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Eaton Truck Components Bulletin

AXIB-9507

Eaton Corporation
Truck Components Operations North America
P.O. Box 4013
Kalamazoo, MI 49003

Bulletin Type:
Service Procedures
Parts Information
Warranty Info.

Product Line:
Axle
Brake
Clutch

Topic:
Transmission
AfterMarket
Speciality

Streamlining and modernizing service gear


and pinion product offering.

Effective August 1, 1995, Eaton will initiate a program to streamline and modernize the service gear and pinion product
offering. This program is intended to replace or eliminate all gearsets with square pinion splines and improve compatibility with current production gearing. The benefits of the program are:

Continued service for Eaton axles. With the addition of the appropriate end yoke, virtually all single and tandem r
ear axles produced since the late 1970s as well as tandem axles produced after 1980 will remain serviceable at
the component level indefinitely. Eaton Axle products also remain serviceable at the unit level through hybrid
offerings of the Carrier Exchange Program. These are brand-new Eaton carrier assemblies equipped with side
gears that adapt to them to older style axle shaft configurations.

Improved product performance. The gearing eliminated by the program often reflects design criteria no longer
used in production axles. Newer style gearing meets the most current standard for durability and quiet operation.
Involute pinion splines offer better performance under impact loads. Pinion nuts reflect the best available
clamping technology.

Simplified inventory management: The new gearset product line is highly standardized, drastically simplifying the
task of stocking the product needed to service a wide variety of Eaton products. In some cases, a single new part
number replaces as many as three older part numbers.

The following tables provide a crossover from older gear and pinion kit to current replacement. In most cases, the
substitute gearsets fit directly into the older carrier and require no additional parts other than a new end yoke to return the
unit to service. Where necessary, new kits have been developed containing other parts needed to adapt newer gearing to
older axle models. Gear and pinion kits also contain printed instruction sheets outlining the process.
Installation of new-style gearing in some older carriers also affects standout by as much as 1/2-inch. This may require
the user to adjust driveline length prior to reinstallation. Minor variations in final drive ratio may also be required in some
cases.

8/95

This bulletin contains product improvement information.


Eaton Corporation is not committed or liable for canvassing existing product.

Service Set
95528
95536
95537
95538
95539
95540
95541

Model
30DS
34DS
34DS
34DS
34DS
34DS
34DS

Ratio
7.60
3.70
4.11
4.33
4.56
4.88
5.29

New Part Number


None
Carrier Exchange
674945
Carrier Exchange
Carrier Exchange
675382
674512

Service Set
95586 1
95587 1
95588 1
95589 1
96620 2
96621 2
96436

Model
DT480
DT480
DT480
DT480
17100
17100
17120

Ratio
4.56
4.88
5.43
6.17
4.11
4.33
6.50

New Part Number


675279
674529
674530
674912
674946
675413
218807

95542
95543
95544
95545
95546
95547
95548

34DS
34DS
34DS
34DS
34DS
DT340
34DT

5.57
6.14
6.50
7.17
7.60
3.70
4.11

674974
674957
Carrier Exchange
Carrier Exchange
None
Carrier Exchange
Carrier Exchange

96619 2
96630
96622 2
96623 2
96624 2
96625 2
96626

17100
17120
17100
17100
17100
17100
17120

3.70
7.60
4.56
4.88
5.29
5.57
5.57

Carrier Exchange
NO REPLACEMENT
Carrier Exchange
674980
674513
674901
218805

95549
95550
95551
95552
95553
95554
95555

34DT
34DT
34DT
34DT
34DT
34DT
34DT

4.33
4.56
4.88
5.29
5.57
6.14
6.50

Carrier Exchange
Carrier Exchange
Carrier Exchange
Carrier Exchange
Carrier Exchange
674594
674595

96627
96631
96632
96633
96634
96635
96636

17120
17100
17100
17100
17100
17100
17100

6.14
3.70
4.11
4.56
4.88
5.29
5.57

218806
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

95556
95557
95558
95559
95560
95561
95562

34DT
DS340
DS340
DS340
DS340
DS340
DS340

7.17
3.70
4.11
4.33
4.56
4.88
5.29

674596
Carrier Exchange
674945
Carrier Exchange
Carrier Exchange
675382
674512

96637
96638
96639
96640
96641 2
96642 2
96643 2

17120
17120
17120
17120
RS340
RS340
RS340

6.14
6.50
7.17
7.60
3.70
4.11
4.33

NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
217998
218000
218001

95563
95564
95565
95566
95567
95568
95569

DS340
DS340
DS340
DS340
DT340
DT340
DT340

5.57
6.14
6.50
7.17
4.11
4.33
4.56

674974
674957
Carrier Exchange
Carrier Exchange
Carrier Exchange
Carrier Exchange
Carrier Exchange

96644 2
96645 2
96646 2
96647 2
96648 2
96649 2
96650 2

RS340
RS340
RS340
RS340
RS340
RS340
RS340

4.56
4.88
5.29
5.57
6.14
6.50
7.17

218002
218003
218004
218005
218006
218007
218008

95570
95571
95572
95573
95574
95575
95576 1

DT340
DT340
DT340
DT340
DT340
DT340
DS480

4.88
5.29
5.57
6.14
6.50
7.17
3.70

Carrier Exchange
Carrier Exchange
Carrier Exchange
674594
674595
674596
674991

96750
96751
96792
96797
96798
96799
96802

16244
16244
16244
16244
16244
16244
16244

6.17
7.17
4.56
4.56
4.88
5.57
7.17

NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
121545
121546
121548
121551

95577 1
95578 1
95579 1
95580 1
95581 1
95582 1
95583 1

DS480
DS480
DS480
DS480
DS480
DS480
DT480

4.11
4.33
4.56
4.88
5.43
6.17
3.70

674515
674799
674488
675616
674489
675350
674609

96833
96834
96835
96836
96837
96838
96839
96840

17200
17200
17200
17200
17200
17200
17200
17220

3.70
4.11
4.33
4.56
4.88
5.29
5.57
5.57

219010
219847
219848
219849
219850
219851
219852
218984

95584 1
95585 1

DT480
DT480

4.11
4.33

674526
675357

Note 1: See Carrier Exchange catalog for specific carrier options.


Note 2: 1/4 - 1/2 pinion standout increase.

Service Set
96841
96843
96872
96873
96874
96875
96876

Model
17220
17220
19120
19120
19120
19120
19120

Ratio
6.14
7.17
3.70
4.11
4.33
4.56
4.88

New Part Number


218985
218986
675404
675396
674800
674490
675320

Service Set
99493
98685
98686
98687
98739
98740
98741

Model
1315
23202
23202
23202
16220
16220
16220

Ratio
6.67
5.43
6.14
6.67
4.62
4.88
5.57

New Part Number


NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
674406
674409
674412

96877
96878
96879
98099
98100
98101
98102

19120
19120
19120
23420
23420
23120
23120

5.43
6.17
6.67
3.70
4.11
4.33
4.56

674491
675358
675410
123269
123270
121889
121890

98742
98743
98744
98754
98755
98773
98774

16220
16220
16220
15200
15200
16120
16120

6.14
6.50
7.17
4.56
5.14
4.63
4.88

674415
674418
674630
121011
121801
218839
218840

98103
98104
98105
98106
98107
98108
98109

23120
23120
23120
23120
23220
23221
23220

4.88
5.43
6.17
6.67
3.70
4.11
4.33

121891
121892
121893
213288
122362
122045
121829

98776
99007
99009
99476
99477
99489
99492

16120
23120
23420
23120
23120
13600
3910

6.50
4.11
6.17
3.70
5.43
6.33
4.11

218842
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
218440
NO REPLACEMENT
NO REPLACEMENT

98110
98111
98112
98113
98114
98115 2
98116 2

23220
23220
23220
23220
23220
RT340
RT340

4.56
4.88
5.43
6.17
6.67
4.11
4.33

219892
121830
121831
121832
121833
219012
219013

99494
99495
99496
99498
99499
99646 2
99662

13800
13802
13802
19100
19100
17100
34DT

6.33
5.83
6.33
4.11
4.33
6.14
6.14

NO REPLACEMENT
674401
674405
NO REPLACEMENT
NO REPLACEMENT
674911
674594

98117 2
98118 2
98119 2
98120 2
98121 2
98122 2
98123 2

RT340
RT340
RT340
RT340
RT340
RT340
RT340

4.56
4.88
5.29
5.57
6.14
6.50
7.17

219014
219015
219016
219017
219018
218587
219019

99663
99664
99666
99667
99668
99745
99899

34DT
34DT
17200
17200
17200
DS340
23120

6.50
7.17
6.14
6.50
7.17
3.90
3.90

674595
674596
219895
219894
219896
674552
123334

98124
98125
98126
98127
98128
98129
98130

16120
16120
16120
16120
16120
16120
16120

4.63
4.88
5.57
6.14
6.50
7.17
7.60

218832
218833
218834
218835
218836
218837
218838

99930 2
99974
102388
102706
102710
102715
102716

17100
19120
23420
2590S
2590S
3910
3910

4.33
6.17
3.90
5.57
5.57
3.09
3.70

675413
675358
124564
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

98162 1
98164 1
98264
98265
98486
98487
98488

DS480
DS480
23120
23120
23220
23220
23220

3.70
4.11
3.70
4.11
4.11
4.88
5.43

674991
674515
121887
121888
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

102719
102919
120969
104228
104477
104520
104521
104522

3910
1790
15100
17200
23420
DS460
DS460
DS460

3.70
7.67
4.56
4.88
4.56
3.90
4.11
4.33

NO REPLACEMENT
NO REPLACEMENT
218805
NO REPLACEMENT
NO REPLACEMENT
674615
Carrier Exchange
674799

98683
98684

23202
23202

4.33
4.88

NO REPLACEMENT
NO REPLACEMENT

Total of 25 or less

Note 1: Carrier Exchange part no. depends on Side Gear needed.


Note 2: 1/4 - 1/2 pinion standout increase.

Total 100 or more


PN 100 or more

Service Set
104523 1
104524 1
104525 1
104526 1
104527 1
104528 1
104529 1

Model
DS460
DS460
DS460
DT460
DT460
DT460
DT460

Ratio
4.63
5.29
6.17
3.90
4.11
4.33
4.63

New Part Number


Carrier Exchange
674616
675350
674828
674526
674527
Carrier Exchange

Service Set
108153
108157
110180
110862
110978
111174
111175

Model
23420
23420
15200
DS340
22120
DS341
DS341

Ratio
4.88
4.88
5.57
3.55
5.29
3.55
3.70

New Part Number


NO REPLACEMENT
NO REPLACEMENT
121802
Carrier Exchange
219042
217981
217982

104530 1
104531 1
104532 1, 2
104533 1, 2
104534 1, 2
104535 1, 2
104536 1, 2

DT460
DT460
RS440
RS440
RS440
RS440
RS440

5.29
6.17
3.90
4.11
4.33
4.63
5.29

Carrier Exchange
674912
674612
674521
674522
674523
674614

111176
111177
111178
111179
111180
111181
111182

DS341
DS341
DS341
DS341
DS341
DS341
DS341

3.90
4.11
4.33
4.56
4.88
5.29
5.57

217983
217984
217985
217986
217987
217988
217989

104537 1, 2
104538 1, 2
104539 1, 2
104540 1, 2
104541 1, 2
104542 1, 2
104543 1, 2

RS440
RT440
RT440
RT440
RT440
RT440
RT440

6.17
3.90
4.11
4.33
4.63
5.29
6.17

674709
674829
674531
674532
674533
Carrier Exchange
674908

111183
111184
111185
111186
111187
111188
111189

DS341
DS341
DS341
DT341
DT341
DT341
DT341

6.14
6.50
7.17
3.55
3.70
4.11
4.33

217990
217991
217992
218998
218999
219001
219002

106624
106625
106971
106972
106973
107480
107537

17200
17200
17220
17220
17220
1350
22120

4.56
5.57
6.14
6.50
7.17
6.33
3.90

NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
219031

111190
111191
111192
111193
111194
111195
111196

DT341
DT341
DT341
DT341
DT341
DT341
DT341

4.56
4.88
5.29
5.57
6.14
6.50
7.17

219003
219004
219005
219006
219007
218511
219008

107538
107539
107540
107541
107542
107543
107544

22120
22120
22120
22120
22120
22120
22120

4.11
4.33
4.63
4.88
5.29
5.57
6.17

219032
219033
219034
219035
219036
219037
219038

111352
111395
111501 2
111502 2
111503 2
111504 2
111505 2

23120
16244
RS341
RS341
RS341
RS341
RS341

3.55
6.14
3.55
3.70
3.90
4.11
4.33

122668
121549
217997
217998
217999
218000
218001

107545
107546
107557
107558
107559
107560
107561

22120
22120
22220
22220
22220
22220
22220

6.50
7.17
3.90
4.11
4.33
4.63
4.88

219039
219040
121956
121957
121810
122146
121811

111506 2
111507 2
111508 2
111509 2
111510 2
111511 2
111512 2

RS341
RS341
RS341
RS341
RS341
RS341
RS341

4.56
4.88
5.29
5.57
6.14
6.50
7.17

218002
218003
218004
218005
218006
218007
218008

107562
107563
107564
107565
107566
107622
107647

22220
22220
22220
22220
22220
23220
23420

5.29
5.57
6.17
6.50
7.17
6.17
4.11

121812
121813
121814
121815
121816
NO REPLACEMENT
NO REPLACEMENT

111513 2
111514 2
111515 2
111516 2
111517 2
111518 2
111519 2

RT341
RT341
RT341
RT341
RT341
RT341
RT341

3.55
3.70
4.11
4.33
4.56
4.88
5.29

219009
219010
219012
219013
219014
219015
219016

107914
107947

23120
16244

6.67
4.11

NO REPLACEMENT
121957

111520 2
111521 2

RT341
RT341

5.57
6.14

219017
219018

Note 1: Carrier Exchange part no. depends on Side Gear needed.


Note 2: 1/4 - 1/2 pinion standout increase.

Service Set
111522 2
111523 2
113155
113156
113157
113158
113159

Model
RT341
RT341
DS386
DS386
DS386
DS386
DS386

Ratio
6.50
7.17
3.55
3.70
3.90
4.11
4.33

New Part Number


218587
219019
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

Service Set
118044
118045
118046
118049 2
118057 2
118058 2
118059 2

Model
DC341
DC341
DC341
RC341
RC341
RC341
RC341

Ratio
6.14
6.50
7.17
3.70
6.14
6.50
7.17

New Part Number


218973
218637
218974
218977
218985
218638
218986

113160
113161
113162
113163
113164
113165
113166

DS386
DS386
DS386
DS386
DS386
DS386
DS386

4.56
4.88
5.29
5.57
6.14
6.50
7.17

NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

118148 2
118151
118152
118153
118154
118155
118156

RC341
22420
22420
22420
22420
22420
22420

3.55
3.90
4.11
4.33
4.63
4.88
5.29

218976
219020
219021
219022
219023
219024
219025

113179
113180
113181
113182
113183
113184
113185

DT346
DT346
DT346
DT346
DT346
DT346
DT346

3.55
3.70
3.90
4.11
4.33
4.56
4.88

NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

118157
118158
118159
118160
118492
118493
118494

22420
22420
22420
22420
DC386
DC386
DC386

5.57
6.17
6.50
7.17
3.55
3.70
3.90

219026
219027
219028
219029
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

113186
113187
113188
113189
113190
113450
113451

DT346
DT346
DT346
DT346
DT346
15200
15200

5.29
5.57
6.14
6.50
7.17
5.86
6.29

NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
121803
121804

118495
118496
118497
118498
118499
118500
118501

DC386
DC386
DC386
DC386
DC386
DC386
DC386

4.11
4.33
4.56
4.88
5.29
5.57
6.14

NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

113455
113466
113467
113526
113528
113567
113813

16244
17120
17220
RT341
DT341
23220
17200

6.57
6.57
6.57
3.90
3.90
6.17
4.11

121550
218007
218638
219011
219000
121832
NO REPLACEMENT

118502
118503
118704 2
118705 2
118706 2
118707 2
118708 2

DC386
DC386
17400
17400
17400
17400
17400

6.50
7.17
3.70
4.11
4.33
4.56
4.88

NO REPLACEMENT
NO REPLACEMENT
218977
219853
219854
219855
219856

118056 2
118055 2
118054 2
118053 2
118052 2
118051 2
118050 2

RC341
RC341
RC341
RC341
RC341
RC341
RC341

5.57
5.29
4.88
4.56
4.33
4.11
3.90

218984
218983
218982
218981
218980
218979
218978

118709 2
118710 2
118711
118712
118713
118900
118907

17400
17400
17420
17420
17420
17420
22420

5.29
5.57
5.57
6.14
6.57
7.17
7.17

219857
219858
218984
218985
218638
NO REPLACEMENT
NO REPLACEMENT

118035
118036
118037
118038
118039
118040
118041

DC341
DC341
DC341
DC341
DC341
DC341
DC341

3.55
3.70
3.90
4.11
4.33
4.56
4.88

218964
218965
218966
218967
218968
218969
218970

118927
118975
118978
118988
119239
119242
119352

16244
DS341
RC341
22420
17120
17420
DS480

5.29
5.57
5.57
4.88
7.17
7.17
5.43

121547
NO REPLACEMENT
NO REPLACEMENT
219030
218808
218986
674489

118042
118043

DC341
DC341

5.29
5.57

218971
218972

119357
120615

23420
DS341

5.43
5.43

121892
NO REPLACEMENT

Note 2: 1/4 - 1/2 pinion standout increase.

Service Set
120621
120622
120648 1
120761
120763
120815
120955 2

Model
23420
DS480
DS480
DS341
RS341
RT341
13100

Ratio
5.43
5.43
5.43
3.36
3.36
5.29
4.56

New Part Number


NO REPLACEMENT
NO REPLACEMENT
674489
217980
217996
219016
219845

120957 1
120958 1
120971
120973
120975
121399
121961

13100
13100
15100
15100
15100
SS381
15200

5.83
6.33
5.83
6.33
6.17
6.14
6.33

219859
219860
218806
218830
218831
NO REPLACEMENT
211426

121968
122021
122103
123229
123341
127252 2
127253 2

22423
23120
DC402
22120
16244
RS402
RS402

6.50
3.70
3.36
4.88
6.57
3.36
3.55

NO REPLACEMENT
NO REPLACEMENT
218963
219041
NO REPLACEMENT
217996
217997

127254 2
127255 2
127256 2
127257 2
127258 2
127259 2
127260 2

RS402
RS402
RS402
RS402
RS402
RS402
RS402

3.70
3.90
4.11
4.33
4.56
4.88
5.29

217998
217999
218000
218001
218002
218003
218004

127261 2
127262 2
127263 2
127264 2
127265
127266
127267

RS402
RS402
RS402
RS402
DS402
DS402
DS402

5.57
6.14
6.50
7.17
3.36
3.55
3.70

218005
218006
218007
218008
217980
217981
217982

127268
127269
127270
127271
127272
127273
127274

DS402
DS402
DS402
DS402
DS402
DS402
DS402

3.90
4.11
4.33
4.56
4.88
5.29
5.57

217983
217984
217985
217986
217987
217988
217989

127275
127276
127277
212145
212146 2
212879 2
212901

DS402
DS402
DS402
DS402
RS402
RC402
DS402

6.14
6.50
7.17
3.25
3.25
6.57
3.08

217990
217991
217992
217979
217995
218638
217978

Note 1: Carrier Exchange part no. depends on Side Gear needed.


Note 2: 1/4 - 1/2 pinion standout increase.

Service Set
212902 2
213432
213433
213704
214889

Model
RS402
DS402
RS402
23120
DT402

Ratio
3.08
5.29
5.29
4.88
4.88

New Part Number


217994
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT
NO REPLACEMENT

Technology
you can depend on
Copyright Eaton Corporation, 2001. EATON CORPORATION hereby
grants its customers, vendors, or distributors permission to freely
copy, reproduce and/or distribute this document in printed format.
THIS INFORMATION IS NOT INTENDED FOR SALE OR RE-SALE,
AND THIS NOTICE MUST REMAIN ON ALL COPIES.

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