NO.

66 JALAN BJ 6, TAMAN PERINDUSTRIAN BJ

48200 RAWANG SELANGOR DARUL EHSAN
EMAIL: UjiNescaya@gmail.com
Phone number: 6-012-444-3593
Contents
Company Profile
Mission and Vision
Production Capacity and Process
Flow
QC Process
Bearing Taper Repair
Management Policy
Machinery and Equipment
Service and Support
Company Profile
Uji Nescaya Sdn Bhd (UN) was established
in 2004 by a core management team with
more than 15 years of experience in the
precision casting of (P.U) polyurethane
coated rollers.

Our primary focus is in the manufacture

and resurfacing of high quality precision
cast polyurethane guide roller components.
These industrial duty rollers are essential
in the precision cutting of semiconductor
wafers used in the manufacture of
photovoltaic cells and microprocessor
chips.

Our proprietary methods and processes

offer companies within these industries an
opportunity to lower costs associated with
PU roller maintenance and replacement.

Established : 2004
Capital : RM 1 million/350,000 USD
Employees : 7
Managing Director : Tharmarajah
Ramasamy

The factory location:

No. 66, Jalan BJ 6,
Taman Perindustrian Belmas Johan,
48200, Rawang,
Selangor, MALAYSIA.
Mission and
Vision
Our Mission and Vision:
To provide superior
production quality, capacity
and prompt turnaround time
to our growing customer base.
Through continually
monitoring and improving our
performance against set and
targeted objectives.
By striving to increase the
durability and the prevention
of failure through completely
eliminating defects and thus
increasing customer
satisfaction.
This we accomplish by
applying the knowledge which
we have acquired over the
years to enhance our products,
processes and services.
Production capacity
and Process Flow
NEW MAIN ROLLER
MANUFACTURE AND
PROCESSING TIME:

Stage 1

UN’s proprietary methods and

processes result in a durable and
bubble free PU coating. We use quality
two component PU which is very
robust resulting in a longer life span
and overall durability.
This benefits our customers in
numerous ways that reduce costs and
waste as well as it provides a means of
Above
increasing the precision of the cutting
Freshly cast PU coated roller
process.
Production capacity
and Process Flow
Stage 2

Shaving and surfacing of the

freshly coated PU roller
assembly.
Production capacity
and Process Flow

Stage 3

At this stage the PU coated rollers

are ready to be calibrated for
groove and pitch cutting.

Shaved and newly surfaced roller for

ready for CNC process
Production capacity
and Process Flow

Total: 7 working days (Subject to max. 3 sets per delivery)

Ready for
Work order Shaving
Apply New Shaving and Groove Pitch shipment
Received from and QC / Packaging
P.U Coating surfacing Cutting and delivery
Customer surfacing
to customer
5 days 2 day
MAIN ROLLER NEW P.U PROCESS FLOW
Work order Received from → Wipe bearing & P.U → Inspect rollers for design
customer specs bearing Diameter & P.U
condition
↓

Inspection of the P.U physical Apply the new P.U

← ← Shave to bearing size
appearance and design coating process
specification

↓
Check diameter and No Good Reject
Shave to required diameter & → inspect roller for →
polishing of the bearing particles & bubbles Good
Send to CNC – final shaving
and surfacing

Quality Control (QC) ← Groove Pitch Cutting ← Final inspection of hardness /

diameter & P.U condition

↓
→ →
Packaging Store Shipment and Delivery
 REGROOVE MAIN ROLLER PROCESSING TIME
Total : 1 working day ( Subject to max. 3 sets per day )

Work Received Shaving Ready for

Groove Pitch
from and QC / Packaging Customer
Cutting
Customer Surfacing Delivery
1 day

By measuring on the contour graph we read the angle and

grove pitch to an accuracy of .05 micro tolerance this
provides our customers with the additional assurance of
accuracy and tolerance.
MAIN ROLLER
REGROOVE PROCESS
FLOW
1) Receive roller
from customer
2) Clean
bearing & PU
3) The rollers
are transported
to the shaving
and surfacing
area
by scissor lift
4) In the
shaving and
surfacing area,
the condition of
roller will be
recorded to
include the
roller number,
diameter, it’s
bearing
specification
and PU
condition.
5) Shave and
surface to the
specified
diameter &
polishing of the
bearing itself
6) Verify it’s
diameter and
inspect for any
foreign
particles and/or
bubbles
7) CNC – Final
Shaving and
Surfacing
8) Check
hardness /
diameter and
the PU
condition
9) Unload the
roller from CNC
machine
10) Each roller
will go through a
quality control
inspection to
verify pitch
depth, groove
spacing,
diameter, and
hardness. This
vital information
is printed and
sent along with
the work to the
customer for
their records and
review.
11) Packing
Crating for shipping and
delivery to customer
GUIDE ROLLER
PROCESSING TIME

Note: Production and processing based

upon two CNC machines working 16
hours per day
Production capacity : 150 pieces per day

2nd Process
Received Material 1st Process QC /
OD & Side cutting + Ready for Delivery
from Customer ID & Side cutting Packaging
Pitch

1 day 1 day
 GUIDE ROLLER
PROCESS FLOW

Received from customer → Physical Inspection → Storage

CNC 1st side machining – I.D. & side shaving and surfacing
Check the I.D by using guide roller bearing

CNC 2nd side, OD → Check diameter, thickness, → Quality Control

Shaving & grooving ID, OD, surface, particle, (QC)
bubble, groove & hardness Final and complete
checking
Quality Control
Process

1) Using a lift to
unload the roller from
CNC machine
QC Process
continued

2) The roller is
transported to the
QC room for
inspection.
QC Process
continued
3) Contour graph
machine is calibrated
for roller inspection
QC Process
continued

4) Front point
inspection
QC Process
continued

5) Centre point
inspection
QC Control
continued

6) Rear point
inspection
QC Process
continued
7) All the data
accumulated from
the rollers inspection
is displayed to the
computer and
printed for inclusion
with the work when
it is returned to the
customer.
QC Process
continued

8) Ensure all the

roller
specifications are
as per customer’s
requirements.
QC Process
continued

9) Report from the

roller inspection
is print out and
attached to QC
Inspection Sheet.
Bearing Taper
Repair

Here jigs are used to

determine bearing
condition.
Bearing Taper
Repair

Checking of the
bearing taper
Bearing Taper
Repair

Main roller await

bearing repairs
Bearing Taper
Repair continued
As a result of the demands in the
manufacturing process and to
over use, often the main roller
bearing taper loses its design
specification. This negatively
impacts the operation of the
main roller and its function
within the machine.
Replacement of main roller can
be very costly and the time
factor is also a major concern.

At Uji Nescaya, we have the

experience and expertise in
bearing taper righting and
repairing. We insure that all
customer specification are
achieved and adhered to
including the bearing gap,
balance, taper hardness and
most significantly we ensure
that there is no shaking and
tilting of the main roller.
Towards ISO 9001
Quality is the basic requirement for the
satisfaction of our customer and the
resulting competitiveness and economic
success of UN. Under going for ISO
certification has permitted us to improve
internal processes, provide better training
to our staff and establish excellent
relations with vendors/customer. Going
forward it will help us to focus on our
customer’s needs through continual
improvement and the setting of quality
objectives.

To achieve this goal, we have set the

following policy as our management
principles:

We recognize that our services have value

only if they contribute to the
development of our customers’ business.
We endeavor to detect the latent needs of
our customers in order to ascertain
accurately their exact requirements.
We work proactively to improve the
quality of our services in order to offer
our customers the high level of quality
that they demand.
Our commitment to
our customers is back
up by a full guarantee.
Finally we work directly with our
customers to support their demanding
production requirements.

We understand the importance of

responding quickly to our customer inquiries
and we also understand that providing a
quality product in a timely fashion is only
part of what our customers require. This is
why we work directly with our customers to
throughout the manufacturing and repair
We look forward
process as may be necessary. to serving you!
Uji Nescaya has spared no effort or expense
in providing highly efficient service of
indisputable quality because total customer
satisfaction is vital to the success of our
company.

This service is supported by our dedicated

and professional staff. Every member of the
Uji Nescaya team has undergone intensive
in-house and on the job training.