Beruflich Dokumente
Kultur Dokumente
Contract No:
GC 081117B0
Rev.
Date
Page 1 of 10
0
13-02-11
RASLAFFAN CITY
33/11KV SS1 SUBSTATION
SAT FOR LVAC ELECTRICAL EQUIPMENT TEST
Title of Document
Name of project
Contract No
GC 081117B0
Name of client
Discipline
Document No.
Rev.
No.
Date
2908-BG35-4033
Prepared by
Reviewed by
Reviewed by
Approved by
PM
Approved by
Customer Rep.
Contract No:
GC 081117B0
Page 2 of 10
CONTENTS
SL.NO
DESCRIPTION
Contents
Purpose
Introduction
Abbreviation used
Documentation required
Test Report
Rev.
Date
0
13-02-11
3. PURPOSE:
Contract No:
GC 081117B0
Page 3 of 10
Rev
Date
0
13-02-11
This test document specifies the scope, the item to be tested and the test procedures for the
verification of LVAC switchboard. This test document provides systematic procedures in line with Contract
requirements and specifications to conduct the SAT Successfully
WHO SHOULD USE THIS DOCUMENT This document is for Site Acceptance Test and Testing engineer, Quality
Assurance personnel, L&T / QP representatives to test and evaluate the system.
4.
Introduction
The purpose of this document is to define the Site Acceptance Test procedure of 33/11kv SS1 LVAC
switchboard equipment for L&T contract with QP project GC 081117B0 Epic For Electrical And Telecom
Utilities For Support Services Area Phase I & II And West End Extension Of Raslaffan City.
The tests are performed by approved Testing engineers and witnessed by L&T / QP nominated representatives.
Each test, which will be signed off upon completion by Testing engineers and L&T / QP representatives.
This complete SAT document is in two parts. This part specify the Site Acceptance Procedure and the next part
specify the SAT Test Sheets of the equipment and functionalities
Comments are noted in separate Incident and Correction Reports (snag list) attached to the SAT Procedure.
The Site Acceptance Certificate will be signed off upon satisfactory completion of the test by both Testing
engineers and L&T / QP representatives.
5. Abbreviation Used
SAT -Site Acceptance Test
GA -General Arrangement
SLD -Single Line Diagram
QP -Qatar Petroleum
L&T -Larsen & Toubro
LVAC-Low Voltage Alternating Current
6.
Contract No:
GC 081117B0
Page 4 of 10
Rev
Date
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13-02-11
QA/QC Engineer:
Ensure all AFC drawings are available and work procedures are as per QP standards.
Preparing request for inspections and getting clearances.
Complying, Inspecting as per the checklist and maintaining all quality records, standards.
Check all Testing instruments used are calibrated.
7. DOCUMENTATION REQUIREMENT:
Approved Drawing, Two sets of Drawings one for the witness engineer and one for the Testing engineer.
Catalogues, O&M Manuals, all relevant specifications and protection requirements.
Approved site test procedures and format.
Weekly Pre Commissioning & Testing Schedule.
Clearance from QA/QC to proceed with Testing
8.
II.
III.
MCCB test
IV.
V.
Meter calibration
VI.
VII.
VIII.
A.
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GC 081117B0
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Contract No:
GC 081117B0
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Procedure: As per the standard IEC 60076, the calibrated Instrument was used to apply the +ve DC voltage to
Test point and the ve DC terminal for reference point (i.e. Earth) for various condition as per the attached format
the test to be perform, and note down the value
Method: Based on the leakage current measurement from test point to reference point the insulation resistance
value was calculated by the instrument automatically
d.)Polarity Tests:
Purpose: The test is to ensure that VT connected is optimized to the circuits and to ensure the direction of
connections.
Procedure: During the ratio test the angle displacement for primary and secondary are measured by the testing
kit automatically and confirmed the polarity.
Method: OK = phase Vsec phase Vprim = -45< 0 < +45
NOT OK = all other cases
e.)VT Winding resistance Measurement:
Purpose: The Test to ensure that winding has got the acceptable resistance as per the FAT reports.
Procedure: Inject the test D.C Current and D.C voltage as per the recommendations into the winding at the
temperature and the similar resistance shall be converted for 75 Deg C.
Measure the Resistance from the kit and recorded in the Test reports.
Method: Based on voltage drop between the winding, the resistance was calculated
Note: Care should be taken for the Discharging the winding after the test
f.)Ratio Test:
Purpose: The test is to ensure that the Voltage transformer shall be selected for the opt ratio with the rated
primary and the secondary voltage.
Procedure: The calibrated instrument was used to inject the recommended Voltage to primary of the Voltage
transformer and measure the VT secondary.
Method: The magnitude of the measured secondary voltage and applied primary voltage the ratio and error was
calculated by the instrument automatically.
Ratio: Measured pri (V) /Measured sec (V)
Error: (Kn x Vsec - Vprim) / Vprim) x 100 Here: Kn-act pri/act sec
Test Documents:
Refer SAT for voltage Transformer Test Sheet attached.
Note: Copy of the same test sheets will be used other Bays VTs.
Contract No:
GC 081117B0
Page 8 of 10
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C. MCCB test:
Purpose:
This test verifies the MCCB Tripping characteristics and rating are following the given name plate as per the
approved SLD data. In brief, the test verifies the MCCB trip test for each phase
Procedure:
1. Record the name and reference number of the panel to be tested in the test sheet
i.
Trip test: The calibrated instrument used to inject the 2 times of set current of MCCB in each pole to
pole, then the trip time was noted from the instrument and ensure that the time following the trip
characteristic as per the name plate.
Trip test: The calibrated instrument used to inject the recommended current in Breaker pole to pole of
each phase, then the trip time was noted from the instrument and ensure that the time following the
trip characteristic as per the name plate.
Secondary injection test: The calibrated instrument used to inject from 0-1A of current in Meters
secondary terminal, Based on the secondary value the meter will display primary values ,the displayed
Contract No:
GC 081117B0
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Date
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primary value are noted and error are calculated manually using the below mention formula.
Error = (Actual value - observed value)/ Actual value
2. Record if any comments in the Indication and Correction Report
Test Document:
Refer SAT Test Sheet
SAT for Ammeter/voltmeter: Copy of the same test sheets will be used for other Meters.
F. Auxiliary relay test:
i.
Purpose:
This test verifies the functionality and properties of Trip Circuit Supervision Relay under test
Procedure:
1. Select a Trip Circuit Supervision Relay from any one of the incomers
2. Record the Panel Reference in the test sheet
3. Perform the following routine tests which is applicable for this relay
General Inspection
Resistance Check
Contract No:
GC 081117B0
Page 10 of 10
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Date
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13-02-11
9. Test Reports
All Site Test Report Formats is attached for the Individual tests.
Site location
Bay No
SACI
R-
Y-
B-
Core No.
Class
Ratio
Rct
KVP
Burden
Purpose
CT1
1200/1
10VA
KW-Metering
CT2
1200/1
10VA
KW-Metering
CT3
1200/1
10VA
KW-Metering
Y-PHASE
B-PHASE
PRI TO EARTH
PRI TO SEC
SEC TO EARTH
Note: Primary Earth done with 1KV and rest with 500 V Megger for 1 Min
1.4. Polarity Test
CT
Designation
CORE NO
TERMINAL
CT1-3
S1-S2
R-PH
Y-PH
B-PH
CORE NO
TERMINAL
R-PH
CT1-3
Y-PH
B-PH
S1-S2
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 1 of 2
Site location
Bay No
CT Desgn.
CORE NO
TERMINAL
CT1-3
CORE1
S1-S2
R PHASE
Vk
(in
Imag
Volts)
(in mA)
Y PHASE
Vk
(in
Imag
Volts)
(in mA)
B PHASE
Vk
(in
Imag
Volts)
(in mA)
Core
Terminal
Injected Primary
Current (Amps)
Expected
Sec.Current
(Amps)
CT1
R-Phase
S1-S2
600
0.500
CT2
Y-Phase
S1-S2
600
0.500
CT3
B-Phase
S1-S2
600
0.500
Measured
Sec.Current
(Amps)
% Error
:
:
:
:
:
1.10 REMARK:
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
1
2
3
4
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 2 of 2
Calibration Due
Site location
Bay No
SACI
Sl. No
R-
Y-
B-
Core No.
Class
Ratio
Rct
KVP
Burden
Purpose
CT1
250/1A
5VA
Metering
CT2
250/1A
5VA
Metering
CT3
250/1A
5VA
Metering
R-PHASE
Y-PHASE
B-PHASE
PRI TO EARTH
PRI TO SEC
SEC TO EARTH
Note: Primary Earth done with 1KV and rest with 500 V Megger for 1 Min
4. Polarity Test:
CT
Designation
CORE NO
TERMINAL
CT1-3
S1-S2
R-PH
Y-PH
B-PH
5. CT Winding Resistance
CT Desgn.
CORE NO
TERMINAL
CT1-3
S1-S2
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 1 of 2
Site location
Bay No
CT Desgn.
CORE NO
TERMINAL
CT1-3
CORE1
S1-S2
R PHASE
Vk
(in
Imag
Volts)
(in mA)
Y PHASE
Vk
(in
Imag
Volts)
(in mA)
B PHASE
Vk
(in
Imag
Volts)
(in mA)
7. Ratio Test
CT
Designation
PHASE
Terminal
Injected Primary
Current (Amps)
Expected
Sec.Current
(Amps)
CT1
R-Phase
S1-S2
125
0.5
CT2
CT3
Y-Phase
B-Phase
S1-S2
S1-S2
125
125
0.5
0.5
Measured
Sec.Current
(Amps)
% Error
:
:
:
9. General Checks
1. Shorting of all unused cores
2. Check for tightness of all CT terminals
3. Neutral Earthing / Single point Earthing
:
:
:
10. Remarks
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
1
2
3
4
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 2 of 2
Calibration Due
Site location
Bay No
SACI
Sl. No
R-
Y-
B-
Core No.
Class
Ratio
Rct
KVP
Burden
Purpose
CT1
200/1A
5VA
Metering
CT2
200/1A
5VA
Metering
CT3
200/1A
5VA
Metering
R-PHASE
Y-PHASE
B-PHASE
PRI TO EARTH
PRI TO SEC
SEC TO EARTH
Note: Primary Earth done with 1KV and rest with 500 V Megger for 1 Min
4. Polarity Test:
CT
Designation
CORE NO
TERMINAL
CT1-3
S1-S2
R-PH
Y-PH
B-PH
5. CT Winding Resistance
CT Desgn.
CORE NO
TERMINAL
CT1-3
S1-S2
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 1 of 2
Site location
Bay No
CT Desgn.
CORE NO
TERMINAL
CT1-3
CORE1
S1-S2
R PHASE
Vk
(in
Imag
Volts)
(in mA)
Y PHASE
Vk
(in
Imag
Volts)
(in mA)
B PHASE
Vk
(in
Imag
Volts)
(in mA)
7. Ratio Test
CT
Designation
PHASE
Terminal
Injected Primary
Current (Amps)
Expected
Sec.Current
(Amps)
CT1
R-Phase
S1-S2
100
0.5
CT2
CT3
Y-Phase
B-Phase
S1-S2
S1-S2
100
100
0.5
0.5
Measured
Sec.Current
(Amps)
% Error
:
:
:
9. General Checks
1. Shorting of all unused cores
2. Check for tightness of all CT terminals
3. Neutral Earthing / Single point Earthing
:
:
:
10. Remarks
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
1
2
3
4
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 2 of 2
Calibration Due
Site location
Bay No
SACI
Sl. No
R-
Y-
B-
Core No.
Class
Ratio
Rct
KVP
Burden
Purpose
CT1
400/1A
5VA
Metering
CT2
400/1A
5VA
Metering
CT3
400/1A
5VA
Metering
R-PHASE
Y-PHASE
B-PHASE
PRI TO EARTH
PRI TO SEC
SEC TO EARTH
Note: Primary Earth done with 1KV and rest with 500 V Megger for 1 Min
4. Polarity Test:
CT
Designation
CORE NO
TERMINAL
CT1-3
S1-S2
R-PH
Y-PH
B-PH
5. CT Winding Resistance
CT Desgn.
CORE NO
TERMINAL
CT1-3
S1-S2
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 1 of 2
Site location
Bay No
CT Desgn.
CORE NO
TERMINAL
CT1-3
CORE1
S1-S2
R PHASE
Vk
(in
Imag
Volts)
(in mA)
Y PHASE
Vk
(in
Imag
Volts)
(in mA)
B PHASE
Vk
(in
Imag
Volts)
(in mA)
7. Ratio Test
CT
Designation
PHASE
Terminal
Injected Primary
Current (Amps)
Expected
Sec.Current
(Amps)
CT1
R-Phase
S1-S2
200
0.5
CT2
CT3
Y-Phase
B-Phase
S1-S2
S1-S2
200
200
0.5
0.5
Measured
Sec.Current
(Amps)
% Error
:
:
:
9. General Checks
1. Shorting of all unused cores
2. Check for tightness of all CT terminals
3. Neutral Earthing / Single point Earthing
:
:
:
10. Remarks
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
1
2
3
4
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 2 of 2
Calibration Due
Site location
Bay No
Make
R-
Y-
Sl. No
Ratio
: 415V/3 / 110V/3
Burden
: 50VA
Purpose
: Protection/Metering
B-
Temperature
Applied Voltage
(VDC)
500 V
Description
Primary Earth
Primary- Secondary
500 V
Secondary -Earth
500 V
3. Polarity Test
R-PH(G)
Y-PH(G)
C
B-PH(G)
VT Designation
CORE NO
TERMINAL
XCPT1
CORE 1
1r - 1n
R-PH
Y-PH
B-PH
4. VT Winding Resistance:
Temperature:
VT Designation
CORE NO
TERMINAL
XCPT1
CORE 1
1r - 1n
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 1 of 2
Site location
Bay No
PHASE
TERMINAL
XCPT1
XCPT1
XCPT1
R-PH
Y-PH
B-PH
1r - 1n
APPLIED PRIMARY
VOLTS
CALC
SEC.VOLTS
MEASURED
SEC.VOLTS
% ERROR
:
:
7. General Checks
General visual inspection
Name plate details
HV Terminal Marking
LV Terminal Marking
Check for tightness of all VT terminals
:
:
:
:
:
8. General Checks
:
MCB rating
Equipment Grounding System
:
:
9. Remarks
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
1
2
3
4
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 2 of 2
Calibration Due
Site location
Bay No
33/11KV S/S-1
LVAC
MOULDED CASE CB
1. Name Plate Details:
Make
: MERLIN GERIN
Feeder
Type
Frequency
: 50 Hz
Aux. Volts
Nominal Current
Range
Feeder Ratings
2. TRIP TEST
LONG INVERSE OVER CURRENT:
Operating time measured at 2Is (sec)
Set
(Is) Amp
Phase
R Phase
Y-Phase
B-Phase
Sl.no
YES / NO
:
Equipment / Instrument
Make
Equipment Sl No.
1
2
QATAT PETROLEUM
Signature
Signature
Name
Name
Date
Date
Doc.No.
Rev
Calibration Due
Site location
Bay No
33/11KV S/S-1
LVAC
MERLIN GERLIN
TYPE
NW12H1
FREQUENCY
50HZ
NOMINAL CURRENT
1250 A
AUX VOLTS
110 V DC
SERIAL NO
SETTINGS :
SHORT CIRCUIT
INSTANETANEOUS
EARTH FAULT
2. BREAKER TESTS
2.1 SHORT CIRCUIT:
PHASE
SETTING OF CURRENT
INJECTED CURRENT
OPERATED TIME
SETTING OF CURRENT
INJECTED CURRENT
OPERATED TIME
SETTING OF CURRENT
INJECTED CURRENT
OPERATED TIME
R - PH
Y - PH
B - PH
2.2 INSTANETANEOUS
PHASE
R - PH
Y - PH
B - PH
2.3 EARTH FAULT
PHASE
NEUTRAL
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 1 of 2
Site location
Bay No
33/11KV S/S-1
LVAC
: Yes / No
: Yes / No
3. Aux contacts
: ok / with comments
4. REMARK:
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
1
2
3
4
QATAR PETROLEUM
Signature
Signature
Name
Date
Doc. No.
Name
Date
Page 2 of 2
Calibration Due
Site location
Bay No
AMMETER CALIBRATION
1.
Make
Feeder Ref
Type
Range
S.NO
2. MEASUREMENT TEST :
Expected Current in
(A)
% Error
YES / NO
Instruments Used:
SL.NO
DESCRIPTION
MAKE
EQUIPMENT
CALIBRATION
CALIBRATION
SL.NO
ON DATE
DUE DATE
1
2
3.
QATAT PETROLEUM
Signature
Signature
Name
Name
Date
Date
Doc.No.
Rev
Site location
Bay No
VOLTMETER CALIBRATION
1.
Make
Feeder Ref
Type
Range
S.NO
2. MEASUREMENT TEST:
Expected Voltage in
(kv)
% Error
Description
MAKE
EQUIPMENT
SL.NO
CALIBRATION
ON DATE
CALIBRATION
DUE DATE
1
2
QATAT PETROLEUM
Signature
Signature
Name
Name
Date
Date
Doc.No.
Rev
Site location
Bay No
REYROLLE
Relay Model
XR350
MLFB Number
7PG1753-3CC10-4BE0
Serial Number
Rated Voltage
125 VDC
Rated Frequency
DC
Contacts Details
2NO; 2NC
Description
Terminal Tightness
Pass
3. Resistance Check
Measure the resistance of each coil and its external resistor; record the values in the following table
Element
Coil Resistance
External Resistance
A
B
C
4. Secondary Injection
Inject the relay including the external resistor, and record the values of pick-up voltage and current in
the following table.
Element
Pick-Up Volts
Pick-Up Current
A
B
C
LARSEN & TOUBRO
QATAT PETROLEUM
Signature
Signature
Name
Name
Date
Date
Doc.No.
Rev
Fail
Site location
Bay No
5. Referring to the circuit diagram, replace the trip link with an ammeter and, with the trip circuit
operational, measure the trip circuit current with the breaker in the open and closed state.
Breaker Open
mA
Breaker Closed
mA
Instruments Used:
Sl.no
Description
Make
Equipment
Calibration
Calibration
Sl.no
On date
Due date
1
2
QATAT PETROLEUM
Signature
Signature
Name
Name
Date
Date
Doc.No.
Rev
Site location
Bay No
Make
: BIN GHALIB
Type
: 3PH 4 BUS
Serial No.
Rated current
: 1600A
Rated frequency
: 50HZ
Rated Voltage
: 415V
: 50KA/SEC
Control voltage
: 110V DC
Sl.No.
COL:1- COL:02
COL:1- COL:03
COL:1- COL:04
COL:1- COL:05
COL:1- COL:06
COL:1- COL:08
COL:1- COL:09
COL:1- COL:10
COL:1- COL:11
10
COL:1- COL:12
11
COL:1- COL:13
12
---
13
---
R-phase in
micro-ohms
Y-phase in
micro-ohms
B-phase in
micro-ohms
NEUTRAL in
micro-ohms
YES / NO
REMARK:
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
Calibration Due
1
2
LARSEN & TOUBRO LTD
QATAR PETROLEUM
Signature
Signature
Name
Name
Date
Doc. No.
Date
Page 1 of 1
Site location
Bay No
: BIN GHALIB
Type
: 3PH 4 BUS
Serial No.
Rated current
: 1600A
Rated frequency
: 50HZ
Rated Voltage
: 415V
: 50KA/SEC
MAIN CIRCUIT
R (Y+B+N+PE)
Y (B+R+N+PE)
B (N+R+Y+PE)
N (PE+R+Y+B)
2. HV VOLTAGE : 2000V AC FOR 60SEC
REF
Leakage Current in mA
R (Y+B+N+PE)
Y (B+R+N+PE)
B (N+R+Y+PE)
N (PE+R+Y+B)
BUS BAR FOUND HEALTHY:
OK / NOT
3. REMARK:
Sl.no
Equipment / Instrument
Make
Equipment Sl No.
1
2
QATAT PETROLEUM
Signature
Signature
Name
Name
Date
Date
Doc.No.
Rev
Calibration Due