Beruflich Dokumente
Kultur Dokumente
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 2 of 121
REVISION LOG
Rev. No.
Rev. Date
Revised Page
Revision Description
Vietnam Electricity Cantho Thermal Power Company
: modified to Vietnam Electricity Power Generation Corporation 2
Page.4
Page.16
Page.18, 35
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
TABLE OF CONTENTS
1.0
Scope
2.0
General
3.0
Inspection Procedure
4.0
Code Inspection
5.0
6.0
Level of Inspection
7.0
8.0
9.0
Non-Conformance Control
10.0
11.0
12.0
Attachments
Attachments
Attachment #1
Attachment #2A
Attachment #2B
Attachment #3
Attachment #4
Attachment #5
Inspection Notification
Inspection Release Note
Non-Conformance Report
Monthly Inspection Schedule
Inspection and Test Plan
Format of Vendor Inspection and Test Plan
Page 3 of 121
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
1.0
Page 4 of 121
Scope
This specification together with individual approved Vendors inspection procedure and
ITP/QCP, covers general requirements of inspection and test to be performed by DAELIM
Industrial Co.,Ltd. (hereinafter referred to as DAELIM or Purchaser) and/or Vietnam
Electricity Power Generation Corporation 2(hereinafter called "EVNGENCO 2" or OWNER) for
the equipment and materials which are procured for O MON THERMAL POWER PLANT Unit
No.2 CONSTRUCTION PROJECT.
2.0
General
2.1
In order to assure that the equipment and materials (hereinafter referred to as the Goods)
conform to the requirements of the requisition, specifications and other related documents,
Vendor shall perform inspection and tests for the Goods to be supplied by Vendor and its
Sub-Vendors in accordance with project specification requirement.
Vendor shall submit to the Purchaser its inspection procedure including fabrication schedule for
approval as required in the Purchase Order.
Purchaser shall perform inspection and tests necessary to maintain the quality and
workmanship of the Goods in accordance with the requirement stipulated in the relevant
requisition and specifications attached to Purchase Order.
2.2
Purchaser shall also have the right to review the inspection and test records or other quality
related documents of any Goods.
Inspection will be performed by Purchasers inspector and/or OWNERs representatives and/or
third party Inspection Company nominated by Purchaser / OWNER.
Purchasers and/or OWNERs approval resulting from such inspection shall not relieve Vendor
of the responsibility to meet all requirements specified on Purchase Order.
2.3
Purchaser and OWNER reserve the right, free access at all reasonable time to the shop where
fabrication, inspection and/or tests on the Goods are being performed.
Vendor shall provide with necessary equipment, facilities, and skilled personnel for specified
inspection and tests to Purchasers and/or OWNERs inspector at free of expenses.
2.4
Purchaser shall have the right to hold a pre-inspection meeting with Vendor in order to check
Vendors quality control and inspection methods and also to establish a communication channel
with Vendor.
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 5 of 121
3.0
Inspection Procedure
3.1
Vendor shall develop its detail inspection procedure incorporating Inspection and Test Plan
(hereto attached as Attachment #4) and any requirements in Purchase Order, and submit it to
Purchaser for approval.
Inspection procedure shall consist of;
1)
2)
Q.C procedure/code
3)
Acceptance criteria
4)
Inspection authority
5)
3.2
Any changes and deviations from Purchase Order are subject to written approval by Purchaser.
3.3
3.4
If any conflict arises between this General Inspection Requirements for Procurement and
specification in the engineering requisition and/or Purchase order, Vendor shall submit its
deviation list to Purchaser for approval. However, if conflict arises between ITP and Data sheets,
then Data sheet will prevail.
4.0
Code Inspection
Any Code inspection required such as statutory inspection and governmental regulation as
specified in the requisitions must be arranged for any work by the Vendor to obtain necessary
certificates from the appropriate authorities at its responsibility and expense, unless otherwise
specified.
5.0
5.1
Purpose
The purpose of a pre-inspection meeting is primarily to ensure that the quality requirements of
Purchase Order are being handled satisfactorily and that all requirements in the Purchase
Order, the applicable specifications, standards, and drawings are fully understood by all
concerned.
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 6 of 121
The pre-inspection meeting is normally held at manufacturers shop with Vendor, Purchaser (or
Purchasers inspector) and OWNER, when necessary. Purchaser shall decide the necessity
and schedule of the meeting.
5.2
5.2.1
5.2.2
5.2.3
Other Matters
Coordination procedures, such as communication channels between the parties concerned and
submissions of records, etc., should be clearly understood by the Vendor at this meeting.
6.0
Level of Inspection
The inspection levels defined below are Purchasers inspection guidelines. Inspection and Test
Plan which indicates inspection and test requirements to be witnessed shall be developed and
established based on the below inspection levels.
Level No. 1 : No additional inspection is required. (Receiving inspection only)
This inspection level is normally provided on standard equipment or relatively
simple items. Purchasers shop inspection visit will not be provided but vendors
QC documents such as Manufactures Certificate of Compliance or similar
assertion will be reviewed.
Level No.2 : Final inspection prior to shipment
The Goods and specified documents will be inspected at Vendors facilities when
items are completed and before they are packed for shipment to the Plant Site.
Level No.3 : Limited Inspection
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 7 of 121
The equipment and materials classified in this level shall be inspected at least
following activities by the Purchaser inspector(s) during the fabrication. At this level,
re-inspection meeting may be held at vendor fabrication shop in order to ensure
the predetermined inspection points and its quality level.
-
Pre-inspection meeting(Optional)
Hold point inspection
Witness point inspection
Final inspection
Pre-inspection meeting(Optional)
Hold and Witness point inspection
Monitoring inspection
Final inspection
7.0
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 8 of 121
Regardless of this Inspection and Test Plan, the Goods are subject to inspection by the
Purchaser.
The extent of inspection and test activities for the Goods not listed in the Inspection and Test
Plan shall be based on Vendors inspection procedure approved by the Purchaser.
8.0
8.1
General
Upon receiving Vendors application for inspection, Purchasers inspector shall witness and
review the items specified in compliance with the Purchase Order and technical specification.
Purchasers inspector, however, may visit Vendors shop for checking Vendors quality control
and correctness of fabrication without Vendors application.
8.2
Inspection Visit
Purchasers inspector shall check and evaluate Vendors quality control, correctness of
fabrication procedures and the adequacy of Vendors performance during his visit.
8.3
Inspection Schedule
8.3.1
Vendor shall submit overall inspection schedule as part of monthly progress report or other
proper ways indicating witness inspection and test points in accordance with Purchase Order
as soon as vendors schedule is set up.
8.3.2
Monthly Schedule
Vendor shall submit Monthly Inspection Schedule (hereto attached as Attachment #3) for the
upcoming month to the Purchaser on the 15th day of each month.
8.3.3
Inspection Notification
Vendor shall submit to the Purchaser Inspection Notification (hereto attached as Attachment #1)
which should reach Purchaser at least fourteen(14) days(7 days for Korea and Japan) prior to
the actual inspection and test date.
If OWNER (EVNGENCO2) intends to attend on inspection and test, it shall be pre-noticed 4
weeks in advance.
When any change of inspection date occurs for some reason, Vendor shall promptly notify
Purchaser by e-mail or facsimile at least five (5) working days prior to original scheduled date or
new inspection date whichever is earlier.
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
9.0
Page 9 of 121
Non-Conformance Control
Vendor is required to report a non-conformance (hereto attached as Attachment #2B) which
affect Performance change or delivery immediately to Purchaser for approval, if any
non-conformance is found during inspection, test and/or fabrication. In this event, the
document shall be summarized including the condition of non-conformance and recommended
corrective action.
10.0
11.0
2)
Content sheets
3)
4)
Material lists
5)
Mill certificates
6)
7)
8)
9)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
10)
12.0
Attachments
The following attachments shall form a part of these requirements.
Attachment #1
Inspection Notification
Attachment #2A
Attachment #2B
Non-Conformance Report
Attachment #3
Attachment #4
Page 10 of 121
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 11 of 121
ATTACHMENT #1
INSPECTION NOTIFICATION
* NOTE : VENDOR PRINTS TO BE APPROVED AS NOTED AT LEAST, AND VENDORS OWN INSPECTION TO BE
PERFORMED PRIOR TO DAELIM and/or OWNERS WITNESS INSPECTION. FAILURE TO THE ABOVE WILL NULLIFY
THIS NOTIFICATION UNDER VENDORS RESPONSIBILITY.
DATE :
TO :
FROM :
ATTN :
PROJECT TITLE :
P/O NO :
DESCRIPTION :
REQD
.
.
INSP.
.
DURATION
DAY(S)
VENDOR/SUB-SUPPLIER :
(
ACTUAL INSPECTION LOCATION
to
(ADDRESS)
ITEM
NO
DESCRIPTION
INSPECTION ACTIVITY
(SEE ABBREVIATION)
P.O
QTY
INSP.
QTY
BAL.
QTY
INSP.
DATE /
TIME
Note to Vendor : Please attach the Inspection Item List as per PO Description if the space is not allowed.
ABBREVIATION
PIM(Pre-Inspection
Meeting)
MI(Material
Inspection)
VI/DI(Visual/Dimension
Inspection)
PT(Pressure Test)
PF(Performance Test) FT(Function Test) NDE(Non-Destructive Examination) PI(Packing Inspection) Doc. Review
Re-Inspection, ETC
NEXT INSPECTION SCHEDULE
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 12 of 121
ATTACHMENT #2A
SUPPLIER
REPORT NO.
PERSON CONTACTED
INSPECTOR
DESCRIPTION :
] Order Completed
P.O
QTY :
] Partial
DATE
BALANCE
QTY :
NOTE TO SUPPLIER: THE ITEMIZED MATERIAL HAS BEEN SATISFACTORILY PASSED INSPECTION COMPLYING WITH THE INSPECTION AND TEST
REQUIREMENT SPECIFIED IN THE RELATIVE PURCHASE ORDER. IT IS UNDERSTOOD THAT NOTHING CONTAINED HEREIN RELIEVES THE SUPPILER
OF ANY PURCHASE ORDER REQUIREMENTS.
ITEM NO.
(TAG NO.)
2110
ITEM DESCRIPTION
P.O
QTY
RELEASE
QTY
BALANCE
QTY
NOTE TO SUPPLIER :
PLEASE CONFIRM SHIPPING DATE TO THE DIC PROCUREMENT DEPARTMENT PRIOR TO SHIPMENT.
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 13 of 121
ATTACHMENT #2B
PAGE
OF
NON-CONFORMANCE REPORT
JOB TITLE
SUPPLIER
REPORT NO.
ITEM NUMBER
DESCRIPTION
PERSON CONTACTED
INSPECTOR
NOTE: [
[
DATE
ATTACHMENT: [
] YES
] NO
] SUPPLIER SHALL HOLD TO PROCEED SUBSEQUENT OPERATION BEFORE NON-CONFORMANCE CONDITION IS RELEASED
] SUPPLIER SHALL SUBMIT THE NON-FORMANCE NOTICE TO DIC INDICATING THE ITEMS, CONDITIONS AND CAUSE OF NON-CONFORMANCE, PROPOSED
DISPOSITIONS WITH TECHANICAL JUSTIFICATIONS, INSPECTED ITEMS, MEASURE TO PRECLUDE RECURRENCE AND IMPACT ON SHIPPING SCHEDULE.
DISPOSITION :
ATTACHMENT: [
PREPARED BY:
] USE AS IS
] YES
[
[
] REPAIR
[ ] REWORK
] REPLACEMENT
] NO
DATE:
APPROVED BY:
DATE:
VERIFIED BY:
DATE:
RELEASED BY:
12110
DATE:
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 14 of 121
ATTACHMENT #3
MONTHLY INSPECTION
PROJECT TITLE :
P/O NO
:
DESCRIPTION
:
ITEM
NO.
SCHEDULE
VENDOR
:
P/O DELIVERY DATE :
ESTD SHIPPING DATE :
DOC NO.
:
DATE
:
PAGE
:
OF
MONTH
QTY
(UNIT)
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
REMARKS
SAMPLE
ABBREVIATION FOR INSPECTION AND TEST PLAN
DI
= DIMENSIONAL CHECK
LT
ATR
VI
= VISUAL INSPECTION
AT
= PNEUMATIC TEST
OST
= OVER-SPEED TEST
MI
= MATERIAL IDENTIFICATION
HT
= HYDROSTATIC TEST
NDT
MM
DA
= DISASSEMBLY TEST
PI
= PAINTING INSPECTION,
EP
= EDGE PREPARATION
FT
= FIT-UP
MRT
FU
BC
BAL
= PRODUCTION TEST
WQ
ERT
WP
ECT
WM
PWHT
P.T
SHIPPING PREPARATION
= HARDNESS TEST
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 15 of 121
ATTACHMENT #4
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
1.0
Page 16 of 121
GENERAL
1.1
Introduction
1.1.1
This Inspection and Test Plan covers the minimum extent of inspection and test activities
to be performed by Daelim and/or Daelims Inspection Agency and/or OWNERs
representative.
1.1.2
The Inspection witness points may be changed at the Daelim's discretion during the
course. The extent of inspection and test activities for the equipment and materials which
are not covered by this Inspection and Test Plan shall be decided after obtaining approval
from OWNER/TEPSCO and Daelim prior to the start of fabrication.
1.1.3
If any conflict arises between this Inspection & Test Plan and specification in the
engineering requisition and/or Purchase Order, Supplier shall submit its deviation list to
Daelim for approval prior to work start.
1.2
ABBREVIATION
1)
2)
Manufacturers Inspection
Witness
NO
W (Spot) :
Hold Point
Note
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 17 of 121
The frequency and the depth of the inspection will be at least 10% of the
items for bulk commodities, and at least one item per type and category.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
2.0
A.
Page 18 of 121
ITEM LIST
MACHINERY & STATIONARY EQUIPMENT
ITP NO.
REV.NO
DESCRIPTION
SCOPE OF
MHI
1002
MHI
1003
SILENCERS
DAELIM
1004
DAELIM
1005
SUMP PUMP
DAELIM
1006
DAELIM
1007
DAELIM
1008
DAELIM
1009
DAELIM
1010
DAELIM
1011
DAELIM
1012
CRANE, ELEVATOR
DAELIM
1013
DAELIM
1014
DAELIM
1015
DAELIM
1016
DAELIM
1017
DAELIM
1018
DAELIM
1019
CHLOINATION PACKAGE
DAELIM
1020
INTAKE FACILITIES
DAELIM
1021
DAELIM
1022
ELECTRICAL HEATER
DAELIM
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 19 of 121
1023
DAELIM
1024
GENERATION SYSTEM
DAELIM
1025
DENOx SYSTEM
DAELIM
1026
ELECTROSTATIC PRECIPITATOR
DAELIM
FGD incl.
DAELIM
1027
ITP NO.
REV.NO
3001
3002
DAELIM
3003
DAELIM
3004
DAELIM
3005
DAELIM
3006
MV/HV SWGR
3007
DAELIM
3008
DAELIM
3009
DAELIM
3010
DAELIM
3011
LV MOTOR
DAELIM
3012
HV CABLE
DAELIM
3013
DAELIM
3014
DAELIM
3015
DAELIM
3016
CCTV SYSTEM
DAELIM
3017
DAELIM
3018
DAELIM
DESCRIPTION
SCOPE OF
DAELIM
DAELIM/MHI
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 20 of 121
3019
DAELIM
3020
MV POWER CABLE
DAELIM
3021
DAELIM
3022
DAELIM
3023
DAELIM
3024
DAELIM
3025
DAELIM
3026
DAELIM
3027
GROUNDING MATERIAL
DAELIM
3028
DAELIM
INSTRUMENT EQUIPMENT
ITP NO.
REV.NO
DESCRIPTION
SCOPE OF
4001
4002
PLC system
DAELIM
4003
DAELIM
4004
DAELIM
4005
DAELIM
4006
4007
DAELIM
4008
DAELIM
4009
DAELIM
4010
DAELIM
4011
DAELIM
4012
Switch
DAELIM
4013
DAELIM
4014
Flow Instruments
DAELIM
4015
DAELIM
4016
DAELIM
4017
DAELIM
MHI
DAELIM/MHI
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 21 of 121
4018
DAELIM
4019
Level Gauge
DAELIM
4020
Venturi Tube
DAELIM
4021
Instrument Cable
DAELIM
4099
DAELIM
REV.NO
DESCRIPTION
SCOPE OF
5001
DAELIM
5002
DAELIM
5003
DAELIM
5004
DAELIM
5005
DAELIM
PIPING
ITP NO.
REV.NO
DESCRIPTION
SCOPE OF
6001
6002
DAELIM
6003
FLANGE(CS/SS/AS)
DAELIM
6004
GASKET
DAELIM
6005
DAELIM
6006
VALVE(FORGED/CAST STEEL)
DAELIM
6007
6008
LINED VALVE
DAELIM
6009
DAELIM
6010
DAELIM
DAELIM/MHI
DAELIM/MHI
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 22 of 121
6011
DAELIM
6012
DAELIM
6013
DAELIM
6099
PIPING BULK
DAELIM
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 23 of 121
PAGE NO.
1/8
REV NO.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 24 of 121
PAGE NO.
1/4
REV NO.
(Boiler Unit, Gas & Steam Air Heater, Main Fan, Fuel Oil and Gas
Equipment as Burner & Ignitor, Boiler Control System)
* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 25 of 121
1/1
REV NO.
COMMODITY : SILENCER
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
PAINTING INSPECTION
NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT.
BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION.
VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 26 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
<COMPRESSOR>
NDE(IF REQUIRED)
R
W
R
R
R
R
R
R
W
W
R
R
VISUAL/DIMENSIONAL INSPECTION
HYDROSTATIC TEST
OPERATIONAL TEST
PAINTIN INSPECTION
NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS DURING PACKING/MARKING/SHIPMENT
NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES
BUT VENDOR SHALL TEST ALL ITEMS.
NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED
*
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 27 of 121
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 28 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
BALANCING TEST
PERFORMANCE TEST
PAINTING INSPECTION
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 29 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
BALANCING TEST
PERFORMANCE TEST
PAINTING INSPECTION
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 30 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
BALANCING TEST
PERFORMANCE TEST
PAINTING INSPECTION
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 31 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
RUST PREVENTION
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 32 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
PAINTING INSPECTION
RUST PREVENTION
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 33 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
PAINTING INSPECTION
RUST PREVENTION
ASSEMBLY INSPECTION
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 34 of 121
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REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
W+
BYPASS STACK
MATERIAL CERTIFICATES
NON DESTRUCTIVE TEST
VISUAL AND DIMENSION INSPECTION
TRIAL ASSEMBLY CHECK
PAINTING AND PACKING INSEPCTION
R
R
R
SW
W
W
R
R
R
R
R
R
MATERIAL CERTIFICATES
NON DESTRUCTIVE TEST
POST WELD HEAT TREATMENT(IF APPLICABLE)
VISUAL AND DIMENSION INSPECTION
OPERATING TEST(IF APPLICABLE)
SEAL AIR FAN TEST
MOTOR TEST
POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)
PAINTING AND PACKING INSPECTION
CONTROL PANEL
WIRING CHECK, INSULATION RESISTANCE CHECK
FUNCTION CHECK
PAINTING AND PACKING INSPECTION
R
R
R
W
W
R
R
SW
R
R
R
R
R
R
R
R
R
R
W
W
R
R
R
R
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 35 of 121
PAGE NO.
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
W+
SW
PERFORMANCE TEST
* LOAD TEST
* OVER LOAD TEST
* BRAKE TEST
SW
PAINTING INSPECTION
SW
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 36 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
W+
MATERIAL CERTIFICATE
WPS/PQR
SW
HYDROSTATIC TEST
SW
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 37 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
SW
MOTOR TEST
CONTROL PANEL
WIRING CHECK, INSULATION RESISTANCE CHECK
FUNCTION CHECK
PAINTING AND PACKING INSPECTION
W
W
R
R
R
R
SW
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 38 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 39 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
W+
W+
SW
SW
SW
FIT-UP INSPECTION
SW
SW
HYDROSTATIC TEST
CLEANINESS CHECK(INTERNAL)
SW
SW
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 40 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
W+
SW
SW
SW
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 41 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
W+
MATERIAL CERTIFICATE
FIT-UP INSPECTION
HYDROSTATIC TEST
SW
SW
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 42 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
SW
R
W
W
R
R
R
R
W
R
R
R
R
R
W
R
R
R
R
R
W
W
R
R
R
W
W
R
R
R
R
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 43 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
SW
NDE(IF APPLICABLE)
SEAT LEAKGE & HYDRO TEST, FUNCTIONAL TEST FOR MOV, PNEUMATIC
VALVE
SW
SW
PAINTING INSPECTION
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 44 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
W+
SW
SW
FIT-UP INSPECTION
SW
SW
HYDROSTATIC TEST
CLEANINESS CHECK(INTERNAL)
SW
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 45 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
WPS/PQR
W+
HYDROSTATIC TEST
ELECTRICAL TEST
NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 46 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
W+
SW
SW
PAINTING INSPECTION
NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT.
BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION.
VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER
SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT
PRIOR TO START OF MANUFACTURING.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 47 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
ASSEMBLY INSPECTION
NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 48 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
BALANCING TEST
PERFORMANCE TEST
DISMAENTLING INSPECTION
NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 49 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
<VESSEL>
MATERIAL CERTIFICATES
SW
SW
SW
HYDROSTATIC TEST
SW
<ELECTRICAL/INSTRUMENT ITEMS>
VISUAL/DIMENSIONAL INSPECTION
<COMMON>
ASSEMBLY INSPECTION
NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 50 of 121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
VISUAL/DIMENSIONAL INSPECTION
SW
SW
<AGITATOR>
MATERIAL CERTIFICATES
PMI(IF REQUIRED)
SW
NDE(IF REQUIRED)
VISUAL/DIMENSIONAL INSPECTION
PAINTING INSPECTION
<ABORBER>
MATERIAL CERTIFICATES
SW
HYDROSTATIC TEST
VISUAL/DIMENSIONAL INSPECTION
<RECYCLING PUMP>
MATERIAL CERTIFICATE
SW
SW
VISUAL/DIMENSIONAL INSPECTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 51 of 121
<LIMESTONE FEEDER>
MATERIAL CERTIFICATES
VISUAL/DIMENSIONAL INSPECTION
SW
SW
MATERIAL CERTIFICATES
VISUAL/DIMENSIONAL INSEPCTION
SW
SW
SW
PAINTING INSPECTION
SW
<ELECTRICAL/INSTRUMENT ITEMS>
MATERIAL CERTIFICATES
VISUAL/DIMENSONAL INSPECTION
SW
SEQUENCE/FUNCTION TEST
SW
SW
SW
SW
<AUXILIARIES>
MATERIAL CERTIFICATES
VISUAL/DIMENSIONAL INSPECTION
<COMMON>
NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 52 of 121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 53 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
PRE-INSPECTION MEETING
VISUAL/DIMENSIONAL INSPECTION
CALCULATION OF EFFICIENCY
TEMPERATURE RISE TEST FOR OIL & WINDING (ONE PER EACH TYPE)
PAINTING INSPECTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 54 of 121
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 55 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
PAINTING INSPECTION
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 56 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
WIRING INSPECTION
SIMULATION TEST
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 57 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
CALCULATION OF EFFICIENCY
TEMPERATURE RISE TEST FOR OIL & WINDING (ONE PER EACH TYPE)
PAINTING INSPECTION
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 58 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
WIRING INSPECTION
- CIRCUIT BREAKER
- PROTECTION RELAY
- LS, DS, INTERRUPT S/W, MOF, CT, PT, ZCT, LA, etc
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 59 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
WIRING INSPECTION
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 60 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATES
<DIESEL ENGINE>
HYDROSTATIC TEST
PERFORMANCE TEST
VISUAL/DIMENSIONAL INSPECTION
(SILENCER>
VISUAL/DIMENSIONAL INSEPCETION
PAINTING INSPECTION
<GENERATOR>
VIBRATION INSPECTION
STARTING TEST
LOAD TEST (AT NO LOAD, 25%, 50%, 75%, 100% & 110%)
GOVERNOR TEST
<FUAL OIL TANK, COOLING WATER SYS. & LUBE OIL SYS>
MATERIAL CERTIFICATION
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 61 of 121
NON-DISTRUCTIVE EXAMINATION
PRESSURE TEST
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 62 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
UPS
SW
SYNCHRONIZEDATION TEST
SW
TRANSFER TEST
SW
SW
SW
SW
SW
SW
SW
CAPACITY TEST
SW
SW
SW
SW
SW
SW
SW
SW
OPERATION TEST
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 63 of 121
1/1
REV NO.
COMMODITY : MV MOTOR
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
<ROUTINE TEST>
NO LOAD TEST
OVERSPEED TEST
SW
SW
OVERLOAD TEST
LOAD TEST
<COMMON>
NOTE : 1.SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
2.REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))
FOR MHI PORTION.
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 64 of 121
1/1
REV NO.
COMMODITY : LV MOTOR
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
<ROUTINE TEST>
NO LOAD TEST
LOAD TEST
<COMMON>
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 65 of 121
1/1
REV NO.
COMMODITY : HV CABLE
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
SW
R
R
R
MATERIAL CERTIFICATE
TYPE TESTS
EXAMINATION OF CABLE
CAPACITANCE TEST
CONSTRUCTION INSPECTION
ELONGATION TEST
HOT DEFORMATION
FLAME TEST
CORROSION TEST
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 66 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
FUNCTION/OPERATION TEST
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 67 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
FUNCTION/OPERATION TEST
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 68 of 121
2/2
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
TR/Rectifier
- Material Verification
- Painting Inspection
ANODE/ELECTRODE
Junction Boxes
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 69 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 70 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
FUNCTION/OPERATION TEST
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 71 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
FUNCTION TEST
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 72 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
PAINTING INSPECTION
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 73 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
ELONGATION TEST
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 74 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 75 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 76 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 77 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 78 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 79 of 121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 80 of 121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 81 of 121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 82 of 121
PAGE NO.
1/1
REV NO.
* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 83 of 121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 84 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 85 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 86 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
DIMENSIONAL INSPECTION
MATERIAL CERTIFICATES
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 87 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
ACTUATOR TEST
SW
SW
PERFORMANCE TEST
- HYSTERESIS AND DEAD BAND TEST
- LINEARITY TEST
FUNCTIONAL TEST
- FIELDBUST COMPONENTS TEST(IF REQUIRED)
- STROKE TIME AND FAIL MODE CHECK
- I/O SIGNAL CHECK
SW
SW
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 88 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
ACTUATOR TEST
SW
SW
FUNCTIONAL TEST
- STROKE TIME AND FAIL MODE CHECK
- I/O SIGNAL CHECK
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 89 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
ACTUATOR TEST
SW
SW
OPERATING TEST
- LOCAL/REMOTE OPERATION
- STROKE TIME AND FAIL MODE CHECK
- INTERLOCK TEST(IF APPLICABLE)
- ESD FUNCTION CHECK(IF APPLICABLE)
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 90 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
HYDROSTATIC TEST
SW
SW
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 91 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
HYDROSTATIC TEST
SW
FUNCTIONAL TEST
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 92 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
HYDROSTATIC TEST
FUNCTIONAL TEST
- CALIBRATION CHECK
- HYSTERESIS TES(IF REQUIRED)
- OTHER TEST(IF REQUIRED)
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 93 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
FUNCTIONAL TEST
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 94 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 95 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
PERFORMANCE/FUNCTIONAL TEST
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 96 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
PERFORMANCE/FUNCTIONAL TEST
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 97 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
FUNCTIONAL TEST
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 98 of 121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
FUNCTIONAL TEST
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 99 of 121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
FUNCTIONAL TEST
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 100 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERIFICATION
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 101 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/SPECIFICATION INSPECTION
ROUTINE TESTS
- CONDUCTOR RESISTANCE/ LOOP RESISTANCE
- HIGH VOLTAGE TEST
- INSULATION RESISTANCE
TYPE TESTS
- CONSTRUCTION CHECK
- PHYSICAL TEST
OTHER TESTS
- TEST UNDER FIRE CONDITION(IF REQUIRED))
- CAPACITANCE & L/R RATIO
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 102 of
121
PAGE NO.
1/1
REV NO.
(Tube, Tube Fitting, Gasket, Bolt & Nut, Cable Duct, Cable Gland, Conduit Pipe
& Fitting, Junction Box, Pipe, Instrument Valve, Flange, Fitting etc)
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
VISUAL/SPECIFICATION INSPECTION
MATERIAL CERTIFICATES
FUNCTIONAL TEST
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 103 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 104 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
W
W
R
R
R
R
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 105 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
HYDROSTATIC TEST
SW
OPERATING TEST
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 106 of
121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
VISUAL/DIMENSIONAL INSPECTION
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 107 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
W
W
R
R
R
R
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 108 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL CERTIFICATE
SW
DIMENSIONAL INSPECTION
SW
SW
COLOR MARKING
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 109 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
DIMENSIONAL INSPECTION
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 110 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 111 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 112 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 113 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
SW
SW
PAINTING INSPECTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 114 of
121
PAGE NO.
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
SW
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 115 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
SW
SW
PAINTING INSPECTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 116 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
SW
MATERIAL CERTIFICATE
SW
FUNCTION TEST
SW
PAINITNG INSPECTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 117 of
121
1/1
REV NO.
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
HYDROSTATIC TEST
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 118 of
121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
PAINTING INSPECTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 119 of
121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
SW
SW
PAINTING INSPECTION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 120 of
121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
W+
SW
MATERIAL VERIFICATION
PWHT(IF REQUIRED)
SW
HYDROSTATICE TEST
SW
SW
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)
GENERAL INSPECTION
REQUIREMENT WITH
INSPECTION AND TEST PLAN
Page 121 of
121
PAGE NO.
1/1
REV NO.
THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O),
AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.
INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
MATERIAL VERIFICATION
SW
ABBREVIATION
M : Manufacturers inspection
W : Witness
H : Hold Point
S : Surveillance
SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)