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1-01

1-02

+24V BAT

1-03

-2X02 -2X01
(11)
1

6-01
-1X02:1

1-04

1-05

1-06

1-07

1-08

1-09

1-10

1-11

1-12

1-13

1-14

1-15

1-16

-2X2

4 mm

+24V BAT

2-02
+2X2-2X2:5

(234)

(236)

(502)

-2X2

10 mm

-2X2
3

31a

-2S01
MAIN SWITCH
PKYTKIN

86

-2F23
10 A

HEST lamp

31

-XD81:8

70 mm

2-06

18

(13)

(264)

1
-

(265)

2
-2X08 -2X07

18-14

-XD83:1

(890)

6-05

2-06
ENGINE SAFETY
STOP RELAY

-2K06

11

A1

(14)

A2

#1843

6-05

(229)

-2M01

-1X04:2

30

50

31

70 mm
(296)

N/C

-2F07
10 A

(204)

-2F12
10 A

-2F13
10 A

-2X09 -2X10 -2X07


-2X2
-2X08 10
-2X2 10
4

-2X06 -2X05
2

+bat (unswitched)
+bat (unswitched)

52

-2F14
10 A

-2F15
10 A

-2F08
15 A

-2X07
-2X08

11

-2X19
-2X20

-2X09
-2X10

+bat (unswitched)

55

(205)

53

(206)
(209)

-XD43 -XD42

TIER4 ONLY

-2B02

18-08

Air filter
glogging

(685)

-XD81:11

manual prime switch 14


3 analog sensor return

(686)

-XD81:10

coolant level sensor 49


digital pwr (+8V)
4

(202)

(267) 4

(206)

-2X06 -2X05
4

(268)

(252)

-2X08 -2X07
4

-2X2
17

3-05
+2X2-ECM_XM1:8

18-08

21

24

1-11

22

-2X2

- bat
- bat

69
67

(203)

(201)

14

+bat (switched)

-1X04:3

-2X2

25 mm

9
J1939 shield

DO ECM

4-05

4-05

+2X2-2X2:58

+2X2-2X2:57

6 mm
(233)

86

-2K02
Y1

85

-2X2

-2X2
108

-2X2

-2B01

coolant
level
sensor

+24V ECM

3-06
+2X2-2X2:29

(275)

N/C

50

J1939 data -

34

(207)

-2K03
1-07

22

-2X06 -2X05
5

(888)

(889)

(210.2)

(212.2)

(211.2)

(210)

21

-2X2

24

7 11

A2

A2

18-08 -2X08

-XD81:3

14

-XD83:2

A (890)

(212)

10

-2X04 -2X03
4

18-14 9

+2X2-2X17:3

-2X2
13

(16)

(279)

7-13 +2X2-2X2:81
7-15 +2X2-2X2:79
7-15 +2X2-2X2:80

-2X08
-2X07
2

-2X70+

-2X08
-2X07
3

120

SERVICE LIGHT

- SOCKET

(210.3)
GND ECM

3-07

+2X2-2X2:40

-2X2
105

2-14

13

-2X08
-2X07

(211)

(212.3)

+24V BAT

-2X2

B (891)

-2X06 -2X05
8

-2X08
-2X07
8

-2X08
-2X07
7

-2X08
-2X07
6

-2X07

(276)

-XD90

(211.3)

-2X10
-2X09
2

-2X10
-2X09
1

(272)
(273)
(274)

-XD66 -XD67
A1

-2X2
111

42

J1939 data +

-2K03
A1

time value:
5 sec
101

70

6-06

GND

DO ECM

-2K06

+24V BAT

-2X03 -2X04
3
(15)

X
-2X02 -2X01
(12)
2 4 mm

61
63
65

BAT

-2K01
V

- bat
- bat
- bat

1-06

(230)

-1X02:2

(896)

12

-2X2 -2X03 -2X04


16

+2X2-2X2:110

14

15

6-01

N/C

-1X04:1

1-06

(293)

-2X2

(278) 12

GND BAT

-2K02

#1843

-1X04:4

15

-2S03

LOCKOUT
SWITCH

(895)

12

6-16

70 mm

11

-2X2 -2X03 -2X04

+
-

-2E02

N/C

48

digital sensor return


17 inlet air temp sensor

+2X2-2F05:1

AIR INLET
TEMP
SENSOR

87

6 mm
(232)

-2X06
-2X05

(294)

TIER4 ONLY

-2B03

-2G01

(894)

-2X2
-2X2 12

(235)

+
-

-2E01

N/C

11
+24V BAT

-2K01

12

OK to elevate idle (SWG) 46


intermediate speed (SWG) 47
digital sensor return
18

-2X20 -2X19
(900)
8

18-08

30

1-05

30

+bat (unswitched)

J
K

23

DPF lamp

(893)

CCEM SUPPLY

(504)

-2F22
20 A

-2F04
10 A

-2F03
20 A

-2F02
50 A
6 mm

(503)

CRS force (SWG)

(292)

-2X2

234

70 mm
31

regen disabled lamp 13


(258)

CRS disable (SWG)

TIER4 ONLY
-XD16 -XD15
N/C
(892)
3

DIAGNOSTIC

-2F20
100 A

-2X06
-2X05

CATERPILLAR C15 -2X50

-2F01
30 A

#1843

-2X2
-2X2

106

107

102

2-02
+2X2-2X2:114

Z
"engine start" -2K01
1-05

30

87

-2K02
15

1-03

"engine stop" -2K03

18
16

Rev.

11
1-12
21

14

Used on

12

Module

No
of

Date

Description

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

Work no

LT300HP

24
22

Name

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

1 / 18

2 -01
A

2 -02

2 -03

+24V BAT

2 -04

2 -05

2 -06

2 -07

2 -08

2 -09

2 -10

-2X2

1-15

2 -11

2 -13

2 -14

2 -15

2 -16

-2X2
5

+2X2-2X2:4

2 -12

+24V BAT

1-07
+2X2-2F03:1

-2F05
15 A

-2F17
15 A

-2F09
15 A

CRS FUEL PUMP


RELAY

+24V BAT

-2F10
20 A

+2X2-2X2:13

-2K05
F

2
2-13 6

-2K04
2-02

-2K04
2-02

-2K08
2-07

-2X15
-2X16

A2

2-11 4

2-07

-2X19
-2X20 2

-2X19
-2X20

-2X15
-2X16

-2X2
23

-2X2
20

2,5 mm
(687)

-2X2
18

(663)

-2X05
-2X06

-2X05
-2X06

31
(238)

-2X13
-2X14

33
(251)

-2X13
-2X14

(491)

2T30

-2H04

-2H05

-2H06

4
-X361
-X360

1
(237)

-2X06
-2X05
+24V BAT

6-05
-1X04:5

-2X19
-2X20

(239)

-2X06
-2X05

32

-2H11
(498)

-XD81:1

+2X2-2X2:59

-XD51
-XD50 6

TIER4 ONLY

MOT +

-2M30

M
+

BAT -

(-)

11
(492)

(494)

-2H12
-2T10

34

2
+24V BAT

6-04
-1X04:8

(467)
-2X20
-2X19

-2K04

12

A1

-2X04 -2X03
(34)
8

(256)

-2X2

2,5 mm
(688)

19
GND ECM

4-07

-2X14
-2X13

-2K08

-2X14
-2X13

-2X16
-2X15

-2X16
-2X15

A2

-XD85:2

-2X18
-2X17

A2

1-07

Y
#1843

1-16

-2X2

-2X2
114

+2X2-2X2:102

-2X2
113

-2X2
112

-2X2
110

-2X2
109

(222)

18-11

A1

+2X2-2X2:45

(+)

-2B30

MOT -

4-05

(466)

-2X04 -2X03
(17)
5 -2X2
25

-2H10

(490)

DO ECM

-2X2
24

(497)

(488)

-2H09

W36
1

-X361
-X360

-2H08

(447)

W36

(487)

-2H07

(445)

(489)
(448)

-2X18
-2X17

-XD81:2

operating
GT - temp: 75C

-XD50
-XD51 5

3
3

(446)

OPTION

(664)

GT +

(493)

W36
2

18-11

-X440

32

(221)

-XD85:1

4 mm

W36

-2X23
-2X24

4 mm

-X360
-X361

18-08
3

SOFT STARTER

-X360
-X361

-2X17
-2X18

18-08

t<to

21

BAT +

-2X17
-2X18

(255)
-2T10

-2X2

A1

-2K08

4
8

-2F11
15 A

1-16

4 mm

-2F18
15 A

4 mm

-2F06
15 A

ENGINE PRE-HEATER CENTRE

-2X2
103

104

-2X23 -2X24
30
Rev.

work lights
2
2-03 6
2-04

4
8

sound alarm
horn

drive lights
2
2-08 6
2-09

4
8

Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

2 / 18

3 -01
A

3 -02

3 -03

3 -04

3 -05

3 -06

3 -07

XM1.13
XM1.9

G
H

XM1.10
XM1.11
DO XM1.1
DO XM1.2
DO XM1.3

I
J
K
L

DI XM1.4
FB XM1.5
XM1.6
DI XM1.7
DI XM1.8

M
N
O
P

DI XM1.22
DI XM1.23
DI XM1.12
DO XM1.15
XM1.20

DI XM1.21

DO XM1.14

DO XM1.16

XM1.17
AI XM1.18

3 -11

DI XM1.19

11

4-06

3 -12

3 -13

3 -14

3 -15

3 -16

(+24V output)

4-07

-2X2

-2X23
35

-2X2

flash alarm

3
32

(1)

blue
white

1-15
-2X07:4

29

39

FREE

generator voltage protection circuit alarm

-2X2
1-15

(958)

-2X21

-2X22

-2X03

7 -2X04
11

34

DISTRIBUTION GEAR BOX


CHOKE VALVE

(245)
-2X20

-2X19
30

-2X2
-2X2 93

-XD22 -XD23
4
(262) 1

-Y231
3

-2X24

-2X23
35

28

134

27

16

(922)

-2X2

-2X2:17

-2X2

4
5

-Y205:2

18

(924)

-Y210

-2X24

-2X23
39

20

95

HYDRAULIC OIL
COOLER FAN

-2X2
(225)

4-09

-2X2
26

(965)

21

(285)

99

(960)

94

(933)

96

(229)

-2X2

-2X2

FREE

-2X2

lubrication pump countershaft pressure

-2X2

GND ECM

21
14

-XD22:2

27

-Y211
HYDRAULIC OIL
COOLER FAN
1

4-09

25

(288)

97

(734)

98

(735)

-2B70 (B17)

reverse
direction

13

-XD50 -XD51
-XD70 -XD71
10 (775)
2
11 (776)
138
3

(+)

-XD73

125

-XD74
2 (704)

-2B71 (B15)

3 (705)

-2X2

BU
12

(777)

132

(706)
3

BK

-XD75
139

-XD76
5

0
Used on

No
of

Name

17.4.2012JKY

Checked

EH

4-13

(4)

+5X5-KA3:(4)

+5X5
Location

Work no
Drawn

kg
Title

(3)

Description

LT300HP

Mass
Type

RD (716)
(717)

+7X7-7X7:127
Date

Module

-KA7

YE

4-11

+7X7
Rev.

LUBRICATION
OIL LEVEL

(707)

126

LUBR. PUMP
COUNTERSHAFT
PRESSURE

14

(230)

-2X24:37

136

2
(226)

4-11

-2X2

hydraulic oil cooler fan reverse

normal
direction

-2X24:38

135

13

4-15

(412)
-2X20

-2X19
37

-2X2

(959)
-2X20

-2X19
36

-2X2

GENERATOR
CENTRE 7X7

-XD22 -XD23
3
(261)
-2X06

-2X05

-2X2
-2X2

sign
(2)

LEVEL SWITCH

33

bypass conveyor motor protection ok

L(3)

(244)

34

-2X2

L+

-2X24

-2X23

28

distribution gear box choke valve

lubrication oil level

brown

-2X2

vibration chute

lubrication tank oil temperature ok

-XD50 -XD51
-XD38 -XD39
(761)
(764)
7
1
(762)
(765)
8
2
(763)
(766)
9
3

-2X06

-2X05

-2X2

lubrication pump safety device

-7X02
(289)

36

42

FREE

-2X24

-2X2

GROUND

hydraulic oil cooler fan

-2B36

41

cone crusher digital cavity level

1-08
-2X2

GROUND

return conveyor motor protection ok

(496)

-2K03:A2

40

side conveyor motor protection ok

5
W36

12

-2X2:46

GROUND

engine air filter condition

GND ECM
27

engine cooler control

(495)

W36

GND ECM

-2X2:48

-2F16
3A

-X360 -X361

-2X22

-2X21
+24V ECM

3 -10

-2H13

ECM XM1

3 -09

+2X2

3 -08

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

3 / 18

4 -01

4 -03

4 -04

4 -05

4 -06

4 -07

4 -08

4 -09

4 -10

4 -11

4 -12

4 -13

+24V ECM

+24V ECM

-2X2

5-06

48

+24V ECM

-2X2:65

3-13

+5X5-KA7:(4)

+7X7
(+)

3-16

+7X7-7X7:126

XM2.13

XM2.14
XM2.15
AI XM2.12
XM2.21
PWM XM2.22

I
J
K
L

DO XM2.23
DI XM2.18
DI XM2.17
DI XM2.19
DI XM2.20

M
N
O
P

DI XM2.16
DI XM2.8
DI XM2.9
DO XM2.10
DO XM2.6

R
S
T
U

DO XM2.5
DO XM2.7
DO XM2.1
FB XM2.3
XM2.2

XM2.4

GROUND

43

GROUND

-2X2
44

GROUND

-2X2
45

hydraulic oil temperature

-2X2

engine cooler control

-2X2

49

generator frequency alarm


generator thermistor alarm
lubrication oil cooler fan

-2X2
122

-2X2

63

-2X2

engine start
horn

10 -2X06 (961)
(227)
(228)

15

(241)

16

(242)

17

(219)

18

(220)

19

(216)

20

(217)

-2X2

21

(215)

53

22

(218)

51

-2X2
52

-2X2

3-11
-Y210:2

14 (779)
-XD01
1

(214)

14

-2X2

-Y211:2

-2X2
47

-2X2

-2X2

-2X20

-2X19
9

(928)

55

10

(929)

-2X21

58

-2K01:86

-2X2
-2X2

crusher speed both directions

-2X2

FREE

-2X2

1-07
-2K03:A1

-2X2

distribution gear box clutch valve

-2X23

57

(3)

22

(909)

24

2-06

(774)

(4)

HYDR.
OIL
TEMP

-2B20
PE

22

p<po
23
17

-2B40

27

62

-XD75

-2X03
131

HYDRAULIC OIL LEVEL

-2B41

-XD76 VT
9

(2)

-XD73 -XD74
9
135

BK

-KA8

+5X5 (NEW)-KA5:(4)

-2B77 (B16)

LUBRICATION
OIL FILTER

p
p<po

28

-XD73
129

-XD74
8

(4)

4-13

(711)

BN
(710)

-Y232
5-12

-XD22

+7X7-7X7:130

-XD23
1

(259)

(260)

GND ECM

3-10
-2X24:21

-2X2

(3)
-XD50 -XD51 -XD70 -XD71
15 (780)
9

28
40

p<po

-2X2
87

+5X5

-7X02
(966)

L<Lo

PE

GENERATOR
CENTRE 7X7

(223)

13

HYDRAULIC OIL MAIN VALVE

26

61

-2X20:4

15

-2X2:67

3-11

GENERATOR
CENTRE 7X7

-2X06
25

ENGINE
COOLING FAN

+5X5-KA8:(4)

-2X2:24

5-06

-Y205

4-15

14

-7X02

1-05

-2B21

-KA5

(2)

GY

8 (708)

-2S13

-2X22
2 -2X24 (962)
19

-2X05
60

134

(4)

BK

-7X02

-2X2

-2X2

(3)

-7X02

54

-2X2

127
-XD50 -XD51 -XD70 -XD71
-XD75 -XD76
7 (709)
133
13 (778)
7
128

-2X22

-2X05

X
Y

(213)

13

59

FREE

-2X06

-2X23
50

-2X2

56

engine stop solenoid

(737)

1 -2X04 (411)
9 -2X24

-2X03

120

hydraulic oil filters

(226)

-2X21

100

release pressure switch

38

24

46

-2X2

64

clamping pressure switch

(736)

3-10

-2X21:12

-2X2

90

hydraulic oil level

23

3-09

121

hydraulic oil main valve

(230)

-2X05
78

lubrication pump

2-06

37

-2X19:12

-2X2

FREE

GND ECM

-2X2

-KA3

(2)

-2X24

-2X23

4 -16

-2X2:27

4 -15

+5X5

3-06

ECM XM2

4 -14

+2X2

HYD. OIL
FILTERS

4 -02

GEAR BOX
CLUTCH VALVE

23 -2X04
10

Z
Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

4 / 18

5 -01

5 -03

5 -04

5 -05

XM3.1

XM3.9

XM3.10

XM3.3
XM3.4
XM3.11
XM3.15

DI XM3.21

AI XM3.7

PI XM3.14
XM3.12

M
N
O
P

PI XM3.19
PI XM3.17
PI XM3.18
PI XM3.16
PI XM3.20

R
S
T
U

AI XM3.13
PI XM3.22
DI XM3.23
AI XM3.5
AI XM3.8

5 -10

5 -11

5 -12

5 -13

5 -14

brown

blue

XM3.2

5 -09

-XD36 -XD37

+24V ECM

AI XM3.6

(784)

4-07

black

5 -15

5 -16

-2B34 (B13)

+
-

TEETH
SENSOR A

sin

-2X2:48

5 -08

(783)

ECM XM3

5 -07

+2X2

5 -06

(+12 V)

-2X2

brown

-XD36 -XD37
65

(+5 V)

(785)

blue

(786)

black

-2B25 (B14)

+
-

TEETH
SENSOR B

sin

(+12 V)
(+5 V)

-XD22

GROUND

-2X2

GROUND

-2X2

GROUND

-2X2

-XD23
10

(256)

11

71

(257)

-3B22

GEAR BOX OIL


TEMPERATURE

72
73

-2X2
BSL

-2X24

-2X23
33

66

-XD22 -XD23
7

(319)

-2X2
vibrating chute motor protection ok

74

-2X2

-2X2

12

-2X2

35

GROUND

-2X2
-2X2

4-08

67

91

setting sensor A

-2X2

lubrication pump speed


distribution gearbox clutch pressure

(249)

(250)

(781)

-XD71
136

10

(296)

129

17

(969)

13

(247)

39

(755)

-2X2

30

-2X2

18

-2X2

-2X21
132

-2X2

-2X23
68

-2X2

-2X2

module identification

70

(756)
(732)

29
30

(712)

137

(713)

-2B75 (B11)

LUBR. RETURN
OIL TEMP

-2B74 (B10)

LUBR. TANK
OIL TEMP

(970)

blue

(788)

(458)

brown

33

(789)

(460)

black

(787)

(459)

-1B02

CRUSHER
RPM

+
sign

-XD50 -XD51
17

(285)
(246)

-XD92 -XD10

32

20

-XD22 -XD23
6
(263)

-2X06

-2X05
69

-2X2

31

11

GENERATOR
CENTRE 7X7

19

-2X22
10 -2X24 (964)

40

77

-2X2

131

-XD50 -XD51

(963)

11

(782)

-XD50 -XD51
31
-7X02

76

(715)

(729)

14

-2X2

(728)

126

-2X2

(714)

-2X24

-2X2

123

generator voltage monitoring

(248)

16

130

lubrication oil cooler fan


motor protection ok
lubrication tank oil temperature

-XD70

-2X2

125

generator frequency monitoring

(360)

15

128

crusher speed

CRUSHER
DRIVE AXLE
SPEED SENSOR

(+)
-XD75 -XD76
1
130

+7X7-7X7:129

-2X23
127

setting sensor B

sign

+7X7
4-11

-2X22

-2X21
75

-2X2

-2X05:7

-XD50 -XD51
16

(731)
-2X06

-2X05
133

crusher drive axle speed

-2X24

-2X23
124

distribution gear box oil temperature

black

38

lubrication return oil temperature

brown

-2X20

-2X19

-2B06

blue

(783)

5 -02

-7X02

32 GENERATOR
CENTRE 7X7

(264)

-2B32

CLUTCH
PRESSURE

X
Y
Z
Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

5 / 18

6 -04

6 -05

6 -06

6 -07

6 -08

6 -09

6 -10

6 -11

6 -12

-1X1
+24V BAT

1-01
-2X02:1

B
12-01
-3X06:1

-1X02 -1X01 -1X1


(11) 1
4 mm 1

-1X1

138

-1X1
2

-1X09 -1X10
11

-1X06 -1X05
(20) 1
4 mm

-1F01
10 A

-1F02
20 A
7-06

+1X1-1X1:134
+1X1-1X1:56

-1S01

0 1 ST

21

13

1-03

(13)

14

-2X04:1

41

-1F06
10 A

G
KEY
SWITCH

22

14

42

-1K01
6-03

#1843

-1X1

91

1-03

(14)

9-05
+1X1-1X1:55

1-06

-2X04:3

24

11

-1F05
15 A

21

-1F07
10 A

-1X04
(15)

WORK
LIGHTS

14

-1X1

13

2-06
-2X04:8

-1X04 -1X03 -1X1


(34)
151
8

2-02
-2X04:5

113

11

+24V DCM

13

-1H09

-1X1

14

X1

X2

-3X08:1

3 9 11

6-09

-1X1

7 5
-1X1

86 87

13

24

11

21

6-10

88 89

14

-1K02

WATER
PUMP

-1S02

-1X27 -1X28

13

-1X1 -1X19 -1X20

1
14

-1X1
5

-1X1

#1843

1-02
-2X02:2

#1843

12-01
-3X06:2

-1X02 -1X01 -1X1


-1X1
(12) 2
4 mm 101
102
-1X06 -1X05
(21) 2
4 mm

9-08

9-05

7-09
103

-1K02

A1
A2

A1
A2

(469)

9-06

+1X1-1X1:35

+1X1-1X09:7

+1X1-1X1:47

8-05

-1X1

-1X1

105

-1X1
110

6-09

-1X1
106

-1X1

107

CRUSHER
RUNNING

-1X1
108

109

water pump
-1X10 -1X09
12

-1K02

101

-1K01
11
6-07
21
6-07

Rev.

-1K03

14

11

12
24

21

22
6-10

6-14

14
12

6-12

11

24
22

21

14
12

Used on

24

Module

22

6-15
31

34
32

No
of

Date

Name

Description

Drawn

17.4.2012JKY

Checked

Type

EH

kg
Title

Location

Work no

LT300HP

Mass

GND DCM

+1X1-1X1:104

-1X1

-1K03

+1X1-1X1:131

-1M02

DO DCM

Option:
Level detector
jaw crusher
+1X1-1X1:135

Option

14

A2

-7X02
(906)

(468)

19

15

SERVICE LIGHT
SOCKET

-1X1
111

-1A01

-1X09
-1X10

16

14

11-05

A1

-1X1
16

11

+1X1-1X1:73

-1K01

-1X1

-1X08 -1X07
(22)
1

12-05

-1K03

11-07

4 10 8 6

-1X70 +

14

+1X1-1X1:63

-1X04 -1X03 -1X1


(17)
82
5

Option:
automatic
lubrication unit,
jaw crusher

112

-1X1

-2X04:4

(16)

-1X03
3

-1S04
13

1-15

(903)

(476)

-1S09

-1S11

+24V BAT

-1X19 -1X20
16

-1X04
-1X03

10

(900)

GENERATOR
CENTRE 7X7

Belt scale
(optional)

24

-1X1

DRIVE
LIGHTS

38

-1X1

(972)

12

-1F03
10 A

-1X19 -1X20
38

-2X04:2

8-06

start

-7X02
37
(971)

6 -16

-1X1
+1X1-1F04:2

-1X19 -1X20
37

-1X1

GND BAT

-1X1 -1X03 -1X04


90

21

6 -15

-1X1 6

10-07

6-09

-1X1

9-08

6 -14

-1K03

+1X1-1K04:24

-1X1

6 -13

-1X19 -1X20
13

6-14

6 -03

+1X1-1X1:107

6 -02

GENERATOR CENTRE 7X7

6 -01

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

6 / 18

7 -01

7 -02

7 -03

7 -04

7 -05

7 -06

7 -07

7 -08

7 -09

7 -10

7 -11

7 -12

7 -13

7 -14

7 -15

7 -16

+1X1

+2X2

CAN2 L

CAN1 H

CAN1 H

-1X1
-1X1

+ 24V

-1X1:136

+ 24V

-1X1

-1K04

19

7-06

-1X1
20

14

CAN LOW

CAN BAT

-1X1

11

32

CAN LOW

-1X1
133

1-11
-2X2

XM4.4

XM4.7

XM4.6

XM4.8

CAN2 L

XH2.2
XH2.3

CAN2 L

CAN2 H

XH2.5
XH2.6

GROUND

-1X1

GROUND

-2X2
21

(25)

81

CAN1 H

CAN1 H
(29)

CAN GND

-1X1

+ 24V

+24V BAT

-1X1

6-03

23

+ 24V

CAN GND

-2X2

-1K04

22

7-06
24

-1X1:4

82

-1X1

21

152

+ 24V

-2X2

-1X07 -1X08
8

83

-1X1

-1X1
24

CAN BAT

-2X2
(26)

95

84

CAN LOW

CAN LOW
(30)

XM4.1
XM4.2

XH3.8

HUB XH3

XH3.1
XH3.2
XH3.3

CAN2 L

CAN2 H

XH3.4
XH3.5
XH3.6

GROUND

-1X1

GROUND

-3X3
25

(27)

CAN1 H

CAN1 H
(31)

CAN GND

CAN GND

-1X1
26

+ 24V

+ 24V

-1X1
27

+ 24V

-1X1

-1X1
28

CAN BAT

-3X3
(28)

96

10

CAN LOW

CAN LOW
(32)

XM4.8

XH2.1

XH2.4

P
R

-2X05:10

CAN2 H

XM4.7

HUB XH2

XH3.7

1-11

80

XM4.3
XM4.5
XM4.4
XM4.6

M
N

-2X05:9

-2X05:8

XM4.5

31

1-11

79

XM4.3

30

-1X1

+ 24V

CAN GND

-1X1

9-08

18

-2X2

XM4.2

129

CAN GND

DCM XM4

9-08

K
L

XM4.1

29

XM4.1

ECM XM4
HCM XM4

XM4.2
XM4.3
XM4.5
XM4.4

XM4.8

XH1.6

GROUND

-1X1
17

XM4.7

XH1.5

-1X1

-1X1:137

XH2.8

CAN2 H

XH1.3
XH1.4

XH2.7

XH1.2

GROUND

CAN2 L

XH1.1

CAN2 H

XH1.8

HUB XH1
XH1.7

XM4.6

-1X1:153

XH5.6

-1A02 13

23

8-14

EMERG.
STOP
RELAY

24

+ 24V

-XA1:4

8-14

+ 24V

-XA1:5

8-14

CAN LOW
-XA1:6

14

33

34

A1

A2

(C)

(D)

(X1)

(X2)

S1

S2

-1K04
A1
A2

8-14

#1843

-1X1
104

2-deck s-Module
connection

6-05
-1X1:103
Rev.

0
11
7-07
21
7-07

14

Used on

12

Module

No
of

Date

Name

Description

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

Work no

LT300HP

24
22

+3X3

CAN GND
-XA1:3

8-14

CAN2 L

XH5.5

CAN1 H -XA1:2

8-14

XH5.3
XH5.4

CAN2 H

XH5.2

GROUND-XA1:1

XH5.1

-3X30 -3X29

XH5.8

XH5.7

HUB XH5
U

CAN2 H

8-04

CAN2 L

+24V BAT

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

7 / 18

8 -01

8 -03

8 -04

8 -05

8 -06

8 -07

8 -08

8 -09

8 -10

8 -11

8 -12

HUB XH4

I
J
K
L

XH4.7
XH4.8
XH4.9
XH4.10
XH4.18

M
N
O
P

XH4.19
DI XH4.20
DI XH4.21
XH4.15
XH4.16

R
S
T
U

XH4.17
XH4.22
XH4.23
DI XH4.11
DI XH4.12

V
X

DI XH4.13
DI XH4.14

X2.6

10k

34
(50)

-1F04
10A

FREE
12

FREE

11

FREE

21

22

+24V BAT

6-06

+5V for USB device

USB1 +5V

USB1 D-

USB1 D+

USB1 GND

USB1 interface
USB1 interface

X1.5

CAN2 L

7-04

X1.6

+1X1-HUB_XH5:6

X2.12

CAN1 H

X2.18

CAN1 L

X1.7
X1.8

X2.19

GROUND

-1X1:8

+ 24V

7-04
+1X1-HUB_XH5:5

X2.10

-1X98

X1.4

+1X1-HUB_XH5:4

X2.9

FREE

CAN1 PWR

7-04

X2.4

FREE

X1.3

X2.11

USB1 connector

X2.14
FREE

X2.15

GROUND from battery

#1843

-1X1

GROUND from battery

X2.16

6-08

35

-1X1:105

X2.17

-1X1

X2.22

36

RS485H

DISPLAY UNIT -1A03

X2.23

RS485L

X2.21

additional emergency stop 1/


interlock key switch
additional emergency stop 2

-1X07 -1X08
9

-1X1
83

-1X1
85

BSL
CAN2 H

-1X07 -1X08
10

-1X09 -1X10
1

-1S10

+ Ref Out

-1X1
11

12

X2.8
X2.13
X2.20

CONTROL
CENTRE

CAN2 L

X2.7

Connect pins 1X08:9


and 1X08:10 together
when machine type is
NOT LT1415E

-1X19 -1X20
14
38

-1X10 -1X09
2
+24V BAT

10-12
-XD46:3

-1X20 -1X19
15

ENGINE
CENTRE

+2X2

-2S10

-1X1
-2X2

40

- Ref Out
emergency stop control centre

-1X1

21

+24V BAT

10-12
-XD46:4

37

emergency stop service platform

-1X1
39

emergency stop engine centre

-1X1

emergency stop hydraulic centre

-1X1

-3S04
-2X2

85
22

HYDRAULIC
CENTRE

+3X3

11

12

22

21

-1X1

-3X3

42

86

(18)

-3X3

60

(19)

11

12

22

21

61
-3X08 -3X07

XH4.6

33

-3X08 -3X07

XH4.5

-1X1

CAN1 GND

7-04
+1X1-HUB_XH5:3

-1X08 -1X07

XH4.4

Power input +24V from battery

-R1

X1.2

+1X1-HUB_XH5:2

X2.5

-R1
10k

X1.1

CAN2 H

7-04

X2.3

-1X04 -1X03

XH4.3

-1X1

GND

7-04
+1X1-HUB_XH5:1

X2.2

-2X04 -2X03

8 -16

XA1

X2.1

5
6
1
2
3
4
7

-1X04 -1X03

XH4.2

Power input +24V from battery

SERV.
CODE
KEY

SERVICE
PLATFORM

XH4.1

-1X99

-1S14

8 -15

XA2

8 -14

+1X1
Connections for colour display

8 -13

-2X04 -2X03

8 -02

(23)

41
43

-1X07 -1X08
4

(24)

22

-1K06

Y
Z

10-07
+24V BAT

7-09
-1A02:A1

21

-1X1
153
Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

8 / 18

9 -01

9 -03

9 -04

9 -05

9 -06

9 -07

DI XM1.21
DO XM1.2
DO XM1.3
DO XM1.22
AI XM1.12

M
N
O
P

DI XM1.23
DI XM1.14
DO XM1.15
DO XM1.16
XM1.19

R
S
T
U

XM1.17
DI XM1.18
DI XM1.7
DI XM1.8
DI XM1.20

DI XM1.4

-1X1
GND DCM

6-12

GROUND

44

-1X1

-1K03:A2

47

GROUND

SUPPORT LEG
LIMIT SWITCH

-1X1
26

147

-1X1

(161)

OPTION

48

GROUND

-1X1

-1X1 148
49

FREE

-1K07

-1X1 158
A2
14

FREE
A1

primary feeder
-1X1
157
authorization pause
feeder support legs position
(1=up 0=down)
dust removal vibrator

27

14

28

-1X1 149

(163)

20

OPTION

-1X1
-1X1 159

34

(164)

35

(165)

139

32

(271)

33

(272)

-1X1
141

-1X09

17 -1X10

-1X19

8 -1X20 (904)
18 -1X10

-1X09

-1X1

-1X19
142

-1X1

-1X11

130

-1X19

-1X1

-1X1

-1X1
163

crusher running

6-12

switch

(174)

8 (471)

+X225

12-01

7 (470)

-3X08:7

FREE

-1X1

5 -1X20 (354)
36

+X750

-XD30:2

17-10

(173)

process start
process stop

WH

51

14

13

52

14

13

+24V BAT

6-06

-1X1 45

-1X1

-1X25
134

-1F06:1

14

-1X1
54

14

#1843

13

6-03

-1S08
13

6-04

55

7-06

-1S01:14

CAN1 LOW

7-07
-1X1:133

YE
SHD

-1E01
(6)
136

-1X1

(5)
137

OPTION

3
2

(3)
(4)

(5)

(1)

(2)

-1K07

-1K05
11

1 L1(+)
2

9-05
21

12
24
22

9-07
21

12

Used on

24

Module

22

(3)

4
3

(2)

+X750

(1)

N (-)

Fe

(6)

GND

OPTION
METAL DETECTOR - SINGLE COIL
Rev.

14

-B750

-A750

Z
11

PE

METAL DETECTOR

-1X1

WH

-X225

(YE/GN)
135

-1X1:129

14

1 3

GN

RADIO
CONTROL

-1X1 46
CAN1 HI

key switch on start position -1X1

-1X1

-1X1:102

-X225

-1X26 (1)
1

-1S07

-1X1

BN
GN

-1S06

-1X1

SHD

-1S05

-1X1

53

radio operation selected

20 19 18 17 16

BN

+X750-X750:14

50

sound alarm horn

AMPLIFIER

SUPPLY ISOLATION UNIT

17-09

30 29 28

30

-AF225

-IU225

22

164

-1X1

-2B05

+X750-X750:13

-XD30 -XD31
9 (472)

(37)

FUEL
LEVEL

17-10

(172)
-1X08

-1X19

(+)
(-)
analog

-1K03:A1

-1X1
131

FREE

-XD20 -XD21
1
3

-1X07
160

31

144

screen support legs up

GENERATOR
CENTRE 7X7

(101)

29

-1X1

2 -1X20 (102)
39
(170)

143

metal detector alarm

Feeder
Centre
6X6

-X262 -X261
2
3

-7X02

9 -1X20 (905)
40 -1X12 (171)
1

132

-1X1

lifting conveyor safety switch

13

11
A1

140

fuel level sensor

-S303

14

-1X1

primary feeder authorization

A2

11

dust removal fan

(162)

GND

XM1.6

-X131 -X130
1

+
-

9 -16

LGND

XM1.5

-X141 -X140
1

(160)

L+

9 -15

S
L+

9 -14

L+

XM1.11

DO XM1.1
I

9 -13

GND

XM1.10

(+ 24V output)

-1X20

-1X19
25

-1K05

9 -12

+PREVIOUS LT FEEDER

-1X1:56

-1F08
3A

1 0

XM1.13
XM1.9

9 -11

+X080

10-07

9 -10

+24V DCM

DCM XM1

9 -09

+1X1

9 -08

L-

9 -02

No
of

Date

Name

Description

Work no

LT300HP
Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

9 / 18

10 -01
A

10 -02

10 -03

10 -04

10 -05

10 -06

10 -07

-1X1

6-04

XM2.13
XM2.14
XM2.15
XM2.2
XM2.3
XM2.4

J
K
L

XM2.1
DO XM2.7
DO XM2.8
DI XM2.9
DI XM2.5

M
N
O
P

DI XM2.6
DI XM2.16
DI XM2.10
XM2.21
XM2.22

XM2.19

DI XM2.17

DI XM2.12

DI XM2.20
XM2.23

10 -13

10 -14

10 -15

10 -16

XM2.18

11-07

56

GROUND

-1X1:63

-1X1
60

GROUND
-1X1 61
-1X1

-1X1
GROUND

162

-1X20

-1X19
21

62

FREE

-1K06

10 -12

-1X1:44

-1S01:13

10 -11

9-06

10 -10

+24V DCM

DCM XM2

10 -09

+1X1

10 -08

A2

FREE
FREE

A1

11

12
21

-1X1

24
22

-1X1 154

-1X1

14

161

8-04

23

165

FREE

-1X1

-1X11

11

A2

10-05

-1X1

21

A1

145

-1K08

secondary LT connected
secondary LT feed pause
secondary LT alarm feed stop

99

service platform feeder start

-1X1

11
100

14

-1X1

FREE

-1X1

-1X1

service platform feeder stop

-1X1

FREE
FREE

-7X02
4

57

24

58

-1X1

-1X15

10

(451)

(452)

(453)

-X140
-X141

-X141
-X140

-X131
-X130

+X090

GENERATOR
CENTRE 7X7

-1X14

-1X13

-1X1

(910)

4 -1X16 (454)
1

156

(134)

120

(135)

121

122

-XD46 -XD47
1
2

(523)
(524)

CONTROL BOX +X260


+24V BAT

8-08

(144)

-1X20:14

(525)

11

21
EMERGENCY
STOP

-S275
123

dust removal protection ok

-1X1

-1X1

FREE

service platform feeder speed decrease

12

59

-1X1

12

service platform feeder speed increase

FREE

14

22

-1X1 97
-1X1
-1X1 98
-1X1 155

24 -1X12
3

94

belt tensioning
belt loosening

Feed is active when:


DCM XM2.5 = 1
DCM XM2.6 = 1
DCM XM2.9 = 1

+NEXT LOKOTRACK

-X130
-X131

+24V BAT

12

8-08
124

(139)

125

(140)

(145)

-1X20:15

-1X1

-S276
FEEDER
STOP

-1X1
126

127

10

128

11

22

(526)
13

-S277
FEEDER
START

14

13
14

-1X1
5

(527)

-1X1

-S278
FEEDER
------------

XD46.1
3

13

-S279

13

14

FEEDER
+++++++

14

(528)

Connect to
XD46 during
transportation

5
Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

10 / 18

11 -01
A

11-02

11-03

11-04

11-05

11-06

11-07

11-08

11-09

11-10

11 -11

11-12

11-13

11-14

11-15

11-16

+1X1
+24V DCM

10-08
-1X1:56

DCM XM3
C
D

XM3.1
XM3.2

XM3.9

XM3.10

XM3.3

XM3.4
PI XM3.18

XM3.15

XM3.23

XM3.11

XM3.14
XM3.12

M
N
O
P

XM3.17
XM3.16
AI XM3.8
DI XM3.21
DI XM3.22

DI XM3.6

DI XM3.13

DI XM3.5

DI XM3.7
DI XM3.20

DI XM3.19

(+ 12V)

-1X1

6-08

63

-1A01:1

(+ 5V)
(+ 12V)
(+ 5V)
GROUND
GROUND
lifting conveyor speed

-1X1

-1X08

-1X07
6

146

(767)

-XD30:1

BSL
FREE

+X070 DRIVE BOX

GROUND

-1X1

FREE

-X7
13

GROUND

left
-S350

-1X1
6-08

73

65

66

-1X1
74

(109)

+24V DCM

(110)

+12V DCM

(111)

+12V DCM

(112)

+12V DCM

(113)

(114)

(115)

(116)

(117)

10

(118)

70

11

(119)

69

12

(120)

75

-1X1
68

-1X1
76

-1X1
-1X1

drive box right track backward

-1X1

drive box engine rpm (-)

-1X1

drive box engine rpm (+)

-1X1
-1X1

12

10

11

+24V DCM
(122)

+12V DCM
(123)

+12V DCM
(124)

+12V DCM
(125)

+12V DCM
(126)

+12V DCM
(127)

+12V DCM
(128)

+12V DCM
(132)

+24V DCM
(129)

+24V DCM
(130)

+24V DCM
(131)

+24V DCM
(121)

-X7
2

13

Rev.

0
Used on

No
of

Date

14

24

-X7

-X7

-X7

-X7

-X7

10

11

10

11

10

11

Description

17.4.2012JKY

Checked

9
Type

EH

kg
Title

Location

Work no
Drawn

Mass

+DRIVE BOX

Name

LT300HP

Module

34

+12V DCM

14

+24V DCM

-1X1

34

+24V DCM
81

13

14

23

+24V DCM
80

14

22

13

+12V DCM
79

-X090
-X091

12

1 0 2

+12V DCM
78

33

+12V DCM
77

-1X21
-1X22

13

+24V DCM

1
67

-1X1

-1X20

-1X19

-1X1

drive box right track forward

33

-X7

-X081
-X080 14

-1X1

drive box left track backward

13

14

module identification

drive box left track forward

21

-X7

93

drive box remote stop

-S382

-S214 11

-1X1

-1A01:4

-1X1

drive box connected

right
-S351

72

-1X1

FREE

92

FREE

-X7
1

64

-1X1

-X7

-1X18

-1X17
71

-1X1

17-09

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

11 / 18

12 -01
A

12 -02

+24V BAT

6-01
-1X06:1

(20)

12 -03

-3X06 -3X05
1

-3X3

12 -04

12 -05

12 -06

12 -07

12 -08

12 -09

12 -10

12 -11

12 -12

12 -13

12 -14

12 -15

12 -16

-3X3
1

2
-3X29 -3X30
11
(313)

-XD50 -XD51
25

C
-3F01
10 A

OPTION
2,5 mm

-3F02
20 A

E
+24V BAT

(791)

+3X3-3S02:12

-3X11 -3X12
11

G
DO HCM

13-05
+3X3-3X3:63

-3S01
FUEL
PUMP

FEEDER CENTRE 6X6

Circuit diagram
MM0217198

-3X3

16-05

-X262 -X261
1

(790)

+6X6
+X4
SCREEN
MODULE
CENTRE

13

+24V BAT

14

6-14

OPTION

-1X08:1

K
L

-3X08 -3X07
(22)

-3X3

Circuit diagram
MM0213482

59

-3X3
5

-3X70

- SOCKET

SERVICE LIGHT

-3K02

12

A1

-3K01

A2

30
12-03

11

87

R
-3X3

-3X3

S
T

-3X07
-3X08

-3X09
-3X10

GND DCM

9-10

V
X

-3K01

-1X08:7

86

-3X11 -3X12
12

85

(471)

GND HCM

-3X10
-3X09

13-06

1
(470)

-3M01

+3X3-3X3:17

2
-3X29 -3X30
12
(314)

#1843

6-01
-1X06:2

-3X3

4 mm -3X06 -3X05
(21)
2

fuel level
too high

-3X3
121

fuel
pump

-XD50 -XD51
26

-3X3
122

123

fuel
pump

Rev.

0
Used on

11
12-03

14
12

21

30

87

No
of

Date

17.4.2012JKY

Checked

24

Mass

22

Type

EH

kg
Title

Location

Work no
Drawn

16-07
+3X3-3X27:12

Description

LT300HP

Module

12-04

Name

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

12 / 18

13 -01
A

13 -02

13 -03

13 -04

13 -05

XM1.13
XM1.10

G
H

13 -09

13 -10

DO XM1.16
DO XM1.14
XM1.11
DO XM1.8
DO XM1.7

-3F03
3A

(+ 24V output)

14-06

12

GROUND
-3X3

34

63

-3S01:13

GROUND

-3S03

-3X3

33

2
94

12-02

-3X3

(333)

(334)

-3X3
-3K01:85

side conveyor safety left

65

-3X3
17

-3X3

(323)

(324)
-3X28
(952)

(953)

-3X3

blue
(458)

brown

(460)

black

(459)

MAIN
CONVEYOR
RPM

+
sign

-3X3
4

69

-3X3
68

-3X14

-3X13
9

19

-3X28
9

44

-3X3

43

(954)
-3X14

-3X13
12

95

main conveyor safety right

-3X3

main conveyor safety left

-3X16

-3X15

-XD11 -XD12
1
(421)

70

(342)

71

(343)

(422)

(344)

(423)

10

(758)

11

(346)

(424)

12

(347)

(425)

-3X3

-S286

-S287

-3X3
14

22

21

22

21

42

41

-3X3

(759)

4
13

-1B02
-XD93 -XD10
1

15-06

side conveyor hydr. valve

15-05

GENERATOR
CENTRE 7X7

67

-3S03

DI XM1.23

26

-3X3

-3S02

DI XM1.22

25

-3X16

24

-3X3

DO XM1.17

-7X02

-3X15
66

side conveyor safety right

FREE FLOW
OIL VALVE

64

LS pressure discharge valve

GND

-Y500

-3X3

GND HCM

DI XM1.4

16

hydraulic power take-off valve

12-01

DI XM1.21

HAND VALVES

-3X3

-3X27

13 -16

-Y303

-3X14

-3X13
62

15-05

hand valves hydraulic valve

13 -15

15

magnetic separator

13 -14

13 -13

-3X28

-3X27

-3X3

-3X27

13 -12

-3X3:21

-3X3

13 -11

16-05

13 -08

-HCM_XM3:8

HCM XM1

13 -07

+3X3

13 -06

-3S02
DO XM1.15

XM1.12

main conveyor

73

FREE

18

15-06

-3X3

72

-3X3

-3X19
114

(426)

-3X3

16-06
-3X3:98

-3X15
rpm-signal

-3X20
12 -3X16
6

-3X3

10

(309)

11

(308)

41

(427)

-Y280B

(760)

MAIN
CONVEYOR

-3X14

-3X13
20

42

Rev.

0
Used on

15-16

GND

No
of

Date

-Y280A:3

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

13 / 18

14 -01
A

14 -02

14 -03

14 -04

14 -05

14 -06

14 -07

14 -08

14 -09

14 -10

14 -11

14 -12

14 -13

14 -14

14 -15

14 -16

+3X3
+24V HCM

15-07

21

-3X3:12

HCM XM1

+24V HCM

-3X3

13-08

-3X3:26

C
D

XM1.9
XM1.5

XM1.6

GROUND

-3X3
23

FREE

-3X3

FREE

-3X14

-3X13
34

37

35

38

-3X3

F
G
H

DO XM1.1
DO XM1.2
DI XM1.19

screen hydraulic valve reverse diection

-3X3

screen hydraulic valve forward direction

-3X12

-3X11
74

75

78

77

+X4
SCREEN
MODULE
CENTRE

-3X3

screen module oversize conveyor safety

-3X3

I
J
K
L
DI XM1.18

screen module connected

-3X3

Circuit diagram
MM0213482

M
N

-3X3
5

22

O
P
DI XM1.20

screen module undersize conveyor safety

-3X3
76

79

R
S
T

-3S02
DO XM1.3

screen conveyors hydraulic valve

15-06

-3X3

-3X3
8

80

-3X3
16-04

V
X

24

U
-HCM_XM3:19

-3X3
screen undersize
conveyor rpm

58

10

Y
Z
Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

14 / 18

15 -01
A

15 -02

15 -03

15 -04

15 -05

15 -06

15 -07

15 -08

-3X3

XM2.3

XM2.4
DI XM2.18
XM2.19

DI XM2.21
DO XM2.5
PWM XM2.8

100

10

17-04

-3X3:106

FREE

-3X3

FREE

DO XM2.6
PWM XM2.9

XM2.13
DO XM2.7
PWM XM2.10
DO XM2.1

XM2.14
DO XM2.16
DO XM2.17
XM2.15

XM2.22
V
X

PWM

XM2.23
XM2.12

33
34

-3X3

conveyors maintenance switch

-3X3
2

11

FREE

-3S02
15-06

36

-3X3
27

-3X07

-3X3
115

hand valves

-3X13

LC-feeder PWM

23

24

13

14

-3X07

-3X3

-3X13
38

-3X3

(+)

40

P1

(+)

41

-3X3

81

13

(310)

43

14

(311)

29

-3X3
-3X3 102

P2

GROUND
right track power

location inside
wire channel

-3X07

15 -3X08 (306)

-3X25

11 -3X26
1 -3X14

-3X13

(+)

(792)

(793)

Feeder Centre 6X6


Circuit diagram
MM0217198

28

-Y350
LEFT TRACK

82

16

(315)

44

17

(317)

18

(316)

GND
2

-3X3
30

-Y351

-3X3
19

83
42

-XD50 -XD51
27

-3X3

DC-FILTER

right track control value -3X3

OPTION

-X262 -X261
6

-3X3

(-)
-3X3

-3X08
9 -3X14
24

-3X3

left track power


left track control value

39

39

25

LC-feeder power

-3X08
10 -3X14
40

-3S03
-3X3

35

37

-3X3

FREE

-3X14

-3X13
36

-R1
L

15 -16

-3X28

-3X27

15-06

-3X3

XM2.20

lifting conveyor

10

15 -15

-3X3:46

DO XM2.2

15 -14

16-07

-3S02

15 -13

-3X3:21

26

15 -12

+24V HCM

15 -11

14-07

HCM XM2

15 -10

+3X3

15 -09

RIGHT TRACK

(318)
1

-3X3

P3

45

fast track drive hydraulic valve

-3X3
84

GROUND

20

(320)

21

(312)

22

(307)

-XD50 -XD51
2

(794)

29

-3X3

return conveyor

-3X3

16-06

FAST TRACK DRIVE

+3X3-3X3:99

GND HCM

13-13

GND

-Y280B:3

-3X3

86

GROUND

-3X20

-3X19
85

bypass conveyor

-Y280A

23

31

GND

16-06

-3X3

+3X3-3S02:16

32

FREE

-3X3

lifting conveyor PWM

-3X3
28

FREE

-3X3 88

6
7

-3X3
33

-3X3

87

-3X13

8 -3X14
32
-3X20

-3X19

17-04
+3X3-R2:(+)

9
10
11

Z
-3S03
15-05
15-05
13-05
13-05

13

14

23

24

33

34

43

44

-3S02
15-07
13-06
13-06
14-06
15-05
16-06
16-07
16-07
16-08

10

Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked

11

12

13

14

Mass

15

16

Type

17

18

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

15 / 18

16 -01
A

16 -02

16 -03

16 -04

16 -05

16 -06

16 -07

16 -08

16 -09

16 -10

16 -11

16 -12

16 -13

16 -14

16 -15

16 -16

+3X3
+24V HCM

15-07
-3X3:26

HCM XM3
C
D

XM3.2
XM3.10

E
F
G
H

DI XM3.21
DI XM3.20
XM3.3
XM3.4
XM3.23

I
J
K
L

XM3.19
DI XM3.22
XM3.15
PI XM3.17
AI XM3.5

M
N
O
P

XM3.11
AI XM3.13
AI XM3.6
AI XM3.7
XM3.9

R
S
T
U

XM3.12
XM3.14
PI XM3.16
XM3.1
AI XM3.8

XM3.18

(+ 5V)
(+ 5V)

12

-3X3:4

17-04

46

15-06

+24V BAT

12-02

-3X25:3

-3X3

-3S02

-3X3
11

#1843

12-07

bypass conveyor safety switch

-3X3

-3X3:123

-3X21

-3X3

GROUND

-3X3

40

12 -3X22 (951)

(955)
-3X28

-3X27
3

39

34

(942)

17-05

53

GROUND

-7X02
(950)

12

96

GENERATOR
CENTRE 7X7

-3X3:109

-3X3
54

FREE
screen undersize conv.
14-06
speed sensor
-3X3:58
main conveyor motor protection ok
BSL

-3X3
DO HCM

15-10

(return
conveyor)

-3S02
15-06

-3X3
99

-3X3:85

14

112

101

103

10

-3X3

13

35

(956)

-3X3
DO HCM

15-10

(bypass conveyor)

15-06
16

-3X3:86

main conveyor speed sensor

-3X3
98

-3X3
15

-3X3

-3X15:6

belt scale (FUTURE PLAN)

-3X07

GROUND

55
108

-3X3
48

-3X21

-3X3
89

-3X3
component pump 1 pressure

30

-3X3

49

-3X3
90

-3B33
PUMP 2
PRESSURE

-3X14

-3X13

47

feeder hopper level sensor

11

-3X3
-3X3

-3X08
2

116

component pump 2 pressure

36

(957)
-7X02

13-07

(326)
2

31 -3X22 (325)
1

(911)

(327)

(301)

(302)

-XD50

-XD51
19

(795)

-3B32
PUMP 1
PRESSURE

1
2

(+ 12V)
OPTION
GROUND

-3X3

Feeder Centre 6X6

56

-3X3
FREE

50

-3X3
feeder speed sensor

51

module identification

7
8

92

-3X3

-3X3

-3X25
52

-3F03:1

-7X02

57

13-04

-3X21

FREE

Circuit Diagram
MM0217198

-3X3

(+ 12V)

-X262 -X261
9

-3X3
91

-3X3

(912)

12

GENERATOR
CENTRE 7X7

-3X26
9 -3X22
10
11

93
15-06

-3S02
18

11

97

return conveyor safety switch

-3X28

-3X27
113

17

-3X3

-3X26

-3X25
117

10

-3X3
118

11

Z
Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

16 / 18

17 -01

17 -02

17 -03

17 -04

17 -05

17 -06

17 -07

17 -08

17 -09

17 -10

17 -11

17 -12

17 -13

17 -14

17 -15

17 -16

A
B
C

-3X08
6

-3X3

-3X07

rpm-signal

-3X26

-3X25

11-10

104

(767)

-1X08:6

-XD30 -XD31
1

(768)

-XD94 -XD10
1

12

GND DCM

9-13

9-12

-3X3

9-10

-1X08:5

(354)

-XD30 -XD31
2

(474)

16-07

black

(459)

3
GND HCM

(355)

-XD50 -XD51
22

(796)

(475)

(479)

22
(A22)

21
(A21)

(482)

22
(A22)

21
(A21)

(797)

-XD30 -XD31
5

(476)

10

(480)

42
(B22)

41
(B21)

(483)

42
(B22)

41
(B21)

-XD30 -XD31
6

(477)

11

-3X3

15-06

-3S75

109

-3X3:53

DO HCM

sign

-XD30 -XD31
3

-3X3

16-08

LIFTING
CONVEYOR
RPM

(478)

-3S74
(+)

-3X3:46

(460)

G
+24V HCM

-1B02

14

+X750-X750:1

105

brown

+24V DCM

blue
(458)

13

+X750-X750:3

OPTION

+X750

106

-3S02:9

(356)

23

J
K
L

15-10

(+)

-3X3:88

-3X3

P1

-R2
(-)

-3X13
28

107

(+)

(305)

-3X3
26

110

OPTION

-3X26

-3X25

P2

FEEDER CENTRE 6X6

DC-FILTER
O

location inside
wire channel

(481)

-3X14

(357)

-3X3

-3X14

-3X13
111

25

(322)

27

(303)

29

(304)

-XD50 -XD51
30

Circuit diagram
MM0217198

-X262 -X261
(798)

-Y270

P
(+)

P3

+3X3

LIFTING
CONVEYOR
GND

S
T
U
V
X
Y
Z
Rev.

0
Used on

No
of

Date

Name

Description

Work no

LT300HP

Module

Drawn

17.4.2012JKY

Checked
Mass
Type

EH

kg
Title

Location

CIRCUIT DIAGRAM
LT300HP, TIER3/4

Approved for
production
for serial
production
for license
production

Project

17.8.2012JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

17 / 18

18 -01
A

18 -02

18 -03

18 -04

18 -05

18 -06

18 -07

18 -08

18 -09

18 -10

C
D
E

18 -12

+ENGINE

18 -13

18 -14

18 -15

18 -16

+CCEM
-PJ-C1

18 -11

CATERPILLAR
CLEAN EMISSIONS
MODULE

-PJ-C2

10

10

F
G
H

11

11

12

12

13

13

14

14

I
J

-Customer_interface -XD81

-2X50:14

17

10

(686)

18

11

(685)

(900)

1-10
-2X50:5

1-10
1-06

-2X20:8

18
19

19

20

20

21

21

22

22

-2X08:12

23

23

1-06

(278)

24

24

1-13

(279)

-2X08:1

25

7
1

(663)

27

(664)

28

29

30

120

2-12

1-13

CAN +
SHIELD

-2X08:2

4
5

PK-C5 2

33

34

4
-Jumper_harness

X
Y
PL-C4

-Secondary_fuel_filter_OFF_ENGINE

FM-C1

FM-C2

PL-C2

-Fuel_flow_selector
1

2
3

FUEL PRESSURE
(AFTER FILTER)

PK-C2
-XD85

2-13
-2X16:3

FJ-C2
1

FUEL TEMP

2-13
-2X16:4

-Customer_connector

(687)

(689)

2 PK-C4

-2S02
MANUAL
PRIMING

+CEPRU

CATERPILLAR
ELECTRIC PRIMING
AND REGENERATION
UNIT

PK-C1

FJ-C4
1

FJ-C1

-Manual_priming_switch

13

-Primary_fuel_filter -CEM_interconnect

32

U
V

GND
RESERVED

CAN 4

-2X20:3

5
(276)

+24V (switched)

2-12

31

-PJ-C3

-XD77 -XD95

-2X20:2

26

-XD83

14

+Soot
sensor box

-Fuel_pump
1

-2M02

PK-C3 2

CRS
FUEL PUMP

2
Rev.

0
Used on

No
of

Date

Description

Work no
Drawn 17.4.2012
Checked

Mass
Type

EH

Location

LT300HP

Module

THIS PAGE TIER4 ONLY

Name

kg
Title

CIRCUIT DIAGRAM
LT300HP, TIER3/4

JKY

Approved for
production
for serial
production
for license
production

Project

17.8.2012

JKY

MM0346839_0

Drawing No

MM0346902
Page/Of pages

18 / 18