Sie sind auf Seite 1von 40

Installation Manual Wavin QuickStream PE

Contents

Contents

General system information


1.1
1.2

General installation instructions


2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12

Pipe systems embedded in concrete


Fire protection
Thermal insulation
Acoustic plus thermal insulation

Connection to the gravity system


9.1
9.2

10
11

Fixing the horizontal collector pipe


Fixing the roof outlet connecting pipe
Fixing the vertical downpipe

Special constructions
8.1
8.2
8.3
8.4

Cutting polyethylene pipes


Principles of heat fusing polyethylene pipes and fittings
Butt-welding
Electrofusion welding
Installation of expansion joints

Fixing the Wavin QuickStream PE system


7.1
7.2
7.3

General installation recommendations for roof outlets


Installation of roof outlets of an emergency overflow system
Types of roof outlets
Moisture barriers
Wavin QuickStream outlets on green roofs and parking decks
De-icing electrical heating elements

Jointing the pipe system


6.1
6.2
6.3
6.4
6.5

General installation recommendations


Sequence of installation

Installation of the roof outlets


5.1
5.2
5.3
5.4
5.5
5.6

Pipes
Fittings and accessories

Recommended sequence of installation


4.1
4.2

Installation to Wavin system design


Pipe installation according to Wavins instructions
No slope in horizontal pipes
No siphons in the system
No obstructions in the pipe system
Only use 45 bends and 45 tees
Use only eccentric reducers / increasers
Only install expansion joints where provided in the design
Fix roof outlets and pipe system according to Wavins instructions
Do not connect gravity pipelines to the Wavin QuickStream system
Connect to a gravity system of sufficient capacity
Use prescribed pipe materials and pipe classes

Transport, storage and handling


3.1
3.2

Full-bore flow system


System components

Discharge systems and capacity


Buried pipe systems

Commissioning & Maintenance


Problem solving / technical support

2
2
2
3
3
3
3
3
4
4
4
5
5
6
6
6
7
7
7
8
8
8
9
9
10
11
21
21
21
22
22
22
22
24
26
27
27
30
31
33
33
33
34
34
35
35
36
37
38

Wavin QuickStream PE
www.wavin.com

Installation manual
General system information

1. General system information

1.1 Full-bore flow system

A specially designed roof outlet with an

The combination of elimination of air in

air baffle and anti vortex vane only allows

the pipework and the increased flow

Wavin QuickStream is a siphonic roof

the intake of water and prevents the

velocities, result in a considerable

drainage system. Whereas in conventional

ingress of air, so allowing full-bore flow to

increase in discharge capacity, leading

be achieved (see figures 1 & 2).

to a significant reduction of the pipe

the only driving force for discharge, in

At full-bore flow, the difference in height

dimensions.

siphonic systems a gravity induced

between the roof outlets and the

gravity roof drainage systems gravity is

vacuum will boost the drainage function.

rainwater discharge level is utilised to

This is achieved by preventing air being

gain the energy that will increase the flow

sucked into the roof outlets during heavy

velocity of the water in the pipework.

rainfall.

Figure 1. Conventional roof outlet.

Figure 2. Siphonic roof outlet.

1.2 System components

Figure 3. System components of the Wavin QuickStream system.

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation manual
General installation instructions

2. General installation instructions

Twelve basic rules


To ensure proper functioning of the

2.1 Installation to Wavin


system design

Wavin QuickStream siphonic roof drainage

For each Wavin QuickStream system,

2.2 Pipe installation


according to Wavins
instructions

system, some general requirements related

Wavin will make a site-specific hydraulic

A good quality installation depends upon

to the design and installation of the system

design. Deviations from design might

proper handling, jointing and fixing. Good

must be met. Therefore please note the

impair design criteria and discharge

workmanship is a key to success. In the

following important rules:

capacities.

following chapters 3 to 9 guidance is

1. Installation to Wavin system design

Wavin uses dedicated software to design

given to achieve the desired high level of

Wavin QuickStream systems. This means

quality.

2. Pipe installation according to Wavins


instructions

that the installation should be made exactly

3. No slope in horizontal pipes

according to the drawings supplied by

4. No siphons in the system

Wavin. Every deviation from design in

2.3 No slope in horizontal


pipes

5. No obstructions in the pipe system

the installation might lead to an imbalance

In horizontal pipes, no slope is required

6. Only use 45 Bends and 45 Tees

of the system, resulting in incorrect

to transport the water to the downpipe

7. Use only Eccentric Reducers /

functioning of the system. All deviations

since the system operates at high

from the supplied drawings should

velocities due to the energy head, which

therefore be discussed in advance with

is equal to the height of the building.

Increasers
8. Only install expansion joints where
provided in the design
9. Fix Roof Outlets and Pipe System
according to Wavins instructions
10. Do not connect gravity pipelines to
the Wavin QuickStream system
11. Connect to a gravity system of
sufficient capacity
12. Use prescribed pipe materials and

Wavins design department. Wavin shall

A small slope is neither beneficial nor

always send a written reply to such a

disadvantageous for the operation of the

request.

system. For ease of installation, we


recommend to use no slope in the
horizontal pipes. If a slope in the horizontal
pipe is desirable to improve emptying of
the system after a rainfall, Wavin advises
to keep the slope below 1:200.

pipe classes

2.4 No siphons in the


system
A negative slope or an upward placed
bend into the flow direction will create
a siphon. In siphonic systems this is not
allowed since during the start-up of
the system air might be entrapped,
preventing a full-bore flow.

Figure 5. No negative slope.

Figure 4. Example installation drawing.


Figure 6. No upward placed bends.

Wavin QuickStream PE
www.wavin.com

Installation manual
General installation instructions

Reducers in the flow direction in horizontal

2.5 No obstructions in the


pipe system

pipes are not allowed.

All pipe ends should be checked and


freed from burrs. Burrs, dirt and other
obstructions might influence the proper
functioning of the system. Preferably,
electro-fusion couplers should be
applied. However, butt welds are also
allowed in the Wavin QuickStream

Figure 8. Use only 45 bends, no 90


bends.

polyethylene pipe system.

Figure 9. Use only 45 Tees, no 90 Tees.

Figure 7. Wrongly and properly cut pipe


ends.

2.6 Only use 45 bends and


45 tees
Bends of 90 have a higher flow
resistance than two 45 bends. The
design of the system is based on using
two 45 bends instead of one 90 bend
unless specified differently. Installing 90
bends is
consequently not allowed unless specified
by Wavin (see figure 8).
For the same reason only 45 Tees are
allowed instead of 90 Tees unless
specified by Wavin (see figure 9).

2.7 Use only eccentric


reducers/increasers
Diameter changes in horizontal collecting

Figure 10. Use only eccentric increasers

pipes must be made with eccentric

in the flow direction with the

increasers. In order to accelerate the

top side at the same level.

evacuation of air, the topside of the


collector must remain on the same level
when an increaser in the flow direction
is installed.

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation manual
General installation instructions

Figure 11. Install eccentric reducers in a vertical pipe with the level side facing the wall.

Installation of eccentric reducers and

In some countries, it is common practice

or increasers in vertical pipes should be

to provide each 5-meter pipe-length in

positioned with the level side facing the

the vertical downpipe with an expansion

2.9 Fix roof outlets and


pipe system according
to Wavins instructions

wall. This allows for ease of installation,

joint, while in other countries no expansion

One of the key elements in a Wavin

particular when fixing rails and clamps

joints are used and fixing clamps are

QuickStream system is the roof outlet.

are used. Furthermore, it is more effective

directly installed to the wall. It is not good

Detailed points of attention are presented

during priming of the system (see figure 11).

practice to install an expansion joint in

in chapter 5. Improper or incomplete

2.8 Only install explansion


joints where provided
in the design

horizontal collector pipes. In those cases

installation might cause condensation

where expansion joints are applied,

and/or leakages. In most Wavin

appropriate fixing is required. Guidance is

QuickStream systems, long horizontal

given in paragraph 7.3.

pipes will be installed below the roof. For


this part of the installation please follow

Once installed, the Wavin QuickStream


system is subjected to temperature

Wavin does not in general advise the

Wavins installation recommendations

changes and dynamic loads. Any

practice of absorbing axial displacements

mentioned in chapter 7. Wavin has

oscillation or vibration, originating from

by expansion loops or flexible legs in a

developed special brackets for an easy

partly filled pipes, must be effectively

Wavin QuickStream PE system, unless

and secure installation of the horizontal

damped. Wherever possible it is strongly

provided in the design proposal.

collector pipes.

recommended to make all joints tensile


resistant.

Wavin QuickStream PE
www.wavin.com

Installation manual
General installation instructions

2.10 Do not connect gravity


pipelines to the Wavin
QuickStream system

2.11 Connect to a gravity


system of sufficient
capacity

2.12 Use prescribed pipe


materials and pipe
classes

Any open (gravity) connection to a Wavin

In order to prevent future flooding in case

As Wavin QuickStream siphonic systems

QuickStream system will allow the intake

the design rainfall actually takes place, the

are subjected to both under- and over

of air and thus can severely impair the

installer should verify that the discharge

pressures, as well as axial loadings, only

siphonic function. Therefore, such

system, being either an open channel or

Wavins recommended and quoted

connections cannot be allowed in the

ventilated sewerage system, is capable of

pipework materials, fixing materials and

design. Also, attention should be paid on

discharging the design quantity. In case

ancillaries should be used. In case of

not allowing extensions at a later date.

the existing discharge system has a limited

deviations, advice must be sought from

Extensions to the building will require its

capacity, contact should be sought with

Wavins technical team.

own dedicated rainwater discharge

the project manager or local authorities.

system.

Guidance on maximum discharge


capacities is presented in Chapter 9.

Figure 12. Only use Wavin recommended and quoted pipework.

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation manual
Transport, storage and handling

3. Transport, storage and handling

3.1 Pipes

3.2 Fittings and accessoires

Please take note of following points of

Keep fittings clean by:

attention:

- unpacking just before use,


- storage inside buildings or containers.

1. Prevent damage during handling and


storage.
2. Store and transport pipes in bundles

Store rubber ring fittings always in a


cool place, free from direct sunlight
exposure.

as supplied
3. Store and transport loose pipes well
supported by using at least 5 supports
for a standard 5 meter pipe length.
4. Do not unload pipe bundles by sliding
each pipe over its length as this might
damage pipe ends. For the same
reason do not drag pipes across the
ground or other surfaces.
5. Prevent point loads in either storage
or lifting.
6. Use wide lifting belts.
7. Prevent excessive bending by using a
cross beam in lifting.
8. Do not store loose pipes over 1

Figure 14. Unpack fittings just before use.

meter in height.
9. Prevent pipes being exposed to
aggressive substances and high
temperatures.
10. Cover pipes in case of expected
long storage times, but allow for
ventilation.
When the above points have been
observed, installation will be easier and
the quality of the system will be optimal.
Working with dirty, bent and damaged
pipes is time consuming and affects
quality negatively.

Figure 13. Storage of pipes.

Wavin QuickStream PE
www.wavin.com

Installation manual
Recommended sequence of installation

4. Recommended sequence of installation

Pipe sections located in either floor

4.1 General installation


recommendations

4.2 Sequence of installation


In most cases the horizontal collector pipe

and/or walls must be pressure tested

Until the Wavin QuickStream system is

will be installed underneath the roof. In this

prior to the casting of concrete. In order

required to deal with any water discharges,

situation the following sequence is advised:

to prevent any ingress of mortar into the

it is recommended to close the roof outlets

Installation of the emergency overflow

system, these pipe sections must be

on the roof. Otherwise, contamination of

systems to prevent potential problems

capped-off thoroughly. Open pipe ends

various kinds could penetrate into the

of water on the roof and inside the

must be well protected against possible

pipe system. Once the installation of the

building.

damage by using PE caps.

roofing materials has been completed

Installation of the Wavin QuickStream

and the whole roof is cleared from loose

roof outlets in the roof construction at

rubble, the plugs can be removed from

the positions according to the design.

the roof outlets.

Follow the installation instructions as


supplied with each product.

It is strictly prohibited to sweep dirt from

Plug off the outlet to prevent

the roof into the roof outlets. Particular

contamination of the system and

caution must be applied to remove all the

water entering the system during the

cement waste. Once mixed with water

construction works.

cement could set permanently in the

Installation of the roofing material and

pipework, thereby severely reducing the

fixing the outlet in the roofing material.

discharge capacity.

Installation of the hanging rails and


brackets according to the design

If it is suspected that the system has

(see chapter 7).

become contaminated during the building

Installation of the horizontal collector

process, it is strongly recommended to

pipe and the roof outlet connecting

clean the system before completion.

pipes and then the vertical pipework


top-down according to the supplied
drawings. Use fix point brackets
where indicated in the design.
Check the bracketing system for
fixing and/or sliding.
Install discharge points.
Check if discharge can take place
unhindered and with sufficient
capacity (see table in chapter 9).
Commission pipework by pressure
testing (see chapter 10).
Clean roof surface.
Un-plug Wavin QuickStream roof
outlets.
Dismantle temporary emergency
overflows.

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation manual
Installation of the roof outlets

5. Installation of the roof outlets

Figure 15. Location of the roof outlet at least 0.5 m from the eaves (0-3 degrees slope).

Each delivery of roof outlets is provided

Clamping type roof outlet

with detailed installation instructions

If required, the roof outlet can be

5.1 General installation


recommendations for
roof outlets

related to type and size. Below the most

fixed into the roof by using 4 screws

One of the key components in a siphonic

important general steps are noted.

or nails. The sealing with the roof


membrane is achieved by pressing

roof drainage system are the roof outlets.


The roof outlets should be located exactly

Check the correct position of the flat

the membrane between the clamping

according to Wavins supplied Roof

sealing ring at the end of the screw

ring and the sump pan. Carefully

Outlet Plan.

thread of the roof outlet connector.

check on correct positioning of the

All roof outlets need to be placed at the

Screw the roof outlet connector to

sealing rings (if present) and the

lowest points of the roof but at least 0.5

the threaded outlet. Firmly tightening

absence of dirt in the sealing area.

meters from the eaves. If the eave roof

by hand will be sufficient to achieve

If a joint of two roof membranes is

level is lower than the level of the roof

a watertight connection. In case

located at the position of the roof

outlets the roof surface between the roof

de-icing heating is required, place the

outlet, a square piece of roof

outlets and the eaves needs to be filled-up

heating element prior to screwing on

membrane of size 0.6 to 1 m should

to realise a slope of 0 to 3 degrees

the roof outlet connector. The Wavin

first be clamped into the outlet. At the

toward the outlets. All low points of the

QSPE 75 roof outlet has a 75 mm

location of the outlet a piece of the

roof must have an outlet.

outlet pipe so no additional roof outlet

roof membrane smaller than the

connector is required.

square fixed into the roof outlet needs

Cut a piece from the insulation where

to be cut out. Finally the roof

air baffles to prevent air entrainment into

the roof outlet will be positioned (note:

membrane fixed in the outlet can be

the pipe system. Any removal of baffles

size of insulation blocks might differ!).

fixed to the roof membrane positioned

or cleaning caps will reduce the drainage

Use the insulation block as a gauge.

on the roof.

capacity tremendously.

Place the insulation block in the free

Bitumen type roof outlet

In case insulation is required, either

space made in the roof insulation.

Place the roof outlet on the bitumen

existing insulation of the roof can be used

The insulation block may be positioned

sub-layer if present. If required, the

or special insulation blocks that can be

about 10 mm lower than the

roof outlet can be fixed to the roof by

sourced from Wavin.

surrounding insulation but in any case

using 4 screws or nails. Degrease

In specific climatic situations, it may be

not higher. If required some insulation

the stainless steel parts using an

required to install additional de-icing

material may be added below the

appropriate solvent. Heat weld the

heating on the roof outlet (see paragraph

insulation block to achieve the right

bitumen top layer to the stainless

5.6)

height.

steel plate of the roof outlet. Take

In all cases, movement and vibrations

Dismantle the top part (clamping

care to use sufficient heat to establish

must be prevented from being transferred

ring / leaf separator) and store all

a bond between the top layer and the

to the tail pipes of the roof outlets by

dismantled parts properly for later

sub layer via the holes in the plate of

effective fixing. Guidance is given in

reassembly.

the roof outlet.

chapter 7.

Install the roof outlet.

All Wavin QuickStream roof outlets have

Wavin QuickStream PE
www.wavin.com

Installation manual
Installation of the roof outlets

A standard Wavin QuickStream roof

Gutter type roof outlet


The gutter type of roof outlet will be

outlet can be installed at the required

fixed to the metal gutter by use of a

higher level by using, for example, an

backing flange and bolts.

insulation block or a ring of the

Sealing is performed by rubber

required height placed around the

gaskets, on both surfaces of the gutter

outlet. Wavin has special plastic rings

compressed between the backing

for its QSMP 75 and QSPE 75 outlet,

flange and the outlet part.

which are easy to cut at the correct

The gutter version roof outlet with

height by using the guidelines on the

metal sheets can be directly welded

outside of the ring (see figure 16).

to the gutter material.

The emergency overflow outlet

Place the plastic cap provided with

Figure 16. Wavin emergency overflow

should preferably not be located at

the outlet firmly in the outlet to prevent

ring to convert a standard

the lowest roof level, in order to avoid

dirt entering the system during further

outlet into an emergency

pollution and to secure a free flow of

construction works.

overflow outlet.

water between the roof outlets of the

Make the connection to the horizontal

standard Wavin QuickStream rainwater

collector pipe according to the design.

system.
The designer of the roof or the building

Clean the whole roof properly prior to


commissioning of the system.

designer should supply the height of

outlet and reassemble the top part.

5.2 Installation of roof outlets


of an emergency
overflow system

system. Wavin will supply the minimum

Nuts or screws should be tightened

When a Wavin QuickStream siphonic

level of the emergency overflow system

hand-tight. Nuts should be

system has been designed for an

when located next to the Wavin

subsequently tightened with a torque

emergency overflow system the following

QuickStream roof outlets to secure a

spanner, set on 5 to 10 Nm.

installation rules should be considered.

proper functioning of the Wavin

Remove the caps from each roof

the inflow of the emergency overflow

QuickStream system. Usually the


height is approx. 30 to 55 mm higher
than the roof outlets of the standard
rainwater system.
The discharge of the emergency
overflow pipe system should be
above ground level at a visible location.

Figure 17. Figure roof outlet in slope of the roof and placed at an insulation block.

10

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation manual
Installation of the roof outlets

Type 3: Gutter type

A wide range of accessories is available

Wavin QuickStream roof outlets are

These outlets are designed for installation

for specific situations like:

available in different materials.

in metal gutters. Sealing is performed by

Foamed polystyrene insulation blocks

Additionally there are three different

EPDM rubber gaskets, on both surfaces

Moisture barriers

constructions for sealing to different

of the gutter compressed between the

De-icing electric heating elements

backing flange and the outlet part.

Straight threaded roof outlet

5.3 Types of roof outlets

roofing materials and gutters.

Upon request, a gutter type outlet can be

connectors and 90 degree bended

Type 1: Clamping type

supplied with a contact sheet of the

connectors.

Compressing the roofing membrane

same metal as the gutter, so that the

between two flanges performs the

outlet can be welded / soldered into the

Detailed assembling instructions are

sealing. This outlet type can be directly

gutter.

supplied with each Wavin QuickStream


outlet.

installed on the most common roofing


membranes such as PVC, EPDM and
bitumen.
Type 2: Bitumen type
This type is supplied with a stainless
steel flange on which the bitumen roofing
membrane can be heat welded directly.

Diameter range
vertical tail pipe

Roof outlet type


Product
code

Outlet
materials

Outlet
connection

Clamp
version

Bitumen
version

Gutter
version

Min. OD

Max. OD

21/2

40 mm

90 mm

21/2

40 mm

90 mm

PE 75 mm

40 mm

90 mm

Siluminium /
QS 75

stainless
steel

Plastic /
QSMP 75

stainless
steel

QSPE 75

Plastics / PE

Table 1. Overview of Wavin QuickStream roof outlets: A = Available.

Wavin QuickStream PE
www.wavin.com

11

Installation manual
Installation of the roof outlets

5.3.1 Wavin QSPE 75,


Plastic roof outlet
clamp version
The Wavin QuickStream universal plastic
roof outlet QSPE 75 has a bottom part
made from PE, enabling direct welding to
the PE-pipe system using an electrofusion
socket. This outlet has an inspection cap
with a bayonet catch to enable a quick
and easy inspection of the pipe system.
The integrated clamp flange makes it
possible to fasten various types of roofing
membranes to the outlet.
The outlet is always supplied including an
insulation block. For roofs that require a
damp or moisture barrier, a version
including a moisture barrier can be

The Wavin QuickStream universal plastic

supplied.

roof outlet QSPE 75 consists of the


following components:
1. Inspection Cap
2. Top Part
3. Clamping ring and Leaf separator
4. Rubber Seal
5. Sump pan and outlet (PE)
Figure 18. Wavin QSPE 75.

Figure 19. Installation example Wavin QSPE 75 clamp version.

12

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation manual
Installation of the roof outlets

5.3.2 Wavin QSPE 75,


Plastic roof outlet
gutter / bitumen
version
The Wavin QuickStream QSPE75 roof
outlet used for a heat bonded installation
on bitumen roofs and installation in metal
gutters is supplied with a special metal
contact sheet. This contact sheet is
clamped between the bottom part and
clamping ring.
The roof outlet consists of the following
components:
1. Inspection Cap
2. Top Part
3. Clamping ring and Leaf separator
4. Metal contact sheet
5. Rubber Seal
6. Sump pan and outlet (PE)
When installing the outlet in a metal gutter,
the metal sheet should be made of the
same metal as the gutter, so that the
outlet can be welded / soldered into the
gutter and electrolytic or bi-metal corrosion
can be avoided.

Figure 20. Wavin QSPE 75 with metal sheet.

Figure 21. Installation example Wavin QSPE 75 in a gutter.

Wavin QuickStream PE
www.wavin.com

13

Installation manual
Installation of the roof outlets

Figure 22. Installation example Wavin QSPE 75 with a stainless steel contact sheet on a bitumen roof.
For heat-welded bonding with a bitumen
roof membrane, a stainless steel contact
sheet will be used. The bitumen top layer
should be cut out and heat welded up to
approx. 100 mm from the outside of the
outlet. During the heat welding, the top
parts of the outlet need to be dismantled
and stored properly.

14

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Installation
???????? of the roof outlets

5.3.3 Wavin QS 75,


Metal roof outlet
clamp version
The Wavin QuickStream QS75 clamp
version roof outlet consists of the
following components:
1. Leaf guard / air baffle (epoxy coated
siluminium)
2. Clamping ring (stainless steel)
3. Sump pan/outlet flange (stainless
steel)
4. Roof outlet connector with sealing ring
(supplied in a separate packaging)

Figure 23. Wavin QS 75 clamp version.

Figure 24. Installation example Wavin QS 75 clamp version for PVC, EPDM or bitumen
roof membranes.

Wavin QuickStream PE
www.wavin.com

15

Installation manual
Installation of the roof outlets

5.3.4 Wavin QS 75,


Metal roof outlet
bitumen version
The Wavin QuickStream QS75 bitumen
version roof outlet consists of the
following components:
1. Leaf guard / air baffle (epoxy coated
siluminium)
2. Sump pan/outlet flange (stainless
steel)
3. Roof outlet connector with sealing ring
(supplied in a separate packaging)

Figure 25. Wavin QS 75 bitumen version.

Figure 26. Installation example Wavin QS 75 bitumen version.

16

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Installation
???????? of the roof outlets

5.3.5 Wavin QS 75,


Metal roof outlet
gutter version
The Wavin QuickStream QS75 gutter
version roof outlet consists of the following
components:
1. Leaf guard / air baffle (epoxy coated
siluminium)
2. Sump pan/outlet flange (stainless steel)
3. EPDM gaskets & aluminium backing
flange
4. Roof outlet connector with sealing ring
(supplied in a separate packaging)

Figure 27. Wavin QS 75 gutter version.

Figure 28. Installation example Wavin QS 75 gutter version with backing flange and EPDM gaskets.
If possible deform the gutter around the outlet downwards by 3 to 4 mm.

Wavin QuickStream PE
www.wavin.com

17

Installation manual
Installation of the roof outlets

5.3.6 Wavin QSMP 75,


Metal-plastic roof
outlet - clamp /
bitumen version
The Wavin QuickStream QSMP 75 clamp
/ bitumen version roof outlet can be used
to clamp PVC, EPDM or bitumen roof
membranes or for heat welding bitumen
roof membranes directly to the stainless
steel bottom part. This roof outlet
consists of the following components:
1. Inspection cap
2. Top part
3. Clamping ring and Leaf separator
4. Rubber seal
5. Sump pan
6. Roof outlet connector with sealing ring
(supplied in a separate packaging)

Figure 29. Wavin QSMP 75 clamp / bitumen version.

Figure 30. Installation example Wavin QSMP 75 clamp version for PVC, EPDM or
bitumen roof membranes.

18

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Installation
???????? of the roof outlets

When the bitumen roof membrane is


directly heat welded to the Wavin QSMP
75, no rubber gasket should be installed
between the bottom part of the outlet and
the bitumen roof foil.

Figure 31. Installation example Wavin QSMP 75 heat welded bitumen roof foil.

Wavin QuickStream PE
www.wavin.com

19

Installation manual
Installation of the roof outlets

5.3.7 Wavin QSMP 75,


Metal-plastic roof
outlet - gutter version
The Wavin QuickStream QSMP 75 gutter
version roof outlet is supplied with a
backing flange and two EPDM rubber
gaskets. It consists of the following
components:
1. Inspection cap
2. Top part
3. Clamping ring and Leaf separator
4. Sump pan
5. EPDM gaskets & stainless steel
backing flange
6. Roof outlet connector with sealing ring
(supplied in a separate packaging)

Figure 32. Wavin QSMP 75 gutter version

Figure 33. Installation example Wavin QSMP 75 gutter version with backing flange and EPDM gaskets. If possible, deform the gutter
around the outlet downwards by 3 to 4 mm.

20

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Installation
???????? of the roof outlets

5.4 Moisture barriers


On request, Wavin can supply moisture
barrier flanges that will secure a vapour
tight seal between the tail pipe and the foil
in the roof, which is used as a moisture
barrier. A rubber ring will secure the
vapour tight seal with the tail pipe while
the foil will be clamped between the
flange parts.

Figure 36. Shaft and cover for installation on a green roof.

transferred to these parts of the roof


Figure 34 and 35. Moisture barriers.

Each heating element consumes 3 Watt

construction. For parking decks a similar

in stand-by mode and takes 18 Watt

construction can be supplied. Please

when heating. Voltage is single phase

consult Wavin for further details.

230 VAC.

5.5 Wavin QuickStream


outlets on green roofs
and parking decks

5.6 De-icing electrical


heating elements

Wavin has developed special perforated

Wavin QuickStream roof outlets can be

shafts DN 315 wrapped with geotextile

provided with an automatic electric heating

that can be placed around standard

system. A heating system prevents

(QuickStream) roof outlets. The shaft can

blockage of the outlet in case of ice-rain,

be easily cut to the required height with a

freezing melt water or snow.

minimum height of 200 mm. The cover

A built in temperature probe will

should be positioned not higher than the

automatically switch-on the heating plate

adjacent surface. Depending on the load

when ambient temperature drops below

situation, various covers with gratings can

+ 4 C.

be supplied. The maximum load on the

The heating element (see figure 37) is

Figure 37. Heating element.

shaft should not exceed 15000 N. Prior

placed between the external surface of

to installation, the installer needs to check

the sump pan and the thermal insulation

whether the roof construction and the

pack. See also chapter 8.3; Thermal

roof foil can withstand the loads to be

insulation.

Wavin QuickStream PE
www.wavin.com

21

Installation manual
Jointing the pipe system

6. Jointing the pipe system

6.1 Cutting polyethylene


pipes

incorporates the following 15 steps:

Best practice in cutting PE pipes is to use

1. Check environmental conditions.

The butt-welding procedure

a rotary pipe cutter designed for plastic

When the outside temperature is below

pipes. In case a saw is used, ensure that

5 C and/or during rainy and windy

the cut is square to the pipe axis. This

conditions, special precautionary

can easily be achieved by using a pipe

measure have to be taken to ensure

clamp as sawing guide. Always remove

dry and sufficiently warm welding

burrs and flashes!

conditions.

6.2 Principles of heat


fusing polyethylene
pipes and fittings

4. Check temperature heater plate


on 210 C.

2. Check welding machine is in good


functional order.

Figure 40.

At least the following issues should


5. Cut pipe to required length.

The Wavin QuickStream range contains

be checked: temperature, alignment,

pipes, spigot fittings and electrofusion

play of the moving parts, smooth

Note: take into account that in the

sockets. Pipes and fittings (both electro

movement of the moving parts,

welding process a few millimetres

fusion couplers and spigot fittings) are

electrical connections, cutting

pipe will be consumed. Best practice

provided with external marking ribs or

machining plane (sharpness).

is to use a rotary pipe cutter. The pipe

marking stripes enabling easy alignment

ends are then square and free from

particularly in pre-fabrication.

burrs. If a saw is used, it is advised to

Note: polyethylene pipes and fittings

use a spare clamp as a sawing guide.

cannot be joined using solvent cement!

Such cut pipe ends must be de-burred


before placing in the welding machine.

For correct heat fusion of polyethylene,


following basic requirements must be met
in order to obtain good quality joints.
1. Sufficient heat
2. Sufficient pressure
3. Sufficient welding & cooling time

Figure 38.

4. Clean to clean material


3. Clean heater plate with PE cleaner
In the two most common applied welding

and a soft cloth.

techniques, electrofusion and butt-welding,

Prevent any damage of the Teflon

these parameters are dependent on the

coating.

Figure 41.

design of the electrofusion socket and/or


6. Clamp both pipe-ends in the

in the welding procedure.

welding machine and ensure

6.3 Butt-welding

correct alignment.

Butt-welding is a very economical jointing

Eliminate any bending forces if present.

technique. Correctly made butt-welds


reach the strength of the pipe. Well-trained
personnel are recommended for making
butt-welds.
In butt welding, two pipe ends, two fitting

Figure 39.

ends or a pipe end and a fitting end are


bonded by melting the circular pipe faces
simultaneous and pressing these together.
Butt-welding can only be performed using
a butt-welding machine.

22

TEL.
000000000000

Figure 42.

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Jointing
????????
the pipe system

7. Trim both pipe-ends using the

14. Inspect weld bead for evenness.

10. Reduce force until nearly zero,

Uneven weld beads indicate incorrect

planer.

assuring contact with heater plate

Keep planer running while slowly

so that heat is soaked into both

alignment or out of roundness. Large

reducing pressure. Do not stop

pipe ends.

weld beads could be caused by either


too high a heater temperature and/or

planer when still in contact with pipe


ends in order to prevent uneven
surfaces.

too high a welding force. A small

11. Maintain heat soaking till a bead is


formed of approximate 1 mm for

weld bead could be caused by a too

diameters 40 up to 200 and 1.5mm

low a heater temperature and/or too

for diameters 250 and 315mm.

low a welding force. In both cases

Use the figures mentioned in table 2

the weld should be rejected due to

as guidance for the heat soaking

reduced strength.

duration.

Figure 43.

Diameter

40

50-110

125

160

200

250

315

Time [s]

30

40

60

80

100

140

170

Table 2. Guidance of the heat soaking duration (in seconds) for butt-welding.

8. Check that pipe ends are matching.


If not correct either re-clamp pipes

12. After heating time is elapsed,

(alignment) and/or repeat trimming.

quickly open the welding machine,

After re-clamping it is necessary to

remove the heater plate and close

trim the pipe-end again with a planer.

immediately.
This part of the welding operation
must be kept as short as possible in
order not to loose too much heat!

Figure 47.
15. Remove welded joint from the
welding machine after cooling time
is elapsed.

Figure 44.

The joint need to be kept free from


any loads within 5 minutes after the

9. Insert heater plate and press both


pipe ends during a few seconds

cooling time is elepsed.

Figure 46.

with a higher force on the plate for


ensuring full contact.

If the above steps are followed correctly,

13. Slowly apply welding force and


maintain for required cooling time

the above mentioned four basic

according to table 2a.

requirements should be fully met.

Diameter

40-75

90

110

125

160

200

250

315

Time [s]

60

70

80

100

120

200

280

340

Table 2a. Guidance of the minimum cooling time (in seconds) for butt-welding at 20 C.

Figure 45.

Wavin QuickStream PE
www.wavin.com

23

Installation manual
Jointing the pipe system

6.4 Electrofusion welding

4. Always cut pipe-ends square!

6. Chafe pipe ends over its insertion

Electrofusion sockets are provided with

If this is not the case, melt cannot be

depth using a clean emery cloth

an electric resistance wiring embedded in

kept encapsulated between pipe end

(-lint) of a roughness 40 or lower or

the internal surface. When connected to

and socket, resulting in a loss of

a dedicated PE pipe scraper.

an electric power source, heat is supplied

melt-pressure! Best practice is to use

directly in the fusion zones. During the

a rotary pipe cutter (see photo). The

melting of polyethylene, its volume

pipe ends are then square and free

increases. This expansion creates the

from burrs. If a saw is used, it is

necessary welding pressure. The Wavin

advised to use a spare clamp as a

welding equipment automatically doses the

sawing guide. Such cut pipe ends

exact required energy for making a good

must be de-burred before inserting

joint. There are two welding machines:

the pipe end in the electrofusion

one for the sizes 40-160 and one for the

socket.

dimensions 200, 250 and 315 mm.


Figure 51. Chafe pipe end with emery lint
In order to meet the four basic

of roughness 40 or lower.

requirements for making a sound


joint, special attention should be paid
on the following 12 points:
1. Check environmental conditions.
When the outside temperature is
below 5 C and/or during rainy and
windy conditions special precautionary
measure have to be taken to secure

Figure 49. Preferably use a pipe clamp.

dry and sufficient warm welding


conditions.

Figure 52. Clean pipe end with


5. Clean and de-burr pipe ends

PE cleaner.

2. Secure proper power conditions.


Check the stability and the height of
the voltage especially when using a
generator or using long cables.
When the voltage is not stable,
connecting for example a
construction lamp to the generator
might solve the stabilisation problem.
3. Only use correct Wavin welding
equipment.

Figure 50. De-burr pipes when a saw is


used.

Figure 53. Scrape pipe end with hand


scraper.

Figure 48. WaviDuo electrofusion


equipment.

24

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Jointing
????????
the pipe system

7. Always insert pipe ends till the

9. In case pipe ends are too oval,

11. Inspect welded joint for correct

internal register in the socket, so

re-rounding is required by using a

alignment, insertion depths and

that full insertion is reached.

temporary pipe clamp, fixed close

weld indicators.

Mark the insertion depth on the pipe

to the socket.

The weld indicators indicate that the

ends so that any slippage can be

This temporary clamp can be

joint has been energized; they are not

detected in time. In case the internal

removed after elapsed cooling time.

linked to weld quality, as quality is

register (pipe stops) have been cut

only reached by following above

away so that the electrofusion socket

steps and requirements.

can be used as a sliding socket,


correct marking of the insertion depth
is essential. Improperly inserted pipe
ends also lead to a loss of melt
pressure.

Figure 56. Install a temporary pipe clamp


for re-rounding close to the
socket.
Figure 58. Inspect insertion depth and
10. Always prevent any loading or

weld indicators.

bending on a joint during welding


and subsequently cooling.
Figure 54. Mark insertion depth.

Ensure that installed pipe sections are

12. Demount temporary pipe clamp


(if used).

properly fixed before starting to make


8. Clean internal socket surfaces

the electrofusion joints.

with a clean cloth and Wavin PE


cleaner.
Ensure proper drying of cleaner
before assembling joint.

Figure 59. Demount temporary pipe


clamp.
Specific points of attention in
Figure 57. Proper fixing before welding.

electrofusion operation:
1. Pipe ends must be cut square.

Figure 55. Clean internal socket with PE


cleaner.

In case the jointing procedure is

2. Pipe ends must be chafed properly.

interrupted, first correct the cause of

3. Pipe ends, electrofusion sockets and

the interruption, then allow the joint to

welding equipment must have same

cool completely before re-welding.

ambient temperature before starting


welding (if not, energy might be too
high or too low).
4. Joint must not be subjected to
axial- and bending loadings during
welding and cooling.
5. Pipes and fittings need to be
completely dry.

Wavin QuickStream PE
www.wavin.com

25

Installation manual
Jointing the pipe system

For a good functioning of the expansion

6.5 Installation of
expansion joints

joints, follow these instructions:

Expansion joints are push-fit sockets with

1. Prepare positions of fix- and

a rubber seal.

4. Apply silicone oil on rubber seal


and sparsely on spigot end.

sliding brackets.

Expansion and contraction in the pipe

Expansion sockets must always be

system is absorbed by axial displacements

configured as a fixed-point. That

in the sockets. Normally expansion joints

means that all other fixing points

are mostly located in the vertical

must be sliding brackets

downpipes. In special circumstances, if

(see figure 87).

no other options remain to absorb


2. Chamfer pipe end.

thermally induced displacements,


expansion joints can be positioned in

Chamfer angle should be

horizontal collector pipes.

approximately 15 and chamfering

Figure 63.

length should be minimum 4 mm.

Figure 64.
5. Install pipe and fix with a

Figure 61.

fixed-point bracket on the socket


3. Mark insertion depth.

side and sliding brackets over the

Use the insertion depth for the

rest of the pipe length.

ambient temperature during


installation according to the values
mentioned in table 3.

Figure 65.
6. Check depth of insertion.

Figure 62.

Figure 60. Installation of an expansion joint.

Pipe diameter
50

63

Ambient temperature

75
90
110
125
160
Insertion depth in [mm] for pipe length of 6 meter

200

250

- 10 C

65

70

70

80

85

90

100

140

140

140

0 C

75

80

80

90

95

100

110

150

150

150

+ 10 C

85

90

90

100

105

110

120

160

160

160

+ 20 C

95

100

100

110

115

120

130

170

170

170

+ 30 C

105

110

110

120

125

130

140

180

180

180

Table 3. Insertion depth of pipes into an expansion socket, max. pipe length 6 meter.

26

315

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Fixing
????????
the Wavin QuickStream PE system

7. Fixing the Wavin QuickStream PE system

7.1 Fixing the horizontal


collector pipe

QuickStream rail connectors that can

ded to the roof construction at a maxi-

transfer thermally induced axial loads

mum distance of 2 meters between the

A controlled absorption of thermal axial

from one rail to the next one. The rail

suspension elements, taking into account

pipe stresses in rigid suspension systems

connector for the rail 30 x 45 mm can

the weight of a fully filled pipe, the weight

by making use of galvanised steel rails is

also be used for connecting a 30 x 30

of the suspension rail and the load ability

most commonly applied in PE siphonic

mm rail to a 30 x 45 mm rail.

of the roof construction.

rainwater discharge systems.

It is not possible to make a connection

The benefits are ease of installation and

between a 30 x 45 mm rail and a 41 x 62

4. Anchoring of the steel rails.

no unexpected displacements. The

mm rail, or between a 30 x 30 mm rail

All rails can be suspended relatively easily

thermally induced axial loads are

and a 41 x 62 mm rail. In cases where it

using threaded rods to the roof. The

completely absorbed by the suspension

is not possible to use a rail connector,

length of the threaded rods is of no

and bracketing system. Once the

then the extreme brackets on each rail

importance as these only bear the

suspension rails have been installed, pipe

must be of the fixed type. This is only the

weight of the pipe, pipe clamps and rail

segments can then easily be placed in

case at bends and at a diameter change

construction. Wavin recommends

the brackets. In-lays can be placed in the

between 315 mm and 250 mm pipe size.

effective fix of the pipework against axial

anchoring the steel rails to the roof every


12 meters and at every change of

brackets to create a strong and cost


2. Install the bottom side of all types

displacement.

direction. The anchors need to be fixed


to the wall structure or alternatively

of rail on the same level.


The bottom side of the different types of

installed lateral to the rails and approx.

All Wavin QuickStream brackets are

rail always needs to be installed on the

45 to the roof.

designed to enable fast and easy placing

same level. Special attention to the height

of pipe segments and additional closing

of the rail needs to be paid when

of the brackets. See picture 68-82.

installation of the rail is started at the

5. Check weight limitations, which


can be suspended to the (roof)

upstream side of the horizontal collector

Installation of the steel rails

construction.
Care should be taken that the roof

pipe and when the pipe size at the

The Wavin QuickStream system

downstream side of the horizontal

constructions have sufficient strength to

compromises three types of suspension

collector pipe is larger than 160 mm. In

bear the whole piping construction. The

rails:

this situation, the 30 x 30 rail needs to be

total weight per meter of a fully filled pipe

1. Wavin QuickStream rail 30 x 30 mm

installed 15 or 30 mm lower to allow a

and the suspension system can be taken

for pipes 40 160 mm


2. Wavin QuickStream rail 30 x 45 mm
for pipe 200 250 mm
3. Wavin QuickStream rail 41 x 62 mm
for pipe diameter 315 mm
Special attention needs to be paid to

bottom level connection to a 30 x 45 or a

from table 4.

41 x 62 mm rail. When the rail is fixed at

When the rail system is suspended every

the top side to e.g. steel beams, a 30 x

2.5 meters, the design strength of each

15 or a 30 x 30 rail can be fixed between

suspension point to the roof should be at

the 30 x 30 rail and the steel beam to

least 2.5 times the total weight/m

adjust the height of the 30 x 30 rail to the

according to table 4. The weight of

height of the 30 x 45 or 41 x 62 mm rail.

insulation blankets can be found in


chapter 8.4.

the following 5 points:


3. Maximum intermediate distances
of the suspension elements.

1. Wavin rail connectors.


The suspension rails must be mutually

All Wavin QuickStream rail types 30 x 30,

connected with the specific Wavin

30 x 45 and 41 x 62 should be suspen-

Pipe diameter [mm]

40

50

56

63

75

90

110

125

160

200

250

315

Weight/m [kg/m]

3.4

4.2

4.7

5.4

6.7

8.8

12.1

15.0

23.3

35.8

54.6

86.9

Table 4. Weight of the pipe including suspension and 100% filled with water.

Wavin QuickStream PE
www.wavin.com

27

Installation manual
Fixing the Wavin QuickStream PE system

Installation of the brackets

Fix the next rail to the rail connector and

To avoid potential sagging of the pipes,

fasten the 4 screws (it is not required to

the horizontal maximum supporting /

place the rails against the previous one).

4. Click fixed-point inlay in the bracket


and insert the pipe.

bracketing distances from table 5 should

Click one stainless steel inlay into the back

be applied in a Wavin QuickStream PE

part of the bracket

pipe system.
The photos below show the installation
of the rail suspension element, the rail
connector and a fixed-point bracket.
1. Install suspension element and fix
the rail.
Figure 72.

Figure 69.
Install the suspension element at the right
3. Fix the bracket to the rail.

height using a M10 threaded rod.

Click the PE pipe into bracket. The pipe


will not fall out.

Click the bracket at the right location on


the rail (see table bracketing distance).

Figure 66.
Fix the rail into the suspension element
and fasten the two screws.
Figure 73.
5. Close bracket and fasten the screw.

Figure 70.
Fix the bracket to the rail by clicking the

Click the front part of the bracket into the

front part into the rail and fasten the screw.

hook and fasten the screw.

Figure 67.
2. Installation of the rail connector.
Insert the rail connector approx. half way
into the rail.
Figure 74.
Installation completed.

Figure 71.
Figure 68.
PE pipe diameter [mm]
Maximum bracketing
distance [m]

40-75

90

110

125

160

200-315

0.8

0.9

1.1

1.25

1.6

2.0
Figure 75.

Table 5. Maximum horizontal bracketing distances in meters.

28

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Fixing
????????
the Wavin QuickStream PE system

Location of the fixed-points

The photos below show the installation of

As a minimum, a fixed-point bracket

the sliding bracket.

must be placed on the largest side of


every increaser / reducer. If a Tee piece
is located at an increaser, then the

2. Fasten the screws.


Click the front part of the bracket into the

1. Click the sliding bracket on the rail

hook and fasten the bottom screw.

and put in the pipe.

fixed-point brackets can be situated


directly next to the Tee piece.

Click the sliding bracket at the right

Fixed-point brackets should also be

location on the rail (see table bracketing

installed directly before and after a change

distances).

in direction, e.g. at a bend and at each


interruption of the rails. The maximum
distance between two fixed-point brackets
may not exceed 10 meters. The fixed
points need to be located within a maxi-

Figure 80.

mum distance of 0.3 meters from a suspesion element.

Fasten the upper screw.


Figure 78.
Click the PE pipe into the bracket.
The PE pipe will not fall out.

Figure 81.
3. Installation completed.

Figure 76.
Location of fixed-point brackets just
before and after a bend (top view).
Figure 79.

Figure 82.

Figure 77. Fixed point within 0.3 meters


from a suspension element.

Figure 83. Location of fixed-point brackets in the horizontal collector pipe.

Wavin QuickStream PE
www.wavin.com

29

Installation manual
Fixing the Wavin QuickStream PE system

7.2 Fixing the roof outlet


connecting pipe
To prevent the roof outlet being pushed
out of the roof due to thermal expansion
of the tail pipe, the first bracket should be
positioned no less than 0.5 meters from
the outlet. Under no circumstances
should sagging be allowed in the
horizontal part of the tail pipe. The
maximum vertical pipe length directly
below the roof outlet is 1.2 meters.
Also in this pipe section, no bracket is
allowed. The vertical tail pipe needs to be
installed without tensions. Under no
circumstances, bending of this part is
allowed.

Figure 84. No horizontal support brackets if the horizontal tail pipe <0.8 meters.
No vertical brackets if the vertical tail pipe < 1.2 meters

Figure 85. Install horizontal support brackets if the horizontal distance between roof
outlet and collector pipe is 0.8 to 1.2 meters.

30

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Fixing
????????
the Wavin QuickStream PE System

7.3 Fixing the vertical


downpipe
Rigid fixing of the vertical downpipe
The vertical downpipes can be fixed by
the use of Wavin QuickStream rails in a
similar way as with the horizontal collector
pipes. Most commonly however, the
pipework can be installed directly on the
wall structure so that for this part of the
system the suspension rails can be
omitted. This is why it is standard in the
quotation to include fixed-point brackets
enabling a fix to a wall instead of using
rails. A fixed-point needs to be positioned
at the top end of the vertical downpipe,
as close as possible to the elbows.
Furthermore, fixed-points also need to be
installed at a maximum spacing of every
10 meters. Be aware of expansion and
contractions loads transferred to the wall
structure. In table 6 guidance is given for
the thickness of the threaded metal pipe
for the fixed-points in relation to the
distance to the wall and Wavin

Figure 86. Ridid fixing of the vertical

QuickStream pipe diameter.

downpipe.

Distance pipe

Pipe diameter [mm]

to wall
[mm]

90

110

125

50

1/

1/

1/

100

1/

1/

2
2

160

200

250

315

Table 6. Minimum diameter of the threaded metal pipes for the fixed-points.
Bracketing distance in the vertical
downpipe
For vertical installed pipes following
maximum bracketing distances must be
applied.
PE Pipe diameter [mm]

40

50

56

63

75

90

110

125

160

200

250

315

Maximum bracketing
distance [m]

0.9

0.9

0.9

0.9

1.2

1.4

1.7

1.9

2.4

3.0

3.0

3.0

Table 7. Maximum bracketing distance (in meters) for the vertical downpipe.

Wavin QuickStream PE
www.wavin.com

31

Installation manual
Fixing the Wavin QuickStream PE system

Flexible fixing of the vertical


downpipe
Most commonly in the vertical downpipes
expansion sockets are used. As there will
be always some friction in the sealing
system of an expansion joint, it is absolute
required to anchor the expansion socket
(see figure 87). At the top of a vertical
downpipe, always a fixed-point bracket
should be installed. All other brackets
should be sliding brackets.
Fixed-points can either be created by
placing an electrofusion socket
underneath the bracket fixing the
expansion socket (see figure 87) or by use
of a stainless steel insert in the bracket.

FIgure 87. Fixing of expansion sockets.

Figure 88. Location of fixed-points in the vertical downpipe.

Distance pipe

Pipe diameter [mm]

to wall
[mm]

90

110

125

160

200

250

315

50

1/

1/
2

1/

1/

100

1/

1/
2

1/

Table 8. Minimum diameter of the threaded metal pipes for fixed-points when using expansion sockets.

Bracketing distance in the vertical


downpipe
For vertical installed pipes following
maximum bracketing distances must be
applied.
PE Pipe diameter [mm]

40

50

56

63

75

90

110

125

160

200

250

315

Maximum bracketing
distance [m]

0.9

0.9

0.9

0.9

1.2

1.4

1.7

1.9

2.4

3.0

3.0

3.0

Table 9. Maximum bracketing distance (in meters) for the vertical downpipe.

32

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Special
????????
constructions

8. Special constructions

8.1 Pipe systems


embedded in concrete

In order to prevent buoyancy during


concrete casting, the pipework must

Pipe sections embedded in concrete

be positioned and fixed properly.

must be adequately fixed against thermal

Pipework, especially in vertical walls,

movements.

can be subjected to high external

This can be achieved by welding into the

pressures during concrete casting and

pipe segment electrofusion sockets or

curing. It is strongly recommended to

puddle flanges. Fixing is also achieved

fill these pipes with water in order to

when a branch or elbow is present in the

prevent collapse and/or local buoyancy.

embedded pipe segment. However if a

To avoid buckling of the class SDR

branch is of a smaller diameter than the

26 Wavin QuickStream PE pipes, the

main pipe, additional fixing must be

maximum concrete height above the

installed in the main pipe close to the

pipe should not exceed 3.2 meters.

branch connection (see figure 89 and 90).

When the pipe is filled with water


equal to the concrete casting level,
the maximum concrete height can be
increased to 5.3 meters. These
maximum concrete heights are used
in case the concrete is not heated up
to enable a faster curing.

Figure 91. Installation of fire collars


through ceilings.

8.2 Fire protection


In case local safety regulations or project
Figure 89. Fixing in concrete by using an
electrofusion socket.

design specifications require measures to


prevent fires spreading to adjacent rooms
or floors fire collars must be installed.
Wavin offers a comprehensive range of
fire collars that meet local regulations.
The functioning of these fire collars is that
in the case of direct heat the material in
the fire collar will expand and will
completely close the floor or wall passage.
For more information, please contact
Wavin.

Figure 90. Fixing in concrete by using a


puddle flange.
Please pay attention to the below issues:
Prior to concrete casting, the pipe
section must be tested for leak
tightness.

Figure 92. Installation of fire collars


through walls.

Pipework crossing a wall through a


protection sleeve cannot be seen as
a fixed-point.
As all thermally induced pipe stresses
have to be resisted by the concrete
around the pipe, the thickness of the
concrete surrounding the pipe should
be at least 30 mm.

Wavin QuickStream PE
www.wavin.com

33

Installation manual
Special constructions

8.3 Thermal insulation

With one layer the sound level can be

In humid environments there can be the

reduced between 15 and 22 dB, depen-

need to insulate the pipe system to

ding on the type of installation and the

prevent condensation and subsequent

location of the measurement.

water dripping from it. Condensation can


happen when the relative humidity is

Installation of acoustic insulation

above 40%. Commonly the temperature

sheets

in the top of buildings is rather high.

The material is very flexible and is easy to

To prevent condensation on the pipe

apply.

surface, it is necessary to use sufficient

The Wavin acoustic insulation sheets can

insulation thickness and a vapour sealed

be easily cut to size and shape with a

foil on the outside. The thickness of the

knife or industrial scissors.

insulation sheet depends on the ambient


temperature, the humidity and of course

Cut to required shape.

the medium temperature. Be aware that

Fix to pipe and fittings using double

a high ambient temperature is more

sided Wavin adhesive tape or a con-

critical for condensation than a low

tact cement/glue. The layer with the

ambient temperature. A risk assessment

high specific gravity needs to be

by the designer shall reveal the need for

located on the outside.

thermal insulation. For most situations, a

It is of utmost importance to avoid

15 mm thick insulation sheet can be

gaps.

taken as a guideline.

Close seams with 50 mm wide


adhesive tape.

8.4 Acoustic plus thermal


insulation
When to install acoustic insulation
sheets
Like any rainwater system, siphonic roof
drainage systems generate noise when
transporting rainwater. In sensitive areas
within buildings such as offices, concert
halls, courthouses and hospitals where
noise should be kept to a minimum level,
it is recommended to wrap the Wavin
QuickStream system in the relevant areas
with Wavin acoustic insulation sheets. In
addition to acoustic insulation, these
insulation sheets also provide a thermal
insulation.
The sheet is built-up around a layer with
a high specific weight acting as a sound
barrier. On the outside there is a water
resistant layer and on the inside a foam
layer provides thermal insulation. The
material can be easily bent and wrapped
around pipes and fittings.

34

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Connection
???????? to the gravity system

9. Connection to the gravity system

storm water or combined sewer systems

Wavin engineers have adapted the last

9.1 Discharge systems and


capacity

a lower rain intensity is usually used

pipe length to the appropriate diameter to

The discharge should be above water

compared to the calculation for the

reduce the flow speed. In any case the

level in gravity discharge systems of

rainwater system of a building. When the

adjacent gravity discharge system must

sufficient capacity. To guarantee the

discharge of the Wavin QuickStream

be able to cope with the design flow of

evacuation of air in the pipework and that

system is in the building, the overflow

the Wavin QuickStream roof drainage

the attainment of siphonic action is not

relief chamber should be installed outside

system. The provided design of each

retarded, the discharge point should be

the building in the gravity system. If the

Wavin QuickStream system indicates the

installed at a higher level than the water

discharge of the Wavin QuickStream

maximum discharge flow. It is the


responsibility of the contractor to

in the gravity drainage system. It is always

system has been extended to outside the

recommended to install an overflow relief

building, Wavin can supply a special

investigate if the existing ventilated

chamber. This inspection chamber

overflow relief chamber with an inlet

drainage system has sufficient capacity.

should have a cover with an open grating

connection to the Wavin QuickStream

As guidance table 10 presents the

to allow water overflow when the gravity

system and a bigger outlet diameter

maximum flow in [l/s] of 100% filled pipes

system is not able to cope with the

connection towards the gravity sewer.

dependending on the gradient. For a

discharge capacity of the siphonic system.

If the discharge takes place directly in

ventilated drainage system, a larger pipe

For the calculation of the capacity of

open water or in a sewer system, the

diameter should be selected.

Hydraulic gradient / slope

Du

[mm/m]

2.5

7.5

10

slope
Di

1:1000

1:400

1:200

1:133

1:100

100
110
125
150

1.9

3.1

4.4

5.4

6.3

2.1

3.4

4.8

6.0

6.9

2.9

4.8

6.8

8.4

9.7

5.5

9.1

13.0

16.1

18.6

160

5.8

9.3

13.2

16.2

18.7

200

10.6

16.8

23.9

29.4

34.0

200
250
250

12.4

19.8

28.1

34.5

39.7

19.2

30.4

43.2

53.1

61.4

22.6

35.7

50.7

62.3

72.0

35.5

56.1

79.6

97.7

113.0

300

36.6

57.9

82.1

100.0

116.0

66.9

105.0

149.0

183.0

212.0

400

78.5

123.0

175.0

215.0

248.0

91.3

144.0

203.0

250.0

289.0

107.0

168.0

239.0

293.0

338.0

120.0

190.0

269.0

329.0

381.0

141.0

222.0

315.0

386.0

446.0

221.0

348.0

493.0

605.0

699.0

600

228.0

360.0

509.0

624.0

721.0

800

487.0

765.0

1,082.0

1,326.0

1,532.0

315
400
450
450
500
500
630

Table 10. Maximum flow in [l/s] of 100% filled pipes at various gradients of drainage pipes.
Note: Above table is based on a friction factor kb = 0.40 suitable for plastic pipes and a water temperature of 10C. The Du reflects a
PVC SDR34 pipe class. Other pipe materials such as concrete might have a higher friction factor and consequently the above
table cannot be used for these materials.

Wavin QuickStream PE
www.wavin.com

35

Installation manual
Connection to the gravity system

9.2 Buried pipe systems


The general installation rules for
underground plastics pipes are
applicable. In short these rules are:
Keep trench widths as narrow as
practicable, but not less than 300
mm wider than the pipe.
Trench bottom must be flat and free
from stones or other hard obstacles
that might exert a point load on the
pipe later on.
PE pipe systems are normally welded
by either butt fusion or electro socket
fusion.
Underground PVC systems should
always be jointed by rubber seal
joints and never be solvent cement

Figure 93. Excavation, bedding and


backfill.

welded.
Loosen the trench bottom.
Install pipe and check gradient.
Side-fill with non-cohesive soil, like
sand and compact especially to the
side of the pipe.
Complete side filling with non-cohesive
backfill material till approximate 0.3 m
above pipe crown.
Compact side-fill on both sides of the
pipe, preferably with a mechanical
compactor.
Complete back filling of the trench.
For this native soil may be used,
unless project specification indicate
differently.
Alternatively the EN1610 guidelines on
the installation of buried pipe systems
can be followed.

36

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Installation
Installation manual
manual
Commissioning
????????
& Maintenance

10. Commissioning & Maintenance

Commissioning

Maintenance

As a Wavin QuickStream roof drainage

Inspect in spring en autumn

system operates at both over and under

Roof drainage systems will mostly be

pressures, it is necessary to carry out a

inspected in spring and autumn. The

leak tightness test:

best moment is directly after the trees


have dropped their seeds and after

Close the discharge of each Wavin

leaf fall. In geographical areas having

QuickStream system and fill-up the

predictable rainy seasons, inspection

system with water to roof level.

and maintenance should performed

Check all connections for leakages.

just before rainy season starts.

Unplug the discharge on completion


of the inspection.

Clean roof en gutters


Roof and gutters must be cleared of

If the building is over 40 meters high,

deposits, whereby it is not allowed to

the pipe system needs to be split-up in

flush the dirt through the Wavin

sections not higher than 40 meter.

QuickStream roof outlets.

After initial commissioning of the system,

Inspect roof outlets

a further inspection should be performed

All Wavin QuickStream roof outlets

as part of the total commissioning after

must be inspected and checked on

the first heavy rainfall, or at the latest

proper functioning by letting water

within the first half year of use.

run into the outlets. When water runs


away, the outlet is OK. Eventually a
small contamination in the system will
be flushed down with the first rainfall.
Inspect emergency overflow chamger
As accumulated dirt in the system will
be flushed into the emergency
overflow chamber or the reception
chamber, at least once a year this
part of the system must be inspected
as well.
Recommendations
If the emergency overflows have been
discharging during a rainfall, the roof
outlets need to be inspected for
obstructions. It is recommended to
record details of any such incidents
and the measures taken to rectify the
situation.

Wavin QuickStream PE
www.wavin.com

37

Installation manual
Problem solving / technical support

11. Problem solving / technical support

If after commissioning, water is observed

The water level in the discharge

to regularly discharge through the

chamber at the start-up of the

emergency overflows it can be concluded

rainwater flow from Wavin

that the system is not functioning

QuickStream system is too high so

according design. Possible causes for

that the escape of air is hindered.

this are listed below.

Solution: reinstall the gravity sewer


pipe to a lower level or contact Wavin

Solutions related to improper


installation and/or maintenance:

to discuss the implications of installing the discharge point of the Wavin

Accumulated dirt can hinder the flow

QuickStream system at a higher level.

towards the roof outlets.

Due to high negative pressure air

Solution: clean the roof and the roof

cavities might occur, reducing the

outlets.

maximum flow capacity.

Construction debris in the system

Solution: Wavin verifies all designs on

reduces the flow capacity.

the maximum allowable negative

Solution: clean the pipe system.

pressure and adapts the design to

There has been a violation with the

such an extent that cavitation will not

design, e.g. a wrong pipe diameter

occur. Compare the installed system

(too big or too small), wrong pipe

to the installation drawings made by

lengths (e.g. tail pipes or distances

Wavin and correct differentiations.

from outlet to collector pipe) or the

The emergency overflows have been

pipe layout is changed.

constructed too low. In that case the

Solution: change the pipe layout to

build-up of a sufficient water level on

the design made by Wavin or contact

the roof enabling good priming of the

Wavin for a new design.

system will not take place. The system

In violation of the design, an additional

cannot reach its design drainage

small roof or soil and waste discharge

capacity while water is flushed away

is connected to the system, through

through the emergency overflows.

which air is sucked into the system.

Solution: increase the heights of the

Solution: change the pipe layout to

emergency overflows in consultation

the design made by Wavin or contact

with the building designer and Wavin.

Wavin for a new design.


Advice can be sought from the Wavin
Solutions to problems caused by

technical team.

operating outside the prescribed


design parameters or design criteria:
The main gravity sewer in which the
roof drainage system discharges is
over-loaded or blocked and no
emergency overflow chamber with
sediment catchments has been
installed.
Solution: install an emergency
overflow chamber between the
discharge point of the Wavin
QuickStream system and the main
gravity sewer system.

38

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Wavin QuickStream PE
www.wavin.com

39

40

TEL.
000000000000

FAX
000000000000

E-MAIL
xxxxxxxx@wavin.com

Das könnte Ihnen auch gefallen