Excavation of Unsuitable Material and Back Fill With Suitable Material

EXCAVATION OF UNSUITABLE MATERIAL AND BACK FILL WITH SUITABLE

MATERIAL

OBJECTIVE
To outline the work instruction by which the excavation of unsuitable material and backfill
with suitable fill is carried out.

REFERENCES

MS ISO 9001 Clause 7.5.1

BS 1377 Method of test for soils for Civil Engineering purposes

DEFINITIONS
Unsuitable material shall include
i) running silt, peat, logs, stumps, perishable or toxic material, slurry or mud, or
ii) any material
- Consisting of highly organic clay and silt.
- Which is clay having a liquid limit exceeding 80% and / or a plasticity index exceeding
55%.
- Which is susceptible to spontaneous ignition.
- Which has a loss of weight greater than 2.5% on ignition.
- Containing large amounts of roots, grass and other vegetable matter.
iii) Suitable Material shall mean those materials other than the unsuitable materials defined
above.
MATERIALS
All Suitable Material / Earth Fill must have record of Proctor Test and Engineer to verify the
soil characteristic so as it will suit with the existing earth at the excavated area.

HANDLING AND STORAGE OF MATERIALS

Handling : - Transport for material shall be carried out by dump trucks or other suitable
machinery.
Storage : Suitable material / Earth fill must be protected and cover if not been use within 24
hours or as per environmental guideline.

PLANT, MACHINERY AND EQUIPMENT

Excavator, Lorries, Dozer, Compactor and Backpusher.

PREPARATORY WORKS
1. Obtain relevant approved construction drawing from client / clients representatives.

2. Set out the location and limits of work.

3. Carry out Soil Investigation to determine the depth of unsuitable material and submit
the results to the client / clients representative for decision on depth of unsuitable
material that needs to be replaced.
4. Carry out survey to obtain original ground level and submit to client / clients
representatives.
5. Identify and obtain approval for disposal site.

WORK METHODOLOGY
1. Prepare access to the working area and plan for the lorry and plant movements.
2. Excavate the unsuitable material to the required depth as specified by the client /
clients representative and dispose at approved disposal area.
3. Transport, fill and spread suitable material in layers. The loose for each layer of fill
shall be determined from the trial compaction.
4. Repeat step 4 until the required level is achieved. Carry out necessary tests as per
inspection & test plans :
o Compaction Trials : The BS 1377 Compaction test (4.5 kg rammer method)
shall be used in determining the moisture contest versus density relation of
soil.
o
Degree of compaction : The whole of the embankment below the top 300mm
of the subgrade shall be compacted to not less than 90% (for cohesive
material) or 95% (for cohesionless material) of the maximum dry density
determined in the BS 1377 Compaction test (4.5 kg rammer method)
o Field Density Testing : Field density tests on each layer of compacted earth
fill shall be carried out using sand replacement method in accordance with BS
1377.
o Moisture control : - Each layer of earth fill shall be processed as necessary to
bring its moisture content to a uniform level throughout the material, suitable
for compaction. The Optimum moisture content as determined by BS 1377
compaction test (4.5 kg rammer method) shall be used as a guide in
determining the proper moisture content at which each soil type shall be
compacted.
5. Submit request for inspection form for joint inspection and joint measurement with
client / clients representative using Earthwork Inspection checklist.
6. Request client / clients representative to sign on checklists and maintain all
inspection / approval records as per Project Filing Index.
7. Carry out computation and submit for claim.

Hydroseeding Mix and Method Of Application

HYDROSEEDING MIX & METHOD OF APPLICATION
(CAPACITY OF HYDROSEEDER 1, 000 liters)
HYDROSEEDING MIX
1.
2.
3.
4.
5.

Pump water into hydroseeder to level.

Free gear and start engine.
Put in mulch (if paper mulch is used 15 to 20 kg dry weight is recommended)
Next add in 30 kg Soil Tackifier (R1187)
Put in 8 to 10 kg grass seeds. You may add millet if you wish for fast establishment of
greens/ vegitation.
6. Add one bag (40-50 kg) of Bio-Super 1 fertilizer with the mixture.
7. Finally top up with water.

METHOD OF APPLICATION

Before engaging the gear, the person who will do the spraying must hold tight the
nozzle and have firm footing on stable ground as he will expect a strong back-kick the
moment the slurry shoots out of the nozzle.
Do not shoot the slurry directly to the soil surface. Instead, it should be done in the
form of raindrops in a uniform pattern. Ensure even coverage of slurry on soil surface.
One machine load with proper application can cover approximately 600 to 700 m2.
Watering (also in the form of raindrops) on the hydroseeded area can start
immediately the next day and must be continued daily in the initial stage to ensure
speedy germination and growth. Light watering will not help much due to our hot
climatic condition. Therefore, sufficient and proper watering must be done ensuring
water seep into the soil yet avoiding overflow of water on the soil surface.

NOTE: Hydroseeding shall never be applied during, before or immediately following

rainfall. Avoid application in high winds. Machines and tools should be flushed and clean
with water immediately after use. All moving parts should be oiled and greased regularly.

Method Statement For Anti Termite Work

METHOD STATEMENT FOR ANTI TERMITE
1. Scope of Work
a) Main contractor shall notify pest control operator 24 hours in advance that anticipates concrete
casting into the area to be treated.
b) Before area treated, Main Contractor shall ensure that all loose timber, wood shaving, loose
containing materials be removed from the said allocation area.
c) Pest control operator shall applied Dynamite EC or Termigard 38.7EC (or any other applicable /
approve with Termicide 38.7 EC) chemical onto entire ground floor slab area prior to concrete
casting.
d) The area surrounding all sides of the column stumps extending to 1 meter below the soil surfaces
of to the top of pile cap.
e) Pest control operator shall applied 2 meter all round the building prior to concrete of the apron
area.

2. Chemical Preparation and Application

Pest control operator shall mixed the solution at site in the present of Site Supervisor/ Consultant
according to 1:40 as manufacturers specification proposed rate and to apply the mixed solution
onto the indicated allocation area by 4-5 liter to 1m2.
Before soil treatment will be carried out, the ground water table will be checked. Excavation of trial
holes of more than 0.5 meters deep measured from the level of the soil to be treated will be done.
As required by Environmental Department, no treatment is to be carried out if the ground water
table is 0.5m of less below of soil to be treated.
This chemical preparation shall be carried out within a kerb area under a roof with no outlet to the
lake, open drains or public sewer. The waste water containing the chemical shall not be discarded
into the lake, septic tank or open drain.

3. Time of Application
a) Link concrete shall be laid immediately after chemical has been applied on the hardcore as to
avoid exposure to weather.
b) Application of chemical Dynamite EC or Termigard 38.7EC (or any other applicable / approve with
Termicide 38.7 EC) should spray on hard surfaces of hardcore or sand blinding prior to concrete
casting.
c) After completion of applying chemical, PVC sheet have to provide to cover up treated area as to
avoid exposure to sun heated and rain wash in case occurred of concreting

d) Immediately after the soil treatment is completed, the treated soil shall be securely covered with
black polyethylene sheet. The layer of lean concrete shall be cast on top of the sheet
e) After completion of applying chemical pest control operator will let the site supervisor/
Consultant to sign and certify on the job street provided by pest control operator.

4. Allocation Equipment
Pest control operator must provide full range equipment for the job (Mask, Eye protector, Latex
Glove, etc).

5. Temporary Drainage
The provision of temporary drainage will be provided of adequate capacity around the whole area to
be treated within an outlet to a sump.

6. Sampling
The examination/ quality control sampling (please refer to chemical manufacturers material safety
data sheet, material identification report)

7. Storage
Pest control operator shall arrange owned transportation and delivery, storage of material at site is
not necessary.

SUBMITTAL OF MATERIAL
a) Sample of material to be used is ready for submission
b) Material for test shall be done at site at any time

MATERIAL
a) Dynamite EC or Termigard 38.7EC (or any other applicable / approve with Termicide 38.7 EC)
chemical must be applied uniformly over the area to be treated at the rate of 4.5 liters to 1m2 or
according to manufacturers specification
b) The area to be chemically treated byDynamite EC or Termigard 38.7EC (or any other applicable /
approve with Termicide 38.7 EC) onto 2 meters all round building perimeter prior concreting of the
apron area.

PEST CONTROL OPERATOR

a) Anti Termite Contractor is the operator and XXX Agencies (M) Sdn. Bhd. is the chemical (Dynamite
EC or Termigard 38.7EC (or any other applicable / approve with Termicide 38.7 EC) importer and
supplier.

b) Pest control operator (company) is not necessary to register with CIDB (Please refer to CIDB) but
our technicians are trained by CIDB and obtained recognized operators cards issued by CIDB
(attached).
c) Poison permit is issued not by Environmental Department but the ministry of agriculture control
the issuing poison permit (please refer to Environmental Department Guideline). The poison permit
issued by the ministry of agricultural is attached for your perusal.

WARRANTY
a) Actual warranty is issued by Anti Termite Contractor immediately upon P.R. request subject to
payment fully settled by the main contractor. The warranty period is 2 years from CPC.
b) The treated subterranean termite be found affected the treated building within warranty period
Anti Termite Contractor undertakes to control by whatever method the company should deem fit
free of charge.

METHOD OF APPLYING ANTI TERMITE SOIL TREATMENT (4 Stage)

a) Spraying of surfaces of pile cap and ground beam trenches.
b) Spraying of surfaces below the floor-slab area after laying of hardcore and prior to the final
concreting stage.
c) Spraying of surfaces below apron/ Terraces and area within 2 meters perimeter beyond the edge
of external building wall unless adjoining structures render this impossible.
d) Power spray at any soil surfaces or areas through which termite infestation is likely to occur and
as directed by the S.O.

METHOD OF APPLYING ANTI TERMITE SOIL TREATMENT (2 Stage)

a) Spraying of surfaces below the floor-slab area after laying of hardcore and prior to the final
concreting stage.
b) Spraying of surfaces below apron/ Terraces and area within 2 meters perimeter beyond the edge
of external building wall unless adjoining structure render this impossible.
c) Power spray at any soil surface of areas through which termite infestation is likely to occur and as
directed by the S.O.
EC - EMULSIFIABLE CONCENTRATE

Method Statement For Dynamic Load Test And Pile Driving Analysis Test

METHOD STATEMENT FOR DYNAMIC LOAD TEST AND PILE

DRIVING ANALYSIS TEST
DYNAMIC PILE TESTING EQUIPMENT
Dynamic pile testing and instrumentation will be performed using the PDA/CAPWAP system on the
tested pile.

Measurements of the force and velocity waves induced in the pile during pile testing are collected by
force and acceleration transducers, which are fixed near the pile head.

TEST PROCEDURE
Dynamic pile testing can be conducted on bored piles by means of a heavy impact at the pile head.
The impact is often provided by a suitable drop weight and the response is measured in terms of
force and acceleration close to the pile head.

For testing, the pile may require some excavation prior to the field-testing. The exposed length of
pile have to be at least 1.5 diameters of the pile or 1.0m whichever is greater above the penetration
level for pile instrumentation.

The pile head will be protected for the impact by means of steel casing, which is used to build up the
pile.

A guide frame will be positioned onto the pile. The frame is used to guide the drop weight under the
fall.

A steel plate of about 50mm is placed on top of the pile head so as to protect the pile head from
damage under the hammer fall.

3 nos. of 6mm diameter holes are drilled on two opposite sides of the pile for attachment of gauges
at 1.5 diameters below the pile top. Two pairs of force transducer and accelerometer are bolted
onto the pile using wall plugs.

During testing, the transducers will be connected to the Pile Driving Analyzer and its associated
storage computer equipment via a main 19-wire cable (up to 50m long).

The client will supply and operate the piling hammer to induce a driving force onto the pile. The drop
weight is positioned and drop onto the pile under controlled height. Dynamic measurement of force
and velocity will be collected by gauges attached to the pile. This data will be processed by the PDA
to give immediate visual and permanent record onsite.

Each blow monitored by the PDA will be displayed on the built-in LCD screen/ oscilloscope in the
form of force and velocity traces for immediate data quality control and computation. The PDA will
also provide onsite results such as: a.

Mobilized static load capacity based on the CASE method

b.

Pile Integrity location and extent of damage

c.

Pile Stresses maximum compression forces at pile top/ toe

d.

Hammer Performance maximum energy transferred to the pile

The transducers and accelerometers will be dismantled at the end of the testing. PDA data will be
transferred and stored in a disk for subsequent report and analysis.

The above procedure will be repeated for the next pile test.

A survey of the pile top is taken before and after the testing to obtain the permanent set per blow.
The client is also to provide the bore log information and pile construction record for the test pile.

DATA ASSESSMENT AND CAPWAP ANALYSIS

The pile top force and velocity signals recorded in the field will be processed and a representative
blow will be selected for further analysis using the CAPWAP suite of computer software.

CAPWAP analysis involves applying the measured pile top force/ velocity time record as a boundary
condition to a wave equation model of the pile comprising of continuous segments.

The soil model is continuously adjusted in an iterative procedure until the computed pile top force
time record is in close agreement to the measured pile top force time record. When good agreement
is obtained between measured and computed pile top data, the soil resistance parameters are
assumed to provide the best accurate model of the actual soil behavior.

A typical presentation of the CAPWAP results will be as follows: 1. CAPWAP model a match curve of computed pile top force to the measured pile top force
time record
2. Total computed soil capacity sum of Skin Friction and Toe Bearing
3. Computing Load against Settlement curve

REPORTING
Initial results are normally available within 24 hours or two working days of the completion of each
test. These shall include the following: a)

the assumed damping factor

b)

the assumed wavespeed

c)

the maximum force applied to the pile head

d)

the maximum pile head velocity

e)

the maximum energy imparted to the pile

f)

the maximum tension force experience by the pile

g)

the field estimated static resistance

h)

the maximum driving stresses

A full report shall be submitted within 10 days of the completion of the testing. This report shall
include the follwing: a)

report all information given in preliminary report

b)

information of pile size and working load

c)

date of pile installation

d)

date of test

e)

pile identification and location

f)

length of pile below existing surface

g)

total pile length, including projection above existing surface at time of testing

h)

length of pile from instrumentation position to pile toe

i)

hammer type

j)

best estimated static capacity

k)

pile integrity

l)

force/ velocity versus time trace

m) computed load versus settlement

QUALITY ASSURANCE
Quality control is the single most important element in a successful dynamic test. Every stage in
setting up and operation of the testing is subject to thorough quality assurance checking procedures.
The equipment has many inbuilt checking routines and signals warning display.

Quality assurance procedures are also followed in data processing and CAPWAP analysis. Check
reviews and re-analysis will be carried out prior to final reporting.

The international acceptance of PDA/CAPWAP system and the proposal to use Geotechnical
engineers trained and experienced in the application of the system are the key issues in providing
the necessary quality assurance.

Method Statement For Pile Load Test By Kentledge Method

METHOD STATEMENT FOR PILE LOAD TEST BY KENTLEDGE METHOD

1.0

INTRODUCTION

Vertical Compression pile load test is usually carried out to ensure the structural and Geotechnical
soundness of pile and also to predict settlement of other piles. The common procedure is to increase
the load in stages until the proposed working load is reached and then to unload and reduce the
load in stage and to leave the load off until the rise or rebound substantially leases.

A variety of test procedures and method have been developed for carrying pile load, amongst the
most common procedure for pile load test is by using Kentledge method where a static load is apply
direction to the pile with the required surplus.

2.0

KENTLEDGE SET-UP

The Standard Kentledge set-up is as shown in Figure 1. The full support system consists of the Test
Beam and Kentledge RC Blocks.

3.0

TEST BEAM

The arrangement of test beams and secondary beams are placed as shown in Figure 1. Secondary
beam shall place it evenly spaced and main beam should be in line with the center of test pile.

4.0

MEASURING MOVEMENT OF PILE LOAD

Movement of pile head shall be measured with a leveling instrument and scale rules which were
already securely fixed to the pile cap. Scale rules shall secure on top of the pile head on diagonally
opposite direction.

Two other scale rules shall be fixed as independent Bench Marks on a permanent structure, and the
distance for these two Bench Marks shall be located at a distance of 5 times the pile diameter from
one another.

5.0

EQUIPMENT FOR APPLYING LOAD

A 1,000 ton capacity hydraulic jack will be used for the test. The jack shall be arranged in conjunction
with the reaction system to deliver axial load to the test pile. The complete systems shall be capable
of transferring the maximum load required for the test.

6.0

PROTECTION OF TESTING EQUIPMENT

Construction equipment and site personnel who are involved in the testing process shall be more
cautious to the testing and to prevent unnecessary disturbances to the testing devices. Also
sufficient protection to the testing equipment (e.g. away from rain and direct under hot sunlight) is
compulsory.

7.0

RECORDS

Records shall be kept properly throughout the testing period and signed by all necessary parties.

8.0

PILE TESTING

The pile shall be tested to the maximum test loads applied in the numbers of cycles as below: -

ITEM

WORKING LOAD (kN)

MAX. TEST LOAD

NO. OF CYCLES

Spun Piles

2, 700

5, 400

2Bored Piles

2, 400

4, 800

8.1

Test Loading Cycles

Each increment of load shall be maintained until the rate of settlement does not exceed 0.05 mm in
30 minutes.

The following procedure shall be carried out.

LOAD (0/0)

MAINTAIN OR HOLDING TIME

2 hours

25

2 hours

50

2 hours

75

24 hours

100

1 hour

75

1 hour

50

1 hour

25

1 hour

1 hour

2 hours

25

2 hours

50

2 hours

75

2 hours

100

2 hours

125

2 hours

150

2 hours

175

2 hours

200

24 hours

175

1 hour

150

1 hour

125

1 hour

100

1 hour

75

1 hour

50

1 hour

25

1 hour

1 hour

1ST Cycle

2nd Cycle

ACCEPTANCE CRITERIA
Following the completion of load test, the engineer shall make an evaluation of the results. The
acceptance or rejection of piles tested shall be based on the criteria in the specification.

Method Statement For Interior Painting

METHOD STATEMENT FOR INTERIOR PAINTING
1.1 DESCRIPTION
Work of this section shall conform to the requirements of the Contract Documents.

1.2 QUALITY ASSURANCE

Execute this work by a firm who has adequate plant, equipment and skilled workers to
perform its expeditiously and is known to have been responsible for installation similar to
that specified during the immediate past five (5) years.

1.3 WORK INCLUDED

This work shall include supply and installation of paintings works for the building interior.

1.4 SUBMITTALS
1. No portion of the work requiring submission of shop drawing, product datum, or
sample shall be commenced until the submittal has been reviewed and approved by
the Consultant Architect, Interior Consultant and P.R. Such portions of the work shall
be in accordance with reviewed and approved submittals.
2. Samples shall fully represent the material to be installed in color, texture and finish
range
3. Submit three (3) copies of manufacturers maintenance instructions, including written
data on physical characteristics, durability and information on the paint properties to
P.R. and Employer.

1.5 DELIVERY HANDLING AND STORAGE

1. Delivery materials to project site in original factory wrappings and in containers
clearly labeled with identification of approved manufacturer, brand name, fire-hazard
classification, lot number and quality or grade.
2. Follow approved manufacturers recommendations for special delivery, storage and
handling of materials.

1.6 WARRANTY
1. Submit a written warranty executed by the contractor and approved installer agreeing
to repair or replace materials and painting works, which fails in workmanship within
the specified warranty period, which is five (5) years from the date of substantial
completion.

2.0 MATERIALS - GENERAL

1. Paints generally for the works shall be ICI (Imperial Chemical Industries) paints or
approved equivalent and each type used have to be the best quality produced within
each specific range.
2. All materials used in the preparation of surfaces for painting and all undercoats shall
be those recommended by the approved manufacturer of the finish coat for that
specific finish.

2.1 COLORS
1. Colors will be selected from the BS Standard range of colors and/or approved
equivalent standards or shall be specially mixed or milled as necessary by the
approved manufacturer. No additional payments will be apportioned for colors that
have to be specially milled. Provide and keep on site, BS or other approved equivalent
standards color chips of selected colors. Colors without sample chips will be rejected.

2.2 STORAGE
1. All materials for painting shall be delivered to site in the original sealed containers
supplied by the approved manufacturers and shall be carefully stored to minimize
exposure to high temperatures in accordance with approved manufacturers
instructions.

2.3 WORKMANSHIP
1. Commencement of Works:
o Interior decoration shall not commence before the work of all trades has been
substantially completed and the areas concerned have been thoroughly cleaned
out. Clean condition shall be maintained during interior decoration.
2. Conditions of Base:
o No paint shall be applied to surfaces structurally or superficially damp and all
surfaces shall be free from condensation, dust and nay extraneous matter
before application.
3. Protection:
o Before commencing work to adjoining areas which not to be painted or which
may have been previously painted, these adjoining areas shall be adequately

protected. Any material, which is marked, stained or mechanically damaged,

shall be cleaned off and made good to the approval of the Consultant
Architect, Interior Consultant and P.R. If in their opinion cleaning and making
good is impractical, these materials should be completely redecorated to their
satisfaction at no cost to the employer.
4. Removal of Ironmongery:
o With the exception of butt hinges, all ironmongery and etc. wood or steel shall
be removed before the application of the finish to the body of the work and
after completion shall be replaced, reinstalled, eased, adjusted and oiled.
5. Inspection and Approval
o Prior to painting, all surfaces to be painted shall be inspected and approved by
the Consultant Architect, Interior Consultant and P.R.
o Each coat of paint, both externally and internally, shall be similarly inspected
and approved before proceeding with the next coat.
6. Preparation and Finish of Plastered Surfaces
o Surfaces for painting and polyurethane coating shall be clean and dry. Any
efflorescence shall be removed by first wiping with a dry coarse cloth and then
with a damp cloth. The surface shall be applied until efflorescence has ceased.
All new plastered surfaces for polyurethane coating shall be cured for a
minimum of 28 days.
o The surfaces shall be cleaned to remove dust, plaster splashes, oil grease and
all foreign matters.
o Cracks and other imperfections shall be cut out and make good with suitable
fillers. Such patching works shall be allowed to dry out thoroughly before
painting or polyurethane coating.
7. Preparation and Finish of Internal surfaces
o After surfaces have been inspected and approved by the Consultant Architect,
Interior Consultant and P.R. apply one coat plaster sealer and two coats of
approval Polyvinyl Acetate Emulsion Paint on the internal plastered walls.
The duration for drying time between the first and second coat must not be
less than four hours.
8. Preparation and Finish of Gypsum Plasterboard/ Fibrous Plasterboard
o Brush off all loose particles and apply one coat of plaster sealer and two
finishing coats of approved ICI emulsion paint or approved equal.
9. Preparation and Finish of Mild Steel Surface
o All metalwork before fixing shall be thoroughly cleaned down to remove all
dirt grease, scale and rust by wire-brushing, scraping or other means. The
surfaces are to be rubbed down
o Paint one coat of Dulux Grey-Green Chromate Metal Primer F500-388, two
coats of Micaceous Iron Oxide and two finishing coats of Dulux Gloss Finish
A365 Line or approved equivalent.
10. Preparation of Unprimed Joinery
o Well sand the surface to bring it to a smooth finish suitable for a high quality
finish. Apply knotting to all permissible knots, gum veins sand resin streaks.
Apply one coat primer and allow to dry for not less than six hours and stop all
holes, shakes and splits with hard stopping.
o Filler shall be used where the grain is open. After stopping and filling, allow
priming to dry for not less than eighteen hours. Any shop primed joinery
which does not receive the final coat within eight weeks shall be considered
unprimed for the purpose of preparation.
11. Preparation of Shop Primed Joinery
o Inspect for imperfect knotting and damaged or inadequate priming, make good
and touch up as necessary. Stop all holes, shakes and silts with hand stopping.
Where the grain is sufficiently open fillers shall be used.
12. Preparation of Joinery for Clear Finish
o Well sand the surface to bring to a smooth finish suitable for a high quality
finish. Stop up any defects with plastic wood of approved manufacture tinted
to match color of timber or stain.

2.4 TESTING
All materials for paint and film finishes shall be subject to test including but not limited to the
followings:1.
2.
3.
4.
5.
6.
7.
8.

Fading and color fastness

Bending and scratching resistances
Oxidation, weathering and accelerated weathering
Resistance to mould, fungus and algae
Application and self-leveling properties
Pigment content and fineness of grind
Chemical analysis (Particularly anti-corrosive paints)
Samples for testing shall be supplied without charge. The cost of testing shall be
borne by the Contractor.

2.5 DRYING TIME

1. Allow as minimum as possible the drying time recommended by the approved
manufacturers of the material used.

Method Statement For External Painting

METHOD STATEMENT FOR EXTERNAL PAINTING

1.1 GENERAL INSTRUCTION

1. All work shall conform to BS 6150; BS 1336, BS 245; MS 125: 1985 Enamel Paints; MS
134: 1989 Emulsion Paints, Exterior; MS 903: 1987 Emulsion Paints, Exterior; and
approved manufacturers specific recommendations.

1.2 RELATED WORK SPECIFIED ELSEWHERE

1.
2.
3.
4.
5.
6.
7.
8.

Unit Masonry Section 04200

Metals Division 5
Woods and Plastic Division 6
Doors and Windows Division 8
Gypsum Board Section 09250
Textured Coatings Section 09835
Mechanical Division 14
Electrical Division 15

1.3 WORK INCLUDED

1. Provided all materials, labor and equipment required to complete the painting works,
together with ancillary work herein described and implied to the full intent of the
drawings and schedules.
2. Make thorough examination of drawings, details and schedules, determine the intent,
extent, materials, and types of surfaces, locations and be fully cognizant of
requirements.
3. Examine the specifications and drawings for the work of other Section regarding the
provisions for prime and finish coats. Paint or finish all materials installed throughout
the project which are required to be painted, and which are left unfinished or
unpainted by other Sections.
4. For areas indicated as unfinished in the Room Finish Schedules, painting is not
required, except for doors and frames, railings, miscellaneous metal work, insulation
on mechanical pipes and equipment, pipes and fittings, electrical mounting boards,
and all gypsum board surface. In tenant areas, prime paint gypsum board only.
5. Provide finishes free of defects in materials and workmanship affecting appearance
and performance. Defects shall include, but not be limited to improper cleaning and
preparation of surface, entrapped dust and dirt alligatoring, blisters, peeling, drips,
runs, uneven coverage, misses, poor cutting in, improper use or application of
materials.
6. All paints shall be factory tinted to required colors and thoroughly mixed before
application.
7. Comply with toxic trace limitations stipulated by the authorities having jurisdiction.
8. Frame spread rating finishes shall conform to the local building code.

1.4 SUBMITTALS:
1. Colors
Paint colors will be selected by the Consultant Architects and P.R. form approved
manufacturers full color range, including light and dark tones. Consultant Architect and P.R.
will furnish Schedule showing where the various colors, gross value and sheen of the finishes
occur. The Consultant Architect and P.R. shall have complete freedom in choice of colors in
compiling Color Schedule and will not necessarily select colors from standard color charts of
approved manufacturer whose products have been approved for use.
2. Samples
Submit samples of various finishes to the Consultant Architects and P.R. at least thirty (30)
days before materials are required. Submit samples in triplicate on 300mm x 300m material
of the same type as that on which the coating is to be applied, where possible. Identify each
sample as to job, finish, color name, number, sheen and gloss values, date and name of
contractor.

3. List of Materials
Submit name of paint manufacturer proposed for the work and complete list of materials
intended for use on work prepared by paint manufacturer to the Consultant Architect and P.R.
at least sixty (60) day before materials area required. Indicate approved manufacturers
official certification that materials listed thereon is the top quality made by the company.
Materials delivered to the work shall conform to the accepted list.

1.5 DELIVERY, HANDLING AND STORAGE PROTECTION

1. Delivery material to site in sealed original containers with labels intact and store in
space as directed. Keep stored materials covered at all times. The presence of any
unauthorized materials or containers for such on the site shall be sufficient cause of
rejection of all paint materials on the site at the time.
2. Exercise extreme caution in the storage of materials to prevent fire or create fire
hazards. Thinners and solvents shall be stored in approved metal safety containers in
accordance with governing fire and safety regulations.
3. In areas of storage, protect floor and wall surfaces from paint drips and splatters.
Protect floors with sheets of clean plywood or metal panels where mixing and strictly
enforce this requirement. Provide and maintain CO fire extinguishers of minimum
9kg capacity accessible in storage mixing areas.
4. Leave storage areas clean and free from evidence of occupancy when these are
required for intended use.
5. Keep waste rags in metal drums containing water and remove from building at end of
each working shift.

1.6 ENVIRONMENTAL CONDITIONS

1. All areas shall be clean and dust free before painting is commenced.
2. Use sufficient clean drop cloths and protective covering s for full protection of floors,
furnishings and work not being painted. Protect mechanical, electrical and special
equipment and all other soiling during painting process. Mask adjoining work
adjacent to work being painted or carefully cut-in-Without overlaps. Clean surfaces
soiled by spillage of paint and paint spatters. If cleaning operations damages the
surface, repair or replace damage work without cost to the Employer.
3. On exterior work, do not paint during or immediately following rain.
4. Be responsible for damage to the work of this section until the building is complete
and accepted by the Employer. In cases of damage, surfaces shall be cleaned and
repainted to Architects satisfaction.
5. Leave areas clean and free from evidence of occupancy upon completion of painting.
6. Do not paint surfaces exposed to direct sun or where condensation has or will form
due to the presence of high humidity and lack of proper ventilation.

2.0 MATERIALS
1. Paint and Finishing Materials: Undiluted, highest grade, first line quality of the
approved manufacturer, correctly labeled, bearing the brand and makers name, type
of paint, color and code number.
2. Undercoater, Sealer and Primer: Made for the purpose by the approved manufacturer
of finishing materials being used.
3. Primer: Drying time 4 hours maximum, high hiding pigments; sealer low odor, alkyd
or latex to suit substrate.
4. Paint: Aikyd and vinyl Tape, low odor, quick drying, high hiding and low solvent
content.
5. Shellac shall be pure white gum dissolved in pure grain alcohol.

6. Flame spread ratings of interior finishes shall conform to the Malaysian Building
Code.
7. Brushes, Rollers and Application Equipment: The best of their respective kinds, clean
and suitable for the work.

3.0 MIXING
1. Ensure that paint has not settled, caked or thickened in the container, is readily
dispersed with a paddle to a smooth consistency and has excellent application
properties.
2. Use all reducing and tinting materials as recommended by the approved manufacturer
for the particular material reduced or tinted.
3. Mix materials thoroughly before application.

4.0 INSPECTION
1. Examination: Examine the work upon which the work of this Section depends prior to
the application. If surfaces cannot be put in proper condition by customary cleaning,
sanding and puttying, report such defects in writing.
2. Acceptance: Failure to report defects will constitute acceptance or surfaces. Refinish
the faulty work at no expense to the Employer.
3. Moisture Content: Do not paint surface while moisture content as tested by moisture
meter exceeds the following:
1. Wood surface 15%
2. Masonry and concrete surfaces 10%
3. Interior plaster and gypsum board 12%
4. Concrete Floors 10%
4. Lighting Level: Do not apply finishes or undertake surface preparation unless
illumination characteristics are acceptable for production of first class job.

5.0 PREPARATION
1. Dust: Clean floors, adjacent surfaces and surfaces to be painted before work is
commenced.
2. Defects: Ensure that surfaces to be finished are clean, free from machine, tool or
standing marks, dust, grease, soil or other extraneous matter and all defects or sanding
marks which could be detrimental to an acceptable finish.
3. Alkaline Surface: Neutralize highly alkaline surfaces with a neutralizing wash of 4%
solution of Zinc Suphate. Substitute 4% solutions of Tetrapotassium Pyrophosphate
for surfaces to receive latex paints. Brush off residue before painting.
4. Mildew: Scrub mildewed surfaces with a solution of Trisodium Phosphate, bleach
with a solution of 1 part Sodium Hypochlorite to 3 parts water and rinse with clear
water.
5. Mask and cover surrounding surfaces, coordinate and remove ironmongery, electric
plates and accessories as required to keep paint from adjacent surfaces. Mask labels
and specification plates occurring on equipment to be painted. Properly mask all
sprinkler heads and fire detectors wherever they occur in surfaces to be painted.
Remove tape when paint is dry and clean. Do not clean hardware with solvent that
will remove permanent lacquer finish. Reinstall after completion.

6.0 APPLICATION
1. Approved Manufacturers Instructions: Apply materials in accordance with the
directions and instructions of the approved manufacturer of the materials. DO not use
adulterants.

2. Workmanship: Execute the work in accordance with the recognized highest standards
of workmanship of the industry and to meet requirements of the specification. Work
shall be executed by approved workers specially trained and having a provincial
tradesman qualification certificate of proficiency. Have an approved full time senior
qualified representative at the site to direct the work.
3. Painting shall be four-coat work throughout. Priming coat shall be color toned lighter
than undercoat, undercoat lighter than the first finish coat: final coat shall be approved
color. Apply on additional finish coat to surfaces scheduled to receive deep, dark or
accent colors called for on the Schedules and for graphics.
1. Each coat shall be inspected by the Consultant Architect and P.R. Recoating
occurs without Consultant Architect and P.R. inspection, it shall be considered
as not having been done and shall be re-coated.
4. Paint shall be applied by means of brushes, except for wall and ceiling surfaces on
which the paint shall be applied by lambs wood rollers. Varnish shall be brushed.
5. Spray painting will not be permitted unless specifically approved for certain areas. If
approval is granted for spraying, the equipment shall be airless type. Consultant
Architect and P.R. may at any time prohibit use of spray painting for such reasons
during application as carelessness, poor masking or protective measures, drifting paint
fog, disturbance to other trades or failure to obtain a dense, even, opaque finish. All
motors, fans, and mechanical ventilation system equipment shall be shut off during
spray painting.
6. Appearance: Apply materials evenly, uniform in thickness, color, texture and gloss
under adequate illumination.
1. Finishes shall be free of defects in materials and workmanship affecting
appearance and performance visible from a distance of 2m defects shall
include, but not be limited to improper cleaning and preparation of surfaces,
entrapped dust and dirt, alligatoring, blisters, peeling, drips, runs, uneven
coverage, misses, poor cutting in, improper use of application of materials.
Apply coats of the proper consistency as received from the container.
7. Sand: Semi-gloss, medium and high gloss shall be sanded lightly between coats.
8. Dryness: Each coat applied shall be thoroughly dry before the next coat is applied.
Follow approved manufacturers directions for drying time.
9. Doors:
1. DO NOT paint stainless steel or bronze door butts.
2. Paint steel door butts in the following manner: Paint the trim half of each butt
2 coats to match the color of the door trim: and paint the door half of each butt
2 coats to match the color of the finish of the door. Paint the pivot portion to
match the trim.
3. Exterior doors shall have tops, bottoms and side edges finished the same as the
exterior faces of these doors.
4. 4. Do not paint over label on steel doors and frames, and other identification
labels.
10. Ledges: Finish projecting ledges, both above and below sight lines as specified for
surrounding surfaces.
11. Mechanical and Electrical Items
1. Removable grilles, gratings, louvers and access panels for convectors and
ventilating system and perimeter heating enclosures shall be removed and
painted separately, if not factory finished. Reinstall when dry.
2. Where the back of the unit, wall or insulation are visible through grilles or
louvers, paint such surfaces. Visible portions of ducts behind grilles shall be
painted matte black.
3. Paint access doors and frames to match the surface in, which they occur.
4. In Compartment Room, walls shall be painted, floor sealed with concrete
sealer, all thermally insulated pipes shall be painted. Equipment will not be
painted: Mask and cover equipment and floor. Equipment will not be painted.
All gas piping will be painted.
5. Use heat resistant epoxy paint on pipes and surfaces where operating surface
temperature exceeds 65 degrees C.
6. Coordinate the painting of pipes, ducts and covering with Mechanical
Contractor to ensure that he does not install pipe color banding, flow arrows

and pipe identification until the painting of the pipes, coverings and ducts has
been done.
7. Remove and reinstall electrical outlet covers.
12. Metal
1. Paint all interior and exterior exposed metal work, including those in areas
which are shown as unfinished on the room Finish Schedules, with two coats
of paint over the prime coat. Include, without being limited to, all structural
steel, mechanical and electrical equipment, ductwork and piping.
2. The exceptions to paragraph 3.3.12.1 shall be stainless steel and aluminium.
3. Ferrous Metals: Remove all rust and mili scale using power wire brushing.
Remove weld flux and wash with water to remove alkali contaminants.
4. Shop Coated Steel or Iron: Remove oil or grease contaminants by solvent
washing. Touch up abraded areas with rust inhibiting primer similar to that
used for shop coating.
5. Galvanized Steel: Wash thoroughly with mineral spirits and wipe entirely
clean using sufficient number of clean cloths. Touch up damage areas with
organic zinc rich primer.
13. Wood
1. Mounting Boards: Paint both sides and edges of plywood mounting for
electrical and telephone equipment with fire regardant paint before
installation.
14. Concrete and Masonry
1. Ensure that surfaces are clean, free from contamination. Scrap of mortar nibs
of cement spatter. Remove from oil by washing with xylol or Trisodium
Phosphate Solution. Remove efflorescence by dry brushing or washing with a
diluted solution of Muriatic Acid 1 part commercial Muriatic acid to 20 parts
water by volume followed by complete rinsing with clean water. Remove
mildew by the application of 1 part Sodium Hypochlorite to 3 part water. If
dirt is also in evidence, add kg Trisodium Phosphate to 4L of the above
solutions.
15. Concrete and Masonry
1. Inspect to ensure properly filled and finished surface. Fill small nicks or holes
with patching compound and sand smooth.
2. Cut out scratches, cracks and abrasions in wall surface as required and fill with
non-shrink patching compound and sand smooth.
16. Doors, Frame and Walls to Water Storage
1. Prepare surface and apply primer in accordance with approved manufacturers
instructions
2. Apply finish by airless or conventional spray.
17. Patching
1. Do all retouching to ensure that the work is handed over to the Owner in
perfect condition, free of runs, spatter, rust, watermarks, scratches, blemishes
or other disfiguration.
2. After fully decorating retouching and finishing a room or area, notify the
Consultant Architect and P.R. After inspection and acceptance, post sign
DECORATING COMPLETE NO ADMITTANCE WITHOUT
PREMISSION
3. Repaint the entire plane of areas showing defects of incomplete coverage.
Patching will not be permitted.

7.0 FIELD QUALITY CONTROL

1. Arrange a site meeting between the Consultant Architect and P.R. with the approved
paint manufacturers representative prior to the commencement of the painting
operations to discuss the painting and finishing procedures to be used and to analyze
the surface conditions in order that alternative recommendations may be made to the
Employer and P.R. should adverse conditions exist. Discuss the following items.
1. Environmental conditions for each area
2. Maximum moisture readings or surfaces and type of reading meter to be used.

3. Remedy of defects in surfaces

4. Paint thickness measurements and acceptable tolerances
2. Arrange with the approved paint manufacturers to visit the site at weekly intervals or
more often if requested, during the surface preparation and painting operations to
ensure that the proper surface preparation has been completed, the specified paint
products are being used, the proper number of coats are being applied and the agreed
finishing procedures are being used. Arrange for the approved paint manufacturer to
regularly submit written reports to Consultant Architect and P.R.
3. An area located in the building will be designated for site tests.
1. Apply samples of finishes in the testing area. Apply the samples with the
correct material, number of coat, color, texture, and degree of gloss required.
Refinish it if required, until acceptance of the Consultant Architect and P.R. is
obtained.
2. Leave test areas undisturbed until completion of the work. Approved work in
the test area shall serve as a standard for similar work throughout the project.
3. Work, which does not match the approved sample finishes, shall be corrected
and refinished at no expense to the Employer.

8.0 EXTERIOR FINISHES

1. Steel: 1 coat exterior metal alkyd primer, 1 coat alkyd undercoat, 2 coats exterior
alkyd enamel gloss

9.0 INTERIOR FINISHES

1. Concrete: 4 coat interior latex primer-sealer alkali resistant (walls and ceiling) coat
tinted alkyd undercoat (column and beams). 2 coats interior alkyd semi-gloss or
eggshell enamel
2. Concrete Block: 1 coat interior latex primer-sealer alkali resistant, 1 coat tinted alkyd
undercoat, 2 coats interior alkyd semi-gloss or eggshell
3. Steel-Primer: Touch up damage areas of primer coat with primer, 1 coat alkyd enamel
undercoat, 2 coats interior alkyd enamel semi-gloss or eggshell.
4. Concrete Floor (Refer to Room Finish Schedule for Locations): 2 coats polyurethane
floor paint
5. Gypsum Board: 1 coat acrylic primer, 1 coat tinted alkyd undercoat, 2 coats interior
alkyd enamel of selected gloss.
6. Surface visible through Grilles, Registers, etc: 2 coats alkyd enamel flat back
7. Wood-Paint Finish (Mounting Boards): 1 coat fire retardant undercoated, 2 coats fire
retardant, paint both sides before installation.
8. Water-Storage (Door Frames and Walls): 1 coat primer, coatings, 2 coats finishAmercoat Coatings or approved equal.
9. Wood Carvings: 3 coats of polyurethane lacquer.

10.0 WARRANTY
1. Submit a written executed by the contractor agreeing to provide finishes free of
defects in material and workmanship affecting appearance and performance (as per
paragraph 1.3 Work Included). Within the specified warranty period which is five (5)
years from the date of substantial completion.

11.0 CLEANING
1. Promptly as the work proceeds and on completion of work, remove all paint spilled,
splashed or spattered. During the progress of the work, keep the premises free from
any unnecessary accumulation of tools, equipment, surplus materials and debris. At

the conclusion of the work, leave the premise neat and clean to the satisfaction of the
Consultant Architect and P.R.

Method Statement For Remedial Of Honeycomb At Structure Member

METHOD STATEMENT FOR REMEDIAL OF HONEYCOMB AT STRUCTURE MEMBER

Case A: Superficial Honeycomb

1. To identify the affected area
2. Removed all the loose particles surrounding the affected area and make sure it was free
from dust, grease and oil.
3. Estimated the quantity of non-shrink grout and water to be used, gradually add the grout
into the water and mix it by using spatula or slow speed drill to the consistency required
(refer to the mixing ratio guide for water: grout ratio)
4. Trowel able of stiff consistency mix is adopted to apply onto the affected area by using the
steel trowel and leveled it to flush with the original structure member
5. Repeat item 1 to 4 for any new affected area

Case B: More Severe Honeycomb (Cavity)

1. To identify the affected area

2. Removed all the loose particles surrounding the affected area and make sure it was free
from dust, grease and oil.
3. Prepare and install the formwork for the grouting work around the defective area and leave
about 25mm gap to pour the non-shrink grout.
4. Estimate the quantity of non-shrink grout and water to be used, gradually add the grout into
the water and mix it by using spatula or slow speed drill to the consistency required (refer to
the mixing ratio guide for water: grout ratio)
5. Pour the mix with non-shrink grout at high workability by using gravity flow
6. Remove formwork after 24 hours and patch the 25mm gap with stiff mix non-shrink grout.
7. Repeat item 1 to 4 for any new affected area

Materials
1. Sika Grout-215
2. 5 Star Grout

Method Statement - Bored Cast-In-Place Piles

OBJECTIVE
1. To outline the instruction by which the piling works for bored cast-in-place piles are
carried out.
MATERIALS
1. Concrete grade 30
2. Reinforcement as specified
PLANT, MACHINERY AND EQUIPMEN
1. Rotary auger, Tremie attached with hopper, Hydraulic ram or Jaw.
PREPARATORY WORKS
1. Obtain approved construction drawings from the client / clients representatives.
2. Setting out shall be carried out from reference lines and points shown in the drawings.
Immediately before installation of the pile, the pile position shall be marked with
suitable identifiable pins or markers. The maximum permitted deviation of the
finished pile from the center point shown on the setting out drawing shall be 75mm in
any direction. The permitted deviation of the finished pile from the vertical is 1 in 75.
WORK METHODOLOGY
1. Boring through soil shall be by rotary auger only.
Boring
through rock shall be by use of approved rock
drilling equipment. Boring shall be carried out to depths instructed by the S.O
Standard penetration tests shall be carried out in pile borings to the requirements of
test 19 BS 1377;1975.
2. During the process of boring a pile through weak strata, drilling fluid materials
bentonite shall be used to maintain the stability of the bore. The level of drilling fluid
in the excavation shall be maintained so that internal fluid pressure exceeds the
external ground water pressure.
3. A permanent casing will be installed up to a stable stratum (SPT value=50). Then
continue boring operation to founding level. Rock tools or chiselling shall be used for
boring through rock where auger can not be used.
4. If the soil below casing toe level is still found unstable then extend length of
permanent casing by welding and push the casing further down to a stable stratum.
5. On completion of boring and where inspection of a dry pile bore indicates the
necessity, loose, disturbed or softened soil shall be removed from the bore.
6. Each pile boring shall be inspected prior to the placing of concrete in it and cage then
placed. Steel reinforcement shall be provided for the whole length of piles and shall
be fixed in the form of a cage with lateral ties.
7. Cast concrete to the required level. If the bore hole is dry, concrete will be discharged
through a hopper with a short guide trunk. If the bore hole is filled with water,
concreting will be done through a tremie pipe with an attached hopper. The pipe shall
rest on the base of the boring at the commencement of the concrete pouring and it
shall at all times penetrate into the concrete which has previously been poured. The
concrete mix shall be such that a continuous compacted concrete shaft is formed. For
piles with permanent casing, vibrators may be used when required, poke or immersion
type vibrators shall only be used from the bottom of pile upwards.
8. Drawings as specified for recording as built location of works shall be prepared and
approved by S.O.

9. Comprehensive records of all strata penetrate or bored shall be kept together with
boring samples. The record shall include the following information: a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)

Contract section
Reduced level of pile position
Pile reference number
Nominal diameter of the bore hole
Length of the bore hole
Nominal diameter of the under ream
Standing ground water level
Date bored
Date completed
Depth from working level to pile toe
Depth from working level to specified cut off level
Length of temporary casing used
Length of permanent casing used
Soil samples taken and in-situ tests carried out inclusive of the interpretation and description
of soils
o) Length and details of reinforcement cage used
p) Concrete mix used
i) Water cement ratio
ii) Slumps
q) Concrete test cube results
r) Volume of concrete supplied to pile
s) Time spent in overcoming obstruction, delays and other interruption to the sequence of the
works
t) Weather report

Method Statement - Non Suspended Slab

Method Statement For Construction Of Non Suspended Slab
STAGE 1
1. Casting the ground beam 25mm lower from original depth
2. Leveling and well-compacted sub-grade and crusher run

STAGE 2
1. Placing damp proof polythene sheet and followed by B.R.C. layer
2. Casting the ground slab to required level as specified in the construction drawing

STAGE 3
1. Leveling the slab with gradient to fall as specified in the construction drawing
2. Applying floor hardener finisher

STAGE 4
1. Forming a groove line by diamond cutter at both end of ground beam

*The illustration and information is for guidance only. Please refer to your engineer or consultant
for further advise.
Posted by mny at 11:40 AM 0 comments
Email ThisBlogThis!Share to TwitterShare to FacebookShare to Pinterest
Labels: Non Suspended Slab

Tuesday, June 14, 2011

Method Statement For Pile Driving

SCOPE
This procedure refers only to the installation of the piles indicated. It does not include bored piles and
jacked-in piles.

TYPE OF PILE
600mm Diameter Spun Pile
Working Load = xxxT

EQUIPMENT
The following types of Hydraulic shall be used:
600mm Diameter

9 Ton Hydraulic Hammer

PILE SET CALCULATION

For this calculation, Hiley Formula will be used to compute the estimated SET for each type of pile:

Hiley formula :

SET = Awh / fL x (W+Pe2) / (W+P) C/2

Hammer Efficiency

Mass of Hammer

Drop of Hammer

Safety Factor

Pile Working Load

Total Mass

Coefficient of Restitution

Temporary Compression

Summary of Sets is to be attached. Set Calculation detailed with respect to hammer, drop and
estimated penetration need to be provided.

The actual SET values will be recomputed at site based on the variable parameters of actual pile
length installed and the actual temporary compression recorded.

SITE PREPARATION
Piling platform will be leveled prior to piling activities

SETTING OUT
Boundary survey shall be carried upon possession of site based on the pre-computation plan available.
Setting out plan shall be submitted for checking and approval.

HANDLING, PITCHING, DRIVING AND EXTENSION

All handling and lifting will be at the designed lifting points and support points.

Boundary survey shall be carried upon possession of site based on the pre-computation plan
available. Setting out plan shall be submitted for checking and approval.

During pitching and driving, the vertically of the pile will be continuously monitored and plumbed
to ensure the pile is centrally in line with the pile axis to receive the hammer to prevent pile whip,
twist or rotation.

Each pile shall be clearly marked with red ink at 300mm intervals along its length to enable the
driving blows to be recorded at every 300mm depth of pile penetration.

The pile will be extended by butt-welding the steel plates on the pile heads. On completion of
welding, the slag will be chipped off and wire brushed to receive red-oxide paint.

Each pile shall be driven continuously until the specified set and / or depth has been reached. A
detail record of the driving resistance over the full length of each pile should be kept.

Method Statement - Concreting Work

CONCRETING WORK

OBJECTIVE
Method on how the concreting works are carried out
MATERIALS
Ready mixed concrete
PLANT, MACHINERY AND EQUIPMENT
Tower crane / Mobile Crane, Concrete Pumps, Concreting Buckets, Vibrators, Wheelbarrows, etc.
as applicable
PREPARATORY WORKS
1. Request for design mix based on the concrete grades specified on structural drawings from the
Ready Mixed Concrete Supplier(s).
2. Submit the proposed design mix to client / clients representative for approval.
3. Submit request for inspection of structural members with client / clients representative prior to
concreting works using Structural Work (Reinforcement / Concrete) Inspection Checklist and
Inspection and Test Plan.
4. Carry out receiving inspection of ready mixed concrete as per Material Receiving Inspection
Checklist.
5. File completed Material Receiving Inspection Checklist as per Project Filing Index.
WORK METHODOLOGY
1. Take concrete cube samples for quantity specified in the contract document.
2. Mark the location of pour for concrete received on the delivery docket and checklist as reference
and identification.
3. Provide adequate equipment, machinery and manpower to carry out the concreting works.
4. Place concrete on designated locations using concrete pumps and / or crane assisted concrete
buckets.
5. Start concreting from a fresh location or a predetermined construction joint and continue
uninterrupted up to the next predetermined construction joint or to completion.
6. If concreting is to commence from a construction joint, roughen the joint before placing the
concrete when wire mesh is not available.
7. Place concrete from the lowest point to the final concrete level in one operation in horizontal
layers.
8. Compact concrete by mechanical vibrators. Ensure that concrete is worked into the corners of
the structural members.
9. After the concrete has set, carry out curing works by applying curing compound.

Method Statement - Placing Formwork

PLACING FORMWORK

OBJECTIVE
The method statement for placing of formwork
MATERIALS
Steel Form, Timber, Plywood, nails, scaffolding, frame / accessories
PLANT, MACHINERY AND EQUIPMENT
Crane, Lorry and Backhoe
PREPARATORY WORKS
1. Obtain relevant approved construction drawings from client / clients representatives.
2. Set out the locations, centre lines and levels for formwork along with reference lines.
3. Prepare necessary formwork panels to the required dimensions and sizes.
4. Coat formwork surface evenly and thinly with release agent like form oil etc.
WORK METHODOLOGY
1. Erect the formwork by providing sufficient props and struts including necessary bracing.
2. Use scaffolding and staging arrangements, where necessary.
3. Seal gaps in formwork to avoid leakage of grout.
4. Ensure checking for the required shape and dimensions as per drawings.
5. Submit Request for Inspection Form for joint inspection with client / clients representative
using Structural Work (Reinforcement / Concrete) Inspection Checklist.
6. On completion of joint inspection, request client/clients representative to sign on the checklist
and file as per Project Filing Index.

Method Statement - Excavation And Backfill

EXCAVATION AND BACKFILL

The method statement by which the excavation and backfill with suitable fill is carried out.

PLANT, MACHINERY AND EQUIPMENT

-Excavator, Dump Truck, Dozer, Compactor and Back pusher.

PREPARATORY WORKS
1. Obtain relevant approved construction drawing from client / clients representatives.
2. Set out the location and limits of work.
3. Carry out survey to obtain original ground level, excavation level and final backfilled level.

WORK METHODOLOGY
1. Prepare access to the working area and plan for the dump truck and plant movements.
2. Excavate to the required depth as indicated on construction drawing and dispose off at dump site.
3. Transport, fill and spread suitable material and compact as required.
4. Repeat step 3 until the required level is achieved.
5. Submit Request for Inspection Form for joint inspection using General Earthworks Excavation And
Backfill Inspection Check-list.
6. On completion of joint inspection, request client / clients representative to sign on the checklist
and file as per Project Filling Index