50hm66 50 Rear Projection TV

SERVICE MANUAL
Projection Television
50HM66
Rev.1
For Technical Bulletins, Technical Tips, or other information regarding the

service of this model, visit the Toshiba America Consumer Products National
Service Division website at:
www7.toshiba.com
This model is classified as a green product (*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this
green product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), refer to GREEN PRODUCT PROCUREMENT and LEAD-FREE
SOLDER.
TOSHIBA CORPORATION 2008
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IMPORTANT NOTICE
WARNING: Do not modify or alter the information or data provided herein without prior written consent by Toshiba.
Toshiba shall not be liable to anybody for any damages, losses, expenses or costs, if any, incurred in connection with or
as a result of such modification or alteration.
THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS" WITHOUT ANY WARRANTY OF ANY KIND, EITHER
EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Toshiba shall not be liable for any damages, losses, expenses or costs, if any, incurred in connection with or as a result of
use of any information or data provided herein.
GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and
Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will
prohibit any marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection
as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In
line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that
have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as
replacement parts.
LEAD-FREE SOLDER
WARNING: This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at
large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.
The melting temperature of lead-free solder is higher than that of leaded solder by 86F to 104F (30C to 40C). Use of a soldering
iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or
PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this product especially when
soldering large components, through-hole pins, and on PCBs as the level of heat required to melt lead-free solder is high.
SAFETY INSTRUCTION
WARNING: Before servicing this chassis, read the "Safety Precaution" and "Product Safety Notice" instructions below.
Safety Precaution
WARNING: Servicing should not be attempted by anyone unfamiliar with the necessary precautions on this receiver. The following
are the necessary precautions to be observed before servicing this chassis.
1.
An isolation transformer should be connected in the power line between the receiver and the AC line before any service is
performed on the receiver.
2.
Always disconnect the power plug before any disassembling of the product. It may result in electrical shock.
3.
When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place, such as
nonmetallic control knobs, insulating covers, shields, isolation resistor-capacitor network, etc.
4.
Always keep tools, product components, etc. away from children as these items may cause injury.
5.
Depending on the model, use an isolation transformer or wear suitable gloves when servicing with the power on.
Disconnect the power plug to avoid electrical shock when replacing parts. In some cases, alternating current is also
impressed in the chassis, so electrical shock is possible if the chassis is contacted with the power on.
6.
Always use the replacement parts specified for the particular model when making repairs. The parts used in products
require special safety characteristics such as inflammability; voltage resistance, etc. therefore, use only replacement parts
1
that have these same characteristics. Use only the specified parts when the
parts list.
mark is indicated in the circuit diagram or
7.
Part mounting and wire routing should be the same as that used originally. For safety purposes, insulating materials such as
isolation tubes or tape are sometimes used and printed circuit boards are sometimes mounted floating. Also make sure that
wiring is routed and clamped to avoid parts that generate heat or use high voltage. Always follow the manufactures wiring
routes / dressings.
8.
Always ensure that all internal wirings are in accordance before re-assembling the external casing after a repair is
completed. Do not allow internal wiring to be pinched by cabinets, panels, etc. Any error in reassembly or wiring can result
in electrical leakage, flame, etc., and may be hazardous.
9.
NEVER remodel the product in any way. Remodeling can result in improper operation, malfunction, electrical leakage, or
flame, which may be hazardous.
10. Always perform an AC leakage current check on the exposed metallic parts of the cabinet such as antennas, terminals,
screw heads, metal overlays, control shafts, etc. to be sure that the set is safe to operate without any danger of electrical
shock before returning the set to the customer.
11. To check leakage current: (After completing the work, measure the leakage current to prevent an electrical shock.)
Plug the AC line cord directly into a 120V AC outlet. Do not use an isolation transformer for this check.
Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner.
Connect a 1500 ohm 10 watt resistor, paralleled by a 0.15 F, AC type capacitor, between a known good earth ground (water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor
and 0.15 F capacitor. Reverse the AC plug at the AC outlet and repeat AC voltage measurements for each exposed metallic part.
Voltage measured must not exceed 0.3 volts rms. This corresponds to 0.2 milliamps AC. Any value exceeding this limit constitutes a
potential shock hazard and must be corrected immediately.
Product Safety Notice

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are often
overlooked in a visual inspection. The protection afforded by them cannot necessarily be obtained by using replacement
components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified
in this manual and its supplements. Electrical components having such features are identified by the international hazard symbols
on the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully.
The use of substitute replacement parts which do not have the same safety as specified in the parts list may create electrical shock,
fire, or other hazards.
2
Entering Service Mode
1.
Set VOLUME to minimum and press MUTE button twice on the remote
control.
2.
Press MUTE button again and hold button down.
3.
While holding the MUTE button, press MENU button on TV set.
Service Mode display
Selecting the Adjusting Item

Every pressing of CH
or
button in the service mode changes the adjustment items.
or
button will change the value of data in the range from 00H to FFH. The variable range depends on
Adjusting the Data

Pressing of VOLUME
the adjusting item.
Exiting Service Mode
Pressing POWER button to turn off the TV once.
3
LED BLINK CODES

The yellow, blue, and red/green LED lights on the TV (at the bottom center of the TV) indicate the TV's status, as described below:
Note: If the TV loses A/C power (e.g., a power outage occurs or the power cord is unplugged), when power is restored, the yellow
LED will blink while the TV is booting until the remote control is usable. This is normal and is not a sign of malfunction.
50HM66/56HM66
MODE
BLUE
POWER
POWER ON
POWER OFF (Standby w/ Quick
Restart OFF)
IN LPS (Standby w/ Quick
restart ON)
ON
Waiting to re-light the lamp
ON
YELLOW
LAMP
Open Lamp door

Fan Stop Detection (Light
Engine)
ON
IIC BUS Error

Color wheel stop
Abnormal temperature in
Thermo Sensor
Seine Booting
YES
YES
Blinking
YES
ON
Blinking
YES
ON
Slow
blinking
Fast
blinking
Fast
blinking
Blinking
YES
YES
Blinking
Blinking
YES
Blinking
YES
3 Blinks
SLEEP TIMER
ON
4
Blinking
Blinking
ON
Fan Stop Detection (Ballast)
VOICE
ANNOUNCEMENT
Blinking
Lamp wont light
Fan Stop Detection (POD)
RED/GREEN
TIMER
Replacing the Lamp Unit

WARNING: RISK OF ELECTRIC SHOCK! TO REDUCE THE RISK OF ELECTRIC SHOCK, NEVER REMOVE TV COVERS,
EXCEPT AS SPECIFIED HEREIN. REFER ALL SERVICING NOT SPECIFIED IN THIS MANUAL TO QUALIFIED SERVICE
PERSONNEL. Failure to follow this WARNING may result in death or serious injury.
The light source for this TV is a mercury lamp with internal atmospheric pressure that increases during use. The lamp has a limited
service life that varies depending on product use and user settings.
As is generally the case with all projection TVs that use projection lamps as a light source, the brightness of the lamp in this TV may
vary somewhat over the expected service life and will generally decrease over time. Because of the many variables that can affect
the useful service life of the lamp, your experience may vary from other users.
If you use the lamp beyond its service life you may notice a reduction in the colors and/or brightness of the picture. The strength of
the quartz glass in the lamp will be reduced and the lamp may rupture (often making a loud noise when this happens). If the lamp
ruptures, the TV will not operate until the lamp unit is replaced.
CAUTION: Always handle the lamp unit with care. The lamp unit in this TV was designed for safe replacement by consumers;
however, if the lamp unit is subjected to intentional abuse (such as excessive mechanical abuse or handling by children or pets), the
unit may break, exposing sharp edges or pinch points.
WARNING: RISK OF ELECTRIC SHOCK! TO REDUCE THE RISK OF ELECTRIC SHOCK, NEVER REMOVE TV COVERS,
EXCEPT AS SPECIFIED HEREIN. REFER ALL SERVICING NOT SPECIFIED IN THIS MANUAL TO QUALIFIED SERVICE
PERSONNEL. Failure to follow this WARNING may result in death or serious injury.
1.
Turn off the TV and unplug the power cord.
WARNING: Eye damage may result from directly viewing the light produced by this lamp. Always turn off the TV and unplug
the power cord before opening the lamp unit door.
CAUTION! HOT SURFACE! Touching the lamp before it has cooled will result in severe burns. ALLOW THE LAMP TO
COOL FOR AT LEAST ONE (1) HOUR BEFORE REPLACING IT.
2.
Using a manual, slotted screwdriver, loosen the screw securing the lamp door and remove the door.
3.
Using a manual Phillips screwdriver, loosen the two screws on the lamp unit.
5
WARNING: RISK OF ELECTRIC SHOCK! The lamp unit door is provided with an interlock to reduce the risk of electric
shock and excessive ultraviolet radiation. Never defeat its purpose or attempt to service without removing the lamp
unit door completely. Failure to follow this WARNING may result in death or serious injury.
4.
Grasp the lamp unit handle and gently pull the lamp unit straight out of the TV. Set the old lamp unit aside (-> "Disposing of
the used lamp unit" on Owners Manual). NOTE: Wear soft, lint-free gloves when replacing the lamp unit.
5.
Carefully insert the new lamp unit straight into the TV until it is fully seated.
NOTE: Never subject the lamp unit to excessive shock. Never touch the lamp unit glass or otherwise get it dirty. Doing so may
affect the image quality and reduce the service life of the lamp. See "Cleaning the lamp unit glass" below.
CLEANING THE LAMP UNIT GLASS
If you accidentally touch the lamp unit glass or otherwise get it dirty, wipe it with a lint-free lens cleaning cloth (such as a cloth for
cleaning camera lenses or eyeglasses).
CAUTION: NEVER clean a hot lamp with any type of flammable liquid or aerosol cleaning agent. Many ordinary cleaning
agents (such as glass cleaners) contain chemicals that may be flammable at certain temperatures. If the lamp unit is not allowed to
cool for at least one (1) hour, such chemicals may ignite.
6. Using a manual Phillips screwdriver, tighten the two lamp unit screws. NOTE: Hand-tighten only. Do not use an electric
screwdriver. Make sure the lamp unit and screws are installed securely. Otherwise, the TV may no turn on and the
lamp life may be shortened.
6
7. Reattach the lamp unit door, making sure to insert the hooks on the left side of the door inside the opening in the TV cabinet.
8. Replace the door screw and tighten using a manual screwdriver. NOTE: Make sure the lamp unit door is installed
securely; otherwise, the TV may not turn on.
9. Plug in the power cord and turn on the TV. After the initial warm-up period (which may take several seconds for full picture
brightness), the TV should operate normally. If any of the following conditions exist, turn off the TV, unplug the power cord,
and repeat steps 1-9 to ensure that the lamp unit and lamp unit door are installed correctly:
No picture
Dark picture
TV will not turn on
NOTE: If, after repeating steps 1-9, the problem still exists:
In the U.S., call TACP Consumer Solutions at 1-800-631-3811.

In Canada, locate the nearest Toshiba authorized service depot by directing your web browser to www.toshiba.ca;
click "Home Entertainment", and then click "Support".
Disposing of the Used Lamp Unit

CAUTION: Always handle the lamp unit with care. The lamp unit in this TV was designed for safe replacement by consumers;
however, if the lamp unit is subjected to intentional or accidental abuse (such as excessive mechanical abuse or handling by
children or pets), the unit may break, exposing sharp edges or pinch points.
Place the used lamp unit in the empty box from the new unit.
Keep the lamp unit out of reach of children and pets.
Dispose of the used lamp unit by the approved method for your area.
NOTE: The lamp unit contains mercury. Disposal of mercury may be regulated due to environmental considerations. For disposal
or recycling information, contact your local authorities or the Electronic Industries Alliance (www.eiae.org).
7
Front Bezel Removal
50HM66, 50HMX96, 56HM16, 56HM66, 56HMX96

1. Remove 7 Screws from cabinet Back
2. Remove Front Plate
3. Remove 2 Screws
4. Pull front Bezel up then out
______________________________________________________________________________
2007 Toshiba America Consumer Products, LLC.
Page 10 of 12
SMART2006001_Version2.2
8
LIGHT ENGINE REPLACEMENT

1.
Remove the back cover.
2.
Remove the lamp cover by removing screws 1, 2, and 3.
3.
Remove the LVDS and POWER cables.
4.
Unfasten the thermostat lead wires. (Leave the thermostat Breaker.)
9
5.
Remove the door SW unit by unscrewing as shown below.
6.
Disconnect the ballast cable and remove the ballast unit from the retaining clips 1 - 4.
7.
Remove the light engine. Reassemble the light engine by following steps 1 7 in reverse.
Lamp Fan Replacement

1.
Remove screws 1, 2, and 3 securing the lamp fan cover and remove the lamp fan cover.
10
2.
Remove the Ballast Fan cable (1) and Lamp Fan cable (2).
3.
Remove the 2 screws securing the Lamp fan and remove the lamp fan.
4.
Remove the 4 rubber corners from the old lamp fan and place them on the new lamp fan.
5.
Assemble the new fan to the light engine by following steps 1 4 in reverse.
11
DMD Fan Replacement

1.
Remove the DMD Fan cable.
2.
Remove the DMD Fan casing by removing screws 1, 2, and 3.
3.
Remove the 2 screws securing the LVDS connector.
12
4.
Remove the DMD shield case by removing screws 1 and 2.
5.
Remove the DMD Fan by removing screws 1 and 2.
6.
Assemble the new DMD fan by following steps 1 5 in reverse.
Ballast Fan Replacement

1.
Remove the retaining pins from the fan.
13
2.
Replace the Ballast Fan.
3.
Fix the Ballast Fan with two pins.
Thermostat Breaker Replacement

1.
Disconnect the thermostat lead wires.
14
2.
Replace the Thermostat Breaker by removing the retaining screw.
(Thermostat Breaker is secured by 2 screws in some production units.)
3.
Reconnect the thermostat lead wires.
15
Troubleshooting Flowchart 2006 DLP

Lamp Fails To Start (Chart 1)
Lamp fails to light
Power the Set On

using the power
button
Repair Chassis Power

Supply and/or System
Control
No
Is a Power
Relay Click
heard?
Yes
No
Do any of the
LEDs light or
blink?
Yes
Select LED Blink Sequence after
pressing the Power Button
Unit is Working OK
Yes
YELLOW - 1/2 second blink

BLUE
- Solid
RED
- Off
Trying to Light the Lamp (Chassis will try

this cycle about 8 times)
YELLOW - Solid
BLUE
- Off
RED
- Off
Lamp door is OPEN. Check Lamp Door Switch

and Cables between the Switch and Chassis
YELLOW - Solid
BLUE
- Off
RED
- .5 second blink
The lamp has failed to light after 8 attempts
YELLOW - Off
BLUE
- Off
RED
- .5 second blink
One of the Optical Engine Fans Has Stopped
Did Lamp Light

within 8 Cycles?
No
Inspect Lamp
Assy / Substitute
Lamp
Lamp
Defective?
Yes
YELLOW - Off
BLUE
- 1 second blink
RED
- Off
BUS Line Error. Refer to Chart 4
No
YELLOW - Off
BLUE
- Solid
GREEN - .5 second blinks
Replace LAMP
POD Fan Has Stopped

(Lamp will still light but has error Indication on
Screen)
Refer to Chart 4
UNKNOWN Sequence or No Sequence
Go To Chart 2
______________________________________________________________________________
16

Lamp Fails To Start (Chart 2)
V1.0
From Chart 1
Unplug the TV
from AC and
remove the back
cover
Remove 2 screws
holding the optic
engine in place
and slide back to
gain access.
DMD Formatter PCB
Re-Apply AC and
Power the set on
using the power
button.
12v present on
J11 Pins 1,2?
No
Check Chassis
Power Supply
Yes
Yes
See
Footnote 1.
Reset Thermal
Sensor
No
Ballast Power Supply PCB
Does the Color

Wheel Start?
Approx 300v
present across
P811A?
Yes
No
No
120vac across
P807B?
Yes
Is Thermal
Sensor across
P805 Open?
Yes
No
Check Ribbon Cable from

the Color Wheel to the
DMD Formatter Board.
Connector labeled [CW
OUT] on Formatter Metal
Shield
No
Check for 5vdc on

pin 3 of plug CN3
on the Ballast
Board (5 pin plug)
Fig. 1
Pin 1
Plug Pin 2
CN3 Pin 3
Pin 4
Pin 5
Black
Brown
Red
Orange
Yellow
Change Ballast
Power Supply
Fig. 1
Problem
Resolved?
Is the 5vdc
present?
Yes
No
Repair
Connections
Replace Optical
Engine
Yes
Go to Chart 3
Replacing the Light Engine under

Warranty requires a concession number
to be obtained from Technical Support.
1-800-345-9785
Footnote 1. The Color Wheel will emit a high pitched whine when the TV Receiver is first turned on.
______________________________________________________________________________
Page 3 of 12
17
Replacing the Light Engine under Warranty

requires a concession number to be obtained from
Technical Support. 1-800-345-9785
______________________________________________________________________________
Page 4 of 12
18

Dead / Does not Cycle (Chart 4)
A cycle is when the Blue
LED goes solid then after 10
seconds the Yellow LED
flashes 15 times before both
go out and restart again
Power Does Not

Cycle
V1.0
Change Regulator
PCB
No
Is POD Fan
Running?
9 Volts at
Capacitor
CS110(+)
Yes
No
6 Volts at Pin
18 of PB90?
Yes
Change Digital
PCB
Yes
Yes
3.3vdc at PB90
Pin 4?
No
No
Yes
No
9 Volts at
Capacitor
CS110(+)
Yes
Change Regulator
PCB or POD Fan
Yes
Check F840 and

Power Supply
No
Yes
20 Volts at
P823B Pin 3?
Are the Optic

Engine Fans
Running?
Location PCB
No
5.0 Volts at
PB504 Pin 4?
Is the Blue LED

Solid and the
Others Off?
12 Volts at
P823B Pin 6?
Yes
PB504
Back AV
CS110
Back AV
P823B
Regulator
P822B
Regulator
PB90
Regulator
PB80B
Regulator
3.3 Volts at
PB80B Pin 19
and 20?
Yes
No
No
Yes
Check F873 and

Power Supply
Check F875 and

Power Supply
Change Regulator
PCB
P823B
No
Change Optic
Engine
No
Change TV-Micro
PCB
P822B
PB90
PB80B
CS110
PB504
Back AV & Regulator PCB
______________________________________________________________________________
Page 5 of 12
19
3.3V D2
IC831
6V D
IC899
Regulator
IC832
Regulator x2IC838
IC850
US MTS
AN5832SA L/R
TC90111A
IC803
CableCARD
Interface
5V-3
ADC
x3
VSB/QAM
9V
CVBS(Monitor Out)
D850
Video LVTTL
HDMI Audio
(For Audio AMP)
Video LVDS link
32V
Door SW
Switching
POD FAN
STOP DET
TS-in
IC100
TC90411A
1.2V
1.5V
1.8V
2.5V
3.3V
5V
UART
Thermo
Sensor
IIC
LVDS
Rx
FLASH
EEPROM
DAD2000
EEPROM
IC107
System Clock
VCXO
ADC
EEPROM
PWM
LVDS
Out
Service Connector
for S/W Update
20
IC313
ActiveFilter
IC109
DDR2
SDRAM
Light
ENGINE
IC300
IC310 DAC
PCM1754DBQR
IC110/111
LED
sp
IC02
IC118
Spread
Spectrum
DS100
Powergood
Interface
DMD
RLDRAM
IIC-Bus
Lamp
Interface
DDP3021
Smooth Picture
Circuit
IC01
Reg.
Thermo
Sensor
Color
Wheel
Dolby Digital
Decoder
C/W Vcc/Ctrl
TV-MICRO
Fan Vcc/Ctrl
IC03
Flash
PMD1000
Lamp
LED
Ballast
IC115
Boot
ROM
DS101
Thermal
Breaker
AFT
LAMP DOOR
OPEN DET
FAN STOP DET
Control
IC117
NAND
FLASH
L/R(Monitor out)
L/R (for SPK)
Detection
Slow BUS
Igniter
POWER
CONTROL
IC621
Audio Processor
NJW1180AFP1
IC61
IC602
BA4558
TA8216HQ
Vari OUT
(L/R)
Monitor OUT
(V/L/R)
TB1131F
AV-SW
3DYCS
VBI
IIC-Bus
32V
IC201
Y/Pb/Pr
CVBS
ADC
1.6V
IC833
Regulator
Ext1/2
(V/Y/C/L/R)
IC611
IC700
5V-2
IC101
DC-DC
CONV
40V
PJ850
20V
V
SIF
V/L/R
3.3V D1
IC827
x3
RF-SW
OOB Tuner
IC823
DC-DC
CONV
12V
+
SR82
T800
T801
Analog/Digital
Tuner
SR81 D801
HDMI IN
3.3V-1
CableCARD Slot
T862
MAIN Power
Transformer
Digital Audio
OUT
5V-1
IC05
Regulator
POD FAN
L/R
T840
Standby Power
Transformer
D840
E-CS1/2
(Y/Cb/Cr/L/R)
BLOCK DIAGRAM
50HM66 Wiring Diagram

______________________________________________________________________________
Page 6 of 12
TOSHIBA
50HM66, 50HMX96, 56HM16, 56HM66, 56HMX96,62HM116, 62HM196, 62MX196, 72HM196, 72MX196
POWER UNIT
REGULATOR PCB
P800
P822A
1 (120 vac)
2 (120 vac)
Ver 1.5
POWER SUPPLY
Power_DMD
Power (2.7v)
2
3
PB80B
2 Power_Sig_Det
3 Power (2.7v)
5v1 6
6 5v1
32v 8
8 32v
P823A
20v 3
20v 4
12v 6
TV-MICRO PCB
P822B
32v 1
12v 4
Fuse
FE20
20vdb
3 20v
4 20v
6 12v
6 5v3
5v3 4
4 5v3
7 5v3
9 5v2
1.6v 6
5v2 8
6 1.6v
8 5v2
13
15
18
19
POWER_SIG (3.3v) 21
F873
20v
POWER_PROTECT (0v) 23
DOOR_SW 25
Audio_Vcc
12v
BALLAST POWER
F840
5v1
P880A
F801
120vac
(120vac) AC_ENGINE 3
1 5v1
3 AC_DET
4 LAMP_DOOR
1 AC_ENGINE
3 AC_ENGINE
Power Supply Voltage Chart
Switched
Input (To CBA)
Output (From CBA)
P812
25 DOOR_SW
DIGITAL PCB
BALLAST
3.3vd1 4
3.3vd1 5
5 3.3vd1
3.3vd1 6
6 3.3vd1
3.3vd1 7
7 3.3vd1
3.3vd2 11
11 3.3vd2
3.3vd2 12
12 3.3vd2
1 320v
3.3vd2 13
13 3.3vd2
320v 3
3 320v
3.3vd2 14
18 6vd
Fuse
6vd 19
19 6vd
OPTIC ENGINE
F899
20vdb 23
J11
120vac
1 12 v
12 v 2
2 12 v
P904
POD_FAN 2
3 POWER_KEY
LED PCB
PB92A
5v1 1
PB92B
1 5v1
23 20vdb
BACK AV PCB
P501A
5v1 37
P501B
37 5v1
12v 39
39 12v
9v 41
41 9v
5v3 43
43 5v3
PB504
5v1 4
IR_OUT 5
P831A
AUDIO_GND 1
AUDIO_VCC 3
2006 Toshiba America Consumer Products, Inc.
21
14 3.3vd2
6vd 18
12 v 1
4 3.3vd1
P811A
POWER_KEY
PB93B
CN90
320v 1
P811B
Stand By (Always On)
21 POWER_SIG (3.3v)
23 POWER_PROTECT (0v)
PB90
P807B
3.3v1
1.6v
AC_DETECT (3.3v)
POWER_TV (3.3v)
KEYBOARD
5v1 1
13
15
18
19
PB93A
P807A
(120vac) AC_ENGINE 1
11 5v1
P880B
AC_DET 3
LAMP_DOOR (3.6v)
2 32v
3 5v3
32v
F877
F871
F875
32v 2
5v3 3
1 32v
4 12v
CN81
5v3 7
5v2 9
3.3v1
1.6v
AC_DETECT (3.3v)
POWER_TV (3.3v)
Fuses
DIGITAL TUNER
PJ101
5v3 6
5v1 11
P823B
PB80A
P831B
1 AUDIO_GND
3 AUDIO_VCC
Video Signal Paths (Analog)
______________________________________________________________________________
Page 7 of 12
22
Audio Signal Paths (Analog)
______________________________________________________________________________
Page 8 of 12
23
Audio Signal Paths (Digital)
______________________________________________________________________________
Page 9 of 12
24
25
26
27
Location
A110
A201
A205
A235
A333
A338
A621
A811
B810
B896
B898
B899
C801
C802
C803
C807
C808
C813
C814
C815
C820
C821
C822
C823
C824
C825
C826
C827
C828
C829
C830
C831
C832
C833
C834
C835
C840
C841
C842
C843
C845
C848
C850
C851
C852
C853
C854
C855
C856
C857
C858
C865
C870
C871
C872
C873
C874
C875
Part No.
75002053
75002049
75002048
75002051
75002050
75002052
23717443
75002133
23165495
23165495
23165495
23165495
76503508
76503507
76503506
76092565
76092565
76092281
76092281
76092565
76073217
76092343
76092344
76092339
76109472
76829563
76092337
76214102
76092179
76092463
76285104
76285104
76678229
76503053
76214103
76073089
76679220
76073097
76503041
76092333
76669229
76073039
76073217
76073217
76092281
76073082
76503053
76092730
76820103
76092730
76092730
76073038
76092178
76073197
76092178
76073171
76073171
76073155
Description
CABINET,CENTER DIVIDER ASSY
COVER BEZEL ASSY
BACK COVER
SPK GRILLE COVER
PIECE AV MOUNT ASSY
PIECE AV BUTTONS.
SCREW, SCREW, AV BOARD ECO
PAD CENTER PARTITION
TERMINAL, EARTH PHI3, MET31-0332
MT PLA PCX2 337 11474
PLASTIC FILM, AC275V 0.22UF K
PLASTIC FILM, AC275V 0.1UF K
CERAMIC DISC, AC250V B 470PF K
CERAMIC DISC, AC250V E 4700PF
ELECTROLYTIC, 200V 560UF M
CERAMIC DISC, 2KV 680PF K
CERAMIC CHIP, 50V B 4700PF K
PLASTIC FILM, 400V 0.056UF J
CERAMIC DISC
DISC, 2KV 220PF K
CERAMIC DISC, 500V B 1000PF K
CERAMIC CHIP, 25V B 0.22UF K
ELECTROLYTIC, 200V 2.2UF M
PLASTIC FILM, 63V 1UF J
CERAMIC DISC, 500V B 0.01UF K
ELECTROLYTIC, 50V 47UF M 3A
PLASTIC FILM , 63V 0.1UF J
ELECTROLYTIC, 50V 2.2UF M 3A
PLASTIC FILM, 63V 1UF J
PLASTIC FILM, 630V 0.01UF J
ELECTROLYTIC CE04P 50V 56UF M 3A
28
Location
C876
C877
C878
C879
C881
C883
C884
C885
C886
C887
C888
C889
C891
C892
C898
C899
D801
D801B
D805
D806
D809
D810
D811
D812
D813
D840
D841
D842
D843
D846
D847
D848
D849
D850
D850B
D851
D855
D856
D865
D870
D871
D873
D873B
D875
D875B
D877
D877B
D879
D881
D882
D890
D891
D899
DB81
DB82
DB83
F801
F801A
Part No.
76073155
76073205
76073035
76073084
76109103
76109103
76092178
76092178
76092178
76109103
76073087
76073087
76073152
76073038
76092178
76092567
23362200
23717240
23357850
23357893
23357905
23357893
23357511
23357852
23357512
23362046
23357838
23357831
23357366
23357684
23357684
23357853
23357853
23362200
23717240
23357745
23357703
23357703
23357703
23357703
23357366
23362197
23717240
75002031
23717240
23362210
23717240
23357703
23357874
23357874
23357703
23357703
76019485
23358619
23311148
23358602
23144318
23165433
Description
ELECTROLYTIC CE04P 50V 470UF M 3A
CERAMIC DISC, AC250V E 1000PF M
DIODE, D5SB60, 7009F07
SCREW
DIODE, ZENER, MTZJ9.1A
DIODE, ZENER, MTZJ27C
DIODE, AG01A
DIODE, ZENER, MTZJ9.1C
DIODE, AL01Z
DIODE, LN1WBA60 4101
DIODE,
DIODE ZENER,
ZENER MTZJ5.6C
MTZJ5 6C
DIODE, ZENER, MTZJ4.7B
DIODE, FR105-B5
DIODE, ZENER, RD3.0ESA B2
DIODE, ZENER, RD3.0ESA B2
DIODE, ZENER, MTZJ10A
DIODE, ZENER, MTZJ10A
DIODE, D5SB60, 7009F07
SCREW
DIODE, ZENER, MA8056-M
DIODE, 1SS355
DIODE, 1SS355
DIODE, 1SS355
DIODE, 1SS355
DIODE, FR105-B5
DIODE, SCHOTTKY, RB085T-60
SCREW
DIODE, FMW-24L
SCREW
DIODE, SCHOTTKY, RB095T-90
SCREW
DIODE, 1SS355
DIODE, ZENER, MTZJ16B
DIODE, ZENER, MTZJ16B
DIODE, 1SS355
DIODE, 1SS355
VARISTOR, TNR10V431K
DIODE, LED, SLA580BCT
LAMP, YELLOW, SLI-580YT
DIODE, LED RED-GRN, SPR-54MVWFLMN
FUSE, CARTRIDGE, 125V 6.3A, 5.2X20
FUSE HOLDER, 5.2
29
Location
F820
F840
F871
F873
F875
F877
F899
F899A
IC81
IC840
K271
K501
K502
K601
L803
L804
L805
L840
L841
L842
L843
L850
L851
L852
L853
L854
L855
L856
L857
L870
L871
L872
L873
L874
L875
L876
L877
L878
L879
L880
L881
L882
L883
L884
L885
L886
L887
L888
L889
L890
P800
P805
P811A
P812
P822A
P823A
P831A
P880A
Part No.
23144378
23144374
23144707
23144715
23144715
23144714
23144326
23165433
75002037
23135038
75002047
75002044
75002045
75002046
23103302
23103302
23103302
23289996
23103302
23248386
23248386
23103307
23103307
23103828
23103828
23103828
23103828
23248386
23248386
23103302
23103887
23103887
23103302
23103302
23103302
23103302
23103302
23103302
23103887
23103886
23103886
23103885
23248442
23103885
23289979
23248442
23248442
23103885
23103887
23103887
23713702
23164965
23713713
23713910
23713759
23713911
23713908
23713755
Description
FUSE, RADIAL LEAD SUB-MINIATUR, 250V 2A
FUSE, RADIAL LEAD SUB-MINIATUR 250V 800MA
FUSE, AXIAL, 125V 0.63A
FUSE, CARTRIDGE 5.2X20, 125V 5A
FUSE, CARTRIDGE 5.2X20, 125V 5A
FUSE, AXIAL, 125V 4A
FUSE, CARTRIDGE, 250V 2A, 5.2X20
FUSE HOLDER, 5.2
IC, STR-Z4316(LF1503)
IC, MIP2900MPSCF
OPTICAL ENGINE, 95.L7003G001
SCREEN, LENTI SHEET SCREEN50K6ML
SCREEN, FRESNEL SHEET SCREEN50K6MF
MIRROR, 50G6M3
FERRITE CHOKE, TEM2011AH
COIL, PEAKING, TRF4220AF
COIL, CHOKE, TLN3481AA
FERRITR CHOKE, TEM2014AA
FERRITR CHOKE, TEM2014AA
INDUCTOR, BEAD, TEM2121M
INDUCTOR,
INDUCTOR BEAD,
BEAD TEM2121M
INDUCTOR, CHIP BEAD, TEM2130AM
INDUCTOR, BEAD, TEM2129AM
INDUCTOR, BEAD, TEM2129AM
INDUCTOR, CHIP BEAD 3A 22OHM
COIL, CHOKE, TLN3515AH
COIL, PEAKING, TRF4100AZ
PLUG, 2P 11.88MM W VT
PLUG, 4P, W-P3504-#02
PLUG, 2P 3.96MM VH
CONNECTOR, CONNECTOR B5P-VH(LF)
PLUG, 8P 2.5MM G, B8B-EH-F1-TV4
CONNECTOR, CONNECTOR B6P-VH(LF)(SN)
CONNECTOR, B3P-VH(LF)(SN)
30
Location
P902A
Q001
Q842
Q850
Q851
Q852
Q855
Q856
Q857
Q858
Q860
Q862
Q865
Q870
Q875
Q876
Q877
Q878
R803
R807
R808
R809
R810
R811
R812
R813
R815
R816
R817
R818
R819
R821
R824
R825
R826
R827
R828
R829
R830
R831
R832
R833
R834
R835
R836
R840
R841
R851
R852
R853
R854
R855
R856
R857
R858
R859
R860
R861
Part No.
23713754
75002038
23000823
23205506
23205507
23205506
23205506
23205506
23205506
23205506
23000823
23000823
23205329
23085389
75002026
23205506
75002025
23205506
76011221
76011822
76552560
76321689
76382330
76552101
76552390
76366220
76552100
76366102
76871473
76871473
76871473
76383473
76871473
76871473
76871473
76871473
76871473
76871473
76011332
76011102
76011103
76011103
76011332
76011153
76011153
76552562
76011152
76383104
76011822
76011822
76871105
76871105
76871105
76871105
76011124
76011223
76011333
76011823
Description
DC FAN,2806KL-04W-B39-B02
IC, PHOTO COUPLER, TLP421F(GR)
TRANSISTOR, 2SC4081 Q
TRANSISTOR, 2SA1576A Q
TRANSISTOR, RN1404(F)
IC, NJM431L
TRANSISTOR, 2SJ304(F)
TRANSISTOR, 2SJ668(Q)
CHIP, 1/20W 220 OHM J
CHIP, 1/20W 8.2K OHM J
OXIDE METAL FILM, 1/2W 56 OHM J
OXIDE METAL FILM, 1/2W 6.8 OHM J
OXIDE METAL FILM, 1W 33 OHM J
CARBON FILM, 1/6W 22 OHM J
OXIDE METAL FILM,
FILM 1/2W 10 OHM J
CARBON FILM, 1/6W 1K OHM J
CHIP, 1/8W 47K OHM J
OXIDE METAL FILM, 2W 47K OHM J
CHIP, 1/2OW 15K OHM J
OXIDE METAL FILM, 1/2W 5.6K OHM J
OXIDE METAL FILM, 2W 100K OHM J
CHIP, 1/8W 1M OHM J
CHIP, 1/8W 1M OHM J
CHIP, 1/8W 1M OHM J
CHIP, 1/8W 1M OHM J
31
Location
R862
R863
R864
R865
R866
R867
R869
R870
R871
R873
R875
R876
R877
R878
R879
R880
R881
R882
R883
R884
R885
R886
R887
R888
R889
R890
R899
S810
SP661
SP662
SR81
SR82
T801
T802
T810
T840
T862
U01A
U01B
U01C
U01D
U01E
U01F
U01G
U02A
U02B
U03
U04S
U05A
V701
W801
WV01
Y101
Y102
Y912
Part No.
76011103
76011102
76011103
76011333
76011332
76998333
76011103
76011102
76382122
76552152
76011472
76011103
76011473
76011103
76011223
76011223
76011223
76011153
76011102
76011471
76998332
76998223
76998222
76011102
76011102
76011223
76004718
23344522
75002024
75002024
23146590
23146584
75002021
75002021
75002020
75002018
75002019
75002005
75002006
75002007
75002008
75002009
75002010
75002011
75002014
75002015
75002016
75004945
75002876
75007110
23372117
75004853
75002058
75002057
75002040
Description
CHIP, 1/16W 33K OHM
OXIDE METAL FILM, 1W 1.2K OHM J
OXIDE METAL FILM, 1/2W 1.5K OHM J
CHIP, 1/20W 470 OHM J
CHIP, 1/16W 3.3K OHM
CHIP, 1/16W 22K OHM
CHIP, 1/16W 2.2K OHM
METAL GLAZE
GLAZE, 1/2W 8
8.2M
2M OHM J
SWITCH, SPVF11
SPEAKER ASSY, SPK-1488AO
SPEAKER ASSY, SPK-1488AO
RELAY, DLS5D1-O(M)0.25W
RELAY, DC12V, TV5, DG-3
FILTER,LF LH28V 5MH 3.2A, ET28-502-01
FILTER,LF LH28V 5MH 3.2A, ET28-502-01
TRANSFORMER CHOKE, ST-H0061
TRANSFORMER, TPW3589AH
TRANSFORMER CONVERTER, TPW3588AS
PC BOARD ASSY, PE0032B1 POWER
PC BOARD ASSY, PE0032B2 BALLAST POWER
PC BOARD ASSY, PE0032B3 REMOTE EYE
PC BOARD ASSY, PE0032B4 SIDE AV INPUT
PC BOARD ASSY, PE0032B5 KEY SWITCH(720P 06MODEL)
PC BOARD ASSY, PE0032B6 DOOR SWITCH
PC BOARD ASSY, PE0032B7 LED(720P 06MODEL)
PC BOARD ASSY, PE0033A1 REGULATOR
PC BOARD ASSY, PE0033A2 TV-MICRO
PC BOARD ASSY, PE0034A1 BACK AV
PC BOARD ASSY, PE0043A1 HM66 SEINE
PC BOARD ASSY, PE0044A1 D-TUNER DLP/FPD
LAMP UNIT, SERVICE, Y66-LMA
POWER CORD, U/C 125V10A HSV 5 CMC-02P 5
CABLE, LVDS
MANUAL OM INSTALLATION E/F
MANUAL OPERATING ENGLISH/FRENC
REMOCON HAND UNIT, CT-90251
32
TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN

50hm66 50 Rear Projection TV

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50hm66 50 Rear Projection TV

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SERVICE MANUAL

For Technical Bulletins, Technical Tips, or other information regarding the

TOSHIBA CORPORATION 2008

Downloaded from www.Manualslib.com manuals search engine

mark is indicated in the circuit diagram or

Product Safety Notice

Entering Service Mode

Press MUTE button again and hold button down.

While holding the MUTE button, press MENU button on TV set.

Service Mode display

Selecting the Adjusting Item

button in the service mode changes the adjustment items.

Adjusting the Data

LED BLINK CODES

Waiting to re-light the lamp

Open Lamp door

IIC BUS Error

Fan Stop Detection (Ballast)

Lamp wont light

Fan Stop Detection (POD)

Replacing the Lamp Unit

Turn off the TV and unplug the power cord.

TV will not turn on

In the U.S., call TACP Consumer Solutions at 1-800-631-3811.

Disposing of the Used Lamp Unit

Keep the lamp unit out of reach of children and pets.

Front Bezel Removal

50HM66, 50HMX96, 56HM16, 56HM66, 56HMX96

2. Remove Front Plate

4. Pull front Bezel up then out

LIGHT ENGINE REPLACEMENT

Remove the back cover.

Remove the lamp cover by removing screws 1, 2, and 3.

Remove the LVDS and POWER cables.

Unfasten the thermostat lead wires. (Leave the thermostat Breaker.)

Remove the door SW unit by unscrewing as shown below.

Lamp Fan Replacement

DMD Fan Replacement

Remove the DMD Fan cable.

Remove the DMD Fan casing by removing screws 1, 2, and 3.

Remove the 2 screws securing the LVDS connector.

Remove the DMD shield case by removing screws 1 and 2.

Remove the DMD Fan by removing screws 1 and 2.

Assemble the new DMD fan by following steps 1 5 in reverse.

Ballast Fan Replacement

Remove the retaining pins from the fan.

Replace the Ballast Fan.

Fix the Ballast Fan with two pins.

Thermostat Breaker Replacement

Disconnect the thermostat lead wires.

Replace the Thermostat Breaker by removing the retaining screw.

(Thermostat Breaker is secured by 2 screws in some production units.)

Reconnect the thermostat lead wires.

Troubleshooting Flowchart 2006 DLP

Power the Set On

Repair Chassis Power

YELLOW - 1/2 second blink

Trying to Light the Lamp (Chassis will try

Lamp door is OPEN. Check Lamp Door Switch

The lamp has failed to light after 8 attempts

One of the Optical Engine Fans Has Stopped

Did Lamp Light

BUS Line Error. Refer to Chart 4