Beruflich Dokumente
Kultur Dokumente
Trackbed and
Track Drainage
Synopsis
This document mandates
requirements for the design,
inspection and maintenance of the
trackbed and track drainage.
Submitted by
Marie Marks
Standards Project Manager
Authorised by
Anne Blakeney
Acting Controller, Railway Group Standards
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Contents
Section
Description
Page
Part A
A1
A2
A3
A4
A5
A6
A7
Issue record
Implementation of this document
Scope of Railway Group Standards
Responsibilities
Health and safety responsibilities
Technical content
Supply
2
2
3
3
3
3
3
Part B
B1
B2
B3
B4
B5
Purpose
Application of this document
Definitions
Principles
Introduction
5
5
6
7
7
Part C
C1
C2
C3
C4
C5
C6
C7
C8
9
9
12
12
12
12
13
13
Part D
D1
D2
D3
D4
14
14
15
15
Part E
E1
E2
16
16
17
Appendix
A
References
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Part A
A1 Issue record
Issue
Date
Comments
One
September 1995
Two
June 2003
Amended or additional parts of have not been marked by a vertical black line in
the adjacent margin since the document has been restructured.
This document will be updated when necessary by distribution of a complete
replacement.
A2 Implementation of
this document
The publication date of this document is 07 June 2003.
This document comes into force on 02 August 2003.
The dates by which compliance with the requirements of this document is to be
achieved are set out in Part B2. Where those dates are later than the date on
which this document comes into force, this is to give Railway Group members
additional time to plan and commence implementation so as to achieve full
compliance by the dates set out in Part B2.
This document supersedes the following Railway Group Standards, either in
whole or in part as indicated:
Railway
Group
Standard
Issue
No.
Title
RGS
sections
superseded
by this
document
Date(s) as of which
sections are
superseded
GC/RT5014
Track
Standards
Manual Section 6:
Ballast and
Formation
7.10, 7.11,
7.12, 7.15,
8.2, 8.3, 8.7,
10.1, 10.2,
11.1, 11.2,
Appendix A
02 August 2003
04 October 2003
4.3, 8.9
07 February 2004
Sections 7.7, 7.8, 7.9, 7.13, and 7.14 of GC/RT5014 Issue 1 will be superseded
by GC/RT5021 Issue 2 (anticipated October 2003).
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A3 Scope of Railway
Group Standards
The overall scope of Railway Group Standards is set out in Appendix A of
GA/RT6001. The specific scope of this document is set out in Part B2.
A4 Responsibilities
Railway Group Standards are mandatory on all members of the Railway Group*
and apply to all relevant activities that fall into the scope of each individuals
Railway Safety Case. If any of those activities are performed by a contractor, the
contractors obligation in respect of Railway Group Standards is determined by
the terms of the contract between the respective parties. Where a contractor is
a duty holder of a Railway Safety Case then Railway Group Standards apply
directly to the activities described in the Safety Case.
* The Railway Group comprises Network Rail Infrastructure Limited, Rail Safety
and Standards Board Limited, and the train and station operators who hold
railway safety cases for operation on or related to infrastructure controlled by
Network Rail Infrastructure Limited.
Network Rail Infrastructure Limited is also known as Network Rail.
Rail Safety and Standards Board Limited is also known as RSSB.
A6 Technical content
The technical content of this document has been approved by:
Jon Taylor, Principal Track and Structures Engineer, RSSB
Enquiries should be directed to RSSB Tel: 020 7904 7518
A7 Supply
Controlled and uncontrolled copies of this document may be obtained from the
Industry Safety Liaison Dept, Rail Safety and Standards Board, Evergreen
House, 160 Euston Road, London NW1 2DX.
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Part B
B1 Purpose
This document mandates requirements for the design, inspection and
maintenance of the trackbed and track drainage.
B2 Application of this
document
B2.1 To whom the requirements apply
This document contains requirements that are applicable to duty holders of the
infrastructure controller category of Railway Safety Case.
B2.2 Compliance requirements
The requirements of this document apply to all ballasted track in running lines,
whether placed on an earthwork (for example, natural ground or fill) or a
structure (for example, a bridge deck).
B2.2.1 Compliance requirements for Part C
The requirements of Part C apply to:
a)
b)
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B3 Definitions
Appendix A illustrates the major terms defined below and gives a typical example
of a trackbed.
Ballast
Nominally single-sized granular material of specified properties, placed on the
blanket (where provided), subgrade or structure to provide vertical and lateral
support to the sleepers or bearers.
Blanket
A layer, or several layers, laid over the subgrade to give the trackbed its desired
performance characteristics. The layers can include layers of granular material
and geosynthetics.
Dynamic sleeper support stiffness
The peak load divided by the peak deflection of the underside of a rail seat area
of an unclipped sleeper subjected to an approximately sinusoidal pulse load at
each railseat; the pulse load being representative in magnitude and duration of
the passage of a heavy axle load at high speed, typically 20 tonnes at 100 mph.
A falling weight deflectometer can be used to measure dynamic sleeper support
stiffness directly.
Earthwork
A cutting, embankment or natural ground supporting the track. Compare with
structure.
Geosynthetics
General term for synthetic layers included in the trackbed either to enhance the
properties of, or replace, a granular trackbed layer. It includes geotextiles,
geogrids, geomembranes and geocomposites.
New trackbed
Trackbed layers placed where there was previously no track. Compare with
Renewal [of trackbed].
Renewal [of trackbed]
The replacement of existing trackbed layers or provision of new trackbed layers.
For the purposes of this document, renewal includes remodelling, relaying, track
lowering and reballasting.
The replacement of former trackbed layers or provision of new trackbed layers
when track that has been removed is subsequently re-instated is classed as a
renewal for the purposes of this document, not a new trackbed.
Required depth of ballast
The minimum depth of ballast, measured from underside of sleeper to top of
blanket layer (if provided) or subgrade, that gives the desired life before it needs
to be replaced.
Structure
Something built to support or retain a load. For the purposes of this document,
the term includes bridges, viaducts, tunnels and culverts, but excludes
earthworks.
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Subgrade
The upper part of the earthworks or natural ground on which the blanket layer
rests. The subgrade includes any capping layer (prepared subgrade) designed
to alter the stiffness of the subgrade.
Trackbed
A general term referring to the ballast, blanket and subgrade.
Trackbed layers
A general term referring to all layers placed between the subgrade and the
underside of sleepers or bearers.
Track category
The classification of a section of track by usage and speed, so that requirements
relating to design, maintenance, renewal and inspection of the track can be
specified and applied. The procedure for categorising track is given in
GC/RT5023.
Track geometry
Measured values of the vertical profile and alignment of track, assessed against
acceptable values set out in standards.
Wet bed
A short length of trackbed whose upper surface is visibly contaminated by slurry
which has risen from within the ballast.
B4 Principles
This document supports the following HMRI Safety Principles:
Safety Principle 5 - The track should provide for the safe guidance and support
of trains.
Safety Principle 7 - Earthworks and structures supporting the track should be
capable of carrying and transferring the forces exerted by the trains.
B5 Introduction
This section (B5) is a descriptive introduction to GC/RT5014. It does not contain
mandatory requirements.
B5.1 Trackbed elements
Conceptually, the trackbed consists of two elements:
a)
b)
The formation, consisting of blanket (if present) and subgrade, upon which
the required depth of ballast is placed. Ideally this should be permanent,
and not require replacement or maintenance. The formation may also
include an additional depth of ballast, for example to protect vulnerable
layers within the blanket. When reballasting, this additional depth of ballast
is left in place.
Note that the required depth of ballast is not the same as the total depth of
trackbed layers (ballast plus blanket) that is required to distribute the load over
the subgrade.
Appendix A illustrates a typical trackbed. The requirements for each layer are
described in Part C.
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b)
c)
d)
before the speed, axle weight or tonnage of trains is increased (see section
D2).
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Part C
Requirements for the trackbed and track
drainage
C1 Trackbed
investigation
C1.1 Requirement for trackbed investigations
Before trackbed design and renewal are carried out, sufficient data shall be
collected on the nature, condition and relevant dimensions of the existing
trackbed layers and subgrade to determine the nature of the work required and
to reduce, to an acceptable level, the risk of unforeseen ground conditions
resulting in an inadequate treatment of the trackbed.
C1.2 Requirement to investigate track drainage
Track drainage shall be investigated as part of the investigation of trackbed. In
addition to inspecting any existing drains and catchpits, the investigation shall
consider the condition of the material surrounding the drain from the point of
view of both:
a)
protecting the drain against ingress of clay, silt, sand or other fine particles
b)
C2 Performance
requirements for
trackbed
C2.1 General performance requirements
The trackbed shall be designed to enable the required standard of track
geometry to be achieved for the speed, axle weight and tonnage of traffic to be
carried, taking into account the proposed track type and track maintenance
arrangements.
For new trackbed, a minimum dynamic sleeper support stiffness of 60 kN/mm
per sleeper end shall be provided.
For trackbed renewal in areas with a history of poor track geometry, or where the
vertical or horizontal alignment is to be changed significantly, the infrastructure
controller shall be satisfied that the renewed trackbed will provide a minimum
dynamic sleeper support stiffness of 30 kN/mm per sleeper end.
The design of trackbed layers shall address the following:
a)
b)
c)
d)
e)
the need for transition zones where ballasted track abuts non-ballasted track
or where a change in support stiffness beneath ballasted track prevents the
required track geometry from being readily achieved.
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assist in meeting the requirements for the trackbed set out in section C2.1
b)
provide an effective interface with the track drain (or appropriate cess where
no track drain is present).
assist in meeting the requirements for the trackbed set out in section C2.1
b)
assist in providing the vertical and lateral support to sleepers and bearers
needed to meet the requirements of GC/RT5021.
material durability
b)
resistance to crushing
c)
resistance to attrition
d)
e)
particle shape.
b)
c)
sleeper type
d)
e)
site constraints.
b)
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a)
material durability
b)
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c)
permeability
d)
b)
c)
b)
c)
d)
retention of ballast
e)
f)
the need for transition zones between the structure and adjacent
earthworks.
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C3 Track drains
C3.1 Provision of track drains
Track drains shall be provided in any location where it is likely that water will
accumulate in the trackbed for sufficient time to compromise the performance of
the trackbed.
C3.2 Design of track drains
Track drainage systems shall be designed to accommodate the runoff from the
trackbed and adjacent catchment area, as well as any groundwater which could
be present or is reasonably foreseeable. Occasional surcharging of the drainage
system is permissible, provided that the duration of surcharging is not likely to
affect the stability of the track.
The design shall incorporate means to protect the drain against ingress of clay,
silt, sand or other fine particles.
On a piped drainage system, catchpits shall be provided at intervals that will
permit inspection and maintenance of the drain to be undertaken.
C3.3 Design of ancillary equipment
Where a track drainage system includes ancillary equipment (for example,
sumps, pumps, interceptors and retention ponds), the equipment shall be
designed to allow for inspection on a regular basis and cleaning when
necessary.
Catchpits shall be fitted with covers that fit securely and are capable of carrying
a persons weight.
C3.4 Under-track drains
Under-track drains shall be laid deep enough to avoid damage from any future
renewal and maintenance activity. They shall be designed to withstand rail traffic
loads.
C3.5 Requirements for the control of discharge from drains
Requirements for the control of discharge from drains are set out in legislation.
C4 Modification of
cutting and embankment
slopes
Before the slopes of cuttings and embankments are modified, either by trimming
or adding new material (for example, as a maintenance activity, or to provide
additional width as part of a realignment or remodelling scheme, or to provide a
cess walkway), the effect on the factor of safety against slope failure shall be
considered.
If the factor of safety is reduced, an assessment shall be made to determine
whether the proposed modification is likely to compromise the long-term stability
of the slope. Modifications that are likely to compromise the long-term stability of
the slope shall not be undertaken.
C5 Quality control at
renewal
Procedures and specifications for trackbed renewals shall be in place which
ensure that track drainage, ballast and blanket layers are installed correctly. The
procedures shall include a requirement for the inspection of each trackbed layer
by a competent person before the next layer is placed.
C6 Acceptance of
trackbed materials
Trackbed materials, including geosynthetics and ballast, shall be accepted for
use on Network Rail controlled infrastructure in accordance with the
requirements of GI/RT7002.
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C7 Design and
construction records
All documents relating to the design and construction of trackbed and drainage,
including as-built drawings or records and geotechnical reports which document
the blanket or subgrade properties, shall be retained until all elements referred to
in the document have been replaced or removed entirely from site.
The requirements for the management of safety related records of elements of
the infrastructure are described in GI/RT7001.
C8 Competence
requirements for design
C8.1 Competence requirements for design of trackbed
The infrastructure controller shall ensure that trackbed design is undertaken only
by an engineer who:
a)
can demonstrate that he/she has a full understanding of the purpose of each
trackbed layer and its design criteria
b)
b)
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Part D
Requirements for inspection and
assessment
D1 Inspection and
assessment of trackbed
D1.1 General requirements for trackbed inspection
General requirements for track inspection are set out in GC/RT5021. Items to be
identified and reported in track inspections include signs of ballast slurrying or
effects of inadequate drainage on ballast conditions.
A reporting procedure shall be in place to ensure that any strong indications of
poor trackbed (for example, poor track geometry or heavy silting in drains), noted
during the course of any track inspection, testing and recording, are recorded
alongside other trackbed data.
D1.2 Interim assessment to determine cause of poor track geometry
Where track geometry is poor and excessive maintenance is required to allow
safe running of trains, the condition of the trackbed shall be assessed.
The investigation to support the assessment shall be designed to establish
whether poor track geometry is attributable to the condition of the trackbed or its
inadequacy (for example, insufficient stiffness), and if so, the extent of the
problem.
Where the assessment shows it to be necessary, measures shall be taken to
enhance the performance of the trackbed or other control measures shall be
applied to maintain safety.
D1.3 Interim assessment of residual life
When the need arises to assess trackbed condition to determine optimum
maintenance or renewal strategy, such as for route upgrades, a plan of
investigation shall be instigated to assess the suitability of the existing trackbed
and its residual life.
D1.4 General requirements for trackbed investigation
When a trackbed investigation is considered necessary, the most appropriate
combination of intrusive and non-intrusive techniques shall be used, taking into
account available knowledge about the types of trackbed layers present.
The use of intrusive investigation techniques (for example, trial holes) which
penetrate the blanket or subgrade shall be kept to the minimum necessary to
meet the requirements of sections D1.2 and D1.3.
When intrusive investigation techniques are used, holes penetrating the blanket
or subgrade shall be made good before backfilling.
Track drainage shall be considered as an integral part of the trackbed for the
purpose of the trackbed assessments required by sections D1.2 and D1.3.
D2 Increasing the
speed, axle weight or
tonnage of trains
Before the speed, axle weight or tonnage of trains using a track is significantly
increased, the effect of the changes on the performance of the trackbed shall be
assessed.
If the assessment shows that the proposed changes are likely to result in
unacceptable deterioration of track geometry, taking into account the proposed
track maintenance arrangements, measures shall be taken to enhance the
performance of the trackbed before the proposed changes are implemented.
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D3 Inspection of track
drainage
General requirements for track inspection are set out in GC/RT5021. Items to be
identified and reported in track inspections include flooding and collapsed
catchpits.
In addition to the track inspection required by GC/RT5021, the infrastructure
controller shall have procedures in place to ensure that track drains, catchpits,
channels, outfalls and other associated equipment are inspected at a frequency
sufficient to enable any measures to be taken to correct deficiencies before the
performance of the trackbed is compromised.
Requirements for inspection of track drainage in conjunction with detailed
trackbed investigation are set out in section C1.
D4 Records of
inspections and
assessments
D4.1 Trackbed
Records of trackbed assessments shall be retained for at least ten years, or until
the trackbed is replaced, whichever occurs sooner.
Requirements for the retention of records relating to the design and construction
of the trackbed and drainage are set out in section C7. These records include
geotechnical reports documenting blanket or subgrade properties.
D4.2 Drainage
Records of inspections shall be kept for a minimum of two years, or until the
subsequent inspection, if the intervening period is longer than two years, for
audit purposes. Where regular silting or frequent surcharging occurs, records
shall be retained until at least ten years after the problems are considered to
have been rectified.
Records of inspections shall include, as a minimum:
a)
b)
the name, title and organisation of the person undertaking the inspection
c)
d)
e)
any decisions to take no action about reported faults or defects, and the
reasons for the decisions.
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Part E
Requirements for maintenance and
corrective action
E1 Maintenance of
trackbed
When either indications of a possible localised trackbed failure or a wet bed
appears in the track, the track geometry shall be maintained in the short term by
localised packing of sleepers or digging out of wet beds, taking any measures
necessary to ensure the safety of trains while doing so.
If the treated fault recurs after taking the above measures, or if multiple faults
occur, this shall be regarded as an indication of poor trackbed for the purposes
of section D1.1 and an interim assessment shall be undertaken in accordance
with section D1.2 to determine whether trackbed renewal is required.
E2 Maintenance of
drainage
All track drains, lineside ditches, culverts and watercourses shall be maintained
to permit the free flow of water.
Where deficiencies in the drainage system are identified these shall be rectified
in sufficient time to ensure that the performance of the trackbed and subgrade
are not compromised.
Catchpits shall be kept covered to prevent accidents to staff and ingress of
debris liable to cause blockage of the drain.
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Appendix A
Illustration of trackbed terminology
(This content of this appendix is not mandatory)
Ballast
Geosynthetic
Ballast
Trackbed
Layers
Blanket
Sand
Capping
Trackbed
Subgrade
Natural ground
or fill
Typical example
on natural ground
or fill
Defined terms
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References
GA/RT6001
GA/RT6004
GA/RT6006
GC/RT5021
GC/RT5151
GI/RT7001
GI/RT7002
GI/RT7008
The Catalogue of Railway Group Standards and the Railway Group Standards
CD-ROM give the current issue number and status of documents published by
RSSB.
HS(G)153/1
18
Other References
HMRI Railway Safety Principles and Guidance