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CONTENTS
S.NO.
CHAPTER
Page
No.
01
INTRODUCTION
03
02
COMPANY PROFILE
05
03
FUNCTIONAL DEPARTMENTS
14
PRODUCTION DEPARTMENT
15
MARKETING DEPARTMENT
22
30
FINANCE DEPARTMENT
36
04
SWOT ANALYSIS
48
05
51
06
LEARNING EXPERIENCE
55
BIBILOGRAPHY
57
Page 1
Page 2
CHAPTER- I
INDRODUCTION
25,000
20,000
Exhaust Systems, Air, Oil and Fuel Filters
Page 3
2 . 1 C O M PAN Y P R O F I L E
KLN Engineering Products Pvt. Ltd., F-56, Industrial Estate, Rajajinagar, Bangalore - 560 010
was established in 1972 and has been involved
and
We have
started a venture in Colombo under the name of KLN Lanka Pvt. Ltd. To produce Oil and Fuel
Filters in Sri Lanka for sale in the domestic market.
Page 4
Most of these
for supply of Air Cleaners & Silencers (Self certified till year 2007)
Page 5
For most of the above customers we have been supplying these components for last two decades.
This talks volumes about our capabilities and performance.
In the last 35 years KLN Engineering Products Pvt. Ltd., has established a leadership in the
market for Automotive Lube Oil , Air, Fuel Filters and Silencers producing them with proven
technology. The company has been awarded the ISO/TS 16949:2002 Certificate by Kiwa
International Cert GmbH.
The company also Exports filters to various customers in Sri Lanka, Europe, Australia,
UAE, Nigeria etc.,
THE PROMOTERS
Bangalore
based
promoted by Mrs. GITA SHETTY, Mr. PRASANNA KUMAR SHETTY and Mr. NAKUL
SHETTY. The last two Directors are qualified engineers. Together they have been able to
establish a range of products to cater to all spheres of Industry.
Our success is directly dependent upon the success of our client. Therefore we view
ourselves not as manufacturers, but as strategic partners with the clients. There is no
better way to ensure success than to become responsible stewards of our clients
reputation.
Page 6
To this end
it is the
sincere endeavor of every one in our organization to strive for complete customer delight
by delivering products of the right quality at the right time and at the right price.
At KLN Engineering Products Pvt. Ltd., good is not
day after day, and constantly strive to become long term strategic partners with our
clients, by providing superior products and services, which demonstrate responsible
stewardship.
In this pursuit of excellence, our organization is committed to provide a spectrum of
filters and muffler assemblies of the highest quality for the use in Industry.
Our objective is to help in the creation and development of high quality Automotive and
Industrial Filters and Muffler Assemblies for use in the Asia-Pacific Region, which would
ultimately benefit the society at large.
ORGANISATIONAL GOAL
KLN Engineering Products Pvt. Ltd., will evolve into a leader in the field of Industrial
and Automotive Filters and Mufflers. This leadership will result in a commanding
market share in
Page 7
Mission Statement
To raise the companys standards to International levels.
QUALITY POLICY
To produce reliable products and achieve customer satisfaction by
Following customer specification, procedures and do timely delivery.
QUALITY OBJECTIVE
Effectively implement the documented quality system.
Train and motivate employees by providing working environment, training and incentives.
Adopt appropriate technology in production.
Page 8
1. Air intake systems: We are currently manufacturing an extensive range of Air Intake
Systems which includes Pre-cleaners, Intake Tubes along with the necessary mounting
accessories. We also have the ability to design from sketch the entire intake system as we
have done for several of our plans.
2. Air filters: We manufacture several kinds of intake Air Filters from flows of 10 cfm up
to 3000 cfm. The range of filters include Dry Type Paper Elements, PU Foam based
Filters and Oil Bath Air Cleaners. We have also developed a range of Hybrid Air Filters
that take advantage of the benefits of different forms of filtration to create combinations
of Oil Bath and Dry Filters in one package. This greatly enhances the life of the Dry Type
Filter Elements by taking advantage of the dust holding capacity of the oil bath media.
This is done keeping efficiency levels at minimum of 99.96%.
KLN has been awarded with Patent for a Revolutionary Design for the Cyclonic Precleaner which is currently been marketed in several parts of Europe and India.
a. Dry type
b. Oil bath air cleaners
3. Oil Filters: We have a fully backward integrated unit capable of designing and
manufacturing any kind of Oil Filter be it Lubricating Oil, Transmission Oil, Hydraulic
Oil etc. Oil Filters are manufactured using various media such as Wire Mesh, Non Woven
Fabrics, and Filter Paper etc. The filters we produce are either in the replaceable cartridge
type or also in the Spin-on variety.
Page 9
4. Fuel Filters: Fuel Filters for most of Diesel Engines utilizing media such as fabrics, filter
Paper, Crepe Paper and other edge filtration technique are currently been used by us.
These Medias are used to make either cartridge filters or spin-on filters of the highest
quality.
5. Strainers & Breathers: We have an extensive range of Suction Strainers and Retainer
Line Strainer, Crank Case Breather and Oil Filter Cap Breathers are some of the kinds of
strainers we manufacture.
2. Industrial Filters:
Panel filters
Pre filters
Railway applications
Air filters
Strainers
3. Silencers / Mufflers
Page 10
Auto components: Apart from filters and mufflers we also produce range of
components for use in the automotive industry such as machined casting and brackets as
shown below
I.
S
ACHIEVEMENT AWARD
Description of awards
Year
no
01
1990
Celebration
02
2003-04
03
1990
Page 11
2004
05
1997
06
1998
07
2007
08
2007-08
09
2007-08
10
2007-08
11
2009
Organization Structure
MANAGING DIRECTOR
DIRECTOR TECH.
DIRECTOR COM.
Chief Executive Officer
GM Production
R&D & QC
Head
Production
Manager
Quality
Sales &
Marketing
Manager
Purchase &
Planning Manager
Sales Rep.
Accounts &
Excise Manager
H.R H.R
Manager
Purchase
Engineer
Senior Junior.
Junior.
Senior
Dispatch
Senior
Jr. Charge
Sr. Charge QC Asst. Mgr.
Asst.
Rep.
Operator
Operator
ACHARYAS
BANGALORE
B-SCHOOL
Helper
Section Operator
Operator
Hand
Hand
Operator
Engr.
Quality Helper
Tech.
Operator Quality
Helper
Accountan
t
Store
Page 12
Helper
Keeper
Shop
floor
Shop
floor
Prodn. Supr.
Machine
Shop
Sr. Charge
Hand
Accoun
ts Asst.
Shop
floor
Store
Accounting
Excise
Asst.
Prodn. Supr.
Assy. Sec.
Sr. Charge
Hand
Charge
Hand
Jr. Charge
Hand
Senior
Operator
Junior.
Operato
r
Senior
Helper
Charge
Hand
Jr. Charge
Hand
Sales
Asst.
Senior
Operator
CHAPTER III
Page 13
Helper
FUNCTIONAL DEPARTMENTS
PURCHASE DEPARTMENT:
Stores Department:
It is located very near to plant section. The entire purchase and stores department is
controlled by purchase officer. All the materials are stored systematically. The stock position of
essential materials is updated every day and for ready reference. The materials are stored in a
manner which can be identified very easily. The materials are bifurcated according to the daily
requirement, considering its essentiality; there are seven rooms where all the materials are stored
separately.
Page 14
Method of Purchasing:
1. For certain things key directly move towards manufacturers.
2. For certain things, they directly move for floating the enquiries for the concern suppliers.
3. In some cases, they directly move for government agencies.
Purchase Procedure:
By making enquiries, obtaining quotations, by receiving quotations, comparison and
placed before purchase committee after giving due consideration about the rates quality,
suitability of required material. Then issuing purchase orders to the suitable party in accordance
with the terms/conditions of the organization.
Page 15
STORES MANAGEMENT:
PURPOSE OF STORES:
Stores play a vital role in the operations of a company. It is in direct touch with the user
department in its day to day activates. It is having functions of stores.
1.
2.
3.
4.
To minimize obsolescence, surplus and scrap through proper condition preservation and
handling.
Page 16
To highlight stock accumulation, discrepancies and abnormal consumption and effect control
measures.
6.
To ensure good housekeeping so that material handling, material preservation. Stocking, receipt
and issue can be done adequately.
7.
To assist in verification and provide supporting information for effective purchase action
1. PRE PURCHASE SYSTEM
ii.
(b) Traveling requisitions: This document is widely used for requisitioning items that are
required frequently in bulk quantities over a long period. During each stage, a purchase order is
initiated. Factors such as specification and supplier details are written permanently and
provisions for entering date, quantity required names of requisitioned and authorizer are
available. This reduces paper work and eases the operation.
Standardized clerical system can be devised and the bulk of the work can thus be efficiently
handled. For repeat ordering, this is the ideal procedure.
This form consists of
a.
Material description
Page 17
Part number
c.
Annual usage.
d.
Page 18
(c) Invoice Checking. The supplier normally sends the invoice for the materials supplied
for payment. It is essential that this invoice is matched against the receipt details, quantity
accepted and rejected so that payments can be made within the stipulated period
Discount period or provisions be made which will keep in funds planning. Normally
invoices are sent to the buyers finance and materials management department is
necessary.
Inventory Control:
It is a systematic control over purchasing, storing and consumption of materials so as to
maintain a regular and timely supply of materials at the same time avoiding over stocking. It is
being achieved in the KLN by systematically organizing the procedures and activities relating by
Purchasing
Properly storing
Inventory Management:
In the KLN, inventory is begin managed systematically giving importance to the
requirement of materials to keep continuous production process to avoid over stocking of
Page 19
Ensuring timely availability of right type of keep the continues production process.
Economy in buying and controlling expenses by organizing ideal order quantity of each
item.
to
requirement
the
material
forensuring
continuous
Page 20
Abundance availability of paper, which is the important raw material for KLN.
Weaknesses:
Opportunities:
To introduce paper packing to cater to the overall demand and market situation.
Threats:
Concentration of paper, deposits may result imbalances in supply and demand of engineering
products cause unsteady prices in Southern region.
MARKETING DEPARTMENT
Marketing is a social and managerial process by which individuals and groups obtain
what the need and want through creating, offering and exchanging products and value with
others.
President
Sr. General
Manager
Dy. General
Manager
Page 21
Site Staf
Excise
Staf
Marketing Process
The marketing process consists of analyzing marketing opportunities, developing marketing
strategies, planning marketing programs and managing the marketing efforts.
1. Analyzing market opportunities
The marketing department is continuously involved in analyzing the long-run opportunities
in this marketing for improving the units performance. These people recognize the abundance of
opportunities in the bargaining business field. The building of the future is fast becoming a reality
and high investment in this area is likely to continue in coming decades. This wide and constant
market and increasing demand for engineering products is great opportunity for KLN to launch new
products into market and to capture regular market with good quality of products.
Page 22
Price
Page 23
- Convenience
Promotion
- Communication
1)
Price fixation
Based on prevailing marketing conditions
As per C.M.A guidelines
As per with the other main competitors
2)
C.M.A meeting
Sales promoters and the Branch Managers to review the price attend local C.M.A
meetings
The company executives and attend senior level C.M.A meeting.
Page 24
Sales Promoters
Sales promotion and market survey.
Price fixation.
Appointment of authorized stockiest.
Timely disposal of stocks.
Timely delivery of material to dealers.
Timely collection of payments.
Page 25
Centralized Invoicing
Depot sends challenges to site twice a week.
On receipt of challans, checking is dine immediately and fed into computer and invoices
are sent Depots/parties.
When the loaded trucks report back the excise invoices are issued based on the data from
booking file and handed over to the truck driver immediately.
Loading
Co-ordination with packing plant personnel, for destination wise loading of engineering
products grade wise as per depots requirement.
Frequent weight checking of loaded Engineering products is being carried out at packing
plant to ensure accurate loading. In case of any variations it is being informed to technical
person for attending the same.
Page 26
Weakness:
Opportunities:
Going for contacts and Govt. projects and receiving good and huge order.
Page 27
Advertising and publicity by the competitors may reduce the market share of the company.
Page 28
To attract and retain best available young talent in the country in areas like
Finance, marketing and personal.
Scope
The recruitment of professional trainees in professional areas like finance, marketing,
personnel etc. induction level of executives that is PS 3 for centrally pooled requirement of units.
Recruitment of senior executive at level of corporate cadre like PS 7 as per need of unit.
Page 29
TIEHW N R S R DE A T M LU IA N S B I T N L
RDSDF A HE E E RL V MP A EA E T L R IN O O T
ME
R GI I A & L
TP N M E
Establishment Section
Establishment section of KLN engineering products private limited involved with the
activities like recruitment, selection, promotion, and performance appraisal record of day-to-day
activities as well as manpower adjustments. The selection is basically involved with
establishment activities.
Recruitment and Selection
It is process of selection for prospective employee and stimulating and encouraging them
for job in an organization. Selection is process of putting right person to right job according to
job specification of organization.
Page 30
Internal sources
External sources
i.
i.
ii.
By internal promotion.
ii.
iii.
iv.
v.
Extension of service.
iv.
Selection
Selection will be done at the interview after complete verification of application blank with
passport size photo affixed, original certificates, with regard qualification, experience last salary drawn,
references etc., attached assessment form to be filled up and signed by the interview committee. If
selected the salary offered, grade, trainee or probationer or direct employment, designation etc., offered
should be mentioned for final approval of the president (unit head) and the Sr. President, in case
required.
Placement
Page 31
Internship training
This sort of training is important to employees who are transferred
from other units, fresher or to the employee promoted in new jobs. This is
advanced vocational training system.
Page 32
Welfare Department
Employee Motivation
With the provisions of following incentive
Attendance Bonus
The employees are motivated to discharge more work. Rewards are given to the outstanding
technical employees.
Page 33
Employee benefits:
Festival advance given to employees Rs.2, 000/- and it will be recovered in 10 equal
installments.
Leave Benefits:
Retirement Benefits:
Page 34
interest.
INDUSTRY RELATION
In KLN, Industrial relations deal with either the relationship between the state and
employers and workers in an organizational themselves. This helps to resolve from any
kind of disputes like: misunderstanding, difference of opinions, (or) conflict that arises
between an employer and his workmen. Therefore a high level of understanding and
positive relationship between them, can alone lead to the achievement of organizations
objectives. Hence industrial relation plays an important role.
Weaknesses:
No professional management.
Opportunities:
Threats:
Page 35
FINANCE DEPARTMENT
VP of Accounting
Department
Personal
Secretar
y
Sr.
Manager
Manager
Account
Officer
Accountant
Page 36
Functions
The function and responsibility of the finance and account wings include the following:
Determine the financial resources required to meet the corporation operating and capital
expenditure program.
Forecast how much of there of these requirement would be met by internal generation of
funds by the corporation and will have to be obtained outside the corporation.
Develop the best plans to obtain the external funds needed.
Establish and maintain a system of financial control governing the allocation and use of
funds.
Analyze the financial results of all operation, report the facts to management and make
recommendation concerning future operations.
Carry out special studies with a view to reduce costs, improve efficiency and
profitability.
The above are dealt with detail here under:
b. Budgeting
Long term operating expenditure budget concerning a period of 10 years indicates the
likely profit/loss earned during period. Preparation of long term capital expenditure budget
covering a period of about 5/10 years and advise the arrangement in regard to the timing of the
incurrence of capital expenditure.
Page 37
d. Working capital
It will also make an assessment of the working capital requirement for the fiscal year and
advice the management regarding the sources of financing the working capital requirements.
e. Purchase
Finance wing will be associated on a matter relating to purchase of equipments, machinery
etc. it would also lay down suitable procedures for purchase to ensure that adequate control is
exercised over such purchase and that there are no un-economic purchase.
f. Pricing policies
It will also advice the chief executive on pricing policies followed in the organization in
regard to the selling price of power inter departmental issues charging of materials to jobs
contract.
g. Service conditions
It advices the management on all service matters having financial implication such as
scale of pay clearness allowance bonus gratuity etc.
Page 38
i. Stores account
Finance and account wing responsible for the maintenance of adequate system of store
accounts. It would assists the management in determining the minimum, maximum and ordering
levels of various items and also be responsible for the introduction and for operation of the ABC
method of control with a view to reduce the inventory holding to the optimum level.
It would also be responsible to ensure that the verification of stocks of various items of
store is carried out by ensuring:
1.
2.
3.
4.
Internal audit: it will organize effective internal audit departments and will
process the reports submitted by the internal audit and place the same before the chief
executive.
5.
Annual accounts and audit: it will ensure that the annual accounts are
prepared in time according to provisions of law. It will attend to all matters relating to the
statutory audit and the audit by the comptroller and audit general.
6.
Tax matters: it will be responsible for attending to all tax matters relating
the corporations.
Page 39
j. Reporting
The following reports are taking submitted to the management
1.
Resources employed.
2.
3.
5.
Page 40
Weakness:
Opportunities:
Threats:
Page 41
Page 42
7 s MODEL
Page 43
7 s MODEL
Page 44
7 s MODEL
Page 45
Page 46
The 7-S-Model is better known as McKinsey 7-S. The two persons who developed this
model are, Tom Peters and Robert Waterman, have been consultants at McKinsey & Co at that
time. They published their 7-S-Model in their article Structure Is Not Organization (1980) and
in their books The Art of Japanese Management (1981) and In Search of Excellence (1982).
Perhaps the most important element, which trigged the interest of American managers in
the issue of culture, was the emergence of Japanese Competition. As Japan began to take a
leading role in one basic industry after another, the question of cultural difference emerged as a
casual factor to explain Japanese superiority. There were those who signal the deterioration of
sound cultural values as the central reason behind the slipping of America as a worldwide
industrial power. They suggest that Americans have gotten too fat, demanding too much from
society without imposing any equivalent internal demands of themselves, and that they seem to
have a lost a sense of pride and self-satisfaction derived from a job well done. When contrasted
with their Japanese counterparts, the gap seems to be enormous and still growing. Somehow,
there is basic erosion of standards of excellence that seems to undermine the basic fabric of
American society. This is a message of gloom, and the popular press, as well as the academic
writes, when contrasting American and Japanese management styles have been repeatedly
conveying the message in recent years. The most notable exception, which might be the cause of
its enormous popularity, has been the book In search of excellence by Peters and Waterman
(1982), where they emphasize the lesson to be derived from Americas best run companies.
Paradoxically, it is interesting to observe that the best compliment that can be made to an
American firm is that it resembles a Japanese company. Mc. Kinseys 7S model reflects upon the
framework used to evaluate the best managerial companies.
The model starts on the premise that an organization is not just Structure, but consists of
seven elements:
Page 47
1. STRUCTURE
Definition of Structure:
In simple terms, structure is a pattern in which various parts or components are interrelated and inter-connected. So, organization structure is a pattern of relationships among various
activities and positions. Because various people hold these positions, the structure defines the
relationships among people in the organization
Implement all the statutory requirements related to receipts storage and dispatch of
product.
Impart adequate training to all subordinates enabling them to perform their duties
satisfactorily.
Develop and maintain good relationship with all customers and other connected agency.
Page 48
2.
STRATERGY
It refers to the set of decisions and actions at gaining a sustainable competitive advantage.
OBLIGATIONS
To ensure prompt dealings with integrity, impartiality and courtesy and promote ancillary
industries.
Towards employees:
Develop their capability and advancement through appropriate training and career
planning.
Page 49
3 . SYSTEM
System refers to all the rules, regulation and formal procedure and informal that complement
organizational structure. It includes buying and selling, planning and control system, capital
budgeting system, recruitment, training and development schemes.
In KLN Engineering product private ltd there is a separate department to plan and
control the buying activities in this department the organization has to account for how much raw
materials the trucks have to bring. The buying is planned according to demand of the granite
stone in the market.
Recruitment is the process of searching prospective employee and the recruitment of
employees are carried out at the head office, Bangalore in the human resources department. In
case of vacancies
Or in case of appointing from outside, the In KLN Engineering product private ltd recruit
people through consultancies, employment exchange and sometimes it will be published in news
papers. They conduct interview. The qualified suitable candidates selected to the right job.
4. STYLE
Page 50
5. STAFF
People processed used to develop managers socialization process
ways of shaping positive values of management cadre ways of introducing
your recruits to the companys ways of helping to manage the concern of
the company.
6. SKILLS
Skills refer to an organization dominant capabilities and competence with employee.
Every organization needs to has well trained and experience people to perform the
required activities. A skill is an individual ability to translate knowledge into action. The
aim of organization is to provide quality to their customer satisfaction, consistent quality
to all. The organizations success depends on the skills of the employees.
7. Shared value
The company produces good quality products for which it has also received an award. The
company has signed a memorandum of understanding (MOU) with M/s Shougang international
trade and engineering corporation, Beijing (China) for technological tie-up for setting integrated
granite plants of which is yet to start its operation.
Page 51
CHAPTER-IV
SWOT ANALYSIS
Page 52
KLN Engineering is produced by dry process which gives good quality and economy.
WEAKNESSES:
No professional management.
Page 53
OPPORTUNITIES:
To introduce paper packing to cater to the overall demand and market situation.
To take the advertisement of boom and reap more profits, keeping customers happy and
satisfied.
Going for contacts and Govt. projects and receiving good and huge order.
THREATS:
Page 54
CHAPTER- V
FINDINGS CONCLUSION
AND SUGGESTION
Page 55
FINDINGS:
Studying McKinseys 7s model with respect to KLN Engineering products private ltd.
Gave me a great exposures to learn about the company. I learned about the working of the
company in the 4 weeks.
It was my privilege to be there and learn different things about the company. The staff
of the company were very much co operative in helping me out in my project as well as in
updating the manual.
I also gained knowledge about the manufacturing operations of the company through it
was not a part of the project. The HR officer and the legal advisor were very co operative enough
and helped me in every aspect. Here I came to get a close view of the working environment of
the corporate world.
My one month in plant training in KLN Engineering products private ltd was a
wonderful and knowledgeable experience in my life. In this time of training I came to know how
a top level management works with participation of lower level management.
Page 56
CONCLUSION:
Based on the analysis and discussion made in the study, the overall performance of the
company in the recent years in every satisfactory. Compared to its past records it has a good
control over the market and has been able to utilize the opportunities and it strengths to topmost
level. It has achieved a new mile stone by conserving the energy at all leaves so that the energy
consumption to be as a low as possible. The company is achieving increase in Engineering
products. With the establishment of the third unit the company is going to achieve more
production and fittest competitor in the market.
Page 57
SUGGESTIONS:
The following are the suggestions that are as follows.
From the discipline point of view it should follow strict rule like curbing
the drinking habit at the work place.
Page 58
STUDENT
LEARNING EXPERIENCE
Page 59
On the first day when I visited the HR manager gave me clear idea about what I have to do in
that organization. And also clear all my regarding in plant training, after that he gave me some
inputs about the company, that help me to get basics idea about that organization, their
operations, products and all. From all these I understood that how KLN Engineering product
private limited is different from competitors.
Page 60
BIBLIOGRAPHY
Page 61