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On: 08 July 2013, At: 11:27
Publisher: Taylor & Francis
Informa Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House,
37-41 Mortimer Street, London W1T 3JH, UK
National Technical Systems, Ordnance Sciences Division, Dana Point, California, USA
Accepted author version posted online: 24 Apr 2012.Published online: 12 Jul 2012.
To cite this article: Ryan D. Hill & Jon M. Conner (2012) Transient Heat Transfer Model of Machine Gun Barrels, Materials and
Manufacturing Processes, 27:8, 840-845, DOI: 10.1080/10426914.2011.648694
To link to this article: http://dx.doi.org/10.1080/10426914.2011.648694
Keywords Ballistics; Defense; Gun barrel; Heat transfer; Machine gun; Material trade study; Mathematica; Military; Modeling;
Numerical; PRODAS; Simulation.
INTRODUCTION
Repetitive ring of small and medium caliber cartridges in machine guns provides a unique and challenging transient heat transfer problem for evaluating the
response of the gun barrel material. This problem comprises three very different time scales: the rst is the
extremely transient temperature-time history of the cartridge propellant reaction products owing past the
interior wall of the barrel with each bullet red, which
is only a few milliseconds in duration; the second is
the period of time between cartridge rings of approximately 100 milliseconds during burst ring of the gun
system; the third is the period of time between burst
rings that lasts several seconds.
To address this challenging problem we have developed
a one-dimensional transient heat transfer numerical
model that predicts the temperature-time prole through
the thickness of a machine gun barrel at a xed axial position on the barrel. The model incorporates the following
features: convection with variable heat transfer coefcients at both the interior and exterior walls, radiative
cooling at the exterior wall, and arbitrary burst ring schedules in terms of rate of re, number of rounds per burst,
and time between bursts for a specied cartridge.
In addition to the highly transient nature of the heat
load applied to machine gun barrels during burst rings,
traditional steel alloy barrel materials, such as 4130 steel,
exhibit thermal properties that are highly temperature
dependent. These effects have been incorporated in the
numerical model described here by allowing both the
thermal conductivity and the specic heat of the barrel
material to vary with temperature.
The numerical model presented herein has been implemented in the Mathematica software program and may
be used to perform rapid trade studies of candidate barrel materials and thickness proles for a given cartridge
and machine gun ring schedule. Inputs to the model are
the thermal conductivity and specic heat of the barrel
material as functions of temperature, the inner and outer
barrel diameter at a specied axial location, the ring
schedule, and the temperature, density, and velocity of
the bore gas throughout the ring cycle. Although
implemented in Mathematica, the methodology is portable to other commercially available software.
In order to illustrate the utility of the model and to provide a specic example of the methodology used to furnish
the input variables along with a comparison with open
source experimental data, we have selected scheduled burst
rings of the M80 cartridge from an M60 machine gun.
BACKGROUND
Traditionally small caliber (12.7 mm or less) machine
gun barrels have been fabricated from either monolithic
4000 series alloy steels or a combination of steel and
another metal alloy, such as Stellite, used as an inner
wall lining material due to its retention of mechanical
properties at high temperature and resistance to chemical erosion as discussed in the U.S. Army Material Command Pamphlet on Gun Tubes [1]. Advances in
manufacturing technology have opened up the possibility of manufacturing precision machine gun barrels
for small arms from a very broad range of pure metals,
alloys, and composites, one of the key topics of the
recent symposium on Gun Tubes hosted by the U.S.
Army Research Laboratory [2]. The challenge for gun
designers is to select the right combination of barrel
material properties to insure optimum performance of
the design with respect to resisting the effects of gun tube
erosion and retaining the mechanical stiffness of the
barrel assembly when subjected to the thermal loading
840
841
PROBLEM STATEMENT
For symmetry, we will use the cylindrical coordinates:
r, h, and z. The gun barrel is centered along the z-axis,
with the projectile base at z 0 at time t 0. We dene
r Ri and r Ro to be the inner and outer walls of the
barrel, respectively. In three dimensions, the barrel temperature distribution T (r, h, z, t) is represented by the
general heat diffusion equation:
qs c
@T
r krT :
dt
;
a @t
@r
r @r k dT @r
842
arises from the fact that we are considering k as a function of temperature, and therefore dk=dT is nonzero.
On the interior surface of the barrel, we consider convective heat transfer between the gas and the barrel
(ignoring radiation on the inside wall) in accordance
with Newtons law of cooling:
@Q
hint A T Tgas ;
@t
1 @Q
@T
k
;
A @t
@r
r Ri ;
and by substitution, the boundary condition for the barrel temperature at the inside wall becomes
k
@T
hint T Tgas ;
@r
r Ri ; t > 0:
@T
4
hext T1 T er T1
T4 ;
@r
r Ro ; t > 0;
6
t 0;
Ri r Ro :
INPUT DATA
To solve the heat transfer equations at the inner and
outer walls of the barrel in Mathematica, we must rst
obtain respective functional representations for the heat
transfer coefcient at each surface and for the temperatures of the bore gas and of the ambient air.
Interior Wall Boundary Condition
For the interior wall, the conditions are treated as an
input in our calculations, so the gas temperature and
heat transfer coefcient in the bore are treated solely
as functions of time. The input data for the boundary
843
FIGURE 2.Temperature of the bore gas and heat transfer coefcient for a
single round at the inside wall, 6 inches from the breech.
kair
kair C n
NuD
RaD ;
2Ro
D
10
844
845
FIGURE 8.Transient temperature-time history of both the inside and outside walls for a burst schedule of 10 rounds each 6 seconds for 100 rounds
total.