Beruflich Dokumente
Kultur Dokumente
INTRODUCTION
TRAINING TOPIC
: TURBINE ERECTION
TRAINING LOCATION : 2X700 MW RAJPURA THERMAL POWER
PLANT, PUNJAB
TRAINING DURATION : 20.06.2013 TO 10.08.2013
TRAINER
: MR. DEEPAK GOYAL
(TURBINE ERECTION MECHANICAL)
STEP-2
Setting of levelling Plates
and Levelling Wedges
STEP-3
Setting of Turbine
seatingPlates
STEP-4
STEP-4
Installation
InstallationofofLP
LP
Outer
casing
Outer casing
STEP-5
STEP-5
Installation
InstallationofofHIP
HIP
Module
Moduleand
andHP/IP
HP/IP
Pedestal
Pedestal
STEP-6
STEP-6
Levelling
Levelling&¢ering
centering
Of
LP-1
and
Of LP-1 andLP-2
LP-2
Casing
Casing
STEP-7
STEP-7
Install
Installbearings
bearings
and
andRotors
Rotors
STEP-12
STEP-12
Final
FinalAssembly
Assembly
STEP-8
STEP-8
Provisional
Provisionalcentering
centering
Of
OfLP-1
LP-1&&LP-2
LP-2
STEP-13
Grouting
STEP-9
STEP-9
Provisional
Provisionalcentering
centeringofof
HIP
HIP&&LP
LP 11Rotor
Rotor
STEP-14
Checking Final
Coupling alignment
And coupling
STEP-10
STEP-10
Installation
Installationofofinner
inner
Parts
of
LP
casing
Parts of LP casing
(Pre
(PreAssembly)
Assembly)
STEP-15
Oil Flushing
STEP-11
STEP-11
ndnd
22 centering
centeringofof HIP
HIP
Turbine
LP
Turbine
Turbine LP Turbine
STEP-16
Final assembly of
Pedestal Turning gear
& others
Adjusting bolt
Seating plate
Guide Pillar
HIP Pedestal
HIP Pedestal
Seating plate
Leveling Wedge
INSTALL BEARING
Prior to installation of rotor No 1 and No 2 bearings shall
be installed, and each bearing (No. 3. No. 4, No.5, No.6)
shall be installed with sperical key. And each bearing
shall be conformed contact mark with Blue check paint
so that there is more than 75% contact.
Bearing
INSTALL LP ROTOR
Journal
Bearing Bottom
surface
Guide Pillar
Bearing
Jacking Oil Inlet
Contact check
Blue paste apply on
Journal
LP 1 Rotor
Radial Pin
Check Its radial key it should
be properly welded
RECORD OF CLEARANCE
Prior to install LP-1, LP-2 rotors, lead wire shall be put on
each stage labyrinth fin to measure clearance.
LP 1 and LP 2 Rotor shall be installed.
Radial clearance (Right & left) & Axial clearance
measured by taper guage and Fillar guage.
Install Upper inner casings to measure upper labyrinth
clearance.
Tighten casing bolt to fit upper and lower casing.
upper inner casings and rotors shall be taken out from
the casing. Lead wire shall be taken out for measurement.
Each clearance shall be considered about Rotor and
casing deflection.
LP-1 and LP-2 Rotor shall be installed again.
Amount of rotor movement from K position and total float
of each rotor shall be measured and recorded.
HIP INTERNALS
HP INNER CASING
MHI
Turbine
Generators
Alignment
of LP 2~
LP 1
Adjusting
Adjusting Liner
Liner setting
setting
Adjusting
Adjusting Liner
Liner Machining
Machining
FINAL ASSEMBLY
After completion of the measurements and verification of
clearance, final assembly shall be commenced. Each parts
shall be cleaned by compressed air prior to the final assembly.
All Inner casing stud bolt will be tightned by Hot Tightning.
Bolt Tightning
Outer casing
Step 12
Level Checking
Guide Pillar
Bolt Tightning
Level Checking
Guide Pillar
Bolt Tightning
GROUTING
After completion of 2nd centering of turbine and
generator the grouting stopper shall be installed
around the turbine casing, pedestal and generator.
Grouting shall be carried out when the tubine has
been assembled and is loaded with almost all related
weightupon it.
Cleaned the places to be grouted by blowing air and
washing with water.
Fill the clerance between foundation bolt and
sleeves with grout just before grouting.