AWS D1.1/D1.

1M:2010

CPJ

WELDING PROCEDURE SPECIFICATION (WPS) Yes

PREQUALIFIED __________ QUALIFIED BY TESTING __________
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes

Company Name _PT.CAKRA PERKASA JAYAMULIA

Welding Process(es)__FCAW_
Supporting PQR No.(s)__PQR 01 R2 CPJ
JOINT DESIGN USED
Type: BUTT WELD
Single
Double Weld
Backing: Yes No
Backing: Backing Material:
Root Opening ______ Root Face Dimension________
Groove Angle:_900________ Radius (JU) _________
Back Gouging: Yes
No
Method _______
BASE METALS
Material Spec._SS 400 / A.36 _____________________
Type or Grade_GR.II
______________________
Thickness: Groove ____________ Fillet __
___
Diameter (Pipe)________________________________

Identification # _WPS 01 R2 CPJ

Revision_0_____ Date__________ By____________
Authorized by__________________ Date __________
Type
Manual
Semiautomatic
Mechanized
Automatic
POSITION
Position of Groove:_____2 G_____ Fillet:__________
Vertical Progression: Up
Down
ELECTRICAL CHARACTERISTICS
______________________
Transfer Mode (GMAW)
Short-Circuiting
Globular
Spray
Current: AC
DCEP DCEN
Pulsed
Power Source: CC
CV
Other ________________________________________
Tungsten Electrode (GTAW)
Size: __N/A________
Type:__N/A_________

FILLER METALS
AWS Specification____A.5.20
________________
AWS Classification ___E 71T 1__________________

TECHNIQUE
Stringer or Weave Bead: ___STRINGER & WIPE HEAD
Multi-pass or Single Pass (per side) SINGLE PAS
Number of Electrodes ___________________________
Electrode Spacing
Longitudinal ____________
SHIELDING
Lateral_________________
Flux___________________ Gas__CO2____________
Angle _________________
Composition _100 %
Contact Tube to Work Distance _2 3 mm
Electrode-Flux (Class)_____ Flow Rate 20-50 ltrm CO2
Peening ______________________________________
______________________ Gas Cup Size 12.7 mm FCAW Interpass Cleaning: _____________________________
PREHEAT
Preheat Temp., Min. AMBIENT TEMPERATURE______
Interpass Temp., Min. _250_C_____ Max. _2500_C __

POSTWELD HEAT TREATMENT

Temp._N/A
_________________________________
Time__N/A ___________________________________

CPJ
Identification # _WPS 01 R2 CPJ

Filler Metals
Pass of
Weld
Layer(s)

Process

Class

FCAW

E 71T-1

Current

Diam

Type &
Polarit
y

Amps or Wire
Feed Speed

Volt

Travel
Speed

1.6

DCEP

320-360 A

27-29 V

240-280

Joint Details

4 mm

4 mm
3
1

FCAW

E 71T-1

1.6

DCEP

320-360 A

27-29 V

240-280
8 mm

FCAW

E 71T-1

1.6

DCEP

320-360 A

27-29 V

240-280

6 mm

Prepared by
PT.Cakra Perkasa Jayamulia

Reviewed by

P. Tatang .CH.
QA/QC Engineering

Haeruddin
Welding Inspector

CPJ
ANNEX N

AWS D1.1/D1.1M:2010

Procedure Qualification Record (PQR) # PQR 01 P2

Test Results
TENSILE TEST

Specimen
No
T.1
T.2

Width

Thickness

Area

19.7
19.8

4
4

450.50
460.37

Ultimate Tensile
Load kgf
24200
25600

Strength
Psig
47000
43500

Character of failure
and Location
Base Metal
Base Metal

GUIDED BEND TEST

Specimen no
B1
B2
B3
B4

Type of Bend
Side bend
Side bend
Side bend
Side bend

Visual
UT Report

Result
Good
Good
Good
Good
Report
02/WPS-UT/SCI-CPT/XI/2014

Remaks

Result
Good (As Per AWS D1.1)
Good (As Per AWS D1.1)

Welders name : Arif Wahyudi ______________________________ Stamp no: CPJ 01 W_____________

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Clause 4 of AWS D1.1/D1.1M, (2010) Structural Welding CodeSteel.
(year)

Witnessed By
PT.Cakra Perkasa Jaya Mulia

Reviewed
PT.Sucofindo (Persero)

P. Tatang.CH
QA/QC Engineering

Haeruddin
Welding Inspector