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System
Outside Unit R410A
SERVICE MANUAL R410A
MODEL : ARWN Series
ARWB Series
CAUTION
Before Servicing the units, read the safety precautions in General SVC manual.
Only for authorized service personnel.
TABLE OF CONTENTS
Safety Precautions .....................................................................................................3
Part 1 General Information ......................................................................................10
Model Names .............................................................................................................................11
External Appearance .................................................................................................................13
Combination of Outside Units ..................................................................................................15
Nomenclature .............................................................................................................................16
-2-
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
WARNING
CAUTION
WARNING
n Installation
Have all electric work done by a licensed
electrician according to "Electric Facility
Engineering Standard" and "Interior Wire
Regulations" and the instructions given in
this manual and always use a special circuit.
If the power source capacity is inadequate or
electric work is performed improperly, electric
shock or fire may result.
-3-
Safety Precautions
For re-installation of the installed product,
always contact a dealer or an Authorized
Service Center.
Gasolin
When installing and moving the air conditioner to another site, do not charge it with a
different refrigerant from the refrigerant
specified on the unit.
If a different refrigerant or air is mixed with the
original refrigerant, the refrigerant cycle may
malfunction and the unit may be damaged.
R410A
R22
R407C
-4-
Safety Precautions
Ventilate before operating air conditioner
when gas leaked out.
It may cause explosion, fire, and burn.
If the air conditioner is installed in a small room, measures must be taken to prevent the
refrigerant concentration from exceeding the safety limit when the refrigerant leaks.
Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.
n Operation
Do not damage or use an unspecified power
cord.
There is risk of fire, electric shock, explosion, or
injury.
-5-
Safety Precautions
When the product is soaked (flooded or
submerged), contact an Authorized Service
Center.
There is risk of fire or electric shock.
Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
CAUTION
n Installation
Always check for gas (refrigerant) leakage
after installation or repair of product.
Low refrigerant levels may cause failure of
product.
Gasolin
90
-6-
Safety Precautions
Use power cables of sufficient current
carrying capacity and rating.
When installting the unit in a hospital, communication station, or similar place, provide
sufficient protection against noise.
n Operation
Do not use the air conditioner in special
environments.
Oil, steam, sulfuric smoke, etc. can significantly
reduce the performance of the air conditioner or
damage its parts.
-7-
Safety Precautions
Make the connections securely so that the
outside force of the cable may not be applied
to the terminals.
Inadequate connection and fastening may generate heat and cause a fire.
-8-
Safety Precautions
Turn on the power at least 6 hours before
starting operation.
Starting operation immediately after turning on
the main power switch can result in severe
damage to internal parts. Keep the power switch
turned on during the operational season.
Do not insert hands or other objects through the air inlet or outlet while the air conditioner is
plugged in.
There are sharp and moving parts that could cause personal injury.
-9-
Part 1
General Information
- 10 -
Model Names
1. Model Names
1.2 Outside Unit
n Heat Pump
Power Supply
8HP
(6.5 Ton)
16HP
(12.5 Ton)
24HP
(19.0 Ton)
32HP
(25.5 Ton)
40HP
(32.0 Ton)
48HP
(38.0 Ton)
3, 208/230V,
60Hz
ARWN072BA2
ARWN144BA2
ARWN216BA2
ARWN288BA2
ARWN360BA2
ARWN432BA2
Power Supply
10HP
(8.0 Ton)
20HP
(16.0 Ton)
30HP
(24.0 Ton)
40HP
(32.0 Ton)
50HP
(40.0 Ton)
60HP
(48.0 Ton)
3, 460V, 60Hz
ARWN096DA2
ARWN192DA2
ARWN290DA2
ARWN390DA2
ARWN480DA2
ARWN580DA2
16HP
(12.5 Ton)
24HP
(19.0 Ton)
32HP
(25.5 Ton)
40HP
(32.0 Ton)
48HP
(38.0 Ton)
n Heat Recovery
Power Supply
8HP
(6.5 Ton)
3, 208/230V,
ARWB072BA2 ARWB144BA2 ARWB216BA2 ARWB288BA2 ARWB360BA2 ARWB432BA2
60Hz
Power Supply
10HP
(8.0 Ton)
20HP
(16.0 Ton)
30HP
(24.0 Ton)
40HP
(32.0 Ton)
50HP
(40.0 Ton)
60HP
(48.0 Ton)
1.2 HR Unit
Power supply
2 rooms
3 rooms
4 rooms
1, 220-240V, 50/60 Hz
PRHR020
PRHR030
PRHR040
- 11 -
External Appearance
2. External Appearance
2.1 Outside Unit
ARWN072BA2 / ARWN144BA2
ARWN096DA2 / ARWN192DA2
ARWB072BA2 / ARWB144BA2
ARWB096DA2 / ARWB192DA2
ARWN216BA2 / ARWN288BA2
ARWN290DA2 / ARWN390DA2
ARWB216BA2 / ARWB288BA2
ARWB290DA2 / ARWB390DA2
ARWN360BA2 / ARWN432BA2
ARWN480DA2 / ARWN580DA2
ARWB360BA2 / ARWB432BA2
ARWB480DA2 / ARWB580DA2
2.2 HR Unit
(For 2 rooms)
(For 3 rooms)
- 12 -
3 4
1 2
(For 4 rooms)
Module(HP)
Number of Units
8
16
24
32
40
48
1
1
2
2
3
3
16
1
1
1
2
2
3
1
1
Module(HP)
Number of Units
10
1
1
2
2
3
3
20
1
1
1
2
2
3
1
1
Module(HP)
Number of Units
1
1
2
2
3
3
16
1
1
1
2
2
3
1
1
Module(HP)
Number of Units
10
1
1
2
2
3
3
20
1
1
1
- 13 -
1
1
2
2
3
Nomenclature
4. Nomenclature
4.1 Outside Unit
ARW
100
Serial Number
A: Basic Function
Electrical Ratings
D:3, 460V, 60Hz
B:3, 208/230V, 60Hz
System
4.2 HR Unit
PRHR
04
Serial Number
No. of Connected Rooms
02 : For 2 Rooms
03 : For 3 Rooms
04 : For 4 Rooms
Indicates that this is
HR Unit using the R410A
- 14 -
System
Part 2
Outside Unit
- 15 -
Function ........................................................................................17
Replacement procedure for Compressor
(ARWN80*A2 to ARWN600*A2) ...................................................41
- 16 -
Function
Function
1. Basic control ...................................................................................................................18
1.1 Normal operation .......................................................................................................18
1.2 Compressor control....................................................................................................18
1.3 Master and slave unit's EEV control ..........................................................................19
2. Special control ................................................................................................................20
2.1 Oil return control ........................................................................................................20
2.2 Stopping operation.....................................................................................................22
3. Protection control ...........................................................................................................23
3.1 Pressure protection control ........................................................................................23
3.2 Discharge temperature control...................................................................................24
3.3 Inverter protection control ..........................................................................................24
3.4 Liquid back control .....................................................................................................25
3.5 Phase detection .........................................................................................................25
3.6 Pressure switch..........................................................................................................25
4. Other control ...................................................................................................................26
4.1 Initial setup .................................................................................................................26
4.2 Instant indoor unit checking mode .............................................................................28
4.3 Auto Back Up Function_Inverter compressor ............................................................29
4.4 Auto Back Up Function_constant speed compressor ................................................30
4.5 Vacuum Mode ............................................................................................................31
4.6 Black Box Function ....................................................................................................32
- 17 -
Function
1. Basic control
1.1 Normal operation
Actuator
Cooling operation
Heating operation
Stop state
Compressor
Fuzzy control
Fuzzy control
stop
Main EEV
Full open
Fuzzy control
Off
On
4 way valve
Subcooling
EEV
Fuzzy control
Indoor Unit
EEV
Superheat fuzzy
control
Note : Heating operation is not functional at an outside air temperature of 27C or more.
Cooling operation is not functional at an outside air temperature of 2C or less with indoor unit combination of 10% or less
System Capacity
Inverter
Comperssor
Constant Speed
Compressor
(Linear Control)
Inverter
Comperssor
Min. frequency
Stop(0Hz)
Inverter
Comperssor
Fuzzy Control
Inverter linear control as cooling and heating load increasing
- 18 -
Function
- 19 -
Function
2. Special control
2.1 Oil return control
2.1.1 Oil return control on cooling mode
Oil return operation recovers oil amount in compressor by collecting oil accumulated in pipe.
Each cycle component operates as following table during oil return operation.
Outside Unit
Component
Starting
Running
Ending
Inv Compressor
25Hz
Setting Value
40Hz
OFF
ON
OFF
Main EEV
Max. pulse
Max. pulse
Max. pulse
Subcooling EEV
Normal control
Min. pulse
100 pulse
4way valve
OFF
OFF
OFF
Normal control
Normal control
Normal control
Component
Starting
Running
Ending
Normal control
1200 pulse
Normal control
Min. pulse
1200 pulse
Min. pulse
OFF
ON
OFF
Indoor Unit
- 20 -
Function
2.1.2 Oil return control on heating mode
Outside Unit
Component
Starting
Running
Ending
Inv Compressor
25Hz
Setting Value
25Hz
OFF
ON
OFF
Main EEV
Max. pulse
Max. pulse
Max. pulse
Subcooling EEV
Normal control
Min. pulse
100 pulse
4way valve
OFF
OFF
ON
Normal control
Normal control
Normal control
Component
Starting
Running
Ending
Normal control
1200 pulse
Normal control
Min. pulse
1200 pulse
Min. pulse
OFF
ON
OFF
Indoor Unit
- 21 -
Function
Operation
Note
Inv Compressor
0Hz
OFF
Max. pulse
After 15 min.
(Before 15 min. : Min. pulse)
Subcooling EEV
Min. pulse
4way valve
OFF
OFF
After 15 min.
(Before 15 min. : Min. pulse)
After 15 min.
(Before 15 Min. : ON)
Operation
Note
Inv Compressor
0Hz
OFF
Max. pulse
After 15 min.
(Before 15 min. : Min. pulse)
Subcooling EEV
Min. pulse
After 15 min.
(Before 15 min. : Min. pulse)
4way valve
OFF
OFF
After 60 min.
After 15 min.
(Before 15 Min. : ON)
- 22 -
Function
3. Protection control
3.1 Pressure protection control
3.1.1 Pressure control on cooling mode
n High pressure control
Pressure Range
Compressor
Hot_gas
Pd 4003 kPa
Stop
-5Hz/4sec.
Pd 3448 kPa
Frequency holding
Normal control
Pressure Range
Compressor
Hot_gas
Ps 229 kPa
after 1min
Stop
-5Hz/4sec.
Ps 242 kPa
Normal control
On
Ps 399 kPa
Normal control
Off
Compressor
Hot_gas
Pd 4003kPa
Stop
On
Pd > 3676kPa
-5Hz/4sec.1)
Pd 3448kPa
Normal control
Pd Target press
Normal control
off
Pressure Range
Compressor
Hot_gas
Ps 686 kPa
after 3min
Stop
On
On
2
Ps 739 kPa
-5Hz/7sec.
- 23 -
Function
Temperature range
Liquid injection
Compressor
Tdis >115C
Subcooling EEV
System stop
Frequency down +
const. Comp off
On
Max. limit
490 pulse
Liquid injection on
No frequency up
Keep state
OFF (below 100C)
Max. limit
490 pulse
Tdis 98C
Pressure control
Off
Max. limit
300 pulse
Tdis >95 C
Pressure control
Off
Temperature range
EEV
Tdis >115 C
System stop
Emergency
SH control
Tdis 98 C
SH control
Frequency Down
System Stop
AC Input Current
18A or less
18A or more
20A or more
Compressor Current
28A or less
28A or more
30A or more
h AC input current is inverter input current except constant speed compressor current(Noise filter passed current)
- 24 -
Function
SH increasing control
Tdis > Tc + 16 C
Normal SH control
n Heating mode
Discharge temperature
SH increasing control
Tdis > Tc + 18 C
Normal SH control
g The logic starts after 9 min. on heating mode and 4 min. on cooling mode from the compressor running.
- 25 -
Function
4. Other control
4.1 Initial setup
There are 4 initial setup steps before running.
All DIP switch setting must be completed before initial setup.
1) Step 1 : factory setting value display
Factory setting value is displayed in 7 segment on PCB for 24sec.
All dip switches must be set properly before step 1.
Power is on
Refrigerant display
- 26 -
Function
2) Step 2 : Communication check
- If all model code is displayed in 7 segment including all Slave unit,
communication between outside units is normal.
- If 104* is displayed in 7-segment, check communication wires between outside units and Dip switch setting.
3) Step 3 : PCB error check
- After 40 sec, error check begins.
n Master/ Slave unit
- All errors of units including Slave units are displayed in 7 segment.
- If communication between main PCB and inverter PCB isn't normal, 52* is displayed in 7-segment
If communication between main PCB and fan PCB isn't normal, 105* is displayed in 7-segment.
If error is displayed, check corresponding wires.
ON
ON
2
2
3
3
4
4
5
5
6
6
7
7
1
8
2 3 4 5 6 7
9 10 11 12 13 14
6 sec.
- 27 -
Function
MASTER
Normal
INV
C1
MASTER
Inv. comp.
Fail of Slave1
SLAVE1
INV
C1
SLAVE1
INV
C1
INV
C1
1
1
ON
2
2
3
3
4
4
5
5
6
6
7
7
1
8
2 3 4 5 6 7
9 10 11 12 13 14
CAUTION
Emergency operation with inverter compressor failure should not last 48 hours. It causes other
compressor failure.
During the emergency operation, cooling/heating capacity may be lower.
- 28 -
Function
Operation
No
ODU unit
Error number
Caution
1. Request SVC immediately if error occurs.
2. Auto back up is set up to 1 inverter Comp
3. If Inverter Comp Auto Back up starts, error displays for 10 min. every 6 hours.
4. Error displays continuously at the corresponding ODU.
- 29 -
Function
Operation
30min delay
Error clear
IDU,ODU off
Operation possible
ODU
Error number
Caution
1. Request SVC immediately if error occurs
- 30 -
Function
Main PCB
SW01S
Main PCB
SW02B
Main PCB
SW01V
Power Reset
Caution
ODU operation stops during vacuum mode. Compressor can't operate.
Dip SW setting
High static pressure:No. 13
Low static pressure:No.12
Dip SW OFF
Power Reset
Power Reset
Static pressure compensation mode is cancelled
Static pressure compensation mode is set
- 31 -
Function
n Saving process : Making Data Save EEP data data saving place select file save
- 32 -
Part 3
PCB Setting and Test Run
- 33 -
Test Run
Test Run
1. Checks Before Test Run
1
Check to see whether there is any refrigerant leakage, and slack of power or transmission cable.
Confirm that 500 V megger shows 2.0 M or more between power supply terminal block and ground.
Do not operate in the case of 2.0 M or less.
NOTE: Never carry out megaohm check over terminal control board. Otherwise the control board
would be broken.
Immediately after mounting the unit or after leaving it turned off for an extended length of time,
the resistance of the insulation between the power supply terminal board and the ground may
decrease to approx. 2 M as a result of refrigerant accumulating in the internal compressor.
If the insulation resistance is less than 2 M, turning on the main power supply and energizing
the crankcase heater for more than 6 hours will cause the refrigerant to evaporate, increasing
the insulation resistance.
Check if high/low pressure common pipe, liquid pipe and gas pipe valves are fully opened.
NOTE: Be sure to tighten caps.
CAUTION
when cutting main power of the Multi V
Always apply main power of the outside unit during use of product
(cooling season/heating season).
Always apply power before 6 hours to heat the crank case heater where performing test run after
installation of product. It may result in burning out of the compressor if not preheating the crank
case with the electrical heater for more than 6 hours.(In case of the outside temperature below 10C)
When operating the unit after powering off, automatically run into in the preheat mode for 3 hours
and "PH" is indicated on the outside unit 7-Segment.
CAUTION
Preheat of compressor
Start preheat operation for 3 hours after supplying main power.
In case that the outside temperature is low, be sure to supply power 6 hours before operation so
that the heater is heated(insufficient heating may cause damage of the compressor.)
- 34 -
Test Run
Phenomenon
Not operating
Change strainer
Oil leakage
Abnormal noise
during running
R-S-T misconnection
Check connector
No operating sound
at applying power
Coil failure
Heating failure,
frozen outside heat
exchanger part
EEV clogged
Service necessary
Service necessary
Compressor
Outside
EEV
Cause
When system fault occurs, the error code is displayed at indoor unit display or remote control display, the trouble shooting guide is in the service manual
When CH05/53/11 ERROR occurs, check if auto-addressing has done and communication wiring is ok.
- 35 -
Test Run
Main PCB
SW01B
(DIP S/W)
SW02B
(DIP S/W)
7 - Segment
SW02V
Auto addressing
- 36 -
Test Run
SW01B
ON
ON
2 3 4
6 7
2 3 4
6 7
CAUTION
If the applicable dip switch is not set correctly,
the product may not operate properly.
3.2.2 Dip switch setting
1. Set the dip switch and turn on the power of the outside unit to check whether the set value is correctly entered in
the 7 segment.
2. This function is shown for only 2 seconds after the power is connected.
Number
Item
Model code
25
Normal mode display (If the dip switch is set incorrectly, it is not displayed.)
41
n Mode code
Model Code
Capacity
34
29
35
58
36
87
37
116
Refrigerant
R410A
- 37 -
Test Run
n Master indoor Setting
SW01B Setting
SW02B Setting
Remark
ON
ON
2 3 4
6 7
2 3 4
6 7
SW02B Setting
Remark
ON
ON
2 3 4
6 7
2 3 4
6 7
ON
ON
2 3 4
Function
6 7
2 3 4
SW01B Setting
6 7
SW02B Setting
Remark
ON
ON
Standard
2 3 4
6 7
2 3 4
6 7
2 3 4
6 7
2 3 4
6 7
ON
ON
Short Pipe Length
2 3 4
6 7
1
ON
ON
Long Pipe Length
2 3 4
6 7
- 38 -
Test Run
Function
SW01B Setting
SW02B Setting
Remark
ON
ON
longest Pipe
Length
2 3 4
6 7
2 3 4
6 7
ON
ON
Water temp
checking
2 3 4
6 7
2 3 4
6 7
2 3 4
6 7
2 3 4
6 7
2 3 4
6 7
ON
ON
COP checking
mode
2 3 4
6 7
1
ON
ON
Forced Oil Return
2 3 4
6 7
1
ON
ON
Vacuum Mode
Water Pipe
Solenoid Valve
220V Functions
2 3 4
6 7
1
ON
ON
2 3 4
6 7
2 3 4
6 7
CAUTION
n After operating the dip switch to set the additional function, you must reset the power of the main PCB to
reflect the changed function. (After recovering the dip switch to cancel the additional function, you must reset
the power of the main PCB to reflect the change.)
n If the dip switch is not set accurately, it can have excessive load on the product operation.
Set the dip switch properly.
- 39 -
- 40 -
Discharge pipe
Cut section
10) Conduct air tight test to check the piping system
is free from leakage.
11) Connect power cable to the terminal board of
compressor and cover the compressor with
sound insulator mat.
12) Conduct vacuum drying.(Since the setting on outside unit PCB is required for vacuum drying, refer
to the warning plate recautions in service work
attached on the switch box cover.)
13) Charge refrigerant after the completion of vacuum
drying, and check the function of compressor
with cooling or heating operation.
- 41 -
Part 4
Trouble shooting guide
- 42 -
- 43 -
Phenomenon
Not operating
Change strainer
Oil leakage
Abnormal noise
during running
R-S-T misconnection
No operation sound
after switching ON
the power supply
Coil failure
Service necessary
Heating failure,
frozen outside heat
exchanger part
EEV clogged
Service necessary
Compressor
Outside
EEV
Cause
EEV clogged
Low pressure error
or discharge temperature error
When system fault occurs, the error code is displayed on the indoor unit display or remote control display. The
trouble shooting guide is available in the service manual.
When CH05/53/11 ERROR occurs, check if auto-addressing has done and communication wiring is ok.
- 44 -
Checking Item
Symptom
* Go to No.2.
pipe
Motor
Figure 1.
Motor
Countermeasure
Figure 2.
- 45 -
Red
Driving
circuit
White
Yellow
Orange
Blue
EEV
4
6
2
5
Output state
1
10
11
ON
ON
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
ON
ON
ON
OFF
OFF
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
OFF
close
Full open
1350 pulses
open
pulse
- 46 -
Body
Lead wire
Assemble
A part
- 47 -
Diagnosis
1.Disconnect the EEV connector form control board and
connect testing LED
1K
Repair process
Unit
Indoor
unit
LED
2. Main power ON, pulse signal is out from EEV for 17 sec.
If LEDs do not turn on, or are in on state continuously,
then driving circuit is abnormal
EEV locking
Replace EEV
Indoor
/ Outside
unit
Replace EEV
Outside
unit
Replace EEV
Indoor
unit
If the amount of
leakage is much,
Replace EEV
Indoor
unit
Full closing
(valve leakage)
- 48 -
Appearance
R
S
T
1. Wait until inverter PCB DC voltage gets discharged, after the main power switch off.
2. Pull out all the connectors connected with 3 phase bridge diode.
3. Set multi tester in diode mode.
4. Measured value should be 0.4~0.7V measuring as below table.
5. In case the measured value is different from the table, set multi tester to resistance mode and measure. If
the value is small (0 ) or high (hundreds M ), PCB needs to be replaced.
6. In case that bridge diode is damaged, check if inverter PCB assembly(IPM) is needed to be replaced.
Diode terminal
+ terminal: black(-)
- terminal: red(+)
R(~) : red(+)
0.4 V ~ 0.7 V
S(~) : red(+)
0.4 V ~ 0.7 V
T(~) : red(+)
0.4 V ~ 0.7 V
R(~) : black(-)
0.4 V ~ 0.7 V
S(~) : black(-)
0.4 V ~ 0.7 V
T(~) : black(-)
0.4 V ~ 0.7 V
Tester terminal
Caution
Check the electric parts of c/box, 10 minutes after switching off the main supply and
checking DC voltage is discharged. Otherwise, there is chance of getting electric
shock.
There is chance of electric shock by charged voltage.
- 49 -
CN-P1
CN-N1
N terminal
P terminal
W terminal
U terminal
V terminal
1. Wait until inverter PCB DC voltage is discharged after main power off.
2. Pull out CN-P1, CN-N1 connectors and U,V,W COMP connector connected with the inverter PCB.
3. Set multi tester to resistance mode.
4. If the value between P and N terminal of IPM is short(0) or open(hundreds M), PCB needs to be
replaced.(IPM damaged)
5. In the measured value with resistance mode should be within 28K 10%.
6. In case measured value is different from the table, PCB needs to be replaced.(PCB damaged).
P terminal : black (-)
U terminal : red(+)
28K 10%
Open
V terminal : red(+)
28K 10%
Open
W terminal : red(+)
28K 10%
Open
P terminal : red(+)
U terminal : black(-)
Open
28K 10%
V terminal : black(-)
Open
28K 10%
W terminal : black(-)
Open
28K 10%
- 50 -
2.5 Other
Electrolytic
capacitor
and resistor
for voltage
distribution
Guide of check
electrolytic
capacitor
and resistor
for voltage distribution
Caution
In case that the control box is opened and before checking electrical parts,
it should be checked that the LED 01Y turned off (wait 3 minutes after main power
OFF), otherwise it may cause electrical shock.
- 51 -
Self-diagnosis function
3. Self-diagnosis function
Error Indicator
This function indicates type of failure in self-diagnosis and occurrence of failure for air condition.
Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outside unit
control board as shown in the table.
If more than two troubles occur simultaneously, low number of error code is first displayed.
After error occurrence, if error is released, error LED is also released simultaneously.
Outside unit
Indoor unit
Display
number
0
0
1
2
0
0
6
7
2
2
1
1
1
2
2
2
4
4
1
2
Error item
Indoor unit air temperature sensor error
Indoor unit pipe inlet temperature sensor error
Communication error between wired remote controller and indoor unit
Indoor unit drain error
Communication error between outside unit and
indoor unit
Indoor unit pipe outlet temperature sensor error
Different mode operation
Indoor unit EEPROM error
Indoor unit BLDC motor feedback signal error
Communication error between indoor unit/outside
unit
Master outside unit inverter compressor IPM fault
Slave outside unit inverter compressor IPM fault
Master outside unit inverter compressor DC link
under-voltage
Slave outside unit inverter compressor DC link
under-voltage
Master outside unit high pressure switch
Master outside unit high pressure switch
Master outside unit input voltage overvoltage/under-voltage
Slave outside unit input voltage overvoltage/under-voltage
Master outside unit inverter compressor operation
failure error
Slave outside unit inverter compressor operation
failure error
Master outside unit inverter DC link over-voltage
error
- 52 -
Self-diagnosis function
Outside unit
Display
number
2
3
3
3
3
4
4
5
5
4
4
4
4
4
4
2
2
3
3
4
4
Error item
Compressor turned Off due to slave outside unit inverter DC voltage overcharge
Master outside unit inverter compressor error or operating component
(IPM) error operation
Slave outside unit inverter compressor error or operating component
(IPM) error operation
Compressor turned off due to master outside unit inverter CT under-current
2 Slave outside unit inverter CT under-current error Compressor turned off due to slave outside unit inverter CT under-current
Master outside unit inverter compressor discharge Compressor turned off due to master outside unit inverter compressor dis1
charge temperature over-rise
temperature over-rise
Slave outside unit inverter compressor discharge Compressor turned off due to slave outside unit inverter compressor dis2
charge temperature over-rise
temperature over-rise
Master outside unit static speed compressor dis- Compressor turned off due to master outside unit static speed compres1
sor discharge temperature over-rise
charge temperature over-rise
Compressor turned off due to slave outside unit static speed compressor
Slave outside unit static speed compressor dis2
discharge temperature over-rise
charge temperature over-rise
Compressor turned off due to master outside unit high pressure over-rise
1 Master outside unit high pressure over-rise
Compressor turned off due to slave outside unit high pressure over-rise
2 Slave outside unit high pressure over-rise
Compressor turned off due to master outside unit low pressure over-drop.
1 Master outside unit low pressure over-drop.
Compressor turned off due to slave outside unit low pressure over-drop.
2 Slave outside unit low pressure over-drop.
Master outside unit inverter compressor CT sen- Master outside unit inverter compressor current detection (CT) sensor dis1
connection or short circuit
sor error
Slave outside unit inverter compressor CT sensor Slave outside unit inverter compressor current detection (CT) sensor dis2
connection or short circuit
error
Master outside unit inverter compressor discharge Master outside unit inverter compressor discharge temperature sensor
1
disconnection or short circuit
temperature sensor error
Slave outside unit inverter compressor discharge Slave outside unit inverter compressor discharge temperature sensor dis2
connection or short circuit
temperature sensor error
Master outside unit under-voltage sensor disconnection or short circuit
1 Master outside unit under-voltage sensor error
Slave outside unit under-voltage sensor disconnection or short circuit
2 Slave outside unit under-voltage sensor error
Master outside unit over-voltage sensor disconnection or short circuit
1 Master outside unit over-voltage sensor error
Slave outside unit over-voltage sensor disconnection or short circuit
2 Slave outside unit over-voltage sensor error
Master outside unit air temperature sensor disconnection or short circuit
1 Master outside unit air temperature sensor error
Slave outside unit air temperature sensor disconnection or short circuit
2 Slave outside unit air temperature sensor error
Master outside unit heat exchange temperature sensor (A) disconnection
Master outside unit heat exchange temperature
1
or short circuit
sensor (A) error
Slave outside unit heat exchange temperature sensor (A) disconnection
Slave outside unit heat exchange temperature
2
or short circuit
sensor (A) error
Master outside unit suction temperature sensor disconnection or short cirMaster outside unit suction temperature sensor
1
cuit
error
Slave outside unit suction temperature sensor disconnection or short cirSlave outside unit suction temperature sensor
2
cuit
error
Master outside unit static speed compressor dis- Master outside unit static speed compressor discharge temperature sen1
sor disconnection or short circuit
charge temperature sensor error
Slave outside unit static speed compressor discharge temperature sensor
Slave outside unit static speed compressor dis2
disconnection or short circuit
charge temperature sensor error
Slave outside unit inverter DC link over-voltage
error
Master outside unit inverter compressor over-cur1
rent
Slave outside unit inverter compressor over-cur2
rent
Master outside unit inverter CT under-current error
1
2
- 53 -
Self-diagnosis function
Outside unit
Display
number
4
5
5
0
0
1
2
5
5
6
6
7
7
4
4
0
0
0
0
1
2
1
2
1
2
1 0 4 1
1 0 4 2
1 1 3 1
1 1 3 2
1 1 4 1
1 1 4 2
1 1 5 1
1 1 5 2
Error item
Master outside unit static speed compressor discharge temperature sensor error
Slave outside unit static speed compressor discharge temperature sensor error
Master outside unit 3 phase power missing
Slave outside unit 3 phase power missing
Over-capacity
(Indoor unit capacity sum is excessive) connection
Communication error with master outside unit
inverter controller
Communication error with slave outside unit
inverter controller
Communication error with master outside unit controller and indoor unit
Master outside unit 3 phase power reverse phase
Slave outside unit 3 phase power reverse phase
Master outside unit inverter PCB EEPROM error
Slave outside unit inverter PCB EEPROM error
Master outside unit static speed CT sensor error
Slave outside unit static speed CT sensor error
Master outside unit inverter PCB input instant
over-current (Peak)
Slave outside unit inverter PCB input instant overcurrent (Peak)
Master outside unit inverter PCB phase
imbalance
Slave outside unit inverter PCB phase imbalance
Master outside unit master PCB EEPROM error
When the slave outside unit inverter PCB input current is different
Communication error between master outside unit master MICOM and
EEPROM or EEPROM missing
Communication error between slave outside unit master MICOM and
Slave outside unit master PCB EEPROM error
EEPROM or EEPROM missing
Communication error between master outside unit When signal from slave outside unit is not received from master outside
unit master MICOM
and outside unit
Communication error between slave outside unit When signal from slave outside unit is not received from slave outside
unit master MICOM
and outside unit
Master outside unit liquid pipe temperature sensor Master outside unit liquid pipe temperature sensor disconnection or short
circuit
error
Slave outside unit liquid pipe temperature sensor Slave outside unit liquid pipe temperature sensor disconnection or short
circuit
error
Master outside unit over-cooling inlet temperature Master outside unit over-cooling inlet temperature sensor disconnection
or short circuit
sensor error
Slave outside unit over-cooling inlet temperature Slave outside unit over-cooling inlet temperature sensor disconnection or
short circuit
sensor error
Master outside unit over-cooling outlet temperature sensor disconnection
Master outside unit over-cooling outlet temperaor short circuit
ture sensor error
Slave outside unit over-cooling outlet temperature Slave outside unit over-cooling outlet temperature sensor disconnection
or short circuit
sensor error
- 54 -
Outside unit
Self-diagnosis function
Display
Error item
number
1 5 1 - Outside unit 4 way valve switch failure
Master outside unit static speed compressor error
1 7 3 1
1
1
1
1
7
8
8
8
3
0
1
2
2
-
n Refer to the troubleshooting guide of service technical manual for each error.
- 55 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
01
02
06
Main Reasons
No
Connect properly to PCB
Yes
Is the resistance value
of sensor normal?*
No
Change the sensor
Yes
Change the PCB
** In case the value is more than 100k (open) or less than 100 (short), Error occurs
Refer: Resistance value maybe change according to temperature of temp sensor,
It shows according to criteria of current temperature(5% margin) Normal
Air temp sensor: 10C = 20.7k : 25C= 10k : 50C= 3.4k
Pipe temp sensor: 10C = 10k : 25C= 5k : 50C= 1.8k
- 56 -
Troubleshooting Guide
Error
No.
03
Error Type
Error Point
Main Reasons
No
Yes
No
Yes
* If there is no remote controller to replace : Use another units remote controller doing well
** Check cable : Contact failure of connected portion or extension of cable are main cause
Check any surrounded noise ( check the distance with main power cable)
make safe distance from the devices generate electromagnetic wave
*** After replacing indoor unit PCB, do Auto Addressing & input units address if connected to central controller.
(All the indoor units connected should be turned on before Auto Addressing
- 57 -
Troubleshooting Guide
Error
No.
04
Error Type
Error Point
Main Reasons
No
No
Yes
Yes
No
Yes
No
Yes
Replace Drain Pump
No
Checking float
switch
Yes
0 ohm )
float
Condensate water
- 58 -
Troubleshooting Guide
float
MAX 450
- 59 -
Troubleshooting Guide
Error
No.
05
Error Type
Error Point
Main Reasons
No
No
Yes
END
No
No
Yes
Yes
No
Is main circuit breaker off?
Yes
No
If all ok,
Turn on main circuit breaker
- 60 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
06
Error
No.
Error Type
Refer to CH02
07
Main Reasons
Main Reasons
1. Indoor units are in different mode
2. PCB fault
3. cabled remote controller fault
j Checking ch07 method
IDU doesnt operate as Operation mode is
flickering at IDU wired remote controller and IDU
display window.
No
No
Yes
Yes
END
Adjust outside main PCB
dip switch setting *
1
1
ON
2
2
3
3
4
4
5
5
6
6
7
7
ON
1
1
1
8
2 3 4 5 6 7
9 10 11 12 13 14
ON
2
2
3
3
4
4
5
5
6
6
7
7
1
8
2 3 4 5 6 7
9 10 11 12 13 14
- 61 -
Troubleshooting Guide
**** After replacing the indoor unit PCB, make sure to be done to do Auto addressing and input the address of central control
***** If ODU Dry Contact function is set , different mode operation error may be occurred because the operation mode is fixed.
Error
No.
09
Error Type
Error Point
Main Reasons
1. Error developed in transmission between the
micro- processor and the EEPROM on the surface of the PCB.
2. ERROR due to the EEPROM damage
- 62 -
Troubleshooting Guide
Error
No.
10
Error Type
Indoor unit BLDC fan motor
failure
Error Point
Main Reasons
No
Connect properly
Yes
No
Is fan motor
normal?*
Yes
* It is normal when check hall sensor of indoor fan motor as shown below
Each termainl with the tester
Tester
4 5 6 7
Normal resistance(10%)
hundreds k
hundreds kk
hundreds k
hundreds k
TH chassis
TD chassis
** Replace the indoor unit PCB, and then make sure to do Auto addressing and input the
address of central control
(Notice: The connection of motor connector to PCB should be done under no power
supplying to PCB)
- 63 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
Indoor unit doesnt get sig- 1. Indoor 485 transmission PCB fault
nal from ODU for 3 minutes 2. After PCB replacing, auto addressing
continuously
was not done
No
Yes
No
Yes
END
- 64 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
22*
Inverter PCB Assembly
Master AC Input Current Over Error input 3 phase power
221
current is over limited
value(22A)
Slave1
222
Main Reasons
Is installation
condition normal?
No
Yes
Are the resistance
Between each phase and
insulation resistance of Inverter
compressor normal?
No
Yes
Is compressor
Wire connection
condition normal?
No
Yes
No
No
Check
R~S/S~T/T~R phase voltage is 380V 10%
R~N/S~N/T~N phase voltage is 220V 10%
Check connection condition and wiring if power is
abnormal
No
Yes
Yes
Yes
Recheck power and installation condition
- 65 -
Troubleshooting Guide
* Measuring resistance between
each terminal of compressor
- 66 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
23*
Master Inverter Compressor DC
Link Low Voltage
231
Slave1
232
Main Reasons
No
Check
R~S/S~T/T~R phase voltage is 380V 10%
R~N/S~N/T~N phase voltage is 220V 10%
Check connection condition and wiring if power is
abnormal
Yes
No
Yes
No
Yes
Recheck power and installation condition
- 67 -
Troubleshooting Guide
* Inverter PCB & bridge diode wiring
- 68 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
25*
Master Input Voltage high/low
251
Slave1
252
No
Check
R~S/S~T/T~R phase voltage is 380V 10%
R~N/S~N/T~N phase voltage is 220V 10%
Check connection condition and wiring if power is
abnormal
Yes
No
Yes
Recheck power and installation condition
- 69 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
1. Overload operation
(Pipe clogging/Covering/EEV defect/Ref.
overcharge)
Master Inverter compressor starting Starting failure because of 2. Compressor damage
failure Error
compressor abnormality
261
(Insulation damage/Motor damage)
Slave1
3. Compressor wiring fault
262
4. ODU inverter PCB damage (CT)
26*
Is installation
condition normal?
No
Yes
Are the resistance
Between each phase and
insulation resistance of Inverter
compressor normal?
No
Yes
Is compressor
Wire connection
condition normal?
No
No
Yes
Yes
Recheck power and installation condition
- 70 -
Troubleshooting Guide
* Measuring resistance
between each terminal of
compressor
- 71 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
28*
Master Inverter DC link high
voltage error
281
Slave1
282
No
Check
R~S/S~T/T~R phase voltage is 380V 10%
R~N/S~N/T~N phase voltage is 220V 10%
Check connection condition and wiring if power is
abnormal
Yes
No
Yes
Recheck power and installation condition
- 72 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
29*
Master Inverter compressor over
current
291
Slave1
292
Main Reasons
1. Overload operation
(Pipe clogging/Covering/EEV defect/Ref.
overcharge)
2. Compressor damage(Insulation
damage/Motor damage)
3. Input voltage low
4. ODU inverter PCB assembly damage
Is installation
condition normal?
No
Yes
Are the resistance
Between each phase and
insulation resistance of Inverter
compressor normal?
No
Yes
Is compressor
Wire connection
condition normal?
No
Yes
No
Yes
No
Yes
Recheck power and installation condition
- 73 -
Troubleshooting Guide
* Measuring resistance between each
terminal of compressor
- 74 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
Compressor is off
32*
Over-increase discharge
because of over-increase
Master 321 temperature of inverter comdischarge temperature of
Slave1 322 pressor at main outside unit
inverter compressor
Over-increase discharge
33*
temperature of constant
Master 331 compressor at main conSlave1 332 stant outside and sub constant outside unit
Compressor is off
because of over-increase
discharge temperature of
constant compressor at
main and sub outside unit
No
Yes
No
Yes
Weld / reconnect the cracked
portion and recharge refrigerant
No
Yes
Is EEV in
outside unit normal
at heating operation?
[refer electric
component part]
Replace discharge
temperature sensor
No
Replace outside unit EEV
Yes
Does liquid injection
corresponded
operate normally?
No
No
Yes
Is there pipe
(strainer etc.) clogging?
Yes
Replace strainer
- 75 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
34*
Master
341
Slave1
342
Main Reasons
No
Yes
Are transmission
cable / pipe connection
normal?
No
Yes
Is refrigerant
amount normal?
[refer refrigerant part]
No
Yes
Is fan normal?
(Indoor fan during heating
Outside fan during cooling)
No
No
Yes
Is filter blocked
(Heating:indoor,
Cooling:outside
heat exchanger)?
Yes
No
Yes
- 76 -
Troubleshooting Guide
Error
No.
Error Type
35*
Master
351
Slave1
352
Excessive drop of
discharge pressure
of compressor
Error Point
Main Reasons
Error happens
because of 3 times
successive compressor off due to excessive drop of low pressure by the low pressure sensor
Yes
No
check transmission/
piping correction.
Yes
Is amount of refrigerant
normal?
[refer refrigerant part]
No
Yes
No
Yes
Weld / reconnect the cracked
portion and recharge refrigerant
Is fan normal?
(in heating outside fan,
in cooling indoor fan)
No
Yes
Is strainer Ok?*
No
Yes
Yes
Check indoor / outside unit LEV
Check Indoor unit PCB
Check indoor / outside unit
installation conditions
- 77 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
40*
Master Inverter compressor CT
sensor error
401
Slave1
402
No
Check
R~S/S~T/T~R phase voltage is 380V 10%
R~N/S~N/T~N phase voltage is 220V 10%
Check connection condition and wiring if power is
abnormal
Yes
No
Yes
Recheck power and installation condition
- 78 -
Troubleshooting Guide
Error No.
Error Type
41*
(Inverter)
Master 411
Slave1 412
Error Point
47*
(Constant)
Master 471
Slave1 472
Main Reasons
No
Yes
Is the resistance of
sensor normal?*
No
Replace sensor
Yes
Is sensor resistance
value same as temperature
value of LGMV?
No
Replace corresponding outside PCB
Yes
* Error is generated if the resistance is more than 5M(open) and less than 2k (short)
Note: Standard values of resistance of sensors at different temperatures (5% variation)
10C = 362k : 25C= 200k : 50C= 82k : 100C= 18.5k
- 79 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
42*
Master 421 Sensor error of low
Slave1 422 pressure
Slave2 423
Abnormal value of
sensor
(Open/Short)
43*
Sensor error of high
Master 431
pressure
Slave1 432
Abnormal value of
sensor
(Open/Short)
No
Yes
After replacement of
outside unit main PCB
is the system normal?
No
Replace corresponding
pressure sensor
Yes
END
- 80 -
Troubleshooting Guide
Error No.
Error Type
Error Point
Main Reasons
44*
Master 441
Slave1 442
45*
Master 451
Slave1 452
48*
Master 481
Slave1 482
Piping temperature
sensor error of heat
exchanger in
Abnormal value of
master & slave out- sensor
side unit heat
(Open/Short)
exchanger (A,B)
46*
Master 461
Slave1 462
Is sensor connected
to PCB correctly??
Yes
No
Is sensor value correct?*
Yes
Replace sensor
Replace corresponding
outside unit PCB
Error No.
Error Type
47*
Master 471
Slave1 472
Discharge piping
temperature sensor error of constant compressor
48*
Master 481
Slave1 482
Piping temperature
sensor error of heat
Refer to CH45
Exchanger in master Abnormal value of
& slave outside unit sensor (Open/Short)
heat exchanger (B)
Error Point
Main Reasons
Abnormal value of
Refer to CH41
sensor (Open/Short)
- 81 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
50*
Master ODU 3phase power omission error
501
Slave1
502
No
Yes
No
Yes
Recheck power and installation condition
- 82 -
Troubleshooting Guide
Error
No.
51
Error Type
Over-Capacity
(Sum of indoor unit capacity is more than outside
capacity)
Error Point
Main Reasons
No
No
No
Supply main
power again
Yes
Yes
Check following
dip S/W setting is on
Slave1: No.5,7
Slave2: No. 6,7
Slave3: No. 5,6,7
Yes
Is power of Slave PCB
On? (Check LED blinking)
No
Yes
No
Re-connect
Yes
Yes
End
- 83 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
1. Power cable or transmission cable is not
connected
2. Defect of outside Main fuse/Noise Filter
3. Defect of outside Main / inverter PCB
No
Yes
No
Yes
Is transmission cable
connected correctly?
No
Re-connect transmission cable
Yes
No
Is MAIN PCB normal?
Yes
* The method of checking MAIN PCB and inverter compressor PCB (If normal, transmission LED blinks)
- 84 -
Troubleshooting Guide
Error
No.
53
Error Type
Transmission error
(Indoor unit Main PCB)
Error Point
Main Reasons
No
Is indoor unit
quantity correct after
Auto Addressing?
No
Yes
Yes
End
Is power supplied
to indoor units?
No
Supply power
Yes
In case of CH53, almost happened with CH05, the indoor units not operated actually are normal so check with
same method of CH05. and additionally check as shown as below and above flow chart
Although the quantity of indoor units installed is same as LGMV data there may be a few indoor units with
which the number of transmission is not increased with LGMV
Although the quantity of indoor units installed is not same as LGMV data, and if transmission of the indoor unit
displayed at LGMV is done well then the indoor unit suspected to have some problem (and is not appear at
LGMV) may have following problems
wrong connection of transmission cable or power cable
fault of power / PCB / transmission cable
duplication of indoor unit number
If transmission is not doing well wholly then the Auto Addressing is not done
The case that CH53 appear at indoor unit also Auto Addressing is not done so indoor unit address may be
duplicated
* After replacement of indoor unit PCB, Auto Addressing should be done, if central controller is installed then the
central control address also should be input.
In case that only transmission PCB is replaced above process is not needed
- 85 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Wrong connection of 3
54*
power supply cable
Master 541
(Reverse direction / missing
Slave1 542
a phase)
Wrong connection of 3
power supply cable
(Reverse direction / missing a phase)
Main Reasons
1. Main PCB defect
2. No power of R,S,T supplied
3. Wring connection of R,S,T cables
4. Main Pcb Fuse failure
No
Connect correctly
Yes
No
Yes
Is CH 54 occurred again
after reset MAIN
circuit breaker?
No
End
Yes
No
Is main PCB fuse normal?
Replace Fuse
Yes
Replace main PCB
- 86 -
Troubleshooting Guide
Error
No.
59
Error Type
Error Point
Main Reasons
Installing old Sub ODU and Installing LGDC Slave Unit and Super sub
new slave ODU together
Unit together
No
Yes
No
Yes
No
Yes
Slave,Sub Unit mixed installation
ON
Slave 1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
ON
1
8
2 3 4 5 6 7
9 10 11 12 13 14
ON
Slave 2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
1
8
2 3 4 5 6 7
9 10 11 12 13 14
- 87 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
60*
Master Inverter PCB EEPROM
error
601
Slave1
602
No
Yes
No
Yes
Recheck power and installation condition
- 88 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
70*
Constant Speed
Master
Compressor CT Sensor
701
Error
Slave1
702
Constant Speed
Compressor CT Sensor
Open/short
No
Yes
Recheck power and installation condition
- 89 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
Main Reasons
71*
Master Inverter input current CT
sensor error
711
Slave1
712
No
Check
R~S/S~T/T~R phase voltage is 380V 10%
R~N/S~N/T~N phase voltage is 220V 10%
Check connection condition and wiring if power is
abnormal
Yes
No
Yes
Recheck power and installation condition
- 90 -
Troubleshooting Guide
Error No.
73*
Master 731
Slave1 732
Error Type
Error Point
Main Reasons
1.Overload operation (Pipe clogging/Covering/EEV defect/Ref.
overcharge)
2.Compressor damage(Insulation
damage/Motor damage)
3.Input voltage abnormal(R,S,T,N)
4.Power line assemble condition
abnormal
5.Inverter PCB assembly
damage(input current sensing part)
No
Yes
No
Is input voltage normal?
Yes
No
No
Yes
Is compressor
Wire connection
condition normal?
Yes
No
Check inverter PCB assembly IPM normality
Replace inverter PCB assembly
Yes
Recheck power and
installation condition
- 91 -
Troubleshooting Guide
Measuring input voltage
- 92 -
Troubleshooting Guide
Error No.
74*
Master 741
Slave1 742
Error Type
Error Point
Main Reasons
1. CT sensor defect
2. Capacity over of AVR
3. Bridge R-N or S-N or T-N phase
voltage unequally at indoor unit
etc.
Check abnormal wiring between Inverter PCB assembly & bridge diode
(misconnection,disconnection)
Rewiring if abnormal wiring found
Yes
No
Is input voltage normal?
Check
R~S/S~T/T~R phase voltage is 380V 10%
R~N/S~N/T~N phase voltage is 220V 10%
Check connection condition and wiring if power is abnormal
Yes
No
Bridge R-N,S-N,T-N voltage equally
Yes
No
Is inverter PCB
assembly normal?
Yes
Recheck power and
installing condition
- 93 -
Troubleshooting Guide
Error No.
Error Type
Error Point
86*
Main PCB EEPROM
Master 861
Error
Slave1 862
Main Reasons
1. No EEPROM
2. EEPROM wrong insertion
No
Reset after checking EEPROM assemble condition
Yes
No
Is EEPROM 24C16?
Yes
Recheck power and
installation condition
- 94 -
Troubleshooting Guide
Error No.
Error Type
Error Point
104*
Master
Transmission Error
11 041
Between Outsides
Slave1
12 042
Main Reasons
No
Connect transmission cable
Yes
No
Dip SW setting
Yes
No
Yes
Replace main PCB
ON
Slave1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
ON
1
8
2 3 4 5 6
9 10 11 12 13 14
ON
Slave2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
ON
1
8
2 3 4 5 6 7
9 10 11 12 13 14
ON
Slave3
1
1
2
2
3
3
4
4
5
5
6
6
7
7
1
8
2 3 4 5 6 7
9 10 11 12 13 14
- 95 -
Troubleshooting Guide
Error No.
113*
Master
11 131
Slave1
12 132
Error Type
Error No.
114*
Master
11 141
Slave1
12 142
Error Point
Main Reasons
Error Point
Main Reasons
Error Type
No
Yes
No
Replace sensor
Yes
* Sensor resistance 100 kover (open) or 100 below (short) will generate error
Note: Temperate sensor resistance vary with temperature, So compare temperature sensor resistance value
according to outside unit temperature by referring below table (5% tolerance)
Air temperature sensor: 10C = 20.7k : 25C = 10k : 50C= 3.4k
Pipe temperature sensor: 10C = 10k : 25C = 5k : 50C= 1.8k
- 96 -
Troubleshooting Guide
Error
No.
Error Type
Error Point
151*
Master Function error of outside
11511 4way (reversing valve)
Slave1
12512
Main Reasons
No
Reconnect it
Yes
No
Change 4 Way valve coil
Yes
No
Yes
In case of more than
2 units, does master outside
unit recognize
as more
than 2 units? ***
No
Refer to CH 51 & make measure
Yes
After reset, can we
check supply voltage at PCB
when starting heating
mode operation****
No
Yes
Is compressor working
normally?
No
Yes
After opposite
mode operation to present
mode, is the same error
occurred again?
No
Yes
- 97 -
Troubleshooting Guide
Location of 4way valve connector on
Main PCB(marked as 4way,CN09)
- 98 -
Troubleshooting Guide
Error No.
173*
Master
11 731
Slave1
12 732
Error Type
Error Point
Main Reasons
Constant compressor
defect
No
Replace constant compressor
Yes
No
Is cables connection
of compressor normal? *
Yes
Is discharge temperature
sensor of compressor
normal? [refer electric
component part]
No
Replace discharge
temperature sensor
Yes
- 99 -
P/NO : MFL67103701
DECEMBER , 2010