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PV Elite 2015: printed: 12/24/14 12:05:53 model: 1st Stg Suc Damper_MV-RFD346-V100120A_B

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PV Elite

40

2614 mm x 942 mm id

30

1330 mm x 942 mm id

10

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PV Elite

Table of Contents
Cover Page
Title Page
Warnings and Errors :
Input Echo :
XY Coordinate Calculations :
Internal Pressure Calculations :
External Pressure Calculations :
Element and Detail Weights :
Nozzle Flange MAWP :
Natural Frequency Calculation :
Wind Load Calculation :
Earthquake Load Calculation :
Wind/Earthquake Shear, Bending :
Wind Deflection :
Longitudinal Stress Constants :
Longitudinal Allowable Stresses :
Longitudinal Stresses Due to . .
Stress due to Combined Loads :
Center of Gravity Calculation :
Lifting Lug Calcs : Lifting Lugs
Basering Calculations :
Nozzle Calcs. : N4
Nozzle Calcs. : N1
Nozzle Calcs. : N2A
Nozzle Calcs. : N2B
Nozzle Calcs. : N5
Nozzle Calcs. : N6
Nozzle Calcs. : N3
Nozzle Schedule :
Nozzle Summary :
MDMT Summary :
Vessel Design Summary :

1
2
3
4
10
11
16
19
22
23
24
27
29
30
32
33
34
36
40
42
50
52
56
73
89
105
112
116
120
122
123
125

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Cover Page

DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version

: 2013

Analysis Performed by : THE CULMINATES ENGINEERING SERVICES


Job File

: F:\THE CULMINATES ENGG SERVICES\COMPANIES\ORDER\

Date of Analysis

: Dec 24,2014

PV Elite 2015,

January 2015

11:55am

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Title Page

Note: PV Elite performs all calculations internally in Imperial Units


to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the users set of selected units.

PV Elite

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 3 of 126
Warnings and Errors :
Step:
0 11:55am Dec 24,2014

Class From To : Basic Element Checks.


==========================================================================
Note 10
30
There is a high jump in the Joint Eff.
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 4 of 126
Input Echo :
Step:
1 11:55am Dec 24,2014
PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)


Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Wind Design Code


Basic Wind Speed for IS-875
Wind Zone Number
Base Elevation
Percent Wind for Hydrotest
Risk Factor
Terrain Category
Equipment Class
Topography Factor

4.7000
70
UG-99(c)
Vertical
169.00
931.00
3
Welded
None
RT 1
Y
N
N
N
N
N
Y
No
0.0000
5.0000
0.0000

kgf/cm
C

mm
mm
C

kgf/cm
kgf/cm
kgf/cm

NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+OW
IP+VF+CW
FS+BS+IP+OW
FS+BS+EP+OW
IS-875
50.000
5
0.0000
25.0
1.08
2
1
1.0

m/sec
mm

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 5 of 126
Input Echo :
Step:
1 11:55am Dec 24,2014
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
Importance Factor for IS-1893
Soil Factor
Zone Number
Percent Seismic for Hydrotest
Period of Vibration ( User defined ) Sec
Damping Factor

0.0100
0.0100
0.0100
IS-1893-RSM
1.750
1.000
5.000
0.000
0.000
2.000

User Spectrum Data points specified for increments of Time Period


Time Period
Sa/g
---------------------0.002
0.160
0.010
0.184
0.020
0.208
0.030
0.232
0.040
0.256
0.050
0.280
0.100
0.400
0.000
0.000
Consider Vertical Acceleration

Yes

Design Nozzle for M.A.W.P. (maximum)


Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year

Y
Y
Y
N

Current w/Addenda or Code Year

Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D

No
No
No
No
No
No
No

Complete Listing of Vessel Elements and Details:

Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Outside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance

10
20
Skirt Sup.
Skirt
1330.0 mm
970.00 mm
970.00 mm
14.000 mm
1.6000 mm

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 6 of 126
Input Echo :
Step:
1 11:55am Dec 24,2014
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam

14.000
0.0000
50
50
1.2
SA-516 70
1406.1
1406.1
2404.5
7750.4
29.997
2600.5
D
CS-2
K02700
Plate
0.7
0.7

mm
mm
C
C

kgf/cm
kgf/cm
kgf/cm
kg/m
mm
kgf/cm

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

20
30
Elliptical
Bott DE
40.000 mm
970.00 mm
10.000 mm
3.0000 mm
12.000 mm
0.0000 mm
4.7000 kgf/cm
70 C
1.0550 kgf/cm
70 C
1.2
SA-516 70
1.0
1.0
2.0
20
Nozzle
N4
0.0000
50.0
XXS
150
0.0
Y
0.0000
GR 1.1
SA-106 B

mm
mm

--------------------------------------------------------------------

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 7 of 126
Input Echo :
Step:
1 11:55am Dec 24,2014

Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

30
40
Cylinder
Shell
2614.0
970.00
14.000
3.0000
14.000
0.0000
4.7000
70
1.0550
70
1.2
SA-516 70
1.0
1.0

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

30
Nozzle
N1
794.00
508.0
None
150
225.0
Y
0.0000
GR 1.1
SA-516 70

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

30
Nozzle
N2A
1917.0
406.0
None
150
90.0
Y
0.0000
GR 1.1
SA-516 70

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)

30
Nozzle
N2B
1917.0
406.0
None
150
270.0
Y

mm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C

mm
mm

mm
mm

mm
mm

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 8 of 126
Input Echo :
Step:
1 11:55am Dec 24,2014
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

0.0000
GR 1.1
SA-516 70

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]

30
Nozzle
N5
794.00
508.0
None
150
90.0
Y
0.0000
GR 1.1
SA-516 70

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
N6
2227.0
50.799999
None
150
180.0
Y
0.0000
GR 1.1
SA-105

mm
mm

mm
mm

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor
Element From Node
Detail Type
Detail ID

40
50
Elliptical
Top D.E.
40.000 mm
970.00 mm
10.000 mm
3.0000 mm
12.000 mm
0.0000 mm
4.7000 kgf/cm
70 C
1.0550 kgf/cm
70 C
1.2
SA-516 70
1.0
1.0
2.0
40
Nozzle
N3

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 9 of 126
Input Echo :
Step:
1 11:55am Dec 24,2014
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

0.0000
50.799999
None
150
0.0
Y
0.0000
GR 1.1
SA-105

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mm
mm

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 10 of 126
XY Coordinate Calculations :
Step:
2 11:55am Dec 24,2014
XY Coordinate Calculations

|
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
|
|
mm
|
mm
|
mm
|
mm
|
-------------------------------------------------------------Skirt|
... |
1330.00 |
... |
1330.00 |
Bott DE|
... |
1370.00 |
... |
40.0000 |
Shell|
... |
3984.00 |
... |
2614.00 |
Top D.E.|
... |
4024.00 |
... |
40.0000 |

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 11 of 126
Internal Pressure Calculations :
Step:
3 11:55am Dec 24,2014
Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
| kgf/cm
|
mm
|
mm
|
mm
| kgf/cm
|
--------------------------------------------------------------------------Skirt|
... |
14.000 |
1.6000 |
970.00 |
... |
Bott DE|
4.7000 |
12.000 |
3.0000 |
970.00 |
1406.1 |
Shell|
4.7000 |
14.000 |
3.0000 |
970.00 |
1406.1 |
Top D.E.|
4.7000 |
12.000 |
3.0000 |
970.00 |
1406.1 |
Element Required Thickness and MAWP :

|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
| kgf/cm
| kgf/cm
| kgf/cm
|
mm
|
mm
|
---------------------------------------------------------------------------Skirt|
... |
No Calc |
No Calc |
14.0000 |
No Calc |
Bott DE|
4.70000 |
20.5619 |
29.5408 |
10.0000 |
4.61624 |
Shell|
4.70000 |
32.1838 |
41.0638 |
14.0000 |
4.61894 |
Top D.E.|
4.70000 |
20.5619 |
29.5408 |
10.0000 |
4.61624 |
Minimum
5.000
19.987
Note : The M.A.P.(NC) is Governed by a Flange !

MAWP: 5.000 kgf/cm, limited by: DESIGN (user specified)


Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2013
Elliptical Head From 20 To 30 SA-516 70 , UCS-66 Crv. D at 70 C

Bott DE
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)


= (4.700*970.0000*1.000)/(2*1406.14*1.00+2*4.700*(1.000-0.1))
= 1.6162 + 3.0000 = 4.6162 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)


= (2*1406.14*1.00*7.0000)/(1.000*970.0000-2*7.0000*(1.00-0.1))
= 20.562 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)


= (2*1406.14*1.00*10.0000)/(1.000*970.0000-2*10.0000*(1.000-0.1))
= 29.541 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
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Internal Pressure Calculations :
Step:
3 11:55am Dec 24,2014
= (4.700*(1.000*970.0000-2*7.0000*(1.000-0.1)))/(2*1.00*7.0000)
= 321.413 kgf/cm

Straight Flange Required Thickness:


= (P*Ro)/(S*E+0.4*P) + ca
per Appendix 1-1 (a)(1)
= (4.700*485.0000)/(1406.14*1.00+0.4*4.700)+3.000
= 4.619 mm
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1406.14 * 1.00 * 9.0000 )/(485.0000 - 0.4 * 9.0000 )
= 26.288 kgf/cm
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

5.395 %

MDMT Calculations in the Knuckle Portion:


Govrn. thk, tg = 10.000 , tr = 1.616 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.231 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT Calculations in the Head Straight Flange:


Govrn. thk, tg = 12.000 , tr = 1.619 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.180 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)
Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 70 C

Shell
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)


= (4.700*485.0000)/(1406.14*1.00+0.4*4.700)
= 1.6189 + 3.0000 = 4.6189 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)


= (1406.14*1.00*11.0000)/(485.0000-0.4*11.0000)
= 32.184 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)


= (1406.14*1.00*14.0000)/(485.0000-0.4*14.0000)
= 41.064 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)

-48 C
-104 C

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 13 of 126
Internal Pressure Calculations :
Step:
3 11:55am Dec 24,2014
= (4.700*((485.0000-0.4*11.0000))/(1.00*11.0000)
= 205.347 kgf/cm
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

1.464 %

Minimum Design Metal Temperature Results:


Govrn. thk, tg = 14.000 , tr = 1.619 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.147 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

Elliptical Head From 40 To 50 SA-516 70 , UCS-66 Crv. D at 70 C

Top D.E.
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)


= (4.700*970.0000*1.000)/(2*1406.14*1.00+2*4.700*(1.000-0.1))
= 1.6162 + 3.0000 = 4.6162 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)


= (2*1406.14*1.00*7.0000)/(1.000*970.0000-2*7.0000*(1.00-0.1))
= 20.562 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)


= (2*1406.14*1.00*10.0000)/(1.000*970.0000-2*10.0000*(1.000-0.1))
= 29.541 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)
= (4.700*(1.000*970.0000-2*7.0000*(1.000-0.1)))/(2*1.00*7.0000)
= 321.413 kgf/cm

Straight Flange Required Thickness:


= (P*Ro)/(S*E+0.4*P) + ca
per Appendix 1-1 (a)(1)
= (4.700*485.0000)/(1406.14*1.00+0.4*4.700)+3.000
= 4.619 mm
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (1406.14 * 1.00 * 9.0000 )/(485.0000 - 0.4 * 9.0000 )
= 26.288 kgf/cm
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:


Govrn. thk, tg = 10.000 , tr = 1.616 , c = 3.0000 mm , E* = 1.00

5.395 %

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 14 of 126
Internal Pressure Calculations :
Step:
3 11:55am Dec 24,2014

Stress Ratio = tr * (E*)/(tg - c) = 0.231 , Temp. Reduction = 78 C


Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT Calculations in the Head Straight Flange:


Govrn. thk, tg = 12.000 , tr = 1.619 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.180 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F


Hydrostatic Test Pressure Results:

Pressure
Pressure
Pressure
Pressure
Pressure

per
per
per
per
per

UG99b
UG99b[36]
UG99c
UG100
PED

=
=
=
=
=

1.3 * M.A.W.P. * Sa/S


1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP

6.500
6.110
25.543
5.500
7.150

kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm

Vertical Test performed per: UG-99c

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:

From To
Stress
Allowable
Ratio
Pressure
---------------------------------------------------------------------Bott DE
1768.5
2404.5
0.735
25.86
Shell
1128.6
2404.5
0.469
25.83
Top D.E.
1748.7
2404.5
0.727
25.57
----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials:


Description
Pad/Nozzle
Ambient
Operating
ratio
---------------------------------------------------------------------N4
Nozzle
1202.25
1202.25
1.000
N1
Nozzle
1406.14
1406.14
1.000
N1
Pad
1406.14
1406.14
1.000
N2A
Nozzle
1406.14
1406.14
1.000
N2A
Pad
1406.14
1406.14
1.000
N2B
Nozzle
1406.14
1406.14
1.000
N2B
Pad
1406.14
1406.14
1.000
N5
Nozzle
1406.14
1406.14
1.000
N5
Pad
1406.14
1406.14
1.000
N6
Nozzle
1406.14
1406.14
1.000
N3
Nozzle
1406.14
1406.14
1.000
----------------------------------------------------------------------

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 15 of 126
Internal Pressure Calculations :
Step:
3 11:55am Dec 24,2014
Minimum

1.000

Stress ratios for Vessel Elements:


Description
Ambient
Operating
ratio
---------------------------------------------------------------------Skirt
1406.14
1406.14
1.000
Bott DE
1406.14
1406.14
1.000
Shell
1406.14
1406.14
1.000
Top D.E.
1406.14
1406.14
1.000
---------------------------------------------------------------------Minimum
1.000

Elements Suitable for Internal Pressure.


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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 16 of 126
External Pressure Calculations :
Step:
4 11:55am Dec 24,2014
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2013
Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 70 C

Bott DE
Elastic Modulus from Chart: CS-2 at 70 C

: 0.204E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
7.000
970.00
138.57
0.0010023
870.50
EMAP = B/(K0*D/t) = 870.5042/(0.9000 *138.5714 ) = 6.9800 kgf/cm
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
2.512
970.00
386.15
0.0003597
366.67
EMAP = B/(K0*D/t) = 366.6717/(0.9000 *386.1506 ) = 1.0551 kgf/cm
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (1.762*955.9999*1.000)/(2*1406.14*1.00-0.2*1.762)
= 0.5990 + 3.0000 = 3.5990 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c)


= ((2*1406.14*1.00*7.0000)/(1.000*955.9999+0.2*7.0000))/1.67
= 12.313 kgf/cm

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 6.98 , 12.3125 )
= 6.980 kgf/cm
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 70 C

Shell
Elastic Modulus from Chart: CS-2 at 70 C

: 0.204E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
SLEN
D/t
L/D
Factor A
B
11.000
970.00
2852.33
88.18
2.9405 0.0005427
553.28
EMAP = (4*B)/(3*(D/t)) = (4*553.2847 )/(3*88.1818 ) = 8.3658 kgf/cm

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Page 17 of 126
External Pressure Calculations :
Step:
4 11:55am Dec 24,2014

Results for Required Thickness (Tca):


Tca
OD
SLEN
D/t
L/D
Factor A
B
4.816
970.00
2852.33
201.42
2.9405 0.0001563
159.38
EMAP = (4*B)/(3*(D/t)) = (4*159.3800 )/(3*201.4206 ) = 1.0550 kgf/cm
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
11.000
970.00 57273.27
88.18
50.0000 0.0001415
144.21
EMAP = (4*B)/(3*(D/t)) = (4*144.2120 )/(3*88.1818 ) = 2.1805 kgf/cm
Elliptical Head From 40 to 50 Ext. Chart: CS-2 at 70 C

Top D.E.
Elastic Modulus from Chart: CS-2 at 70 C

: 0.204E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
7.000
970.00
138.57
0.0010023
870.50
EMAP = B/(K0*D/t) = 870.5042/(0.9000 *138.5714 ) = 6.9800 kgf/cm
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
2.512
970.00
386.15
0.0003597
366.67
EMAP = B/(K0*D/t) = 366.6717/(0.9000 *386.1506 ) = 1.0551 kgf/cm
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
Material UNS Number:

K02700

Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (1.762*955.9999*1.000)/(2*1406.14*1.00-0.2*1.762)
= 0.5990 + 3.0000 = 3.5990 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= ((2*S*E*t)/(K*D+0.2*t))/1.67 per Appendix 1-4 (c)


= ((2*1406.14*1.00*7.0000)/(1.000*955.9999+0.2*7.0000))/1.67
= 12.313 kgf/cm

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 6.98 , 12.3125 )
= 6.980 kgf/cm
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
External Pressure Calculations

|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm
|
mm
|
mm
|
| kgf/cm
|
---------------------------------------------------------------------------

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External Pressure Calculations :
Step:
4 11:55am Dec 24,2014
10|
20|
30|
40|

20|
30|
40|
50|

No Calc
No Calc
2852.33
No Calc

|
|
|
|

...
970.000
970.000
970.000

|
|
|
|

...
7.00000
11.0000
7.00000

|
No Calc |
| 0.0010023 |
| 0.00054273 |
| 0.0010023 |

No Calc
870.504
553.285
870.504

External Pressure Calculations

|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm
|
mm
| kgf/cm
|
kgf/cm
|
---------------------------------------------------------------10| 20|
... |
No Calc |
... |
No Calc |
20| 30|
10.0000 |
5.51197 |
1.05500 |
6.97999 |
30| 40|
14.0000 |
7.81579 |
1.05500 |
8.36582 |
40| 50|
10.0000 |
5.51197 |
1.05500 |
6.97999 |
Minimum
6.980
External Pressure Calculations

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
mm**4
|
mm**4
|
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
2852.33 |
57273.3 |
No Calc |
No Calc |
40| 50|
No Calc |
No Calc |
No Calc |
No Calc |

Elements Suitable for External Pressure.


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|
|
|
|

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 19 of 126
Element and Detail Weights :
Step:
5 11:55am Dec 24,2014
Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kgm
|
m
|
kgm
|
m
|
kgm
|
--------------------------------------------------------------------------10| 20|
510.695 |
... |
461.804 |
... |
51.0695 |
20| 30|
114.257 |
0.14061 |
85.6925 |
0.14311 |
11.4257 |
30| 40|
851.852 |
1.82211 |
671.412 |
1.84540 |
85.1852 |
40| 50|
114.257 |
0.14061 |
85.6925 |
0.14311 |
11.4257 |
--------------------------------------------------------------------------Total
1591
2.10
1304
2.13
159
Weight of Details

|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kgm
|
mm
|
mm
|
------------------------------------------------20|Nozl|
8.46712 |
... | -237.500 |
N4
30|Nozl|
356.468 |
725.000 |
794.000 |
N1
30|Nozl|
210.438 |
674.000 |
1917.00 |
N2A
30|Nozl|
210.438 |
674.000 |
1917.00 |
N2B
30|Nozl|
291.035 |
725.000 |
794.000 |
N5
30|Nozl|
10.5318 |
496.400 |
2227.00 |
N6
40|Nozl|
10.6492 |
... |
542.300 |
N3
Total Weight of Each Detail Type

Total Weight of Nozzles


1098.0
--------------------------------------------------------------Sum of the Detail Weights
1098.0 kgm

Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------1750.2
2848.2
1750.2
2848.2
1750.2
2848.2
...
2102.0
...
...
...
...
1098.0
...
1098.0
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1098.0
...
-----------------------------------------------------------------------------2848.2
4950.2
2848.2
2848.2
2848.2
2848.2 kgm
Miscellaneous Weight Percent: 10.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

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Element and Detail Weights :
Step:
5 11:55am Dec 24,2014

Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper

Bare Weight W/O Removable Internals


Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel

2848.2
4950.2
2848.2
2848.2
2848.2
2848.2
4663.4
904.0

kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm

Note: The Field Test weight as computed in the corroded condition.


Outside Surface Areas of Elements

|
|
Surface
|
From| To |
Area
|
|
|
mm
|
---------------------------10| 20|
4.053E+06 |
20| 30|
1.151E+06 |
30| 40|
7.966E+06 |
40| 50|
1.151E+06 |
-----------------------------Total
14320223.000 mm
Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
kgm
|
kgm
|
kgm
|
N-m
|
kgm
|
--------------------------------------------------------------------------10| 20|
561.764 |
561.764 |
507.984 |
... |
561.764 |
20| 30|
134.150 |
134.150 |
245.747 |
... |
134.150 |
30| 40|
2015.95 |
2015.95 |
3661.70 |
7439.40 |
2015.95 |
40| 50|
136.332 |
136.332 |
247.929 |
... |
136.332 |
Cumulative Vessel Weight

|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kgm
|
kgm
|
kgm
|
------------------------------------------------------10| 20|
2848.19 |
2848.19 |
4663.36 |
20| 30|
2286.43 |
2286.43 |
4155.38 |
30| 40|
2152.28 |
2152.28 |
3909.63 |
40| 50|
136.332 |
136.332 |
247.929 |

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment

| Cumulative | Cumulative |Cumulative |

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Element and Detail Weights :
Step:
5 11:55am Dec 24,2014
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-m
|
N-m
|
N-m
|
------------------------------------------------10| 20|
7439.40 |
7439.40 |
7439.40 |
20| 30|
7439.40 |
7439.40 |
7439.40 |
30| 40|
7439.40 |
7439.40 |
7439.40 |
40| 50|
... |
... |
... |

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 22 of 126
Nozzle Flange MAWP :
Step:
6 11:55am Dec 24,2014
Nozzle Flange MAWP Results :

Nozzle
Description

----- Flange Rating


Operating
Ambient
Temperature
Class
Grade|Group
kgf/cm
kgf/cm
C
---------------------------------------------------------------------------N4
19.0
20.0
70
150
GR 1.1
N1
19.0
20.0
70
150
GR 1.1
N2A
19.0
20.0
70
150
GR 1.1
N2B
19.0
20.0
70
150
GR 1.1
N5
19.0
20.0
70
150
GR 1.1
N6
19.0
20.0
70
150
GR 1.1
N3
19.0
20.0
70
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating
19.0
20.0 kgf/cm
(for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
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Natural Frequency Calculation :
Step:
7 11:55am Dec 24,2014

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 27.2982 Hz.
The Natural Frequency for the Vessel (Ope...) is 27.2982 Hz.
The Natural Frequency for the Vessel (Filled) is 20.3378 Hz.

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
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Wind Load Calculation :
Step:
8 11:55am Dec 24,2014
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):

Actual Vessel Height to Diameter ratio


Force Coefficient per IS:875 Table 23, Cf
User Entered Basic Wind Speed
Base Elevation
Wind Zone Number
Risk Factor (k1)
Terrain Category
Equipment Class
Topography Factor (k3)
Use Gust Response Factor (Dynamic Analysis)
User entered Beta Value ( Operating Case )
User entered Beta Value ( Empty
Case )
User entered Beta Value ( Filled
Case )

4.148
0.772
50.0 m/sec
0.00 mm
5
1.0800
2
A
1.0000
No
0.0100
0.0100
0.0100

Checking the requirement for Dynamic Effect of wind (7.1):


Vessel Operating Natural Frequency
Vessel Height to Diameter ratio

27.298 Hz
4.148

Note: Vessel Natural frequency is >= 1 Hz.


Note: Vessel height to diameter ratio (4.148) is <= 5.
Note: Dynamic wind analysis is not required.
From
fo`
FO
E
S
G(ope)
G(emp)
G(tst)
-----------------------------------------------------------------10
664.01
31.00
0.0069
0.0366
1.0000
1.0000
1.0000
20
664.01
31.00
0.0069
0.0366
1.0000
1.0000
1.0000
30
664.01
31.00
0.0069
0.0366
1.0000
1.0000
1.0000
40
664.01
31.00
0.0069
0.0366
1.0000
1.0000
1.0000
Design Wind Speed (Vz):
= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz

Element Wind Load :


= Wind Area * Cf * Height Factor
From

Height
k1
k2
k3
Vz
Cf
mm
m/sec
-----------------------------------------------------------10
665.00
1.0800
1.0071
1.0000
54.38
0.7716
20
1350.00
1.0800
1.0071
1.0000
54.38
0.7716
30
2677.00
1.0800
1.0071
1.0000
54.38
0.7716
40
4107.70
1.0800
1.0071
1.0000
54.38
0.7716
Wind Vibration Calculations

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Wind Load Calculation :
Step:
8 11:55am Dec 24,2014

This evaluation is based on work by Kanti Mahajan and Ed Zorilla


Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Correction factor for natural frequency


Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm
Total length of conical section(s) of vessel mm
Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000/4024.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 3.18/13.20 ) * 10^(4) = 182.587 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:


= W / ( L * Dr)
= 24840/( 4024.00 * 948.159 )
= 0.68664E-05
Since Vp is > 0.393E-05 no further vibration analysis is required !
The Natural Frequency for the Vessel (Ope...) is 27.2982 Hz.
Wind Load Calculation

|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
mm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
665.000 |
1164.00 | 1.548E+06 |
1774.83 |
2119.31 |
20| 30|
1350.00 |
1164.00 |
46560.0 |
1774.83 |
63.7387 |
30| 40|
2677.00 |
1164.00 | 3.043E+06 |
1774.83 |
4165.33 |
40| 50|
4107.70 |
1164.00 |
272825. |
1774.83 |
373.487 |

The Natural Frequency for the Vessel (Empty.) is 27.2982 Hz.


Wind Load Calculation

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Wind Load Calculation :
Step:
8 11:55am Dec 24,2014
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
mm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
665.000 |
1164.00 | 1.548E+06 |
1774.83 |
2119.31 |
20| 30|
1350.00 |
1164.00 |
46560.0 |
1774.83 |
63.7387 |
30| 40|
2677.00 |
1164.00 | 3.043E+06 |
1774.83 |
4165.33 |
40| 50|
4107.70 |
1164.00 |
272825. |
1774.83 |
373.487 |

The Natural Frequency for the Vessel (Filled) is 20.3378 Hz.


Wind Load Calculation

|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
mm
|
N/m
|
N
|
--------------------------------------------------------------------------10| 20|
665.000 |
1164.00 | 1.548E+06 |
1774.83 |
2119.31 |
20| 30|
1350.00 |
1164.00 |
46560.0 |
1774.83 |
63.7387 |
30| 40|
2677.00 |
1164.00 | 3.043E+06 |
1774.83 |
4165.33 |
40| 50|
4107.70 |
1164.00 |
272825. |
1774.83 |
373.487 |

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 27 of 126
Earthquake Load Calculation :
Step:
9 11:55am Dec 24,2014
Seismic Analysis Results per IS 1893 (Part 4): 2005, Simplified Method.

Importance Factor as Entered by User


Zone Number

I 1.7500
5

Soil Type
Rocky or Hard Soil
Response reduction factor (Force factor)
R 2.0000
Time Period of Vibration ( program or user )
0.0366 Seconds
Value of Sa/g from user Spectrum Data
0.2479
Percent Damping
2.0000 %
Considering MCE for load determination
No

Note: The Simplified method applies to structures in Categories 2, 3 and 4


located in seismic zones II and III. For all other industrial structures,
the detailed analysis procedure specified in section 10.1 shall be used.
The detailed analysis procedure is the Response Spectrum Method which is
one of the Earthquake Analysis Methods in PV Elite.
Horizontal Seismic Coefficient Ah, per 8.3.1:
= ( Sa / g * DampVal ) / ( R / I )
= ( 0.2479 * 1.4000 )/1.1429
= 0.304

User Spectrum Data points specified for increments of Time Period


Time Period
Sa/g
---------------------0.002
0.160
0.010
0.184
0.020
0.208
0.030
0.232
0.040
0.256
0.050
0.280
0.100
0.400
0.000
0.000
Actual Time Period = 0.0366 secs
Computed Sa/g
= 0.2479

Note: It was indicated to apply the damping factor, this assumes that the Site
Spectrum specified is for 5% damping. If your Sa/g values are already per
actual damping value of the vessel then do not apply the damping factor.
Earthquake Element Load, for the first Element:

= Earthquake Weight * Ah * Scalar


= 5508.75 * 0.3037 * 1.000
= 1673.0 N

Vertical load per 8.4:


= 2/3 * Ah * W * Scalar
= 2/3 * 0.3037 * 27930 * 1.00
= 5654.9 N
The Natural Frequency for the Vessel (Ope...) is 27.2982 Hz.

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Page 28 of 126
Earthquake Load Calculation :
Step:
9 11:55am Dec 24,2014
Earthquake Load Calculation

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
665.000 |
5508.75 |
1673.00 |
1673.00 |
20| 30|
1350.00 |
1315.49 |
399.514 |
399.514 |
30| 40|
2677.00 |
19768.7 |
6003.75 |
6003.75 |
40| 50|
4004.00 |
1336.89 |
406.013 |
406.013 |

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 29 of 126
Wind/Earthquake Shear, Bending :
Step:
10 11:55am Dec 24,2014
The following table is for the Filled Case.
Cumulative Wind Shear and Bending Moment

|
| Distance to| Cumulative |
Wind |
From| To |
Support| Wind Shear |
Bending |
|
|
mm
|
N
|
N-m
|
------------------------------------------------10| 20|
665.000 |
6721.86 |
14185.9 |
20| 30|
1350.00 |
4602.55 |
6652.10 |
30| 40|
2677.00 |
4538.81 |
6469.20 |
40| 50|
4004.00 |
373.487 |
46.2200 |
The following table is for the Empty Case.
Wind/Earthquake Shear, Bending

|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
665.000 |
6721.86 |
8482.28 |
14185.9 |
19399.6 |
20| 30|
1350.00 |
4602.55 |
6809.28 |
6652.10 |
9226.56 |
30| 40|
2677.00 |
4538.81 |
6409.76 |
6469.20 |
8962.08 |
40| 50|
4004.00 |
373.487 |
406.013 |
46.2200 |
50.2452 |
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending

|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
665.000 |
6721.86 |
8482.28 |
14185.9 |
19399.6 |
20| 30|
1350.00 |
4602.55 |
6809.28 |
6652.10 |
9226.56 |
30| 40|
2677.00 |
4538.81 |
6409.76 |
6469.20 |
8962.08 |
40| 50|
4004.00 |
373.487 |
406.013 |
46.2200 |
50.2452 |

Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.
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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 30 of 126
Wind Deflection :
Step:
11 11:55am Dec 24,2014
Wind Deflection Calculations:
The following table is for the Filled(test) Case.
Note: Test Case Deflections were computed using corr. section properties.
Wind Deflection

|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
1680.47 | 0.00076922 | 0.0027599 |
... |
20| 30|
1150.64 | 0.0028344 | 0.0029103 |
... |
30| 40|
1134.70 | 0.0092221 | 0.016715 |
0.00001 |
40| 50|
93.3717 |
0.016831 | 0.016947 |
0.00001 |
Allowable deflection at the Tower Top (Hyd)( 6.000"/100ft. Criteria)
Allowable deflection : 20.120
Actual Deflection : 0.017 mm
The following table is for the Empty Case.
Wind Deflection

|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
6721.86 | 0.0030769 | 0.011039 |
0.00001 |
20| 30|
4602.55 |
0.011338 | 0.011641 |
0.00002 |
30| 40|
4538.81 |
0.036889 | 0.066858 |
0.00002 |
40| 50|
373.487 |
0.067324 | 0.067790 |
0.00002 |
Allowable deflection at the Tower Top (Emp)( 6.000"/100ft. Criteria)
Allowable deflection : 20.120
Actual Deflection : 0.068 mm
The following table is for the Operating Case.
Wind Deflection

|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
6721.86 | 0.0030876 | 0.011078 |
0.00001 |
20| 30|
4602.55 |
0.011377 | 0.011682 |
0.00002 |
30| 40|
4538.81 |
0.037051 | 0.067186 |
0.00002 |
40| 50|
373.487 |
0.067655 | 0.068123 |
0.00002 |
Critical Wind Velocity for Tower Vibration

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Page 31 of 126
Wind Deflection :
Step:
11 11:55am Dec 24,2014
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
m/sec
|
m/sec
|
------------------------------------10| 20|
158.448 |
990.303 |
20| 30|
158.448 |
990.303 |
30| 40|
158.448 |
990.303 |
40| 50|
158.448 |
990.303 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 20.120
Actual Deflection : 0.068 mm

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Page 32 of 126
Longitudinal Stress Constants :
Step:
12 11:55am Dec 24,2014
Longitudinal Stress Constants

|
| Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold |
Corroded |Sect. Mod. | Sect. Mod. |
|
|
mm
|
mm
|
mm
|
mm
|
-------------------------------------------------------------10| 20|
42047.1 |
37304.1 | 9.906E+06 | 8.818E+06 |
20| 30|
30159.4 |
21177.6 | 7.164E+06 | 5.062E+06 |
30| 40|
42047.1 |
33140.7 | 9.906E+06 | 7.856E+06 |
40| 50|
30159.4 |
21177.6 | 7.164E+06 | 5.062E+06 |

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Longitudinal Allowable Stresses :
Step:
13 11:55am Dec 24,2014
Longitudinal Allowable Stresses

|
|
| Hydrotest
|
| Hydrotest
|
From| To |
Tensile
| Tensile
| Compressive | Compressive |
|
|
kgf/cm
|
kgf/cm
|
kgf/cm
|
kgf/cm
|
------------------------------------------------------------------10| 20|
1181.16 |
2019.78 |
-1382.70 |
-1382.70 |
20| 30|
1687.37 |
2885.40 |
-1240.42 |
-1240.42 |
30| 40|
1687.37 |
2885.40 |
-1356.83 |
-1356.83 |
40| 50|
1687.37 |
2885.40 |
-1240.42 |
-1240.42 |

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Page 34 of 126
Longitudinal Stresses Due to . . .
Step:
14 11:55am Dec 24,2014
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
|
| kgf/cm
| kgf/cm
| kgf/cm |
------------------------------------------------10| 20|
... |
... |
... |
20| 30|
159.531 |
-36.8137 |
867.016 |
30| 40|
100.324 |
-23.5247 |
545.235 |
40| 50|
159.531 |
-36.8137 |
867.016 |
Longitudinal Stresses Due to . . .

|
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
|
| kgf/cm
| kgf/cm
| kgf/cm | kgf/cm
| kgf/cm
|
--------------------------------------------------------------------------10| 20|
-7.63508 |
-7.63508 | -12.5009 |
8.59998 |
8.59998 |
20| 30|
-10.7965 |
-10.7965 | -10.7965 |
14.9811 |
14.9811 |
30| 40|
-6.49437 |
-6.49437 | -6.49437 |
9.65248 |
9.65248 |
40| 50|
-0.64376 |
-0.64376 | -0.64376 |
... |
... |
Longitudinal Stresses Due to . . .

|
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
|
| kgf/cm
| kgf/cm
| kgf/cm | kgf/cm
| kgf/cm
|
--------------------------------------------------------------------------10| 20|
8.59998 |
16.3989 |
22.4260 |
4.09974 |
... |
20| 30|
14.9811 |
13.3957 |
18.5800 |
3.34892 |
... |
30| 40|
9.65248 |
8.39366 |
11.6281 |
2.09842 |
... |
40| 50|
... |
0.093076 |
0.10118 |
0.023269 |
... |
Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
| kgf/cm
| kgf/cm
| kgf/cm | kgf/cm
|
-------------------------------------------------------------10| 20|
... |
... |
... |
22.4260 |
20| 30|
... |
... |
... |
18.5800 |
30| 40|
... |
... |
... |
11.6281 |
40| 50|
... |
... |
... |
0.10118 |
Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |

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Longitudinal Stresses Due to . . .
Step:
14 11:55am Dec 24,2014
|
| kgf/cm
| kgf/cm
|
------------------------------------10| 20|
... |
1.54584 |
20| 30|
... |
2.18592 |
30| 40|
... |
1.31489 |
40| 50|
... |
0.13034 |
Long. Stresses due to User Forces and Moments

|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
| kgf/cm
| kgf/cm
| kgf/cm | kgf/cm
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20| 30|
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
Page 36 of 126
Stress due to Combined Loads :
Step:
15 11:55am Dec 24,2014
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
Node
10
20
30
40

Tensile
Stress
17.36
17.58
11.55

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Comp.
Stress
-32.63
-39.17
-24.54
-0.74

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0147
0.0104
0.0068

Comp.
Ratio
0.0236
0.0316
0.0181
0.0006

Comp.
Stress

All. Comp.
Stress

Tens.
Ratio

Comp.
Ratio

Analysis of Load Case 2 : NP+EW+EE+FS+BS

From
Node

Tensile
Stress

All. Tens.
Stress

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Stress due to Combined Loads :
Step:
15 11:55am Dec 24,2014
10
20
30
40

24.94
24.95
16.10

1181.16
1687.37
1687.37
1687.37

-37.12
-42.17
-26.46
-0.61

1382.70
1240.42
1356.83
1240.42

0.0211
0.0148
0.0095

0.0268
0.0340
0.0195
0.0005

Comp.
Stress
-32.63
-39.17
-24.54
-0.74

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0147
0.0104
0.0068

Comp.
Ratio
0.0236
0.0316
0.0181
0.0006

Comp.
Stress
-37.12
-42.17
-26.46
-0.61

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0211
0.0148
0.0095

Comp.
Ratio
0.0268
0.0340
0.0195
0.0005

Comp.
Stress
-25.20
-29.13
-18.25
-0.67

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0001
0.0026
0.0018

Comp.
Ratio
0.0182
0.0235
0.0134
0.0005

Comp.
Stress
-21.10
-25.78
-16.15
-0.64

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio

Comp.
Ratio
0.0153
0.0208
0.0119
0.0005

Comp.
Stress
-32.63

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0147
0.1050
0.0663
0.0942

Comp.
Ratio
0.0236

Comp.
Stress
-37.12

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0211
0.1093
0.0690
0.0943

Comp.
Ratio
0.0268

Comp.

All. Comp.

Tens.

Comp.

Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Node
10
20
30
40

Tensile
Stress
17.36
17.58
11.55

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From
Node
10
20
30
40

Tensile
Stress
24.94
24.95
16.10

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 5 : NP+HW+HI

From
Node
10
20
30
40

Tensile
Stress
0.20
7.53
5.26

All. Tens.
Stress
2019.78
2885.40
2885.40
2885.40

Analysis of Load Case 6 : NP+HW+HE

From
Node
10
20
30
40

Tensile
Stress
4.18
3.16

All. Tens.
Stress
2019.78
2885.40
2885.40
2885.40

0.0015
0.0011

Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Node
10
20
30
40

Tensile
Stress
17.36
177.11
111.88
158.98

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From
Node
10
20
30
40

Tensile
Stress
24.94
184.48
116.42
159.12

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 9 : EP+OW+WI+FW+BW

From

Tensile

All. Tens.

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Page 38 of 126
Stress due to Combined Loads :
Step:
15 11:55am Dec 24,2014
Node
10
20
30
40

Stress
17.36

Stress
1181.16
1687.37
1687.37
1687.37

Stress
-32.63
-75.99
-48.07
-37.55

Stress
1382.70
1240.42
1356.83
1240.42

Ratio
0.0147

Ratio
0.0236
0.0613
0.0354
0.0303

Comp.
Stress
-37.12
-78.99
-49.98
-37.43

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0211

Comp.
Ratio
0.0268
0.0637
0.0368
0.0302

Comp.
Stress
-25.20

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0001
0.3031
0.1908
0.3003

Comp.
Ratio
0.0182

Comp.
Stress
-21.10

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio

Comp.
Ratio
0.0153

0.3019
0.1901
0.3003

Comp.
Stress
-32.63

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0147
0.1050
0.0663
0.0942

Comp.
Ratio
0.0236

Comp.
Stress
-24.03

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0074
0.0961
0.0606
0.0942

Comp.
Ratio
0.0174

Comp.
Stress
-16.24

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0008
0.0970
0.0613
0.0942

Comp.
Ratio
0.0117

Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Node
10
20
30
40

Tensile
Stress
24.94

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 11 : HP+HW+HI

From
Node
10
20
30
40

Tensile
Stress
0.20
874.55
550.49
866.40

All. Tens.
Stress
2019.78
2885.40
2885.40
2885.40

Analysis of Load Case 12 : HP+HW+HE

From
Node
10
20
30
40

Tensile
Stress
871.20
548.39
866.37

All. Tens.
Stress
2019.78
2885.40
2885.40
2885.40

Analysis of Load Case 13 : IP+WE+EW

From
Node
10
20
30
40

Tensile
Stress
17.36
177.11
111.88
158.98

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 14 : IP+WF+CW

From
Node
10
20
30
40

Tensile
Stress
8.76
162.13
102.22
158.98

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 15 : IP+VO+OW

From
Node
10
20
30
40

Tensile
Stress
0.96
163.72
103.48
158.89

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 16 : IP+VE+OW

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Page 39 of 126
Stress due to Combined Loads :
Step:
15 11:55am Dec 24,2014
From
Node
10
20
30
40

Tensile
Stress
0.96
163.72
103.48
158.89

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Comp.
Stress
-16.24

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0008
0.0970
0.0613
0.0942

Comp.
Ratio
0.0117

Comp.
Stress
-7.64

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio

Comp.
Ratio
0.0055

0.0515
0.0325
0.0551

Comp.
Stress
-14.69

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0021
0.0983
0.0621
0.0942

Comp.
Ratio
0.0106

Comp.
Stress
-14.69
-60.41
-38.36
-37.33

All. Comp.
Stress
1382.70
1240.42
1356.83
1240.42

Tens.
Ratio
0.0021

Comp.
Ratio
0.0106
0.0487
0.0283
0.0301

Analysis of Load Case 17 : IP+VF+CW

From
Node
10
20
30
40

Tensile
Stress
148.73
93.83
158.89

All. Tens.
Stress
2019.78
2885.40
2885.40
2885.40

Analysis of Load Case 18 : FS+BS+IP+OW

From
Node
10
20
30
40

Tensile
Stress
2.51
165.90
104.80
159.02

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Analysis of Load Case 19 : FS+BS+EP+OW

From
Node
10
20
30
40

Tensile
Stress
2.51

All. Tens.
Stress
1181.16
1687.37
1687.37
1687.37

Absolute Maximum of the all of the Stress Ratio's

Governing Element: Bott DE


Governing Load Case 11 : HP+HW+HI
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

0.3031

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Center of Gravity Calculation :
Step:
16 11:55am Dec 24,2014
Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node


Center of Gravity of Nozzles

2622.841 mm

Center of Gravity of Bare Shell New and Cold


Center of Gravity of Bare Shell Corroded

2031.193 mm
1964.790 mm

Vessel CG in the Operating Condition


Vessel CG in the Fabricated (Shop/Empty) Condition
Vessel CG in the Test Condition

2250.038 mm
2259.283 mm
2436.659 mm

Rigging Analysis Results:

Total Effective Length of Vessel for this analysis


Total vessel weight (No Liquid)
Twt
Impact weight multiplication factor
Imp
Design lifting weight, DWT = Imp * Twt
Elevation of the Tailing Lug (bottom)
Elevation of the Lifting Lug (top
)
Design Reaction force at the tailing lug
Design Reaction force at the lifting lug
CG Distance from Tailing Lug
CG Distance from the Nearer Lifting Lug

4024.00
27929.87
2.00
55859.73
0.00
3804.00
22683.35
33176.38

mm
N
N
mm
mm
N
N

2259.28 mm
1544.72 mm

Critical Values:

Max Stress
Elevation
Allowables
kgf/cm
mm
kgf/cm
-----------|-----------|---------------|-----------------------Bending
|
-30.55 |
1362.00
|
1112.29
(UG-23)
Shear
|
-5.69 |
3461.20
|
984.30
(0.7*S)
-----------|-----------|---------------|------------------------

Forces and Moments at selected elevations (not all analysis points shown):
Distance
Bending Moment
Bending Stress
Shear Force
Shear Stress
mm
N-m
kgf/cm
N
kgf/cm
-----------------------------------------------------------------------------0.00
0.0
0.0
19468.9
4.7
798.00
-14597.8
-15.0
12858.4
3.1
2415.60
-22959.9
-23.6
-7626.6
-1.8
3984.00
245.9
0.3
267.4
0.1
Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0275 at elevation 1362.0000 mm - Must be <=1


Note: The rigging analysis is performed using a uniformly distributed load.

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Center of Gravity Calculation :
Step:
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--- Plot data successfully generated ...---PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

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Lifting Lug Calcs : Lifting Lugs
Step:
17 11:55am Dec 24,2014
Lifting Lug Calculations:

Input Values:
Lifting Lug Material
Lifting Lug Yield Stress
Width of Lifting Lug
Thickness of Lifting Lug
Diameter of Hole in Lifting Lug
Radius of Semi-Circular Arc of Lifting Lug
Height of Lug from bottom to Center of Hole
Offset from Vessel OD to Center of Hole
Lug Fillet Weld Size
Length of weld along side of Lifting Lug
Length of Weld along Bottom of Lifting Lug
Thickness of Collar (if any)
Diameter of Collar (if any)
Impact Factor
Slot Radius
Slot Height
Number of Lugs in Group

Yield
w
t
dh
r
h
off
tw
wl
wb
tc
dc
Impfac

SA-516 70
2671.67 kgf/cm
200.0000
16.0000
60.0000
90.0000
400.0000
18.0000
10.0000
150.0000
220.0000
0.0000
0.0000
2.00
40.0000
90.0000
2

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

Lifting Lug Orientation to Vessel: Flat


Lift Orientation : From Horizontal to Vertical

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Lifting Lug and Weld Stresses at various Angles: kgf/cm
--------------- Weld Stresses
------ Lug Stresses
Maximum
Angle
Primary Secondary Allowable
Combined Allowable
Ratio
---------------------------------------------------------------------0
67.9
252.1
1068.7
396.5
1763.3
0.236
5
70.5
253.0
1068.7
402.5
1763.3
0.237
10
72.9
251.9
1068.7
405.5
1763.3
0.236
15
75.3
248.9
1068.7
405.4
1763.3
0.233
20
77.6
243.9
1068.7
402.2
1763.3
0.228
25
79.9
237.0
1068.7
395.9
1763.3
0.225
30
82.0
228.3
1068.7
386.7
1763.3
0.219
35
84.0
217.8
1068.7
374.5
1763.3
0.212
40
85.9
205.6
1068.7
359.4
1763.3
0.204
45
87.7
191.7
1068.7
341.7
1763.3
0.194
50
89.5
176.3
1068.7
321.3
1763.3
0.182
55
91.3
159.5
1068.7
298.5
1763.3
0.169
60
93.2
141.3
1068.7
273.5
1763.3
0.155
65
95.2
121.8
1068.7
246.4
1763.3
0.140
70
97.6
101.2
1068.7
217.4
1763.3
0.123
75
100.8
79.4
1068.7
186.9
1763.3
0.106
80
105.6
56.1
1068.7
155.0
1763.3
0.099
85
114.4
30.8
1068.7
122.2
1763.3
0.107
90
136.1
7.0
1068.7
89.0
1763.3
0.127

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Lifting Lug Calcs : Lifting Lugs
Step:
17 11:55am Dec 24,2014

Computed Results:
Worst Case Lift Angle for Primary Weld Stresses
Tangential Force at this Angle
Axial Force at this Angle

90 deg
0.0 N
27929.9 N

Worst Case Lift Angle for Secondary Weld Stresses


Tangential Force at this Angle
Axial Force at this Angle

5 deg
16646.1 N
1456.3 N

Worst Case Lift Angle for Lug Stresses


Tangential Force at this Angle
Axial Force at this Angle

12 deg
16510.2 N
3509.3 N

Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the
Weld Group Centroid distance
Dist. of Weld Group Centroid
Weld Group Inertia about the
Weld Group Centroid Distance

Circumferential Axis
Ilc
in the Long. Direction Yll
from Lug bottom
Yll_b
Longitudinal Axis
Ill
in the Circ. Direction Ylc

0.114E+08
89.611
60.389
0.298E+08
107.070

Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:
= sqrt( Fax^(2) + Ft^(2) + Fn^(2) )/(( 2 * wl + wb ) * tw )
= sqrt(27930^(2)+0^(2)+0^(2))/((2*150.0+120.0)*7.0700)
= 95.92 kgf/cm
Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (0 *(400.000 -60.389 )) * 89.611/11429146 +
(27930 *18.000 * 89.611/11429146 ) +
(0 *18.000 * 107.070/29776646 )
= 40.20 kgf/cm
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 95.918 + 40.197
= 136.12 kgf/cm
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)


= 0.4 * 2672 * 1.00
= 1068.67 kgf/cm

Secondary Shear Stress in the Welds due to Shear Loads:


Unit Weld Polar Section Modulus [Uwsm]:
= (2*wl+w)^3/12-wl^2(wl+w)^2/(2*wl+w)
= 4904167.50 mm ^3
Loads on Welds due to Torsional Moment:

mm**4
mm
mm
mm**4
mm

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Lifting Lug Calcs : Lifting Lugs
Step:
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Shear Stress in Normal Direction [Fth]:


= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 72.30 N /mm
Shear Stress in Circumferential Direction [Ftv]:
= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 126.52 N /mm
Primary Shear Stress [Fsv]:
= Ft / ( 2 * wl + w )
= 33.29 N /mm
Resultant Load on Weld Group [Fr]:
= sqrt( Fth^2 + ( Ftv+Fsv )^2 )
= sqrt( 72.3 (^2) + ( 126.5 + 33.3 )(^2) )
= 175.41 N /mm
Resultant Secondary Weld Stress [Fws]:
= Fr / Tweld
= 175.407/7.070
= 253.00 kgf/cm
Allowable Resultant Secondary Weld Stress [Psa]:
= 0.4 * Yield * Occfac
= 0.4 * 2671.7 * 1.000
= 1068.67 kgf/cm
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl^(2) + Fn^(2) ) / Sha


= sqrt( 27930^(2) + 0^(2) )/1920.000
= 148.34 kgf/cm
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac


= 0.4 * 2672 * 1.00
= 1068.67 kgf/cm
Pin Hole Bearing Stress [Pbs]:

= sqrt(Pl^(2) + Fn^(2) ) / ( t * dh )
= sqrt( 27930^(2) + 0^(2) )/( 16.000 * 60.000 )
= 296.69 kgf/cm
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.


= min( 0.75 * 2672 * 1.00 , 2404.5 )
= 2003.75 kgf/cm

Bending Stress at the Base of the Lug [Fbs]:


= Fn*(h-wl)/(w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(400.000 - 150.000 )/(200.000 *16.000 (^2)/6) +
16510 *(400.000 - 150.000 )/(200.000 (^2) *16.000/6)
= 394.61 kgf/cm
Tensile Stress at the Base of the Lug [Fa]:

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Lifting Lug Calcs : Lifting Lugs
Step:
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= Fax / (w * t)
= 3509/(200.000 * 16.000 )
= 11.18 kgf/cm

Total Combined Stress at the Base of the Lug:


= Fbs + Fa
= 394.6 + 11.2
= 405.79 kgf/cm
Lug Allowable Stress for Bending and Tension:
= min( 0.66 * Yield * Occfac, 0.75*Yield )
= min( 0.66 * 2672 * 1.00 , 2003.7 )
= 1763.30 kgf/cm
Required Shackle Pin Diameter [Spd]:
= sqrt[(2 * sqrt(Pl^(2) + Fn^(2))/( Pi * Sta))]
= sqrt[2 * sqrt(27930^(2) + 0^(2))/( Pi * 1069 )]
= 13.0258 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: The full lug load is applied in both the circumferential and
longitudinal directions simultaneously.
Input Echo, WRC107/537 Item

1,

Description: Lift Lug

Diameter Basis for Vessel


Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness

Vbasis
Cylsph
Cas
Dv
Tv

Design Temperature

ID
Cylindrical
0.0000 mm
942.000 mm
14.000 mm
37.78

Attachment Type
Parameter C11
Parameter C22

Type
C11
C22

Thickness of Reinforcing Pad


Pad Parameter C11P
Pad Parameter C22P

Tpad
C11p
C22p

10.000
300.000
170.000

Dp

0.000
No

P
Vl
Vc
Mc
Ml
Mt

0.0
27929.9
27929.9
0.0
502.9
9080.9

Design Internal Pressure


Include Pressure Thrust

External Forces and Moments in WRC 107/537 Convention:


Radial Load
(SUS)
Longitudinal Shear
(SUS)
Circumferential Shear
(SUS)
Circumferential Moment (SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)

Rectangular
220.00 mm
160.00 mm
mm
mm
mm
kgf/cm

N
N
N
N-m
N-m
N-m

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Lifting Lug Calcs : Lifting Lugs
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Use Interactive Control
WRC107 Version

Version

No
March

Include Pressure Stress Indices per Div. 2


Compute Pressure Stress per WRC-368

1979
No
No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

P
VC
VL
MC
ML
MT

Dimensionless Parameters used :

Gamma =

0.0
27929.9
27929.9
0.0
502.9
9080.9

N
N
N
N-m
N-m
N-m

20.12

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979


Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.192
4C
3.188
(A,B)
N(PHI) / ( P/Rm )
0.192
3C
2.459
(C,D)
M(PHI) / ( P )
0.213
2C1
0.052
(A,B)
M(PHI) / ( P )
0.213
1C
0.081
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.205
3A
0.787
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.236
1A
0.084
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.184
3B
2.246
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.195
1B
0.037
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.211
0.211
0.199
0.199
0.205
0.231
0.184
0.193

Stress Concentration Factors Kn = 1.00,

3C
4C
1C1
2C
4A
2A
4B
2B

2.295
3.099
0.091
0.057
1.272
0.044
0.707
0.059

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Kb = 1.00

Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

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Lifting Lug Calcs : Lifting Lugs
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Circ.
Circ.
Circ.
Circ.
Circ.

Bend.
Memb.
Memb.
Memb.
Bend.

P
MC
MC
ML
ML

|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
| -10.0 -10.0
10.0
10.0
0.0
0.0
0.0
0.0
| -21.1
21.1
21.1 -21.1
0.0
0.0
0.0
0.0
|
Tot. Circ. Str.| -31.1
11.1
31.1 -11.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Bend. P |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Memb. MC |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Bend. MC |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Memb. ML |
-2.9
-2.9
2.9
2.9
0.0
0.0
0.0
0.0
Long. Bend. ML | -33.9
33.9
33.9 -33.9
0.0
0.0
0.0
0.0
|
Tot. Long. Str.| -36.9
31.0
36.9 -31.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
27.0
27.0 -27.0 -27.0
0.0
0.0
0.0
0.0
Shear VL |
0.0
0.0
0.0
0.0 -37.1 -37.1
37.1
37.1
Shear MT | 438.3 438.3 438.3 438.3 438.3 438.3 438.3 438.3
|
Tot. Shear| 465.3 465.3 411.3 411.3 401.2 401.2 475.4 475.4
-----------------------------------------------------------------------Str. Int. | 930.5 930.7 822.7 822.9 802.4 802.4 950.7 950.7
-----------------------------------------------------------------------Dimensionless Parameters used :

Gamma =

34.14

Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979


Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.231
4C
4.552
(A,B)
N(PHI) / ( P/Rm )
0.231
3C
2.750
(C,D)
M(PHI) / ( P )
0.282
2C1
0.020
(A,B)
M(PHI) / ( P )
0.282
1C !
0.061
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.260
3A
1.374
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.302
1A
0.070
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.215
3B
3.424
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.231
1B
0.022
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.277
0.277
0.248
0.248
0.260
0.265
0.215
0.223

3C
4C
1C1
2C !
4A
2A
4B
2B

2.231
4.150
0.055
0.032
2.953
0.032
1.397
0.037

Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00,

Kb = 1.00

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

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Lifting Lug Calcs : Lifting Lugs
Step:
17 11:55am Dec 24,2014
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kgf/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Bend. P |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Memb. MC |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Memb. MC |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Memb. ML | -23.3 -23.3
23.3
23.3
0.0
0.0
0.0
0.0
Circ. Bend. ML | -31.9
31.9
31.9 -31.9
0.0
0.0
0.0
0.0
|
Tot. Circ. Str.| -55.2
8.5
55.2
-8.5
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Bend. P |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Memb. MC |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Bend. MC |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Memb. ML |
-8.0
-8.0
8.0
8.0
0.0
0.0
0.0
0.0
Long. Bend. ML | -55.0
55.0
55.0 -55.0
0.0
0.0
0.0
0.0
|
Tot. Long. Str.| -63.0
47.0
63.0 -47.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
33.9
33.9 -33.9 -33.9
0.0
0.0
0.0
0.0
Shear VL |
0.0
0.0
0.0
0.0 -59.8 -59.8
59.8
59.8
Shear MT | 518.6 518.6 518.6 518.6 518.6 518.6 518.6 518.6
|
Tot. Shear| 552.5 552.5 484.7 484.7 458.7 458.7 578.4 578.4
-----------------------------------------------------------------------Str. Int. | 1105.0 1105.6 969.4 970.1 917.5 917.5 1156.8 1156.8
-----------------------------------------------------------------------WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Pl (SUS) | -10.0 -10.0
10.0
10.0
0.0
0.0
0.0
0.0
Circ. Q (SUS) | -21.1
21.1
21.1 -21.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Pl (SUS) |
-2.9
-2.9
2.9
2.9
0.0
0.0
0.0
0.0
Long. Q (SUS) | -33.9
33.9
33.9 -33.9
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
27.0
27.0 -27.0 -27.0 -37.1 -37.1
37.1
37.1
Shear Q (SUS) | 438.3 438.3 438.3 438.3 438.3 438.3 438.3 438.3
------------------------------------------------------------------------

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Lifting Lug Calcs : Lifting Lugs
Step:
17 11:55am Dec 24,2014
Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
54.4
54.4
54.4
54.4
74.2
74.2
74.2
74.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 930.5 930.7 822.7 822.9 802.4 802.4 950.7 950.7
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
1406.14
|
Passed
Pm+Pl (SUS)
|
74.17
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
950.75
4218.42
|
Passed
-----------------------------------------------------------------------WRC 107/537 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Pl (SUS) | -23.3 -23.3
23.3
23.3
0.0
0.0
0.0
0.0
Circ. Q (SUS) | -31.9
31.9
31.9 -31.9
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Pl (SUS) |
-8.0
-8.0
8.0
8.0
0.0
0.0
0.0
0.0
Long. Q (SUS) | -55.0
55.0
55.0 -55.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
33.9
33.9 -33.9 -33.9 -59.8 -59.8
59.8
59.8
Shear Q (SUS) | 518.6 518.6 518.6 518.6 518.6 518.6 518.6 518.6
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
69.5
69.5
69.5
69.5 119.7 119.7 119.7 119.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 1105.0 1105.6 969.4 970.1 917.5 917.5 1156.8 1156.8
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
1406.14
|
Passed
Pm+Pl (SUS)
|
119.67
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
1156.83
4218.42
|
Passed
------------------------------------------------------------------------

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FileName : 1st Stg Suc Damper_MV-RFD346-V100120A_B
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Basering Calculations :
Step:
18 11:55am Dec 24,2014
Skirt Data :

Skirt
Skirt
Skirt
Skirt
Skirt

Outside Diameter at Base


Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

Basering Input:

SOD
STHK
SCA

970.0000 mm
14.0000 mm
1.6000 mm
0.0000 mm
SA-516 70 [Normalized]

Type of Geometry: Simple Basering No Gussets

Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle
Bolt Allowable Shear Stress
Are Gussets to be used ( Yes/No )
External Corrosion Allowance
Dead Weight of Vessel
Operating Weight of Vessel
Test Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Test Moment on Basering
Percent Bolt Preload

TBA

20.0000
50.00
SA/IS 2062
1195.22
2502.93
850.0001
1165.0000

mm
C

20.0000
3.0000
IS 1367 CL 4.6
1165.41
8
1095.0000
846.000

mm
mm

BASOPE
DI
DOU
BND
BCA
SA
RN
DC

GUSYN

kgf/cm
mm
kgf/cm

CA

0.0000

DW
ROW
TW
EQMOM
WIMOM
TM
ppl

27929.9
27929.9
45729.7
19399.6
14185.9
3546.5
100.0

Use AISC A5.2 Increase in Fc and Bolt Stress


Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables

kgf/cm
kgf/cm
mm
mm

mm
N
N
N
N-m
N-m
N-m

No
No

Fact

1.0000

Results for Brownell and Young Basering Analysis : Analyze Option


Note: This analysis is based on Neutral Axis shift method for Steel on
Concrete (or a material with significantly different Young's modulus).

Governing Bolt Load Condition, Earthquake + Operating Condition:


Area Available in 1 Bolt (corroded)
Abss :
88.6477 mm
Area Available in all the Bolts
Abss * RN :
709.1812 mm
Trial#
k
2
0.186
4
0.140

knew
0.093
0.116

Cc
1.174
1.011

Ct
2.691
2.796

z
0.462
0.472

j
0.774
0.770

Ft
9582.0
9351.4

Fc
503.5
499.9

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Basering Calculations :
Step:
18 11:55am Dec 24,2014
6
8
10
12

0.128
0.119
0.117
0.118

0.122
0.118
0.118
0.118

0.967
0.933
0.924
0.926

2.822
2.842
2.847
2.846

0.474
0.476
0.476
0.476

0.769
0.768
0.768
0.768

9295.6
9254.3
9244.0
9246.6

499.0
498.4
498.2
498.2

The Actual Stress in a Single Bolt [Sbolt]:

= 2 * Ft / ( T1 * Dc * Ct )
= 2 * 9246.6/( 0.206 * 1095.000 * 2.846 )
= 293.537 kgf/cm , Should be less than 1165.4
Thickness of the Band of Bolting Steel [T1]

= RN * Bolt Area / ( 3.14159 * Dc )


= 8 * 88.648/( 3.14159 * 1095.000 )
= 0.206 mm
Reqd Thickness of Basering, Brownell & Young Method [T]:

= l * ( 3 * fc / fallow ) + Ca
= 97.500 * ( 3 * 6.411/1651.9 ) + 0.000
= 10.520 mm
Check the Bearing Stress in the Concrete [fc(max)]

= fc`[( 2kd + t3 ) / ( 2kd )]


= 251.759[(2*0.118*1095.000+157.500)/(2*0.118*1095.000)]
= 6.411 kgf/cm , Should be less than 84.4

Shear Stress in a Single Bolt [taub]:


= Shear Force / ( 2 * Bolt Area * Number of Bolts )
= 8482/( 2 * 88.65 * 8 )
= 61.0 kgf/cm. Must be less than 846.0 kgf/cm
.
Summary of Basering Thickness Calculations

Required Basering Thickness (tension)


Actual Basering Thickness as entered by user

10.5204
20.0000

mm
mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 37.115 * ( 14.000 - 1.600 )
= 45.13 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]


= 45/[( 0.4 * 2503 ) * 2 * 0.707]
= 0.325 mm
Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size

6.3500

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mm

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Nozzle Calcs. : N4
Nozl:
1 11:55am Dec 24,2014
INPUT VALUES, Nozzle Description: N4

From : 20

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

5.000
70
1.05
70
19.99

kgf/cm
C
kgf/cm
C
kgf/cm

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

950.00
2.00
10.0000
3.0000
0.0000

mm

Distance from Head Centerline

L1

0.0000

mm

3.00

User Entered Minimum Design Metal Temperature

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm

mm
mm
mm

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness

SA-106 B
K03006
Smls. pipe
1202.25 kgf/cm
1202.25 kgf/cm
OD
0.00
50.0000

tn

deg
mm.

Minimum
XXS

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.0000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

141.0000
9.0000
10.0000
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

150
GR 1.1

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Nozzle Calcs. : N4
Nozl:
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The Pressure Design option was Overall MAWP.


Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection


Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

60.325
9.690

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (5.00*0.900*955.9999)/(2 *1406.14*1.00-0.2*5.00)
= 1.5303 mm
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (19.99*0.900*949.9999)/(2 *1406.14*1.00-0.2*19.99)
= 6.0851 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (5.00*30.1625)/(1202*1.00+0.4*5.00)
= 0.1252 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (19.99*30.1625)/(1202*1.00+0.4*19.99)
= 0.4981 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.2730 mm


UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

Dl
d
Tlnp

93.8896
46.9448
16.7253

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

Dl
d
Tlnp

81.8896
40.9448
24.2253

mm
mm
mm

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Nozzle Calcs. : N4
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Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N4.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

=
=
=
=
=
=
=

3.2730
4.5000
4.7003
4.7003
3.3587
4.5000
6.4200

mm
mm
mm
mm
mm
mm
mm

UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]


Wall Thickness for Internal/External pressures
ta = 0.4981
Wall Thickness per UG16(b),
tr16b = 1.5000
Wall Thickness, shell/head, internal pressure
trb1 = 6.0851
Wall Thickness
tb1 = max(trb1, tr16b) = 6.0851
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000
Wall Thickness per table UG-45
tb3 = 3.4200

mm
mm
mm
mm
mm
mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.420 , max( 4.7003 , 4.5000 ) ]
= 4.7003 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.2730 , 4.7003 )
= 4.7003 mm
Available Nozzle Neck Thickness = 9.6901 mm --> OK

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 6.0851 , 1.5000 ) ]
= 3.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.4981 , 3.4200 )
= 3.4200 mm
Available Nozzle Neck Thickness = 9.6901 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

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---------------------------------------------------------------------Govrn. thk, tg = 9.690 , tr = 0.125 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.019 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)

-29 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 9.690 , tr = 0.125 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.019 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of all the sub-joints of this Junction

-29 C
-104 C
:

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-104 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 5.00/19.99 = 0.250
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds

Tmin

6.6901

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
4.6831 = 0.7 * tmin.

Actual Thickness
6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case

5.000

kgf/cm

29.541

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.5272 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 151.5272 mm
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INPUT VALUES, Nozzle Description: N1

From : 30

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

5.000
70
1.05
70
19.99

kgf/cm
C
kgf/cm
C
kgf/cm

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
942.00
2852.3333
14.0000
3.0000
0.0000

mm
mm
mm
mm
mm

834.0001

mm

3.00

Type of Element Connected to the Shell : Nozzle


Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness

SA-516 70
K02700
Plate
1406.14 kgf/cm
1406.14 kgf/cm
OD
225.00
508.0000

tn

deg
mm.

Actual
14.0000 mm

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.2000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

275.0000
9.0000
14.0000
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface

Sp
Spa
Dp

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
1008.0000 mm

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Nozzle Calcs. : N1
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Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16

te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

12.0000
9.0000
12.0000
250.0000
None

mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was Overall MAWP.


Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

508.000
14.000

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (5.00*474.0000)/(1406*1.00-0.6*5.00)
= 1.6891 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (19.99*471.0000)/(1406*1.00-0.6*19.99)
= 6.7524 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (5.00*254.0000)/(1406*1.00+0.4*5.00)
= 0.9019 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (19.99*254.0000)/(1406*1.00+0.4*19.99)
= 3.5899 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.2656 mm

mm.
mm

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UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

972.8000
486.4000
27.5000

mm
mm
mm

960.0000
480.0000
35.0000

mm
mm
mm

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
821.563
Area in Shell
A1
4528.837
Area in Nozzle Wall
A2
544.396
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
81.000
Area in Element
A5
5577.600
TOTAL AREA AVAILABLE
Atot 10731.834

External
1171.201
3007.999
524.392
0.000
81.000
5577.600
9190.991

Mapnc
3241.147
3478.854
728.704
0.000
81.000
5424.000
9712.558

mm
mm
mm
mm
mm
mm
mm

The MAP(nc) Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

90.00

Degs.

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Nozzle Calcs. : N1
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= (480.0000*6.7524*1.0+2*14.0000*6.7524*1.0*(1-1.00))
= 3241.147 mm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 480.000 ( 1.00 * 14.0000 - 1.0 * 6.752 ) - 2 * 14.000
( 1.00 * 14.0000 - 1.0 * 6.7524 ) * ( 1 - 1.000 )
= 3478.854 mm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 35.00 ) * ( 14.00 - 3.59 ) * 1.0000
= 728.704 mm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 0.0000 * 1.00
= 81.000 mm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 960.0000 - 508.0000 ) * 12.0000 * 1.0000
= 5424.000 mm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

=
=
=
=
=
=
=

4.4656 mm
4.7000 mm
4.6891 mm
4.7000 mm
3.3558 mm
4.7000 mm
11.5312 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 11.531 , max( 4.7000 , 4.7000 ) ]
= 4.7000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 4.4656 , 4.7000 )
= 4.7000 mm
Available Nozzle Neck Thickness = 14.0000 mm --> OK
UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]
Wall Thickness for Internal/External pressures
ta = 3.5899
Wall Thickness per UG16(b),
tr16b = 1.5000
Wall Thickness, shell/head, internal pressure
trb1 = 6.7524
Wall Thickness
tb1 = max(trb1, tr16b) = 6.7524
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000
Wall Thickness per table UG-45
tb3 = 8.3312

mm
mm
mm
mm
mm
mm

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Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 6.7524 , 1.5000 ) ]
= 6.7524 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.5899 , 6.7524 )
= 6.7524 mm
Available Nozzle Neck Thickness = 14.0000 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
236.0, Allowable :
1406.1 kgf/cm
Expansion :
0.0, Allowable :
3279.4 kgf/cm
Occasional :
55.1, Allowable :
1870.2 kgf/cm
Shear
:
128.5, Allowable :
984.3 kgf/cm

Passed
Passed
Passed
Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 14.000 , tr = 0.902 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.084 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.154 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.154 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.154 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

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Min Metal Temp. w/o impact per UCS-66, Curve D


Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 14.000 , tr = 1.689 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.154 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-104 C
-104 C
-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-104 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 5.00/19.99 = 0.250
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

720.0001
360.0000
35.0000

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

Summary of Reinforcement Areas for Large Nozzle (Per Appendix 1-7(a)):


AREA REQUIRED

[Mapnc]

AREA AVAILABLE, A1 to A6
Area Available in Shell
Area Available in Nozzle Wall
Area Available in Inward Nozzle
Area Available in Welds
Area Available in Pad
Area Available in Hub
TOTAL AREA AVAILABLE

A1
A2
A3
A4
A5
A6
Atot

AR

2160.873

mm

No Pad
1739.427
728.704
0.000
81.000
0.000
0.000
2549.131

With Pad
1739.427
728.704
0.000
81.000
2544.000
0.000
5093.131

mm
mm
mm
mm
mm
mm
mm

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.

Note: The Nozzle does not fall within the scope of the diameter requirements
of App. 1-7(b). Therefore, the Membrane and Bending stress checks

mm
mm
mm

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are not required.


Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

10.8000
11.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
5.5000 = 0.5*TminPad 6.3630 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (3241.1470 - 3478.8535 + 2 * 14.0000 * 1.0000 *
(1.00 * 14.0000 - 6.7524 ) ) * 1406
= 0.00 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 728.7036 + 5424.0005 + 81.0000 - 0.0000 * 1.00 ) * 1406
= 859554.75 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 728.7036 + 0.0000 + 81.0000 + ( 392.0000 ) ) * 1406
= 165700.86 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 728.7036 + 0.0000 + 81.0000 + 5424.0005 + ( 392.0000 ) ) * 1406
= 913606.94 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416/2.0 ) * 508.0000 * 9.0000 * 0.49 * 1406
= 485232. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW


= ( 3.1416/2.0 ) * 1008.0000 * 9.0000 * 0.49 * 1406
= 962823. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 247.0000 ) * ( 14.0000 - 0.0000 ) * 0.7 * 1406
= 1048577. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg

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= (3.1416/2 ) * 508.0000 * 12.0000 * 0.74 * 1406
= 977066. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng


= ( 3.1416/2.0 ) * 508.0000 * ( 14.0000 - 0.0000 ) * 0.74 * 1406
= 1139910. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SPEW +
Sonw +
485232
Spew +
962823

SNW ) = ( 962823 + 1048577 ) = 2011400 N


Tpgw + Tngw + Sinw )
+ 977066 + 1139910 + 0 ) = 2602209 N
Tngw + Sinw )
+ 1139910 + 0 ) = 2102733 N

Summary of Failure Path Calculations:

Path 1-1 = 2011399 N


Path 2-2 = 2602208 N
Path 3-3 = 2102733 N

, must exceed W = 0 N
, must exceed W = 0 N
, must exceed W = 0 N

or W1 = 859554 N
or W2 = 165700 N
or W3 = 913606 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

5.000

kgf/cm

1.055

kgf/cm

34.520

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
Approximate M.A.P.(NC) for given geometry

The Drop for this Nozzle is : 74.3578 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 363.3578 mm
Percent Elongation Calculations:
Percent Elongation per UCS-79
Input Echo, WRC297 Item

1,

(50*tnom/Rf)*(1-Rf/Ro)

Description: N1

2.834 %

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor

ID
3.0000
942.000
14.0000
1.000

mm
mm
mm

Diameter Basis for Nozzle


Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

OD
3.2000
508.000
14.0000
1.000

mm
mm
mm

1008.000
12.0000

mm
mm

Diameter of Reinforcing Pad


Thickness of Reinforcing Pad

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

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Nozzle Calcs. : N1
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2 11:55am Dec 24,2014

Design Internal Pressure


Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

5.00
-23999.98
17999.99
23999.98
24000.00
31200.05
36000.00
No
No

Warning - The ratio, Dn/Dv (.524) is > 0.5


check the limitations of WRC bulletin 297.

Stress Computations at the Edge of the Nozzle:


WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
=
=
=
=
=

(D)
(d)
(T)
(t)

971.000
508.000
23.000
10.800
2.130
47.037
3.399

mm
mm
mm
mm

0.043
0.063
0.037
0.156
0.158
0.084
0.106
0.217
0.068
0.040
0.039
0.258

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
71
71
71
71
Outplane Bending (P )
101
-101
101
-101
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-305
-305
305
305
Outplane Bending (ML)
-275
275
275
-275
Normal Pressure Stress
100
105
100
105
----------------------- -------- -------- -------- -------Outplane Stress Summary
-306
46
855
105

kgf/cm
N
N
N
N-m
N-m
N-m

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Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
19
19
19
19
Inplane Bending (P )
174
-174
174
-174
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-47
-47
47
47
Inplane Bending (ML)
-483
483
483
-483
Inplane Pressure Stress
50
50
50
50
----------------------- -------- -------- -------- -------Inplane Stress Summary
-285
331
774
-540

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
9
9
-9
-9
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
39
39
39
39
----------------------- -------- -------- -------- -------Shear Stress Summary
49
49
29
29

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------346
339
864
649

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
71
71
71
71
Outplane Bending (P )
101
-101
101
-101
Outplane Membrane (Mc)
-197
-197
197
197
Outplane Bending (Mc)
-578
578
578
-578
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
50
50
50
50
----------------------- -------- -------- -------- -------Outplane Stress Summary
-552
400
999
-359

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)
Inplane Membrane (P )
Inplane Bending (P )

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------19
19
19
19
174
-174
174
-174

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Inplane Membrane (Mc)
-76
-76
76
76
Inplane Bending (Mc)
-863
863
863
-863
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
100
105
100
105
----------------------- -------- -------- -------- -------Inplane Stress Summary
-645
738
1235
-836

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-13
-13
13
13
Torsional Shear (Mt)
39
39
39
39
----------------------- -------- -------- -------- -------Shear Stress Summary
26
26
52
52

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------652
740
1246
842

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Hoop Membrane (P )
71
71
71
71
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-305
-305
305
305
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
132
138
132
138
----------------------- -------- -------- -------- -------Hoop Stress Summary
-101
-95
509
515

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Axial Membrane (P )
14
14
14
14
Axial Bending (P )
522
-522
522
-522
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-154
-154
154
154
Axial Bending (ML)
-1550
1550
1550
-1550
Axial Pressure Stress
66
66
66
66
----------------------- -------- -------- -------- -------Axial Stress Summary
-1102
953
2309
-1838

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Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
21
21
-21
-21
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
83
83
83
83
----------------------- -------- -------- -------- -------Shear Stress Summary
105
105
62
62

Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------1113
1069
2311
2357

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Hoop Membrane (P )
71
71
71
71
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-197
-197
197
197
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
132
138
132
138
----------------------- -------- -------- -------- -------Hoop Stress Summary
6
12
402
408

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Axial Membrane (P )
14
14
14
14
Axial Bending (P )
522
-522
522
-522
Axial Membrane (Mc)
-119
-119
119
119
Axial Bending (Mc)
-2876
2876
2876
-2876
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
Axial Pressure Stress
66
66
66
66
----------------------- -------- -------- -------- -------Axial Stress Summary
-2392
2315
3599
-3200

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-28
-28
28
28
Shear due to Torsion
83
83
83
83
----------------------- -------- -------- -------- --------

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Shear Stress Summary

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

55

55

112

112

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------2401
2316
3603
3615

Stress Computations at the Edge of the Reinforcing Pad:


WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

(D)
(d)
(T)
(t)

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

959.000
1008.000
11.000
260.800
0.042
10.000
9.814

mm
mm
mm
mm

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.


Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=
=
=

0.046
0.071
0.019
0.021
0.237
0.092
0.066
0.039
0.034
0.035
0.011
0.017

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
42
42
42
42
Outplane Bending (P )
225
-225
225
-225
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-43
-43
43
43
Outplane Bending (ML)
-176
176
176
-176
Normal Pressure Stress
212
217
212
217
----------------------- -------- -------- -------- -------Outplane Stress Summary
261
168
700
-98

Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Top
Outside

Al
Top
Inside

Bu
Bottom
Outside

Bl
Bottom
Inside

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-----------(kgf/cm
)-----------Inplane Membrane (P )
93
93
93
93
Inplane Bending (P )
865
-865
865
-865
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-90
-90
90
90
Inplane Bending (ML)
-537
537
537
-537
Inplane Pressure Stress
106
106
106
106
----------------------- -------- -------- -------- -------Inplane Stress Summary
437
-218
1692
-1112

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
10
10
-10
-10
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
20
20
20
20
----------------------- -------- -------- -------- -------Shear Stress Summary
31
31
10
10

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------442
391
1692
1112

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
42
42
42
42
Outplane Bending (P )
225
-225
225
-225
Outplane Membrane (Mc)
-78
-78
78
78
Outplane Bending (Mc)
-789
789
789
-789
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
106
106
106
106
----------------------- -------- -------- -------- -------Outplane Stress Summary
-493
634
1242
-787

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)
Inplane
Inplane
Inplane
Inplane
Inplane
Inplane

Membrane
Bending
Membrane
Bending
Membrane
Bending

(P )
(P )
(Mc)
(Mc)
(ML)
(ML)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------93
93
93
93
865
-865
865
-865
-184
-184
184
184
-2854
2854
2854
-2854
0
0
0
0
0
0
0
0

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Inplane Pressure Stress
212
217
212
217
----------------------- -------- -------- -------- -------Inplane Stress Summary
-1868
2116
4210
-3224

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-13
-13
13
13
Torsional Shear (Mt)
20
20
20
20
----------------------- -------- -------- -------- -------Shear Stress Summary
6
6
34
34

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------1868
2116
4211
3224

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel Stress Summation at Vessel-Nozzle Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
100
105
100
105
100
105
100
105
Circ. Pl (SUS) |
-234
-234
376
376
-57
-57
95
95
Circ. Q (SUS) |
-174
174
376
-376
-689
689
1037 -1037
-----------------------------------------------------------------------Long. Pm (SUS) |
50
50
50
50
50
50
50
50
Long. Pl (SUS) |
-28
-28
66
66
-126
-126
268
268
Long. Q (SUS) |
-309
309
657
-657
-477
477
679
-679
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
9
9
-9
-9
-13
-13
13
13
Shear Q (SUS) |
39
39
39
39
39
39
39
39
-----------------------------------------------------------------------Pm (SUS)
| 100.0 105.0 100.0 105.0 100.0 105.0 100.0 105.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 157.0 152.1 476.2 481.2 121.8 126.7 319.4 319.4
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
346
338
862
648
652
739
1242
842
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|--------------------------------------------------------

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Pm (SUS)
|
105.00
1406.14
|
Passed
Pm+Pl (SUS)
|
481.22
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
1242.99
4218.42
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
212
217
212
217
212
217
212
217
Circ. Pl (SUS) |
-1
-1
85
85
-91
-91
277
277
Circ. Q (SUS) |
49
-49
401
-401 -1989
1989
3719 -3719
-----------------------------------------------------------------------Long. Pm (SUS) |
106
106
106
106
106
106
106
106
Long. Pl (SUS) |
3
3
183
183
-36
-36
120
120
Long. Q (SUS) |
328
-328
1402 -1402
-564
564
1014 -1014
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
10
10
-10
-10
-13
-13
13
13
Shear Q (SUS) |
20
20
20
20
20
20
20
20
-----------------------------------------------------------------------Pm (SUS)
| 212.0 217.0 212.0 217.0 212.0 217.0 212.0 217.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 212.0 216.9 303.8 307.4 124.1 128.9 489.6 494.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
441
390
1691
1113
1868
2115
4208
3225
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
217.00
1406.14
|
Passed
Pm+Pl (SUS)
|
494.63
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
4208.37
4218.42
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Nozzle Stress Summation at Vessel-Nozzle Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
132
138
132
138
132
138
132
138
Circ. Pl (SUS) |
-234
-234
376
376
-126
-126
268
268
Circ. Q (SUS) |
0
0
0
0
0
0
0
0

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-----------------------------------------------------------------------Long. Pm (SUS) |
66
66
66
66
66
66
66
66
Long. Pl (SUS) |
-140
-140
168
168
-105
-105
133
133
Long. Q (SUS) | -1028
1028
2072 -2072 -2354
2354
3398 -3398
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
21
21
-21
-21
-28
-28
28
28
Shear Q (SUS) |
83
83
83
83
83
83
83
83
-----------------------------------------------------------------------Pm (SUS)
| 132.0 138.0 132.0 138.0 132.0 138.0 132.0 138.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 113.2 108.7 509.6 515.6
71.8
75.7 403.8 409.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1112
1070
2308
2355
2401
2316
3600
3611
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
138.00
1406.14
|
Passed
Pm+Pl (SUS)
|
515.57
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
3611.83
4218.42
|
Passed
------------------------------------------------------------------------

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Nozzle Calcs. : N2A
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INPUT VALUES, Nozzle Description: N2A

From : 30

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

5.000
70
1.05
70
19.99

kgf/cm
C
kgf/cm
C
kgf/cm

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
942.00
2852.3333
14.0000
3.0000
0.0000

mm
mm
mm
mm
mm

1957.0001

mm

3.00

Type of Element Connected to the Shell : Nozzle


Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness

SA-516 70
K02700
Plate
1406.14 kgf/cm
1406.14 kgf/cm
OD
90.00
406.0000

tn

deg
mm.

Actual
12.0000 mm

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.2000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

250.0000
9.0000
14.0000
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
626.0000 mm

Sp
Spa
Dp

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Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16

te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

12.0000
9.0000
12.0000
110.0000
None

mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was Overall MAWP.


Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N2A

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

406.000
12.000

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (5.00*474.0000)/(1406*1.00-0.6*5.00)
= 1.6891 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (19.99*471.0000)/(1406*1.00-0.6*19.99)
= 6.7524 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (5.00*203.0000)/(1406*1.00+0.4*5.00)
= 0.7208 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (19.99*203.0000)/(1406*1.00+0.4*19.99)
= 2.8691 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.0668 mm

mm.
mm

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UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

776.8000
388.4000
27.5000

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

763.9999
382.0000
35.0000

mm
mm
mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
656.034
Area in Shell
A1
3616.366
Area in Nozzle Wall
A2
444.356
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
162.000
Area in Element
A5
2640.001
TOTAL AREA AVAILABLE
Atot
6862.722

External
935.227
2401.947
425.328
0.000
162.000
2640.001
5629.276

Mapnc
2579.413
2768.587
639.161
0.000
162.000
2640.001
6209.749

mm
mm
mm
mm
mm
mm
mm

The MAP(nc) Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (382.0000*6.7524*1.0+2*12.0000*6.7524*1.0*(1-1.00))
= 2579.413 mm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:

90.00

Degs.

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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 382.000 ( 1.00 * 14.0000 - 1.0 * 6.752 ) - 2 * 12.000
( 1.00 * 14.0000 - 1.0 * 6.7524 ) * ( 1 - 1.000 )
= 2768.587 mm

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 35.00 ) * ( 12.00 - 2.87 ) * 1.0000
= 639.161 mm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 9.0000 * 1.00
= 162.000 mm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 626.0001 - 406.0000 ) * 12.0000 * 1.0000
= 2640.001 mm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

=
=
=
=
=
=
=

4.2668 mm
4.7000 mm
4.6891 mm
4.7000 mm
3.3558 mm
4.7000 mm
11.5312 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 11.531 , max( 4.7000 , 4.7000 ) ]
= 4.7000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 4.2668 , 4.7000 )
= 4.7000 mm
Available Nozzle Neck Thickness = 12.0000 mm --> OK
UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]
Wall Thickness for Internal/External pressures
ta = 2.8691
Wall Thickness per UG16(b),
tr16b = 1.5000
Wall Thickness, shell/head, internal pressure
trb1 = 6.7524
Wall Thickness
tb1 = max(trb1, tr16b) = 6.7524
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000
Wall Thickness per table UG-45
tb3 = 8.3312
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 6.7524 , 1.5000 ) ]
= 6.7524 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

mm
mm
mm
mm
mm
mm

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= max( ta, tb )
= max( 2.8691 , 6.7524 )
= 6.7524 mm

Available Nozzle Neck Thickness = 12.0000 mm --> OK


Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
276.7, Allowable :
1406.1 kgf/cm
Expansion :
0.0, Allowable :
3238.6 kgf/cm
Occasional :
53.9, Allowable :
1870.2 kgf/cm
Shear
:
158.2, Allowable :
984.3 kgf/cm

Passed
Passed
Passed
Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.154 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C

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Min Metal Temp. w/o impact per UCS-66, Curve D


Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-104 C
-104 C
-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-104 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 5.00/19.99 = 0.250
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N2A

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

8.8000
11.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
5.5000 = 0.5*TminPad 6.3630 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (2579.4126 - 2768.5872 + 2 * 12.0000 * 1.0000 *
(1.00 * 14.0000 - 6.7524 ) ) * 1406
= 0.00 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 639.1607 + 2640.0007 + 162.0000 - 0.0000 * 1.00 ) * 1406
= 474495.84 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 639.1607 + 0.0000 + 81.0000 + ( 336.0000 ) ) * 1406
= 145632.19 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 639.1607 + 0.0000 + 162.0000 + 2640.0007 + ( 336.0000 ) ) * 1406
= 520826.31 N

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Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416/2.0 ) * 406.0000 * 9.0000 * 0.49 * 1406
= 387804. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW


= ( 3.1416/2.0 ) * 626.0000 * 9.0000 * 0.49 * 1406
= 597944. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 197.0000 ) * ( 12.0000 - 0.0000 ) * 0.7 * 1406
= 716841. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg


= (3.1416/2 ) * 406.0000 * 12.0000 * 0.74 * 1406
= 780884. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng


= ( 3.1416/2.0 ) * 406.0000 * ( 14.0000 - 0.0000 ) * 0.74 * 1406
= 911031. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SPEW +
Sonw +
387804
Spew +
597944

SNW ) = ( 597944 + 716841 ) = 1314784 N


Tpgw + Tngw + Sinw )
+ 780884 + 911031 + 0 ) = 2079718 N
Tngw + Sinw )
+ 911031 + 0 ) = 1508974 N

Summary of Failure Path Calculations:

Path 1-1 = 1314784 N


Path 2-2 = 2079718 N
Path 3-3 = 1508974 N

, must exceed W = 0 N
, must exceed W = 0 N
, must exceed W = 0 N

or W1 = 474495 N
or W2 = 145632 N
or W3 = 520826 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

5.000

kgf/cm

1.055

kgf/cm

33.525

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
Approximate M.A.P.(NC) for given geometry

The Drop for this Nozzle is : 45.9918 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 309.9918 mm
Percent Elongation Calculations:
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

3.046 %

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Input Echo, WRC297 Item

1,

Description: N2A

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor

ID
3.0000
942.000
14.0000
1.000

mm
mm
mm

Diameter Basis for Nozzle


Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

OD
3.2000
406.000
12.0000
1.000

mm
mm
mm

Diameter of Reinforcing Pad


Thickness of Reinforcing Pad

626.000
12.0000

mm
mm

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.
Design Internal Pressure
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

No
No

Stress Computations at the Edge of the Nozzle:


WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
=
=
=
=

0.045
0.061
0.044
0.171
0.149
0.085
0.127
0.250
0.072
0.046
0.056

(D)
(d)
(T)
(t)

971.000
406.000
23.000
8.800
2.614
46.136
2.717

5.00
-19200.01
14400.00
19200.01
15359.96
19967.99
23040.01

mm
mm
mm
mm

kgf/cm
N
N
N
N-m
N-m
N-m

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N0DL/Ml =

0.322

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
63
63
63
63
Outplane Bending (P )
97
-97
97
-97
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-305
-305
305
305
Outplane Bending (ML)
-316
316
316
-316
Normal Pressure Stress
100
105
100
105
----------------------- -------- -------- -------- -------Outplane Stress Summary
-360
82
882
60

Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
16
16
16
16
Inplane Bending (P )
135
-135
135
-135
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-43
-43
43
43
Inplane Bending (ML)
-409
409
409
-409
Inplane Pressure Stress
50
50
50
50
----------------------- -------- -------- -------- -------Inplane Stress Summary
-250
296
655
-434

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
9
9
-9
-9
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
39
39
39
39
----------------------- -------- -------- -------- -------Shear Stress Summary
49
49
29
29

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------379
307
885
498

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)------------

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Outplane Membrane (P )
63
63
63
63
Outplane Bending (P )
97
-97
97
-97
Outplane Membrane (Mc)
-182
-182
182
182
Outplane Bending (Mc)
-554
554
554
-554
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
50
50
50
50
----------------------- -------- -------- -------- -------Outplane Stress Summary
-525
388
946
-355

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
16
16
16
16
Inplane Bending (P )
135
-135
135
-135
Inplane Membrane (Mc)
-61
-61
61
61
Inplane Bending (Mc)
-652
652
652
-652
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
100
105
100
105
----------------------- -------- -------- -------- -------Inplane Stress Summary
-461
576
966
-604

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-13
-13
13
13
Torsional Shear (Mt)
39
39
39
39
----------------------- -------- -------- -------- -------Shear Stress Summary
26
26
52
52

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop

Membrane
Bending
Membrane
Bending
Membrane
Bending
Pressure

(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Stress

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------535
580
1010
614

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------63
63
63
63
0
0
0
0
0
0
0
0
0
0
0
0
-305
-305
305
305
0
0
0
0
129
135
129
135

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----------------------- -------- -------- -------- -------Hoop Stress Summary
-112
-106
497
503

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Axial Membrane (P )
17
17
17
17
Axial Bending (P )
588
-588
588
-588
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-190
-190
190
190
Axial Bending (ML)
-1898
1898
1898
-1898
Axial Pressure Stress
64
64
64
64
----------------------- -------- -------- -------- -------Axial Stress Summary
-1418
1202
2760
-2214

Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
26
26
-26
-26
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
103
103
103
103
----------------------- -------- -------- -------- -------Shear Stress Summary
129
129
76
76

Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------1431
1333
2763
2722

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Hoop Membrane (P )
63
63
63
63
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-182
-182
182
182
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
129
135
129
135
----------------------- -------- -------- -------- -------Hoop Stress Summary
10
16
374
380

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)
Axial Membrane (P )

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------17
17
17
17

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Axial Bending (P )
588
-588
588
-588
Axial Membrane (Mc)
-146
-146
146
146
Axial Bending (Mc)
-3186
3186
3186
-3186
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
Axial Pressure Stress
64
64
64
64
----------------------- -------- -------- -------- -------Axial Stress Summary
-2662
2534
4004
-3546

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-34
-34
34
34
Shear due to Torsion
103
103
103
103
----------------------- -------- -------- -------- -------Shear Stress Summary
68
68
137
137

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------2676
2535
4009
3936

Stress Computations at the Edge of the Reinforcing Pad:


WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

(D)
(d)
(T)
(t)

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

959.000
626.000
11.000
118.800
0.093
10.000
6.095

mm
mm
mm
mm

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.


Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=
=
=

0.045
0.070
0.020
0.029
0.240
0.093
0.069
0.054
0.043
0.039
0.014
0.025

Vessel Stresses
LONGITUDINAL PLANE

Au

Al

Bu

Bl

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(Stresses Normal to
longitudinal plane)

Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
47
47
47
47
Outplane Bending (P )
190
-190
190
-190
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-67
-67
67
67
Outplane Bending (ML)
-217
217
217
-217
Normal Pressure Stress
212
217
212
217
----------------------- -------- -------- -------- -------Outplane Stress Summary
164
224
736
-75

Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
71
71
71
71
Inplane Bending (P )
682
-682
682
-682
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-104
-104
104
104
Inplane Bending (ML)
-693
693
693
-693
Inplane Pressure Stress
106
106
106
106
----------------------- -------- -------- -------- -------Inplane Stress Summary
62
84
1658
-1092

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
34
34
34
34
----------------------- -------- -------- -------- -------Shear Stress Summary
48
48
21
21

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
Outplane
Outplane
Outplane
Outplane

Membrane
Bending
Membrane
Bending

(P )
(P )
(Mc)
(Mc)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------184
239
1659
1092

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------47
47
47
47
190
-190
190
-190
-110
-110
110
110
-854
854
854
-854

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Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
106
106
106
106
----------------------- -------- -------- -------- -------Outplane Stress Summary
-621
707
1309
-780

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
71
71
71
71
Inplane Bending (P )
682
-682
682
-682
Inplane Membrane (Mc)
-191
-191
191
191
Inplane Bending (Mc)
-2973
2973
2973
-2973
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
212
217
212
217
----------------------- -------- -------- -------- -------Inplane Stress Summary
-2197
2388
4132
-3173

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
Torsional Shear (Mt)
34
34
34
34
----------------------- -------- -------- -------- -------Shear Stress Summary
16
16
52
52

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------2198
2389
4133
3174

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel Stress Summation at Vessel-Nozzle Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
100
105
100
105
100
105
100
105
Circ. Pl (SUS) |
-242
-242
368
368
-45
-45
77
77
Circ. Q (SUS) |
-219
219
413
-413
-517
517
787
-787
-----------------------------------------------------------------------Long. Pm (SUS) |
50
50
50
50
50
50
50
50
Long. Pl (SUS) |
-27
-27
59
59
-119
-119
245
245

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Long. Q (SUS) |
-274
274
544
-544
-457
457
651
-651
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
9
9
-9
-9
-13
-13
13
13
Shear Q (SUS) |
39
39
39
39
39
39
39
39
-----------------------------------------------------------------------Pm (SUS)
| 100.0 105.0 100.0 105.0 100.0 105.0 100.0 105.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 166.0 161.0 468.2 473.2 126.7 131.6 296.4 296.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
379
307
884
498
535
580
1007
615
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
105.00
1406.14
|
Passed
Pm+Pl (SUS)
|
473.22
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
1007.77
4218.42
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
212
217
212
217
212
217
212
217
Circ. Pl (SUS) |
-20
-20
114
114
-120
-120
262
262
Circ. Q (SUS) |
-27
27
407
-407 -2291
2291
3655 -3655
-----------------------------------------------------------------------Long. Pm (SUS) |
106
106
106
106
106
106
106
106
Long. Pl (SUS) |
-33
-33
175
175
-63
-63
157
157
Long. Q (SUS) |
-11
11
1375 -1375
-664
664
1044 -1044
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
34
34
34
34
34
34
34
34
-----------------------------------------------------------------------Pm (SUS)
| 212.0 217.0 212.0 217.0 212.0 217.0 212.0 217.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 193.4 198.3 329.5 334.2
97.9 102.4 475.5 480.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
183
238
1656
1094
2199
2388
4129
3177
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
217.00
1406.14
|
Passed

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Pm+Pl (SUS)
|
480.49
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
4129.96
4218.42
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Nozzle Stress Summation at Vessel-Nozzle Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
129
135
129
135
129
135
129
135
Circ. Pl (SUS) |
-242
-242
368
368
-119
-119
245
245
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
64
64
64
64
64
64
64
64
Long. Pl (SUS) |
-173
-173
207
207
-129
-129
163
163
Long. Q (SUS) | -1310
1310
2486 -2486 -2598
2598
3774 -3774
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
26
26
-26
-26
-34
-34
34
34
Shear Q (SUS) |
103
103
103
103
103
103
103
103
-----------------------------------------------------------------------Pm (SUS)
| 129.0 135.0 129.0 135.0 129.0 135.0 129.0 135.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 137.1 134.0 500.0 505.9 101.2 105.8 381.5 387.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1431
1333
2759
2722
2676
2534
4006
3936
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
135.00
1406.14
|
Passed
Pm+Pl (SUS)
|
505.88
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
4006.17
4218.42
|
Passed
------------------------------------------------------------------------

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INPUT VALUES, Nozzle Description: N2B

From : 30

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

5.000
70
1.05
70
19.99

kgf/cm
C
kgf/cm
C
kgf/cm

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
942.00
2852.3333
14.0000
3.0000
0.0000

mm
mm
mm
mm
mm

1957.0001

mm

3.00

Type of Element Connected to the Shell : Nozzle


Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness

SA-516 70
K02700
Plate
1406.14 kgf/cm
1406.14 kgf/cm
OD
270.00
406.0000

tn

deg
mm.

Actual
12.0000 mm

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.2000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

250.0000
9.0000
14.0000
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
[Normalized]
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
626.0000 mm

Sp
Spa
Dp

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Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16

te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

12.0000
9.0000
12.0000
110.0000
None

mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was Overall MAWP.


Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N2B

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

406.000
12.000

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (5.00*474.0000)/(1406*1.00-0.6*5.00)
= 1.6891 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (19.99*471.0000)/(1406*1.00-0.6*19.99)
= 6.7524 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (5.00*203.0000)/(1406*1.00+0.4*5.00)
= 0.7208 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (19.99*203.0000)/(1406*1.00+0.4*19.99)
= 2.8691 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.0668 mm

mm.
mm

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UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

776.8000
388.4000
27.5000

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

763.9999
382.0000
35.0000

mm
mm
mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
656.034
Area in Shell
A1
3616.366
Area in Nozzle Wall
A2
444.356
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
162.000
Area in Element
A5
2640.001
TOTAL AREA AVAILABLE
Atot
6862.722

External
935.227
2401.947
425.328
0.000
162.000
2640.001
5629.276

Mapnc
2579.413
2768.587
639.161
0.000
162.000
2640.001
6209.749

mm
mm
mm
mm
mm
mm
mm

The MAP(nc) Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (382.0000*6.7524*1.0+2*12.0000*6.7524*1.0*(1-1.00))
= 2579.413 mm

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:

90.00

Degs.

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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 382.000 ( 1.00 * 14.0000 - 1.0 * 6.752 ) - 2 * 12.000
( 1.00 * 14.0000 - 1.0 * 6.7524 ) * ( 1 - 1.000 )
= 2768.587 mm

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 35.00 ) * ( 12.00 - 2.87 ) * 1.0000
= 639.161 mm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 9.0000 * 1.00
= 162.000 mm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 626.0001 - 406.0000 ) * 12.0000 * 1.0000
= 2640.001 mm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

=
=
=
=
=
=
=

4.2668 mm
4.7000 mm
4.6891 mm
4.7000 mm
3.3558 mm
4.7000 mm
11.5312 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 11.531 , max( 4.7000 , 4.7000 ) ]
= 4.7000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 4.2668 , 4.7000 )
= 4.7000 mm
Available Nozzle Neck Thickness = 12.0000 mm --> OK
UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]
Wall Thickness for Internal/External pressures
ta = 2.8691
Wall Thickness per UG16(b),
tr16b = 1.5000
Wall Thickness, shell/head, internal pressure
trb1 = 6.7524
Wall Thickness
tb1 = max(trb1, tr16b) = 6.7524
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000
Wall Thickness per table UG-45
tb3 = 8.3312
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 6.7524 , 1.5000 ) ]
= 6.7524 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

mm
mm
mm
mm
mm
mm

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= max( ta, tb )
= max( 2.8691 , 6.7524 )
= 6.7524 mm

Available Nozzle Neck Thickness = 12.0000 mm --> OK


Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
276.7, Allowable :
1406.1 kgf/cm
Expansion :
0.0, Allowable :
3238.6 kgf/cm
Occasional :
53.9, Allowable :
1870.2 kgf/cm
Shear
:
158.2, Allowable :
984.3 kgf/cm

Passed
Passed
Passed
Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.154 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.721 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.082 , Temp. Reduction = 78 C

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Min Metal Temp. w/o impact per UCS-66, Curve D


Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-104 C
-104 C
-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-104 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 5.00/19.99 = 0.250
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N2B

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

8.8000
11.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
5.5000 = 0.5*TminPad 6.3630 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (2579.4126 - 2768.5872 + 2 * 12.0000 * 1.0000 *
(1.00 * 14.0000 - 6.7524 ) ) * 1406
= 0.00 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 639.1607 + 2640.0007 + 162.0000 - 0.0000 * 1.00 ) * 1406
= 474495.84 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 639.1607 + 0.0000 + 81.0000 + ( 336.0000 ) ) * 1406
= 145632.19 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 639.1607 + 0.0000 + 162.0000 + 2640.0007 + ( 336.0000 ) ) * 1406
= 520826.31 N

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Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416/2.0 ) * 406.0000 * 9.0000 * 0.49 * 1406
= 387804. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW


= ( 3.1416/2.0 ) * 626.0000 * 9.0000 * 0.49 * 1406
= 597944. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 197.0000 ) * ( 12.0000 - 0.0000 ) * 0.7 * 1406
= 716841. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg


= (3.1416/2 ) * 406.0000 * 12.0000 * 0.74 * 1406
= 780884. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng


= ( 3.1416/2.0 ) * 406.0000 * ( 14.0000 - 0.0000 ) * 0.74 * 1406
= 911031. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SPEW +
Sonw +
387804
Spew +
597944

SNW ) = ( 597944 + 716841 ) = 1314784 N


Tpgw + Tngw + Sinw )
+ 780884 + 911031 + 0 ) = 2079718 N
Tngw + Sinw )
+ 911031 + 0 ) = 1508974 N

Summary of Failure Path Calculations:

Path 1-1 = 1314784 N


Path 2-2 = 2079718 N
Path 3-3 = 1508974 N

, must exceed W = 0 N
, must exceed W = 0 N
, must exceed W = 0 N

or W1 = 474495 N
or W2 = 145632 N
or W3 = 520826 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

5.000

kgf/cm

1.055

kgf/cm

33.525

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
Approximate M.A.P.(NC) for given geometry

The Drop for this Nozzle is : 45.9918 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 309.9918 mm
Percent Elongation Calculations:
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

3.046 %

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Input Echo, WRC297 Item

1,

Description: N2B

Diameter Basis for Cylindrical Shell


Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor

ID
3.0000
942.000
14.0000
1.000

mm
mm
mm

Diameter Basis for Nozzle


Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor

OD
3.2000
406.000
12.0000
1.000

mm
mm
mm

Diameter of Reinforcing Pad


Thickness of Reinforcing Pad

626.000
12.0000

mm
mm

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.
Design Internal Pressure
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

Dp
P
Vc
Vl
Mc
Ml
Mt

Include Axial Pressure Thrust


Include Pressure Stress Indices per Div. 2

No
No

Stress Computations at the Edge of the Nozzle:


WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml

Mean Diameter
Outside Diameter
Thickness used
Thickness used

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
=
=
=
=

0.045
0.061
0.044
0.171
0.149
0.085
0.127
0.250
0.072
0.046
0.056

(D)
(d)
(T)
(t)

971.000
406.000
23.000
8.800
2.614
46.136
2.717

5.00
-19200.01
14400.00
19200.01
15359.96
19967.99
23040.01

mm
mm
mm
mm

kgf/cm
N
N
N
N-m
N-m
N-m

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N0DL/Ml =

0.322

Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
63
63
63
63
Outplane Bending (P )
97
-97
97
-97
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-305
-305
305
305
Outplane Bending (ML)
-316
316
316
-316
Normal Pressure Stress
100
105
100
105
----------------------- -------- -------- -------- -------Outplane Stress Summary
-360
82
882
60

Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
16
16
16
16
Inplane Bending (P )
135
-135
135
-135
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-43
-43
43
43
Inplane Bending (ML)
-409
409
409
-409
Inplane Pressure Stress
50
50
50
50
----------------------- -------- -------- -------- -------Inplane Stress Summary
-250
296
655
-434

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
9
9
-9
-9
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
39
39
39
39
----------------------- -------- -------- -------- -------Shear Stress Summary
49
49
29
29

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------379
307
885
498

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)------------

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Outplane Membrane (P )
63
63
63
63
Outplane Bending (P )
97
-97
97
-97
Outplane Membrane (Mc)
-182
-182
182
182
Outplane Bending (Mc)
-554
554
554
-554
Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
50
50
50
50
----------------------- -------- -------- -------- -------Outplane Stress Summary
-525
388
946
-355

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
16
16
16
16
Inplane Bending (P )
135
-135
135
-135
Inplane Membrane (Mc)
-61
-61
61
61
Inplane Bending (Mc)
-652
652
652
-652
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
100
105
100
105
----------------------- -------- -------- -------- -------Inplane Stress Summary
-461
576
966
-604

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-13
-13
13
13
Torsional Shear (Mt)
39
39
39
39
----------------------- -------- -------- -------- -------Shear Stress Summary
26
26
52
52

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop

Membrane
Bending
Membrane
Bending
Membrane
Bending
Pressure

(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Stress

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------535
580
1010
614

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------63
63
63
63
0
0
0
0
0
0
0
0
0
0
0
0
-305
-305
305
305
0
0
0
0
129
135
129
135

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----------------------- -------- -------- -------- -------Hoop Stress Summary
-112
-106
497
503

Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Axial Membrane (P )
17
17
17
17
Axial Bending (P )
588
-588
588
-588
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-190
-190
190
190
Axial Bending (ML)
-1898
1898
1898
-1898
Axial Pressure Stress
64
64
64
64
----------------------- -------- -------- -------- -------Axial Stress Summary
-1418
1202
2760
-2214

Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
26
26
-26
-26
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
103
103
103
103
----------------------- -------- -------- -------- -------Shear Stress Summary
129
129
76
76

Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress

Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------1431
1333
2763
2722

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses in the
hoop direction)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Hoop Membrane (P )
63
63
63
63
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-182
-182
182
182
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
129
135
129
135
----------------------- -------- -------- -------- -------Hoop Stress Summary
10
16
374
380

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
pipe cross-section)
Axial Membrane (P )

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------17
17
17
17

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Nozzle Calcs. : N2B
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Axial Bending (P )
588
-588
588
-588
Axial Membrane (Mc)
-146
-146
146
146
Axial Bending (Mc)
-3186
3186
3186
-3186
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
Axial Pressure Stress
64
64
64
64
----------------------- -------- -------- -------- -------Axial Stress Summary
-2662
2534
4004
-3546

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Shear stress)

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-34
-34
34
34
Shear due to Torsion
103
103
103
103
----------------------- -------- -------- -------- -------Shear Stress Summary
68
68
137
137

Nozzle Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities
Two * Max Shear Stress

Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------2676
2535
4009
3936

Stress Computations at the Edge of the Reinforcing Pad:


WRC 297 Curve Access Parameters:

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda

Mean Diameter
Outside Diameter
Thickness used
Thickness used

(D)
(d)
(T)
(t)

=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =

959.000
626.000
11.000
118.800
0.093
10.000
6.095

mm
mm
mm
mm

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.


Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml

=
=
=
=
=
=
=
=
=
=
=
=

0.045
0.070
0.020
0.029
0.240
0.093
0.069
0.054
0.043
0.039
0.014
0.025

Vessel Stresses
LONGITUDINAL PLANE

Au

Al

Bu

Bl

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(Stresses Normal to
longitudinal plane)

Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Membrane (P )
47
47
47
47
Outplane Bending (P )
190
-190
190
-190
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-67
-67
67
67
Outplane Bending (ML)
-217
217
217
-217
Normal Pressure Stress
212
217
212
217
----------------------- -------- -------- -------- -------Outplane Stress Summary
164
224
736
-75

Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
71
71
71
71
Inplane Bending (P )
682
-682
682
-682
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-104
-104
104
104
Inplane Bending (ML)
-693
693
693
-693
Inplane Pressure Stress
106
106
106
106
----------------------- -------- -------- -------- -------Inplane Stress Summary
62
84
1658
-1092

Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
13
13
-13
-13
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
34
34
34
34
----------------------- -------- -------- -------- -------Shear Stress Summary
48
48
21
21

Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities

Two * Max Shear Stress

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
Outplane
Outplane
Outplane
Outplane

Membrane
Bending
Membrane
Bending

(P )
(P )
(Mc)
(Mc)

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------184
239
1659
1092

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------47
47
47
47
190
-190
190
-190
-110
-110
110
110
-854
854
854
-854

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Outplane Membrane (ML)
0
0
0
0
Outplane Bending (ML)
0
0
0
0
Normal Pressure Stress
106
106
106
106
----------------------- -------- -------- -------- -------Outplane Stress Summary
-621
707
1309
-780

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses parallel to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Inplane Membrane (P )
71
71
71
71
Inplane Bending (P )
682
-682
682
-682
Inplane Membrane (Mc)
-191
-191
191
191
Inplane Bending (Mc)
-2973
2973
2973
-2973
Inplane Membrane (ML)
0
0
0
0
Inplane Bending (ML)
0
0
0
0
Inplane Pressure Stress
212
217
212
217
----------------------- -------- -------- -------- -------Inplane Stress Summary
-2197
2388
4132
-3173

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Shear stress normal to
circumferential plane)

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-18
-18
18
18
Torsional Shear (Mt)
34
34
34
34
----------------------- -------- -------- -------- -------Shear Stress Summary
16
16
52
52

Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stress Intensities

Two * Max Shear Stress

Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kgf/cm
)-----------2198
2389
4133
3174

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:


Vessel Stress Summation at Vessel-Nozzle Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
100
105
100
105
100
105
100
105
Circ. Pl (SUS) |
-242
-242
368
368
-45
-45
77
77
Circ. Q (SUS) |
-219
219
413
-413
-517
517
787
-787
-----------------------------------------------------------------------Long. Pm (SUS) |
50
50
50
50
50
50
50
50
Long. Pl (SUS) |
-27
-27
59
59
-119
-119
245
245

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Long. Q (SUS) |
-274
274
544
-544
-457
457
651
-651
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
9
9
-9
-9
-13
-13
13
13
Shear Q (SUS) |
39
39
39
39
39
39
39
39
-----------------------------------------------------------------------Pm (SUS)
| 100.0 105.0 100.0 105.0 100.0 105.0 100.0 105.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 166.0 161.0 468.2 473.2 126.7 131.6 296.4 296.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
379
307
884
498
535
580
1007
615
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
105.00
1406.14
|
Passed
Pm+Pl (SUS)
|
473.22
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
1007.77
4218.42
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
212
217
212
217
212
217
212
217
Circ. Pl (SUS) |
-20
-20
114
114
-120
-120
262
262
Circ. Q (SUS) |
-27
27
407
-407 -2291
2291
3655 -3655
-----------------------------------------------------------------------Long. Pm (SUS) |
106
106
106
106
106
106
106
106
Long. Pl (SUS) |
-33
-33
175
175
-63
-63
157
157
Long. Q (SUS) |
-11
11
1375 -1375
-664
664
1044 -1044
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
13
13
-13
-13
-18
-18
18
18
Shear Q (SUS) |
34
34
34
34
34
34
34
34
-----------------------------------------------------------------------Pm (SUS)
| 212.0 217.0 212.0 217.0 212.0 217.0 212.0 217.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 193.4 198.3 329.5 334.2
97.9 102.4 475.5 480.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
183
238
1656
1094
2199
2388
4129
3177
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
217.00
1406.14
|
Passed

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Nozzle Calcs. : N2B
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Pm+Pl (SUS)
|
480.49
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
4129.96
4218.42
|
Passed
-----------------------------------------------------------------------WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Nozzle Stress Summation at Vessel-Nozzle Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kgf/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
129
135
129
135
129
135
129
135
Circ. Pl (SUS) |
-242
-242
368
368
-119
-119
245
245
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
64
64
64
64
64
64
64
64
Long. Pl (SUS) |
-173
-173
207
207
-129
-129
163
163
Long. Q (SUS) | -1310
1310
2486 -2486 -2598
2598
3774 -3774
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
26
26
-26
-26
-34
-34
34
34
Shear Q (SUS) |
103
103
103
103
103
103
103
103
-----------------------------------------------------------------------Pm (SUS)
| 129.0 135.0 129.0 135.0 129.0 135.0 129.0 135.0
-----------------------------------------------------------------------Pm+Pl (SUS)
| 137.1 134.0 500.0 505.9 101.2 105.8 381.5 387.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1431
1333
2759
2722
2676
2534
4006
3936
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kgf/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
135.00
1406.14
|
Passed
Pm+Pl (SUS)
|
505.88
2109.21
|
Passed
Pm+Pl+Q (TOTAL)|
4006.17
4218.42
|
Passed
------------------------------------------------------------------------

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Nozzle Calcs. : N5
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INPUT VALUES, Nozzle Description: N5

From : 30

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

5.000
70
1.05
70
19.99

kgf/cm
C
kgf/cm
C
kgf/cm

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
942.00
2852.3333
14.0000
3.0000
0.0000

mm
mm
mm
mm
mm

834.0001

mm

3.00

Type of Element Connected to the Shell : Nozzle


Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness

SA-516 70
K02700
Plate
1406.14 kgf/cm
1406.14 kgf/cm
OD
90.00
508.0000

tn

deg
mm.

Actual
12.0000 mm

Flange Material
Flange Type

SA-105
Weld Neck Flange

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

can
E1
En

3.2000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

215.0000
9.0000
14.0000
0.0000
0.0000

mm
mm
mm
mm
mm

Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
648.0000 mm

Sp
Spa
Dp

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Nozzle Calcs. : N5
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Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
This is a Manway or Access Opening.

te
Wp
Wgpn

Class of attached Flange


Grade of attached Flange

12.0000
9.0000
12.0000
70.0000
None

mm
mm
mm
mm

150
GR 1.1

The Pressure Design option was Overall MAWP.


Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

508.000
12.000

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (5.00*474.0000)/(1406*1.00-0.6*5.00)
= 1.6891 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (19.99*471.0000)/(1406*1.00-0.6*19.99)
= 6.7524 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (5.00*254.0000)/(1406*1.00+0.4*5.00)
= 0.9019 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (19.99*254.0000)/(1406*1.00+0.4*19.99)
= 3.5899 mm

Required Nozzle thickness under External Pressure per UG-28 : 1.1426 mm

mm.
mm

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UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

980.8000
490.4000
27.5000

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

968.0000
484.0000
35.0000

mm
mm
mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 1406.1/1406.1 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
828.319
Area in Shell
A1
4566.081
Area in Nozzle Wall
A2
434.396
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
162.000
Area in Element
A5
1680.000
TOTAL AREA AVAILABLE
Atot
6842.477

External
1180.832
3032.736
421.154
0.000
162.000
1680.000
5295.890

Mapnc
3268.156
3507.844
588.704
0.000
162.000
1680.000
5938.547

mm
mm
mm
mm
mm
mm
mm

The MAP(nc) Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (484.0000*6.7524*1.0+2*12.0000*6.7524*1.0*(1-1.00))
= 3268.156 mm

Reinforcement Areas per Figure UG-37.1

90.00

Degs.

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Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 484.000 ( 1.00 * 14.0000 - 1.0 * 6.752 ) - 2 * 12.000
( 1.00 * 14.0000 - 1.0 * 6.7524 ) * ( 1 - 1.000 )
= 3507.844 mm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 35.00 ) * ( 12.00 - 3.59 ) * 1.0000
= 588.704 mm
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 9.0000 * 1.00
= 162.000 mm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 648.0000 - 508.0000 ) * 12.0000 * 1.0000
= 1680.000 mm
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.902 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.102 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.902 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.102 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.902 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.102 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-23 C
-101 C
-29 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.154 , Temp. Reduction = 78 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66, Curve B

-23 C

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Nozzle Calcs. : N5
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Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-101 C
-29 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: D


---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.902 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.102 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve D
Min Metal Temp. at Required thickness (UCS 66.1)

-48 C
-104 C

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-104 C
-101 C
-101 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-29 C
-104 C
-104 C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 5.00/19.99 = 0.250
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

726.0000
363.0000
35.0000

Summary of Reinforcement Areas for Large Nozzle (Per Appendix 1-7(a)):


AREA REQUIRED

[Mapnc]

AREA AVAILABLE, A1 to A6
Area Available in Shell
Area Available in Nozzle Wall
Area Available in Inward Nozzle
Area Available in Welds
Area Available in Pad
Area Available in Hub
TOTAL AREA AVAILABLE

A1
A2
A3
A4
A5
A6
Atot

AR

2178.880

mm

No Pad
1753.922
504.603
0.000
81.000
0.000
0.000
2339.525

With Pad
1753.922
588.704
0.000
162.000
1680.000
0.000
4184.626

mm
mm
mm
mm
mm
mm
mm

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.

Note: The Nozzle does not fall within the scope of the diameter requirements
of App. 1-7(b). Therefore, the Membrane and Bending stress checks
are not required.
Weld Size Calculations, Description: N5

mm
mm
mm

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Nozzle Calcs. : N5
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Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad

8.8000
11.0000

mm
mm

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
5.5000 = 0.5*TminPad 6.3630 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (3268.1565 - 3507.8438 + 2 * 12.0000 * 1.0000 *
(1.00 * 14.0000 - 6.7524 ) ) * 1406
= 0.00 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 588.7036 + 1680.0004 + 162.0000 - 0.0000 * 1.00 ) * 1406
= 335165.56 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 588.7036 + 0.0000 + 81.0000 + ( 336.0000 ) ) * 1406
= 138674.73 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 588.7036 + 0.0000 + 162.0000 + 1680.0004 + ( 336.0000 ) ) * 1406
= 381496.03 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416/2.0 ) * 508.0000 * 9.0000 * 0.49 * 1406
= 485232. N
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW


= ( 3.1416/2.0 ) * 648.0000 * 9.0000 * 0.49 * 1406
= 618958. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 248.0000 ) * ( 12.0000 - 0.0000 ) * 0.7 * 1406
= 902419. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg


= (3.1416/2 ) * 508.0000 * 12.0000 * 0.74 * 1406
= 977066. N
Tension, Shell Groove Weld [Tngw]:

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Nozzle Calcs. : N5
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= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 508.0000 * ( 14.0000 - 0.0000 ) * 0.74 * 1406
= 1139910. N
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SPEW +
Sonw +
485232
Spew +
618958

SNW ) = ( 618958 + 902419 ) = 1521377 N


Tpgw + Tngw + Sinw )
+ 977066 + 1139910 + 0 ) = 2602209 N
Tngw + Sinw )
+ 1139910 + 0 ) = 1758868 N

Summary of Failure Path Calculations:

Path 1-1 = 1521376 N


Path 2-2 = 2602208 N
Path 3-3 = 1758867 N

, must exceed W = 0 N
, must exceed W = 0 N
, must exceed W = 0 N

or W1 = 335165 N
or W2 = 138674 N
or W3 = 381496 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

5.000

kgf/cm

1.055

kgf/cm

27.850

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
Approximate M.A.P.(NC) for given geometry

The Drop for this Nozzle is : 74.3578 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 303.3578 mm
Percent Elongation Calculations:
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

2.419 %

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Nozzle Calcs. : N6
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INPUT VALUES, Nozzle Description: N6

From : 30

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature

5.000
70
1.05
70
19.99

kgf/cm
C
kgf/cm
C
kgf/cm

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm
942.00
2852.3333
14.0000
3.0000
0.0000

mm
mm
mm
mm
mm

2267.0000

mm

3.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness
Flange Material
Flange Type
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

SA-105
K03504
Forgings
1406.14 kgf/cm
1406.14 kgf/cm
ID
180.00
50.8000

tn

deg
mm.

Actual
13.6000 mm

SA-105
Long Weld Neck
can
E1
En

3.2000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

165.0000
9.0000
14.0000
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

150
GR 1.1

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Nozzle Calcs. : N6
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The Pressure Design option was Overall MAWP.


Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection


Reinforcement CALCULATION, Description: N6

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

50.800
13.600

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (5.00*474.0000)/(1406*1.00-0.6*5.00)
= 1.6891 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (19.99*471.0000)/(1406*1.00-0.6*19.99)
= 6.7524 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (5.00*28.60)/(1406*1.00-0.6*5.00)
= 0.1019 mm
Reqd thk per App. 1 of Nozzle Wall, Trn

[Mapnc]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([19.99/(1406.14*1.00]-1)
= 0.3636 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3390 mm


UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

Dl
d
Tlnp

114.4000
57.2000
26.0000

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall
Rn+tn+t
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp

106.0000
53.0000
34.0000

mm
mm
mm

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Nozzle Calcs. : N6
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Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N6.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

=
=
=
=
=
=
=

3.5390
4.7000
4.6891
4.7000
3.3558
4.7000
8.0000

mm
mm
mm
mm
mm
mm
mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.000 , max( 4.7000 , 4.7000 ) ]
= 4.7000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.5390 , 4.7000 )
= 4.7000 mm
Available Nozzle Neck Thickness = 13.6000 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 13.600 , tr = 0.102 , c = 3.2000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.010 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
Governing MDMT of all the sub-joints of this Junction

-19 C
-97 C
-29 C
:

-97 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 5.00/19.99 = 0.250
Weld Size Calculations, Description: N6

-29 C
-104 C

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Nozzle Calcs. : N6
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Intermediate Calc. for nozzle/shell Welds

Tmin

10.4000

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case

5.000

kgf/cm

41.064

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 1.6174 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 180.6174 mm
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Nozzle Calcs. : N3
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INPUT VALUES, Nozzle Description: N3

From : 40

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

5.000
70
1.05
70
19.99

kgf/cm
C
kgf/cm
C
kgf/cm

Shell Material [Normalized]


Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

950.00
2.00
10.0000
3.0000
0.0000

mm

Distance from Head Centerline

L1

0.0000

mm

3.00

User Entered Minimum Design Metal Temperature

SA-516 70
1406.14 kgf/cm
1406.14 kgf/cm

mm
mm
mm

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness
Flange Material
Flange Type
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

SA-105
K03504
Forgings
1406.14 kgf/cm
1406.14 kgf/cm
ID
0.00
50.8000

tn

deg
mm.

Actual
13.6000 mm

SA-105
Long Weld Neck
can
E1
En

3.2000
1.00
1.00

mm

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16

170.0000
9.0000
12.0000
0.0000
0.0000
None

mm
mm
mm
mm
mm

Class of attached Flange


Grade of attached Flange

150
GR 1.1

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Nozzle Calcs. : N3
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The Pressure Design option was Overall MAWP.


Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection


Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

50.800
13.600

mm.
mm

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (5.00*0.900*955.9999)/(2 *1406.14*1.00-0.2*5.00)
= 1.5303 mm
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (19.99*0.900*949.9999)/(2 *1406.14*1.00-0.2*19.99)
= 6.0851 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (5.00*28.60)/(1406*1.00-0.6*5.00)
= 0.1019 mm
Reqd thk per App. 1 of Nozzle Wall, Trn

[Mapnc]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)


= 25.400(exp([19.99/(1406.14*1.00]-1)
= 0.3636 mm

Required Nozzle thickness under External Pressure per UG-28 : 0.3431 mm


UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

Dl
d
Tlnp

114.4000
57.2000
17.5000

mm
mm
mm

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

Dl
d
Tlnp

101.6000
50.8000
25.0000

mm
mm
mm

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Nozzle Calcs. : N3
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Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N3.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
tb2 = max(trb2, tr16b)
Wall Thickness per table UG-45
tb3

=
=
=
=
=
=
=

3.5431
4.7000
4.7003
4.7003
3.3587
4.7000
8.0000

mm
mm
mm
mm
mm
mm
mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.000 , max( 4.7003 , 4.7000 ) ]
= 4.7003 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 3.5431 , 4.7003 )
= 4.7003 mm
Available Nozzle Neck Thickness = 13.6000 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 10.000 , tr = 1.530 , c = 3.0000 mm , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.219 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of all the sub-joints of this Junction

-29 C
-104 C
:

-104 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 5.00/19.99 = 0.250
Weld Size Calculations, Description: N3

-29 C
-104 C

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Nozzle Calcs. : N3
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Intermediate Calc. for nozzle/shell Welds

Tmin

9.0000

mm

Results Per UW-16.1:


Nozzle Weld

Required Thickness
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case

5.000

kgf/cm

29.541

kgf/cm

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.8816 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 180.8816 mm
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Nozzle Schedule :
Step:
26 11:55am Dec 24,2014
Nozzle Schedule:

Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N4
50
XXS WNF
60.325 11.074
151
N6
50
150 LWN
78.000 13.600
180
N3
50
150 LWN
78.000 13.600
180
N2A
406
150 WNF
406.000 12.000
626.00 12.00
309
N2B
406
150 WNF
406.000 12.000
626.00 12.00
309
N1
508
150 WNF
508.000 14.000 1008.00 12.00
363
N5
508
150 WNF
508.000 12.000
648.00 12.00
303
Description

General Notes for the above table:


The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside


Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N4
SA-106 B
10.000
9.000
N6
SA-105
14.000
9.000
N3
SA-105
12.000
9.000
N2A
SA-516 70
14.000
9.000
9.000
12.000
N2B
SA-516 70
14.000
9.000
9.000
12.000
N1
SA-516 70
14.000
9.000
9.000
12.000
N5
SA-516 70
14.000
9.000
9.000
12.000
Nozzle

Material

Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------N4
0.00
141.00
0.00
Bott DE
N6
2267.000
180.00
165.00
0.00
Shell
N3
0.00
170.00
0.00
Top D.E.
N2A
1957.000
90.00
250.00
0.00
Shell
N2B
1957.000
270.00
250.00
0.00
Shell
N1
834.000
225.00
275.00
0.00
Shell
Nozzle

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Nozzle Schedule :
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N5

834.000

90.00

215.00

0.00

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Shell

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Nozzle Summary :
Step:
27 11:55am Dec 24,2014
Nozzle Calculation Summary:

Description

MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas or
kgf/cm
kgf/cm
Path
Stresses
--------------------------------------------------------------------------N4
5.00
...
29.54
OK 4.70
OK
NoCalc[*]
N1
5.00
OK
34.52
OK 6.75
OK
Passed
N2A
5.00
OK
33.52
OK 6.75
OK
Passed
N2B
5.00
OK
33.52
OK 6.75
OK
Passed
N5
5.00
OK
27.85
...
OK
Passed
N6
5.00
...
41.06
OK 4.70
OK
NoCalc[*]
N3
5.00
...
29.54
OK 4.70
OK
NoCalc[*]
--------------------------------------------------------------------------Min. - Nozzles
5.00 N3
27.85 N5
Min. Shell&Flgs
5.00 40
50
19.99
Computed Vessel M.A.W.P.

5.00

kgf/cm

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles

From Node
20
30
30
30
30
30
40

Nozzle Description
N4
N1
N2A
N2B
N5
N6
N3

Y Coordinate,
0.000
834.000
1957.000
1957.000
834.000
2267.000
0.000

Layout Angle,
0.000
225.000
90.000
270.000
90.000
180.000
0.000

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !


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Dia. Limit
93.890
972.800
776.800
776.800
980.800
114.400
114.400

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MDMT Summary :
Step:
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Minimum Design Metal Temperature Results Summary :

Curve

Basic Reduced UG-20(f) Thickness


Gov
E*
MDMT
MDMT
MDMT
ratio
Thk
Notes
C
C
C
mm
---------------------------------------------------------------------------Bott DE
[10]
D
-48
-104
-29
0.231 10.000
1.000
Bott DE
[7]
D
-48
-104
-29
0.180 12.000
1.000
Shell
[8]
D
-48
-104
-29
0.147 14.000
1.000
Top D.E.
[10]
D
-48
-104
-29
0.231 10.000
1.000
Top D.E.
[7]
D
-48
-104
-29
0.180 12.000
1.000
N4
[1]
B
-29
-104
0.019
9.690
1.000
Nozzle Flg
[4]
-29
-104
0.019
N1
[1]
D
-48
-104
0.084 14.000
1.000
Nozzle Flg
[4]
-29
-104
0.084
N2A
[1]
D
-48
-104
0.082 12.000
1.000
Nozzle Flg
[4]
-29
-104
0.082
N2B
[1]
D
-48
-104
0.082 12.000
1.000
Nozzle Flg
[4]
-29
-104
0.082
N5
[1]
B
-23
-101
-29
0.102 12.000
1.000
Nozzle Flg
[4]
-29
-104
0.102
N6
[1]
B
-19
-97
-29
0.010 13.600
1.000
Nozzle Flg
[5]
-29
-104
0.250
N3
[1]
B
-29
-104
0.219 10.000
1.000
Nozzle Flg
[5]
-29
-104
0.250
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
3 C
Warmest Computed Minimum Design Metal Temperature
-97 C
Description

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).

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MDMT Summary :
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The Basic MDMT includes the (30F) PWHT credit if applicable.


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Vessel Design Summary :
Step:
29 11:55am Dec 24,2014
ASME Code, Section VIII, Division 1, 2013

Diameter Spec : 970.000 mm OD


Vessel Design Length, Tangent to Tangent

2694.00

mm

Distance of Bottom Tangent above Grade


Distance of Base above Grade
Specified Datum Line Distance

1330.00
0.00
1330.00

mm
mm
mm

Skirt Material
Shell Material
Nozzle Material
Nozzle Material
Nozzle Material
Re-Pad Material

SA-516 70
SA-516 70
SA-106 B
SA-516 70
SA-105
SA-516 70

Internal Design Temperature


Internal Design Pressure

70
4.700

C
kgf/cm

External Design Temperature


External Design Pressure

70
1.055

C
kgf/cm

5.000
6.980
25.543

kgf/cm
kgf/cm
kgf/cm

Maximum Allowable Working Pressure


External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature

3
-97

Wind Design Code


Earthquake Design Code

[Normalized]
[Normalized]
[Normalized]
[Normalized]

C
C
IS-875
IS-1893 RSM

Element Pressures and MAWP: kgf/cm

Element Desc

| Design Pres. | External | M.A.W.P | Corrosion


| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Bott DE
4.700
1.055
20.562
3.0000
Shell
4.700
1.055
32.184
3.0000
Top D.E.
4.700
1.055
20.562
3.0000
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
0.0
1330.0
14.0
No Calc No Calc 0.70 0.70
Ellipse
40.0
40.0
12.0
4.6
5.5
1.00 1.00
Cylinder
2654.0
2614.0
14.0
4.6
7.8
1.00 1.00
Ellipse
2694.0
40.0
12.0
4.6
5.5
1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum


Wind/Earthquake Shear, Bending

| Distance to| Cumulative |Earthquake |

Wind | Earthquake |

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Vessel Design Summary :
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From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
665.000 |
6721.86 |
8482.28 |
14185.9 |
19399.6 |
20| 30|
1350.00 |
4602.55 |
6809.28 |
6652.10 |
9226.56 |
30| 40|
2677.00 |
4538.81 |
6409.76 |
6469.20 |
8962.08 |
40| 50|
4004.00 |
373.487 |
406.013 |
46.2200 |
50.2452 |
Abs Max of the all of the Stress Ratio's : 0.3031
Basering Data : Simple Basering No Gussets

Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts

20.0000
850.0001
1165.0000
20.0000
1095.0000
8

mm
mm
mm
mm
mm

Support Loads for Foundation Design:


Total Wind Shear on Support
Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support

6722.
8482.
14186.
19400.

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals


Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

2848.2
4950.2
2848.2
2848.2
2848.2
2848.2
4663.4

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kgm
kgm
kgm
kgm
kgm
kgm
kgm

N
N
N-m
N-m