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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.

,LTD

WUHAN OOITECH

Crystalline Solar Panel Production Equipment Introduction

Made by: Margret Cao

Wuhan Ooi Photoelectric Technology Co.,Ltd


Website:http://www.ooitech.com

Tel:+86-27-81779060

Fax:+86-27-81779060

Address: Buliding 2 NO.13 Yangqiaohu Road, East Lake High-tech Development Zone, Wuhan of China

Technical Information is confidential, shall not be disclosed without Wuhan


Ooitech permission to third parties

Ver_OT-17-Dec-14

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Contents
Contents ......................................................................................................................................... 2
1. Project NameCrystalline Solar Panel Encapsulation Line .................................................... 4
1.1. Project Capacity: Customized 5MW 10MW 20MW 50MW 100MW .............................. 4
1.2. Solar Panel Production Process ..................................................................................... 4
2. Production Process General Explanation.................................................................................. 5
2.1. Main Equipment ............................................................................................................... 5
2.2.

5MW Crystal solar panel Equipment List ................................................................... 8

2.3.

10MW Crystal solar panel Equipment List ................................................................. 8

2.4.

20MW 30MW 50MW 100MW Crystal Solar Panel Equipment List .......................... 9

3. Production Machine Catalogue ................................................................................................ 10


3.1. Solar Panel Laminator ................................................................................................... 10
3.1.1. Semiautomatic Solar Panel Laminator ................................................................ 11
3.1.2. Single Full Automatic Laminator ......................................................................... 17
3.2. Solar Cell Laser Scribing Machine ................................................................................ 22
3.2.1. Solar Cell Fiber Laser Scribing Machine ............................................................ 22
3.2.2. Diode Pump Solar Cell Laser Scribing Machine ................................................ 25
3.3. Solar Cell Tester ............................................................................................................. 29
3.4. Solar Panel Tester Solar Simulator ............................................................................... 31
3.5. EL Defect Tester ............................................................................................................. 33
3.5.1. Electroluminescence Module Defect Tester Offline ........................................... 33
3.5.2. Full Automatic EL Defect Tester .......................................................................... 37
3.6. Solar Panel Framing Machine ....................................................................................... 41
3.7. PV Ribbon Cutting Machine .......................................................................................... 43
3.8. Manual Soldering station ............................................................................................... 44
3.9. Manual EVA/TPT Cutting Station .................................................................................. 45
3.10. Visual Inspection Station.............................................................................................. 46
3.11. Lay-up Station ............................................................................................................... 47
3.12. Solar Module Carrier .................................................................................................... 48
3.13. Ready Material Carrier................................................................................................. 49
3.14. String Cell Carrier ......................................................................................................... 50
3.15. EVA/TPT Carrier........................................................................................................... 51
3.16. Working Table ............................................................................................................... 52
3.16.1. Solar Cell Sorting Worktable ............................................................................. 52
3.16.2. Trimming Worktable .......................................................................................... 52
3.16.3. Glue up/Cleaning/Juction box/Package Worktable ......................................... 52
3.17 Solar Cell Stroage Station............................................................................................. 53
3.18. String Welding Template .............................................................................................. 53
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.18.1. 125 string welding template .............................................................................. 53


3.18.2. 156 string welding template .............................................................................. 53
4. Working Picture ......................................................................................................................... 54
4.1. Single Welding and String Welding ............................................................................... 54
4.2. Layup .............................................................................................................................. 54
4.3. Visual inspection ............................................................................................................ 55
4.4. Solar panel laminator ..................................................................................................... 55
4.5. Framming........................................................................................................................ 57
4.6 Glue UP the Aluminum frame ......................................................................................... 57
4.7 Glue up the junction box ................................................................................................. 57
5. Factory Layout .......................................................................................................................... 58
5.1. Semi auto production line .............................................................................................. 58
5.2. Full auto production line................................................................................................. 58
6. Factory Building Requirement: ................................................................................................. 59
7. Our Customer............................................................................................................................ 59
8. Machine Working Video ............................................................................................................ 60
9. Company ................................................................................................................................... 61
10. Solar Raw Material ................................................................................................................. 64
10.1. Solar Raw Material List ................................................................................................ 64
10.2. Solar Cell Price Reference .......................................................................................... 64
10.3. Back Sheet Price Reference ....................................................................................... 64
10.4. Solar EVA Price Reference.......................................................................................... 64
11. Contact Us ............................................................................................................................... 65

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

1. Project NameCrystalline Solar Panel Encapsulation Line


1.1. Project Capacity: Customized 5MW 10MW 20MW 50MW 100MW
1.2. Solar Panel Production Process

(Process flow chart can be adjusted as the actual ones.)

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

2. Production Process General Explanation


2.1. Main Equipment
Unit Name

Machine Picture

Working Content

Solar Cell
Tester

Test the solar cell IV features.

Solar Cell
Laser
Cutting
Machine

Cut the solar cell into small


pieces. If produced the small
solar panel below 100w, it will
need this machine.

EVA/TPT
cutting
machine

Cutting EVA / TPT into the


desired size according to the
design

Manual Lay
Up unit

Complete the EVA/TPT layup


and bus-bar welding
Lay up the glass, EVA,String
cell, EVA,TPT into the
worktable
cell strings arranged by
drawing, and the two leads of
each battery string entire
series into a circuit, and fixed.
Open the multimeter can get
the current

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Remark

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Visual
Inspection

Visual inspect the dirts for the


materials by the mirrors

Solar panel
laminator

Laminate the TPT EVA, soar


cell, glass together

EL Defect
Tester

uses electroluminescence
(EL) phenomena for
identifying
micro-cracks,broken finger
wires and other invisible
defects in solar modules.

Frame
machine

Complete component frame


riveting

Glue up

Fill the adhesive to aluminum


alloy before framing and after
framing

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Outlet box
processing

Complete the installation


process of adapter here

Solar Panel
Tester

Electrical performance test


like power, current etc and
record and divided into
different class

Label Unit

The test finished module are


identified by label.

Withstand
Voltage
Insulation
Meter

Test the panel withstand


voltage insulation

Cleaning
unit

Complete the component of


the surface cleaning

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

2.2.
S/N

5MW Crystal solar panel Equipment List


Description

QTY

Semi Auto laminator

Solar Cell Laser Cutting Machine

Solar Cell Tester

Solar Panel Tester

Solar Panel EL Defect Tester

Semi Automatic Solar Panel Framing Machine

PV ribbon cutting machine

Welding Station

Lay up station

10

Manual EVA/TPT cutter

11

Inspection Station

12

work table

13

Glass/Module Carrier

14

Ready material Carrier

15

String Cell Carrier

16

Solar Cell Carrier

17

EVA/TPT Carrier

18

String Tray

20

19

150W Lead Free Soldering Station(Electric iron)

16

2.3.
S/N
1

Remark

optional

optional

optional

optional

optional

10MW Crystal solar panel Equipment List


Description

QTY

Semi Auto laminator

Or Full Auto laminator

Solar Cell Laser Cutting Machine

Solar Cell Tester

Solar Panel Tester

Solar Panel EL Defect Tester

Semi Automatic Solar Panel Framing Machine

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Remark

optional

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

PV ribbon cutting machine

Welding Station

Lay up station

10

Manual EVA/TPT cutter

11

Inspection Station

12

work table

13

Glass/Module Carrier

14

Ready material carrier

10

15

String Cell Carrier

16

Solar Cell Carrier

17

EVA/TPT Carrier

18

String Tray

19

150W Lead Free Soldering Station(Electric iron)

28

2.4.

optional

optional

optional

optional

20MW 30MW 50MW 100MW Crystal Solar Panel Equipment List


Welcome to contact via Email:info@ooitech.com

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3. Production Machine Catalogue


3.1. Solar Panel Laminator

Semi-Automatic
Solar Panel Laminator

Parameter
Model

Laminated
Size

Single Full Automatic


Solar Panel Laminator

Outline Size
(MM)

NW
(T)

Power (KW)

Pump

Max

Working

Speed

Annual
Output

Semi-automatic solar panel laminator


22001100
OCY2211

1 PCS of
module
(156 cell 72 pcs)

25601460
1270

3.2

27

4.4-17.3

30 L/S

2.4MW

25602830
1270

4.8

33

6~19

30 L/S

4.8MW

73

32

70 L/S

9.6MW

22002200
OCY2222

2 PCS of
module
(156 cell 72 pcs)

Single full automatic solar panel laminator


36002200
OCY3622

3 PCS of
module
(156 cell 72 pcs)
4 PCS of
module
(156 cell 60 pcs)

130003200
1800

10

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.1.1. Semiautomatic Solar Panel Laminator

[ Technical Parameter ]
Parameter
Laminated Size
Model
OCY2211

OCY2222

22001100
1 PCS of module
(156 cell 72 pcs)
22002200
2 PCS of module
(156 cell 72 pcs)

Outline Size
(MM)

NW
(T)

25601460
1270
25602830
1270

Power (KW)

Pump

Annual
Output

Max

Working

Speed

3.2

27

4.4-17.3

30 L/S

2.4MW

4.8

33

6~19

30 L/S

4.8MW

Heating Mode

Oil Heating

Power Supply

AC380V Triphase
five Wires

Control mode:

manual/ automatic

Working Vacuum

100mpa

Temperature
Control

Intelligent PID
Temperature
Control

Laminating Time

6-8mins (excluding
curing time)

Temperature
Precision

Environmental
Temperature
Temperature
Uniformity

0-50

Temperature Range

30-180

Module Height

25mm

Air Supply required

0.6-0.8MPa

Vacuuming time

2-6Min

Compressed air
flow required

50L/Min

[ Machine Function ]
The solar panel laminator is most important process in the solar panel production line.
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

It use to bond multiple layers of materials (EVA, Glass, Backsheet, Solar cell) together by
heating vacuum in laminator chamber.

[ Performance features ]
1. Intelligent

temperature control system,

Make the temperature more uniform and more easily set and control the temperature.
2.Laminating pressure adjustable
Can adjust the pressure accord to the production process requirement, makes good quality
solar panel.
3. 24 hours continuous working in high temperature.
4. The advanced touch screen operation panel
Easy operation, quickly respond, more stable performance and reduce the failure rate.
5. Humanity system operation process
The equipment is equipped with many detection switches. In the normal production,
operators will only be required to put the modules on the heating platform and press the
cover switch.
The equipment will be automatically laminating, cure and open cover automatically and wait
for operator to start the next procedure.

[ Safety assurance ]
1. With hydraulic safety lock
Equipment accident power off or open cover in a position, the cover will automatically lock in
the current position, not falling. Ensure the safety of operator.
2. Set the emergency button switch
When unexpected emergence happen,press the emergency button, the machine will cut off
the working power supply, the cover will remain the old position. Ensure remove the
accidents and working process.
3. The alarm system:
The machine install 8 sets alarm device, it will alarm in the following situation, ensure the
accuracy and normal working state, improve quality.

Oil shortage

Heating over temperature

Vacuuming fault

Open cover in under pressure situation

Vacuum pump fault

Heating fault

temperature measurement module fault

Illegal operation

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

4. With emergency open cover device


When falling power off accidentn,it can open the cover to remove the components for
processing.
5. Low voltage control in the equipment control circuit
Easy for charged repair, and improve the safety.

[ Structure features ]
1. The steering structure of touch screen.
Leading technology, pretty appearance, compact structure, and convenient operation.
2. The seal ring is placed overhead to extend the service life.
3. Power arm balancing and lifting structure makes the opening and closing of
upper room more stable and safer.
4. Anti-fold structure of the rubber plate could extend the service life of the
rubber plate.
5. Use finishing thick steel plate as heating platform. In the lower part of this
platform a full closed oil circulation system is adopted which ensures the
uniformity and controllability of temperature when packaging the components.

[ Application features ]
It can be one-time laminating and curing and three times laminating and curing
are workable. The equipment of module production has high compatibility.

[ Main Parts ]
1.PLC: Japan Imported Mitsubishi brand
2. Electric parts:Schneider
3. Touch Screen:Kunlun-state 10-inch
4. AirTAC cylinders
5. Vacuum Pressure Switch: Japan brand SMC
6. Vacuum Pump: China famous brand Sichuan Huaxin

[ Main Parts Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Machine More Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.1.2. Single Full Automatic Laminator


(Bottom Temperature Cloth automatically recycled moves)

[ Technical Parameters ]
Parameter
Laminated
Size
Model

Vacuum
Pump

Power (KW)

Outline
Size
(M)

NW
(T)

12.23.24
1.8M

10

Max

Working

Speed
(L/S)

73

32

70

Annual
Output

36002200
OCY3622

3 PCS of
module
(156 cell 72 pcs)
4 PCS of
module
(156 cell 60 pcs)

Operate Mode
Lamination area
Laminate Height
Laminating Time
Temperature
Precision
Temperature
Range
Air Supply

Manual/Full
Automatic

Heating Mode

36002200mm

Power Supply
Temperature
Control

25mm
4-8Minutes
Including the solidify
time

Temperature
Uniformity

9.6MW

Oil Heating
AC380V
Three phase five Wires
Intelligent PID
Temperature Control
2

Vacuum time

2~6Min

30-180

Vacuum Degree

20-200Pa

0.60.8MPa

Compressed air

400L /Min

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

flow required

[ Main Parts ]
1.PLC:Germany SIMENS
2. Electric parts: Schneider
3. Touch Screen:Kunlun-state 10-inch
4. Cylinders:AirTAC
5. Vacuum Pressure Switch: Japan brand SMC
6. Vacuum Pump: China famous brand Sichuan Huaxin

[ Security guarantees Features ]


1.With hydraulic safety lock
Equipment accident power off or open cover in a position, the cover will automatically lock in
the current position, not falling. Ensure the safety of operator.
2.Set the emergency button switch
When unexpected emergence happen,press the emergency button, the machine will cut off
the working power supply, the cover will remain the old position. Ensure remove the accidents
and working process.
3.The alarm system:
The machine install 8 sets alarm device, it will alarm in the following situation, ensure the
accuracy and normal working state, improve quality.

Oil shortage

Heating over temperature

Vacuuming fault

Open cover in under pressure situation

Vacuum pump fault

Heating fault

temperature measurement module fault

Illegal operation

4.With emergency open cover device


When falling power off accidentn,it can open the cover to remove the components for
processing.
5.low voltage control in the equipment control circuit
Easy for charged repair, and improve the safety.
6.With photoelectric switch and safety grating, improve the staff's safety and reduce the
failure rate.

[ Structure Features ]
Major Structure Loading + Laminating + Unloading+ Vacuum Pump+ Heating Station
1. Loading Section
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

It adopts rubber conveyor belt, speed motor drive, frequency converters control speed,
The operator also can set inching distance by pressing the button.
2. Laminating Section

The heating plate with double-face milling is perforation plate. The planeness can
reach to 250um/ . It adopts heating transfer oil circulation system. The
temperature uniformity can reach to 1.5.

use chain transmission, speed motor drive, frequency converters control,


photoelectric switch position.

Mechanical lock the cover when upper cover lift in a position,it can ensure the safety
operation.

3. Unloading Section
It adopts the stainless steel roll shaft transmission. The roll shaft is drive by speed cut
motor, photoelectrical sensor install at the end of unloading section to protect modules
from sliding down. Cooling fans can be installed under the roll shafts.
4. Vacuum System
The vacuum valve sensors are all adopt imported components. Ultimate vacuum
realizes 30Pa. Vacuum chamber could fast achieve below 120Pa from atmospheric
conditions within 120 seconds.
5. Control System

Control ModeOperation of semi-auto, auto and manual. It may realize module in


and out and laminate automatically or manually.

Integrated Control Technology:


Integrate vacuum technology, pneumatic transmission technology, PID self-tuning
technology, programmable control and relay control system into one, which can
meet complicated technological requirement of laminating and solidifying
mono crystalline and polycrystalline silicon modules

This system could record the characteristic curves of major parameters, such as
the vacuum degree and the heating plate temperature.

The chain transmission structure can realize the module in-out automatically.

It adopts SIEMENS PLC to connect with computer which meets the requirement of
modern industrial automation control.

There are independent control buttons on loading and unloading sections to make
modules in-out easily. The operator also can set inching distance by pressing the
button.

The operation platform adopts high quality and sensitive touch screen with friendly
interface and convenient operation. Various technical parameters which are
showing on one window are easy to understand and monitor. Also on touch screen,
it can store many different recipes for production reference.

Automatic memory function of technical parameters could record main operation


process, provide data for module quality analysis. The system with laminated
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

times statistical function is convenient for checking working times and output of
modules. It also can be regarded as reference for maintaining and replacing the
consumable spare parts.

Upper and lower vacuum venting manually, when power off accidentally, upper
cover can be open by manual.

[ Performance characteristics ]
1. Intelligent

temperature control system,

Make the temperature more uniform and more easily set and control the temperature.
2. Laminating pressure adjustable
Can adjust the pressure accord to the production process requirement, makes good quality
solar panel.
3. 24 hours continuous working in high temperature.
4. The advanced touch screen operation panel
Easy operation, quickly respond, more stable performance and reduce the failure rate.
6. Humanity system operation process
The machine is equipped with several detection switch, in normal production, the operator
only need to put the module component in heating platform, press close lid switch, the
device will automatically laminate, curing, automatically open, waiting for the next working
procedure.
7. Adopt fully humanized system operation process
The whole device is equipped with several detection switch, in normal production work, the
operator only put component input on the platform, press the input switch, the device will
automatically enter the component to a host of encapsulation, curing, automatically the
output to the specified location waiting for operator on to the next working procedure of
processing, and automatic work on to the next cycle.

[ Machine Picture ]

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[ Package & Delievery ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.2. Solar Cell Laser Scribing Machine


3.2.1. Solar Cell Fiber Laser Scribing Machine

Model Number: OLS-20F


The Whole Set:
1) 1PCS Fiber laser scribing machine
2) 1PCS Exhaust Fan
3) 1PCS LCD display with Computer(Laser mark software installed)

Choose Different parts to get different price.


Configuration 1

Configuration 2

1.
2.
3.
4.

1.
2.
3.
4.

20w China Raycus Fiber laser


Japan Servo motor
Import Linear Rail
350*350mm XY Moving worktable

20w China MAX Fiber laser


Leadshine stepper motor
Import Linear Rail
350*350mm XY Moving worktable

[ Machine Function ]
scribing or cutting the Solar Cells and Silicon Wafers in solar PV industry, including the mono-si
(mono crystalline silicon) and poly-si (poly crystalline silicon)solar cells and silicon wafer.

[ Machine Features ]
1. Using the Germany IPG FIBER laser or China Raycus Fiber laser or Max fiber laser
service time over

100,000hours.

Stronger adaptability to enviroment


better beam quality and higher speed than Diode Pump and YAG Krypton type.
No need to replace the laser module and Krypton lamp.
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2. Work table: X-Y movable


Solar cell can be automatic absoption
3. Air cooling, compact structure, small size
4. Higher conversion efficency,
lower operating cost, save power consumption, cost and shorter maintenance time;
5. Laser Pulse width is more narrow,
Higher peak power, faster scribing cutting speed
6.Long time uninterrupted continuous maintenance-free operation,
no consumable wearing parts to replace
7. Stepper motor or servo motor different cost.
[ Technical Parameters ]
Model

OLS-10F OLS-20F

Laser wavelength

1064nm

Laser power

10W/20W

Scribing width

30m

Scribing speed

160mm/s

200mm/s

Scribing accuracy

10m

Working area

350x350mm (13.8in*13.8in)

Temperature control precision

0.5C

Working power

220V/50Hz/1kvA

Working table

negative pressure absorbing and dust


elimination
Forced air cooling

Cooling method

[ Main Parts ]
Fiber Laser Raycus

brand

or Max Brand

Laser Head

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Linear Rails and motors

Operate button

[ Application ]

[ Customer ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.2.2. Diode Pump Solar Cell Laser Scribing Machine

Model: OLS-50D

[ Function ]
scribing or cutting the Solar Cells and Silicon Wafers in solar PV industry, including the mono-si
(mono crystalline silicon) and poly-si (poly crystalline silicon)solar cells and silicon wafer.

[ Product Features ]
1. Using the Diode Side Pump or Semiconductor side pump laser
service time over

12,000hours.

better beam quality and higher speed than YAG Krypton type.
No need to replace the Krypton lamp

Technical Parameters
Model

OLS-50D

Laser wavelength

1064nm

Laser power

50W

Scribing width

50m

Scribing speed

120mm/s

Scribing accuracy

10m

Working area

350x350mm (13.8in*13.8in)

Temperature control precision

0.5C

Working power

380V(220V)/50Hz/3kvA

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Working table

negative pressure absorbing and dust


elimination

Cooling method

Unified rotative homothermal water cooling

2. Import UK acousto optic modulator, high qualiy


3. Work table: X-Y movable
Solar cell can be automatic absoption, no need to use foot pedal 350*350mm size
4.Unified constant water chiller: stable and reliable for long period running
5. higher integration, better beam quality and higher speed, but lower processing
cost and shorter maintenance time;
6. no exterior connect
7. Easy to instal and move the equipment;
8. Improved and new generation machine, Updated 5.0 software;

[ Main Parts ]

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[ Application ]

[ Different Side Picture ]

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[ Customer ]

[Package]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.3. Solar Cell Tester

MODEL:OSCT-A

MODEL:OSCT-B

[ Machine Function ]
Use to test the electrical performance of Mono-Si or Poly-Si solar cell pieces and record the
results in files.

[ Machine Features ]

Key components use import abroad brand

A grade spectrum

A grade unevenness degree of irradiance

four-line measurent,14-bit 4-channel high speed synchronous acquisition card

10 parameters display and Measurement Parameter displays in Tabulation and Graphic


way

Pneumatic and buffering contact

Temperature automatically compensating

Voice counts off and prompts, Counting prompt of flash times

24 continuous work

Import Xenon Lamp.

[ Technical Specification ]
MODEL

OSCT-A

Lamp spectrum

In line with iec60904-9


spectral Irradiance distribution requirement(AM1.5)

Light intensity

700-1200W/Mm2 continuous adjustable range

Light intensity non-uniformity

2% A

3%

Light
intensity
instability
degree of irradiation(STI)

0.5% A

2% A

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OSCT-B

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Light
intensity
instability
degree of irradiation(LTI)

2%

2%

Test results consistency

0.5%A

1%

Single flash time

10ms

10ms

Effective test range

200200mm
/0.1W-5W

Measuring voltage

0-0.8V(resolution 1mV)

Measuring current

0-20A(resolution 1mA)

Test parameters

IscVocPmaxVmIm
FFEFFTempRsRsh

Power supply

AC220V/50HZ/2KVA

Air supply

0.5-0.8Mpa

Weight

160KGS

140KGS

Machine Dimension

800*600*1750mm

800*600*1850mm

[ Machine

picture ]

[ Customer ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.4. Solar Panel Tester Solar Simulator

MODEL:OSMT-A

MODEL:OSMT-B

[ Machine Function ]
Use to test the electric performance of Mono-Si or Poly-Si solar modules and record the
results in files.

[ Machine Features ]

four-line measurement,14-bit 4-channel high speed synchronous acquisition card

10 parameters display,Measurement Parameter displays in Tabulation and Graphic way

Temperature automatically compensating

Voice counts off and prompts, Counting prompt of flash times

24 continuous work

import Xenon lamp

[ Technical Features ]
MODEL
Lamp spectrum
Light intensity

OSMT-A

OSMT-B

In line with iec60904-9


spectral
Irradiance
requirement(AM1.5)
200m_1200W/M2
continuous adjustable

distribution

Light intensity non-uniformity

2% A

3%

Light intensity instability degree


of irradiation(STI)
Light intensity instability degree
of irradiation(LTI)

0.5% A

2%

2%

2%

Test results consistency

0.5%A

1%

Single flash time

10ms~40ms

10ms

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Effective test range

20001100mm
/5W-300W

Measuring voltage

0-100V(resolution 1mV)

Measuring current

0-20A(resolution 1mA)

Power Supply

AC220V/50HZ/2KVA

Test parameters

IscVocPmaxVmIm
FFEFFTempRsRsh

Xenon Lamp service time

200,000flash times

100,000flash times

Weight

600kgs

500kgs

[ Factory Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.5. EL Defect Tester


3.5.1. Electroluminescence Module Defect Tester Offline

[ Machine Function ]
Used in testing the solar module Crackbreakage,Black SpotMixed WafersProcess
DefectCold Solder Joint phenomenon

[ Specification ]
Item

OEL-S830

OEL-S1600

Capture Mode:

Single Camera

Single Camera

Run Mode

Offline

Monitor Point

After Laminating

Sample Stage

Super-white Tempered Glass

Sample Size

2000mm*1100mm

Operation Height

950mm

Camera Type

Cooled CCD

Resolution

3032*2016

Exposure Time

1 ~ 60s

Current/Voltage

10A/60V

Software

Detection Ability
Configuration

4928*3264

1.Interface for barcode scanning, naming files with barcode


names;
2.Defect classification, create image folder and save image
files automatically.
CrackBlack SpotMixed WafersProcess DefectCold
Solder Joint.
Testing host,computer,software
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Machine Advantage ]

Reveals invisible defects such as microcracks, breakage,finger defects, and dark

areas

Improves line yield by identifying defective modules before lamination

Improves quality and reliability of final product

Highest available resolution

Flexible system can be used to test framed or unframed modules, before or after

lamination

[ Judging defect classification ]

Welding
spots
OK

Crack

Current not
match

Cell Process
defect

Virtual
welding

Cell
contaminate

OK

OK

OK

OK

OK

[ Machine More Pictures ]


Machine Picture

Machine picture

Camero

Control Box

We use CCD Camero


CCD chips imported
Not SLR camera

Japan camera lens

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Japan brand SMC air cylinder

Glass with round hold easy to install.

Top Brand Power Supply

Single CCD Camero 830w Effect

Double CCD Camero 830W Effect

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Equipment packing list ]

Dark Room1

12mm Toughened glass1

Optical mirror1

Power Supply1

Computer: 1

Application software:1

Operation manual:1

Camera 1 or 2

Electric cabinet 1

Barcode scanner 1

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.5.2. Full Automatic EL Defect Tester

(830w)

(1600w)

[ Machine Function ]
Used in testing the solar module Crackbreakage,Black SpotMixed WafersProcess
DefectCold Solder Joint phenomenon

[ Technical Specification ]
Item

OEL-F830

OEL-F1600

Camera
Specification

Camero: KADAK
Image sensor: CCD
pixel: 830W
Resolution 3584*2574mm
Image sensor size :
17.96mm*13.52mm
Pixel Size: 5.4um*5.4um
Double refrigeration cooling
system (inner + outer)
camera lens:sony

Run Mode

online

Monitor Point

Before or After Laminating

Sample Size

2150mm*1150mm

Operation
Height

950mm

Resolution
Test Scope

Camero: Nikon
Image sensor: CMOS
Pixel:1620W
Resolution: 4928*3264
Image sensor size:
23.6mm*15.6mm
Pixel Size :4.76um*4.76um
Shooting download time :
1500ms

830W

1600W

Test Size 2150X1150mm


Voltage4648V
Current78A
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Test environment temperature-2040


Exposure Time 1 ~ 60s
Test parameter

TargetGainTimeGammaContrastData wide

Current/Voltage

Loading
system:

10A/60V
Using for transporting module
Module will be located on this station

EL Test system

Reflection

Unloading
system

For transfer of module after test.

Software

1.Interface for barcode scanning, naming files with barcode names;


2.Defect classification, create image folder and save image files
automatically.

Detection
Ability

CrackBlack SpotMixed WafersProcess DefectCold Solder Joint.

Configuration

Testing host, loading, unloading system,computer, software

Machine Size

Host:2900*1900*1680MM

3300*1900*1250mm

830W CCD Type imaging results equivalent to 1600W CMOS


830W CCD is more clear
1600W CMOS faster speed.

[ Machine Size ]
Size mm

Weight KG

Uploading system

1610*1680*950

150

Test system

2900*1900*1680(830w)
3300*1900*1250(1600w)

600

Unloading system

1610*1680*950

150

[ Machine Advantage ]

Reveals invisible defects such as microcracks, breakage,finger defects, and dark


areas

Improves line yield by identifying defective modules before lamination

Improves quality and reliability of final product

Highest available resolution

Flexible system can be used to test framed or unframed modules, before or after
lamination

[ Judging defect classification ]


Welding
spots

Crack

Current not
match

Cell Process
defect

Virtual
welding

Cell
contaminate

OK

OK

OK

OK

OK

OK

- page 38 of 65 -

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Machine More Pictures ]


Machine Picture

Machine picture

Japan Motor

Control Box

CCD Camero
CCD chips imported

Japan camera lens

Japan brand SMC air cylinder

Top Brand Power Supply

- page 39 of 65 -

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Single CCD Camero 830w Effect

Double CCD Camera 830W Effect

[ Equipment packing list ]

Dark Room1
Power Supply1
Computer: 1
Application software:1
Operation manual:1
Camera 1 or 2
Electric cabinet 1
Barcode scanner 1

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.6. Solar Panel Framing Machine

Framing size

Minimum

Max

400400MM

20001000MM

[ Specification ]
1.

Air cylinder : Airtac Brand

2.

solenoid valve: Airtac Brand

3.

high-pressure air tube: South Korea imported

4.

Maximum framing size: 2000 * 1000mm

5.

Minimum framing size: 400 * 400 mm

6.

Operating voltage: 220V/50Hz/1Ph

7.

Dimensions: 2900 * 1650 * 920mm

[ Features ]

use the air cylinder and steel structure construction,

achieved Aluminum frame extrusion positioning when the module laminated


easy to fixed, fastened the aluminum frame, save time and improve product quality.

with the rotary wheels, may guarantee the module in each direction freedom, and protects
module's surface, operation nimble convenient.

composed of the bidirectional fixed end and the bidirectional activity, may suit for the
module in the wide scope to install the frame to make industry the need, in addition may
satisfy some non-standard packages to enter the luggage frame's work demand.

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Machine Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.7. PV Ribbon Cutting Machine

[ Machine Function ]
The product is designed for the cutting of solar photovoltaic welding strip, mainly used for PV
ribbon, wire, copper, tin and other metal films or other strip materials, featuring high precision
and speed, convenient operation, low operation noise, and exquisite appearance.
Technical Parameter

Model: C350-SL
Power Supply: AC220V 120W
Dimensions: (L) 350 (W) 250 (H) 320 (mm)
Weight: 32.0KG
Number of strip processed:1-10PCS
Cutting length: 0.1-999.9 mm
Cutting width :1.0-10.0 mm
Cutting thickness: 0.10-0.40 mm
Cutting accuracy: L 0.002
Cutting speed: L = 200m, 700PCS/min
Information storage: 10(at the same time cutting 10 pcs, cutting 200 mm long, 70 times a
minute, 700 PCS per minute)
Material: tin plated copper belt or other strip material

[ Machine More Picture ]

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.8. Manual Soldering station

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Main parameter ]
Outer Dimension: 2.21.21.85M
Three work-place: one series welding , two single welding
Optional:Welding line: 1.2width1.84highlength
No conveyor belt
With constant temperature heating and a 125 welding template,156 template.
Features: Used in a variety of single and string welding
Device weight: 331Kg
Application temperature: 40100

[ Features ]

The high-quality carbon fiber heating and heating speed is quick, can use a long time.

PID temperature control, the temperature is uniformly and adjust arbitrarily.

Each work controls independent and the craft is strong.

Light illuminate, button indicate is easy to operate.

Safety power supply system, comprehensive efficiency is well.

Provide with 125 or 156 two kinds of welding template.

Remarks: We can make each kind of different specification according to the customers need.

3.9. Manual EVA/TPT Cutting Station

Model: Aluminium
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

[ Main parameter ]
Dimension: 3000*1200*800mm
1.with scale ruler
2.Support EVA TPT use of sliding bearings

[ Features ]

Good flexibility, and could be cut alternately or at the same time

The whole plastic coating is milky white, the structure is solid, the work surface is good.

The plate is compression plate, the plate surface have the graduation, easy to use when
the reduction of size.

EVA TPT use of sliding bearings support , flexibility, in the middle with positioning devices
with cutting EVA TPT.

Remarks:
If customers have special requirements for equipments, welcome negotiations by visiting or
sending a letter.

3.10. Visual Inspection Station

[ Main parameter ]
Aluminum Material Structure: 3000*1200*800mm
1.Check the detection of laminated cells is impurities and make sure no breakage
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

2.The angle of the mirror can adjust.


3.With specular reflection, can easily and quickly find the detect of the cells

3.11. Lay-up Station

Material:Aluminum Molding
Dimension:2000*1080*850mm

[ Features ]
1. 8 PCS halogen lamp
2. 4 PCS fluorescent
3. 1PCS ammeter
4. 1 voltmeter
5. working surface with tempered glass.

The overall spray the varnish, This can enhance the gathering the light

The bottom install

fire-proof plate and has common economy energy floodlight, iodine

Wu light test.

The whole operation is convenient, by the conversion button, can test module electric
current electric voltage(the number type electric voltage electric current the watch Be easy
to read a number).

Have a armored glass.


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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

The electric current voltage could converse automatically (New technology)

Remarks: If customers have special requirements for equipments, welcome negotiations by


visiting or sending a letter.

3.12. Solar Module Carrier

Steel Structure
Dimension: 1.61.01.1M

[ Features ]

It can put up 20 PCS 160 Watt solar module in one time .


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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

With a Rubber pad

to speerate module and steel structure, avoide rowing of module

wound and touch damage etc. unexpected situations.

With cardan rolling wheels,heels can rotary flexible,make sure that the trolley arrive the
appointed place.
can be locked in a position,avoide the accident by its proper motion action.

3.13. Ready Material Carrier

The steel products welding and the gum cover is join assembly

[ Main parameter ]
Outer Dimension: 1.21.051.5M (10Layer )

[ Device characteristics ]
1.Modules does not slide in the elastic deformation of steel
2. The design of the tote cart base is reasonable,to ensure full of modules does not shake, do
not tilt, and do not tip over
3.It can be place 10 sets of 1.2 1.17 M of

module at the same the time.

4.Place module bracket to all have a gum set to partition module and steel structure, avoided
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

rowing of module wound and touch Sun etc. surprised circumstance.


5.The lower part has cardan rolling wheels ,and the wheels can rotary flexible,it can make sure
that the tote cart arrive the appointed place smoothly.
6.It can be locked in a position after arriving appointed position and so it promise that it can
avoide the accident loss by its proper motion action.
Remarks:We can make each kind of different specification according to the customer request
of product.

3.14. String Cell Carrier

Function:used in string of welded box Turnover.


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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Size: 1600 * 800 * 1300mm

Stainless steel materials, 10 layers *2 side, Total put 20 layers

universal wheels: yes

All welding argon arc welding, after welding Sand, there will not be affect beautiful

3.15. EVA/TPT Carrier

3 Layers

Steel Material and surface with Plastic coating treatment

Size:1.21.01.3M

With High quality wood board

Remarks:We can make each kind of different specification according to the customer request
of product.

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.16. Working Table


3.16.1. Solar Cell Sorting Worktable

1. Size1200*700*1300 mmOne WorkpieceAluminum Chassis


2. 20mm High density fiber board, Green Surface With Anti-static rubber
3.30w Lighter

3.16.2. Trimming Worktable

Aluminum structure
Size: 20001100900 mm

3.16.3. Glue up/Cleaning/Juction box/Package Worktable


Aluminum structure
Size: 20001100800 mm

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

3.17 Solar Cell Stroage Station

The steel structure, the high temperature bears the clamp,accept the treatment of spray paint
plastic.
Outer Dimension1.70.671.32M
Device characteristics:
It's easy to storage the battery ,and it is hard to be contact damage .
Remarks:We can make each kind of different specification according to the customer request
of product

3.18. String welding template


3.18.1. 125 string welding template

Size:1600*180*10mm
Aluminum MaterialRivet steel die ,durablesurface oxidized

3.18.2. 156 string welding template

Size1950*180*10mm
Aluminum MaterialRivet steel die ,durablesurface oxidized
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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

4. Working Picture
4.1. Single Welding and String Welding

(Single Weld)

(String Welding)

4.2. Layup

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

4.3. Visual inspection

4.4. Solar panel laminator

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

- page 56 of 65 -

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

4.5. Framming

4.6 Glue UP the Aluminum frame

4.7 Glue up the junction box

4.8 Clean the Solar panel

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

5. Factory Layout
5.1. Semi auto production line

5.2. Full auto production line

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

6. Factory Building Requirement:


[Factory Requirement]
Size: 800 to 1500 m2
Door: At least 4000mm, for the laminator enter in and out.
Floors: hardened ground, Better with epoxy flooring
Total supply: 380V 200A
Air source: 0.7 ~ 0.9m3/min 0.8 ~ 1.0MPa central gas tank
Water: No requirements
Fire: layout requirements in accordance with local fire
Air Conditioning: workshop with central air conditioning, EVA / Cell warehouse equipped with
Constant temperature air conditioning.
Exhaust pipe: vacuum laminating machine need place for exhaust pipes

Plant construction requirements:


(1) the indoor light intensity, temperature, humidity, atmospheric pressure, venting
facility should be able to reach the general assembly of electronic products plant
requirements.
(2) cells, EVA, TPT repository temperature of 25 2 .
(3) cell scribing, cell sorting, welding; layup, laminated work area need the general purification
plant, and room temperature should be 25 -30 .
(4) cells sorting and solar panel test station room temperature should be 25 2 .
According to the above requirements,need to build different room: raw materials warehouse,
ready to plant workshop, solar panel production line (clean room), solar panel repair
room (clean room), finished products room and other accessories.

7. Our Customer

Company

Country or region

VJ SOLAR * *

India

SUNUSA ***

India

Surana ***

India

Cosmic Sense ***

Germany

United States Green Energy ***

USA

EBTICAR SOLAR ***

Egypt

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

8. Machine Working Video


Follow website could find our machine video:
1.

Semi Automatic Laminator operation

http://youtu.be/lponA8bofgE
2.

diode laser scribing & break off

http://youtu.be/elcPmuLWgEU
http://youtu.be/m3G6U7SLa58
3.

fiber laser scribing machine

http://youtu.be/UjbIkidom0M
4.

solar cell tester

http://youtu.be/0-625AHKe_Y
5.

EL tester

http://youtu.be/cz3h1jCSjzg
6.

online EL

http://youtu.be/TIrJVRfP8MI
7.

Solar panel tester and solar simulator

http://youtu.be/FPClazaXuiA
8.

Solar panel framing machine

http://youtu.be/_brzdHeMOl8
9.

Glass washing machine:

http://youtu.be/hxLgjevSCjs
10. PV Ribbon cutting machine
http://youtu.be/wfs_Z-Fa0JY
11.solar panel making machine-single solar cell welding video
http://youtu.be/ecS-_M51tj0
12. solar panel making machine solar cell String welding
http://youtu.be/OjxBlFOxd7w
13. solar cell lay up and visual inspection
http://youtu.be/v_CfifB0HNg
http://youtu.be/9v0YCJIhZlg
14.Framing and gluing
http://youtu.be/EfDDiD58jJc
http://youtu.be/d6FWAR3zfxY

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

9. Company
Wuhan Science and Technology Bureau to our company guide to inspect technological
innovation projects.

Wuhan RD Center

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Wuxi Factory

Guide customer visit china solar panel factory

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WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

Certificate

- page 63 of 65 -

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD

10. Solar Raw Material


10.1. Solar Raw Material List
Solar Cell
Backsheet
EVA
Low Iron solar Tempera Glass
Junction box
Frame, junction box PV Module sealant
Interconnected Solder Strip
Bus-bar Solder Strip
Aluminum frame and corner
3M adhesive tape
Soldering Flux

10.2. Solar Cell Price Reference


Item

High

Low

Average

AvgChg

AvgChg %

Multi Cell Price Per Watt

0.44

0.30

0.324

-0.001

-0.31%

156 mm Multi Solar Cell

1.98

1.23

1.381

-0.004

-0.29%

156 mm Mono Solar Cell

2.65

1.66

1.857

-0.01

-0.54%

125 mm Mono Solar Cell

1.61

0.97

1.116

-0.006

-0.53%

Taiwan Poly Cell Per Watt

0.42

0.30

0.324

-0.001

-0.31%

Visit here for more detail Cell price information

Non (TW or CN) Poly Cell Per Watt

more

Unit: USD

Last Update: 2014-12-10

10.3. Back Sheet Price Reference


Company Name

Model

Total
Thickness

Outer(Air)
Layer

Mid
Layer

Inner(Cell)
Layer

Reference
Price

Hangzhou Ventura
Photov...

TPT

28020

PTFE

PET

PTFE

$4.86/m2

UMTechnologies

HF-300

30010

Coating

PET

Coating

$5.18/m2

Tensile
Strengt
h
18.6
MPa

Light
Transmitt
ance

Reference
Price

91 %

$1.44/m2

10.4. Solar EVA Price Reference


Company Name
Jiangsu Sveck New
Material
Hangzhou Fumao
PV Material
Baixing Group

Model

Type

Thickness

SV-15296

Fast Cure

0.3 ~ 1 mm

FM906

Fast Cure

0.2 ~ 1 mm

18 MPa

91 %

$1.49/m2

B601

Fast Cure

--

26 MPa

91 %

$1.54/m2

- page 64 of 65 -

Jiangsu Sveck New


Material
Hangzhou Fumao
PV Material

SV-15290

Standard
Cure

WUHAN OOI PHOTOELECTRIC TECHNOLOGY CO.,LTD


18.6
0.3 ~ 1 mm
91 %
$1.44/m2
MPa

FM906P

Fast Cure

0.2 ~ 1 mm

18 MPa

91 %

$1.54/m2

11. Contact Us
Start to Work with OOITECH,
Built Beautiful Future

contact

Margret Cao

Wuhan Ooi Photoelectric Technology Co.,Ltd


Email: margret@ooitech.com
Website:http://www.ooitech.com
Mobile: +8618571645990 +8613554255933
TEL:

+86-27-81779060 (F)

Skype: margret200789
Wechat: margret2009
WhatsApp: +8618571645990
Address: Buliding 2 NO.13 Yangqiaohu Road, East
Lake High-tech Development Zone, Wuhan of China.

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