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In the present research, the microstructures and mechanical properties of AlSiCu alloy matrix
composites reinforced with nanosized alumina (Al2O3) and zirconia (ZrO2) were investigated.
For this purpose, Al2O3 particulates were replaced with different wt% of ZrO2 to improve
microstructure and mechanical properties. The T6 heat treatment was also performed to investigate
mechanical properties in heat-treated condition. Tensile testing, hardness measurement, optical
microscopy, x-ray diffraction (XRD), energy dispersive spectroscopy, and scanning electron
microscope examination were used to characterize the behavior of composite and matrix.
The highest tensile strength was achieved in the specimen containing 1.25 wt% ZrO2 and 0.75 wt%
Al2O3, which shows an increase to 36% in comparison with the nonreinforced base alloy.
The hardness values indicated 11% increase following the heat treatment. Fracture surface
examinations revealed a transition from ductile fracture mode in as-cast aluminum alloy to rather
brittle in AlSiCu alloy matrix hybrid composites.
I. INTRODUCTION
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9.7
2.1
1.0
0.12
0.45
0.03
0.07
0.003
Rem.
TABLE II. Physical and mechanical properties of ANSI 332 aluminum alloy based on ASTM SB-108.
Alloy
ANSI
332.0
UNS
A03320
Melting temperature
range (F)
9701080
Tensile strength,
min, ksi (MPa)
Typical Brinell
hardness
31.0 (214)
105
Temper
T5
Fluidity
1
Pressure
tightness
Resistance to
corrosion
Polishing
Anodizing
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R.B. Rostami et al.: Improvements in microstructure and mechanical properties of AlSiCu alloyAl2O3 nanocomposite modified by ZrO2
Al2O3 (wt%)
ZrO2 (wt%)
0
0.25
0.5
0.75
1.0
1.25
1.5
1.75
2.0
0
2.0
1.75
1.5
1.25
1.0
0.75
0.5
0.25
0
0
1. Hardness
FIG. 1. Optical micrograph of as-cast ANSI 332 aluminum alloy.
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FIG. 3. Intermetallic phase: (a) Fe-rich phase. (b) EDS spectra of the phase (marked by arrow), which can be attributed to Al 8 Mg 3FeSi 6.
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R.B. Rostami et al.: Improvements in microstructure and mechanical properties of AlSiCu alloyAl2O3 nanocomposite modified by ZrO2
FIG. 5. (a) SEM micrograph of nanocomposite reinforced by 2 wt% ZrO2. (b) EDS spectra of the phase (marked by arrow), which can be
attributed to (Al,Si)3Zr.
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R.B. Rostami et al.: Improvements in microstructure and mechanical properties of AlSiCu alloyAl2O3 nanocomposite modified by ZrO2
aluminum alloy, the mechanical behavior of nanocomposites increased with increase in the weight percentage
of zirconia.
According to the XRD and EDS analysis of microstructures, the most intermetallic phases formed in nanocomposites are Al2Cu, Al15(FeMn)3Si2, Al8Mg3FeSi6, and
Al3Zr. The coherent precipitates such as Al3Zr are
undissolved even in elevated temperatures.23
It is possible that volume fraction of the intermetallic
compound rises as the percentage of ZrO2 increases.
The comparison in UTS values of composites shows
FIG. 8. Mechanical properties of as-cast and heat-treated samples. (a) Hardness values, (b) 0.1% proof stress, (c) UTS, and (d) elongation values.
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R.B. Rostami et al.: Improvements in microstructure and mechanical properties of AlSiCu alloyAl2O3 nanocomposite modified by ZrO2
3. Fracture behavior
The ductile to brittle fracture at macroscale fracture
surface examinations was observed. Tensile fracture surfaces of heat-treated samples of numbers 2, 4, and 6 are
shown in Figs. 11(a)11(c).
It is observed from SEM photographs that increase
in alumina content results in porosity and brittle
behavior of fracture mode. Generally, porosities and
voids have an important role in brittle manner. The
fracture of metal matrix composites occurs in one or
combined condition of these mechanisms: reinforcement
fracture,34 matrix/reinforcement interfacial decohesion,35
and failure in the matrix.36 Results show that fracture
behavior in this research followed by the third mechanism. Reinforcement nanoparticles are pushed toward by
solid/liquid interface during solidication and are localized
in interdendritic regions or the last solidied zones.
Figures 11(a) and 11(b) show the dendritic structures
in the fracture surface. These structures are observed in
vast areas of fracture surfaces. It shows that the main
mechanism of failure is interdendritic cracking. This
failure mode is identical for the unreinforced ANSI 332
alloy that has been recently investigated.37 During solidication of the composite, the nanoparticles and alloying
elements (mainly Si) are rejected to the solidliquid
interface and segregate to the interdendritic regions.34
The microcracks propagate along interdendritic aluminum
silicon eutectic during the fracture and failure of the
specimens occurs. It indicates that fracture behavior is
controlled by fracture of matrix because of aggregation of
nanoparticles in silicon eutectic.
Dimples that are observed in some areas of fracture
surfaces, shown in Fig. 11(c), may be a result of the void
nucleation at eutectic silicon particles and subsequent
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R.B. Rostami et al.: Improvements in microstructure and mechanical properties of AlSiCu alloyAl2O3 nanocomposite modified by ZrO2
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IP address: 128.240.233.146
R.B. Rostami et al.: Improvements in microstructure and mechanical properties of AlSiCu alloyAl2O3 nanocomposite modified by ZrO2
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