Beruflich Dokumente
Kultur Dokumente
Category 2
DATE OF
ISSUE
TEXT AFFECTED
SIGNATURE &
DATE
Revision Note
This Issue of this Standard has been prepared to incorporate changes to text and presentation.
The technical content has been updated in line with current practice.
Historical Record
Def Stan 02-113(Part 6)/ Issue 1
NES 113 Part6 Issue 2
NES 113 Part6 Issue 1
GHS Sections E11 Paras 27-35
GHS Sections E19 Paras 16-20
1 April 2000
November 1989.
August 1985.
PART 6
Published by:
Defence Procurement Agency
An Executive Agency of The Ministry of Defence
Directorate of Standardization
Kentigern House
65 Brown Street
Glasgow G2 8EX
SCOPE
1.
This Defence Standard (NES) specifies the requirements for winches, reels and windlasses to
be installed in RN vessels.
FOREWORD
Sponsorship
1.
This Defence Standard is sponsored by the Defence Procurement Agency, Ministry of Defence
(MOD).
2.
3.
Any user of this standard either within MOD or in industry may propose an amendment to it.
Proposalsfor amendments that are not directly applicable to a particular contract are to be
made to the publishing authority identified on Page (i), and those directly applicable to a
particular contract are to be dealt with using contract procedures.
4.
5.
6.
7.
Any significant amendments that may be made to this standard at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
interval.
8.
This standard has been reissued to reflect changes in Departmental Nomenclature due to the
MOD reorganization and the changes to technical requirements.
Conditions of Release
General
9.
This Defence Standard has been devised solely for the use of the MOD, and its contractors in
the execution of contracts for the MOD. To the extent permitted by law, the MOD hereby
excludesall liability whatsoever and howsoever arising (including but without limitation,
liability resulting from negligence) for any loss or damage however caused when the Defence
Standard is used for any other purpose.
10.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
11.
The Crown reserves the right to amend or modify the contents of this Defence Standard
without consulting or informing any holder.
This Defence Standard is the property of the Crown. Unless otherwise authorized in writing
by the MOD must be returned on completion of the contract, or submission of the tender, in
connection with which it is issued.
13.
When this standard is used in connection with a MOD tender or contract, the user is to ensure
that he is in possession of the appropriate version of each document, including related
documents,relevant to each particular tender or contract. Enquiries in this connection may
be made to the authority named in the tender or contract.
14.
When Defence Standards are incorporated into MOD contracts, users are responsible for their
correct application and for complying with contractual and other statutory requirements.
Compliancewith a Defence Standard does not of itself confer immunity from legal obligations.
The Category of this standard has been determined using the following criteria:
a.
b.
c.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
389 Chiswick High Road,
London, W4 4AL
b.
Defence Standards
c.
Other documents
17.
All applications to the MOD for related documents are to quote the relevant MOD Invitation
to Tender or Contract number and date, together with the sponsoring Directorate and the
Tenderor Contract Sponsor.
18.
The Form Facsimiles shown in this Defence Standard are not to be copied since they are only
replicasfor information purposes and will be subject to change by the form Sponsor to reflect
current MOD policy.
19.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation,including specifications, standards and drawings.
This Defence Standard may call for the use of processes, substances and/or procedures that are
injurious to health if adequate precautions are not taken. It refers only to technical suitability
and in no way absolves either the supplier or the user from statutory obligations relating to
health and safety at any stage of manufacture or use. Where attention is drawn to hazards,
thosequoted may not necessarily be exhaustive.
21.
This Defence Standard has been written and is to be used taking into account the policy
stipulated in JSP 430: MOD Ship Safety Management System Handbook.
Additional Information
22.
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION
1.
1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.6
1.7
1.8
1.9
1.10
1.11
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windlasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Requirements . . . . . . . . . . . . . . . . . . . . .
Spooling Gear/Lead on Gear . . . . . . . . . . . . . . . . . . .
Drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
8
8
8
9
9
9
9
9
9
9
10
10
SECTION
2.
2.1
2.2
2.3
ENVIRONMENTAL CONDITIONS . . . . . . . . . . . .
Ship Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
11
11
SECTION
3.
3.1
3.2
3.3
12
12
12
12
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
13
ANNEX
B.
14
ANNEX
15
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
1.
GENERAL
Related Documents: NES 322, NES 324, NES 501, NES 632, NES 636, NES 727,
BR 320, BR 3013(2), BS 436, BS 545, ISO 1328, ISO 3078, ISO 3730, ISO 6482:
see also Annex A.
1.1
General
a.
Types, size and length of ropes and electrical strain cables to be used or
stowed;
(2)
(3)
(4)
(a)
(b)
Power requirements:
(a)
(b)
Hydraulic pressures;
(5)
Means of control:
(6)
b.
MOD standard items referred to in BR 320 shall be used to the fullest extent.
The mechanical features of equipment shall be interchangeable as far as
possible,except those handed items to suit deck arrangements.
c.
The design shall take into account impact loading that is experienced with
vesselmovement.
d.
Within the design the following criteria coupled with cost shall be observed:
(7)
Maximum reliability;
(8)
Ease of operation;
(9)
Ease of maintenance;
Winches and windlasses with their driving machinery (where power driven)
shall be compactly mounted on a common bedplate. Bedplates shall be of cast
steelor fabricated in mild steel as specified. The underside of the bedplate shall
be machined to provide a good bearing surface on the seating. Units shall not be
connecteddirectly to the deck. The clearance between the deck and the
equipment shall be sufficient to permit cleaning and maintenance of structure
in way.
1.2
f.
Savealls shall be welded to the deck round the bedplates, to prevent oil from
overflowing onto the deck, but shall not be fitted to the winches on weather
decks. Where savealls are fitted, drainage arrangements shall be incorporated
leading to the Oily Water Separator System, which is described in NES 322.
Bolts round the boundary angle shall not project beyond the normal edge of the
bedplate.
g.
A cover manufactured in accordance with NES 727 shall be supplied and fitted
for each winch, windlass or reel. Covers shall be used at all times the equipment
is not in use.
h.
i.
The surfaces in contact with the cable shall be faired to avoid abrasion to the
cable.
j.
Winches
a.
1.3
b.
c.
d.
e.
Reels
a.
1.4
b.
Reelsfor light lines, such as boat falls, shall be fitted on bulkheads or structure
off the deck, where their life will be lengthened.
c.
Reelsfitted for heavier lines, e.g. mooring wires and towing wires, shall be
arrangedso that the outer turns of the wire on the reel are at least 230 mm off
the deck for protection of the wire and cleanliness and maintenance of the deck.
d.
Windlasses
a.
b.
1.5
1.5.1
1.5.2
Power Requirements
a.
b.
Electrical
a.
Electrical requirements shall be in accordance with NES 632 and NES 636.
b.
Hydraulic
a.
1.6
1.7
1.9
Mechanical Requirements
a.
Mine sweeping winches shall use low magnetic materials where possible.
b.
c.
Whereelectric power is used, the drive from the electric motor shall be through
a slipping clutch to suitable reduction gearing. The slipping clutch shall be set
to slip at twice the working load.
d.
A speed limiting device and a means of indicating the length of rope on the drum
shall be provided in accordance with the STR.
1.8
Warping drums may be incorporated for use with steel, manila and synthetic
ropes.
Leadon gear shall be provided if specified. The position at which the cable is led
onto the winch drum (top or bottom) shall be stated in the STR.
Drums
a.
The surfaces of the drums shall be compatible with the materials of the cables.
b.
c.
Drums shall be of mild steel construction, either fabricated or cast. Drums for
mine sweeping winches shall be manufactured from low permeability material.
d.
The design shall take into account the rotational inertia developed when the
drum is allowed to run free when streaming out cables.
Brake Systems
a.
Brake systems for drums shall be designed to satisfy the following conditions:
(18) To be provided with a safety interlock so that the brake cannot be released
until the power supply is available and the circuit made;
(19) The brake shall be capable of manual override control to allow the drum
to run free when the power supply is not available;
(20) No permanent distortion of winch drums or permanent set in bending of
the drum shaft shall be allowed when braking takes place;
(21) Brake linkage pins shall be manufactured from nonferrous material
running in nonmetallic bushes to avoid corrosion and the need for
lubrication;
(22) Hand operated brakes shall be fitted with bonded friction linings. They
shall not apply friction when in the off position;
(23) Automatically applied brakes which operate in the event of power failure
shall be incorporated if specified in the STR.
1.10
1.11
Controls
a.
Unless otherwise stated in the STR, winch controls shall be located such that
the operator has a clear view of the load being transported throughout its travel.
Control positions shall not be sited beneath the load at any part of its travel.
Power operated winches are generally controlled at the winch. Controllers shall
be placed below the deck wherever they are likely to be damaged. All controls
shall be clearly labelled with their purpose and mode of application.
b.
c.
An emergency stop push button shall be provided in accordance with the STR.
When operated it shall apply the control brake system and remove power from
the equipment. It shall be located in a clearly marked and accessible position.
Markings
a.
10
2.
ENVIRONMENTAL CONDITIONS
a.
2.1
Ship Motion
a.
2.2
Shock
a.
2.3
Related Documents: NES 1004, DEF STAN 0035: see also Annex A.
The equipment shall satisfy the anticipated shock levels stated in the STR for
the vessel in which the equipment shall be fitted.
Temperature
a.
11
3.
3.1
3.2
3.3
General
a.
All tests and inspections both at the manufacturer's premises and after
installation of the equipment on board shall conform to the STR.
b.
c.
The tests shall prove the design, material, heat treatment and methods of
manufacture used. Any change in design, material specification, heat
treatment or method of manufacture which leads to modifications of the
mechanicalproperties shall require the type tests to be conducted on the
modified component.
d.
e.
All tests shall be carried out at room temperature; the accuracy of test load
measuring devices shall be within 2%.
f.
Results shall be issued to the MOD for subsequent routine testing purposes and
shall contain specific instructions regarding any adjustments necessary for
overloadtesting. Results shall be presented in accordance with the STR.
g.
b.
c.
Testsshall be in accordance with the relevant ISO (3078, 3730, 6482) and STR.
Further guidance on type and production testing can be found in NES 362.
Testsshall be in accordance with the relevant ISO (3078, 3730, 6482) and STR.
b.
Additional overload tests shall be carried out with the ship heeled to Port and
Starboard. The angle of heeling shall be in accordance with the STR.
12
ANNEX A.
RELATED DOCUMENTS
A.1 The following documents are referred to in this NES:
BS 436
BS 545
ISO 1328
ISO 3078
ISO 3730
ISO 6482
NES 322
Oil Pollution Prevention Shipboard Arrangements
(Def Stan 02-322)
NES 324
(Def stan 02-324)
NES 362
Type and Production Testing of Mechanical Equipment
(Def Stan 02-362)
NES 501
General Requirements for the Design of Electrotechnical and Naval
(Def Stan 08-107) Weapon Equipment
NES 632
Requirements for AC and DC Motors
(Def Stan 07-244)
NES 636
Requirements for AC and DC Starting and Control Gear
(Def Stan 02-636)
NES 727
Guide to the Design and Manufacture of Awnings and Associated
(Def Stan 02-7270 Screens and Covers
NES 1004
Requirements for the Design and Testing of Equipment to meet
(Def Stan 08-123) Environmental Conditions
BR 320
BR 3013(2)
JSP 430
13
ANNEX B.
ABBREVIATIONS AND DEFINITIONS
B.1 For the purpose of this NES the following abbreviations apply:
DEF STAN
Defence Standard
MOD
Ministry of Defence
DLO
DPA
NES
STR
14
ANNEX C
PROCUREMENT CHECK LIST
Notes:
C.1
This Check List is to ensure that certain aspects of this Naval Engineering
Standard are consulted when preparing a procurement specification for a
particular application.
application
C.2
Paragraphs where a preference for an option is to be used or where specific data
is to be added are included in the Check List.
C.3
Each item is to be marked either:
= included
NA = not applicable
CHECK
No
PARAGRAPH
No
CHECK
1.
1.1a 1.1j
2.
1.2b, c, d
3.
4.
1.5
5.
1.9
6.
1.10
7.
1.11
8.
9.
3.1
10.
3.2
11
3.3
15
1.3, 1.4
or NA
ALPHABETICAL INDEX
23.
M
Markings, 10
Brake Systems, 9
Mechanical Requirements, 9
Controls, 10
Drums, 9
Power Requirements, 9
Electrical, 9
Reels, 8
Environmental Conditions, 11
Related Documents, 13
General, 7
Ship Motion, 11
Shock, 11
Spooling Gear, 9
Hydraulic, 9
T
Temperature, 11
Winches, 8
Lead on Gear, 9
Windlasses, 8
16
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Tel 0141 224 2531/2
Fax 0141 224 2503
Internet e-mail enquiries@dstan.mod.uk
File Reference
The DStan file reference relating to work on this standard is D/DStan/069/02/113/6.
Contract Requirements
When Defence Standards are incorporated into contracts users are responsible for their correct
application and for complying with contractual and statutory requirements. Compliance with
a Defence Standard does not in itself confer immunity from legal obligations.
Revision of Defence Standards
Defence Standards are revised as necessary by up issue or amendment. It is important that
users of Defence Standards should ascertain that they are in possession of the latest issue or
amendment. Information on all Defence Standards is contained in Def Stan 00-00 Standards
for Defence Part 3 , Index of Standards for Defence Procurement Section 4 Index of Defence
Standards and Defence Specifications published annually and supplemented regularly by
Standards in Defence News (SID News). Any person who, when making use of a Defence
Standard encounters an inaccuracy or ambiguity is requested to notify the Directorate of
Standardization (DStan) without delay in order that the matter may be investigated and
appropriate action taken.