Beruflich Dokumente
Kultur Dokumente
E AUTOMOBILE ENGINEERING
CURRICULUM & SYLLABI 2013
Faculty of Engineering
KARPAGAM UNIVERSITY
Karpagam Academy of Higher Education
(Established under Section 3 of UGC Act 1956)
SUB. CODE
CIA
ESE
TOTAL
0
0
0
0
0
0
3
3
3
40
40
40
60
60
60
100
100
100
40
60
100
40
60
100
40
60
100
CIA
ESE
TOTAL
40
60
100
0
0
0
0
3
3
40
40
60
60
100
100
40
60
100
40
60
100
40
60
100
SEMESTER I
15DEAE101
15DEAE102
15DEAE103
15DEAE111
15DEAE112
15DEAE113
THEORY
3
2
3
PRACTICALS
Automotive Chassis & Transmission
0
Lab
Automotive Engine and Components
0
Lab
Fuels and Engine Testing Lab
0
TOTAL
Automotive Engines
Automotive Chassis
Automotive Transmission
SUB. CODE
SEMESTER II
15DEAE201
15DEAE202
15DEAE203
15DEAE211
15DEAE212
15DEAE213
THEORY
Automotive Electrical And Electronics
3
systems
Special Type of Vehicles
3
Vehicle Maintenance
3
PRACTICALS
Two and Three Wheeler Lab
0
Automobile Vehicle Maintenance and
0
Reconditioning Lab
Auto Scanning and Vehicle Testing Lab
0
TOTAL
15DEAE101
AUTOMOTIVE ENGINES
3003
INTENDED OUTCOMES:
UNIT I
Constructional details of four stroke petrol and diesel engine, working principle, air standard Otto
cycle and diesel cycle, two stroke engine construction and operation, comparison of four stroke
and two stroke engine operation, firing order and its significance. Port Timing, Valve Timing of
petrol and diesel engines.
UNIT II
Carburettor working principle, Circuits of carburetors. Constant vacuum carburetors, fuel feed
systems; mechanical and electrical fuel feed pumps.
TBI,GDI,CRDI), Diesel fuel injection systems-Jerk pumps, distributor pumps, pintle and multihole
nozzles, Unit injector and common rail injection systems. Injection pump calibration. Need for a
governor for diesel engines. Description of a simple diesel engine governor.
UNIT III
Need for cooling system, Types of cooling system: air cooling system, liquid cooling system,
forced circulation system, pressure cooling system. Lubrication system; mist, wet sump lubrication
system, properties of lubricants.
Types and working of battery coil ,magneto ignition systems, relative merits and demerits,
centrifugal and vacuum advance mechanisms. Types and construction of spark plugs, electronic
ignition systems.
UNIT IV
1.
Ganesan.V
2.
Internal Combustion
Engines
4th Edition
A course in internal
combustion engines
3.
Ramalingam.K.K
Internal Combustion
Engines
PUBLISHER
YEAR OF
PUBLICATION
Tata McGraw-Hill 2012
Publishing Co.,
New Delhi
Dhanpat Rai &
2001
Sons Publications,
New Delhi
SciTech
2011
Publications,
Chennai.
REFERENCES
SL.NO. AUTHOR(S)
PUBLISHER
1.
John B. Heywood
2.
Heldt.P.M,1
YEAR OF
PUBLICATION
1988
1975
Calcutta.
3.
Obert.E.F
4.
William
H.Crouse,1985
5.
Ellinger.H.E
Prentice Hall
1992
Publishers.
6.
Pulkrabek
7.
R.Soundararajan
Automktive Engines
WEB REFERENCES
www.howstuffworks.com
www.howautowork.com
www.sae.org
www.innovativeengineersindia.com
www.animatedengines.com
www.popularmechanics.com
www.themotorbookstore.com
R.P.Publications
2003
15DEAE102
AUTOMOTIVE CHASSIS
2103
INTENDED OUTCOMES:
Students will be able to know the basics of Automobile Chassis Components.
Students will be able to construction and Working principle of Front Axle, Rear Axle,
Wheels, Tyres, Final Drive, Steering System, Brakes and Suspension System.
UNIT I INTRODUCTION
Types of chassis layout, Vehicle frames. Various types of frames. Constructional details, Materials.
Testing of vehicle frames. Unitised frame body construction: Loads acting on vehicle frame.
UNIT II FRONT AXLE AND STEERING SYSTEM
Types of front axles. Construction details. Materials. Front wheel geometry viz. Castor, Camber,
King pin inclination, Toe-in - Conditions for true rolling motion of wheels during steering, turning
radius, Wheel wobble and shimmy. Ackerman and Davis steering system. Constructional details of
steering linkages. Different types of steering gear boxes. Steering linkages and layouts for
conventional and independent suspension system. Power and power assisted steering.
UNIT III DRIVE LINE, REAR AXLE, FINAL DRIVE, AND DIFFERENTIAL
Effect of driving thrust and torque reactions. Hotch-kiss drive, torque tube drive and radius rods.
Propeller shaft. Universal joints. Constant velocity universal joints. Front wheel drive.
Construction of rear axles. Types of loads acting on rear axles. Full floating. Three quarter floating
and semi floating rear axles. Rear axle housing. Construction of different types of axle housings.
Multi axled vehicles. Construction details of multi drive axle vehicles. Different types of final
drive. Double reduction and twin speed final drives. Differential principles. Constructional details
of differential unit. Non-slip differential. Differential lock - Differential housing.
PUBLISHER
YEAR OF
PUBLICATION
1.
Tim Gilles
2.
Heldt .P.M
3.
Reimpell.J, Stoll.H
and Betzler.J.W
REFERENCES
SL.NO. AUTHOR(S)
PUBLISHER
YEAR OF
PUBLICATION
1.
Birch,
1999
2.
Birch,
2000
3.
Birch,
4.
5.
Judge.A.W
6.
Allied publishers
limited, SAE.
7.
R.Soundararajan
R.P.Publications
8.
Dr.Kirpl singh
Automobile Engineering
Standard
Publishers
Distributors
WEB REFERENCES
www.sae.org
www.automedia.com
www.autozine.org
www.carbodydesign.com
12th edition
2012
On completion of
this
course,
the
3003
student
will
know
about
the
clutch,
Requirements
of
transmission
system.
Different
types
of
clutches,
principle,
TEXT BOOKS
SL.NO. AUTHOR(S)
PUBLISHER
YEAR OF
PUBLICATION
1.
2.
Garrett.T.K,
Newton.K and
Steeds.W
Heinz Heisler
Motor Vehicle
Advanced Vehicle
Technology
REFERENCES
SL.NO. AUTHOR(S)
PUBLISHER
YEAR OF
PUBLICATION
1.
Heldt.P.M
Torque converters
2.
life Publishers.
3.
Judge.A.W
4.
Modern Transmission
systems
Crouse.I , Anglin.D.L Automotive Transmission
and Power Trains
construction
WEB REFERENCES
www.autorepair.about.com
www.howstuffworks.com
www.automobileindia.com
www.transmission-symposium.com
1985
15DEAE111
LIST OF EXPERIMENTS
1
10
11
12
13
0032
15DEAE112
0 0 3 2
0032
15DEAE201
3003
OBJECTIVES
To understand about the batteries, charging system, starting system and fundamentals of
automotive electronics.
UNIT I
Principle and construction of lead acid battery, various tests on batteries, maintenance and
charging. Lighting system: insulated and earth return system, details of head light and side light,
LED lighting system, head light dazzling and preventive methods - Horn, wiper system and
trafficator.
UNIT II
CHARGING SYSTEM
STARTING SYSTEM
Condition at starting, behavior of starter during starting, series motor and its characteristics,
principle and construction of starter motor, working of different starter drive units, care and
maintenances of starter motor, starter switches.
UNIT IV
Current trends in automotive electronic engine management system, electro magnetic interference
suppression, electromagnetic compatibility, electronic dashboard instruments, onboard diagnostic
system, security and warning system.
UNIT V
Types of sensors: sensor for speed, throttle position, exhaust oxygen level, manifold pressure,
crankshaft position, coolant temperature, exhaust temperature, air mass flow for engine
application. Solenoids, stepper motors, relay.
TEXT BOOKS
SL.NO. AUTHOR(S)
PUBLISHER
YEAR OF
PUBLICATION
1.
Automotive Electrical
Equipment
1999
2.
William B.Riddens
Understanding Automotive
Electronics", 5th Edition
Butterworth
Heinemann
Woburn
1988
PUBLISHER
YEAR OF
REFERENCES
SL.NO. AUTHOR(S)
PUBLICATION
1.
Bechhold
Understanding Automotive
Electronics
SAE.
2.
Crouse.W.H
Automobile Electrical
Equipment", 3rd Edition
McGraw-Hill Book1986
Co.,
1998
Inc.,
New
York.
3.
Judge.A.W
4.
Kholi.P.L
5.
Robert Bosch
6.
Ganesan.V
Co.,
New Delhi
WEB REFERENCES
www.automotive-technology.co.uk
www.autoelectronics.com
15DEAE202
3 0 0 3 100
INTENDED OUTCOMES:
The main objective of this course is to introduce the concept and principle of
operation of special vehicles such as Bulldozers, Ditchers, Bucket excavators, farm
equipments, military vehicles etc. At the end of the course, the students can have a
better understanding of the application of the special types of vehicles in the
excavation of earth.
UNIT I
EARTH MOVING AND CONSTRUCTIONAL EQUIPMENTS
Construction layout, capacity and applications of earthmovers for dumpers, front-end loaders,
bulldozers, excavators, backhoe loaders, scrappers, motor graders etc. criteria for selection of
prime mover fro dumpers and front end loaders based on vehicle performance characteristics.
UNIT II
POWER TRAIN CONCEPTS
Engine - converter match curves. Epicyclic type transmissions. Selection criteria for universal
joints. Constructional details of steerable and drive axles of dumper.
UNIT III
VEHICLE SYSTEMS, FEATURES
Brake system and actuation - OCDB and dry disc caliper brakes. Body hoist and bucket
operational hydraulics. Hydro-pneumatic suspension cylinders. Power steering system. Kinematics
for loader and bulldozer operational linkages. Safety features, safe warning system for dumper.
Design aspects on dumper body, loader bucket and water tank of sprinkler. Articulated vehicles,
double decker. Fire fighting equipment.
UNIT IV
TEXT BOOKS:
SL.NO. AUTHOR(S)
1.
Pipenger.
Industrial Hydraulics.
YEAR OF
PUBLICATION
1979.
2.
A. Astakhov.
Truck cranes.
MIR Publishers,
1971.
Moscow.
3.
4.
K. Abrosimov, A.
Bromberg and F.
Katayer.
MIR
Publisher, Moscow.
5.
Road making
machineries.
SAE Handbook - Vol III,
1975.
1995.
15DEAE203
VEHICLE MAINTENANCE
3 0 0 3 100
INTENDED OUTCOMES:
At the end of the course, the students will be able to have a complete knowledge of
the vehicle maintenance procedures and acquire skills in handling situations where
the vehicle is likely to fail.
UNIT I
MAINTENANCE TOOL, SHOP, SCHEDULE, RECORDS
Standard tool set, torque wrenches, compression and vacuum gauges, engine analyzer and scanner,
computerized wheel alignment and balancing, gauges for engine tune up and pollution
measurement, spark plug cleaner, cylinder re boring machine, fuel injection calibration machine.
Importance of maintenance. Schedule and unscheduled maintenance. Scope of maintenance.
Equipment downtime. Vehicle inspection. Reports. Log books. Trip sheet. Lay out and
requirements of maintenance shop.
UNIT II
POWER PLANT REPAIR AND OVERHAULING
Dismantling of power plant and its components. Cleaning methods. Inspection and checking.
Repair and reconditioning methods for all engine components. Maintenance of ignition system,
fuel injection system, cooling system,- lubrication system. Power plant trouble shooting chart.
UNIT III MAINTENANCE, REPAIR AND OVERHAULING OF THE CHASSIS
Maintenance, servicing and repair of clutch, fluid coupling, gearbox, torque converter, propeller
shaft. Maintenance of front axle, rear axle, brakes, steering systems. Tyre maintenance.
UNIT IV
MAINTENANCE AND REPAIR OF VEHICLE BODY
Body panel tools for repairing. Tinkering and painting. Use of soldering, metalloid paste.
UNIT V
MAINTENANCE AND REPAIR OF ELECTRICAL SYSTEMS
Care, maintenance, testing and trouble shooting of battery, starter motor, dynamo, alternator and
regulator. Transistorized regulator problems.
TEXT BOOKS:
SL.NO. AUTHOR(S)
PUBLISHER
YEAR OF
PUBLICATION
3rd Edition, Pitman1969.
Paperpack, London
.
1.
A.W.Judge.
2.
W.Crouse.
3.
REFERENCES:
SL.NO. AUTHOR(S)
1.
Stator Abbey.
2.
Frazee, fledell,
Spicer.
TITLE OF THE
BOOK
Automotive steering,
braking and suspension
overhaul.
Automobile collision
Work.
PUBLISHER
3.
John Dolce.
Fleet maintenance.
4.
A,W.Judge.
Maintenance of high
speed diesel engines.
1956.
5.
V.L.Maleev.
1995.
pitman
publishing, London.
YEAR OF
PUBLICATION
1971.
American technical
1953.
publications, Chicago.
15DEAE211
0032
15DEAE212
LAB
0032
0032