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GENERAL INSPECTION

REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 2 of 121

REVISION LOG
Rev. No.

Rev. Date

Revised Page

Revision Description
Vietnam Electricity Cantho Thermal Power Company
: modified to Vietnam Electricity Power Generation Corporation 2

Feb. 28, 2013

Page.4

EVN : modified to EVNGENCO 2


O MON TPP Unit No.2 Project
: revised with O MON THERMAL POWER PLANT UNIT NO.2
CONSTRUCTION PROJECT

Feb. 28, 2013

Page.16

Feb. 28, 2013

Page.18, 35

*the clause 1.1.2


approval from Daelim : modified to approval from Owner/TEPSCO
and Daelim
crain : modified to crane

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

TABLE OF CONTENTS
1.0

Scope

2.0

General

3.0

Inspection Procedure

4.0

Code Inspection

5.0

Pre-Inspection Meeting (PIM)

6.0

Level of Inspection

7.0

Inspection and Test Plan

8.0

Inspection Activities During Manufacturing

9.0

Non-Conformance Control

10.0

Inspection Release Note

11.0

Vendors Inspection Record

12.0

Attachments

Attachments
Attachment #1
Attachment #2A
Attachment #2B
Attachment #3
Attachment #4
Attachment #5

Inspection Notification
Inspection Release Note
Non-Conformance Report
Monthly Inspection Schedule
Inspection and Test Plan
Format of Vendor Inspection and Test Plan

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 3 of 121

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

1.0

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 4 of 121

Scope
This specification together with individual approved Vendors inspection procedure and
ITP/QCP, covers general requirements of inspection and test to be performed by DAELIM
Industrial Co.,Ltd. (hereinafter referred to as DAELIM or Purchaser) and/or Vietnam
Electricity Power Generation Corporation 2(hereinafter called "EVNGENCO 2" or OWNER) for
the equipment and materials which are procured for O MON THERMAL POWER PLANT Unit
No.2 CONSTRUCTION PROJECT.

2.0

General

2.1

In order to assure that the equipment and materials (hereinafter referred to as the Goods)
conform to the requirements of the requisition, specifications and other related documents,
Vendor shall perform inspection and tests for the Goods to be supplied by Vendor and its
Sub-Vendors in accordance with project specification requirement.
Vendor shall submit to the Purchaser its inspection procedure including fabrication schedule for
approval as required in the Purchase Order.
Purchaser shall perform inspection and tests necessary to maintain the quality and
workmanship of the Goods in accordance with the requirement stipulated in the relevant
requisition and specifications attached to Purchase Order.

2.2

Purchaser shall also have the right to review the inspection and test records or other quality
related documents of any Goods.
Inspection will be performed by Purchasers inspector and/or OWNERs representatives and/or
third party Inspection Company nominated by Purchaser / OWNER.
Purchasers and/or OWNERs approval resulting from such inspection shall not relieve Vendor
of the responsibility to meet all requirements specified on Purchase Order.

2.3

Purchaser and OWNER reserve the right, free access at all reasonable time to the shop where
fabrication, inspection and/or tests on the Goods are being performed.
Vendor shall provide with necessary equipment, facilities, and skilled personnel for specified
inspection and tests to Purchasers and/or OWNERs inspector at free of expenses.

2.4

Purchaser shall have the right to hold a pre-inspection meeting with Vendor in order to check
Vendors quality control and inspection methods and also to establish a communication channel
with Vendor.

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 5 of 121

3.0

Inspection Procedure

3.1

Vendor shall develop its detail inspection procedure incorporating Inspection and Test Plan
(hereto attached as Attachment #4) and any requirements in Purchase Order, and submit it to
Purchaser for approval.
Inspection procedure shall consist of;
1)

Inspection and test items

2)

Q.C procedure/code

3)

Acceptance criteria

4)

Inspection authority

5)

Inspection & test report/data to be submitted

3.2

Any changes and deviations from Purchase Order are subject to written approval by Purchaser.

3.3

Purchasers inspection shall, in principle, be undertaken with approved Drawing/ Datasheets.


Vendor shall make those documents approved by Purchaser in time under its responsibility.
Vendor shall have them available at its and Sub-vendors location with Drawings and/or
Data sheets which bearing clear indication of Purchasers approval.

3.4

If any conflict arises between this General Inspection Requirements for Procurement and
specification in the engineering requisition and/or Purchase order, Vendor shall submit its
deviation list to Purchaser for approval. However, if conflict arises between ITP and Data sheets,
then Data sheet will prevail.

4.0

Code Inspection
Any Code inspection required such as statutory inspection and governmental regulation as
specified in the requisitions must be arranged for any work by the Vendor to obtain necessary
certificates from the appropriate authorities at its responsibility and expense, unless otherwise
specified.

5.0

Pre-Inspection Meeting (PIM)

5.1

Purpose
The purpose of a pre-inspection meeting is primarily to ensure that the quality requirements of
Purchase Order are being handled satisfactorily and that all requirements in the Purchase
Order, the applicable specifications, standards, and drawings are fully understood by all
concerned.

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 6 of 121

The pre-inspection meeting is normally held at manufacturers shop with Vendor, Purchaser (or
Purchasers inspector) and OWNER, when necessary. Purchaser shall decide the necessity
and schedule of the meeting.

5.2

Discussion at Pre-inspection Meeting

5.2.1

Vendors quality control system


Vendors quality control program, including details of the manufacturing and production
sequences, witness points for inspection, and the quality control system shall be studied.
Vendors quality control and inspection organization shall be checked and reviewed for its
ability to retain the required quality of workmanship.

5.2.2

Each Inspection Item


Each inspection item of the Purchase Order, procedures and methods, including inspection
measures, should be discussed in detail. Acceptance standards for the inspection should be
clearly established at this meeting so that the inspector can judge conformance with it during
inspection.

5.2.3

Other Matters
Coordination procedures, such as communication channels between the parties concerned and
submissions of records, etc., should be clearly understood by the Vendor at this meeting.

6.0

Level of Inspection
The inspection levels defined below are Purchasers inspection guidelines. Inspection and Test
Plan which indicates inspection and test requirements to be witnessed shall be developed and
established based on the below inspection levels.
Level No. 1 : No additional inspection is required. (Receiving inspection only)
This inspection level is normally provided on standard equipment or relatively
simple items. Purchasers shop inspection visit will not be provided but vendors
QC documents such as Manufactures Certificate of Compliance or similar
assertion will be reviewed.
Level No.2 : Final inspection prior to shipment
The Goods and specified documents will be inspected at Vendors facilities when
items are completed and before they are packed for shipment to the Plant Site.
Level No.3 : Limited Inspection

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 7 of 121

The equipment and materials classified in this level shall be inspected at least
following activities by the Purchaser inspector(s) during the fabrication. At this level,
re-inspection meeting may be held at vendor fabrication shop in order to ensure
the predetermined inspection points and its quality level.
-

Pre-inspection meeting(Optional)
Hold point inspection
Witness point inspection
Final inspection

Level No.4 : Periodic Quality Surveillance


The Purchaser inspector(s) shall inspect the equipment and materials classified in
this level with at least following activities during the fabrication. At this inspection
level, pre-inspection meeting shall be held at vendors fabrication shop and
periodic quality surveillance will be made for the secure of the quality.
-

Pre-inspection meeting(Optional)
Hold and Witness point inspection
Monitoring inspection
Final inspection

Level No.5 : Resident Quality Surveillance


Quality surveillance as specified in Level 4, except that an inspection
representative will be resident in the suppliers facilities during the manufacturing
of fabrication phase through shipment.
Supplier shall provide DAELIMs representative with support facilities (e.g. desk,
telephone, clerical support, access to reproduction equipment) for carrying out
properly the assigned duties.

7.0

Inspection and Test Plan


Inspection and Test Plan shows the basic principle of the inspection and test requirements to
be witnessed by the third party inspector.
The ITP listed (hereto attached as Attachment #4) shall be considered as minimum extent of
inspection. Vendor's quality plan shall include all inspection and test requirements per spec. &
datasheet, etc. and shall be reviewed and approved by Purchaser and Owner before the time
of any inspection/test activities.
This plan is complementary to any requirements that may also be specified in the individual
Purchase Order.

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 8 of 121

Regardless of this Inspection and Test Plan, the Goods are subject to inspection by the
Purchaser.
The extent of inspection and test activities for the Goods not listed in the Inspection and Test
Plan shall be based on Vendors inspection procedure approved by the Purchaser.

8.0

Inspection Activities During Manufacturing

8.1

General
Upon receiving Vendors application for inspection, Purchasers inspector shall witness and
review the items specified in compliance with the Purchase Order and technical specification.
Purchasers inspector, however, may visit Vendors shop for checking Vendors quality control
and correctness of fabrication without Vendors application.

8.2

Inspection Visit
Purchasers inspector shall check and evaluate Vendors quality control, correctness of
fabrication procedures and the adequacy of Vendors performance during his visit.

8.3

Inspection Schedule

8.3.1

Vendor shall submit overall inspection schedule as part of monthly progress report or other
proper ways indicating witness inspection and test points in accordance with Purchase Order
as soon as vendors schedule is set up.

8.3.2

Monthly Schedule
Vendor shall submit Monthly Inspection Schedule (hereto attached as Attachment #3) for the
upcoming month to the Purchaser on the 15th day of each month.

8.3.3

Inspection Notification
Vendor shall submit to the Purchaser Inspection Notification (hereto attached as Attachment #1)
which should reach Purchaser at least fourteen(14) days(7 days for Korea and Japan) prior to
the actual inspection and test date.
If OWNER (EVNGENCO2) intends to attend on inspection and test, it shall be pre-noticed 4
weeks in advance.
When any change of inspection date occurs for some reason, Vendor shall promptly notify
Purchaser by e-mail or facsimile at least five (5) working days prior to original scheduled date or
new inspection date whichever is earlier.

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

9.0

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 9 of 121

Non-Conformance Control
Vendor is required to report a non-conformance (hereto attached as Attachment #2B) which
affect Performance change or delivery immediately to Purchaser for approval, if any
non-conformance is found during inspection, test and/or fabrication. In this event, the
document shall be summarized including the condition of non-conformance and recommended
corrective action.

10.0

Inspection Release Note


Inspection Release Note (hereto attached as Attachment #2A) shall be issued to Vendor by
Purchaser after witness of inspection accepting the item for delivery from Vendors shop. The
Vendor shall not proceed with shipment of the item without Inspection Release Note issued by
Purchasers inspector.

11.0

Vendors Inspection Record


The records of inspection and test previously performed by Vendor shall be presented to
Purchasers inspector for his review when he visits Vendors shop for inspection.
Within ten (10) days from the date of the final inspection, the Vendor(except MHI) shall submit
to the Purchaser copies of all inspection and test records written in English as requested in the
Purchase Order.
Vendors inspection record shall state and show that Vendors inspection and test have been
properly performed and accepted as required in the Purchase Order.
As a minimum, the following items shall be included in Vendors inspection record:
1)

Cover sheets (P/O no., item no. and item description)

2)

Content sheets

3)

Certificate of compliance with Codes and/or Standards

4)

Material lists

5)

Mill certificates

6)

Each inspection/NDE/test records, as specified

7)

Heat treatment charts, as specified

8)

Pressure test records, as specified

9)

Mechanical running test and/or performance test records, as specified

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

10)

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Other inspection and test records as specified.

The documents shall be submitted by book bound files.

12.0

Attachments
The following attachments shall form a part of these requirements.
Attachment #1

Inspection Notification

Attachment #2A

Inspection Release Note

Attachment #2B

Non-Conformance Report

Attachment #3
Attachment #4

Monthly Inspection Schedule


Inspection and Test Plan

Page 10 of 121

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 11 of 121

ATTACHMENT #1

INSPECTION NOTIFICATION
* NOTE : VENDOR PRINTS TO BE APPROVED AS NOTED AT LEAST, AND VENDORS OWN INSPECTION TO BE
PERFORMED PRIOR TO DAELIM and/or OWNERS WITNESS INSPECTION. FAILURE TO THE ABOVE WILL NULLIFY
THIS NOTIFICATION UNDER VENDORS RESPONSIBILITY.
DATE :
TO :

DAELIM INDUSTRIAL CO.,LTD

FROM :

ATTN :

TEL NO. & E-MAIL:

PROJECT TITLE :

P/O DELIVERY DATE

P/O NO :

ESTD SHIPPING DATE :

DESCRIPTION :

REQD

.
.

INSP.

.
DURATION

DAY(S)
VENDOR/SUB-SUPPLIER :
(
ACTUAL INSPECTION LOCATION

to

(CONTACT PERSON/TEL NO./FAX NO./E-MAIL)

(ADDRESS)
ITEM
NO

DESCRIPTION

INSPECTION ACTIVITY
(SEE ABBREVIATION)

P.O
QTY

INSP.
QTY

BAL.
QTY

INSP.
DATE /
TIME

Note to Vendor : Please attach the Inspection Item List as per PO Description if the space is not allowed.
ABBREVIATION

PIM(Pre-Inspection

Meeting)

MI(Material

Inspection)

VI/DI(Visual/Dimension

Inspection)

PT(Pressure Test)
PF(Performance Test) FT(Function Test) NDE(Non-Destructive Examination) PI(Packing Inspection) Doc. Review
Re-Inspection, ETC
NEXT INSPECTION SCHEDULE

*Note to Vendor : This space is for DAELIMs use only.

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 12 of 121

ATTACHMENT #2A

INSPECTION RELEASE NOTE


JOB TITLE

SUPPLIER

REPORT NO.

PURCHASE ORDER NUMBER

PERSON CONTACTED

INSPECTOR

Purpose of Note : Release for shipment

DESCRIPTION :

] Order Completed

P.O
QTY :

] Partial

DATE

Estimated Shipping Date :


RELEASE
QTY :

BALANCE
QTY :

NOTE TO SUPPLIER: THE ITEMIZED MATERIAL HAS BEEN SATISFACTORILY PASSED INSPECTION COMPLYING WITH THE INSPECTION AND TEST
REQUIREMENT SPECIFIED IN THE RELATIVE PURCHASE ORDER. IT IS UNDERSTOOD THAT NOTHING CONTAINED HEREIN RELIEVES THE SUPPILER
OF ANY PURCHASE ORDER REQUIREMENTS.

ITEM NO.
(TAG NO.)

2110

ITEM DESCRIPTION

P.O
QTY

RELEASE
QTY

BALANCE
QTY

This copy to be retained by supplier

NOTE TO SUPPLIER :
PLEASE CONFIRM SHIPPING DATE TO THE DIC PROCUREMENT DEPARTMENT PRIOR TO SHIPMENT.

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


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Page 13 of 121

ATTACHMENT #2B
PAGE

OF

NON-CONFORMANCE REPORT
JOB TITLE

SUPPLIER

REPORT NO.

PURCHASE ORDER NUMBER

ITEM NUMBER

DESCRIPTION

PERSON CONTACTED

INSPECTOR

DESCRIPTION AND CAUSE OF NON-COMFORMANCE

NOTE: [
[

DATE

ATTACHMENT: [

] YES

] NO

] SUPPLIER SHALL HOLD TO PROCEED SUBSEQUENT OPERATION BEFORE NON-CONFORMANCE CONDITION IS RELEASED
] SUPPLIER SHALL SUBMIT THE NON-FORMANCE NOTICE TO DIC INDICATING THE ITEMS, CONDITIONS AND CAUSE OF NON-CONFORMANCE, PROPOSED
DISPOSITIONS WITH TECHANICAL JUSTIFICATIONS, INSPECTED ITEMS, MEASURE TO PRECLUDE RECURRENCE AND IMPACT ON SHIPPING SCHEDULE.

DISPOSITION :
ATTACHMENT: [

PREPARED BY:

] USE AS IS
] YES

[
[

] REPAIR

[ ] REWORK

] REPLACEMENT

] NO

DATE:

APPROVED BY:

DATE:

VERIFIED BY:

DATE:

RELEASE FOR NON-CONFORMANCE AND VERIFICATION

RELEASED BY:
12110

DATE:

THIS COPY TO BE RETAINED BY SUPPLIER

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


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Page 14 of 121

ATTACHMENT #3

MONTHLY INSPECTION
PROJECT TITLE :
P/O NO
:
DESCRIPTION
:

ITEM

NO.

SCHEDULE

VENDOR
:
P/O DELIVERY DATE :
ESTD SHIPPING DATE :

DOC NO.
:
DATE
:
PAGE
:

OF

MONTH

QTY
(UNIT)
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

REMARKS

SAMPLE
ABBREVIATION FOR INSPECTION AND TEST PLAN
DI

= DIMENSIONAL CHECK

LT

= LEAK TEST (AIR, HELIUM)

ATR

VI

= VISUAL INSPECTION

AT

= PNEUMATIC TEST

OST

= OVER-SPEED TEST

AIR LEAK TEST ON REINFORCING PAD

MI

= MATERIAL IDENTIFICATION

HT

= HYDROSTATIC TEST

NDT

= NON-DESTRUCTIVE TEST(RT, UT, MT and PT, etc.)

MM

= MATERIAL MECHANICAL TEST

DA

= DISASSEMBLY TEST

PI

= PAINTING INSPECTION,

EP

= EDGE PREPARATION

FT

= FIT-UP

MRT

= PERFORMANCE TEST(FUNCTIONAL TEST) SP


H.T

FU

= MECHANICAL RUNNING TEST

BC

= BACK CHIPPING/ GAUGING

BAL

= DYNAMIC / STATIC BALANCE

= PRODUCTION TEST

WQ

= WELDING PROCEDURE TEST

ERT

= ELECTRICAL RESISTANCE TEST

WP

= WELDER PERFORMANCE TEST

ECT

= ELECTRICAL CHARACTERISTIC TEST

WM

= MECHANICAL TEST FOR WP AND WQ

PWHT

= POST-WELD HEAT TREATMENT

P.T

SHIPPING PREPARATION
= HARDNESS TEST

* NOTE : PLEASE SPECIFY ANY INSPECTION AND TEST ITEM WHICH


IS NOT LISTED.

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


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Page 15 of 121

ATTACHMENT #4

INSPECTION AND TEST PLAN


For

O MON TPP UNIT NO.2 CONSTRUCTION PROJECT

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

1.0

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Job No.: 100279


Rev.0

Page 16 of 121

GENERAL

1.1

Introduction

1.1.1

This Inspection and Test Plan covers the minimum extent of inspection and test activities
to be performed by Daelim and/or Daelims Inspection Agency and/or OWNERs
representative.

1.1.2

The Inspection witness points may be changed at the Daelim's discretion during the
course. The extent of inspection and test activities for the equipment and materials which

are not covered by this Inspection and Test Plan shall be decided after obtaining approval
from OWNER/TEPSCO and Daelim prior to the start of fabrication.
1.1.3

If any conflict arises between this Inspection & Test Plan and specification in the
engineering requisition and/or Purchase Order, Supplier shall submit its deviation list to
Daelim for approval prior to work start.

1.2

ABBREVIATION
1)

2)

Manufacturers Inspection

Review of Inspection Report

Witness

NO

No Witness (Inspection records shall be submitted if required)

W (Spot) :

Random or interim inspection by Purchaser (See Note C)

Hold Point

Note

Inspection material Identification means to check indication on the


materials against mill-sheets.

Inspection item PMI(Material Identification for Alloy) means to check alloy


steel materials including welded metal by Meta-Scop, Alloy-Analyzer or
some reagents against mill-sheets.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

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Job No.: 100279


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Page 17 of 121

Witness by Spot Checks refers to an inspection performed by Purchaser's


and/or OWNER's Inspector at random, between the scheduled inspection
points.

The frequency and the depth of the inspection will be at least 10% of the
items for bulk commodities, and at least one item per type and category.

These may be adjusted based on the following criteria:

Complexity of the item, Item's criticality in operation, Quantity,


Manufacturer's previous Performance, Other factors considered
relevant to the quality of the item

The decision on performing Spot Checks, or on their frequency, may be


changed during the fabrication process based on actual progress and
interim inspection results.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

2.0
A.

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 18 of 121

ITEM LIST
MACHINERY & STATIONARY EQUIPMENT

ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

STEAM TURBINE GENERATOR & AUXILIARIES incl.

MHI

HP-IP TURBINE, LP TURBINE, TURBINE CONTROL


1001

DEVICE, TURBINE OIL SYSTEM, CONDENSER,


CONDENSER VACUUM PUMP, CONDENSATE PUMP,
FEED WATER SYSTEM, BOILER FEED WATER PUMP
AND TURBINE CONTROL SYSTEM
BOILER AND AUXILIARIES incl.

1002

MHI

BOILER UNIT, GAS & STEAM AIR HEATER, MAIN FAN,


BURNER, IGNITOR, BOILER CONTROL SYSTEM

1003

SILENCERS

DAELIM

1004

AIR COMPRESSOR PKG

DAELIM

1005

SUMP PUMP

DAELIM

1006

SEA WATER INTAKE PUMP/ COOLING WATER PUMP

DAELIM

1007

GENERAL SERVICE PUMP

DAELIM

1008

DEMI-WATER TREATMENT SYSTEM

DAELIM

1009

WASTE WATER TREATEMENT SYSTEM

DAELIM

1010

CHEMICAL DOSING SYSTEM

DAELIM

1011

BYUPASS STACK & DIVERTER DAMPER

DAELIM

1012

CRANE, ELEVATOR

DAELIM

1013

CTCS/ Debris Filter

DAELIM

1014

FUEL TREATMENT PACKAGE(FUEL OIL EQUIPMENT)

DAELIM

1015

SANINTARY TREATMENT SYSTEM

DAELIM

1016

SHOP FABRICATED VESSEL

DAELIM

1017

FIN COOLER/ HEAT EXCHANGER

DAELIM

1018

PLATE TYPE HEAT EXCHANGER

DAELIM

1019

CHLOINATION PACKAGE

DAELIM

1020

INTAKE FACILITIES

DAELIM

1021

DEAERATOR AND STORAGE TANK

DAELIM

1022

ELECTRICAL HEATER

DAELIM

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


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Page 19 of 121

1023

FIELD FABRICATED TANK

DAELIM

1024

GENERATION SYSTEM

DAELIM

1025

DENOx SYSTEM

DAELIM

1026

ELECTROSTATIC PRECIPITATOR

DAELIM

FGD incl.

DAELIM

1027

FORCED OXIDATION BLOWER, AGITATOR, ABSORBER,


RECYCLING PUMP, LIMESTONE FEEDER, BOOSTER
FAN, MATERIAL HANDLING SYSTEM, ETC

ELECTRIC EQUIPMENT & MATERIALS

ITP NO.

REV.NO

3001

3002

MAIN & SWITCHYARD TRANSFORMER

DAELIM

3003

ISOLATED, NON SEGREGATED PHASE BUS DUCT

DAELIM

3004

ELECTRICAL CONTROL & MONITORING SYSTEM

DAELIM

3005

UNIT AUXILIARY TRANSFORMER

DAELIM

3006

MV/HV SWGR

3007

LV SWGR & MCC, PWR DB, LV TR

DAELIM

3008

DIESEL ENGINE GENERATOR

DAELIM

3009

UPS, BATTERY CHARGER & BATTERY

DAELIM

3010

MV/HV INDUCTION MOTOR

DAELIM

3011

LV MOTOR

DAELIM

3012

HV CABLE

DAELIM

3013

FIRE ALARM SYSTEM

DAELIM

3014

PAGING / TELEPHONE SYSTEM

DAELIM

3015

CATHODIC PROTECTION SYSTEM

DAELIM

3016

CCTV SYSTEM

DAELIM

3017

LOCAL CONTROL STATION

DAELIM

3018

LIGHTING FIXTURE & SOCKET OUTLET(GP)

DAELIM

DESCRIPTION

SCOPE OF

GENERATOR CIRCUIT BREAKER incl.

DAELIM

DISCONNECTION SWITCH, SURGE ARRESTER

DAELIM/MHI

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 20 of 121

3019

ELECTRICAL JUNCTION BOX(WP&EXP)

DAELIM

3020

MV POWER CABLE

DAELIM

3021

LV POWER & CONTROL CABLE

DAELIM

3022

SIGNAL & COMMUNCATION CABLE

DAELIM

3023

CABLE TERMINATION KIT

DAELIM

3024

CABLE TRAY & ACCESSORIES

DAELIM

3025

CONDUIT & FITTING (ELEC.)

DAELIM

3026

CABLE GLAND (ELEC.)

DAELIM

3027

GROUNDING MATERIAL

DAELIM

3028

MISC. CABLES AND ACCESSORIES

DAELIM

INSTRUMENT EQUIPMENT
ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

4001

PLANT CONTROL SYSTEM(DCS)

4002

PLC system

DAELIM

4003

Vibration Monitoring System

DAELIM

4004

Gas Detector & Monitoring system

DAELIM

4005

Analyzer System w/Shelter

DAELIM

4006

Control Valve(Globe, Ball, Butterfly type)

4007

On-Off Valve(Ball, B/F type)

DAELIM

4008

Motor Operated Valves (MOV)

DAELIM

4009

Pressure Safety & Relief Valve(PSV)

DAELIM

4010

Pressure Regulating valve(PRV)

DAELIM

4011

Field Transmitters(Pressure, D/P, Temperature)

DAELIM

4012

Switch

DAELIM

4013

Orifice Plate & Flange Assy

DAELIM

4014

Flow Instruments

DAELIM

4015

Rotameter & Purge Set

DAELIM

4016

RTD & Thermocouple w/Thermowell

DAELIM

4017

Pressure Gauge, Temp. Gauge w/Thermowell

DAELIM

MHI

DAELIM/MHI

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 21 of 121

4018

Tank Gauge w/Transmitter

DAELIM

4019

Level Gauge

DAELIM

4020

Venturi Tube

DAELIM

4021

Instrument Cable

DAELIM

4099

Instrument Bulk Item

DAELIM

(Cable Duct, Conduit Pipe & Fitting, Tube/Pipe,


Inst. Valve, Flange, Bolt & Nut, etc)

FIRE FIGHTING & HVAC EQUIPMENT


ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

5001

Fire Fighting Equipment

DAELIM

5002

Fire Pump Package

DAELIM

5003

Post Indicating Valve

DAELIM

5004

FM-200 Suppression System Package

DAELIM

5005

HAVC & HAVC Control System Equipment

DAELIM

PIPING
ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

6001

PIPE & FITTING, BEN (CS/SS/AS)

6002

COATED/LINED PIPE & FITTING (FOR U/G)

DAELIM

6003

FLANGE(CS/SS/AS)

DAELIM

6004

GASKET

DAELIM

6005

BOLT & NUT

DAELIM

6006

VALVE(FORGED/CAST STEEL)

DAELIM

6007

HIGH PRESSURE CAST/ FORGED STEEL VALVE

6008

LINED VALVE

DAELIM

6009

STRAINER/STEAM TRAP/AIR TRAP/SIGHT GLASS

DAELIM

6010

EXPANSION JOINT / FLEXIBLE JOINT

DAELIM

DAELIM/MHI

DAELIM/MHI

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 22 of 121

6011

SPRING HANGER / RIGID SUPPORT

DAELIM

6012

SAFETY SHOWER/EYE WASHER

DAELIM

6013

SHOP FAB. PIPING

DAELIM

6099

PIPING BULK

DAELIM

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 23 of 121

INSPECTION TEST PLAN(ITP NO: 1001)


COMMODITY : STEAM TURBINE & AUXILIARIES

PAGE NO.

1/8

REV NO.

(HP-IP Turbine, LP Turbine, Turbine Control Device, Turbine Oil system,


Condenser, Condenser Vacuum Pump, Condensate Pump, Feed Water
system, Boiler Feed Water Pump, Turbine Control System, Pipe, valves,
etc)
* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 24 of 121

INSPECTION TEST PLAN (ITP NO: 1002)


COMMODITY : BOILER AND AUXILIARIES

PAGE NO.

1/4

REV NO.

(Boiler Unit, Gas & Steam Air Heater, Main Fan, Fuel Oil and Gas
Equipment as Burner & Ignitor, Boiler Control System)

* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 25 of 121

INSPECTION TEST PLAN (ITP NO: 1003)


PAGE NO.

1/1

REV NO.

COMMODITY : SILENCER
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

NDE (IF REQUIRED)

VISUAL & DIMENSIONAL INSPECTION

PERFORMANC TEST(IF REQUIRED)

PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT.
BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION.
VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 26 of 121

INSPECTION TEST PLAN (ITP NO: 1004)


PAGE NO.

1/1

REV NO.

COMMODITY : AIR COMPRESSOR PKG


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

<COMPRESSOR>

NDE(IF REQUIRED)

BAR-OVER TEST FOR RECIPROCATING TYPE(IF REQUIRED)

MECHANICAL RUN TEST


- RPM CHECK
- VIBRATION, NOISE LEVEL CHECK
- LUBE OIL & BEARING TEMP. CHECK
- LUBE OIL PRESS. CHECK

DISMANTLE CHECK(IF REQUIRED)

OUTLINE DIMENSIONAL & VISUAL INSEPCTION ANS MINIMUM


- LOCATION, SIZE, FACE & RATING OF SUCTION & DISCHAGER FLANGE
& ALL OPENINGS
- LOCATION, SIZE OF ANCHOR BOLT HOLE
- NAME PLATE DATA CHECK
AUXILIARY EQUIPMENT
- RECEIVER TANK OIL FILTER/OIL COOLER
* NDE(IF REQUIRED)
* VISUAL/DIMENSIONAL INSPECTION
* HYDROSTATIC TEST
* INSTRUMENT
- LOCAL CONTROL PANEL
* SPECIFICATION CHECK(INCLUDING WIRING AND PIPING CHECK)
* FUNCTIONAL TEST
<AIR DRYER>

R
W
R
R

R
R
R
R

W
W

R
R

VISUAL/DIMENSIONAL INSPECTION

NONDESTRUCTIVE EXAMINATION(AS REQUIRED)

HYDROSTATIC TEST

OPERATIONAL TEST

PAINTIN INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS DURING PACKING/MARKING/SHIPMENT
NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES
BUT VENDOR SHALL TEST ALL ITEMS.
NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED
*

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 27 of 121

DURING RUNNING TEST.


NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 28 of 121

INSPECTION TEST PLAN (ITP NO: 1005)


PAGE NO.

1/1

REV NO.

COMMODITY :SUMP PUMP


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

NON DESTRUCTIVE TEST(IF REQUIRED)

HYDROSTATIC TEST OF THE CASING

BALANCING TEST

PERFORMANCE TEST

NPSH TEST(IF REQUIRED)

MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)


- RPM CHECK
- VIBRATION, NOISE LEVEL CHECK

DISMAENTLING INSPECTION(IF REQUIRED_\)

ROUTINE TEST OF MOTOR

PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS


DURING PACKING/MARKING/SHIPMENT
NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES
BUT VENDOR SHALL TEST ALL ITEMS.
NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED
DURING RUNNING TEST.
NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 29 of 121

INSPECTION TEST PLAN (ITP NO: 1007)


PAGE NO.

1/1

REV NO.

COMMODITY : SEA WATER INTAKE PUMP/COOLING WATER PUMP


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

NDE : UT FOR SHAFT

BALANCING TEST

HYDROSTATIC TEST OF THE CASING

PERFORMANCE TEST

NPSH TEST(IF REQUIRED)


MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)
- RPM CHECK
- VIBRATION, NOISE LEVEL CHECK
- LUBE OIL TEMP. CHECK(IF REQUIRED)
- LUBE OIL PRESS. CHECK(IF REQUIRED)
ROUTINE TEST OF MOTOR

PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS


DURING PACKING/MARKING/SHIPMENT
NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION OF TYPE TEST FOR MOTOR IS APPLIED TO ONLY ONE (1)
NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED
DURING RUNNING TEST.
NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 30 of 121

INSPECTION TEST PLAN (ITP NO: 1007)


PAGE NO.

1/1

REV NO.

COMMODITY : GENERAL SERVICE PUMP


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

NDE : UT FOR SHAFT

BALANCING TEST

HYDROSTATIC TEST OF THE CASING

PERFORMANCE TEST

NPSH TEST(IF REQUIRED)


MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)
- RPM CHECK
- VIBRATION, NOISE LEVEL CHECK
- LUBE OIL TEMP. CHECK(IF REQUIRED)
- LUBE OIL PRESS. CHECK(IF REQUIRED)
ROUTINE TEST OF MOTOR

PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS


DURING PACKING/MARKING/SHIPMENT
NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES
BUT VENDOR SHALL TEST ALL ITEMS.
NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED
DURING RUNNING TEST.
NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 31 of 121

INSPECTION TEST PLAN (ITP NO: 1008)


PAGE NO.

1/1

REV NO.

COMMODITY : DEMI-WATER TREATMENT SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS

NON DESTRUCTIVE TEST

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

PERFORMANCE TEST FOR ROTATING COMPONENETS(IF REQUIRED)

PRESSURE TEST(IF REQUIRED)

MECHANICAL RUN TEST FOR ROTATING PARTS


(INCL. NOISE LEVEL MEASUREMENT)

SURFACE PREPARATION AND PAINT INSPECTION

RUST PREVENTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 32 of 121

INSPECTION TEST PLAN (ITP NO: 1009)


PAGE NO.

1/1

REV NO.

COMMODITY : WASTE WATER TREATMENT SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS

NON DESTRUCTIVE TEST(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

PERFORMANCE TEST FOR ROTATING COMPONENETS(IF REQUIRED)

PRESSURE TEST(IF REQUIRED)

MECHANICAL RUN TEST FOR ROTATING PARTS


(INCL. NOISE LEVEL MEASUREMENT)

PAINTING INSPECTION

RUST PREVENTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 33 of 121

INSPECTION TEST PLAN (ITP NO: 1010)


PAGE NO.

1/1

REV NO.

COMMODITY : CHEMICAL DOSING SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS

NON DESTRUCTIVE TEST(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

PERFORMANCE TEST FOR ROTATING COMPONENETS(IF REQUIRED)

PRESSURE TEST(IF REQUIRED)

MECHANICAL RUN TEST FOR ROTATING PARTS


(INCL. NOISE LEVEL MEASUREMENT)

FUNCTIONAL TEST FOR INSTRUMENT(IF REQUIRED)

PAINTING INSPECTION

RUST PREVENTION

ASSEMBLY INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 34 of 121

INSPECTION TEST PLAN (ITP NO: 1011)


PAGE NO.

1/1

REV NO.

COMMODITY : BYPASS STACK & DIVERTER DAMPER.


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

WELDING PRECEDURE QUALIFICATION

WELDER PERFORMANCE QUALIFICATION

W+

BYPASS STACK
MATERIAL CERTIFICATES
NON DESTRUCTIVE TEST
VISUAL AND DIMENSION INSPECTION
TRIAL ASSEMBLY CHECK
PAINTING AND PACKING INSEPCTION

R
R
R
SW
W
W

R
R
R
R
R
R

MATERIAL CERTIFICATES
NON DESTRUCTIVE TEST
POST WELD HEAT TREATMENT(IF APPLICABLE)
VISUAL AND DIMENSION INSPECTION
OPERATING TEST(IF APPLICABLE)
SEAL AIR FAN TEST
MOTOR TEST
POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)
PAINTING AND PACKING INSPECTION
CONTROL PANEL
WIRING CHECK, INSULATION RESISTANCE CHECK
FUNCTION CHECK
PAINTING AND PACKING INSPECTION

R
R
R
W
W
R
R
SW
R

R
R
R
R
R
R
R
R
R

W
W
R

R
R
R

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

DIVERTER & GUILLOTINE DAMPER

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 35 of 121

INSPECTION TEST PLAN (ITP NO: 1012)


0

PAGE NO.

1/1

REV NO.

COMMODITY :CRANE , HOIST AND ELEVATOR


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

NON DESTRUCTIVE TEST

WELDING PROCEDURE QUALIFICATION TEST

W+

CHECK OF DIMENSION,MARKING,SURFACE OF PLATE

SW

PERFORMANCE TEST
* LOAD TEST
* OVER LOAD TEST
* BRAKE TEST

VISUAL AND DIMENSIONAL INSPECTION

SW

PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 36 of 121

INSPECTION TEST PLAN (ITP NO: 1013)


PAGE NO.

1/1

REV NO.

COMMODITY :CTCS/DEBRIS FILTER


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

W+

MATERIAL CERTIFICATE

WPS/PQR

TRASFER OF MATERIAL IDENTIFICATION

NON-DESTRUCTIVE TEST (IF REQUIRED)

PWHT (IF REQUIRED)

LINING CHECK (IF REQUIRED)

VISUAL AND DIMENSIONAL INSPECTION

SW

HYDROSTATIC TEST

VISUAL CHECK AFTER PICKLING (IF REQUIRED)

PMI CHECK (IF REQUIRED)

SW

RUST PREVENTION CHECK AND PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 37 of 121

INSPECTION TEST PLAN (ITP NO: 1014)


PAGE NO.

1/1

REV NO.

COMMODITY : FUEL TREATMENT PACKAGE


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

NON DESTRUCTIVE TEST(IF APPRICABLE)

VISUAL & DIMENSIONAL INSPECTION

SW

BALANCING TEST(IF APPRICABLE)

MECHANICAL RUN TEST FOR AIR COMPRESSOR, PUMP, DEMULSIFIER

PRESSURE TEST FOR VESSEL(IF APPLICABLE)

MOTOR TEST

CONTROL PANEL
WIRING CHECK, INSULATION RESISTANCE CHECK
FUNCTION CHECK
PAINTING AND PACKING INSPECTION

W
W
R

R
R
R

SW

RUST PREVENTION CHECK AND PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 38 of 121

INSPECTION TEST PLAN (ITP NO: 1015)


PAGE NO.

1/1

REV NO.

COMMODITY : SANITARY TREATMENT


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS

NON DESTRUCTIVE TEST(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

PERFORMANCE TEST FOR ROTATING COMPONENTS(IF REQUIRED)

PRESSURE TEST(IF REQUIRED)

MECHANICAL RUN TEST FOR ROTATING COMPONENTS

RUST PREVENTION AND PAINT INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 39 of 121

INSPECTION TEST PLAN (ITP NO: 1016)


PAGE NO.

1/1

REV NO.

COMMODITY : SHOP FABRICATED VESSEL


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

WELDING PROCEDURE QUALIFICATION TEST

W+

WELDER'S / OPERATOR'S PERFORMANCE QUALIFICATION TEST

W+

CHECK OF DIMENSION,MARKING,SURFACE OF PLATE


(PRESSURE RETAINING PARTS)

SW

TRANSFER OF MATERIAL IDENTIFICATION

SW

CHECK OF CUTTING, EDGE PREPARATION AND ROLLING

SW

NOZZLE MARKING INSPECTION BEFORE OPENING

FIT-UP INSPECTION

SW

LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE


EXAMINATION (IF REQUIRED)

ULTRASONIC EXAMINATION (IF REQUIRED)

RADIOGRAPHIC EXAMINATION (IF REQURIED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

DIMENSIONAL CHECK AND VISUAL INSPECTION

AIR LEAK TEST FOR REINFORCING PAD

POST WELD HEAT TREATMENT(IF REQUIRED)

HYDROSTATIC TEST

CLEANINESS CHECK(INTERNAL)

CHECK OF SURFACE PREPARATION

SW

DRY FILM THICKNESS CHECK

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 40 of 121

INSPECTION TEST PLAN (ITP NO: 1017)


PAGE NO.

1/1

REV NO.

COMMODITY : FIN COOLER/HEAT EXCHANGER


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

WELDING PROCEDURE QUALIFICATION TEST

W+

LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE


EXAMINATION FOR WELDS OF TUBE TO TUBE SHEET

ULTRASONIC EXAMINATION (IF REQUIRED)

RADIOGRAPHIC EXAMINATION (IF REQURIED)

POSITIVE MATERIAL IDENTIFICATION(PMI)(IF REQUIRED)

SW

DIMENSIONAL CHECK AND VISUAL INSPECTION

HYDROSTATIC TEST OR AIR PRESSURE TEST

MECHANICAL RUN TEST FOR FAN

POST WELD HEAT TREATMENT(IF REQUIRED)

SURFACE PREPARATION CHECK

SW

DRY FILM THICKNESS CHECK

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 41 of 121

INSPECTION TEST PLAN (ITP NO: 1018)


PAGE NO.

1/1

REV NO.

COMMODITY : PLATE TYPE HEAT EXCHANGER


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

W+

MATERIAL CERTIFICATE

WELDING PROCEDURE QUALIFICATION TEST

TRANSFER OF MATERIAL IDENTIFICATION

FIT-UP INSPECTION

LIQUID PENETRANT EXAMINATION AND/OR


MAGNETIC PARTICLE EXAMINATION(IF REQUIRED)

ULTRASONIC EXAMINATION(IF REQUIRED)

RADIOGRAPHIC EXAMINATION (IF REQURIED)

DIMENSIONAL CHECK/VISUAL INSPECTION

PNEUMATIC TEST OF REINFORCEING PAD

HYDROSTATIC TEST

SURFACE PREPARATION INSPECTION(IF REQUIRED

SW

DRY FILM THICKNESS CHECK

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 42 of 121

INSPECTION TEST PLAN (ITP NO: 1019)


PAGE NO.

1/1

REV NO.

COMMODITY : CHLOINATION PACKAGE


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

WELDING PROCEDURE QUALIFICATION TEST

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

ELECTROLYSER, TANK & VESSEL


VISUAL AND DIMENSIONAL INSPECTION
HYDROSTATIC TEST
FAN & BLOWER
VISUAL AND DIMENSIONAL INSPECTION
PERFORMANCE TEST
MORTOR TEST
ACID PUMP, DOSING PUMP
VISUAL AND DIMENSIONAL INSPECTION
PERFORMANCE TEST
MORTOR TEST
SKID & FRAME
NDE FOR WELDS(IF APPLICABLE)
VISUAL AND DIMENSIONAL INSPECTION
PAINTING INSPECTION
CONTROL PANEL
WIRING CHECK, INSULATION RESISTANCE CHECK
FUNCTION CHECK
PAINTING AND PACKING INSPECTION

R
W
W

R
R
R

R
W
R

R
R
R

R
W
R

R
R
R

R
W
W

R
R
R

W
W
R

R
R
R

PLC(IF APPLICABLE) FAT

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 43 of 121

INSPECTION TEST PLAN (ITP NO: 1020)


PAGE NO.

1/1

REV NO.

COMMODITY : INTAKE FACILITIES


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

WELDING PROCEDURE QUALIFICATION TEST

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

NDE(IF APPLICABLE)

NO LOAD OPERATING TEST FOR SCREEN

SEAT LEAKGE & HYDRO TEST, FUNCTIONAL TEST FOR MOV, PNEUMATIC
VALVE

SW

VISUAL AND DIMENSIONAL INSPECTION

SW

PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 44 of 121

INSPECTION TEST PLAN (ITP NO: 1021)


PAGE NO.

1/1

REV NO.

COMMODITY : DEAERATOR AND STORAGE TANK


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

WELDING PROCEDURE QUALIFICATION TEST

W+

CHECK OF DIMENSION,MARKING,SURFACE OF PLATE


(PRESSURE RETAINING PARTS)

SW

TRANSFER OF MATERIAL IDENTIFICATION

CHECK OF CUTTING, EDGE PREPARATION AND ROLLING

SW

NOZZLE MARKING INSPECTION BEFORE OPENING

FIT-UP INSPECTION

SW

LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE


EXAMINATION (IF REQUIRED)

ULTRASONIC EXAMINATION (IF REQUIRED)

RADIOGRAPHIC EXAMINATION (IF REQURIED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

DIMENSIONAL CHECK AND VISUAL INSPECTION

AIR LEAK TEST FOR REINFORCING PAD

POST WELD HEAT TREATMENT(IF REQUIRED)

HYDROSTATIC TEST

CLEANINESS CHECK(INTERNAL)

TRIAL ASSEMBLY INSPECTION BETWEEN DEAERATOR AND STORAGE TANK

CHECK OF SURFACE PREPARATION

DRY FILM THICKNESS CHECK

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 45 of 121

INSPECTION TEST PLAN (ITP NO: 1022)


PAGE NO.

1/1

REV NO.

COMMODITY : ELECTRIC HEATER


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

TRASFER OF MATERIAL IDENTIFICATION

WPS/PQR

W+

FIT-UP/ EDGE PREPARATION

NON-DESTRUCTIVE TEST FOR WELDS

VISUAL AND DIMENSIONAL INSPECTION

HYDROSTATIC TEST

AIR LEAK TEST OF REINFORCING PAD

VISUAL CHECK AFTER PICKLING (IF REQUIRED)

ELECTRICAL TEST

RUST PREVENTION CHECK AND PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 46 of 121

INSPECTION TEST PLAN (ITP NO: 1023)


PAGE NO.

1/1

REV NO.

COMMODITY : FIELD FABRICATED TANK


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

WELDING PROCEDURE QUALIFICATION TEST

W+

VISUAL AND DIMENSIONAL INSPECTION FOR PREFABRICATION OF SHOP

SW

NON DESTRUCTIVE TEST

HYDRO TEST(WATER FILLING TEST) AT SITE

SW

AIR PRESSURE TEST(IF REQUIRED)

PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT.
BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION.
VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 47 of 121

INSPECTION TEST PLAN (ITP NO: 1024)


PAGE NO.

1/1

REV NO.

COMMODITY : GENERATION SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS

NON DESTRUCTIVE TEST(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

PERFORMANCE TEST FOR ROTATIING COMPONENTS(IF REQUIRED)

PRESSURE TEST(IF REQUIRED)

MECHANICAL RUN TEST FOR ROTATING PARTS(IF REQUIRED)


(INCL. NOISE LEVEL MEASUREMENT)

FUNCTIONAL TEST FOR INSTRUMENT(IF REQUIRED)

ASSEMBLY INSPECTION

RUST PREVENTION AND PAINTING CHECK(IF REQUIRED)

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 48 of 121

INSPECTION TEST PLAN (ITP NO: 1025)


PAGE NO.

1/1

REV NO.

COMMODITY : DENOx SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

NON DESTRUCTIVE TEST(IF REQUIRED)

HYDROSTATIC TEST OF THE CASING

BALANCING TEST

PERFORMANCE TEST

NPSH TEST(IF REQUIRED)

MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)


- RPM CHECK
- VIBRATION, NOISE LEVEL CHECK

DISMAENTLING INSPECTION

RUST PREVENTION AND PAINTING CHECK(IF REQUIRED)

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 49 of 121

INSPECTION TEST PLAN (ITP NO: 1026)


PAGE NO.

1/1

REV NO.

COMMODITY : ELECTROSTATIC PRECIPITATOR


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW

<VESSEL>

MATERIAL CERTIFICATES

FIT-UP & EDGE PREPARATION OF WELD KOINT

IMPACT TEST(AS REQUIRED)

PWHT(RECORD with CHART Required)

HARDNESS TEST(AFTER PWHT, AS REQUIRED)

SW

NON DESTRUCTIVE TEST(IF REQUIRED)

PMI FOR ALLOY MATERIAL

SW

AIR LEAK TEST FOR REINFORCEING PAD(IF REQUIRED)

SW

HYDROSTATIC TEST

GUNITE LINING INSPECTION(IF REQUIRED)

SW

<ELECTRICAL/INSTRUMENT ITEMS>

VISUAL/DIMENSIONAL INSPECTION

FUNCTIONAL TEST/SEQUENCE TEST

ELECTRICAL TEST(IF APPLICABLE)

<COMMON>

ASSEMBLY INSPECTION

RUST PREVENTION AND PAINTING CHECK(IF REQUIRED)

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 50 of 121

INSPECTION TEST PLAN (ITP NO: 1027)


COMMODITY : FGD incl.

PAGE NO.

1/1

REV NO.

(Forced Oxidation Blower, Agitator, Absorber, Recycling Pump,


Limestone Feeder, Booster Fan, Material Handing System, etc)

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

<FORCED OXIDATION BLOWER, BOOSTER FAN>

MATERIAL CERTIFICATES

NON DESTRUCTIVE TEST(IF REQUIRED)

VISUAL/DIMENSIONAL INSPECTION

SW

MECHANICAL RUN/PERFORMANCE TEST


RPM CHECK
POWER, STATIC PRESSURE, CAPACITY CHECK
LUBE OIL & BEARING TEMP. CHECK
LUBE OIL PRESSURE CHECK
VIBRATION & NOISE LEVEL
CORRECTED CURVE CHECK FOR SPEED & SPECIFIC GRAVITY

SW

<AGITATOR>

MATERIAL CERTIFICATES

PMI(IF REQUIRED)

SW

NDE(IF REQUIRED)

MECHANICAL RUN TEST

VISUAL/DIMENSIONAL INSPECTION

PAINTING INSPECTION

<ABORBER>

MATERIAL CERTIFICATES

IMPACT TEST(IF REQUIRED)

PWHT(RECORD with CHART Required)

HARDNESS TEST(AFTER PWHT, AS REQUIRED)

SW

NON DESTRUCTIVE TEST(IF REQUIRED)

HYDROSTATIC TEST

VISUAL/DIMENSIONAL INSPECTION

<RECYCLING PUMP>

MATERIAL CERTIFICATE

SW

MECHANICAL RUN/PERFORMACE TEST

SW

VISUAL/DIMENSIONAL INSPECTION

SW

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 51 of 121

<LIMESTONE FEEDER>

MATERIAL CERTIFICATES

NON DESTRUCTIVE TEST(IF REQUIRED)

VISUAL/DIMENSIONAL INSPECTION

SW

MECHANICAL RUN TEST(INCLUDING SYSTEM)

TRIAL ASSEMBLY(IF REQUIRED)

SW

<MATERIAL HANDLING SYSTEM>

MATERIAL CERTIFICATES

NON DESTRUCTIVE TEST(IF REQUIRED)

VISUAL/DIMENSIONAL INSEPCTION

SW

TRIAL ASSEMBLY(IF REQUIRED)

SW

MECHANICAL RUN TEST(INCLUDING SYSTEM)

SW

PAINTING INSPECTION

SW

<ELECTRICAL/INSTRUMENT ITEMS>

MATERIAL CERTIFICATES

VISUAL/DIMENSONAL INSPECTION

SW

SEQUENCE/FUNCTION TEST

SW

INSUALTION RESISTANCE TEST

SW

DIELECTRIC STRENGTH TEST(IF APPLICABLE)

SW

SW

<AUXILIARIES>

MATERIAL CERTIFICATES

VISUAL/DIMENSIONAL INSPECTION
<COMMON>

ASSEMBLY INSPECTION(IF REQUIRED)

RUST PREVENTION AND PAINTING CHECK(IF REQUIRED)

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 52 of 121

INSPECTION TEST PLAN (ITP NO: 3001)


COMMODITY : GENERATOR CIRCUIT BREAKER incl.
(DISCONNECTION SWITCH, SURGE ARRESTER, LA)

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/DIMENSIONAL INSPECTION

MEASUREMENT OF CONTACT RESISTANCE

MECHANICAL OPERATION TEST(IF APPLICABLE)

PRESSURE TEST FOR ENCLOSURE (BEFORE ASSEMBLY)

AIR AND/OR GAS LEAKAGE TEST

BUSHING CURRENT TRANSFORMER TEST

ELECTRICAL AND MECHANICAL OPERATION TEST OF LOCAL PANEL


(IF APPLICABLE)

INSULATION RESISTANCE TEST

DIELECTRIC STRENGTH TEST

PARTIAL DISCHARGE TEST(IF APPLICABLE)

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 53 of 121

INSPECTION TEST PLAN (ITP NO: 3002)


PAGE NO.

1/1

REV NO.

COMMODITY : MAIN & SWITCHYARD TRANSFORMER


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

PRE-INSPECTION MEETING

PRESSURE TEST FOR ENCLOSURE(IF REQUIRED)

TAP CHANGER TEST(IF REQUIRED)

MEASUREMENT OF TAN OF INSULATION SYSTEM CAPACITANCE

VISUAL/DIMENSIONAL INSPECTION

VOLTAGE RATIO TEST

POLARITY AND PHASE RELATIONSHIP TEST

WINDING RESISTANCE TEST ON ALL TAPS AND ALL WINDINGS

NO LOAD LOSS AND EXCITING CURRENT MEASUREMENT

NOISE LEVEL INSPECTION

LOAD LOSS AND % IMPEDANCE VOLTAGE MEASUREMENT AT EXTREME TAPS


AND PRINCIPAL TAP

CALCULATION OF EFFICIENCY

NO LOAD LOSS AT 100%, 105% AND 100% VOLTAGE

ZERO SEQUENCE IMPEDANCE

APPLIED VOLTAGE WITHSTAND TEST

INDUCED VOLTAGE WITHSTAND TEST

INSULATION RESISTANCE TEST

IMPULSE TEST(ONE PER EACH TYPE, IF REQUIRED)

INSULATION OIL TEST

CONTROL PANEL TEST AS PER PANEL ITP

TESTS FOR PROECTION DEVICES

TEMPERATURE RISE TEST FOR OIL & WINDING (ONE PER EACH TYPE)

HARMONIC COMPONENTS AT NO LOAD

MANUFACTURERS INSPECTION & TEST REPORT

TANK VACUUM TEST TO PROVE TANK, CONSERVATOR, COOLING SYSTEM


CAN SATISFACTORILY WITHSTAND A FULL VACUUM.

PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

INSPECTION RELEASE NOTE

Page 54 of 121

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 55 of 121

INSPECTION TEST PLAN (ITP NO: 3003)


PAGE NO.

1/1

REV NO.

COMMODITY : ISOLATED, NON SEGREGATED PHASE BUS DUCT


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/DIMENSIONAL INSPECTION

NON DESTRUCTIVE EXAMINATION ON WELDS(FOR IPB)

SEQUENCE TEST ON AUX. CIRCUIT(IF APPLICABLE)

INSULATION RESISTANCE TEST

DIELECTRIC STRENGTH TEST

PAINTING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 56 of 121

INSPECTION TEST PLAN (ITP NO: 3004)


PAGE NO.

1/1

REV NO.

COMMODITY : ELECTRICAL CONTORL & MONITORING SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/DIMENSIONAL INSPECTION

INTERNAL COMPONENTS CHECK

WIRING INSPECTION

MECHANICAL OPERATION TEST

LOOP AND SEQUENCE TEST

ELECTRICAL OPERATION TEST


- ALARM CIRCUIT TEST
- PROTECTION DEVICE OPERATION TEST
- SWITHCHING DEVICE TEST

SIMULATION TEST

INSULATION RESISTANCE TEST

DIELECTRIC STRENGHT TEST

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 57 of 121

INSPECTION TEST PLAN (ITP NO: 3005)


PAGE NO.

1/1

REV NO.

COMMODITY : UNIT AUXILIARY TRANSFORMER


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/DIMENSIONAL INSPECTION

VOLTAGE RATIO TEST

POLARITY AND PHASE RELATIONSHIP TEST

WINDING RESISTANCE TEST

NO LOAD LOSS AND EXCITING CURRENT MEASUREMENT

NOISE LEVEL INSPECTION

LOAD LOSS AND % IMPEDANCE VOLTAGE MEASUREMENT

CALCULATION OF EFFICIENCY

APPLIED VOLTAGE WITHSTAND TEST

INDUCED VOLTAGE WITHSTAND TEST

IMPULSE TEST (ONE PER EACH TYPE, IF APPLICABLE)

INSULATION OIL TEST(IF REQUIRED)

CONTROL PANEL TEST(IF REQUIRED)

TESTS FOR PROTECTION DEVICES

TEMPERATURE RISE TEST FOR OIL & WINDING (ONE PER EACH TYPE)

PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 58 of 121

INSPECTION TEST PLAN (ITP NO: 3006)


PAGE NO.

1/1

REV NO.

COMMODITY : MV/HV SWGR


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/DIMENSIONAL INSPECTION

INTERNAL COMPONENTS INSPECTION

WIRING INSPECTION

MECHANICAL OPERATION TEST

ELECTRICAL AND SEQUENCE OPERATION TEST

AUXILIARY CIRCUIT TEST

PROTECTION DEVICE OPERATION TEST

INSULATION RESISTANCE TEST

POWER FREQUENCY VOLTAGE TEST ON THE MAIN CIRCUIT

DIELECTRIC STRENGTH TEST ON AUXILIARY & CONTROL CIRCUITS

TEST REPORT FOR INTERNAL COMPONENTS

- CIRCUIT BREAKER

- PROTECTION RELAY

- LS, DS, INTERRUPT S/W, MOF, CT, PT, ZCT, LA, etc

- SMALL ELECTRICAL APPARATUS

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 59 of 121

INSPECTION TEST PLAN (ITP NO: 3007)


PAGE NO.

1/1

REV NO.

COMMODITY : LV SWGR & MCC, PWR DB, LV TR


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL / DIMENSIONAL INSPECTION

INTERNAL COMPONENTS INSPECTION

WIRING INSPECTION

MECHANICAL OPERATION TEST

ELECTRICAL AND SEQUENCE OPERATION TEST

AUXILIARY CIRCUIT TEST

INTERCHANGEABILITY TEST OF FEEDER UNIT

PROTECTION DEVICE OPERATION TEST

POWER FREQUENCY VOLTAGE TEST ON THE MAIN CIRCUIT

DIELECTRIC STRENGTH TEST ON AUXILIARY & CONTROL CIRCUITS

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 60 of 121

INSPECTION TEST PLAN (ITP NO: 3008)


PAGE NO.

1/1

REV NO.

COMMODITY : DIESEL ENGINE-GENERATOR


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES

<DIESEL ENGINE>

HYDROSTATIC TEST

PERFORMANCE TEST

VISUAL/DIMENSIONAL INSPECTION

(SILENCER>

VISUAL/DIMENSIONAL INSEPCETION

PAINTING INSPECTION

<GENERATOR>

WINDING RESISTANCE TEST

DIELECTRIC STRENGTH TEST

INSULATION RESISTANCE TEST

OVERSPEED TEST(110% AT RATED SPEED)

WAVEFORM DISTORTION TEST

VIBRATION INSPECTION

NOISE LEVEL(dB) INSPECTION

TEMPERATURE RISE TEST

<ENGINE GENERATOR SET>

STARTING TEST

LOAD TEST (AT NO LOAD, 25%, 50%, 75%, 100% & 110%)

OVERLOAD TEST(110% AT RATED)

VOLTAGE REGULATION & ADJUSTABLE RANGE TEST

FREQUENCY REGULATION TEST

OVERSPEED TEST(110% AT RATED SPEED)

GOVERNOR TEST

SEQUENCE TEST OF A.T.S PANEL (IF APPLICABLE)

SAFETY DEVICE INSPECTION

<FUAL OIL TANK, COOLING WATER SYS. & LUBE OIL SYS>

MATERIAL CERTIFICATION

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 61 of 121

VISUAL AND DIMENSION AND PAINTING INSPECTION

NON-DISTRUCTIVE EXAMINATION

PRESSURE TEST

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 62 of 121

INSPECTION TEST PLAN (ITP NO: 3009)


PAGE NO.

1/1

REV NO.

COMMODITY : UPS, BATTERY CHARGER & BATTERY


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

UPS

LIGHT LOAD TSET

SW

SYNCHRONIZEDATION TEST

SW

TRANSFER TEST

SW

RATED FULL LOAD TEST

SW

HARMONIC COMPONENTS TEST

SW

INSULATION AND RESISTANCE MEASUREMENT

SW

POWER FREQUENCY DIELETRIC TEST

SW

AC INPUT FAILURE TEST

SW

BATTERY CHARGER & BATTERY

VISUAL AND DIMENSIONAL INSPECTION

SW

CAPACITY TEST

SW

MAX DISCHARGE CURRENT/SELF DISCHARGE PERFORMANCE TEST

SW

CHECK OF ACCESSORIES AND SPARE PART

SW

INSULATION AND RESISTANCE MEASUREMENT

SW

EFFICIENCY & POWER FACTOR MEASUREMENT

SW

POWER FREQUENCY DIELETRIC TEST

SW

VOTAGE & CURRENT REGULATION TEST

SW

CURRENT LIMIT TEST

SW

OPERATION TEST

SW

TEMPERATURE RISE TEST

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 63 of 121

INSPECTION TEST PLAN (ITP NO: 3010)


PAGE NO.

1/1

REV NO.

COMMODITY : MV MOTOR
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/DIMENSIONAL INSPECTION
<ROUTINE TEST>

DIRECTION OF ROTATION CHECK

WINDING RESISTANCE MEASUREMENT

NO LOAD TEST

OVERSPEED TEST

INSULATION RESISTANCE MEASUREMENT

SW

POWER FREQUENCY DIELETRIC TEST

SW

<TYPE TEST per EACH TYPE>

NOISE LEVEL MEASUREMENT

OVERLOAD TEST

LOAD TEST

LOCKED LOTOR TEST

EFFICIENCY & POWER FACTOR MEASUREMENT

POWER FREQUENCY DIELETRIC TEST

SHAFT VOLTAGE MEASUREMENT

TEMPERATURE RISE TEST

<COMMON>

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : 1.SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
2.REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))
FOR MHI PORTION.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 64 of 121

INSPECTION TEST PLAN (ITP NO: 3011)


PAGE NO.

1/1

REV NO.

COMMODITY : LV MOTOR
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/DIMENSIONAL INSPECTION
<ROUTINE TEST>

DIRECTION OF ROTATION CHECK

WINDING RESISTANCE MEASUREMENT

NO LOAD TEST

INSULATION RESISTANCE MEASUREMENT

POWER FREQUENCY DIELETRIC TEST

<TYPE TEST per EACH TYPE>

NOISE LEVEL MEASUREMENT

LOAD TEST

LOCKED LOTOR TEST

EFFICIENCY & POWER FACTOR MEASUREMENT

POWER FREQUENCY DIELETRIC TEST

TEMPERATURE RISE TEST

<COMMON>

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 65 of 121

INSPECTION TEST PLAN (ITP NO: 3012)


PAGE NO.

1/1

REV NO.

COMMODITY : HV CABLE
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW
SW
SW

R
R
R

MATERIAL CERTIFICATE
TYPE TESTS

BENDING TEST FOLLOWED BY PARTIAL DISCHARE TEST


* TAN DELTA MEASUREMENT
* HEATING CYCLE VOLTAGE TEST
* PARTIAL DISCHARGE TEST(IF APPLICABE)

SWITCHING IMPULSE VOLTAGE TEST

LIGHTNING IMPULSE VOLTAGE TEST FOLLOWED BY POWER FREQUENCY


VOLTAGE TEST

TEST ON OUTER PROTECTION FOR BURIED JOINTS(IF APPLICABLE)

EXAMINATION OF CABLE

SPECIAL AND ROUTINE TESTS

MEASUREMENT OF THICKNESS AND DIAMETER OF CABLE COMPONENTS

HOT SET TEST

MEASUREMENT OF DENSITY OF HDPE INSULATION

ELETRICAL TEST ON NON METALLIC SHEATH

CONTUCTOR RESISTANCE EXAMINATION

CAPACITANCE TEST

CONSTRUCTION INSPECTION

VOID, IMPURITIES, PROTRUSION, TENSILE STRENGTH TEST W R

ELONGATION TEST

HOT DEFORMATION

HEAT SHOCK TEST W R

FLAME TEST

CORROSION TEST

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 66 of 121

INSPECTION TEST PLAN (ITP NO: 3013)


PAGE NO.

1/1

REV NO.

COMMODITY : FIRE ALARM SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

INSULATION RESISTANCE TEST

SW

FUNCTION/OPERATION TEST

SW

RUST PREVENTION CHECK AND PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 67 of 121

INSPECTION TEST PLAN (ITP NO: 3014)


PAGE NO.

1/1

REV NO.

COMMODITY : PAGING/TELEPHONE SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

INSULATION RESISTANCE TEST

SW

FUNCTION/OPERATION TEST

SW

RUST PREVENTION CHECK AND PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 68 of 121

INSPECTION TEST PLAN (ITP NO: 3015)


PAGE NO.

2/2

REV NO.

COMMODITY : CATHODIC PROTECTION SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW

SW

TR/Rectifier

- Material Verification

- Dimension & Visual Inspection

- Painting Inspection

- Dielectric Strength Test

- Insulation Resistance Test

- Efficiency and Power Factor Test

- Function Test including Auto Control Test

- Output Voltage Ripple Check

- Temperature Rise Test

ANODE/ELECTRODE

- Dimension & Visual Inspection

- Anode Connection Resistance Test

Junction Boxes

- Dimension & Visual Inspection

- Review The Explosion Proof Certificate

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 69 of 121

INSPECTION TEST PLAN (ITP NO: 3016)


PAGE NO.

1/1

REV NO.

COMMODITY : CCTV SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW

VISUAL AND DIMENSIONAL INSPECTION

HAZARDOUS AREA CERTIFICATION, IF APPLICABLE

CHECK CABLING AND CONNECTION

SW

CHECK EQUIPMENT TAGGING

SW

EQUIPMENT FUNCTION /OPERATION TEST

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 70 of 121

INSPECTION TEST PLAN (ITP NO: 3019)


PAGE NO.

1/1

REV NO.

COMMODITY : LOCAL CONTROL STATION


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

INSULATION RESISTANCE TEST

SW

FUNCTION/OPERATION TEST

SW

RUST PREVENTION CHECK AND PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 71 of 121

INSPECTION TEST PLAN (ITP NO: 3018)


PAGE NO.

1/1

REV NO.

COMMODITY : LIGHTING FIXTURE & SOCKET OUTLET(GP)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

INSULATION RESISTANCE & DIELECTRIC TEST

SW

FUNCTION TEST

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 72 of 121

INSPECTION TEST PLAN (ITP NO: 3019)


PAGE NO.

1/1

REV NO.

COMMODITY : ELECTRICAL JUNCTION BOX(WP&EXP)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

INSULATION RESISTANCE TEST

SW

PAINTING INSPECTION

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 73 of 121

INSPECTION TEST PLAN (ITP NO: 3020)


PAGE NO.

1/1

REV NO.

COMMODITY : MV POWER CABLE


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW

VISUAL AND DIMENSIONAL INSPECTION

THICKNESS MEASUREMENT( INSULATION, SHEATH, METALLIC SHEATH)

CONDUCTOR RESISTANCE MEASUREMENT

INSULATION RESISTANCE MEASUREMENT

HIGH POTENTIAL TEST

HOT SET TEST

ELONGATION TEST

FLAME TEST(IF REQUIRED)

PARTIAL DISCHARGE TEST

HI-POT TEST (IF REQUIRED)

LONGITUDINAL WATER TIGHTNESS TYPE TEST (IF REQUIRED)

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 74 of 121

INSPECTION TEST PLAN (ITP NO: 3021)


PAGE NO.

1/1

REV NO.

COMMODITY : LV POWER & CONTROL CABLE


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

CONDUCTOR RESISTANCE MEASUREMENT

SW

INSULATION RESISTANCE MEASUREMENT

SW

HIGH POTENTIAL TEST

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 75 of 121

INSPECTION TEST PLAN (ITP NO: 3021)


PAGE NO.

1/1

REV NO.

COMMODITY : SIGNAL & COMMUNCATION CABLE


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

CONDUCTOR RESISTANCE MEASUREMENT

SW

INSULATION RESISTANCE MEASUREMENT

SW

HIGH POTENTIAL TEST

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 76 of 121

INSPECTION TEST PLAN (ITP NO: 3023)


PAGE NO.

1/1

REV NO.

COMMODITY : CABLE TERMINATION KIT


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW

VISUAL AND DIMENSIONAL INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 77 of 121

INSPECTION TEST PLAN (ITP NO: 3024)


PAGE NO.

1/1

REV NO.

COMMODITY : CABLE TRAY & ACCESSORIES


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

SW

COATING THICKNESS CHECK

SW

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 78 of 121

INSPECTION TEST PLAN (ITP NO: 3025)


PAGE NO.

1/1

REV NO.

COMMODITY : CONDUIT & FITTING (ELEC.)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

COATING THICKNESS CHECK

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 79 of 121

INSPECTION TEST PLAN (ITP NO: 3026)


COMMODITY : CABLE GLAND (ELEC.)

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

COATING THICKNESS CHECK

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 80 of 121

INSPECTION TEST PLAN (ITP NO: 3027)


COMMODITY : GROUNDING MATERIAL

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 81 of 121

INSPECTION TEST PLAN (ITP NO: 3028)


COMMODITY : MISC. CABLES AND ACCESSORIES

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL AND DIMENSIONAL INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

PACKING/ MARKING/ SHIPMENT

INSPECTION RELEASE NOTE

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 82 of 121

INSPECTION TEST PLAN (ITP NO: 4001)


COMMODITY : DISTRIBUTED CONTROL SYSTEM

PAGE NO.

1/1

REV NO.

* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 83 of 121

INSPECTION TEST PLAN (ITP NO: 4002)


COMMODITY : PLC SYSTEM

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL & DIMENSION INSPECTION


- MECHANICAL DEFECT INSPECTION
- HARDWARE INVENTORY
- MODUL IDENTIFICATION
SYSTEM HARDWARE TESTING
- CPU AND SYSTEM POWER TEST
- I/O CARD STATUS AND REDUNDANCY TEST(IF REQUIRED)
- CONTROL NETWORK CHECK
SYSTEM SOFTWARE TESTING
- CONTROL AND I/O TEST
- CONTROL LOOP TEST
- SYSTEM FAILURE AND BACK UP TEST
- DISPLAY TEST(TREND & GROUP)(IF REQUIRED)
- LOGIC CHECK(ALARM, SEQUENCE, EVENT)

SERIAL INTERFACE COMMUNICATION TEST

INSULATION RESISTANCE TEST

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 84 of 121

INSPECTION TEST PLAN (ITP NO: 4003)


PAGE NO.

1/1

REV NO.

COMMODITY : VIBRATION MONITORING SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL & DIMENSION INSPECTION


- MECHANICAL DEFECT INSPECTION
- HARDWARE INVENTORY
- MODUL IDENTIFICATION
SYSTEM HARDWARE TESTING
- CPU AND SYSTEM POWER TEST
- I/O CARD STATUS AND REDUNDANCY TEST(IF REQUIRED)
SYSTEM SOFTWARE TESTING
- CONTROL AND I/O TEST
- ZERO/SPAN CALIBRATION TEST
- CONTROL LOOP TEST
- OPERATING, TREND & GROUP CHECK(IF REQUIRED)
- LOGIC CHECK(ALARM, SEQUENCE, EVENT)

SERIAL INTERFACE COMMUNICATION TEST

INSULATION RESISTANCE TEST

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 85 of 121

INSPECTION TEST PLAN (ITP NO: 4004)


PAGE NO.

1/1

REV NO.

COMMODITY : GAS DETECTION & MONITORING SYSTEM


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

RADIO FREQUENCY INTERFACE TEST

VISUAL & DIMENSION INSPECTION


- MECHANICAL DEFECT INSPECTION
- HAREDWARE INVENTORY
- FIELD EQUIPMENTS INSPECTION
SYSTEM HARDWARE TESTING
- SYSTEM POWER TEST
- I/O CARD STATUS AND REDUNDANCY TEST(IF REQUIRED)

SYSTEM INTEGRATION TEST

SYSTEM SOFTWARED AND FUNCTION TESTING


- CONTROL AND I/O TEST
- ZERO/SPAN CALIBRATION TEST
- LOOP AND LOGIC TET
- OPERATING, TREND & GROUP CHECK(IF REQUIRED)

SW

FIELD EQUIPMENTS FUNCTIONAL TEST

SERIAL INTERFACE COMMUNICATION TEST

INSULATION RESISTANCE TEST

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 86 of 121

INSPECTION TEST PLAN (ITP NO: 4005)


PAGE NO.

1/1

REV NO.

COMMODITY : ANALYZER SYSTEM W/SHELTER(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

DIMENSIONAL INSPECTION

MATERIAL CERTIFICATES

EXP. PROOF VERIFICATION

PERFORMANCE TEST(IF REQUIRED)


- REPEATABILITY TEST(IF REQUIRED)
- CALIBRATION TEST
- SYSTEM STABILIZING TEST
- ALARM CIRCUIT AND I/O TEST

SW

PIPING LEAK TEST

SHELTER COMPONENTS CHECK


- PDB, J/B, SWITCH, ETC

INSULATION RESISTANCE TEST

PAINTING AND/OR COATING (H.D.G) CHECK

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 87 of 121

INSPECTION TEST PLAN (ITP NO: 4006)


PAGE NO.

1/1

REV NO.

COMMODITY : CONTROL VALVES(GLOBE, BALL, BUTTERFLY TYPE)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HARDNESS TEST(IF REQUIRED)

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

ACTUATOR TEST

HYDROSTATIC TEST FOR BODY

SW

SEAT LEAKAGE TEST

SW

PERFORMANCE TEST
- HYSTERESIS AND DEAD BAND TEST
- LINEARITY TEST
FUNCTIONAL TEST
- FIELDBUST COMPONENTS TEST(IF REQUIRED)
- STROKE TIME AND FAIL MODE CHECK
- I/O SIGNAL CHECK

SW

SW

MOUNTING EQUIPMENTS CHECK

SW

PRESSURE TEST FOR AIR VOLUME TANK(IF REQUIRED)

SW

PAINTING AND DFT CHECK

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.
Note3. REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION)) for MHI
PORTION

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 88 of 121

INSPECTION TEST PLAN (ITP NO: 4007)


PAGE NO.

1/1

REV NO.

COMMODITY : ON-OFF VALVES(BALL, BUTTERFLY TYPE)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HARDNESS TEST(IF REQUIRED)

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

ACTUATOR TEST

HYDROSTATIC TEST FOR BODY

SW

SEAT LEAKAGE TEST

SW

FUNCTIONAL TEST
- STROKE TIME AND FAIL MODE CHECK
- I/O SIGNAL CHECK

SW

MOUNTING EQUIPMENTS CHECK

SW

PAINTING AND DFT CHECK

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 89 of 121

INSPECTION TEST PLAN (ITP NO: 4008)


PAGE NO.

1/1

REV NO.

COMMODITY : MOTOR POERATED VALVE(MOV)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HARDNESS TEST(IF REQUIRED)

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

ACTUATOR TEST

HYDROSTATIC TEST FOR BODY

SW

SEAT LEAKAGE TEST

SW

OPERATING TEST
- LOCAL/REMOTE OPERATION
- STROKE TIME AND FAIL MODE CHECK
- INTERLOCK TEST(IF APPLICABLE)
- ESD FUNCTION CHECK(IF APPLICABLE)

SW

MOUNTING EQUIPMENTS CHECK

SW

EXP. PROOF VERIFICATION

PAINTING AND DFT CHECK

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 90 of 121

INSPECTION TEST PLAN (ITP NO: 4009)


PAGE NO.

1/1

REV NO.

COMMODITY : PRESSURE SAFETY & RELIEF VALVE(PSV)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

HYDROSTATIC TEST

SW

SEAT LEAKAGE(TIGHTNESS) TEST AT 90% OF THE SET PRESSURE

SW

PNEUMATIC TEST AT 1.5 X THE MAXIMUM BACK PRESSURE

SW

FUNCTIONAL TEST SET PRESSURE POPPING

SW

PAINTING AND DFT CHECK

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 91 of 121

INSPECTION TEST PLAN (ITP NO: 4010)


PAGE NO.

1/1

REV NO.

COMMODITY : PRESSURE REGULATING VALVE(PRV)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

HYDROSTATIC TEST

SW

FUNCTIONAL TEST

SW

PAINTING AND DFT CHECK

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 92 of 121

INSPECTION TEST PLAN (ITP NO: 4011)


PAGE NO.

1/1

REV NO.

COMMODITY : FIELD TRANSITTER(PRESSURE, D/P, TEMPERATURE)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

HYDROSTATIC TEST

FUNCTIONAL TEST
- CALIBRATION CHECK
- HYSTERESIS TES(IF REQUIRED)
- OTHER TEST(IF REQUIRED)

SW

EXP. PROOF VERIFICATION

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 93 of 121

INSPECTION TEST PLAN (ITP NO: 4012)


PAGE NO.

1/1

REV NO.

COMMODITY :SWITCH(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HADROSTATIC TEST(IF REQUIRED)

SW

FUNCTIONAL TEST

SW

EXP. PROOF VERIFICATION

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 94 of 121

INSPECTION TEST PLAN (ITP NO: 4013)


PAGE NO.

1/1

REV NO.

COMMODITY :ORIFICE PLATE & FLANGE ASSEMBLY(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

H.D.G CHECK(IF APPLICABLE)

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 95 of 121

INSPECTION TEST PLAN (ITP NO: 4014)


PAGE NO.

1/1

REV NO.

COMMODITY :FLOW INSTRUMENTS(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

HYDROSTATIC TEST(IF REQUIRED)

SW

PERFORMANCE/FUNCTIONAL TEST

SW

EXP. PROOF VERIFICATION

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 96 of 121

INSPECTION TEST PLAN (ITP NO: 4015)


PAGE NO.

1/1

REV NO.

COMMODITY :ROTAMERER & PURGE SET (NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HYDROSTATIC TEST(IF REQUIRED)

PERFORMANCE/FUNCTIONAL TEST

SW

EXP. PROOF VERIFICATION

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 97 of 121

INSPECTION TEST PLAN (ITP NO: 4016)


PAGE NO.

1/1

REV NO.

COMMODITY :RTD & THERMOCOUPLE W/THERMOWELL(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HARDNESS TEST(IF REQUIRED)

NON-DESTRUCTIVE EZAMINATION(IF REQURIED)

POSITIVE MATERIAL IDENTIFICATION(PMI)(IF REQUIRED)

FUNCTIONAL TEST

SW

INSULATION RESISTANCE TEST

SW

HYDROSTATIC TEST(IF REQUIRED)

SW

EXP. PROOF VERIFICATION(IF REQUIRED)

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 98 of 121

INSPECTION TEST PLAN (ITP NO: 4017)


PAGE NO.

1/1

REV NO.

COMMODITY :PRESS. GAUGE & TEMP. GAUGE W/THERMOWELL(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HARDNESS TEST(IF REQUIRED)

NON-DESTRUCTIVE EZAMINATION(IF REQURIED)

POSITIVE MATERIAL IDENTIFICATION(PMI)(IF REQUIRED)

FUNCTIONAL TEST

SW

HYDROSTATIC TEST(IF REQUIRED)

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 99 of 121

INSPECTION TEST PLAN (ITP NO: 4018)


INSPECTION LEVEL 2

COMMODITY : TANK GAUGE W/TRANSMITTER(NOTE 1&2)

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HYDROSTATIC TEST(IF REQUIRED)

SW

FUNCTIONAL TEST

SW

EXP. PROOF VERIFICATION(IF REQUIRED)

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 100 of
121

INSPECTION TEST PLAN (ITP NO: 4019)


PAGE NO.

1/1

REV NO.

COMMODITY : LEVEL GAUGE(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERIFICATION

HYDROSTATIC TEST(IF REQUIRED)

SW

FUNCTIONAL TEST(UF REQUIRED)

SW

EXP. PROOF VERIFICATION(IF REQUIRED)

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 101 of
121

INSPECTION TEST PLAN (ITP NO: 4021)


PAGE NO.

1/1

REV NO.

COMMODITY : INSTRUMENT CABLE(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

VISUAL/SPECIFICATION INSPECTION

ROUTINE TESTS
- CONDUCTOR RESISTANCE/ LOOP RESISTANCE
- HIGH VOLTAGE TEST
- INSULATION RESISTANCE
TYPE TESTS
- CONSTRUCTION CHECK
- PHYSICAL TEST
OTHER TESTS
- TEST UNDER FIRE CONDITION(IF REQUIRED))
- CAPACITANCE & L/R RATIO

SW

SW

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 102 of
121

INSPECTION TEST PLAN (ITP NO: 4099)


COMMODITY : INSTRUMENT BULK ITEM(NOTE 1&2)

PAGE NO.

1/1

REV NO.

(Tube, Tube Fitting, Gasket, Bolt & Nut, Cable Duct, Cable Gland, Conduit Pipe
& Fitting, Junction Box, Pipe, Instrument Valve, Flange, Fitting etc)

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW

VISUAL/SPECIFICATION INSPECTION

MATERIAL CERTIFICATES

HYDROSTATIC TEST(IF REQUIRED)

FUNCTIONAL TEST

EXP. PROOF VERIFICATION(IF REQUIRED)

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 103 of
121

INSPECTION TEST PLAN (ITP NO: 5001)


PAGE NO.

1/1

REV NO.

COMMODITY : FIRE FIGHTING EQUIPMENT(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

FIRE WATER HYDRANT & FIRE ENGINE SUCTION RISER


- HYDROSTATIC TEST
- VISUAL, DIMENSIONAL COATING INSPECTION
4-WAY SUCTION COLLECTING HEAD
- VISUAL, DIMENSIONAL, COATING INSPECTION
EXTINGUISHERS & EMERGENCY EYE SASHER
- VISUAL, DIMENSIONAL INSPECTION
FIRE EQUIPMENT BOX
- VISUAL, DIMENSIONAL & COATING INSPECTION
HOSE REEL & CABINET(IF APPLICABLE)
- VISUAL, DIMENSIONAL & COATING INSPECTION
FIRST AID KIT & BREATHING APPARATUS(IF APPLICABLE)
- VISUAL, TYPE, QUANTITY

SW

SW

SW

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 104 of
121

INSPECTION TEST PLAN (ITP NO: 5002)


PAGE NO.

1/1

REV NO.

COMMODITY : FIRE PUMP PACKAGE


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES(CASING, IMPELLER, SHAFT)

NO-DESTRUCTIVE EXAMINATION(IF REQUIRED)

HYDROSTATIC TEST FOR CASING

MECHANICAL URN/PERFORMANCE TEST


- BEARING TEMPERATURE
- VIBRATION AND NOISE LEVEL CHECK
- RELIEF VALVE OPERATION

W
W
R

R
R
R

FULL LOAD TEST(IF REQUIRED)

DISMANTLING INSPECTION AFTER MECHANICAL RUN

VISUAL AND DIMENSIONAL INSPECTION

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 105 of
121

INSPECTION TEST PLAN (ITP NO: 5003)


PAGE NO.

1/1

REV NO.

COMMODITY : POST INDICATING VALVE (NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES(CASING, IMPELLER, SHAFT)

NO-DESTRUCTIVE EXAMINATION(IF REQUIRED)

HYDROSTATIC TEST

SW

OPERATING TEST

SW

PAINTING INSPECTION AND DFT CHECK

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 106 of
121

INSPECTION TEST PLAN (ITP NO: 5004)


INSPECTION LEVEL 2

COMMODITY : FM-200 SUPPRESSION SYSTEM PACKAGE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATES(CASING, IMPELLER, SHAFT)

VISUAL/DIMENSIONAL INSPECTION

FUNCTION TEST FOR LOCAL CONTROL PROJECT

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 107 of
121

INSPECTION TEST PLAN (ITP NO: 5005)


PAGE NO.

1/1

REV NO.

COMMODITY : HAVC & HAVC CONTROL SYSTEM EQUIPMENT


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

PRESSURIZATION UNIT, AIR COOLED CONDENSING UNTI, FAN, ETC


- VISUAL/DIMENSIONAL INSPECTION
HVAC CONTROL PANEL
- SEQUENCE OPERATION TEST
- FUNCTION TEST
- INSULATION RESISTANCE TEST

W
W
R

R
R
R

FIELD INSTRUMENT DEVICE SPECIFICATION CHECK

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 108 of
121

INSPECTION TEST PLAN (ITP NO: 6001)


PAGE NO.

1/1

REV NO.

COMMODITY : PIPE & FITTING, BEND(CS, SS, AS)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL CERTIFICATE

APPEARANCE AND MARKING INSPECTION

SW

DIMENSIONAL INSPECTION

SW

HARDNESS TEST(IF REQUIRED)

HEAT TREATMENT(IF REQUIRED)

IMPACT TEST(IF REQUIRED)

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

PMI TEST(IF REQUIRED)

SW

HYDROSTATIC TEST(IF REQUIRED)

COLOR MARKING

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.
Note3. REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 109 of
121

INSPECTION TEST PLAN (ITP NO: 6002)


PAGE NO.

1/1

REV NO.

COMMODITY : COATED/LINED PIPE & FITTING (NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

APPEARANCE AND MARKING INSPECTION

SW

DIMENSIONAL INSPECTION

SW

HARDNESS TEST(IF REQUIRED)

HEAT TREATMENT(IF REQUIRED)

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

HYDROSTATIC TEST(IF REQUIRED)

COATING THICHNESS AND SURFACE CHECK

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

Doc. No.: OMON-2-G-TG-0044

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Job No.: 100279


Rev.0

Page 110 of
121

INSPECTION TEST PLAN (ITP NO: 6003)


PAGE NO.

1/1

REV NO.

COMMODITY : FLANGE(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

HARDNESS TEST(IF REQUIRED)

IMPACT TEST(IF REQUIRED)

VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

PMI TEST(IF REQUIRED)

SW

HOT DIP GALVANIZING THK CHECK AND VISUAL CHECK(IF REQUIRED)

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 111 of
121

INSPECTION TEST PLAN (ITP NO: 6004)


PAGE NO.

1/1

REV NO.

COMMODITY : GASKET(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

PMI TEST(IF REQUIRED)

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 112 of
121

INSPECTION TEST PLAN (ITP NO: 6005)


PAGE NO.

1/1

REV NO.

COMMODITY : BOLT & NUT(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

HARDNESS TEST(IF REQUIRED)

IMPACT TEST(IF REQUIRED)

VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

PMI TEST(IF REQUIRED)

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 113 of
121

INSPECTION TEST PLAN (ITP NO: 6006)


PAGE NO.

1/1

REV NO.

COMMODITY : VALVE(FORGED/CAST STEEL)(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

HARDNESS TEST(IF REQUIRED)

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

SHELL PRESSURE & SEAT TEST

SW

IMPACT TEST(IF REQUIRED)

HIC TEST(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

VISUAL, DIMENSIONAL & MARKING INSPECTION

SW

VALVE OPERATION CHECK

SW

PAINTING INSPECTION

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.
Note3. * REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 114 of
121

INSPECTION TEST PLAN (ITP NO: 6007)


COMMODITY : HIGH PRESSURE CAST/FORGED STEEL VALVE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

(900# AND ABOVE)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

WPS & PQR(IF REQUIRED)

HARDNESS TEST(IF REQUIRED)

SW

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

IMPACT TEST(IF REQUIRED)

HEAT TREATMENT(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

SHELL PRESSURE & SEAT TEST

SW

VISUAL, DIMENSIONAL & MARKING INSPECTION

SW

VALVE OPERATION CHECK

SW

SURFACE PREPARATION & PAINTING INSPECTION

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.
Note3. * REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 115 of
121

INSPECTION TEST PLAN (ITP NO: 6008)


PAGE NO.

1/1

REV NO.

COMMODITY : LINED VALVE(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

SHELL PRESSURE & SEAT TEST

SW

IMPACT TEST(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

VISUAL, DIMENSIONAL & MARKING INSPECTION

SW

HOLIDAY DETECTION TEST OF LINING

SW

PAINTING INSPECTION

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 116 of
121

INSPECTION TEST PLAN (ITP NO: 6009)


PAGE NO.

1/1

REV NO.

COMMODITY : STRAINER/STEAM TRAP/AIR TRAP/SIGHT GLASS(NOTE 1&2)


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

SW

MATERIAL CERTIFICATE

VISUAL AND DIMENSIONAL INSPECTION

NON-DESTRUCTIVE EXAMINATION(IF REQUIRED)

HYDROSTATIC TEST(IF APPLIICABLE)

SW

FUNCTION TEST

SW

PAINITNG INSPECTION

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 117 of
121

INSPECTION TEST PLAN (ITP NO: 6010)


PAGE NO.

1/1

REV NO.

COMMODITY : EXPANSION JOINT/FLEXIBLE JOINT


THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

PMI TEST(IF REQUIRED)

SW

HYDROSTATIC TEST

SW

HOT DIP GALVANIZING CHECK(IF REQUIRED)

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 118 of
121

INSPECTION TEST PLAN (ITP NO: 6011)


COMMODITY : SPRING HANGER/RIGID SUPPORT

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

FUNCTION TEST(IF REQUIRED)

SW

PAINTING INSPECTION

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 119 of
121

INSPECTION TEST PLAN (ITP NO: 6012)


COMMODITY : SAFETY SHOWER/EYE WASHER(NOTE 1&2)

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

FUNCTION TEST(IF REQUIRED)

SW

HYDROSTATIC TEST(IF REQUIRED)

SW

PAINTING INSPECTION

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACUTRERS INSPECTION AND TEST RECORD

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 120 of
121

INSPECTION TEST PLAN (ITP NO: 6013)


COMMODITY : SHOP FAB. PIPING(NOTE 1&2)

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

W+

SW

MATERIAL VERIFICATION

WPS & PQR(IF REQUIRED)

PWHT(IF REQUIRED)

HARDNESS TEST(IF REQUIRED)

NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

IMPACT TEST(IF REQUIRED)

POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

SW

HYDROSTATICE TEST

SW

VISUAL, DIMENSIONAL & MARKING INSPECTION

SW

SURFACE PREPARATION & PAINTING INSPECTION

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

INSPECTION RELEASE NOTE

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279


Rev.0

Page 121 of
121

INSPECTION TEST PLAN (ITP NO: 6099)


COMMODITY : PIPING BULK

PAGE NO.

1/1

REV NO.

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

MATERIAL VERIFICATION

VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

SHIPPING PREPARATION & PACKING INSPECTION

MANUFACTURERS INSPECTION AND TEST RECORD

INSPECTION RELEASE NOTE

Note 1. 10% of Sample Inspection on each Inspection Quantities.


Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of
Commodities is shipped on partial basis. The Subsequent Inspection may be waived at discretion of Purchaser
If Previous Inspection has passed satisfactory.

ABBREVIATION
M : Manufacturers inspection

R : Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

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