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Electrochimica Acta
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a r t i c l e
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Article history:
Received 21 July 2008
Received in revised form 10 October 2008
Accepted 10 October 2008
Available online 18 October 2008
Keywords:
Corrosion inhibitor
Mixtures
Cationic surfactant
Zwitterionic surfactant
FloryHuggins isotherm
Sulphuric acid
a b s t r a c t
The corrosion inhibition characteristics regarding mixtures of cationic/zwitterionic types of surfactant
(Myristyltrimethylammonium bromide/Palmitylsulfo-betaineas), and non-ionic surfactant TRITON-X405 mixed with 1 mM of KBr, as corrosion inhibitors for stainless steel (SS) (type X4Cr13) in aqueous
solutions of 2 M H2 SO4 were investigated using potentiodynamic polarisation measurements. The polarisation data showed that mixtures of the surfactants used in this study acted as mixed-type inhibitors,
adsorbing on the stainless steel surface in agreement with the FloryHuggins adsorption isotherm. The
tensiometric results of this study suggest the existence of a second state of aggregation for zwitterionic/cationic surfactant mixtures. From these values of the free energy of adsorption, which in both
mixtures decreased with respect to a single surfactant, we concluded that the adsorption in mixtures
was stronger. The mixtures studied here showed good inhibition properties for ferritic stainless steel type
X4Cr13 in 2 M H2 SO4 solution.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
Surfactants are compounds that can be found in a multitude of
domains, from industrial settings to research laboratories and are
the part of our daily lives. Due to their unique structure they can
drastically modify the interfacial properties. This effect is important for industrial processes such as otation, the cosmetic and food
industries, drugs delivery, emulsication, chemical mechanical polishing, as also for corrosion inhibition. The latter topic is also the
subject of this paper.
It is well known that corrosion never stops but its scope and
severity can be lessened. The addition of surfactants into aggressive media such as acid solutions is one of the methods for achieving
this goal. Several studies suggested that most organic inhibitors are
adsorbed on the metals surface, displacing water molecules from
the surface and forming a compact lm as a barrier [1,2]. In other
words, the adsorbed corrosion inhibitor may be sterically blocking the surface, thereby, either restricting the access of corrosion
species to the surface or transferring the corrosion product from it.
The organization and packing of the inhibitor molecules on the surface may be important, as well as the coverage fraction. The ability
of a surfactant molecule to adsorb on the metal surface was found
to be responsible for the corrosion inhibition of the metal surface.
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2. Experimental
2.1. Materials
The zwitterionic (SigmaAldrich, CAS Number 2281-11-0) and
the cationic surfactant (Fluka, CAS Number 1119-97-7) used in this
study were of pure quality (>97%) and used without purication.
The non-ionic surfactant TRITON-X-405 (with activity of 70 wt%)
was a Fluka product (CAS Number 9002-93-2) and also used without purication. The surfactants had the following structures:
Table 1
The composition of ferritic stainless steel type X4Cr13 in wt%.
wt%
C
Si
S
Cr
Ni
Cu
0.04
0.471
0.02
13.20
0.307
0.213
of zwitterionic/cationic surfactant mixtures we studied two systems, where the concentration of zwitterionic surfactant was xed
at c = 1.0 105 and at 1.0 104 mol L1 , while the concentration
of added MTABr was changing from 1.0 105 to 1.0 103 mol L1
Cylindrically shaped specimens were made from a rod of ferritic
stainless steel of type X4Cr13. The composition of used steel in wt%
is shown in Table 1
2.2. Surface tension measurements
The surface tension () in 2 mol L1 H2 SO4 was measured by the
Wilhelmy-plate method, using a Krss-K12 processor tensiometer
at 25 C. The temperature was kept constant (0.1 C) by circulating the water through a jacketed vessel containing the solution.
The solutions concentration was varied by adding aliquots of stock
solution of known concentration, to the known volume of the solution in the vessel. The plate was cleaned over a methanbutan
ame.
2.3. Electrochemical measurements
Electrochemical experiments were performed with a conventional three-electrode conguration. All the potentials were
measured against a saturated calomel electrode (SCE) and the
counter electrode was made from Pt. In all experiments, electrochemical polarisation was started 30 min after the working
electrode was immersed in solution, to allow the stabilization of
the stationary potential. Before each measurement, the sample was
cathodically polarized at 1.0 V (SCE) for 10 min (electrochemical-
2173
Fig. 1. Variations in surface tension regarding concentrations for (a) TRITON-X-405 in water, (b) TRITON-X-405 in 2.0 M H2 SO4 and (c) TRITON-X-405 + 1 mM KBr in 2.0 M
H2 SO4 at 25 C.
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Fig. 2. Variations in surface tension regarding concentrations for (a) palmitylsulfo-betaineas (ZWITTER C16 ), (b) MTABr, (c) ZWITTER C16 c = 1.0 105 M + MTABr and (d)
ZWITTER C16 c = 1.0 104 M + MTABr all in 2.0 M H2 SO4 at 25 C.
one order of magnitude higher values for the cmc were observed,
with respect to the KBr salt free solution (Fig. 1b and c).
The next subject of our investigation was the system containing zwitterionic/cationic surfactant mixture. The concentration of
the zwitterionic surfactant was kept constant while we varied the
concentration of cationic surfactant. It can be noticed in Fig. 2, that
the cmc of a surfactant when alone is signicantly lower (at least
one order of magnitude) compared to the situation when it is in a
mixture. On the other hand, it is evident from Fig. 2c and d that,
in addition to a normal break-point, another break appeared in
the curve. Two different stages of aggregation have been observed
before [2529].
Velazquez and co-workers [30] reported that aqueous solutions
of the cationic DTAB and the zwitterionic surfactants, mix ideally
and that any interaction is reduced as the hydrocarbon length of the
zwitterionic surfactant increases. They emphasized their observation [28] that, in addition to electrostatic attraction, ion-specic
interactions can also be important. The differences in interaction
between anionic surfactants with zwitterionic and cationic surfactants can be interpreted on the basis location of the charged groups
[31]. In zwitterionic sulfobetaines, the positive charge is close to the
micelle core, therefore, in an anionic/zwitterionic mixed micelle,
the negative charge of the anionic surfactant is close to the positive charge of the dipole. In orders to achieve the closest proximity
of opposite charges in the cationic/zwitterionic micelles, the tails
of the cationic surfactants would have to protrude from the core,
making this way the micellization process less favourable.
The tensiometric results discussed in this study seem to suggest the existence of a second aggregation state in the mixed
surfactant systems. The cmcs of mixtures composed from zwit-
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Fig. 3. Potentiodynamic polarisation curves (2 mV s1 ) for TRITON-X-405 with and without the addition of 1 mM of KBr on SS type X4Cr13 in 2.0 M H2 SO4 .
2176
50 mV, but only in regard to the anodic direction, with the addition of bromide ions (KBr) to TRITON-X-405 in 2 M H2 SO4 solution.
As mentioned previously, the TRITON-X-405 has difculty when
organizing and packing on the metal surface (because of its size,
probably). In our previous study it was conrmed, that desorption
of the protective layer formed in the presence of TRITON-X-405
started sooner, as in the case of TRITON-X-100 [17]. The free
species, which appeared on the metal surface between monomers
or micelles, also, represent those active points which initialised the
corrosion process with a destructive effect on the self-assembling
layer formed during cathodic polarisation.
Therefore the improvement in inhibition efciency (IE) was
achieved, with the addition of bromide ions (KBr) in the chosen
solution. We can assume that the bromide ions additionally inhibit
the corrosion by getting adsorbed electrostatically on the positively
charged surface in the anodic region, or with the help of synergistic
effect between KBr and TRITON-X-405 (with displacement of more
water molecules from the metal surface than in the case, when
TRITON-X-405 was individually presented in the solution).
An increase in IE was also obtained in the cases of mixtures
composed of zwitterionic surfactant and cationic surfactant in 2 M
H2 SO4 solutions in comparison with the example where zwitterionic surfactants was alone in sulphuric acid solutions. Fig. 4
illustrates those of inhibitions properties on corrosion parameters
at various concentrations of both surfactants in mixtures. The same
effect occurred in the case of TRITON-X-405 + 1 mM KBr mixture i.e.
extension of the at portion in the anodic direction but only, when
only the zwitterionic surfactant was present in the acid solution.
This phenomenon was observed at exactly the same concentration
of added bromide ions (cMTABr = 1.0 103 M, cKBr = 1.0 103 M).
It could be speculated that bromide ions are responsible for the
positive synergism and for improvement of inhibition efciency.
The electrochemical parameters obtained from polarisation curves,
corrosion potential (Ecorr ), corrosion current density (icorr ), the
polarisation resistance (Rp ) and the inhibition efciency, are shown
in Table 2. The polarisation resistance was obtained by linear polarisation within the potential range of 10 mV with respect to Ecorr .
Extrapolation of the Tafel line allowed for calculation of the corrosion current density (icorr ). These parameters were determined
simultaneously (CorrView software).
It is clear, from the obtained corrosion data, that Tafel lines
shifted towards more negative and more positive potentials during the anodic and cathodic processes, respectively, relative to the
blank curve. This means that the selected compound acts as mixedtype inhibitor. Next, a shift of Ecorr was observed towards a more
noble value, and to an order of magnitude for lower corrosion
current density icorr was attained. Moreover, to an order and half
of magnitude lower icorr for chosen mixtures with respect to the
inhibitor-free solution was observed (Figs. 5 and 6).
icorr
icorr
IE (%) = 1
=1
Rp
Rp
(1)
icorr
icorr
100
(2)
(3)
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Table 2
Kinetic parameters for corrosion of stainless steel type X4Cr13 obtained from
potentiodynamic polarisation curves in 2.0 M H2 SO4 for TRITON-X-405, TRITON-X405 + 1 mM of KBr, for palmitylsulfo-betaineas with and without added x M MTABr
at 25 C.
Ecorr (V vs. SCE)
Rp ( cm2 )
icorr
Rp
x M TRITON-X-405
0
9.96 104
1.55 104
7.0 107
1.36 104
3.5 106
1.29 104
7.0 106
1.10 104
3.5 105
1.02 104
7.0 105
0.461
0.438
0.429
0.430
0.428
0.420
15.60
97.10
115.09
118.10
141.32
143.61
0.844
0.863
0.870
0.889
0.897
0.839
0.864
0.868
0.890
0.891
0.461
0.429
0.424
0.421
0.416
0.405
0.408
0.405
15.60
152.24
173.77
183.13
198.66
208.02
233.15
264.73
0.913
0.922
0.925
0.932
0.936
0.943
0.949
0.897
0.910
0.915
0.921
0.925
0.933
0.941
x M ZWITTER C16
0
9.96 104
8.66 104
1.0 106
7.53 104
3.0 106
5.11 104
1.0 105
3.59 104
2.5 105
2.35 104
5.0 105
1.41 104
1.0 104
8.49 105
5.0 104
0.461
0.459
0.457
0.455
0.452
0.445
0.444
0.436
17.531
19.832
29.800
39.800
63.600
104.860
175.051
0.140
0.223
0.487
0.630
0.764
0.858
0.915
0.110
0.213
0.477
0.608
0.755
0.851
0.911
31.99
39.80
83.35
103.31
184.05
219.25
253.93
0.464
0.628
0.784
0.852
0.907
0.912
0.941
0.512
0.608
0.812
0.849
0.915
0.928
0.938
77.74
113.86
135.42
140.54
155.14
230.04
304.23
0.786
0.834
0.883
0.893
0.902
0.930
0.949
0.799
0.863
0.885
0.890
0.900
0.932
0.949
2.0 M H2 SO4 +
IE (%) = 1
icorr (A cm2 )
Rp
Rp
100
(4)
log
cinh
= log(xK) + x log[1 ]
(5)
The same behaviour was shown for cationiczwitterionic surfactant mixture. The adsorption isotherms plotted in Figs. 7 and 8,
are for both investigated systems. According to the FloryHuggins
model, plots of log[/C] vs. log[1 ] produce straight lines of slope
(x) and intercept log (xK), as shown in Fig. 7, which is valid for the
used non-ionic surfactant mixture (TRITON-X-405, KBr). The data
indicate that the values of x were approximately 10 without added
KBr and around 13 when KBr was in the mixture. This suggests
1
csolvent
exp
G
ads
RT
(6)
2178
Fig. 7. FloryHuggins adsorption isotherm for TRITON-X-405 with and without the addition of 1 mM of KBr on SS type X4Cr13 in 2.0 M H2 SO4 obtained from the corrosion
current density (icorr ).
Fig. 8. FloryHuggins adsorption isotherm for palmitylsulfo-betaineas (ZWITTER C16 ) with and without added x M MTABr on SS type X4Cr13 in 2.0 M H2 SO4 obtained from
the corrosion current density (icorr ).
Table 3
Calculated values of Gads (from the FloryHuggins adsorption isotherm,
where was obtained from icorr ) for TRITON-X-405, TRITON-X-405 + 1 mM KBr,
palmitylsulfo-betaineas (ZWITTER C16 ), 1.0 105 M ZWITTER C16 + x M MTABr and
1.0 104 M ZWITTER C16 + x M MTABr all in 2.0 M H2 SO4 at 25 C.
Surfactant
TRITON-X-405
TRITON-X-405 + 1 mM KBr
palmitylsulfo-betaineas (ZWITTER C16 )
1.0 105 M ZWITTER C16 + x M MTABr
1.0 104 M ZWITTER C16 + x M MTABr
87.77
115.66
38.16
37.57
46.77
value, while the concentration of the cationic surfactant MTABr varied. A curve with three slopes, was found in both cases. The slope
changes at a certain concentration of added cationic surfactant,
namely at the same values obtained regarding the surface tension
measurements.
The rst slope was below the rst cmc (cmc1 ); another trend
with some linearity and a reduced slope was found between
the rst and the second cmc (cmc2 ); and the third above the
cmc2 , i.e. cmc1 = 2.0 104 mol L1 and cmc2 = 4.6 104 mol L1
for the mixture of the 1.0 105 M ZWITTER C16 + x M MTABr.
For the mixture composed from 1.0 104 M ZWITTER C16 + x
M MTABr the cmcs values were cmc1 = 1.2 104 mol L1 and
cmc2 = 1.6 104 mol L1 all in 2.0 M H2 SO4 at 25 C. On the basis
of good agreement between the surface tension and the electrochemical measurements, it can be assumed, that either (i) then is
the existence of a second aggregation state, and/or (ii) the structural changes of the original micelles, that is transformation into
another geometry.
Further to this point, Ducker et al. [33] showed that
cationic and zwitterionic surfactant mixtures form surfaceaggregates with a structure intermediate between the structures
formed by each of the pure surfactants. A mixture of cylinderforming (cationic surfactanttetradecyltrimethylammonium bromide forms cylinders on mica) and sphere-forming surfactants
(zwitterionic surfactantdodecyldimethylammoniopropane sulfonate, a hemisphere-forming surfactant on mica) produces shapes
ranging from cylinders to truncated cylinders or spheres. The most
obvious change is the length of the aggregates, depending on the
mole fraction of the two surfactants. This one is difcult to quantify because it is non-linear with the mole fraction. Only about 20%
of the surfactant molecules in bulk need be cylinder-forming to
obtain the cylindrical aggregates Finally, it is important to include
those forces which concentrate one surfactant over another at the
metal surface (electrostatic interactions between surfactant headgroups and the charges at the solid substrate, and the hydrogen
bonds (or lack of) between the solvent and the solid substrate) [33].
More experimental data are needed to obtain fuller information
about the accurate sizes and shapes of the formed mixed micelles.
On the basis of those kinetic parameters measured during the corrosion processes, it was found that both chosen mixtures had the
same amounts of surfactants total concentrations in the solution
(i.e. 2.1 to 2.2 104 mol L1 ) at the cmc1 , but a slightly different
value for the achieved inhibition efciency at that concentration
(IE = 85, 90%). In regard to this, and from the adsorption isotherm
results, it could be speculated that the mixed micelles formed in
the solution with a higher concentration of the zwitterionic surfactant, are probably larger (due to longer alky chain), highly charged
(due to the loss of more water molecules of the bromide counterions), and due to the stronger electrostatic attraction, they are also
more strongly adsorbed on the metal surface: notice that calculated
Gads values decrease from 37.57to 46.77 kJ mol1 .
4. Conclusion
From the obtained corrosion data, it is clear that the Tafel lines
shifted towards more negative and more positive potentials for
the anodic and cathodic processes, respectively relative to the
blank curve. This means that the selected compound in the mixtures acts as a mixed-type inhibitor.
The tensiometric results in this study could suggest the existence
of a second state of aggregation for the zwitterionic/cationic surfactant mixtures.
2179