Bel-Ray Recommendations Cement v5 DH 6-4-14

CALUMET
Lubricant Recommendations
for the
Cement Industry
From Quarry to Packaging, CALUMET has the
lubricants to keep your plant operating.
Product Recommendations for the Cement Industry

Bel-Ray
Royal Purple
Quantum
CALUMENT PRODUCT RECOMMENDATION SUMMARY

Application
Top Tier Recommendations
Mainline Recommendations
Diesel Motors
Bel-Ray Synthetic Heavy Duty Diesel Engine Oil
Quantum Hyperion Ultra Multigrade Engine Oil
Transmissions and Torque

Converters
Royal Purple CMT Transmission Oil SAE 30
Quantum Hyperion TO-4 Fluid SAE 30
Automatic Transmission Fluid

(Dexron/Mercon)
Quantum TS Global Synthetic Transmission Fluid
Quantum T-3 Automatic Transmission Fluid
Final Drives and Differentials

Final Drive and Differentials-GL-5
Type
Quantum Multipurpose Premium Gear Lubricant
Hydraulic Systems (see OEM

Requirement)
Hydraulic System-Industrial
Quantum 6000 AW Hydraulic Fluid
Quantum AW Hydraulic Fluid
Hydraulic-Zinc Free Ashless
Quantum ClearBlue Hydraulic Oil
Grease Points-5% Moly
Molylube 5% Moly Extreme Pressure Grease AC

Molylube 5% Moly Extreme Pressure Grease LC
Molylube Heavy Duty Auto Chassis Grease
Grease Points-General Greasing
Molylube Extreme Pressure Grease

Termalene Extreme Pressure Grease

Termalene Extreme Pressure Grease LC
Grease Points-Crusher Bearings


Blending Beds-Chain Lube
Royal Purple Chain-Max
CPL Cleaner, Lubricant and Protectant
Roller Press-Grease Lubricated

Bearings
Molylube Extreme Pressure High Viscosity Grease

1000-2
Roller Press-Oil Lubricated

Bearings
Bel-Ray Synthetic Gear Oil
Royal Purple Synergy High Performance Gear Oil

Bel-Ray
Royal Purple
Quantum
CALUMENT PRODUCT RECOMMENDATION SUMMARY

Application
Top Tier Recommendations
Mainline Recommendations
Vertical Mills-Grinding Rollers
No-Tox Syntex Food Grade Synthetic PAG Oil

Vertical Mill-Air Separator

Bearings


Vertical Mill-Air Separator Drive

Raylene Extreme Pressure Lubricant
Quantum AW Hydraulic Fluid
Horizontal Mill-Gearbox

Horizontal Mill-Trunnion Bearings

Horizontal Mill-Girth Gear and

Pinions
Bel-Ray Clear Gear Lubricant

Molylube Mill Gear Grease
Kiln-Gearbox

Kiln-Girth Gear and Pinions

Vertical Mill-Hydraulics
(where applicable)
Kiln-Support Rollers
Kiln-Riding Ring (tire/tyre)

Molylube Water Based Dry Film Lubricant
Support Pads and Retainer Blocks
Traveler Grate and Clinker Cooler
Traveler Grate and Cooler-Gear
Box

GENERAL CATALOGUE
OF
PRODUCTS & DESCRIPTIONS
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Quarry-Mobile Equipment (trucks, loaders, dozers, drills, etc.)

Diesel Motors
Transmissions and Converters
Bel-Ray Synthetic Heavy Duty Diesel Engine Oil
Top Tier full synthetic SAE 15W-40 engine oil. APY

CI-4 Plus/SL for mixed fleets. Meets Caterpillar
ECF-1-a and ECF-2. The chemically stable synthetic
base fluids and additive system can result in
significant drain interval extensions.
Bel-Ray Heavy Duty Diesel Engine Oil
Top Tier mineral oil based engine oil. API CI-4/SL for
mixed fleets. Chemical boosters increase load
carrying capabilities and wear protection. Available in
SAE 10W-30 and 15W-40 grades.
Quantum Hyperion Ultra Multigrade Engine Oil
Mainline diesel engine oil. API CJ-4.SM for mixed

fleets. Exceptional value. Available in SAE 10W-30 and
15W-40 grades.
Top Tier full synthetic TO-4 fluid. The chemically stable synthetic base fluids and additive system can yield
significant drain interval extensions.
Mainline mineral oil based TO-4 fluid. Exceptional

value
Quantum TS Global Synthetic Transmission Fluid
Top Tier full synthetic transmission fluid. For use

where GM Dexron-III (H) or Ford Mercon ATF are
specified.
Mainline mineral oil based transmission fluid. For use

where GM Dexron-III (H) or Ford Mercon ATF are
specified. Exceptional value.

PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE

Hydraulics
Final Drives and Differentials
Top Tier full synthetic TO-4 fluid. For use in hydraulic

systems where TO-4 fluids are specified. The
chemically stable synthetic base fluids and additive
system can yield significant drain interval extensions.
Mainline mineral oil based TO-4 fluid. For use in

hydraulic systems where TO-4 fluids are specified.
Exceptional value
Mainline mineral oil based transmission fluid. For use

in hydraulic systems where GM Dexron-III (H) or Ford
Mercon ATF are specified.
Quantum ClearBlue Hydraulic Oil
Top Tier mineral oil based hydraulic oil. 6000 hour

service based on ASTM D943 performance with a
zinc-free adpack.
Top Tier mineral oil based hydraulic oil. Contains the

standard zinc based adpack. Exceptional service life
of 6000 hours based on ASTM D943 performance.
Quantum AW Hydraulic Oil
Mainline mineral oil based hydraulic fluid. 3000 hour

service life based on ASTM D943 performance.
Top Tier full synthetic TO-4 fluid. The chemically

stable synthetic base fluids and additive system can
yield significant drain interval extensions.
Bel-Ray Transmission Oil TO-4 SAE 50 or 60
Top Tier mineral oil based TO-4 fluid. Exceptional load

carrying capabilities for extended gear and bearing
life.
Mainline mineral oil based TO-4 fluid. Exceptional

value
Quantum Multipurpose Premium Gear Lubricant
Mainline gear oil. For use where API GL-5 type oils are
specified. SAE 85-140 is suitable for use in limited slip
service. SAE 80W-90 is available with limited slip capabilities on request.
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE

Grease Points5% Moly Greases
Molylube 5% Moly Extreme Pressure Grease AC
Top Tier mineral oil based aluminum complex grease.

Exceptional load carrying capability maximizes
component protection and service life. Contains 5%
molybdenum disulfide as required by many OEMs.
ASTM D2596 Weld Load is 800 kilograms and Load
Wear Index is 135 kilograms.
Top Tier mineral oil based lithium complex grease.

Excellent load carrying capability maximizes
component protection and service life. Contains 5%
molybdenum disulfide as required by many OEMs.
ASTM D2596 Weld Load is 800 kilograms and Load
Wear Index is 92 kilograms.
Molylube Heavy Duty Auto-Chassis Grease
Mainline mineral oil based aluminum complex grease.

Superior load carrying capability provides superior
component protection. Contains 5% molybdenum disulfide as required by many OEMs. Carries a Terex
Unit Rig T-5124 chassis lubricant approval.
Molylube Extreme Pressure Grease AC
Top Tier mineral oil based aluminum complex grease

with 1% molybdenum disulfide. Excellent load carrying
capabilities.
Top Tier mineral oil based lithium complex grease with

1% molybdenum disulfide. Excellent load carrying
capabilities.

Moderate load carrying capabilities. An excellent
option for general purpose plant greasing.
Mainline mineral oil based lithium complex grease.

Grease PointsGeneral Greasing
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Crusher
Bearings
Molylube Extreme Pressure Grease AC

with 1% molybdenum disulfide. Excellent load carrying
capabilities.
Top Tier mineral oil based lithium complex grease with

1% molybdenum disulfide. Excellent load carrying
capabilities.


Bel-Ray 6 in 1 Multipurpose Lubricant
Top Tier multipurpose lubricant with high level load

carrying capability. Excellent chain cleaning
capability. Excellent penetration for maximum
protection of chain pins, bushings and side bars. Can
be manually spayed or applied by automatic system.
Royal Purple Max-Chain
Top Tier dry film type chain lubricant. After

application the product penetrates to pins, bushings
and side bars. It dries to a non-tacky and waxy
protective film. Internal and external chain surfaces
are protected against abrasion and corrosion.
CPL Cleaner Lubricant and Preservative
Mainline multipurpose product that cleans, lubricates

and protects. Higher Flash Point than Bel-Ray 6 in 1
Multipurpose Lubricant. Can be manually sprayed or
applied by automatic system.
Blending Beds
Conveyor Chains
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Raw Material Preparation Roller Press and Mills (includes coal mills)
Bearings

Bearings

1000-2

Exceptional load carrying capabilities. High base oil
viscosity provide maximum bearing retention and
sealing against cement dust infiltration.
Top Tier gear lubricant based on PAO and ester

technology. Exceptional load carrying capability
combined with micropitting protection.
Mainline synthetic gear oil. Exceptional value.
Top Tier mineral oil based gear oil. Excellent load

carrying capability.
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Raw Material Preparation and Coal Mills

Top Tier synthetic gear lubricant based on PAG fluid

technology. Exceptional component protection. ISO
VG 680 and 1000 are typically used to lubricate these
bearings.

combined with micropitting protection. ISO VG 680 and
1000 are typically used to lubricate these bearings.
Mainline synthetic gear oil. Exceptional value. ISO VG

680 and 1000 are typically used to lubricate these
bearings.






Vertical Mill-Air Separator Bearings
Vertical Mill-Roller Hydraulic Load

System
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Raw Material Preparation and Coal Mills

Horizontal Mills-Gearbox




Top Tier Very High Viscosity full synthetic open gear

lubricant. Completely clear film for easy tooth
inspections. Spent lubricant readily drains to a
collection drum for disposal. Metso and Outotec
approved.

type open gear lubricant. Exceptional load carrying
capabilities. Spent lubricant readily drains to a
collection drum for disposal.
Molylube Running In Compound
Gear compound to smooth gear teeth maximizing contact pattern and minimizing contact pressure. Smooths
high spots across the gear face which causes local hot
spots and uneven tooth temperature.
Molylube Repair Compound
An aggressive lapping abrasive to smooth severe

rough spots on gear teeth. Applied manually and very
locally. Not a service or running in compound
Horizontal Mills-Trunnion Bearings

Pinions

Pinion Service Products
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Kiln (calcining or cooking)

Kiln-Gearbox


approved.


Molylube Water Based Dry Film Lubricant
Molybdenum disulfide and graphite in an aqueous

carrier/binder. Water based carrier fluid is fireproof.
Apply by spray which can be applied from a distance
protecting workers from kiln heat and the dangerous
rotating, high load components. Can be diluted with
additional water.
Kiln-Girth Gear and Pinions
Kiln-Support Rollers
Riding Ring (tire/tyre)-Support Pads

and Retainer Blocks
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Clinker Cooler and Roller Press

Traveler Grate and Cooler-Fan
Bearings





1000-2

Exceptional load carrying capabilities. High base oil
viscosity provide maximum bearing retention and
sealing against cement dust infiltration.


Traveler Grate and Cooler-Gearbox

Bearings

Bearings
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Cement Finishing Mills

Top Tier synthetic gear lubricant based on PAG fluid

technology. Exceptional component protection. ISO
VG 680 and 1000 are typically used to lubricate these
bearings.

combined with micropitting protection. ISO VG 680
and 1000 are typically used to lubricate these bearings.
Mainline synthetic gear oil. Exceptional value. ISO VG

680 and 1000 are typically used to lubricate these
bearings.






Vertical Mill-Air Separator Bearings
Vertical Mill-Roller Hydraulic Load

System
PROCESS MACHINERY
CALUMET PRODUCT
CALUMENT ADVANTAGE
Cement Finishing Mills

Horizontal Mills-Gearbox





approved.

Molylube Running In Compound
Gear compound to smooth gear teeth maximizing

contact pattern and minimizing contact pressure.
Smooths high spots across the gear face which
causes local hot spots and uneven tooth temperature.
Molylube Repair Compound
An aggressive lapping abrasive to smooth severe

rough spots on gear teeth. Applied manually and very
locally. Not a service or running in compound
Horizontal Mills-Trunnion Bearings

Pinions

Pinion Service Products

Bel-Ray Recommendations Cement v5 DH 6-4-14

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CALUMET

Product Recommendations for the Cement Industry

CALUMENT PRODUCT RECOMMENDATION SUMMARY

Top Tier Recommendations

Bel-Ray Synthetic Heavy Duty Diesel Engine Oil

Quantum Hyperion Ultra Multigrade Engine Oil

Transmissions and Torque

Royal Purple CMT Transmission Oil SAE 30

Quantum Hyperion TO-4 Fluid SAE 30

Automatic Transmission Fluid

Quantum TS Global Synthetic Transmission Fluid

Quantum T-3 Automatic Transmission Fluid

Royal Purple CMT Transmission Oil SAE 50

Quantum Hyperion TO-4 Fluid SAE 50

Final Drives and Differentials

Quantum Multipurpose Premium Gear Lubricant

Hydraulic Systems (see OEM

Royal Purple CMT Transmission Oil SAE 10

Quantum Hyperion TO-4 Fluid SAE 10

Quantum 6000 AW Hydraulic Fluid

Quantum AW Hydraulic Fluid

Hydraulic-Zinc Free Ashless

Quantum ClearBlue Hydraulic Oil

Grease Points-5% Moly

Molylube 5% Moly Extreme Pressure Grease AC

Molylube Heavy Duty Auto Chassis Grease

Grease Points-General Greasing

Molylube Extreme Pressure Grease

Termalene Extreme Pressure Grease

Grease Points-Crusher Bearings

Molylube Extreme Pressure Grease

Termalene Extreme Pressure Grease

Blending Beds-Chain Lube

Royal Purple Chain-Max

CPL Cleaner, Lubricant and Protectant

Roller Press-Grease Lubricated

Molylube Extreme Pressure High Viscosity Grease

Roller Press-Oil Lubricated

Bel-Ray Synthetic Gear Oil

Royal Purple Synergy High Performance Gear Oil

Product Recommendations for the Cement Industry

CALUMENT PRODUCT RECOMMENDATION SUMMARY

Top Tier Recommendations

Vertical Mills-Grinding Rollers

No-Tox Syntex Food Grade Synthetic PAG Oil

Royal Purple Synergy High Performance Gear Oil

Vertical Mill-Air Separator

Molylube Extreme Pressure Grease

Termalene Extreme Pressure Grease

Vertical Mill-Air Separator Drive

Bel-Ray Synthetic Gear Oil

Royal Purple Synergy High Performance Gear Oil

Quantum 6000 AW Hydraulic Fluid

Quantum AW Hydraulic Fluid

Bel-Ray Synthetic Gear Oil

Royal Purple Synergy High Performance Gear Oil

Horizontal Mill-Trunnion Bearings

Bel-Ray Synthetic Gear Oil

Royal Purple Synergy High Performance Gear Oil

Horizontal Mill-Girth Gear and

Bel-Ray Clear Gear Lubricant

Bel-Ray Synthetic Gear Oil

Kiln-Girth Gear and Pinions

Bel-Ray Clear Gear Lubricant