat exchanger
to control the temperature of the medium to be cooled. But it will cause insufficient
water to flow through the condenser and it will cause scaling of tubes. So to avoid
salt deposition in condenser tubes bypass is to be opened for temperature control.
48. Which of the following option gives you the correct sequence of the metals
in decreasing order of preferential corrosion when all of them are bonded
and immersed in an electrolyte? (single answer)
1
Titanium, mild steel , zinc , stainless steel
2
Titanium , stainless steel ,mild steel ,zinc
3
Zinc , mild steel , stainless steel , titanium
4
Zinc , titanium , mild steel , stainless steel
ANS C
IF INCREASING ORDER B
49. During auxiliary engine de-carbonization, which of the following checks
need to be carried out?
1
Sounding of all double bottom tanks
2
Connecting rod big end ovality
3
Liner wear
4
Crack detection tests on connecting rod serrations
ANS C MULTI B C D
NOTE: Taking sounding of all double bottom tanks is not even related to decarbonization of auxiliary engine.
50. A reciprocating pump is used for engine room bilge service because
1
Reciprocating pumps are designed for smoother discharge
2
Only small capacity pumping capacity is required, while other pumps are of
higher capacity
It doesnt churn and mix the bilge water unlike other types of rotary and
rotodynamic pumps
4
Shipbuilding industry is still going on old concept, future ships will have
centrifugal pumps installed
ANS C
NOTE: Mc GEORGE says requirement is low capacity pump which encourages
slow, smooth and laminar flow. Turbulence or agitation should be avoided since it
causes mixing and re-entertainment of the oil. Laminar or streamlined flow is
beneficial. The entrance area in oil/water separators is made large so that flow is
slow and large slugs of oil can move to the surface quickly. So option (c) is the best
one.
51. Increasing the rotational speed of a cargo pump the pump flow rate will
1
Increase in direct proportion to the increase in speed
2
Decrease in direct proportion to the increase in speed
3
Flow rate doesnt depend upon speed
4
Flow
ANS A
NOTE: Mc GEORGE says capacity varies directly as the speed.
52. While re-floating the vessel after dry dock, which of the following checks
should be carried out? (multi choice)
1
Sounding of all double bottom tanks
2
Checking leakages in the stern tube header tanks
3
Checking leakages at ship side valves
4
Checking levels of stern tube header tanks
ANS A C
NOTE: Checking any leakages in the stern tube header tanks will not give any
information about any leakage in stern tube.
53. The machinery which is usually tested first once the ship reaches a dry dock
is
1
Engine room crane
2
Engine room lift
3
Gantry crane for engine room
4
All of the above
ANS C USCG
54. The size of solid particle contaminants in hydraulic systems is measured in
(single answer)
1
Millimeter cubed
2
Nano millimeter
3
Microns
4
Micro millimeter
ANS C
55. In a reciprocating pump the direction of flow depends upon
1
Direction of rotation of the pump
2
Position & fixing of suction and discharge valves
3
High pressure to low pressure
4
Whether pump is single acting or double acting
ANS B
56. Fire side in boilers gets commonly corroded due to
1
Galvanic action
2
Formation of vanadium pentoxide and sulphuric acid
3
Stress corrosion
4
Crevice corrosion
ANS B
NOTE: As the fuel contains vanadium and sulphur according to the temperature
and other favorable condition it can form vanadium pentoxide and sulphuric acid
respectively which are highly corrosive in nature.
57. Which of the following statements is false about hydraulic jacks/tensioning
tools? (single answer)
1
The piston of the jack should be turned back by a certain degree after hand
tightening to prevent easy removal after un tightening of the nut
2
The piston of the jack should not be turned back after hand tightening during
un tightening of the nut
3
The piston of the jack need not be turned back during tightening of the nut
4
The hydraulic pressure need not be relieved during removal of the jack
ANS D
NOTE: If we dont release the pressure then it is very unsafe and difficult to
remove the jack.
58. In a shell and tube type M/E L.O. cooler, the temperature of L.O. is
controlled by an automatic temperature control valve. Out at sea with M/E
running at normal sea load it is observed that the temperature control valve
opening to the cooler is increasing day by day until it becomes 100% open to
the cooler. The L.O. outlet temperature _______________ after the above
condition has reached
1
Starts decreasing immediately
2
Starts increasing immediately
3
Will be maintained at the set point of the temperature controller
4
Cannot be maintained at the set point and will increase slowly
ANS D
NOTE: If it is running at normal sea load then there should not be any problem as
the L.O. temperature is maintained nearly constant, but here as the temperature
control valve is opening gradually that means the S.W. temperature is increasing
gradually. May be ship is moving toward hotter region. In order to maintain L.O.
temperature now the control valve is fully open, but it cannot maintain the
temperature. So the temperature of L.O. will increase slowly. He is talking about
TEMPERATURE CONTROL VALVE OPENING TO THE COOLER.
59. Which of the following is not a rotary motion valve?
1
Gate valve
2
Butterfly valve
3
Ball valve
4
Plug valve
ANS A
NOTE: Here all the valves turn to open or close, but gate valve slides to open or
close.
60. Which of the following can lead to short cycling or frequent cutting in and
cutting out of a fridge compressor? (single answer)
1
Dirty condenser
2
Air entrapped in refrigerant
3
High cooling water temperature
4
Grossly insufficient charge
ANS D
NOTE: If there is grossly insufficient charge then there will be low pressure at
suction side which will lead to L.P. cut out. This will lead to short cycling or
frequent cutting in and cutting out of a fridge compressor. But dirty condenser an
air in the system will lead to high discharge pressure resulting H.P. cut out.
61. During shutting down the purifier you find that purifier always vibrates
heavily for some time and then becomes normal until it finally comes to a
stop. What is wrong with purifier?
1
The purifier design is faulty
2
The purifier bowl has a heavy sludge deposit and requires cleaning
3
The purifier bowl is not balanced properly
4
During shutting down most of the purifiers pass through the critical speed
zone
ANS D
NOTE: It can be avoided by applying brake at the time of stopping so that it will
pass the critical speed zone very fast.
62. Hot corrosion in exhaust valves and fire side of boiler mainly when
1
Fuels containing vanadium content with high sodium content are used
2
Fuels containing vanadium content with low sodium content are used
3
Fuels containing high vanadium and high sulphur content are used
4
Fuels containing high sulphur content is used and the exhaust temperatures
are uncontrolled and exceed 600 deg. C
ANS A
NOTE: According to DEVEN ARANHA when both these impurities are present in
a sodium and vanadium ratio of 1:3, vanadium pentoxide which is formed
combines with sodium to form a very hard compound whose melting point is
around 630 deg. C. If the ratio is not proper then the reaction may not happen. So
for the ratio to be matched vanadium with sufficient sodium should be present.
63. NPSH and the total suction head are two terms which are commonly used
for pumps. Which of the following is a true statement?
1
They are one and the same thing
2
Total suction head is greater than NPSH
3
NPSH is always greater than total suction head
4
Total suction head and NPSH have no relationship
ANS B
NOTE: Total suction head vapor pressure head is NPSH.
64. You have overhauled a centrifugal pump and while assembling forgot to
install the o-ring between the sleeve (provided in way of gland packing) and
the shaft. What impact does this have? (single answer)
1
It will not affect the pump in any way
2
It will cause leakage of fluid (air/water) in between the shaft and the sleeve
This is the only method in which the completeness of the metal coating can
assured, while other methods are liable to defects
3
The thickness of protective coating is greater compared to any other metal
coating method used
4
The adherence of coating is best in case of metal cladding
ANS C
NOTE: According to corrosion pdf file the metal coating thickness achieved by
metal cladding is considerably greater than that obtained by the other techniques
considered, and for this reason it is frequently used where a component is required
to be essentially protected against corrosion for the life of the ship.
67. Which of the following can cause exhaust with black smoke in a diesel
engine? (multi choice)
1
Choked air filter of turbocharger
2
Water mixed with fuel
3
Bad atomization of fuel
4
Overload
ANS A C D
NOTE: Water mixed with oil will give white smoke.
68. Net positive suction head is the
1
Difference of total suction head and total discharge head
2
Difference of static head and the frictional head
3
Difference of dynamic suction head and the vapour pressure of liquid
4
Difference of static suction head and the vapour pressure of liquid
ANS D
NOTE: In fluid dynamics, Total Dynamic Head (TDH) is the total
equivalent height that a fluid is to be pumped, taking into account
friction losses in the pipe.
Htotal = (P2 P1) / g
TDH = Static Height + Static Lift + Friction Loss
Where:
Static Lift is the height the water will raise before arriving at the
pump (also known as the suction head).
Static Height is the maximum height reached by the pipe after the
The cooler has become dirty on the S.W. side or L.O. side
S.W. side of the cooler may be partially blocked with mud and sea shells
ANS C
NOTE: If the temperature differential of both the sides is decreasing then the
cooling efficiency has decreased. This can happen when either S.W. side or L.O.
side will become dirty.
73.
Centrifugal pumps cannot handle air and require priming. But you are aware
that centrifugal which on the same principal can handle air very well. Which
two properties of air are responsible because of which the centrifugal pumps
cannot handle air
Fluidity only
Density only
Compressibility
74.
Misalignment
Contamination
Shrinkage
Over greasing
ANS A B D
NOTE: In pdf file for bearing failure improper lubrication or less or no lubrication
can cause damage to the bearing. Options (a) (b) (c) are correct. Option (c) can also
be correct if it means too tight on the shaft.
75.
Any rust and contaminant inclusions may cause local paint film
breakdown
Too much paint will be consumed if surface preparation is not carried out
Surface will be very rough if proper surface preparation is not carried out
Surface preparation deposits a chemical onto steel surface which reacts with
paint film and causes strong bonding
ANS A
76.
Vacuum priming pumps which work on the principle of fixed vane pumps
require _____________ for___________ clearance between vane tips and
casing
Water, sealing
NOTE: Mc GEORGE says sealing water is drawn into the oval casing through a
makeup supply pipe. The water, thrown out to the casing periphery by the turning
rotor, whirls around and forms a moving layer against the oval casing. The water
seals the rotor blades and also recedes from and re approaches the rotor boss twice
The flow rate through a F.O. transfer pump will not be affected by which of
the following factors?
NOTE: Leaking discharge valve can not affect when the pump is running and the
valve is in open condition if it is positive displacement pump.
78.
The suction pressure gauge of the engine room bilge pump is broken and
you dont have a spare. Chief engineer has asked you to troubleshoot the
problem with bilge pump not taking suction from fwd. (p) bilge well. You
try taking suction from fwd. (s) & aft bilge well and find that pump is taking
good suction. Thereafter you try suction from fwd. (p) bilge well for
sometime after priming with sea water but there is no change in level. You
inspect the suction filter of the pump and find that it is very difficult to
remove the same, you had to apply too much of force to lift the filter cover
while normally it comes out easily. What does it indicate?
It does not indicate anything; sometimes the filter covers are difficult to
remove
It indicates that the suction valve of the fwd. Bilge pump is leaking
It indicates that the suction filter of the fwd. (p) bilge well is clogged
completely
NOTE: Here the pump suction filter is working completely fine because pump is
taking good suction from other bilge wells. When we inspect the suction filter of
the pump and find that it is very difficult to remove the same, and had to apply too
much of force to lift the filter cover while normally it comes out easily. It indicates
that when pump is taking suction from fwd. (p) bilge well too much of vacuum is
getting produced. That means there is some blockage and here according to the
options it is the bilge well filter.
79.
Chromium is a more noble metal so it will not get corroded and thus steel
surfaces will remain protected
NOTE: According to corrosion pdf file chromium is also extensively used for
electro-plating components that are subjected to mechanical deterioration as hard
chrome plate surfaces can be obtained. Chromium is nobler than the steel and it is
generally necessary to use a non-porous interfacial electro-plate such as nickel
between steel and the outer chromium surface if the component is to be subjected
to corrosive conditions.
80. Correct method of greasing a centrifugal pump bearing is
1
To pump the grease until you feel high back pressure on the grease pump
To pump the grease for 3-4 pumping strokes of grease pump for each
bearing
To pump the grease when the pump is stopped and drain any old grease at
the same time by opening the drain plug, giving only 3-4 pumping strokes
on grease pump for each bearing. The drain plug should then be replaced
To pump the grease when the pump is running and drain any old grease at
the same time by opening the drain plug, until all the old grease is removed
and new grease starts coming out of the drain, repeating same for each
bearing. The drain plug should then be replaced
ANS D
81.
Yes the difference is ref pressure gauges are of compound type meant to measure
vacuum as well as pressure along with corresponding saturation temp and some of
pressure of and L.O. for fridge.
82.
A ball valve was found leaking in service. Upon inspection it was found that
the PTFE seat had worn out and was renewed. The valve stopped leaking in
closed condition. How do you think a ball valve provides perfect sealing?
(single answer)
The seat fitted is slightly smaller than the outer dimensions of the ball, thus
providing interference fit when closed
Ball is not exactly spherical and is shaped such that during closure the
surface coming into contact with seat is of slightly bigger diameter
providing sealing
Seat is not exactly spherical, but slightly tapered so that during closure the
ball sits tightly on the seat
ANS B
NOTE:
83.
It has been reported that engine room bilge pump was unable to take suction
from fwd. (p) bilge well while it is taking suction efficiently from fwd. (s) &
aft bilge wells. What could be the most probable cause?
There is leakage in the bilge suction pipeline somewhere between the bilge
wells and bilge pump
The fwd. (p) bilge well suction filter cover gasket might be leaking
NOTE: According to Mc GEORGE the filter is situated just before the bilge well
followed by the valve. So if the valve is leaking from the bonnet then pump will
face difficulty in suction from any of the bilge well or if it is leaking from the seat
then why should the pump cannot take suction from port bilge well, but if the filter
cover gasket is leaking then there is a good chance that the pump will suck air and
cannot take suction from that particular well.
84.
Which of the following is a correct point for sampling of system lube oil for
on board or shore analysis?
Standpipes
Purifier outlets
Tank drains
ANS C
NOTE: My answer is none of the above. There is a fine filter after the cooler.
Sampling should be just before lube oil in entering the main engine.
85.
NOTE: After maintaining correct discharge pressure there is the only chance when
pump will lose suction is when the pump is sucking air.
86.
After removing all the bonnets and the securing nuts of a large globe valve it
is found that the bonnet is coming out because of the strong adhesion of the
gasket between the bonnet and the housing. What are you going to do in best
practice?
Screw in the valve onto the seat to lift up the valve and stem
87.
NOTE: Mc GEORGE says screw pumps are suitable for operation at high
rotational speed.
88.
89.
Room temperature
Recharge temperature
93.
1
2
3
4
94.
1
2
3
4
95.
The seating material for perfectly sealing type ball valves is usually made up
of
Rubber
PTFE or nylon
Rubber reinforced with steel wire
Stainless steel
ANS B
Bilge pump is not taking suction from any bilge well or holding tank what
could be wrong inside the pump?
Bucket rings have worn out
Suction or discharge v/v have worn out and started leaking
Pump suction filter clogged
Suction or discharge v/v stuck in open and debris on the seat
ANS A MULTI ABD if recently overhauled then only D
You have seen and operated several valves onboard ships. All the butterfly
valve operation handles are operated by a locking arrangement because
(single answer)
Butterfly valves do not used gland packings and thus spindle doesnt have
anything to keep it in position and can open by vibration
Butterfly valve does have a spindle packing but same cannot be excessively
tightened to have good grip on the spindle to prevent it from opening against
vibration
Butterfly valves can move by vibration but that is not the main
consideration, the main consideration being opening/closing against liquid
pressure
All the butterfly valves do not have locking arrangement as there is no such
requirement for the same
ANS C
NOTE: The valve can change its position due to vibration or due to the pressure of
the liquid acting on it. So a locking arrangement is necessary to keep it in position.
96.
Which of the group of method are used for priming of centrifugal pumps
onboard ships? (single answer)
Attached vacuum pump, filling pump casing using a fresh water hose
NOTE: Mc GEORGE says if the number of pumps to be primed is more than four,
then central priming system is used. Attached vacuum pump is also used as
automatic priming system for a pump. Sometimes sea water priming from an
independent supply can be given, for example opening sea suction of ballast pump.
97.
1
2
3
4
Poker gauge
Trammel
NOTE: Mc GEORGE says propeller drop or stern tube bearing wear down can be
measured by poker gauge.
99.
Your ship has an OWS and reciprocating bilge pump of capacity 2.0 m3 /hr.
It takes about 12 hours to pump out the complete bilge tank through OWS.
The ship is going to dry-dock and chief engineer is recommending company
to install a centrifugal pump of 10 m3 capacity which will take the same
space and can pump out the bilge tank only in 2.5 hrs. The company should
(single answer)
Pipelines and pumps once designed cannot be changed as they are class
approved
ANS D
NOTE: Mc GEORGE says the pipeline diameter and the pump capacity for ships
bilge system is formulated and approved by classification society. Centrifugal
pump is not used for OWS as discharge flow is turbulent causing well mixing of
oil & water. It is one of the reasons why the pumps are fitted at the OWS delivery
side. Inlet of the OWS is laminar flow for efficient separation of oil from water.
100. Normally so called Single screw pumps are used as sludge pumps in engine
room. What is the correct technical name of these pumps? (single answer)
1
Snake pump
Screw pump
Gerotor pump
ANS C
101. In a parallel-gate type valve the sealing between the valve and the disc is
provided by (single answer)
1
Gate and valve seat have a taper and when tightened they will seal against
each other
Either the seat or the disc gate are free-floating, allowing upstream pressure
to seal the seat and disc against any unwanted leakage
For a gate type valve the sealing is never perfect and they always allow
some leakage
NOTE: Mc GEORGE says valves and seats of the gate valve may be tapered or are
parallel on their facing sides. When a Parallel Slide is opened or closed, the
positioning of two flat spring loaded discs will either seal or open the pipeline
passage. Closure is achieved by positioning the discs between the seat faces in the
valve body. The pressure differential across the disc forces the outlet disc against
the outlet seat, creating a tight seal which is far superior to that of a wedge gate
valve. The two separate spring loaded discs mounted in the belt eye/disc holder
have sufficient loading and freedom of movement to allow accurate contact
between the flat lapped faces over the range of expansion and contraction
regardless of the valve orientation. During valve closure the self wiping action of
the discs ensures that debris is not trapped between the sealing faces. Stem travel is
limited by the back seat in open position and the stem stop in the closed position.
The stem stop prevents stem rotation and acts as a position indicator. Unlike a
wedge gate valve it is line pressure and POSITION, not excessive mechanical
force at the end of stroke that is required to make a seal. When the position
indicator is in the closed position the valve is fully isolated. DO NOT APPLY ANY
ADDITIONAL FORCE. Because the discs are free to slide between the seat faces
it is virtually impossible to create an overstressed condition under normal
operation. The advantages of this eyelet are. It produces a smoother flow between
the seat faces by effectively eliminating the body cavity and the turbulence which
it causes. It protects the seat faces from impingement of the line fluid or anything
suspended in it. It prevents debris in the fluid being thrown out of suspension into
the valve body. When the eyelet/conduit is positioned between the seats, the
bottom of the disc faces are still in contact with seat faces. No, body guides are
required. The gate is a split design using two discs spring loaded and held together
by a gate holder with an inconel 750 springs to provide initial energizing when
closed. The gate relies for seat tightness on the primary fluid pressure acting on the
downstream half. There is no wedging action or extra loading on the seats resulting
in considerably lower operating torque. When the valve is in the open position the
gate is completely clear of the seats. During closing there is a bevel on the bottom
of the gate to guide it in between the seats and recompress the spring. Seating
surfaces are hard faced with Stellite6 to provide high cycle capability in very
high differential pressure services.
102. The crank web deflection readings of a diesel engine would be erroneous in
which of the following conditions? (multiple answer)
1
When the draught of the vessel has changed while readings were being taken
ANS A B C
NOTE: DEVEN ARANHA and RITENKER SEN say ambient temperature,
movements of ship as in rough weather, incorrect load condition resulting hogging
or sagging are the factors affecting deflections. When comparing deflections this
must be taken under similar draught conditions as the readings according to the
way the ship is loaded or ballasted. So answer is all of the above.
103. The purpose of an evaporator in the domestic refrigeration system is to
(single answer)
1
NOTE: By absorbing latent heat of evaporation from the air the refrigerant cools
the air.
104. If the direction of rotation of a gear pump is reversed due to change in-phase
sequence, what happens when the pump is started? (single answer)
1
NOTE: Mc GEORGE says the liquid being pumped by the gear pump is forced out
after being carried around between gear teeth and housing, as the teeth mesh
together. So if you look at the diagram where direction of flow is given you can
imagine that when you will change the direction of rotation of the gears, the
direction of flow of liquid will also be changed.
105. Centrifugal pump will typically give you a low flow rate at a lower pressure,
where a piston pump will give you more pressure at higher flow rate. Is the
statement correct? (single answer)
1
True
False
I don't know
ANS B
Providing protection of anodes from being painted over during hull painting
NOTE: According to corrosion pdf file the most common reasons for failure of
sacrificial anode systems are due to ineffective electrical contact between the
anodes and the hull, or due to the anodes being painted while in dry dock.
107. The main disadvantages of a reciprocating pump over a gear pump is that
(single answer)
1
Reciprocating pumps are only available in high capacities and for smaller
capacities only gear pumps can be used
ANS C
NOTE: Options (a), (b), (d) are wrong statements so left with only one option.
108. Which of the following types of damages is metal seating of a valve subject
to? Choose the correct alternative (single answer)
1
Remove the pump suction filter and pump out the tank
Increase the tank temperature, keep an eye on the pump suction pressure and
clean the filter as soon as it drops
As soon as the as the shore facility tells you that they are not receiving any
sludge, you stop the pump and clean the filter
Filter so that frequency of filter blockage is reduced and you can get a better
discharge rate
ANS B
110. When centrifugal pump is used to pump a liquid of higher specific gravity
the pump power will (single answer)
1
Increase
Decrease
Will not be affected as the pump power depends only on the flow capacity
NOTE: A centrifugal pump will always develop the same head in feet regardless of
a liquids specific gravity. Pressure will increase or decrease in direct proportion to
a liquids specific gravity. Brake HP required will vary directly with a liquids
specific gravity. Power = g (N/m3) * h (m) * Q (m3/t)
111. The process of depositing zinc on steel surfaces by diffusion coating is
known as (single answer)
1
Sherardising
Chromising
Calorising
Galvanizing
ANS A
Electrical motor
Hydraulic motor
Pneumatically driven
ANS C
NOTE: High tensile steel has 0.4% carbon and it comes under medium carbon
steel.
114. After cleaning the sea chest filter you have placed the filter in the body and
tightened the cover. Which one of the following is the best alternative?
(single answer)
1
You can open the filter inlet and outlet valves & directly start using the filter
If you do not want to use the sea chest in question, you need not worry and
you can open the valves when required
Purged, any leakages and thereafter filter can be kept isolated or used as
required
You will close the other side sea chest valves first and then open this side sea
chest filter inlet and outlet valves
ANS C
Gate valve
Galvanizing
Chromising
Calorising
Coppering
ANS B
True
False
May be
I don't know
ANS A
NOTE: Pumps are put on parallel operation for high discharge flow or to get
variable flow.
120. You have started pumping out a fore peak tank. The ballast pump is running
showing a low discharge pressure but a positive suction pressure, chief
engineer asks you to throttle the discharge valve to increase the back
pressure on the pump. Why do you require doing the same?
1
Chief engineer wants you to slow down as the de ballasting is going on too
fast and will finish sooner than expected
121. Which of the following types of boiler burners have maximum turn down
ratio? (single answer)
1
NOTE: According to GTH FLANAGAN the turn down ratio of pressure jet type
burner is limited to a value of about 3.5. Spinning cup burner has values of over
10:1. Y-jet type burner has a turn down ratio up to 20:1.
122. F.O. transfer pump was working efficiently, but it stopped taking suction
suddenly. There is a sounding of 6.0 m in the F.O. deep tank. The suction
pressure gauge was renewed recently and is showing a positive pressure
when pump is running, but pump is not transferring any F.O. what is the
most probable cause? (single answer)
1
NOTE: As in the question it is said that the pump was working efficiently, but it
stopped taking suction suddenly, so there is nothing wrong with the pump. If the
pump filter cover gasket would have been leaking then the pressure gauge would
have been showing zero pressure that is the atmospheric pressure or negative. If
the pump suction pipe would have been blocked then the pressure gauge would
have been showing negative pressure. But it is showing positive pressure and it
was renewed recently so the relief valve is leaking due to which discharge side is
connected to suction side. So it is not transferring any oil.
123. Motor stator winding badly contaminated by dirt, oil and grease should be
cleaned by (single answer)
1
124. Aluminum being lower than zinc in galvanic series provides lesser
protection to steel compared to the zinc coating. Which one of the following
is a true statement (single answer)
1
NOTE: Aluminum can withstand high temperature when protecting steel from
corrosion. According to corrosion pdf file protection of steel by zinc is good at
temperatures below 650c, but at higher temperatures it is possible for the steel to
corrode preferentially to the zinc.
125. Which of the following is not a true statement? (single answer)
1
Butterfly valves are used for modulating flow and can be throttled
Swing check valve will provide lesser resistance than same bore diameter
globe type check valve
In a globe type valves, mechanical seals are used for providing sealing
between the valve bonnet and the spindle
ANS D
Impingement corrosion is an
Physical action
Chemical action
Spalling
Cracking
Shrinkage cracking
Slagging
ANS D
of furnace floor which can eventually interface with the shape of the flame. Cold
air impinging upon the hot refractory causes a surface flaking known as Spalling.
128. A thin layer of electrolyte trapped in a small pits on a metal surface and
remaining stagnant over a period of time may cause
1
Erosion
Bimetallic corrosion
Crevice corrosion
Corrosion fatigue
ANS C
NOTE: According to corrosion pdf file this is a form of attack which may occur
when a thin film of electrolyte is trapped in a crevice and becomes stagnant. Such
crevices may be formed between closely fitting components or even under mounds
of corrosion product. In this condition, corrosion occurs due to concentration cells
created by either limited oxygen availability or a difference in metal ion
concentration.
129. In case of tankers, the speed of cargo pumps is reduced while stripping,
why?
1
To avoid cavitation of the pump as the NPSHA may fall below NPSHR if
speed is not reduced
To avoid cavitation of pump as the NPSHA may rise above NPSHR if speed
is not reduced
Decreasing the speed increases the discharge head of the pump which is
required to pump out the remaining cargo
ANS A
NOTE: NPSH increases when velocity of flow reduces (NPSH = Suction Head
losses vapour pressure), Losses vel. of flow2.
Dry compressed air at a high pressure can drive in dirt inside windings
instead of removing them
ANS C
NOTE: We never use high pressure air for cleaning as it may damage the winding
by inserting dirt inside it.
131. The attached vacuum pump of a ballast pump operates on the principle of a
1
Centrifugal pump
Reciprocating pump
Gear Pump
Vane Pump
ANS D
Leaving a 50ppm chlorine solution in the tank for 4 hours before flushing
with clean water
Leaving a 50ppm chlorine solution in the tank for 24 hours before flushing
with clean water
ANS C
Inform the bridge that no further maneuvering is possible as the turbine are
likely to be damaged
Straight tube
U tube
Spring tube
Fixed tube
ANS A IF MULTI A D
NOTE: According to REEDS temperature difference is not so high and the little
expansion can be taken up by metal resilience. So we use straight tube.
136. The direction of centrifugal pump depends upon what
1
NOTE:
The Volute casing and Discharge tube are designed and located according to the
Direction of Rotation of the Pump" which is pre determined for a particular design.
The correct direction of rotation can be often deduced from the pumps shape.
Focusing on the discharge volute, in which direction do the areas increase? Then
that is the direction of rotation. There is a particular hazard with the double suction.
Here it is quite possible in many cases to install the impeller wrong way round. The
shaft may rotate in the correct direction, but the impeller does not. As a rule, the
impeller vanes should always curve away from the direction of rotation.
137. Purifier not rotating with desired rpm reason
1
Frequency low
NOTE: According to ALFA LAVAL purifier manual, Speed too low, possible cause
action:
high temp
high density
rpm low
ANS C MULTI C D
NOTE: According to ALFA LAVAL purifier manual, Outgoing water contains oil,
possible cause action:
Gravity disc hole too small - Use a gravity disc with a larger hole
Incorrect separating temperature - Adjust temperature
Throughput too high - Reduce throughput
Sludge space in bowl is filled with sludge - Clean the bowl and shorten time
between discharges
Disc stack clogged - Clean the bowl discs
Inlet clogged - Clean
Bowl speed too low See previous question for possible cause action
Gravity disc hole too large - Use a gravity disc with a smaller hole
Seal ring under the gravity disc defective - Fit a new seal ring
The supply of operating water is not sufficient due to clogged strainer, kinked hose
or low water pressure - Straighten the hose, clean the strainer, check the water
pressure
Oil discharge through water outlet = broken water seal, possible cause action
Gravity disc too large - Use a gravity disc with a smaller hole
Separation temperature too low - Increase temperature
Electroplating
Galvanization
Metal diffusion
Cladding
ANS C
NOTE: In diffusion coating method the most commonly used coating materials are
zinc, chromium and aluminum and the respective processes are known as
Sherardising, Chromising and Calorising.
140. In Impressed Current Cathodic protection system, the current for cathodic
protection is supplied by
1
NOTE: In ICCP the supply current and the voltage are also low and D.C.
141. Which of the following instruments is used to measure rudder carrier bearing
wear down? (single answer)
1
Poker gauge
Depth gauge
Trammel
ANS D
142. In a Sea Water cooled J.C.W. cooler, the most common cause for loss in
cooling efficiency of the heater is
1
NOTE: In sea water cooled J.C.W. cooler the main problem is with the S.W. side
because as F.W. side is closed we put chemicals for treatment, but in S.W. side
there is always chance for scale formation which will affect the cooler efficiency.
143. Cadmium coatings provide corrosion protection. Cadmium coatings are
commercially carried out using which of the following methods
1
Metal Spraying
Electro-plating
Hot-dipping
Metal diffusion
ANS B
NOTE: According to corrosion pdf file cadmium coatings have good resistance to
marine corrosion, but the only commercially practical form is electro plating.
Consequently its application is for small components, such as fastening materials
used for atmospheric exposure conditions.
144. The common term used for failure of metal and alloys in a corrosive
environment , when subject to high stresses is known as
1
Fatigue failure
Corrosion fatigue
Fretting Corrosion
ANS C
Bevel Gear
Planetary Gear
NOTE: M Series hand wheel gear actuators are totally enclosed, weatherproof,
worm gear actuators for reliable manual operation with Type A11, A31A and A41
High Performance Butterfly Valves. The M Series actuator consists of a body
housing, cover, worm gear, input shaft, and hand wheel. The housing is greasepacked. Gear Operators: DEMCO Weatherproof Gear Operators are offered with a
choice of hand wheel, chain-wheel, or square nut. The worm gearing has selflocking set screws to control open and closed positioning or an optional adjustable
memory stop for balance return to a preset open position after closing.
146. Use of synthetic polymer treatment limited to low pressure boiler why
1
Polymer treatment prevents scale formation and minimizes sludge formation. It can
also loosen scale so established boilers introduced to this form of treatment may
develop leaks where previously plugged with scale, especially in way of expanded
joints. Also can absorb trace oil. Use limited to LP boiler as no PO4 present to
prevent caustic alkalinity for auxiliary boiler. This is a superior form of treatment
to the old alkaline and phosphate treatment. The correct level of alkalinity must be
maintained as too low a level neutralizes the electric charge of the poly-electrolyte.
Too high causes caustic alkalinity.
147. Resistance to corrosion of Aluminum alloys is due to
1
The rate of corrosion is very low due to very high corrosion potential
NOTE: Aluminum forms alumina on alloys exposed to air which gives a very good
corrosion resistance. It is also very noble metal as compared to others in galvanic
series. Breaks in the film do not normally lead to accelerated attack at such
positions unlike stainless steels and the film remains stable except when exposed to
alkaline waters or hot sea water.
148. Graphitization is the term used to describe (single answer)
1
NOTE: It is selective phase corrosion where the matrix of the alloy is converted to
iron oxides; the graphite flakes and the phosphorous rich compound are virtually
not attacked which is not visible but causes loss of strength of that material. Under
graphitization C I iron will be corroded leaving behind a soft graphite and loose its
strength and it will crack.
149. Accelerated corrosion due to removal of protective surface films (e.g.) oxide
layers on metal/alloy surfaces due to turbulence of working fluid is known
as (single answer)
1
Bimetallic corrosion
Impingement corrosion
Cavitation erosion
Close inlet & outlet valves of the filter before opening the filter
Close inlet & outlet valves of the filter, then open the vent to release
pressure before opening the filter
Close inlet & outlet valves of the filter before opening the filter
Put the other sea chest into use, isolate the filter by closing inlet & outlet
valves, purge the filter body to depressurize it and then open up slowly
ANS D
Fluctuating load
153. The delivery rate of an axial piston hydraulic pump is controlled by varying
the position of the _____________
1
Tilting box
Slide block
Pintle
Reaction ring
ANS A
NOTE: Mc GEORGE says tilting box is used in axial piston pump to control the
stroke by changing the tilting angle.
154. Freight paid by charterers on a quantity of cargo short-shipped, i.e. quantity
agreed upon but not loaded by the charterer is called
1
Pro-rata freight
Back Freight
Dead freight
agreed rate of freight, less all charges which would have been incurred by the
owner in the carriage of the goods, that is, loading and discharging expenses. Dead
freight is rarely demanded in cases in a berth shipment and fails to supply them.
Back freight: freight charged for the return of goods which have not been accepted
at port of delivery. Should a shipper forward goods to a consignee who refuses to
take delivery, the owner may either exercise his lien-if freight has not been paidand sell goods, or return them to the shipper. The shipper is then charged with an
additional amount of freight for their return, which is known as back freight.
Another form of back freight is when goods have been over stowed or over carried,
through a wrong mark appearing on the case. For example, goods intended for
Montevideo, and port marked Buenos Aires would not be accessible at
Montevideo, and would, therefore, have to be over carried to Buenos Aires. There
again back freight would be chargeable for the return of the goods from Buenos
Aires to Montevideo, and if wrongly marked would be chargeable to the shipper.
155. Which of the following will be required to be done in order to reduce
sulphur corrosion of Main Engine components
1
Decreasing the F.O. purifier feed rate, running two purifier in series one
acting as purifier and other as clarifier
ANS C
NOTE: Running at normal sea load will maintain the cylinder temperature above
dew point, by which chances of sulphur corrosion will be less.
156. A ball valve is found leaking in service and needs to be overhauled. What
type of repairs can be carried out?
1
Normally both the non-metallic seats get worn out and have to be replaced
NOTE: Normally the seat material is softer and it worn out first. When its leaking
the seat has to be replaced.
157. When A/E stand by F.O. heater in use of main engine
1
Sudden opening F.O. inlet valve pressurized and damage the heater
F.O. inlet valve causes pressure drop M/E F.O. pressure standby water is not
pressurized may cause sudden change in engine /per load/rpm
heater leaking
ANS C
NOTE: Cooling charge air below dew point will increase the risk of water
condensation inside the cylinder which can mix with sulphur to produce sulphuric
acid and cause corrosion.
159. The function of an accumulator on the discharge side of a reciprocating bilge
pump is to
1
The packings used are duplicate and should be replaced with the original
NOTE: As the packing is good sleeve might not be properly finished to give
perfect sealing.
163. What is the purpose of the Bypass valve (Automatic or Manual operated) on
the positive displacement pump?
1
Not required
I don't know
ANS A
NOTE: According to Mc GEORGE bypass or relief valves are often fitted with
automatic volume control valves which control the output of the pump in order to
maintain either a constant pressure or a vacuum at a specific point in the system, as
in diesel engine lubricating oil supply to ensure constant pressure at engine inlet
irrespective of oil viscosity.
164. You have a two stage centrifugal pump, with both stages in parallel
configuration. After dismantling the pump you realize that you forgot
to the marking and both impellers are identical. Both the impellers are
single entry type and the eye of both the impellers will come in
opposite direction what are you going to do?
1
Any impeller can come in any place, but the phase sequence of the
electrical motor driving the pump may have to be reversed, if impellers have
exchanged places
You have to find out the right placement of the right impeller
with respect to the direction of rotation or by looking at the volute
casing
NOTE: If we dont fit the impellers in correct position as per their direction of
rotation then they are not going to serve the purpose.
165. Boiler corrosion is prevented above 100 deg by formation of a protective
layer inside of
1
Ferrous hydroxide
Magnetite
Hematite
Iron sulphate
ANS B
NOTE: Basically to protect shaft from erosion, corrosion and wear sleeves are
provided so that in case of more damage we can replace the sleeve no need to
replace the whole shaft.
167. Boiler pump operate at an elevated temperature and pressure. The ideal
materials for the pump casing and impeller should be
1
NOTE: According to Mc GEORGE boiler feed pump casing is of cast steel, shaft
and impeller are of stainless steel.
168. Direction of rotation of centrifugal pump is reversed by changing the motor
connections
1
NOTE: If the direction of rotation is reversed then the impeller will do nothing but
churn the liquid inside it. So the discharge and capacity will affect. Temperature of
the liquid can go up due to churning action. Casing temperature can also increase.
Overall efficiency will be affected. There is a big difference between the terms
"Reverse Rotation" and "Reverse Flow" related to the Centrifugal Pump. Reverse
Rotation means that the direction of the rotation of the Impeller is reversed. This
may be caused by the reversal of the direction of the driving motor by the reversing
of the wiring connections. In this case there will be no difference in the Operation
of the Pump principally. That means the Pump would still continue to deliver the
fluid from the low pressure suction side to the Higher Pressure Delivery side in the
positive direction of flow. But the fact is that the flow would not be generating the
flow characteristics and parameters according to the original design. The flow
would certainly be forward directed but there will be jamming in the flow and
pressure heads would drastically change affecting the discharge. This is actually
happening because of the original design of the Involutes Casing of the pump and
the location of the Discharge tube. The Volute casing and Discharge tube are
designed and located according to the Direction of Rotation of the Pump" which
is pre determined for a particular design. The Impeller type used (open flow,
closed, mixed type) and the Volute Casing designed as per the original pump
specifications will be responsible for the actual type of discrepancy in the pressure
head and the flow characteristic observed and will vary from pump to pump. But
certainly the changed flow pattern (though forward directed) will reduce the
efficiency and cause bubbling etc. in the flow chamber eventually affecting the
efficiency of the pump and reducing the discharge. There may be cavitation
observed in the larger sections of the volute chamber and the pressure head will be
affected accordingly. But as far as the Basic Pumping action is considered the
Pump would still continue to pump the fluid in the Positive Discharge Direction.
169. Main engine is running but viscosity of fuel cannot be maintained. Fuel oil
heater has a maximum rating of 4 bar steam pressure. Steam through a
pressure reducing valve is provided to the heater at 4 bars but still viscosity
of fuel cannot be brought down below 20cst. As a good marine engineering
practice what will you do?
Let the engine run at same rpm n wait for the port to come to carry out the
cleaning of heater
Reduce the rpm till next port arrives n then clean the heaters
Increase the steam pressure by adjusting the setting of steam reducing valve
NOTE: With high viscosity engine will have difficulty in firing and cause irregular
running. So we cannot continue to run the engine at high viscosity. We also cannot
increase steam pressure more than the maximum rating. So we have to stop the
engine and clean the filters.
170. Fuels as produced in a refinery are generally sterile, however contamination
can occur as fuels are
1
NOTE: Antifriction bearings are nothing but the ball or roller bearings. The inner
race is fixed to the shaft and the outer race is fixed to the bearing housing. The only
thing which free to rotate is balls or rollers. If alignment is not proper then load
distribution among the balls will be unequal resulting damage to the bearing. Here
last option is the best one.
172. The water from discharge side of the a centrifugal pump is supplied as
sealing water to the stuffing box for the pump shaft at
1
Sealing ring
Shaft sleeve
Lantern ring
Neck bush
ANS C
NOTE: The pumped liquid is supplied as sealing water sometime act as cooling
water also to the stuffing box for the pump shaft at lantern ring.
173. After overhauling pumps, pumps cannot be turned freely by hand. The
possible cause could be
1
Only A
Both A and B
ANS E
174. Resistance testing should be ideally done on electrical equipment when the
equipment is
1
Cold
In operation
At part load
ANS B
At each de-carbonization
At alternate de-carbonization
High speed of rotation, very fine internal clearance and large impeller
diameters
NOTE: According to REEDS motor the air from the inducer enters into the eye of
the impeller and flung radially outward at increasing velocity due to the centrifugal
effect at high rotational speed. At discharge from the impeller it passes to the
diffuser where its velocity is reduced in the divergent passages thus converting its
kinetic energy into pressure energy.
177. Which of the following cannot be removed from fuel oil by centrifugal force
in the purifier and micro filtration?
1
Sodium
Vanadium
Ash
ANS C
Cavitation
Water hammering
Steam hammering
No problem
ANS B
NOTE: High initial velocity of water will cause severely water hammering in the
pipelines.
179. Steam stop valve is eased off its seat during boiler start up for?
1
NOTE: To prevent water hammer we open the drain of main steam line. To warm
up main steam line and parts we normally crack open the steam stop valve.
180. Which of the following is the material is used to manufacture tube plates of
a shell and tube type heat exchanger?
1
Cupro nickel
Aluminum brass
Admiralty brass
Gunmetal
ANS C
NOTE: Cupro nickel and aluminum brass are used for tubes. Naval brass (60% Cu
40% Zn 1% Sn) and admiralty brass (69%-Cu 30%-Zn 1%-Sn 0.02-0.06% As) are
used for tube plates.
181. Throttling of suction valve of screw pump?
1
NOTE: Throttling of suction valve of screw pump will only affect the discharge
quantity and the suction pressure. If we close the valve more less liquid will get
sucked into the pump and less liquid will also discharge.
182. Reciprocating compressors lines are fitted with a _______ to keep the
discharge free of pulses
Accumulator
Unloader
Safety valve
Check furnace
All above
ANS D
184. Sea chest is to be cleaned and you found that the filter is stainless steel
bucket type filter, inside which there is a zinc anode. The purpose of the
anode is to __________ and should be electrically _________ with filter
body.
1
NOTE: The body or pipelines are made of mild steel and the filter is made of
stainless steel. Mild steel can corrode preferentially to stainless steel. If we put zinc
as anode then being less noble it will corrode first saving them.
185. Sewage air compressor frequency of starting
Every 18 hour
Every 24 hour
Continuously
A chain block can be hooked onto the hand wheel and bonnet should be
(freed out of gasket adhesion) lifted clear of the valve body
Hammer the valve bonnet and the bridge from all sides using a big hammer
until the bonnet is free
Use a hammer and chisel and try to force the chisel in, at the joint of bonnet
and body equally from all the sides until the bonnet is clear
Try to close the valve disc further onto the seat by turning the hand wheel in
closing direction so as to jack-up the bonnet
ANS D
NOTE: In case of double entry impeller theoretically the hydraulic forces are
balanced but practically it is not possible due to the construction of pipelines and
the motion at which the fluid is entering into the impeller. But eventually the load
and the thrust are lesser as compared to other types.
188. Corrosion resistance of stainless steel in presence of oxygen in aerated
water?
1
Lube oil
Sealing water
Fuel oil
Sealing oil
ANS B
NOTE: During starting of a centrifugal pump the most important thing is priming.
So sealing water is important factor.
190. The amt of current required for ICCP depends upon
1
NOTE: According to D.T. HALL changes in underwater hull area, speed, water
temperature, salinity and paint condition will all cause the anode currents to vary in
ICCP system.
191. Which of the following anodes of ICCP can be used for comparatively
higher current densities?
1
Zinc
Lead silver
Platinized titanium
ANS D
192. What could be the reason if feed pump can hardly pump in water to the
auxiliary boiler causing cascade level to rise and temp too high?
1
Filter dirty
ANS B
NOTE: High temperature of feed water reduces NPSH, pump looses suction.
193. #1 cargo tank has a cargo A with specific gravity of 0.7 and #2 cargo tank
having cargo B with specific gravity of 1.05. #1 cargo pump is taking
suction from #1 cargo tank while #2 from #2 and both is pumping shore to
two identical tanks. #1 and #2 cargo tanks both are identical and both had
same sounding during starting. Pumps are also identical and placed in pump
room. Discharge manifold and shore pipelines for both the cargoes are
identical and discharge valve for both are fully open. What will be the
discharge pressure reading of both the pumps?
1
NOTE: Head is independent of fluid density. Speed of the motor will always
remain constant unless it is a variable speed drive, thats why the pressure and the
power consumption increase. A centrifugal pump will always develop the same
head in feet regardless of a liquids specific gravity. Pressure will increase or
decrease in direct proportion to a liquids specific gravity. Brake HP required will
vary directly with a liquids specific gravity.
194. Which is biggest?
1
NPSH
NPSHA
NPSHR
Less than 1%
Less than 2 %
Less than 3 %
NOTE: 0.05-2.0%
196. Screw pump normally used for
1
All above
ANS A
NOTE: According to Mc GEORGE screw pumps are used at sea especially for
pumping high viscosity liquids such as oil and some liquid cargoes.
197. Centrifugal pump required priming because they are unable to handle
1
Volatile liquid
Lighter liquid
198. A centrifugal pump may fail to deliver water when first started if the
_________
1
Impeller is flooded
ANS B
199. In a centrifugal pump sealing between gland packing and bearing housing is
provided by_____
1
Shaft seal
Water flinger
O-ring
Lantern ring
ANS B
Both a and b
ANS C
NOTE: There is a chance of sucking air from the gland packing area. So vacuum
will be less.
202. Sewage plant blower is off, what is the ideal alarm
1
NOTE: Throttling of suction valve may cause the pressure to fall below vapour
pressure which will cause cavitation. Low suction head causes low NPSH.
204. With reference to centrifugal pump characteristics what will be the effect
when pump is started with suction valve closed or discharge valve closed
(single answer)
1
Suction valve shut head & flow rate will be 0; discharge valve shut flow rate
will be 0 and head will be maximum height
Suction valve shut head will be 0 & flow rate will be minimum, discharge
valve shut flow rate will be 0 head will be minimum height
Suction valve shut head and flow rate will be 0; discharge valve shut flow
rate will be minimum and head will be at min height
NOTE: According to the characteristic diagram if suction valve is shut then flow
and head both will be zero. If discharge valve shut then flow will be zero and head
will be at maximum.
205. The overheating of fuel oil in the fuel oil heaters may result in
1
Excessive atomization
Different expansion
10.5 feet
10.2 meter
10.5 meter
12.0 meter
None
ANS E
Stop feed- give sealing water- close sealing water- shut operating wateropen and close de sludging water quickly
Stop feed-shut operating water- open and close de sludging water quickly
Shut operating water- stop feed- open seal water for short time- close open
and close de sludging water
Shut operating water- stop feed- open and close de sludging water quickly
ANS A
210. Globe valve is in operation. It is seen that the gland packing is leaking, when
valve is in throttled condition, tightening of gland packing doesnt stop the
leakage. What is the reason?
1
Valve spindle was badly scored in a way gland packing while throttled.
While movement of the spindle cause smooth portion of valve spindle to
come in the way of packing thus stop leak
Valve spindle was bent and eccentric of spindle in way of gland packing
decreased while valve was opened completely thus provide better seal in
good position
Almost all globe valve are designed with back seat and spindle seat itself on
the back seat when fully open thus packing stopped leakage
Leakage sometimes just stops and it has nothing to do with any of the above
ANS A
NOTE: If the spindle itself is badly scored then the gland packing is not going to
provide perfect sealing.
211. In A/C room people complained of being too cool the problem might be
Balance out axial thrust on the impeller & hence the shaft
NOTE: To eliminate the axial thrust of a single suction impeller, a pump can be
provided with both front and back wear rings. To equalize the thrust areas, the
inner diameter of both rings is made the same. Pressure approximately equal to the
suction pressure is maintained in a chamber located on the impeller side of the
back wearing ring by drilling balancing holes through the impeller. Leakage past
the back wearing ring is returned to the suction area through these holes. However,
with large single stage single suction pumps, balancing holes are considered
undesirable because leakage back to the impeller suction opposes the main flow,
creating disturbances. In such pumps, a pipe connection to the pump suction
replaces the balancing holes.
213. Primary advantage of central cooling system is
1
Most part of the cooling system being fresh water based, corrosion is
minimized
When single metal exist in the system galvanic corrosion doesnt take place
The need of installing line bearing onto the pump shaft is eliminated
ANS A B
NOTE: For the general service single stage axially split design, a double suction
impeller is favored because it is theoretically in an axial hydraulic balance and
because the grater suction area of a double suction impeller permits the pump to
operate with less net absolute suction head.
216. HSS are
1
NOTE: Normally high speed steels are used for cutting tools. So they are alloyed
with different metals like chromium, tungsten, vanadium, cobalt, molybdenum and
given with high carbon percentage, more than 0.7% to make them strong enough
for this use.
217. Non return valve of main sea water pump is leaking in closed position. You
have a return type of valve onboard of same dimension. What will you do?
1
Replace and run the same pump keeping the other standby until new valve
arrives
ANS B
218. In a electro- hydraulic steering gear, the movement of actuator is created by
_______________________
1
Starting at least one power unit and actuating the direction valves
NOTE: To get hydraulic pressure for the movement of actuator we need to start at
least one power unit. Direction valve if actuated will allow the flow of pressurized
oil into the system.
219. A retarded fuel injection timing can be due to
1
220. The side thrust due to the oscillatory movement of the con-rod in a 2-stroke
trunk type engine will be taken by
1
221. Scaling of boiler tubes from within will lead to overheating of the tubes.
How does it affect the boiler operation?
1
It doesnt affect the boiler as the boilers are designed to run with scaling of
tubes
Cylindrical
Toroidal
Cycloidal
Spherical
Help the injector needle reseat without dribbling at the nozzle holes
Provide a prolonged pressure drop in the high pressure steel piping to the
injector
Ensure a fuel leak off between the plunger and barrel which provides
lubrication for relative movement
ANS B
Integral action
Proportional action
Rate action
Derivative action
225. Which of the following is one of the major advantages of resin chocking
over cast iron chocking, in holding down arrangements of modern diesel
engines?
1
Damage to windings
227. How do you know that a ballast pump is taking suction or not? If a ballast
pump is taking good suction it will depend on the available suction head and
a positive discharge pressure. To confirm if the pump is still pumping,
throttling of suction valve will lead to a fall in suction& discharge pressure,
while throttling of discharge valve will to a rise in suction and discharge
pressure show (single answer)
1
228. Viscosity of fuel oil used for M/E was 14.5 cst. New fuel comes whose
viscosity is more than earlier. What should you do?
1
Do nothing
Low suction pressure acting against the spring loaded declutching piston
High suction pressure acting against the spring loaded declutching piston
Low discharge pressure acting against the spring loaded declutching piston
High discharge pressure acting against the spring loaded declutching piston
ANS D
230. How many power strokes per crank shaft revolution are there in an eight
cylinder two stroke diesel engine?
1
One
Two
Four
Three
ANS A
NOTE: In a two stroke engine power stroke is achieved in one revolution of crank
shaft.
231. By using which of the tank we can change the draft but not changing trim of
the ship
1
peak tank
DB tank
Deep tank
NOTE: None of these are correct. Tank cg should be at centre of floatation for no
change in trim. But assuming DB tank is in the center option (b) can be correct.
5 TPC
10 TPC
20 TPC
40 TPC
ANS D
NOTE: All wrong. Correct answer is /40 TPC. According to H.J. PURSEY fresh
water allowance is equal to /40 TPC.
233. Which of the following option gives you the correct sequence of the
metals/alloys in decreasing order of preferential corrosion when all of them
are bonded and immersed in an electrolyte? (multiple question)
1
235. The advantage of a reciprocating bilge pump over centrifugal pumps is that
the expansion valve. The viscosity should not be seriously affected at low
temperature.
237. Where boiler point temp is high?
1
Riser
Super heater
Phase to phase
Earth to body
Phase to earth
Both a and b
ANS A C
NOTE: Actually it is measured across phase to earth but in case of normal motor
we check ohmic value of winding across phase to phase. In case of star delta starter
used motor we may check IR across phase to phase but only after disconnecting
the terminals from the starter and completely isolating the motor from the circuit
because in this case the windings are not connected with each other, they are
connected outside the motor in the starter panel when the motor is starting or
running. According to D.T HALL for insulation resistance test on a three phase
machine, measure and log the phase to phase insulation resistance values. Three
readings should be measured as U-V, V-W, and W-U. Measure and log the phase to
earth insulation resistance values. Three readings should be measured as U-E, V-E,
and W-E.
239. Which of the following valves are designed to have valve seat in pairs - one
facing the inlet side and the other facing the outlet side within the valve
body?
Butterfly valve
Ball valve
Globe valve
Gate valve
ANS D MULTI B D
240. Which of the following is NOT a correct point for sampling of system lube
oil for on board or shore analysis?
1
Standpipes
Purifier outlets
Tank drains
ANS A B D
NOTE: Option (c) is also not correct but best option to take sample
241. All other conditions remaining constant, when centrifugal pump is changed
over for pumping a liquid of higher specific gravity, the discharge head of
the pump at the rated capacity will
1
Increase
Decrease
Remain same
NOTE: A centrifugal pump will always develop the same head in feet regardless of
a liquids specific gravity. Pressure will increase or decrease in direct proportion to
a liquids specific gravity. Brake HP required will vary directly with a liquids
specific gravity.
242. Static suction head of the pump is
1
Distance of the suction liquid level above the centre line of the pump
Distance of the suction liquid level below the centre line of the pump
NOTE: Meaningless.
243. Which of these not self actuating valves?
1
Check valve
Relief valve
Ball valve
Safety valve
ANS C
244. When two dissimilar metal having electrical continuity are placed in an
electrolyte, the type of corrosion is (single answer)
1
Cavitation erosion
Bimetal corrosion
Corrosion fatigue
ANS C
NOTE: According to corrosion pdf file when two metals of different electric
potential are in contact with an electrolyte then bimetallic corrosion can occur.
245. Cavitation of centrifugal pump
1
Chemical action
Physical action
NOTE: When pressure inside a system falls below that of the vapour pressure of
the liquid, cavities are formed. Cavities travelling to high pressure region collapse
releasing considerable energy to damage the metal surface. It is completely a
physical action.
247. Best sealing is which?
1
Globe valve
Butterfly valve
Gate valve
Ball valve
ANS C D
500C
650C
900C
1150c
ANS B
Corrosion of tubes
Answer Impellers should be opposite to each other. You have to find out
the right placement of the right impeller with respect to the direction of
rotation or by looking at the volute casing.
Drain
Escape trunk
ANS A
NOTE: According to fresh water generator manual we stop the
pump first and then turn off the salinity alarm.
254. Which are self expansion condenser
1
Straight tube
Spring type
U tube
Open type
ANS C
Fail safe
Fail proof
Fail set
Fail blocked
ANS C
260. How is the water circulated between water and steam drums
in a water tube D type boiler?
1
261. Water leaking from a pump packing gland is kept away from
the bearing housing by the use of
1
Shaft sleeves
Lantern rings
Water flingers
Water seals
ANS C
0.04% Nickel
0.04% Cobalt
0.04%Arsenic
0.04%Tungste
ANS C
NOTE: According to corrosion pdf file the only plain brass of interest is the alloy
containing 70% copper, 30% zinc and inhibited by 0.02-0.05 % arsenic against
dezincification.
268. Back pressure valve in a refrigeration system with multiple chambers is
fitted_____________
1
NOTE: Back pressure regulation valves can be used in the suction line, and their
function is to prevent the evaporator pressure falling below a predetermined or
controlled value, although the compressor suction pressure may be lower. It
permits two or more evaporators, working at different load temperatures, to work
with the same temperatures, to work with the same compressor.
269. Frequent cutting- in & cutting -out of a fresh water pump on
a hydrophore system indicates which of the following?
1
Nothing abnormal
NOTE: If the differential setting is too low then it is the obvious reason for cutting
in cutting out of the pump. If there is insufficient air charge then the run time of the
pump will increase.
270. Which of the following will result in automatic stopping of IG blower
1
NOTE: According to IGS pdf file for inert gas systems of the flue, gas type and the
inert gas generator type, audible and visual alarms shall be provided to indicate
low water pressure or low water flow rate to the flue gas scrubber, high water level
in the flue gas scrubber, high gas temperature, failure of inert gas blowers, oxygen
content in excess of 5% by volume, failure of the power supply to the automatic
control system for the gas regulating valve and to the indicating devices, low water
level in water seal, gas pressure less than 100 mm water gauge. The alarm
arrangement shall be such as to ensure that the pressure in slop tanks in
combination carriers can be monitored at all times; and high gas pressure forward
of the non-return devices. High oxygen content of gas in IGS main; alarms
activated at an 8% concentration. A low level water alarm, high level water alarm,
or low flow pressure alarm fitted to the deck water seal to shut down the IGS
blowers automatically.
271. Engaging the turning gear and turning the engine until working temperatures
are reduced
1
274. Duty of standby person at the entrance of the enclosed compartment during
enclosed space entry is
1
275. Which of the following statements about the design of D- type boilers is
false?
1
The heavier water in top drum flows back to the bottom drum through the
down- comers outside the furnace
The upper drum is the steam/water drum and the lower one is the water
drum
NOTE: According to GTH FLANAGAN the feed water is fed directly to the steam
drum. So, option (d) is false. Risers are the generating tubes in D-type boiler. Other
options are correct.
276. If the watch keeping engineer encounters a main engine slow down alarm he
should____________________
1
He should raise engineer's alarm and wait for all engineers to reach the
engine room
He need not take any action and wait for the alarm to resolve on its own and
then cancel the slowdown
ANS B
277. Which of the following types of coatings used in tanks of a chemical carrier
provides a comprehensive protection against most solvents?
1
Epoxy coatings
Polyurethane coatings
Zinc silicate
Phenolic resins
ANS D
NOTE: According to Mc GEORGE all of the above coatings are used in tankers of
a chemical tanker. Phenolic resins have good resistance to strong solvents and most
of the substances acceptable to the other coatings.
278. Presence of catalytic fines in fuel oil is significant to engineers on board
because_____________
1
Catalytic fines lead to abrasive wear in liners , piston rings and fuel injection
equipment
279. A partial opening of which of the following kinds of valves can lead to wire
-drawing of its seat?
1
Globe Valve
Butterfly valve
Gate Valve
Thermostatic trap
Thermodynamic trap
Mechanical trap
Vacuum trap
ANS B
282. Positive displacement, helical gear pumps are well suited for pumping oil
because
1
Stuffing boxes eliminate the leakage problems usually associated with other
gear pumps
NOTE: According to Mc GEORGE these pumps are used at sea specially for
pumping high viscosity liquids such as oil and some liquid cargoes. Being self
priming and able to pump liquid and vapour without loss of suction they are
particularly useful when draining tanks of high vapour pressure liquids.
283. Scale formation in a fresh water generator evaporator can lead to
____________________
1
Reduced capacity
ANS D
284. Salinity of distilled water produced from fresh water generator onboard
depends on
1
285. Prior to major overhaul of main engine onboard, the engine room crane is
tested by
1
286. A high pressure differential in a main engine fuel oil filter onboard can be
best reduced by
1
287. When there is excessive ingress of water in the engine room onboard
causing dangerous levels of bilge water
1
Gate valve
Globe valve
Plug valve
Butterfly valve
ANS D
ANS B
293. Impingement corrosion can be best avoided during pipeline
system design by (single answer)
1
295. Last month you found one globe valve with a stuck spindle,
the valve was stuck in crack open position. You had removed
the valve and replaced it with a spare one. Today you have
found that spindle of one butterfly valve is stuck with valve
about half open position. What are you likely to do? (Choose
the best alternative)
1
You will hammer the valve body and the spindle using a
hammer to free the spindle before trying to remove the
valve from pipeline
ANS B
297. The gasket and the broken studs have been replaced on a tank manhole cover.
Which of the following methods is satisfactory for testing the repair?
1
Pressurize the tank with 10 psig air, soap the repaired area, watch for visible
signs of leakage or bubbles
2
Fill the tank with water via the ballast pump until the reading corresponds to the
maximum depth of the tank
3
Hose test the repaired area with a minimum of 100 psig water pressure
4
Fill the tank via the ballast pump until water flows from the vent line opening
on deck
ANS C
NOTE: USCG book 11 question 130
298.
1
2
3
4
ANS D
303. Which of the following instruments can be used without interrupting a live
electrical circuit?
1
Megger tester
2
Continuity tester
3
Current clamp meter
4
None of the above
ANS C
NOTE: According to D.T. HALL power currents (A.C.) can be measured simply by
means of a clamp meter which acts as a current transformer. The instrument tongs are
dipped round a single insulated conductor and the circuit is not interrupted.
304. When specified Discharge pressure is not achieved, the possible cause could be
1
Discharge pressure too high
2
Pump speed too low
3
Casing ring is worn out
4
Cavitations exists
5
All of the above
ANS B C D
NOTE: According to pumps manual for insufficient discharge the causes could be air
leakage, speed too low, discharge head too high, suction lift too high, suction pipe end
not sufficiently submerged, suction strainer and suction line clogged, impeller
clogged, wrong direction of rotation, clearance between impeller and mouth ring, due
to wear down, cavitation due to high liquid temperature.
305. You must have worked with mooring winch and windlass
hydraulic systems. The cooling of hydraulic oil for the above
system on large merchant ships is provided by
1
Sheradising
Aluminizing
Graphitization
Calorising
ANS B
Dezincification
Coppering
Graphitization
Galvanization
ANS D
310. When steel components electroplated with chromium are used in a corrosive
environment then
1
Steel
Zinc
Aluminum
312. How do you know that a ballast pump is taking suction or not? If a ballast
pump is taking good suction it will show
1
313. You have to clean a sea chest filter. You have closed both the inlet and outlet
valves of the filter. Upon opening the vent valve on the filter body, you find
that there is no water coming out of the vent valve. Which of the following
is a true statement?
1
Vent valve is for purging the air out of the casing before putting the filter
into use, and should not be used while opening the filter
No water is coming out of the vent doesnt mean that it is safe to open the
filter cover. It should be confirmed that vent valve is not choked, by crack
opening the filter inlet valve
The sea chest valves are valves with high level of reliability and hence there
is no need to check by vent valves
ANS C
314. In old ships we used to carry ballast water in same tank as for carrying
cargo. If the water is having same density as of the cargo oil then the current
for motor of ballast pump will
1
Increase
Decrease
Same
Motor current does not depends upon the density of the fluid to pump
ANS C
315. While overhauling double impeller how will you assemble?
1
Assemble the pump than see the pressure if it is not coming than change it
Pump characteristics
318. You are transferring oil from forward deep well. Sounding is 5m and heating
is set to 45 deg. Pump is put on auto-stop. Last time oil was transferred
without any problem. But this time pump is running double the time but still
running. What could be possible cause?
Gate v/v
Globe v/v
Butterfly v/v
Ball v/v
ANS B
320. Process of enrichment of surface of steel and steel alloys by zinc using
electroplating is known as
1
Cathodisation
Galvanization
Neutralization
Dezincification
ANS B
Cathodic protection
Protective coatings
Check valve
Relief valve
Ball valve
Safety valve
ANS C
323.
1
2
3
4
The brake should be applied so that the critical speed doesnt last long
Complete overhaul of the purifier should be carried out and the bearings
need to be renewed
Loss of zinc due to external bimetallic cells between zinc alloy and another
dissimilar metal or alloy
327. When centrifugal pump is overhauled it was found that shaft had developed
grooves on it and no spare is available onboard what action can be taken
1
Assemble the pump without doing anything and wait for the spare to arrive
Machine the shaft sleeve on lathe and put back with new packing
Overheating
Cavitation
Vibration
All
ANS A
Copper
Aluminum
Stainless steel
None
ANS B
330. Fire pump 1, water to deck discharge pressure is 5 bars, but deck hydrant is
not getting water. Fire pump 2 discharge pressure is 2.5 bars and gives water.
Fire pump 1 unable to send water to hydrant. What is the reason?
1
332. After cleaning the M/E F.O. heater you have assembled the heater and want
to try out the heater before putting into use. Which is the correct sequence of
operation of the valves?
1
Vent valve open (2) F.O. inlet valve crack open (3) When F.O. starts coming
out of vent line close vent (4) F.O. inlet valve full open (5) F.O. outlet valve
full open (6) Steam return and inlet valves slowly opened up
(1) Vent valve open (2) F.O. outlet valve crack open (3) When F.O. starts
coming out of vent line close vent (4) F.O. outlet valve full open (5) F.O.
inlet valve full open (6) Steam valves slowly return and inlet opened up
(1) F.O. outlet valve crack open (2) F.O. inlet valve crack open (3) As the
pressure gauge shows pressure open steam heating valves slowly (4) Fully
open F.O. inlet and outlet valves
333. A submerged type centrifugal pump is sometimes used as the Main L.O.
pump. Why is this?
1
Flow rate required for Main L.O. systems are very high
Both the pumps can be run together when the bearing temperatures are
increasing
ANS A
Excessive refrigerant
ANS C
335. You have valves of same bore diameter but of different types. Which of the
following is arranged in the decreasing order closing torque required for
giving a perfect seal?
336. Which of the following conditions can cause above normal air temperature
to develop in the intake manifold of a four stroke cycle, turbocharged, diesel
engine?
1
Piston blow by
Bearing clearance
Surface flaws
Corrosive environment
Over charge
341. Ship is in dry dock, stern tube seal renewal has been carried out, how will
you check for leak?
1
Fill the aft seal and forward seal tank to the deepest draught
342. When G.S. centrifugal pump shows zero discharge and negative suction
1
Clearance in impeller
4
ANS B
343. Why centrifugal pump is not provided with safety valve while positive
displacement pump is provided with?JUNE
1
4
ANS C
344. Butterfly valve stuck in half open position. How to repair? (multiple answer)
1
Cant be taken out in open position from line, so try to close valve any how
A very small hole in a pipe does not necessitate permanent repair by way of
renewal of section
346. M/E F.O. heater steam control valve set on viscosity control mode, when
you start using F.O. with different viscosity
1
Temperature controller
347. SDNR valve is the term used for which of the following type of valves?
1
Gate Valve
Globe Valve
Ball Valve
Butterfly Valve
ANS B
350. A simultaneous rise in stern tube forward seal tank and drop
in level of header tank indicates_________________
1
Increases
Decreases
NOTE: NPSH increases when velocity of flow reduces (NPSH = Suction Head
losses vapour pressure), Losses vel. of flow2. NPSHA will increase.
No effect
353. When de ballasting ballast pump suction filter was clogged. The pump will
show (single answer)
1
Nothing
ANS C
356. F.O. heater to be open, before opening it you will _____ the heater by
opening _______ to _______ it (single answer)
ANS: purge, vent valve, depressurize
357. Which valve is use to moderate/regulate flow (single answer)
1
Globe valve
2
Gate valve
3
Swing check valve
4
Relief valve
ANS A
358. Moisture in refrigeration system will cause (single answer)
1
Faulty thermostatic expansion valve
2
Discharge temperature high/low
3
Suction temperature high/low
4
Evaporator pressure low/high
ANS A
359. F.O. heater to be opened up. You opened the vent valve two or three drops of
oil came out, but the pressure gauge is showing 8 bars. Then you open drain
valve still no oil is coming out and the pressure is not falling down. What
will you do to open the heater? (single answer)
1
Dont open, clear the vent/drain valve first then depressurize and check the
valves are holding
2
You dont care because you have done everything. You will open the heater
no matter what happened
3
Leave it to cool down and then open because the chances of fire hazard with
cold oil is less when you open it
4
Leave it for sometime then the pressure will automatically come down
ANS A
360. Which valve doesnt turn quarterly to open? (single answer)
1
Gate valve
2
Ball valve
3
Butterfly valve
4
Plug valve
ANS A
361. Why flinger ring is provided? (single answer)
1
To prevent leakage of grease from the bearings
2
To prevent leakage from the gland
3
To prevent leakage of water from the pump packing gland to the bearing
housing
4
362.
1
2
3
4
363.
1
2
3
4
364.
1
2
3
4
365.
ANS C
Purifier is rotating slower than rated rpm. What is the most probable cause?
(single answer)
Frequency low
Bus bar voltage low
Friction pads worn out
High temperature
ANS C
To know weldability of steels what is the best criteria? (single answer)
Carbon percentage
Carbon equivalent
Welding type
Welding electrode type
ANS B
You know carbon equivalent is the best way to determine weldability of
steels. It is denoted by CE. Excellent weldability comes under which CE?
(single answer)
< = 0.3
0.4 - 0.6
0.6 0.7
0.7 2
ANS A
Use of polymers is limited to LP boilers. What is the most probable reason?
(single answer)
Polymer treatment prevents scale formation and minimizes sludge formation. It can
also loosen scale so established boilers introduced to this form of treatment may
develop leaks where previously plugged with scale, especially in way of expanded
joints. Also can absorb trace oil. Use limited to LP boiler as no PO4 present to
prevent caustic alkalinity for auxiliary boiler. This is a superior form of treatment
to the old alkaline and phosphate treatment. The correct level of alkalinity must be
maintained as too low a level neutralizes the electric charge of the poly-electrolyte.
Too high causes caustic alkalinity.
366. Which of the refrigerants listed is considered safe and ideal for most marine
applications?
1
R-21
Ammonia
R-12
Sulfur dioxide
ANS A
367. In reference to air conditioning, when air attains the maximum amount of
moisture it can hold at a specific temperature, it is said to be
1
Superheated
Saturated
Condensed
Convected
ANS B
368. Which of the following terms represents the form of heat removed from the
refrigerant in the condenser of a refrigeration system?
1
Heat of compression
Superheat
369. The temperature at which water vapor in the atmosphere begins to condense
is called the
1
Condensation temperature
Psychometric temperature
NOTE: The dew point is the temperature below which the water vapor in a volume
of humid air at a given constant barometric pressure will condense into liquid
water at the same rate at which it evaporates. Condensed water is called dew when
it forms on a solid surface.
370. In a refrigeration system, the refrigerant absorbs the latent heat of
vaporization in the
1
Compressor
Condenser
Receiver
Evaporator
ANS D
371. The only means of removing the latent heat of condensation from a
refrigerant in the normal refrigeration cycle is by
1
Passing the gaseous refrigerant through the heat interchanger on the suction
side of the compressor
372. The heat required to change a substance from a solid to a liquid while at its
freezing temperature, is known as the latent heat of
1
Fusion
Vaporization
Condensation
Sublimation
ANS A
373. The heat required to change a substance from a liquid to a gas without
experiencing a temperature change, is defined as the latent heat of
1
Fusion
Vaporization
Sublimation
Condensation
ANS B
374. Heat which brings about a change in the physical state of a substance
without a change in temperature, is called
1
Specific heat
Sensible heat
Latent heat
Ambient heat
ANS C
375. Latent heat can be defined as the heat which must be added to a substance in
order to change it from a
1
Solid to liquid
Liquid to vapor
Solid to vapor
376. Personnel working with refrigeration systems, and subject to the exposure of
refrigerants should wear
1
face shield
a respirator
rubber gloves
377. The amount of moisture in a given sample of air, when compared with the
amount of moisture the air could hold if totally saturated at the existing
temperature of the sample, is called
1
Absolute humidity
Specific humidity
Effective humidity
Relative humidity
ANS D
378. The ratio of the weight of moisture contained in a given volume of air, to the
weight of moisture that the same sample would hold if saturated, is called
the
1
Absolute humidity
Relative humidity
Specific humidity
Total humidity
ANS B
Hair
Copper
Plastic
Steel
ANS A
381. When replacing ball bearings on an electric motor shaft, you should
1
Toxic
Flammable
Explosive
384. When subjected to high heat from an open flame, or an electric heating
element, which of the listed refrigerants will break down and produce
phosgene gas?
1
CO2
Methyl chloride
R-22
Sulfur dioxide
ANS C
385. When the relief valve opens it discharges high pressure refrigerant vapor to
the
1
Liquid strainer
Petroleum crystals
Phosgene gas
Water vapor
Carbon monoxide
ANS B
Acid formation
Sludge formation
390. For the proper control of the air temperature in an air conditioning system
using chilled water circulation, which of the listed conditions should remain
constant regardless of load changes?
1
Pressure stat
Solenoid valve
ANS D
392. Saltwater is typically provided to a refrigeration system to
1
Solenoid bypass
394. A pressure drop in the liquid line of a refrigeration system may cause
1
Freeze on the expansion valve seat and reduce the flow of liquid refrigerant
399. Which of the problems listed could be indicated if a sight glass in the
refrigerant liquid line is full of bubbles?
1
Insufficient refrigerant
Change color
402. If a liquid sight flow indicator in a refrigeration system shows gas bubbles in
motion passing inside of the glass, there is
1
ANS C
403. A sight glass is installed in the liquid line to indicate the condition of the
refrigerant charge and may also indicate the
1
Condenser temperature
Be clear
Be blue
Be light green
Show bubbles
ANS D
405. If the refrigeration compressor crankcase is sweating, the cause may be due
to
1
A shortage of refrigerant
406. If the suction line between the evaporator and compressor is frosting up, the
cause may be due to the thermal expansion valve
1
Excessive superheat
Liquid slugging
Insufficient refrigerant
An overworked compressor
Insufficient superheat
A shortage of refrigerant
High viscosity
Liquid refrigerant
Receiver
Gaseous refrigerant
Expansion valve
ANS C
416. The oil separator (trap) used in a shipboard refrigeration system is located
between the
1
417. The purpose of the refrigeration system low pressure cutout switch is to
1
419. The sensing line for the low pressure cutout switch to a refrigeration system
is located
1
Refrigerant must be bled off the sensing line before adjustments are made
All refrigerant must be pumped into the receiver before adjustments are
made
All refrigerant must be routed through the dehydrator while changing the
superheat setting
ANS C
422. The cylinder unloading mechanism used on low pressure air compressors is
an example of which mode control?
1
Two positions
Derivative
Integral