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DETAIL ENGINEERING

INSPECTION & TEST PLAN


STRUCTURAL STEEL
DOCUMENT NO.
REV. 0
Approvals:

Rev. No.

Revision Description

Originator

Review

Date

Chk

Issued for Combined Review

W.M.

G.C.

19.05.13

Issued for Client Review

W.M.

G.C.

22.05.13

Issued for Approval

R.V.

G.C.

20.06.13

Issued for Design

R.V.

R.S.

02.08.13

Issued for Design

R.V.

G.C.

28.02.14

INSPECTION & TEST PLAN

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TABLE OF CONTENTS

1.

OBJECTIVE

2.

APPLICABLE CODES, STANDARDS, SPECIFICATIONS

2.1.

STANDARDS

2.2.

TECHNICAL SPECIFICATIONS

2.3.

OTHER TECHNICAL SPECIFICATIONS

3.

INSPECTION & TEST PLAN

INSPECTION & TEST PLAN

1.

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OBJECTIVE
The present document has as objective to establish the Inspection and Test Plan (ITP) supply and manufacture of
structures

2.

APPLICABLE CODES, STANDARDS, SPECIFICATIONS

Peruvian Laws and Regulations.


Customer Specifications, Procedures.

2.1. STANDARDS

AISC
AISI
ASTM
ANSI
AWS
OSHA

NACE
SSPC
ANSI

American Institute of Steel Construction.


American Iron and Steel Institute.
American Society for Testing and Materials.
American National Standards Institute.
American Welding Society.
Occupational Safety and Health Administration, 29 CFR.
Occupational Safety and Health Administration, 2001, Standard 1910.144
National Association of Corrosion Engineers.
Steel Structures Painting Council.
American National Standards Institute.
American National Standards Institute, Z53.1 Safety Color Code for Marking Physical
Hazards.

2.2. TECHNICAL SPECIFICATIONS

ASTM A36
ASTM D3359
ASTM D4285
ASTM D4541
ASTM E337
ASTM D4417
SSPC-SP5
ASTM D3276
ISO 8502-3
ASTM E337

ASTM D1186

ASTM D4414

Specification for Structural Steel.


Standard Test Methods for Measuring Adhesion by Tape Test.
Standard Test Methods for Indicating Oil or Water in Compressed Air.
Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers.
Standard Test Method for Measuring Humidity with a Psychrometer.
Field Measurement of Surface Profile of Blast Cleaned Steel.
White Metal Blast Cleaning.
Standard Guide for Painting Inspectors (Metal Substrate).
Test for the assessment of surface cleanliness.
Standard Test Method for Measuring Humidity with a Psychrometer (the Measurement of
Wet and Dry-Bulb Temperatures).
Standard Test Methods for Nondestructive Measurement of Dry Film Thickness of
Nonmagnetic Coatings Applied a Ferrous Base.
Standard Practice for Measurement of Wet Film Thickness by Notch Gages.

2.3. OTHER TECHNICAL SPECIFICATIONS

Not applicable

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Proyect:

Leyenda

Scope:

I :

Inspection

Client:

R:

Review

P.O.:

V:

Verify

W:

Witness

H:

Hold Point

O:

Observation point

Rev:

Description

Area

Frecuency

Aceptance Criteria

References

Inspection
Requirements

GENERAL
1

Quality Control Plan

Chief QA/QC

Project Start

Inspection and Test Plan

Chief QA/QC

Project Start

Welding Procedure Specification (WPS)

QC Inspector

100%

Procedure Qualification Record (PQR)

QC Inspector

Welder Performance Qualification Record


(WPQR)

NDT Procedures0

AWS D1.1 Chap. 3 & 4

100%

AWS D1.1 Chap. 4

QC Inspector

100%

AWS D1.1 Chap. 4

O/W

QC Inspector

Project Start

AWS D1.1 Chap. 6

SHOP FABRICATION

Notes

12-1540-TRK-ITP-24-001A
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Area

Frecuency

Aceptance Criteria

References

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Inspection
Requirements

Notes

STEEL MATERIAL AND SUPPLIES CONTROL

Steel Material Certificate

QC Inspector

Per Lot

ASTM A 36/A500/A53 Gr B

Fabricators
certificate

Visual Inspection

Inspector QC

Per Lot

AWS D1.1 Tabla 6.1


SSPC Vis 2

Fabricators
certificate

Dimentional Control

Inspector QC

5% Lot

ASTM A6
AWS D1.1 tem 5.23

Fabricators
certificate

10

Consumable Certification

Inspector QC

Per Lot

Fabricators Data Sheet

Fabricators
certificate

Inspector QC

100%

Shop drawings

Inspection report

Random Verification

ASSEMBLY CONTROL
11

Dimentional control of finish material (sizes,


center lines, positions, etc)

WELDING CONTROL
12

Welding Parameters control

Inspector QC

Por WPS

AWS D1.1 Cap 5

Inspection Report

13

Visual Inspection

Inspector QC

CJP 100%
PJP 50%
FJ 25%

AWS D1.1 Tabla 6.1

Inspection Report

14

NDT Complete Joint Penetration (CJP)

NDT Inspector

10%

UT o RT

AWS D1.1 tem 6.15.1,


6.15.3

Test Report

Random Verification

15

NDT PJP & Fillet Joint

NDT Inspector

10%

MT o PT

AWS D1.1 Table 6.1

Test Report

Random Verification

ASTM D 4285

Test Report

SURFACE PREPARATION
16

Standard test method for indicating oil or water in


compressed air.

QC Inspector

Per Lot

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Inspection
Requirements

Description

Area

Frecuency

Aceptance Criteria

References

17

Environmental conditions, relative humidity,


temperature steel surface, dew point temperature
(Ts - Tw> 3 C)

Inspector QC

Per Lot

240-C2-ES-55-002-2

Test Report

18

Surface preparation / Visual Inspection

Inspector QC

Per Lot

240-C2-ES-55-002-2
SSPC 6

Test Report

19

Surface anchor profile

Inspector QC

Per Lot

50-76 micron

Test Report

PROTECTIVE COATINGS CONTROL


20

Standard test method for indicating oil or water in


compressed air.

QC Inspector

Per Lot

ASTM D 4285

Test Report

21

Environmental conditions, relative humidity,


temperature steel surface, dew point temperature
(Ts - Tw> 3 C)

Inspector QC

Per Lot

240-C2-ES-55-002-2

Test Report

22

Visual Inspectios for each coat

Inspector QC

Per Lot

240-C2-ES-55-002-2

Test Report

23

Dry Film Thickness control (DFT)

Inspector QC

Per Lot

240-C2-ES-55-002-2
System 2
SSPC PA2

Test Report

24

Painting Touch-Up

Inspector QC

Per Lot

Test Report

25

Adherence test

Inspector QC

Per Lot (As required)

Test Report

Inspection Report

240-C2-ES-55-002-2
System 2
SSPC PA2
ASTM D 3359/ASTM D4541

FINAL RELEASE SHIPMENT CONTROL


26

General Dimention

Inspector QC

Per Modulo

Shop Drawing

Notes

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Frecuency

Aceptance Criteria

References

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Inspection
Requirements

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Codes & color codes

Inspector QC

Per Modulo

Shop Drawing

Inspection Report

28

Final Inspection

Inspector QC

Per Release

Shop Drawing

Inspection Report

Notes