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2. Equipments Required
Flow measurement setup
3. Principle
The flow meters are based on the Bernoullis principle. According to the principle, in a
flowing stream, the sum of the pressure head, the velocity head, and the elevation head
at one point is equal to their sum at another point in the direction of flow plus the loss
due to friction between the two points.
2
2
+ + =
Where,
V = fluid velocity,
g = acceleration due to gravity,
Z = elevation,
P = pressure at selected point and
4. Orifice Meter
The orifice meter consists of thin circular metal plate with circular sharp edge hole in
it. The concentric orifice is by far the most widely used. As the fluid passes through the
orifice, it contracts the area. The minimum flow area is called vena contracta. Different
types of taps are used for orifice meter. The flow of fluid through the orifice meter
establishes the pressure differential across the orifice plate, which can then be measured
and related to the flow rate.
The actual discharge through orifice meter is given by,
QA =
..2
(12 ( )4 )
.2
Where,
QA = Actual discharge (m3/s),
Cc = Coefficient of contraction,
A = Area of orifice (m2),
g = Acceleration due to gravity (m/s2),
h = differential pressure head of the liquid (m),
D = Diameter of orifice (m) and
d = Diameter of pipe (m).
The above expression can be written as,
Q = Cd A 2gh
.3
5. Venturi Meter
The venturi is particularly adapted to installation in pipelines not having long,
unobstructed runs. The flow of fluid through the venturi tube establishes the pressure
differential which can then be measured and related to the flow rate. Because of the
gradual reduction in the area of flow, there is no vena contracta and the flow area is
minimum at the throat so that, the coefficient of contraction is unity. The meter is equally
suitable for compressible ad incompressible fluids.
The flow through the venturi meter and hence the flow through the pipe is given by,
QA =
1 2 (2)12
(12 22 )1/2
Where,
QA = Theoretical discharge (m3/s),
a1 = Area of venturi meter at inlet (m2),
a2 = Area of venturi meter at throat (m2),
g = Acceleration due to gravity (m/s2) and
H = Differential pressure head of the liquid (m).
6. Pitot Tube
The pitot tube is primarily a device for measuring fluid velocity. It is a combination of
a total head tube and a static tube. It consists simply of a tube supported in the pipe with
3
7. Formula
7.1.
Orifice meter
D2
(m2)
4
d 2
(m2)
4
Venturi meter
D2
1. Inlet area of the venturi =
(m2)
4
d 2
2. Throat area of the meter (a) =
(m2)
4
3. Venturi meter constant (K) =
a1a2 2 g
(a12 a 22 )1 / 2
4
V2
2g
.5
.6
Pitot tube
D2
(m2)
4
2 gH (m/s2)
8. Commissioning
Remove the tank supply and fill the tank with distilled water. Replace the tank in its
position.
Keep the flow regulating valve (V1) 50% open, the drain valve (V2) 100% open and
switch on the pump. Check the working of the rotameter by manipulating the flow
using the flow regulating valve.
Set the flow rate at 60LpH. Press bulb 2-3 times to lower the water levels in the
manometer tubes. Gently drop the manometer tubes to remove the air entrapped.
Loosen the vent valve slightly. The water will rise in the manometer tubes. Set the
water level at mid scale of the manometer. Ensure that all the air bubbles are
removed by varying the flow rate from minimum to maximum.(i.e) the average level in
the manometer tube can be raised by slightly venting out air or it can be covered by
pumping air into the rubber bulb.
9. Procedure
Adjust the rotameter flow rate in steps of 50LpH from 150 t0 350 LpH and wait till a
steady state is reached.
Note the pressure difference across the orifice meter, venture meter and pitot tube
meter which are all connected in series and will have the same inlet flow rate.
Measure the time required for collecting 1.5l of water in the tank.
10. Tabulations
Table.1. Venturi meter
S.No.
Rotameter
Time taken to
Actual
Pressure
Theoretical
Coefficient
Reading
fill 1.5L of
discharge
difference
discharge
of
(LpH)
water in tank
( x10-5
across Orifice
( 10-5
Discharge
(s)
m3/s)
H (m)
m3/s)
Cd
200
37
4.729
20
5.143
0.9194
250
28
6.25
30
6.299
0.992
300
24
7.29
45
7.715
0.945
350
21
8.33
65
9.272
0.90
400
20
8.75
85
10.60
0.825
Rotameter
Time taken to
Actual
Pressure
Theoretical
Coefficient
Reading
fill 1.5L of
discharge
difference
discharge
of
(LpH)
water in tank
( x10-5
across Orifice
( 10-5
Discharge
(s)
m3/s)
H (m)
m3/s)
Cd
200
37
4.729
20
7.31
0.646
250
28
6.25
40
10.34
0.604
300
24
7.29
50
11.56
0.630
350
21
8.33
70
1.368
0.608
400
20
8.75
88
15.3
0.57
Rotameter
Time taken to
Actual
Pressure
Theoretical
Coefficient
Reading
fill 1.5L of
discharge
difference
discharge
of
(LpH)
water in tank
( x10-5
across Orifice
( 10-5
Discharge
(s)
m3/s)
H (m)
m3/s)
Cd
200
37
4.729
6.52
0.7251
250
28
6.25
7.529
0.830
300
24
7.29
8.41
0.866
350
21
8.33
9.959
0.836
400
20
8.75
10.64
0.822
11. Graph
18
16
15.3
14
13.68
12
11.56
10.64
10.6
9.959
9.272
10.34
10
8
7.529
7.31
6.52
Venturi
8.41
7.715
Orifice
Pitot
5.143
4
2
0
0
a1a2 2 g
= 3.637 x 10-4
(a12 a 22 )1 / 2
10
energy
and
potential
energy
per
unit
mass
should
be
constant.
+ + =
2
Classical venturi
Rectangular venturi
4. Why venturi with piezometer connection is unsuitable for use in purge systems?
Venturi with piezometer connections are unsuitable for use with purge systems but
used for slurries and dirty fluids, because the purging fluid tends to short circuit to the
nearest tap holes.
8. What are all the possible sources from which errors may be introduced in measurement
process?
Lack of linearity
Drift
Hysteresis
9. What is the type of rotameter used? What are installation specification of rotameter
which causes error?
Glass tube rotameter has been used.
Inference
The pressure difference is high for orifice and venturi whereas it is very low for pitot tube.
Since the theoretical discharge of the orifice is very high, it has the least discharge
coefficient whereas the theoretical discharge of venturi is very low, thus it has the highest
discharge coefficient. The discharge coefficient of pitot tube lies in the middle.
Conclusion
Thus the discharge coefficient of orifice plate, venturi and pitot tube were determined by
observing pressure difference.
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Reference
1. Bela G. Liptak, Process Measurement and Analysis, CRC Press, 2001.
2. Donald P. Eckman, Industrial Instrumentation, Wiley publication, 1951.
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