Beruflich Dokumente
Kultur Dokumente
PARKCITY
CONTENTS
Page
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RESPONSIBILITIES OF CONTRACTOR.................................................................................27
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1.0
Project Team
Owner
Architect
Landscape Designer
Jsc
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2.0
General Requirements
2.1 General
This Specification describes the standards, performance, materials, manufacture, supply,
installation, testing, commissioning, operation and maintenance of all systems described in
this document and shown on the Drawings.
The intent of the Contract is to provide for the completion in every detail of the Contract
Works, and unless otherwise stated, the Contractor shall furnish all labour, superintendence,
materials, tools, equipment, storage, permits, certificates, drawings, temporary work,
inspection, testing and all accessories, auxiliaries and incidentals necessary to complete the
Contract Works in a proper, safe, thorough and skilful manner to the satisfaction of the
Employer/Engineer.
2.2
2.3
Climatic Conditions
The Contractor is deemed to be familiar with climatic conditions prevailing in Vietnam and to
0
be aware of the high temperature (up to 40 C) and the high relative humidity.
The Contractor in submitting a tender will be assumed to warrant that all materials and items
of equipment are suitable for continued use and/or operation in the various climatic conditions
encountered.
2.4
Standards
The Contract Works shall fully comply with all statutory obligations and regulations together
with any amendments made thereto as required.
The Contractor shall arrange for all submissions, liaisons and pay the cost of all statutory
inspections and certificates. The payment to the Authorities shall be paid well in advance so
as to meet with the construction programme.
Where applicable, the Installation shall comply with the statutory obligations and regulations
and consistent with good practice in Singapore to satisfy the Engineers requirements.
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NPQS
Any other local authority having jurisdiction; and
All other requirements from Authorities having jurisdiction over the installation.
Viet Nam Standard
The work shall be carried out by a registered Licensed Worker approved by the relevant
authority for each particular category of work. The Contractor shall submit for approval the
following within one month of award of Contract for approval:
Licensed Water Service Plumber
Sanitary/Sewerage Registered Licensed Plumber
Licensed Electrical Worker
Where the materials or equipment offered comply with other standards, the
Contractor shall demonstrate they meet the requirements of the Specification and details shall
be provided to the Architect for approval.
The Contractor shall provide and perform all necessary inspections and maintain quality and
workmanship in his works to ensure compliance with the Specification.
2.5
Building Provisions
Certain provisions will be made in the existing Building for the accommodation of the Contract
Works. These provisions shall include space allocation, holes / openings through structural
slabs, walls and beams, plant bases, inserts etc. The modified building layout incorporating
basic M&E Installations are shown in the tender Documents.
The Contractor shall provide comprehensive builders work requirements for approval prior to
the execution of works. It shall be the Contractors responsibility to ensure that all the
required holes/openings and inserts and their setting out dimensions are incorporated in the
structure prior to the formation of openings. Where additional holes/openings are required
after concrete has been poured, such holes shall be provided at the Contractors expense,
unless they are covered on a duly authorized basis by the Employer on an instruction issued
by the Engineer. The Contractor shall also be responsible to ensure that these holes are
correctly reserved and protected during construction. The floor and wall openings shall be
provided by the Contractor. The Contractor shall take the responsibility to ensure the opening
is technically sound and approved by their employed structural engineers if necessary.
Infill and repairs around openings in the building structure for the passage of building services
shall be carried out by the Contractor. Where pipes and services pass through walls, floors,
etc.(including floors in ducts), the Contractor shall provide pipe sleeves and in fill between the
sleeves and pipe/services.
Concrete bases and/or foundations required for the support or anchoring of equipment shall
be provided by the Contractor except where otherwise specified. The Contractor shall provide
the dimensions and locations for all bases to be provided or set in the structure. The
Contractor shall furnish the bolts to the Builder for setting the bolts in position. Anchor bolts in
concrete bases shall be securely fixed in position before concrete is poured. Templates shall
be furnished by the Contractor.
All structural and supporting steelwork required for the installation of the Contract Works shall
be supplied and fixed by the Contractor, except otherwise specified.
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2.6
Limited Access
The Contractor shall note the limited access available in ceilings, pipe and duct shafts.
All cables busbars, duct work and pipework should be installed in the correct sequence to
ensure that all services shall be accommodated. Where works by other trades are to occupy
the same pipe and duct space, care must be taken to leave clear access for sequential or
future provision of these services within builders work shafts, plant rooms and false ceilings,
etc.
2.7
2.8
Metric Units
The Contractor shall provide all information, drawings, manufacturers data and materials in
metric (S.I.) units and dimensions or include a conversion table which must be printed on or
within data sheets produced by the manufacturers.
Separate locally produced, e.g. duplicated typed conversions or conversion tables within the
written offer will not be acceptable.
2.9
Notations
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Notations and symbols used throughout the tender documents area as listed on the
abbreviations and symbols sheet of the Drawings.
All other notations used shall have their normally accepted meaning and where any doubt or
ambiguity is found, then the Contractor must seek clarification in writing form the Engineer at
the time of tender
2.10
Submissions
Unless otherwise stated, all submissions to the Engineer for approval must be made at the
times stated in the various Sections of this Specification. For material/ equipment submission,
detail form of submission information and statement of compliance with this specification shall
be provided for checking.
All submissions must be made early enough in the Contract to enable the Engineer to fully
check each item prior to giving approval. The Contractor shall ensure that submissions are
made at least two months before any equipment is required to be ordered to meet the
Builders contracts construction programme.
The Contractor shall supply full drawings of all equipment to a scale suitable for the fullest
understanding by the Engineer of the design details but in any event not less than a scale of
1:50, within the time required by the Engineer that they may be incorporated into other
elements of works and as instructed by the Engineer, together with the fullest particulars and
details of positions where power for any elements is required.
The Contractor shall be responsible for ensuring that the works are carried out in strict
accordance with the distributed working drawings.
A schedule of submissions for individual, working drawings and equipment shall be submitted
for checking within one week after award of Contract.
Drawings showing locations of structural openings for services shall be submitted for
consideration at least one month prior to erection of formwork or reinforcement at the affected
area.
No claims for extensions of time or additional costs shall be entertained as a result of the
Contractors failure to make submissions in adequate time.
If, in the opinion of the Engineer, the Contractors failure to make his submissions in adequate
time may result in a delay in the completion of the project as a whole, then the Engineer shall
have the authority to instruct the Contractor to order materials and or equipment from a
source approved and nominated by the Engineer at no increase to the Contract Sum.
If the Contractor subsequently fails to place such orders within a period of two weeks from
receipt of the Engineers instruction, then the Employer shall have the right at his sole
discretion to order the materials and/or equipment directly from the manufacturer(s). The cost
of all such orders, including freight, shipping, insurance, handling and administrative charges
shall be deducted from the Contract Sum or recovered in any other method at the discretion
of the Employer.
The Contractor shall on request, or where specified elsewhere, submit to the Engineer
samples of materials and/or workmanship. Such samples shall be approved in writing before
the appropriate equipment or installation work is carried out.
Such samples shall be retained by the Engineer as the criteria of the workmanship or material
to be supplied and any items not so complying may forthwith be rejected by the Engineer and
shall be replaced by the Contractor without increase to the Contract Sum.
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2.11
2.12
2.13
Working Drawings
The Contractor is to note that the contract Drawings issued for the installation indicated the
general design intent. The Contractor shall be responsible for the preparation and coordinating his working drawings with the services installations of other trades and with the
fabric and the building structure, and for co-ordinating working drawings to facilitate coordination of the installation of all services in the correct sequence and position. All working
drawings must be submitted to the Engineer and his confirmation must be obtained that such
drawings comply with design intent prior to execution of the respective building services
installation works. Co-ordination working drawings shall be submitted at the same time as the
individual services working drawings to allow the Engineer to satisfy himself that co-ordination
of the Works has been implemented.
These drawings shall be based on the Contract Drawings and shall take into account any
modification either to the Building or to the installation which may have taken place during the
course of the works and shall be correctly related to the details of the actual items of plant
and equipment installed.
The Contractor shall prepare all equipment schedules and all necessary wiring diagrams,
including internal wiring diagrams for items of electrical equipment and diagrams showing the
interconnections and interface between different equipment and services.
Five copies of all such drawings, schedules, diagrams, shall be submitted to the Engineer for
approval before any work is commenced. After receiving written approval, six copies of all
stamped approved drawings, schedules, shall be supplied by the Contractor, free of charge,
for distribution.
The Contractor is to allow in his programme for amendment and/or resubmission of drawings
and schedules to the Engineer and this time shall include the periods necessary for coordinating with the Builder and other Contractors for the preparation of the aforesaid drawings
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and schedules and periods required by the Engineer for checking same. The Engineer shall
endeavour to reply to the contractors Submissions within in a period of 2 weeks.
No claim will be entertained nor extension of time be granted arising out of any amendment or
resubmission required.
The Contractor shall be fully responsible for updating the installation drawings based on any
changes to the general plans which may from time to time be required.
Checking of working drawings by the Engineer shall not relieve the Contractor of his
responsibility for the technical, dimensional and co-ordination content of these working
drawings, in accordance with the Engineers design drawings and specification and in
observation of all relevant standards, codes and ordinances whether referred to in the
specification or of a statutory nature.
2.14
2.15
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Maintenance Personnel
List to include name, address, fax and telephone number for normal and
emergency use separately.
Section 2
Section 3
Emergency/Re-Start Instructions
Each items of plant to be listed in the same order as for Section 2.
Instructions to procedures after a fault, and for Plant production.
Section 4
Equipment List & Schedules & Manufacturers Literatures & Spare Parts
Include manufacturers' and suppliers' contact and serial numbers.
Literature clearly designating the relevant item(s) of equipment, including
detailed specification. Order as per Section 2, each with its own sub-file
divider. Catalogue listing, including source of supply.
Section 5
Section 6
Commissioning Data
Include schedule of control and cut-out settings, copies of test certificates
and progressive test data obtained during construction and installation.
Section 7
Section 8
Drawings
List all working drawings produced for the works.
Note:
2.16
In order that each set of volumes for each of the M&E installations are uniform, where
one of these sections is not relevant to a particular Service, the Contractor shall note
against that section in the main index: "Not Applicable".
As-Built Drawings
Upon completion of the M&E Contract Works and as a condition precedent to the certification
that the work is complete, the Contractor shall furnish to the Engineer one set of reproducible
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transparencies and two sets of prints and one set of electronic files in CD Rom and in such
detail as to enable the employer to maintain, dismantle, reassemble and adjust all parts of the
M&E Contract Works. The As-built drawings must be drawn in a format that is suitable for
submission to all relevant Authorities and FSB in particular.
a)
b)
c)
A set of the as-built drawings should be provided for each copy of the Operating &
Maintenance Manual required to be provided. In addition, one set of AutoCAD soft
copy burned in CD-ROM/DVD should be provided.
Electrical Installation
1.
1.
2.
3.
4.
5.
6.
7.
B)
3.
4.
5.
6.
7.
C)
Lighting layout plan and lighting control layout plan (including surface and
concealed cable, trunking/conduit routes on floor, wall and ceiling).
Power layout plan (same as above).
Telephone layout plan (same as above).
Data outlet layout plan (same as above).
Security layout plan (same as above).
Main single line diagram.
Switchboards, sub-switchboards, distribution boards, consumer units single
line diagram, general arrangement.
Schematic diagram for various systems like Telephone System, Cable TV
System, Security System, Audio / Video Colour Intercom System, etc.
Inspection chamber c/w pipework connection and gradient, all invert and top
levels indicated.
Sanitary pipework layout plan, including sump pump detail (if any)
All models of sanitary fittings: wc, basin, sink, shower, tap, etc.
Soil waste pipe and vent pipe riser duct details.
Schematic diagram of sanitary installation.
Catalogues of all sanitary wares (where applicable), pipes and pipe-fittings.
Operational procedure of selected equipment clearly indicating the model and
capacity.
Control panels location, size and circuit diagrams.
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9.
D)
2.17
As-new Condition
At the time of hand over of the Contract Works, the whole installation shall be in as-new
condition. The Contractor shall, during the course of the Contract, protect all plant and
equipment, and shall restore/repaint as necessary before completion of the Contract.
2.18
Guarantee
The Contractor in providing a specified piece of equipment or apparatus, whether specified
herein by name or whether of a make selected by the Contractor, shall be deemed to warrant
its satisfactory performance under all working conditions which may be encountered.
Unless otherwise stated in this Specification, the Contractors guarantee for the Contract
Works shall extend for a period of one year from the expiration of the Defects Liability Period
or the date of issue of the Certificate of Making Good Defects whichever is the later for the
Contract Works.
In the event that any manufacturers guarantees are still within their term of validity at the end
of the Guarantee Period, then all such manufacturers guarantees shall be assigned to the
Employer.
All subsequent rights under the manufacturers guarantees shall be the
Employers.
In the event of anything described in the Specification or shown in the Drawings being, in the
Contractors opinion, unsuitable or inconsistent with his guarantee or responsibilities, the
Contractor shall draw attention to such items at the time of tendering.
Neither the time limit imposed on the Contractors guarantee, nor the Certificate of Making
Good Defects issued by the Engineer, nor the acceptance of the installation by the Employer,
nor the approval by the Engineer of any material or method shall in any way absolve the
Contractor from his responsibility for any latent defects in the Contract Works which may
become apparent in the future and which are, in the opinion of the Engineer, due to the
Contractors failure to use materials and methods complying to this Specification and
Drawings.
2.19
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The phase or other Approved is deemed to be included whenever materials are specified by
proprietary name. Materials of different manufacture but of equal quality may be substituted if
prior Approval has been obtained but the rates and prices will not be changed from those
submitted at the time of tender.
The standard of equal quality, together with consideration of design suitability and
appearance, will be strictly applied and the Contractor will be required to pay for independent
testing to demonstrate equal quality prior to seeking Approval for any alternative to the
proprietary brand specified.
Where a choice of manufacturer is permitted for any material, advise the Engineer of that
choice early enough to allow deliveries to be arranged in compliance with the construction
programme. No change in the source of supply will be approved after deliveries have
commenced.
2.20
2.21
2.22
2.23
Samples
The Contractor shall on request or where specified elsewhere submit to the Engineer samples
of materials and/or workmanship and such samples shall be approved in writing before the
appropriate equipment or installation work is carried out.
Such samples are subsequently to be retained by the Engineer as the criteria of the standard
of the workmanship or material to be supplied and any items not so complying may forthwith
be rejected by the Engineer and shall be replaced by the Contractor without increase to the
Contract Sum.
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2.24
Silence of Operation
The Contract Works as installed shall be reasonably silent in operation having regard to the
conditions under and locations in which they will be called upon to operate.
The Contractor shall take all necessary steps to ensure that the equipment supplied by him is
silent as specified and shall include for such sound absorbing, or anti-vibration, material or
devices as are necessary to ensure a satisfactory degree of silence and absence of vibration
in the structure of the Building.
The Engineers decision as to what constitutes satisfaction in this respect shall be final.
If on completion the system is not, in the Engineers opinion, sufficiently silent, the Contractor
shall, without additional charge, carry out such modifications or additions as may be required,
until the system is made silent to the Engineers satisfaction.
Octave band sound pressure levels in the various areas within the building and at certain
positions outside the building due to the operation of the equipment included in this Contract
shall not exceed the noise level ratings as set down from Government Authorities.
2.25
2.26
Contractors Programme
The Contractor shall provide a bar chart programme giving realistic schedules or working
periods to conform to the construction Programme for the Contract Works.
The bar chart programme shall indicate how the various activities will be scheduled in order to
complete the Contract Works within the Contract Period.
Activities included in the Contractors programme shall take account of, without limitation, the
following :
Ordering of equipment;
Manufacture of equipment;
Delivery of equipment;
The above list is indicative but not exhaustive of all factors required.
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2.27
Origin of Materials
The Contractor shall produce documentary evidence to verify the place of origin for the
materials delivered to site or installed. Such documentary evidence shall be in the form of
purchase orders to, and shipment/delivery orders or produce certificates from the
manufacturers or the manufacturers agents in Singapore. The materials or the works
employing such materials will not be certified for payment until the required evidence has
been produced to the satisfaction of the Engineer. The Tenderer shall indicate in the
Schedule of Information Supplied by the Tenderers the place of origin of the materials being
offered at the time of tendering.
2.28
Electricity Supply
Unless otherwise specified, the complete electrical installation shall be suitable for operation
under the supply system with nominal frequency of 50Hz and nominal voltage of 400V, 3
phases and 230V, single phase within the variation limits as declared by Authority.
2.29
2.30
Calculations
The Contractor shall supply all calculations as may be required by the Engineer. Calculations
shall be submitted in triplicate, and shall be based on equipment selected and offered by the
Contractor.
The checking of calculations for compliance with Design Intent, shall not relieve the
Contractor from his responsibility or necessity of furnishing material or performing work as
required by this Specification and/or Drawings.
2.31
Safety Precautions
The Contractor shall arrange for the provision of industrial safety helmets to B.S. 2826 for the
use of all his personnel on site, including supervision staff.
The Contractor shall ensure that helmets are worn, when necessary by all his personnel on
site.
The Contractor shall be responsible for ensuring that all works are carried out in a safe
manner.
2.32
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The Contractor shall provide all necessary facilities and instruments for the witnessing and
checking of such tests, but this shall not relieve the Contractor of his responsibility for testing
and satisfying himself of the adequacy of the installation before hand.
The Contractor shall make complete records of the tests as carried out and when the tests
have been successfully completed, he shall provide the Engineer with test records in triplicate
on a form to be agreed upon.
All tests shall be carried out at the direction of the Engineer.
Should the test results indicate that the plant or equipment is not functioning in a satisfactory
manner or complying with the requirements of the Specification, the Contractor shall carry out
at his own expense any alteration, replacement or adjustment as may be required to correct
the faulty work. The Engineers decision as to what constitutes a satisfactory test shall be
final.
All the equipment and systems shall be examined and tested after completion of the
installation work.
The Contractor shall furnish the Engineer with copies, in triplicate, of test certificates in
respect of all plant, equipment, materials and accessories showing compliance with tests to
British or any other comparable and acceptable standards, manufacturers instruction,
applicable insurance company or Governments requirements, and with any additional tests
specifically called for herein.
The Contractor shall be responsible for and bear all the costs in connection with any
inspection, tests and permits for the installation and shall make such tests as are called for by
any regulations or authorities. These tests shall be made in the presence of the authorized
representative of any such authority. The Employer may permit the Contractor to make use
of the permanent facilities from the utility companies to perform functional checks, and
commissioning tests on the plumbing & drainage equipment, provided that:
All plant & equipment are maintained, to as-new condition at the time of handing over of the
installation.
Should there be any damage to any part of the installation, the Contractor shall undertake to
repair and replace all damaged parts/components to the satisfaction of the Engineer.
In particular, the Contractor shall note that all equipment for the use of future tenants shall be
fully commissioned prior to hand over that is to say,
All equipment/fittings shall be made to work to demonstrate that they are fully functional after
installation.
All Protection Installation and distribution equipment shall be tested for full performance.
The Engineer shall be entitled at all reasonable times during manufacture to inspect,
examine, and test on the Contractors premises the materials and workmanship of all
equipment to be supplied under the Contract. Such inspection, examination, or testing, if
made, shall not release the Contractors from any obligation under the Contract. All costs
shall be borne by the Contractor.
At least two months prior to testing or commissioning any system, the Contractor shall furnish
the following information for each system or process to the Engineer for approval:
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All plant, materials and systems shall be tested, balanced and commissioned as specified in
the Commissioning and Testing Section of this specification.
All testing, balancing and commissioning procedures and documentation shall be approved
by the Engineer prior to commencement. Four sets of all documents shall be provided for
record purposes.
All instruments shall have been recalibrated within six months of the start of commissioning or
testing.
Calibration of all instruments shall be certified by the instruments manufacturer or an
approved calibration agency.
2.33
Period of Notice
A minimum of seven days notice shall be given to the Engineer before all testing and
commissioning operations commence.
A minimum of four weeks notice shall be given in the case of factory tests on major plant.
2.34
Employers Instruction
The Contractor shall include in the Tender a minimum period of one month for giving
instructions training to the Employer regarding the operational details and maintenance
requirements of the plants and equipment to be installed in this Contract. During this period,
a full time engineer shall be assigned to co-ordinate training for the Employer. Training shall
consist of work sessions to explain in details the installation followed by site training on the
actual operation and maintenance of equipment.
The Contractor shall allow in the Tender for operating all plant and equipment on behalf of the
Employer for One (1) month following issue of the Certificate of Practical Completion.
2.35
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2.36
Spare Items
The Contractor is required to guarantee that sufficient spare items of the specified materials
and goods are available to allow for the timely replacement of any defective ones during the
free maintenance period.
2.37
Maintenance Contract
The Contract shall submit with his tender the yearly cost and terms for the periodical
inspection, testing maintenance and repair of the whole installation and equipment to be
installed under this Contract for 3 years after the first twelve months of free maintenance.
2.38
2.39
Method Statements
Prepare and submit method statements for enabling works, installation,
commissioning, operation, demonstration, training and hand over procedures.
2.40
testing,
2.41
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the drawing. All equipment selected shall be of equivalent or higher standard to the existing
installation.
The Contractors particular attention is drawn to the items listed in this clause which will
involve in design, specification and/or selection of items based on such designs and
specification.
The selection of manufacturers or suppliers, equipment, plant, components or materials
against the requirement specified herein shall not be deemed to be the design or specification
by the Contractor under this clause.
The production of shop drawing by the Contractor for construction purpose shall not be
deemed to be the design or specification by the Contractor under this clause.
The items which will involve the Contractor in design or specification are as listed below:
a. Supporting systems including brackets, suspension rods, fixing methods including
builders work bases as necessary to support and secure the complete installation forming
the Works.
b. Modifications as necessary to designs indicated on the Contract Drawings to incorporate
the specific items of plant and equipment and components selected to meet the
requirements as specified herein.
c.
d. Obtaining the Engineers prior approval on the equipment appearance, colour, finish and
method of installation for those equipment exposed in the lobbies/corridors/shop etc.
2.42
Performance Guarantee
The system schematic, layout and the equipment data in the technical schedules is meant as
guide. The Contractor shall be solely responsible for the complete design, supply, and
installation of a complete operable system and shall guarantee the performance to meet the
conditional criteria.
2.43
(ii)
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(iii)
Bearing surfaces slides adjusting screws and any surface that is required to be
unpainted for the correct operation for adjustment of the equipment.
(iv)
Paint Material
All paint and other preparations shall be non-poisonous, lead-free prepared synthetic
products of approved brand, conforming to the relevant British Standard, brought onto the site
ready mixed in manufacturers sealed containers and used to the manufacturers
Specification.
Preparation of Surfaces and Prime Coating
Metal surfaces shall be wire-brushed to remove loose rust and scale. Castings shall be either
ground smooth or alternatively filled with approved filling compound and then rubbed to a
smooth finish.
Steel plate and all rolled steel sections including brackets and supports not galvanised, shall
be given an application of cold phosphate compound before being prime coated with red zinc
chromate primer.
Steel pipes and conduits delivered to the site unpainted shall be prime coated as specified for
steel plate.
All galvanised or zinc sprayed steel surfaces and all non-ferrous surfaces shall be given an
application of PVB / Zinc chromate self-etching primer before being prime coated as specified
above.
Machinery, apparatus, equipment and fittings delivered to the site already prime or finish
painted shall be thoroughly cleaned down.
Finishes
Each finishing coat shall be of a different shade. The final coat shall be left smooth, even and
free from the visible brush marks and other defects.
For surfaces, which shall operate below 93C, the finishing coat shall be high-grade alkyd
enamel.
Piping, cable enclosures and conduits shall be painted to a gloss finish in colour or colours to
conform to Schedule of Colours.
The ground colour shall extend throughout the entire length of piping, cable enclosures and
conduits installed in the following locations:
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Labelling
All instruments, gauges, indicators, control equipment contactors, circuit breakers, switches,
starters, relays and cable terminals on switchboards, etc., shall be clearly labelled and
identified with their associated function.
Labels shall be of laminated plastic with engraved upper case black letters on a white
background. Plastic labels shall be attached by screw or rivet-fixing.
Punch machine type strip lettering and stick-on markings will not be approved.
Lettering shall not be less than 12mm high. Lettering for items installed in switchboards and
on control panels shall not be less than 9mm high.
Schedule of Colours
Equipment, conduit and trunking shall be identified in accordance with relevant standard and
in accordance with the following schedule:
Equipment / Services
Finish / Colour
Labelling / Identification
Engraved
Exterior / Grey
Interior : Grey
Orange or Match surrounding
Blue Band
Orange Band
White
White
Green
Yellow
Grey Band
Black/flow direction
Black/flow direction
Construction programme
The Contractor shall provide the equipment and carry out the works based on The Practical
Completion Date in this Document. The Contractor shall include the cost of the Contract to
meet the construction programme requirement and project completion date.
Detail programme shall be submitted by the Contractor for Engineers approval.
2.45
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3.0
Scope Of work
The scope shall include but not limited to:
3.1
Electrical Installation
a.
Lead-in H.D. UPVC Pipes for Electrical, Telecom, Cable TV System from the
Authority intake point (1000mm beyond existing open drain) to the meter
compartment as shown.
b.
Lead-in H.D. UPVC Pipes for Electrical, Telecom, Cable TV & Security System c/w
MCTs at both ends
c.
d.
External/Landscape, wiring.
e.
f.
Supply labour for installation of equipments, and lay Data control cabling including all
necessary termination works.
g.
Supply & install Cable TV System including cabling works & necessary equipments,
accessories and concealed/exposed conduit.
h.
i.
j.
Lead-in H.D. UPVC Pipes for Electrical, Telecom, Cable TV System from the
Authority intake point (1000mm beyond existing open drain) to the meter
compartment as shown.
l.
Supply & install Meter Panel (MP-1) located at Gate Pillar c/w Authority metering
facilities. Incoming supply sigle phase c/w necessary protection relay
m.
Lead-in H.D. UPVC Pipes for Electrical, Telecom, Cable TV c/w MCTs at both ends
n.
o.
p.
q.
r.
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3.2
s.
Supply labour for installation of equipments, and lay Data control cabling including all
necessary termination works.
t.
Supply & install Telephone System including Key phone system Panel, cabling works,
necessary accessories and UPVC concealed/exposed conduit/ metal trunking as
shown.
u.
Supply & install Cable TV System including TV splitter, cabling works & necessary
equipments, accessories and UPVC concealed/exposed conduit/ metal trunking.
v.
w.
x.
b.
Supply and Installation of the Air Conditioning refrigerant pipes, drain pipes, electrical
wiring & control, etc. as shown in the tender drawings.
c.
Toilet exhaust systems c/w fans, ductworks, grilles, external weatherproof louvres,
etc. as shown in the tender drawings.
d.
e.
3.3
3.3.1
3.3.2
a.
b.
c.
d.
e.
f.
h.
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3.4
i.
j.
k.
l.
m.
Supply and install of Complete domestic water hydro-pneumatic Booster pump, &
storage tank system. The booster pump system inclusive pumps, pressure vessel,
pipe work, fittings, VSD Drive, control panel complete with wiring, pump starters,
water level sensors, controls, relays, trunking, conduit, pump automatic operation and
change-over to standby pump and accessories.
n.
o.
p.
q.
r.
General Scopes
a.
b.
c.
d.
Provision of all hold down bolts, spigots struts and the like required to be built in
during construction.
e.
f.
Provision of twelve (12) months operational maintenance and breakdown services for
external services. The period shall commence immediately upon issuance of the
Architects Completion Certification or handing-over date of the service to the
authorities, whichever is later.
g.
h.
i.
Take, delivery from site, installation, handling, commissioning and protection of all
sanitary wares and fittings including all valves, accessories, taps, brackets, plugs,
complete as specified.
j.
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3.5
k.
l.
m.
n.
All other works and systems as specified in the Contract document and or shown on
the drawings.
o.
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The time and day for carrying out the servicing, maintenance and repair shall have agreement
with the Employer. It is to be expected that working outside normal working hours (i.e.
overtime) will be required. Also emergency repair services if so requested by the Employer
shall be carried out at any time of the day (overtime included).
It shall be contractually bound that the Employer be immediately advised of any defects or
deterioration in any part of the equipment/materials observed during the routine inspection and
servicing.
The Works shall include the services of a Licensed Electrical Worker to take charge of the entire
Electrical Installation of the entire Building including those related to all other building services,
i.e. Air Conditioning & Ventilation, Fire Fighting & Alarm, Lifts, Sanitary and Plumbing, etc. for
licensing purpose (if applicable). All costs connected therewith including fees payable to the
Authorities are deemed to have been included during the Maintenance Period.
The Works shall include routine inspections, servicing and maintenance of all the equipment,
machinery and plant to be carried out outside the peak hours of the building of at agreeable
time with the Employer.
The routine inspections, servicing and maintenance schedule shall be so arranged that
minimum inconvenience and interruption shall be caused to the occupants and Employer.
During every regular inspection, the Works to be performed shall include but not limited to the
following:
(a)
Check the performance of the complete Installation, including cleaning and adjusting all
control devices as and when technically necessary.
(b)
(c)
Report in writing to the Employer any defects discovered, coming to light or observed in
any part or parts of the Installation. Such reports shall state fully the cause(s) of such
defect(s) and shall include, where applicable, an estimate of the cost of repairs or
replacement of the defective part or parts required.
(d)
Record, in the log book for each element of the Installation, kept by the Employer,
particulars of all maintenance or repair works carried out and initial all entries in the log
book.
(e)
(f)
Report in writing to the Employer all servicing & maintenance works carried out.
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4.0
Responsibilities of Contractor
The Contractor is to price for the followings:
Provision of artificial lighting and temporary electricity supplies including power for
testing and commissioning of air-conditioning and ventilation, lifts and electrical
installation which will be from the permanent installations.
Securing the building and building works in such a manner that it will not be subjected
to damage by construction activities such as falling debris or water seepage during
the progress of the Contract works.
Protecting, casing up and accepting full responsibility for loss or damage to which
have been fully, finally and properly incorporated into the Works.
Additional costs incurred due to the working hour different from and extended hours
to those worked by the Contractor.
Provision of all setting out and survey information including giving all necessary
dimensions and taking responsibility for their accuracy.
Ascertaining all particulars relating to the contract works in regard to sizes and
positions of chases, holes and the like which are to be formed or left in the structure.
Cutting and forming holes, recesses, etc. for ductwork, pipes, conduits and fittings
through walls, floors, ceilings, roofs, etc. and making good after the contract works
are sufficiently advance. Cutting holes through false ceilings and special partitions
shall be by the respective specialist contractors. The contractor shall be responsible
for chasing of walls for pipes, conduits and fittings and making good.
Filling, grouting and making good under lift shaft entrance sills, around lift doorways
and casings for buttons and indicators, etc.
Building-in or casting-in of inserts, bolts, sleeves for pipes, ducts, trunking, guide rails,
equipment, suspension systems etc. The contractor will provide the inserts, bolts,
sleeves, etc. and will locate the correct position for these fittings. Sealing between
the sleeve and the pipe, duct, trunking, etc. will be executed by the contractor, in
addition, sealing between the sleeve and building structure (i.e. floors, walls) will also
be by the Contractor.
Marking the locations of any pre-stressing cables on the soffit of structural floors, face
of walls etc.
The formation of concrete bases, plinths, inertia blocks, etc. for plant and equipment,
door louvres, exhaust discharge (external) grilles and fresh air intake louvres, unless
otherwise stated in the specification or drawings.
The provision, erection, maintenance and removal of all their temporary office and
storage accommodation.
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The provision, erection and removal of special scaffolding including altering and
adapting from time to time as necessary.
Full responsibility for loss or damage to their plant, tools, equipment and other
property on the site.
Protection and casing up of the contract works until such works have been properly
completed and incorporated into the Works.
Chasing of walls for pipes, conduits and fittings. The painting of pipes, conduits and
equipment.
Sealing between sleeves built-in by the Contractor and the pipe, duct, trunking, etc.
using materials and methods of suitable fire rating and to the approval of the building
Authority, Architect and Engineer.
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5.0
Electrical Services
This specification shall be read in conjunction with all other relevant drawings accompanying
this document. The Contractor shall not be absolved from his responsibility for not carrying
out the contract works in accordance with the requirements of the foregoing sections of this
document and the detailed specification of work as outlined hereunder.
a)
b)
Provision of proper ceiling Roses, Flexible Chords and connectors to every lighting point
to comply to the requirements of S P Services Ltd.
c)
Provision of necessary cable trunking/trays for all services including Data, Telephone,
and Security cables
d)
Supply and installation of new wall boxes and concealed conduit from the nearest down
trunking in the wall/column.
e)
f)
g)
Contractors LEW to make all necessary application and to submit plans or drawings,
endorsed forms and certificates to Authority
h)
Contractors LEW shall be responsible for Authority meter installation, turn-on and pay
all fees including the Licensing Fee for the operation of the installation up to the expiry
of the Maintenance Period.
i)
Test for the proper functioning of existing light fittings, control and protective
circuits/devises and distribution boards.
j)
k)
Testing and commissioning of all systems and equipment and hand over of those
systems and equipment to the Client.
l)
Provision of twelve (12) months operational maintenance and breakdown services after
practical completions.
Liaise and co-ordinate with other trades for the interface requirements of the Electrical
systems.
o)
p)
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5.1
General
This Section specifies the electrical equipment and installation which shall form part of the
Works as shown on the Drawings.
All electrical equipment including luminaires, switch socket outlet, switches, motors, starters,
switchgear panels, cabling, wiring, etc., associated with the various mechanical systems or
equipment shall fully comply with this Section.
Manufacture
All electrical equipment and materials of the same type shall be supplied by a single
manufacturer to ensure uniformity of standards and composition.
All equipment and accessories delivered to site shall be new and shall be clearly marked to
identify different grades, materials and manufacturers.
All switchgear, motors and starters must be the product of a manufacturer experienced in the
design and construction of similar equipment and who have made electrical equipment for
similar duties for at least five years.
Submissions
The information listed in this Clause must be provided for each electrical system at the times
stated.
At the time of tendering, the Contractor shall provide all information in accordance with the
Form of Tender.
Within two weeks of being notified of the Employer's intent to award the Contract and prior to
ordering the equipment, the Contractor shall furnish the following information for each system
to the Engineer for approval:Manufacturer of all cables, wiring and accessories;
Specifications and standards for all materials; and
Certified list of recommended spare parts.
Within two weeks of being awarded the Contract, the Contractor shall submit to the Engineer
for approval complete working drawings of all electrical systems included in the Contract.
Working drawings shall show all conduit runs and cable routings and shall clearly indicate the
locations of all electrical installation, isolating switches and all plant and equipment to which
the electrical system connects.
Prior to ordering any motors, switchgear, control panels, instruments or any other electrical
equipment or accessory, the Contractor shall submit to the Engineer for approval the
manufacturer's data for each item and in the case of control panels, a detailed layout drawing
of the panel face.
Prior to ordering any motor starters, the Contractor shall submit for approval full technical
details of the equipment including time/current characteristics for each motor/starter
arrangement.
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Prior to ordering any materials, the Contractor shall submit for approval samples of all cables,
wiring, conduit, junction boxes, fittings, switches, hangers, cable trays and any other item as
may reasonably be requested by the Engineer.
Within two weeks of being awarded the Contract, the Contractor shall submit a draft copy of
his proposed commissioning and testing procedures and report for approval.
Within one month of the Date of Practical Completion, the Contractor shall provide as-built
drawings for each system in accordance with the "General Requirements" Section of this
Specification.
Within one month of the Date of Practical Completion, the Contractor shall provide complete
commissioning and testing reports for each system in accordance with the recommendations
of the 16th Edition of the I.E.E. and in compliance with the "Commissioning and Testing"
Section of this Specification.
5.2
Equipment
Scope of Work
This Specification specifies the requirements for switchgear operating at voltages above 22
kV a.c.
This Specification specifies protective relays that are not integral to a circuit breaker or
switching device and separately-mounted voltage and current transformers.
This Specification specifies integrated protective relays and voltage and current transformers
assembled as an integral part of a circuit breaker or switching device are covered in the
relevant sections.
Busbar chambers
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MATERIALS
General Requirements
Provide free-standing, modular, metal-enclosed indoor type switchboards to IEC 60298.
Ensure switchboards are extensible at both ends.
Provide switchboards that are able to withstand the prospective short-circuit current for 1
seconds duration for 20 kA and fully type tested by an internationally recognised testing
station such as ASTA, KEMA or any other testing station approved by the Engineer.
Provide switchboards with electrical and mechanical interlocks so that multiple incoming
feeders cannot be operated in parallel.
Ensure switchboards have a minimum Index of Protection of IP4x in accordance with IEC
60529.
Provide switchboard assemblies with a continuous copper earth bar running the whole length
sized for the prospective short-circuit current.
Provide each switchboard section with anti-condensation heaters. Ensure anti-condensation
heaters are individually fused.
Protective Relays
So far as it is practicable, ensure all CTs are of the ring type. Wound primary CTs will only be
accepted when the rated primary current is so low as to make the ring type impracticable.
Ensure all CTs for use at voltages exceeding 1000V are epoxy resin encapsulated, whether
of the ring type or the wound primary type.
General
Provide switchboard enclosures constructed from minimum 2mm steel sheet, with stiffening to
all doors and covers.
Internal Segregation
Ensure busbars, circuit breaker or switch and cable terminals are segregated from each other
by means of separate compartments. Provide a separate front opening compartment for all
low voltage components.
Pressure Relief
Ensure pressure relief flaps are fitted to the top of the circuit breaker, busbar and cable
chambers and discharge either from the top of the cubicle or from the rear of the cubicle via a
duct to direct the gases up over the top of the cubicle. Fit dynamic flaps to all front facing
vents.
Ensure that gases cannot be transmitted from a faulted to a non-faulted compartment or
cubicle.
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Safety Shutters
Provide busbar and circuit spouts devices provided with automatic metal safety shutters.
Ensure the safety shutters are operated by the movement of the circuit breaker being racked
between the 'Test/Disconnected' and 'Service' positions.
Ensure shutters are individually driven open and positively re-closed.
Provide shutters capable of being individually propped in the 'Open' position. Provide shutters
capable of being closed manually or, on re-insertion of the circuit breaker to the 'Service'
position, normal operation is automatically restored.
Provide earthing for safety shutters when they are in the Open and Closed positions.
Ensure shutters are capable of being individually padlocked in the Closed position.
Ensure busbar and circuit shutters are clearly identified.
Ensure it is not possible to rack the circuit breaker from the 'Service' position to the
'Test/Disconnected' position unless the circuit breaker is open
Ensure it is only possible to close the earth switch with the circuit breaker in the
'Test/Disconnected' or 'Withdrawn' position.
Ensure it is not possible to open the cubicle door unless the circuit breaker is in the
'Test/Disconnected' position.
Nameplates
Provide nameplates on the front of each section giving the circuit identification and the cable
size.
Provide on the front of each section a permanently fixed synoptic diagram indicating the
busbars and any circuit breaker or switch, earthing switch and voltage transformers.
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Busbar Systems
Provide busbar systems housed in a totally segregated chamber within the cubicle assembly
with all components fully insulated. Ensure the busbar system is fully tested and
independently certified by internationally recognised testing station such as ASTA, KEMA or
any testing authority approved by the Engineer.
Provide horizontal busbars and droppers manufactured from silver plated hard drawn high
conductivity copper laminations and insulated with 1.5mm thick epoxy resin applied by dip
coating.
Ensure busbars and droppers are braced and supported on epoxy stand off insulators.
Provide droppers terminated at moulded epoxy resin spouts sealed with EPDM (EPDM- use
full words) or similar synthetic rubber compound. Ensure moulded insulating joint boxes are
fitted at each busbar joint for protection against ingress of dust.
Ensure busbar and isolating contacts are colour coded or clearly marked for phase rotation.
Busbar Earthing
Provide busbar earthing by a withdrawable earthing truck or fixed earthing switch only.
Where an earthing truck is specified ensure it is capable of being inserted into a purpose-built
cubicle or a circuit breaker cubicle once the circuit breaker has been removed.
Ensure the earthing truck is transportable using the circuit breaker service trolley and able to
be used to earth different sections of busbar.
Where possible, ensure the busbar earthing trucks are fully interlocked with the associated
incomer and bus-section circuit breaker. Where this is not possible provide key exchange
interlocking.
Provide automatic mechanical shuttle interlocks, internal to the switchboard to ensure the
following:
The earthing device cannot be inserted to the 'Service' position unless the associated
bus-section and incoming circuit breakers are in the 'Test/Disconnected' position.
Associated bus-section and incoming circuit breakers can only be inserted to the
'Service' position with the earthing truck in the 'Test/Disconnected' position.
Circuit Earthing
Provide circuit earthing by means of a built-in earthing switch. Where current transformers are
installed, ensure the switch is connected on the line side of the CT bushings.
Ensure that operation of the earthing switch is interlocked with the associated circuit breaker
or fuse switch.
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Voltage transformers
Provide cast resin insulated voltage transformers (VTs). Ensure that circuit and busbar VTs
are located in a dedicated section of the relevant cubicle.
Provide the VT compartment with lockable earthed metal shutters to cover the primary fixed
contact spouts.
Provide appropriately rated fuse protection on the primary side of the VTs.
Current transformers
Ensure current transformers (CTs) are installed on the circuit side of the circuit breaker or
switch.
CTs may be either high voltage resin encapsulated type or low voltage type installed in the
cable termination chamber on proprietary CT bushings supplied and installed by the
switchboard manufacturer. Where this latter type is used provide bushings of cast resin
insulated with an earth screen between the primary insulation and the CT.
Secondary wiring
Provide secondary wiring in black PVC insulated cable of minimum 2.5mm section. Ensure
all wiring and terminals are clearly identified.
Run wiring neatly in plastic trunking and securely fixed. Ensure wiring between fixed and
moving parts of the switchgear is enclosed in flexible conduit, secured at both ends. Make all
terminations using crimped lugs.
Shroud all connections and terminations on the rear of opening panels to prevent inadvertent
contact with live parts.
Wire all connections from current and voltage transformers via proprietary test blocks
mounted on the front panel of the LV compartment.
Auxiliary switches
Provide auxiliary switch contacts on circuit-breakers and switches.. Ensure the number of
auxiliary contacts indicated is in addition to any used for the internal operation of the circuit
breaker or switch mechanism.
Wire all auxiliary switches to a terminal block on the fixed portion of the switchgear, whether
the switches are in use or not.
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Circuit-breakers
Provide a non-resettable operations counter.
Ensure vacuum or SF6 circuit-breakers are single break with one interrupter per phase, fitted
with contact wear indicators.
Ensure it is possible quickly and easily to apply the appropriate voltage tests to vacuum
bottles to check the integrity of the vacuum. Ensure that interrupter bottles are easily
replaceable.
Provide sulphur hexafluoride (SF6)/Vacuum circuit-breakers as single break with parallel main
and arcing contacts in a gas-filled sealed insulated enclosure. Ensure that on opening, the
main contacts part first, transferring the current to the arcing contacts to minimize wear on the
main contacts.
Achieve arc extinction without the use of external gas reservoirs. Compressors shall not be
used.
Ensure that circuit-breakers that operate with gas pressure above atmospheric incorporate a
low pressure detector with alarm and/or lock-out facility and pressure gauge.
Oil circuit-breakers are not acceptable.
to lock off means of mechanical tripping when the circuit-breaker is in the earthing
position,
to lock any access doors which have not been fitted with mortise locks,
Provide two keys for each padlock, and provide each key with a permanent label giving the
item reference number.
Provide a purpose-made wall mounted key cabinet with lockable glass front door in each
switchroom. Label key hooks with the key references.
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transformer to the main earthing bar. Provide fuses on the primary and secondary sides of the
transformer.
Ensure that the supply to the spring charging motor circuits of each circuit breaker or switch is
distributed via a bus-wire system, with fuses of appropriate rating at the tap-off points within
each functional unit.
Loose Equipment
Provide all handling equipment and tools required for routine maintenance.
Provide lockers and wall racks for secure storage of tools and other loose equipment.
Provide a rubber mat of dimensions 900mm wide and 6 mm thick for the entire length of the
switchgear.
Provide a framed single-line diagram of the switchgear installation complete with protective
relay settings, endorsed by the Licensed Electrical Worker in-charge of the operation of the
installation.
Provide the required number of danger signs, resuscitation chart and a log book for the
recording of the switching operations.
Protective Relays
Ensure that current transformer (CT) primary ratings are shown.
Provide separate CTs for protection and metering circuits.
Install CTs in accessible places. Ensure that the secondary connections are brought out by
means of insulated leads and made off on a suitable terminal block-mounted in a readily
accessible position.
Connect one side of the secondary of each CT circuit to earth at one point via a bolted
removable link.
Unless specified, provide CTs with 5A secondary current and of the following accuracy:
Accuracy class - except restricted earth fault **
5P
20
**Note: These two characteristics are often combined and may be expressed as 5P20.
Ensure that the rated output of any CT is not less than 150% of the total connected burden.
Where a protective relay is indicated by model number or is from a particular manufacturer's
range, this indicates that the particular relay was used in the protection studies. Where an
alternative relay is proposed, submit details of the operating characteristics and the
coordination with other protective devices to the Engineer for approval.
Provide protective relays to have the number of elements and operating characteristics.
Provide flush mounted draw out type relays, mounted on the front panel of the switchboard or
enclosure.
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Fit relays with visible indicators, to be either a mechanical flag or LED indicator. Where relays
have multiple elements, provide indicators to show the type of fault or affected phase. Ensure
that indicators that are reset by hand are able to be reset without opening the relay case.
Fit relays with a test facility to permit testing of tripping circuits without having to remove the
relay or disconnect any relay circuits. Ensure that it is not possible to test or operate any relay
without opening the case
Provide protective relay circuits incorporating proprietary test blocks for test and calibration
purposes. Ensure that the test blocks are accessible from the front of the panel.
Ensure digital relays have a wide range of protective curve settings, providing a wide choice
of curve types i.e. DT, (IDMT), SIT, VIT, EIT, UIT, RI and time delay settings from
instantaneous (50ms) to 300 s.
Ensure that overload protection is based on true RMS current value.
Ensure that setting are made either by the direct input of actual current values or percentages
of plug setting.
Fit relays with LED indicators on the front of the device and indicate the cause of the fault by
text. Ensure that the LEDs are available for alarms and status to indicate breaker position,
relay self test, phase and ground fault alarms.
Provide output relays capable of withstanding a steady state current of 5A.
Label all relays to indicate their function.
Ensure that labels have permanent lettering and are securely fixed to the panel.
INSTALLATION
General
Where indicated on the drawings install switchgear on a baseframe assembled from welded
steel channels. Bolt the switchgear bolted securely to the base-frame.
Ensure that where switchgear is installed directly onto concrete floors the surface of the floor
is level to within 5mm. Bolt the switchgear cabinets to the floor using mechanical expansion
bolts.
Ensure that the floor area in front of the switchgear is smooth and level to ensure components
can be withdrawn without difficulty.
Do not allow switchgear to be installed or operated without being securely anchored to the
floor.
Cables and connections
Ensure that cable termination boxes or chambers are suitable for the types and sizes of
cables. Ensure that where single core cables are specified the gland plate is made of
non-ferrous metal.
Install and terminate all cables in accordance with the relevant parts of this Specification.
Trenches
Where cabling for bottom entry switchgear is run in trenches, ensure that the trenches are
cleared of any debris or rubble before cables are installed.
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After installation of the switchgear, ensure that all trenches are closed using suitable covers
as detailed on the drawings.
Protective Relays
Install relays in hinged panels or in hinged compartment doors. In exceptional circumstances,
they may be installed in fixed panels provided that adequate access is available from the rear
or the side of the compartment.
Do not install relays in removable panels where removal of the panel would cause it to 'hang'
on the wiring before it could be disconnected.
Where multiple devices are installed, ensure that they are arranged in horizontal and / or
vertical rows to present a neat and workmanlike appearance.
It is preferable that holes be cut during manufacture of the panel so that the cut edges receive
the full anti-corrosion treatment and painting process. Where holes are cut in bought-in
enclosures, treat all exposed metal edges such that the corrosion resistance is not impaired
and the surfaces painted or touched up in the correct colour.
Terminate all wiring with the correct size ferrule or lug as appropriate to the connection.
Permanently identify wiring with coloured marker sleeves.
Enclose wiring to devices mounted on hinged doors or panels in flexible plastic conduit.
Securely fix the conduit at both ends.
Shroud or insulate all terminations to components mounted on the hinged member to prevent
contact with live parts.
VERIFICATION AND SUBMISSIONS
Drawings
Provide single-line diagrams showing the configuration of the switchgear.
Provide templates for holding-down bolts or other items that may be difficult to locate exactly
from drawings. Provide details of any special requirements for cable entry or support.
Provide installation drawings including dimensioned outline, elevations and sections, showing
the arrangement of all switchboards, control and relay cubicles, including builders work details
showing exact foundation requirements and weights, dynamic loading and impact loads of
switchgear.
Provide detailed arrangement drawings of individual types of circuit-breakers including CTs
and VTs, showing all main circuits and secondary wiring circuit diagrams, relay and
instrument connections.
Provide any necessary drawings and instructions for handling and maintenance.
Provide all handling equipment and special tools required for routine maintenance and
adjustment. One set of tools is to be provided for each switchboard.
Provide lockers and wall racks for secure storage of tools and other loose equipment.
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Test Certificates
Submit certified copies of test certificates for the following normal and special type tests as
stipulated in IEC 600298:
Normal type tests:
Dielectric tests to verify the insulation level of any part of the equipment including
tests at power-frequency test voltages on auxiliary circuits
Tests to prove the temperature rise of any part of the equipment and measurement of
the resistance of the main circuit
Tests to prove the capability of the main and earthing circuits to be subjected to the
rated peak and the rated short-time withstand currents
Test to prove the making and breaking capacity of the included switching devices
Tests to prove the satisfactory operation of the included switching devices and
removable parts
Tests to verify the protection of persons against approach to live parts and contact
with moving parts
Tests to detect certain defects in the solid insulation of the equipment by the
measurement of partial discharges
Carry out the following routine tests on the switchgear at the manufacturers works prior to
shipment:
Site Tests
After erection on site, conduct the following tests carried out by a licensed testing engineer
and present the results duly certified by him to the Engineer.
Ensure that test equipment has been calibrated within the previous month and copies of
calibration certificates shall be provided for the Engineer.
Ensure busbars and circuit cables are earthed. Install temporary earthing clamps if
necessary.Check all busbar joints and cable terminations for tightness.
Rack in circuit breakers to the 'TEST' position. Check all circuit breakers for correct
operation of the following as applicable:
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closing mechanism
opening mechanism
operations counter
Measure the insulation resistance of the secondary circuits with an insulation tester.
Check correct operation of battery chargers for tripping and closing batteries.
The correct operation of the mechanical and electrical interlocks shall be tested.
With circuit breakers withdrawn, apply AC pressure tests to the busbar sections of the
erected switchgear using the test voltage appropriate to the nominal system voltage
for 1 minute in accordance with the test method specified in IEC 56, 60 and 129.
Carry out primary injection tests to verify the correct ratio and polarity of the current
transformers as well as the connection and correct operation of the relays.
Carry out secondary injection tests to verify the operating characteristic of the relays.
Type of Transformers
The distribution transformers shall be three-phase units using Oil Liquid complying to IEC
60296. Transformers shall be suitable for both Indoor and Outdoor Installation.
For transformers rated at and above 1MVA, it shall be hermetically sealed with N2 cushion,
radiators design.
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Standards
All plant items shall be designed, manufactured and tested generally in accordance with
the latest revision of the following standards except where specifically directed otherwise.
(Please note that this Tender shall only consider manufacturer with ISO 9001 certified)
Items
Transformers
Transformer Oil / Liquid
Welding
High Voltage Test Technique
Sound Level Measuring
Standard
TCVN 6306,IEC 60076
TCVN 6306,IEC 60296
ISO 6213,3041,3088,3834
IEC 60060
IEC 60551
ELECTRICAL REQUIREMENTS
Rated Frequency
The transformers shall have the rated frequency of 50 Hz unless otherwise stated in this
tender/requisition.
Rated Power
The transformer shall be suitable in all respects to work continuously at the rated power in
accordance to the stated climatic condition.
The transformer shall comply to overload conditions in accordance with IEC 60076 loading
guide.
Rating Power
Design
Cooling
Phase
Frequency
Impedance
Phase connection
HV Winding
LV Winding
Vector Group
Voltage
1000 kVA
Hermetically Sealed, N2 cushion
ONAN
3 Phase
50 Hz
TCVN
Delta
Star with neutral brought out
Dyn11
As per Tender SLD
Temperature Rise
The transformers shall be designed for continuous operation at their rated power without
exceeding the temperature rise limits as follows:
In top oil
In winding
:
:
55oC (MAX)
60oC (MAX)
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The temperature rise design for this tender shall be based on 55/60 deg C. The actual
temperature rise shall take into account of the installation ambient condition and be
adjusted accordingly.
Ability to Withstand Short Circuit
The transformer shall be capable of withstanding the mechanical and thermal effects
associated with short circuit currents when operating on any tapping position including that
corresponding to minimum effective impedance.
It is assumed that full voltage is maintained across the terminals on one side of the
transformer and a short circuit is applied across the other side between phases or between
phase(s) and earth.
INSULATION
The class of winding insulation shall be Class A to IEC 60076 and the temperature rise
shall not exceed 65 oC (measured by resistance).
CONSTRUCTIONAL FEATURES AND PRODUCTION PROCESS
Windings, Winding Insulation and Oil Ducts
Winding shall be disposed concentrically around the magnetic circuit limbs. The winding
assembly of a two-winding transformer consists of an inner LV winding and outer HV
winding. Winding materials shall be Copper or as specified.
Low Voltage Winding
To be made up of full sheet/foil conductor.
High Voltage Winding
To be of multi-layered wound winding.
The inter-turn insulation shall be of high-grade paper and insulation between windings and
to the core shall be cylinders of synthetic bonded paper, pressed board, fibreglass or
equivalent and shall be of high dielectric and mechanical strength. Oil ducts shall be
provided where necessary. Both HV and LV windings shall be of Uniform insulation.
The oil clamping structure and the dimensions of the oil ducts shall be such as not to
impede circulation of oil through the ducts.
The winding shall be designed to reduce to a minimum the out-of-balance forces in the
transformer especially during short circuits.
Drying, Impregnation and Clamping of Coils
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Each completed core-winding assembly shall be oven dried before oil impregnation. During
the drying process, coil-clamping pressure shall be adjusted to compensate for insulation
shrinkage so that no further shrinkage will take place after assembly.
Tanking
The transformer shall be hermetically sealed with N2 cushion, radiators design.
Transformer Tanks and Lifting Lugs
Transformer tanks shall be of robust construction and shall be designed to withstand
stresses encountered under service conditions and during transportation.
A drain valve shall be provided at the bottom of the main tank.
Finishes
Before the transformer tank is painted, it is to be shot blasted to near white blasted cleaned
surface finish.
Painting shall as per manufacturer standard to RAL7033.
Cooling Equipment
The transformer shall be designed for ONAN cooling with a corrugated fin tank,
hermetically sealed with N2 cushion, radiators design.
Temperature Indicator
A dial type temperature indicator shall be provided and mounted on the tank exterior. The
indicator shall have contacts for connecting an alarm and trip circuit. Provision shall be
made to allow the indicator to be replaced without breaking the seal of the transformer
tank.
Cable Boxes or Sealing Ends
Each transformer shall be provided with Air-filled three phase cable boxes suitable for the
termination of power cables.
Provision shall be made for earthing the cable box and cable gland. Provision shall be
made to enable the earthing of the neutral terminal of LV winding.
Primary and Secondary Cable boxes must be separated, as common box with barrier are
not acceptable. The position of the tap-changer must be located outside the cable boxes
so that the changing of the tap position does not require any opening of the cable box
cover.
Compound Pressure Gauge
Tham & Wong M&E (Viet Nam)
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A pressure gauge shall be provided for each transformer to enable the detection of faults
within the transformer. Such gauge shall be of weatherproof design and two contacts with
common point, suitable for the operation of alarm and tripping circuits at 30 volts DC shall
be provided on the transformer.
Standard accessories
The following accessories shall be fitted unless otherwise stated in this tender / requisition.
Top Oil Temperature Indicator with Alarm and Trip contact
-
Thermometer Pocket
Bushings
Test
Every transformer to be subjected to factory routine tests as specified in IEC 60076 before
shipped at manufacturer plant.
Routine Test are as per follows:
Insulation Resistance Measurement
-
Site Test to be conducted as following unless otherwise stated in this tender / requisition:
Insulation Test
-
Accessories
The transformer shall be supplied complete with, but not limited to the following accessories:-
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Installation
The works shall comprise the design, manufacturing and routine testing at manufacturers
premises, supply, delivery and site testing.
The Sub-Contractor shall submit overall dimensions and total weights of each of the
transformers to the Engineer for approval.
The Sub-Contractor shall note the size and height of the transformer room indicated on the
Sub-Contract Drawings.
5.2.3 L.V. Switchboard / Distribution Board
General
a)
The Contract covers the provision, installation, testing, commissioning and setting to
work of switchboards and distribution cables as shown on the Drawings.
b)
c)
d)
As far as possible, all items and equipment within the switchboards shall be the
products of a single manufacturer. Departure from this Clause will only be granted
after it has been shown conclusively that no single manufacturer carries the range of
equipment called for. In such a case, the number of manufacturers shall then be
limited to a minimum.
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e)
f)
All switchgear and accessories of the switchboard shall comply with B.S. 162, B.S.
5424 Part 1 and B.S. 5419. Enclosure to B.S. 5486 : Part 1 Form 3 shall be provided
for board section. The degree of protection of enclosure shall be in accordance with
IP31 to BS 5490 or IEC 529.
g)
The Contractor shall note that all switchboards and associated equipment
(switchgear, busbar assemblies, etc.) shall be certified for the category of duty
certified. Actual type test certificates issued by an independent and approved testing
authority shall be submitted to the Engineer. The test certificate shall indicate that the
manufacturer has successfully had the proposed design of board, made in Vietnam
and independently tested where the switchboard offered is to be constructed in
Vietnam. Switchboards and associated equipment which do not comply with the
above requirements shall not be considered.
h)
Detailed drawings and electrical control wiring diagrams shall be submitted to the
Project Manager for approval prior to manufacturing. Panel drawings shall show
details of panel construction, interlocks with switchgear, power busbar and cable top
entry and exit details, and label description.
i)
Wiring diagrams shall show details of all wiring (both internal and external) to
switchboards and control panels together with terminal numbers where appropriate
for control panel terminations and external equipment. Such wiring diagrams shall
clearly demonstrate that wiring required to be carried out by others.
j)
The Contractor's attention is specially directed to the need for each of the items to be
adequately packed and protected against damage in transit from the manufacturer's
work to the site. Similarly, on delivery to site, each cubicle shall be properly protected
from damage until all work is completed.
k)
All paint finish shall be of high quality enamel. A minimum of two undercoats shall be
applied and each built-up and flattened separately. The final coat shall be of
approved light colour gloss finish and sufficient body shall be given the paint films so
that the final appearance of the finished units is entirely free from blemishes,
undulations, foreign inclusions, scratches, patterning or any defects whatsoever. The
finish shall be hammer blue stove enamelled to B.S. 381 C. COL 112 externally and
white internally.
l)
Ventilating louvres where required shall be provided on the sides and backs of panels
and shall be of approved design. All louvres shall be secured, and provided with
vermin proof wire mesh.
m)
All panels and cubicles shall be divided internally by sheet metal webs so as to
separate low voltage equipment, as far as possible, from instruments, to prevent the
over-heating of components which are of a more temperature critical nature.
n)
The switchboards shall have protection against ingress of moisture and foreign
bodies of at least IP31 in normal services condition.
o)
p)
Provision shall be made, where specified and as shown on the Drawings, for
accommodation of the supply metering equipment upon the L.V. switchboards. The
Contractor is responsible for liaising with the Supply Company for installing the
meters.
q)
All terminations shall be shrouded, and those terminals which remain live with
switchboard isolated shall be adequately labelled with cautionary signs. All circuit
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A general schematic is given in the Drawings, and these shall be read in conjunction
with this Specification.
Type Test
a)
The FBAs, circuit breakers, fuse combination units and contactors shall be type
tested to comply with B.S. 5486, B.S.4752, B.S. 5424 respectively. The short-circuit
tests shall be carried out by an independent testing authority.
b)
Test certificates for each type test complete with reports and drawings showing
enclosure and partitions of the FBAs to demonstrate the segregation of circuits, the
type and thickness of insulation barriers, details of insulating supports and the
clearance of equipment that passed the type tests shall be submitted.
The following short-circuit type test on the main circuit of FBAs shall be carried out by
independent testing authority in compliance with B.S. 5486 : Part I : 1986 at the value
of short-circuit current as specified :Circuit
Test Current
i)
On
the
outgoing
busbar
trunking/cable connection terminal of
the outgoing unit in accordance with
paragraph (a) of Clause 8.2.3.2.3 of
B.S. 5486 : Part I : 1986.
ii)
On
the
main
busbars
and
riser/droppers in accordance with
paragraph (b) of Clause 8.2.3.2.3 of
B.S. 5486 : Part : 1986.
iii)
b)
During the above three tests, the neutral bars shall also be included to prove their
short-circuit strength at the above test current.
c)
The following short-circuit types test on the circuit breakers and fuse combination
units shall also be carried out by independent testing authority in compliance with
Clause 8.1 of B.S. 4752 : Part 1 : 1977 and Clause 8.2 of B.S. 5419 respectively.
Circuit
Test Current
i)
ii)
40 kA for 3 sec.
iii)
Rated
40 kA
fused
short-circuit
current
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e)
Where circuit breakers are not provided with earth leakage detection, they shall be
arranged to trip to earth fault by ensuring a low earth loop impedance.
Construction
a)
The sheet metal for the build up of the various items shall be specially selected,
deadflat zinc coated mild steel not less than 2mm thick and shall be built up on
substantial framing with all necessary stiffeners, supports and return edges. The
entire panel shall be vermin proof.
b)
A separate, totally enclosed section, at the back of switchboard shall be provided for
the Termination of Measuring and Protection Instruments cable terminals necessary
for remote interface.
c)
All instruments and equipment shall be securely mounted and all internal wiring runs
shall be included and shall be so positioned as to ensure complete accessibility for
servicing purposes.
All internal wiring shall be PVC insulated, neatly bunched, run on supporting cleats or
insulators and shall be coloured and adequately labelled or sleeves for identification.
All control wiring shall be 1.5mm copper minimum and shall terminate on terminal
boards or strips using the "Klippon" system, and shall incorporate loops to permit the
opening of doors and removal of components for inspection without disconnecting the
cables.
b)
Front access doors shall be provided, and sides of panels shall be removable.
Removable gland plates shall be provided at the top of the switch board with
knockouts or blanked off openings for incoming and outgoing circuits cables.
c)
All doors shall have concealed hinges, and where necessary, shall be interlocked
with the switch mechanism. All doors shall be provided with dust-excluding gasket of
neoprene, or other equal and approved material.
d)
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a)
the time delay on overload tripping shall be inversely proportional to the overcurrents
up to a threshold value of approximately 7 times the rated current.
b)
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Incoming MCB of the distribution boards where the feeders are fitted with the Power Grid
(PG) electricity meters shall be of Type 2 M9 to PGs approval.
In the case of miniature circuit breaker being used for the protection of the motor circuit,
others as specified, this shall be of type 3 or type 4 having suitable time delay for motor
operation. Adequate back up protection on the MCB and motor control circuit shall be offered
by the upstream main/submain circuit breaker.
All cable and busbar terminations shall be sweated and tinned prior to connection to MCB
terminals.
Switchgear and Isolator
All fuse switchgear and isolators shall conform to the requirements of B.S. 5419 and shall
have a utilization category of AC23. All contacts shall be fully shrouded and have a breaking
capacity on manual operation as required by the relevant B.S..
Isolators and fuse switchgear shall have mechanical interlocks between the panel door and
the switch operating mechanism so arranged that the panel door may not be opened with the
switch in the 'ON' position. Similarly, it shall not be possible to close the switch with the
cubicle door open; except that provision shall be made within the cubicle for authorized
persons to defeat the mechanical interlock and close the switch with the door in the open
position for test purposes.
Unless otherwise specified, all switchgear shall be flush mounting and be fitted with
mechanical ON/ OFF indicators with operating handles of the semi-flush or telescopic pattern.
Means shall be provided for locking in either the 'ON' or 'OFF' position, where specified.
In TP&N fuse switch and switchfuse units bolted neutral links shall be fitted. For single pole
and neutral switchfuse and isolating switches, the neutral conductor shall be taken through a
bolted link. Where specified on the Drawing, castell key interlock shall be supplied.
Fuses, Carriers and Bases
HRC fuses to B.S. 88 : Part 2, Class Q1 shall be supplied.
The voltage rating shall be 380V 50 Hz to 500V D.C.. The rated breaking capacity of fuses
shall be 80 kA at 415V 50 Hz or 50 kA at 500V D.C..
Fuse bases and carriers shall be of plastic moulded insulating material of an approved make.
Ceramic materials will not be accepted.
All live terminals and contacts shall be effectively shrouded and it shall be possible to change
fuses with the circuit alive, without danger of contact with live metal.
Fuse bases and carriers shall be colour coded, white for isolating link, light green for control
and black for all other fuses, with phase indication.
Fuses and links in the same circuit shall be mounted in adjacent positions in the same row.
Fuses for control and voltmeter shall be mounted on the front of the panel by back-connected
fuse holders.
Current Transformers
Current transformers shall comply with B.S. 3938 and shall be rated for Class B temperature
rise and a primary voltage of 600 Volts.
Current transformers shall be of the epoxy resin encapsulated type and shall be capable of
providing the necessary output to operate the connected protective devices or interfacing
instruments and transducers.
Tham & Wong M&E (Viet Nam)
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Current transformers for use with measuring instruments shall have rated secondary current
of 5A and rated output suitably matched with the burden of the measuring instruments. The
accuracy class shall be '1' in accordance with B.S. 3938 current transformers for protection
circuits shall be of Class 5P20.
Current transformers with adjustable primary turns will not be accepted.
For dual ratio current transformers, all ratio terminals shall be terminated at a terminal board
and be clearly marked with connections corresponding to the wiring diagrams.
The secondary circuit of each set (R-Y-B-N) of current transformers shall be earthed at one
point only. Means shall be provided for these earth connections to be disconnected by bolted
copper link at a readily accessible position for testing.
Routine test reports as detailed in B.S. 3938 shall be supplied for individual current
transformers with the actual figures provided.
Current transformers provided in plastic casings and of the split core type will not be
accepted. Protective current transformers shall be a short-time rating of 50 kA for three
seconds.
Type tests for magnetizing current and rated accuracy factor shall be supplied for each type
and ratio of current transformer.
Measuring current transformers shall be connected to test terminal blocks. The test blocks
shall be provided with easily removable links and designed to facilitate connection of testing
instruments on load without open circuiting the current transformer.
Protective Relay
Except where otherwise specified, protective relays shall comply with B.S. 142 and shall be of
British origin.
Where plug selection is specified, the design shall be such that the plug setting can be
changed on load without open-circuiting the current transformer, and the highest current
tapping point will automatically be selected when the plug is removed.
For protective, under/over-voltage, trip monitor and trip supervisory relays, draw-out cases
shall be provided for flush mounting and finished in phenolic black. A contact shall be fitted
which shall short circuit the associated current transformer on withdrawal of the relay.
For incomer I.D.M.T. protection relays, three single phase units in one horizontal plane and
accommodated in a common casing shall be provided. Earth fault relay shall be separately
accommodated.
The earth fault relay shall comprise the following features :a)
Current
Setting
b)
Time
Setting
c)
Burden
Current
Setting
50 to 200% of 5 amp
(C.T. secondary rating), adjustable in 7 equal steps.
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b)
Time
Setting
c)
Burden
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The voltmeter selector switch shall be mounted on the front of the panel and shall be of the
rotary type with break-before-make contacts for selection to measure red-yellow, yellow-blue,
blue-red and red, yellow and blue phase voltages with RY, YB, BR, R-Y-B marked clearly on
the switch.
Push Button Switches
The push button switches shall be comply with and be tested and certified to B.S. 9564.
Push buttons shall be individual flush mounted units with metallic chromium plated and
polished solid brass body and ring, circular in shape and approximately 20mm diameter.
Terminal Blocks
Terminal blocks for control wiring shall be rated not less than 20 amps. (as Klippon SAKD600
or similar) and shall clamp the wire securely between two plates secured by a captive screw.
Terminal blocks shall have easily removable copper links to short circuit adjacent terminals or
shall be fitted adjacent terminals or shall be fitted with suitable fuse/fuse holder where
required. Pinch screw type terminal blocks shall not be accepted.
Cables having the same number shall be terminated at adjacent terminals and connected by
means of cable links at the terminal block. The incoming cable cores shall be terminated at
the lower or outer side of the block, the outgoing cable cores at the upper or inner side of the
terminal block, and cable links on any free side.
Terminal blocks at different voltages shall be segregated into groups, distinctively labelled
and provided with permanent rigid barriers. Terminals in groups shall have separate flame
retardant transparent plastic covers. 100% spare terminals shall be provided on each
terminal block.
Indication Lamps
Except where combined push button indication lamps are being offered, all indicating lamps
shall be individual flush mounted units. The indication lamp shall be LED type. LED lamps
shall have chromium plated and polished solid brass body and ring, with metallic threaded
section and shall be circular in shape of approximately 20mm diameter. The LED lamps are
with translucent cap having illuminant of red, yellow, blue, green and white.
Indicating lamps shall be rated to withstand not less than 20% continuous over-voltage.
Alternatively, lamps with series dropping resistors or capacitors shall be provided to reduce
the lamp voltage by 25%.
Lamps shall be well ventilated and the design shall permit removal of cap from the front of the
unit without the need of any special tool.
Control and Auxiliary Relays
Control and auxiliary relays shall be plug-in type, rack mounted, provided with cable
connection sockets and anchored by quick fastening vibration-proof devices.
All contacts shall be double breaking type. Relay coils shall be rated at 220V single phase
A.C. supply and they shall operate between 85% and 110% of the coil rating. Drop out
voltage shall not occur at voltages exceeding 65% of nominal.
Contact elements and operating coils shall be replaceable and be enclosed in transparent
dust-proof plastic case or available for easy inspection.
Each relay shall have a minimum of one pair of normally open and one pair of normally closed
spare contacts.
Tham & Wong M&E (Viet Nam)
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Latch Relays
Latch relays shall be provided for essential circuits and shall be suitably rated for 220V A.C.
single phase supply. They shall be able to close when subject to a voltage reduction of 85%
of nominal.
When the operating coil of the relay is energized, a spring loaded latch shall hold the contacts
in the closed position. The contact shall remain closed even after the power is removed from
the operating coil. A manual operated relay coil shall be provided to release the contact and
allow the relay to drop out.
Battery And Charger
The Contractor shall supply and install batteries and battery charger systems for the main
switchboards. The duty, rating, operation voltage shall be selected by the Contractor and
approved by the Engineer.
The batteries and battery charger system shall be able to cater for the operation of at least 2
Nos. of A.C.B. shunt trip coils and maintain all indication lights of the main switchboards at the
same time without any significant decrease in battery terminal voltage.
Batteries shall be Nickel-Cadmium rechargeable cells of life time for at least 5 years during
normal operation. The batteries under fully charged condition shall be able to maintain 20
times tripping per hour.
The Charger shall be float and boost charge selectable by selecting switch, and shall be
compatible with the battery system.
The charger and battery units in switchboard shall consist of the following :a)
b)
c)
d)
Fused A.C. input and D.C. output circuits and earth leakage protection by ELCB.
e)
f)
Main contacts to connect and disconnect the load to and from the sources of power.
b)
c)
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d)
e)
Voltage free auxiliary contacts shall be provided for signal interface with lift
installation. All conduit and wiring to lift machine room shall be included.
f)
Voltage free auxiliary contacts shall be provided for starting of the emergency
generator. All necessary conduit and wiring to the Generator shall be included.
Three phase sensing circuits shall be provided. Failure of one or more phases of the incoming
supply, or a reduction in voltage to less than 60% of normal, shall initiate a timing device
adjustable in the range 0 to 15 seconds. If the failure persists at the expiry of this pre-set time
delay, the load shall be automatically disconnected from the mains supply and connected to
the power supply from essential switchboard.
After restoration of the normal supply, the automatic changeover switch shall automatically be
restored to its normal position after a preset period of ten to twenty seconds.
The automatic changeover contactors shall be mechanically and electrically interlocked to
ensure that the two sources of supply will not be connected in parallel.
Switchboard Heaters
Each panel of the switchboard shall have bus wiring supplies and anti-condensation heaters.
The buswire shall be energized from a 220V 50Hz single phase supply.
Each segregated panel section and each vertical panel section in a multi-tier cubicle shall be
fitted with panel heaters, isolating switch and HRC fuses. Panels for circuit breakers shall be
fitted with suitably positioned adjustable thermostats for temperature control.
Motor Starting Equipment
All motor starting equipment shall be fully designed and manufactured to B.S. 587, B.S. 4941,
B.S. 5856 and shall be adequately rated for the conditions in which it shall operate.
All starters shall be provided with incoming isolators which shall be mechanically interlocked
with the access doors so that live connections are not exposed when the doors are open.
The isolators shall be interlocked so that before doors open, the isolator must be opened.
The isolators shall in all cases be suitably rated for the full load running current of the motor.
Isolators shall have sufficient auxiliary contacts to isolate all control circuits.
Unless otherwise stated, all starters shall have sufficient provisions and be internally wired for
local and remote "start-stop" control, indications and interlocks.
Each starter shall have two spare sets of normally open auxiliary contacts which shall be
wired to the spare terminal strip for future use.
The type of motor starters shall be of the same manufacture and rating as that of the motor or
of the type and manufacture recommended by the motor manufacturer. In addition, the
method of starting shall conform strictly to the requirements of the Power Supply Company.
Direct-on-line starters shall include the following:-
Main Isolator;
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heavy duty line contactor fitted with necessary auxiliary and spare contacts for
controls;
full set of main and control circuit terminals for all outgoing cables;
motor sequencing controller, as shown on the Drawings and all necessary auxiliary
contacts to ensure the stability of the protective switchgear;
all necessary terminals of adequate rating and all necessary internal wiring; and
The following shall be provided on the front door of the starter panels for each starter:-
Star/Delta starter shall be provided with contactors, overload protection, with a minimum
Type 2 Coordination etc., as described for D.O.L. starters, arranged in a manner to ensure
that the star contactor opens before the delta contactor closes. The period of running in star
shall be controlled by an adjustable automatic timing device. Star-delta starter shall be of
closed-transition type.
Contactors
Contactors shall generally comply with B.S. 5424 and B.S. 775. They shall be single or three
poles as necessary fitted with arc shields and designed for front access to all main and
auxiliary contacts. Contactors shall be also front accessible, and unless otherwise stated,
shall be rated at 230V single phase supply with voltage variation as specified in B.S. 5424.
Contacts shall be of the double break butt type, each moving contact being individually spring
loaded. Main fixed and moving contacts shall be silver/cadmium oxide.
The contactor unit shall be so designed as to withstand the motor circuit under fault
conditions. Two spare sets of NC and NO contacts shall be provided. Provisions shall also be
made in the contactors to enable additional auxiliary blocks to be added for future use.
Overload Relays
Overload relays shall be thermally operated, single pole for single phase motor and three pole
for three phase motor. They shall consist of a housing made of special high temperature
resisting materials, containing a bi-metal element and a tripping device. The tripping device
shall be equipped with a changeover contact rated at not less than 45 amps..
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The relay shall be temperature compensated, and where necessary, shall incorporate
delayed feature with saturated current transformers suitable for heavy duty starting of pumps
and fans, etc.
A hand reset push button shall be supplied for each unit.
Push Button Switches
Unless specified otherwise, push buttons shall be colour coded as follows:Green
White
Red
Blue
Black
Yellow
start motor
open valve
stop motor
close valve
reset protection/alarm, lamp test
accept alarm
Where shown on the Drawings, lock-off means shall be provided; all locks shall be operated
by a master key system, and 5 Nos. of master keys shall be supplied.
Terminal Blocks
Terminal block for control wiring shall be rated not less than 20 amp. (as "Klippon" SAKD600
or similar) between two plates secured by a captive screw.
Indicating Lamps
Indicating lamps shall be colour coded as follows:Green
Amber
White
Red
Blue
Indicating lamps shall be individual flush mounted units and LED type. Lamps shall have
chromium plated and polished solid brass body and ring with metallic threaded section and
shall be circular in shape of approx. 20mm dia. Indicating lamps shall be rated to withstand
not less than 20% continuous over-voltage.
Motors
Motors for all fans pumps, refrigeration units and all item of equipment provided by this
Contract requiring a motor shall be entirely suitable for the duty. A margin of not less than
15% shall be provided between the continuous rating of the motors (without overloading) and
the maximum power absorbed by the item of equipment (as installed) under its most arduous
operating condition, taking account of the characteristics of the driving machine.
All motors up to 30 kW shall have full load efficiency of not less than 85% and pf of not less
than .85. Motors of rating greater than 30 kW shall have full load efficiency of not less than
90% and pf of not less than .85.
All motors shall be suitable for use in the temperature and atmospheric conditions that will
All motors shall be continuously rated in accordance with B.S. 5000 according to rating, and
shall be insulated with Class F materials.
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Motors shall be of Totally Enclosed Fan Ventilated (TEFV) type to IP54. Motors installed
outdoor shall be to IP55.
Motors shall be manufactured suitable for allowable fluctuations of the supply voltage, and the
Contractor shall ensure that motors exhibit starting torque characteristics suitable for the load
and type of starting.
Motors up to 2 kW shall be suitable for 220V single phase 50 Hz operation; motors above 2
kW shall be 380V/220V.
Motors up to 3.5 kW shall be of the squirrel cage type suitable for D.O.L. starting. Starting
current shall not exceed six times full load current.
Motors exceeding 3.5 kW shall be started in such a way that the starting current shall not
exceed two times full load current. Notwithstanding the details shown on the Drawings,
motors exceeding 55 kW shall be of type approved in writing by the appropriate power supply
company, and shall have maximum starting current of two times the full load current.
Where a motor is required to have a thrust bearing, the effect of shaft expansion shall be
reduced to a minimum.
Motors shall be suitable for operations in the vertical or horizontal position as shown on the
Drawings.
The type of motor, motor enclosure, and cooling requirements shall be as specified on the
Drawings. Unless dictated by practical reasons, and approved by the Engineer, motor
speeds shall not exceed 1,500 r.p.m. synchronous speed.
All motors shall operate without vibration. Wherever possible, the motors shall be mounted on
a common bedplate with the machine being driven and the Contractor shall provide antivibration insulation material for the Main Contractor to incorporate into the builder's work
bases.
The Contractor shall provide holding down bolts required for the fixing of motors. Should the
bolts be required to be sunk in concrete bases, the Contractor shall be responsible for the
supply of all necessary details and fixings in adequate time.
Motors above 5 kW shall be provided with anti-condensation heater, and the control circuit
shall be arranged such that the heater is off when the starter is 'ON' and vice versa. Heaters
shall be wired from the M.C.C.
Drive types shall be generally as stated in the Specification for the relevant equipment or as
indicated on the Drawings.
All motors having 'V' belt drive shall be mounted on slide-rails with adjustable bolts of ample
length for the drive. All motors and drives shall be accurately turned and provided with
pulleys or couplings as required for the drive. All motors and drives shall be accurately
aligned with the driven machines. Type and number of belts for the motor must be approved
by the Project Manager.
Terminal boxes shall be of such dimensions as will ensure access to the terminals and allow
for the supply leads.
Each box shall be fitted for normal bottom or top cable entry. With exception of motors with
ratings less than 1 kW, all boxes shall be capable of being turned to a further three positions,
90 apart without affecting the terminal base or terminals.
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Motors above 7.5 kW shall be provided with suitably sized tinned brass cable sockets.
Sockets shall be in accordance with B.S. 91. The type of cable terminations shall be as
shown on the Drawings.
Motors smaller than 3.5 kW shall be provided with three terminals and for motors above 3.5
kW there shall be six terminals. Separate earthing terminals shall be fitted.
On all motors over 25 kg in weight, lifting eyes or lugs shall be supplied.
Stator cores shall be pre-built from low loss electrical steel sheet, and accurately machined on
inner and outer diameters to ensure a correct and concentric air gap. Rotor cores shall be
assembled from stamping of similar material to that used for the stators, and the squirrel cage
winding shall be die-cast aluminium. The core shall be shrunk on to a high grade steel shaft,
and the complete rotor shall be dynamically balanced.
Stators shall be a rigid one piece grey/normalized iron casting. Stator coils shall be
preformed and wound with polyester enamelled wire. Slot insulation shall consist of a solid
polyester film or tough rag-base electrical paper bonded to a polyester film with high
dielectrical and mechanical strength. Similar insulation shall be placed between the coil sides
in the slot and inserted between phase groups in the end winding. The completely wound
stator shall be immersed in polyester insulating varnish and then baked to render it resistant
to moisture. Leads shall be insulated and shall not deteriorate in extremes of climate.
Pressed steel or aluminium deflectors shall be provided to guide the air flow over the stator
windings, and provide additional protection for the latter.
Motors up to 30 kW shall be axially ventilated having fans inside the non-drive end drawing air
through vent openings in the lower side of the drive end bracket, and exhaust through similar
openings in the non-drive bracket. Larger motors shall have radial ventilation. Fans cast
integral with the motor shall draw air in through openings in each end bracket and exhaust it
through vents in the side of the stator frame.
Plastic fans and pressed fan guards shall be provided on motors of 7 kW or smaller. Larger
motors shall have die-cast aluminium fans and guards. Fans shall be keyed to shaft and
retained end wise against a shoulder by a circlip - fans shall not work loose.
Slip rings shall be continuously rated and shall be of cupronickel with a large wearing depth.
Slip rings shall generally be externally mounted.
All motor components shall be subjected to the most rigid inspection during manufacture, and
completed motors shall be fully tested to comply with B.S. 5000: Part 99. Test certificates of
all motors shall be submitted in duplicate to the Consulting Engineer before delivery of the
motor to site. Sound pressure levels 1m from the machine surface as measured on "no load"
shall be tested to B.S. 4999 : Part 109.
Rigid Metallic Conduits
All conduits shall be heavy gauge galvanized welded steel complying with B.S. 4568 : 1970,
Class 4. No conduit shall be less than 20mm diameter and cables drawn in shall not be
greater than the appropriate number permitted in the current edition of the Singapore
Standards CP:5 Code of Practice for wiring of Electrical Equipment of Buildings. Runs
between draw-in boxes shall be limited to 12m.
Flexible steel conduit and solid type adaptors shall comply with B.S. 731 : Part 1 with a
separate earth wire exposed for earth continuity. In outdoor or moist areas, the pliable
conduit shall be of the metallic watertight pattern, PVC oversheathed. All pliable conduits
shall only be used for final connections to equipment unless otherwise specified.
All conduits shall be free from rust patches or mechanical damage.
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The conduit in flush installations shall be chased to give at least 12 mm of plaster or cement
cover over the conduit.
Conduit routes, particularly where visible, shall be arranged in a neat and inconspicuous
manner. Due consideration shall be given to the other services and the selected routes shall
ensure the necessary clearances between the electrical services and other service lines.
Conduits shall be kept clear of gas, steam, oil, water and process pipes, by at least 150 mm.
Gas pipes shall not be in the same duct or builders work trench.
All draw boxes and junction boxes shall be of ample size to permit the cables being drawn in
and out. They shall be of malleable iron or heavy gauge sheet steel hot dip galvanised. All
circular boxes shall be provided with long spouts, internally threaded, incorporating a shoulder
for the proper butting of the conduit.
Standard circular conduit boxes shall be installed at all lighting points except where conduits
terminate at fixed lighting fittings having provision for direct conduit entry (eg bulkhead
fittings). At lighting switch points the conduit shall terminate in a suitable box provided with
internal adjustable lugs to permit backplates or switch grids being attached to them by metal
threaded screws. All lids for draw boxes, etc, shall be of heavy gauge welded steel pattern.
Overlapping lids shall be provided for flush boxes.
The ends of all conduits shall be cut square and shall butt solidly into the conduit fittings.
Where they terminate in switchgear, fuseboards, trunking, adaptable boxes or other nonspouted enclosures, etc, they shall be connected thereto by means of smooth bore male
brass bushes, serrated washers and sockets. The length of thread cut on a conduit shall be
kept to a minimum consistent with the above requirements. Running threads will not be
permitted for couplings. An approved type of conduit coupler shall be used where necessary.
In all cases castellated locknuts shall be used and the use of ring bushes and locknuts shall
not be permitted.
Where flush conduits terminate in a surface mounted distribution board this shall be by means
of a flush mounted adaptable box with direct bushed rear access to the distribution board.
The position of draw-in boxes shall be arranged so that they will always be readily accessible
and an adequate number of draw-in boxes shall be provided in a conduit run to ensure that
cables can be installed or removed without damage. The number provided shall not be less
than one every 9 metres in a straight run of conduit. Where runs include numerous bends,
sets or other restrictions, the number of cables to be appropriately reduced.
Efficient means shall be provided to seal boxes and fittings against the ingress of dirt during
the building construction.
All conduit fittings installed exterior to buildings shall be fitted with efficient permanent gaskets
in order to render these watertight. All conduits shall be satisfactorily painted.
Conduit boxes shall also be compound filled if the installed conditions are such as to require
this.
The ends of all conduits shall be carefully removed of all burrs or sharp edges on the inside
after the screw threads have been cut. All dirt, paint or oil on the screwed threads of the
conduit and conduit fittings must be carefully removed and the threads shall be coated with
metallic aluminium paint immediately prior to erection. After all the fittings and conduit have
been screwed together, the junction between the conduit and conduit fittings shall be painted
with metallic aluminium paint, bitumastic aluminium paint, or cold galvanised paint. Cold
galvanised paint can be used instead of aluminium paint where galvanised conduit is
specified. All bends and sets are to be made on site to suit conditions and not more than two
right angle bends will be permitted without the interposition of a draw box. No tees, elbows,
sleeves or manufactured bends, either of inspection or solid type, will be permitted.
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Draw wires are to be installed in those conduit installations where the cabling is to be installed
later by others as, for example, telephone cabling.
Where conduits are run in false ceilings, they shall be fixed to the undersides of the structural
slab by means of spacer bar saddles. Fixing to the hangers or framework of the false ceilings
is not permitted. The spacing of fixings shall be the same as for surface installations.
In no circumstances shall any conduit be erected in such a manner as to form a 'U' shape
without a drain/outlet so that any condensation can be allowed to drain from the conduit
system.
Conduit fixed to structural steelwork shall be secured by means of purpose made
brackets/clips.
These clips/brackets shall be of the clamp type and structural steelwork shall not be drilled or
welded without Approval.
Brackets and/or clips to hold conduits shall not be fixed to pipework or ductwork.
The entire conduit system shall be electrically continuous throughout and must form a
completed bonded system with the whole being efficiently earthed.
All conduit outlet boxes and junction boxes shall be malleable iron and of standard circular
pattern with spout to B.S. 31.
Standard circular pattern boxes shall be used with conduits up to and including 25mm
diameter. Rectangular pattern adaptable boxes are to be used for conduits of 32mm diameter
and larger. For the drawing-in of cables, standard pattern through boxes shall be used. All
conduit boxes shall be galvanized finish.
All conduit boxes shall be provided with gaskets and lids. Adaptable boxes shall be of mild
steel of not less than 2.50mm with galvanized finish. Boxes shall be not less than 50mm deep
and of such dimensions as will enable the largest size cable, for which the conduit run is
suitable, to be drawn in without excessive bending of the cables. Lids of the same gauge with
brass fixing screws shall be provided. All such boxes shall be drilled for holes according to
the conduit entries required.
Socket outlet boxes shall be constructed of sheet steel, galvanized finish and shall comply
with B.S. 3676 and 1363. Surface mounting type outlet boxes shall be used.
Rigid Non-Metallic Conduits
All rigid non-metal conduit shall be manufactured and comply with BS 4607. No conduit shall
be smaller than 20 mm diameter and and cables drawn in shall not be greater than the
appropriate number permitted in the current edition of the Singapore Standards CP:5 Code of
Practice for wiring of Electrical Equipment of Buildings" with the additional requirement of
10% spare space capacity for future possible additional cabling.
All conduits shall be clean and free from mechanical damage.
The conduit in flush installations shall be chased to give at least 12 mm of plaster or cement
cover over the conduit.
Conduit routes, particularly where visible, shall be arranged in a neat and inconspicuous
manner. Due consideration shall be given to the other services and the selected routes shall
ensure the necessary clearances between the electrical services and other service lines.
Conduits shall be kept clear of gas, steam, oil, water and process pipes, by at least 150 mm.
Gas pipes shall not be in the same duct or builders work trench.
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All draw boxes and junction boxes shall be of ample size to permit the cables being drawn in
and out. They shall be constructed of PVC to BS 4607. Standard circular conduit boxes shall
be installed at all lighting points. All standard circular conduit boxes are to be provided with
insert clips which shall provide additional support for heavy pendants and fluorescent
luminaires to take the weight of the luminaires together with the heat conduction and possible
deformation of the box due to this heating effect.
The ends of all conduit shall be cut square and shall butt into the female hole in the
junction/outlet boxes and this push fit shall be bonded with a waterproof adhesive.
Where circular, rectangular, switch and socket boxes and adaptable boxes are provided
without female extension spouts the conduits shall be made off into a female thread to plain
push in adaptor which shall be connected to the conduit boxes with male screw bushes. The
push-in adaptor shall be bonded with a waterproof adhesive into non-metallic conduit.
Where flush conduits terminate in a surface mounted distribution board this shall be by means
of a flush mounted adaptable box with direct bushed rear access to the distribution board.
The position of draw-in boxes shall be arranged so that they will always be readily accessible
and an adequate number of draw-in boxes shall be provided in a conduit run to ensure that
cables can be installed or removed without damage. The number provided shall not be less
than one every 9 metres in a straight run of conduit.
Efficient means shall be provided to seal boxes and fittings against the ingress of dirt during
the building construction.
All conduit fittings installed exterior to the buildings shall be fitted with efficient permanent
gaskets in order to render these watertight. Conduit boxes shall also be compound filled if the
installed conditions are such as to require this. No tees, elbows, sleeves or manufactured
bends, either of inspection or solid type will be permitted.
Draw-wires are to be installed in those conduit installations where the cabling is to be installed
later by others as for example telephone cabling.
Where conduits are run in false ceilings, they shall be fixed to the undersides of the structural
slab by means of spacer bar saddles. Fixing to the hangers or framework of the false ceilings
is not permitted. The spacing of fixings shall be the same as for surface installations.
In no circumstances shall any conduit be erected in such a manner as to form a "U" shape
without a drain/outlet so that any condensation can be allowed to drain from the conduit
system.
Conduit fixed to structural steelwork shall be secured by means of purpose made
brackets/clips. These clips/ brackets shall be of the clamp type and structural steelwork shall
not be drilled or welded without Approval of the Engineer.
Brackets and/or clips to hold conduits shall not be fixed to pipework or ductwork.
Rigid non-metallic conduit shall be heavy gauge with the following wall thickness (nominal) for
the following sizes:Outside diameter of conduit (mm)
Wall thickness nominal (mm)
20;
25;
32;
38;
50
1.8;
1.9;
2.5;
2.5 ;
3.2
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Cable Trunking
Cable trunking shall be manufactured in minimum lengths of 1.8m from 1.60mm epoxy coated
hot dipped galvanized sheet steel. Covers shall be of the quick-fix pattern with centre captive
screw or spring-on type.
Fixing arrangement employing self-tapping screws shall not be accepted. Trunking shall be
terminated with flanges; which shall be bolted direct to distribution boards, or apparatus.
Connecting pieces shall be used and bolted with cadmium plated mushroom head steel
screws, nuts and shake-proof washers.
Each joint shall have a copper bond bolted to each adjacent trunking to ensure electrical
continuity. All frayed and sharp edges shall be removed from trunking before installation.
All cable trunking shall conform to BS 4678 Part 1. All trunking shall be of not less than 16
gauge corrosion resistant steel and the thickness of the body and cover shall be in
accordance with Table 1 of Singapore Standards CP-249. It shall have a removable lid
throughout its length. Openings for conduit connections shall be provided as required.
Suitable units shall be used for branch connections, bends, alterations in section, blank ends,
cable retaining devices. Where cables leave or enter the trunking they shall be suitably
supported by a trunking support section trimmer to prevent damage or undue stress on the
cable insulation.
Where multi-section trunking is used the individual partition along the trunking shall be
continuous throughout including intersections, tee sections, cross over sections.
Where trunking passes through walls and ceilings, the cover shall be solidly fixed up to 150
mm either side of the wall.
No trunking shall be installed with the cover in an inaccessible position.
Where trunking is installed in vertical locations all cables in the trunking shall be adequately
supported at 900 mm with pin racks or staggered insulated tie-off studs to support the weight
of the cables.
Trunking shall not be installed with the cover on the underside unless approved. Where this
is Approved suitable metal cable retainers shall be used to prevent the cables from sagging
both during and after installation.
The complete trunking systems shall be electrically continuous and this shall be ensured by
the provision of copper earth continuity links which shall be provided at each and every joint in
the trunking. These links shall conform to the minimum specification of being 40 mm long x
10 mm wide x 2 mm thick. This electrical earthing shall only be a bonding earth and is not the
main electrical circuit protective conductor.
Joints in metal trunking shall occur at the normal production length distances and cut lengths
shall only be permitted at changes of direction and junctions.
The covers of the trunking shall be secured by either a plastic button and spring device or
screws and bolts securing covers to the trunking. These cover fixings shall be arranged so
that damage of cables cannot occur from the fixing method.
When trunking is being sized in accordance with CP-249, allowance in the loss of capacity of
trunking shall be made for cable supports, dividing plates, intersection units together with an
additional future design capacity of 10% spare space.
Fire barriers shall be installed at all locations where trunking is routed between floors and
where trunking is routed in horizontal locations through established fire barriers. This barrier
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shall consist of a fire resistant plate to give the fire resistant time factor required. This plate
shall be supported on a metal angle mounted within the trunking and the plate shall be cut to
suit the cross sectional area of cables within the trunking.
Where trunking is directly connected to the distribution boards this shall be carried out using a
splayed flanged adaptor to allow the cables to enter the distribution board/switchgear.
Where cables enter or exit trunking the opening shall be trimmed with a PVC bushing to the
slot or trunking end.
Non-Metal Trunking
All cable trunking shall be high impact PVC finished either white, grey or black and shall
conform to BS 4678 Part 4. All trunking shall be of extruded section and the cover shall be a
snap type closure, removal shall be achieved by the insertion of a wide blade screwdriver
between the cover and the body of the trunking. This cover shall be removable throughout its
length. Openings for conduit connectors shall be provided as required.
At trunking joints connecting sleeves shall be provided. These sleeves shall be 200 mm long
and shall be inserted within the trunking and act in the form of a friction fit within the trunking.
Should it prove necessary to retain this sleeve they shall be held in place with PVC adhesive.
Suitable units shall be used for branch connections, bends alterations in section, blank ends,
cable retaining devices. These devices shall be factory fabricated but should special sections
be required this shall be constructed using the standard trunking length and fabricated with a
PVC adhesive and solvent. The factory fabricated special sections shall be 90 bends, 45
bends, Tee sections, cross over sections, right angle bend using 45 mitres to achieve a 90
change in direction.
Where cables leave or enter the trunking they shall be suitably supported by a trunking
support section trimmer to prevent damage or undue stress on the cable insulation.
Where multi-section trunking is used the individual partition along the trunking shall be
continuous throughout including intersections, Tee sections, crossover sections.
Where trunking passes through walls and ceilings, the cover shall be solidly fixed up to 150
mm either side of the wall.
No trunking shall be installed with the cover in an inaccessible position.
Where trunking is installed in vertical locations all cables in the trunking shall be adequately
supported at 900 mm with pin racks or staggered insulated tie-off studs to support the weight
of the cables.
Trunking shall not be installed with the cover on the underside unless Approved. Where this
is Approved suitable PVC cable retainers shall be used to prevent the cables from sagging
both during and after installations.
When trunking is being sized in accordance with the IEE Regulations for Electrical
installations, 15th Edition allowance in the loss of capacity of trunking shall be made for cable
supports, dividing plates, intersection units together with an additional future design capacity
of 10% spare space.
Fire barriers shall be installed at all locations where trunking is routed between floors and
where trunking is routed in the horizontal locations through established fire barriers. At the
location of a fire barrier the PVC trunking shall convert into a steel trunking and within this
trunking a fire resistant plate to give the fire resistant time factor required. This plate shall be
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supported on a metal angle mounted within the trunking and the plate shall be cut to suit the
cross-sectional area of cables within the trunking.
Where PVC trunking is directly connected to the distribution boards this shall be carried out
using a splayed flanged adaptor to allow the cables to enter the distribution board/switchgear.
Where cables enter or exit trunking, the opening shall be trimmed with a PVC bushing to the
slot or trunking end.
Underfloor Outlet Boxes
Floor outlet boxes shall be rectangular section with lids and entry sockets for either underfloor
ducts or conduits. The lids shall be arranged for carpet inserts with segregation for services
outlets.
The boxes shall be two or three section as called for on the drawings and shall conform to all
local regulations as necessary.
The boxes shall be arranged with variable height to suit the floor screeds specified and for
levelling purposes. Boxes shall be complete with all necessary segregation pieces for all
services to comply with IEE regulations.
Boxes shall be manufactured in 16 swg zinc-coated steel and be complete with power outlet
plates and sockets, telephone outlet plates and/or data outlet plates as required.
Skirting Trunking
Skirting trunking shall be manufactured from zinc coated sheet steel and fitted with steel
partitions to provide two/three compartments, ie, telecommunications/data and power, from
top to bottom respectively.
The centre or power compartment shall be sized to accept standard 13 ampere socket
outlets.
The overall dimensions of the trunking shall be 150 mm high by 38 mm deep, manufactured
in nominal 2 metre lengths. The trunking body and cover shall be manufactured from 1.2 mm
and 1.6 mm respectively nominal thickness sheet steel, finished in metallic silver.
Each trunking length shall incorporate a cover retaining strap, fixing bridge, back connecting
plate and plated mushroom head steel fixing screws with shakeproof washers.
Factory manufactured trunking components shall be used wherever possible and where
appropriate, as follows:
-
Internal and external bends, rear and front entry tees, back entry units, square end
and chamfered end caps either left or right handed, base entry units, trunking and
conduit box adaptors, screening saddles and accessory mounting covers, etc.
Electrical accessories shall be fitted where required, by cutting the trunking cover and
inserting a 250 mm long accessory cut out cover. These covers shall be supplied
pre-punched by the manufacturer with suitable accessory mounting cut out(s).
Where telephone outlets are required, these shall be mounted in the same manner as the
power outlets, although to maintain the integrity of the wiring compartments, the partition shall
be cut away and fitted with a suitable screening saddle.
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The complete trunking system shall be electrically continuous and this shall be ensured by the
provision of copper earth continuity links which shall be provided at each and every joint in the
trunking. These earthing links shall only be a bonding connection and shall not constitute the
main electrical circuit protective conductor.
Joints in the trunking shall occur at the normal production length distances and cut lengths
shall only be permitted at changes of direction and junctions.
Where trunking passes through walls and partitions, the cover shall be cut on either side at
150 mm from the wall or partition.
Where trunking passes through a fire wall, the wiring compartments shall be sealed with
suitable fire resisting barriers to maintain the integrity of the fire rating.
Cable Trays
Armoured cables running horizontally at high level shall be supported by perforated cable
trays. Trays shall be not less than 1.60mm mild steel, galvanized finish.
Trays shall be supported from the rib of structural slab, beams, etc., by mild steel rods,
galvanized, and not less than 15mm in diameter, with underslung steel angle supports.
:
:
:
1.5mm
1.5mm
2.5mm
Flexible Cords
Flexible cords shall be flame retardant and termite repellant PVC sheathed with copper
conductors 300V/500V grade to B.S. 6500. Minimum size of cord is 1.50mm.
PVC and XLPE Insulated Steel Wire Armoured Cables
PVC Insulated Steel Wire Armoured cables (PVC, SWA & PVC) and XLPE insulated steel
wire armoured cables (XLPE, SWA & PVC) shall be 600V/1000V grade complying to B.S.
6346 : 1987 and B.S. 5467 respectively. Multi-core with each conductor of the same cross
sectional area. The cores of these cables shall be high annealed copper conductors
complying with B.S. 6360 : 1981.
The insulated cores shall be colour coded and shall be sheathed with PVC which shall serve
as a bedding for galvanized single steel wire armouring. The armouring shall be served with
an outer PVC sheath.
PVC shall be flame retardant where installed directly in the ground or underground ducts or
as otherwise specified.
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Cables shall be terminated in a gland fitted with an armour clamp. The gland body shall be
provided with an internal conical sealing to receive the armour clamping cone and a clamping
nut which shall secure the armoured clamping wires tightly between the armour cone and
conical armour seating. The spigot on the gland body shall be threaded to suit standard
conduit accessories. A PVC shroud shall be fitted to cover the entire gland body. All cable
gland shall be complete with a copper earth connection tag which shall be bolted to the metal
surface where it terminated.
The minimum internal bending radius shall not be less than eight times the overall cable
diameter.
Where cables are run horizontally, they shall be properly supported on perforated cable trays
and cleated at intervals of not exceeding 2m directly to the tray. Where cables are installed in
vertically, they shall be cleated at distances not exceeding 1m. when cables are run in
protected areas, they shall be protected with metal trunking. The cable tray and metal
trunking shall be supported with rigid metal brackets.
The Contractor shall be responsible for the off loading and handling of the cables on site and
shall ensure that cables are new and delivered to site on new drums and properly protected
against mechanical damage and loss with the manufacturers seals still intact. Partly used
drums of cable or cable which has already been used elsewhere shall not be acceptable
unless special approvals is given by the Architect in writing.
Fire resistant cables (Low smoke zero Hexogen over sheathed cable) shall comply with B.S.
6387 and IEC 331 and shall be tested in accordance with IEC 332-1 and 754-1. MICA tape
fire barrier, insulation of XLPE, EPR or other special fire resistant compound with continuous
temperature rating of min. 85C and an extruded oversheath of fire retardant low smoke PVC
or polyethylene in orange or black colour. The minimum size of each conductor shall be
2
1.5mm .
Current rating shall be calculated in accordance with IEC 287. All fire resistant cables shall be
accepted by the Fire Services Department.
PVC Insulated Copper Cored PVC Sheathed Cables
PVC Insulated Copper Cored PVC Sheathed Cables (PVC & PVC) shall be 600V/1000V
grade complying to B.S. 6346 : 1987 multi-core with each conductor of the same cross
sectional area. The cores of these cables shall be high annealed copper conductors
complying with B.S. 6360 : 1981. The PVC insulated cores shall be color coded and shall be
sheathed with PVC complying with the requirements for type T11 compound as specified in
B.S. 6746.
All PVC shall be flame retardant where installed directly in the ground or underground ducts
or as otherwise specified.
Cables shall be terminated in a gland fitted with a PVC clamp. The gland body shall be
provided with an internal conical seal to receive the PVC sheath and a clamping nut which
shall secure the clamping cone firmly to the PVC sheath. The spigot on the gland body shall
be threaded to suit standard conduit accessories. A PVC shroud shall be fitted to cover the
entire gland body.
The minimum bending radius shall be not less than eight times the overall cable diameter.
Where cables are run horizontally, they shall be properly supported on perforated cable trays
and cleated at intervals of not exceeding 2m directly to the tray. Where cables are run in
protected areas, they shall be protected with metal trunking. The cable tray and metal
trunking shall be supported with rigid metal brackets.
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The Contractor shall be responsible for the off loading and handling of the cables on site and
shall ensure that cables are new and delivered to site on new drums and properly protected
against mechanical damage and loss with the manufacturers seals still intact. Partly used
drums of cable of cable which has already been used elsewhere shall not be acceptable
unless special approvals is given by the Architect in writing.
Spare Parts
Each unit shall be provided with a full set of spare parts which shall be handed over to the
Employer intact at the end of the Defects Liability Period.
The list of spare parts shall be as recommended by the equipment supplier and shall be
provided over and above all other spares required for maintenance and repairs during the
Defects Liability Period.
The list of spare parts shall form part of the equipment acceptance process and no item of
equipment will be accepted unless the certified list of spares is submitted in accordance with
the Submissions Clause of this Section.
All spares shall be handed over to the Employer in purpose made lockable galvanized steel
cabinets with the words "Spare Parts for ......" and the equipment name and reference number
stencilled on the lid. Inside each cabinet in a clear plastic waterproof folder shall be a
complete spares catalogue for the respective equipment with re-order numbers clearly
defined.
Except the spare parts recommended by the supplier, the following spare parts shall be
provided by contractor handover.
a)
b)
c)
L.V. Transformer
If extra low voltage supply is required for the control panel, step down transformer shall be
provided as per this specification.
All transformers shall be totally enclosed, designed, manufactured and tested in accordance
with B.S. 171 and suitable for use in tropical countries having ambient temperature up to
40C, and relative humidity up to 100%.
Two (2) 1 Taps below and above normal shall be provided and the following phase
connection shall apply for the 3 phase transformer:
a)
b)
c)
H.V. Winding
L.V. Winding
Vector Group Symbol
:
:
:
Star
Star
Y/Yn
b)
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c)
Earthing terminals.
d)
The Contractor shall submit at the time of tender values for Cu and Fe losses, impedance at
75C on principal tapping and efficiency etc.
Cable Bushings
In certain places, where cable pass through floors, walls or other partitions, bushings of an
approved type shall be supplied and set in position by the Contractor; where necessary, split
bushings may be used for convenience in running out cables.
After running and cleating the cables, the bushings must be thoroughly grouted in or
otherwise securely fixed in position and the space between the cables and the bushings
completely filled in with a fire-resisting material, approved by the Fire Services Department of
Hong Kong, and which has no deterious effect on the cable sheathing or serving.
Emergency Push-Button
Push button shall be provided near each motor positions for emergency and lock off use.
These shall be normally-closed, latch-in"stop" units, watertight and suitable for surface
mounted on wall or metal surface, as appropriate. The enclosure shall be cast iron with a
gasket between plate and box; the push button apertures shall be sealed by flexible PVC
gaskets.
The button shall be red in colour and engraved with the words "STOP". The latching device
shall restrict the push button return movement until it is released by counter clockwise
rotation.
Lock-off buttons shall be installed at 1350mm above ground level, and labelled.
Volt-Free Contactors (Dry Contacts)
"Volt-Free" contact shall be provided as shown in the point schedule and on the Drawings.
They shall comprise a pair of contacts operated directly by the equipment but electrically
separated such that no potential derived from the equipment appears at the contacts. Voltfree contacts shall also be used to complete external control, alarm or indication circuits.
Kilowatt Hour Meter
3 phase 4 wire kilowatt hour meters shall be provided to the Motor Control Panel as shown on
the Drawings. It shall be of a type that is acceptable by Power Supply Company.
Hour Run Meter
Hour run meters shall be provided for the MVAC equipment / MCC panel as shown on the
Drawings.
Hour run meters shall be flush mounted and of the five digit type. It shall be suitable for
380V/220V 50Hz supply. A mechanical reset push button shall be provided.
Locally Fabricated Control Equipment
The following paragraphs governs the constructional aspect of all equipment having to be
fabricated locally.
The sheet metal for the build up of the various items shall be specially selected, dead flat mild
steel not less than 1.50mm thick for length less than 2m and 2.00mm thick for length greater
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than 2m. The panel shall be built up on substantial framing with all necessary stiffeners and
supports. The entire panel shall be vermin proof.
All instruments and equipment shall be securely mounted and all internal wiring runs shall be
included and shall be so positioned as to ensure complete accessibility for servicing
purposes.
All internal wiring shall be PVC insulated, neatly bunched, run on supporting cleats or
insulators and shall be coloured and adequately labelled or sleeved for identification. All
control wiring shall terminate on terminal boards or strips using the Klippon or equivalent
system, and shall incorporate loops to permit the opening of doors and removal of
components for inspection without disconnecting the cables.
The front of panel shall be open able. Removable gland plates shall be provided at the top
and at the bottom of the panel with knockouts or blanked off openings for incoming and
outgoing circuits cables.
All doors shall have concealed hinges, and where necessary, shall be interlocked with the
switch mechanism. All doors shall be provided with dust-excluding gasket of neoprene, or
other equal and approved material.
Labels in general shall be made from white TRAFFOLITE laminated white/black/white and
suitably engraved with black lettering in English and Chinese. Exact details of lettering and
legends shall be agreed with the Engineers prior to manufacture. Labels shall be securely
fixed with a minimum of two cadmium 6BA screws which shall be inserted into tapped holes in
the equipment and secured by locking nuts at the rear.
All paint finishes shall be of high quality enamel. A minimum of two undercoats shall be
applied and each built-up and flattened separately. The final coat shall be approved light
colour gloss finish and sufficient body shall be given to the paint films so that the final
appearance of the finished units is entirely free from blemished, undulations, foreign
inclusions, scratches, patterning or any defects whatsoever.
Ventilating louvers where required shall be provided on the sides and backs of panels and
shall be of approved design. All louvers shall be screened.
All terminals shall be shrouded and those terminals which remain live with the panel isolated
shall be adequately labelled with cautionary signs. All circuits shall be facilitate isolation,
checking and maintenance.
5.2.4
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Fittings and accessories for external use shall be of weatherproof construction specially
treated against corrosion for use in salt laden atmosphere. Totally enclosed luminaires shall
have sealing gaskets and shall be insect-proof.
Cables used for internet wiring of the luminaires shall be of appropriate type and size and
shall not be less than 0.5 sq mm in cross-sectional area. The insulation of the cables shall be
able to withstand throughout the life of the luminaires the maximum temperature of not less
than 105 degree Celsius to which it will be subjected in normal use without deterioration
which could affect the safety of the luminaires.
Cables with the luminaires shall be neatly bundled by nylon self-locking cable ties. Wiring
shall be properly routed and secured away from heat-generating accessories like control gear
etc. wherever possible. All cable terminations within the luminaires shall be suitably shrouded.
At every luminaire, an earthing terminal shall be provided for connection to the circuit
protective conductor.
Unless otherwise specified elsewhere, ferrous metalwork of all luminaires shall be made of
mild steel sheet of minimum thickness 0.8mm. The metalwork shall be derusted by treating
with Deoxidise 125 or Deoxidise M and degreased by Trichloroethylene or wiping with clean
cloth dipped in thinner. The metalwork shall then be dipped in Kephas before phosphatising.
After drying, the metalwork shall be sprayed with two coats of alkyd based enamel paints and
then stove in a baking oven to the specified temperature of the paint manufacturer and for the
recommended time. The total thickness of the two coats of paints shall not be less than 50
microns. When the basic sheet steel is electro-zinc plated (zincron), the total thickness of the
two coats of paints can be 25 microns. The thickness of the paint will be measured in random
samples during supply to check conformity when required by the Architect.
Plastic diffusers where used, shall be of non-deteriorating, and ultra-violet stabilised material,
and shall not change in shape with time or due to handling. Plastic diffusers shall be washed
with a detergent solution and dripped-dry immediately prior to installation to restrict
electrostatic dust adhesion. Louvered mirror reflectors of the fluorescent luminaires where
called for shall be die-formed semi-secular anodised aluminium in parabolic form to give good
light distribution and efficacy. Metal louvers where called for shall be of a design to give a
bat-wing light distribution with a downward light output ratio of at least 70%. The lamps will
be screened from view along both directions of the lamp axis by metal louvers. The entire
metal louver should be able to hinge down from one side of the luminaires for maintenance
purposes and snap fit back into position.
Each lighting point in areas having false ceilings shall be terminated with a B.S. ceiling rose in
the soffit of the slab. Each lighting point in areas without false ceilings shall be terminated at a
concealed B.S. circular conduit box having entries appropriate to the run of conduit. At each
lighting point the wiring shall have an excess length of about 150mm before terminating to a
connector. The circuit protective conductor shall also be wired to the connector.
Each surface mounted luminaire shall be terminated at a B.S. junction box having entries
appropriate to the run of conduit and shall be complete with connectors and suitable for the
size and number of connections to be made at the point and the wiring required to connect
the specified luminaire. Wiring to luminaires within the false ceiling space shall be carried out
by means of heat resistant (butyl or silicon rubber insulated to B.S. 6500) flexible cables with
copper conductor of cross sectional area not less than 1.5 sq mm to be connected from a
B.S. ceiling rose to the lighting fitting.
Recessed luminaires shall be suitable for housing in concealed or exposed (T bar) ceiling
modules where appropriate. All recessed luminaires shall be supported from the r.c. ceiling
slabs using appropriate fixing accessories such as steel rod, spring clips, ceiling brackets,
suspension hooks, profile brackets, etc. to ensure proper installation of the luminaires on
different types of ceiling panels. In areas where luminaires are installed directly below large
ductworks etc., the Sub-Contractor shall install suitable brackets, channels, etc. to facilitate
suspension/support of the luminaires from the ceiling slabs all costs connected therewith shall
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Surface mounted luminaires shall be terminated at a B.S. junction box having entries
appropriate to the run of conduit and shall be complete with connectors and suitable
for the size and number of connections to be made at the point and the wiring
required to connect the specified luminaires.
(ii)
For recessed luminaires (i.e. luminaires mounted on suspended ceilings), the wiring
form the ceiling rose to the luminaires shall be carried out by means of FR cables.
For luminaires with emergency power packs, an unswitched live wire shall be connected to
each and every luminaire with emergency power pack so that the luminaire concerned can be
switched off from the associated lighting switches, timers, contactors, etc.
High pressure sodium lamps where used shall avoid fluorescent coated outer bulb.
Metal halide and mercury fluorescent lamps MBF/U where called for shall be manufactured to
B.S. 3677 as appropriate.
Appropriate inductive ballasts for limiting the current shall be used in conjunction with the HID
lamps and the Sub-Contractor shall ensure that the control gears installed are suitable for the
lamps used. The control gears (ballasts, igniters, capacitor etc.,) for each lamp shall be
suitable for enclosing in a weatherproof compartment where used for external areas or
integrated with the luminaries. Ballasts shall be the low loss type manufactured to B.S. 4782
and rated for operation at 240V 50Hz single phase a.c. supply.
Ballasts shall be vacuum impregnated or polyester filled to ensure good heat dissipation and
maximum protection from moisture & corrosion. The ballasts shall be of low noise type and
shall be mounted tightly on a rigid part of the lighting fitting. No one component of the lighting
fitting shall be loose and badly fastened which might become resonant. Power factor of each
lamp circuit shall be maintained at better than 0.85 lagging. Power factor correction
capacitors shall be of the dry metallised polypropylene type with internal discharge resistor
rated 250 volts, 50 Hz with operating temperature up to +85 degree Celsius. Electronic
igniters where applicable (i.e. high pressure sodium lamps) shall be the encapsulated and
quick start-up type. As soon as the lamp has started, the igniters shall disconnect itself until a
new starting impulse is needed. Control gears of all the HID lamps for indoor use shall be
silent in operation. The Architect deserves the right to reject any unit which is not, in his
opinion, silent in operation.
All fluorescent tubes shall be the energy efficient type of 18W (600 mm) or 36W (1200 mm)
and shall be whitenominal colour temperature 4000 degree K or warm white nominal colour
temperature 3000 degree K as specified with bi-pin lamp caps suitable for use in switchstart
circuits and manufactured to B.S. 1853. The light output of 18W and 36W fluorescent tubes,
after 100 hour burning, shall be at least 1400 lumens and 3400 lumens respectively and the
colour rendering index more than 80.
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Control gears where required shall be of low loss type, silent in operation and of the
switchstart patterns suitable for incorporation within the luminaires they serve. The leakage
current of each 18 watt or 36 watt ballast shall not exceed 0.5 mAmp as stipulated in IEC 598.
The ballasts shall be of low noise type and shall be mounted tightly on a rigid part of the
luminaires. No one component of the luminaires shall be loose and badly fastened which
might become resonant. The Architect reserves the right to reject any unit which is not, in his
opinion, silent in operation.
Control gears comprising ballasts/chokes etc. shall be
impregnated and filled solid with polyester or other special high melting point compound all
contained in a robust case to Singapore Standard SS 24. All ballasts/chokes shall be rated at
240 volt single phase a.c. and shall be of the type approved by the PUB. The loss of each 18
watt or 36 watt ballast/chokes shall not be greater than 6 watt at the rated voltage.
Starter switches for switch start luminaires shall be the proprietary made glow type with bi-pin
to Singapore Standard SS 124.
High frequency (HF) electronic ballasts where specified shall be the starter less, non-flickering
and rapid start type operating at a frequency range of between 20kHz and 30kHz and shall
comply with IEC 928 and IEC 929. The ballast shall be suitable for use with conventional of
HF fluorescent tubes filled with krpton or argon gas.
The lamp power of a 36 watts tube when operating on a HF ballast shall remain stable at 32
watts and the ballast loss shall not be greater than 4 watts per lamp, when operating at a
mains supply of 230 volts, 50Hz (for 58 watts tubes, the corresponding figures shall be 50
watts lamp power and 4 watts ballast loss per lamp). Output stabilization circuit shall be
incorporated to stabilize the lamp power at the specified wattage. The power factor of the
lamp circuit shall be greater than 0.95.
The operating requirement of the ballast shall be to provide an optimum value of pre-heat
current for a warm-start system. The minimum and maximum values of the pre-heat current
shall comply with IEC 901 for the type of lamps concerned. The entire lamp ignition process
shall not take more than 1.0 second.
The ballast shall be able to detect inter-alia, the following different operation conditions and
lamp responses and switch reliably, if necessary:
-
Deactivated lamp
The ballast shall meet the requirements of VDE 0107 Section 7 regarding magnetic field
radiation and shall incorporate radio interference suppressor to limit the voltage to the levels
defined by CISPR 15 (EN 53013 or VDE 0875, Part 2A1 10.90). Circuits shall also be
incorporated in order to obtain a sinusoidal current consumption and reduce the generation of
harmonics in the ballast and limit the mains current harmonics to IEC 555-2 or EN 60555-2.
In addition, the ballast shall be resistant to transient over voltages, such as those produced by
switching inductive loads, unbalanced loads in three-phase mains, etc. Thermal overrides
shall also be incorporated to power down the ballast in the event of short circuit or
overheating.
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High quality components shall be used for the ballast to assure long service life. In addition,
the operating temperature shall be controlled to prolong service life. The Mean Time
Between Failures (MTBF) of the HF ballast shall be at least 100,000 hours.
Dimmable ballasts where called for shall be able to dim 32 watts or 50 watts argon filled tubes
when connected to a potentiometer.
All ballasts offered shall carry test certificates from SISIR and other recognised testing
laboratories to substantiate compliance with all the various standards such as IEC 928,
CISPR 15, IEC 555-2, etc.
Lampholders shall be proprietary make of bi-pin, spring loaded, designed to retain positively
the lamp caps independently of the contact springs and of robust construction to B.S. 1875.
Contact spring shall be of phosphor bronze material.
Power factor correction capacitor shall be of the metal polypropylene (MPP) type enclosed in
a metal case with two insulated connections, internal safety discharge resistors and
impregnated with a suitable medium. Power factor for each luminaire shall be corrected to
better than 0.85 lagging and each fitting shall be complete with appropriate rating fused
terminal block and bi-pin lamp holders. Purpose made fixing clips shall be employed for
supporting the capacitors and capacitors with built-in (internal) fuses will not be accepted.
Each luminaire shall be fitted with audio interference filter suitable for suppressing mains
borne interference generated from the limits specified in B.S. 5394 Specification For Radio
Interference, Limits and Measurements For Lighting Equipment Part 1 (Luminaires for
Tubular Fluorescent Lamp).
Control units and capacitors shall be manufactured to B.S. 2818 & 4017 bi-pin lamp caps and
lampholders to B.S. 1875 and method of construction with regard to the safety aspect shall
generally comply with the requirements of B.S. 4533.
PL lamps shall be of single-ended miniature fluorescent lamps each consisting of two narrow
glass tubes welded together with a bi-pin cap and housing for starter and capacitor at one
end. The correlated temperature of PL lamps shall be 2700 degree K and the colour
rendering index shall be 81 or more. The lumen output of a PL 7 watts, PL 9 watts and PL 11
watts lamp shall be at least 410 lumens, 570 lumens and 890 lumens respectively. Each PL
lamp shall be fitted with a radio interference suppression capacitor to suppress mains borne
interference generated from the luminaires.
Lampholders for PL lamps shall be of type G23 suitable to receive the bi-pin cap of the PL
lamps. PL lampholders shall be designed to operate any of the PL 18 watts, or PL 13 watts
lamp. The ballasts shall be rated for operation at 240V 50Hz single phase a.c. supply.
Power factor correction capacitors shall be provided for each PL lamp luminaire to correct the
power factor to better.
Lighting poles for external lighting where called for shall be of tubular hot dipped galvanised
steel column, the base compartment of which shall house the lamp fuse gear consisting of a
single fully shrouded single pole and neutral single entry type cut-out with 5 amps HRC fuse
complete with cable sealing box, armour clamps and compression gland, where required
suitable for reception of looping PVC SWA/PVC cables or PVC cables of the sizes as
required. The tubular columns shall be protected internally and externally against corrosion.
For internal protection, a coating of black bituminous paint shall be applied. A priming coat of
suitable paint shall be applied to the surface after it has been thoroughly cleaned and followed
by at least two finishing coats to provide adequate protection against corrosion. The colour
shall be to the Architects review.
Wiring between lantern and cut-out shall be twin core 2.5 sq mm tinned annealed circular
copper conductor PVC insulated black PVC sheathed incorporating within the sheath a bare
circuit protective conductor of the same cross sectional area.
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An appropriate concrete base shall be provided for each outdoor luminaire for mounting onto
the ground.
Each outdoor/external lighting point shall be terminated in a weatherproof polyester junction
box of IP 65 similar to Legrand 95950 or equivalent.
Switches
Sub-circuit switches unless otherwise shown on the Specification Drawings shall be single
pole, quick make and slow-break, silent switch action type with solid silver alloy contacts and
totally enclosed switch action for flush wall mounting or ceiling mounting as required and shall
be suitable for indoor or outdoor service according to location, housed in standard purpose
manufactured galvanised steel boxes complete with conduit knockouts made up into single or
multi-gang units employing a grid switch system of fully interchangeable components as
standard fixing centres of matching switches of different types and ratings but of identical
dimensions, push buttons, neon indicator lamps, blanking units, grid, steel boxes and plates
all capable of integration into standard composite assemblies in any combinations as
required.
Grids shall be adjustable for variation in depth of plaster and for squaring errors and of the
same type for surface or flush mounting.
Switches in mechanical plantrooms and electrical sub-station and switchrooms shall be of the
metaclad type subject to review by the Architect, mounted in flush or surface conduit boxes as
specified.
Switches for wall mounting in other locations shall be of White finish type similar to Jung
make switch. Switches located on brick or concrete walls shall be mounted in horizontal
arrangement in galvanised steel boxes using box suspension straps. Counter-sunk screws
shall be provided for fixing to the conduit box. Ceiling switches where used shall be complete
with mounting bases and pull cords.
Switches for external use shall be of weatherproof construction and of standard similar to
Clipsal/MK make or equivalent.
Samples of all switches, conduit boxes etc. and a schedule showing the type of switches to
be installed at all locations shall be submitted to the Architect for review prior to placing
orders.
Switches associated with essential supplies shall be provided with red toggles.
Switches shall be rated 10 amps or 15 amps as determined by circuit load suitable for use in
a.c. inductive circuits or fluorescent lamp circuits complying with Singapore Standard SS 227,
of the one way or two way type as indicated on the Specification Drawings and fixed generally
at a height of 1200 mm from the floor level where possible be located on the inside of the
room on the handled side to the door as practicable.
An earthing terminal shall be provided and connected to circuit protective conductor at every
lighting switch position.
Single pole switches shall be connected to break the phase wire of the supply. The neutral
wire shall not be routed through switch boxes.
Switches which are mounted in the same position adjacent to each other shall be of multigang type of the maximum number of gangs available.
Switch Socket Outlets
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Switch socket outlets shall be to Singapore Standard SS 145 single pole 13 amp. 3
rectangular pin switch shuttered outlets, one or two gang for indoor service except as
otherwise shown on the Specification Drawings and either surface or flush mounting
according to location.
Switches shall be of the quick make, slow break type with silent, totally enclosed switch action
and solid silver alloy contacts. Switches socket outlets for indoor use shall be housed in
suitable galvanised steel boxes to B.S. 4662 with conduit knockouts. Types and finishes of
switch socket outlet plates for various areas shall be as specified for the lighting switches.
Switch socket outlets located in exposed situation shall be non shuttered, single-pole 3 round
pin to B.S. 546, galvanised iron weatherproof type with 20 mm E.T. screwed conduit entry,
rated at 13 amp or 15 amp switched or unswitched as shown on the Specification Drawings
complete with protective captive scew-on cap to cover the socket orifice when not in use.
15 amp switch socket outlets shall be 3 pin round type to B.S. 546 shuttered, of a finish
similar to 13 amp switch socket outlets and mounted in flush steel conduit boxes. 30 amps
switch socket outlets where used shall be 3 pin round type to B.S. 546 similar to Walsall List
No. A 3643B complete with brass cover and rubber plug.
Generally switch socket outlets shall be positioned 300 mm above floor level except in
mechanical plantrooms, electrical switchrooms, etc. where they shall be positioned 1200 mm
above floor level or 150 mm above counters or benches whichever is suitable. Switch socket
outlets intended for mounting at high level shall be at such positions to suit the equipment
served.
Switch socket outlets associated with essential supplies shall be provided with red toggles.
Samples of all switch socket outlets and a schedule showing the type of switch socket outlets
to be installed at all locations shall be submitted to the Architect for review prior to placing
orders.
Fused Connection Units
Fused connection units shall be of unswitched type each comprising a fuse carrier fitted with
a 5 amps cartridge fuse-link to B.S. 1362, an outlet connection of flexible cord up to 2.5mm,
3 core, terminal block, etc. Each connection unit shall have a built-in safety shutter which
closes over the live contacts immediately the fuse carrier is withdrawn. The carrier shall be
secured firmly in position by a screw but automatically withdraws from the live socket as the
screw is released. The connection units shall be of flush wall mounting type and housed in
suitable galvanised steel boxes to B.S. 4662 with conduit knockouts. The finishes of fused
connection units used at the various areas shall be as specified for the light switches.
Isolating Switches
Isolating switches shall be manufactured to B.S. 5419 (Category AC 22) of the number of
poles and current ratings as shown on the Specification Drawings and shall be of the totally
enclosed pattern, metal-clad or polycarbonate with positive quick-make and quick-break
action.
Isolating switches shall generally be mounted at a height of 1400 mm.
Switches shall be capable of withstanding and also interrupting their full rated current safely
and without damage. Ferrous materials shall be galvanised, switch handles shall be
interlocked to prevent opening the cover with the switch ON. The covers/doors for metal
clad types shall be provided with gaskets.
Isolating switches for use in distribution boards shall be of the MCCB styled similar to Carbtre
82 series, MK 5500 series or equivalent.
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Submissions
The Sub-Contractor shall submit the following information to the Engineer at the time
stated:
During tender, all information in accordance with the Form of Tender.
Before assembly of the generator set,
An outline drawing of the generating set with dimensions, weights and all
foundation details
Requirements for fuel pipe connections, exhaust pipe connections, and oil and
water drains
Before delivery of the equipment to site, a draft copy of his proposed commissioning and
testing procedures for approval.
After commissioning, operation and maintenance instructions complete commissioning
and testing reports to the Engineer.
Equipment
This section covers the rules concerning design, manufacturing, testing, transportation,
installation, on-site commissioning and goods inspection of Diesel engine generating
sets
Scope of Work
Data Submittals
Manufacturers Information
Equipment Catalogues, documentation of technical specification of the
equipment.
Comparison table of equipments technical specification sheets and the relevant
specification requirements, and highlighting of relevant specification on the
equipment catalogues which matches the requirements.
General
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The Sub-Contractor shall supply, install and put into operation an automatic standby
diesel generating set complete with a combined generator and mains failure control panel.
The generator shall be fully equipped for radio interference suppression to BS EN 800:
1988 - Specification for limits and methods of measurement of radio interference
characteristic of household electrical appliances, portable tools and similar electrical
apparatus.
Generator set
The complete set of generating sets and GCP panel to be brand new goods during importation
(the assembler has to comply with ISO-9001 standards and has to be the authorised & qualified
by the engine manufacturer)
Function
Rated speed: equal or less than 1500 rpm
Capacity: Generating sets to be able to provide AC supply of 3 phase, 400Volts, 50Hz.
Power factor to be 0.8, Standby rating output to be 1000kVA
The engine itself should have low lubrication oil pressure, high coolant level, engine overspeed, overload and the ability to perform automatic shutdown when engine fail to start.
Lubrication oil system
Safety valve is required in the Lubrication oil pump. Oil pan, pump inlet filter, lubrication oil
cooler, oil pressure gauge and oil gauge is also required in the pressure lubrication system.
Cooling system Radiator Cooling
The cooling system should comprise of radiator cooling and circulating pump, transport of
liquid cooling agent to the mounted radiator, forming a sealed and circulated cooling system
which includes coolant sensor to ensure temperature stability.
Air intake system should be equipped with a dry type air cleaner, the exhaust system
should be completed with a muffler and exhaust piping that leads to exterior of room.
Piping which are present within the room should be installed with insulation, the outlet
end should be able to prevent rain/water/wind from entering the pipes.
The mufflers installed should be suitable for residential use. The mufflers used must be
able to reduce noise output by at least 30dBA.
Starting Equipment
There should be automatic control that allows adjustable cranking timing on the
generating set, stop cranking (including alarm warning) should be present if engine fail to
start.
The generating set shall be battery started, the battery used should be able to allow the
generating set to perform crank start continuously for at least 6 attempts.
The capacity of the batteries (4 units) should not be lesser than 200AH.
The starting system must be able to perform automatic start, and must be able to accept
loads within 10 seconds from receiving the start signal.
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The generating set shall be suitable for cold or hot starting and for the acceptance of an
instantaneous load of 60% full rated load immediately after attaining normal voltage and
frequency. All equipment shall be suitable for tropical climatic operation.
The generating set shall comprise a diesel engine directly coupled to an alternator
through a flexible coupling and mounted in line on a common skid type bedplate complete
with anti-vibration mountings so that the complete unit can be located on a solid concrete
floor without transmitting vibration to adjacent apparatus or any part of the Building.
All exposed ferrous metal surfaces of the machines, underframe, enclosures and auxiliary
equipment shall, where applicable, be treated with rust-inhibiting primer paint, undercoat
and finishing coat of the manufacturer's colour or as selected by the Engineer.
Where all-weather enclosure self-contained generator sets are specified, the enclosure
shall be fabricated from 2.0 mm sheet steel and sound insulated to meet the noise level
requirement as specified herein. Intake and discharge sound attenuators and acoustic
doors shall be provided to meet this requirement.
The noise level of the complete generator set measured at 1 metre from the generator
room or enclosure shall not exceed 65 dBA.
Diesel engine
Country of Origin of the Diesel Engines: Europe, United State.
Engine design to be V type cylinder, 4 stroke, Turbocharged, Intercooled, fixed type fan heat
sinks, displacement shall not be larger than 60.5 litres, gen-set to be battery started. At 1500
rpm, the 1000 kVA engine maximum output (standby rating)
The diesel engine shall be a high speed, water-cooled, mechanical injection, four stroke
single acting compression ignition type complying with BS 5514 - Reciprocating internal
combustion engines: performance, de-rated to suit local conditions. The engine shall have an
overload capacity of 110% for an intermittent duty or 10% continuous load for one hour and
shall be supplied complete with the appropriate accessories.
Only enclosed forced feed lubricating system by gear type oil pump suction strainer and large
capacity oil pump will be accepted.
Dust-proof, multi-cylinder fuel injection pump, fuel lift pump and mechanical governor shall be
provided in accordance with BS 5514.
Starting shall be achieved by a 24V electric starter motor and dynamo complete with cutout
and control box.
Instrument panel shall be fitted with a tachometer and hour-run meter, oil pressure and
temperature gauge and water temperature gauge, battery charger, ammeter and push button
start switch.
The engine shall be fitted with high water temperature, over speed, low oil pressure switch
and a fuel shut down solenoid.
Alternator
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Adjustment shall be provided at the control panel for pre-setting the speed frequency of the unit
which thereafter shall maintain a frequency of 50 Hz from no load to full load under steady state
conditions.
Third harmonics shall be effectively suppressed to the satisfaction of the Engineer.
Exhaust system
A complete exhaust system comprising the following shall be provided:a) EXHAUST PIPEWORK
Exhaust pipe shall be constructed from medium weight black steel piping of welded
construction. The entire exhaust pipe shall be adequately supported and a cowl shall be
provided at the end of the exhaust pipe to prevent ingress of rain water.
Exhaust pipe shall be terminated with an insect screen in the form of a cylinder constructed
from corrosion resistant metal wire netting. A flexible coupling between the manifold and the
exhaust pipe shall be provided inside the generator room.
All exhaust piping, flexible couplings, flange joints, etc. shall be externally lagged with minimum
75mm thick high temperature rockwool and cladded with minimum 18g sheet steel to prevent
seepage of exhaust fumes and reducing heat in the generator room or enclosure and the rest of
the building.
All penetrations through the exterior walls for exhaust pipework shall also be isolated with high
temperature rockwool rope insulation or equivalent and sealed airtight with a resilient nonsetting compound. All other penetrations through building walls must be similarly sealed.
Special treatment of the exhaust discharge shall be provided in areas where residential
accommodation is in close proximity to the generator room in order to ensure that statutory
noise levels are achieved at site boundaries.
b) EXHAUST SILENCERS
Two series exhaust silencers incorporating moisture traps shall be provided.
A primary reactive type exhaust silencer shall be installed within the room as close as practicable to
the exhaust outlets of the diesel engine. The silencer shall be of the multiple chamber reactive type
designed for low frequency noise and exhausted pulsation control.
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A secondary absorptive type exhaust silencers shall be installed in series with the primary exhaust
silencer and shall be mounted after the primary silencer immediately before the exhaust pipework
exit penetration. The secondary exhaust silencer shall be a straight-through absorption type for mid
to high frequency sound attenuation.
All silencers shall be of welded sheet steel construction. All components shall be stiffened and
braced to minimise vibration and shall be finished with high quality heat resistant paint for surface
o
temperature of up to 540 C. All silencers are to be thermally insulated to minimise heat losses.
The total system back pressure of both the primary and secondary exhaust silencers together with
all exhaust pipework shall be determined by the exhaust silencer supplier and shall not exceed the
maximum back pressure allowable for the diesel engine offered.
Sound attenuators
Sound attenuators shall be of the dissipative type consisting of an outer casing, sound absorbing
material and internal baffles, splitters and supports. Casings shall be of galvanized steel of not less
than 1.2mm thickness.
Sound absorbing material shall be high density fibreglass or mineral wool, faced with perforated
galvanized sheet metal of minimum 20% open area.
The attenuators cross sectional dimensions (width x height) shall be sized such that the total
pressure drop shall not be greater than 60 Pascal.
The noise level measured at 1 m from the generator room shall not exceed 65 dBA.
Batteries and chargers
Starter batteries of the heavy duty Nickel-Cadmium type or maintenance-free lead-acid type
complying in all respects with the requirements of BS 6290 - Lead-acid stationary cells and
batteries shall be provided.
The battery shall be capable of providing a minimum of six starts of 10 sec. duration with 3
consecutive starts per cycle (without recharging). The battery shall be sized so that during periods
of locked rotor current, the voltage does not fall below 0.65V per cell and 0.85V during periods of
cranking current per cell.
The batteries supplied for use with the generator sets shall not be used for manufacturers own
checks and testing but shall be used for witness tests and commissioning. Batteries shall be
housed in a steel rack of approved type and shall be mounted adjacent to the underbase of the
diesel generator set.
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The battery charger shall be of the current limiting constant potential type, complete with controls,
float and boost charging selection, protection and indication, charger failure alarm, ammeter and
voltmeter.
Fuel day tank
Daily Fuel tank capacity is to be 2000 litres, fabricated by SUS304 material. The fuel tank
requires fuel level gauge, inlet valve, return valve, air vent, high/low fuel level float switch and
ETC. Fuel injector system used to control the fuel injection has to be Cummins MCRS, when
the engine reaches maximum rated load, fuel consumption cannot be more than 523 litres per
hour (100% of Standby Power). Diesel Fuel used must be super graded diesel or must
comply with ASTM grade 2 diesel fuel or equivalent.
A fuel day tank and bulk fuel storage tank, where specified, complete with oil level indicator
and high and low level controllers shall be provided for the generator set with capacities as
specified in the Sub-Contract Drawings. Control valves, vents and all necessary accessories
shall be provided for the tank(s) as shown on the Sub-Contract Drawings.
The tank(s) shall be suitably earthed to discharge static electricity.
Before each tank is installed, all rust and scale shall be removed from the external surface
immediately before applying the protective finish, which shall consist of one coat of red leadbased paint to BS 2523: 1983 - Specification for lead-based priming paints Type 'B', followed
by two coats of bituminous paint. Where damage is sustained to the protective coating due to
handling, etc., such coating shall be made good on site.
Each fuel tank shall be provided with a means of measuring the quantity of the contents.
Every measuring device shall be accurately calibrated and should be clearly marked so as to
be readily identifiable with its respective tank.
There shall be no openings to the tank(s) other than those necessary for filling and ventilating
pipe connections, main access (sealed) and allowance for remote indication of stored
quantity. The tank(s) shall be filled by means of off-set filling pipes terminating in liquid and
vapour proof screwed caps fitted with locks.
The tank(s) shall comply to Fire Services Bureau's requirements in every respect and be
constructed of mild steel not less than 2mm thick to BS 2654: 1989 - Specification for
maintenance of vertical steel welded non-refrigerated storage tanks with butt-welded shells
for the petroleum industry. All necessary fixing bolts and brackets for supporting the tank(s)
shall be included in this Sub-Contract.
A fill point with fill cabinet, automatic electric duty and standby fuel pumps and all related
control panels shall be provided and located where shown on the sub-contract drawings. An
alarm shall sound on high level being reached in the fuel tank(s).
In addition, for emergency use, a semi-rotary hand operated fuel transfer pump shall be
supplied and installed by the Sub-Contractor, complete with an adequate length of input
flexible hose at the inlet position.
Fuel leakage sensors shall be provided for the fuel tank(s). Warning siren for leakage sensors
shall be installed in the generator room or enclosure and remote monitored.
Bulk fuel storage tanks chambers shall be completely sand-filled after installation.
All fuel pipework between pumps, tanks and generators shall be black mild steel seamless
tube with minimum wall thickness of 6.3mm.
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On mains failure, the diesel engine shall start and within 10 seconds transfer the load by the
changeover switch to the generator.
ii)
On mains supply available, a suitable time delay (adjustable 0 - 5 minutes) shall transfer the
load back to the mains.
iii) The generator set shall continue to run off load for a further time period (adjustable 0 - 15
minutes) and automatically shut down if the mains supply is maintained. During this time, a
further mains supply failure shall effect an immediate transfer of load back to the generator
and sequences (2) and (3) are repeated.
The diesel generator control panel shall be of the cubicle, floor mounting type, installed within the
generator room or enclosure.
The control panel shall be complete with all labels, fuses, indicating lamps, fire-resistant type
internal wiring and shall include the following (in addition to the items of equipment and controls
specified elsewhere) for each generator:-
- "Engine Fault" automatic shut down control, indicating lamps and reset devices.
-
Automatic 2-rate battery charging equipment, wired to terminals for external 230V A.C.
supply. Charging unit shall be provided within the panel.
Suitably mounted and insulated cable terminal blocks for cables entering from the bottom of
the control board
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INDICATOR LAMPS:
Failed to start
Red
Red
Red
Red
Protection healthy
Green
Engine running
Green
Fault shutdown
Red
Green
Failure to start
Red
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Unless otherwise specified, all meters are to be 100mm, 240 scale dials with external zero
adjustment.
Current transformers shall be of the epoxy resin encapsulated type and shall be capable of
providing the necessary output to operate the connected protective devices or instruments.
Current transformers with adjustable primary turns will not be accepted.
For dual ratio current transformers, all ratio terminals shall be terminated at a terminal board and be
clearly marked with connections corresponding to the wiring diagrams.
The secondary circuit of each set (R-Y-B and N) of current transformers shall be earthed at one
point only. Means shall be provided for these earth connections to be disconnected by bolted
copper link at a readily accessible position for testing.
Current transformers provided in plastic casings and of the split core type will not be accepted.
Installation
General
The Sub-Contractor shall be responsible for installing the generator set, exhaust pipes, silencers
and making all necessary connection to the generator control panel, fuel tank, pipework, batteries,
etc. and all necessary equipment for putting the set into operation.
The Sub-Contractor shall provide enough fuel and lubricating oil to carry out all the tests as
specified in this Section.
On the date of hand-over of the generator set, the Sub-Contractor shall fill up the fuel tank in full
with diesel fuel at no extra cost to the Employer.
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Fuel pipework
Pipelines shall only be joined where necessary and shall have a fall back towards the tank.
All pipework under floors and any other pipework likely to be in direct contact with concrete shall be
coated with a bitumen compound and wrapped in Polythene before being concealed.
All pipework shall be free from burrs, rust and scale and shall be thoroughly cleaned before
installation. Open ends during the progress of the Works shall be blanked-off with purpose-made
metal or plastic caps. The use of wooden plugs, paper, cotton waste, etc. is forbidden.
Suspended pipework must be positioned as close to slab soffits as possible whilst maintaining the
required falls.
Vertical stacks must be positioned as close as possible against walls, columns and fins.
All pipes shall be rigidly fixed with suitable brackets at 1.5m interval.
All pipes shall be properly painted with two coats of lead primer paint and two coats of final finish
paint with colours to be approved.
A quick closing valve, labeled and painted red, shall be installed in the fuel supply pipe of the
generator set. The valve shall be located in an easily accessible location.
Testing
All fuel pipework and connections to the fuel tank shall be tested under the supervision of the
Engineer by subjecting them to an internal pressure of 200 kPa for a sufficient time to test all joints
for leakage.
Tests shall be carried out on the major components of the plant during manufacture. Certified
records in quadruplicate of all such tests shall be submitted. The completed and fully assembled
set shall be tested at the manufacturers or Supplier's factory before delivery to site and witnessed
by the Engineer. Tests shall include running for the following load and periods:a)
No load
15 minutes
b)
25% load
15 minutes
c)
50% load
15 minutes
d)
75% load
15 minutes
d)
100% load :
1 hour
e)
110% load :
1 hour
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Superimposed load test from 0% to 100% (up to 60% for turbo-charged engines) and drop-off
test to 0% from 100% (60% for turbo-charged engines) shall also be conducted after the
running load test.
Governor trials and fuel consumption tests, in accordance with BS 5514 and BS 5000: Part 99:
1986 - Machines for miscellaneous applications, shall also be carried out and certified records of
the tests shall be submitted in quadruplicate upon completion of the tests.
On completion of the installation of the completed plant on site and with all cabling and piping
connected, site tests shall be carried out and shall include the following:- Series of test starts and checks on ability to take up the load within the specified time.
- Check that speed variation is within specified limits
- Full load run and fuel consumption check
- One hour overload test
- Temperature rise
- Voltage regulation
The Sub-Contractor shall provide dummy load and any necessary generator for auxiliary power to
carry out the above-mentioned tests at site.
Single-line diagram, rubber mat etc.
The Sub-Contractor shall supply the following in the generator room or enclosure:a) A frame electrical single-line diagram.
b) A framed brief instruction diagram on the operating and maintenance of the generator set(s).
c) A First Aid diagram and fire extinguisher.
d) Danger sign in the four official languages mounted on the door entrance.
e) Rubber mat of 2mm thick x 600mm wide extending the full length of the control panels.
Accessories
Each diesel generator set shall be provided with:-
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Test results
Instruction books for the generator set(s) (diesel engine, alternator, control panels etc.)
The Operating and Maintenance manual and the illustrated spare parts lists shall be clearly marked
with the scheme title and site identification and shall be forwarded to the Engineer.
Spares parts
In addition to any spares referred to elsewhere in the Specification, the Sub-Contractor shall
provide a complete set of manufacturer's recommended spare parts for 1-year operation. The
spare parts inventory shall be complete at the end of the defects liability period.
The Sub-Contractor shall also propose a list of spare parts (and their unit prices) for all other major
equipment as recommended by the manufacturer sufficient for two years operation.
Spare parts shall be individually packed and protected against dust and damage. They shall be
clearly labeled with function and part number.
Testing
The generating sets should be subjected to various tests that are required in the standard
regulation. The generating set should be run in 25%/50%/75%/100% loads at 15 minutes
each level, test report must be recorded.
The above test should be within the contractors scope of supply. Upon completion of the test,
it should be attached with the manufacturers original test report and send to the authorities
and engineering department for checking.
Before delivery of the gen-sets, the authorities and engineering department should be
informed of the load test one month in advance so that they can send the relevant personal to
witness the testing, or allow a third party company to witness the test.
The contractor shall provide the appointed personal the required assistance and support
which are necessary. The personal shall participate in the joint testing, the contractor will still
have to comply with the responsibility required in the regulations.
All importation related documents should be photocopied once and send to the authorities
and engineer department for checking, including the original factory test report from the
manufacturers.
Assembly works
Diesel engine should be direct coupled to the alternator by a flexible coupling, both units will
be mounted on a fixed position on a common base skid. The base skid will then be tighten by
bolts onto the generating sets foundation. Vibration mounting with good vibration reduction
properties will be mounted in between the generating sets base skid and the foundation.
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The contractor shall proceed to the actual site to survey the transportation routes and all required
lifting equipment, and arranging transportation of the goods accordingly to the location advised by the
authorities and engineering department.
Installation
The contractor shall be responsible for the installation works of the generating sets, including the
piping, cables, cables tray and drilling of floors and walls.
On-site Commissioning
Upon completion of installation works at site, the contractor should accompany the authorities and
engineers to complete the on-site commissioning. The continuous operation of the generating set
should not be less than an hour. The diesel fuel and engine lubrication oil consumed and used during
the commissioning should be within the contractors scope of supply, which is included within the total
price of the contract.
During operation of the diesel generating set, its noise level and emission must comply with both
labour safety and health regulation and environmental standards.
The contractor shall ensure that the generating sets are brand new goods that are manufactured
within 12 months until the delivery of the goods, if differs, the good cannot be accepted.
Upon completion of the installation and on site commissioning, the contractor should provide a copy
of design drawings, date sheet, operating manual, maintenance manual relevant to the generating
sets supplied. The tools, accessories and part list shall be pass to the authorities and engineer for
checking.
5.2.6 Luminaires
All luminaires shall comply with the appropriate reference documents listed in Part I and shall
be constructed in a form fully suitable for their application.
Particular attention is called to the following:
Lampholders
To comply with the following standards:
BS 5101 Parts 2 and 4
Bayonet lampholders - BS 5042
Lampholders for tubular fluorescent lamps and starterholders - BS 6702.
Lampholders in luminaires of similar type and rating to be identical.
Metal lampholders to incorporate an earthing terminal.
For Tungsten luminaires use the following lampholders.
up to 150W
200W
300W & above
Bayonet B22d
Edison Screw E27
Edison Screw E40
Ensure the phase conductor is connected to the centre contact of Edison Screw lampholders.
Securely mount lampholder in luminaire when it is the sole support for the lamp.
Control Gear and Components
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Must be suitable for the lamp type, wattage and starting characteristics. The manufacturers
written confirmation of compatibility shall be provided with special reference to heating effect
in operation.
Fluorescent Lamp Ballasts
Comply with BS 2818. Use low distortion type.
Discharge Lamp Ballasts
Comply with BS 4782.
Capacitors
Use capacitors in accordance with BS 4017 in tubular fluorescent, high pressure mercury and
low pressure sodium vapour discharge lamp circuits.
Supply Terminals
Use screw terminals for supply cables and circuit protective conductors, sized to terminate up
2
to three 2.5mm conductors. Provide separate terminal blocks for each incoming circuit, with
marking to identify each circuit.
Fuse
Include a fuse holder and BS 1362 fuse in each incoming circuit phase connection.
Interference
Comply with BS 5394.
Remote Gear
Locate control gear in separate lockable cabinet of sheet steel with same degree of protection
and finish specified for luminaires. Comply with manufacturer's recommendations for
maximum cable length between gear and lamp.
All luminaires shall be installed complete with the correct lamps in accordance with the
manufacturers recommendations. Lamps of each type to be from the same manufacturer to
avoid differing light output or colour appearance.
Luminaires of a similar type shall have the same photometric performance as published data
within the tolerances defined by BS 5225.
Luminaires to be complete with secondary supports for translucent covers, diffusers, and gear
trays, so these are prevented from falling when the primary fixing is released.
Suspensions
Luminaires shall be fixed to a structure through the purpose incorporated fixing positions and
by means of conduit box attachments, suspension rods and expansion fixings or beam
clamps and clips, trunking attachments, side framing channels as specified.
If a suspended ceiling is used then luminaires can be integrated into the ceiling by use of the
associated proprietary fixing system always providing that the weight of the luminaires can be
accepted by the ceiling system.
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Each luminaire shall be accurately aligned and shall fit flush against adjacent/abutting
structural surfaces. All luminaires installed shall present a neat straight and true appearance
both of themselves and in relation to the adjacent and overall building structure.
The luminaires to be suspended at the height indicated and hang vertically unless otherwise
indicated.
Conduit Suspensions
Shall not be less than 20mm diameter steel conduit of the same type as the main conduit
system. Ball and socket earthed plates shall be used as the top support on a circular conduit
box with the cable through the ball and socket. Vertical adjustment to be incorporated for
each conduit support.
Rod Suspensions
Shall not be less than 6mm diameter threaded, cadmium plated, steel rod complete with
matching washers and nuts.
Use washers, nut and lock nut at top and bottom of rod. Paint cut ends with zinc rich paint.
Chain Suspension
Shall be by cadmium plated steel chain with a load carrying capacity of not less than twice the
weight of the complete luminaire.
Use hook cover for suspension from circular conduit box. For connection to luminaires use
luminaire manufacturer's own chain hook but if not available use hook with standard screw
threaded body to be secured to luminaire body with nuts and washers. Where indicated use
captive hooks.
Flexible Cords
To be adequate for the mass to be supported. The cord to be suspended from a ceiling
Supports for Luminaires
To be adequate for the weight of the luminaire.
Provide not less than following number of supports for each luminaire longer than 600mm:Luminaire Width
mm
Up to & including 300
Over 300
Minimum number
of supports
2
4
Special and/or additional supports may be required for especially large or heavy luminaires or
those exposed to high winds.
Where a luminaire is not supported from conduit provide a conduit box forming an integral
part of conduit system at each point of suspension. Ensure suspensions are vertical.
Where conduit enters luminaire use back-nuts and washers to secure luminaire body to
conduit support. Provide tube with corrosion resistance equal to conduit system.
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Do not support luminaires directly from conduit boxes made from non-metal or heat sensitive
materials, where the temperature of the material may exceed 60C or the mass suspended
exceeds 3 kg.
When a lampholder is mounted directly to a conduit system a backplate lamholder shall be
used.
Where luminaire is supported from trunking use proprietary clamps or brackets appropriate to
the luminaire and trunking.
Do not support luminaires directly from trunking made from non-metal or heat sensitive
materials, where the temperature of the material may exceed 60C or the mass suspended
exceeds 3 kg.
Provide a shade carrier ring for separately mounted lampholders for GLS Tungsten filament
lamps.
Connections to Luminaires
Use appropriate size of grommet where cables enter through hole in luminaire body.
Ensure that the earthing terminal of Class 1 luminaires is connected to the conduit protective
conductor of the supply circuit.
Clip or tie back with suitable proprietary devices loose wiring within luminaire, at 300mm
intervals.
When direct to conduit terminate circuit wiring in a terminal block within the supporting conduit
box. Use a flexible cord from the terminal block direct into the luminaire.
When direct to trunking terminate circuit wiring in terminal block in a adaptable box located on
side of trunking. Use flexible cord from terminal block to luminaire.
Where luminaires are suspended from trunking, secure plug and socket to BS546, adjacent
to, or on side of, trunking. Terminate circuit wiring at socket. Take flexible cord from plug of
ceiling rose to supply terminals of luminaire.
Where luminaires are fixed by rod or chain suspension terminate circuit wiring in terminal
block within supporting conduit box. Use flexible cord from terminal block to luminaire and
clip cable to one of the rods or chains, do not weave cable through links of the chain.
When there is no special Local Authority requirement and luminaires are recessed into a
suspended ceiling, terminate circuit wiring at plug and socket to BS546, located not more than
500mm from the access through the ceiling. Use flexible cord from plug of ceiling rose to
supply terminals of luminaire and include 1000mm of additional cable as a flexibility of
location allowance over the nominal length.
When there is special local authority requirements and luminaires are recessed into a
suspended ceiling, terminate circuit wiring in terminal block within conduit box. Install wiring
to luminaire by means of "low smoke" cabling within flexible galvanised metal conduit.
For connections in M.I.C.S. cable fix the cable gland to the luminaire and continue conductors
to the supply terminals of the luminaire.
Lamps
To be as follows:Tham & Wong M&E (Viet Nam)
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Earthing
General
All non-current carrying metalwork associated with the electrical power distribution network
equipment and ancillaries, and all extraneous metalwork of and in the building structure shall
be effectively bonded and connected to earth at a common potential earth continuity system
in compliance with SS CP 16, CP 1013, CP 326, the IEE Regulations, the Electricity Supply
Regulations and the requirements of this specification. Earth continuity conductors, bonds
and terminations shall comply with the requirements of these Regulations and
recommendations and this specification and shall provide a minimal impedance full capacity
path for the prospective earth fault currents of all parts of the system.
All circuit protective conductors, bonding and supplementary bonding conductors and
terminations shall be of non-deteriorating high conductivity cuprious materials, copper and
bronze. The effects of galvanic action shall be particularly guarded against and shall be
minimised at joints between dissimilar metals. At copper or bronze to aluminium of zinc
interconnections the cuprious metal shall be cadmium plated or tinned and the joint wrapped
with tape, as shall be all underground joints.
Sub-circuit associated circuit protective cables only shall be terminated on purpose made
clamps and terminals.
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The circuit protective and bonding systems shall distribute radially and separately from the
main sub-station earthing systems, main LV switchboards, and sub-distribution switchboards.
Metalwork associated with several systems shall be bonded at the common point and the
system protective conductor at its extremity, it being made electrically continuous between.
Bonding of incoming services shall be effected to the main earthing terminal within the
electrical switchroom general extraneous local metalwork of the building fabric, basins, pipes,
ductwork, domestic services, local heaters, etc., to the general power, lighting, ancillary
protective system, (supplementary bonding), and all roof plantroom equipment shall be
bonded to the roof metalwork.
All metalwork of the building shall be made electrically continuous throughout and connected
to the main protective systems, this requirement applying to all building services armoured
cables, cable trays, trunkings, conduits, air ducts, pipes equipment building fabric metalwork.
This shall be affected with bonding links as necessary and the complete metal paths shall be
individually tested and proven in accordance with the requirements of the Regulations for the
minimum earth continuity and earth loop impedances stated. Armoured cable terminations
shall be individually and separately tested for zero impedance between the armour and the
gland plate and each cable armouring separately tested and proven for the minimum earth
continuity and earth loop impedance specified in the Regulations. All conductors which shall
be individually tested and proven for zero impedance at the joints and earth loop impedance
tests shall be made and proven on the combined circuit protective systems in accordance
with the minimum requirements of the Regulations.
Low Voltage Distribution Earthing
The main switchboard shall incorporate an integral earthing bar which shall be continuous
throughout the entire length of the switchboard.
This earthing bar shall be either externally mounted at the top of the switchboard or internally
at the top or bottom dependent upon the application and detail requirements.
All circuit protective conductors and main bonding conductors together with functional
earthing conductors shall be individually connected to this earth bar.
Where the earth bar is internally mounted the circuit protective conductors and main bonding
conductors together with functional earthing conductors shall pass through an insulated plate
in the external framework of the switchgear and be connected directly without interruption to
the main earth bar. All circuit protective conductors shall be routed with their individually
designated circuit cable.
The earth bar shall be bonded to the entire switchboard chassis and ancillary metalwork and
the cable termination plate of each individual switchboard module section through separate
copper bonding links.
The circuit distribution cables shall be terminated on metal gland plates and bonding leads
from their gland earth tags shall be individually terminated on the main earthing bar. An
effective earth continuity connection through the cable armouring and gland shall be made.
The sub-main distribution circuit cables shall be similarly terminated on insulated gland plates
on the sub-distribution switchboards, which shall also incorporate separate insulated earthing
bars on which all sub-main and sub-circuit bonding conductors and circuit protective
conductors shall be terminated and be bonded to the switchboard chassis through separate
copper links. A bonding conductor from each cable gland earth tag shall be terminated on the
earthing bar.
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Plant feeder circuits, mechanical services, lifts, etc., shall be similarly terminated on their
respective control starter panels and equipment, where the glanding and earthing bars are
mounted and bonded directly on chassis metalwork.
All cable trays shall be made electrically continuous throughout their distribution with suitable
12 mm x 3 mm section copper bonding links as a minimum being installed at any breaks in
their mechanical continuity and shall be bonded at both ends to the equipment metalwork and
earthing bar.
Earthing at Distribution Boards, Consumer Units and Switch Panels
All circuit protective conductors shall terminate within distribution boards with an earthing
terminal block. This earthing terminal block shall have an earthing terminal for each circuit
protective conductor.
A separate green, green/yellow PVC insulated stranded copper circuit protective conductor
with a minimum cross sectional area in accordance with 543-3 table 54F of the Regulations
for electrical installations shall be run with every circuit emanating from the main LV
switchboard and shall be terminated on the main earthing bar and penetrate the insulated
gland plate previously indicated.
Sub Circuit Distribution Earthing
All sub-circuit armoured and single core supply cables emanating from the sub-distribution
switchboards, starter panels, and control panels shall be terminated on the gland plates and
bonded at both ends to the earthing bars with individual circuit protective conductors from
their gland tags.
In addition to this armouring bonding a separate green, green/yellow PVC insulated stranded
copper circuit protective conductor in accordance with regulation 543-3 Table 54F as the
Regulations for Electrical Installations shall be provided.
Each circuit protective conductor shall be run within every circuit and shall be terminated on
the main earth bar of each sub-distribution switchboard, starter panel or control panel.
The separate green/green yellow PVC insulated stranded copper circuit protective conductor
shall be connected to the earthing terminal of each of the terminal switchgear/equipment
earth.
Earthing for Final Circuits in Trunking and Conduit
Although metal trunking and conduit systems shall form part of the protective conductor
metalwork and all connections in these systems shall be connected together to provide an
effective earth path in accordance with regulation 543-9. A completely separate circuit
protective conductor shall be provided for each circuit in accordance with the regulations 5433 table 54F of the Regulations for Electrical Installations.
A separate circuit protective conductor shall be provided for each individual circuit.
The circuit protective conductors shall distribute radially from the earthing bars of the subdistribution switchboards from which the trunking and conduit systems emanate.
Each circuit protective conductor shall have its own termination point within the distribution
switchgear and where these are multiple in number they shall be arranged and labelled in the
circuit orientation so that identification can be readily understood.
Under no circumstances shall copper tape be used in conjunction with galvanised screws,
nuts or washers, all such screws, nuts or washers shall be brass or electro tinned.
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Ductwork
All metal ductwork shall incorporate bonding leads across flexible joints. The bonding leads
2
shall have a minimum c.s.a. of 6 mm .
Suspended Ceilings
All metalwork associated with ceilings must be bonded.
This requirement must not be achieved by using the Luminaires as a means of bonding.
Where the ceilings have a continuous metal frame a separate bond from the Earth Bar or
Distribution Board must be installed to be a minimum of one per every 50 square metres or
part thereof.
For areas of over 750 square metres, additional bonds should be crimped to the main bond
and connected to each corner of the ceiling.
Raised Floors
All areas containing raised floors utilising a metal floor pedestal and/or metal floor tiles shall
be bonded to earth.
2
The earth bonding lead shall have a minimum c.s.a. of 6mm and shall connect the flooring
system to the local sub-mains distribution panel/distribution board earthing facility.
The floor shall be tested such to show that a low impedance earth path exists between any
point on the floor and the earth terminal position. Should the test readings prove the
impedance is not acceptable additional earth bonding conductors shall be installed.
Electrical outlets and/or Floor Outlet Boxes installed as an integral part of the floor tile or
within the below raised floor area shall be connected with a local supplementary bonding
conductor to the nearest adjacent metal floor pedestal.
5.4
Lightning Protection
Lightning Protection Standards
All equipment, components and installation shall be in accordance and comply with the
appropriate sections of the British Standards and Codes of Practice reference SS CP 33, CP
1013, BS 2914 and BS 6651:1985.
Air Terminals
All air terminals shall be plain copper with a rod length of 500 mm or 1000 mm and diameter
of 16 mm. The top of the rod shall be tapered at its extremity to a point.
These air terminals shall be supported and fixed into a flat saddle or ridge saddle dependant
upon the application.
Both saddles shall accept the screwed thread and locknut on the air terminal.
The saddles shall be manufactured from either gunmetal or aluminium.
Both types of saddle shall have a four way support fixing system.
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Where plain copper or aluminium tape forms the alternative air termination this tape shall
consist of a 25mm x 3mm section forming a continuous electrical cage. All air terminals shall
be positioned at the highest level of the structure protected and shall give a cone of protection
where possible to the levels below but air terminals shall be provided where a cone of
protection from the highest level is not possible.
Down Conductors
Down conductors shall consist of 25mm x 3mm section forming a continuous length of tape
between roof tape/terminal and test clamp.
This tape shall be copper and covered with PVC finished in one of the following colours:stone, cream, grey, black, white.
Where down conductors are formed by the metal structure of the building steelwork/
reinforcement shall be bonded using plain copper or aluminium tape of 25mm x 3mm section.
Between the reinforcement bars straps shall be installed to bond the reinforcement together.
Under these circumstances the concrete structure shall be monitored to check the earth
continuity throughout the erection period.
In both situations down conductors shall follow the most direct path possible between the air
termination and the earth termination. Right angle bends where necessary shall be allowed
but deep re-entrant loops are to be avoided.
Joints and Bonds
All joints in copper tape or cable shall be thermowelded for straight, right angle, or tee
connections.
Where aluminium tape is used for straight through tape joints an oblong junction connector
made of aluminium shall be used. This connector shall have two bolt head screw clamps and
the clamp shall have a slot of sufficient size to enable the joining conductors/tapes to totally
overlap in the connector making a positive connection between both tapes.
All bonds shall be carried out using purpose made clamps for steelwork, wire, and pipes.
However, wherever possible thermoweld connections shall be used for bonding copper,
stainless steel, plain steel, brass, bronze, chromax, and galvanised steel.
All joints and bonds shall have a cross-sectional area greater than that employed for the
conductors.
All roof metalwork, internal and external metal on the structure, including metallic pipes and
ducts, underground service pipes and cables shall be directly bonded to and form part of the
lightning protection system.
The lightning protective system shall have as few joints as possible and these joints shall be
formed either by mechanical clamps via screwed bolts or thermowelded. The clamped type
of joint shall have an overlap of conductors of at least 20 mm.
Test Joints
Each down conductor shall have a testing joint at a convenient height to enable easy testing.
These test joints shall be either the oblong test connector or screwdown test clamp.
The test clamp shall be either copper or aluminium.
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Dissimilar Metal
Where the joining of aluminium to copper tape is required for connection of an aluminium
lightning protection system to a copper earthing system a bimetallic connector shall be used
to join the two dissimilar metals together.
At all interconnection of dissimilar materials an oxide inhibitor grease shall be used.
Earth Terminations
An earth termination shall be connected to each down conductor and each of these earth
terminations shall have a resistance to earth not exceeding 10 ohms as a combined
resistance to earth for the whole system.
Earth Electrodes
All earth electrodes shall generally be earth rods of solid copper which shall be either
15
mm or 20 mm diameter with a modular length of 1200 mm. The initial rod shall be complete
with spike. Coupling two or more rods together shall be via a threaded dowel. The top of
each rod driven into the ground shall be protected using a driving head stud.
The larger diameter of rod shall only be used when ground conditions necessitate.
The earthing tape from the test clamp on the building shall be connected to the earth rod
using a rod to tape purpose manufactured clamp.
This earth rod, clamp and tape shall be contained within an earthing pit of concrete or rigid
PVC construction measuring approximately 300 x 300 x 200.
This earthing pit shall be accessible for testing the earth electrode.
If it is necessary to have more than one earth rod location to satisfy the technical
requirements the distance between each earth rod location shall be greater than the depth of
each rod to ensure that the earthing is effective.
If earth rods are not practical due to the soil conditions earth mats, solid or lattice tape are to
be used based upon a 900 x 900 module.
Where earthing conditions are extremely poor a corona tape shall be installed around the
perimeter of the building. This tape shall be plain copper 25 x 6 buried in a trench spaced at
least 900 from the building line.
The trenching specification shall conform to the following:i)
ii)
iii)
iv)
External/Internal Bonding
Where roof conductors are required to pass through roof asphalting or other waterproof
membranes, a special seal shall be used comprising a 38 diameter plastic, copper or
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aluminium tube with a 100 diameter flange with a 50 flange from the top of the tube shall be
installed. The tube length shall suit the thickness of the roof through which the conductor
passes, thus allowing for the tube to protrude 50 above the membrane. The seal shall be
asphalted in position and the conductor shall be sealed in the tube by a setting waterproof
compound.
Clamps and Fixings
Conductors shall be fixed using purpose made fixings which shall allow the tape to freely
expand and contract.
These fixings shall be a two screw saddle arrangement and the backplate/saddle shall be
constructed of polypropylene finished to suit the PVC sheathing colour where applicable.
Similar tape fixings shall be used with modification to suit corrugated surfaces, glazing bars,
slat roof, stand-offs and masonary fixing.
On asphalt surfaces the conductors shall be fixed with asphalt or felt pads bonded to the roof
asphalt formed over the conductor.
The conductors shall be supported at the following intervals with fixing/clamps:
Vertically
Horizontally
1200 centres
900 centres
All fixings shall be held in place using zinc plated or brass screws with the appropriate
expanding plug insert.
5.5
Testing
General
The electrical installation and its associated equipment shall upon completion and prior to
energisation be inspected and tested in accordance with Part 6 'Inspection and Testing' of the
current IEE Wiring Regulations for Electrical Installations including all amendments and in
respect to current Electricity at Work Regulations.
Where testing of specialist equipment not covered by the IEE Wiring Regulations is required,
these tests shall be carried out in accordance with the stated British Standards or Codes of
Practice.
Prior to the commencement of any tests all information, charts, schedules, diagrams, tables
and calculations describing the installation shall be provided to the person or persons carrying
out such tests. This information shall include details of devices used for isolation, switching,
protection and the characteristics of the protection devices for automatic disconnection.
The Contractor shall adopt a systematic approach to the testing of the electrical services
which shall be carried out in such a manner as not to cause danger to persons and/or
property.
Visual Inspection
A visual inspection of the installation shall be carried out to comply with Regulation 612-1
prior to any electrical testing.
The inspection shall confirm that the installation complies with the Electrical Services
Technical Specification, and that no visible damage to the installed equipment has occurred.
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the specified conductors of current-carrying capacity and voltage drop have been
installed.
the connection of single-pole devices for the protection and/or switching are in the
phase conductor only.
all fire barriers and protection against thermal effects are in place.
all protective measures are in place to avoid direct contact related to:
all settings of protective and monitoring devices have been chosen and set.
check to ensure the equipment and protective measures are compatible with any
external influences.
the erection of the appropriate danger and other warning notices together with health
and safety notices have been displayed in the correct locations.
all diagrams, instructions for operation that have to be permanently fixed adjacent to
equipment shall be provided.
Testing
Prior to the installation being energised the following sequence of tests shall be carried out in
accordance with Regulation 613-1 which are as follows:1.
2.
3.
4.
Insulation resistance.
5.
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6.
7.
8.
9.
Polarity.
10.
11.
In the event at any of the above tests indicating a fault condition, the Contractor shall rectify
the fault and all tests repeated to ensure the installation complies with the Regulations.
Testing Factory Built Assemblies
Where factory built assemblies of switchgear, starter control centres, are delivered to site in a
sub-assembled form, modular sections the final assembled unit shall be subjected to the
routine tests/inspections as required by BS 5486 Part 1 sub clauses 8.1.2 and 8.3.1 to 8.3.3
together with the tests that are applicable in relation to the Regulations for Electrical
Installations.
All factory built assemblies shall be subjected to the applicable electrical tests in relation to
the Regulations for Electrical Installations together with a visual inspection of all components
and connected after installation.
When the Engineer is satisfied that the Contractor has demonstrated and documented that
the installation complies with the Standards and Regulations the Contractor shall be
requested to issue a test certificate for each assembly. A copy of the "type" tests certificate
shall be issued with the individual routine test certificates. Each certificate shall have a
declaration made by the Contractor and/or Specialist.
Certification
All tests shall be tabulated on test sheets as approved by the engineers, and signed by the
responsible person who carried out the test and the Clients Representative who witnessed
the tests.
All defects, re-tests, omissions revealed during the visual inspection and testing shall be
made good before a Completion Certificate is issued with the qualification where applicable of
regulation 622-1 in respect of an existing installation which does not wholly form part of the
new scope of work but is unavoidably connected to the new work.
When the Engineer is satisfied that the Contractor has demonstrated and documented that
the installation complies with the Regulations, the Contractor shall be requested to issue a
Completion Certificate in accordance with Appendix 16 and this Completion Certificate
together with the testing data shall be submitted to the Engineer before a Practical
Completion certificate is issued.
General Information on Testing and Commissioning (The following may be subject to change
depending on the duties to be carried out)
Works Tests
The Engineer shall have the option to inspect at the manufacturer's works, during
manufacture and after completion, all or any manufactured material, apparatus or equipment
ordered by the Contractor for incorporation in the works.
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Any tests necessary to demonstrate that the manufactured material, apparatus or equipment
is in compliance with the specification shall be carried out in the presence of the Client's
representative.
All costs incurred in carrying out such tests and inspections, except the Engineer's costs and
expenses, shall be a charge on the contract and shall be borne in full by the Contractor.
Upon completion of manufacture, or before despatch, all material, apparatus and equipment
intended for incorporation in the Works shall be offered for inspection by the Engineer and
shall be subjected, in the presence of the Engineer or his authorised representative, to the
tests specified in the relevant British Standard or elsewhere in this Specification together with
such additional tests as may be required by the Engineer in order to prove compliance with
this Specification. When no relevant British Standard exists, or the appropriate Standard fails
to specify tests, tests shall be carried out to the requirements of the Engineer.
The results of each and every tests carried out in accordance with the provisions of this
Specification, whether or not witnessed by the Engineer, shall be accurately recorded on
approved form of test certificate signed by the person in charge of the testing procedure and
countersigned by the Engineer's representative witnessing the test(s), and four copies of
every such test certificate shall be submitted to the Engineer by the Contractor within 14 days
of the completion of the tests.
Every test certificate submitted in accordance with the preceding clause shall bear the project
name and number and the Sub-Contract reference, all as designated by the Engineer, the
name and address of the Main Contractor, the Contractor, and the manufacturer or supplier,
all relevant contract, order, and production numbers, the date and time of the test, and the
ambient conditions, in addition to a fully detailed description of the test(s) carried out and the
results obtained, including any relevant performance curves.
The Contractor shall be responsible for ensuring that the Engineer is advised in writing
whenever material, apparatus or equipment is ready for inspection and/or test at his own or
his suppliers' premises. At least seven days notice shall be given, and due allowance shall
be made for this period of notice in drawing up the programme of work.
All labour, material, fuel, power, apparatus and instruments needed for the efficient and safe
execution of the tests required by the Engineer in accordance with this Specification shall be
provided by the Contractor at his own expense, and the costs thereof shall be deemed to be
included in the Sub-Contract price.
The Engineer and his authorised representative shall have the right of access, at all
reasonable times during normal working hours, to the premises of the Contractor for the
purpose of inspecting and/or testing material, apparatus or equipment intended for
incorporation in the Works. The Contractor shall take all necessary steps to ensure that the
right of access extends to the premises of his suppliers and of the manufacturers of bought-in
material, apparatus and equipment.
The Contractor shall be responsible for ensuring that the Engineer is provided with adequate
facilities for carrying out such inspections as he may consider necessary, and that all tests are
carried out in safe and workmanlike manner and a properly organised testing facility meeting
all relevant statutory safety requirements, whether the said tests and/or inspections be carried
out on his own premises or those of his suppliers or equipment manufacturer.
The Engineer shall have the right to reject any material, apparatus or equipment which, as the
result of inspections and/or tests may be found to be defective or unsatisfactory in any
respect, or not in accordance with the requirements of this Specification, and to require the
Contractor to repair, adjust, modify, or replace the defective item before despatch to site. If
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the defective item be adjudged by the Engineer to be unsuitable for repair, adjustment or
modification, then it shall be replaced by a completely new item at the expense of the
Contractor.
All expenses incurred by the Engineer or his authorised representative in connection with
inspections or tests resulting in the rejection of the item(s) offered for inspection or test will be
charged to the Contractor or deducted from sums due to him.
In cases where the manufacturer or supplier of material, apparatus or equipment complies
upon type tests to prove, either wholly or in part, the suitability of his product(s), then the
Contractor shall arrange for triplicate copies of certificates giving the results of such type tests
to be submitted to the Engineer at the same time the order is placed.
No material, apparatus or equipment, from whatever source, shall be despatched to site until
the Engineer has had the opportunity to inspect it and either has formally waived his right to
inspect or has given written authorisation for despatch following satisfactory test and/or
inspection.
No inspection or testing by the Engineer or his authorised representative nor the witnessing of
satisfactory tests nor the authorising of despatch to site shall in any way relieve the
Contractor of any of his obligations under this Sub-Contract, nor shall it in any way limit the
right of the Engineer to reject such items after delivery to site if they subsequently prove to be
defective or unsatisfactory or unsuitable for their intended purpose.
When the Contractor has ordered equipment from a manufacturer who, in turn, had bought-in
major components from a secondary supplier, the Engineer shall have the right to elect to
inspect such components at the works of the said secondary supplier, and the Contractor
shall ensure, when placing his orders, that such rights are secured. For the purpose of this
clause, interdepartmental orders within the same organisation shall be treated in the same
manner as orders involving separate organisations. The Engineer shall have the right to
require that any or all of the instruments and other testing apparatus intended to be used in
the execution of the required tests shall first be demonstrated to be accurate.
The Contractor shall be responsible for ensuring that all materials, apparatus and equipment
required for the execution of the Sub-Contract Works are ordered sufficiently early to ensure
delivery to site at the correct time as required by the approved construction programme. It
shall be the responsibility of the Contractor to ensure that adequate time is available for
inspection and/or testing by the Architect, including the giving of due notice as required by this
Specification. No materials apparatus or equipment subject to inspection and/or test will be
recognised as complete and ready for despatch until after such inspections and tests have
been satisfactorily carried out, and no claim for delay will be entertained unless the Engineer
has failed to carry out inspection or to waive inspection after being given the specified period
of notice.
The Engineer shall have the right to waive, at his sole discretion, the requirements relating to
inspection of materials, apparatus, and equipment at the maker's works, and to instruct that
the said materials, apparatus, or equipment to be despatched to site immediately after
completion of manufacture. The exercise by the Engineer of this right shall not in any way
relieve the Contractor of his obligation to carry out the prescribed tests and to submit test
certificates.
No work shall be painted or otherwise prepared for despatch until it had been inspected by
the Engineer and despatch has been authorised. The Engineer shall have option to delegate
his powers of inspection and test to an independent person or organisation who shall be
empowered to carry out the Engineer's functions on his behalf and whose name and standing
shall have been communicated to the Contractor in writing by the Engineer.
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The Engineer shall have the right to direct the Contractor to submit samples of material or
specimen components to an independent testing organisation for analysis, test, or evaluation.
The costs of any such examination shall be met by the Contractor, who shall be entitled to be
reimbursed under the Sub-Contract.
When one or more of the Contractor's purchase orders covers the supply of a number of like
components or items of equipment, the Engineer shall have the right to require one item or
component of each type and rating be subjected to type tests as described in the relevant
British Standard. Other similar items may be then subjected only to routine tests.
Site Tests
The Engineer shall have right to inspect all the work in progress and upon completion, and to
require the Contractor to carry out tests in his presence or in the presence of his authorised
representative in order to prove that all work carried out and all material, apparatus and
equipment installed are wholly satisfactory and fully meet the requirements of this
Specification. All costs and charges associated with or arising from such inspections and
tests, including costs incurred by the Contractor in carrying out the prescribed tests and in
attending upon the Engineer whilst tests and inspections are in progress, but excluding the
Engineer's costs and expenses, shall be deemed to have been included in the Sub-Contract
price and shall be borne in full by the Contractor.
Upon completion of the electrical installation, or any substantial section thereof, the
installation of that section and all of the associated electrical equipment shall be subjected to
the tests specified in the relevant British Standards and in the IEE Regulations, together with
such other tests as may be required by the Engineer in order to prove compliance with this
Specification. When no relevant British Standard exists, the tests shall be carried out to the
requirements of the Engineer.
All of the required tests shall be carried out by the Contractor in the presence of the Engineer
or his authorised representative.
Tests carried out in the presence of the Engineer shall not be regarded as valid for the
purpose of the Sub-Contract, unless the Engineer shall have previously signified his inability
to attend, and shall have authorised the Contractor to proceed with the testing process in his
absence.
The results of each and every test carried out in accordance with the provisions of this
Specification, whether or not witnessed by the Engineer, shall be accurately recorded on an
approved form of test certificate signed by the person in charge of the testing procedure and
countersigned by the Engineer's representative witnessing the test(s), and four copies to the
Engineer by the Contractor within 14 days of the completion of the tests.
Every test certificate submitted in accordance with the preceding clause shall bear the project
name and number and the Sub-Contract reference, all as designated by the Engineer, the
name and address of the Main Contractor and the manufacturer or supplier, all relevant
contract, order, and production numbers, the date and time of the test, and the ambient
conditions, in addition to a fully detailed description of the test(s) carried out and the results
obtained, including any relevant performance curves.
An additional copy of every test certificate relating to site tests of the completed installation or
of parts thereof, shall be bound into the operation and maintenance manual specified
elsewhere.
The Contractor shall give at least seven days notice to the Engineer when the works, or
substantial sections thereof, will be completed and ready for inspection and test.
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All labour and material, fuel, power, apparatus and instruments required for the efficient and
safe excursion of the tests required by the Architect in accordance with this Specification shall
be provided by the Contractor at his own expense, and the cost thereof shall be deemed to be
included in the Sub-Contract price.
The Engineer and his authorised representative shall have unrestricted access on or about
the site of the Works at all times during the site working hours, and at other times by
agreement, for the purpose of carrying out inspections or witnessing tests upon installations.
The Contractor shall ensure that the Engineer is provided with adequate facilities for carrying
out such inspections as he may consider necessary, and that all tests are carried out in a safe
and workmanlike manner complying with all relevant statutory safety requirements. The
Engineer shall have the right to reject any material, apparatus or equipment which, as the
result of inspections and/or tests may be found to be defective or unsatisfactory in any
respect, or not in accordance with the requirements of the Specification, and to require the
Contractor to repair, adjust, modify, or replace the defective item. If the defective item be
adjudged by the Engineer to be unsuitable for repair, adjustment or modification, then it shall
be replaced by a completely new item at the expense of the Contractor.
All expenses incurred by the Engineer or his authorised representative in connection with
inspections or tests resulting in the rejection of the item(s) offered for inspection or test will be
charged to the Contractor or deducted from sums due to him.
No material, apparatus, equipment, or installation shall be covered or otherwise permanently
concealed from view until the Engineer has had the opportunity to inspect it, and either has
formally waived his right to inspect it or had given written authorisation for covering to proceed
following satisfactory tests and/or inspection.
No work shall be painted until it has been inspected by the Engineer and/or painting has been
authorised.
No inspection or testing by the Engineer or his authorised representative nor the witnessing of
satisfactory tests shall in any way relieve the Contractor of any of his obligations under this
Sub-Contract, nor shall it in any way limit the right of the Engineer to reject such items if they
subsequently prove to be defective or unsatisfactory or unsuitable for their intended purpose.
The Engineer shall have the power to require that any or all of the instruments and other
testing apparatus intended to be used in the execution of the required tests shall first be
demonstrated to be accurate.
The Contractor shall be wholly reasonable for time-scheduling his work so that inspection and
tests can be carried out as specified and the prescribed notice given to the Engineer without
delaying the completion of the Works beyond the day set out in the approved construction
programme. No apparatus, equipment, plant, or installations will be recognised as complete
and ready for taking over until all of the specified inspections and tests have been
satisfactorily carried out, and no claim for delay will be entertained unless it can be shown that
the Engineer has failed to carry out or to waive inspection after having been given the
specified period of notice.
The Engineer shall have the right to waive, at his sole direction, the requirements relation to
inspection of materials, apparatus equipment and installations and the witnessing of tests
thereon. The exercise by the Engineer of this right shall not in any way relieve the Contractor
of his obligations to carry out the prescribed tests and to submit test certificates.
The Engineer shall have the power to delegate his powers of inspection and test to an
independent person or organisation who shall be empowered to carry out the Engineer's
functions on his behalf and whose name and standing shall have been communicated to the
Contractor in writing by the Engineer.
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The Engineer shall have power to direct the Contractor to submit samples of material or
specimen components to an independent testing organisation for analysis, test, or evaluation.
The cost of any such examination shall be met by the Contractor, who may be entitled to be
reimbursed under the Contract.
If any fault or defect should come to light during the maintenance period in any of the
apparatus, plant, equipment, or installations, the Engineer shall have power to require the
Contractor to carry out further tests to isolate the fault or defect and subsequently to prove
that the fault or defect has been remedied.
Commissioning
Following the satisfactory conclusion of final inspections and tests on completed sections of
the Works, the Contractor shall duly commission each section of the electrical installation and
leave it in full working order. For the purpose of this Specification, the term 'Commissioning'
shall be deemed to include:(a)
The energizing of electrical distribution circuits and equipments which have previously
been inspected and tested and found to be satisfactory and capable of being
energised with complete safety.
(b)
(c)
The starting up of all electrically powered plant and equipment, including that supplied
and installed under other Contracts, as detailed in the Specification.
(d)
The verification of the performance of all such plant and equipment by the carrying
out, where required, of further tests and the making of all necessary adjustments so
as to obtain optimum performance.
Mere compliance with the requirements of this section of the Specification shall not, by itself,
in any way relieve the Contractor of any of his obligations under the Contract.
No approval given by the Engineer in connection with the commissioning process, whether by
way of approval of procedures carried out or proposed, or approval of results obtained shall in
any way relieve the Contractor of the contractual and statutory obligations to ensure that all
connections and adjustments are made correctly and that the installations and equipment are
handed over in a completely safe and satisfactory condition.
All activities carried out by the Contractor in pursuance of the requirements of this section of
the Specification shall be carried out, or continuously supervised, by a competent and
experienced commissioning engineer, details of whose experience and qualifications shall
have been submitted to and approved by, the Architect before commissioning commences.
In cases where the volume of commissioning work justifies it, the Engineer shall have right to
set up a Commissioning Panel to oversee all activities, relating to the commissioning of the
electrical installations and plant. The Panel shall consist of nominated representatives of the
Engineer, the Main Contractor, the Contractor, and the Employer, and shall be responsible, in
an advisory capacity, for assisting the Engineer in all matters relating to the commissioning
process.
The Client shall have right to appoint an independent Commissioning Engineer to act on his
behalf in the control of all activities relating to the commissioning process, and in such matters
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Interface Tests
Where any interface exists between two or more systems such as generators and UPS
systems, fire alarms, halon and mechanical plant, all system shall be operated together and
acceptance tested to ensure that all interface connections operately correctly, that no adverse
reaction, between systems is apparent and to confirm that all design requirements have been
met.
5.6
Labelling
All equipment, materials components and installation of the electrical services shall have
signs/labels displayed in accordance with BS 5378 Parts 1, 2 and 3 and Regulation 514
conforming to the IEE Regulations.
General Requirements
The following principle colour co- ordination of signs/labels shall apply:Warning
Mandatory
General Information
Emergency
Prohibition
Fire Fighting
Equipment/Services
routed in common
locations with others
Warning Notices
All items of equipment or enclosure within which voltages excees 250 volts or separate
enclosures or items of equipment that allow simultaneous human contact with live parts
exceeding 250 volts shall be so arranged that before access may be gained a warning of the
maximum voltage present shall be clearly visible i.e. "DANGER 500 VOLTS".
Where switchgear is concerned which forms a unit construction the label shall be centrally
placed and preferable on the busbar section. The number of labels shall be determined by
the size of the switchboard but at least one label every two metres length of switchboard shall
be provided.
Each switchboard shall have the primary warning triangle sign denoting "Caution, risk of
electric shock".
Where an isolator leaves any part of equipment or enclosure "live" when in the off position a
warning notice shall be used indicating that the equipment is not totally isolated and giving
instructions for achieving further isolation.
Warning labels shall be fixed to high voltage cables or their protective covering at 1.5 metres
(max) intervals with lettering 10 mm high in red on a white background.
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A safety sign shall be fixed to every enclosure associated with a high voltage discharge lamp
installation e.g. inductors, resistors, capacitors and transformers. In addition a supplementary
sign shall be located below the warning sign which shall be 10 mm x 50 mm yellow
background with 5 mm black lettering stating DANGER plus the highest open circuit voltage
to earth (e.g. 5000 Volts A.C.).
All L.V. main switchrooms together with H.V. switchrooms shall have a warning sign together
with warning notices on all doorways into the sub-station/switchroom.
The warning sign shall be the yellow triangle with black edging and the electrical symbol
within the triangle.
The warning notices shall be a yellow background with black lettering stating "NOTICE
AUTHORISED PERSONS ONLY" with "KEEP LOCKED AT ALL TIMES" with a minimum
letter size of 25 mm high.
If a sub-station has automatic CO (or other gas) protection a mandatory notice informing the
2
possible discharge of CO (or other gas) shall be displayed on or adjacent all entrances.
2
General Information/Identification Labels
All electrical equipment shall be labelled to ensure correct identification and give essential
operating functions which relate to each other.
All these labels shall conform to a white background with black lettering.
The main incoming switch shall state:Main Isolator
Rating
Phase
Voltage
2
Incoming Cable Size in mm and cable type system earthing
Individual switch fuse, MCCB, isolator shall state:-
The main busbar/main panel construction shall in addition to the warning/safety notices state:-
IP Rating
Voltage
Maximum Rating of Protective devices uses
Type of load connected
All distribution boards shall have internal labels which state:2
Main cable size in mm
Phase colour indication
Circuit number*
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Description of circuit*
Circuit protective device rating*
Actual circuit current*
Circuit cable*
*This applies to all sub-circuits and these labels/ circuit charts shall be completed in clear
printing in black ink on a white background.
The individual phases shall be identified with its phase colour of red, yellow, blue respectively.
Where a distribution arrangement incorporates contactors, timeswitches, relays, indicator
lights and push buttons each of these shall be labelled and indicate its function i.e.
ON/OFF/AUTO together with what it controls i.e. "LIGHTING", "OVERRIDE SWITCH",
"TIMESWITCH FOR EXTERNAL LIGHTING".
These labels shall conform to a white background with black lettering.
Local switchgear/isolators and control gear shall have individual labels which shall be black
lettering on a white background. These labels shall indicate:-
Equipment title
Current Rating, Phase, Voltage
Circuit Reference
The ON/OFF functions shall be clearly indicated using an appropriate label where the
operating positions are not clearly indicated on the equipment itself.
All junction boxes which form a marshalling point and junction point for fire alarm system,
security systems and communication systems shall have a label with black lettering and white
background. These labels shall indicate:-
All these shall be individually labelled which shall be black lettering on a white background.
Emergency Labels
Where an item of equipment and or switchgear is designated for emergency operation the
labelling shall be white lettering on a green background.
This labelling shall clearly indicate the item of equipment/function it performs together with the
emergency action required to be undertaken.
Prohibition Labels
Where an item of equipment and/or switchgear is designated for prohibited use i.e.
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The fixing used for all labels shall be either bolted with gripping washer or rivetted with space
washers behind each rivet.
Two fixings shall be provided for labels with a height up to 25 mm and where labels have a
greater height than this four fixings - one in each corner of the label shall be provided.
The Contractor shall provide, install, test, commission and set to work the Closed Circuit
Television System as indicated in the Contract Drawings and specified in this Section.
The location of the Contract Works shall be as shown in the Contract drawings.
Manufacturer
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Cameras
All indoor and outdoor cameras shall comply with the following minimum requirements:1) Camera Image :
1/3 Color CCD
512 x 582 active elements
2) Scanning System: CCIR
3) Synchronisation:
a) Line locked phase adjustable or
b) Gen. locked
4) Output Signal Level:
1.0V (P-P) Composite level at 75 ohms
5) Auto Black:
Provide to maintain constant pedestal set up throughout entire light range.
6) Automatic Gain:
20dB continuous internal adjustment.
7) Infrared Filter: Built-in
8) Automatic Light Range: 1,000,000 : 1
9) Sensitivity F1/7 Lens 75%
High Light Reflectance
Imager Illumination : 0.12 lux full video
Scene Illumination : 1.2 lux full video
10) Resolution:
580 lines horizontal minimum
11) Signal To Noise Ratio: 50dB min.
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Note:
i) Outdoor camera shall be housed in an environment housing and be mounted on wall at
3m heigh level.
ii) All indoor pan & tilt camera shall be housed in a 130mm diameter dome whereas all
indoor fixed camera shall be housed in a dome of less than 100mm diameter.
32 multiscreen video monitor (colour)
Video monitors shall be connected to the Digital Video Matrix Switcher.
The video monitors shall be of colour type with Automatic degaussing and produce high
resolution (625 lines, 50 fields/ sec) and high control pictures. They should include video
loop-through connectors with switchgear high-Z/75 ohm termination and factacting
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horizontal holds, and AC power On/ Off shall be located at the front of the units. They
must be also capable to operate of 12 VDC power source.
The switching and control system and video monitors shall be located at the FCC Room
to be operated by the authorised personnel.
Technical requirements are as follows:1) Picture Tube: 32" implosion protected
2) Video Input Level:
0.5 to 2V (p-p) Composite Video Negative Sync.
3) Video Input Impedance:
75 ohms High impedance looping
4) Synchronisation:
Full time based correcting
Camera lenses
All lenses shall be multi coated and be selected accordingly to suit the range indicated.
The lenses are generally fixed focal lengths and have adjustable iris with f-stop of 1.3.
Tenderers are to indicate their choice of lenses with substantiation in the submission.
Lenses shall be provided with auto iris in areas where the images will be affected by the
varying intensity of sunlight.
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Playback functions shall include fast (forward/ reverse) search, frame-by-frame search
(both directions), still frame viewing and slow motion - 1/10 to 1/100 of normal speed.
Technical requirements are as follows:1) Tape Drive System -Direct motor drive
2) Clock/ Timer - Quartz clock control with rechargeable battery back up 10 days.
3) Automatic tape stop and run out audio visual indicator.
4) Heater for anti condensation of recording heads.
5) Fast Forward/ Rewind Time cassettes -4.5 to 5.5 minutes with 240 min.
6) Television System - Min. 2 rotary heads
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Sixteen channel digital video recorder and Digital Video Matrix Switcher shall be
installed for the CCTV surveillance system. The Digital Security Monitoring and
Storage System shall be a complete surveillance monitoring and security data storage
solution that is not only reliable, but also affordable and user-friendly. It integrates
Digital Video Recorder and Matrix Switcher into a single unit. It also eases the usage of
the system by recording on a high compression ratio onto a hard disk and save the
hassle of changing tapes in a conventional CCTV system. The system allows easy
navigation and high speed search mode to retrieve images quickly.
There shall also a password protection that to prevent unauthorised users to access
and retrieve the images recorded. For authorised users, there shall be three levels of
access; supervisor, local user and remote user so that the administrator can actually
assign different levels of access to different users.
Schedulable recording can also be done at selected cameras. This is useful especially
duration long holidays where only certain time and zones are needed to be under
surveillance.
Authorised users can retrieve stored images remotely. This will not only saves time to
travel to the actual site, but also bring convenient to the users.
All the cameras units installed shall be linked to a 240 GB, 16 channels digital recorder.
The digital recorder unit shall support continuous 24 hours recording of up to 30 days.
The Digital Video Recorder allows the user to record all camera images to the hard
disk drive, while simultaneously monitoring all of those same camera scenes live on
the video monitor.
Digital video matrix switcher
Digital video matrix switcher shall be combined both switching and computer technology
to provice powerful performance and unique system features for the security user. This
system can be programmed to display the video from any camera on any monitor, either
manually or via independent automatic switching sequences.
Digital video matrix switcher provide versatile modular construction, accommodating up
to 256 camera inputs, 64 monitor outputs, 32 keyboards, 1024 alarm points, a computer
interface port, and a logging printer port.
This system can be programmed with up to 60 squences which can be run
independently of each other in either a forward or reverse direction. Any of the
Tham & Wong M&E (Viet Nam)
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sequences can utilize the SalvoSwitching capability, where any number of system
monitors may be selected to switch as a group. Using the optional master control
software package, sequences can be made to activate and deactive automatically based
upon the time of day and the day of the week.
On-site receiver/drivers permit operator control of pan, tilt, zoom, multiple pre-positions,
four auxiliaries, autopan and random scan. An integral local test function is also a
standard feature. This system also supports variable speed operation and full
programming functions of AutoDome Series dome cameras.
With the addition of the alarm interface accessory unit, an external contact closure or logic
level can be used to automatically active any camera to be displayed. Any monitor or
group of monitors can be set to display cameras under alarm conditions. The base
system contains three built-in alarm response modes: basic, auto-build and sequence &
display.
System operation and programming is accomplished using a full-function, ergonomically
designed keyboard. Up to 32 keyboards may be used in the system. Built-in operator
priority levels and the ability to restrict certain operators from controlling designated
functions provide maximum flexibility.
Digital video matrix switcher included a black outline 48 character on-screen display for
time/ dte, camera number, camera ID (16 characters), an icon to identify controllable
cameras and monitor (12 characters) or status information. Over 1000 characters are
available when programming camera ID and monitor titles.
Digital video matrix switcher contains a logging printer output port which accepts a
standard RS-232 serial printer. This provides a permanent record of system status
showing the time and date of changes such as incoming alarms, acknowledgment of
alarms, loading of sequences, user log-on to keyboard, transfer of system table and
sequences, video loss message and a power up reset message. In addition, the printer
can be used to obtain a hard copy of the systems configuration tables and sequences.
Technical requirements are as follows:i)
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6/second
v) Tilt Speed
2.25/second
: 127 kg/cms
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0.2or less
: 360 both axis
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All paint finishes shall be of high quality enamel. A minimum of two undercoats shall be applied and
each built-up and flattened separately. The final coat shall be agreed light colour gloss finish and
sufficient body shall be given to the paint films so that the final appearance of the finish units is
entirely free from blemishes, undulations, foreign inclusions scratches, patterning or any defects
whatsoever.
The sheet metal for the build up of the various items shall be specially selected, deadflat mild steel
not less than 2mm thick. The panel shall be built up on substantial framing with all necessary
stiffeners and supports. The entire panel shall be vermin proof.
A tinned copper earthing strip of dimension not less than 25 x 3mm shall be provided for the full
length of the switchboards and sufficient provisions made for earthing connections of all electrical
circuits. It shall be effectively connected to all metal parts other than current carrying conductors.
Fuse bases and carriers shall be of plastic moulded insulating material of an approved make.
Ceramic materials will not be accepted.
All LIVE terminals and contacts shall be effectively shrouded and it shall be possible to change
fuses with the circuit alive, without danger of contacts with live metal.
Fuse bases and carrier shall be coloured coded, white for isolating link, light green for control and
black for all other fuses, with phase indication.
Fuse and links in the same circuit shall be mounted in the adjacent positions in the same row. Fuses
for control and voltmeter shall be mounted on the front of the panel by back-connected fuse holders.
Control and auxilliary relays shall be plug-in type, rack-mounted, provided with cable connection
sockets and anchored by quick fastening vibration-proof devices.
All contacts shall be double breaking type. Relay coils shall be rated at 230V single phase A.C.
supply, and they shall operate when the voltage is reduced to 85% of nominal. Drop out voltage
shall not occur at voltages exceeding 65% of nominal.
Contacts elements and operating coils shall be replaceable and be enclosed in transparent
dust-proof plastic case of available for easy inspection.
Each relay shall have a minimum of one pair of normally open and one pair of normally closed spare
contacts.
10% spare control auxiliary relays shall be provided.
Different types of wirings i.e. signal, a.c. or d.c. (power & control) cables shall be wired separately in
fire retardant trunkings. The trunkings shall be well supported both horizontally and vertically such
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that tail ends of cables do not exceed 150mm in length. Cable ties and wraps shall be used for
multiple runs of cables beyond the trunkings.
All cable openings shall be glanded or sealed with proprietary made materials that effectively
prevent the ingress of dust and grit.
Single phase power source shall be terminated at 13 amp. switch socket outlets to be mounted on a
non-metallic base. Temporary extension socket outlets are not permitted for use.
All equipment shall be mounted in a manner that segregate operators' and servicemen's functions.
Panel covers shall be hinged, removable and lockable. All panel covers shall be monitored by the
security system computer.
Ventilation openings shall be screened against insects, dust and grit. Should forced ventilation be
used on individual equipment, the fans or ventilations must be rigidly mounted to the frame and be
free of vibrations.
All cable terminations series connections between different types & sizes of cable, parallel
connections, etc., if not directly terminated at instruments and equipment shall be terminated on
rigidly mounted connectors similar to Klippon Rose SAK 4 or equal. All such connectors shall be
mounted on proprietary made rails.
The successful tenderer shall submit a detailed drawing (isometric and all projections) for the
approval of the Engineer prior to fabrication of the console.
All power points and cabling for this installation shall be provided for in the Contract unless other
specified.
All main equipment of CCTV system at FFC Room shall be backed by the emergency power supply
for 15 mins by UPS.
Environmental enclosure
All cameras shall be protected by suitable housings. Indoor cameras shall be installed in dustproof
housings and outdoor cameras shall be installed in IP 65 housings. All cable entries are to be
completed according to the required level of protection.
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The system shall comprise the supply of all-sound equipment, installation and
commissioning of the Sound and Public Address System serving the entire project as
shown on the Sub-Contract Drawings.
The Sub-Contractor shall supply and install the system for broadcasting the
following channels:a) "All Zone" calls.
b) Emergency or paging override channels for the zones as shown on the SubContract Drawings.
c) Background music channels (where shown on the Sub-Contract Drawings).
Standards
All equipment, materials and workmanship shall comply with the appropriate Singapore or
British Standards or an acceptable equivalent international standard as well as all local
statutory obligations and regulations.
All aspects of the installation shall be in accordance with the requirements of the Singapore
Standards Code of Practice CP 25: 1982 - Emergency voice communication system in
buildings.
Power supply
The Sub-Contractor shall note that the main power supply provided to the sound
equipment rack for the use of the Public Address System shall be from a 230V single
phase source.
The Sub-Contractor shall make due allowance in providing all necessary power supply
units, voltage regulators, spike eliminators, step down transformers, rectifiers, relays, radio
suppressers, converters, etc., to ensure that all his equipment will perform completely
satisfactorily. All necessary power supply required for the operation of amplifiers, speakers,
sound equipment, devices, controls, etc., after the main power supply point, shall be
supplied and installed by the Sub-Contractor.
System description
A Sound and Public Address Installation having the following equipment shall be supplied
and installed throughout the building as shown on the Sub-Contract Drawings:-
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Random Access Message Announcement Cassette System for fire and emergency
messages.
Random Access Message Announcement Cassette System for lift and emergency
messages.
FM Tuner
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Where shown on the Sub-Contract drawings, two cartridge/ cassette players (one for
standby) and an FM Broadcast Tuner shall be supplied and installed in the Fire Command
Centre to play background music in all lifts and public areas as shown.
A tape recorder shall be provided to simultaneously record, under fire alarm condition,
voice traffic over the public address system and the fireman's intercom system on separate
channels.
There shall be individual zone volume controls provided to control the volume level for the
areas as indicated on the Sub-Contract Drawings.
The entire system shall be backed up by a standby battery system for two-hours (120
minutes) minimum.
Equipment
Amplifier
Amplifiers shall be solid-state high-power amplifiers and operate on 230V power supply.
The power amplifiers shall each have a minimum power output of rating in R.M.S. as
shown. They shall be capable of producing their rated power output at less than 2%
distortion over the frequency range of 50 Hz to 20,000 Hz and be capable of producing full
rated sine wave power output on a continuous basis with no undue heating of any
component.
They shall have a frequency response of within + 2 dBA from 50 Hz to 20,000 Hz and a
noise level at least 85 dBA below rated output. The amplifier shall be provided with
sufficient inputs, for each microphone and player included in the system. The impedance of
the input circuit shall match with that of the microphone and players (otherwise an input
impedance matching transformer shall be provided). The total gain of the voltage amplifier
stages shall be sufficient to raise the output of the microphones and players to the level
required for the input of the power amplifier stages. If the gain is not sufficient, a suitable
pre-amplifier shall be provided.
The output of the amplifier shall be suitable to feed a "constant voltage" distribution line
system of 100V. The amplifier shall be provided with separate volume controls for the input
channels, separate high and low tone controls, supply on/ off switch and pilot light and
other necessary switches and controls. The amplifier shall be completed with a power
supply unit comprising all necessary transformers, rectifiers, filters, etc., suitable for the
rated electricity supply. The complete amplifier shall be housed in a sheet metal cabinet for
rack mounting and all controls and switches shall be fixed in the front panel of the cabinet.
The Sub-Contractor shall provide the amplifier with all flexible cards, sockets, plugs, etc. for
the system.
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The amplifier shall also include an automatic and self-restoring protective circuit to protect
against damage from prolonged or extreme overloads such as a shorted output line. This
circuit shall be of the electrically controlled type which is not subject to instantaneous
overload. It shall automatically remove power from the amplifier when damage is
threatened, and automatically restore the amplifier to operation when the danger is past.
Amplifier supervisory unit
The amplifier supervisory unit shall be able to create an inaudible line signal which is fed to
the power amplifier's inputs and continuously monitored at the output by evaluation logic
circuitry. In the event of an amplifier failure due to a break in the line signal at the output,
the amplifier supervisory unit shall be able to switch in the standby amplifier as a substitute
for the defective amplifier. It shall also be provided with visual and audio indication of the
defective amplifier.
In order to prevent overloading of the standby amplifier due to the failure of a second
amplifier, the amplifier supervisory unit shall be equipped with interlocking protection circuit.
The technical performance shall meet with the following requirements:a) Supervisory frequency : 20 - 35 kHz
b) Supervisory signal level: 10 - 1000mv
c) Input signal level :
100V
d) Power Supply :
24Vdc
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All ceiling speakers shall be suitable for both voice and music broadcasting and shall be
recess mounted in the false ceiling. Where there is no false ceiling, surface-mounted type
shall be provided.
The ceiling speakers shall have viscous-damped cone and ceramic magnet and have a
frequency range of 50 Hz to 20,000 Hz at rated output. Flux density shall be at least 10,000
gauss.
The ceiling speakers shall have a output impedance of 8 ohms and a power output tapping
of 1 watts and 3 watts (max). The sound pressure level shall be at least 92 dBA at 1W 1
metre.
Each ceiling speaker shall be equipped with a line-matching transformer. Transformer shall
be provided for each speaker with power tap settings for 100V lines. Insertion loss of the
transformer shall not exceed 1 dBA.
Circular and recessed baffle grilles with torsion spring mounting shall be provided for each
loudspeaker. Construction shall be a minimum of 2mm steel with a white finish trim, matt
white baffle grilles and acoustic enclosure. A sample shall be submitted for acceptance by
the Engineer.
Box and horn speakers
Box and horn speakers shall come complete with matching transformer, connector and all
necessary mounting brackets. All metal parts shall be protected against rust and corrosion.
The finishing colour of the box speaker shall be approved by the Engineer.
The technical performance of the box and horn speakers shall meet with the following
specification:a) Sound Pressure Level :
i)
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i)
Box Speaker
: 4.5 W
: 15W
Microphones
Microphones shall be of the cardioid dynamic type with a frequency response of 50 Hz to
15,000 Hz and sens rating of 140 dB at low impedance. The diaphragm shall be shielded
from dust and magnetic particles.
Filters shall be used to minimize wind effect.
Microphones shall have sound canceling entrances for rejection of unwanted noise and
minimum feedback. Microphones shall be furnished with sufficient length of cable and
appropriate connectors.
A desk-mounted microphone console shall be provided with the system. The technical
performance of the microphone console shall meet with the following:a) Priority
Programmable
b) Indicators
c) Zone Switch
: Individual zone switches shall be latched type. All call & press to
talk switches shall be non-latch type
Background music cartridge/ cassette player
Where shown on the Sub-Contract Drawings, two solid state cartridge/ cassette tape deck
players with one working and one standby shall be provided at the Fire Command Centre
for generation of background music. The tape player shall incorporate a tape magazine
mechanism for loading pre-recorded music into the player. Each tape magazine shall be
capable of four hours of non-repetitive music at a minimum tape speed of 50mm/ sec.
The tape player shall include automatic tape reversing, separate treble, bass and volume
controls and a power amplifier with a minimum output power as specified on the drawings.
Wow & flutter shall not exceed 0.1 % maximum.
Message announcement cassette
system
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A solid state random access message announcement cassette system shall be provided
for automatically broadcasting pre-recorded emergency messages to the building as shown
on the Sub-Contract Drawings. The unit shall be of solid state electronic design and
operate on a minimum speed of 50mm/ sec.
Minimum peak power Output shall be as specified on the drawings and wow and flutter
shall not exceed 0.2% maximum.
Cassettes for up to 50 messages shall be provided as specified with a playing time of up to
two minutes of each message. An automatic shut off conductive strip shall be included for
each unit. A low impedance dynamic microphone shall be provided for recording messages
on the recorder.
The unit shall have instant access to any cassette message at any time from the external
contact signal as provided by the Fire Indicator Board. Manual operation of any cassette
shall also be accomplished by the operator at the unit Indicator lights shall also be provided
on the front panel for visual run status of all cassettes at all times. All necessary power
supply units suitable for 230V shall be included in the Sub-Contract.
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shall be sufficient to supply the direct current to the invertor for the emergency period of
sixty minutes minimum.
Equipment rack
All equipment such as power amplifiers, line amplifiers, tape deck, tuner, etc., shall be
mounted onto a proprietary made equipment rack in U19 module. All input units shall be of
an interchangeable modular type. All system and peripheral units shall be properly
matched with the equipment rack and provided compact neat installation.
All wiring within the rack shall be fixed securely without strain by means of approved nylon/
PVC cable ties. For the purpose of identification, all wires should be numbered and/ or
colour coded. The wiring shall be formed in a neat and systematic manner, with cable
supported dear of panels and without unnecessary crossovers.
All incoming and outgoing signal sources from the equipment racks to the microphone
station and speakers zone shall be inter-connected via approved type of plugs and
sockets.
Installation
The Sub-Contractor shall engage a specialist P.A. Sub-Contractor to carry out the
installation work.
The Sub-Contractor shall include for the purchase and delivery to site of all equipment their
storage, safe keeping pending unpacking, their complete assembly, erection, connection,
testing and handing over in a clean, working condition at the end of the Contract Period.
The Sub-Contractor shall adhere closely to the requirements in respect of wiring and
cabling standard described elsewhere in this Specification and shall note that concealed
conduit installation is required.
Speaker and control wire shall be 1mm2 tinned copper standard and twisted, polyethylene
insulated, aluminum polyester, stranded finned copper ground drain wire, chrome vinyl
jacket.
Wiring shall be fire-resistant cables in uPVC. conduit/ trunking.
Pigtail leads on speakers, etc., shall be connected to cables by means of connectors to
Singapore Standard with backing screws, or soldered and taped. Wire nuts are not
acceptable.
The speakers and control wires from the amplifiers shall be run in zones through relays and
contactors to control panels. From these panels, the wires shall distribute the signal to the
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various speakers and/ or groups of speakers. Measures and care shall be taken to avoid
any signal pick up along the communication route and interference with other services.
Submissions
In addition to submission requirements as detailed elsewhere in this technical specification,
the Sub-Contractor shall submit a fully detailed schematic wiring diagram showing all
component units with type references, gain or loss, designed to operate to give the system
performance as specified.
The Sub-Contractor shall submit full technical and mechanical description of every piece of
equipment and cables used, including manufacturers technical literature.
The Sub-Contractor shall provide a description of the methods proposed to show that the
actual performance is in accordance with the specifications for technical performance
including necessary test methods, procedures and equipment that will be used.
The Sub-Contractor shall submit samples of the following items for acceptance by the
Engineer prior to installation:a) Amplifiers, filters, relays, etc.
b) Two 1 metre length samples of each type of cable to be used.
c) Loudspeakers, volume controls, etc.
Testing, commissioning and guarantee
On completing the installation, the Sub-Contractor shall engage a specialist proprietary
P.A. supplier/ contractor to test all speakers and demonstrate the operation of the system
to the satisfaction of the Engineer.
The Sub-Contractor shall carry out an output level measurement at each and every
loudspeaker and shall ensure that the requirements as specified in the Code of Practice
are met. The exact method of measurement shall be proposed by the Sub-Contractor and
agreed and witnessed by the Engineer.
All measuring equipment shall be provided by the Sub-Contractor.
In the event of component units and/ or cable failure in such tests and/ or the system
proposed cannot meet the requirements specified herein due to the usage of inconsistent
component units or cables, the Sub-Contractor shall rectify the system or replace it with
proper component units or cables and re-submit to the Engineer for acceptance before the
rectification.
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5.9
5.10 Installation
General
The Contractor shall provide all labour and materials to form the complete electrical
installations of this Contract.
All wiring shall be installed generally in accordance with the Drawings but full allowance shall
be made by the Contractor for the detailed development and on-site co-ordination of the
scheme and for the future removal and dismantling of sections of the Works.
Conduit Wiring System
All conduit systems shall be installed so as to enable wiring to be carried out on the "loop-in"
system.
All conduits shall be swabbed through so as to clean out all dirt, burrs and moisture.
All conduits shall be fixed with spacing saddles at intervals not exceeding 1.2m.
Conduit systems shall be electrically and mechanically continuous and watertight after
installation. They shall be arranged, wherever possible, to be self-draining to conduit outlet
points for equipment. The system when installed, and before wiring, shall be kept plugged
with wooden plugs. Immediately before wiring, all conduit systems shall be thoroughly
swabbed out until dry and clean.
All sets or bends in conduit runs shall be formed on site in bending machines. Inspection
bends and tees may be permitted at columns, where large bends shall be avoided.
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All conduit entries to adaptable boxes, outlet boxes and switchgear shall be made with
coupling and hexagon male bush.
Runs between draw-in boxes shall not have more than two right angle bends or their
equivalent and the length of such runs shall be limited to 8m to permit easy draw-in of cables.
The Contractor shall make good any damage to the finish of all conduits (including threads
cut at site) by painting damaged areas with two coats of good quality aluminium primer paint.
The Contractor's attention is especially drawn to the necessity for keeping all conduit entirely
separate from other piping services and no circuit connections will be permitted between the
conduits and such pipes.
The Contractor shall provide flexible conduit systems where building expansion joints are
crossed. Flexible conduit may be used for this purpose.
Cable Trunking Installation
Conduit entry to trunking shall be by coupling and male bush. Knock-outs shall not be
provided, and trunking shall be drilled on site. Earth links shall be provided for joint of
trunkings.
In instances where the Contractor elects to use trunking to avoid a multiplicity of conduits
following the same run, cables shall be installed so that a space factor of 40% shall not be
exceeded.
Where trunking crosses expansion joints, a trunking system shall be used which will allow for
expansion and maintain earth continuity. The system used shall be accepted by the Project
Manager prior to manufacture.
Cable Trays
Where cable trays are employed to support cables running horizontally at high level, they
shall be perforated trays complete with return flange edge manufactured from not less than
2mm gauge mild steel which shall be hot dipped galvanized to a conduit Class 4 finish.
Before installation of the cables, cable tray supports shall be painted with 2 layers of
undercoat and finished with a coat of galvanised paint. Trays shall be supported from the ribs
of structural slab, beams etc., by galvanized and painted mild steel rods, at intervals of not
more than 1.2m and not more than 225mm from bends and intersections. 25 x 3mm tinned
earth link shall be provided for joint of cable tray.
Cables mounted on the trays shall laid after installation of the tray in and spaced in
accordance with the latest edition of the I.E.E. Regulations so as not to incur group factor
derating unless otherwise specified. Cables shall be grouped in circuits and individually
supported at intervals of not less than 3m lengths on horizontal runs and 1m lengths on
vertical runs, using a proprietary cable clamp support system.
Notwithstanding the minimum gauge of metal-work specified, gauges shall be of sufficient
strength to ensure that sagging between supports is not acceptable. If sagging is noticeable,
the Contractor shall at his own cost provide the necessary extra supports, stiffeners, tray, etc.,
to correct the tray sag to the satisfaction of the Project Manager.
Where trays are used in corrosive atmosphere or exposed to the weather, the tray shall be as
specified above but shall be coated with epoxy resin. PVC coating is not acceptable.
Joint and Terminations of Armoured
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Cable joint are employed to connect new and existing cables together, they shall be designed
to ensure complete mechanical protection, a high standard of strength, adhesion and
dielectric values.
Box for the termination and for jointing of cables shall be of plastic shell with compound filled
and of adequate size.
Where cold compound with plastic shell is used, the complete jointing kit, including plastic
shell, cable connector, insulating tape, earth wire, surrounding clamp, insulating compound
etc. shall be from the same proprietary manufacturer.
Earth continuity across joints of a circuit protective conductor having adequate cross-sectional
area and of same material as the phase conductors shall be installed and connected to
maintain the effectiveness of the earth continuity across every cable joint of the armoured
cable.
The installation method and procedure adopted shall be strictly in accordance with the
manufacturer's recommendations.
The completed cable joint shall be designed for use in cable tray.
PVC Cable Wiring
The maximum number of cables that may be accommodated in a given size of conduit is not
to exceed the number given in the 16th Edition of the I.E.E. Regulations.
Exposed ends of conductors of size 6mm and above, where not provided with cable sockets,
shall have their individual strands sweated solid before connection to apparatus terminals.
Connection to Motors and Equipment
Where connections to electric motors and equipment are by means of PVC cables in
conduits, the final connection shall be made with PVC covered Kopex conduit, with suitable
adaptors, and with separate earth continuity copper earth wire of not less than 2.50mm run
outside the flexible tube and solidly connected at each tube termination.
Testing
All electrical systems and installations shall be tested in accordance with the 16th Edition of
the I.E.E. Regulations, the Power Supply Company and the "Commissioning and Testing"
Section of this Specification.
All the inspections and tests shall be carried out in accordance with Clause 8.3 of B.S. 5486 :
Part 1 : 1977, Clause 8.3 of B.S. 4762 : Part 1 : 1977.
Auxiliary Equipment
The Contractor shall provide all operating handles, jigs, hydraulic trolley etc. required for the
normal operation and inspection of all circuit breakers and switchgears of the L.V.
switchboards and to be suitably stored inside the main switchroom. Spare parts sufficient for
one-year use shall be provided.
One hydraulic truck for handling the circuit breakers shall be supplied in each main switch
room. The hydraulic truck shall be capable of handling the heaviest circuit breaker in this
Installation, and in no case be smaller than 250 kg. The lift fork shall be capable of the whole
travel from 100mm to 1500mm from the floor level.
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Portable earthing equipment shall be supplied in a wooden case box in each main
switchrooms.
Spare Fuses and General Requirements in Switchrooms
The Contractor shall provide in each switchroom of this project one complete set of spare
fuses for each rating of fuse-switches or switchfuses installed on the switch board. Each set
of spare fuses shall be hung on a wooden board with brass hooks. The wooden boards shall
be smoothed on both front and edges, painted and labelled.
Manufacturer's recommended special tools and spare parts sufficient for one-year use after
expiry of Contractor's warranty period shall be provided.
Distribution wiring diagram and Instruction with Chinese and English character for operation
of load transfer shall be displayed at the switchroom.
The Contractor shall submit a spare part list to Engineer for approval.
Finishes
Generally, galvanized steel, copper, UPVC and ABS conduit, trunking, fittings and
accessories need not be painted.
All other plant and materials shall be painted.
Painting shall be as described in the "Insulation and Painting" Section of this Specification.
All supports, hangers, brackets, etc., shall be painted with one coat of primer before erection
and further painted after installation as specified.
All imported or factory assembled plant or equipment shall be painted in the factory in
accordance with the manufacturers' normal practice for the type of equipment and working
environment.
Any damage to factory applied finishes shall be made good on site in the manner
recommended by the manufacturer and to the satisfaction of the Engineer.
In addition, plant and equipment may require to be given another finishing coat (or coats) as
may be specified elsewhere to match the Project Manager's colour coding for the plant room.
All conduit at public space exposed to view area shall be concealed type i.e. life lobbies, stair
cable, toilet, post office, typical office floor.
All conduit at exchange area, E&M plant rooms and car park area shall be surface mounted
conduit c/w painting to match with wall/ceiling's colour.
All trunking and cable tray exposed to view shall be painted to match with wall/ceiling's colour.
Identification
All panels, cubicles and other plant and equipment shall be provided with identification
markings and labels.
All motors, starters, switchgear and other equipment shall bear the manufacturer's nameplate
giving manufacturer's name, serial and model number and date of manufacture.
In addition, each motor shall have a specification plate showing details of the motor type,
rating, voltage, phases, frequency, speed, starting current, rated current and any other
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information as may be required by the Project Manager. This plate shall also be securely
fixed to the unit casing in a prominent position.
Each equipment or functional unit of the L.V. switchboard shall be marked or labelled in a
durable and indelible manner in both English and Chinese for identification as specified.
Each metalclad switch, fuse switch, switchfuse, busbar chamber and distribution board shall
be labelled on the front cover indicating the circuit controlled by the unit with identification
number as shown on the appropriate Drawing.
Inside each distribution board door, a circuit record label, made from sandwich type plastic
material, shall be provided and fixed giving the total number of points served by each M.C.B.,
total load per way on the area served.
Construction of identification plates and labels shall be as specified in the "Miscellaneous
Provisions" Section of this Specification.
Prior to ordering any materials, the Contractor shall submit for approval samples of all cables,
wiring, conduit, junction boxes, fittings, switches, hangers, cable trays and any other item as
may reasonably be requested by the Engineer.
Within two weeks of being awarded the Contract, the Contractor shall submit a draft copy of
his proposed commissioning and testing procedures and report for approval.
Within one month of the Date of Practical Completion, the Contractor shall provide as-built
drawings for each system in accordance with the "General Requirements" Section of this
Specification.
Within one month of the Date of Practical Completion, the Contractor shall provide complete
commissioning and testing reports for each system in accordance with the recommendations
of the 16th Edition of the I.E.E. and in compliance with the "Commissioning and Testing"
Section of this Specification.
Selection
All equipment, materials, fittings and accessories used shall be suitable and shall not
deteriorate due to chemical or atmospheric action.
All equipment provided shall be selected of "tropicalized" design for use in conditions up to
36C ambient air temperature and 100% relative humidity.
All motors shall be compatible with the equipment to be driven, and shall be of the
commercially silent type.
Standards
All equipment, materials, workmanship and fittings shall comply with the appropriate B.S. or
C.P. as listed in the relevant paragraphs of this Section, or an approved equivalent
international standard.
All aspects of the Electrical Sections of the Works shall comply with all local statutory
obligations, the 16th Edition of the I.E.E. Regulations and the Power Supply Company's
supply rules.
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6.0
6.1
General
This Section specifies the supply, installation, setting to work and commissioning of the airconditiong and mechanical ventilation installation as shown on the Drawings and described in
this Specification or as may otherwise be instructed in accordance with the conditions of
Contract.
Manufacture
All pipework and fittings of the same material shall be supplied by a single manufacturer to
ensure uniformity of standards and composition.
All pipework delivered to site shall be new and shall be colour banded at the factory to identify
different grades, materials and manufacturers.
All valves, fittings and other accessories shall be the product of the manufacturers listed in the
appropriate Table or Clause of this Section, or of an acceptable equal.
Submissions
The information listed in this Clause must be provided for each system at the times stated.
At the time of tendering, the Contractor shall provide all information in accordance with the
Form of Tender.
Within two weeks of being notified of the Employer's intent to award the Contract, the
Contractor shall furnish the following information for approval:-
Within two weeks of being awarded the Contract, the Contractor shall submit to the Engineer
for acceptance complete working drawings for all pipework systems included in the Contract.
Working drawings shall include plans, sections, elevations, schematics, schedules and details
of all systems and shall show locations of all valves, strainers, pipe hangers, supports, thrust
blocks, equipment to which pipework connects, flanges, mechanical couplings, flexible or
expansion couplings, anchors, gauges, test points, pressure gauges, thermometers, etc.
Prior to ordering any valves, strainers, or other pipeline fitting or accessory, the Contractor
shall submit to the Engineer for acceptance, manufacturers' data for all valves, strainers, pipe
hangers, mechanical couplings, flexible or expansion couplings, gauges and for any other
equipment as may be requested by the Engineer.
The manufacturers' data shall include printed installation, operation and maintenance
instructions, performance data, complete parts lists, materials specifications, recommended
spare parts lists and any other information as may be requested by the Engineer.
Details of all pipe supports, thrust blocks and anchors shall be submitted for acceptance prior
to ordering materials.
Within one month of being awarded the Contract, the Contractor shall submit a draft copy of
his proposed commissioning and testing procedures and report for acceptance.
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Within one month of the Date of Practical Completion, the Contractor shall provide as-built
drawings for each system in accordance with the "General Requirements" Section of this
Specification.
Within one month of the Date of Practical Completion, the Contractor shall provide complete
commissioning and testing reports for each system in accordance with the recommendations
of an approved testing authority and in compliance with the "Commissioning and Testing"
Section of this Specification.
6.2
Air Filters
General
The filter shall be UL Class I listed and approved by the Local Authorities with respect to fire
precautions.
Maximum air velocity through the filter shall not exceed 2.5 m/s or the figure recommended by
the manufacturer whichever is the lower.
Filter banks shall be made up from the filter manufacturer's standard units, rigidly braced
within a galvanised sheet steel structure.
Filter boxes shall be provided, having airtight access panels for filter replacement complete
with corrosion-resistant steel filter frame and clamps, gasketed and sealed to prevent air bypass.
Filter gauges where shown on the Drawings or specified shall be of the dial type, graduated
from 0 to 250 Pa and permanently marked at the appropriate pressure with "FILTER
REPLACEMENT DUE".
Washable Panel Filter Type
Filter shall be permanent washable aluminium panel type 50mm thick unless otherwise
stated.
The filter shall have an average ASHRAE 52-76 weight arrestance of 70-80%.
Air resistance when clean shall not exceed 25Pa. Design final resistance shall be 125Pa.
Disposable Type Panel Filter
Filter shall be permanent cell sides with disposable media pad panel type 50mm thick.
Filter media shall be 50mm thick of continuous filament fibre glass.
The cell sides shall be made from a single piece 0.8mm galvanised steel U-channel. A heavy
duty galvanised steel grid and media retainer shall be attached to the frame.
The filter shall have an average ASHRAE 52-76 weight arrestance of 70-80%.
Air resistance when clean shall not exceed 40 Pa. Designed final resistance shall be 125 Pa.
The dust holding capacity of the filter shall not be less than 300g as per ASHRAE 52.76 Test
Method for a 600 x 600 x 50mm size tested to a final resistance of 125 Pa at 2.5 m/s face
velocity.
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Filter media shall be made of glass fibres formed into a thin mat which is pleated and held
apart by corrugated aluminium separators. Filter cell sides shall be constructed of galvanised
steel.
The average efficiency according to ASHRAE 52-76 Dust Spot Test shall be 60-80%.
Air resistance when clean shall be less than 140 Pa. The filter shall be able to withstand a
total final pressure of 375 Pa.
The dust holding capacity of the filter shall not be less than 300g as per ASHRAE 52-76 Test
Method for a 600 x 600 x 300mm size filter tested to a final resistance of 300 Pa at 2.5 m/s
face velocity.
6.3
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The condensing unit shall be complete with controls to provide proper sequence operation of
the fans, compressors, time delays between starting of each motor and safety controls
including cut-outs for high pressures.
Each condensing unit shall be installed on two layers of ribbed neoprene pads separated with
a sheet of steel, all similar to Mason type WMW or approved equivalent, and loaded to 2.5
Bar. The Contractor shall select and install the unit to meet the noise criteria and vibration
specified.
st
Condensing unit on 1 Storey shall also be provided with a drip tray, complete with drain to
nearest waste. Tray shall be finished as per the condensing unit.
Fan Coil Units
The fan coil units shall be of the wall, cassette or ducted type and shall be supplied and fitted
generally as shown on the accompanying drawings. Each fan coil unit shall be complete with
fans, motors, filters, direct expansion coils, controls and all accessories such as thermostats
and controllers.
Coils shall be of the extruded surface plate fin and staggered tube type and constructed of
seamless copper tubing and aluminium fins and be complete with manual air vent and drain
plug. Coil shall be suitable for the operating pressure and tested to 1.5 times the working
pressure.
Fans shall be of the double inlet, double width type with centrifugal forward curved blades of
aluminium construction. Fan wheels shall be statically and dynamically balanced for true
operation. Fans shall be direct drive by two-bearing, three speed motor with nominal speed
not exceeding 1000 rpm.
Fractional horsepower motors shall be permanent split capacitor type or similar approved by
the engineer. Motors shall be equipped with sleeve bearings with oilers. Fans and motors
shall be mounted on galvanised steel fan deck with the assembly easily removable from the
basic unit.
3
Each fan coil unit shall be internally lined with not less than 6 mm thick, 32 kg/m density
fibre-glass with neoprene or similar facing. Where fan coil units are found to be unduly noisy,
these shall be replaced at the instruction of the engineer. Prior to placing of order for
manufacture, the Contractor shall submit sound power level ratings to the engineer for
approval.
Condensate drain pans shall be of heavy gauge stainless steel designed for quick
detachment from the base unit for servicing. Drain pans shall be insulated with minimum 5
mm thick rigid insulation to the engineer's approval. Float switch shall be provided at the
drain pan to stop unit's operation when water reaches a critically high level. The drain pans
shall connect to insulated condensate drain pipes to discharge to condensate drain pipe. All
the condensate pipes shall be insulated with minimum 25 mm thick Armaflex type insulation
or approved equivalent and connected into the nearest drain/floor trap/floor waste. All
condensate pipes shall be concealed.
All pipe routes shall be submitted to the
Architect/Engineer for approval. All floor traps which are connected with condensate drain
shall be insulated with 25mm thick Armaflex from the trap to the stack.
Air handling Units
The air handling units shall be of ducted type and shall be supplied and fitted generally as
shown on the accompanying drawings. Each air handling unit shall be complete with fans,
motors, filters, direct expansion coils, controls and all accessories such as thermostats and
controllers.
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The unit framework shall be constructed of GI steel. Exterior panels shall be fabricated from
galvanized steel sheets, cleaned and coated with a baked polyester powder paint. All panels
in contact with the air stream shall be insulated with closed cell PE insulation.
Expansion devices shall be thermal expansion valves. Drain pans shall be fabricated GI,
insulated with PE and corossion resistant coated with a corrosion resistant coating.
Supply fans shall be double width double inlet forward curve centrifugal fans, statically and
dynamically balanced.
DOL Fan motor starters shall be provided as standard.
6.4
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Each condensing unit shall also be provided with a drip tray, complete with drain to nearest
waste. Tray shall be finished as per the condensing unit.
Fan Coil Units
The fan coil units shall be of the wall or ducted type and shall be supplied and fitted generally
as shown on the accompanying drawings. Each fan coil unit shall be completed with fans,
motors, filters, direct expansion coils, controls and all accessories. Each fan coil unit shall be
provided with a receiver, wall mounted LCD remote controller with operation mode;
temperature setting, on/off timer, air flow setting and fan speed etc. controls.
Coils shall be of the extruded surface plate fin and staggered tube type and constructed of
seamless copper tubing and aluminium fins and be complete with manual air vent and drain
plug. Coil shall be suitable for the operating pressure and tested to 1.5 times the working
pressure.
Fans shall be of the double inlet, double width type with centrifugal forward curved blades of
aluminium construction. Fan wheels shall be statically and dynamically balanced for true
operation. Fans shall be direct drive by two-bearing, three speed motor with nominal speed
not exceeding 1000 rpm.
Fractional horsepower motors shall be permanent split capacitor type or similar approved by
the engineer. Motors shall be equipped with sleeve bearings with oilers. Fans and motors
shall be mounted on galvanised steel fan deck with the assembly easily removable from the
basic unit.
3
Each fan coil unit shall be internally lined with not less than 6 mm thick, 32 kg/m density
fibre-glass with neoprene or similar facing. Where fan coil units are found to be unduly noisy,
these shall be replaced at the instruction of the engineer. Prior to placing of order for
manufacture, the Contractor shall submit sound power level ratings to the engineer for
approval.
Condensate drain pans shall be of heavy gauge stainless steel designed for quick
detachment from the base unit for servicing. Drain pans shall be insulated with minimum 5
mm thick rigid insulation to the engineer's approval. Float switch shall be provided at the
drain pan to stop unit's operation when water reaches a critically high level. The drain pans
shall connect to insulated condensate drain pipes to discharge to condensate drain pipe. All
the condensate pipes shall be insulated with minimum 25 mm thick Armaflex type insulation
or approved equivalent and connected into the nearest drain/floor trap/floor waste. All
condensate pipes shall be concealed.
All pipe routes shall be submitted to the
Architect/Engineer for approval. All floor traps which are connected with condensate drain
shall be insulated with 25mm thick Armaflex from the trap to the stack.
6.5
Dehumidifier
General
The unit utilizes a packaged refrigeration system in conjunction with active titanium silicagel
desiccant and enthalpy wheels. It captures energy from exhaust air and uses it to reduce the
mount of mechanical refrigeration required by pre-cooling and dehumidifying the outdoor air
prior to the DX coil, further enhancing efficient of the unit. It operates cost-effectively because
all of the energy required for the regeneration of the desiccant wheel is recycled from the
condenser waste heat. The system is integrally designed and controlled for superior
performance in even the highest humidity load conditions.
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Base unit
The basic unit includes access panels, louvered air intakes and a base that allows for a
minimum of four lifting points. The unit is fully assembled, tested and ETL listed. The unit is
suitable for indoor or outdoor installation.
Refrigeration components
Each unit comes equipped with the latest in scroll compressor technology utilizes
environmentally friendly R-410A refrigerant. Each system comes standard with balanced port
thermal expansion valve, liquid line filter drier, pressure cut out switches, pressure sensors,
refrigeration gauge ports, overload protection and condenser capacity control for increase
energy efficiency.
Desiccant components
The desiccant wheel media shall be a monolithic, extended-surface contact medium,
fabricated entirely of inert, inorganic binders and glass fibers formed into narrow passages in
the direction of airflow. The wheel is non-toxic. The process and reactivation air streams shall
be separated by air seals and internal partitions so that the humid reactivation air does not
mix with the dry process air.
Cooling coil
Coil shall be sized to provide full capacity scheduled. Coil shall be arranged to condition the
full volume of process air. Refrigerant pressure drop to be between 1.5 psi and 5 psi, and air
face velocities be 450 cfm or less. Direct expansion coils are rated in accordance with ARI
standard 410 and are compatible with all other components of the same refrigeration circuit.
Drain pans
The drain pan is to be constructed of welded 304S and bolted in place. The cooling coil drain
pan shall be double-sloped to ensure zero standing water. Drain connection shall extend
through unit base.
Condensing section
Condensing section is complete with compressors, condenser heat exchanger, and all
controls and accessories required to regulate refrigerant pressure, flow rates and
temperature.
Compressors are scroll type. Service access shall be provided around the entire compressor
for maintenance. Each compressor shall have its own refrigeration circuit and expansion
valve. Tandem compressor are not acceptable.
Fans
Fans provide the specified air volume through the systems with adequate with static pressure
to overcome duct and distribution losses specified.
Fans shall be balanced such that the maximum displacement if any plane does not exceed
1.5 mils for fans operating at or below 2000rpm or 1.0 mils for fan operating above 2000rpm.
Supply and exhaust fan motors shall be the totally-enclosed fan-cooled (TEFC), highefficiency type with a minimum of class F insulation.
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Filters
The unit shall include disposable filters with 25% to 30% minimum efficiency with 90% to 92%
arrestance minimum as rated by ASHRAE Test standard 52-76. The filters shall be removable
at the inlet of both supply and reactivation air streams.
Controls
The unit shall have microprocessor control. Unit with a microprocessor shall be capable of
communicating with a building management system (BMS) through Modbus, Lonworks or
BACnet Protocol. Control options include the ability to determine stages of heating and
dehumidification required to maintenance space condition when an enable command is
given via the BMS, or direct control via commands issued from BMS.
6.6
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Fusion welded joints in copper shall be to B.S. 1077 and bronze welding by gas shall comply
in every respect with B.S. 1724.
Gas welding of steel pipework of 65mm and above shall not be permitted unless prior
permission is obtained.
Welding shall not be permitted on galvanized pipework under any circumstances.
Generally, all ferrous piping systems shall comply with B.S. 806.
All screwed joints shall be made in compliance with B.S. 21 using jointing compounds
carefully selected to suit the type of service.
Equipment
Materials
Table A lists the material classes for the various piped services forming part of the Works.
These classes are referred to in the various Tables of standards and specifications used in
this Section. Alternatives listed in parenthesis in Table A may be required or accepted at the
discretion of the Engineer.
Table B lists the materials specifications for the various classes of pipework.
Joints and Jointing
Table C lists the joints and jointing materials to be used on straight runs of pipework for the
various classes of pipework. No hemp shall be used for jointing.
Table D lists the joints and jointing materials to be used for connections to items of equipment
and adjacent to valves, strainers and other pipeline accessories. In addition, sufficient joints
of this type shall be provided in all plant rooms to ensure that access to equipment for
maintenance, removal and replacement can be effected without dismantling large sections of
pipework or adjacent plant.
Table E lists the type of flanges and method of attachment for use where flanged joints or
connections are specified.
Where pipework is connected to items of equipment having flanges of a dissimilar metal to
the pipework, then isolating flanges of a proprietary brand shall be used with plastic bolt
inserts.
Where flanges and weld fittings are used on copper pipework the technique of brazing or
bronze welding shall be used, employing the best quality welding rods and flux. The welding
rods are to be of a type not subject to dezincification, i.e. "Siltroralloy" or equal. Brazing and
bronze welding is not to be employed for fabricating branch tees.
Fittings
Table F lists the type of fittings which shall be used with the various classes of pipework.
Long sweep bends shall be used in preference to round elbows wherever practicable.
Square elbows or lobster backed bends shall not be used.
Tees shall be of the easy sweep or twin elbow pattern except where square tees are required
for venting or draining, etc..
Bushes shall not be used and where a reduction in pipe size is required, reducing sockets or
tees shall be used. Eccentric reducing sockets shall be used wherever necessary to ensure
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proper drainage or elimination of air pockets. Concentric reducers shall be used for vertical
risers.
Manufactured weld fittings shall be used where practicable and the Engineers permission
must be obtained where it is intended to fabricate in lieu of using weld fittings.
Welded branch joints are to be made with manufactured branch fittings accurately profiled to
fit the main, the opening of the main being correctly shaped to coincide with the branch, both
pieces having bevelled edges. All burrs, etc. are to be removed before welding is
commenced and the operator must ensure that the branch piece does not project into the
bore of the main but sits closely onto the bevelled surfaces.
Supports
Table E lists the maximum allowable spacings of support centres for the various classes of
pipework.
Pipe supports shall be provided as required for the stable and sufficient support of the
pipework.
Pipe supports shall allow free movement for expansion and contraction and shall be graded to
required levels for air elimination and drainage.
To ensure free movement, proprietary slide bearing pads shall be provided, either welded or
screwed to the support member.
Ferrous pipes shall have ferrous brackets and copper pipes shall have brass brackets.
All ferrous pipe brackets, supports, pipe hangers, hanger rods and mounting plate in pump
rooms and area exposed to weather are to be hot-dip galvanized. Stainless steel bolts and
nuts shall be used in pump rooms, exposed to weather areas chrome plated bolts and nuts
shall be used in all other areas. Ferrous pipes shall have ferrous brackets and copper pipes
shall have brass or gunmetal brackets. Galvanized steel pipes shall have galvanized steel
brackets.
Additional supports shall be provided adjacent to mixing valves, etc., and other large pipeline
mounted items to prevent undue strain on adjoining pipework. Additional supports shall also
be provided adjacent to pump connections, etc., to prevent undue strain on plant.
Horizontal piping shall be supported in accordance with the following schedule :Pipe Size
Rod Size
9mm
32 - 50mm
9mm
65 - 150mm
13mm
16mm
Where hangers cannot be supported from building steel framing, they may be supported from
concrete inserts. Inserts shall be constructed of malleable iron and shall have space for rods
of all sizes. All inserts for pipes, 80mm and larger in size, shall be installed with a reinforcing
rod 20mm in diameter, run through a slot in the insert specifically provided for this purpose.
Piping shall be anchored, where required, to localize expansion or to prevent undue strain
from hangers and shall be of heavy forged or welded construction of approved design.
Tham & Wong M&E (Viet Nam)
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Hangers for cold piping shall support the pipe without piercing the insulation. Insulation shield
shall be used to protect the insulation on cold pipes. Insulation protection saddles shall be
welded to insulated hot pipes at roller supports. Wherever fibre-glass pipe insulation is
installed, special precaution to protect the insulation against compression shall be taken,
wherever hangers and insulation shields are installed.
Piping shall be installed and hung in such manner as to preclude the interruption of service to
any other system in the case of maintenance requirements of one system.
Pipework supports shall be arranged as near as possible to joints, valves and changes in
direction.
Vertically rising pipes shall be adequately supported at base of riser to withstand its total
weight. Branches shall not be used to support the riser.
Pipes shall be arranged so as to provide subsequent access to any pipe for maintenance or
removal purposes.
All mild steel and copper pipework 50mm nominal size and below normally exposed to view in
rooms and corridors and where fixed to brick or block work walls shall be supported by built-in
long shank schoolboard brackets shall be used where a long shank bracket would protrude
through the other side of the wall. Pipework fixed to precast concrete, lightweight partitions or
walls, timber or metalwork, shall be supported by screw fixing school-board brackets.
Brackets for mild steel pipework shall be mild steel or malleable iron. Brackets and fixing
screws shall be chromium plated or stainless steel where they are securing chromium plated
or polished stainless steel tube.
Brackets screwed to walls shall be secured by expanding plugs or other purpose designed
fixing devices; softwood plugs will not be permitted.
Pipework in boiler rooms, plant rooms, tank rooms, ducts, ceiling voids, roof voids, outside
and pipework 65mm and over, exposed in rooms and corridors shall be adequately guided
and supported on or suspended from rolled steel angle tees, channel or joints supplied by the
Contractor and suitable for building in or otherwise securing to the structure.
Hangers shall be to B.S. 3974 Part 1. Hangers suspending pipework which is subject to
movement shall be complete with swivel joints at pipe rings and spherical washers at the top
of the hanger rods, which shall have a reasonable screwed length for adjustment, the
adjusting screw shall be of the self-locking type or be complete with locking backnut.
Hangers suspending pipework not subject to movement shall have the swivel joint omitted.
Pipework subject to movement which is supported from below shall be fitted with rollers,
chairs and guides, while that which is not subject to movement and supported from below
may reset directly on one of the horizontal flats of the brackets, unless the pipe is copper
when a lead strip shall be securely wrapped round the pipe to interpose between the two
surfaces.
Anchors
Pipe anchors shall be provided where shown on the Drawings and shall be constructed from
structural steel channel sections secured to the building structure.
Anchor points shall be provided where indicated on the drawing to provide an immovable
fixing. The Contractor shall supply and fix in position, ready for building in, all cleats, brackets
and steelwork required for anchor points. Care shall be taken to ensure that no anchor point
is within 600mm of any welded joints. Anchors shall be of an adequate strength to resist the
maximum load, and their designs and positions shall be agreed with the Engineer before
installation commences.
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On steel pipework the pipe shall be welded to the anchors via heavy steel straps. On copper
pipework the pipe shall be brazed to the anchors via heavy copper straps.
Guides and anchors shall meet with the written approval of the expansion joint manufacture
and shall be submitted to the Engineer for approval before manufacture commences.
Flexible Couplings and Expansion Joints
Wherever necessary, due allowance shall be made for the expansion and contraction of
pipework by change in direction of pipework, or expansion loops, whether shown on the
Drawings or not.
At building expansion joints, and wherever else necessary, additional allowance shall be
made by the provision of stainless steel axial or articulated bellows type expansion
compensators complete with all necessary guides, etc., as recommended by the
manufacturer to give a working life of not less than twenty years.
Each compensator shall maintain at least the same cross-sectional area as adjoining
pipework for its entire length.
On larger diameter steel, ductile and grey iron pipes (150mm diameter and above) judicious
use of "dresser" couplings or other acceptable flexible couplings shall be made in connection
to all plant items.
Flexible couplings shall be fitted to pump suction and delivery connections and where
indicated on the Drawings or schematics.
Couplings shall be line size, made from a multi-ply nylon fabric carcass with wire reinforced
collars and liners designed to suit the fluid conveyed and the working and shock pressures
that will be experienced in the various system.
Manufacturers shall be alerted to the possibility of variations of service (e.g. on/off pump
operation shock pressures, etc.) to ensure correct selection of items for the particular
application.
It is the Contractor's responsibility for ensuring that the expansion joints or changes in
direction of the pipework are correctly aligned and function correctly. Support at such joints
shall be arranged to ensure that all expansion or contraction is taken up at the expansion joint
or change in direction of the pipework. Expansion joints shall be prestressed for the purpose
of reducing the expansion stress under working conditions, the extent of the cold draw shall
be as recommended by the manufacturer.
Each expansion device shall be fitted with a clearly inscribed plate giving the following
details:Manufacturer's Name
Date of Manufacture
Reference Number
Maximum Working Pressure
Direction of Flow
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Key operated air vent cocks of an adequate size and accepted by the Engineer shall be
provided at all high points on water circulating pipework.
Where such high points are unaccessible, air bottles shall be provided with the vent pipe
turned over and carried down to a point 1200mm above floor level, terminating in a vent cock.
Alternatively, where indicated on the Drawings, the Contractor shall install at the top of all
risers as well as at high points automatic air vents.
Each vent shall incorporate a lockshield valve and the discharge pipe shall be run to the
nearest agreed drain point.
Drain Points
Adequately sized key operated drain cocks shall be provided at all low points on liquid
circulation.
Pipeline Strainers
Water strainers shall be installed in all pipelines upstream of all plant as indicated on the
Drawings.
For pipelines of nominal bores between 15mm and 50mm inclusive strainers shall be screwed
gunmetal or bronze body 'Y' type with stainless steel screen.
For pipelines of nominal bores from 65mm and above, strainers shall be flanged to B.S. 4504
to the appropriate Table for the material with 'Y' type cast iron body, stainless steel screen.
Valves
The Contractor shall include for all valves necessary for the proper completion, working,
isolation, regulation and control of the installations, and the same must be provided by the
Contractor as though they had been specifically named.
Isolating valves shall be provided for all items of plant and equipment to ensure that each item
can be removed, replaced or repaired without draining the pipework.
Isolating valves shall also be provided for all risers and droppers for the sectional isolation
and draining of the pipework.
All valves shall be of heavy quality suitable for the working hydraulic pressure stated and
installed with the valve stems truly vertical or horizontal.
Pipework
Classes
Condensing water
Refrigerant pipework
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Nominal
Minimum Wall
Class
Bore (mm)
Thickness (mm)
15 - 150
200
4.9
15 - 150
Table 4, BS 1387:
1985
6 - 50
10 - 200
Table
3506
15 - 100
Rigid A.B.S. to BS
5391
Class D BS
Specification
Nominal
Bore (mm)
10 - 50
65 - 250
Welded joints.
15 - 50
65 - 150
6 - 50
bass.
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10 - 200
15 - 200
Nominal
Bore
(mm)
10 - 50
65 - 250
15 - 150
6 - 50
10 - 200
15 - 200
Nominal
Bore (mm)
15 - 50
65 - 150
200 - 250
15 - 150
6 - 50
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10 - 200
15 - 200
Nominal
Bore (mm)
10 - 50
65 - 250
15 - 150
6 - 50
10 - 200
15 - 200
Fittings
Nominal
Bore (mm)
10 - 15
20
25 - 32
40
50
65 - 80
100
125
150
200
250
2.0
2.4
2.7
3.0
3.4
3.7
4.1
4.4
4.8
5.1
5.8
15 - 150
15 - 20
25 - 32
42 - 50
1.4
1.7
2.4
At 20C
10 - 20
Tham & Wong M&E (Viet Nam)
0.9
At 70C
0.5
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E
6.7
25 - 32
1.1
0.7
40 - 80
1.4
0.9
100
1.9
1.0
150
2.1
1.1
200
2.4
1.2
15 - 200
Installation
General
The Contractor shall provide all labour and material to form complete pipework systems and
shall leave the installation adjusted to the designed flow rates.
All pipe runs shall be installed generally in accordance with the Drawings but full allowance
shall be made by the Contractor for the detailed development and on-site co-ordination of the
scheme and for the future removal and dismantling of sections of the Works.
All pipework shall be free from burrs, rust and scale and shall be thoroughly cleaned before
installation.
During the course of the installation, all open ends shall be plugged or capped to prevent
ingress of dirt and on completion each system shall be thoroughly flushed out with clean
water. Wooden bungs shall not be used for plugging pipework.
Where two or more pipe runs follow the same route, care shall be taken to ensure that all are
parallel to each other and to the building structure, except for the required allowance for
venting, etc.. Pipework which is to be sub-sequently insulated shall be so spaced to allow an
individual finish to each.
Where steel pipework is required to be welded it shall be carried out generally by the electric
arc process to B.S. 2633. Where steel pipework of 50mm dia. and below is to be welded, gas
welding by the oxy-acetylene process to B.S. 2640 may be used. Gas welding on pipework
65mm and above will not be permitted unless prior permission is obtained.
Where brazing or bronze welding is undertaken, such welding shall be carried out in
accordance with, and satisfy the testing procedures described in B.S. 1723 and B.S. 1724. In
all other respects, particulars relating to the welding of steel pipework shall apply equally to
copper.
The quality of welding in steel or copper shall be subjected to careful inspection and testing
by the Engineer and where so deemed necessary may be subjected to non-destructive and/or
destructive tests under the supervision of the Engineer.
Non-destructive testing shall consist of either radio-graphic examination to comply with B.S.
2600 and B.S. 2910 or ultrasonic inspection to comply with B.S. 3923. The Contractor shall
allow for 2% of all welds for testing by this method. This testing shall be carried out only by
approved specialists.
The Contractor shall allow in his tender for the cost of destructive tests which will entail cutting
out from the completed installation at any time, up to 1% of welded joint for both steel and
copper, at the entire discretion of the Engineer and in positions as directed by him. Should
any specimen welds so examined be designated unsatisfactory, the Contractor shall remove
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such further work as instructed. All such work shall be replaced and made good at the
expense of the Contractor, to a standard acceptable to the Engineer. Where test welds are
removed from a pipeline, it shall be made good by welding in a length of similar bore and
class of pipe not less than 300mm long.
Falls
Pipework shall be installed with correct falls to ensure adequate venting and draining.
Joints
Pipework installed in trenches, ducts, voids and inaccessible places shall have welded joints
except where screwed or flanged joints are necessary for connecting to valves or where
required for easy dismantling, etc., or where a particular type of joint is specifically called for
on the Drawings.
No pipe joints shall be permitted within the thickness of walls or floors, etc..
Joints shall not be closer than 1.0m except where necessitated by fittings.
Welding of Ferrous Pipework
Butt welds shall be made using the "Single V" principle where the pipe ends shall be cut
square and bevelled with all internal and external burrs removed.
Pipes shall be properly aligned before welding is commenced and care shall be taken during
the operation that the weld does not penetrate unduly and restrict the pipe bore.
Where cut and weld branch fittings are required and approved by the Engineer, branch welds
shall be made using manufactured branch fittings accurately profiled to fit the main. The
openings in the main shall be correctly shaped to coincide with the branch and both pieces
shall have bevelled edges. All burrs shall be removed before welding is commenced and the
branch piece shall not project into the bore of the main.
The Contractor shall be responsible for providing adequate staging and protection from
weather to enable the welding operations to be properly performed.
No welding shall be carried out when the surfaces of the materials are wet; in rain or high
wind; or when the temperature of the parent metal is 5C or below.
All welded joints (except pipe welded end-to-end) shall be made by use of forged one-piece
welding caps, nozzles, elbows, branch outlets and tees. Cut samples shall be submitted for
approval if directed. All such fittings, etc., shall be of a type which maintains full wall
thicknesses at all points, sample radius and fillets and proper bevels or shoulders at ends.
Where flanges are welded to steel pipework, the joints shall be hammer tested.
Imperfect welds shall be made good at the Contractor's expense.
Any
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On U.PVC pipework, hot air welded joints shall be made where standard fittings are
unavailable and where accepted by the Engineer.
Welding shall be carried out using a jet of hot air and PVC filler rod by a welder qualified in
plastic fabrication. Complete fusion shall be ensured by applying from three to six runs of
weld. Weld shall not be cleaned off. The Contractor must guarantee that any fabrication is
similar in strength to a manufacturer's item.
Refrigerant pipe shall be fusion weld joints to B.S. 1077.
Anchors
Anchors shall be positioned in association with pipework change in direction and propriety
expansion compensators, etc., such as to absorb the stresses due to pipework expansion and
internal pressures by transmission of such forces to the ground or structure at appropriate
points.
The Contractor should particularly note that in addition to serving the purpose of constraining
the pipeline, the anchors may be used in connection with testing of pipework, and at such
times, it will be necessary to have the extreme ends of the main being tested held with the
anchors to prevent the pipeline drawing apart due to the thrust pressures exerted at the two
ends of the pipe.
Flexible and Expansion Couplings
The couplings shall be arranged such that torsional, co-axial stress and lateral stress caused
by expansion and/or settlement shall not be transmitted to the flanged connections of the
plant.
During sectional testing, the Contractor shall ensure that the expansion joints are adequately
tied, anchored or removed to avoid damage to the bellows.
Pipe Sleeves
Where pipes pass through walls, floors, etc. (including floors in ducts), the Contractor shall
provide pipe sleeves.
Where pipes pass through walls, floors or ceilings rendered liquid-tight puddle flanges shall
be supplied and fixed by the Contractor.
Sleeves for cast iron and steel pipes shall be steel (where the pipe is galvanized, the sleeve
shall also be galvanized). For plastic pipes, the sleeves shall be plastic. For copper pipes,
the sleeves shall be copper.
Where sleeves are fitted through floors, they shall extend to at least 50mm clear of finished
floor.
Sleeves shall be of sufficient size to allow free movement of pipes and furthermore where
pipes are insulated, the sleeves are to be oversized to allow the insulation to be carried
through the sleeves.
Details of pipes through walls and floors to be accepted by the Engineer before installation.
Where exposed pipes pass through walls, ceilings and floors, hinged mild steel escutcheon
rings are to be used. All plates are to be galvanized and samples of such plates are to be
submitted to the Engineer for acceptance before fixing.
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Pipe sleeves shall also be provided where piping penetrates external walls and roofs. The
space between pipe sleeves and the pipe or insulation shall then be completely caulked by
the Contractor, with a soft, non-setting waterproof mastic compound giving an airtight seal.
Penetrations through roofs shall also be provided with a weatherproof apron and up stand
curb or other provisions as may be specified elsewhere or shown on the Drawings.
Where pipes pass through fire walls and floor slabs, a metal fire stop is to be welded or bolted
around the pipe. This shall be in the form of a 6mm thick flange located in the centre of the
slab/wall thickness and welded/screwed to the pipe, the flange being of the same diameter as
the internal bore of the pipe sleeve.
Buried Pipes
All pipework buried in walls or slabs shall be wrapped with a protective tape such as Denso or
equal. Where pipes are insulated, the tape shall be applied over the insulation.
Testing
All pipework systems shall be tested in accordance with the "Commissioning and Testing"
Section of this Specification.
Finishes
Generally, galvanized steel pipework in concealed locations, copper, UPVC and ABS
pipework need not be painted.
Pipework insulated and covered with aluminium foil or insulated pipework within false ceilings
and pipe shafts need not be painted.
All other pipework shall be painted.
Painting shall be as described in the "Insulation and Painting" Section of this Specification.
All supports, hangers, brackets, etc., shall be painted with one coat of primer before erection
and further painted after installation as specified.
All equipment forming part of the pipework system or connected to the pipework will be
painted as specified.
Any damage to factory applied finishes shall be made good on site in the manner
recommended by the manufacturer and to the satisfaction of the Engineer.
Identification
All pipework, valves and fittings shall be provided with identification markings and labels as
specified in the "Insulation and Painting" Section of this Specification.
Construction of identification labels shall be as specified in the "Miscellaneous Provisions"
Section of this Specification.
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Unless specifically stated otherwise, the term "ductwork and fittings" when used in a general
context shall mean all ductwork, fittings, dampers, supports, gauges and all other components
and accessories required for the complete installation of the system as shown on the
Drawings.
Manufacture
All ductwork and fittings delivered to site shall be new and shall be clearly and indelibly
stamped to identify different grades, materials and manufacturers.
All ductwork shall be manufactured as far as practicable to site dimensions taken by the
Contractor.
All flexible ductwork and accessories for uninsulated services shall be as Thermaflex U1;
Flex-tract 2001; GNK Simplicity Ali-Steel; or an acceptable equal. No asbestos sheets shall
be used to form flexible connection of ducting.
All flexible ductwork and accessories for insulated service shall be as Thermaflex M-KC; GNK
Simplicity Ali-Steel (pre-insulated); or an acceptable equal. No asbestos sheets shall be used
to for flexible connection of ducting.
All dampers, air grilles, diffusers and louvres shall be fully imported. Local made products will
not be accepted normally.
Patented access doors in ductwork, such as Hargreaves "Air-O-Seal" may be submitted for
acceptance.
Submissions
The information listed in this Clause may be provided for each system at the times stated.
At the time of tendering, the Contractor shall provide all information in accordance with the
Form of Tender.
Within two weeks of being notified of the Employer's intent to award the Contract, the
Contractor shall furnish the following information for each system, to the Engineer for
acceptance:-
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In the case of supply, return, intake and exhaust air fittings, the submission for acceptance
shall include one finished sample in an acceptable colour and finish of each type of air fitting
to be provided under the Contract. No fittings may be ordered until the Engineer has
accepted the sample in writing including the finish and colour. Samples shall include
mounting frames, fixings, etc., so that the entire fitting assembly may be accepted.
Details of all hangers and supports shall be submitted for acceptance prior to construction.
Flat oval ductwork may be offered to the Engineer for acceptance as an alternative to
rectangular section ductwork shown on the Drawings. Where such ductwork is offered, it
shall be sized to give the same pressure drop per unit length as the rectangular ductwork
shown and the intention to use flat oval ductwork shall be shown clearly on the shop drawing
submissions.
Details of materials and installation of all acoustic linings shall be submitted for acceptance
prior to fabrication.
Within two weeks of being awarded the Contract, the Contractor shall submit a draft copy of
his proposed commissioning and testing procedures and report for acceptance.
Within one month of the Date of Practical Completion, the Contractor shall provide as-built
drawings for each system in accordance with the "General Requirements" Section of this
Specification
Within one month of the Date of Practical Completion, the Contractor shall provide complete
commissioning and testing reports for each system in accordance with the recommendations
of an approved testing authority and in compliance with the "Commissioning and Testing"
Section of this Specification.
Selection
All ductwork, fittings, accessories, joints and jointing materials shall be suitable for the service
and shall not deteriorate due to atmospheric action.
All duct sizes shown on the Drawings are clear internal sizes unless otherwise noted and due
allowance shall be made for the thicknesses of internal or external linings when dimensioning
ductwork and selecting fittings and accessories.
Standards
All ductwork and fittings shall comply with the appropriate British Standards, as listed in the
relevant Clause of this Section, or an approved equivalent international standard.
All ductwork, fittings and materials shall comply with the standards of the Ductwork Group of
the Heating and Ventilating Contractors' Association of the U.K. (HVCA).
In particular the materials, construction and installation of all sheet metal ductwork and fittings
shall be in accordance with the HVCA "Specification for Sheet Metal Ductwork DW/144 :
1998".
Where any part of the installation shown on the Drawings is not covered by the HVCA
Specifications, then the standard of the Sheet Metal and Air Conditioning Contractors'
National Association of the U.S.A. (SMACNA) shall apply for either high velocity or low
velocity systems as appropriate.
Where any part of the installation shown on the Drawings is not covered by either the HVCA
or SMACNA standards, then reference shall be made to the Engineer for acceptance of
materials and methods prior to installation.
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Balancing, adjusting and testing of air distribution systems shall be in accordance with the
SMACNA "Standard for the Balancing and Adjustment of Air Distribution Systems" latest
edition.
In addition, the installation shall comply with the requirements of this Section of the
Specification.
Equipment
Materials
Generally, all ductwork shall be of hot dipped galvanized steel sheet to B.S. 2989: 1975,
Grade Z2, coating type 'C' as specified in DW/144.
Where ductwork construction is required using other metals or materials, reference shall be
made to other sections of this Specification and/or the tender drawings.
Pressure Classification
The definition of Low Velocity, Low Pressure Systems and High Velocity, High Pressure
Systems shall be as defined in DW/144 Clause 1.1 to 1.4.
Joints and Fittings
All cross joints, longitudinal joints, take-offs, bends, transitions and all other fittings shall be in
accordance with DW/144 for the appropriate pressure class.
Patented or proprietary joints with or without integral jointing may be submitted for acceptance
provided that full details are submitted prior to ordering.
Sheet Thickness
Thicknesses of sheet metal in ductwork systems shall be as recommended in DW/144 for the
appropriate pressure class.
Ductwork Jointing Sealants
All sealants, adhesives, tapes, etc., used for jointing and sealing on ductwork systems shall
comply with the requirements of DW/144.
Jointing for flanged cross joints shall be formed from a gasket of "Prestick" lead or other
accepted material to thickness not less than 4mm.
Sealant for longitudinal and slip joints shall be type EC/750C sealing compound by Minnesota
Mining and Manufacturing Co., Ltd., or an acceptable equal compound.
Optionally, for cross joints on high velocity ductwork (and mandatory for all joints between
conventional sheet metal ductwork connecting to flexible ducting formed from metallic, plastic
or other material) accepted patent jointings may be used (e.g. Rock-Joint chemical reaction
tape, Thermofit/Raychem heat shrinkable sleeves or other jointing accepted by the Engineer.
The use of heat shrink bands (of F.S.D. acceptable type) shall only be allowed with the prior
acceptance of the Engineer.
Bands shall be a minimum of 75mm wide and manufactured by Thermofit or an acceptable
equal.
Flexible Joints
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Materials and installation methods for all flexible connections between ductwork systems and
equipment shall comply with the requirements of DW/144. No asbestos sheets shall be used
to form flexible joints.
Flexible connections shall be provided at the suction and delivery connections of all fans and
air handling units and elsewhere as shown on the Drawings or as may be required to
eliminate vibration.
The material used for flexible connections must withstand the specified conditions of
temperature and air pressure and must comply with the standards of airtightness. The
material must be fire resistant and must comply with appropriate FSD and other statutory
regulations.
Bendable and Flexible Ducts
Bendable or flexible ducts shall comply with the requirements of DW/144 and C.P. 413 : 1973.
Volume Dampers
The Contractor shall provide and install hand operated dampers where required for the proper
regulation of the ventilating and air conditioning systems whether shown on the Drawings or
not.
All volume dampers shall comply with DW/144 and shall be provided in separate purposemade flanged casings of rigid construction conforming to the same standards of air-tightness.
The damper spindles shall be provided with suitable seals when passing through the casing
and penetrations shall be limited by the use of internal linkage.
In high velocity ductwork, dampers shall be situated in areas of relatively low velocity, and
should also be of the streamline type to prevent undue disturbance of the air flow.
Where motorized or pneumatically operated dampers are shown on the Drawings, then the
actuator shall be as specified elsewhere in this Specification.
Acoustic Linings
All materials, including adhesives, for acoustic linings shall comply with DW/144 and shall be
provided where shown on the Drawings or where otherwise required to reduce duct-borne
noise and maintain room noise levels within specified limits.
The minimum thickness of lining shall be 25mm. For air duct exceeding 1m cross-sectional
area, the minimum thickness shall be 50mm. Sample of the linings shall be submitted for
approval before fabrication.
Grilles and Diffusers
All air supply, return and exhaust fittings shall be provided of the types and duties shown on
the Drawings.
All supply fittings shall have an opposed blade volume control device, the vanes of which
shall be spring-loaded or otherwise arranged so that they remain permanently in their set
position without vibration or noise. Where shown on the Drawings, return and exhaust air
fittings shall also have opposed blade volume dampers.
All grilles, registers and diffusers shall be capable of being removed easily from the ductwork
for access to dampers, etc., and constructed in accordance with the best practice and free
from sharp edges.
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All supply air fittings shall have the facility for adjustment of the air flow direction either by
double deflection vanes.
Except where otherwise shown on the Drawings, all air fittings shall have concealed fixing
systems. Exposed screw fixings will not be accepted.
All supply air grilles and registers shall be of extruded aluminium with an anodized finish of
natural colour unless otherwise indicated.
All return air grilles shall be aluminium, finish colour to be agreed with the Employer.
All grilles, diffusers, etc., shall be erected square and level and accurately set out as to
spacing. All fittings shall be mounted on substantial frames and shall be provided with 7mm
thick soft rubber or felt joining ring inserted under the frame, or as the case may be, so as to
obviate air leaks and prevent the formation of condensation on the fittings.
For adjustment vanes, keys are to be provided, no projecting adjusting device being
permitted. Vanes shall be spring loaded or otherwise arranged so that they remain
permanently in their set position without vibration or noise.
Before any diffusers, etc., are ordered or manufacture of fittings commences, confirmation
must be obtained from the Engineer as to exact position and finish of fittings required.
Samples of every type grilles, diffusers, etc. shall be submitted to the Engineer and for
acceptance before orders are placed.
Plenum Boxes
Where shown on the Drawings, supply and return air diffusers/bar grilles shall be served from
supply and eturn air plenum boxes. These boxes may be locally fabricated provided that the
designs and materials are accepted prior to construction.
After acceptance of the designs and materials of the boxes, the Contractor shall erect a
sample box for acceptance. Thereafter, the accepted box shall be kept on site and all
subsequent boxes may be compared against this standard to ensure quality control. Any
boxes not complying with the standard of the approved box may be rejected.
The boxes shall generally be designed as indicated on the Drawings and shall have an
outside casing of 1.25mm galvanized iron sheet, an inside wall of 0.50mm perforated
aluminium sheet and an intermediate lining of 25mm thick semi-rigid acoustic fibreglass. The
boxes shall also be completely insulated externally with 25mm reglass blanket with an
acceptable foil vapour barrier.
The boxes shall be so designed as to provide an efficient, quiet and maintenance free air
distribution system.
The Contractor shall be responsible for obtaining the Engineer's acceptance for locally made
plenum boxes and the Engineer reserves the right to withhold such acceptance where the
Contractor fails to submit designs and samples of adequate quality or in sufficient time to
meet the programme.
In the event that locally made boxes are not accepted, then the boxes shall be imported from
a supplier such as Titus or an acceptable equal.
Internal Louvres
Supply and return internal louvres shall be provided of the types and duties shown on the
Drawings.
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Except where otherwise shown on the Drawings, all air fittings shall have concealed fixing
systems. Exposed screw fixings will not be accepted.
All supply and return air internal louvres shall be of extruded aluminium with an anodized
finish of an accepted colour. Colours to be accepted by the Engineer prior to ordering.
Alternatively, where requested by the Engineer, internal louvres may be of mild steel with a
baked enamel finish of an accepted colour.
All metal parts associated with battery ventilation system are to be protected by at least two
coats of acid resistant paint on internal and external of the system.
External Louvres
Where external louvres are shown on the Drawings to be by this Contractor, then the louvres
shall comply with this Specification.
All louvres shall be of the weatherproof type, formed from extruded aluminium sections
contoured to prevent the ingress of water during typhoon conditions and shall have
detachable aluminium 13 x 13mm, 1.60mm diameter wire bird screen fitted on the rear face.
Louvres shall have an nodized finish of a colour accepted by the Engineer.
Where the total louvre area exceeds 4m, the louvre shall be made up of individual sections
mounted on a rigid steel supporting structure spanning the opening. The Contractor shall
provide the external frame and supporting steelwork.
The total free area of any louvre shall not be less than 50% of the face area indicated on the
Drawings and the pressure drop through any louvre shall not exceed 25 Pa. unless otherwise
specified.
All external louvres shall be protected internally with security bars. 12mm steel bars at
150mm centres shall be mounted in a steel frame with 6mm cross breaking on spans over
1000mm.
The Contractor shall include for galvanized mild steel blanking plates to all areas of external
louvred area not required for fresh air intakes/exhausts.
Duct Hanger and Support
All hanger rods brackets support and mounting plates shall be of mild steel.
All hangers and supports for air ducts are to be hot-dipped galvanized with stainless steel
bolts and nuts when used in exposed locations.
Hangers and supports for air ducts in concealed locations shall be hot dipped galvanised.
All horizontal ductwork shall be supported with galvanised steel angles. Hanger rods
brackets shall be of galvanised steel and shall have adequate strength. Supports shall not be
made with dissimilar metals.
Where angle stiffeners have been provided on the underside of the duct the hangers may
pass through pre-drilled openings in the ends of those angle stiffeners. Where this is not
possible, angles for support for the underside of the duct shall be furnished and installed.
Again hangers shall pass through pre-drilled holes in the angles. The size of the angles shall
be the same as that required for the stiffening angles for that particular duct section. All
hanger rods shall be of minimum 6mm diameter. Hanger rods shall be spaced as specified in
DW/144.
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Vertical ducts shall be securely supported by continuous lengths of structural angles of a size
at least equivalent to that for stiffening. Angles fastened to opposite sides of ducts shall
extend across the openings and bear upon structure of slabs on both sides of the openings.
The Contractor shall provide equipotential bonding on air ducts pipeworks and other metallic
components.
Installation
General
The Contractor shall provide all labour and materials including control dampers, grilles,
diffusers, etc., to form complete air distribution and exhaust ductwork systems and shall leave
the installation adjusted to the designed air quantities.
All ductwork systems shall be installed generally in accordance with the Drawings but full
allowance shall be made by the Contractor for the detailed development and on-site coordination of the scheme and for the future removal and dismantling of sections of the Works.
All intake louvres shall be provided with wire mesh.
Construction
All ductwork shall be constructed and erected rigid and free from sway, drumming and
movement. Ductwork shall be true-to-size and accurately lined-up.
Lengths of ducts and other constructional details shall be selected to achieve maximum
economy of manufacture and erection subject to compliance with the construction standards
and access into the building.
Cross-breaking shall be permitted on low velocity ductwork only and in no case where rigid
external insulation will be applied.
Reasonable provision shall be made by the Contractor for dismantling of ductwork by means
of bolted, flanged joints and shall in all cases, be accepted by the Engineer prior to
fabrication.
Internal roughness, sharp edges or obstructions to air flow (other than dampers, splitters or
diff-users) will not be allowed.
External edges and corners formed from cleated joints shall be neatly dressed down and
joints made air tight.
Access doors and panels in ductwork shall be adequately braced and of the quick release
pattern. Hinged type access door is to be selected.
In locations where a high standard of cleanliness must be maintained and elsewhere if noted
on the Drawings, ductwork shall be erected with at least a 75mm clearance from walls,
ceilings and obstructions.
All grilles and registers shall be mounted on a substantial frame connected to the ductwork
and shall be provided with an acceptable gasket.
Where a large external louvre is made up of small units, care shall be taken where the
constituent units a butt, to present a smooth visually pleasing appearance externally.
Where ducts pass through nonfire rated partitions, the Contractor shall seal the space
between the duct and the builder's work with galvanized mild steel angle frame to completely
surround the duct on both sides of the partition. The angle frame shall be rigidly bolted to the
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partition and riveted to the duct. Gaskets shall be used where necessary to allow for
irregularities in the partitions or ducts. On insulated ductwork isolation blocks shall be
provided between the duct and the angle frame to prevent condensation on the frame.
Sleeves shall be allowed on all externally insulated or fibreboard ducts to prevent distortion
during making good of masonry.
Construction of fire resisting cladding system including duct board, associated
hanging/supporting structure and jointing details shall be approved by the Building
Department.
Testing
Low velocity ductwork need not be tested unless specified elsewhere in this Specification or
especially called for by the Engineer, following inspection on the Site.
Balancing and commissioning of ductwork systems shall be carried out in accordance with the
"Commissioning and Testing" Section of this Specification.
Finishes
Generally, galvanized steel ductwork in concealed locations and aluminium ductwork need
not be painted. Insulated ductwork within false actings and duct shafts need not be painted.
All other ductwork shall be painted.
Painting shall be as described in the "Insulation and Painting" Section of this Specification.
All supports, hangers, brackets, stiffeners, etc., shall be painted with one coat of primer
before erection and further painted after installation as specified.
All dampers and other equipment forming part of the ductwork system or connected to the
ductwork shall be painted as specified.
Any damage to factory applied finishes shall be made good on site in the manner
recommended by the manufacturer and to the satisfaction of the Engineer.
The interior of all air conditioning ducts shall be painted matt black in the vicinity of all grilles,
diffusers, etc.
Identification
All ductwork, dampers and fittings shall be provided with identification markings and labels as
specified in the "Insulation and Painting" Section of this Specification.
Cleaning and Blowing Out
All ducts shall be internally cleaned before running of fans. Suitable metal covers shall be
provided at all times during installation to prevent the ingress of foreign materials. As soon as
practicable and before final finishes are completed, the main fans shall be started to blow out
dust which may collect in the ductwork before connecting to terminal units. Care must be
taken that no discolouring of the ceiling takes place or other equipment disturbed due to
inadequate protection to keep out dust and dirt. Timing of this work shall be observed to
ensure that minimum inconvenience is caused to the works of others.
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This Section specifies the thermal insulation, painting and other finishes of all plant and
materials shown on the Drawings and provided as part of Works.
Manufacture
All materials supplied of the same type shall be supplied by a single manufacturer to ensure
uniformity of standards and appearance.
All materials delivered to site shall be new, and where appropriate, colour coded and labelled
at the factory to identify different grades, sizes and types.
Submissions
The information listed in this Clause must be provided for the materials listed at the times
stated.
At the time of tendering, the Contractor shall provide all information in accordance with the
Form of Tender.
Before ordering any insulating materials, the Contractor shall state the coefficient of thermal
conductivity for each of the materials being supplied for the Works, and shall allow for all
costs in connection with carrying out tests on representative samples (of each material) taken
at Site and/or at makers' works as directed by the Engineer and tested in accordance with the
methods laid down in British Standards. In the event of the test results not being in the
Engineer 's opinion satisfactory, the Engineer shall have the right to order the removal and
replacement of all material represented by the unsatisfactory samples.
Before ordering any undercoat or finishing paint, the Contractor shall submit his proposed
colour schemes to the Engineer for acceptance.
Before ordering any painting materials, the Contractor shall submit to the Engineer for
approval the type and manufacturer of all materials.
Selection
The Contractor shall select all insulating, finishing and painting materials from types suitable
for the surfaces to which they are applied and for the environmental conditions in each area.
No asbestos based insulation shall be used.
All expanded foam insulation products (phenolic, flexible elastomeric) offered by the
Contractor for the Contract works shall be manufactured without use of ozone depleting
gaseous products (CFC's). The Contractor will be required to produce proof at time of
equipment submissions that these insulation products are CFC free.
All the fibre glass insulation to be employed under this Contract shall be constructed of glass
wool having typical fibre diameter greater than 5um and typical fibre length greater than 3cm.
Standards
Insulation shall comply with provisions of B.S. 1334 and B.S. 5422 as appropriate.
Pipework insulation shall generally comply with British Standard Code of Practice C.P. 3005
or B.S. 5970.
Unless otherwise indicated, all thermal insulating materials used within any building shall,
when tested in accordance with B.S. 476 comply as follows:Part 5 Class P not easily ignitable.
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The Contractor shall supply all necessary identifying items, paint, stencils, etc., to comply with
this Section. The whole to be agreed with the Engineer during the progress of the Works.
Extent of Painting
All plant, materials and equipment forming part of the Works are required to be painted as
specified in this Section, with the sole exception of items specifically excluded in this
Specification.
Items which do not require to be painted shall include:
-
Galvanized pipework, ductwork, conduit or cable trays where concealed within duct
shafts or false ceilings.
Materials with a factory applied anodized, baked enamel or painted finish, provided
that the colours are accepted prior to application.
The requirement for painting of all pipework and ductwork is in addition to the colour coding or
banding specified in this Section.
Factory Painting
All finishing to factory assembled plant or equipment shall be factory applied in accordance
with the manufacturers' normal practice and to a standard suitable for the duty and location of
the plant.
Where factory applied finishes are accepted, the Contractor must obtain from the plant
manufacturers touch-up paint kits and detailed instructions for making good after completion
any damage to finishes which may occur during transportation, storage, installation or
commissioning.
Site Painting
All plant and materials requiring to be painted on site shall generally be painted with one coat
of an acceptable primer, one coat of an acceptable undercoat and two coats of an approved
high gloss finishing coat.
Installation
General
The Contractor shall allow for all thermal insulation, fixings, finishings, paint and any other
materials or labour required for the complete insulation, finishing and painting of all plant and
materials installed under this Contract.
All insulation finishes and painting shall be supplied and applied by the skilled workmen of a
Specialist Contractor whose name shall be submitted for approval prior to entering the
Contract. Acceptance by the Engineer shall in no way absolve the Contractor of his
responsibility for compliance with this Specification.
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All materials including the thermal insulation itself, together with adhesives, paint, bands,
sheeting, etc., shall be supplied with a reasonable margin for cutting, wastage and making
good damage and loss. All materials shall be stored in a suitable manner so as to protect
them from damage or deterioration before fixing.
No insulation shall be applied until pipes, plant and ductwork have been satisfactorily
inspected/tested as specified.
Unless dictated by practical reasons and agreed with the Engineer, each pipe/duct shall be
separately insulated with a minimum space of 50mm between finished services.
Application of Insulation
All insulation shall be applied so as to give a smooth, homogeneous and lineable surface of
uniform thickness. All rigid sections shall be concentric, and accurately matched for
thickness. Steps and undulations in the surfaces shall not be acceptable. Any sections or
slabs having damaged ends or edges shall be rejected.
All insulation shall fit tight to surfaces to be covered, and all slabs and sections shall be built
up close, butting edges being mitred, chamfered or shaped as necessary. Any minor
interstices left in insulation shall be filled and sealed with granules embedded in a suitable
and approved adhesive compound.
Insulation shall be applied to clean and dry surfaces, free of foreign material such as oil,
grease, rust, scale or dirt.
Any pipework surfaces to be insulated, shall, prior to insulating, be thoroughly scraped and
wire brushed as necessary to remove all rust, scale, etc.. Surfaces shall then be solvent
cleaned to remove all oil, grease and dirt prior to the application of a coat of primer.
Application of primer shall be as specified in the Painting Clause of this Specification.
Where thermal insulation is applied to rectangular ductwork, it shall be glued to the clean duct
surface with an approved adhesive and held firmly in place by means of spot welded pins or
plastic pins glued to the duct face.
Application of fibre glass insulation shall also conform to the conditions set out in "B.S.B.
Circular No. 37 of 1995".
Only clean and dry insulation shall be used. Insulation shall generally be applied in
accordance with the manufacturers' recommendations.
A complete sealed vapour barrier shall be provided for all insulation on cold surfaces. The
vapour barrier shall be sealed around all hangers or other projections through the insulation.
Continuous insulation shall be provided through all sleeves and insulation joints shall be
staggered with respect to joints on the associated pipework or ductwork systems.
On long runs of pipework (every 5m), an effective vapour seal shall be applied to the joint
faces to prevent the effects of damaged insulation from affecting the complete run.
For continuous adhesion of aluminium foil sealing tape, an approved coating such as Fosters
85 - 75 ADHESIVE shall first be applied to the bonding surface. All excess adhesive shall be
cleaned off.
Insulation for flanges, valves, pumps etc. shall be fitted in easily removable hammered 0.8mm
thick aluminium sheet split boxes held in place by clipping device to allow
maintenance/inspection without damaging the insulation.
Plant Insulation
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Generally, all factory assembled plant shall be insulated in the factory in accordance with the
manufacturer's normal practice.
Insulation on fan casings and ductwork shall be neatly finished round access doors,
handholes and the like. Access doors to be separately insulated.
Where valves, flanges, strainers, etc., are specified to be insulated, insulation shall be in
conformity with the pipework in which they are incorporated, and to the same thickness, and
shall be provided with insulated split boxes, arranged for easy removal. The boxes shall
enclose valve handles and shall have lids for valve access.
The insulation on the pipes immediately adjacent to such flanges, etc., shall be neatly swaged
off to allow for easy removal of bolts. An insertion shall be provided to allow the insulated
boxes to be removed without damage to the pipe insulation.
Where plant, fittings or accessories require to be insulated, then they shall have the same
standard of finishing as the pipework or ductwork system of which they form a part.
Painting
Prior to painting, all metallic surfaces except galvanized surfaces shall be thoroughly scraped
and wire brushed as necessary to remove scale, rust and swarf. Surfaces shall then be
solvent cleaned to remove all oil, grease and dirt.
When the surfaces to be painted are clean and dry, one coat of an approved primer shall be
evenly applied over the entire area. After surfaces have been primed, the Contractor shall
notify the Engineer so that an inspection of the primed surfaces can be made prior to the
application of the finishing coats.
When the priming coat has been approved, one coat of an accepted flat undercoat shall be
applied. Before applying the finishing coat, the Contractor shall ensure that the undercoated
surface is rubbed flat and smooth. Finally, one coat of an accepted high gloss finishing coat
shall be applied when all dust has been removed.
Each successive coating shall be completely dry prior to the application of the next coat.
All surfaces shall be suitably protected during painting to prevent dust and other impurities
entering the paint or adhering to the painted surface. "Wet Paint" signs shall be prominently
displayed and protective barriers shall be provided where necessary.
All paints shall be prepared and applied in accordance with the manufacturers'
recommendations.
In necessary, all galvanized metal surfaces shall be properly etch-primed to ensure correct
adhesion of the paint to the surface. Materials for etch-priming shall be as recommended by
the paint manufacturers. Subsequent painting of galvanized surfaces shall comply with this
Specification.
6.10
Vibration Isolation
General
Description
This Section specifies the factory assembled vibration isolation equipment which shall form
part of the Works as shown on the Drawings.
The Contractor shall install all mechanical plant and services in accordance with the methods
of installation and precautions stated herein, and such additional precautions as may be
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necessary to ensure that the operation of the plant does not result in vibration amplitudes
beyond the specified limits.
The Contractor shall examine all drawings and specifications including architectural and
structural before commencing any work on the project and shall immediately bring to the
Engineers attention any characteristics or properties of the building or any factors which in
his opinion would jeopardize or nullify the attainment of the specified requirements for
vibration control.
The Contractor shall be responsible for any corrective action which may be necessary either
during construction or after completion of the Works to achieve all specified requirements in
terms of vibration control.
Manufacture
All vibration equipment shall be supplied by manufacturers experienced in the design and
construction of similar equipment and who have made equipment and materials for similar
duties for at least five years.
All materials and equipment for the vibration isolation of any system within this project shall
be wholly imported. However, locally assembled vibration isolators using imported materials
shall be acceptable, providing they fully meet the Engineer's requirements and are accepted
in writing prior to ordering.
Vibration isolation equipment shall be manufactured by Mason, Unison, Kinetic or approved
equal.
Submissions
The information listed in this Clause must be provided for each unit at the times stated.
At the time of tendering, the Contractor shall provide all information in accordance with the
Form of Tender.
Soon after being notified of the Employer's intent to award the Contract and prior to ordering
the equipment, the Contractor shall furnish the following information for each system to the
Engineer for acceptance.
-
Manufacturer's shop drawings for vibration isolators shall clearly indicate the construction and
assembly of all components.
Mounting and fixing details for the vibration isolators shall include details and dimensions of
all equipment mountings, weight distribution, fixing bolts and any special builder's work
requirements.
Selection
All vibration isolation equipment shall be suitable for the particular service.
All Vibration isolation equipment shall be selected to prevent all noticeable vibration
throughout the building.
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All isolation devices shall be selected for uniform static deflection according to distribution of
weight.
The vibration isolation system shall be guaranteed to have the deflection necessary to give a
total transmissibility of not more than 5%.
Where the equipment incorporates rotating components the mountings shall be selected to
provide adequate isolation of vibration at the lowest operating speed.
However, the Contractor shall be responsible for selecting vibration isolators with adequate
efficiency and static deflection. The floor construction, floor space, the speed and motor
rating of the rotating machines, etc., shall be taken into consideration especially when the
machines are mounted on the roof or upper floors.
Equipment
Isolators Spring
The following summarizes the type and nature of the noise and vibration control techniques
and equipment to be used in the isolation of various mechanical equipment.
Unless specified otherwise, spring type isolator shall be unhoused, free-standing laterally
stable with levelling bolts rigidly bolted to inertia blocks/base frames. Mounts for outdoor use
shall be hot-dipped galvanized or epoxy painted.
In general, diameter shall be compatible with compressed height and shall not be less tan 0.8
of compressed height at rated load, and horizontal spring stiffness shall be approximately
equal to vertical stiffeners.
All springs including those in spring hangers shall be designed to have equal constants in
horizontal and vertical planes, to withstand solid compression without being over stressed.
Springs shall have a minimum additional travel to solid equal to 50% of rated deflection, and
in this condition, shall not exceed elastic limit of spring.
All springs shall be mounted with adequate clearance from brackets and shall be clearly in
view for critical inspection.
Where restrained mounts are specified, a housing shall be used that included vertical limit
stops. A minimum clearance of 10mm shall be maintained around the restraining bolts and
between the housing and spring so as not to interfere with spring action. Limit stops shall be
out of contact during normal operations. Mounts used outdoors shall be hot dipped
galvanized.
All steel springs shall be installed in series with two layers of neoprene ribbed or waffle
pattern pads (min. 8mm thickness) as described below.
The spring shall be selected to support the calculated loads with the minimum spring
deflections as specified without being compressed solid, or bridged out, or exceeding the
manufacturer's maximum rated loads under any operating condition. In the selection of the
springs, this Contractor shall also take into account the weight distribution of the equipment
under normal operating conditions, weight of unsupported pipes/ducts, and any large dynamic
forces due to fluid movement, torque reaction and starting/stopping. The Contractor shall
show, on the shop drawings submitted, the make and model number of the isolators selected
and their individual calculated loads.
Rubber and Neoprene Mounting
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Rubber-in-shear isolators shall be housed and provided with adequate facilities for bolting.
Rubber shall be hardness of 35 durometer with an area ratio of 0.5 and shall be selected to
deflected by a maximum of 20% of its thickness.
Neoprene mountings shall be capable of double deflection and shall have a minimum static
deflection of 9mm. All metal surfaces shall be neoprene covered to avoid corrosion and shall
have friction pads both top and bottom so that they need not be bolted to the floor. Bolt holes
shall however be provided, where necessary, to compensate for overhang.
Rubber-steel-rubber isolating pads, where shown on the Drawings, shall consist of 6mm steel
plates cold bonded between 12mm rubber pads.
Inertia Blocks
Concrete inertia blocks shall be installed where shown on the Drawings and Schedules, or
where detailed in this Specification. For all concrete inertia blocks, the isolation manufacturer
shall supply structural steel frames, equipped with reinforcing rods, mounting templates,
supporting legs and steel spring isolators.
The mechanical equipment shall be bolted directly on to the integral concrete inertia blocks.
All concrete referred to in this Specification should have a density of at least 2,240 kg/m to
2,400 kg/m (140 lb/ft to 150 lb/ft).
In general, the length and width of the inertia block should be at least 50% greater than the
length and width of the supporting equipment, except where otherwise specified.
The weight of the inertia block, generally determined by thickness which is in turn dependent
on the motor size as follows:-
Motor Size
Thickness of Block
Up to 7.5 kW
150mm
11 kW to 23 kW
200mm
26 kW to 63 kW
250mm
Over 63 kW
300mm
In no case shall be weight of the inertia block be less than twice the operating weight of the
equipment mounted on it.
Full dimensions of concrete inertia blocks shall extend 150mm beyond the equipment base.
The base shall consist of a concrete slab cast into a welded steel base frame assembly.
Frames shall be welded steel channels, of minimum 150mm thickness or the same thickness
as the inertia block and shall be reinforced with welded-in 12mm steel reinforcing rods or
angles at 150mm centre each way. Anchor bolts shall be fixed into position, and housed in
steel bolt sleeves to allow minor bolt location adjustments, or alternatively, pockets shall be
cast into inertia block to permit the later insertion of anchor bolts. A suitable base former of
minimum 10mm plywood or equivalent shall be included for forming the slab. Steel channel
isolator brackets shall be welded directly to channel frames, and suitably located to
accommodate the height of the deflected springs and inertia block clearance with plinth.
There shall be adequate clearance (minimum 20mm) all round the springs to assure that
there is no contact between any spring and any part of the mounted assembly for any
possible alignment or position of the installed inertia block. The clearance between inertia
blocks and floor/plinth shall be at least 75mm.
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The Contractor shall ensure that all pumps are mounted at least 30mm clear of the inertia
base/floor to allow the base plate to the shimmed true and level. The base shall then be
grouted into position using mortar (1:2 mixed) or an approved epoxy grout.
Bases shall be generally rectangular in shape, for all equipment. Pump bases for split case
pumps shall include supports for suction and discharge base elbows.
Hangers
Hangers shall consist of one of four types as detailed below. They shall have box type
housings designed to prevent falling of equipment.
Type 1 hangers shall contain a steel spring and an 8mm deflection neoprene element in
series. The neoprene element shall be moulded with a rod isolation bushing that passes
through the hanger box. Spring diameters and hanger box lower hole sizes shall be large
neutralizing the effect of the spring. Springs shall have a minimum travel to solid, equal to
150% of the rate deflection.
Type 2 hangers shall contain a steel spring located in a neoprene cup manufactured with a
grommet. The cup shall contain a steel washer designed to properly distribute the load on the
neoprene and prevent its extrusion. Spring diameters and hanger box lower hole sizes shall
be large enough to permit the hanger rod to swing through a 30 arc before contacting the hole
and neutralizing the effect of the spring. Springs shall have a minimum travel to solid, equal
to 150% of the rated deflection. Hangers shall be provided with an eye bolt on the spring end
and provision to attach the housing to the flat iron duct straps.
Type 3 hangers shall contain an 8mm deflection neoprene element. The neoprene element
shall be mounted with a rod isolation bushing that passes through the hanger box.
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Pads areas will be selected so as to avoid resonance. The resonant frequency of the
assembly shall not lie between 2/3 and 4/3 of the forcing frequency. The pads shall normally
deflect by at least 3mm when installed. Pads should be loaded within the manufacturers
recommended loading range.
Where two or more layers of neoprene pads are used, individual layers shall be separated by
1mm of steel shim.
Equipment Mounting
The Contractor shall install all equipment in accordance with correct engineering practice so
that the equipment shall be operating in balance and aligned conditions and conform to
vibration severity criteria recommended by ISO 2372-1974, as indicated in the Table A. All
machines shall have a vibration severity criteria of grade B quality.
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rms Velocity v
mm/s at Range Limits
0.28
0.45
0.71
1.12
1.80
Class
I
Class
II
Class
III
Class
IV
0.28
0.45
A
A
0.71
1.12
1.80
2.80
2.80
4.50
4.50
7.10
7.10
11.20
11.20
18.00
18.00
28.00
28.00
45.00
45.00
A
B
B
C
B
C
C
D
D
71.00
Class III
Class IV
Class III
Class IV
Reciprocating Air
Compressor (below 20 KW)
Class IV
Reciprocating Air
Compressor (above 20 KW)
Class V
Class IV
Reciprocating Refrigerant
Compressor (below 20 KW)
Class IV
Reciprocating Refrigerant
Compressor (above 20 KW)
Class V
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Class I
Class II
Pipework
All pipework hangers from rotating mechanical equipment within plantrooms shall be isolated
using springs in series with neoprene type pads.
All pipe penetrations through wall, floors and ceiling shall be isolated from direct contact with
the structure, with a sleeve filled with fibreglass/rockwool and caulked with a non-setting noncombustible resilient compound on both sides of the penetration.
Ductwork
All ductwork shall be rigidly constructed and braced to prevent drumming due to air flow.
All internal lining to ducts shall be as set out in the appropriate section of this Specification.
Where the material is faced in metal, it shall be 0.6mm galvanized steel perforated sheet of
minimum 30% open area.
All air duct hangers from rotating machinery within plantrooms shall be isolated using
neoprene pad isolators.
For rotating machinery installed outside the plantroom, the first three hangers from the
equipment shall be isolated using neoprene pad type isolators.
Installation
General
The Contractor's attention is drawn to the following principal precautions which shall be taken
in order to ensure that the minimum noise and vibration emanates from the plant installed
under this Contract.
All rotating machinery shall be accurately balanced, statically and dynamically. Centrifugal
fans and pumps shall be mounted on vibration absorbing mountings as detailed in this
Specification.
All connections to rotating machinery or assemblies containing rotating machinery shall be
rendered flexible, such as flexible connections in ductwork fans and air handling units.
Tham & Wong M&E (Viet Nam)
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All duct interiors, registers and grilles shall be free from raw edges of metal and sharp screw
ends projecting into the air stream.
No fan shall have a speed which is greater than specified.
All equipment, piping, etc., shall be mounted on/or suspended from accepted foundations and
supports, as detailed in this Specification, or as shown on the Drawings.
All floor-mounted equipment shall be erected on 100mm high (minimum) concrete pads over
the complete floor area of the equipment unless specified to the contrary.
Mounting sizes shall be determined by the mounting manufacturer and the mountings shall be
installed in accordance with the manufacturer's instructions.
Mounting systems exposed to corrosive environments shall be protected against corrosion.
Where vibration isolators are used for outdoor equipment, they shall be corrosion resistant
and all the fixing bolts and nuts shall be cadmium plated or protected with other corrosion
resistant finishes.
All mountings shall be accurately adjusted to ensure proper levelling.
Fans
Unless otherwise stated, fan and silencer assemblies shall be supported as whole
assemblies. The flexible duct connection shall be made at the point where the ductwork is
connected to the silencer and not at the fan silencer interface.
Centrifugal fans and motors shall be mounted on integral steel fan and motor bases as shown
on the Drawings.
Mountings shall be spring in series with neoprene with the efficiency at 98%.
Unless otherwise stated, axial fan and silencer assemblies shall be supplied as whole
assemblies, by rubber-in-shear mountings. The flexible duct connection shall be made at the
point where the ductwork is connected to the building structure and not at the fan silencer
interface.
Ceiling hung axial fans shall be mounted upon a steel spring and an 8mm deflection
neoprene element in series.
Piping
Piping connected to mechanical equipment shall be isolated from the building structure
throughout its run.
In the plantroom, the first three hangers on the water lines from all pumps, chilling equipment
shall be supported on Type 1 hangers, with a static deflection equal to that of the associated
equipment.
Remainder of the hanger throughout each system shall be Type 2. Where piping passes
through equipment room walls, floor or ceilings, acoustical wall seals shall be employed. The
pipe shall be adequately supported on either side of these connections to keep the wall from
carrying the piping weight.
Flexible connections shall be installed in piping where shown on the Drawings and as detailed
in this Specification. They shall be installed parallel and horizontally to the shaft of the
operating equipment wherever possible. Where connections are made to pumps, they shall
be full line size.
Tham & Wong M&E (Viet Nam)
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Flexible connections shall be of the metal reinforced hose type with flanged ends, suitable for
the service maximum operating temperature and pressure conditions. All flexible connections
shall be provided with isolated tension members and other fittings as necessary to prevent
excessive elongation and springing of pipes during assembly.
Flexible connections shall be installed so that their axes are parallel to the axis of rotation of
the equipment to which they are connected. Connecting pipes shall be anchored adjacent to
all flexible connections.
Efficiency of spring hangers for piping shall be 95%.
Ducts
Flexible connections shall be furnished and installed between fan casing and ductwork. All
low and high pressure ducts shall be supported on Type 2 hangers for a distance of 9m from
the fan.
Levelling and Adjustment
All mountings shall be accurately adjusted to ensure proper levelling.
Finishes
Where vibration isolators are used for outdoor equipment, they shall be corrosion resistant
and all the fixing bolts and nuts shall be cadmium plated or protected with other corrosion
resistant finishes.
Painting shall be as described in the "Insulation and Painting" Section of this Specification.
Identification
All vibration isolators shall bear the manufacturer's nameplate giving manufacturer's name,
serial and model number and date of manufacturer.
Testing
On completion of the installation, the Contractor shall carry out vibration measurement on all
moving equipment and submit their results to the Engineer.
Should the tests show that noise or vibration is in excess of that specified conditions, or that
balancing of equipment is incorrect, or that vibration transmission through mountings,
hangers, etc., is excessive, the Contractor shall correct the installation at his own cost.
Further tests shall then be carried out at the Contractor's cost to show that the noise and
vibration levels had been reduced to the limit specified.
Sound level reading shall be taken at times when the building is unoccupied or when activities
in the surrounding areas and background noise level in areas tested are at a minimum and
relatively free from sudden changes. Reading shall be taken with no other equipment
operating and with all plant, capable of transmitting sound to the space tested in operation.
All apparatus used for vibration measurements shall be provided by the Contractor and
approved by the Engineer.
6.11
Acoustic Control
General
Description
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This Section specifies the factory assembled sound attenuators, acoustic lining, acoustic
enclosure, acoustic louvre etc. including adequate support structure and finish which shall
form part of the Works as shown on the Drawings.
The Contractor shall install all mechanical plant and services in accordance with the methods
of installation and precautions stated herein, and such additional precautions as may be
necessary to ensure that the operation of the plant does not result in noise levels beyond the
specified limits.
The Contractor shall examine all drawings and specifications including architectural and
structural before commencing any work on the project and shall immediately bring to the
Engineers attention any characteristics or properties of the building or any factors which in
his opinion would jeopardize or nullify the attainment of the design objectives.
The Contractor shall guarantee that the complete plant and installation when operated within
the design criteria shall acoustically perform to the noise criteria ratings specified in this
Section.
The Contractor shall be responsible for any corrective action which may be necessary either
during construction or after completion of the Works to achieve all design objectives.
Manufacture
All sound attenuation equipment and materials shall be supplied by manufacturers
experienced in the design and construction of similar equipment and who have made
equipment and materials for similar duties for at least five years.
All materials and equipment for the acoustical treatment of any systems within this project
shall be wholly imported. However, locally assembled sound attenuator using imported
materials may be acceptable providing they fully meet the Contractor's requirements.
Submissions
The information listed in this Clause must be provided for each attenuator at the times stated.
At the time of tendering, the Contractor shall provide all information in accordance with the
Form of Tender.
Soon after being notified of the Employer's intent to award the Contract and prior to ordering
the equipment, the Contractor shall furnish the following information for each attenuation
system to the Engineer for acceptance.
-
Manufacturer's shop drawings for sound attenuators shall clearly indicate the construction
and assembly of all components.
Mounting and fixing details for sound attenuators shall include details and dimensions of all
ductwork and equipment connections, vibration isolation, fixing bolts, and any special
builder's work requirements.
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Mounting and fixing details for duct and acoustic enclosure shall clearly indicate methods of
fixing, support channels, type of adhesives used, protective coatings, etc.
System performance data shall include dynamic insertion loss (DIL) data for each sound
attenuator operating under design conditions and the absorption coefficients and reduction
indices for all linings and insulation.
Selection
The Contractor shall select all sound attenuators, linings and insulation suitable for the
scheduled duties of the air systems of which they form a part.
Where sound attenuators are selected for outdoor operation, then these shall be completely
weatherproofed and treated against corrosion.
Where sound attenuators are made up from numbers of modules, then wherever possible
throughout the project, modules shall be of equal size an shall be interchangeable.
All sound attenuators shall be selected from the standard range of a single manufacturer. All
plant room and duct linings shall be selected from the standard range of a single
manufacturer though not necessarily the same manufacturer as that for the attenuators.
All sound attenuators/panel/louvre and linings shall be selected by the Contractor to reduce
the noise levels from the Contractor's equipment to maintain the ambient levels and comply
with the labour department noise control requirements.
Design Objectives
The specified noise level limits apply to every position from 1m to 2m from the floor, not closer
than 1.5m from any air outlet, or item of equipment.
Vibration levels criteria shall be subjectively virtually imperceptible with respect to feelable
vibration, for the majority of people, and shall at the same time, not allow reradiated structible
noise levels to exceed approximately NC35 to minimize contribution to airborne noise in the
audible region:
Minus 60 dB re 1G
Minus 55 dB re 1G
2 Hz - 10 Hz
10 Hz - 31.5 Hz
The Contractor shall apply and install comprehensive vibration and acoustic treatment
including silence, duct lining, plant room wall lining, vibration isolators, floating floor etc. to
attain the specified noise design goals.
Where plantrooms are required to be acoustically treated, this is dealt with in the appropriate
section of this Specification.
The Contractor shall be responsible for ensuring that all penetrations in walls, floors and
ceilings provided for pipes, ducts, conduits, etc., are isolated and sealed around the
penetrations. In all cases, masonry and other structure surrounding the plant shall not be in
direct contact with the equipment.
Equipment
Sound Attenuators, Silencers and Acoustic Louvre
Sound attenuators, silencer and acoustic louvre shall have outer casings of not less than
0.80mm galvanized steel and interior partitions or splitters shall be of not less than 0.60mm
perforated steel galvanized after forming or other finish affording complete protection from
erosion by the air stream.
Tham & Wong M&E (Viet Nam)
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Construction methods shall generally be in accordance with HVCA Standard DW/144 for high
pressure systems or an accepted equal standard.
Sound attenuators, silencer and acoustic louvre shall be suitable for a working pressure of 1
kPa and unless specifically noted on the equipment schedules, the air flow pressure drop
across each sound attenuator shall not exceed 75 Pa.
Acoustic infill shall be of inorganic glass or mineral fibre which shall be packed behind the
partitions in such a manner as to provide spring and to avoid settling. Infill material shall be
inert, vermin proof, non-hygroscopic, non-flammable and shall not impart any odour to the air
stream.
Where necessary to prevent noise breakout or breaking through the sound attenuators, a
cladding of Durasteel type 3DF2 with 6mm thickness shall be provided.
Duct Linings
Where internal acoustic lining of any air duct is required, then this shall be in the form of rigid
section fibreglass or approved mineral wool material. Lining shall only be used with the
agreement of the Engineer.
The thickness of the lining shall generally be sufficient to provide absorption coefficients as
follows:- (minimum 25mm)
Hertz
Absorption Coefficients
63
.05
125
.10
250
.35
500
.60
1000
.70
2000
.75
4000
.80
8000
.75
The acoustic lining shall be glued to the inside of the duct and held firmly in place by Foster's
glue and shall have metal clips at not more than 300mm centres with supports at 1m
maximum centres and held in position by 75mm edge crimped 24 gauge galvanized corner
angles. Edges shall also be covered with 75mm edge crimped 24 gauge galvanised corner
angles. The insulation shall be completely covered with perforated Sisalation 450 foil or
similar and approved material having a perforation area of at least 20%.
Alternatively, a manufacturer's proprietary brand fixings may be offered subject to the
acceptance of the Engineer.
Duct Cladding
Where ductwork requires to be externally clad to prevent the break-in or break-out of air
borne noise, then the entire duct sections shall be fabricated from "Durasteel".
Promat ductwork shall be fabricated from appropriate thickness of Pragmatic board with
bolted, gasketed flanged connections. All flanges and sealing strips shall be supplied by the
Promat manufacturer and all gaskets shall be of a dense, inert, non-hygroscopic material
which will effectively prevent the transfer of air borne noise.
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Acoustic Louvres
The Contractor shall provide acoustic weatherproof louvres where shown on the Drawings or
specified in the Specification.
Weatherproof louvres shall comprise of an anodised aluminium external casing which is a
minimum of 1.6mm thick with pre-drilled holes for fixing to the structure.
The louvre baffles shall be of aerofoil configuration, the external face being minimum
anodised aluminum sheet and the internal face perforated steel sheet galvanised after
perforation. An inert mineral fibre shall be packed between the inner and outer faces and
shall be weather protected by being hermetically sealed in a polyester membrane as for
ductwork attenuators.
The external finish of the louvres shall be to the approval of the Engineer.
A secondary attenuation section of equal depth to the louvre and of galvanized sheet steel
construction shall be fixed to the rear to the louvre by means of a galvanized jointing strip and
separately supported from the soffit. Construction shall be similar to that of ductwork
attenuators.
The louvres shall be installed within the structural opening provided by the builder and fixed
with cadmium plate or stainless steel bolts anchored into the structure. The gap between
louvre and structure shall be packed and finished with a non-setting weatherproof seal.
A galvanized wire mesh guard shall be provided behind each louvre.
The complete installation shall provide the following minimum transmission loss.
Mid-Frequency Octave Band
Transmission
Loss (dB)
63
14
22
27
33
33
30
27
Perforation shall be
"Z" furring shall be constructed of 1.0mm galvanized metal of size 25mm x 50mm x 25mm or
25mm x 100mm x 25mm depending on the thickness of the insulating material. Installation
shall be horizontally on wall and in one direction on ceiling, at a spacing of no greater than
600mm. Fastener shall be spacing at no loner than 1200mm interval.
Installation
General
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All materials including acoustic insulation, adhesives, wire and mesh, sheeting, covering, etc.,
shall be supplied with a reasonable margin for cutting, wastage, etc., and for making good
damage or loss during the entire construction, commissioning and defects liability period.
All materials shall be stored in a suitable and secure manner so as to protect them from
damage or deterioration prior to fixing. Any damages arising from the Contractor's failure to
provide such storage shall be entirely to the Contractor's account.
All insulation, linings, finishes, etc., shall be supplied by skilled workmen and all surfaces to
which acoustic insulation is to be applied shall be thoroughly cleaned prior to any application.
All insulation shall be applied so as to give a smooth, homogeneous and lineable surface. All
rigid sections shall be accurately matched for thickness. Steps and undulations in the
surfaces shall not be accepted. Any sections or slabs having damaged ends or edges will be
rejected.
All insulation shall fit tight to the surfaces to be covered and all slabs and sections shall be
built up close, butting edges being mitred, chamfered or shaped as necessary to eliminate
fibre erosion.
Sound Attenuators, Silencer and Acoustic Louvre
All sound attenuators, silencer and acoustic louvre shall be installed in accordance with the
manufacturer's recommendations.
Sound attenuators, silencer and acoustic louvre shall be fitted without restricting the air flow
and where required sheet metal transitions, supports, framework and bases shall be provided.
Acoustic Enclosure
All acoustic enclosure
recommendations.
Acoustic louvres shall be fitted without restricting the air flow and where required sheet metal
transitions, supports, framework and bases shall be provided and installed with the
manufacturer's recommendation.
Finishes
Finishes to factory assembled sound attenuators shall generally be factory applied in
accordance with the manufacturer's recommendations.
Any damaged to finishes which may have occurred during transit, storage, installation or
otherwise shall be made good in the manner recommended by the manufacturer and to the
satisfaction of the Engineer.
Generally, galvanized steel cladding or casings need not be painted unless galvanized has
not been carried out after manufacture and cut or damaged metal edges are subject to
corrosion. In this case, painting shall be required.
All other surfaces, including Promat, which do not have factory applied finishes shall be
painted.
Painting shall be as described in the "Insulation and Painting" Section of this Specification.
Identification
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All sound attenuators/acoustic enclosure shall be provided with an identification plate showing
the code number for each unit as indicated on the system schematics. This plate shall be
securely fixed to the casings in a prominent position.
All sound attenuators/acoustic enclosure shall bear the manufacturer's nameplate, giving
manufacturer's name, serial and model number and date of manufacture.
Testing
On completion of the installation, the Contractor shall carry out sound measurement on all
moving equipment and submit their results to the Engineer.
Should the tests show that noise is in excess of that specified levels, the Contractor shall
correct the installation at his own cost. Further tests shall then be carried out at the
Contractor's cost to show that the noise levels had been reduced to the limit specified.
Sound level reading shall be taken at times when the building is unoccupied or when activities
in the surrounding areas and background noise level in areas tested are at a minimum and
relatively free from sudden changes. Reading shall be taken with no other equipment
operating and with all plant, capable of transmitting sound to the space tested in operation.
All apparatus used for sound measurements shall be provided by the Contractor and
approved by the Engineer.
Noise levels shall be measured with a sound level meter fitted with an octave band analyzer
and conforming to International Organization for Standardization IEC-179 and IEC-225.
Overall sound levels shall be read on 'A' scale of the meter and octave band sound levels on
an octave band analyzer connected to the meter with its 'C' scale network in use.
6.12
Electrical Work
The standard of electrical wiring work shall comply with PowerGrid Ltd / Power Supply Ltd
and Singapore Standard CP 5 : Wiring of Electrical Equipment of Buildings. The Contractor
shall refer to the Electrical Specification (Section 7) for the standard of electrical wiring.
Electrical supply for these Pumps/Equipment mentioned in Scope of Work and the associated
control shall be obtained from isolators/distribution board (provided by the Electrical
Contractor) inside the relevant Pump/Equipment Room as shown on the drawings.
The Contractor shall supply and install all electrical wiring from the electrical supply
termination points to his pump/equipment, including controls panel, final sub-circuit wiring and
accessories.
The Contractor should coordinate with the Electrical Contractor for exact location of the
isolators/distribution board.
All pump/equipment control panel shall be complete with all detailed and necessary
components and accessories including motor starters, busbar, relays, contactors, meters,
switches, fuses, indicators, alarms, timers, push buttons, etc. and connection to power supply
point.
If in the opinion of the Architect, the standard of electrical wiring in the installation does not
comply with the specified standard, the cost of subsequent rectification shall be fully borne by
the Contractor. If such sub-standard wiring work should affect the timing of the electrical
inspection/testing work by the power supply company, the Architect may instruct that such
rectification work be carried out by another Contractor and such electrical variations shall be
fully borne by the Contractor.
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Ambiguities and inadequacies in the electrical supply or demarcation shall be the sole
responsibility of the Contractor who shall bear the full cost of rectifications to such situations.
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7.0
7.1
General
This section sets out the system requirements and standards of workmanship, equipment and
materials of the Plumbing &Sanitary and Gas Installation for this project.
Contractors Q.P. to make all necessary applications and to submit plans or drawings,
endorsed form and certificates to relevant Authority (PUB, City Gas and NEA-CBPU).
Contractors Q.P. to make all necessary application and to submit plans or drawings on
sewerage sump pump system, endorsed form and certificates to PUB (Sewerage
Department).
The Contractor shall be solely responsible for obtaining the Authorities approval of his works
prior to the handing over of the whole sanitary system to the Owner.
The Contractor shall allow arranging with Public Utilities Board (PUB) Water Department for
an incoming water supply including all related charges. A route for the incoming main shall be
established together with a mutually convenient position for the incoming water meter by
liaison between the Contractor and PUB.
Contractors Q.P. to make all necessary application and to submit plans or drawings on
domestic booster pump & tank system, endorsed form and certificates to PUB (Water
Department).
The Contractor shall make all necessary application and arrangements for his work to be
inspected by the PUB Water Department.
The Contractor shall allow arranging with City Gas for an incoming gas supply including all
related charges. A route for the incoming gas main shall be established together with a
mutually convenient position for the incoming gas meter by liaison between the Contractor
and City Gas.
7.2
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The Contractor shall be completely responsible for the safety of all excavations, trenches,
pits, etc. from collapse and for the safety of any surrounding structures which may become
endangered by the works and he shall ensure that all safety measures necessary shall apply
to any works during any excavations.
The Architect shall have the right to order excavation and construction work to be carried out
in such lengths and in such sections of the works as will, in his opinion, minimise the danger
of such open excavations affecting the stability of any nearby structures or ground. There
shall be no claim for any extra payment on this account.
Trenches shall be left open for the inspection of the Architect and the Local Authority's
inspector and shall not be covered up until the drains have been properly tested and
approved by the Architect or ENV.
Backfilling
All concrete shall be thoroughly set before refilling is commenced. In refilling the excavations,
only selected hard dry material free from lumps exceeding 75 mm in size and from stones
shall be used in the initial refilling and shall be carefully placed next to the permanent work
and well packed and well rammed in layers of 150 mm. The remainder of the excavations
shall be filled in with the best and most suitable portions of the excavated material, in layers of
not more than 300 mm deep each layer shall be thoroughly rammed before the next layer is
placed. Surplus soil shall be piled on top of the filling to the extent of possible subsidence.
All refilled trenches shall be maintained to the satisfaction of the Architect.
Pipeline Setting Out
Excavation for trenches shall be to straight lines and gradients required for the pipes and
beds as specified. The trench bottom shall be of sufficient width to allow adequate working
space for pipe layers and jointers but beyond these requirements, the width must be kept to a
minimum.
Before any work commences, the pipe trench shall be set out.
Concreting Works
Cement shall be of the approved type and comply with BS No. 12. It shall be fresh when
delivered. Cement of different brands shall not be mixed with one another. Sand or fine
aggregate shall be cleaned, graded natural sand. Sand with coagulated lumps and having a
portion of silt exceeding 10% shall be rejected. Course aggregate shall be clean, crushed
stone and shall be free from dust, clay or other deterious materials.
Water shall be that obtained from the supply mains and not from excavation or drains.
Reinforcement used shall be hard drawn steel wire BRC fabric mesh complying with BS 1221
and BS 785 for mild steel rods. BRC mesh and steel bars shall be free from dust or mill
scale.
Concrete beds shall be 150 mm thick and shall have at least 150 mm width at each side of
the external diameter of the pipe barrels when laid. Unless otherwise specified, the concrete
shall be 1:2:4. For pipe to be haunched, the concrete shall be carried up for the full width of
the bed to the level of the horizontal diameter of the pipe and shall be splayed from this level
and carried upwards to meet the pipe barrel tangentially.
All drain lines passing under buildings and driveways are to be surrounded with concrete
which shall be carried up from the bed in a square section with a minimum of 150 mm
thickness over the barrel of the pipes. Traps and gullies shall be properly bedded on and
surround with concrete.
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Pipe Gradient
Pipe gradient for all sanitary drain lines and waste pipes shall be as shown on the drawings or
otherwise indicated below:
Pipe Diameter
Recommended Gradient
100 mm
1 in 20 to 1 in 60
150mm
1in 30 to 1 in 90
200/225 mm
1 in 30 to 1 in 90
1 in 40 to 1 in 250
Pipe Laying
The pipe shall be laid singly with the whole length of the barrel of each pipe on a solid
concrete bed. No pipes shall be joined together before having been laid.
Flexible jointed pipes shall be laid completely embedded in granular material to a thickness of
at least 100 mm all round unless soil conditions and loaders indicate otherwise. Granular
material for bedding shall be of such ranging from 3 mm to 12 mm or of a free running coarse
sand.
Socket shall face up the gradient. The spigot of each pipe shall be well driven home into the
socket of the pipe previously laid and the joint completed as specified and the bore of the pipe
cleared of any obstruction before the next pipe is laid. Care shall be taken that there is no
irregularity in the invert of the joints.
The level of each pipe shall be tested by a straight edge laid in the invert of the pipe
previously laid and in the nearest level peg. If the bottom of the trench has been taken too
low, it shall be made up with concrete or cement mortar or other approved granular material.
Where it is required to shorten any pipe it shall be cut off square and cleanly, and cast iron
and ductile iron pipes or HDPVC shall be cut only with approved pipe-cutting machines. In
the event of any pipe being fractured from any cause whatsoever after having been to all
appearances properly laid, the Contractor in every instance shall replace such defective pipe
to the satisfaction of the Architect.
Where laid in hard core or fill cast iron and ductile iron pipes or HDPVC subjected to a
superimposed load shall be supported from natural ground level throughout their lengths by
walls and hunching. Where laid in hard core or fill and not subjected to a superimposed load,
or where laid above ground, cast iron and ductile iron pipes shall be supported on piers
behind the socket of the pipe and at intervals of not more than 2700 mm.
The soil conditions shall be investigated before laying of pipework. In soft or yielding ground,
piles and a bed or reinforced concrete and embedment of pipework in concrete to a thickness
of at least 150 mm all round shall be provided as necessary.
Pipes of 300 mm/225 mm diameter where shown laid through or under walls, shall be
protected by means of sleeves in such a manner that the weight of the wall shall not bear on
the pipes.
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Inspection Chambers
The maximum distance between inspection chambers shall be as shown on the drawing and
shall not exceed 50 metres. Inspection chambers shall be of concrete construction. It shall
have minimum internal dimensions of 900 mm in length and 700 mm in width. The size shall
be increased accordingly depending on the number of branch drains to be connected and the
depth of such inspection chambers. Additional Inspection chamber must be provided if the
internal dimensions exceeded 1350mm (length & width).
Only in case where the inspection chamber cannot be constructed in concrete due to site
conditions, it shall be constructed in bricks and be 225 mm thick constructed on cement
mortar beds. Vertical joints shall be completely filled with mortar as the bricks are laid. Joints
shall be flushed cut as the work proceeds.
Inspection chambers shall be rendered internally and externally with cement and sand (1:3) in
two coats to a total thickness of 16 mm, trowelled smooth. On firm ground, the inspection
chamber shall be constructed on a reinforced concrete base at least 150 mm thick and such
base shall extend at least 150 mm beyond the external walls of the inspection chambers.
On soft or yielding ground, the inspection chamber shall be constructed on piles and a base
of reinforced concrete.
The depth of the main channels shall not be less than the diameter of the outgoing pipe.
Main channel inverts for pipes up to and including 225 mm diameter shall be vitrified clay
channels. Main channel inverts for pipes over 225 mm diameter shall be formed in concrete
trowelled smooth.
Branch bends up to and including 150 mm diameter shall be vitrified clay to 3/4 section
curved in the direction of flow and set to deliver over the main channel invert. Branch bends
over 150 mm diameter shall be curved in the direction of flow and shall be formed in concrete
trowelled smooth.
Spaces between branch bends shall be completely filled with concrete and the faces above
the main and branch channel inverts shall be trowelled smooth. Benching shall be formed in
concrete trowelled smooth and shall open towards the main channel at a slope of 1 in 6.
Pipes passing through inspection chamber walls shall be solidly built in and the walls made
watertight throughout.
Precast concrete sections shall be used where the inspection chamber exceeds 2.5 m deep
and is located in soil. Precast inspection chamber ring shall be of proprietary make, 1050 mm
internal diameter and to be installed to details as shown on the drawings.
In general, inspection chambers shall be provided with covers similar to Gatic, and roofed
over with a reinforced concrete slab not less than 150 mm thick and provided with an opening
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fitted with an air-tight frame and cover. In areas where architectural floor finishes are
required, , the cover shall incorporate a frame and recess to accommodate the specified l
finishes. Minimum recess shall be 50 mm.
Covers and frames shall be of the types approved by the local Sewerage Department. They
shall be fixed in the positions shown. All frames shall be solidly bedded on cement mortar so
that the covers when in position are fair and even with the adjacent surfaces. Heavy duty
cast iron frames and covers shall be used in every driveway and car park or in area subject to
heavy loading. Medium duty covers shall be used in all other external inspection chamber,
sump, etc.
Recessed pattern covers shall be provided and filled and surfaced with materials to match
surrounds.
One set of lifting keys for each type of manhole cover shall be provided.
Iron steps shall conform to BS 1247. Round bar corner pattern steps shall be used in brick
inspection chambers and shall be built in at 300 mm vertical interval as shown. Iron steps
shall be used in precast concrete sections and unless otherwise directed they shall be
provided and fixed in the concrete inspection chamber components by the Component
Manufacturer before delivery, in accordance with BS 556.
Concrete Sumps
Unless otherwise shown on drawings, concrete sumps shall have minimum internal
dimension of 900 mm in length and 700 mm in width.
Concrete sumps shall be rendered internally and externally smooth with cement and sand
(1:3) minimum 50 mm thick. Concrete screed shall be rendered smooth towards the outlet at
the base of the concrete sump and it shall be constructed on a reinforced concrete base at
least 150 mm thick and such base shall extend at least 150 mm beyond the external walls of
the concrete sump.
Where located in soil, concrete sumps shall be built of 115 mm thick engineering brick
rendered internally and externally smooth with cement mortar. Pipes where built into walls
shall be 25 mm above the base of the sump at inlet point and always flush with the base of
the sump at outlet point. It shall be solidly built in and the walls made watertight throughout.
Concrete sump frames and covers shall be the same as for the Inspection Chamber.
All sanitary drain-line of 600mm and below in diameter, before being surrounded and
covered, shall be tested by filling with water.
b)
c)
The pressure shall be measured from the highest point of the pipe under test and
shall be 1.5 meter head of water. Pipelines should not be acceptable until they have
withstood the required pressure for 30 minutes without a loss in excess of 1.5 litres fro
100 meters for each 300mm in diameter.
d)
The acceptable rate of water loss for 30 minutes for the following standard pipe
diameters are as follow:
Diameter of pipe
100mm
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PARKCITY
150mm
200mm
300mm
7.3
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discharge stack or connect to the discharge stack at a point not less than 150 mm above the
top of the highest soil sanitary appliance or floor trap.
The lower end of each vent stack shall be connected to the discharge stack at a point not less
than 225 mm and not more than 750 mm below the entry of the lowest connection to the
discharge stack.
The low end of all vertical lines of vent pipes shall be connected full size at not less than 45
degree angle to the horizontal. All offsets shall be at a grade of not less than 45 degree angle
to the horizontal.
Waste pipes need not be vented except where the pipe length exceeds 2 m inclined length
and/or 5.5 m in vertical length provided that there is only one fixture connected to the waste
pipe. Where there is more than one fixture or where the water seal is reduced, a vent pipe
shall be supplied to the fixture or traps.
Termination of Discharge, Stack and Vent Stacks
The top end of each discharge or vent stack shall project not less than 450 mm above the
eaves of a sloping roof or 150 mm above a flat roof without a parapet, or in the case of a flat
roof with a parapet to the height of parapet above the roof. If the roof is used for any purpose
other than as a covering to the building, the discharge or vent stack shall be extended at least
2.5 m above the roof level. Proper lead over-flashing has been completed.
The top end of a discharge or vent stack above the roof shall be at least 3 m away from any
window or opening of adjoining buildings in the horizontal direction.
The top end of a discharge or vent stack above the roof shall be fitted with galvanised wire
dome gratings on to the spigot top-most end of the pipes.
Pipes that protrude through walls, floors or roofs shall be made water-tight And details of such
shall be approved by the Architect.
Cleaning Eyes and Inspection Openings
Inspection and cleaning eyes shall be provided on all soil, waste or soil and waste pipes so as
to provide access for the proper inspection and cleaning of the entire length of the pipe. In all
cases where the vertical stack of soil or soil and waste pipe extends 1.2 m or more above the
ground level, an inspection opening of minimum 450mm by 450mm fitted with a cover shall be
provided near the foot of the stack.
Pipe Gradient
Pipe gradient for all horizontal sanitary plumbing pipings shall be as shown on the drawings or
otherwise as indicated below:
Pipe Diameter
Gradient
32 mm to 80 mm
1:40
100 mm
1:60
150 mm
1:80
200 mm
250 mm and above
1:90
1:120
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Pipe Size
Pipe sizes for all horizontal sanitary and waste piping shall be as shown on drawings or
otherwise as indicated below:
Connection
Pipe Size
75 mm (WC Compartment)
75 mm (Shower)
75 mm (WC Compartment)
75 mm (Shower)
Min100 mm (10 m maximum)
150 mm (30 m maximum)
150 mm (over 30 m)
Traps
All inlets into a discharge pipe or discharge stack shall be properly trapped to prevent the
entry of foul air from the drainage system into the building. Traps for soil sanitary appliances
and floor traps shall have a water seal of not less than 50 mm. Traps with outlets of less than
75 mm diameter shall have a water seal of no less than 75 mm.
All traps shall be accessible and so designed as to facilitate cleaning.
Floor traps shall be cast iron of internal dimensions 150 mm x 75 mm outgoing pipes
complete with an MOE approved 150 mm circular stainless steel grating with hinged cover
and hopper inlet connection. The traps shall be installed at a level to enable to the drainage
system with 75 mm diameter outlet complete with inspection eye. Any riser to a floor trap
shall be of the same size as the opening of the trap and the height of a riser to any floor trap
shall not exceed 600 mm from the top of the grating to the bottom of the trap.
All gulley traps shall be of internal dimensions 150 mm x 100 mm outgoing pipes and shall be
of heavy duty cast iron free from sand holes and cracks and complete with cast iron
removable grating.
Grating and Cover for Floor Trap and Floor Waste
The grating and cover shall be constructed of stainless steel or bronze or to ID/Architects
specification.
The grating and cover shall be of an approved design so as to enable them to be bolted down
to the frame or otherwise secured to deter the unwarranted opening of the grating or cover
and hence the discharge of garbage or other solid waste into the sewerage system.
The grating or cover shall be installed and located such that they blend in with the
surrounding ground levels, do not pose a hazard in causing trip and easily accessible for
maintenance, etc.
Soil & waste pipe cross through room.
In case soil and waste pipe cross through bedroom, living room , dining room, guest room and
family room, sound insulation is required to provide to reduce noise from the sanitary
appliances.
The noise level shall be approved by architect and test results shall be approved by engineer.
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7.4
Sewerage Department;
Environmental Health Department;
PUB -Water Reclamation (Network) Department; and
Recommended installation procedures of the appliance manufacturer.
For auto-sensing flush valve, the installation of the sensor unit shall be carried out by a PUB
licensed electrician who shall ensure compliance with the relevant regulations and Code of
Practice.
Installation of Appliances
Water Closet
Joints between spigot cast iron pipe and fixture outlet shall be made with yarn and
cement/sand mortar not stronger than 1:2 and not weaker than 1:3. Joints between
unplasticised PVC pipes and fixture shall be made with approved rubber seal ring joints. The
water closets shall be firmly bedded in cement mortar. Every pedestal water closet pan shall
be secured to the floor using stainless steel or non ferrous bolts/nuts.
The joining of the outlet of the water closet pan to the branch drain-line or discharge pipe shall
be made by an approved type pan collar.
Wall hung water closet pan shall be fixed with stainless steel bolts and nuts or other approved
means to an independent support frame. The support frame shall be either fully or partially
fixed within the wall. Fixing details must be submitted to the Architect for review prior to
installation.
Every water closets shall be operated by flush valve or auto sensing flush valve.
Urinals
Bowl urinals shall be firmly fixed to walls by means of brackets which are built or screwed into
the wall. A group of bowl urinals connected in series shall be connected directly to a branch
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drain line or stack by means of a trap 75 mm in diameter above ground level and 100 mm in
diameter at ground level.
Slab urinals shall be firmly bedded in cement mortar. The channel to urinals shall have a fall
of not less than 1 in 100 towards the discharge outlet. Each urinal shall connect directly to a
branch drain line or stack by means of a trap 100 mm in diameter at ground floor level and 75
mm in diameter above ground floor level. The outlet to urinals shall be fitted with a chrome
plated gunmetal or brass dome-shaped removable grating.
Every urinal shall be operated by an auto-sensing flush valve.
Flushing Cisterns
Flushing cisterns shall be firmly fixed to the wall by means of either bolts and nuts or
brackets. The flush pipe connecting a flushing cistern to a water closet shall be fixed as
straight as possible and shall not be less than 32 mm in diameter if the bottom of the cistern is
fixed 1.5 mm or more above the top of the water closet. The flush pipe shall not be less than
38 mm in diameter if the bottom of the cistern is fixed less than 1.5 mm above the top of the
water closet. Flush pipes from the cistern to a squat pan shall be securely fixed to the wall.
The Contractor shall apply a 12 mm chromium plated stop cock for each flushing cistern.
Bidets
Every pedestal bidet shall be secured to the floor using stainless steel or non-ferrous fixing
screws. Provision shall be made in the floor to receive the fixing screws.
Wall hung bidet pan shall be fixed with stainless steel bolts and nuts or other approved means
to an underground support frame such that no strain is transmitted to the bidet pan
connection or any other part of the plumbing system.
The support frame, depending on the design, shall be either fully or partially fixed within the
structure of the building.
Every bidet shall be provided with a spray nozzle fixed above the spill over level of the bidet
pan.
Every bidet shall be provided with a fitting trap of at least 40 mm in diameter. The connection
by means of a bidet trap of at least 75 mm in diameter shall be made directly to an individual
branch drain line to an inspection chamber on the 1st Storey level or to a discharge pipe on
the upper story level.
Water for flushing of the bidet shall not be supplied directly from the water main unless
through an approved vacuum breaker and check valve or other approved means for
preventing back flow or back siphonage and controlled by an approved stop-valve.
Auto Sensing Flush Valves
Each sensor unit shall only operate one flushing unit for a sanitary appliances. The sensor
unit when installed should not be affected by the operation of adjacent sensor unit.
The sensor unit's stable sensing areas shall be adjusted for an activating distance that is as
follows:
a
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The sensor unit and wiring connections shall be installed according to the manufacturer's
recommendation including electrical wiring work commencing at the isolator which is provided
by others.
The Contractor shall execute all necessary wiring connection works.
Waste Sanitary Appliances
Every waste sanitary appliance which is suspended shall be fixed to the wall by means of
brackets which are built or screwed into the wall. Every floor mounted waste sanitary
appliance shall be provided with pedestal, foot and leg. Any sink and wash basin may be
mounted on a cabinet or mounted on wall. Refer to architectural drawings for detail.
All fixing screws shall be corrosion resistant.
All joints between any waste sanitary appliance and the abutting wall shall be water-tight.
Every waste sanitary appliance shall be provided with a waste filling trap for connection to the
waste pipe. The waste pipe shall connect to the floor trap above the water seal of the trap.
The waste pipe for waste sanitary appliance fixed on first storey level outside the building may
be connected directly to a gully trap above the water seal of the trap.
Where a group of 3 or more wash basins are connected in series, loop venting is required.
However, the loop venting shall be terminated separately to the atmosphere. The minimum
diameter of loop venting pipe shall be 25 mm. The minimum internal diameter of waste pipe
for each type of waste sanitary appliance and the maximum number of waste sanitary
appliances allowed a common waste pipe for waste sanitary appliances connected in series
shall be as follows:
Wash Basin
Minimum Internal
Diameter
Of Waste Pipe in mm
32
40
40
50
Foot Bath
50
Wash Tub
50
50
50
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50
3
6
6
12
6
2
75
10
2
2
40
2
6
Plumbing Fittings
Fix all plumbing fittings such as water faucets, shower fittings, mixing valves, etc., in
accordance with manufacturer's instructions and connect to piping system. The Contractor
shall supply all fixing materials such as screws, rawl plugs, unions, collars, compression
fittings, etc., as required.
7.5
Complete water reticulation system for the building inclusive of all pipework,
fittings, pumps and tanks, final connections to all fitting, etc.
b)
Packaged domestic booster systems complete with VSD driver, control panel.
c)
The Water Service Installation shall be executed in accordance with the Public Utilities Board
(Water Supply) Regulations of the Public Utilities Act as well as the Code of Practice for Water
Services, CP 48 latest edition.
Only PUB approved fittings, appliances and pipes shall be used for the water service installation.
On delivery of each batch of water fittings and pipes to the Site, the Contractor shall hand over to
the ENGINEER a copy of each document showing its origin, proof of manufacturer and approval
from PUB for its use.
A licensed water service plumber shall be employed to carry out the installation. The particulars
and job reference of the licensed plumber shall be submitted to the ENGINEER for approval. The
ENGINEER reserve the right to appointment his own licensed plumber if the Contractors
licensed plumber is found to be unsuitable for the necessary installation work.
A complete cold water supply system shall be supplied and installed in accordance with the
drawings, CP 48, the latest requirements of the local water supply rules and the requirements
described hereunder.
The Contractor shall make all necessary application and arrangements for his work to be
inspected by the PUB Water Department.
The Contractor shall be solely responsible for obtaining the Authorities approval of his works
prior to the handing over of the whole water reticulation system to the Owner.
Water Service Connection
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The Licensed Plumber shall apply for and make all necessary arrangements/ inspections with
the PUB Water Department for the installation of bulk meter.
Piping Materials
All piping materials shall be of type/brands found in the list of approved fittings and
pipes for water service installation.
Refer to Section 3 for Schedule of Pipework materials for water supply piping.
All exposed hook-up lengths to fixtures shall be heavily nickel plated or bright
chromium plated and be completed with matching plated brass screws.
Piping Joints
Pipe joints for the various pipe shall be as follows:
(i)
(ii)
Steel Piping
(iii)
Copper Piping
(iv)
PPR piping
Pipe Supports
(a)
Pipe work and fittings shall be supported by hangers or brackets so as to permit free
expansion and contraction. Risers shall be supported at each floor with galvanized
steel clamps. Where necessary to permit free movement for common group they
shall be supported from a common hanger bar fabricated from galvanized steel
sections.
(b)
Care shall be taken to isolate copper pipes from steel brackets with timber sleeving or
other approved materials.
(c)
(d)
Copper Pipe
Max Spacing
(m)
Steel Pipe
Spacing
(m)
PPR Pipe
Spacing
(m)
Up to 25
1.1
32 to 50
10
2.5
2.7
1.4
80 to 100
12
2.5
2.7
1.9
125 to 150
16
3.6
2.1
200 to 300
19
3.6
5.3
2.4
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Stop Valves
Stop valves shall be gate valves with non-rising stems, renewable seats and cast iron
or plastic handwheel.
(ii)
Stop Cocks
Stop cocks shall be chromium plated with renewable rubber disc seats to British
Standard. A stop cock shall be provided to each water outlet point like basin, water
cistern, bath tub and sinks.
(iii)
Strainers
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Sluice Valve
Sluice valve shall be of heavy water works type complying with BS 3464 and be of
the rising spindle type.
(v)
Check Valve
Check valve up to 50 mm shall comply with BS 1953 Class 125 or BS 5154 (M).
Check valve above 50 mm shall comply with BS 4090 Class 125 or BS 5153 (M).
Schedule of Valves
The Contractor shall supply and install all valves to all fixtures as specified below:
(a)
WC Pan
25 mm ball valve, similar to Ballofix, with suitable 25 mm union piece for connection
to flush valve or 12 mm ball valve and 12 mm union piece for connection to cistern.
(b)
Urinal
19 mm ball valve as above to flush valve or 12 mm ball valve to cistern.
(c)
Basin/sink
Ball valve of size to suit distribution pipe for multi-basin arrangement and 12 mm ball
valve for single-basin arrangement.
(d)
Kitchen
Ball valve of size to suit each branch pipe.
WC Pan
25 mm approved check valve to BS 5154:1974 and 32 mm approved stop valve to
SS 75:1978.
(b)
Urinal
25 mm approved stop valve SS 75:1978.
(c)
Basin/Sink
Ball valve of size to suit distribution pipe multi-basin arrangement and 12 mm ball
valve for single-basin arrangement.
Taps
(a)
All taps for the garden, planters and in each plant rooms shall be of the brass type.
(b)
Unless otherwise mentioned, all taps for the sinks in kitchens, utilities rooms shall be
of chrome plated type.
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(b)
Storage type of electric water heater complete with storage tank, 3 kW heating
element, insulation, automatic temperature control, over temperature protector etc.
shall be provided.
(c)
The storage tank shall be fabricated from Stainless Steelrust free suitable for its
usage and conditions. The tank surface shall be coated internally with a layer of
porcelain to give a tough, smooth, glasslike lining. The tank shall be designed to
withstand a minimum working pressure of 10 bars, and with warranty of 10-year leak
proof. Any leakage found shall be of one to one replacement within 10-years warranty
period.
(d)
(e)
(f)
The over temperature protector shall automatically cut off the power supply in the
event that desire preset temperature is exceeded.
All hot water pipework, except where chased in walls, shall be insulated with 25 mm
thick fibre glass sectional pipe insulation.
(b)
The insulation material shall have a density of 80 kg/m 3 and a maximum thermal
conductivity of 0.03 W/m degree K at 20 degree C mean temperature.
(c)
The insulation material shall be sheathed with aluminium foil. In locations exposed
to weather, the insulation materials shall be covered with aluminium sheathing.
(d)
If PPR pipe is in used, no insulation required but the pipe should be fit to be used for
Hot water supply.
Testing of Pipelines
All cold and hot water supply pipework shall be subjected to a hydrostatically test pressure of
12 bar or 1 times the maximum working pressure, whichever is greater. The test period
shall be two (2) hours during which no leakage is allowed.
Pumps and Motors
Contractor shall supply and install water pump sets of capacities and types as shown in the
drawings and in accordance with the following specification.
For each pumping installation the system shall be complete and include all necessary brackets,
supports, flexible joints, valves, pipe fittings, starter and controls, pressure gauges, float switches,
level controls, etc. for the proper functioning and control of the system.
All pumps shall be approved manufacture of the centrifugal, single stage volute type.
Each pump shall be capable of delivering not less than the quantity of water indicated on
drawings and against the design head.
o
All pumps shall be capable of handling water in the range of 3 to 50 continuous operation.
The pumps shall be complete non-overloading for any point on its head flow characteristic curve.
Tham & Wong M&E (Viet Nam)
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The pump selection shall be such that the impeller diameter fitted for the design duty is not
greater than 90% of the maximum impeller diameter which can be fitted and the duty point
efficiency shall be within 5% of the maximum efficiency.
The System Head required shall be determined by the Contractor based on the pipe sizes as
shown in the drawing and the numbers of types of fittings to be supplied and installed. It shall be
the sole responsibility of the Contractor to ensure the pump head selected is adequate for the
efficient function of the system. Detailed calculations of pump heads shall be submitted to the
ENGINEER for approval prior to the purchase of the pumps.
The pump speed shall not exceed 1500 rpm. In the event that the recourse has to be made to
pumping equipment operating on speed above 1500 rpm, approval of the ENGINEER shall be
sought before hand.
The pump casing and back-plate shall be constructed of cast iron and fitted with bronze impeller,
stainless steel shaft and approved type mechanical seals.
Casing construction shall be of horizontal split design; however, if of a vertical split construction,
pump's suction and back covers shall be removable, allowing for complete removal of the
rotating element without disturbing the suction and delivering piping of the pump.
The pumps shall be coupled directly to an approved Class 'B' insulation, drip proof, TEFC motor,
suitable for 400 volt, 3- phase, 50 Hz power supply.
Each pump shall be bolted to a steel base and 100mm thick reinforced concrete inertia block.
Spring and ribbed neoprene vibration isolation mounting shall support the inertia block onto a
100 mm thick concrete plinth. The springs shall have a maximum deflection of 25 mm.
Pump flow-head characteristic curves shall be submitted for approval before ordering.
For each pump installation, the following fittings are required as a minimum:
a)
b)
c)
d)
e)
f)
Strainer at suction
g)
100 mm diameter pressure gauges complete with stop cock, at suction and discharge.
h)
The Contractor shall supply and install package booster unit for the cold water supply, of
capacity and requirements as shown in the drawings.
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b)
The package booster unit shall be complete with a pressure gas filled tank, pressure
gauge, suction and discharge piping assembly, complete with test pipes to nearest drain
with necessary valves pressure switches, check valves, isolating valves, flow switch,
strainers, pumps, control panel and mounting channels. The booster unit shall be
designed for parallel/alternate operation.
c)
Any low water level in the water tank shall stop the pump operation. The control wring
shall be provided to indicate the failure of the booster unit and activate the alarm at Local
Motor Control Panel (LMCP)
d)
Pressure Gauges where required shall have a range and calibration suitable for the duty
required with normal operating pressure at the mid-point of the range of the gauge with
percentage error of not more than 1% of mid range. All tappings for pressure gauges
shall be provided with a gauge cock and syphon tubes.
Pressure Tank
a)
Pressure tank shall be constructed of heavy steel and pressure tested to 150 p.s.i. The
surfaces of the steel shall be coated with approved material to ensure 100% corrosion
resistance.
b)
The tank shall be provided with heavy duty butyl diaphragm to SS 375.
c)
d)
The tank shall provide an effective draw-of capacity within cut-in and cut-off pressure as
indicated in drawing.
Pressure Switch
a)
Pressure switch shall be heavy duty with stepless adjustable cut-in/out pressure
adjustments. The pressure range shall be selected to suit the system design (10 p.s.i. 100 p.s.i.).
Automatic Operation
i)
ii)
iii)
Should the duty pump fail, the standby pump shall be activated.
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iv)
v)
The trip light shall be activated when the overload trip of the pump is
activated.
vi)
Warning alarm bell and indicating red light shall be activated when the
following occurs :Overload trip of pump.
Failure operation of duty pump.
The bell shall be cancelled when acknowledged. However, the
indicating red light shall continue until the fault is corrected.
b)
Manual Operation
i)
Either one or both pumps shall be capable of being started and stopped
by their respective push buttons.
ii)
The Contractor shall supply, deliver and install water storage tanks, to SS 245 with the
capacities and dimensions as indicated in the drawings, complete with appropriate size
of R.S.J. support frame.
b)
Where applicable, each tank shall be installed above floor slab and located in the
positions shown in the drawings and shall be mounted on R.S.J.
c)
The materials for the construction of panels shall be based on an unsaturated polyester
resin. The resin selected shall be of suitable grade to meet the requirements in BS
3532:1962 or JIS K6919. The glass fibre used shall be non-alkali type conforming to
J.I.S. R3411-3417 or BS 3396 and BS 3749. The tanks shall be designed to have
sufficient strength to withstand the expected loads.
d)
The tanks shall have structure not to grow algae and also to be grey in colour with
Maunsell's value N-70. The allowable ratio of light transmittance to inside the tank
should be less than 0.001% (1/100,000).
e)
The tanks shall be provided with at least one manhole of not less than 600 m inside
diameter having an easily opened cover with a lock to prevent rain water from entering
the tanks. The manhole hatch shall be made of GRP or other synthetic resins and its
hinge shall be of stainless steel.
f)
The bolts and nuts used shall be stainless steel and the diameter of a bolt shall not be
less than 12 mm.
g)
The interior supports for panels shall be completely resistant to the quality of water
stored. They shall be made of GRP. The exterior supports shall be made of hot-dipped
galvanised mild steel.
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h)
The materials used for sealing shall be synthetic rubber sealants which shall be
excellent in water-tightness and chemically resistant to the quality of water stored. It shall
also be able to withstand to the temperature variation during service. Supplier shall
submit test reports conducted by PSB to proof that the sealants are non-toxic.
i)
The tanks of 1.5 metres depth or more shall be provided with a UPVC internal ladder.
j)
Each tank compartment shall be provided with valve inlet, outlet and drain connections;
float valve, overflow connections, water level control electrodes, compartment by-pass
and water level indicators.
k)
Cat ladders shall be fitted onto the water tanks and made of marine aluminium alloy.
Schedules of Materials and Equipment for Sanitary Plumbing, Hot and Cold Water
System
Underground Drainage & Vent Systems
Pipes
Pipes
Pipes
Check Valves
Gate Valves
-Stainless steel.
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Pipes
Insulation
7.7
Electrical Work
The standard of electrical wiring work shall comply with PowerGrid Ltd / Power Supply Ltd
and Singapore Standard CP 5 : Wiring of Electrical Equipment of Buildings. The Contractor
shall refer to the Electrical Specification (Section 7) for the standard of electrical wiring.
Electrical supply for these Pumps/Equipment mentioned in Scope of Work and the associated
control shall be obtained from isolators/distribution board (provided by the Electrical
Contractor) inside the relevant Pump/Equipment Room as shown on the drawings.
The Contractor shall supply and install all electrical wiring from the electrical supply
termination points to his pump/equipment, including controls panel, final sub-circuit wiring and
accessories.
The Contractor should coordinate with the Electrical Contractor for exact location of the
isolators/distribution board.
All pump/equipment control panel shall be complete with all detailed and necessary
components and accessories including motor starters, busbar, relays, contactors, meters,
switches, fuses, indicators, alarms, timers, push buttons, etc. and connection to power supply
point.
If in the opinion of the Architect, the standard of electrical wiring in the installation does not
comply with the specified standard, the cost of subsequent rectification shall be fully borne by
the Contractor. If such sub-standard wiring work should affect the timing of the electrical
inspection/testing work by the power supply company, the Architect may instruct that such
rectification work be carried out by another Contractor and such electrical variations shall be
fully borne by the Contractor.
Ambiguities and inadequacies in the electrical supply or demarcation shall be the sole
responsibility of the Contractor who shall bear the full cost of rectifications to such situations.
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8.0
8.1
8.1.1
Scope Of Work
This Section of the Specification covers the supply, installation, testing, commissioning and
maintenance of an approved automatic wet-pipe fire sprinkler system comprising:
8.1.2
a)
b)
Tee-off from Authority Bulk Meter valve chamber, run fire water supply line pipe to the
sprinkler storage tank as shown on Drawings
b)
Supply and install of all cast-in sprinkler pipes in R.C tank piping, sprinkler pumps,
jockey pumps complete with all main piping, valves, fittings, control panel, cables and
etc.
c)
Supply and install of Sprinkler supply main to control valves, breeching inlet to
sprinkler control, sprinkler control valves complete with the necessary gongs, taper
switches, signages, wirings and etc.
c)
d)
Supply and install distribution pipes from sprinkler control valves to sprinkler range
pipes and sprinkler heads including all necessary fittings, connections, supports,
piping and accessories.
Zoning / flow switches indicated on drawings
e)
8.1.3
System Description
The building will be served by sprinkler system except for the electrical switch room,
transformer room and electrical shafts which are protected by smoke detectors.
The sprinkler systems are designed to comply with the latest edition of Vietnam Standard
7336:2003 Fire Protection Automatic Sprinkler system design and installation requirement
The water supply to the automatic fire sprinkler tanks is from the local authority main. The
sprinkler control valves are as shown in the Drawings.
8.1.4
Water Supply
The water supply to the automatic sprinkler system is by means of two automatic sprinkler
pumps drawing from a sprinkler water storage tank, which is automatically replenished by the
water from the town main. The tank, located at the tank farm area, shall have an effective
capacity according to the design classification.
The sprinkler water tank shall be provided with an approved type high and low level alarm
system. This alarm system shall be installed at the sprinkler pumps' control panel located
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within the sprinkler pump room. High and low level audible/ visual alarm indications, and
audible alarm muting/ reset buttons shall be provided at the panel. The level alarms and
pump operation status shall be connected to the fire alarm panel.
8.1.5
Pumps
a)
b)
Jockey Pumps
The jockey pump sets shall comply with all bye-laws, regulation and requirements of
the local Authorities and the Building Control Authority as well as TCVN 7336
concerning the sprinkler installation.
The jockey pump sets shall be capable of delivering a pump head of approximately
0.7 bar higher than the pressure in the sprinkler trunk mains when the sprinkler pump
is churning. The jockey pump shall be carefully selected so as to operate on the
steep flow characteristic curve and such that when delivering at the required flow
rate, the pump head shall be around the pressure of the sprinkler truck mains when
the pump is churning.
8.1.6
Valves
All valves shall be UL listed/ FM approved type where applicable. All valves shall be located
in easily accessible positions for operation and repairs, and at a distance of no greater than
1.8 m above the finished floor level.
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All valves shall be of the "right hand turn" type. Direction arrows shall be clearly marked on
the handwheels showing the direction of turn to close the valves.
a)
ii)
iii)
Water Motor Alarm & Gong c/w Strainer And Gate Valve
iv)
v)
vi)
Pressure Gauges
The main stop valve shall be secured open by means of a padlocked chain or strap.
A water flow switch of the FM approved and UL listed type shall be installed at each
alarm valve for initiation of an audio and visual alarm signal at the Main Fire Indicator
Board. Flow switches shall have time delay settings to prevent unnecessary false
alarms. Spare voltage free contacts (N/O & N/C) shall be provided on the flow
switches for connection to the FIB.
Tampered switches (micro-switch) shall be provided for all the control valve and
remotely monitored by the FIB.
The pipework for the water motor alarm and gong shall be of minimum 20mm
diameter throughout and be arranged for draining through a non-ferrous fitting with a
minimum orifice of 3 mm diameter.
Pressure gauges shall be provided immediately above and below each alarm valve
and main stop valve respectively. Pressure gauges shall be of not less than 100 mm
diameter and shall conform to B.S. 1780. Pressure gauges shall be of the heavy duty
and weatherproof type.
An approved type notice shall be provided on the outside of an external wall as near
to the various main stop valve locations as possible bearing the following words in
raised letters or other approved type of letters :
SPRINKLER
STOP VALVES
The above words shall be in letters of at least 35 mm height. They shall be painted
white on black background.
b)
Gate Valve
Isolating gate valves shall be of cast iron, flanged ends, single piece casting with
valve seats and valve faces accurately machined. The gate valves shall be of the
Outside Screw and Yoke (OS & Y) type.
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c)
d)
Check Valve
Check valves shall be of the swing check type, of horizontal pattern with flanged ends
and a limit stop cast on it to prevent it from sticking in the opened position. The face
angle of the swing check shall be as near as practicable to the vertical when in the
closed position so that only a small pressure is required for it to swing open.
e)
Globe Valve
Globe valves up to 50 mm diameter shall be of bronze body, bronze trim, rising stem,
inside screw and handwheel type, with backseating capacity.
Globe valves over 50 mm diameter shall be of iron body, bronze trim, rising stem, OS
& Y and handwheel type, with plug-type disc, flanged ends and renewable seat and
disc.
f)
8.1.7
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Where pipes pass through floors or walls which are required to be fire rated, the
opening in the construction around the pipe shall not exceed 25 mm average
clearance and shall be fire stopped by packing with non-combustible material to
prevent the passage of flame or smoke.
This requirement may be disregarded where pipes pass through floors of the building
which require the protection of vertical openings by enclosing openings with approved
non-combustible wall having fire resistance rating in accordance with the Building
Regulations.
b)
Pipe Supports
All pipes and fittings shall be securely supported by steel hangers and brackets in
accordance with FM and NFPA Standard 13 requirements and in a manner that
expansion and contraction of piping due to temperature changes will not be hindered.
Anchor brackets shall be provided where necessary.
Pipe hangers and brackets shall be properly isolated, where necessary, to eliminate
vibration transmissions. Pipe hangers shall not be installed more than 600 mm from
each change of direction where possible.
Vertical runs of pipes shall be supported by clamps or collars suitably supported from
angles or channels which in turn shall be resting on special spring supports fixed to
the floor slab.
Pipes shall be supported at intervals not exceeding the following :
Table 7(b)
Pipe Diameter
(mm)
Up to 25
32 to 50
65 to 100
Above 100
c)
2.5
3.0
4.5
4.5
2.0
3.0
3.5
3.5
Sprinkler Tanks
The sprinkler water tanks shall be constructed either in Reinforced Concrete (R.C) or
Pressed steel reinforced panels with the required capacity as shown on the Drawings.
The tanks shall be compartmented into two separate sections connected by a
balance pipe and valve.
Each tank shall be equipped with ladders mounted on the inside and outside of the
tank, sight glass level indicator, as well as manhole access cover.
Water level inside the sprinkler tank shall be maintained by means of float valves to
control the inflow of water. High and low level float switches shall be provided for the
sprinkler tank to control the operation of the sprinkler transfer pumps for maintaining
the water level inside the sprinkle tank. Appropriate transducers shall be provided at
the sprinkler tanks for the monitoring of water levels, overflow alarms, etc, by the Fire
Alarm Panel and BAS.
An approved vortex inhibitor shall be provided for all out going pipe connected to
pump suction.
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d)
e)
Sprinkler Heads
Sprinkler heads shall be of the conventional pattern type to produce a spherical type
of discharge with a proportion of the water being thrown upwards to the ceiling.
Sprinklers shall be of the FM approved and UL listed type. They shall be of glass bulb
type filled with liquid and designed to operate at 141 degrees Celsius and tested to
withstand water pressure of 23.5 bars.
The sprinkler heads shall be constructed of brass and finished chromium plated.
Sprinkler orifice heads shall be of minimum 15 mm diameter. Appropriate escutcheon
plates shall be provided for all exposed sprinkler heads and shall be submitted for
ENGINEER's approval accordingly.
Where sprinklers are likely to be accidentally damaged, protective wire guards or
cages of the approved type shall be provided.
The Contractor shall supply to the Employer a stock of spare sprinkler heads after
completion of the installation. The stock of spare sprinkler heads shall be in
accordance with TCVN 7336
f)
g)
Expansion Joints
When the pipeworks are passing through two different structures with different
foundations, expansion joints shall be installed at the junction points.
h)
Sediment Joints
When the underground pipeworks are running through the building from the outside
ground, sediment joint shall be installed to allow the relative sediment of the structure.
i)
Vibration Isolators
Spring-type vibration isolators shall be used for those inertia blocks and pumps.
Spring efficiency shall not less than 95%.
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j)
Flow Switches
Flow switches installed in the sprinkler mains, as indicated on the Drawings, shall be
of the FM approved and UL listed type. Flow switches shall be interfaced with the fire
alarm system and to activate the sprinkler pump upon detection of water flow. All
necessary wiring and control shall be included
All parts of the flow switch which may come into contact with water shall be of
non-ferrous construction and physically separated from the ferrous pipe to prevent
electrolytic action.
Time delay device shall be provided for each flow switch to avoid any false alarm due
to fluctuation of water pressure.
k)
Flow Meters
Flow meters shall be of the FM approved and UL listed type.
Flow meters shall consist of the annular element flow measuring station and a
portable meter set complete with master chart for direct conversion of meter readings
to gpm.
The annular element shall be of stainless steel and rated to 275 psi at 400 degrees F.
Accuracy of flow measuring shall not exceed +/- 2.0 %.
Flow meters shall be complete with carrying case, two twelve foot hoses, equalizer
manifold, check seal and installation and operating instruction.
l)
Pressure Switches
Pressure switches shall be of the FM approved and UL listed type.
Pressure switches shall be of the bourdon-tube operating type and shall have
adjustable set points with an integral time delay device. Ranges shall be graduated in
metric and shall not exceed the anticipated maximum operating pressure by more
than 50%.
m)
Pressure Gauges
Pressure gauges shall conform to AS 180 - " Bourdon tube pressure and vacuum
gauges ". The maximum scale value of the gauge shall be about 150% of the
anticipated maximum operating pressure.
Provision shall be installed to enable each pressure gauge to be easily removed
without interruption to the installation. A stainless steel pulsation snubber shall be
used in conjunction with the pressure gauge. In addition to pressure gauge locations,
gun metal test valve of 10 mm or 15 mm size shall be fitted on suction and delivery
pipes or testing pumps.
n)
Level Sensors
Level sensor shall be of suspended electrode and shall be of 'No Float' type. It shall
be made of stainless steel pipes grade 316, electrode ends shall be sealed. It shall be
arranged to interlock with the pump systems. When required, intermediated insulated
support brackets shall be installed to prevent the electrodes swaying.
o)
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Water level indicator shall be of the capillary glass tube in stainless steel casing to
show the depth and quantity of water in the respective water tanks. The entire water
level indicator shall be of standard proprietary make designed to give reliable service,
and to the approval of the ENGINEER.
p)
Orifice Plates
Orifice plates shall be complete with matching flanges properly spaced, drilled and
gasketed and complete with flange bolts. Tapping points shall be provided both
upstream and downstream of the orifice plates and shall be made in strict accordance
with BS 1042 Part 1 - 1964 and associated amendments.
q)
Strainers
Strainers of approved Y type shall be installed up-stream of all pumps. Strainer shall
be of pipe sizes with screwed bronze body for 50 mm and under and flanged steel
body for 65mm and over suitable for the service pressure encountered. All strainers
shall be complete with drain cocks and shall have removable bronze screens which
shall have a nett free area of not less than four times that of the pipe.
r)
Vortex Inhibitors
Vortex inhibitors shall be provided for attachment to pump suction pipes installed in
fire services water storage tank as to eliminate any vortex within the pump suction
pipe ensuring the pump is fully primed at all times during operation.
s)
Inertia Blocks
Inertia blocks shall be installed for each pump. The pump shall be bolted directly to
the integral concrete inertia block. All concrete referred to in this specification shall
have a density of at least 2240-2400 kg/cu.metre. The length and the width of the
inertia block shall be at least 200mm greater than the length and the width of the
supported pumps. The weight of the inertia block shall be at least 1.5 times of the
operating weight of the pump supported. The inertia block shall consist of a concrete
slab cast into a welded steel base-frame with reinforced bar assembly.
Frames shall be welded steel channels of minimum 150 mm thickness or the same
thickness as the inertia block and shall be reinforced with welded in 12 mm steel
reinforcing rods or angles at 150mm centres each way. Anchor bolts shall be fixed
into position, and housed in steel bolt sleeves to allow minor bolt location adjustments
or alternatively pockets shall be cast into the inertia block to permit the later insertion
of anchor bolts. There shall be adequate clearance (minimum 20 mm) All rounds to
ensure that is no contact between any possible alignment or position of the installed
inertia block. The clearance between inertia block and steel base shall be in the
range of 50 to 100 mm.
The Contractor shall supply and install all welded structural steel and reinforcement
required for the inertia blocks. All installation work concerning these items are
included in this contract.
Spring-type isolators shall be free standing and laterally stable without any housing
and in series with two layers of ribbed or waffled pattern Neoprene pads between the
base plate and the base frame.
The Contractor shall show on shop drawings submitted, the make and model, number
of the isolators to be used and their individual calculated loads.
8.1.8
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Upon completion of the piping installation, the pipeline shall be hydrostatically tested to 14.5
bars or 1.5 times its working pressure, whichever is higher, for 2 hours without any pressure
loss or visible leakage detected during the test period.
The sprinkler system shall be tested in accordance with the requirement of TCVN 7336 and
where required, test sprinkler heads shall be fitted.
Before pumps are run on site, the control systems shall be fully tested to ensure correct
operation.
Test shall be carried out to simulate actual fire conditions and power failures to ensure correct
operation of all components of the system.
8.1.9
Submittal Data
Submittal drawings shall be reviewed and incorporate requirements of local authorities.
Drawings shall be certified correct prior to submission to Construction Manager.
Submit system layout drawings, component Shop Drawings, specifications, hydraulic design
calculations for Construction Manager review prior to commencing installation.
Upon completion of the installation, recalculate systems and submit hydraulic design data
based on as-built installation.
Obtain all approvals before proceeding with work.
8.2
8.2.1
Scope Of Works
The Works covered by this Section of the Specification comprise the supply, installation,
testing, commissioning and maintenance of fire hydrant and dry riser system complete with
fire breeching inlet, landing valve, pipeworks, valves and fittings. The entire installation shall
conform to the latest regulation of Building Code of Vietnam and SS CP 29 for Wet Riser
and Dry Riser Systems
8.2.2
System Description
The building will be served by wet riser and/or dry risers shown in the tender drawings, and
with respect to local authorities requirement as shown in Architects approved plans.
8.2.3
8.2.4
Landing Valves
Landing valves shall be provided at each landing to the wet/dry rising mains at a height of 1
metre above the respective floor level. Each valve shall be a gun-metal valve complete with
all fittings and accessories in accordance with CP 29.
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The landing valve shall be of an instantaneous female coupling type suitable for connecting to
the local fire fighting department standard hose, the valve shall be closed by turning the
handwheel in a clockwise direction and the direction of opening shall be permanently marked
on the operating wheel by an embossed arrow and the word 'open'.
Every landing valve shall be kept shut with padlock and leather strap. The padlock used shall
be a master-key type.
8.2.5
Earthing
All Rising mains shall be electrically earthed. Those joints which do not provide electrical
continuity shall be bonded.
8.2.6
8.2.7.
Testing
Upon completion of the piping installation, the pipework shall be hydrostatically tested to 21
bars measured at the inlet for 30 minutes without any pressure loss or visible leakage
detected during the test period.
8.3
8.3.1
Scope Of Works
The Works covered by this Section of Specification comprises the supply, installation, testing,
commissioning and maintenance of a complete smoke/heat detectors, manual call points,
alarm bells, Sub-Alarm Panel (SAP), mimic panels, batteries and chargers, relay and all
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necessary wiring as detailed as per specification and as shown on the drawings. The Works
Contractor shall submit for acceptance the details of a monthly maintenance and servicing
schedule for a period of one year prior to the completion of the installation.
The Works Contractor shall be fully responsible for the entire installation to meet with these
requirements and shall also be responsible for all necessary applications and arrangement
with the Authorities concerned for a direct telephone line (Leased-line or wireless system)
connection from the Main Alarm Panel to the appointed monitoring company. All cost
connected there with including installation and hiring of the Telecom's line and the digital
communicator shall be deemed to have been included in the tender price.
8.3.2
System Provision
The system shall be of approved design and high performance and the equipment shall be of
well known make and comply with the Regulation of Vietnam Fire Precautions for Building, by
Local Fire Department in general and conform with the current edition of Vietnam TCVN
5738 for The Installation And Servicing Of Electrical Fire Alarm System and shall comply with
all regulations and requirements of the local Fire Safety & Shelter Department.
All equipment shall be of internationally approved type and certified by recognised testing
laboratories such as the Underwriters Laboratories (UL) of USA. The system shall be UL
listed to NFPA 72 and shall bear the UL label.
The system software packages shall be of standardised type and custom made system
software shall not be acceptable. The system shall utilise distributed processing techniques,
be totally solid state, microprocessor based and use digital transmission techniques.
The installation shall include all necessary software, push buttons, indicating lamps and
electronic hardware for a complete operable system according to this specification. No
malfunctions or false alarms shall occur in a detector due to electrical noise such as high
frequency pulses or electromagnetic influences emitted from other equipment.
The complete addressable fire alarm system shall provide and gives visual and audible
indication of alarm conditions and appropriate control and monitor functions in the
Fire Command Centre or other designated location upon activation of the following
items :
8.3.3
a.
b.
c.
Flow switch alarm signals, pressure switches alarm signals, etc., from Wet
Sprinkler System, Pre-Action Sprinkler (Dry) system, Hosereel System, Wet
Riser System and interfacing with other trades (e.g. Fans, AHUs etc).
d.
Other signals from the Hosereel system, Wet Riser and Wet/Pre-Action (dry)
sprinkler system, eg tank High/Low alarm, pump running status, power
failure, alarm etc.
System Description
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The automatic fire detection and alarm system in the building are addressable type and
connected to the Main Alarm Panel (MAP) and respective Sub-Alarm Panel (SAP). The
system of operation shall be such that an alarm is initiated by breaking a glass in any of the
manual call points, or activation of any of the smoke/heat detectors, or activation of the flow
switches or activation of the sprinkler pumps. This action shall be arranged to energise the
associated zone lamp in the MAP, SAP and Mimic panel.
8.3.4
Specification Compliance
Contractor shall submit specification of all equipment, general layout and construction of the
indicating panel and equipment cubicle and other information of the system for assessment of
their tenders.
All equipment to be supplied shall comply with the requirements of the Vietnam Standard
TCVN 5738 and other relevant authorities. If any item found to be not complying to
specification and Authorities requirements after installation, the contractor shall replace them
at his own cost.
8.3.5
General
A micro-processor based Main Alarm Panel (MAP) complete with the following peripherals
shall be provided inside Fire Command Centre / Main Security or other designated area as
indicated on the specification drawing. They shall consist of, but not limited to, the following
for a complete working system :
(i)
A Control Processing Unit (CPU) of at least 32 bit device and supplied with
4GB of main memory. SATA or e-SATA hard disk of 250GB formatted
capacity shall be provided for system back-up purposes but shall not be used
for system on-line operation.
The system shall be capable to transmit pier to pier communication
technology (i.e. all panels has it owns CPU and is capable to transmit
messages globally round the secure network).
(ii)
All control functions shall be done via the LCD system display by means of
keypad. All message display and control functions shall be in plain English.
(iii)
(iv)
(v)
(vi)
Power supply unit with maintenance - free standby batteries (e.g. Ni-cd,
Lithium, lead-acidic)
The system network shall be so designed that all the Sub-alarm panels, floor mimic panels
and master mimic panel can work independently with full fire alarm and detection function and
Tham & Wong M&E (Viet Nam)
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operation in evaluation, annunciation and control even though the communication link/loop
between the Sub-alarm panels and the MAP is interrupted or disconnected and/or in the event
of CPU failure.
The CPU shall also accept and process data signal generated by the following system via an
appropriate interface with the related SAP.
(i)
(ii)
(iii)
Plant monitoring (i.e. Fire Pumps and fire tank water levels etc.)
(iv)
(v)
Interfacing with other trades. (e.g smoke extraction / vents system, dampers,
AHUs, fans, BMS etc.)
The Main Alarm Panel shall be of modular design and shall consist of standardized hardware
and software packages. Adequate spare socket space for housing of module cards shall not
be less than 10% of the entire development capacity. Future changes and additions shall not
affect the normal working condition of the existing system.
Class `A' wiring loop in separate conduit system shall be provided for the following such that
in the event of the open circuit in the loop, all data communication shall remain fully
operational:
(i)
(ii)
The panel shall be of electrically supervised type with end-of-loop resistors of high degree of
reliability and shall comply with the latest edition of Vietnam Standard TCVN 5738 The board
shall be of the analogue addressable type.
The fire indicator board shall be complete with zone indication, fault indication and operation
indication. The system shall be electrically supervised against Bell line, ground faults and
failure in the charger or power supply. Any faults shall cause a fault light and the buzzer shall
sound immediately.
The operation shall be arranged so that during any activation of manual call points or smoke
detectors, the audible alarm can be silenced whereas the visual signal continues until the
alarm has been cancelled or the fault eliminated. Provision for re-set shall be incorporated.
Relays/ contractors to energised the fire alarm signal cables to automatically cut-off the power
supply to the electromagnetic hold-open devices and trigger the emergency operation of lifts
shall be included. The relays/ contactors for trigger the emergency operation of lifts shall be
provided in the terminal blocks at lift motor room.
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Each circuit of the alarm line shall be provided with visual indication light, a normal and isolate
switch. When the switch is thrown on the "ISOLATE" it shall also be indicated visually by a
red light.
The boards shall be factory manufactured enclosed in a well finished self-contained dust roof
metal cubicle fitted with a hinged glazed door provided with steel pipe combination lock and
catch to the approval of the ENGINEER All indicators shall be illuminated by two light sources
so that the failure of one will not render the indicators inoperative.
All filament lamps shall have flashing illumination as identification of a trouble area of fire
alarm. Alarm panel shall be incorporated with circuit protection facilities such as current
limiting, diode reverse polarity protection, overloading protection, etc.
A zoning charts depicting the respective floor plan with fire zones properly demarcated in
approximately 1 : 400 scale with colour-coded zoning in white background shall also be
incorporated in the Fire Indicator Board. The chart shall be mounted on silk screen.
Temporary zone charts/floor directories shall be provided if necessary, during TOP
inspection(s).
b)
A master mimic panel shall be standalone type (i.e. If the Main Alarm Panel fails, the master
mimic panel shall be capable to function independently and provide LED Indication as
specified below). The Master mimic panel shall be provided in the Fire Command Centre with
its own mimic driver and battery/charger.
The master mimic panel complete with duplicate LED Indicator and shall be made of colour
perspex showing the entire Building elevation (comprises schematics of Sprinkler system,
Hosereel system & Dry/Wet riser system, fire alarm system, including status of town gas
detection system, smoke vents / extraction system, etc.). Each floor or each fire zone shall
have duplicated LED indicators to represent fire alarm and fault status.
The master mimic panel shall remain fully operational in the event of the failure of the CPU
(MAP).
The master mimic panel shall give the audible and visual alarm for:
(i)
(ii)
(iii)
(v)
Shut main stop valves for the Sprinkler Control Alarm Valves
(including operation status of the sprinkler alarm valves).
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The status of Air Supply to Pre-Action Sprinkler (Dry) pipe system and status
operation of the electrical air compressor, (if any).
(vii)
(viii)
(ix)
A common LED Indication of Fire Alarm Status for each floor or fire
component.
(x)
A common LED Indication for fault status for each floor or fire compartment
and other fire extinguishing system, etc.
(xi)
The above status shall be repeated by text at the LCD Display (SAPs, MAP), operator
terminals, Printer including the fire alarm system in detail printout and display.
b)
Addressable manual call points shall be located and fixed at 1.4 metres above the finished
floor level as shown on the Drawing.
The manual call point shall contain electronics that communicate its status to the SAP over
the two wires cables. The manual call points shall be of cadmium plated steel and painted
signal "red" to BS 3810. The unit shall be of attractive and neat appearance and be of suitable
size and type for flush mounting on internal walls. The unit shall be suitably labelled to the
approval of the ENGINEER
The call point shall be equipped with a self-holding device to maintain the alarm condition until
reset by an authorised person. Provision shall be made at each call point for separate status
monitoring from the Employer's Monitoring System.
d)
All addressable smoke and heat detector heads shall be of pluggable type to their bases. The
base shall contain electronics that communicate the detector status (normal, alarm or trouble)
to the SAP over two-wire communication cables. The same two wires shall also provide
power to the base and the detector. Different detector heads shall be interchangeable without
the need for reprogramming. Upon removal of the head, a trouble signal shall be transmitted
to the MAP.
e)
Smoke Detectors
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Smoke detectors shall be of the ionisation type and installed at positions as shown on the
drawings. They shall be of a type approved by Local Fire Safety Bureau/department and
suitable for connection to the Fire Alarm System installation. They shall be of the recessed or
surface mounted type to suit the locations where they are to be installed.
The installation of smoke detectors shall include all necessary wirings, end of line resistance,
etc., to complete the installation.
All detectors shall be mounted such that the sensing element is not less than 25mm and not
more than 600 mm below the ceiling or floor slab. The detectors shall have response
sensitivity that can be field adjustable to some predetermined levels and the smoke entry
window size shall be capable of providing 360 Deg smoke entry for optimum response. It shall
be possible to test the sensitivity of a detector in the field. A wire mesh shall prevent access of
insects into the measuring chamber.
The detector shall have built-in protection against transient interference and totally RF
shielded, able to differentiate between actual fire signal and non-fire momentary/ noise signal.
The ionisation detector shall be the dual chamber design consisting of a measuring chamber
and a reference chamber connected to a solid state hermetically sealed electronic circuit. The
detector shall be listed to UL standard compatible with the proposed Fire Alarm System.
f)
Heat Detectors
Heat detectors shall be of a combination of fixed and rate-of-rise temperature type, suitable
for connection to the Fire Alarm System and shall be approved by Fire Safety
Bureau/department
They shall be of the recessed or surface mounted type to suit the locations where they are to
be installed. Combined rate-of-rise and fixed temperature heat detectors shall consist of two
independent thermistors, connected into a bridge circuit.
All electronic circuits must be solid state devices and hermetically sealed to prevent them
from being disturbed by dust, dirt or humidity. The detectors shall have no moving parts or
components subject to wear.
The response/activation of a detector shall be clearly visible from the outside by a red light
emitting diode (LED) of sufficient brightness. The installation shall include all necessary
wirings, end of line resistances, addressable module, etc.
All detectors shall be mounted such that the sensing element is not less than 25mm and not
more than 600mm below the ceiling or floor slab.
g)
Alarm Bells
All alarm bells shall be supplied and installed at a height to be determined at site.
The alarm bell shall be of continuous sounding type manufactured of 150mm diameter, unless
otherwise stated, pressed steel of pressure die-casting with enamelled red finishing.
Its base shall be aluminium cast and completely enclosed the vibrator mechanism, it shall be
waterproof and shall be suitable for outdoor mounting.
The Works Contractor shall ensure the requirements of the alarm bell system as described
below :
i)
In the event of an alarm activation of the zone circuits of a floor, the bells of the
particular floor shall sound automatically and immediately.
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ii)
However, on receiving the alarm signal at the FIB, the alarm bells of all the other
floors shall be delayed in sounding at the preset time delay. The time delay shall be
easily and continuously adjustable at the MAP from 0 to 3 minutes.
iii)
There shall not be any time delay for the registration of alarm signal and the
activation of the alarm signalling functions of the MAP.
h)
Sub-Alarm Panel
A Sub-Alarm Panel shall be located at each Block/storey as shown on the Drawings. These
SAP's shall be constructed similar to the Main Alarm Panel and shall be of the stand-alone
type. In the event of the malfunctioning of the Fire Indicator Board or power failure, the
respective individual Sub-Indicator Board shall be fully functional. All boards shall be
analogue addressable type.
Each SAP shall be a distributed panel which can be fully stand-alone function with power
supply, charger/batteries, even disconnected from the MAP and other zones/floors SAP.
However, each floor shall has an indicating panel (Floor mimic with alarm and Fault LED
Indication for each alarm zone) as per Fire Safety Bureau/department requirement. Detail
design and drawings shall be submitted during the tender submission.
The mimic panel (Floor mimic c/w LED Indication) shall be made of colour perpex showing
the floor orientation. An audible alarm (buzzer) shall be provided.
Size of terminal shall be 300 mm diagonal display with adjustable tilt, 24 line, 80 character,
colour screen. Terminal shall automatic screen blanking after timed inactivity.
Keyboard shall be of the low profile, detachable type. It shall have standard typewriter layout
plus a 10 key numeric keypad, dedicated function keys. An audible alarm horn shall
incorporated.
The SAP shall have its own micro-processor, software, and memory capabilities and provide
indication for alarm and trouble/fault condition in each loop. All software (i.e. programmes
and data system configuration shall be held in non-volatile read only memories. The signal
display at each SAP shall be by means of LCD with minimum display capacity of 60
characters which are user definable. All alarm signal display shall include zone location and
point location in plain English text. The SAP shall also include strip printer and control
function by means of keypad. The SAP(S) shall be also capable of pier to pier communication
technology (ie. All panels shall be capable to transmit message globally round the secure
network).
For each circuit loop, each detector shall be self-verification indicated by the panel for reconfirmation before send out the fire alarm signal.
Test, acknowledge, alarm silence, re-set switches, local programming, switches or keypad
and buzzer shall be provided in each SAP whilst the mimic panel (Floor mimic) may allow
without the programming switches or keyboard facility.
The SAP shall be dust proof type and constructed from 1.6mm thick mild steel sheet. It shall
be of structurally rigid construction. All joints shall be neatly welded and finished flush. All
bars edges shall be turned over or lipped. The panel front shall be fitted with a lock under a
master key system.
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When an alarm is transmitted from a SAP to the Main Alarm Panel, the following sequential
function/commands shall be issued:
a.
If fire occurs, the particular fire zone or floor shall follow the
function/command as described in Standalone Sub-Alarm Panel (SAP)
paragraph.
b.
The master mimic panel of the Main Alarm Panel (MAP) shall show the fire
alarm floor or zone by lighting up the LED simultaneously. A beacon light
shall flash and remain flashing throughout the alarm condition.
c.
The printer shall print out the detail of the alarm, including the time, place and
what type of field device in operation.
d.
The Super VGA colour graphic LCD monitor shall show the fire zone or floor
plan, and the location of the fire alarm symbol shall be in flashing in red
colour. The operator shall also enable to choose the adjacent fire zone's floor
plans or the overall site plan by using a simple key-in action of keyboard or
click of the mouse.
e.
At the same time the Super VGA colour graphic LCD monitor shall also
display the instruction by text to guide the operator how to use the key-board
or mouse to obtain more fire alarm detail and further appropriate action (such
as, inform the maintenance team or security guard).
f.
The Main Alarm Panel shall :(i)Transmit a fire alarm signal to Public address system and trickler
the broadcasting of instruction to occupants after one minute of
continuous bell ringing.
(iv)Transmit all fire alarm signals and field devices status from SubAlarm Panels to Main Alarm Panel for monitoring purpose.
g.
Prior to resetting of the alarm messages, the system shall allow the operator
to define the cause of alarm and store in the system history file. The
following minimum operator or selectable causes of alarm shall be provided :
(i)
Deceptive alarm
(ii)
Malfunction alarm
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(iii)
Operator error
(iv)
False response
(v)
Nuisance alarm
(vi)
Not definable
When the SAP received a confirmed fire alarm signal, the following sequential
function/commands shall be issued:
a.
b.
c.
Transmit a fire signal to shut off the AHU and the fresh air intake fans of the
fire zone/floor.
d.
Transmit a fire signal to switch on the respective smoke free lobby fans,
staircase pressurisation fans, and smoke extraction system.
f.
Transmit a common fire alarm signal to BMS panel if any at the same floor.
g.
Transmit the fire signal to activate the Pre-Action Sprinkler System and total
gas flooding system (if any).
h.
To release the security door, fire shutter, automatic sliding doors, etc.
i.
Homing of lifts.
Within the system loop, control modules and monitoring modules shall be provided for the
hosereel and sprinkler flow switches and other contact-type input devices (such as AHU, fans
etc.). The SAP or MAP shall supervise the wiring between the control module and the device
being monitored.
j)
Printers
Printer shall be of the wide carriage type, with output of twelve characters per inch and 132
characters per line of paper, capable of using fan-fold paper. Printer shall have a minimum
operating speed of 120 characters per second.
8.3.6
Power Supply
a)
Each Sub-Alarm Panels, Main Alarm Panel and Master Mimic Panel shall have its own
essential power supply and back-up batteries/chargers.
The supply mains shall be terminated on a switch inside the SAP, Main Alarm Panel and
Master Mimic Panel; and with one incoming double pole control fuse of adequate capacity to
meet the estimated maximum load.
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In addition to the main AC supply, a stand-by battery shall be provided. The AC power
battery supply healthy indicating bulbs shall be provided on the SAP, Main Alarm Panel and
Master Mimic Panel.
The battery shall be of 24 volts heavy duty, nickel cadmium battery. It shall be of sufficient
capacity to maintain the system in continuous operation of not less than 24 hour. In addition,
it shall be capable of supplying the full & sufficient emergency evacuation alarm load for at
least two hour. It shall be completed with trickle and booster charger, and charging current
selector.
The battery shall be housed in a separate cubicle. A dummy load tester shall be provided for
testing the batteries.
Means shall be provided to prevent the battery from discharging through the charging
equipment in the event of its breakdown arising from a failure at the supply. Fault signal of
audible & visible alarm must be given in either event.
A minimum 3kV automatic voltage stabilizer shall be provided for the protection of the
microprocessing unit.
The system shall be designed for operation on 24 volts direct current. The power supply D.C.
battery system shall be Ni-Cd cells type and shall be complete with accessories for
continuous trickled-charge from A.C. mains with facilities for recharging the battery sufficiently
in 8 hr.
The capacity of the battery shall be such that it is capable of maintaining the system in normal
working condition for at least 24 hours and at the end of this period it shall be supplying
maximum alarm load for 10 minutes.
The battery charger shall be of the constant voltage type and capable of maintaining the
battery in an adequately charged condition while supplying the standing load of the alarm
system. A separate voltage regulating facility is recommended to ensure negligible tolerance
in the voltage supply to the system's load. It shall incorporate dual charging rates, one for
quick boosting and the other for trickle-charge. The unit shall be completed with output
voltmeters, charging ampere meter, D.C. fuses, switch fuses, relays, mains on lights, etc.
Means shall be provided to prevent the secondary batteries from discharging through the
charger in the event of a breakdown arising from a failure at the supply. It is desirable that a
fault signal shall be given in either case. In addition, there shall be a green panel light to
indicate normal power condition and a yellow panel light to indicate emergency power
operation. The control panel, battery charger and batteries shall be enclosed in an
appropriately ventilated compartment.
b)
Wiring
Wiring of the fire alarm system shall be exclusive to the Fire Alarm Installation and shall be
segregated and distinct from power and light circuits, and any other circuits. The wiring shall
be in accordance with the latest edition of Vietnam Standard TCVN 5738 .
Each group of detectors shall be separately wired and indicated on section-indicating-board.
The Works Contractor shall be responsible for all electrical works involved including supply
and installation of electrical accessories such as isolators, switches, plugs and sockets,
switch fuses, etc. to ensure safe operation and maintenance of the systems. All wiring shall
be run in accordance with the relevant rules and regulations.
2
The conductor of the cable shall have suitable cross-section not smaller than 1.5mm . As far
as possible loop wiring shall be used to avoid joining. All conduits shall be effectively earthed
throughout the building. A single phase 230 volts, 50 Hz A.C. emergency power supply will be
wired by others to a point adjacent to the Fire Indicator Board.
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All pipes, conduits, hangers, supports, trunkings and all other work covered in this
Specification shall be cleaned down and given one priming coat and two finishing coats of
approved colour enamel paint as instructed by the ENGINEER.
c)
Cable Trunkings
Cable trunkings shall be manufactured from good quality epoxy coated mild steel sheet of not
less than 1.25mm thickness (18 SWG).
Trunkings shall be adequately supported by suitable brackets fabricated from mild steel flat
bar at regular intervals not exceeding 1.5 metres. Effective bonding to earth by copper links or
other approved means of all trunkings installed shall be ensured.
Sizes of trunkings shall be selected such that the number of wires to be installed shall not
exceed a space factor of 45%. Where wires follow the same route, they shall be bound
together in groups by means of retaining clips. For vertical runs, wires shall be supported by
supporting pins with insulating sleeves in addition to the retaining clips.
The Works Contractor shall be responsible for the detailed layout of the conduits and
trunkings. A detailed layout scheme is required for submission to the ENGINEER for approval
before any installation work is carried out.
8.3.7
Vibration Test
Components shall be tested to ensure freedom from false operations or failure
through mechanical shock or vibration likely to be experienced in normal service.
b)
Insulation Test
The insulation between each current carrying part and all other current carrying parts
connected to any one circuit, together with all metal enclosures and metal parts of any
component shall withstand the application for one minutes a test voltage of 1000 volts
r.m.s. of approximately sine wave form at a frequency of 50 Hz. Immediately after this
test, the insulation resistance measured at 5000 volts d.c. shall not be less than 20
mega-ohms.
c)
Operation Test
The entire system shall be tested to ensure that it operates satisfactorily at the normal
voltage and at 90% of the normal voltage. Faults shall be simulated for the purpose of
testing the fault monitoring functions of the control unit.
All weights and pressure of refillable agent shall be checked and suitably recorded. All
costs for carrying out the necessary tests on the system shall be borne by the Works
Contractor, and all equipment necessary for the particular test shall be provided by
the Works Contractor.
8.5.
Fire Extinguishers
8.5.1.
General
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8.5.2.
8.5.3.
This section of the Specification covers the supply, delivery and installation of the
various types of fire extinguishers for this project.
1.2
The location, type and capacities of all fire extinguishers are as indicated in the
Architectural Drawings.
1.3
All mounting brackets shall be of approved type suitable for the location where they
installed. The performance of all extinguishers shall be to the approved of the applicable
local authorities.
1.4
All Fire Extinguisher except for M & E plant rooms shall be provided with a steel cabinet
complete with a lock and key in a front glass panel enclosure. The cabinet shall be
manufactured from minimum (16 SWG) 1.6 mm gauge galvanised iron steel sheet using
folded sections. It shall be spray painted with a coat of anti-rust primer and two coats of
enamel paint of colour to Architect's approval.
Construction
2.1
The construction of each extinguishers must be such that it can be handled easily and is
simple to operate by any untrained personnel for extinguishing isolated.
2.2
Each extinguisher is to consist a sealed pressure charge with solid drawn alloy steel
body, a head assembly and discharge nozzle and safety devices to prevent accidental
discharge.
2.3
The external of each extinguisher shall be painted 'red' in accordance with BS 381C.
2.4
The necessary operating, maintenance and reloading instruction and date of last service
shall be clearly displayed permanently on the body.
CO2 Extinguishers
CO2 Extinguishers shall be manufactured to comply with BS 3326.
8.5.5.
1.1
3.1
8.5.4.
BCF Extinguishers
5.1
8.6
8.6.1
Scope of Work
This Section of the Specification covers the supply, installation, testing, commissioning and
maintenance of an approved hydraulic hosereel riser system comprising :
i)
Tee-off from plumbing system with double check and double gate valves as shown on
Drawings.
ii)
Complete with all piping main, valves, fittings, cables, controls and necessary
accessories.
iii)
Supply and installation distribution pipes from plumbing system to all the hose-reels,
including all necessary fittings, connections, pressure reducing valves and
accessories.
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iv)
8.6.2
Painting, tagging, shop drawings, As-built drawings, Testing and Commissioning and
etc.
System Description
The entire building shall be served by the hydraulic hose-reel system with certain nos. of
hose-reels at different locations as shown on drawings.
8.6.3
Water Supply
The water supply to the hose-reel system is by plumbing system. The pipe material shall be
heavy duty galvanized pipe.
8.6.4
Pumps
a)
8.6.5
Valves
All valves shall be UL listed/ FM approved type where applicable. All valves shall be located
in easily accessible positions for operation and repairs, and at a distance of no greater than
1.8 m above the finished floor level.
All valves shall be of the "right hand turn" type. Direction arrows shall be clearly marked on
the handwheels showing the direction of turn to close the valves.
a)
Gate Valve
Isolating gate valves shall be of cast iron, flanged ends, single piece casting with
valve seats and valve faces accurately machined. The gate valves shall be of the
Outside Screw and Yoke (OS & Y) type.
b)
Check Valve
Check valves shall be of the swing check type, of horizontal pattern with flanged ends
and a limit stop cast on it to prevent it from sticking in the opened position. The face
angle of the swing check shall be as near as practicable to the vertical when in the
closed position so that only a small pressure is required for it to swing open.
c)
Globe Valve
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Globe valves up to 50 mm diameter shall be of bronze body, bronze trim, rising stem,
inside screw and handwheel type, with backseating capacity. Globe valves over 50
mm diameter shall be of iron body, bronze trim, rising stem, OS & Y and handwheel
type, with plug-type disc, flanged ends and renewable seat and disc.
8.6.6
a)
b)
Pipe Supports
All pipes and fittings shall be securely supported by steel hangers and brackets in a
manner that expansion and contraction of piping due to temperature changes will not
be hindered.
Anchor brackets shall be provided where necessary.
Pipe hangers and brackets shall be properly isolated, where necessary, to eliminate
vibration transmissions. Pipe hangers shall not be installed more than 600 mm from
each change of direction where possible.
Vertical runs of pipes shall be supported by clamps or collars suitably supported from
angles or channels which in turn shall be resting on special spring supports fixed to
the floor slab.
Pipes shall be supported at intervals not exceeding the following :
Table 7.(b)
Pipe Diameter
(mm)
Up to 25
32 to 50
65 to 100
Above 100
c)
Horizontal Run
(m)
2.0
3.0
3.5
3.5
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otherwise shown on Drawing. The fittings shall have integral rubber flanges and be
bolted onto the pipe lines using flanges for 50mm diameter and larger; for smaller
than 50mm diameter, connections shall be by means of high pressure hose clips and
sealed with rubber plastic. Approved cables shall be provided for fittings of 50mm
diameter and larger to limit expansion.
d)
Expansion Joints
When the pipeworks are passing through two different structures with different
foundations, expansion joints shall be installed at the junction points.
e)
Sediment Joints
When the underground pipeworks are running through the building from the outside
ground, sediment joint shall be installed to allow the relative sediment of the structure.
f)
Vibration Isolators
Spring-type vibration isolators shall be used for those inertia blocks and pumps.
Spring efficiency shall not less than 95%.
g)
Pressure Switches
Pressure switches shall be of the FM approved and UL listed type. Pressure switches
shall be of the bourdon-tube operating type and shall have adjustable set points with
an integral time delay device. Ranges shall be graduated in metric and shall not
exceed the anticipated maximum operating pressure by more than 50%.
h)
Pressure Gauges
Pressure gauges shall conform to AS 180 - " Bourdon tube pressure and vacuum
gauges ". The maximum scale value of the gauge shall be about 150% of the
anticipated maximum operating pressure.
Provision shall be installed to enable each pressure gauge to be easily removed
without interruption to the installation. A stainless steel pulsation snubber shall be
used in conjunction with the pressure gauge.
In addition to pressure gauge locations, gun metal test valve of 10 mm or 15 mm size
shall be fitted on suction and delivery pipes or testing pumps.
i)
Strainers
Strainers of approved Y type shall be installed up-stream of all pumps. Strainer shall
be of pipe sizes with screwed bronze body for 50 mm and under and flanged steel
body for 65mm and over suitable for the service pressure encountered. All strainers
shall be complete with drain cocks and shall have removable bronze screens which
shall have a nett free area of not less than four times that of the pipe.
8.6.7
8.7
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8.7.1.
Scope Of Works
The Works covered by this Section of the Specification comprise the supply, installation,
testing, commissioning and maintenance of fire hydrant system complete with pipeworks,
valves and fittings. The entire installation shall conform to the latest regulation of Building
Code of Vietnam and SS CP 29 for Fire Hydrant Systems and Hose Reels.
8.7.2.
System Description
The building will be served by hydrants shown in the tender drawings.
8.7.3.
All underground pipeline shall be laid in earth trenches of minimum 750 mm depth. The subcontractors shall be responsible for excavation, back-filling and making good the trenches. It
shall be assumed the contractors have inspected the site, the proposed routes of
underground pipelines and nature of the soil and have allowed for all necessary works in
connection therewith. Excavation of trenches shall be to straight lines required for the pipes
and beds as specified. The trenches should be wide enough to allow careful alignment of the
pipe and adequate working space for the layers and jointers.
The bedding for the pipe shall be thoroughly compacted. The pipes shall be laid evenly on
the barrel at the required level. There should be no hollows, voids or foreign material under
the pipe. Where pipe jointing holes are left in the bedding, particular care must be taken to
ensure complete and proper filling of the holes after pipe testing. Where pipes are to be laid
on rock formation, the excavation shall be taken to 150 mm below bed level and bed will then
be made up to its true line and level by refilling with 150 mm of consolidated material from the
excavation, well rammed and watered if necessary and as directed by the Engineer.
Where pipes are laid under roads, driveways or vehicle parking areas, continuous concrete
bed foundation using 1:2:4 concrete shall be provided. The concrete shall be well rammed or
vibrated and worked under and around the pipes to provide minimum 150 mm cover all round
the pipes. Similar concrete bedding and encasing shall be provided for each and every
change in direction of pipeline and at the joints; such encasement shall be of minimum 900
mm length before and 900 mm length after the change in direction. In any case, the
contractor shall provide for all necessary anchors to resist forces due to pumps, fiction,
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change in direction, etc. All pipe joints shall be left exposed for inspection during the pressure
tests.
The trenches shall only be bottomed up immediately in advance of pipe lying but not pipes
shall be laid until a distance of at least 10 metres along the trench has been prepared and
bottomed up to receive the pipes. The trenches and joint holes shall be kept free from water
until the pipes are laid jointed and surrounded by concrete where required. No water from the
trenches will be allowed to enter the new pipes and no back-filling of trenches will be allowed
until the joints of the pipes have been tested, inspected and approved.
8.7.4.
Testing
Upon completion of the piping installation, the pipework shall be hydrostatically tested to 21
bars measured at the inlet for 30 minutes without any pressure loss or visible leakage
detected during the test period.
8.7
8.7.1.
General
8.7.2.
This section of Specification covers the work involved in the regular maintenance
and/or breakdown service of equipment and pipework etc., installed under other
sections of this Specification.
The work shall be carried out in accordance with the schedule stated in this section
during the defects and liability period.
Inspection of equipment and pipework shall be carried out as stated below. All works
required under LPC, NFPA, shall also be performed. All the tests and inspections shall
be adequately recorded and kept in the maintenance office. Repair of fire protection/
detection system shall be accomplished immediately without delay/regards of when a
malfunction occurs to return the system to service in the shortest possible time.
(a)
Sprinkler
1.
2.
3.
Pumps
(i)
(ii)
(iii)
(iv)
(ii)
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(i)
(b)
(c)
(d)
(ii)
(a)
(b)
(c)
(d)
Fire Extinguishers
Check and service all fire extinguishers so that they are in
serviceable condition.
(iiiii)
(b)
(c)
PARKCITY
(iv)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
(m)
(n)
(o)
(p)
Electrical
Inspect all electrical equipment and test operation of control
and all alarm elements monthly.
(a)
(b)
(c)
PARKCITY
(d)
(e)
(f)
Check shut-down of electrical power supply for airconditioning units and any other associated
equipment during a simulated detection of fire.
(g)
(h)
"Check" shall include for all visual inspection, recording of all necessary measurements
and fixed instrument readings and testing to ensure that the system is in efficient and
serviceable condition.
"Service" shall include for all adjustments, re-calibration, greasing, painting, cleaning,
changing of lubricant or coolant and testing to ensure that the system is maintained in
efficient and serviceable condition.
The following regular maintenance and servicing internal shall be carried out:
(i)
Sprinkler System
Once a month
(ii)
Once a month
(iiiii)
Once a month
(iiv)
Electrical
Once a month
(v)
Fire Extinguishers
Once a month
(vi)
(vii)
Emergency Voice
Communication System
Weekly/monthly
Weekly/monthly
The service provided in this contract shall include also for our response to 24 hour
emergency breakdown calls. The breakdown of equipment and installation shall be
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deemed to have occurred when such euqipment or installation will not perform the
designed function.
7
The service provided in this contract shall include for attendance and provision of all
labour, equipment and instruments as required during normal testing of the Fire
Protection Installation as called for by the Authorities.
All tests, observations, readings, rectification works shall be fully recorded. A log book
shall be provided in the Building Maintenance Office and all reports and recordings
shall be entered into the book and to be signed and acknowledged by the Building
Maintenance Engineer.
All consumable material required for the carrying out of this Maintenance and Service
Contract, e.g. grease, lubricant, solvent, etc. shall be deemed to be included in the cost
quoted.
9.0
9.1.
9.1.1
The work to be performed under this contract consists of the supply, delivery, installation,
painting, testing and commissioning of the complete reticulation system and including but not
limited to the followings :
a)
b)
c)
d)
e)
f)
g)
Filtration System
Pipework Installation
Pump & heat pump Installation
Chemical Dosing Installation
Underwater Luminaries & Associated Electrical Installation
Accessories & pool cleaning equipment
All necessary applications & arrangement with the relevant authorities for System
approval & obtaining of License for operation
9. 2.
9.2.1
The whole of the works covered by this specification shall be carried out strictly in compliance
with the requirements, Code of Practice, Regulations & Bye-Laws of the following :
a)
b)
c)
d)
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9.2.2
The contractor shall apply for and obtain all necessary certificates and approval for the work
done from the relevant authorities and shall lodge same with the Architect before final
payment can be made.
9.3.
Specification
9.3.1
This Specification is intended to set out in general outline the minimum requirements and
standards of installation for the various units of equipment and works it covers. Provision set
out, or claim made in the successful tender which are in excess of, or improved upon the
basic requirements of the Specification shall unless otherwise determined by the Architect
become part of the requirements of the Specification whether or not they are subsequently
incorporated in addenda to the Specification.
9.3.2
The Architect shall be the sole judge of what constitutes an improvement upon or exceeds the
requirements of the Specifications.
9.3.3
The Specification shall be read in conjunction with the drawings (as per schedule of drawings)
and are intended to be mutually explanatory and complementary to one another. All works
and specification called for by one, i.e. specification or drawings even if not by the other shall
be fully executed and complied with into.
9.4.
9.4.1
Unless expressly stated to the contrary, all materials and equipment supplied by the
Contractor shall comply with the applicable Singapore Standards (S.S.) or British Standards
(B.S.) Specifications.
9.4.2
Where a standard is referred to, that standard shall be the latest published edition thereof,
unless otherwise stated.
9.4.3
All materials and equipments supplied shall be new and of the best type for each particular
purpose and of the first quality as regard design, manufacture and performance.
9.4.4
The equipment and materials shall be suitably designed and constructed for safe, proper and
continuous operation under all conditions described or implied in this Specification without
undue heat, strain, vibration, corrosion or other operating difficulties.
9.4.5
Unless otherwise specified, the equipment and material within the scope of this Specification
shall be of a standard proven design. Design incorporating components which may be
considered prototype in nature will not be accepted.
9.4.6
Equipment and equipment components shall be designed and supported to permit free
expansion and contraction without causing excessive strains, distortion or leakage.
9.4.7
9.4.8
The equipment shall be designed to permit interchange ability or parts and ease of access
during inspection, maintenance and repair.
9.4.9
Vibration, noise, mechanical and thermal stresses and susceptibility to corrosion and erosion
shall not be greater than with similar plant of first class design and workmanship operating
under similar conditions.
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9.4.10 All works shall be carried out in accordance with the best engineering practice by experienced
tradesmen of appropriate grades to the approval of the Architect.
9.4.11 Where disagreement occur between the drawings and the specifications or within either
document itself, then item or arrangement of better quality, greater quantities, or higher cost
shall be deemed to be included in this Contract.
9.5.
Shop Drawings
9.5.1
Immediately upon the award of the Contract shop drawings shall be prepared and submit to
the Architect for approval all plant and equipment and installation layout drawings.
9.5.2
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
9.5.3
These layout drawings shall be based generally on the Architect's drawings, modified only as
required to suit the specified materials and equipment to be provided, to fit in with the latest
available information on building construction details and the requirements of other services
and equipment and also to incorporate any improvements proposed by the Contract.
9.5.4
The drawings shall be drawn by fully qualified draughtsmen with experience in Swimming
Pool Installation Works. The drawings shall be done in ink, and shall be neat and clearly
legible.
9.5.5
The drawings shall be drawn in the same scale as the tender drawings. Details shall be
drawn on larger scales. Where applicable, symbols the same as those shown in the tender
drawings shall be used and all other symbols shall conform with the acceptable local drafting
practice.
9.5.6
9.5.7
Three (3) copies of each shop drawings shall be submitted for approval. Drawings with
inadequate details and not conforming to the requirements as stated above will not be
considered.
9.5.8
It is the onus of the Contractor to ensure that his drawings conform to the requirements of the
Specification and that they are approved by the Architect early.
9.5.9
9.6.
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9.6.1
Prior to the completion of the works, and not later than the date of Completion Certificate, the
Contractor shall submit to the satisfaction of the Architect three (3) copies of Comprehensive
Operation and Maintenance Manuals and Data Sheets published by the equipment
manufacturers, bound into sets together with the same number of bond sets of 'As-Installed'
drawings.
9.6.2
Failure on the part of the Contractor to submit the above to the reasonable satisfaction of the
Architect, shall thereby forfeit the Contractor's right to further payment and the issue of the
Completion Certification will also be withheld until he has so complied accordingly.
9.6.3
These instruction manuals shall be typed on good quality paper and neatly bound into a
manual having rigid covers. A draft shall be approved before final submission.
9.6.4
Description of System
This section shall simply but clearly describe the operation of the system and
equipment.
b)
Operational Procedure
This section shall fully described start and stop sequence and testing procedures for
all sections of the plant, including emergency procedures and breakdown troubleshooting.
c)
Equipment Supplies
This section shall comprise a full list of names, addresses and telephone numbers
(including after-office hours numbers) of all Contractors and Supplies of equipmentincorporated in the installation.
d)
e)
Equipment Details
This section must include all details of equipment used e.g. pulley sizes, shaft
diameters, belts sizes, motor frame numbers, etc.
f)
Maintenance Requirements
Include manufacturer's technical literature on all components of the installation,
particularly as applying to operation and maintenance.
g)
As-Built Drawings
Include all shop drawings and final layout drawings.
h)
i)
Manufacturer's Handbooks
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9.7.1
It shall be the Contractor's responsibility to advise, check and confirm that the works listed
above are provided to his requirements during the course of building construction. Failure on
the part of the Contractor to ensure that any or all of these services are provided will result in
the Contractor having to carry out the respective works at his own expense.
9.7.2
The Contractor shall liaise closely with the Main Contractor for such provisions and
communicate all his requirements well in advance and conforming to the Main Contractor's
construction programme.
9.7.3
The setting out and installation of all pipelines and associated works shall follow closely the
approved drawings except where on site variations are approved by the Architect.
9.7.4
The Contractor will at all times be fully responsible for the correct positioning and installation
of all work and equipment installed by him in accordance with the specification and in
consultation and co-operation with all other trades.
9.7.5
The Contractor shall, prior to the pouring of concrete, furnish for the approval of the Architect
drawings showing the details and locations of all coreholes to be cast into beams, floor slabs,
walls etc.. No coreholes shall cut through any structural member without the approval of the
Architect.
9.7.6
The coreholes shall be fixed and their accuracy ascertained prior to commencement of
concreting. The Contractor shall be wholly responsible for their proper fixing and the
accuracy of their locations. Any errors arising shall be rectified at Contractor's expense.
9.8.
Jointing of Pipes
9.8.1
The method of jointing for the various pipes used shall be as described hereinafter in the
appropriate sections of the Specification.
9.8.2
Where differential movement my occur between two sections of a system, or where excessive
expansion and contraction may take place, flexible connections shall be used, irrespective of
whether they are shown in the drawings or not.
9.8.3
Flexible connections shall be of stainless steel bellow type or moulded rubber type to suit the
duty and temperature requirement of the fluid conveyed in the pipe. They shall be complete
with restraining tie-rods and shall be of approved make.
9.8.4
Adequate number of flanged or union connections shall be proved, especially in plant rooms,
service ducts and adjacent to fixtures so as to facilitate removal of the pipe and equipment for
inspection or repair.
9.8.5
Where pipes cannot be jointed by standard fittings they shall be jointed using "VICTAULIC"
coupling systems or approved equivalent.
9.9.
Fixing of Pipes
9.9.1
All piping installed under this Contract shall be sufficiently supported with hangers, supports,
beam clamps, clips, inserts and mounting devices suitable for the type of paperwork.
Provision for expansion of piping shall be allowed when locating pipe hangers.
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9.9.2
In general hangers shall be of individual type with provision for vertical adjustment.
9.9.3
Where structure members are pre-stressed, hangers of the type such as Channel Iron or
Unistrut shall be installed in the structure members before the pouring of concrete.
9.9.4
If this is not practicable due to site condition, the Channel or Unistrut shall be secured to the
structure by means of anchor bolts or power driven bolts at locations where the prestressed
tendons are not affected.
9.9.5
All piping from pumping equipment shall be effectively isolated from vibration. Spring isolator
type of supports shall be installed within 5 metres from the pumping equipment and neoprene
isolation pad insert shall be provided between the fixing clamp or holderbar and the pipe for
the remaining pipeline.
9.9.6
The type of vibration isolators to be used shall be submitted together with the shop drawings
of the pumping equipment to the Architect for approval.
9.9.7
Where pipes pass through wells or floors asbestos cement or pipe sleeves shall be provided.
9.9.8
These shall be extended through the full finished thickness of the well or floor and be secured
against movement.
9.9.9
Gaps between the pipe sleeve and the pipe shall be filled up with high density fibreglass and
caulked with bituminous compound and finish flush to the face of the pipe sleeve.
9.9.10 All fixings, hangers, holder-bats, brackets, etc. shall be of mild steel. Where the fixings,
hangers, holder-bats, brackets, etc. are installed outdoor, or exposed to the weather or in wet
areas; they shall be hot dipped galvanised to BS 729 or equivalent.
9.9.11 They (whether galvanised or not) shall be painted with an anti-rust primer and given the same
finish as the piping.
9.9.12 A PVC insert must be provided for between PVC pipe and the pipe clip and copper pipe and
the pipe clip.
9.9.13 The spacing of fixings or brackets shall not exceed the following :
Typing of Piping
Copper
UPVC
1.2
1.8
1.8
2.4
2.4
2.7
3.0
3.0
3.6
1.8
2.0
2.0
2.0
0.9
1.2
1.5
1.8
1.8
2.4
2.4
3.0
3.0
3.0
3.6
3.6
4.2
1.8
2.0
2.0
2.0
1.8
2.1
2.4
3.0
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9.10
Testing of services
9.10.1 The Contractor shall allow in this tender price for the cost of all acceptance tests required as
hereinafter specified or as required by the authorities having jurisdiction over the installation.
9.10.2 All pipework which are to be encased or concealed shall be tested and approved before they
are finally enclosed.
9.10.3 The Contractor shall give the Architect seven (7) days notice of his readiness to carry out
acceptance tests and shall submit for his approval a complete and detailed schedule of his
tests to be carried out.
9.10.4 Before the commencement of acceptance tests, the Contractor shall have brought the
installation to a state of practical completion and shall have completed all of his preliminary
testing and adjusted the equipment to its proper running order.
9.10.5 During the testing period no modification, adjustments or other work on the installation shall
be carried out without the permission of the Architect. Should there be any contravention of
this requirement, the results of all tests completed may be rejected and a re-test ordered.
9.10.6 No acceptance test shall be carried out except in the presence of the Architect or their
representatives appointed for the purpose.
9.10.7 Should the installation fail to perform in accordance with the requirements of the specification
and/or authorities, the Architect may reject the whole or any part of it.
9.10.8 The testing period shall form part of the control period and no extension of time will be
granted by reasons of any extension of the testing period to permit rectification, modification,
adjustment of retesting of the installation except where testing has been delayed or retesting
has been necessitated by circumstances beyond the control of the Contractor.
9.11.
9.11.1 On completion of the whole of the installation works, the Contractor shall obtain from the
relevant authorities a certificate stating that the works have been carried out to its approval
and shall lodge the certificate with the Architect for his obtaining of Temporary Occupation
License (TOL).
9.11.2 Pool Licensing Application & Obtaining Authority Clearance
The Contractor is also responsible for the application, arrangement and carrying out of all
tests and inspections required by the relevant authorities for his installation works for
obtaining the pool operation license and Certificate of Statutory Completion (CSC).
Tham & Wong M&E (Viet Nam)
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9.11.3 The Contractor is to note that his tender price shall deem to include for this requirement.
9.12.
Pool Equipment
9.12.1 This section of the Specification covers the supply, delivery, installation, testing and
commissioning of the Swimming Pool Filtration Plant and the associated piping system and
accessories or parts.
9.12.2 All works shall be carried out in accordance with the requirements of relevant Government
Authorities and Statutory Bodies, the following Specification with regard to design,
construction, testing and performance.
9.12.3 The Contractor shall deemed to have carried out relevant detailed calculations of the filtration
and chemical treatment system to ensure that the capacity of the equipment selected and
offered is sufficient for the installation. No extra cost will be entertained should the capacity
required exceeds the specified capacity.
9.12.4 The Contractor shall pay all fees and obtain approvals from all relevant authorities.
9.12.5 The purification/filtration plant offered shall be of an approved make, consisting of all
necessary items of equipment to provide an efficient system in both operation and
maintenance. The filters, circulation water pump, disinfectant and chemical feeders, flow
indicators, gauges, pipework system and all related accessories and parts of the water
purification/filtration. System shall be kept in good working condition so as to maintain the
water in a clear and disinfected condition, with no variation in the rates of filtration and
backwash. Generally the performance of the system shall comply with the following
requirements :
(a)
The colour of the water as determined in Hazen Unit shall not exceed 5.
(b)
.........
.........
1.00 ppm
At a level approved by the Environment Public
Health Division, ENV
(c)
(d)
(e)
(f)
(g)
(i)
(ii)
A sample of the water shall not contain more than 200 bacteria per millilitres
0
as determined by the 24 hour plate count at 37 C or by the membrane filter
method.
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9.13.
9.13.1 The DE filter plant specified under this section shall be of the pressure diatomaceous earth
type. The filter plant shall be a product of a company regularly engaged in manufacture of
water filtration equipment with a minimum of ten years experience in manufacturing filtration
equipment for public swimming pools.
9.13.2 The filter plant shall consist of a filtering unit, face piping, cast bronze unitrol valve, injection
moulded hydraulic distribution system and element grid gauges, and air relief valve all of
which shall be manufactured and assembled on a structural pedestal.
9.13.3 The filter plant shall be designed with valves to permit easy and expeditious reverse flow
backwashing.
2
9.14.1 All work, whether shown on the drawing or specified shall be installed in an approved manner
to meet structural and architectural conditions and to provide adequate space and access for
maintenance and servicing.
9.14.2 All pipework must be constructed that the effects of contraction and expansion will not
damage any other work or the pipework itself.
9.14.3 Special care shall be taken in the arrangement of piping to ensure a neat and workmanlike
appearance, true alignment and grade.
9.14.4 All pipes and fittings shall be in stainless steel, new of approved manufacture and shall be
thoroughly cleaned before erection and flushed out removing all scale, burrs, fins and
obstructions prior to start-up.
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9.14.5 The arrangement of valves and fittings shall be such that the number of joints is a minimum.
9.14.6 Horizontal runs of piping shall, where practicable, be graded down in the direction of flow and
drained at low points. All pipework, either surface or underground, shall be of properly
supported in accordance with recommended practice.
9.14.7 Exposed runs of piping shall be supported so that a clear space of not less than 150mm is left
between the pipe and the nearest wall or ceiling surface.
9.14.8 Bends in all piping shall have a radius not less than five times the diameter. If this radius
cannot be obtained, alternative bends of approved type shall be used.
9.14.9 Only factory manufactured fittings shall be used. Locally welded, of formed fittings shall not
be used. In particular heating to form sockets will not be allowed. In the filter plant room,
pipes of 50mm and larger shall be flanged joint.
9.14.10 Adequate number and proper types of valves shall be provided as necessary and shall not be
limited to those shown on the drawings and diagrammatic arrangements for the satisfactory
operation and maintenance of the systems.
9.14.11 Valves shall be placed in accessible positions for ease of operation and maintenance. The
size of valve shall be of the same diameter as the pipe to which it is connected between each
valve and adjacent piping or equipment shall be with flanges to permit removal of the valve.
9.14.12 All valves shall be manufactured to B.S. 1010, 1212, 1218, 1923, 2591, 4090 or equivalent
approved according to the service required. Specimen samples shall be submitted for
approval before use. Valves selected shall be of medium pressure range type for a working
pressure of 150 psi.
9.14.13 Gates valves or butterfly valves shall be used throughout except where throttling is required,
when ball valves or globe valves shall be installed. Ball valves or lubricated plug cocks may
be used where water system valves are to be adjusted to fixed setting in order to achieve
system balances.
9.14.14 Ball valves and lubricated plug cocks shall be incorporated with indicating dials to facilitate
balances.
9.14.15 All globe and gate valves 2" and smaller shall be of the screwed bronze body type, 2-1/2"
through 3" flanged bronze body type and over 3" flanged cast-iron body type all of which shall
be provided with internal spindle.
9.14.16 All check valves, horizontal or vertical, 2" and smaller shall be screwed bronze type, 2-1/2"
and above flanged cast iron body type, unless otherwise shown on drawings. Vaiver and
check valves to overflow pipe shall be installed as per latest MOE requirement and easily
accessible for servicing/dismantling later.
9.14.17 Pressure relief valves shall be the spring loaded type with bronze trim and shall be installed
where necessary.
9.14.18 Automatic air vents shall be installed at the top of each loop in all pipework. Vents shall be
valved at hand height and discharges shall be fitted with copper tundishes and pipework of
appropriate size to the nearest drain pipe or floor drain.
9.14.19 Air vents of approved type shall be installed at the top of all filters and pump casings.
9.14.20 Pot type strainers shall be installed down-stream of all water pump units as shown in
drawings.
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9.14.21 All strainers shall have removable bronze screens and shall be arranged with isolating valves
so that the strainer may be cleaned without draining the system. Mesh sizes shall be to
recommendation of valve manufacturer and to suit the equipment installed. Strainers shall be
of pipe size with bronze bodies rated for 150 psi hydraulic service and equipped with easily
removed cover for access to the sediment basket which shall have a net free mesh area of at
least four times that of the pipe. All the outlets in scum drain shall be fitted with noncorrosible hairlink strainer basket.
9.14.22 All fittings shall be cast or forged steel conforming to pressure service rendered and of best
quality manufacture.
9.14.23 Piping connection to all pumps shall be by means of wire or fabric reinforced moulded high
pressure convoluted rubber connectors. The fitting shall have integral rubber flanges and be
bolted onto the pipeline using flanges for 50mm diameter and larger; for smaller than 50mm
diameter connections shall be by means of high pressure hose clips.
9.15.
Pressure Test
9.15.1 On the completion of the pipework, hydrostatic pressure test shall be applied and held for
twenty-four hours. The piping test pressure to be applied shall be 150 psig. In the event of
any drop of pressure during the test periods, the leaks shall be found, made good and the line
retested. Pressure shall not show a drop of more than 2% in twenty-four hours.
9.16.
Eyeball Inlet-fittings
9.16.1 Variable orifice 'Eyeball' inlet fittings shall consist of an ABS body, ball adaptor, ball retainer,
directional ball type nozzle and variable orifice inserts.
9.16.2 The body shall have an 1-1/2" inches external thread to connect to a standard PVC coupling.
9.16.3 The directional ball shall be secured to the ball adaptor body with a ball retainer and have an
adjustment of 450C off centre line in any direction.
9.16.4 The directional ball shall have a 25mm diameter orifice.
9.17.
9.17.1 Pressure gauge shall be 100mm in diameter (0-60 psi) reading (with readings in metric and
imperial units) and bottom connection. Gauge shall consist of a Bourdon tube element and
linkage to indicator.
9.17.2 Vacuum gauges shall be similar to Pressure gauges, (0.30 inches) vacuum reading.
9.18.
Flow Meter
9.18.1 The Flow Meter shall consist of a Pitot type tube, a tapered transparent Rotameter tube, an
indicator rider, calibrated scale far direct reading in both litres per minute and gallons per
minute, and a bronze air release valve.
9.18.2 The maximum reading shall be 50% more than the required flow rates.
9.18.3 The pitot tube shall be of proper length width threaded connection for installation in the pipes.
9.18.4 The metering tube shall be tapered and shall contain a brass guide rod on which is mounted a
bronze indicator rider for accurate flow readings.
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9.18.5 The flow meter shall be installed at the recommended distances from bends, valves, tapers,
tees, etc..
9.19.
9.19.1 The hydrostatic relief valve shall consist of a cast bronze body and valve plate complete with
valve seat gasket, brass top cover plate and a 500mm UPVC water collection tube.
9.19.2 The water collection tube shall be approximately 400mm long with 10mm seepage holes and
shall be screwed to the valve body. The hydrostatic relief valve shall be designed to seal with
minimum pressure and shall have a non-plugging self-cleaning raised valve seat.
9.20.
Electrical Works
9.20.1 The following electrical works shall form part of the contract :
(a)
Power Supply
The power supply shall be of 400V/230V 3-phase 4 wire and earth 50Hz system.
Feeder cables shall be of PVC insulated cables or as-shown in the drawings.
Switchgear shall be of moulded case circuit breakers, adequately rated to take full
load and fault currents. Earth leakage circuit breaker shall also be provided.
(b)
Switchboard
Switchboard shall be of total enclosed, wall mounted cubicle type. It shall be
constructed of 16 gauge sheet supported by angle steel. All joints shall be neatly
welded and finished flush. The construction shall be vermin proof. Instruments and
meters shall be provided as shown. Switchgear used shall be of moulded case circuit
breakers of approved manufacturer.
All metal works shall be rust-proofed and primed and finished with two coats of gloss
enamel paint of approved colour. Switchboard shall be fabricated by approved
manufacturer.
(c)
Wiring
All wiring shall be carried out in PVC/PVC cables in heavy gauge galvanized conduit
and/or trunking for surface services and PVC conduit in underground service. All
metal shall be finished with two coats of gloss enamel paints.
All equipment exposed to weather shall be or weather-proof type.
(d)
Features
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The light shall be designed to operate only when fully submerged. It shall
consist of a copper light housing assembly with an integral low water 'safety
sensor' probe, heat resistant, glass lens, porcelain lamp base and light bulb.
(ii)
Housing
Light housing shall be formed copper with a bronze electrical cable sealing
gland and a threaded brass adaptor for attaching the low water 'safety
sensor' probe. The clear lens shall consist of heat resistant glass designed to
0
0
focus the light beam in a 30 horizontal arc, with a 15 downward deflection.
Less shall be secured to the housing by means of a chromed plated, cast
bronze facing ring. Lens shall be notched to receive ten clamping bolts so as
to provide uniform holding pressure against the lens between the face ring
and the light housing. A seal shall be effected by means of a moulded onepiece wrap around lens neoprene gasket.
(d)
Switching Circuit
A solid state switching circuit shall be attached to a porcelain, medium base
socket, both of which shall be secured inside the light housing and shall be
provided with two power terminals and ground wire connection. After
assembly, the lamp base, solid state switching circuit and cord terminals shall
be encapsulated to water-proof all connections.
(iv)
Light Niche
A light niche shall be formed stainless steel with a 13mm (1/2"), 20mm (3/4")
or 25mm (1") I.P.S. bronze or stainless steel conduit connection and shall be
provided with a cast bronze mounting ring. The mounting ring shall have a
locking lug to match the bottom of the light Face ring 2nd at the top surface
shall be provided with a tapped boss to receive a vandal proofing securing
screw. All electrical supply cable and wirings either surface or concealed
shall be enclosed in conduit as specified. Bulb shall be of medium base
energy saving tube 500W/300W 12V flood light and shall be of approved
made and UL listed. It shall be designed for use with snap-in colour kit
lenses.
(e)
Electric Motors
(i)
(ii)
From 1HP through 2HP Motors, they shall be 230V single phase, squirrelcage Class E insulation except where otherwise indicated or specified. If 3phase motors are used, they shall be 400V 50Hz.
(iii)
From 3HP through 10HP, they shall be 400V/3-phase, 1450 rpm, Class E
insulation, squirrel-cage, with automatic star-delta start, ball or roller
bearings.
(iv)
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9.21.
Maintenance Equipment
9.21.1 A set of water testing equipment shall be provided to determine the residual chlorine and pH
value of the treated water. The equipment shall comprise of a calorimetric comparator with
the necessary glass test tubes, colour discs, and the necessary indicator solution. The
equipment shall be contained in a robust portable case suitable for carrying out field tests.
Indicator solutions shall be supplied by Contractor for testing of at least six months.
9.21.2 The Contractor shall supply a suction sweeper comprising :
(a)
Electrical Motor and Centrifugal Pump mounted on an all-steel trolley with rubber
types, pull handle and automatic brakes. The pump shall be self-priming or provided
with hand priming attachment. The motor shall be for 230 volts single phase
operation and 200 feet length of electric cord shall be supplied pump capacity, motor
type and horse-power shall be stated.
(b)
Armoured Suction Hose in convenient lengths for fitting together with swift-action
brass couplings giving a total length of 20 metres and two white plastic floats per
section of hose. Delivery hose shall be similar and of total length of 20 metres.
(c)
Suction Sweeper with housing of corrosion-proof metal alloy mounted on rubber tyres
with Nylon brush and replaceable skirt of rubber squeegee and 30 metres length of
12mm diameter nylon tow rope securely fastened to the housing one on either side.
The squeegee shll be capable of automatically adjusting itself to clean in the direction
the sweeper is towed.
(d)
9.22.
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PARKCITY
of one calendar week shall be recommended after the Contractor has remedied the cause of
failure the satisfaction of the Architect.
9.22.6 The onus of proving that any failure is due to any other cause shall rest with the Contractor.
9.22.7 All water pipework shall be hydrostatically tested to 150 p.s.i and this test pressure
maintained for 24 hours. During this test all welded joints shall be hammered.
9.22.8 All pumps shall be checked for flow rates, pressure and R.P.M. and reading furnished to the
Architect.
9.23.
Painting
9.23.1 The work to be painted shall include all equipment, piping, fittings, valves, hangers, conduits,
framework, switchboard, machinery, water tank, etc. and all work exposed to view. All paints,
enamel, etc. shall be approved brand of best quality and shall be delivered to the site in the
maker's containers with the seal, etc., unbroken and are clearly marked with the maker's
name or trademark and a description of the contents and colour.
9.23.2 The paints used in the works must be suitable for use in tropical climates, with an addition of
an anti-fungus nature.
9.23.3 All material for multiple coat work e.g. primers, undercoatings and finishing coats, shall be
obtained from the same manufacturer and shall be those recommended by the manufacturer
as suitable for application together and for the type and duty of surfaces concerned.
9.23.4 No painting on exterior work to be done during wet weather, or upon surfaces that are not
thoroughly clean and dry.
9.23.5 During the execution of Painter's work the Contractor is held responsible for taking all
precautions necessary for the health and safety of his workmen.
9.23.6 The Contractor shall provide all tarpaulings, sheets and covering to protect floors, walls, etc..
9.23.7 The paint shall be kept stirred during use and when more than one coat is specified,
subsequent coats shall not be applied until preceding coats have thoroughly hardened.
9.23.8 All works before painting shall be thoroughly cleaned down to remove all dirt, grease, scale
rust, powdery residues by wire brushing, scrapping or other means. Surface shall be washed
with solvent to remove oil/grease and with water to remove powdery residues. After any
cleaning treatment, sufficient time shall be allowed for the surface to dry.
9.23.9 All painting shall be carried out within seven (7) days of delivery and erection on site. This
requirement shall be strictly complied with.
9.23.10 Primer for metal surfaces shall be red lead or chromate metal primer or other approved
equivalent. If the primer has thoroughly dried, apply one undercoat to appropriate shade,
allow at least 24 hours drying time under normal weather conditions before application of
each subsequent finishing coat. Finishing coat shall be high gloss paint. All galvanised steel
surfaces shall be printed with zinc chromate before application of the finishing coats.
9.23.11 All exposed piping shall be painted as described under 'Metal Surface'. The colour of the
finishing coat shall be selected to match the background wall or as otherwise directed by the
Architect.
9.23.12 Where cast iron pipes run above false ceiling or buried below ground or subsoil, they shall be
applied with two coats of bituminous paint to approval.
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PARKCITY
9.23.13 The direction of flow shall be indicated by an arrow stencilled in black/white paint on the pipe.
The length of the arrow shall be :
For pipes 50mm internal diameter and under the arrow shall be 75mm.
For pipes exceeding over 50mm internal diameter and over the arrow shall be 150mm.
All piplines shall be identified to BS 1710.
9.23.14 Colour scheme of all painting works shall be as directed by the Architect.
9.24.
9.24.1 This section of the Specification sets out the minimum requirements for the works to be
carried out, the supply of material, tools equipment, labour, etc. for the efficient
maintenance/cleaning and servicing of the Swimming Pool and Pool Equipments Installation
during the 12 months Maintenance and Defects Liability Period.
9.24.2 All works shall be performed by workmen experienced and skilled in the service, maintenance
and repair of the swimming pool, pool equipments installation and shall be executed in
accordance with the best quality and new.
9.24.3 All materials supplied shall be of the best quality and new.
9.24.4 All service, maintenance and repair work shall be carried out by workmen in the direct
employment of the Contractor. The workmen shall be supervised by a skilled, experienced
and competent foreman.
9.24.5 The Contractor shall provide maintenance and servicing during normal working hours and 24
hours emergency breakdown service.
9.24.6 The breakdown of equipment and installation shall be deemed to have occurred when such
equipment or installation will not perform the designed function or performance.
9.24.7 No equipment, except standby equipment, shall be taken out of service for maintenance
during peak load period, unless due to breakdown or other emergency or scheduled annual
overhaul.
9.24.8 All machinery and equipment comprising the complete filtration system and ancillary
equipment under this contract shall be serviced and maintained strictly in accordance with the
servicing and maintenance schedule as set out below.
9.24.9 The Contractor shall advise the Owner of any defects in any part of the complete filtration
plant and ancillary equipment observed during the routine inspection and service, and shall
repair such defects if so required by the Employer.
9.24.10 The Contractor shall also provide emergency repair services during normal working hours and
also during overtime hours if required to do so by the Employer
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10.0
10.1
Preambles
10.1.1 Introduction
This Schedule of Unit Rates is intended to be used for the pricing of variation up or down in
the quantity of works added or deleted and shall remain valid during the Contract period until
completion of the Contract. It is to be read in conjunction with the other documents forming
the contract.
The clauses in the General Preambles shall apply to all sections in the Schedule of Unit
Rates.
All rates include allowances for complying with the Preambles.
10.1.2 Measurements and Quantities
Work shall be measured net as fixed in position except where otherwise stated.
Dimensions used in calculating quantities shall be taken to the nearest 10mm this rule shall
not apply to any dimensions stated in descriptions.
Quantities measured in tonnes and quantities less than half of a unit shall be given to two
places of decimals. Other quantities shall be given to the nearest whole unit (i.e. 0.5 and over
shall be regarded as 1).
Unless otherwise stated, where minimum deductions for voids are dealt with in this document
they shall refer only to openings of which are within the boundaries of measured areas.
10.1.3 Descriptions and Rates
Tham & Wong M&E (Viet Nam)
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PARKCITY
Dimensions stated in descriptions are generally in the sequence of length, width and height.
Headings to groups of items shall be read as part of the descriptions of the items to which the
headings apply.
The descriptions and rates in this document are applicable to work on or in a new or existing
building including working outside the building but within the cartilage of the site.
Horizontal surface and vertical surface in the item description in this document refer to sloping
surface not exceeding 15 from the horizontal and exceeding 15 from the horizontal
respectively.
Unless otherwise stated, the rates in this document are applicable to the following:
a.
b.
c.
d.
e.
f.
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PARKCITY
ne
:
not exceeding
No
:
number
:
The use of hyphen between two dimensions in this document
shall mean a range of dimensions exceeding the first dimensions stated but not exceeding the
second.
Unit rates in this schedule shall be subject to agreement by the engineer as to their
reasonability and shall be deemed to include delivery to site, unloading, storing, hoisting,
labour, setting, fitting and fixing in position, cutting and wastage, establishment charges and
profit.
The rates entered hereinafter shall be used for any variation either addition or deletion in the
quantities of work carried out and shall be applicable throughout the duration of the contract
and any extension of period thereof.
A.
Electrical Services
Provide the following, including all labour, materials, plants, tools, profit, testing,
commissioning, maintenance and everything else necessary for a complete working
installation in compliance to the accompanying drawings, as described in the contract
document, the requirements and regulations of the relevant Authorities and to theirs and the
Engineers full satisfaction.
The unit prices quoted below shall be used for any variation up or down in the quantity of
materials added or deleted, and shall remain valid for the whole contract period of the
practical completion of the installation.
Item
Description
Unit
Rate
Lighting Points
1.
(a)
No.
VN
(b)
No.
VN
(c)
No.
VN
(d)
No.
VN
2.
(a)
No.
VN
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PARKCITY
Item
Description
Unit
Rate
(b)
No.
VN
(c)
No.
VN
(d)
No.
VN
3.
(a)
No.
VN
(b)
No.
VN
(c)
No.
VN
(d)
No.
VN
Description
4.
(a)
1 x 2.5 sq.mm/3C
No.
VN
(b)
1 x 4 sq.mm/3C
No.
VN
(c)
1 x 6 sq.mm/3C
No.
VN
(d)
1 x 10 sq.mm/3C
No.
VN
Item
Description
Unit
Unit
Rate (Radial)
Rate
Rate (Ring)
(a)
In concealed conduit
No.
VN
VN
(b)
In surface conduit
No.
VN
VN
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PARKCITY
Item
Description
Unit
Rate (Radial)
Rate (Ring)
(c)
No.
VN
VN
(c)
No.
VN
VN
6.
(a)
In concealed conduit
No.
VN
VN
(b)
In surface conduit
No.
VN
VN
(c)
No.
VN
VN
(c)
No.
VN
VN
7.
(a)
In concealed conduit
No.
VN
N.A.
(b)
In surface conduit
No.
VN
N.A.
Description
8.
(a)
In concealed conduit
No.
VN
N.A.
(b)
In surface conduit
No.
VN
N.A.
92.
(a)
In concealed conduit
No.
VN
N.A.
(b)
In surface conduit
No.
VN
N.A.
10.
(a)
In concealed conduit
No.
VN
N.A.
(b)
In surface conduit
No.
VN
N.A.
Unit
Rate (Radial)
Rate (Ring)
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PARKCITY
Item
(c)
Description
Unit
In tray/trunking
Item
No.
Description
Unit
Rate (Radial)
Rate (Ring)
VN
N.A.
Rate (25kA)
Rate (36kA)
11.
(a)
30A
No.
VN
VN
(b)
60A
No.
VN
VN
(c)
80A
No.
VN
VN
(d)
100A
No.
VN
VN
(e)
125A
No.
VN
VN
(f)
150A
No.
VN
VN
(g)
200A
No.
VN
VN
12.
(a)
30A
No.
VN
VN
(b)
60A
No.
VN
VN
(c)
80A
No.
VN
VN
(d)
100A
No.
VN
VN
(e)
125A
No.
VN
VN
(f)
150A
No.
VN
VN
(g)
200A
No.
VN
VN
Description
Unit
Rate
(SPN)
Rate
(DP)
Rate
(TPN)
13.
(a)
10A
No.
VN
VN
VN
(b)
15A
No.
VN
VN
VN
(c)
20A
No.
VN
VN
VN
(d)
30A
No.
VN
VN
VN
(e)
40A
No.
VN
VN
VN
(f)
60A
No.
VN
VN
VN
(g)
100A
No.
VN
VN
VN
Item
Description
Unit
Rate
(30mA)
Rate
(100mA)
Rate
(300mA)
14.
(a)
40A DP
No.
VN
VN
VN
(b)
60A DP
No.
VN
VN
VN
(c)
100A DP
No.
VN
VN
VN
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PARKCITY
(d)
40A 4P
No.
VN
VN
VN
(e)
60A 4P
No.
VN
VN
VN
(f)
100A 4P
No.
VN
VN
VN
Item
Description
Unit
Rate
(Indoor)
Rate
(Outdoor)
15.
(a)
15A DP
No.
VN
VN
(b)
20A DP
No.
VN
VN
(c)
30A DP
No.
VN
VN
(d)
15A TPN
No.
VN
VN
(e)
20A TPN
No.
VN
VN
(f)
30A TPN
No.
VN
VN
(g)
60A TPN
No.
VN
VN
(h)
100A TPN
No.
VN
VN
(i)
200A TPN
No.
VN
VN
Description
Unit
Rate
(Indoor)
Rate
(Outdoor)
16.
(a)
15A DP
No.
VN
VN
(b)
20A DP
No.
VN
VN
(c)
30A DP
No.
VN
VN
(d)
15A TPN
No.
VN
VN
(e)
20A TPN
No.
VN
VN
(f)
30A TPN
No.
VN
VN
(g)
60A TPN
No.
VN
VN
(h)
100A TPN
No.
VN
VN
(i)
200A TPN
No.
VN
VN
19.
(a)
20A
No.
VN
VN
(b)
30A
No.
VN
VN
(c)
60A
No.
VN
VN
Item
Description
Unit
Rate
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PARKCITY
17.
(a)
No.
VN
(b)
No.
VN
(e)
No.
VN
Description
Unit
Rate
(2x1C)
Rate
(4x1C)
Rate
(1x2C)
Rate
(1x4C)
Submains Cabling
18.
(a)
1.5mm
VN
VN
NA
NA
(b)
2.5mm
VN
VN
NA
NA
(c)
4mm
VN
VN
NA
NA
(d)
6mm
VN
VN
NA
NA
(e)
10mm
VN
VN
NA
NA
(f)
16mm
VN
VN
NA
NA
(g)
25mm
VN
VN
NA
NA
(h)
35mm
VN
VN
NA
NA
19.
(a)
6mm
VN
VN
VN
VN
(b)
10mm
VN
VN
VN
VN
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PARKCITY
(c)
16mm
VN
VN
VN
VN
(d)
25mm
VN
VN
VN
VN
(e)
35mm
VN
VN
VN
VN
(f)
50mm
VN
VN
VN
VN
(g)
70mm
VN
VN
NA
VN
(h)
95mm
VN
VN
NA
VN
Item
20.
Description
Unit
Rate
(a)
100mm
VN
(b)
150mm
VN
(c)
200mm
VN
(d)
300mm
VN
(e)
450mm
VN
(f)
600mm
VN
Description
Unit
Rate
(a)
25 mm x 50 mm
VN
(b)
50 mm x 50 mm
VN
(c)
50 mm x 75 mm
VN
(d)
50 mm x 100 mm
VN
(e)
75 mm x 100 mm
VN
Item
Description
Unit
Galvanised Iron
HD uPVC
Conduits
22.
(a)
20mm diameter
VN
VN
(b)
25mm diameter
VN
VN
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PARKCITY
(c)
32mm diameter
VN
VN
(d)
38mm diameter
VN
VN
(e)
50mm diameter
VN
VN
(f)
100mm diameter
VN
VN
23.
(a)
20mm diameter
VN
VN
(b)
25mm diameter
VN
VN
(c)
32mm diameter
VN
VN
(d)
38mm diameter
VN
VN
(e)
50mm diameter
VN
VN
(f)
100mm diameter
VN
VN
24.
Description
Rate
Supply
Install
Miscellaneous Items
Provide unit cost for the following:
(a)
TV/FM outlet
Clipsal
VN
VN
(b)
Clipsal
VN
VN
(c)
Clipsal
VN
VN
Clipsal
VN
VN
Clipsal
VN
VN
Clipsal
VN
VN
(g)
Clipsal
VN
VN
(h)
Rotary dimmer
Clipsal
VN
VN
(i)
Clipsal
VN
VN
(j)
Shaver Socket
Clipsal
VN
VN
(k)
Clipsal
VN
VN
(l)
Clipsal
VN
VN
(m)
Clipsal
VN
VN
(n)
Clipsal
VN
VN
(o)
Clipsal
VN
VN
(d)
(e)
(f)
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PARKCITY
(p)
Clipsal
VN
VN
(q)
15A SSO
Clipsal
VN
VN
(r)
Clipsal
VN
VN
(s)
Clipsal
VN
VN
(t)
Clipsal
VN
VN
(u)
Clipsal
VN
VN
(v)
Clipsal
VN
VN
(w)
Clipsal
VN
VN
(x)
Clipsal
VN
VN
(y)
Clipsal
VN
VN
(z)
Clipsal
VN
VN
(aa)
Clipsal
VN
VN
Description
Unit
Rate
Supply
25.
Install
(a)
Cat 5E cables
(b)
(c)
(d)
RG 11 cables
(e)
VN
VN
VN
VN
VN
VN
VN
VN
RG 6 cables
VN
VN
(f)
18AWG cables
VN
VN
(g)
RS485
VN
VN
Page 268
PARKCITY
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PARKCITY
B.
ACMV Services
Provide the following, including all labour, materials, plants, tools, profit, testing,
commissioning, and maintenance necessary for a complete working installation in compliance
to the accompanying drawings, as described in the sub contract document, the requirements
and regulations of the relevant Authorities and to the Engineers full satisfaction.
The unit prices quoted below shall be used for any variation up or down in the quantity of
materials added or deleted, and shall remain valid for the whole sub contract period of the
practical completion of the installation.
1.0
1.1
UPVC Pipe
Pipework installed above ground per metre including bracket, fittings, bends, elbows,
etc.
Size (mm)
Rates
Without Insulation
1.2
With Insulation
a.
20
VN
VN
25
VN
VN
32
VN
VN
40
VN
VN
50
VN
VN
65
VN
VN
75
VN
VN
100
VN
VN
150
VN
VN
Copper Pipe
Pipework installed above ground per metre including bracket, fittings, bends, elbows,
etc.
Size (mm)
Rates
Without Insulation
With Insulation
a.
20
VN
VN
25
VN
VN
32
VN
VN
40
VN
VN
50
VN
VN
65
VN
VN
75
VN
VN
100
VN
VN
150
VN
VN
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PARKCITY
1.3
Description
Unit
Rate
a.
Up to 6mm
VN
Up to 13mm
VN
Up to 20mm
VN
Up to 25mm
VN
Up to 32mm
VN
Up to 40mm
VN
Up to 50mm
VN
2.0
Ductwork
2.1
Round Duct (installed cost per m) complete with support, brackets, fitting,
bends, elbows, etc.
Item
2.2
Round Duct
(mm diameter)
External
Insulated
Plain
a.
Up to 150
VN
VN
Up to 200
VN
VN
Up to 250
VN
VN
Up to 300
VN
VN
Longest
Side (mm)
a.
Up thru 300
301 - 450
451 - 700
701 - 1050
1051 - 1350
1351 - 1500
1501 - 1800
1801 - 2000
Plain
(VN)
Acoustic
Insulated
(VN)
Internal
Insulated
(VN)
External
Insulated
(VN)
Page 271
PARKCITY
2.3
Description
Unit Rates
a.
150 mm dia
VN
200 mm dia.
VN
250 mm dia.
VN
300 mm dia.
VN
350 mm dia.
VN
3.0
Diffusers/Grilles/Dampers
3.1
Supply Air Diffusers of (600 x 600 face size) Extruded Aluminium and
Coated with Oven Baked Enamel Paint c/w Volume Damper for the
following neck size.
Item
3.2
Description
a.
350 x 350
VN
400 x 400
VN
450 x 450
VN
500 x 500
VN
3.3
Unit Rates
Description
Unit Rates
a.
300 x 200
VN
450 x 300
VN
500 x 200
VN
500 x 350
VN
600 x 400
VN
600 x 450
VN
700 x 350
VN
800 x 400
VN
Ceiling Exhaust and Return Air Grille c/w Volume Damper of Extruded
Aluminium and Coated with Oven Baked Enamel Paint
Item
Description
Unit Rates
a.
300 x 300
VN
450 x 450
VN
600 x 600
VN
1200 x 600
VN
Page 272
PARKCITY
3.4
Linear Slot Diffuser per metre run c/w insulated air plenum box, bends,
butterfly volume damper, elbow, etc.
Item
3.5
Description
VN
VN
VN
VN
VN
Linear bar type diffuser per metre run c/w insulated air plenum box,
bends, butterfly volume damper, elbow, etc.
Item
3.6
Unit Rates
Description
Unit Rates
50 mm width
VN
75 mm width
VN
100mm width
VN
125mm width
VN
150mm width
VN
200mm width
VN
300mm width
VN
Any other diffuser / grilles e.g. light troffer diffuser c/w air plenum
Item
Description
Unit Rates
VN
VN
VN
VN
1
2
3
4
VN
VN
Page 273
PARKCITY
4.0
5.0
6.0
Damper Size
2 Hrs Vertical
4 Hrs Vertical
150 x 150
VN
VN
200 x 150
VN
VN
250 x 150
VN
VN
300 x 300
VN
VN
350 x 350
VN
VN
400 x 200
VN
VN
400 x 400
VN
VN
450 x 300
VN
VN
500 x 300
VN
VN
10
500 x 350
VN
VN
11
500 x 400
VN
VN
Supply and Installation of the complete VRV System including all necessary
accessories
Item
Description
Unit Rates
VN
VN
VN
VN
VN
VN
VN
VN
VN
10
VN
Description
Unit Rates
VN
VN
VN
VN
Page 274
PARKCITY
C.
SANITARY
1.1
Pipework
Pipework installed per metre including brackets, fittings, bends, elbow, tees, concrete
haunching, bedding, etc. (Excavation works and trenches to be measured separately).
Nominal
Diameter
(mm)
Main Drainline
Branch Drainline
75
100
150
200
225
250
75
100
150
200
225
250
Page 275
PARKCITY
1.2
Excavation Works
Excavation works including back-fill and carting away surplus soil per
metre run for underground pipes. (Pipeworks to be measured separately).
(a)
per m run
VN___________
(b)
per m run
VN___________
(c)
per m run
VN___________
(d)
per m run
VN___________
(e)
per m run
VN___________
(f)
per m run
VN___________
(g)
per m run
VN___________
(h)
per m run
VN___________
(i)
per m run
VN___________
(j)
per m run
VN___________
(k)
per m run
VN___________
(l)
per m run
VN___________
(m)
per m run
VN___________
(n)
per m run
VN___________
Page 276
PARKCITY
1.3
(a)
(b)
Up to 1.0m deep
VN_____________
Up to 1.5m deep
VN_____________
Up to 2.0m deep
VN_____________
Up to 2.5m deep
VN_____________
(c)
(d)
Up to 1.0m deep
VN_____________
Up to 1.5m deep
VN_____________
Up to 2.0m deep
VN_____________
Up to 2.5m deep
VN_____________
VN_____________
Light duty
VN_____________
(ii)
Medium duty
VN_____________
(iii)
Heavy duty
VN_____________
(iv)
RC Slab cover
VN_____________
Light duty
VN_____________
(ii)
Medium duty
VN_____________
(iii)
Heavy duty
VN_____________
(iv)
RC Slab cover
VN_____________
(v)
Chequered plate
VN_____________
Page 277
PARKCITY
(e)
1.4
Up to 3.5m deep
VN_____________
Up to 4.5m deep
VN_____________
Up to 5.5m deep
VN_____________
Up to 6.0m deep
VN_____________
Sanitary Fittings
Sanitary fittings installed per No. including concrete surround etc.
Cast iron Floor trap complete with grating
VN_____________
VN_____________
VN_____________
VN_____________
VN_____________
VN_____________
Urinal trap
VN_____________
WATER
2.1
Underground main water supply pipe installed per metre including brackets,
fittings, bends, elbow, tees, concrete haunching, bedding, etc. (Excavation works
and trenches to be measured separately).
2.1.1
Pipework
Average Depth
(m)
Cement Lined
Ductile Iron Pipe
150mm dia
(VN)
Cement Lined
Ductile Iron Pipe
100mm dia
(VN)
HDPE pipe
HDPE pipe
150mm dia
(VN)
100mm dia
(VN)
Up to 1.0m deep
Up to 1.5m deep
Up to 2.0m deep
Page 278
PARKCITY
Average Depth
(m)
Cement Lined
Ductile Iron Pipe
150mm dia
(VN)
Cement Lined
Ductile Iron Pipe
100mm dia
(VN)
HDPE pipe
HDPE pipe
150mm dia
(VN)
100mm dia
(VN)
Up to 2.5m deep
Up to 3.0m deep
Up to 3.5m deep
Up to 4.0m deep
2.1.2
PPR pipe complying with DIN 8077 : 2007, DIN 8078 : 2008 including compression
joints to DIN 16962, in short length bent as required, ne 1000mm long
Description
Unit
15mm diameter
20mm diameter
25mm diameter
32mm diameter
40mm diameter
50mm diameter
65mm diameter
75mm diameter
Rates (VN)
(a)
VN_____________
(b)
VN_____________
(c)
VN_____________
(d)
VN_____________
Page 279
PARKCITY
Description
Unit
Rate (VN)
a.
65
80
100/108
150/159
200
25
30
40
50
65
80
100/108
150/159
200
Page 280
PARKCITY
S/N
c
Description
Unit
Rate (VN)
25
30
40
50
65
80
100/108
150/159
200
25
30
40
50
65
80
100/108
150/159
2.
No
25
No
30
No
40
No
50
No
65
No
80
No
Page 281
PARKCITY
S/N
Description
Unit
100
No
150
No
200
No
Rate (VN)
No
25
No
30
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
No
25
No
30
No
40
No
50
No
65
No
80
No
100
No
150
No
No
25
No
30
No
40
No
50
No
Page 282
PARKCITY
S/N
Description
Unit
65
No
80
No
100
No
150
No
200
No
Rate (VN)
No
25
No
30
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
No
25
No
30
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
No
25
No
30
No
40
No
Page 283
PARKCITY
S/N
Description
Unit
50
No
65
No
80
No
100
No
Rate (VN)
No
25
No
30
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
No
25
No
30
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
No
25
No
30
No
40
No
50
No
65
No
80
No
Page 284
PARKCITY
S/N
Description
Unit
100
No
150
No
200
No
Rate (VN)
No
25
No
30
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
No
dia 100mm
No
dia 80mm
No
No
dia 100mm
No
dia 80mm
No
No
4 way
No
No
4 way
No
No
Dry Riser Landing Valve (screwed type) c/w strapped and padlock
No
No
Page 285
PARKCITY
S/N
7
Description
Unit
Hosereel
Hosereel set (including rubber hose, nozzle, gate valve, etc.)
without cabinet.
Hosereel set (including rubber hose, nozzle, gate valve, etc.) with
weatherproof cabinet for outdoor use.
Hosreel set (including rubber hose, nozzle, gate valve, etc.) with
cabinet.
Sprinkler head including Dia 25mm/32mm/40mm pipework and
fittings, sprinkler guard, etc.
No
No
No
No
Semi-recessed type
No
No
No
Wax/coated sprinkler
No
No
10
Miscellaneous items
No
Pressure sensor
No
Pressure gauge
No
No
No
65mm dia
No
80mm dia
No
100mm dia
No
150mm dia
No
200mm dia
No
Rate (VN)
No
4 probes
No
No
Flow switch
No
No
No
Foam Inlet
No
Foam Outlet
No
Page 286
PARKCITY
S/N
l
Description
Unit
No
dia 200mm
No
dia 150mm
No
dia 65mm
No
Vortex Inhibitor
No
dia 200mm
No
dia 150mm
No
dia 65mm
No
Pressed steel water tank per panel c/w all necessary accessories
1000mm x 1000mm
No
1500mm x 1500mm
No
500mm x 1000mm
No
Sprinkler head
No
No
Semi-recessed type
No
No
No
No
Sidewall sprinkler
No
No
Protective guard
No
11
Rate (VN)
Each
Each
Each
Each
Each
Each
Each
Each
Each
Page 287
PARKCITY
S/N
Description
Unit
Each
Each
Each
Each
Rate (VN)
Each
Ionization type
Each
Optical type
Each
Heat Detector
Each
Each
Fixed Temperature
Each
Optical/Heat Detector
Each
Each
Each
Alarm Bell
Each
Each
Each
Each
Interface Unit
Each
Siren or Yodalarm
Each
Each
Each
Each
4 loops
Each
8 loops
Each
Each
Page 288
PARKCITY
S/N
Description
Unit
2 x 1.5
2 x 2.5
2 x 4.0
4 x 4.0
4 x 6.0
2 x 10.0
4 x 10.0
2 x 16.0
4 x 16.0
2 x 25.0
4 x 25.0
4 x 35.0
b
m
2
2 x 2.5
2 x 4.0
4 x 4.0
4 x 6.0
2 x 10.0
4 x 10.0
2 x 16.0
4 x 16.0
2 x 25.0
4 x 25.0
4 x 35.0
c
Rate (VN)
m
2
2 x 2.5
2 x 4.0
4 x 4.0
4 x 6.0
Page 289
PARKCITY
S/N
Description
Unit
2 x 10.0
4 x 10.0
2 x 16.0
4 x 16.0
2 x 25.0
4 x 25.0
4 x 35.0
Rate (VN)
25
32
38
25
32
38
Trunking-Metal
a
50 x 50
75 x 50
75 x 75
100 x 50
100 x 75
100 x 100
150 x 75
150 x 100
150 x 150
200 x 100
Page 290
PARKCITY
Description
(I)
1.
a.
b.
c.
Unit
15
20 (22)
25 (28)
32 (35)
40 (42)
50 (54)
65 (67)
15
20 (22)
25 (28)
32 (35)
40 (42)
50 (54)
Rate (VN)
20 (22)
25 (28)
Page 291
PARKCITY
S/N
d.
e.
f.
g.
Description
Unit
32 (35)
40 (42)
50 (54)
65 (67)
Rate (VN)
Copper Pipe to BS EN 1057 Light Gauge c/w air gap insulation Nominal Diameter (mm)
15
20 (22)
25 (28)
20
25
32
40
50
80
100
200
250
300
100
150
200
250
300
Page 292
PARKCITY
S/N
Description
Unit
Rate (VN)
b.
c.
20 (22)
25 (28)
32 (35)
40 (42)
50 (54)
65 (67)
100
150
200
250
100
150
200
250
a.
No
20
No
25
No
32
No
40
No
50
No
65
No
Page 293
PARKCITY
S/N
a.
b.
c.
d.
Description
Unit
80
No
100
No
Rate (VN)
No
200
No
250
No
No
20
No
25
No
32
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
250
No
No
20
No
25
No
32
No
40
No
50
No
65
No
80
No
100
No
150
No
No
20
No
25
No
Page 294
PARKCITY
S/N
e.
f.
g.
Description
Unit
32
No
40
No
50
No
Rate (VN)
No
65
No
80
No
100
No
150
No
200
No
250
No
No
20
No
25
No
32
No
40
No
50
No
65
No
80
No
100
No
150
No
200
No
250
No
No
20
No
25
No
32
No
40
No
50
No
65
No
80
No
100
No
Page 295
PARKCITY
S/N
Description
150
4.
Unit
Rate (VN)
No
Each
25
Each
50
Each
70
Each
100
Each
Each
25
Each
35/38
Each
50/56
Each
68/70
Each
100/108
Each
5.
a.
Each
b.
Each
c.
Each
d.
(i)
Supply
Each
(ii)
Installation
Each
e.
Each
f.
Each
g.
Each
(II)
SANITARY SYSTEM
1.
a.
40
Page 296
PARKCITY
S/N
b.
c.
Description
50
80
100
150
Rate (VN)
75
100
150
200
100
150
200
250
300
Underground sanitary drainline (ductile iron cement linedpipe) installed per metre run including fittings, excavation,
haunching, bedding and backfilling, re-instatement of ground
surfaces, etc.
a.
b.
Unit
Up to 1.5m Deep
Up to 2.5m Deep
Up to 3.5m Deep
Up to 4.5m Deep
Up to 5.5m Deep
Up to 6.5m Deep
Up to 2.5m Deep
Up to 3.5m Deep
Up to 4.5m Deep
Page 297
PARKCITY
S/N
c.
d.
e.
Description
Unit
Up to 5.5m Deep
Up to 6.5m Deep
Rate (VN)
Up to 2.5m Deep
Up to 3.5m Deep
Up to 4.5m Deep
Up to 5.5m Deep
Up to 6.5m Deep
Up to 2.5m Deep
Up to 3.5m Deep
Up to 4.5m Deep
Up to 5.5m Deep
Up to 6.5m Deep
Up to 2.5m Deep
Up to 3.5m Deep
Up to 4.5m Deep
Up to 5.5m Deep
Up to 6.5m Deep
a.
Up to 2.5m Deep
Up to 3.5 m Deep
Up to 4.5m Deep
Up to 5.5m Deep
Up to 5.5m Deep
Up to 6.5m Deep
Page 298
PARKCITY
S/N
b.
Description
Up to 1.5m Deep
Up to 2.5m Deep
Up to 3.5 m Deep
Up to 4.5m Deep
Up to 5.5m Deep
Up to 6.5m Deep
a.
c.
d.
f.
Rate (VN)
b.
Unit
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
Each
Up to 1.5m Deep
Each
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
Each
Up to 2.5m Deep
Each
Each
Up to 1.5m Deep
Each
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
Each
Up to 2.5m Deep
Each
Page 299
PARKCITY
S/N
Description
a.
b.
Up to 3.5m Deep
Each
Up to 4.5m Deep
Each
Up to 5.5m Deep
Each
Up to 6.5m Deep
Each
Up to 3.5m Deep
Each
Up to 4.5m Deep
Each
Up to 5.5m Deep
Each
Up to 6.5m Deep
Each
a.
c.
Rate (VN)
b.
Unit
Up to 1.0m Deep
Each
Up to 1.5m Deep
Each
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
Each
Up to 1.5m Deep
Each
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
Concrete Sump c/w Cast Iron Gully Trap /Petrol Interceptor - Depth
to Invert (m)
Up to 1.0m Deep
Each
Up to 1.5m Deep
Each
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
Page 300
PARKCITY
S/N
Description
Heavy duty cast iron frame & cover
Each
Each
Each
8A.
i.
ii.
Unit
Up to 1.5m Deep
Each
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
Each
Up to 2.0m Deep
Each
Up to 2.5m Deep
Each
8B.
a.
Each
b.
Each
d.
Each
e.
Each
f.
Each
g.
Each
10.
a.
b.
Rate (VN)
Each
Each
Each
Each
Each
Each
Page 301
PARKCITY
S/N
c.
d.
Description
Rate (VN)
Flushing Cistern
Pedestal water closet c/w flush cistern
Each
Each
Accessories
Basin / Sink c/w auto sensing
Each
Each
Each
Each
Tap
Each
Long bath
Each
11.
a.
12.
Unit
80
100
150
200
13.
2m Deep
3m Deep
4m Deep
5m Deep
6m Deep
3m Deep
4m Deep
5m Deep
6m Deep
Page 302
PARKCITY
S/N
Description
Unit
14
Stainless steel tray for soil / waste pipe (S$ per metre).
a.
0.3m width
b.
0.6m width
c.
1.0m width
15.
No.
16.
No.
17.
No.
18.
Rate (VN)
No.
100
No.
150
No.
200
No.
250
No.
No.
100
No.
150
No.
200
No.
250
No.
Page 303
PARKCITY
SANITARY
1.1
Pipework
Unit
A
Description
Rates S(VN)
Unit
UPVC Pipes
Unplasticised polyvinyl chloride soil, waste,
ventilating and anti- syphonage pipe
complying with SS 213 including solvent
cement joints, bracket, fittings, bends,
elbows, etc.
32mm diameter
40mm diameter
50mm diameter
80mm diameter
100mm diameter
150mm diameter
No
No
WATER
2.1
Pipework
Unit
a
Description
Unit
Rates S(VN)
80mm diameter
100mm diameter
150mm diameter
20mm diameter
25mm diameter
32mm diameter
Page 304
PARKCITY
Unit
Description
Unit
40mm diameter
50mm diameter
65mm diameter
75mm diameter
Rates S(VN)
UPVC Pipes
Unplasticised
polyvinyl
chloride
pipe
complying with SS 141 including solvent
cement joints, bracket, fittings, bends, elbows,
etc.
32mm diameter
40mm diameter
50mm diameter
80mm diameter
100mm diameter
150mm diameter
Page 305
PARKCITY
Appliance/ Fitting
1
SANITARY
Unit
a
Description
Unit
Rates S(VN)
Taps
Chromium plated tap
Pillar tap
No
No
No
No
No
Bibcocks/Stopcocks
Brass screwdown bibcock or stopcock
complying with SS 75 including crutch handle
and accessories
15mm diameter
No
20mm diameter
No
25mm diameter
No
32mm diameter
No
40mm diameter
No
50mm diameter
No
65mm diameter
No
Gate Valves
Brass gate valve complying with BS 5154
including wheel handle
65mm diameter
No
80mm diameter
No
Sluice Valves
Cast iron sluice valve complying with BS 5163
80mm diameter
No
100mm diameter
No
150mm diameter
No
Balloon Gratings
Galvanised iron wire balloon grating fixed on
top of any pipe including painting
100mm diameter
No
150mm diameter
No
Page 306
PARKCITY
Unit
Description
Unit
No
No
Rates
S(VN)
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Page 307
PARKCITY
Unit
j
Description
Rates
S(VN)
No
No
Unit
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Page 308
PARKCITY
Unit
m
Description
Unit
Rates
S(VN)
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Per set.
________________________________
Name & Designation
________________________________
Date
Page 309
PARKCITY
11.0
11.1
Electrical Servies
Tenderers shall complete all the Schedule of Technical Data carefully and accurately on each
item of material offered. Catalogues and technical literature shall also be submitted together
with any illustrations of drawings necessary to fully describe the offer.
The approval or otherwise of the technical data given shall in no way be deemed to relieve
the Contractor of any of his obligations under the Contract.
Specified Or
Approved Equivalent
Protection Relays & Meters
(a)
Over-current:
Make
(b)
(c)
(d)
(e)
Type
Model No.
Earth Fault:
Make
Type
Model No.
Current Transformer:
For protection Relay:
Relay VA
Class and Accuracy
Model
Earth Leakage
Make
Type
Model No.
Ammeter:
Make
Type/Model
With maximum
Demand Indicator
Size/Deflection
Country of
Manufacture
Voltmeter:
Make
Offered
Schneider/Siemens/
Mitsubishi
Schneider/
Mitsubishi
DTL
Siemens/
EMIC
(Vietnam)/
Munhean (Singapore)
5P10
Schneider/
Mitsubishi
Siemens/
EMIC
(Vietnam)/
Munhean (Singapore
(f)
EMIC
(Vietnam)/
Munhean (Singapore
Type/Model
Size/Deflection
Country of
Manufacture
Page 310
PARKCITY
Specified Or
Approved
Equivalent
(g)
MCB/ELCBs/RCCBs
Make
Type/Model
Country of
Manufacture
Standard Conformed
Siemens,
Schneider, ABB,
Mitsubishi
Malaysia,
Germany, Korea,
PRC
Specified Or
Approved
Equivalent
Electrical Accessories
(a)
Lighting Switch
Make
(b)
(c)
Type/Model
Material
Country of
Manufacture
Isolator
Make
Type/Model
Material
Country of
Manufacture
(d)
Type/Model
Material
Country of
Manufacture
Type/Model
Country of
Manufacture
Offered
Offered
Siemens, Hager
,Clipsal,
Gira,
LeGrand
Malaysia,
Germany, Korea,
PRC
Siemens, Hager,
Clipsal,
Gira,
LeGrand
Malaysia,
Germany, Korea,
PRC
Siemens, Hager,
Clipsal,
Gira,
LeGrand
Malaysia,
Germany, Korea,
PRC
Siemens, Hager,
Clipsal,
Gira,
LeGrand
IP 56
Malaysia,
Germany, Korea,
Page 311
PARKCITY
PRC
(e)
Indicating Lamp
Make
Type/Model
Country of
Manufacture
Schneider
Vietnam,
Malaysia
(g)
(h)
(i)
Type/Thickness
Material
Country of
Manufacture
Cable Ladder
(j)
Make
Type/Thickness
Material
Country of
Manufacture
Trunking
Panasonic/
Van Loi
Offered
Cat
Vietnam/
Thailand
Sino, Clipsal
Vietnam,
Malaysia
Sunlights,
SangTao,Cat
Van Loi
Vietnam
Sunlights,
SangTao,Cat
Van Loi
Vietnam
Sunlights,
SangTao,Cat
Van Loi
Make
Type/Thickness
Material
Page 312
PARKCITY
(k)
Country of
Manufacture
600V/1000V Cables
-
Vietnam
LS-Vina,
Taisin
Taya,
PVC
PVC/PVC
PVC/SWA/PVC
XLPE
FR Cable
Type/Model
Impedance
Country of
Manufacture
Timers
Make
-
Type/Model
Country of
Manufacture
LS-Vina,
Taisin
Offered
Taya,
Vietnam, Taiwan
Siemens,
Johnson
Thailand,
Vietnam
Page 313
PARKCITY
Specified Or
Approved
Equivalent
Switchboards & Sub-switchboards
(a)
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Testing Authority/Certificate
Degree of Protection
Standard
(b)
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Short Time Current rating
-
Offered
Sunlights,
SangTao, 3C
Related IEC, EN
AS, BS
Sunlights,
SangTao, 3C
Siemens,
Schneider, ABB,
Mitsubishi
refer to
drawings
tender
1 Sec
3 Secs
Specified Or
Approved
Equivalent
Lightning Protection system
(a)
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Standard
Offered
Refer
tender
drawings
and
USA, Japan, AS
standard
Page 314
PARKCITY
Specified Or
Approved
Equivalent
HV panel
(a)
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Standard
Siemens,
Schneider, ABB
IEC60694,62271200,62271100,62271102,60071 -2
Specified Or
Approved
Equivalent
HV Terminal Kit
(a)
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Standard
Offered
ABB, Thibidi, VN
TCVN
6306:
2006, IEC 600761:2002
Specified Or
Approved
Equivalent
CCTV System
(a)
Manufacturer
Offered
3M, Elastimold
Specified Or
Approved
Equivalent
Oil Transformer
(a)
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Standard
Offered
Offered
Bosch,
Honey
well, Panasonic
Country of Origin
Local Agent
Model /Type No.
Standard
Specified Or
Approved
Equivalent
Wireless door contact
(a)
Manufacturer
Tham & Wong M&E (Viet Nam)
Offered
Honeywell
Page 315
PARKCITY
Country of Origin
Local Agent
Model /Type No.
Standard
Belden,
Krone
Draka,
IEC, EN, BS
Specified Or
Approved
Equivalent
Lighting fixture
(a)
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Standard
Manufacturer
Country of Origin
Local Agent
Model /Type No.
Standard
Offered
Philip, Thorn, OS
Ram
TCVN
71141:2006, SS263
Specified Or
Approved
Equivalent
Door bell
(a)
Offered
Offered
Legrand, Clipsal
IEC, EN, BS
Page 316
PARKCITY
11.2
Description
Offered
Brand/Model
VRV System
Daikin or Approved
equivalent
Thailand
Daikin or Approved
equivalent
Thailand
Dehumidifier
Munters or Approved
equivalent
USA
Acoustic Insulation
(to specifiy type of proposed material,
thickness)
Sheet Metal Ductwork
Phuong Nam
Refrigerant Pipe
Superlon
Malaysia
Insulation
Armaflex
or
Approved equivalent
PRC
Thermostat
Same branch
air-con branch.
Exhaust Fan
Wington/
Panasonic
Trox, Reetech
Malaysia, Vietnam
Trox, Reetech
Malaysia, Vietnam
with
Kruger/
PRC
Page 317
PARKCITY
Sanitary, Plumbing
DESCRIPTIONS
1
1.1
SPECIFIED
OFFERED
BS EN 545 k9
Fittings/Joints
Flanged
joints
to
BS4505 or mechanical
coupling
Brand
Kurimoto, Kubota or
approved equivalent
Material
Ductile Iron
Mortar-lined
Country of Manufacturer
Japan, UK
Cement
b.
Standard Conformed
Fittings/Joints
Brand
Material
PPR
Country of Manufacturer
Thailand, Vietnam
Page 318
PARKCITY
DESCRIPTIONS
c.
SPECIFIED
OFFERED
Fittings/Joints
Brand
1.2
Material
PPR
Country of Manufacturer
Thailand, Vietnam
b.
BS EN 598 k9
Fittings/Joints
Brand
Kubota,
Kurimoto
approved equivalent
Material
Ductile Iron
Country of Manufacturer
Japan, UK
or
UPVC Pipe
(Above ground sanitary soil
waste and vent pipe)
Standard Conformed
SS 213
Fittings/Joints
SS 213
Brand
Material
UPVC
Country of Manufacturer
Vietnam
Page 319
PARKCITY
DESCRIPTIONS
c.
SPECIFIED
OFFERED
SS 272
Fittings/Joints
SS 272
Brand
Material
UPVC
Country of Manufacturer
d.
Vitrified Clay Pipe (last
inspection chamber to manhole
sewer connection)
2.
2.1
Standard Conformed
BS 295 or SS 270
Fittings/Joints
Brand
Vitclay,
Naylor
or
approved equivalent
Material
Vitrified Clay
Country of Manufacturer
Vietnam,Singapore,
Australia
2.2
Snow,
Apple
or
approved equivalent
Stainless Steel (Square)
Material
Stainless Steel
Country of Manufacturer
Singapore
Floor Trap
Brand
Grating and Cover
Material
Stainless Steel
Country of Manufacturer
Singapore, Malaysia
Page 320
PARKCITY
DESCRIPTIONS
2.3
Brand
3
3.1
3.2
SPECIFIED
OFFERED
Floor Waste
Material
Stainless Steel
Country of Manufacturer
Singapore
VALVES
Gate Valve (below 80mm )
Standard Conformed
BS5154
Brand
KITZ, P, PEGLER
approved equivalent
Material
Brass
Country of Manufacturer
or
BS5154
Type/model
Material
Cast Iron
Country of Manufacturer
Page 321
PARKCITY
DESCRIPTIONS
3.3
3.4
BS 5153
Brand
P, Socla
equivalent
Type/model
Material
Country of Manufacturer
US, Japan
approved
Material
Cast Iron
Stop Clock
Standard Conform
3.7
or
Type/Model
3.6
OFFERED
Standard Conformed
Brand
3.5
SPECIFIED
Type/Model
Similar to
727/TF/SIN(APZ), Midget
528/6, 528/5 (APZ)
Material
DZR Brass
Flow-Save,
Unitrol
approved equivalent
or
Type/Model
Material
Floating Valve
Brand
Watts
Type/Model
Material
Page 322
PARKCITY
DESCRIPTIONS
4
ELECTRICAL STORAGE
WATER HEATER
4.1
SPECIFIED
OFFERED
Ariston or approved
Country or Origin
Italy
equivalent
Type (Vertical/Horizontal)
Water Tank Material
Heating Element capacity (kw)
5.1
H2L or approved
equivalent
Country of Origin
Malaysia
Type
Total Weight of tank filled
w
a
t
e
r
(
k
g
)
Size of supporting steel beams
Physical size (L x W x H)
-1000 litres (TH house type)
-1500 litres (SD house type)
Page 323
PARKCITY
SPECIFIED
OFFERED
Grunfos or approved
equivalent
Country of Origin
Type
Vertical
Impeller
Shaft
Base
Page 324
PARKCITY
SPECIFIED
OFFERED
As indicated above
As indicated above
Impeller
Shaft
Base
PRESSURE VESSEL
Manufacturer/Brand
Country of Origin
Type
Model
Effective Volume (l)
Overall Volume (l)
Overall Size
Material Construction :-
Page 325
PARKCITY
SPECIFIED
OFFERED
Shell
Diaphragm
Coating
Weight of Empty Tank (kg)
Weight of Tank With Water (kg)
Page 326
PARKCITY
11.4
Fire Protection
Tenderers shall complete all the Schedule of Technical Data as accurate as possible on each
item of material offered. Catalogues and technical literature shall be submitted together with
any illustrations of drawings necessary to fully describe the offer.
The approval or otherwise of the technical data given shall in no way be deemed to relieve the
Contractor of any of his obligations under the Sub Contract.
Item
Description
Peerless/Armstrong/ITT
SMB/Sunlight/Interpower
TYCO/Central/Viking
TYCO/Central/Viking
Flow Switch
TYCO/Central/Viking
Sprinkler Head
TYCO/Central/Viking
Breeching Inlet
FALCON/AE/Combat
Bon/Maruichi
Benkan/SSH
Offered
Victaulic/Gruvlok
NOTIFIER/Grinnel/Ziton
Sub-Alarm Panel
NOTIFIER/Grinnel/Ziton
Smoke Detector
NOTIFIER/Grinnel/Ziton
Heat Detector
NOTIFIER/Grinnel/Ziton
NOTIFIER/Grinnel/Ziton
Aurora/Smatr
Aurora/Smatr
Steel Trunking
U-Li/Lipko
Page 327
PARKCITY
Item
3
Description
Offered
EVC/GameWell/Vanguard
s
EVC/GameWell/Vanguard
s
Keystone/Tai Sin
Fire Extinguishers
FALCON/AE/Combat
Hydrant Pillar
FALCON/AE/Combat
Kubota/Kurimoto/Stanton
Page 328
PARKCITY
11.5
Item
1
Description
Offered
water
boost/transfer
Specified (or
Approved
Equivalent)
Grundfos /DP
Grundfos /DP
Amtrol/Well Mate
AD Desbordes/ Watts
Birch (Switzerland)
Toyo/ Tozen
Kubota/Kurimoto/Stant
on
Crane/Kembla
Kelen
Globe Valve
Toyo/ Tozen
Stop Valve
Toyo/ Tozen
Check Valve
Toyo/ Tozen
Stop Valve
Toyo/ Tozen
KKK
Omron
Joven/Rheem
Thermal Insulation
CSR/Armflex
Yokota/Hermetic/Neop
erl
Page 329
PARKCITY
Item
11.5.2.
Specified (or
Approved
Equivalent)
Description
SANITARY INSTALLATION
Grundfos
Sump pump
Grundfos
Thermaco/Kessel/Lipat
or
11.5.3.
Offered
ST/Electrosteel
Vicplas/BBB
ST/ABB/Norika
Norika/ST
Norika/ST
DE filter
Underwater light
Heat pump
Grundfos
American Titan
Hayward
Vicplas/Hongplas
Hayward
PAS/ Pentair
_______________________________
Company Stamp/Authorised Signature
________________________________
Name & Designation
________________________________
Date
Page 330
PARKCITY
12.0
Schedule of Sub-Contractor
The tenderer shall submit the particulars of their direct sub-contractors as follows:
Ref.
Services
Electrical
2.
ACMV
3.
Plumbing, Sanitary
Sub-Contractor/Licensed Plumber
_______________________________
Company Stamp/Authorised Signature
________________________________
Name & Designation
________________________________
Date
Page 331
PARKCITY
Page 332