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June 2007

APPLICATION ENGINEERING MANUALS


AE-101
AE-102
AE-103
AE-104
AE-105

Fundamentals of Refrigeration
Refrigeration System Components
The Refrigeration Load
System Design
Installation and Service

APPLICATION ENGINEERING BULLETINS


Section 04: Compressors
Air Conditioning
4-1240 Application of Model BR Compressor
4-1279 External Discharge Line Mufflers for BR Compressors
4-1303 ZR84KC(E) to ZR144KC(E) and ZP90KCE to ZP18KEC Copeland Scroll
4-1311
4-1312
4-1316
4-1329
4-1330
4-1331

Compressors
ZRS and ZPS Modulating Scroll
Application Guidelines for 1.5 to 6.75 Ton Refrigerant R-22, 407C, 134a Scroll
Compressors
Application Guidelines forZR90K3 to ZR19M3 and ZR250KC to ZR300KC Copeland
Scroll Compressors
CR_KQ, CR_K6, CR_K7 Hermetic Reciprocating Compressors
Application Guidelines for 2.5 to 5.0 Ton VR30KS to VR54KS and VR34KF to VR61KF
Copeland Scroll Compressors
Application Guidelines for 1.5 to 5 Ton Model ZP R-410A Copeland Scroll
Compressors
ZRH**KJE and ZBH**KJE Horizontal Scroll Compressors
ZRHV72KJE AND ZBHV45KJE Variable Speed Horizontal Scroll Compressors

4-1338
4-1343
General
4-1111 Mounting Parts for Copeland Compressors
4-1181 Discharge Line Mufflers
4-1183 Production Line Starting Conditions for Copelaweld PSC Compressors
4-1219 Torque Values on Copeland Brand Products
4-1255 Regulatory Agency File Numbers U.L.- C.S.A - M.E.A. (New York City)
4-1273 Factors to Consider in Converting Compressor Rated Capacity to Actual Capacity
4-1274 Motor Horsepower vs. Compressor Efficiency
4-1294 Megohm Values of Copeland Compressors
Refrigeration
4-1285 Extending Medium Temperature R-502 Compressors and Condensing Units
4-1292 Medium Temperature R-22 Copelaweld Compressors
4-1295 HFC-134a Refrigerant Guidelines
4-1296 Application Guidelines for Glacier K3 Refrigeration Scroll Compressors
4-1298 Extended Medium Temperature R-404A/507 Hermetic Compressors and Condensing
4-1299
4-1302

Units
Application Guidelines for K4 Refrigeration Scroll Compressors 2-6 Horsepower
Application Guidelines for K4 Refrigeration Copeland Scroll Compressors 7.5 -15
Horsepower

Date
6/88
2/87
5/05
3/07
1/05
6/01
12/05
10/04
2/05
9/06
1/07
11/96
3/00
8/88
5/06
10/03
12/02
1/85
8/92
12/89
12/93
6/05
1/95
3/00
6/04
3/05

4-1305 Application Guidelines for SystemPro AF, AR & AS Refrigeration Hermetic 1/8-1
4-1306
4-1307
4-1310

Horsepower Compressors
Application Guidelines for RF Low Temperature Refrigeration Compressors
Application Guidelines for CF Refrigeration Compressors and Condensing Units
Application Guidelines for Glacier K4 Refrigeration Horizontal Scroll Compressor 2-6
Horsepower
Application Guidelines for TF Open Drive Scroll Compressors
Application Guidelines for ZBKC /ZBKCE Refrigeration Scroll Compressors 1.3 to 6 HP
Application Guidelines for ZB*KC/ZB*KCE Refrigeration Scroll Compressors 7 to 15 HP
Economized Vapor Injection (EVI) Compressors
Application Guidelines for RFT, RRT, RST Compressors

4-1315
4-1317
4-1318
4-1327
4-1344
Semi-Hermetic
4-1094 Identification of Port Locations in Heads of Copelametic Compressors
4-1135 Cooling Requirement for Copelametic Compressors
4-1166 Copeland Oil Pumps
4-1167 Copelametic Tandem Compressors Application and Service Instructions
4-1199 Non-Standard Stator Cover Identification
4-1265 Model 8D Compressors
4-1281 Oil Charges for Copelametic Compressors
4-1283 Discus R-22 Envelope Extended
4-1287 Copeland Discus Demand Cooling
4-1291 Using Air-Cooled Copelametic Compressors for Low Temperature HCFC-22 Applications
4-1334 Low Condensing Temperature Bulletin
4-1336 Discus Optimized Medium Temperature Models Bulletin
Section 05: Condensers
5-1174 Water Flow Requirement and Water Pressure Drop for Copeland Water Cooled
5-1340

Condensing Units
Care and Cleaning of Air Cooled Condensing Units

Section 08:
8-1275
8-1314
8-1328
8-1337

Control Devices, Electrical

Section 09:
9-1076
9-1154
9-1209
9-1228
9-1249
9-1250
9-1269

Motors

SENTRONIC AND SENTRONIC+ - Electronic Oil Pressure Control


SENTRONIC+TM Electronic Oil Pressure Control
Copeland Scroll Digital Compressor Controller
Emerson Climate Technologies Intelligent Store Discus Operators Manual

Terminal Plate Connections for Dual Winding Compressors


Copeland Nameplate Amperage Rating
Single Phase Motors - Frequent Causes of Failure
Copeland Nameplate Voltages
Power Factor Correction
Maximum Continuous Current Rating for Copeland Compressors
Copelaweld Motor Terminal Connections

7/06
3/00
2/00
12/00
2/01
12/04
12/03
11/03
6/07
6/84
7/04
4/93
3/82
9/68
12/94
12/94
5/89
9/03
2/91
9/05
2/06

1/85
10/06

11/99
2/01
10/05
3/06

2/94
6/77
12/94
5/06
12/94
12/94
12/99

Section 10:
10-1187
10-1244
10-1264
10-1267
10-1272
10-1313

Motor Protectors and Starting Equipment


The Effect of Electrical Components on Motor Protection
Recommended Contactor Selection for Three Phase Motor Control
The Electronic Motor Protector
Potential Nuisance Field Problem with Impedance Lockout Relays on Solid State
Protected Compressors
Copeland Supplied Run Capacitors
Guidelines to Using a Three Phase Voltage Monitor

Section 11:
11-1147
11-1247
11-1297

Accessories

Section 17:
17-1195
17-1212
17-1214
17-1233
17-1234
17-1235
17-1238
17-1242
17-1243
17-1251
17-1252
17-1257
17-1260
17-1261
17-1262
17-1263
17-1268
17-1282
17-1284
17-1320

Basic Application Recommendations

Suction Accumulators
Suction Accumulators for Heat Pump Applications
Liquid Line Filter-Driers

The Effect of Defrost Control on Compressor Operation


Design Consideration for Refrigerant Receivers
High Pressure Controls
Non-Standard Application of Copeland Compressors
Low Ambient Compressor Operation
Parallel Compressor Operation
Application of Immersion Type Crankcase Heaters
System Design for Bulk Milk Tank Refrigeration
Air to Air Heat Pump System Design
Design Considerations for High Ambient Conditions
Design Considerations for Heat Reclaim Systems
System Design for Container Refrigeration
Compressor Overheating
Compressor Selection for Mobile or Transport Applications
Compressor Short Cycling - An Unrecognized Problem
Air to Water Heat Pump Cycles
Compression Ratio as it Affects Compressor Reliability
Oil Additives
Switching Refrigerants in Field Installations
Oil Management for Scroll Compressors in Parallel Applications

10/03
2/04
6/04
2/88
12/94
9/00

2/88
12/75
12/05

10/72
10/70
1/76
12/94
3/93
8/88
9/73
12/94
3/83
9/78
2/88
2/81
3/93
2/81
4/02
4/93
12/82
4/07
12/94
4/04

Section 19: Low Temperature Systems, Single and Two Stage


19-1132 Copelametic Two Stage Compressors, Application and Service Instructions

12/04

Section 20: Transport Refrigeration


20-1152 Transport Refrigeration
20-1197 Low Limit Pressure Controls for Low Temperature Truck Applications

6/72
3/93

Section 21:
21-1160
21-1216
21-1222
21-1278
21-1319

Capacity Control
Hot Gas Bypass Control Systems
Internal Capacity Control Valves for 4, 6, and 8 Cylinder Compressors
External Capacity Control Valves for 9R and 9D Compressors
MODULOAD - Capacity Control for 3D Compressors
Digital Capacity Control for Refrigeration Scroll Compressors

10/65
4/01
2/84
2/97
11/03

Section 22: Refrigeration Migration and Charge Limitations


22-1182 Liquid Refrigerant Control in Refrigeration and Air Conditioning Systems
22-1230 Off Cycle Motor Heat for Liquid Refrigerant Migration Control

4/93
10/84

Section 23: Electrical Control Circuits


23-1221 Recommended Control Circuits for Liquid Refrigerant Control

12/89

Section 24: Installation


24-1105 Principles of Cleaning Refrigeration Systems

3/91

Section 25:
25-1068
25-1177
25-1290

9/87
6/05
6/05

Testing, Service, and Warranty


Air Cycle Testing of Reciprocating Compressors
Safe Handling of Compressed Gases When Testing or Cleaning Refrigeration Systems
Use of Reclaimed Refrigerant In Copeland Compressors

Section 27: Screw Compressors


1.501 Screw Compressors for Commercial Air Conditioning and Refrigeration
9-1154 Copeland Nameplate Amperage Rating
27-1308 Application Guidelines for Contour SCH1 High Temp Semi-Hermetic Refrigeration
27-1309
27-1322
2001-141
ESC201-C
2001CC-71
2002-08
2004CC-122
2004CC-124
2004CC-13
2004CC-206
99-107
99-14
99-77

Compressors
Application Guidelines for SHL1/SHM1 & SHL2/SHM2 Semi-Hermetic Screw
Compressors
Copeland Screw Compressors Semi-Hermetic Compact Application Manual
Screw Compressor Replacement Parts Guide
Installation and Operation Manual ESC 201 Electronic Module and JETKOOL Oil
Cooling System
Screw Compressor Semi-hermetic Compact Operating Instructions, SCH2 & SCA2
Instructions for Replacing ESC-200 Electronic Control Module with ESC-201 Module
Screw Compressors INT69VSY-11 to SE-E1 Conversion Guidelines
Screw Compressors Maintenance Guidelines
Copeland Screw Compressors
Competitive Compressor Replacement Guide
Screw Compressor Low and Medium Temperature Semi-Hermetic Operating
Instructions
Screw Compressor Mechanical Guidelines for SHL and SHM Models using ESC-201
Control System
Screw Compressor Semi-hermetic Compact Operating Instructions, SCH1

8/04
6/77
12/99
2/00
4/02
8/04
4/02
5/05
1/02
7/04
6/04
1/04
2/05
12/99
11/05
1/99

99-90 Brochure - Copeland Screw Compressors Efficiency and Reliability

3/05

Section 28: Refrigerants and Lubricants


Approved Refrigerants and Lubricants
Copeland Accepted Refrigerants/Lubricants
93-11

5/06

FAQ
2005ES-46 (FAQ) Frequently Asked Questions for Refrigerants and Lubricants

5/05

Guidelines for Refrigerant Conversions


1284 Switching Refrigerants in Fi eld Installations
2005CC-54 Refrigerant Changeover Guidelines HCFC R-22 to HFC R-404A/R507
2007CC-13 Refrigerant Changeover Gui delines HCFC R-22 to HFC R-422A/D
93-02 Refrigerant Changeover Gui delines CFC-12 to R-401A (MP39)
93-03 Refrigerant Changeover Gui delines CFC-12 to R-401B (MP66)
93-04 Refrigerant Changeover Gui delines CFC-12 to HFC-134a
93-05 Refrigerant Changeover Gui delines R-502 to R-402A/R-408A
94-15 Refrigerant Changeover Gui delines CFC R-502 to HFC R-404A/R-507
95-14 Refrigerant Changeover Gui delines R-22 to R-407C

12/94
9/05
6/07
6/05
6/05
6/05
6/05
6/05
6/05

Oils - MSDS and Additives


1282
MSDS-998-A100-01
MSDS-998-E170-01
MSDS-998-E320-01
MSDS-999-5170-31
MSDS-Copeland3MAW
MSDS-Copeland46CST
MSDS-CP-4600seriesPAO
MSDS-CP-6006seriesPAO
MSDS-EmkarateRL22CF
MSDS-EmkarateRL22CFQ
MSDS-EmkarateRL22D
MSDS-EmkarateRL32-3MAF
MSDS-EmkarateRL32CF
MSDS-Suniso3GS
MSDS-Suniso160
MSDS-SunisoAKB200A

4/07
6/00
7/00
6/00
4/00
8/98
8/98
6/98
7/01
4/04
4/04
4/04
6/02
4/02
6/05
6/05
2/00

Oil Additives
Copeland 998-A100-01 & 05
Copeland 998-E170-01 & 05
Copeland 998-E320-01 & 05
Copeland Blended White Oil (999-5170-31)
Copeland 3MAW LUBRICANT (32 cst)
46 assembly oil (46 cst)
CP-4600 Series PAO
CP-6006 Series PAO
EMKARATE RL22CF
EMKARATE RL 22CFQ
EMKARATE RL 22D
EMKARATE RL 32-3MAF
EMKARATE (TM) RL 32CF
SUNISO 3GS Refrigeration Oil
SUNISO 160 Refrigeration Oil
SUNISO AKB 200-A

Refrigerants for Commercial Refrigeration Applications


4226 White Paper 2005 Refrigerants for Commercial Refrigeration Applications

9/05

Use and Disposal of Refrigerants


1105 Principles of Cleaning Refrig eration Systems
1177 Safe Handling of Compress ed Gases When Testing or Cleaning Refrigeration

3/91
6/05

Systems

1290 Use of Reclaimed Refrigera nt In Copeland Compressors

6/05

Catalogs

Condensing Units

2005DS-125R4
2005DS-9R2

Copeland Condensing Unit Catalog (all Copeland Units)


SystemProTM 1/6 - 5 HP Hermetic Air-Cooled Condensing Units

07/07
10/06

2004CC-114
2004CC-115

Scroll Condensing Units - Medium Temperature & Low Temprature R-404A


Scroll Condensing Units - High Temperature R-134a

06/04
06/04

Catalogs

Compressors

2000-40WR2
2000-46WR1

Copelaweld Compressor Product Guide ('A', 'C' & 'R')


Scroll Compressor Product Guide (Z models)

2003-50WR1
Nomenclature
Tech Tips
Suct Driers
Suct Press

Crankcase Heaters
Semi Hermetic Nomenclature (H,K,E,3,4,6,8,9 Models)
RSD-TC Compressor Service Tips & Measurements
Suction Line Driers - Maximum pressure drops
Appropriate Suction Pressure a Guide

Visit the RSD web site at www.rsd.net

06/01
09/00