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KAVARATTI
a)
LOAD
b)
LOCATION
c)
PV ARRAY
100 KWp
PV MODULE:
Type
Peak Power Rating
Short Circuit Current
Open Circuit Voltage
Dimensions
Weight
:
:
:
:
:
:
L1270
70 Wp
4.6A
21.OV
1208 x 528 x 38 mm
8.0 Kg (Typ)
PV ARRAY CAPACITY:
Total No. of PV modules
Peak Power Rating
No. of modules in series/string
No. of parallel string
d)
1440
100
20
72
Nos.
KWp
Nos.
Nos.
e)
:
:
:
:
:
:
:
:
:
f)
g)
SERIES JUNCTION BOX : 74 Nos. with blocking diode & made out of polycarbonate
material.
Dimension (in mm)
h)
:
:
:
:
139 x 119
:
:
ELECTRICAL SPECIFICATIONS:
Rating
Input voltage
:
:
50 KVA
212.3V to 440 V DC(300 V Operating)
Output voltage
: Exceeds 1 kV
ENVIRONMENTAL SPECIFICATION:
Ambient temperature range
Ambient humidity range
: 0-50o Celcius
: 80% within temperature range
PROTECTION SPECIFICATION:
Overload conditions
Power electronic
components protection
METERING SPECIFICATIONS:
Liquid Crystal Display
MECHANICAL SPECIFICATION:
Cooling
SYSTEM DESCRIPTION
The following are the major components of the PV system for 100 KWp grid
connected power plant:
1.1
1.2
Photovoltatic array
AC distribution box - 1 No.
1.3
1.4
1.5
1.6
PV ARRAY
The PV array comprises PV modules, mounting structures, junction boxes and cabling.
PV MODULES
100 kWp PV array consists of 1440 Nos. of PV modules, would generate 100 kWp DC
power for about 5 hours of peak sunshine periods each day. Each PV module is
rated for 70 watt peak.
The 100 kWp PV arrany consists of 20 Modules in series and there are 72 series strings
connected in parallel and connected to a power conditioning unit.
The PV modules convert the sunlight falling on them into corresponding DC electrical
power output. The PV module frame is made out of anodized aluminum. Each PV
module consists of 36 Nos. of silicon solar cells connected in series with redundant
interconnects. The solar cells are sandwiched between two layers of Ethyl Vinyl Acetate
(EVA) sheets and laminated between high transmittivity soda lime toughened glass
superstrate and Tedlar rear cover.
The electrical output terminals from the series connected cells are brought out to PVC
module terminal box where they are soldered to the termination strips on the back side of
the PV module.
The PV modules have been designed for operation in harsh marine environments. These
modules designed to withstand high humidity, salt water, ultra violet radiation, hail and
extreme temperature changes. They have very low maintenance requirements. These
modules have a useful life span of 20 years approximately.
MOUNTING STRUCTURE
The PV modules are mounted on the mounting structure. Each structure is capable of
supporting 20 Nos. of PV modules. The mounting structure design is made so that the
frame on which PV modules are mounted, can be kept inclined at 15 degrees to the
horizontal. The structures are designed to withstand wind speeds upto 100 km/hr. These
structures are made up of GI pipes & aluminium painted to withstand the corrosive
marine atmosphere. Each structure has the provision for mounting one number of
terminal box.
JUNCTION BOXES
A) TERMINAL BOX :
Terminal box is a part of a PV module, from which output is taken. Each PV module
is provided with one bypass diode in the terminal box.
One series junction box is provided for each mounting structure for taking out final
output. A blocking diode connected in series with 20 modules in this box.
BLOCKING DIODES:
These diodes are connected in series with string of PV modules and its functions are
as follows:
ammeter are provided to indicate the voltage and current generated by the PV array.
The output of Sub array no. 1 to 6 are fed to the PCU1 and thus the out put of a 50
kWp array reaches the PCU. Similarly the sub array no. 7 to 12 are connected to the
PCU2. The MCCB functions as the PV array isolator for the consolidated output of
each 6 Sub-array. The same arrangement is also made for Sub-array no.7 to 12 which
goes to PCU2. Earthing of DCDB is done to ensure the safety of personnel.
POWER TRANSFORMER:
A dedicated 100 KVA 11 KV 415 V Power transfer is installed very close to the
control room where PCU is located. Due to huge voltage drop in the cable a separate
HV cable is laid from the power house (normally located 4-5 km away from site) to
the transformers HV side. This ensures stable voltage on the LV side of the
transformer. This grid voltage is fed to the PCU. The power generated from the PCU
is exported on the LT side of the transformer.
This is 3-phase transformer working on the nominal 50 hz frequency. The class of
insulation is B class and insulation level is as per IS: 2026 . The type of core is
CRGO. This is an indoor-dry type transformer with natural air cooling. The tapping
of HV side is 5% and tapping on LV side are +5%, -10%, -15%, -20% for better
matching. The transformer is designed for harsh marine environment. Rating and
diagram plates are provided on the name plate fixed on the transformer. The LV cable
box is provided with 200 A, C & G make switch fuse unit for isolation. Danger plates
are provided to caution the personnel working in vicinity. Earthing bolts have been
provided for earth connection.
DATA-LOGGER:
The data logger takes care of data monitoring and regular data logging of the SPV
system. The data logger also allows user to perform monitoring and logging of
multiple connected PCUs. The system application AES-Commslink loaded in the PC
and connected to the system via multidrop RS485 connection.
Once the system is configured real time data can be obtained and displayed. Following
data from the system are logged and displayed.
-
Solar radiation
Ambient temperature
Module temperature
DC voltage
DC current
DC power
Grid voltage, frequency, current
Inverter voltage, frequency, current
Line pf, line KW, Total KW
Energy exported
The logger will store the above data on to the load side regularly where this data can
be printed and used for scrutiny of system performance and evaluation.
Data logger consists following items.
PC ENCLOSURE : PC enclosure is a cubicle consist of Personal Computer, UPS and
printer. The top portion is for keeping monitor, a glass windows is provided for easy
viewing of monitor, middle rack is for keyboard which is extendable for using the
keyboard. Lowest part houses the machine and UPS. This cubicle is made up of GI of
16 SWG. Power coating in ivory shade is done to protect from harsh marine
environment. The degree of ingress protection is IP:30 as per the IS:2149. All the
cable entries are from rear side.
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