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Radiographic Examination

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Rev. No.
Date:

Name
Signature

RADIOGRAPHIC
EXAMINATION
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Prepared By

Approved By

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Reviewed By

Remarks

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2
Date:

RADIOGRAPHIC
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Name
Signature

1
Date:
0
Date:01/06/02

Name
Signature
Name

A.M.A. Hassanein

Signature

CONTENTS

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S/N

SUBJECT

SCOPE

PURPOSE

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RADIOGRAPHIC
EXAMINATION
PROCEDURE

REFERENCES

DEFINITIONS

RESPONSIBILITIES

PROCEDURE

ATTACHEMENTS

SCOPE:

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1.1
2

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To specify the minimum requirements for radiography of welds employing gamma ray
techniques.

PURPOSE:
2.1

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To ensure radiography is carried out in a controlled defined manner in accordance with

the applicable code section and/or Clients specifications, whichever is more restrictive.

REFERENCES:
3.1

ASME B & PV Code Section V-Non Destructive Examination, applicable edition.

3.2

ASME B & PV Code Section VIII, Div 1, applicable edition, for acceptance criteria.

3.3

ASME Boilers & Pressure Vessels Code Section I, applicable edition / addenda, for
acceptance criteria.

3.4

ASME Code B31.1, applicable edition / addenda, for acceptance criteria.

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3.5

ASME Boiler & Pressure Vessel Code Section IX, applicable edition, for acceptance
criteria for Welders/welding operators performance qualifications.

3.6

Clients specification requirements for acceptance criteria.

3.7

AR-TB-WP 001, Qualification and Certification of NDE Personnel.

DEFINITIONS:
4.1

ASME B & PV.

ASME Code for Boilers & Pressure Vessels.

4.2

IQI

Image Quality Indicators.

RESPONSIBILITIES:
5.1

The NDE Examiner shall be responsible for conducting and reporting the results of
examination in accordance with the ASME B & PV applicable code section and/or
Clients Specifications, whichever is more restrictive.

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PROCEDURE:
6.1

Personnel Qualifications:
6.1.1

All personnel involved in Radiogaphic Examinations shall be qualified in

accordance with the requirements of ARESCO written practice No., AR-TBWP- 001, (Written Practice for NDE Personnel Qualification).

6.1.1 When the written practice is revised, the certification of NDE personnel remains
valid to the requirements of the previous revision until the expiry date of the
personnel qualification certificate; then, recertification to the requirements of the
new revision is required.
6.1.2 Subcontractors personnel involved in Radiographic Examinations shall be
qualified in accordance with the requirements of subcontractors written practice
which shall be reviewed and accepted by ARESCO NDE Level III or Quality
Control Manager.
6.1.3 Radiographic film interpretation shall be done by a Level II or Level III NDE

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personnel.
6.1.4 The certification of personnel shall be checked by the Quality Control Manager or
NDE Level III prior to work commencement.
6.2 Equipment:
6.2.1 The exposure equipment shall be the remote control type projector that is
suitable for containing the respective type and size of radioisotope, and shall be
complete with a collimator, and operating accessories.
6.2.2 Each source shall be accompanied by monitoring equipment and source decay
Charts. Survey/ monitoring equipment meters shall be calibrated at least
annually and following any repair, a copy of the calibration certificate shall
accompany the meter at all times. Each projector shall be available with
sufficient warning signs / together with rope / tape barrier materials to ensure
safety of unclassified personnel.
6.3 Materials:

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6.3.1 All radiographic film shall be selected from those used in Industrial
Radiography, such as:
6.3.1.1Low speed, high contrast, small grain e.g. Agfa Gevaert D4, Kodak M,
or similar.
6.3.1.2Medium speed, high contrast, small grain e.g. Agfa Gevaert D7, Kodak
AA or AX, or similar.
6.3.2 The chemicals used in film processing technique shall be compatible to the film
selected, and shall conform to the manufacturers recommendations in respect
of preparation, time and temperature. Standard Guide for Controlling the
quality of Industrial Radiographic Film Processing, SE-999, or Part III of
Standard Guide for Radiographic Testing, SE-94 shall be used as a guide for
processing film.

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All other materials used in the production of radiographs, e.g. lead intensifying
screens, shall be of a recognized commercial quality, in good condition and free
from defects.
6.4 Surface Condition:
6.4.1 Welds that are to be radiographed shall be prepared to the extent necessary to
ensure that the resulting image is free from any irregularities, e.g. weld ripples,
spatter, grinding or chipping marks, etc. that may mask or cause confusion in
interpreting the final radiograph.
6.5 Method:
6.5.1 This procedure is to cover methods to be employed for radiographic
examination of welds in pressure vessels, structural steel, boiler external piping
(including fittings, flanges, tees, elbows, valves, etc.) using Iridium 192, subject
to the following limitations:

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6.5.1.1 Material to be radiographed, single or double wall technique would

normally be less than 0.25 in. (6 mm) thick, subject to a proto-type
radiograph to prove the film quality requirements.
6.6 Technique:
6.6.1 A single-wall exposure technique shall be employed whenever practical. When it
is not practical to use a single-wall technique, a double wall technique shall be
used. An adequate number of exposures shall be made to demonstrate the
required coverage has been obtained.
6.6.2 Single-Wall Technique:
In the single-wall technique, the radiation passes through only one wall of the
weld (material), which is viewed for acceptance on the radiograph.
6.6.3 Double-Wall Technique:
When it is not practical to use a single-wall technique, one of the following
doublewall techniques shall be used:
6.6.3.1

Single-Wall Viewing:

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For materials and welds in components, a technique may be used in

which the radiation passes through two walls and only the weld
(material) on the film side wall is viewed for acceptance on the
radiograph. When complete coverage is required for circumferential
welds (materials), a minimum of three exposures taken 120 to each
other shall be made.
6.6.3.2

Double-wall Viewing:
For materials and welds in components 3.5 in. (89 mm) or less in
nominal outside diameter, a technique may be used in which the
radiation passes through two walls and the weld (material) in both walls
is viewed for acceptance on the same radiograph. For double-wall
viewing, only a source side penetrameter shall be used. If the geometric
unsharpness requirements cannot be met, then single-wall viewing shall
be used.
A

For welds, the radiation beam may be offset from the plane of the
weld at an angle sufficient to separate the images of the source side
and the film side portions of the weld so that there is no overlap of

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the areas to be interpreted. When complete coverage is required, a

minimum of two exposures taken 90 to each other shall be made
for each joint.
B As an alternative, the weld may be radiographed with the radiation
beam positioned so that the images of both walls are
superimposed. When complete coverage is required, a minimum of
three exposures taken at either 60 or 120 to each other shall be
made for each joint.
6.6.3.3 Additional exposures shall be made if the required radiographic
coverage cannot be obtained using the minimum number of exposure
indicated in 6.6.3.2 A & B above.
6.7 Information:
6.7.1 Weld data:
Subject to client requirements the following information shall be displayed on
the radiograph by means of permanent marking during exposure:

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ARESCO Symbol.
Client identity.
Contractor identity.
Weld number or reference.
Repair reference e.g. R1, R2, R3, etc. ,RW or RS, as necessary.
Date of radiograph.

6.8 Identification:
6.8.1 Each weld shall be uniquely identified, with the same reference identification
appearing on each film, together with adequate indicators for ease of identifying
individual areas, or defects in the weld. Markers shall not be removed until the
weld has been accepted.
6.8.2 Welds in curved surfaces having diameters of greater than 3.5 in. (89 mm), shall
have continuous lead marker number bands wrapped around the circumference
of the weld with the zero being marked on the pipe or fitting, with paint stick,
marker, or crayon, for reference purposes.

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6.8.3 Welds in curved surfaces having diameters of 3.5 in. (89 mm) or less, shall have
individual exposures identified by a lead marker letter, e.g.
first exposure A, second exposure B, etc. in order that all areas of the
weld can; be identified and radiographic coverage can be proven. Each
location shall be marked on the curved surface part, with paint stick, marker,
or crayon, for reference purposes.
6.9 Location Markers:
6.9.1 Location markers shall be placed on the part, not on the exposure
holder/cassette. Their locations shall be permanently marked on the surface of
the part being radiographed when permitted, or on a map, in a manner
permitting the area of interest on a radiograph to be accurately traceable to its
location on the part. Location markers shall be placed as follows:
6.9.1.1 Single-Wall Viewing:
Location markers for single-wall viewing exposure shall be placed as per
ASME Code Sec. V, Article 2, T-275.1

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6.9.1.2 Double-Wall Viewing:

For double-wall viewing, at least one location marker shall be placed on
the source side surface adjacent to the weld (or on the material in the
area of interest) for each radiograph.
6.9.1.3 Mapping the Placement of Location Markers:
When inaccessibility or other limitations prevent the placement of
markers, a dimensioned map of the actual marker placement shall
accompany the radiographs to show that full coverage has been
obtained.
6.10Image Quality Indicators:
6.10.1 Image Quality Indicators conforming to ASME shall be employed to verify the
radiographic sensitivity achieved. Selection of the indicator shall be determined
by the sensitivity requirement for the material thickness under examination, and
shall be compatible with the material being radiographed.

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6.10.2 The Image Quality Indicator shall be selected for the normal single wall
thickness. Allowance shall be made for reinforcement, if applicable, but will
disregard backing strips or rings etc.
6.10.3 The Image Quality Indicator shall be located on the source side of the weld
under examination, however, where inaccessibility prevents hand placing of IQI
on source side, then the indicator shall be placed on the film side, with an
identifying lead marker F placed adjacent to the indicator. Dimensions of the
marker shall be similar to those of the identity markers.
6.10.4 Image Quality Indicators (wire type) shall be placed at 90 to the weld at the
furthest point of radiographic interest on the radiograph, except where
panoramic exposure techniques are utilised. Then at least three indicators shall
be placed equal distant around the circumference of the weld.
6.10.5 Location of IQI and other markers shall not interfere with interpretation.
6.11Sensitivity:

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6.11.1 Sensitivity shall be as defined in ASME Code, Section V, Client specifications,

and shall be demonstrated that the technique to be used can meet these
requirements prior to commencement of production work.
6.11.2 Aceptable sensitivity strictly adhered to the requirements of T-283 of the above
section
6.12Density:
6.12.1 The density is the quantitative measurement of the degree of blackening on the
radiograph, and shall be assessed adjacent to the designated wire of a wire
penetrameter and the area of interest i.e. weld area, and calculated using the
following formula:
D = log l0 / I
Where D
Io
I

= Density
= Light intensity incident on the film.
= Light intensity transmitted through the film.

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6.12.2 The limitations of density shall be considered as 2.0 - 4.0 for this procedure
unless stated otherwise in the Client specifications and Code.
6.12.3 Density values shall be measured on dry radiographs using a calibrated
Densitometer (T-262).
6.12.4 If the density of the radiograph anywhere through the area of interest varies by
more than -15% or +30% from the density through the body of the hole
penetrameter or adjacent to the designated wire of wire penetrameter, within the
min./max. Allowable density ranges, then an additional penetrameter shall be
used.
6.13Geometric Unsharpness:
6.13.1 To determine the geometric Unsharpness, i.e. penumbra, which should not
exceed 0.07 in. (1.8 mm) for Code Section I and ASME B31.1, the following
formula shall be used to assess the requisite source to object distance, object to
film distance, etc. and shall operate within practical limits but become less
relevant as the source to object distance/ thickness ratio increases:

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Ug = Ft/d
Where Ug
F
t
d

= Geometric Unsharpness
= Size of source facing the film
= Specimen thickness at the point of contact with the film
(source side of object - film distance)
= Source to object distance

All dimensions to be of one system i.e. metric or imperial.

6.13.2 The minimum source to object distance, maximum distance from source side of
object to the film, and maximum source size, shall be determined from Table-1
to achieve the acceptable geometric relationships.
6.14Weld Coverage:
6.14.1 Where more than one film is used to examine the weld, then sufficient overlap
shall be present, so as to ensure that full coverage of the weld has been

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undertaken, but in no case shall be less than the requirement of Code Section V,
Article 2, T-275.
6.15Scattered Radiation:
6.15.1 A lead marker B with minimum dimension of in. (13 mm) in height and 1/16
in. (1.6 mm) in thickness shall be attached to the back of the film cassette, the
image of which shall be considered to indicate back scattered radiation.
6.15.2 If the image of the B is evident then adequate precautions in the form of lead
shielding, or adjustment in geometry shall be employed prior to the exposure, to
avoid such back scattered radiation.
6.16Screens:
6.16.1 Lead intensifying screens shall be used for all radiography performed to this
procedure; except when restricted by the referencing Code section. They shall
be 0.005 in. (0.125 mm) thick, and placed in immediate contact with the front
and back of the film in the cassette.

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6.16.2 The screens shall be clean and free from all defects and contaminants that could
make any indication on the resultant radiograph, or affect the quality.
6.17Film Control:
6.17.1 Only film that has been stored correctly and within the manufacturers expiry
date shall be used for radiography.
6.18Quality:
6.18.1 All radiographs shall be free of the following defects that may interfere with the
satisfactory interpretation of the weld image:
6.18.1.1 Physical damage such as scratches, static, tears, crimps, pressure or
similar handling marks.

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6.18.1.2 Chemical interference due to fogging, processing marks, stains, etc.

6.18.1.3 Radiographic defects caused by dirty or damaged screens, or poor
screen contact.
6.19Processing:
6.19.1 All film shall be processed in accordance with manufacturers recommendations
with careful monitoring of times, temperatures and chemical mixtures to ensure
the radiographs are free from darkroom induced defects.
6.19.2 Adequate washing is essential to ensure good conditions for the required
storage life.
6.20Film Handling:

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6.20.1 The film shall be handled in such a manner that the emulsion is not damaged,
and fingerprints, or other marks do not cause damage to the
film, before, during, or after processing.
6.20.2 All radiographs shall be held in interleaving folders, on which all relevant data is
recorded.
6.21Film Viewing:
6.21.1 Interpretation:
Only qualified personnel shall interpret radiographs, such interpretation to be in
accordance with the acceptance criteria stated in the referencing Code section
and the appropriate specification as advised by the Client.
6.21.2 Conditions:
Radiographs shall be viewed in subdued lighting such that no reflections are
caused from the film.

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The viewer shall be sufficient to view the areas of interest on the radiograph
with an even diffused light to the maximum density recurred, and any extraneous
areas of illumination shall be masked to avoid glare or distraction.
6.21.3 Radiograph Handling:
During viewing of radiographs, handling shall be carried out so as to avoid
damage and finger prints. It is recommended that film should be handled edge
on between the fingers, and that films are viewed singly, each being returned to
its folder after interpretation.
6.21.4 Storage:
Once radiographs have been accepted, they shall be stored, usually in line or
drawing number sets, or numerically in sets, and consigned to the
manufacturers original packing (film box) for reference and storage, with
concern to temperature and relative humidity.
Radiographs shall be stored in an area for long life protection.
6.22Acceptance Standards

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6.22.1 ASME B & PV Code Section I, applicable edition, for acceptance criteria.
6.22.2 ASME B & PV Code Section VIII, Div 1, applicable edition, for acceptance
criteria.
6.22.3 ASME B31.1, applicable edition, for acceptance criteria.
6.22.4 ASME B & PV Code Section IX, applicable edition, for acceptance criteria for
Welders / welding operators performance qualifications.
6.22.5 Clients specification requirements for acceptance criteria.
,
Note: In case of conflict between Code requirements and Clients specification
requirements for acceptance criteria, Code requirements shall prevail.
6.23Documentation:
6.23.1 Reports:

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Each set of radiographs for each weld shall be documented on report form and
as required by the client shall be interpreted to the relevant specification and
sentenced with regard to acceptance criteria.
7 ATTACHMENTS:
7.1 Table-1 Geometric Relationships
7.2 Radiographic Examination Report

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7.1 Table 1
Geometric Relationships
Minimum Source to Object
distance
mm ( Inch )

41

( 1.60 )

Maximum Source Size

mm ( Inch )

3.2 x 3.2 (0.125 X 0.125)

Maximum distance From Source

Side of Object to the Film at
min. source-to-object distance
mm ( Inch )

6.4

( 0.25 )

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82
123
164
205
246
287
328
369
410
451
492

( 3.20 )
( 4.80 )
( 6.50 )
( 8.10 )
( 9.70 )
( 11.30 )
( 13.00 )
( 14.60 )
( 16.20 )
( 17.80 )
( 19.40 )

3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2
3.2 x 3.2

(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)
(0.125 X 0.125)

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12.7
19.1
25.4
31.8
38.1
44.5
50.8
57.2
63.5
69.9
76.2

( 0.50 )
( 0.75 )
( 1.00 )
( 1.25 )
( 1.50 )
( 1.75 )
( 2.00 )
( 2.00 )
( 2.50 )
( 2.75 )
( 3.00 )

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7.2 Radiographic Examination Report

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Client :

Project :

Part Examined:
Material:
Reference Procedure:

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Job No :
Drawing No.:
Surface Condition:
Acceptance Criteria:

Equipment and Materials

Technique Description
Min. Source to-Object Distance:

Radiographic Source:

Max. Distance from Source Side of Object-to the Film

at min. source-to-object distance:

Source Size:

Sensitivity Requirements :
Density Requirements :
Density Variation Requirements :
No. of Films / Cassette :
Film Size:
IQI Type : Wire

AR-TB-RT-001

Source Energy :
Film Brand
:
Film Designation:
Film processing :
Manual
Automatic
Lead Screens
: Front
Back
None
Hole

Technique Description

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Other

Legend
C
IP
LF
P
LP
CP

Crack
Incomplete penetration
Lack of fusion
Isolated Porosity
Linear porosity
Cluster porosity

UC
RC
RU
EP
HL
TI

Undercut
Root concavity
Root undercut
Excessive penetration
High-low
Tungesten inclusion

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WH
BT
SI
SL

Wormhole
Burn through
Slag inclusion
Slag line

ACC
REJ
RS

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Accept
Reject
reshoot

EVALUATION
Weld
No.

Welder
No.

Thickness
Mm

IQI
Location

Arrangement

Location

Discontinuities

Judgement

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Name
Interpreted By
Approved By
Authorized Inspector

Qualification

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Signature

Date