Russian-Sc Service Manual: (Machine Code: G412)

RUSSIAN-SC
(Machine Code: G412)
Service Manual
Issued on 27th December 2000

Ricoh Co., LTD
!IMPORTANT SAFETY NOTICES

1. Before disassembling or assembling parts of the scanner and peripherals,
make sure that the scanner power cord is unplugged.
2. The wall outlet should be near the scanner and easily accessible.
3. The output voltage of the PSU (Power Supply Unit) can be either 100 ~ 120
Vac or 220 ~ 240 Vac, without any adjustment. Make sure that the above
voltage is used.
4. The power cord should be an approved type, in accordance with the
regulations for the country in which the scanner is used.
5. The use of cables other than the shield I/O cables or specified equivalents
will invalidate the certification of this scanner and may cause interference
levels which exceed the limits established for this equipment.
6. When keeping used lithium batteries in order to dispose of them later, do not
put more than 100 batteries per sealed box. Storing larger numbers or not
sealing them apart may lead to chemical reactions and heat buildup.
Lithium Batteries (Memory Back-up)
!CAUTION
The danger of explosion exists if a battery of this type is incorrectly
replaced.
Replace only with the same or an equivalent type recommended by the
manufacturer. Discard used batteries in accordance with the
manufacturers instructions.
Maintenance Information
The users manual explains how to use and maintain the scanner. Before
performing the maintenance, read the users manual.
Warning concerning copyright
Many documents are copyrighted. Such documents may not be reproduced by
scanning or in any other form without the express permission of the copyright
holder.
Notice
The contents of this manual are subject to change without notice.
TABLE OF CONTENTS
1 INSTALLATION PROCEDURE.................................................... 1-1
1.1 INSTLLATION REQUIRMENTS ................................................................1-1
1.1.1 ENVIRONMENT ...............................................................................1-1
1.1.2 MACHINE LEVEL .............................................................................1-1
1.1.3 MINIMUM SPACE REQUIRMENTS .................................................1-1
1.1.4 POWER REQUIRMENT ...................................................................1-1
1.2 MAINFRAME AND OPTION INSTALLATION PROCEDURES .................1-2
1.2.1 ACCESSORY CHECK......................................................................1-2
mainframe.............................................................................................1-2
IEEE1394 I/F (OPTION) .......................................................................1-2
Network interface kit (OPTION) ............................................................1-3
OIPUB (OPTION)..................................................................................1-3
Memory Card (Memory unit type B) ......................................................1-3
2 PREVENTIVE MAINTENANCE SCHEDULE ............................... 2-1

2.1 USER MAINTENANCE .............................................................................2-1
3 REPLACEMENT AND ADJUSTMENT......................................... 3-1

3.1 SPECIAL TOOLS ......................................................................................3-1
3.2 REPLACEMENT........................................................................................3-1
3.2.1 EXTERIOR .......................................................................................3-1
3.2.2 EXPOSURE GLASS.........................................................................3-2
3.2.3 INNER COVER 1..............................................................................3-2
3.2.4 ORIGINAL LENGTH 1/2 SENSORS.................................................3-3
3.2.5 SCANNER HP SENSOR AND DF POSITION SENSOR..................3-3
3.2.6 SENSOR BOARD UNIT (SBU).........................................................3-4
3.2.7 INNER COVER 2..............................................................................3-4
3.2.8 ORIGINAL WIDTH SENSOR............................................................3-5
3.2.9 EXPOSURE LAMP STABILIZER .....................................................3-5
3.2.10 SCANNER MOTOR........................................................................3-6
3.2.11 EXPOSURE LAMP .........................................................................3-7
3.2.12 AUTO DOCUMENT FEEDER (ADF) ..............................................3-8
3.2.13 SCANNER FRAME.........................................................................3-8
3.2.14 SCANNER WIRE............................................................................3-9
3.2.15 POWER SUPPLY UNIT (PSU) .....................................................3-10
3.2.16 SCANNER CONTROL UNIT (SCU) .............................................3-10
3.2.17 VIDEO AND I/O CONTROL BOARD (VIOB) ................................3-11
3.2.18 SCANNER OPERATION PANEL (SOP) ......................................3-11
3.2.19 SWITCH BOARD (SWB) ..............................................................3-12
3.3 ADJUSTMENT ........................................................................................3-13
3.3.1 SCANNER WIRE............................................................................3-13
Parallelism Adjustment .......................................................................3-13
Adjust points: ......................................................................................3-13
4 TROUBLESHOOTING ................................................................. 4-1

4.1 LED FUNCTION MODE ............................................................................4-1
4.1.1 NORMAL LED FUNCTION TABLE...................................................4-1
Order of priority .....................................................................................4-2
4.1.2 SELF DIAGNOSTIC MODE..............................................................4-2
LED function table ................................................................................4-2
Descriptions ..........................................................................................4-3
4.1.3 BLOWN FUSE CONDITIONS ..........................................................4-4
4.1.4 IEEE1394 BOARD (OPTION)...........................................................4-4
5 SERVICE TABLES....................................................................... 5-1

5.1 DIP SWITCH FUNCTION..........................................................................5-1
5.1.1 DIP SWITCH COMBINATIONS ........................................................5-1
DIP switch setting table (Normal mode)................................................5-1
DIP switch setting table (service level test mode).................................5-2
5.1.2 NORMAL MODE ..............................................................................5-2
5.1.3 ADF COUNTER, BOOK MODE COUNTER AND EXPOSURE LAMP
ON-TIME ....................................................................................................5-3
SCSI ID rotary switch............................................................................5-3
LED values ...........................................................................................5-3
Example:...............................................................................................5-3
5.1.4 SENSOR TEST MODE.....................................................................5-4
5.1.5 FIRMWARE UPDATE PROCEDURE...............................................5-5
5.1.6 FLASH-ROM UPLOAD MODE .........................................................5-6
5.1.7 WHITE BALANCE ADJUSTMENT MODE........................................5-6
5.1.8 BOOK SIZE CHECK MODE .............................................................5-7
5.1.9 DEMONSTRATION MODE ..............................................................5-7
5.1.10 SELF DIAGNOSTIC MODE............................................................5-8
5.1.11 COMPONENT TEST MODE ..........................................................5-8
5.1.12 ADF SIZE CHECK MODE ..............................................................5-8
5.1.13 EEPROM CLEAR MODE ...............................................................5-9
5.2 SERVICE PROGRAM MODE (WITH NIB OPTION) ...............................5-10
5.2.1 THE SP MODE DESCRIPTION .....................................................5-10
Entering the service mode ..................................................................5-10
Density setup sample:.........................................................................5-10
Example:.............................................................................................5-10
5.3 NETWORK SETUP(WITH NIB OPTION) ................................................5-11
5.3.1 NIB SETUP TABLE ........................................................................5-11
Scanner function/Network table ..........................................................5-11
Scanner function/configuration table...................................................5-11
5.3.2 NIB ERROR LOG DESCRIPTIONS ...............................................5-11
rapp.....................................................................................................5-11
nas ......................................................................................................5-12
SC related to the network interface card.............................................5-12
ORIGINAL SIZE SENSOR COMBINATION TABLE ...........................5-13
ii
6 DETAILED FUNCTION DESCRIPTIONS..................................... 6-1

6.1 MACHINE OVERVIEW..............................................................................6-1
6.2 CONTOROL SYSTEM BLOCK DIAGRAM................................................6-2
6.3 SCANNING................................................................................................6-3
6.3.1 OVERVIEW ......................................................................................6-3
6.3.2 SCANNER DRIVE MECHANISM .....................................................6-4
6.3.3 IMAGE PROCESSING .....................................................................6-5
SBU and VIOB......................................................................................6-6
RIPU on SCU........................................................................................6-6
Line skipping correction ........................................................................6-6
Scan line correction ..............................................................................6-7
Black and white conversion ..................................................................6-7
Gamma () correction ...........................................................................6-7
Color resolution.....................................................................................6-7
Filtering .................................................................................................6-7
Magnification.........................................................................................6-8
Scale processing ..................................................................................6-8
Erasure of Irregular Dots.......................................................................6-8
OIPUB...................................................................................................6-8
Auto binary processing .........................................................................6-8
Auto image area separation..................................................................6-9
Manual image area separation .............................................................6-9
6.4 NEWORK INTERFACE .............................................................................6-9
6.5 IEEE1394 INTERFACE ...........................................................................6-10
6.5.1 IEEE1394 .......................................................................................6-10
6.5.2 BLOCK DIAGRAM..........................................................................6-11
iii
PERIPHERALS
ARDF
1 REPLACMENT............................................................................. 1-1
1.1 SPECIAL TOOLS ......................................................................................1-1
1.2 REPLACEMENT........................................................................................1-1
1.2.1 LEFT COVER ...................................................................................1-1
1.2.2 PAPER FEED UNIT..........................................................................1-2
1.2.3 SEPARATION ROLLER ...................................................................1-2
1.2.4 PICK-UP ROLLER............................................................................1-3
1.2.5 FEED BELT ......................................................................................1-3
1.2.6 ORIGINAL SET/ORIGINAL REVERSE SENSOR ............................1-4
ORIGINAL LENGTH, WIDTH SENSOR BOARD..................................1-5
1.2.8 DF EXIT TABLE AND COVERS .......................................................1-6
1.2.9 FEED COVER SENSOR ..................................................................1-6
1.2.10 REGISTRATION SENSOR.............................................................1-7
1.3 CLUTCH/SOLENOID/MOTORS................................................................1-8
DF Feed Clutch.....................................................................................1-8
Pick-up Solenoid ...................................................................................1-8
Junction gate solenoid ..........................................................................1-8
Transport Motor ....................................................................................1-8
DF Feed Motor......................................................................................1-8
2 DETAILED FUNCTION DESCRIPTION ....................................... 2-1

2.1 MACHINE OVERVIEW .............................................................................2-1
2.1.1 MECHANICAL COMPONENT LAYOUT...........................................2-1
Mechanical component layout ..............................................................2-1
Drive layout...........................................................................................2-2
2.1.2 CONTROL SYSTEM ........................................................................2-3
2.2 DETAILED FUNCTION .............................................................................2-4
2.2.1 ORIGINAL SIZE DETECTION..........................................................2-4
2.3 SERVICE TABLE ......................................................................................2-5
2.3.1 ORIGINAL SIZE SENSOR AND BOARD COMBINATION ...............2-5
2.3.2 PICK-UP AND SEPARATION ..........................................................2-7
2.3.3 ORIGINAL TRANSPORT AND EXIT ................................................2-8
Single sided originals ..........................................................................2-8
Double-side originals ............................................................................2-9
2.3.4 TIMMING CHARTS ........................................................................2-10
Single-sided mode (not pre-feed, not thin paper)................................2-10
Single-sided mode (pre-feed, not thin paper)......................................2-11
Single-sided mode (pre-feed, thin paper)............................................2-12
Double-sided mode (not pre-feed) ......................................................2-13
Jam Conditions ...................................................................................2-14
iv
SERVICE TOOL
1 OVERALL INFORMATION ..............................................................1
1.1 OPERATIVE CONDITIONS ......................................................................... 1
1.2 INITIAL SETTINGS ...................................................................................... 1
1.2.1 SCSI ID................................................................................................ 1
1.2.2 HOST ADAPTER ID ............................................................................ 2
1.3 CHART SETTING POSITION....................................................................... 3
1.3.1 RICOH GRAY SCALE ......................................................................... 3
1.3.2 RS-13 .................................................................................................. 3
2 SCAN ...............................................................................................4
2.1 SIMPLE SCANNING .................................................................................... 4
2.1.1 OVERVIEW ......................................................................................... 4
2.1.2 SCANNING.......................................................................................... 5
2.1.3 SCANNING A SELECTED AREA........................................................ 7
2.2 SCANNING BY MANUAL SETTING ............................................................ 8
2.3 CONTINUOUS SCANNING.......................................................................... 9
3 SCANNING ADJUSTMENT ...........................................................10

3.1
3.2
3.3
3.4
OVERVIEW ................................................................................................ 10
SCAN COUNTER....................................................................................... 10
REGISTRATION......................................................................................... 11
WHITE AND GRAY BALANCE................................................................... 12
3.4.1 WHITE BALANCE ............................................................................. 12
Manual adjustment ................................................................................ 12
Automatic adjustment ............................................................................ 13
3.4.2 GRAY BALANCE ADJUSTMENT...................................................... 14
3.5 DESTINATION ........................................................................................... 16
4 IMAGE EVALUATION....................................................................17
4.1 OVERVIEW ................................................................................................ 17
4.2 REGISTRATION......................................................................................... 18
4.2.1 PROCEDURE.................................................................................... 18
4.2.2 SPECIFIED VALUE ........................................................................... 19
Book mode............................................................................................. 19
ADF mode(front side)............................................................................. 19
ADF mode(reverse side)........................................................................ 19
4.2.3 CONDITION ...................................................................................... 19
4.2.4 METHOD ........................................................................................... 19
Main scan .............................................................................................. 19
Sub scan................................................................................................ 19
4.3 SKEW ......................................................................................................... 20
4.3.1 PROCEDURE.................................................................................... 20
4.3.2 SPECIFIED VALUE ........................................................................... 20
Book mode............................................................................................. 20
ADF mode.............................................................................................. 20
4.3.3 CONDITION ...................................................................................... 21
v
4.3.4 METHOD ........................................................................................... 21

Main scan .............................................................................................. 21
Sub scan................................................................................................ 21
4.4 ACTUAL IMAGE SIZE................................................................................ 22
4.4.1 PROCEDURE.................................................................................... 22
4.4.2 SPECIFIED VALUE ........................................................................... 22
Book mode............................................................................................. 22
ADF mode.............................................................................................. 22
4.4.3 CONDITION ...................................................................................... 23
4.4.4 METHOD ........................................................................................... 23
Main scan .............................................................................................. 23
Sub scan................................................................................................ 23
4.5 JITTER ....................................................................................................... 24
4.5.1 PROCEDURE.................................................................................... 24
45 degrees.......................................................................................... 24
0 degree................................................................................................. 25
4.5.2 SPECIFIED VALUE ........................................................................... 26
4.5.3 CONDITION ...................................................................................... 26
4.5.4 METHOD ........................................................................................... 26
45 degrees.......................................................................................... 26
0 degrees............................................................................................... 26
4.6 PARTIAL IMAGE STRETCH ...................................................................... 27
4.6.1 PROCEDURE.................................................................................... 27
4.6.2 SPECIFIED VALUE ........................................................................... 27
Book mode............................................................................................. 27
ADF mode.............................................................................................. 27
4.6.3 CONDITION ...................................................................................... 28
4.6.4 METHOD ........................................................................................... 28
5 TROUBLESHOOTING ...................................................................29
5.1 ERROR MASSEGE.................................................................................... 29
5.1.1 ON START UP .................................................................................. 29
5.1.2 ADJUSTMENT AND SCANNING ...................................................... 30
5.1.3 IMAGE EVALUATIONS ..................................................................... 30
5.2 SCSI CONDITION CODES ........................................................................ 31
5.2.1 SENSE KEY CODES......................................................................... 31
5.2.2 ADDITIONAL SENSE CODES AND QUALIFIRE .............................. 31
vi
INSTLLATION REQUIRMENTS
1. INSTALLATION PROCEDURE
1.1 INSTLLATION REQUIRMENTS
1.1.1 ENVIRONMENT
Use this machine at optimum temperature and moisture.
: Optimum temperature and moisture range
100
10C 80%
27C 80%
Moisture [%]
80
25C 70%
60
32C 54%
40
15C 30%
20
32C 20%
10C 20%
10
20
30
40
Temperature [C]
G412I500.WMF
1.1.2 MACHINE LEVEL

Front to back within 5 mm of level
Right to left 5 mm of level
1.1.3 MINIMUM SPACE REQUIRMENTS

Right clearance: Over 0 mm
Left clearance: Over 100 mm
Back side clearance: Over 0mm
Top clearance: Over 660 mm
1.1.4 POWER REQUIRMENT
!CAUTION
1. Make sure the plug is firmly inserted in the outlet
2. Avoid multi-wiring.
3. Be sure to ground machine.
North America: Input voltage AC102V to 138V, less than 4.0A, 45 to 65Hz
Europe: Input voltage AC187V to 276V, less than 2.0A, 45 to 65Hz
Do not set anything on the power cord.
1-1
Installation
28 December, 2000
MAINFRAME AND OPTION INSTALLATION PROCEDURES
28 December, 2000
1.2 MAINFRAME AND OPTION INSTALLATION

PROCEDURES
1.2.1 ACCESSORY CHECK
NOTE: NA is North America. EU is Europe.
mainframe
Product code
Terminator
SCSI Cable
Power Cable
Screwdriver
Installation Procedure/packaging contents
Safety instruction sheet (19 languages)
Safety instruction sheet for US
Operating instruction for SCSI and
IEEE1394 (7 languages)
TWAIN Driver SCSI I/F (7 languages)
TWAIN Driver IEEE1394 I/F
CD-ROM
(7 languages)
DeskTopBinder V2 Light (14 languages)
DeskTopBinder V2 Light Manual
(PDF file)
NA
G412-17
Yes (Internal)
No
Yes
Yes
Yes
No
Yes
EU
G412-27
Yes (Internal)
No Note1)
Yes (C Type)
Yes
Yes
Yes
No
Yes Note 2)
Yes Note 2)
Yes Note 3)
Yes Note 3)
Yes Note 3)
Yes Note 3)
Yes Note 4)
Yes Note 4)
Yes
Yes
NOTE: 1) SCSI cable is removed from 220V model.

2) Operating instruction will be provided with PDF format. No paper
manual is bundled.
3) TWAIN driver will be generic.
4) Schedule for releasing bundled drivers and utility is mentioned in the
cause of Schedule.
IEEE1394 I/F (OPTION)

Product code
IEEE1394 board
IEEE1394 cable
Screws (2 pieces)
Installation procedure
NA/EU
G562-17
Yes
Yes
Yes
Yes
1-2
MAINFRAME AND OPTION INSTALLATION PROCEDURES
Network interface kit (OPTION)

NA/EU
G558-17
Yes
Yes
Yes
Yes
Product code
Network interface
Operation panel + Screws
Screw (2 Pieces)
Installation procedure (7 languages)
TWAIN driver for Network I/F by
Ricoh (7 languages)
Scanrouter V2 (5 languages)
CD-ROM Operating instructions
Aficio manager
Aficio manager for client
WebStatusMonitor Help
Yes
Yes
Yes
Yes
Yes
Yes
OIPUB (OPTION)
Product code
Installation procedure
NA/EU
G514-21
Yes
NOTE: Use for Image processing unit to following processing. (monochrome

image only)
Auto binary processing
Auto Image area separation
Manual Image area separation
Memory Card (Memory unit type B)

32M SDRAM
64M SDRAM
128M SDRAM
NA/EU
G578-17
G579-17
G580-17
NOTE: Increases the data capacity. Faster image reading.
1-3
Installation
28 December, 2000
28 December, 2000
USER MAINTENANCE
2. PREVENTIVE MAINTENANCE SCHEDULE

2.1 USER MAINTENANCE
Item
Feed belt
Pick-up roller
Separation roller
Remarks
Wipe out wet cloth at alcohol or water.
2-1
Preventive
Maintenance
Clean the following parts at every EM.
28 December, 2000
SPECIAL TOOLS
3. REPLACEMENT AND ADJUSTMENT

!CAUTION
Turn off the main power switch and unplug the machine before attempting
any of the procedures in this section.
CAUTION: To prevent injury, do not change the position of bule screw. They are
used in position where customer may touch them.
This manual uses the following.
Replacement
Adjustment
!: Screw ": Connector
: See or Refer to
3.1 SPECIAL TOOLS

Part number
A0069104
Description
Scanner position pin (4pcs/set)
A2309350
Flash memory card 4MB
G4129310
Ricoh Gray Scale
G4049004
RS-13 A3 55kg
Description section
3.3.1 SCANNER WIRE
3.3.2 FIRMWARE UPDATE
PROCEDURE
SERVICE TOOL
3.2.6 SENSOR BOARD UNIT,
3.2.11 EXPOUSURE LAMP
3.2 REPLACEMENT
3.2.1 EXTERIOR
[D]
[B]
[A]
[C]
G412R001.WMF
[A]:
[B]:
[C]:
[D]:
Front cover (!x4, "x1)

Left cover (!x2)
Right cover (!x2)
Rear cover (!x2)
3-1
Qty
1
1
1
1
REPLACEMENT
28 December, 2000
3.2.2 EXPOSURE GLASS

White Mark
Red Mark
[D]
[C]
[A]
[B]
G412R002.WMF
[A]:
[B]:
[C]:
[D]:
Rear scale(!x3)
Left scale (!x2)
Exposure glass
ADF exposure glass
CAUTION: 1) Use caution when placing the red mark position on the exposure
glass [C].
2) Use caution when placing the white mark position on the ADF
exposure glass [D].
3.2.3 INNER COVER 1

[A]
G412R003.WMF
Exposure glass ( 3.2.2)

[A]: Inner cover (!x4)
3-2
28 December, 2000
REPLACEMENT
3.2.4 ORIGINAL LENGTH 1/2 SENSORS

[C]
[B]
Replacement
Adjustment
[A]
G412R500.WMF

Inner cover 1 ( 3.2.3)
[A]: Original Length 1 sensor (!x1, "x1)
[B]: Original Length 2 sensor (!x1, "x1)
[C]: Original Length sensor bracket (!x1)
3.2.5 SCANNER HP SENSOR AND DF POSITION SENSOR
[B]
[A]
A193R015.WMF
Left and Rear cover ( 3.2.1 EXTERIOR)

Motor cover ( 3.2.10 SCANNER MOTOR)
[A]: Scanner HP sensor ("x1)
[B]: DF position sensor ("x1)
3-3
REPLACEMENT
28 December, 2000
3.2.6 SENSOR BOARD UNIT (SBU)
[A]
G412R007.WMF

Original Length 1/2 sensors ( 3.2.4)
[A]: SBU (!x4,"x1)
CAUTION: Do not dismantle this unit. Take out the screw at the bracket only.
NOTE: After SBU has been replaced, adjust the registration using Scan-Probe (the
PC utility software for this machine) if necessary.
3.2.7 INNER COVER 2

[A]
G412R005.WMF

SBU ( 3.2.6)
[A]: Inner cover 2 (!x3)
3-4
28 December, 2000
REPLACEMENT
3.2.8 ORIGINAL WIDTH SENSOR
[A]

SBU ( 3.2.6)
Replacement
Adjustment
[A]: Original Width 3 Sensor (!x1)
3.2.9 EXPOSURE LAMP

STABILIZER
G412R006.WMF
[A]

SBU ( 3.2.4)
Original Width sensor ( 3.2.8)
[A]: Exposure lamp stabilizer (!x2, "x2)
G412R021.WMF
3-5
REPLACEMENT
28 December, 2000
3.2.10 SCANNER MOTOR
[A]
G412R008.WMF
[B]
[D]
[C]
G412R009.WMF
[A]:
[B]:
[C]:
[D]:
Motor cover (!x2)

Scanner motor bracket(!x2,"x2)
Timing belt (!x1)
Scanner motor (!x2)
3-6
28 December, 2000
REPLACEMENT
Replacement
Adjustment
3.2.11 EXPOSURE LAMP
[A]
G412R006.WMF
[B]
G412R013.WMF
Front cover ( 3.2.1 EXTERIOR)

Move carriage to the notch [A] on the front frame.
[B]: Exposure lamp (!x1, "x1)
NOTE: After replacing the exposure lamp, adjust the scanning image using ScanProbe (the PC utility software for this machine) if necessary.
3-7
REPLACEMENT
28 December, 2000
3.2.12 AUTO DOCUMENT FEEDER (ADF)
[A]
G412R010.WMF

SBU ( 3.2.6)
[A]: ADF (!x2, "x3,earth wirex1)
3.2.13 SCANNER FRAME
[D]
[A]
[C]
[B]
G412R012.WMF
Front cover ( 3.2.1 EXTERIOR)

[A]:
[B]:
[C]:
[D]:
Left frame (!x3)

Front frame (!x5)
Hinge (!x3)
Rear frame (!x2)
3-8
28 December, 2000
REPLACEMENT
3.2.14 SCANNER WIRE

[F]
[B]
[E]
[H]
[J]
[D]
G412R015.WMF
[G]
[A]
[C]
G412R504.WMF
Exterior covers ( 3.2.1)

ADF ( 3.2.12)
Scanner frames (3.2.13)
Uninstall:
[A]: Right or left scanner wire tension bracket (!x1)
[B]: Wire stopper bracket (!x1)
[C]: Tension spring
[D]: Scanner wire and scanner drive pulley (allen screw x1)
Install:
Wind the new scanner wire around scanner drive pulley in the correct direction, as
shown [E].
Wind the new scanner wire with the ball around the upper left pulley as shown [F].
Wind the new scanner wire with the ball through the central pulley as shown [G].
Hook the wire ball to the frame [H].
Wind the new scanner wire with the ring around the right pulley as shown [I].
Attach the new scanner wire to the scanner [J] .(!x1)
Wind the new scanner wire with the ring through the central pulley as shown [G].
Install the tension spring [C] on the wire tension bracket [A].(!x1)
Adjust scanner frame wire ( 3.3.1 SCANNER WIRE)
Tighten the wire tension bracket [A].
3-9
Replacement
Adjustment
[I]
REPLACEMENT
28 December, 2000
3.2.15 POWER SUPPLY UNIT (PSU)
[A]
G412R011.WMF
Rear cover ( 3.2.1 EXTERIOR)

[A]: PSU (!x4, "x4)
3.2.16 SCANNER CONTROL UNIT (SCU)
[B]
[A]
G412R018.WMF
G412R019.WMF
[A]: SCU assembly (!x4)

[B]: SCU (!x10, spacerx4)
NOTE: 1) Check the connection with the VIOB, if necessary.
2) After the SCU has been replaced, remove the EEPROM from the old
board and put on the new board.
3-10
28 December, 2000
REPLACEMENT
3.2.17 VIDEO AND I/O CONTROL BOARD (VIOB)
Replacement
Adjustment
[A]
G412R020.WMF

SBU ( 3.2.4)
[A]: VIOB (!x6, "x11)
NOTE: Check the connection with the SCU, if necessary.
3.2.18 SCANNER OPERATION PANEL (SOP)
[A]
G412R023.WMF
Front covers ( 3.2.1 EXTERIOR)

[A]: SOP (!x1)
3-11
REPLACEMENT
28 December, 2000
3.2.19 SWITCH BOARD (SWB)
[B]
[A]
G412R022.WMF
Front covers ( 3.2.1 EXTERIOR)

[A]: Gird cover (!x1)
[B]: SWB (!x1,"x1)
NOTE: Keep following setting.
SCSI ID
Dip switch
SCSI/IEEE1394 Switch
3-12
28 December, 2000
ADJUSTMENT
3.3 ADJUSTMENT
3.3.1 SCANNER WIRE
Parallelism Adjustment
[B]
Replacement
Adjustment
[A]
G412R014.WMF
Exterior covers ( 3.2.1)

ADF ( 3.2.12)
Scanner frames (3.2.13)
[A]: Set scanner positioning tools (P/N A0069104)
If scanner position tool does not install smoothly, it needs adjusting.
Adjust points:
1) Check the scanner drive pulley position.
2) Check the wire stopper bracket.
3) Adjust the scanner frame wire.
3-13
28 December, 2000
LED FUNCTION MODE
4. TROUBLESHOOTING
4.1 LED FUNCTION MODE
4.1.1 NORMAL LED FUNCTION TABLE
Machine
initialization
Contents
Overall
machine check
On
No
Yes
No
Yes
No
Yes
On
On
On
On
On
On
Document
in place
(Green)
Error
(Red)
On
On
On
Off
On
Blinking
Blinking
Off
On
Off
Off
Off
Off
Off
Off
Off
On
Blinking
On
On
On
Blinking
Off
Off
Off
Off
On
On
On
NOTE 4)
On
NOTE 4)
On
NOTE 4)
Blinking
On
Blinking
Blinking
Blinking
Blinking
Blinking
Blinking
Off
Off
NOTE 1)
Off
NOTE 2)
NOTE 3)
Off
Off
Blinking
Blinking
Off
Blinking
Blinking
Blinking
Normal mode
Stand-by
Scanning
User-visible
error
conditions
Scan wait
mode
Normal mode
ADF cover switch open
On
Document jam
On
Document misfeed
On
Option error
Service-call
error
Low power
mode
Flash-ROM
download
Flash-ROM
upload
Flash-ROM
download
error
Flash-ROM
upload error
Machine
Power on
busy
(Green)
(Green)
On: LED on Blinking: LED blinking Off: LED off
NOTE: 1) When the mode changes to the scan wait mode, it starts blinking.
2) On LEDs scroll to the left.
3) On LEDs scroll to the right.
4) When the scanner moves back to home position, it turns off.
4-1
Troubleshooting
Conditions
LEDs
Originals
on the
ADF
LED FUNCTION MODE
28 December, 2000
Order of priority
1) Flash-ROM upload error
2) Flash-ROM download error
3) Flash-ROM upload
4) Flash-ROM download
5) Service-call error
6) User-visible error - ADF cover switch open
7) User-visible error - Document jam
8) User-visible error - Document misfeed
9) User-visible error - Option error
10)Machine Initialization
11)Stand-by - Scan wait mode
12)Stand-by - Originals on the ADF
13)Low power mode
14)Stand-by - Normal mode
4.1.2 SELF DIAGNOSTIC MODE

By setting the proper DIP switch, you can view the specific error when a service
call error is received. ( 5.1 DIP SWITCH FUNCTION)
LED function table

LEDs
Conditions
Memory error
IEEE1394 3.3V error
VIOB 3.3V error
OIPU 3.3V error
SCU 2.5V error
SCU 3.3V error
Lamp failure error
Home position error
NIC SC error
Power on
(Green)
Machine
busy
(Green)
Document
in place
(Green)
Error (Red)
Blinking
Blinking
Blinking
Blinking
Blinking
Blinking
Blinking
Blinking
Blinking
Off
On
Off
On
Off
Off
Blinking
Blinking
Blinking
Off
Blinking
Blinking
Off
On
Off
On
Blinking
Blinking
Off
Blinking
Blinking
Blinking
Blinking
Blinking
On
On
Blinking
On: LED on Blinking: LED blinking Off: LED off
NOTE: 1) When two or more errors occur, the LEDs display the first error.
2) This is in self-diagnosis mode only. In normal use, any of these errors
cause all the LEDs to blink.
4-2
28 December, 2000
LED FUNCTION MODE
Descriptions
Memory error
IEEE1394 3.3V
error
VIOB 3.3V error
OIPU (Option
Image Processor
Unit)3.3V error
SCU 2.5V error
SCU 3.3V error
Lamp failure
error
Symptoms
SRAM or DRAM error
1. Ram reading or writing error,
when power is applied
2. DRAM reading or writing error,
during self-diagnosis.
3. Memory read error
Supply voltage error.
3.3V current not found.



White level is less than the

specified value.
1. Checked while the machine
automatically adjusts the white
level. The light intensity is less
than the specified amount.
2. When machine start scanning,
white level value less than
specified value.
4-3
Possible cause
Replace the SCU.
Replace the VIOB.
Check the harnesses between
the PSU and the VIOB.
Replace the IEEE1394 board.

Replace the SCU.
Replace the VIOB.
Replace the VIOB.
Check harnesses between the
PSU and VIOB.
Replace the OIPU.
Replace the SCU.
Replace the VIOB.
Replace the SCU.
Replace the VIOB.
Replace the SCU.
Replace the VIOB.
< Exposure lamp is turned on at
initial settings. >
Clean or replace the white plate.
Replace the SBU.
Replace the VIOB.
< Exposure lamp is not turned on at
initial settings. >
Replace the exposure lamp.
Replace the stabilizer for the
exposure lamp.
stabilizer and VIOB.
stabilizer and the exposure
lamp.
Troubleshooting
Conditions
LED FUNCTION MODE

Conditions
28 December, 2000
Symptoms
The sensor does not detect the
scanner.
When the switch on the machine

is turned on
Home position
(HP) error
NIC SC error
1. The sensor is off and it will not

turn oneven if the scanner
moves to the left of the 472
mm mark.
2. The sensor is on and will not
turn off. Even if the scanner
moves to the right of the
115.6 mm mark.
When the machine usually works.
1. The sensor does not turn off,
even if the scanner is
scanning a document in ADF
mode.
2. The sensor does not turn off,
even if the scanner is
scanning a document in book
mode.
3. The sensor does not turn on,
even if the scanner is moved
back to the home position.
SC error at NIC
Possible cause
Check the scanner lock.
Replace the HP sensor.
Replace the scanner motor.
Check the scanner wire.
the VIOB and the HP sensor.
5.2.2 NIC Error log descriptions
4.1.3 BLOWN FUSE CONDITIONS

Rating
120V
220-240V
Power supply unit
F001
5A/125V
3.15A/250V
Fuse
Symptom when turning on the

main switch
No response
4.1.4 IEEE1394 BOARD (OPTION)

If there are problems scanning using the IEEE1394 interface, check the following.
Use Windows 2000 with service pack 1.
Check to see if there is a loop some where in the network. IEEE1394 networks
must be a chain or branched chain.
4-4
28 December, 2000
DIP SWITCH FUNCTION
5. SERVICE TABLES
5.1 DIP SWITCH FUNCTION
5.1.1 DIP SWITCH COMBINATIONS
After changing the DIP switch setting, either switch the power on and off, or press
the reset switch.
If you change the position of the SCSI ID rotary switch during these tests, be sure
to put it back to the original position once you have finished.
Start
G412R501.TIF
DIP switch setting table (Normal mode)

DIP switch
SW1
0
1
SW2
-
SW3
-
SW4
-
SW5
0
0
SW6
0
0
SW7
0
0
SW8
0
0
Item
SCAM function disabled
SCAM function enabled
SCSI synchronous
transfer enabled
SCSI synchronous
transfer disabled
Internal SCSI
termination on
Internal SCSI
termination off
0: Off, 1: On, -: Dont care

NOTE: When SCAM function is enabled, this machine is automatically given an
SCSI ID. This prevents you from daisy-chaining other peripherals with the
scanner. If you wish to attach multiple components, disable SCAM and set
the SCSI ID at the SCSI rotary switch ( Table A: Normal mode).
5-1
Service
Tables
Clear Modes
DIP SWITCH FUNCTION
28 December, 2000
DIP switch setting table (service level test mode)

DIP switch
SW1
-
SW2
-
SW3
-
SW4
-
SW5
1
0
0
1
SW6
0
1
0
0
SW7
0
0
1
1
SW8
0
0
0
0
1
0
1
0
0
1
0
0
1
0
1
0
0
0
1
0
1
1
1
1
0
1
1
1
1
1
1
1
Item
ADF counter
Sensor test mode
Flash ROM upload
Exposure lamp on-time
White balance
adjustment mode
Book size check mode
Demonstration mode
Book mode counter
Self-diagnosis mode
Component test mode
Aging mode (Factory
use only)
ADF size check mode
EEPROM clear mode
5.1.2 NORMAL MODE

SCSI ID Rotary
switch number
0
1
2
3
4
5
6
7
8
9
Contents
SCSI ID 0
SCSI ID 1
SCSI ID 2
SCSI ID 3
SCSI ID 4
SCSI ID 5
SCSI ID 6
SCSI ID 7
Not used
Not used
NOTE: Only enabled when the SCAM function is disabled.
5-2
28 December, 2000
DIP SWITCH FUNCTION
5.1.3 ADF COUNTER, BOOK MODE COUNTER AND EXPOSURE

LAMP ON-TIME
SCSI ID rotary switch
SCSI ID Rotary
switch number
0
1
2
3
4
Contents
Not used
Units (ones)
Tens
Hundreds
Thousands
SCSI ID Rotary
switch number
5
6
7
8
9
Contents
Ten thousands
Hundred thousands
Millions
Not used
Not used
LED values
0
1
2
3
4
5
6
7
8
9
Power on
(Green)
Off
Off
Off
Off
Off
Off
Off
Off
On
On
Machine busy
(Green)
Off
Off
Off
Off
On
On
On
On
Off
Off
Document in
place (Green)
Off
Off
On
On
Off
Off
On
On
Off
Off
Error (Red)
Off
On
Off
On
Off
On
Off
On
Off
On
NOTE: You must check the counts one digit at a time. Use the rotary switch to
select the digit. The value is indicated by a combination of the four LEDs.
The four LEDs are read as a four-bit, binary number.
Example:
When the rotary switch is set for 1, the LEDs display the units (from the SCSI ID
Rotary switch table).
If the LEDs display (On, Off, Off, On), Counter value equals nine (from the LED
values table).
Rotary switch is 1 (units)
(On, Off, Off, On) = 9
2 (tens)
(On, Off, Off, Off) = 8
3 (hundreds)
(Off, On, On, On) = 7
4 (Thousands)
(Off, Off, Off, Off) = 0
5 (Ten thousands)
6 (Hundred thousands) (Off, Off, Off, Off) = 0
7 (Millions)
>>>Total counter value = 789 sheets (or hours)
5-3
Service
Tables
Number
DIP SWITCH FUNCTION
28 December, 2000
5.1.4 SENSOR TEST MODE

SCSI ID rotary
switch number
0
1
2
3
4
5
6
7
8
9
Contents
Home position sensor
Registration sensor
ADF position
Original setting
Feed cover
Original reverse
Original exit
Not used
Not used
Not used
NOTE: If the selected sensor is on, all LEDs turn on. If the selected sensor is off,
all LEDs turn off.
5-4
28 December, 2000
DIP SWITCH FUNCTION
5.1.5 FIRMWARE UPDATE PROCEDURE

This procedure is for updating the firmware of the machine.
!CAUTION
Do not turn off the machine while downloading the firmware.
IC Card Slot for Network model
[C]
[A]
IC Card Slot for SCSI model
[B]
G412R502.WMF
Prepare an IC card that contains the required firmware.

Turn off the machine and remove the cover. (!x1)
[A]: Insert the IC card into the IC card slot.
Turn on the machine while pressing the start key. The update starts automatically.
NOTE: If you have installed the network option, this step is slightly different.
Since the new operation panel covers the start key, turn on the
machine while pressing switch [B] instead.
The status is indicated on the LCD.
When it finishes, turn off the machine and remove the IC card, then turn it back on.
NIB
Turn off the main switch and remove the cover (!x1)
[C]: Insert the IC card IC into the IC card slot.
Turn on the machine.
Select Install key on the operation panel.
The status in displayed on the operation panel.
Turn off the main switch and remove the IC card.
5-5
Service
Tables
Scanner
DIP SWITCH FUNCTION
28 December, 2000
5.1.6 FLASH-ROM UPLOAD MODE
G412R502.TIF

Turn off the machine and remove the cover. (!x1)
Insert the IC card into the IC card slot.
Set the DIP switch. ( 5.1.1 DIP Switch Setting Table (Service level test mode))
Turn on the machine. The update starts automatically.
Status indicated in the LCD.
Turn off the machine, and turn it back on.
5.1.7 WHITE BALANCE ADJUSTMENT MODE

NOTE: Only when EEPROM is replaced to new one, this procedure is required.
After this adjustment, gray balance adjustment is required. (See ScanProbe manual)
Lay 10 sheets of Type 6200 paper chart on the exposure glass.
Set the DIP switch.
Turn on the main switch.
White balance automatically adjusted.
NOTE: This adjustment also can be done using Scan-Probe.
5-6
28 December, 2000
DIP SWITCH FUNCTION
5.1.8 BOOK SIZE CHECK MODE

When a paper is laid down on the exposure glass, the book size sensor is active.
All LEDS is blinking.
SCSI ID Rotary
switch number
0
1
2
3
4
5
6
7
8
9
Contents
Not used
Book size sensor 1 (Original width 1)
Book size sensor 5 (Original length 1)
Book size sensor 6 (Original length 2)
Not used
Not used
Not used
5.1.9 DEMONSTRATION MODE

Contents
Scan in book mode (A3, 210mm/s)
Scan in book mode (A3, 70mm/s)
Scan in book mode (A3, 11.67mm/s)
Scan in ADF mode (210mm/s) NOTE1)
Scan ADF mode (70mm/s) NOTE1)
Scan mode (11.67/mm/s) NOTE1)
Scan in ADRF mode (210mm/s) NOTE1)
Scan in ADRF mode (70mm/s) NOTE1)
ADF free running NOTE2)
ADRF free running NOTE2)
NOTE: 1) The scanner drives any documents in the ADF.

2) The scanner drives the ADF without any document.
3) While feeding the document, the LEDs indicate the machine status as
usual. But, if an error occurs (e.g. misfeed, jam, etc), the scanner stops,
and the LEDs display the error condition.
5-7
Service
Tables
SCSI ID Rotary
switch number
0
1
2
3
4
5
6
7
8
9
DIP SWITCH FUNCTION
28 December, 2000
5.1.10 SELF DIAGNOSTIC MODE

By setting this DIP switch, you can perform the following tests ( 4.1.2 Selfdiagnostic).
5.1.11 COMPONENT TEST MODE

SCSI ID Rotary
switch number
0
1
2
3
4
5
6
7
8
9
Contents
All components off
Exposure lamp on/off
Pick-up solenoid on/off
DF feed clutch on/off
Junction gate solenoid on/off
Not used
Not used
Not used
Not used
Not used
NOTE: 1) When the start button is pressed, the selected component turns on and
off repeatedly.
2) If the selected sensor is off, all LEDs turn off. If the selected sensor on,
all LEDs turn on.
5.1.12 ADF SIZE CHECK MODE

SCSI ID Rotary
switch number
0
1
2
3
4
5
6
7
8
9
Contents
Not used
Original width sensor (Position 1)
Original width sensor (Position 2)
Original length sensor 1
Original length sensor 2
Not used
Not used
Not used
Not used
Not used
5-8
28 December, 2000
DIP SWITCH FUNCTION
5.1.13 EEPROM CLEAR MODE

Push the start button, and hold it down for three seconds.
All the LEDs turn on.
When all the LEDs turn off, the EEPROM is cleared.
The following data is cleared:
a) ADF counter data
b) Book mode counter data
c) Exposure lamp on-time data
Service
Tables
The following data is not cleared:

a) Destination data
b) Optimal tune data
c) Registering tune data
5-9
SERVICE PROGRAM MODE (WITH NIB OPTION)
28 December, 2000
5.2 SERVICE PROGRAM MODE (WITH NIB OPTION)

5.2.1 THE SP MODE DESCRIPTION
Entering the service mode
Push the " button.
Push the # button.
Push the $ button.
Push the % button.
Hold the & button down for three seconds.
Class
Service
mode
number
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
Description
Function
FTP port
Version
Lot No.
Error log
Initialize SCAN-data
Sets the FTP port number

Displays the firmware version
Displays the machine lot number
Displays the service call number (SC)
Initialize SP mode data (SPNo.006 is not
removed)
Initialize all SP mode data
Data related to the network is initialized.
Adjust Density1. [0-255/40/1]
Format the flash ROM
Select binary color [Yes or No/No]
Initialize all data

Initialize SCAN-NIC Data
Density Setup1
Density Setup2
Density Setup3
Density Setup4
Density Setup5
Density Setup6
Density Setup7
Flash ROM disc format
Binary color
NOTE: The setting range is in brackets and the default setting is in bold.
Density setup sample:

Case 1: Density fluctuations are small.
Case 2: Increases document density.
Case 3: Reduces density.
Example:
Case
1
2
3
Density
setup 1
85
70
10
Density
setup 2
100
100
40
Density
setup 3
115
130
70
Density
setup 4
130
160
100
Density
setup5
145
190
130
Density
setup 6
160
220
160
Density
setup 7
175
250
190
NOTE: It is reference value. Adjust this value by the scanning image condition.
5-10
28 December, 2000
NETWORK SETUP(WITH NIB OPTION)
5.3 NETWORK SETUP(WITH NIB OPTION)

5.3.1 NIB SETUP TABLE
Scanner function/Network table
Item No
1
2
3
4
5
Setting name
Scanner IP address
Subnet address
Gateway address
Access control
address
Access mask
Network boot
6
7
8
9
10
Delivery scanner
address
MAC address
Ftp port number
Transmission speed
Function
Setup IP address [011.022.033.044]
Setup Subnet address [000.000.000.000]
Setup Gateway address [000.000.000.000]
Setup Access control address [000.000.000.000]
Setup Access mask [000.000.000.000]
Select Network boot [None or ARP+PING or ARP+PING
/RARP+TFTP or RARP+TFTP/BOOTP or RARP+TFTP
or RARP+TFTP/BOOTP or BOOTP or DHCP/None]
Setup Delivery scanner address [000.000.000.000]
Non-enterable field
Setup Ftp port no. [03670]
Select transmission speed
[auto or 10base or 100base/auto]
Scanner function/configuration table

Item No
2
Setting name
Scanner/TWAIN
connection timeout
Function
Indicate Scanner/TWAIN connection timeout [0-30]
5.3.2 NIB ERROR LOG DESCRIPTIONS

rapp
0104-0000
0104-0001
0104-0002
0104-0003
0104-0004
0104-0005
0104-0006
0104-0007
0104-0101
0104-0102
A compulsory reset occurrence.

By the CosScanOpen() function, error. (Indicate SC4005)
By the CosScanRead() function, error. (Indicate SC4005)
By the CosScanExec() function, error.
By the CosMShareAt() function, error.
Connection idle for five minutes.
Resource release error
5-11
Service
Tables
NOTE: The setting range is in brackets and the default Setting is in bold.
NETWORK SETUP(WITH NIB OPTION)
28 December, 2000
nas
0108-1xxx
0108-2002
0108-3001
0108-3002
0108-4001
0108-4002
NIC initialization failure. xxx is a diagnostic error code from the NIC. (Indicate
SC4004)
File communication protocol is abnormal. (Indicate SC4004)
Cannot connect to the LINF. (no response from the scanner) (Indicate
SC4004)
Cannot connect to the LINF. (no response from the NIB) (Indicate SC4004)
No response TCP/IC at NIB
TCP/IC at NIB, error.
SC related to the network interface card

SC4001
SC4002
SC4003
SC4004
SC4005
Extended memory error.

Flash ROM check-sum error
No battery on NIB
NIB error
Application error
5-12
28 December, 2000
ORIGINAL SIZE SENSOR COMBINATION TABLE
5.4 ORIGINAL SIZE SENSOR COMBINATION TABLE

[A]
L1-1 L1-2
[B]
L2-1 L2-2
[A]: Original Length Sensor 1

[B]: Original length Sensor 2
[C]: Original Width Sensor
W1
[C]
W2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A3 Lengthwise
B4 Lengthwise
A4 Lengthwise
A4 Sideways
B5 Lengthwise
B5 Sideways
11 x 17 (DLT)
11 x 15
10 x 14
8.5 x 14 (LG)
8.5 x 13 (F4)
8 x 13 (F)
8.5 x 11 (LT)
8.5 x 11 (LT)
10 x 8
*1: Detects as DLT
US
X
X
X
X
X
X
O
O*1
O
O
X
X
O
O
O
EU
O
O
O
O
O
O
X
X
X
X
O
O*2
X
X
X
W1
ON
ON
ON
ON
ON
ON
ON
ON
*2: Detects as F4
5-13
W2
ON
ON
ON
ON
ON
L1-1
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
L1-2
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
L2-1
ON
ON
ON
ON
ON
ON
L2-2
ON
ON
ON
ON
Service
Tables
G412S500.WMF
28 December, 2000
MACHINE OVERVIEW
6. DETAILED FUNCTION DESCRIPTIONS

6.1 MACHINE OVERVIEW
[A]
[B]
[C]
[O]
[N]
[E]
[F]
[M]
[L]
Scanner HP Sensor
DF Exposure Glass
2nd Mirror
2nd Scanner
Exposure Glass
Exposure Lamp
1st Scanner
Lens
CCD
Original Length Sensor 2
1st Mirror
Scanner Motor
3rd Mirror
Original Width Sensor
[G]
[K]
[H]
[J]
[I]
G412D500.WMF
Detailed
Descriptions
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[J]:
[K]:
[L]:
[M]:
[N]:
[O]:
[D]
6-1
CONTOROL SYSTEM BLOCK DIAGRAM
28 December, 2000
6.2 CONTOROL SYSTEM BLOCK DIAGRAM

ARDF

CN206
CN208
CN205
CN204
CN212
ADF Interlock Sensor
Scanner Home Position
CN210
CN204
SOP
NIC Operation Panel
CN202
SBU
SWB
CN207
STM3
CN211
VIOB
OIPU
NIB
CN1038
Exposer Lamp
CN103
CN201
CN203
CN101
Stabilizer
CN209
CN102
SCU
CN105
CN204
IEEE1394
CN4
CN2
CN3
3000DC
CN1
CN5
PSU
FAN
Option
G412R504.WMF
The SCU controls this machine. Its CPU checks all sensors and manages the SCSI
I/F, NIB I/F, IEEE1394 I/F and VIOB. The SCU has EEPROM and DRAM. It also
contains the image processing ASIC, which processes images from the CCD.
The VIOB controls several sensors and control boards and ARDF.
6-2
28 December, 2000
SCANNING
6.3 SCANNING
6.3.1 OVERVIEW
[A] [C]
[B]
G412D500.WMF
Detailed
Descriptions
The exposure lamp (a xenon lamp in this model) [A] illuminates the original. The
image is reflected onto a CCD (charge coupled device) [B] via the 1st, 2nd, and
3rd mirrors, and through the lenses [C].
The scanner scans the white plate [A] on the underside of the ADF exposure
cover to perform the shading function.
The scanners stop when the first scanner activates the home position sensor [E].
If the scanner home position sensor is not activated within a certain time, a home
position sensor error will occur.
6-3
SCANNING
28 December, 2000
6.3.2 SCANNER DRIVE MECHANISM
Scanner Motor
Scanner drive Relley
Scanner Drive Shaft
Scanner Wires
1st Scanner
2nd Scanner
G412D501.WMF
[E]
[D]
[A]
[C]
[F]
[G]
[B]
G412R017.WMF
6-4
28 December, 2000
SCANNING
6.3.3 IMAGE PROCESSING

The CCD generates three analog video signals.
The SBU (Sensor Board Unit) converts these analog signals to 12-bit digital
signals.
It sends these digital signals to the SCU (Scanner Control Unit) board through
the VIOB board.
The RIPU (Image Processing Unit) IC on the SCU processes the image, and
then the image data is sent to the computer through the Memory Control IC and
the SCSI controller.
OIPUB
IEEE1394
OIPUB
ISIC
SCU
DRAM
CCD
VIOB
R
Analog
Processor
A/D
Converter
Analog
Processor
A/D
Converter
Analog
Processor
A/D
Converter
8 bit
12bit
8 bit
12bit
Shading
RIPU
Video
Selector
SCSI
Output
Selector
12bit
SIBC2
8 bit
VIDEO I/F
8 bit
LAN
NIC
NIB
G412R505.WMF
6-5
Detailed
Descriptions
SBU
SCANNING
28 December, 2000
SBU and VIOB

The CCD converts the light reflected from the original into an analog signal.
The CCD has an odd and an even output line for each of the three colors. Each
color also has an analog processing IC. The analog processing IC performs the
following operations.
1. Z/C (Zero Clamp)
Adjusts the black level reference for even pixels to match the odd pixels.
2. Signal Amplification
Operational amplifiers in the AGC (Auto Gain Control) circuit amplify the analog
signal. The CPU on the SCU board controls the maximum gain.
After the above processes, the analog signals are converted to 12-bit digital signals
by the A/D converters. Each pixel is given a value from the 256-grade scale. The
shading function then corrects those signals. Shading correction prevents uneven
images caused by fluctuations in scanned data due to changes in light intensity
and CCD sensitivity.
RIPU on SCU
The RIPU is the image processor on the SCU. It handles the following:
1. Line skipping correction

2. Scan line correction
3. Black and white conversion
4. Gamma () correction
5. Color resolution
6. Filtering
7. Magnification
8. Scale processing
9. Erasure of Irregular Dots
Line skipping correction

Ideally, this machine would scan at a constant speed. However, when the data
transfer speed slows down, the 1st scanner must also slow down to match. If the
1st scanner must stop to wait on the client or server, duplicate lines may be
scanned. These can create a visible seam between the scanned sections. Line
skipping correction erases duplicate image lines, ensuring a smooth final image.
6-6
28 December, 2000
SCANNING
Scan line correction

The CCD consists of three lines of elements, one for each color (red, green and
blue). Since there is a slight gap between the lines, each line is scanning a slightly
different part of the image. To produce the final image, these three outputs need to
be synchronized. Since the deviation between the lines varies with the scanner
speed, a deviance value must be calculated in proportion to the speed.
Black and white conversion

When the machine scans a color original in the black and white mode, the RGB
information needs to be converted into a grayscale image. Black and white
conversion provides four different methods.
1. RGB data: All three colors are combined into the grayscale.
2. R data mode: Only the data from the red CCDs are used. This 256-grade data
is used directly as a 256-grade grayscale. Since green and blue data is not
collected, those colors appear black in the final image.
3. G data mode: As R data but only using green.
4. B data mode: As R data but only using blue.
Gamma () correction
There should be a linear relationship between the original image density and the
CCD output.
Color resolution
Because of the differences in color space, the color observed by a person, and the
color value sensed by the CCD can vary. Color resolution corrects the color data
gathered by the CCD. It uses a color table that adjusts for the way particular colors
are displayed on specific CRTs. This allows a more-natural representation of the
scanned image.
Filtering
There are two software filters: the MTF (Modulation Transfer Function) filter and
the smoothing filter. The MTF filter emphasizes sharpness, and is used with
documents that contain both text and photo areas. The smoothing filter is only
used for photo-image documents.
6-7
Detailed
Descriptions
Gamma correction adjusts for deviations from this ideal. It includes both brightness
and contrast corrections.
SCANNING
28 December, 2000
Magnification
The RIPU enlarges or reduces the image data in the scan direction.
Reduction and enlargement in the sub scan direction are done by changing the
scanning speed, using LIFO (last in, first out).
Scale processing
This process generates image densities of up to 256 levels for each pixel. It uses
simple binary, dithering, and error diffusion processing.
Simple binary processing sets the level based on a threshold value. There are no
shades of gray. The output is black or white only.
Dither processing is used to reproduce originals with continuous tones, such as
photographs on machines that cannot output true grayscales. It produces different
shades of gray by creating patterns of black and white dots. There are no gray
dots.
The error diffusion process reduces the difference in contrast between light and
dark areas of a halftone image. Each pixel is corrected using the difference
between it and the surrounding pixels. The corrected pixels are then compared with
a matrix table. Error diffusion is often used in text/photo mode. It is a good
compromise because it reduces the contrast between light and dark areas of
halftone images, while having no effect on letter areas.
Erasure of Irregular Dots

When the CCD output is converted to a simple binary image, slight variations
(noise) may result in individual pixels being incorrectly classified as either black or
white. This process compares each pixel with its neighbors, using a matching
technique to identify and remove these irregular dots.
OIPUB
The OIPUB is an optional image-processing unit. It improves the processing of
black and white images using the following features:
1. Auto binary processing

2. Auto Image area separation
3. Manual Image area separation
Auto binary processing

When making simple binary scans of a light original (e.g. gray text on a white
background), the threshold level is adjusted. This allows the lighter shades to
appear in the final image (in the above example, as black text on a white
background).
6-8
28 December, 2000
NEWORK INTERFACE
Auto image area separation

When a scanned document contains both text and photo areas, the machine
searches for the outlines of the text. Based on these outlines, it separates the
image into text and photo areas. Text areas use simple binary processing. Photo
areas use dithering and error diffusion.
Manual image area separation

Here, the user separates the text and photo areas by hand (Use the TWAIN
software). Image processing is the same as in auto image area separation.
6.4 NEWORK INTERFACE

The following network scanning options are available:
1. Network Transmission scanning
This scanner transmits the scanning image data to the scanner server. The
scanner server then transmits the data to a client PC.
2. Network TWAIN scanning
Detailed
Descriptions
The client PC sends scanning commands directly to the scanner. The scanner then
sends the scanning image data back to the client PC.
6-9
IEEE1394 INTERFACE
28 December, 2000
6.5 IEEE1394 INTERFACE

6.5.1 IEEE1394
IEEE1394, also known as FireWire (a name patented by Apple), is an easy-to-use
peer-to-peer networking technology, allowing speeds of up to 400 Mbps.
The current standard contains the following features, which are supported in most
devices:
Hot swapping (cables can be connected and disconnected while the
computer and other devices are switched on)
Peer-to-peer networking (no hub required)
No terminator or device ID is required, unlike SCSI
Automatic configuration of devices upon start-up (plug and play).
Real-time data transfer at 100, 200, and 400 Mbps
Common connectors for different devices
1394 I/F
1394 I/F
G056D513.WMF
The cable length is limited to 4.5 m (15ft). However, up to 16 cables and 63

devices can be connected to an IEEE1394 network.
IEEE1394 cables can be either 4-pin (data only) or 6-pin (data and power).
However, this machine only uses the 6-pin connectors. The machine has two 6-pin
ports.
6-10
28 December, 2000
IEEE1394 INTERFACE
6.5.2 BLOCK DIAGRAM
IEEE1394 Board
1394 I/F
PHY
TSB 412V02
IBM Compatible
LINK
TSV43LV81
Option I/F
EEPROM
SCU
1394 I/F
G412R503.WMF
Detailed
Descriptions
PHY: Physical layer control device

LINK: Link layer control device
EEPROM: 256-byte ROM
6-11
AUTO REVERSE DOCUMENT FEEDER
28 December, 2000
SPECIAL TOOLS
1. REPLACMENT
!CAUTION
Turn off the main power switch and unplug the machine before attempting
any of the procedures in this section.
This manual uses the following.
: See or Refer to
!: Screw ": Connector
#: Snap ring
$:E-ring
1.1 SPECIAL TOOLS

Part number
G0049668
Description
Silicone grease (KS-660)
Description section
1.2.7 ORIGINAL LENGTH, WIDTH
SENSOR BOARD
Qty
1
1.2 REPLACEMENT
1.2.1 LEFT COVER
[B]
A859R110.WMF
Front and rear covers. ( 1.2.1 DF EXIT TABLE AND COVERS)

[A]: Lower left stay unit (!x2).
[B]: Left cover.
1-1
Peripherals
[A]
REPLACEMENT
28 December, 2000
1.2.2 PAPER FEED UNIT

[B]
[A]
A859R102.WMF
[A]: Open the left cover

[B]: Detach the paper feed unit by sliding it toward the front of the machine
(spring-loaded side) and then lifting the far side.
1.2.3 SEPARATION ROLLER

[B]
[A]
[C]
A859R105.WMF
[A]:
[B]:
[C]:
[D]:
Open Left cover

Lift the original feed guide
Separation roller cover
Separation roller
1-2
28 December, 2000
REPLACEMENT
1.2.4 PICK-UP ROLLER

[B]
[A]
A859R103.WMF
[A]: Original feed unit

[B]: Pick-up roller (# x1)
1.2.5 FEED BELT
[B]
[A]
A858R204.WMF
Peripherals
[C]
[D]
A858R205.WMF
Open the left cover

[A]: Paper feed unit ( 1.2.2 PAPER FEED UNIT)
[B]: Open the paper feed guide
[C]: Belt holders
[D]: Feed belt
1-3
REPLACEMENT
28 December, 2000
1.2.6 ORIGINAL SET/ORIGINAL REVERSE SENSOR
[A]
[C]
[B]
A858R201.WMF
Open the left cover

[A]: Open the original feed guide plate while pushing the left and right pawls
[B]: Original set sensor ("x1)
[C]: Original reverse sensor ("x1)
1-4
28 December, 2000
REPLACEMENT
1.2.7 ORIGINAL LENGTH, WIDTH SENSOR BOARD

[A]
[B]
[C]
[D]
A859R107.WMF
A859R108A.WMF
Open the original table

Upper part of the table (!x3).
Width sensor board (!x3, "x1)
Length sensors ("x1)
Peripherals
[A]:
[B]:
[C]:
[D]:
A859R113.WMF
NOTE: To ensure proper detection of paper size, after wiping the sensor board and
terminal plate with a dry cloth (or cloth with alcohol), apply silicone grease
(KS-660) to the terminal plate.( 1.1 SPECIAL TOOLS)
1-5
REPLACEMENT
28 December, 2000
1.2.8 DF EXIT TABLE AND COVERS

[D]
[A]
[B]
[E]
[C]
A859R101.WMF
[A]:
[B]:
[C]:
[D]:
[E]:
Open the feed cover

Open the reverse table
Front cover (!x2)
Rear cover (!x2)
DF exit table (!x3)
1.2.9 FEED COVER SENSOR

[A]
G412R511.WMF
Rear cover. ( 1.2.1 DF EXIT TABLE AND COVERS)

[A]: Feed cover sensor
1-6
28 December, 2000
REPLACEMENT
1.2.10 REGISTRATION SENSOR
[B]
[A]
A859R111.WMF
Peripherals
Front and rear covers. ( 1.2.1 DF EXIT TABLE AND COVERS)

[A]: Transport guide plate.
[B]: Registration sensor. ("x2).
1-7
CLUTCH/SOLENOID/MOTORS
28 December, 2000
1.3 CLUTCH/SOLENOID/MOTORS
[B]
[C]
[F]
[A]
[D]
[E]
A858R202.WMF
Rear cover. (: 1.2.1 DF EXIT TABLE AND COVERS)

Then follow the instructions below for each part:
DF Feed Clutch
[A]: Clutch ($x1, "x1).
Pick-up Solenoid
[B]: Pick-up solenoid (!x3, #x1, "x1).
Junction gate solenoid
DF exit table (1.2.8 DF EXIT TABLE AND COVERS)
[C]: Junction gate solenoid (!x2, #x1, "x1)
Transport Motor
Remove the pick-up solenoid (!x3, #x1, "x1).
[D]: Bracket (!x2).
[E]: Transport motor (!x2, "x1).
DF Feed Motor
Remove the pick-up solenoid (!x3, #x1, "x1).
Bracket [D](!x2).
[F]: DF feed motor (!x2, "x1).
1-8
28 December, 2000
MACHINE OVERVIEW
2. DETAILED FUNCTION DESCRIPTION

2.1 MACHINE OVERVIEW
2.1.1 MECHANICAL COMPONENT LAYOUT
Mechanical component layout
[B]
[C]
[E]
[D]
[F]
[G]
[H]
[I]
[A]
[Q]
A858D201.WMF
[P]
[A]:
[B]:
[C]:
[D]:
[E]:
[F]:
[G]:
[H]:
[I]:
[N]
[M]
[L]
Separation Roller
Paper Feed Belt
Pick-up Roller
Original Set Sensor
Original Width Sensor Board
Original Table
Reverse Table
[K]
[J]
[J]:
[K]:
[L]:
[M]:
[N]:
[O]:
[P]:
[Q]:
Reverse Roller
Junction Gate
Exit Roller
Original Exit Sensor
2nd Transport Roller
Original Exposure Guide
Registration Sensor
1st Transport Roller
Peripherals
[O]
2-1
MACHINE OVERVIEW
28 December, 2000
Drive layout
[B]
[C]
[D]
[E]
[F]
[A]
[J]
[I]
[H]
[G]
[A]:
[B]:
[C]:
[D]:
[E]:
Separation Roller
Original Feed Belt
Pick-up Roller
DF Feed Clutch
DF Transport Motor
A858D203.WMF
[F]:
[G]:
[H]:
[I]:
[J]:
2-2
DF Feed Motor
Reverse Table Roller
2nd Transport Roller
Exit Roller
1st Transport Roller
28 December, 2000
MACHINE OVERVIEW
2.1.2 CONTROL SYSTEM
SOL1
Registration
CN104
Original Width Sensor Board
Feed Cover Sensor
CN106
CN100
CN101
VIOB
SCU
G412R510.WMF
Peripherals
Original Reverse Sensor
DF Transport Motor
ARDF
Original Set Sensor
DF Feed Motor
CN102
Registration ADF Position Sensor
CN107
Junction Gate Solenoid
STM2
CN103
SOL2
STM1
CN104
DF Pick-up
Solenoid
CL
CN105
DF Clutch
CN108
The CPU on the scanner SCU controls the transport motor, DF feed motor, DF
feed clutch, junction gate solenoid and pick-up solenoid.
The CPU on the scanner SCU also monitors all DF sensors
The DFVIO
The VIOB connection is checked automatically just after power is supplied to the
SCU.
2-3
DETAILED FUNCTION
28 December, 2000
2.2 DETAILED FUNCTION

2.2.1 ORIGINAL SIZE DETECTION
[A]
[B]
[C]
A859D104.WMF
The original size detection mechanism consists of the original width sensor board
[A] and two original length sensors--sensor-1 [B] and -2 [C].
Based on the combined output of the length sensors and the width sensor board,
the machine can calculate the size of the original.
NOTE: Since the width sensors terminal plate is attached to the original guide, all
the originals must be the same width.
2-4
28 December, 2000
SERVICE TABLE
2.3 SERVICE TABLE
NA
EU
P4
A3 (297 x 420)
B4 (257 x 364)
A4 (Lengthwise)
(210 x 297)
A4 (297 x 210)
(Sideways)
B5 (182 x 257)
(Lengthwise)
B5 (257 x 182)
(Sideways)
A5 (148 x 210)
(Lengthwise)
A5 (210 x 148)
(Sideways)
11" x 17" (DLT)
11" x 15"
10" x 14"
8.5" x 14" (LG)
8.5" x 13" (F4)
8" x 13" (F)
8.5" x 11"
(Lengthwise)
8.5" x 11"
(Sideways)
10" x 8"
(Lengthwise)
5.5" x 8.5"
(Lengthwise)
(HLT)
5.5" x 8.5"
(Sideways) (HLT)
Original Sensor Board

Combination
Output
Original
Original
P3
P2
P1
Width-1
Width-2
L
L
ON
L
H
H
L
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
L
L
L
H
H
H
H
L
L
H
L
L
L
L
Key
: No, : Yes
ON: Paper present NA: North America, EU: Europe
2-5
Original
Length-1
Original
Length-2
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
Peripherals
2.3.1 ORIGINAL SIZE SENSOR AND BOARD COMBINATION
SERVICE TABLE
28 December, 2000
NOTE: 1) P1-P4 represents the four positions on the width sensor board. ON
indicates the presence of the terminal plate in a given position. Original
Width-1 and Original Width-2 are the outputs from the sensor board to
the ARDF Interface board. The state of these outputs (L or H) depends
on the position of the terminal plate on the sensor board (P1, P2, P3, or
P4). For example, if the terminal plate is at P4, both outputs are L.
2) A reading of L on either of the width sensor outputs indicates that the
terminal plate is connecting the GND pattern with the width sensor
output signal line.
Original Width Sensor Board Combination
GND Pattern
Original Width 1
Original Width 2
Original Side
Guide Position
P4
P3
P2
P1
A3/A4S
B4/B5S
A4L/A5S
B5L/A5L
A858D501.WMF
2-6
28 December, 2000
SERVICE TABLE
2.3.2 PICK-UP AND SEPARATION

[A]
[E]
[D]
[C]
[B]
A859D105.WMF
[E]
[F]
[G]
A858D505.WMF
Peripherals
The originals pushes actuator [A] and the original set sensor [B] is activated.
After pressing the start button, the pick-up solenoid [C] is activated and the lift
plate [D] lifts the originals until they comes in contact with the pick-up roller [E].
The mechanism is an FRR system, consisting of the original feed belt [F] and
separation roller [G].
2-7
SERVICE TABLE
28 December, 2000
2.3.3 ORIGINAL TRANSPORT AND EXIT

Single sided originals
[E]
[F]
[A]
[B]
[C]
[D]
A859D107.WMF
The DF feed motor feeds the separated original to the first transport roller [A] at
maximum speed.
When the registration sensor [B] detects the leading edge, the motor stops
briefly.
Then the feed and transport motors turn on again, and feed the original through
scanning area at a lower speed.
The original is fed out by the second transport roller [E] and the exit roller [F].
2-8
28 December, 2000
SERVICE TABLE
Double-side originals
[F]
[G]
Front side
When the registration sensor [A] detects
the leading edge of the original, the DF
[B]
feed motor and the transport motor both
switch off. After a brief interval, the
transport motor alone reactivates to drive
the first and the second transport roller [B,
C] and the exit roller [F].
[A]
[D]
[C]
[E]
A858D204.WMF
Rear Side
When the original exit sensor [D] detects
the leading edge of the original, the
[B]
junction gate solenoid is activated and the
junction gate [E] opens. To transport the
original towards the reverse table [F].
After the trailing edge of the original
passes the exit sensor [D], the junction
gate solenoid switches off and the junction
gate [E] closes.
[G]
[E]
[F]
A858D205.WMF
When the original has been fed completely onto the reverse table, the DF feed
motor switches on in reverse. The reverse roller [G], exit roller [F] and first transport
roller [A] then feed the original back to the scanning area.
The original is then sent to the reverse table [H] a second time. This ensures that
the duplex copies will be properly stacked front side down in the exit tray [I].
Peripherals
[H]
A858D206.WMF
2-9
[I]
A858D207.WMF
SERVICE TABLE
28 December, 2000
2.3.4 TIMMING CHARTS

Single-sided mode (not pre-feed, not thin paper)
DF Feed Motor
CW
OFF
DF Transport Motor
CCW
DF Clutch
DF Pick-up Solenoid
Original Set Sensor
ON
OFF
ON
OFF
ON
OFF
ON
Registration Sensor
OFF
OFF
ON
Feed and Scan
Paper Feed
CW: clockwise
CCW: counter clockwise
Paper Feed
Shading
35.6 mm
Feed and Scan
Shading
5 mm
56.5 mm
Misfeed
35.6 mm 5 mm
56.5 mm
Misfeed
Jam 2
Jam 2
Jam 3
Jam 3
Jam 4
Jam 4
G412R506.WMF
2-10
28 December, 2000
SERVICE TABLE
Single-sided mode (pre-feed, not thin paper)
DF Transport Motor
CW
OFF
CCW
DF Clutch
ON
OFF
DF Pick-up Solenoid
ON
OFF
Original Set Sensor
ON
OFF
Registration Sensor
ON
OFF
ON
OFF
Paper Feed
CW: clockwise
Feed and Scan 2
Feed and Scan 1
Feed and Scan 3
Shading
35.6 mm
5 mm
56.5 mm
5 mm
5 mm
Misfeed
Misfeed
Jam 2
Jam 2
Jam 3
Jam 3
Jam 4
Jam 2
Jam 3
Jam 4
Jam 4
G412R507.WMF
Peripherals
DF Feed Motor
2-11
SERVICE TABLE
28 December, 2000
Single-sided mode (pre-feed, thin paper)

DF Feed Motor
CW
OFF
DF Transport Motor
DF Clutch
DF Pick-up Solenoid
CCW
ON
OFF
ON
OFF
ON
Original Set Sensor
OFF
ON
Registration Sensor
OFF
OFF
ON
Paper Feed
Feed and Scan 2
Feed and Scan 1
Feed and Scan 3
Shading
35.6 mm
35.6 mm
5 mm
35.6 mm
5 mm
Misfeed
CW: clockwise
56.5 mm
5 mm
Misfeed
Jam 2
Jam 2
Jam 3
Jam 3
Jam 4
Jam 2
Jam 3
Jam 4
Jam 4
G412R508.WMF
2-12
28 December, 2000
SERVICE TABLE
Double-sided mode (not pre-feed)

CW
DF Feed Motor
OFF
CCW
CW
DF Transport Motor
OFF
CCW
ON
DF Clutch
OFF
ON
DF Pick-up Solenoid
OFF
ON
Reverce Solenoid
OFF
ON
Original Set Sensor
OFF
ON
Registration Sensor
OFF
OFF
ON
Paper Feed
Front Face Tray
Reverce Face
Reverce Tray
Paper Feed (front face)
Skew Correction
Shading
35.6 mm
Reverce Tray
50.7 mm 32.8 mm
5 mm
200 mm
Misfeed
200 mm Jam 1
Jam 1
Jam 2
Jam 2
Jam 3
Jam 3
Jam 4
56.5 mm
50.7 mm
Jam 2
Jam 3
Jam 4
Jam 4
G412R509.WMF
Peripherals
CW: clockwise
2-13
SERVICE TABLE
28 December, 2000
Jam Conditions
JAM1: If the registration sensor does not turn on within the time required to feed
581.2mm after the original feed starts.
JAM2: If the registration sensor does not turn off within the time required to feed
the maximum original length (2060mm) after the original feed starts.
JAM3: If the original exit sensor does not turn on within the time required to feed
121.6mm after the registration sensor turns on.
JAM4: If the original exit sensor does not turn off within the time required for the
original length to feed after the original exit sensor turns on.
JAM5: The current original is stopped after the registration sensor detects its
leading edge, but the previous original is still in the scanning position.
JAM6: If the registration sensor turns off within the time required to feed 66mm
after the registration sensor turns on. The operator may then remove the
original from the ADF.
JAM7: If the ADF cover is opened while the ADF is in operation.
JAM8: If the ADF is lifted while in operation.
2-14
SERVICE TOOL
SCAN-PROBE
28 December, 2000
OPERATIVE CONDITIONS
1. OVERALL INFORMATION
1.1 OPERATIVE CONDITIONS
This service tool works under the following conditions.
PC
CPU
Memory
HDD
OS
Module
SCSI board
Windows PC
Pentium
64 MB or more
Min 10 MB (Recommended: 210 MB or more)
Windows 95, 98, NT4.0 SP3 or later, 2000
Adaptec APSI driver Ver.4.57 (1008) or later
Adaptec SCSI board (ISA, PCI, PCMCIA connection)
1.2 INITIAL SETTINGS

1.2.1 SCSI ID
The default SCSI ID of the scanner is 4. Therefore, this service tool is connected to
ID 4. If the SCSI ID is changed, you need to change the ID for this service tool.
1. Select Scan, SCSI Configuration
SRV003.BMP
ScanProbe
2. Click Select SCSI ID.
SRV004.BMP
INITIAL SETTINGS
28 December, 2000
3. Input the SCSI ID.
SRV005.BMP
1.2.2 HOST ADAPTER ID

The host adapter ID of the SCSI interface Board and this service tool should be the
same.
The host adapter ID can be checked and changed with this service tool.
1. Scan -> Host Adapter
SRV006.BMP
28 December, 2000
CHART SETTING POSITION
1.3 CHART SETTING POSITION

1.3.1 RICOH GRAY SCALE
*
*
SC8.WMF
Place the chart as shown.
1.3.2 RS-13
ScanProbe
SC9.WMF
Place the chart as shown.

3
SIMPLE SCANNING
28 December, 2000
2. SCAN
An original can be scanned with this service tool to check the image quality.
2.1 SIMPLE SCANNING

2.1.1 OVERVIEW
This allows you to scan a document by inputting only a few simple settings.
SRV020.BMP
The basic menu for simple scanning is shown below.
SRV021.BMP
28 December, 2000
SIMPLE SCANNING
2.1.2 SCANNING
Scanning is done in book mode by selecting the original size, mode (B/W,
grayscale, or color), and resolution.
SRV021.BMP
1. Select Scan, Simple Scanning.

2. Enter document size.
3. Enter binary mode.
4. Enter resolution.
ScanProbe
5. Click Scan.
SIMPLE SCANNING
28 December, 2000
When scanning a document using ADF/ARDF.
SRV022.BMP
1. Click Detail.
2. Select ADF or ARDF.
3. Click OK.
28 December, 2000
SIMPLE SCANNING
2.1.3 SCANNING A SELECTED AREA

This mode is used when scanning a the selected area on the document.
The entire scanned image is displayed in the preview area on the right of the
screen using gray (256 graduations) mode and 100 dpi.
SRV023.BMP
1. Select Scan, Simple Scanning.

2. Click Preview.
3. Select the area to scan (use the mouse).
4. Select the mode and resolution.
NOTE: To scan the whole original, select Scan Document Size.
ScanProbe
5. Click Scan
SCANNING BY MANUAL SETTING
28 December, 2000
2.2 SCANNING BY MANUAL SETTING

The original can be scanned by sending each SCSI command one by one.
NOTE: Do not use SCSI commands, if you do not get the hang of the SCSI
commands.
1. Select SCSI configuration.
SRV003.BMP
2. Select the SCSI ID.
SRV004.BMP
28 December, 2000
CONTINUOUS SCANNING
2.3 CONTINUOUS SCANNING

Continuous scanning can be done in book or ADF mode.
SRV024.BMP
SRV025.BMP
1. Select Continuous Reading.

2. Set each item.
3. Click Execute.
4. Click Stop. (When you click Stop, scanning stops after completing the
current scan.)
The scanning conditions (such as scanning area/resolution) are the same as were
used for the previous scan that used SCSI Configuration or Simple Scanning
mode. This means that the document should be scanned using one of these
modes.
File Save
Yes
File Save
No
Image Display
Yes
Only the last image is displayed.
Saves the scanned image
automatically as a bitmap file
(IMG??.tmp) in the Temp folder. *1
Only the last image is displayed.
The scanned image is not saved.
The displayed image can be saved.
Image Display
No
The scanned image is not displayed.
Saves the scanned image automatically
as a bitmap file (IMG??.tmp) in the
Temp folder.
The scanned image is not displayed.
The scanned image is not saved.
*1: This is the temp folder that is appointed by Windows.

Windows 9x : C:\Windows\Temp
Windows NT : C\Documents and Settings\(user name)\Local Settings\Temp
ScanProbe
The functions of File Save and Image Display are shown below.
OVERVIEW
28 December, 2000
3. SCANNING ADJUSTMENT
3.1 OVERVIEW
The scan counter can be checked, and adjustments and settings can be made in
this menu.
SRV007.BMP
SRV008.BMP
3.2 SCAN COUNTER

Displays the scan counters and the exposure lamp operation time.
SRV009.BMP
1. Select Scan, Scanning adjustment.

2. Click Scan Counter.
3. Check value.
10
28 December, 2000
REGISTRATION
3.3 REGISTRATION
Use this to adjust the main scan and sub scan registration for ADF mode and book
mode.
The screen shows the adjustment values. They reset to 0 after being sent to the
scanner. Set moving distance.
SRV010.BMP

2. Click Registration adjustment.
3. Enter the value of registration.
4. Click Transmit.
5. Evaluate the registration. (4.2 REGISTRATION)
Outside (-)
Origine
Available area
Outside (-)
Inside (+)
Main scan direction
SC1.WMF
11
ScanProbe
Inside (+)
WHITE AND GRAY BALANCE
28 December, 2000
3.4 WHITE AND GRAY BALANCE

CAUTION: This adjustment is required after replacing the EEPROM.
3.4.1 WHITE BALANCE

Manual adjustment
Use this when returning the adjustment values to the factory settings.
SRV011.BMP

2. Enter the value of each color.
3. Click OK.
4. Turn the main switch off and on.
5. Do the gray balance adjustment.
12
28 December, 2000
Automatic adjustment
1. Place 10 sheets of Type 6200 paper on the exposure glass.
3. Click the upper Automatic adjustment button (white balance).
SRV015.BMP
4. Click OK.
5. This adjustment takes approximately 20 seconds.
SRV014.BMP
6. Click OK.
7. Turn the main switch off and on.
ScanProbe
8. Do the gray balance adjustment.
13
28 December, 2000
3.4.2 GRAY BALANCE ADJUSTMENT

CAUTION: 1) This adjustment is required after adjusting the white balance.
2) Before starting this adjustment, the registration for book mode
should be adjusted.
SRV011.BMP
1. Place the Ricoh Gray Scale 1999.11.20 chart on the exposure glass.
3. Click the lower Automatic adjustment button (grey balance).
4. Click OK. Adjustment starts automatically.
SRV015.BMP
5. Click OK.
14
28 December, 2000
SRV016.BMP
6. Click OK.
7. Check the image on the screen.
NOTE: If any of the following items are not OK replace the chart correctly and/or
clean the exposure glass and re-adjust the gray balance.
2 should be visible.
SRV017.BMP
ScanProbe
The blue square should be in the same gray area as shown below.
SRV018.BMP
The inside of the blue square should have a constant density.
15
DESTINATION
28 December, 2000
3.5 DESTINATION
This checks and adjusts the version.
This setting is used for original size detection and default language when a NIB is
installed.
SRV019.BMP

2. Click Select destination.
3. Select a destination.
4. Click OK.
16
28 December, 2000
4.
OVERVIEW
IMAGE EVALUATION
4.1 OVERVIEW
This evaluation uses the scanned image (bitmap file) of an RS-13 test chart.
However, the following types of file cannot be evaluated, even if they are images of
an RS-13 test chart.
Files not scanned with this service tool.
Files modified with other applications.
ScanProbe
SRV026.BMP
17
REGISTRATION
28 December, 2000
4.2 REGISTRATION
4.2.1 PROCEDURE
SRV027.BMP
1. Place the RS-13 test chart on the exposure glass.

2. Scan this chart. ( 2.1 SIMPLE SCANNING)
3. Select the menu Edit.
4. Select menu Select all.
5. Select the menu Evaluate.
6. Select the menu Registration.
7. Enter 290.65 in the MxR, when scanning is ADF mode.
8. Click Evaluate.
9. Check Evaluation result and the specified value.
a) Registration of main scan direction
b) Registration of sub direction
10. Adjust registration as necessary. ( 3.3 REGISTRATION).
11. Execute this procedure, when registration adjusted.
18
28 December, 2000
REGISTRATION
4.2.2 SPECIFIED VALUE

Book mode
Main scan: 1 1mm
Sub scan: 1 1mm
ADF mode(front side)

Main scan: 0 3mm
Sub scan: 0 2mm
ADF mode(reverse side)

Main scan: = 0 4mm
Sub scan: 0 2mm
4.2.3 CONDITION
The registration can be checked using the following settings.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16M
colors)
Resolution: 600 dpi or more
NOTE: When using the ADF, change the MxR value to 290.65 before starting the
evaluation to prevent skew errors.
4.2.4 METHOD
Lxc
Lx
Ds
Ly0
Dm : Deviance of main scan

direction
Ly1
Available area
Ly
Dm = Lx Lxc (mm)
Dm
My
Main scan
Lx : Basis distance of the

main scan
MxL
Sub scan
MxR
Main scan
direction
Ds = Ly Lyc (mm)
SC2.WMF
Ds : Deviance of sub scan

direction
Ly : Basis distance of the sub scan
Lyc : Actual distance of sub scan (Average of Ly0 and Ly1)
19
ScanProbe
Lxc : Actual distance of main

scan
SKEW
28 December, 2000
4.3 SKEW
4.3.1 PROCEDURE
SRV028 BMP

4. Select the menu Select all.
6. Select the menu Skew.
a) Skew of main scan direction
b) Skew of sub scan direction

Book mode
Main scan direction : 1%
Sub scan direction : 1%
ADF mode
Paper size
A3 (Lengthwise)
A4 (Lengthwise)
A4 (Sideways)
A5 ((Lengthwise)
A5 (Sideways)
Paper thickness
45 to 110kg
35kg
1.5%
1.75%
1.75%
2%
2%
2%
2%
2.5%
2.5%
3%
NOTE: The main scan direction value and the sub scan direction are same value.
20
28 December, 2000
SKEW
4.3.3 CONDITION
Skew can be checked using the following settings.
Original Size: Not specified
colors)
Resolution: Not specified
4.3.4 METHOD
Main scan
Sx = (Yr Yl) / (MxR MxL) x 100 (%)
Xt
Sx : Skew of the main scan
Xb
Yr : Actual distance of main scan
MxL : Basis distance of the main

scan
Yr
Available area
Myb
MxR : Basis distance of the main

scan
YL
Myt
Yl : Actual distance of main scan
MxL
MxR
Main scan
direction
SC3.WMF
Sub scan
Sy = (Xb Xt) / (Myb Myt) x 100 (%)
Sy : Skew of the sub scan
Xb : Actual distance of sub scan
ScanProbe
Xt : Actual distance of sub scan

Myb : Basis distance of the sub scan
Myt : Basis distance of the sub scan
21
ACTUAL IMAGE SIZE
28 December, 2000
4.4 ACTUAL IMAGE SIZE

4.4.1 PROCEDURE
SRV029.BMP

6. Select the menu Actual image size.
a) Main scan direction
b) Sub scan direction

Book mode
Main scan direction: 100 1% (A3)
Sub scan direction: 100 1% (A3)
ADF mode
Main scan direction: 100 1% (A3)
Sub scan direction: 100 1% (A3)
22
28 December, 2000
ACTUAL IMAGE SIZE
4.4.3 CONDITION
The actual image size can be checked using the following settings.
Original Size: A3
colors)
4.4.4 METHOD
Main scan
Lx
Rx = (Xr Xl) / Lx x 100 (%)
Xl
Rx : Actual image size rate
My
Yb
Xr
Available area
Yt
Xl : Actual distance of main

scan
Ly
Xr : Actual distance of main

scan
Lx : Basis distance of the

main scan
Mx
Sub scan
Ry = (Yb Yt) / Ly x 100 (%)
Main scan
direction
SC4.WMF
Ry : Actual image size rate

Yb : Actual distance of sub scan
Yt : Actual distance of sub scan
ScanProbe
Ly : Basis distance of the sub scan
23
JITTER
28 December, 2000
4.5 JITTER
4.5.1 PROCEDURE
45 degrees
SRV030.BMP

3. Select area at dragging mouse as shown. (Dashed line)
5. Select the menu Jitter.
6. Select the radio button 45 deg.(Upword) Or 45 deg. (Downword).
a) Maximum shift of pixel.
b) Occurrence rate, when number of shifted pixel is 4 (In Amount of shift).
24
28 December, 2000
JITTER
0 degree
SRV031.BMP

3. Select area at dragging mouse as shown. (Dashed line)
5. Select the menu Jitter.
a) Maximum shift of pixel.
b) Occurrence rate, when number of shifted pixel is 4 (In Amount of shift).
25
ScanProbe
6. Select the radio button 0 deg. (even).
JITTER
28 December, 2000

Jitter is less than 3 pixel. Only following is normal condition.
Incidence of four pixel jitter is less than 0.2%.
NOTE: 45 degrees value and 0 degree value are same specified value.
4.5.3 CONDITION
Jitter can be checked using the following settings.
Original Size: A3
colors)
45
Line
4.5.4 METHOD
45 degrees
The 45 degrees line is the stepped
pixels as shown.
The (A) pixel is out of touch with
the normal line.
Original position
1 pixel
(A)
2 pixel
0 degrees
3 pixel
Dn = En+2 - En
E3
E2
J = Dn+1 Dn (pixel)
SC5.WMF
E1
E0
En : Actual line distance

Dn : Distance between En+2 and En
J : Jitter
D1
D0
SC6.WMF
26
28 December, 2000
PARTIAL IMAGE STRETCH
4.6 PARTIAL IMAGE STRETCH

4.6.1 PROCEDURE
SRV032.BMP

6. Select the menu Partial image stretch.
a) Image stretch of Left side maximum value
b) Image stretch of Left side minimum value
c) Image stretch of Right side maximum value
d) Image stretch of Right side minimum value

ScanProbe
Book mode
Stretch value: 2%
ADF mode
Stretch value: 2%
Only following is normal condition.
Stretch value is more than 2% and less than 5%. It is less than four points.
27
PARTIAL IMAGE STRETCH
28 December, 2000
4.6.3 CONDITION
The partial image stretch can be checked using the following settings.
Original Size: A3
colors)
4.6.4 METHOD
9 mm
Yn-1 : Line distance of Yn-1
Yn : Line distance of Yn
Y3
Y1
Nn : Partial image stretch value
Y2
Y0
Nn= ((Yn Yn-1) L) / L x 100 (%)
SC7.WMF
28
28 December, 2000
ERROR MASSEGE
5. TROUBLESHOOTING
5.1 ERROR MASSEGE
5.1.1 ON START UP
Error Indicate
Wnaspi32.dll not found.
ASPI service not available

[ASPI support Info]
You are currenty using

ASPI driver Ver. xxx
Updating to Ver. 4.60 or
newer is recommended.
An communication error
with the APSI driver.
Please update the driver to
the latest version.
Symptoms
Cannot send the SCSI
commands.
Note 1)
Cannot send the SCSI
commands, since the ASPI
driver can not found.
Note 1)
The Scan probe can not
startup, since ASPI driver
version number is less than
4.57.
Note 2)
operate.
Possible cause
Execute the ASPIINST.EXE
for setting up the ASPI
driver.
Check the cable between the
PC and the scanner.
Turn on the scanner. Turn
off the PC and on.
Upgrade the ASPI driver
using ASPINST.EXE.
Update the ASPI driver using

ASPINST.EXE.
ScanProbe
NOTE: 1) Image can evaluate.

2) As the case may be no problem.
29
ERROR MASSEGE
28 December, 2000
5.1.2 ADJUSTMENT AND SCANNING

Error massage
Symptoms
operate.
Possible cause
Check following code from
the error message.
( 5.2 SCSI condition cords)
1) Sensekey
2) Additional sense code
3) Additional sense code qualify
Srv033.bmp
NOTE 1)
Your hard drive does not

have enough memory
available.

scan the image.
Check the turning on

scanner, when all the error
codes are 0h.
Increase HDD capacity.
(e.g Clean up the files in the
windows temporary folder)
NOTE: 1) Just after the time when the scanner turns on. Following code is
occurred. ( 5.2.2 additional sense code and qualifier)
Additional sense code : 29h
Qualifier : 0h
5.1.3 IMAGE EVALUATIONS

Error massage
Base instrument line is not
fond
Symptoms
Evaluation of partial image
stretch does not execute.
30
Possible cause
Scan the RS-13 chart.
( 4.6 PRTIAL IMAGE
STRETCH)
28 December, 2000
SCSI CONDITION CODES
5.2 SCSI CONDITION CODES

5.2.1 SENSE KEY CODES
Code
0h
2h
3h
4h
Item
No sense
Not ready
Medium error
Hardware error
5h
6h
Illegal request
Unit attention
Bh
Aborted command
Description
No error information
The scanner can not use. (e.g opening ADF cover)
Original relation error. (e.g paper jam)
Hardware relation error. (e.g CCD line clock is
abnormal. Scanner drive system is abnormal. Optical
system is abnormal)
Illegal command is send.
The scanner was turned on. The bus device IC was
reset. The scanner was reset.
The SCSI command process is suspended.
NOTE: The code numbers are hexadecimal.
Code
00h
04h
1Ah
20h
24h
25h
26h
29h
2Ch
3Ah
3Dh
43h
45h
48h
49h
4Ah
4Bh
60h
62h
Qualifier
00h
02h
05h
01h
03h
00h
00h
00h
00h
00h
00h
00h
00h
00h
00h
00h
00h
00h
00h
00h
00h
02h
00h
Description
No additional sense information
End-of-Medium detected
End-of-Data detected
Logical unit is in process of becoming ready
Logical unit not ready, manual intervention required
Parameter list length error
Invalid command operation code
Invalid field in CDB (check field pointer)
Logical unit not supported
Invalid field in parameter list (check field pointer)
Power on, reset, or BUS DEVICE RESET occurred
Command sequence error
Medium not present
Invalid bits in IDENTIFY message
Message error
Select / Reselect failure
Initiator detected error message received
Invalid message error
Command phase error
Data phase error
Lamp failure
White adjustment error
Scan head positioning error
31
ScanProbe
5.2.2 ADDITIONAL SENSE CODES AND QUALIFIRE
SCSI CONDITION CODES

Code
81h
82h
89h
8Ch
Qualifier
06h
08h
09h
0bh
0ch
00h
00h
01h
02h
03h
04h
00h
28 December, 2000
Description
SCU 3.3V power down error
OIPU 3.3V power down error
SCU 2.5V power down error
VPU 3.3V power down error
NIB Board error
Memory Error (Bus error)
ADF Cover open
ADF Lift up
Document Jam error for ADF
Document miss feed for ADF
Y offset setting error
Size Recognition failed
NOTE: The code numbers are hexadecimal.
32
28 December, 2000
SPECIFICATIONS (SCANNER)
Scanning method:
Flat-bed with ARDF

RGB color
Original size :
Book scan:
Horizontal: max. 432 mm
Vertical: 300 mm
Scanning resolution:
Main scan 600 dpi

Sub scan 600 dpi
Color depth:
Input: 12 bit/pixel (RGB each color)

Output: 8 bit/pixel (RGB each color)
Initialization time
About 20 sec.
Scanning speed
Black and white: 0.605 ms/line

Color: 1.815 ms/line
Scanning throughput
30 ppm/200dpi (A4, black and white, binary mode)

10 ppm/200dpi (A4, color mode)
Interface:
SCSI2/3, IEEE1394(OPTION, Windows 2000 only),

100BASE_TX/10BASE_T
Power:
North America: 102V to 138V ac (45 to 65 Hz)

Europe: 187V to 276V ac (45 to 65 Hz)
Power consumption
Low power mode: max. 12 W
(without all possible

options)
Standby: max. 40 W
Power consumption
Standby: max. 60 W
(all possible options)
Scanning: max. 140 W
Weight:
Less than 28 kg (with ADF)
Dimensions (WxDxH)
590 x 546 x 265 mm
Scanning: max. 110 W
SPEC-1
Spec.
SPECIFICATIONS (SCANNER)
SPECIFICATIONS (ARDF)
28 December, 2000
SPECIFICATIONS (ARDF)
Original Size:
Standard sizes
Single-sided mode: A3 to A5, DLT to HLT
Double-sided mode: A3 to A4, DLT to HLT
Non-standard sizes (Single-sided mode only)
Max. width 297 mm
Min. width 105 mm
Max. length 2000 mm
Min. length 128 mm
Original Weight:
Single-sided mode: 40.7~128.0 g/m2,35~110 kg

Double-sided mode: 52.3~104.7 g/m2,45~90 kg
Table Capacity:
50 sheets
Original Standard Position:
Center
Separation:
FRR
Original Transport:
Roller transport
Original Feed Order:
From the top original
Power Source:
24 & 5 V dc from the scanner
Power Consumption:
Max 140 W
Dimensions (W x D x H):
550 x 470 x 130 mm
Weight:
10 kg
SPEC-2
G412 POINT TO POINT BLOCK DIAGRAM
S6
S7
S8
-1
-2
-3
-4
-5
-6
-7
-8
TD+
TDRD+
CT
CT
RDCT
CT
CN102-1
-2
-3
CN307-4
-3
-2
-1
-4
-5
-6
-7
CN308-4
-3
-2
-1
-8
-9
-10
-11
-12
S10
CN300-3
-2
-1
-1
-2
-3
Original Set Sensor
S9
CN301-3
-2
-1
-1
-2
-3
DF position Sensor
S13
CN302-3
-2
-1
Left Cover Open Sensor
S14
CN303-3
-2
-1
Registration Sensor
NIB (Option)
CN306-3
-2
-1
[0] GND
[ t5 ] Original Width 1
[ t5 ] Original Width 2
+24V [24]
+24V [24]
GND [0]
A [24 --->24/0]
A [24 --->24/0]
B [24 --->24/0]
B [24 --->24/0]
[5] +5V
[ t5 ] Original Length 1
[0] GND
[ t5 ] LED
[5] +5V
[ t5 ] Original Length 2
[0] GND
[ t5 ] LED
-3
-2
-1
CN102-1
-2
-3
-3
-2
-1
-4
-5
-6
[0] GND
[ t5 ]
[5] + 5V
-7
-8
-9
-10
-11
-12
-13
[0] GND
[ t5 ]
[5] + 5V
CN104-1
-2
-3
-4
-5
-6
-7
+24V [24]
[t24]
+24V [24]
+24V [24]
GND [0]
A [24 --->24/0]
A [24 --->24/0]
B [24 --->24/0]
B [24 --->24/0]
ARDF
(PCB 8)
[0] GND
[ s5 ] Original Width 1
[5] + 5V
GND ]0]
[s5]
+5V [5]
+24V [24]
GND
+5VEX
+5VEX
+5VEX
+5VEX
+5VEX
Pulse Signal
[ ]
Signal Direction
Active
High
Active
Low
Voltage
Pin No.
-38
Same pin assignment
as CN106
Pin No.
Name
Pin No.
GND
Name
Pin No.
21
XDFMREF 2
Name
41
XRDSYNC
61
IVDATB (2)
Name
Pin No.
81
XTRNSN
Name
Pin No.
101
PSELOUT 4
Name
Pin No.
121
IVDATR (11)
GND
22
DFMMODE 1
42
+5VS
62
IVDATB (4)
82
GND
102
PSELOUT 6
122
GND
GND
23
PSELA
43
GND
63
IVDATB (6)
83
XSMRST
103
PSELOUT 8
123
IVDATG (1)
+5VEM
24
XSTART
44
GND
64
IVDATB (8)
84
XSMREF 1
104
TERME B
124
IVDATG (3)
+5VEM
25
PWON
45
GND
65
IVDATB (10)
85
XSMREF 3
105
OPTXD
125
IVDATG (5)
+5VEX
26
DSET
46
IVDATR (0)
66
GND
86
SMMODE 2
106
OPRXD
126
IVDATG (7)
+5VEX
27
XESZSN
47
IVDATR (2)
67
SCLK
87
DFMCLK
107
XDEVRST 4
127
IVDATG (9)
+5VEX
28
XPFCL
48
IVDATR (4)
68
SIN
88
XRMRST
108
GND
128
IVDATG (11)
+24VCS
+24VCS
ASOU
ASOU
BSOU
KBSOU
Name
XEON
29
XSJSOL
49
IVDATR (6)
69
ASEL 0
89
XTMRST
109
XPWDMN
129
GND
10
HPSN
30
PSELOUT 1
50
IVDATR (8)
70
GND
90
XDFMREF 1
110
XSSCAN
130
IVDATG (1)
11
XEXSN
31
PSELOUT 3
51
IVDATR (10)
71
GND
91
XDFMREF 3
111
XILSYNC
131
IVDATG (3)
12
SMCLI
32
PSELOUT 5
52
GND
72
GND
92
DFMMODE2
112
+3.3VS
132
IVDATG (5)
13
SME B
33
PSELOUT 7
53
IVDATG (0)
73
GND
93
PSELB
113
GND
133
IVDATB (7)
14
SMC WB
34
GND
54
IVDATG (2)
74
+5VEM
94
XABORT
114
1VCLK
134
IVDATB (9)
15
XSMREF 2
35
OPSCLK
55
IVDATG (4)
75
+5VEM
95
BUSY
115
GND
135
IDATB (11)
16
SMMODE 1
36
BEEP
56
IVDATG (6)
76
+5MEX
96
TERR
116
IVDATR (1)
136
GND
17
GND
37
LIGHT
57
IVDATG (8)
77
+5VEX
97
PLEO
117
IVDATR (3)
137
XCS
18
XRME B
38
GND
58
IVDATG (10)
78
+5VEX
98
XARDFSOL
118
IVDATR (5)
138
SOUT
19
XTME B
39
XFANEB
59
GND
79
XAPSON
99
XRSTSW
119
IVDATR (7)
139
ASEL1
20
RMCWR
40
XSLEAD
60
IVDATB (0)
80
RSSN
100
PSELOUT 2
120
IVDATR (9)
140
GND
+5VEM [5]
Reset Key [t5] XABORT
Power ON LED [t5]
Document Set LED [t5]
GND [0]
Start key [t5]
Busy LED [t5]
ERROR LED [t5]
NC
NC
NC
NC
+5VEM [5]
OPCLK
BEEP
LIGHT
GND [0]
+5VEM [5]
OPRXD
OPTXD
GND [0]
GND [0]
VIDEO I/O BOARD
DIP1 [t5]
DIP2 [t5]
DIP3 [t5]
DIP4 [t5]
DIP5 [t5]
DIP6 [t5]
DIP7 [t5]
DIP8 [t5]
POT1
POT2
POT3
POT4
Reset
SCSI or IEEE1394
GND [0]
SCANNER CONTROL UNIT (PCB1)
GND
MDTXD
MDMXD
+5VEM
GND [0]
GND [0]
+5VD [5]
+5VD [5]
XPH1
GND [0]
XPH2
GND [0]
XTG
GND [0]
RS
GND [0]
CP
+12VA [12]
+12VA [12]
GND [0]
GND [0]
VBO
GND [0]
VBE
GND [0]
VGO
GND [0]
VGE
GND [0]
VRO
GND [0]
VRE
GND [0]
GND [0]
GND
XXEON
24VSC
[CN101] - [CN201]
+5VEM
CN107
1
2
3
4
[t5] LED
Original Reverse Sensor [t5]
Original Exit Sensor[s5]
DF Pick-up Solenoid [t5]
DF Feed Clotch [t5]
GND [0]
Junction Gate Solenoid [t5]
TMEB
XTMRST
XDFREF3
XDFREF2
XDFREF1
DFMMODE1
DFMMODE2
XRMCWB
DFMCLK
XRMRST
RMEB
GND [0]
PSELB
PSEL1
PSELA
PSEL2
RSSN
DC Line
Sensor ON [t 5] XAPSON2
+5VD [5]
XWP1 [t5]
XWP2 [t5]
GND
+5VD
XLP1 [t5]
XLP2 [5]
GND
+5VD
XLP3 [t5]
XLP4 [t5]
GND
+5VD [5]
[s5]
GND [0]
-1
-7
-6
-5
-4
-3
-2
-1
-3
-2
-1
-3
-2
-1
M2
-1
DF Transport Motor
-1
-2
-3
-4
-5
-6
-7
M3
-1
-2
-3
CN304-3
-2
-1
S11
-1
-2
-3
CN305-3
-2
-1
S12
CN107-1
-2
CN108-1
-2
DF Feed Clutch Motor
MC1
-2
DF Feed Motor
Original Exit Edge

Sensor
Original Reverse
Sensor
SOL
1
Junction Gate Solenoid
SOL
2
DF Pick-up Solenoid
CN202-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
CN1
-3
-2
-1
CN209-1
-2
-3
CN207-1
-2
-3
-4
-5
-6
CN210-1A
-2A
-3A
-4A
-5A
-6A
-7A
-8A
-9A
-10A
-11A
-1B
-2B
-3B
-4B
-5B
-6B
-7B
-8B
-9B
-10B
-11B
(PCB7)
C
SBU
(PCB 3)
CN2 CN1
-1
-1
Lamp
Stabilaizer
-4
-6
-5
-4
-3
-2
-1
-4
C
N
7
0
1
Lamp Harness
Board
-1
-2
-3
-4
-5
-6
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
C
N
3
0
2
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
CN208-1
-2
-3
-4
-5
CN601-5
-4
-3
-2
-1
CN211-1
-2
-3
-4
-5
CN501-5
-4
-3
-2
-1
-6
-7
-8
-9
-10
CN502-5
-4
-3
-2
-1
L1
Exposure Lamp
-1
Scanner Motor
Operation Panel
(Option)
Switch Board
(PCB5)
S2
S3
S4
CN204-10
-9
-8
CN106-1
-2
-3
S1
Scanner HP Sensor
-7
-6
-5
CN105-1
-2
-3
S5
DF Position Sensor
CN4
-1
-2
-3
-4
FG
CN3
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
Indicator Board
(PCB 6)
CN1-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN401-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN2
-4
M1
CN301-8
-7
-6
-5
-4
-3
-2
-1
CN211-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
+5VD [5]
[s5]
GND [0]
GND
CN301-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN204
-1
-2
-3
-4
+24VDF1
GND
+5VEX1
+5VEM1
GND
+5VS
+12V
+24VSC1
GND
+5VEX1
GND
GND
GND
GND
CN203
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
GND
GND
XFANEB
XPWDWN
140
GND
GND
GND
GND
GND
+5VEM
+5VEM
+5VEM
+5VEM
+5VEM
SDA
DREQ
XDWR
DMADE(15)
DMADE(13)
DMADE(11)
DMADE(9)
DMADE(7)
DMADE(5)
DMADE(3)
DMADE(1)
XISICINST
XOPHW R
NC
XDEVRST3
CPUCLK1
XCSSBIS
OPA(9)
OPA(7)
OPA(5)
OPA(3)
OPA(1)
ISICRSV1
OPD(15)
OPD(13)
OPD(11)
OPD(9)
ISICRSV2
GND
GND
GND
GND
GND
GND
GND
+5VEM
+5VEM
+5VEM
+5VEM
+5VEM
SCL
XDACKE
XDRDE
DMADE(14)
DMADE(12)
DMADE(10)
DMADE(8)
DMADE(6)
DMADE(4)
DMADE(2)
DMADE(0)
X3VISIC
XOPRD
XCSLINK
XINTLINK
XINTSBIS
OPA(10)
OPA(8)
OPA(6)
OPA(4)
OPA(2)
OPA(0)
ISICRVS3
OPD(14)
OPD(12)
OPD(10)
OPD(8)
NC
GND
GND
GND
GND
+5VD
+5VD
XAWKD (1)
XAWKD (3)
XAWKD (5)
XAWKD (7)
WAWFGT
WAWLGT
GND
XARCLK
GND
XARLSYNC
XARKD (1)
XARKD (3)
XARKD (5)
XARKD (7)
GND
XCSOPIPU
XRESET
A(1)
A(3)
A(5)
A(7)
A(9)
A(11)
D(9)
D(11)
D(13)
D(15)
GND
GND
GND
GND
GND
+5VD
+5VD
XAWKD(0)
XAWKD(2)
XAWKD(4)
XAWKD(6)
XAWLSYNC
GND
XAWCLK
GND
XARLGT
XARFGT
XARKD(0)
XARKD(2)
XARKD(4)
XARKD(6)
XINTOPIPU
XHWR
XRO
A(0)
A(2)
A(4)
A(6)
A(8)
A(10)
D(8)
D(10)
D(12)
D(14)
X03VDTCT
GND
GND
CABLEP
FU202 (5A)
FU1 (1.5A)
FU102 (4A)
FU2 (1.5A)
FU201 (5A)
SW1
FU101 (4A)
140
CN401 CN105
-1
-1
-2
-2
-3
-3
-4
-4
-5
-5
-6
-6
-7
-7
-8
-8
-9
-9
-10
-10
-11
-11
-12
-12
-13
-13
-14
-14
-15
-15
-16
-16
-17
-17
-18
-18
-19
-19
-20
-20
-21
-21
-22
-22
-23
-23
-24
-24
-25
-25
-26
-26
-27
-27
-28
-28
-29
-29
-30
-30
-31
-31
-32
-32
-33
-33
-34
-34
-35
-35
-36
-36
-37
-37
-38
-38
-39
-39
-40
-40
-41
-41
-42
-42
-43
-43
-44
-44
-45
-45
-46
-46
-47
-47
-48
-48
-49
-49
-50
-50
-51
-51
-52
-52
-53
-53
-54
-54
-55
-55
-56
-56
-57
-57
-58
-58
-59
-59
-60
-60
-61
-61
-62
-62
-63
-63
-64
-64
-65
-65
-66
-66
-67
-67
-68
-68
-69
-69
-70
-70
-71
-71
-72
-72
-73
-73
-74
-74
-75
-75
-76
-76
-77
-77
-78
-78
-79
-79
-80
-80
CN701 CN102
-1
-1
-2
-2
-3
-3
-4
-4
-5
-5
-6
-6
-7
-7
-8
-8
-9
-9
-10
-10
-11
-11
-12
-12
-13
-13
-14
-14
-15
-15
-16
-16
-17
-17
-18
-18
-19
-19
-20
-20
-21
-21
-22
-22
-23
-23
-24
-24
-25
-25
-26
-26
-27
-27
-28
-28
-29
-29
-30
-30
-31
-31
-32
-32
-33
-33
-34
-34
-35
-35
-36
-36
-37
-37
-38
-38
-39
-39
-40
-40
-41
-41
-42
-42
-43
-43
-44
-44
-45
-45
-46
-46
-47
-47
-48
-48
-49
-49
-50
-50
-51
-51
-52
-52
-53
-53
-54
-54
-55
-55
-56
-56
-57
-57
-58
-58
-59
-59
-60
-60
-61
-61
-62
-62
-63
-63
-64
-64
-65
-65
-66
-66
-67
-67
-68
-68
GND
GND
+5VEM
+5VEM
OPDAT(1)
OPDAT(3)
OPDAT(5)
OPDAT(7)
XOPFGATE
XOPLGATE
GND
IPCLK
GND
XIPLSYNC
IPDAT(1)
IPDAT(3)
IPDAT(5)
IPDAT(7)
GND
XCSOIPU
XDEVRST3
OA(1)
OA(3)
OA(5)
OA(7)
OA(9)
OA(11)
OD(1)
OD(3)
OD(5)
OD(7)
XOIPUINST
GND
GND
GND
GND
+5VEM
+5VEM
OPDAT(0)
OPDAT(2)
OPDAT(4)
OPDAT(6)
XOPLSYNC
GND
OPCLK
GND
XIPLGATE
XIPFGATE
IPDAT(0)
IPDAT(2)
IPDAT(4)
IPDAT(6)
XINTOIPU
XOPHW R
XOPRD
OA(0)
OA(2)
OA(4)
OA(6)
OA(8)
OA(10)
OD(0)
OD(2)
OD(4)
OD(6)
X3VOIPU
GND
GND
GND
FG
-1
-2
-3
-4
-5
-6
-7
CN206 CN101
-10B
-1A
-11B
-2A
-12B
-3A
-5A
-4A
-8B
-5A
-3A
-6A
-4A
-7A
-7A
-8A
-6B
-9A
-4B
-10A
-9A
-11A
-5B
-12A
-10A
-1B
-3B
-2B
-8A
-3B
-1A
-4B
-7B
-5B
-6A
-6B
-9B
-7B
-1B
-8B
-11A
-9B
-12A
-10B
-2B
-11B
-2A
-12B
CN100
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN205
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
CN103
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
-51
-52
-53
-54
-55
-56
-57
-58
-59
-60
-61
-62
-63
-64
-65
-66
-67
-68
GND
D(3)
D(4)
D(5)
D(6)
D(7)
XCE1
A(10)
XOE
A(11)
A(9)
A(8)
A(13)
A(14)
XWE
RXB
+5VEM
NC
A(16)
A(15)
A(12)
A(7)
A(6)
A(5)
A(4)
A(3)
A(2)
A(1)
A(0)
D(0)
D(1)
D(2)
NC
GND
GND
/CD1
D(11)
D(12)
D(13)
D(14)
D(15)
XCE2
WP
NC
NC
A(17)
A(18)
A(19)
A(20)
A(21)
+5VEM
NC
A(22)
A(23)
NC
NC
RESET
NC
NC
XSTBY
XREG
BVD2
BVD1
D(8)
D(9)
D(10)
/CD2
GND
AC Line
SCSI
FG
SYMBOL TABLE
CN201
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
NC
NC
NC
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
XDB(0)
XDB(1)
XDB(2)
XDB(3)
XDB(4)
XDB(5)
XDB(6)
XDB(7)
XDB(8)
GND
GND
NC
TERMPWR
NC
GND
XATN
GND
XBSY
XACK
XRST
XMSG
XSEL
XC-D
XREQ
XI-O
CN101
SCSI
CN106
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
GND [0]
GND [0]
GND [0]
+24VDF [24]
+24VDF [24]
+24VDF [24]
GND [0]
GND [0]
GND [0]
+5VD [5]
+5VD [5]
+5VEM [5]
GND
GND
GND
GND
XPAUSE
NC
SVDAT(6)
SVDAT(4)
SVDAT(2)
SVDAT(0)
XOLGATE
GND
XDLGATE
GND
GND
+5VEX
+5VEX
+5VEX
+5VEX
+5VEX
GND
NMURXD
NC
BEEP
OPRXD
GND
GND
GND
GND
OPTXD
OPSCLK
NC
SVDAT(7)
SVDAT(5)
SVDAT(3)
SVDAT(1)
XDFGATE
GND
OVCLK
GND
GND
VDTXD
XVDINST
LIGHT
XWKUP
OPTXD
OPSCLK
NC
SVDAT(7)
SVDAT(5)
SVDAT(3)
SVDAT(1)
XSVFGATE
GND
SVCLK
GND
OVDATR(7)
OVDATR(5)
OVDATR(3)
OVDATR(1)
GND
OVDATG(7)
OVDATG(5)
OVDATG(3)
OVDATG(1)
GND
OVDATB(7)
OVDATB(5)
OVDATB(3)
OVDATB(1)
GND
XOVFGATE
GND
OVCLK
GND
+5VEX
+5VEX
+5VEX
+5VEX
+5VEX
GND
VDRXD
NC
BEEP
OPRXD
XPWDWN
XINTVIDEO
NC
SVDAT(6)
SVDAT(4)
SVDAT(2)
SVDAT(0)
XSVLGATE
GND
XSVLSYNC
GND
OVDATR(6)
OVDATR(4)
OVDATR(2)
OVDATR(0)
GND
OVDATG(6)
OVDATG(4)
OVDATG(2)
OVDATG(0)
GND
OVDATB(6)
OVDATB(4)
OVDATB(2)
OVDATB(0)
GND
XOVLGATE
GND
XOVLSYNC
GND
+5VEX
+5VEX
+5VEX
+5VEX
+5VEX
+24V [24]
-2
-9
-4
-5
-6
[t24]
FG
CN103 CN1038
-1
-1
-2
-2
-3
-3
-4
-4
-5
-5
-6
-6
-7
-7
-8
-8
-9
-9
-10
-10
-11
-11
-12
-12
-13
-13
-14
-14
-15
-15
-16
-16
-17
-17
-18
-18
-19
-19
-20
-20
-21
-21
-22
-22
-23
-23
-24
-24
-25
-25
-26
-26
-27
-27
-28
-28
-29
-29
-30
-30
-31
-31
-32
-32
-33
-33
-34
-34
-35
-35
-36
-36
-37
-37
-38
-38
-39
-39
-40
-40
-41
-41
-42
-42
-43
-43
-44
-44
-45
-45
-46
-46
-47
-47
-48
-48
-49
-49
-50
-50
-51
-51
-52
-52
-53
-53
-54
-54
-55
-55
-56
-56
-57
-57
-58
-58
-59
-59
-60
-60
-61
-61
-62
-62
-63
-63
-64
-64
-65
-65
-66
-66
-67
-67
-68
-68
-69
-69
-70
-70
-71
-71
-72
-72
-73
-73
-74
-74
-75
-75
-76
-76
-77
-77
-78
-78
-79
-79
-80
-80
GND
NMUTXD
XNMUINST
LIGHT
FG
-7
-6
-5
-4
-3
-2
-1
CN106-1
-2
-3
[t24]
GND
-8
CN105-1
-2
-3
-4
-5
-6
-7
GND [0]
[t5]
+5V [5]
[0] GND
[ t5 ]
[5] + 5V
CN205
CN208
CN204
CN203 CN202
CN201 CN200
AC IN (N)
AC OUT (N)
FU3 (1.1A)
AC IN (L)
FAN
IPU BOARD (Option)
IEEE1394 (Option)
GND
+5V
ON [ s24]
AC OUT (L)
CN2-4
CN201-1
-3
-2
-2
-3
-1
-4
AC (N) ON
FG (N)
FG (L) ON
Main Sw
FG (L)
CN5-3
-1
CN403
-1
-2
-3
-4
-5
-6
CN402
-1
-2
-3
-4
-5
-6
CN1-3
AC IN (N)
AC IN (L)
N
GND
L
-1
PSU (PCB 4)
FG
ELECTRICAL COMPONENT LAYOUT

1
15
17
16
18
19
20
21
22
14
23
8
13
9
12
Name
26
30
P to P
19
11
10
24
D9
A9
A9
H7
Magnetic Clutch
MC1
DF Feed
A9
Switch
SW1
Main
28
G8
PCBs
PCB1
PCB2
PCB3
PCB4
PCB5
PCB6
PCB7
PCB8
Scanner Control Unit

Video I/O
SBU
PSU
Switch
Indicator
Lamp Stabilizer
ARDF Interface
20
27
26
22
32
29
30
8
F4
E7
C9
H6
F9
F9
D8
B7
Exposure
17
D9
Junction Gate
B9
Scanner
DF Transport
DF Feed
PSU Fan
Symbol
Sensors
S1
S2
S3
S4
S5
S6
S7
S8
Lamp
Solenoids
SOL1
25
10
Index. No.
L1
32
31
11
Symbol
Motors
M1
M2
M3
M4
24
33
S9
S10
S11
S12
S13
S14
28
27
Index. No.
P to P
Scanner HP
Original Width
Original Length 1
Original Length 2
DF Position
Original Width (ARDF)
Original Length 1
(ARDF)
Original Length 2
(ARDF)
Original Set
Registration
Original Exit
Original Reverse
DF Position
Left Cover Open
16
33
23
25
18
3
4
G8
F8
F8
F8
G8
A5
A5
A5
14
13
12
15
9
2
B5
B5
B9
B9
B5
B5
Network Interface Board

Operation Panel
IEEE1394 Board
IPU Board
21
31
-
B2
E9
H4
H2
29
Name
Options

Russian-Sc Service Manual: (Machine Code: G412)

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Russian-Sc Service Manual: (Machine Code: G412)

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RUSSIAN-SC

(Machine Code: G412)

Issued on 27th December 2000

!IMPORTANT SAFETY NOTICES

Lithium Batteries (Memory Back-up)

2 PREVENTIVE MAINTENANCE SCHEDULE ............................... 2-1

3 REPLACEMENT AND ADJUSTMENT......................................... 3-1

4 TROUBLESHOOTING ................................................................. 4-1

5 SERVICE TABLES....................................................................... 5-1

6 DETAILED FUNCTION DESCRIPTIONS..................................... 6-1

2 DETAILED FUNCTION DESCRIPTION ....................................... 2-1

3 SCANNING ADJUSTMENT ...........................................................10

4.3.4 METHOD ........................................................................................... 21

1.1.2 MACHINE LEVEL

1.1.3 MINIMUM SPACE REQUIRMENTS

1.1.4 POWER REQUIRMENT

MAINFRAME AND OPTION INSTALLATION PROCEDURES

1.2 MAINFRAME AND OPTION INSTALLATION

NOTE: 1) SCSI cable is removed from 220V model.

IEEE1394 I/F (OPTION)

MAINFRAME AND OPTION INSTALLATION PROCEDURES

Network interface kit (OPTION)

NOTE: Use for Image processing unit to following processing. (monochrome

Memory Card (Memory unit type B)

NOTE: Increases the data capacity. Faster image reading.

2. PREVENTIVE MAINTENANCE SCHEDULE

Clean the following parts at every EM.

3. REPLACEMENT AND ADJUSTMENT

!: Screw ": Connector

3.1 SPECIAL TOOLS

Flash memory card 4MB

Ricoh Gray Scale

Front cover (!x4, "x1)

3.2.2 EXPOSURE GLASS

3.2.3 INNER COVER 1

Exposure glass ( 3.2.2)

3.2.4 ORIGINAL LENGTH 1/2 SENSORS

Exposure glass ( 3.2.2)

3.2.5 SCANNER HP SENSOR AND DF POSITION SENSOR

Left and Rear cover ( 3.2.1 EXTERIOR)

3.2.6 SENSOR BOARD UNIT (SBU)

Exposure glass ( 3.2.2)

3.2.7 INNER COVER 2

Exposure glass ( 3.2.2)

3.2.8 ORIGINAL WIDTH SENSOR

Exposure glass ( 3.2.2)

[A]: Original Width 3 Sensor (!x1)

3.2.9 EXPOSURE LAMP

Exposure glass ( 3.2.2)

Inner cover 1 ( 3.2.3)

3.2.10 SCANNER MOTOR

Motor cover (!x2)

3.2.11 EXPOSURE LAMP

Front cover ( 3.2.1 EXTERIOR)

3.2.12 AUTO DOCUMENT FEEDER (ADF)

Exposure glass ( 3.2.2)

3.2.13 SCANNER FRAME

Front cover ( 3.2.1 EXTERIOR)

Left frame (!x3)

3.2.14 SCANNER WIRE

Exterior covers ( 3.2.1)

3.2.15 POWER SUPPLY UNIT (PSU)