Beruflich Dokumente
Kultur Dokumente
Project:
Project No.:
P4262
Rev:
00
Date:
Page:
16/02/2015
1 of 12
TABLE OF CONTENTS
1.
GENERAL
2.
PURPOSE
3.
SCOPE
4.
5.
REFERENCES
6.
RESPONSIBILITIES
7.
ORGANIZATION CHART
8.
9.
PERSONNEL QUALIFICATION
11
12. ATTACHMENTS
12
Project:
Project No.:
P4262
Rev:
00
Date:
Page:
16/02/2015
2 of 12
1. GENERAL
This document covers the sequence activities for the Office Containers & Equipment Mobilization
and Demobilization, General lifting operation of construction materials / equipments at The laying of
gas transmission pipelines from meranti view to banyan avenue in jurong island project.
2. PURPOSE
The purpose of this document is to follow proper methodology and to carry out the activities in
sequence for the Office Containers & Equipment Mobilization and demobilization, General loading,
unloading and lifting operation of construction materials / equipments at The laying of gas
transmission pipelines from meranti view to banyan avenue in jurong island project.
3. SCOPE
The scope of the work method statement is to outline the procedure and work sequence for the
Office Containers & Equipment Mobilization and Demobilization, general unloading and lifting
operation of construction materials / equipments at The laying of gas transmission pipelines from
meranti view to banyan avenue in jurong island project. This Works Method details the followings,
Responsibilities.
Organisation chart.
Lifting plan.
Lifting sequence.
Site Location.
Roof Structure.
Risk Assessment.
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
3 of 12
6. RESPONSIBILITY
6.1 Project Manager
Familiarize himself with the Company's environmental, health and safety management
system and ensure its effective application.
Take prompt corrective actions to remove any unsafe or unhealthy work conditions and to
maintain effectively such corrections made.
Ensure that environmental, health and safety is planned into all operations.
Review all working methods and process, both new and existing to see that all
environmental, health and safety are met.
Act as Chairman to the site safety, health and environment committee and conduct monthly
site committee inspection and meeting.
Familiar himself with the Company's environmental, health and safety management system.
Review any new or changes in processes, equipment and materials to ensure that safety,
health and environment are not disregarded.
Establish and maintain a programme for the identification and assessment of hazards.
Assist in the investigation of every serious or fatal accident and dangerous occurrence and
recommend preventive measures.
Ensure that method statements, hazard analysis and safe work procedures for hazardous
operations must be submitted by the sub-contractors prior to commencement of work on site.
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
4 of 12
Ensure that all rules and regulations as stipulated in the WSHA (Construction) Regulations
are met.
Inspect and rectifying any unsafe place of work and unsafe practices.
Liaison with sub-contractors with respect to environmental, health and safety works
undertaken by them.
Assist the Safety Manager, Workplace Safety and Health Officer and Environmental Control
Officer in all safety, health & environment matters.
Carry out site safety, health and environment programmes and procedures.
Assist in organizing safety, health and environment awareness activities such as toolbox
meetings, safety, health and environment orientation, safety, health and environment
promotional activities, etc.
Ensure that issuance of personal protective equipment are properly recorded and
documented.
Responsible for the safety, health & welfare of all workers either assigned or not assigned to
him but may be working temporary in his area.
Ensure that workers know safety, health and environment rules and regulations, follow safe
job procedures and be aware of all major hazards associated with their work and work areas.
Investigate all incidents to worker(s) and/or equipment in his area and assist Workplace
Safety and Health Officer to put up accurate incident report on all such investigation.
Ensure that all workers working in his area use the appropriate personal protective
equipment.
Possess relevant experience in lifting operations for a period of not less than one year before
the appointment as a lifting supervisor.
Supervise all lifting operation by a mobile crane or tower crane in accordance with the
lifting plan.
Ensure that only registered crane operators, appointed riggers and appointed signalmen
participate in any lifting operation involving the use of a mobile crane or a tower crane.
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
5 of 12
Ensure that the ground conditions are safe for any lifting operation to be performed by any
mobile crane.
Brief all crane operators, riggers and signalmen on the lifting plan
If any unsatisfactory or unsafe conditions are reported to him by any crane operator or
rigger, take such measures to rectify the unsatisfactory or unsafe condition or otherwise
ensure that any lifting operation is carried out safely.
Before the start of every work shift, to carry out operational tests on all limiting and
indicating devices under no load conditions before any lifting operation is carried out and
shall enter the results of such tests in a log book or log-sheet.
To ascertain whether the ground conditions, in particular the ground surface on which a
mobile crane is to be operated, are safe for travel or any lifting operation; and if he is of the
opinion that it is not safe for travel or any lifting operation, he shall report this to the lifting
supervisor.
To ensure that any outrigger when it is required is fully extended and secured.
Not to carry out any lifting operation unless he has been briefed by the lifting supervisor on
the lifting plan.
Not to hoist any object if he is unable to ascertain the weight of the load.
Not to hoist any load unless he has received a clear signal from a signalman.
Not to engage in any act or manoeuvre which is not in accordance with safe and sound
practice.
Not to hoist any load if there is any obstruction in the path of manoeuvre and if there is any
such obstruction, he shall report this immediately to the lifting supervisor.
Not to manoeuvre or hold any suspended load over any public road or public area unless that
road or area has been cordoned off
Not to operate a mobile crane or a tower crane within 3 metres of any live overhead power
line.
Not to use the crane for any operation for which it is not intended, including pulling or
dragging a load
To ensure that any stationary truck mounted or wheel mounted crane is adequately and
securely blocked while it is on a slope.
To report any failure or malfunction of the crane to the lifting supervisor and to make an
appropriate entry of the failure or malfunction in the log book or log-sheet of the crane.
6.7 Riggers
Project:
Project No.:
P4262
Rev:
Date:
00
16/02/2015
Page:
6 of 12
Appoint a rigger in a workplace unless the person has successfully completed rigger training
course acceptable to the Commissioner.
Check the slings to be used for slinging the loads to ensure that the slings are of good
construction, sound and suitable material, and adequate strength and free from patent defect.
Ensure that an adequate number of legs of the sling are used and that the slinging angle is
correct so as to prevent the sling from being overloaded during the hoisting.
Determine the weight of the load which is to be lifted and inform the crane operator of the
weight of the load;
Ensure that only proper lifting gears are used in conjunction with the sling.
Ensure that any loose load (which includes any stone, brick or tile) is placed in a receptacle
to prevent the load or part thereof from falling during the lifting operation.
Place adequate padding at the edges of the load which come in contact with the sling so as to
prevent the sling from being damaged; and
6.8 Signalmen
Ensure or verify with the rigger that the load is properly rigged up before he gives a clear
signal to the crane operator to lift the load.
Give correct and clear signals to guide the crane operator in the maneuver of the load safely
to its destination.
6.9 Banksmen
Assist in assessing the ground conditions prior to the entry of equipment/ machinery/
vehicle.
Communicate
to
the
drivers/operators
during
the
movements
of
the
machinery/equipment/Vehicle.
Station full time on site assisting in guiding all vehicular movements on site.
The operator/driver must be able to see the banksman during the communication process.
The banksman must be stationed in such a way not to be in the line of fire (front, behind or
in-between) of the equipment movement
Project:
Project No.:
P4262
Rev:
00
Date:
Page:
16/02/2015
7 of 12
6.10 Workers
Accepting individual responsibility for their own safe behavior as well as sharing
responsibility with their fellow workers and line supervision to look out for their own as
well as their co-workers.
7. ORGANIZATION CHART
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
8 of 12
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Mobile Crane.
8.1.2
Lorry Crane.
8.1.3
Crowler Crane.
8.1.4
Excavator.
8.1.5
Trailer
8.1.6
Transportation Trucks
8.1.7
Welding machines
8.1.8
Vibrating machines
8.1.9
Road Roller
8.2.2
Clamping Tools
8.2.3
8.2.4
Lifting Tools- Belts, Sling, Chain Block, Hoist, Shackle, Ropes etc.
8.2.5
8.2.6
8.2.7
8.2.8
8.2.9
Hand Saw
Project Engineer
1 person
8.3.2
Safety Co ordinator
1 person
8.3.3
Lifting supervisor
1 person
8.3.4
Crane operator
1 person
Page:
9 of 12
Project:
Project No.:
P4262
8.3.5
Rigger man
2 persons
8.3.6
Banks man
1 person
8.3.7
signal man
1 person
8.3.8
General worker
2 persons
Rev:
00
Date:
16/02/2015
Page:
10 of 12
9. PERSONNEL QUALIFICATION
All personnel delegated to the work would have undergone the relevant mandatory and
project specific in-house training
All personnel would be competent for the tasks that they will be carrying out,
Supervisory personnel will act as vehicle commanders by following and guiding the
vehicle into and around the plant
10. METHODOLOGY
10.1 Preparatory Work
Ensure that the document received bear the stamp Issued for Construction and are of
latest revision.
All vehicles & equipment to be used in the work should be initially checked and
approved by the authorized personnel.
Lifting Supervisor & crane operator will check & plan the travel routes prior to
mobilization. Ensure travel routes & access to the jobsite is in good condition and free
from obstruction.
Soil combaction must be carried out to set adequate ground condition for container
and lifting work.
Concreting and steel reinforcement works must be finished and checked before lifting
the container.
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
11 of 12
Container must be placed at least 300mm above from the ground level.
Working area shall be barricaded with proper devices & warning signs to display.
Safety Coordinator & Lifting supervisor shall be present at all time during lifting
activity.
All lifting tools, equipments and ropes used for lifting shall be inspected and certified
by WSH regulations. Activities shall be done according to the proper method
statement for lifting and mobilization.
Submit method statement and RA for review and approval by authorised person
before commencing the mentioned work.
Lifting plan (as per attachment) shall be filled up and attached with load chart and LM
certificate shall be submitted during application for permit.
Apply the lifting permit before work commence. Lifting supervisor will conduct tool
box and brief the safe lifting operation before work start.
Prior to Lifting Works, it must have an approved Lifting permit and Lifting Plan.
Which indicate the type of cranes & lifting gears accessories indicated. The lifting
plan must be attached with the lifting permit and display in the lifting area.
Before starting the lifting work, the assigned people must wear proper PPE and
adequate safety procedure must be implemented.
All employee and worker involved in the work should first undergo training or safety
induction with Sembcorp
WEC shall employ an experienced, competent and responsible Lifting supervisor to
plan and execute lifting operations.
Barricade the marked location scheduled for unloading and lifting operation with
safety signages.
The site supervisor should prepare the site area to be clean and clear from obstruction.
Positioned the Crane near the designated storage area and steel plate should be place
over the landed of the crane out-rigger.
Attached the four hooks lifting gear with tag line to the hook attached to the tip of
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
12 of 12
lifting boom.
Attached the four hooks to the four lifting slot corners of steel plates, container and
ensure that the hooks were locked.
Lift one steel plate / sheet pile and container at a time and unload at the nearby
designated storage area.
The load shall be controlled by means of tag lines to prevent the load from turning or
swinging.
Safety equipment must always present and ready for immediate use.
Manual and Machinery excavation work must be carried out safely for every 3m once
as shown in the dwg.
Pre fabricated poles should be placed in the excavation and refilled again.
Fix the scaffolding pipe using clamp in the container vane edge.
Use stepladder to reach the top of container & hang up the hook to scaffold pipes to
prevent falling.
Lift up timber one by one and fixed using GI wire to scaffolding pipe.
When the roof structure is finish, put the roofing sheet using 2 nails.
Bolt one No. of Air terminal in each corners of the top layer of the container.
Connect the four air terminal each other with the use of aluminium tape.
Connect the air terminal with copper rod in underground using aluminium tape.
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
13 of 12
D.
Licensed operator will use an hydraulic excavator SK 100 with breaker attachment to
break up existing flexible pavement
During the breaking / excavation, a bench men will be appointed to assist and guide
the operator
After breaking the existing pavement, proceed to excavate to the sub grade level
The sub grade will be leveled and compacted by the 6 ton road roller machine
300mm thick of graded aggregate will be laid in two layer and compact by the 6 ton
road roller machine
225mm thick Grade 40 concrete will be laid with a layer of reinforcement B8 BRC,
leveled, trowelled and roughen with broom finish to the proposed design level
Prior to welding, the surfaces shall be cleaned free from rust, oil, paint, and moisture
and other contaminants detrimental to welding.
The internal lining shall be cut back a minimum of 50mm to eliminate any blistering,
prior to fit up.
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
14 of 12
In gas cutting, the toe of the weld shall be cut and finished to the base metal surface by
grinding.
Welders carrying out welding, including tack welding shall be qualified in accordance
with ASME Section IX or API 1104 as approved by the Client.
Welding consumables shall conform to the requirements of ASME Section II, Part C
and shall be controlled in accordance with Control of Consumables Procedure.
WEC HSE Manager shall ensure that the work is performed accordance to the approved
Construction Safety Manual and precautions specified in the work permit. He shall
ensure that barricades, warning tapes, warning signs, firefighting equipments and first
aid kits are readily available at the working area.
Tool box talk shall be conducted on a daily basis to inform the workers of the recent
safety issues and incidents and to get feedback of any unreported unsafe acts. Feedback
will then be processed and resolved.
Project:
Project No.:
P4262
Rev:
00
Date:
16/02/2015
Page:
15 of 12