Installation & Maintenance Instructions

3-WAY INTERNAL OR EXTERNAL PILOTED SOLENOID VALVES

NORMALLY CLOSED OPERATION AIR OR INERT GAS SERVICE
1/4I, 3/8I OR 1/2I NPT 5/16I OR 5/8I ORIFICE

SERIES
8316
Form No.V6928R3 - Sec. 2
(Section 2 of 2)

NOTICE: See Form No. V6928R3 - Section 1 of 2.

continued from Form No. V6928R3 - Section 1 of 2
Valve Reassembly

1. Lubricate cartridge gasket, orifice gasket, plugnut gasket,

solenoid base gasket and large and small flow gaskets with
DOW CORNINGr 200 Fluid lubricant or an equivalent
high-grade silicone fluid lubricant.
2. Lubricate body gaskets (2), body passage gasket and
retaining ring with DOW CORNINGr 111 Compound
lubricant or an equivalent high-grade silicone grease.
3. Install valve stem in disc assembly. Then install disc
assembly (with valve stem), body gasket, disc spring, end
cap, and bonnet screws with lockwashers. Hand thread
screws a few turns into valve body. Then torque bonnet
screws in a crisscross manner to 95 10 in-lbs
[10,7 1,1 Nm].
4. Install diaphragm support (see note below), body gasket,
diaphragm assembly (engaged to valve stem), body
passage gasket, retaining ring, valve bonnet and bonnet
screws with lockwashers. Torque bonnet screws according
to instructions in step 3.
NOTE: Retaining ring and diaphragm support are only present
on 5/8I orifice valve constructions. However, they are not present
on all 5/8I orifice valve constructions.
5. Low Power & Intrinsically Safe - Position cartridge gasket
in valve body. Then install orifice gasket in recess in base
of cartridge assembly. Thread cartridge assembly with
orifice gasket into valve body. Then torque cartridge
assembly to 175 25 in-lbs [19,8 2,8 Nm].
Standard Valves - Replace solenoid base gasket, core
assembly and solenoid base sub-assembly. Torque
solenoid base sub-assembly to 175 25 in-lbs
[19,8 2,8 Nm]. Install plugnut gasket on solenoid base
sub-assembly.

6. Before installing flow gaskets, support, cover and cover

screws, refer to section on CHANGING MODE OF
OPERATION for the proper mode of operation and
positioning of parts.
7. Install large and small flow gaskets in the support. Large
gasket must be compressed to fit support configuration.
8. Orient the support (with flow gaskets) to the proper pilot
flow mode of operation and position against side wall of
valve body with flow orifices. Then install cover and two
cover screws. Torque screws evenly to 13 1 in-lbs
[1,5 0,1 Nm].
9. Install solenoid, see separate instructions. Then make
electrical connection to solenoid.
10. Install muffler or make up piping to pilot exhaust on top
of solenoid.

WARNING: To prevent the possibility of death,

personal injury or property damage, check valve
for proper operation before returning to service.
Also perform internal seat and external leakage
tests with a nonhazardous, noncombustible fluid.
11. Restore line pressure and electrical power supply to valve.
12. After maintenance is completed, operate the valve a few
times to be sure of proper operation.
ORDERING INFORMATION
FOR ASCO REBUILD KITS
Parts marked with an asterisk (*) in the exploded view are
supplied in Rebuild Kits. When Ordering Rebuild Kits for
ASCO valves, order the Rebuild Kit number stamped on the
valve nameplate. If the number of the kit is not visible, order
by indicating the number of kits required, and the Catalog
Number and Serial Number of the valve(s) for which they are
intended.

Lubrication Chart
Lubrication

Parts to be lubricated

DOW CORNINGr 111 Compound lubricant or

an equivalent high-grade silicone grease.

body passage gasket

body gaskets (2)
orifice gasket
cartridge gasket
large flow gasket
small flow gasket

DOW CORNINGr 200 Fluid lubricant or

an equivalent high-grade silicone fluid.

MMIII

All Rights Reserved.

50 Hanover Road, Florham Park, New Jersey 07932

Printed in U.S.A.

www.ascovalve.com

retaining ring
plugnut gasket
solenoid base gasket

Page 5 of 8 (Section 2 of 2)

Torque Chart
Part Name
(see note)

Wrench Size
or Tool

Torque Value
Inch-Pounds

Torque Value
Newton-Meters

Cartridge assembly

1 1/8I

Solenoid base sub-assembly

1I

175 25

19 8 2
19,8
2,8
8

Bonnet screws

7/16I

95 10

10,7 1,1

Cover screws

screw driver

13 1

1,5 0,1

Pipe adapter

11/16I

90 maximum

10,2 maximum

Note: Thread all parts by hand as far as possible. Then torque evenly in a crisscross manner where applicable.

Indicates parts supplied

in ASCO Rebuild Kit

Important
See Torque and
Lubrication Chart

AC Construction

IMPORTANT
Partial cutaway view
showing positioning
of core guide on
core assembly.
core assembly
core guide
core spring

DC Construction

pipe adapter
(1/4I NPT)
plugnut gasket

solenoid base
sub-assembly

core assembly
(with core spring)

core assembly
(with core guide
and core spring)

solenoid base gasket

5/16I orifice valve

construction shown

Figure 6. Partial view of solenoid parts for standard valve constructions. See Figures 7 or 8
for disassembly and reassembly of main valve body.
Page 6 of 8 (Section 2 of 2)

Form No.V6928R3 - Sec. 2

50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com

Important
See Torque and
Lubrication Chart

Indicates parts supplied

in ASCO Rebuild Kit
wrenching flat
(see instructions in
Piping section)

body passage gasket

1/8I NPT

valve bonnet
diaphragm
assembly

cartridge assembly
solenoid
parts
orifice gasket
cartridge gasket
pipe plug (1/8I NPT)
body gasket (2)
valve stem
disc assembly
disc spring

support

end cap

valve body

small flow gasket

large flow gasket
cover
cover screw (2)

mounting bracket (2)

(optional feature)
bonnet screws
and lockwashers (8)

Support arrangement for external piloting mode of

operation shown. For enlarged view and detailed
instructions refer to CHANGING MODE OF
OPERATION" section and Figures 1 & 2.

Figure 7. Series 8316, 5/16I Orifice, 1/4I or 3/8I NPT with solenoid parts for Low Power
or Intrinsically Safe constructions. For standard valve solenoid parts see Figure 6.
Form No.V6928R3 - Sec. 2

Page 7 of 8 (Section 2 of 2)

50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com

Important
See Torque and
Lubrication Chart

Indicates parts supplied

in ASCO Rebuild Kit
bonnet screws and
lockwashers (8)
valve bonnet

wrenching flat
(see instructions in
Piping section)

retaining ring
(see note)

diaphragm
assembly

body
passage
gasket

1/8I NPT
cartridge assembly
solenoid
parts
orifice gasket
cartridge gasket
pipe plug (1/8I NPT)
body gasket (2)

mounting bracket (2)

(optional feature)
diaphragm support
(see note)

valve stem
disc assembly
disc spring
support

end cap

valve body

small flow gasket

large flow gasket
cover
cover screw (2)

Support arrangement for external piloting mode

of operation shown. For enlarged view and detailed
instructions refer to CHANGING MODE OF
OPERATION" section and Figures 1 & 2.
Note: Diaphragm support and retaining ring are not present on all valve constructions.

Figure 8. Series 8316, 5/8I Orifice, 3/8I or 1/2I NPT with solenoid parts for Low Power
or Intrinsically Safe constructions. For standard valve solenoid parts see Figure 6.
Page 8 of 8 (Section 2 of 2)

Form No.V6928R3 - Sec. 2

50 Hanover Road, Florham Park, New Jersey 07932 www.ascovalve.com

E184143

Installation & Maintenance Instructions

3-WAY, 2-POSITION DIRECT-ACTING SOLENOID VALVES
NORMALLY CLOSED, NORMALLY OPEN OR UNIVERSAL OPERATION
1/4I NPT - 1/4I ORIFICE - BRASS OR STAINLESS STEEL CONSTRUCTION

NOTICE: See separate solenoid installation and maintenance

instructions for information on: Wiring, Solenoid Temperature,
Cause of Improper Operation and Solenoid Replacement.

Catalog No. 8327G1 & 8321G2

-4_F (-20_C) to 131_F (55_C)

Ambient

Flow Diagrams
OPERATION

ENERGIZED

DE-ENERGIZED

Catalog No. 8327G1

-4_F (-20_C) to 176_F (80_C)

Fluid

Ambient
& Fluid

Normally Open: Applies pressure when solenoid is de-energized.

Solenoid De-energized: Flow is from Port 1 to Port 2. Port 3 is
closed.
Solenoid Energized: Flow is from Port 2 to Port 3. Port 1 is closed.
Universal
For normally closed, normally open, selection or diversion flow.
Pressure can be applied at any port.

Form No.V6943R1

Temperature Ranges

DESCRIPTION

Normally Closed: Applies pressure when solenoid is energized.

Solenoid De-energized: Flow is from Port 2 to Port 1. Port 3 is
closed.
Solenoid Energized: Flow is from Port 3 to Port 2. Port 1 is closed.

8327

Temperature Limitations

Series 8327 valves are 3-way, 2-position (3/2) solenoid valves

designed for general service. Valves are made of rugged brass or
stainless steel. Series 8327 valves may be provided with a general
purpose or explosionproof/watertight solenoid.

OPERATION

SERIES

Catalog No 8327G2
-4_F (-20_C) to 248_F (120_C)
Catalog No. 8327G11 & 8327G12
-40_F (-40_C) to 131_F (55_C)

Positioning

This valve is designed to perform properly when mounted in any

position. However, for optimum life and performance, the solenoid
should be mounted vertically and upright to reduce the possibility of
foreign matter accumulating in the solenoid base sub-assembly area.

Mounting

For mounting dimensions, refer to Figure 1.

Piping

Connect piping to valve according to markings on valve body. Apply

pipe compound sparingly to male pipe threads only. If applied to
valve threads, the compound may enter the valve and cause
operational difficulty. Avoid pipe strain by properly supporting and
aligning piping. When tightening the pipe, do not use valve or
solenoid as a lever. Locate wrenches applied to valve body or piping
as close as possible to connection point.
CAUTION: To protect the solenoid valve, install a strainer
or filter suitable for the service involved in the inlet side as
close to the valve as possible. Clean periodically depending
on service conditions. See ASCO Series 8600, 8601 and 8602
for strainers.

NORMALLY
CLOSED
PRESSURE AT 3

1
3

1
3

NORMALLY
OPEN
PRESSURE AT 1

1
3

1
3

MAINTENANCE

UNIVERSAL
PRESSURE AT
ANY PORT

1
3

1
3

WARNING: To prevent the possibility of death,

serious injury or property damage, turn off electrical
power, depressurize valve, and vent fluid to a safe area
before servicing the valve.
NOTE: It is not necessary to remove the valve from the pipeline for
repairs.

Cleaning
Check nameplate for correct catalog number, pressure, voltage,
frequency, and service. Never apply incompatible fluids or exceed
pressure rating of the valve. Installation and valve maintenance to be
performed by qualified personnel.

All solenoid valves should be cleaned periodically. The time between

cleanings will vary depending on the medium and service conditions.
In general, if the voltage to the coil is correct, sluggish valve operation,
excessive noise or leakage will indicate that cleaning is required. In
the extreme case, faulty valve operation will occur and the valve may
fail to shift. Clean strainer or filter when cleaning the valve.

Future Service Considerations

Preventive Maintenance

INSTALLATION

Provision should be made for performing seat leakage, external

leakage, and operational tests on the valve with a nonhazardous,
noncombustible fluid after disassembly and reassembly.

ASCO Valves

MCMXCIX

All Rights Reserved.

S Keep the medium flowing through the valve as free from dirt and
foreign material as possible.

Printed in U.S.A.

Page 1 of 2

50-60 Hanover Road, Florham Park, New Jersey 07932

S While in service, the valve should be operated at least once a

month to insure proper opening and closing.
S Depending on the medium and service conditions, periodic
inspection of internal valve parts for damage or excessive wear is
recommended. Thoroughly clean all parts. If parts are worn or
damaged, install a complete ASCO Rebuild Kit.

Causes of Improper Operation

S Incorrect Pressure: Check valve pressure. Pressure to valve must

be within range specified on nameplate.
S Excessive Leakage: Disassemble valve and clean all parts. If parts
are worn or damaged, install a complete ASCO Rebuild Kit.

Valve Disassembly

1. Disassemble valve in an orderly fashion using exploded views

for identification and placement of parts.
2. Remove solenoid, see separate instructions.
3. Unscrew solenoid base sub-assembly from valve body and
remove solenoid base gasket.
4. Remove core spring from top of core/insert sub-assembly.
5. Pull core/insert sub-assembly from valve body cavity and
remove insert gasket.
6. All parts are now accessible for cleaning or replacement. If
parts are worn or damaged, install a complete ASCO Rebuild
Kit.

Valve Reassembly

1. Lubricate all gaskets with DOW CORNINGr 111 Compound

lubricant or an equivalent high-grade silicone grease.
2. Snap insert gasket into the groove of the core/insert
sub-assembly. Be sure to use the proper size gasket.

3. Install core/insert sub-assembly into body cavity and push it

gently down until the gasket of the insert just seals in the cavity
of the body.
4. Install core spring in top of core/insert sub-assembly. Close
end of core spring protrudes from top of core.
5. Install solenoid base gasket and solenoid base sub-assembly.
Torque solenoid base sub-assembly to 260 25 in-lbs [30 3
Nm].
6. Install solenoid. See separate instructions.

WARNING: To prevent the possibility of death,

serious injury or property damage, check valve for
proper operation before returning to service. Also
perform internal seat and external leakage tests with
a nonhazardous, noncombustible fluid.
7. Restore line pressure and electrical power supply to valve.
8. After maintenance is completed, operate the valve a few times
to be sure of proper operation. A metallic click signifies the
solenoid is operating.

ORDERING INFORMATION
FOR ASCO REBUILD KITS
Parts marked with an asterisk (*) in the exploded view are supplied in
Rebuild Kits. When Ordering Rebuild Kits for ASCO valves, order
the Rebuild Kit number stamped on the valve nameplate. If the
number of the kit is not visible, order by indicating the number of kits
required, and the Catalog Number and Serial Number of the valve(s)
for which they are intended.

Torque Chart
Part Name

Torque Value Inch-Pounds

Torque Value Newton-Meters

Solenoid base sub-assembly

260 25

30 3

Indicates Parts Supplied

In ASCO Rebuild Kits

solenoid base gasket

core spring
(closed end of core spring
protrudes from top of core)

solenoid base
sub-assembly

Valve Body
Mounting Dimensions
[5,5]
.216 diameter
mounting hole through
(2 places)

core/insert
sub-assembly

[12]
.47 [23]
.91

insert gasket
valve body

[27]
1.06

[30]
1.18

[13]
.51

Figure 1. Series 8327 valve without solenoid.

Page 2 of 2

ASCO Valves

Form No. V6943R1

50-60 Hanover Road, Florham Park, New Jersey 07932