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Technical

Handbook

1kW DME STATION


LDB-102
Handbook
HA72500

HA72500

REVISION RECORD

REVISION No.

AUTHORITY

DATE INSERTED

INITIALS

1-3

Included in Issue 1

25/6/93

R S Reid

Included in Issue 2

13/4/94

R S Reid

Editorial

18/6/94

R S Reid

Editorial

31/10/94

R S Reid

Editorial

23/11/94

R S Reid

ECO 901695, 901687, 901695, 901701,


901702, 901704, 1901705, 101709,
901727, 901775, 901777, 901787,
901788, 901798, 901799, 901800,
901877, 901887, 901891, 901911,
901934, 901936, 901947, 901953,
901996, 901997, 902000, 902006,
Editorial

2/5/95

R S Reid

ECO 902169, 902181, 902309, 902449,


902499

6/3/96

R S Reid

10

ECO 901940, 902157, 902422, 902731

9/7/96

R S Reid

11

ECO 902011, 903033, 903044, 903233,


903296, 903516, 903757

18/12/96

R S Reid

12

ECO 903757

19/12/96

R S Reid

13

ECO 903915

1/7/97

R S Reid

14

ECO E1389

11/5/98

C OHara

15

ECO E1575

11/5/98

C OHara

16

ECO E1636

11/5/98

C OHara

17

ECO E1708

12/5/98

C OHara

18

ECO E1713

12/5/98

C OHara

19

ECO E1764

25/5/98

C OHara

20

ECO E2261

25/2/00

C OHara

21

ECO E2286

5/7/00

C OHara

22

ECO E10006

4/6/01

C OHara

23

ECO E3003, E3004, E3005, E3006,


E3007, E3008, E3025, E3035, E3048

25/7/05

C OHara

24

E3101

17/8/06

C OHara

25

ECO E3146

2/12/08

A.Cain

26

ECO E3188

23/7/09

A.Cain

Copyright Interscan Navigation Systems Pty Ltd


This publication is copyright and all rights pertaining to it are reserved.
No part may be reproduced by any process without written permission.

HA72500_Revisions.doc

HA72500

HANDBOOK HA72500

VOLUME ARRANGEMENT

VOLUME 1

SECTION 1

BRIEF SPECIFICATION AND SPECIFICATION

TECHNICAL DESCRIPTION

VOLUME 2

ALIGNMENT AND ADJUSTMENT

VOLUME 3

MAINTENANCE PROCEDURES

APPENDIX

PHYSICAL DIMENSIONS AND MASSES

POWER AND REMOTE CONTROL

SYSTEM INSTALLATION

TEST EQUIPMENT

VOLUME 4

OPERATING INSTRUCTIONS

VOLUME 5

COMPONENTS SCHEDULE

AGENTS

CTU SOFTWARE

COMPONENT LAYOUT DIAGRAMS

AC POWER SUPPLY 3A71130

DEPOT TEST FACILITY

CHANNEL FREQUENCY AND SPACING SPECIFICATION

PROGRAMMABLE LOGIC DEVICE DESCRIPTIONS

CRYSTAL SPECIFICATIONS

VOLUME 6

DRAWINGS

HA72500

WARNINGS
The warning information Included below should be made known
to all personnel engaged in operation and maintenance of the
DME LDB-102 equipment

RADIATION EXPOSURE HAZARD


The LDB-102 DME has been tested to determine the levels of microwave radiation existing
around various parts of the equipment. These tests were performed in Australia by the
Environmental Protection Authority of the New South Wales State Government. The only
significant levels of radiation are those close to the 1kW Power Amplifier when its cover is
removed, and the measured power density is less than 1.0 milliwatt per square centimetre
(mW/cm2) in all cases.
The DME therefore meets the requirements of Australian Standard AS2772-1985, which sets an
occupational exposure limit of 1 mW/cm2, over an 8-hour day, for these frequencies. The
equipment also meets the requirements of the American National Standards Institute (ANSI)
Standard C95.1-1982, which sets a limit of 3 mW/cm2.
On the basis of these measurements, maintenance personnel are in no danger of hazardous
radiation while working on an operating DME.
Despite the low level of radiation from the equipment, it is recommended that the DME be always
operated with the cover fitted to the 1kW Power Amplifier. When servicing procedures require
DME operation with this cover removed, personnel should exercise care not to unnecessarily
expose sensitive body tissue (such as eyes or gonads) to areas of radiation for an extended time
period.

ELECTRIC SHOCK HAZARD


Maintenance or other tasks which require access to the equipment during operation should be
performed only by suitable qualified personnel who are aware of the precautions to be taken
when working on equipment in which hazardous operating voltages may be present.
All personnel should be conversant with emergency cardiopulmonary resuscitation procedures.
An illustrated procedure authorised by the National Heart Foundation of Australia is included in
this manual for reference.

TOXIC SUBSTANCES
Beryllium Oxide
Beryllium oxide in the sintered (ceramic) form is safe to handle whilst it remains intact in its
original manufactured form, but if it is broken or pulverised the resulting dust particles are highly
toxic.
The sintered form of beryllium oxide is a component in the manufacture of thermally conductive
washers as used in transistor heat sink applications, and in the manufacture of chip resistors.
These SHOULD NOT be broken, filed, drilled, sandpapered, or abraded in any way.
The sintered form of beryllium oxide is also used in the manufacture of high-frequency (VHF and
UHF) transistors; these can usually be identified by a white ceramic-looking circumferential band.
These transistors SHOULD NOT be opened 'in any circumstances.

HA72500
Beryllium oxide is also used as a greasy-looking paste inside certain types of metal can
transistors; these SHOULD NOT be opened in any circumstances.
Because of the difficulty in identifying those transistors which may contain beryllium oxide, NO
TRANSISTORS SHOULD EVER BE CUT OPEN FOR INTERNAL INSPECTION. Also, used or
replaced transistors should be disposed of in a manner consistent with the potential hazard that
they may present.
Beryllium oxide should not be confused with beryllium copper, which is safe to handle.

Polytetrafluoroethylene (PTFE)
Thermal degradation of PTFE will commence at temperatures above 200 degrees Celsius; toxic
vapours will be evolved at such temperatures.
This characteristics of PTFE must be taken into account when repair or replacement of
components may involve heating of PTFE. Adequate ventilation should be provided in the event
that processes (such as soldering) may submit PTFE to temperatures above 200 degrees
Celsius.

LIGHTNING PROTECTION
The design of the DME LDB-102 minimises hazard from lightning strike effect up to the order of a
few hundred volts. In installations where external wiring is connected to the equipment and
extends over significant distances, suitable protection devices should be fitted at the point where
the external wiring enters the equipment shelter.

CAUTION
The precautionary Information included below should be made
known to all personnel engaged in maintenance of the DME LDB102 equipment

STATIC-SENSITIVE DEVICES
All metal oxide semiconductor (MOS) devices and the FET family of transistors can potentially be
damaged by electrostatic discharge voltages occurring during handling, or during testing or
installation into a circuit board.
Some types of devices incorporate in-built circuitry to provide protection against the effects of
electrostatic discharge voltages. Other types do not, and are potentially susceptible to damage.
These latter types are referred to as static-sensitive devices (SSDs).
The DME LDB-102 equipment contains SSDs. Personnel involved in testing and repair of the
equipment should be aware of the causes and effects of potential damage to SSDs, and of the
proper practices to be observed in order to obviate such damage.

EMERGENCY CARDIOPULMONARY RESUSCITATION FOR


UNCONSCIOUS PATIENT.
STAY WITH VICTIM CALL FOR HELP AND COMMENCE RESUSCITATION.

AIRWAY:
Clear the airway. Quickly turn victim on side Check breathing and listen to breath, watch for chest
movement. If breathing, leave victim on side and keep
and remove foreign material from mouth.
the airway clear.
Place neck and jaw in correct positions.

BREATHING:
If not breathing, quickly turn the victim on his Check circulation, carotid pulse. If present, continue
expired air resuscitation at a rate of 15 per minute.
back and commence expired air
Check the circulation after 1
resuscitation. mouth or mouth to nose, using
minute and then every 2
jaw lift method to open
minutes. If breathing returns,
airway. Give 5 full
place the victim on side and
ventilations in ten
keep the airway clear.
seconds.

CIRCULATION:
Check carotid pulse. If absent, begin external cardiac compression. Place the heel of one hand on the
lower half of the sternum and lock the other hand to the first by grasping wrist or interlocking fingers.
Keep fingers off the chest.

One Operator:
2 ventilations,
15 compressions,
4 cycles per minute.

CHECK PROGRESS
- If effective
Carotid pulse felt with each
compression.
Skin will become pinker.

Two Operators:
1 ventilation,
5 compressions,
12 cycles per minute.

GET HELP
In metropolitan areas, dial 000 and ask for
ambulance service. In country areas, contact
your local ambulance service.

National Heart Foundation of Australia


PE3 (rev) 1984

V19_in_progress\NHF-CPR.doc

HA72500

ACRONYMS AND ABBREVIATIONS


The major acronyms and abbreviations used throughout this handbook, and their meanings, are
listed below. Unless shown otherwise these apply to indicate both noun and verb forms, and to
singular and plural cases. Examples:
AM may indicate either
or

amplitude modulated

LED may indicate either


or

amplitude modulation

light emitting diode

light emitting diodes

ABBREVIATION

MEANING

AC

Alternating current

AFC

Automatic frequency control

AGC

Automatic gain control

AH

Ampere-hour

AM

Amplitude modulation

ATIS

Airport terminal information service

BCD

Binary coded decimal

CMOS

Complementary metal oxide semiconductor

CPU

Central processing unit

CVOR

Conventional VHF omni-range

CW

Carrier wave

DAC

Digital-to-analogue converter

DC

Direct current

DIL

Dual in line

DIP

Dual in line package

DME

Distance measuring equipment

DVOR

Doppler VHF omni-range

EPROM

Electrically programmable read only memory

FET

Field effect transistor

FM

Frequency modulation

ISEP

International standard equipment practice

LED

Light emitting diode

LRU

Line replaceable unit

LSB

Lower sideband

MOS

Metal oxide semiconductor

MOSFET

Metal oxide semiconductor field effect transistor

PIN

P-type/intrinsic/N-type

PPM

Parts per million

PRF

Pulse repetition frequency

PROM

Programmable read only memory

PTFE

Polytetrafluoroethane

PVC

Polyvinyl chloride

HA72500
ABBREVIATION

MEANING

PWB

Printed wiring board

RAM

Random access memory

R/C

Resistor/capacitor

RF

Radio frequency

RMS

Root-mean-square

ROM

Read only memory

SCR

Silicon controlled rectifier

USB

Upper sideband

SSD

Static-sensitive device

UV

Ultraviolet

VCO

Voltage controlled oscillator

VHF

Very high frequency

VOR

VHF omni-range

VSWR

Voltage standing wave ratio

WPM

Words per minute

COMPONENT DESIGNATORS
The system of letter codes used for the designation of electronic component items of the
equipment described in this handbook conforms to Australian Standard AS1103.2 (1982). This
system is as follows:
Letter Code

Kind of Item

Assemblies, subassemblies

Transducers, from non-electrical to electrical quantity or vice versa

Capacitors

Binary elements, delay devices, storage devices

Miscellaneous

Protective devices

Generators, power supplies

Signalling devices

Relays, contactors

Inductors, reactors

Motors

Analogue integrated circuits

Measuring equipment, testing equipment

Mechanical switching devices for power circuits

Resistors

Switches, selectors

Transformers, regulators (power)

Modulators, changes

Tubes, semiconductors (discrete)

Transmission paths, waveguides, aerials (antennas)

HA72500
Letter Code

Kind of Item

Terminals, plugs, sockets, links, joints (also see below)

Electrically operated mechanical devices

Networks, hybrid transformers, filters, equalisers, limiters

COMPONENT DESIGNATOR SUFFIXES


All connectors (terminals, plugs, sockets. jacks) are identified by the designator letter 'X';
additionally, suffix letters are used to further identify the type or location of connectors. Connector
designators used are:
Letter Code

Type of Connector

XA

A connection point mounted on the face panel of an equipment module and


accessible during normal operation of the equipment; example - a front panel
test jack.

XC

A coaxial connector.

XN

A multiway connector with either male or female contacts.

XT

A test point mounted on a printed wiring board assembly, accessible only when
access panels are removed and/or the board assembly is extended for
maintenance or adjustment

TERMINAL/PIN DESIGNATION
The system used for identification of terminal designations conforms to Australian Standard
AS1103.2 (1982), Section 6.5. Under this system, a terminal number is prefixed with the
qualifying symbol ':'. Thus, for example:
XN4:13

Identifies pin 13 of connector XN4.

N161:3

Identifies pin 3 of analogue integrated circuit N161.

D5:2

Identifies pin 2 of digital integrated circuit D5.

HA72500

SECTION 1

SECTION 1

BRIEF DESCRIPTION AND SPECIFICATION

1-i

HA72500

SECTION 1
TABLE of CONTENTS

1.

BRIEF DESCRIPTION AND SPECIFICATION........................................... 1-1

1.1
FUNCTIONAL DESCRIPTION
1-1
1.1.1 Introduction.................................................................................................. 1-1
1.1.2 Application ................................................................................................... 1-1
1.2
SYSTEM OPERATION
1-1
1.2.1 Introduction.................................................................................................. 1-1
1.2.2 Distance Measuring Function ...................................................................... 1-1
1.2.3 DME Pulse Generation................................................................................ 1-2
1.2.4 System Squitter ........................................................................................... 1-2
1.2.5 Maximum Reply Rate .................................................................................. 1-2
1.2.6 Identification Message................................................................................. 1-3
1.2.7 Range and Echo.......................................................................................... 1-3
1.2.8 Remote Control and Monitoring System...................................................... 1-3
1.3
PERFORMANCE SPECIFICATION
1-3
1.4
DOCUMENTATION
1-10

1-ii

HA72500

SECTION 1

LIST of FIGURES
Figure 1-1

DME Principle.........................................................................................1-2

LIST of TABLES
Table 1-1
Table 1-2

Performance Characteristics Summary......................................................1-4


Controls and Indicators...............................................................................1-7

1-iii

HA72500

SECTION 1

1. BRIEF DESCRIPTION AND SPECIFICATION


1.1

FUNCTIONAL DESCRIPTION

1.1.1

Introduction

This document describes the Distance Measuring Equipment (DME) series LDB-102
type A72500. It contains information which includes equipment description, alignment
procedures, installation and operation instructions, component parts lists, and circuit
diagrams.
The LDB-102 is designed and manufactured to meet the requirements laid down by the
International Civil Aviation Organisation (ICAO) authority for this type of equipment. The
LDB-102 is fully solid state, and uses digital techniques to minimise the number of
adjustable controls.

1.1.2

Application

The DME system is a navigational system which provides slant-range distance


information between aircraft and a ground station.
The system consists of a transmitter/receiver (interrogator) in the aircraft, and a
receiver/transmitter (transponder) ground station. The interrogator transmits
interrogation pulses to the transponder, which on receipt of the interrogation pulses is
triggered to transmit a sequence of reply pulses which have a predetermined time delay.
The time difference between interrogation and reply is measured in the interrogator and
translated into a distance measurement which is presented on a digital display in the
aircraft cockpit; this display is continuously updated.

1.2

SYSTEM OPERATION

1.2.1

Introduction

This section describes the operating principles of the DME and the options available for
remote control of the equipment.

1.2.2

Distance Measuring Function

The DME system provides each aircraft with up-to-date information regarding the slantrange distance between the aircraft and the selected DME ground station. By using the
correct airborne equipment h is also possible for the interrogating aircraft to establish the
rate of closure and the flight time to a ground station.
The DME system has a transmitter/receiver (interrogator) in the aircraft and a
receiver/transmitter (transponder) operating as the ground beacon. The UHF DME
operates in the L band, from 962 MHz to 1213 MHz. This band is divided into 126 1-MHz
channels for interrogation, and 126 1-MHz channels for transponder replies with the
interrogation frequency and reply frequency always differing by 63 MHz. The number of
channels available is doubled by the use of X and Y channels which define the pulse
separation for the interrogation and reply pulses.
Initially, the airborne equipment is set to the correct frequency for the desired ground
station. The interrogator transmits pairs of pulses at the interrogation frequency at a
repetition rate of approximately 120 pulse-pairs per second (pp/s) (this is called
'searching' mode). The transponder, having identified these pulses as valid
interrogations, introduces a 50 microsecond delay after each interrogating pulse-pair and
transmits reply pulse-pairs at the reply frequency. The airborne interrogator
automatically compares the lapsed time between transmission and reception, subtracts
the 50 microsecond delay, and displays the result in nautical miles. Once the

1-1

HA72500

SECTION 1

interrogator receives replies to its interrogations, the interrogator 'locks' onto the reply
pulses and reduces its transmitted repetition rate to approximately 30 pp/s (this is called
'tracking' mode).
Figure 1-1

1.2.3

DME Principle

DME Pulse Generation

The RF pulses transmitted by both the interrogator and the ground transponder consist
of a pair of 'Gaussian-shaped' pulses; the separation between pulses depends on
whether an X channel or a Y channel has been selected. The duration of the pulses is in
all cases a nominal 3.5 microseconds as measured at the half-amplitude point. The
pulse separation for X channels, for both interrogation and reply pulses, is
12 microseconds; for Y channels the pulse separation is 36 microseconds for
interrogation pulses, and 30 microseconds for reply pulses. The channel frequencies
and spacings for all channels are shown in Appendix L.

1.2.4

System Squitter

Airborne DME receivers require a continuous stream of random pulses to ensure correct
operation; however, unless there are interrogating aircraft present, the airborne receivers
may not receive the required minimum pulse rate. To ensure that the airborne receivers
always receive at least a minimum pulse rate, the DME transponder will generate 'extra'
pulses in a random fashion at a minimum pulse rate of 945 pp/s. These extra random
pulse-pairs are called squitter. At the time when no aircraft are interrogating, only the
squitter is being transmitted, at an average rate of 945 pp/s; however, as the number of
authentic interrogations increases the squitter rate is reduced, and becomes zero when
the live interrogation rate reaches 945 pp/s.

1.2.5

Maximum Reply Rate

As the pulse rate of the interrogations increases, a limit is reached where the
transponder will not allow further interrogations to be serviced. This limit is reached at a
reply rate of approximately 2800 pp/s, above which the transponder would become
overloaded. To avoid overloading, the transponder detects the high rate of replies and

1-2

HA72500

SECTION 1

causes the receiver automatic gain control to limit the gain of the receiver until the
weaker, more distant, aircraft are excluded from the transponder, thus lowering the
transponder loading. Should the system reply rate still exceed the 2800 pp/s limit, video
output pulses are randomly suppressed to limit the maximum reply rate to 2800 pp/s.

1.2.6

Identification Message

Each operational DME is identified by a 2-character or 3-character Morse code message


which is transmitted every 40 seconds. Each identification code (ident) is unique and
identifies a specific DME site. The identification message code is programmed by preset
controls within the equipment, and can be readily altered if the ident is required to be
changed.
Frequently, DME is collocated with ILS or VOR equipment and for this reason the DME
may operate either as a master or as a slave for the generation and transmission of the
station identification message. When the DME is operating as a slave unit, any failure of
the external ident generator will cause the DME to internally generate and transmit the
ident in place of the failed unit.

1.2.7

Range and Echo

The normal slant range for a DME system operating in the ultra high frequency band is
approximately 200 nautical miles (370 km) for good conditions at maximum transponder
sensitivity. This maximum range may be seriously degraded, however, by the terrain
surrounding the installation and by the maximum demands of interrogating aircraft.
A major contributing factor to distance accuracy degradation is the effect of echoes on
the interrogation pulses arriving at the transponder. The shortest path is the direct line
between the aircraft and ground transponder and thus the wave front taking this path
arrives first. Other wave fronts may reflect off the terrain, buildings, and other objects,
and thus arrive at any indeterminate time after the arrival of the direct pulse. Should the
first pulse of a pulse-pair suffer such echo conditions it is possible that a reflection could
arrive at the DME antenna at the same time as the direct second pulse of the
interrogating pulse-pair; and the two pulses may arrive in any phase relationship. It is
possible under these conditions for the second pulse of a pulse-pair to undergo
distortion leading either to cancellation or to a shift in timing such that the transponder
cannot recognise the receipt of a valid pulse-pair.
Short distance echo suppression is included within the LDB-102 to minimise the
problems associated with such reflections. As well, long distance echo suppression is
included to eliminate recognition of echoes that are synchronised with the interrogation
pulses but arrive in the order of up to 320 microseconds late.

1.2.8

Remote Control and Monitoring System

The Remote Control and Monitoring System (RCMS) has a relay-based interface to the
DME, providing on/off control and operational status monitoring. The operator console at
the central she permits control of the DME in the same manner as that provided on the
DME control panel.

1.3

PERFORMANCE SPECIFICATION

The performance parameters of the major system functions and the location and
functions of all system controls and indicators are given in Table 1-1 and Table 1-2
following.

1-3

HA72500

Table 1-1

SECTION 1

Performance Characteristics Summary

CHARACTERISTIC
Power Supply
Requirements

PARAMETER
Voltage
Current drain (normal operation,
27.0 volts DC)
Single 1 kW, Single Monitor
at 945 Hz (squitter rate)
at 2800 Hz (maximum traffic)

VALUE/LIMITS
21 to +28 volts

6 amperes
12 amperes

Dual 1 kW, Dual Monitor


at 945 Hz (squitter rate)
at 2800 Hz (maximum traffic)
Environmental
Condition Limits

Frequency and
Pulse
Characteristics

Transmitter

Temperature (indoor equipment)


Relative humidity (indoor equipment)

7 amperes
13 amperes
-10 to 60 degrees C
95% (to 45 degrees C)
50% (45 to 60 degrees C)

Antenna

-40 to 70 degrees C (100% RH)

Operating frequency
(set by installed crystals)
Pulse spacing (microseconds)

Can be set to any of 252 channels in the


962-1213 MHz band

Transmit

X channels

12.00.1

Y channels

30.00.1

Decode

X channels

12.01.0

Y channels

36.01.0

Transmitter power
(measured at rack connector)
Low power

> 150 watts peak

High power

> 1 kW peak

Frequency accuracy
Transmitter pulse count

0.002%
Minimum
Maximum

Note that interrogation has precedence


over squitter. Squitter pulses are only
generated if the reply rate to authentic
interrogation is less than 945 pulse-pairs
per second
Pulse shape
Width
Rise time
Fall time
Spectrum
Ident
Internal generator

Transmitted ident

945 pulse-pairs/second
2800 pulse-pairs/second

3.5 0.5 microseconds


2.25 0.75 microseconds
2.5 1.0 microseconds
DME (N)

Rate
Repeat interval

1350 25 pulse-pairs/second
40 seconds nominal

Dot duration

0.13 seconds nominal

Dash duration

Equals 3 dots
th
Every 4 internally generated or externally
provided from associated navaid

1-4

HA72500

SECTION 1

CHARACTERISTIC
Receiver

PARAMETER

-91 dBm at cabinet connector

Adjacent channel
rejection

80 dB

Spurious rejection

80 dB

IF rejection

80 dB

Frequency stability
System time delay

Test Interrogator
and Monitor

VALUE/LIMITS

Receiver triggering level

0.002% kHz
X channel

35 to 50 microseconds

Y channel

50 to 56 microseconds

Timing reference

First interrogation pulse

Accuracy

For interrogation signal levels between


-81 dBm and -10 dBm at cabinet
connector and throughout the range of
service conditions the bias error shall not
exceed 0.5 microseconds

These modules continuously interrogate the transponder and monitor its reply and
initiate an alarm for the following fault conditions:
REPLY DELAY
Alarm limits can be set in 0.1 microseconds steps up to
1.0 microseconds
SPACING
Alarm limits can be set in 0.1 microseconds steps up to
1.0 microseconds
EFFICIENCY
Alarms when efficiency drops to 60%
REPLY RATE
PULSE WIDTH

Alarms when reply rate fails below 833 pulse-pairs per


second or exceeds 3000 pulse-pairs per second
Alarms if not in range 3.0 to 4.0 microseconds

PULSE RISE TIME

Alarms if greater than 3.0 microseconds

PULSE FALL TIME

Alarms if greater than 3.5 microseconds

POWER OUTPUT

Alarm point can be set to between 1 dB and 6 dB below


nominal level
Alarms when ident is absent for more than a period which
can be set to be between 2 and 128 seconds in 1 second
steps
The monitor checks its failure circuitry on reply delay and
reply spacing parameters. It initiates an alarm if it passes a
faulty reply
Efficiency monitoring: -85 dBm
Reply delay monitoring: -70 dBm

IDENT
MONITOR
Injection levels of test
interrogations into
receiver

1-5

HA72500

SECTION 1

CHARACTERISTIC
AC Mains Power
Supply

Output voltage
range

PARAMETER
Normal operation
Test operation

18-33 volts. adjustable

Output current rating

30 amperes maximum

input voltage
Input frequency

200, 210, 220, 230, 240, 250,


260 volts 10%
50Hz 10%

Line regulation

1% for 15% variation

Load regulation

0.45V over range 0 to 30 amperes

Noise and ripple

200 mV peak to peak

Variation of output voltage with temperature

Within 0.2V over temperature range

0-20 amperes
Transient response

20-0 amperes

Efficiency
Overcurrent protection

Battery Supply

VALUE/LIMITS
21-28 volts, adjustable

Less than 2 volts; 50 milliseconds


recovery
Less than 2 volts;
200 milliseconds recovery
70% at 27 volts, 10 amperes

Reverse voltage protection

Current limits can be set over the range


20 amperes to 30 amperes
Fuse

Ambient temperature range

-10 to +60 degrees C

Voltage
Capacity (discharged at 10-hour rates to 1.85
volts per cell - AS1981)
Operating time
At maximum
transponder reply rate
At squitter reply rate

24 volts nominal
105 AH (for specified operating time)
6.5 hours - dual DME
7.0 hours - single DME
12 hours minimum - dual DME
14 hours minimum - single DME

1-6

HA72500

Table 1-2

SECTION 1

Controls and Indicators

UNIT/MODULE CONTROLTYPE
Control Panel
Pushbutton with
LED indicators

FUNCTION
SELECT MAIN
(3 buttons)

NO2

Green

INHIBIT

Red

MONITOR ALARM
(toggle action)

(NORMAL)

MAINTENANCE (mode)
(toggle action)

(OFF)

SOURCE (of control)


(2 buttons)

LOCAL

Yellow

REMOTE

Green

ON

Green

RECYCLE (after shutdown)


(toggle action)
Rotary switch
10 positions
110
LED indicators

SETTINGS or INDICATION
OFF/RESET (Alarms)
Yellow
NO1
Green

ON

Red

(OFF)

ALARM DELAY

Delay in seconds from fault appearing


until the CTU takes action.

STATUS

NO 1 ON

ALARM REGISTER
(indicates alarm status at last
TRANSFER/ SHUTDOWN
action by the equipment)

POWER

TEST
(switches not in NORMAL
position)

Green

NO 2 ON

Green

NORMAL

Green

TRANSFER

Yellow

SHUTDOWN

Red

MAINTENANCE

Red

DELAY

Red

SPACING

Red

EFFICIENCY

Red

TX RATE

Red

RF POWER

Red

IDENT

Red

PULSE SHAPE

Red

ANTENNA

Red

PRIMARY

Red

SECONDARY

Red

MONITOR

Red

CTU

Red

AC PWR NORM

Green

BATT CHG 1

Green

BATT CHG 2

Green

BATT LOW

Red

MODULES

Red

ANT RELAY

Red

1-7

HA72500

UNIT/MODULE CONTROLTYPE
Test Facility
Pushbuttons

SECTION 1

FUNCTION
SETTINGS or INDICATION
Five pushbuttons, the functions of which are definable by the bottom line
of the TEST FACILITY display. Through a menu of options, the following
information can be selected by these pushbuttons to be displayed on the
top line of the TEST FACILITY display.
Parameters
Spacing
Transmitter pulse spacing
Delay

Signal Levels

PwrOut

RF power out

Effncy

D.Rate

Reply efficiency, when


maintenance mode is OFF. When
maintenance mode is ON, a submenu under this choice gives
access to
(Reply) Efficiency
(normal levels)
(Reply) Efficiency (high level)
(Reply) Efficiency (low level)
Decoded pulse rate

Tx.Rate

Transmitted pulse rate

Width

Transmitted pulse width

Rise

Transmitted pulse rise time

Fall

Transmitted pulse fall time

Vcal

Voltage measurement calibration

Rcal

Rate measurement calibration

Tcal

Time measurement calibration

RV.Osc

Receiver video local oscillator

RV.RF
TD.Drv

Receiver video transmitter RF drive


Transmitter driver RF output

TD.Mod

Transmitter driver modulation

PA.Mod

1 kW RF amplifier modulator output

PA.Drv

1 kW RF amplifier driver output

PA.0ut

1 kW RF amplifier final output

TI RF

Test interrogator interrogation

Power Supply Voltages Aux.24V

Auxiliary 24 volts supply

PA.HT

Power amplifier high tension supply

TP.15V

MON PS

Transponder power supply:


15 volts output
Transponder power supply:
18 volts output
Transponder power supply:
high tension output
Monitor power supply status

RV PS

Receiver video power supply status

Tl PS

Test interrogator power supply


status
Receiver video trigger signal to
transmitter driver

TP.18V
Drv.HT
Status

Reply delay

RV TRIG

1-8

HA72500

SECTION 1

UNIT/MODULE CONTROLTYPE
Test Facility
Pushbuttons
(continued)
(continued)

FUNCTION
Miscellaneous
Reset
(only available if
Alarm1
MAINTENANCE mode
not selected)

SETTINGS or INDICATION
Restart count set to zero
Modifies alarm register display so
that only those alarms due to
Transponder 1 are displayed
Alarm2
Modifies alarm register display so
that only those alarms due to
Transponder 2 are displayed
LEDTst
Turns on all LEDs on the CTU
front panel
Version
CTU software version identity
Ident Source (for speaker)
Mon1

Monitor module 1

Mon2

Monitor module 2

2440 Hz

2240 Hz tone

OFF
Source Selection
Ch1
(only available if
Ch2
MAINTENANCE mode
is selected)
Fault Limits
Delay
(only available if
Spacing
MAINTENANCE mode
Effncy
is selected)
Tx.Rate
Ant.Pwr

Off
Selects the test
interrogator/monitor module to
use for parameter, level and
power supply voltage
measurements
Delay upper and lower limits
Spacing upper and lower limits
Efficiency lower limit
Transmitted pulse rate upper and
lower limits
Antenna power lower limit

Pushbutton

ESC(APE)

Returns to topmost menu

Pushbutton

TI RATE
(only available if
MAINTENANCE mode
is selected)

Sets interrogation rate of test interrogator.


Selected rate is displayed on top right hand
corner of the TEST FACILITY display.
1 kHz
Toggle action between rates of
1 kHz and the normal rate (50 Hz
for dual, 100 Hz for single)
10 kHz
Rate of 10 kHz while button held
pressed.

1-9

HA72500

1.4

SECTION 1

DOCUMENTATION

Equipment Serial Numbers


All equipment assemblies have individual serial numbers allocated. These are used to
record the history of the equipment.
Modification Records
The modification status of all equipment is controlled with a modification register, and a
modification record is attached to each item of equipment. Navaid users are not normally
notified of any change of modification status as equipments with differing modification
status are functionally interchangeable.
Modification Bulletins
During the production life of equipment, design changes may be made to alter or
improve particular performance characteristics. These changes are documented on a
Technical Service Bulletin (TSB) which will be forwarded to users as appropriate.
Type Numbering System
All manufactured equipments; and subassemblies are identified by a 7-digit type
number.
For navaid equipments the type number has the form YAXXXXX, in which:

'XXXXX is a 5-figure number which is unique to the particular assembly.

Y is a prefix digit which identifies a particular variant of assembly type 'XXXXX.

A signifies that the equipment is avionics equipment.

All correspondence relating to manufactured items should quote the applicable,


complete type number.

1-10

HA72500

SECTION 2

SECTION 2

TECHNICAL DESCRIPTION

2-i

HA72500

SECTION 2
TABLE of CONTENTS

2.

TECHNICAL DESCRIPTION ...................................................................... 2-1

2.1
SYSTEM DESCRIPTION
2-1
2.1.1 Principles of Operation ..............................................................................2-1
2.1.2 Signal Flow ................................................................................................2-2
2.1.3 Mechanical Description .............................................................................2-5
2.1.4 Rack Wiring ...............................................................................................2-7
2.2
SUBSYSTEM DESCRIPTIONS
2-7
2.2.1 Introduction................................................................................................2-7
2.2.2 Transponder Subsystem ...........................................................................2-7
2.2.3 Control and Test Subsystem .....................................................................2-9
2.2.4 Power Supply Subsystem........................................................................2-10
2.2.4.1
Single DME Power Distribution.........................................................2-10
2.2.4.2
Dual DME Power Distribution ...........................................................2-11
2.3
MODULE DESCRIPTIONS
2-12
2.3.1 Introduction..............................................................................................2-12
2.3.2 RF Panel Single DME 1A72545 and RF Panel Dual DME 2A72545 ...... 2-12
2.3.2.1
Preselector Filter 1A72546 ...............................................................2-13
2.3.2.2
Directional Coupler 1A69755............................................................2-13
2.3.2.3
Directional Coupler 2A69755............................................................2-14
2.3.2.4
50 Ohm Termination 1A69757 .........................................................2-14
2.3.2.5
RF Panel PWB Assembly Single DME 1A72547..............................2-14
2.3.2.6
RF Panel PWB Assembly Dual DME 2A72547 ................................2-15
2.3.3 Receiver Video 1A72520.........................................................................2-16
2.3.3.1
Main PWB Assembly Receiver Video 1A72521 ...............................2-17
2.3.3.2
RF Source 1A72522 .........................................................................2-25
2.3.3.3
IF Amplifier 1A72523 ........................................................................2-26
2.3.3.4
RF Amplifier 1A72524 ......................................................................2-27
2.3.3.5
RF Filter 1A72517 ............................................................................2-27
2.3.4 Transmitter Driver 1A72530 .................................................................... 2-30
2.3.4.1
2.3.4.1 Pulse Shaper PWB Assembly 1A72531 ...............................2-31
2.3.4.2
Exciter 1A72532 ...............................................................................2-36
2.3.4.3
Medium Power Driver 1A72533........................................................2-37
2.3.4.4
Power Modulation Amplifier 1A72534...............................................2-37
2.3.5 Transponder Power Supply 1A72525......................................................2-40
2.3.5.1
Main PWB Assembly Transponder Power Supply 1A72526 ............2-40
2.3.6 1kW RF Power Amplifier Assembly 1A72535 ......................................... 2-43
2.3.6.1
Power Divider 1A72536 ....................................................................2-44
2.3.6.2
Power Combiner 1A72537 ...............................................................2-44
2.3.6.3
250W RF Amplifier 1A69873 ............................................................2-45
2.3.6.4
Power Modulation Amplifier 1A72534...............................................2-45
2.3.6.5
1kW PA Connector PWB Assembly 1A72544 ..................................2-45
2.3.7 1kW PA Power Supply 1A72540 ............................................................. 2-46
2.3.7.1
DC-DC Converter PWB Assembly 1A72542 ....................................2-46
2.3.7.2
Control and Status PWIB Assembly 1A72541..................................2-47
2.3.8 Test Interrogator 1A72514.......................................................................2-49
2.3.8.1
Main PWB Assembly Test Interrogator 1A72515 .............................2-50
2.3.8.2
RF Generator 1A72516 ....................................................................2-57
2.3.8.3
Attenuator 1A69737..........................................................................2-58
2.3.8.4
Modulator and Detector 1A72518.....................................................2-58
2.3.8.5
Reply Detector 1A72519 ..................................................................2-60
2.3.9 Monitor Module 1A72510 ........................................................................2-63
2.3.9.1
Main PWB Assembly Monitor Module 1A72511 ...............................2-65

2-ii

HA72500

SECTION 2

2.3.9.2
Peak Power Monitor 1A72512 ..........................................................2-88
2.3.10 Control and Test Unit 1A72550 ............................................................... 2-92
2.3.10.1
General.............................................................................................2-92
2.3.10.2
Mechanical .......................................................................................2-92
2.3.10.3
CTU Processor PWB Assembly 1A72552 ........................................2-93
2.3.10.4
CTU Front Panel PWB Assembly 1A72553....................................2-101
2.3.10.5
RCMS Interface MB Assembly 1A722555......................................2-104
2.3.11 Power Distribution Panel Single DME 1A72549 and Power Distribution
Panel Dual DME 2A72549..................................................................... 2-106
2.3.12 AC Power Supply 3A71130 ................................................................... 2-107
2.3.13 Power Supply System Dual AC 2A/3A69758 ........................................ 2-108
2.3.14 Transponder Subrack 1A72513.............................................................2-109
2.3.15 CTU Subrack 1A72506..........................................................................2-109
2.3.16 External I/O PWB Assembly 1A72557 ..................................................2-109
2.3.17 1kW PA Power Supply Frame 1A72503................................................ 2-110

2-iii

HA72500

SECTION 2

LIST of FIGURES
Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 2-5
Figure 2-6
Figure 2-7
Figure 2-8
Figure 2-9
Figure 2-10
Figure 2-11
Figure 2-12
Figure 2-13
Figure 2-14
Figure 2-15
Figure 2-16
Figure 2-17
Figure 2-18
Figure 2-19
Figure 2-20
Figure 2-21
Figure 2-22
Figure 2-23
Figure 2-24
Figure 2-25
Figure 2-26
Figure 2-27
Figure 2-28
Figure 2-29
Figure 2-30
Figure 2-31
Figure 2-32
Figure 2-33
Figure 2-34
Figure 2-35
Figure 2-36
Figure 2-37
Figure 2-38
Figure 2-39
Figure 2-40

Block Diagram Single 1kW DME ...............................................................2-3


Block Diagram Dual 1kW DME..................................................................2-4
Layout of DME LDB-102 Single 1kW Rack ...............................................2-5
Layout of DME LDB-102 Dual 1kW Rack..................................................2-6
Transponder Subsystem Diagram.............................................................2-8
Control and Test Subsystem Diagram.......................................................2-9
Single 1kW DME Power Distribution .......................................................2-10
Dual 1kW DME Power Distribution..........................................................2-11
Directional Coupler 1A69755...................................................................2-13
Directional Coupler 2A69755................................................................2-14
Waveforms for Interrogation Pulse Processing ....................................2-18
Ident Keyer Waveforms ........................................................................2-22
Transmitter Driver Block Diagram ........................................................2-30
Shaped Pulse Generation Waveforms .................................................2-33
1kW RF Power Amplifier Block Diagram ..............................................2-43
CTU Bus Timing - Read .......................................................................2-51
CTU Bus Timing - Write........................................................................2-51
Modulator and Detector Waveforms.....................................................2-59
Delay Monitor .......................................................................................2-65
Delay Monitor Waveforms ....................................................................2-66
Spacing Monitor....................................................................................2-67
Spacing Monitor Waveforms ................................................................2-68
Efficiency Monitor .................................................................................2-70
Rate Monitor .........................................................................................2-71
Ident Monitor.........................................................................................2-73
Effective Radiated Power Monitor ........................................................2-75
Antenna Integrity Monitor .....................................................................2-77
Width Monitor Waveforms ....................................................................2-79
Pulse Shape Monitor ............................................................................2-80
Rise Time Monitor Waveforms .............................................................2-81
Fall Time Monitor Waveforms...............................................................2-82
Level Monitor ........................................................................................2-84
Fault Line Driver ...................................................................................2-85
CTU Block Diagram..............................................................................2-92
CTU Processor Board Block Diagram ..................................................2-94
CTU Front Panel Board Block Diagram..............................................2-101
RCMS Interface Board Block Diagram ...............................................2-104
Single Power Distribution Panel Block Diagram.................................2-107
Dual Power Distribution Panel Block Diagram ...................................2-107
Power Supply System Dual AC 2A69758 Layout...............................2-108

2-iv

HA72500

SECTION 2

LIST of TABLES
Table 2-1
Summary of Controls and Indicators: RF Panel (Dual) ...........................2-15
Table 2-2
Summary of Front Panel Controls and Indicators : Receiver
Video Module .......................................................................................................2-28
Table 2-3
Summary of Internal Controls : Receiver Video Module..........................2-29
Table 2-4
Pulse Shaper Board Test Points .............................................................2-35
Table 2-5
Summary of Front Panel Controls and Indicators : Transmitter Driver....2-38
Table 2-6
Summary of Internal Controls : Transmitter Driver ..................................2-39
Table 2-7
Summary of Front Panel Controls and Indicators : Transponder
Power Supply .......................................................................................................2-42
Table 2-8
Summary of Internal Controls : Transponder Power Supply ...................2-42
Table 2-9
Summary of Front Panel Controls and Indicators : PA Power Supply.....2-48
Table 2-10
Summary of Internal Controls : PA Power Supply................................2-48
Table 2-11
Summary of Front Panel Controls and Indicators : Test Interrogator
Module ..............................................................................................................2-61
Table 2-12
Summary of Internal Controls: Test Interrogator Module .....................2-62
Table 2-13
Summary of Front Panel Controls and Indicators : Monitor Module.....2-89
Table 2-14
Summary of Internal Controls : Monitor Module ...................................2-90
Table 2-15
Ident PLD Outputs: MA_IDENT_IN_1,2, MA_IDENT_OUT,
IDENT_TONE_TRANSFORMER, DET_IDENT_KEY..........................................2-97
Table 2-16
Ident PLD Output: IDENT+ CPU_TONE ..............................................2-97
Table 2-17
Ident PLD Output: IDENT_ON..............................................................2-97
Table 2-18
CTU Processor Board LED Indicators..................................................2-98
Table 2-19
CTU Processor Board Links .................................................................2-98
Table 2-20
CTU Processor Board D19 and D24 Inputs .........................................2-99
Table 2-21
CTU Processor Board D18 and D23 Outputs.....................................2-100
Table 2-22
CTU Front Panel Address Map ..........................................................2-102
Table 2-23
CTU Front Panel Switch Scanner and Coder Output .........................2-103
Table 2-24
RCMS Interface Address Map............................................................2-105

2-v

HA72500

SECTION 2

2. TECHNICAL DESCRIPTION
2.1

SYSTEM DESCRIPTION

2.1.1

Principles of Operation

The LDB-102 series DME equipment is available in several standard configurations,


depending on RF power, duplication and primary power requirements.
It is available as either a single equipment or dual equipment configuration; each of
these may be fitted with either low power or high power RF amplifiers. The basic
transponder provides modulation and RF drive to a power amplifier assembly which
raises the power output to either 200 watts or 1kW
Single Transponder - Single Monitor
The basic transponder assembly consist of five modules, a control panel, an RF
distribution panel (mounted behind the control panel), and a DC distribution panel. Low
power and high power amplifier assemblies fed by a driver amplifier boosts the peak
power to more than 200 watts for the low power version and more than 1kW for the high
power version.
Aircraft interrogation signals from the antenna pass through the RF panel to the receiver
and video circuits which process the signals. If the signals are valid interrogations, then
a reply is initiated through the RF power amplifiers and RF panel back to the antenna for
transmission.
A test interrogator, in conjunction with a monitor, continuously interrogates the
transponder to check that it is performing correctly. These signals pass through the
transponder in the same manner as those from aircraft, but now the replies are coupled
from the beacon output and processed by the monitor to verify that the DME signal
parameters are within tolerance. The monitor itself is automatically checked for correct
operation.
An AC mains power supply, which converts the incoming AC supply voltage to a nominal
24 volts DC suitable for the rack as well as charging and standby battery bank, can be
included.
Dual Transponder - Dual Monitor
To provide this configuration, a second transponder assembly of five modules is added
along with a second RF power amplifier (200 watts or 1kW).
Additionally, a single RF panel is replaced by a dual version. A dual 1kW DME has the
AC power supply/battery charger located outside the basic equipment rack.

2-1

HA72500

"

SECTION 2

2.1.2

Signal Flow

REFER

Figure 2-1 for Single 1kW DME


Figure 2-2 for Dual 1kW DME
Block Diagram 72500-2-26

The following description refers to a 1kW single system, the signal flow in a dual system
being essentially the same for each of the transponders in the system.
Figure 2-1 and Figure 2-2 show simplified block diagrams of the basic single and dual
configurations. A more detailed block diagram is shown in Drawing 72500-2-26
Interrogation signals from an aircraft are received by the DME antenna which is
connected to the RF panel in the DME equipment. In this assembly, the signals pass
through a directional coupler and circulator to the preselector filter. The circulator
prevents the transmitter output from coupling directly into the receiver. The preselector,
comprising three coupled resonant cavities tuned to the receive frequency, reject the IF
image frequency, rejects unwanted spurious frequencies and gives further attenuation to
the transmitter output frequency. The interrogation signals then pass to the receiver
video module.
The receiver video module detects and decodes on-channel interrogations and encodes
the synchronous reply trigger pulse pair. Random reply pulse pairs are added, if
necessary, to the synchronous replies to maintain a minimum reply rate of 945 Hz. The
maximum reply rate is limited to a nominal 2800 Hz by reducing receiver sensitivity. The
keyed identification signal (ident) occurs every 40 seconds, the 'mark' of the ident
replacing normal reply pulses with a 1350 Hz pulse train.
Receiver output reply pulse pairs trigger the modulation generator in the transmitter
driver module, producing RF pulses which are connected to the 1kW RF power amplifier
module. The excitation frequency for the transmitter driver is provided by the local
oscillator in the receiver video module.
The output from the power amplifier is connected back to the RF panel, where it passes
through the circulator and directional coupler to the antenna for the reply transmission to
the aircraft. In a dual system, the RF panel includes a coaxial transfer relay to connect
either of the transponders to the antenna, the other being terminated in a dummy load.
The equipment also has a test interrogator and a monitor. These units are used together
to check the performance of the DME. The test interrogator continuously interrogates the
DME in a similar manner to an aircraft. This invokes the transponder to generate reply
pulses; these are detected and processed by the monitor to verity that the signal
parameters of the replies being generated by the transponder are within acceptable
limits.
The test interrogators inject monitoring interrogating signals via a directional coupler in
the main antenna line, and operate at a combined PRF of 100 Hz. In a dual system, two
test interrogators are interconnected to prevent the interrogation of one falling in the
transponder dead-time produced by the other. Efficiency is monitored at an RF level of
-85 dBm, and transponder delay and reply pulse separation at an RF level of -70 dBm by
successive interrogations. The signals pass through the circulator and preselector to the
receiver video, where they are processed.
Transponder output pulses are sampled in the directional coupler and detected in the
reply detector of the test interrogator module. Processing within the test interrogator
separates out the synchronous replies from all other non-synchronous replies and
squitter.

2-2

HA72500

SECTION 2

The monitor module processes output signals from the test interrogator and provides a
pass or fail signal to the control and test unit for each monitored parameter. The monitor
itself is periodically checked by a self-test function initiated by the control and test unit;
this confirms that the monitor is capable of registering a fault for the two primary
parameters of reply delay and pulse spacing.
Figure 2-1

Block Diagram Single 1kW DME

2-3

HA72500

Figure 2-2

SECTION 2

Block Diagram Dual 1kW DME

2-4

HA72500
2.1.3

SECTION 2
Mechanical Description

The LDB-102 DME is designed to be mounted in a standard 483 mm (19-inch) rack type
rack. The dimensions of the rack for both single and dual DME racks are 1800 mm high
by 560 mm wide by 560 mm deep.
The bulk of the electronics is contained within five modules each of 6 rack units height
(267 mm) which plug into the transponder subrack and are secured by holding screws to
the rack frame.
Figure 2-3

Layout of DME LDB-102 Single 1kW Rack

2-5

HA72500

Figure 2-4

SECTION 2

Layout of DME LDB-102 Dual 1kW Rack

The CTU Subrack (1A72506) houses the Control and Test Unit (1A72550) and the
Power Distribution Panel (1A72549). The CTU subrack is screwed to the rack and is
6 rack units (267 mm) high.
Behind the CTU subrack is the RF Panel (1A72545 for single configuration or 2A72545
for dual), on which is mounted the directional coupler(s), preselector(s), circulators and
other RF circuitry.
In 1kW transponders the 1kW RF Power Amplifier (1A72535) and the 1kW PA Power
Supply (1A72540) are both screwed to the rack. They together occupy a 6-unit (267 mm)
high space, with the 1kW power amplifier at the back of the rack and the 1kW PA power
supply at the front of the rack. The 1kW PA power supply is located on hinges which
swing down to give easy access to the unit. The 1kW amplifier, consisting of a
modulating 180-watt stage and ten 250W RF amplifiers together with their associated
splitters and combiners, is mounted on a heat sink which is screwed to the rear of the
rack. A DC-DC converter, which supplies the power amplifier, is mounted on the inside
of the front panel, which swings back to give access to the components.

2-6

HA72500

SECTION 2

The AC power supply/battery charger, when fitted, occupies 8 rack units (356 mm)
height, and is 437 mm deep. In a single transponder station, this supply is normally
mounted in the bottom part of the main equipment rack. In a dual transponder, two of
these supplies are mounted in a separate rack as Dual AC Power Supply 2A/3A69758.
If standby batteries are used, these are housed in a separate, ventilated enclosure which
may be either inside or outside the main equipment shelter.
The physical layout of the 1kW single transponder, single monitor, AC supply version is
shown in Figure 2-3. The physical layout of the 1kW dual transponder, dual monitor, AC
supply version is shown in Figure 2-4.

2.1.4

"

Rack Wiring

REFER Rack Interwiring (Single 1kW DME) 72505-2-06


Rack Interwiring (Dual 1kW DME) 72505-2-17
Rack interwiring is shown in these drawings, which each consist of three sheets:

Sheet 1 shows RF cable interwiring.

Sheet 2 shows signal interwiring.

Sheet 3 shows power interwiring.

2.2

SUBSYSTEM DESCRIPTIONS

2.2.1

Introduction

To enable easier understanding of the LDB-102 DME system the description is split into
three subsections - Transponder Subsystem, Control and Test Subsystem and the
Power Supply Subsystem. For further information on any individual modules, refer to
Section 2.3 of this handbook.

"

2.2.2

Transponder Subsystem

REFER

Interwiring Diagram 72505-2-37

The Transponder Subsystem consists of five modules mounted in the Transponder


Subrack (1A72513); these are the Receiver/Video (1A72520), Transmitter Driver
(1A72530), Transponder Power Supply (1A72525), Test Interrogator (1A72514) and the
Monitor Module (1A72510), the 1kW RF Amplifier (1A72535); and the RF Panel
(1A72545 for single, 2A72545 for dual). The transponder subrack interwiring is shown in
Drawing 72505-2-37, and is identical for both single and dual configurations.
The basic transponder functions are provided by the receiver/video, transmitter driver
and the 1kW RF power amplifier.
The receiver/video module receives and decodes interrogations and encodes replies.
When a valid interrogation is decoded, a pair of TX Modulation Trigger signals is sent to
the transmitter driver. In a 1kW station, for each TX Modulation Trigger sent to the
transmitter driver a shaped modulation pulse and a square pulse of RF, at the station
frequency, are generated in the transmitter driver and both fed to the 1kW RF power
amplifier. In a 250W transponder, for each TX Modulation Trigger a shaped pulse of
RF, at the station frequency, is generated in the transmitter driver and fed to the
250W RF amplifier.
The transponder power supply generates +15 volts, +18 volts and +HT to power the
transmitter driver.

2-7

HA72500

SECTION 2

The RF panel provides filtering of the input interrogation signals, coupling of the transmit
and receive paths to the antenna, and connection of the test interrogation and reply
signals of the test interrogator. In a dual system, it also provides for switching of the
active transponder to the antenna.
Figure 2-5

Transponder Subsystem Diagram

The test interrogator operates as an independent unit simulating aircraft interrogation


pulses. The transponder treats these pulses as normal interrogations and responds
accordingly, allowing the test interrogator to extract operational parameters from the
transponder. The test interrogator can measure each of the parameters for display on
the CTU.
The monitor accepts from the test interrogator signals representing the operational
parameters of the transponder and compares them to preset values stored on the
monitor module main board. If any of the parameters are found to be in error, the fault is
indicated to the CTU, which takes appropriate action.
The test interrogator also contains the monitor fault limit test circuitry which (under
control from the CTU) can measure the range over which parameters measured by the
monitor indicate acceptance or failure.

2-8

HA72500
2.2.3

SECTION 2
Control and Test Subsystem

The Control and Test Subsystem of the LDB-102 DME monitors, controls and tests
various functions within the DME.
The Control and Test Unit (CTU) monitors the operation of the active transponder. If a
fault is indicated in any of the monitored parameters, then the CTU can shut down the
beacon (or cause a transfer to the second transponder in the case of a dual transponder
beacon).
The CTU also contains a comprehensive test facility to allow rapid assessment of
performance. By keypad selection, each of the main DME parameters, including
important signal levels and status conditions can be displayed. The CTU controls the
test interrogator and monitor module(s) in performing the tests.
The CTU also controls and monitors the Remote Control and Monitoring System
(RCMS) interface which interfaces outside equipment to the DME. The RCMS interface
is accessible on the External I/O PWB (1A72557) for ease of connection.
Figure 2-6

Control and Test Subsystem Diagram

2-9

HA72500

SECTION 2

2.2.4

Power Supply Subsystem

2.2.4.1

Single DME Power Distribution

The single DME is supplied with nominal 240 volts 50 Hz mains AC which powers a
battery charger (Power Supply 3A71130) mounted at the bottom of the transponder rack.
This supplies a regulated +27 volts to the rack's battery terminals, to which batteries may
be connected and charged. The battery terminals are also connected to the distribution
panel (through a diode to protect against battery reversal) which distributes the supply
through circuit breakers to the rest of the DME circuitry.
The CTU and the transponder are powered through a 5A circuit breaker. The CTU
power (+24V_AUX) is routed via the external I/O board. The transponder power
(+24V_D) is connected directly to the transponder through the main power wiring loom.
The CTU converts the incoming +24 volts to +5 volts by use of a DC/DC converter,
which is mounted on the CTU module metalwork. The CTU +5 volts is distributed to the
CTU Main PWB Assembly 1A72552, CTU Front Panel PWB Assembly 1A72553, RCMS
Interface PWB Assembly 1A72555.
The transponder draws its power from the +24V_D. The Test Interrogator 1A72514,
Monitor Module 1A72510, and the Receiver Video 1A72520 all have separate linear
voltage regulators converting the +24V_D to +15 volts and +5 volts. The Transmitter
Driver 1A72530, however, is powered from the Transponder Power Supply 1A72525
which consists of a +15 volts and a +18 volts linear regulator and a DC/DC converter to
generate +HT. The +24V_AUX is used for switching and test mode indication.
The 1kW PA Power Supply 1A72540 has its own circuit breaker (20A). This power
supply generates 1kW_HT by use of a DC/DC converter. 1kW_HT is fed to the 1kW
Power Amplifier 1A72535.
Figure 2-7

Single 1kW DME Power Distribution

2-10

HA72500
2.2.4.2

SECTION 2
Dual DME Power Distribution

The dual DME is supplied by a Dual AC Power Supply 2A69758 or 3A69758. This
consists of two AC Power Supplies 3A71130 mounted in a rack adjacent to the
transponder rack. The two separate +27 volts DC outputs of these supplies are
connected to the rack's battery terminals, to which batteries may be connected and
charged.
The battery terminals are also connected to the distribution panel (through diodes to
protect against battery reversal) which distributes the supply through circuit breakers to
the rest of the DME transponder circuitry.
The CTU is powered through a 5A circuit breaker as described in Section 2.2.4.1.
Each transponder has its own 5A circuit breaker, so a fault in one transponder does not
affect the other. Each transponder is connected to the distribution panel through the
main power wiring loom as described in Section 2.2.4.1.
Each 1kW PA Power Supply 1A72540 has its own 20A circuit breaker so a fault in one
does not affect the other. +24V_AUX is supplied to the 1kW PA power supplies for
switching and indication purposes.
Figure 2-8

Dual 1kW DME Power Distribution

2-11

HA72500

SECTION 2

2.3

MODULE DESCRIPTIONS

2.3.1

Introduction

Section 2.3 contains functional and circuit descriptions for the modules and other
assemblies comprising the DME. The material is arranged in hierarchical fashion, with
each description at module level being immediately followed by sub-sections describing
the elements of that module.

"

2.3.2
2A72545

RF Panel Single DME 1A72545 and RF Panel Dual DME

REFER

Circuit Diagram 72545-3-04 (Single DME)


Circuit Diagram 72545-3-05 (Dual DME)

The RF panel is physically mounted behind the CTU at the back of the rack. Unrestricted
access to the panel can be gained by opening the back door of the rack.
The RF panel mounts all the antenna feed and coupling components permitting short
feeder lengths from the output RF amplifier to maintain low RF loss and leakage. All
fixed coaxial wiring is accomplished in semirigid or flexible semirigid cable which also
assists in low RF leakage and low loss.
In the case of a single transponder DME (see drawing 72545-3-04), the RF panel has
mounted upon it a directional coupler (W3), a circulator (W1), and a receiver preselector
filter (Z1). For a dual transponder system an extra preselector filter, circulator, directional
coupler and transfer relay are added to enable independent operation of transponders
with antenna and dummy load changeover facilities (see drawing 72545-3-05). Switch
S1 (on the RF panel board in a dual DME) permits local operation of the changeover
relay (No. 2 to antenna), no operation (No. 1 to antenna) or remote operation under
control of the changeover logic in the CTU (normal).
Reply signals from the transmitter travel via a circulator and directional coupler to the
antenna. The circulator (W1 or W2), prevents the high power from the transmitter from
damaging the input circuitry of the receiver. The circulator also directs received
interrogation signals from the antenna to the receiver.
The directional coupler (W3 in the single system, W4 in the dual system) couples power
from the transmitter into the reply detector section of the test interrogator where the reply
pulses are measured for their critical parameters. In addition, the directional coupler
injects test interrogator interrogation pulses into the transponder receiver.
An extra pair of connections is available on the directional coupler, labelled
FWD PORT A and REV PORT A, which may be used for observing the conditions on the
antenna line.
In the case of a dual system (see drawing 72545-3-05), there is a further pair of
connectors on W4 to enable both test interrogators to test the on-air system. The second
directional coupler W3 and the 50 ohm load enable one transponder to be isolated and
tested off-air while the other transponder is fully operational. The test interrogator
associated with the transponder under test may have its reply detector and signal
generator cables removed from W4 and re-connected to the appropriate positions on
W3, thus allowing independent operation and testing of the two transponders.

2-12

HA72500

"

SECTION 2

2.3.2.1

Preselector Filter 1A72546

REFER

Circuit Diagrams 72545-3-04 or 72545-3-05

The preselector filter is located on the RF panel in the receiver signal path between the
antenna circulator and connector to the receiver video. The filter consists of three
quarter-wave cavity sections of high Q and having an insertion loss of typically 1.5 dB at
the receive frequency.
As well as rejecting image and intermediate frequency signals, the filter also rejects any
reflections from the transmitter which may occur due to antenna system mismatches.
Within the pass-band, the filter presents a 50 ohms load to the circulator, and at the
transmit frequency the attenuation is at least 70 dB.
It is tunable over the frequency band 950 to 1220 MHz.

"

2.3.2.2

Directional Coupler 1A69755

REFER

Circuit Diagram 72545-3-04

This four coupled port directional coupler is used for monitoring and test signal injection
into the antenna feeder of a single DME beacon. It is also used in a dual beacon to
interrogate and monitor the off-line transponder for test purposes. It is mounted on the
RF panel.
The 50 ohms stripline design involves the through-line, one forward and reverse
unterminated coupled line and two forward only coupled lines internally resistively
terminated. Each coupler is designed for a 30 dB nominal coupling with at least 15 dB
directivity over the DME frequency band.
Figure 2-9

Directional Coupler 1A69755

2-13

HA72500

"

SECTION 2

2.3.2.3

Directional Coupler 2A69755

REFER

Circuit Diagram 72545-3-05

This six coupled port directional coupler is used for monitoring and test signal injection
into the antenna feeder of a dual DME beacon and is mounted on the RF panel with the
1A69755 type.
The 50 ohms stripline design is essentially the same as the four-port 1A69755, with two
more forward coupled ports added.
In the dual DME system there are two test interrogator test signals to be injected into the
antenna feeder and two replies to be monitored, hence the extra coupler ports.
Figure 2-10

2.3.2.4

Directional Coupler 2A69755

50 Ohm Termination 1A69757

This is a component of the RF Panel Dual DME 2A72545 and is fitted to provide a
termination for the RF output of the second transponder when the second transponder is
in maintenance.
Physically, it is a 50 ohms 150 watts (average) resistor fixed to a base plate and which
terminates a short length of semirigid cable; the loose end of the cable has a SMA
connector fitted. A protection cover is fitted over the unit and the base plate is bolted to
the RF panel, which acts as a heat dissipator.

"

2.3.2.5

RF Panel PWB Assembly Single DME 1A72547

REFER

Circuit Diagram 72547-1-01

The RF Panel PWB Assembly Single DME 1A72547 is used in the RF Panel Single
DME 1A72545 to allow connection of the antenna integrity input to the DME. This input
is protected from lightning primarily by the gas discharge tube V3, with secondary
protection provided by R1 and V2. R2 provides the reference resistance for the antenna
integrity circuit on the monitor module.

2-14

HA72500

"

SECTION 2

2.3.2.6

RF Panel PWB Assembly Dual DME 2A72547

REFER

Circuit Diagram 72547-1-01

The RF Panel PWB Assembly Dual DME 2A72547 is used in the RF Panel Dual DME
2A72545 to allow connection of the antenna integrity device to the DME. This input is
protected from lightning primarily by the gas discharge tube V3, with secondary
protection provided by R1 and V2. R2 provides the reference resistance for the antenna
integrity circuit on the monitor module.
It is also used in control of the antenna relay K1 (see circuit diagram 72545-3-05) by
setting the position of S1. This switch can be set to one of three positions:
a.

If switch S1 is in the up (TPNDR 2) position, relay K1 on the RF Panel


2A72545 is energised and the output of Transponder 2 RF power amplifier is
connected to the antenna. The output of Transponder 1 RF power amplifier is
connected to the 50 Ohm Load 1A69757.

b.

If switch S1 is in the centre (TPNDR 1) position, relay K1 is not energised and


the output of Transponder 1 RF power amplifier is connected to the antenna.
The output of Transponder 2 RF power amplifier is connected to the 50 Ohm
Load 1A69757.

c.

If S1 is in the down position (NORMAL) the setting of the relay K1 is


determined by the input Antenna_Relay_Control from the CTU. If this input is
high (+ 24 volts) then Transponder 1 is connected to the antenna with
Transponder 2 terminated, and if this input is low (0 volts) then Transponder 2
is connected to the antenna as in with Transponder 1 terminated.

Table 2-1

Summary of Controls and Indicators: RF Panel (Dual)


CONTROL/INDICATION FUNCTION DETAILS

TYPE

Toggle
switch,
centre off

LEGEND

FUNCTION/SETTING/INDICATION

TPNDR2

The output of Transponder 2 is fed directly to the antenna.


The output of Transponder 1 is terminated in the 50 ohms load.

TPNDR1

The output of Transponder 1 is fed directly to the antenna.


The output of Transponder 2 is terminated in the 50 ohms load.

NORMAL

The CTU controls which transponder output is fed to the antenna.

2-15

HA72500

"

SECTION 2

2.3.3

Receiver Video 1A72520

REFER

Interwiring Diagram 72520-3-04

The Receiver Video module provides the main receiver functions and contains the Main
PWB Assembly Receiver Video 1A72521, RF Source 1A72522, RF Filter 1A72517, IF
Amplifier 1A72523 and RF Amplifier 1A72524.
The received signal is passed from the antenna into the RF panel and preselector filter
on to the receiver. A circulator in the RF panel is used to isolate the receiver from the
transmitter while allowing the use of a common antenna. The cavity-tuned preselector
rejects the image signal and provides initial selectivity for the receiver.
The receiver video module amplifies and detect on-channel interrogations and provides
trigger pulse-pairs for the transmitter modulator for International Morse Code
identification, interrogation replies and squitter. A continuous wave (CW) RF output at
the local oscillator frequency is provided as excitation for the transmitter.
The RF source generates the RF signal required for both the receiver local oscillator and
the transmitter. A single-crystal oscillator operating at a frequency of one-twelfth of the
DME transmit channel frequency generates a signal which is buffered and then
frequency multiplied in three stages to produce the required signal frequency.
The RF amplifier is designed as a broadband micro-stripline amplifier system. It
amplifies the low level signal received from the antenna and, in a separate stage,
amplifies and splits the local oscillator signal into two signals each at an approximate
level of +11 dBm. One of these signals is used as the local oscillator injection frequency
for the receiver mixer, while the other is fed to the transmitter driver as the excitation
signal. The mixer stage utilises a double balanced diode mixer circuit and produces an
intermediate frequency signal at 63 MHz.
The IF amplifier board provides the main 63 MHz IF amplifier which consists of a dualgate FET amplifier stage followed by a successive detection logarithmic output amplifier
chain. Gain control is provided by developing a DC bias to control the FET amplifier
stage. This controlling DC bias is manually and automatically set to reduce CW
response and to reduce the transponder sensitivity during over-interrogation.
The demodulated video output of the logarithmic amplifier stages is broadband and does
not discriminate against adjacent channels.
A second mixer circuit converts the amplified 63 MHz RF signal to 9.25 MHz where it is
amplified and passed through narrowband tuned circuits which provide rejection to all
adjacent channel signals. This narrowband signal is AM-demodulated and is used both
as an on-channel gating pulse and to develop the AGC voltages to control the dual-gate
FET amplifier stage.
Both the logarithmic output pulse and the on-channel pulse are fed into the receiver
video main PWB assembly for decoding and processing.
In the main PWB assembly the signals from the IF amplifier detectors are detected and
processed. Pulses arriving at the logarithmic pulse input without corresponding onchannel pulses are ignored as spurious or adjacent channel noise. The remaining onchannel logarithmic pulses are passed on to a half-amplitude finder circuit for accurate
time referencing. The pulses are then decoded for correct pulse spacing.
On receiving and detecting a valid pulse-pair the transponder then enters a
programmable wait period before generating an appropriate pulse-pair for transmission
as reply pulses. Transponder delay time is referenced to the 50% amplitude point on the
leading edge of the first interrogation pulse.

2-16

HA72500

SECTION 2

As a result of reflection, genuine interrogation pulses which appear to be valid may be


received, having been delayed due to a longer transmission path. These signals could
trigger a misleading reply; to prevent this happening a dead time is introduced, following
a successful interrogation, to block out any such signals.
All pulses for transmission are generated in the receiver video. All critical pulse durations
and time delays are produced by programmable counters and shift registers for which
the clocking frequency is derived from a crystal oscillator. Site-dependent programming
is set by switches.
The ident message is stored on four 8-way DIL switches on the main board. Depending
on the appropriate external connections the ident may act as either master or slave.
When operating as a slave to an associated VHF navaid, the external ident has priority.
If the external ident should fail the internal ident generator automatically takes over.
Squitter is generated in a pseudo-random time sequence at an average frequency of
945 Hz and is transmitted as standard pulse-pairs with random time spacing.
For all transmissions, replies to interrogation have priority over squitter and the ident
message has priority over reply pulses, however reply pulses may occur in the 'space'
period of the ident message.
Short distance echo suppression is selected by an ON/OFF switch mounted on the
board. Its function is to allow decoding of an interrogation when the inter-pulse space is
filled with signals which are reflections of the first pulse. It operates by removing video
signals from the input of the amplitude finder just prior to the arrival of the second
interrogation pulse thereby effectively clearing a space for the second pulse.
Long distance echo suppression is also selected by an ON/OFF switch mounted on the
board. Its function is to inhibit decoding of an interrogation pulse-pair which is produced
by a distant reflector such that it arrives after the dead time has expired. It operates by
increasing the dead time to an adjustable value for those interrogations which exceed a
preset signal level. This provides a better compromise in traffic handling capability than
would be achieved by simply increasing the dead time for all interrogation signal levels.

"

2.3.3.1

Main PWB Assembly Receiver Video 1A72521

REFER

Circuit Diagram 72521-1-01

2.3.3.1.1

Pulse Processing

Delayed interrogation pulses from the log video input at XN2:5 and the on-channel video
pulses at XN2:2 arrive at D50 in a phase relationship that permits the on channel pulses
to change the address of the analogue multiplexer in time to allow the log video pulse to
pass through to the follower-amplifier N7b. In the process, the arriving log video pulse is
added on to a DC pedestal voltage of approximately 0.5 volts; N7a clamps the baseline
of the log input signal to +1.5 volts (at the junction of R49 and R36) which is 0.5 volts
above the reference input to D50.
If the log video input pulse is a result of noise or adjacent channel signals, there will be
no accompanying on-channel pulse and D50 will ignore the log video input. This method
recognises valid input pulses and maintains the logarithmic shape of these pulses as
they are passed to the half-height and timing detectors.

2-17

HA72500
2.3.3.1.2

SECTION 2
Half-height and Timing Detection

An adjustable (R45, 6 dB OFFSET) constant current source V15 feeds into the output of
N7b. This current flowing through R44 produces an input to N6:5 which is DC offset with
respect to the waveform applied to N5:4 input. Amplifier N6:7 and delay line D38 provide
a unity-gain time-delayed signal to the other input of N5:5. Thus the signal at XT6 has
been offset by a DC voltage equivalent to 6 dB pulse amplitude, as well as being
delayed by a period equal to half the duration of the standard input pulse.
Due to the offset in amplitude and the delay applied to the pulse at XT6 the half-height
point of the delayed pulse corresponds to the maximum point of the original pulse at
XT13. This will always occur for all logarithmic-shaped pulses of standard duration
regardless of amplitude and thus the comparator output N5:12 will always identify the
half-height point by going low at this time.
As N5:12 goes low, the D-type flip-flop D26:3 is clocked with the D input pin 5 high due
to the on-channel pulse still being present. D26:1 generates a pulse of 2.5 microseconds
duration which is determined by the 14-stage shift register D25, clocked at 5.5296 MHz.
The pulse at D26:1 is loaded into the shift registers D21, D22, D23, D24. This window,
2.5 microseconds wide, passes down the shift registers to coincide with the next valid
input pulse. The shift registers are varied in length depending upon X or Y channel
selection. In the case of X channel operation it will take approximately
13.2 microseconds for a pulse to arrive at D20:5, whereas in the case of Y channel
operation the shift registers are configured to delay the pulse by approximately
37.2 microseconds before operating D20:5. The SELECT DECODER MODE switch S5
is used to select X or Y channel operation and is set on installation for the type of
operation required.
Figure 2-11

Waveforms for Interrogation Pulse Processing

2-18

HA72500

SECTION 2

At the time when a valid first pulse of a pulse-pair is emerging from the shift register, the
second pulse will have operated D26:1 and enabled D20:3 via the gate D41:4 thus
triggering the monostable at D20:5 by the leading edge of the delayed first pulse. The
positive-going pulse generated at XA3 indicates that a valid interrogation pulse-pair has
been decoded. Because D20:5 is enabled for 2.5 microseconds, coincidence can occur
at 12.0 1.2 microseconds for X channels, and at 36.0 1.2 microseconds for
Y channels.

2.3.3.1.3

Dead Time

After a valid pulse-pair has been received (as indicated by the pulse generated at XA3)
the counter D40 is loaded with the binary number set in to the SET DEAD TIME switch
S7. D40 will count to zero at the clock rate of 86.4 kHz determined by D49 and the
5.5296 MHz clock. During the down-count of D40, pulse-pair decoder pulses are
inhibited by the output of D41:3, thus creating the beacon dead time. Switch S7 sets the
dead time in multiples of the 86.4 kHz clock period; that is, 11.57 microseconds. Due to
the random timing of the interrogation pulses in relation to the 86.4 kHz clock, the dead
time will vary between approximately (2.5 + (n-1) x 11.57) microseconds and
(2.5 + n x 11.57) microseconds where 'n' is the number set on switch S7.

2.3.3.1.4

Short Distance Echo Suppression

The purpose of the SDES is to allow the decoding of an interrogation when the space
between the pulses is filled with signals which are echoes of the first pulse. This may be
used at sites which have large nearby reflectors which cause strong echo signals with
amplitude comparable to that of the direct signal. The echo suppression operates by
removing signals from the half-amplitude detector just prior to the arrival of the second
pulse. This allows the decoder to recognise the presence of the second pulse and
thereby initiate a reply to the interrogation.
When SDES is selected, by switch S8, the delayed first pulse produced at D22:10
(2.5 microseconds duration) is used to disable D50. Following the trailing edge of the
SDES pulse, D50 is again enabled to allow decoding of the second pulse. For
X channels the SDES pulse trailing edge occurs approximately 10 microseconds down
the shift register. After a further delay of approximately 1.8 microseconds in the
half-amplitude finder, a pulse is generated with the correct separation to form a
decodable pair. For Y channels, the pulse trailing edge occurs approximately
34 microseconds down the shift register.
The fast-attack slow-release time constant provided by V20, R55 and C79 disables the
2.5 microsecond pulse at D26:1 for approximately 1.5 microseconds after each pulse
terminates. This prevents the generation of SDES pulses with zero gap between them,
which situation could cause inhibiting decoding if the trailing edge of one SDES pulse
was about to generate the artificial second pulse only to be inhibited by a following
SDES pulse.

2.3.3.1.5

Long Distance Echo Suppression

In a similar fashion to SDES, the long distance echo suppression (LDES) function will
eliminate echo pulses with long delays. LDES is only initiated after receiving a valid
pulse-pair and with the LDES switch S9 set ON, Counter D39 will be set by the pulse
from D20:6 and will count the LDES PERIOD set on switch S6. D39 derives its clock,
43.2 kHz, from the divider D49 and the 5.5296 MHz crystal oscillator. The function of
LDES is to inhibit decoding of an interrogation pulse-pair which is produced by a distant
reflector such that it arrives after the dead time has expired. It operates by increasing the
dead time by (if set to be longer than the normal dead time) an adjustable period
(determined by switch S6) for those interrogations which exceed a preset level set by
R46, LDES LEVEL and compared in N5:10. This provides a better compromise in traffic

2-19

HA72500

SECTION 2

handling capability than would be achieved by simply increasing the dead time for all
interrogation signal levels.
Switch S6 sets the LDES period in multiples of the 43.2 kHz clock; that is,
23.15 microseconds. Due to the random timing of the interrogation pulses in relation to
the 43.2 kHz clock, the LDES period will vary between approximately
(2.5 + (n-1) x 23.15) microseconds and (2.5 + n x 23.15) microseconds where 'n' is the
number set on switch S6.

2.3.3.1.6

Beacon Delay

On recognition of a valid pulse-pair, monostable INPUT D2:a is enabled by DOUBLE


PULSE DECODER OUT pulse (observable on XA3) and D2:6 changes state at the next
falling edge of the 5.5296 MHz clock pulse, synchronising this pulse with the
5.5296 MHz clock. The SET BEACON DELAY COARSE switch S1 and the SET
BEACON DELAY FINE switch S2 set the beacon delay time by adjusting the length of
the shift register D13, D42 and D31. Both of these switches are mounted on the front
panel of the receiver video module, and are operator accessible. Monostable output
D2:10 assists to re-adjust the phase of the shift register output pulses to be coincident
with the clock. The output pulse from the beacon delay timer chain comes from D31:10
and appears at the multiplexer D12 which is configured as a priority selection gate.

2.3.3.1.7

Reply Pulse-pair Generation

The dual 4-channel analogue multiplexer D12 has two outputs (pins 13 and 3) each of
which can be switched to be connected to one of four inputs, depending on the selection
logic. As pin 6 is tied permanently low, the address (selection) conditions at pins 10 and
9 determine which inputs are connected to the outputs.
These two address selection lines are controlled by D11:12 (Address 0, pin 10) which is
the select interrogation counter, and by D47:3 (Address 1, pin 9) which is the ident input
control. These two inputs then determine which of the three output conditions will occur
- interrogation reply, squitter, or ident.
Address 01 selects squitter pulses, 00 selects interrogation pulses, and 11 selects ident
pulses. When a double pulse decode occurs, D11 is asynchronously loaded to a count
of 12. D11 counts down to 0 at a clock rate of approximately 173 kHz, and clamps at a
count of 0 by feedback from pin 12 to pin 4. The interrogation select pulse applied to
D12:10 is approximately 70 microseconds in duration and drives D12 to accept the
output pulse, D31:10, from the beacon delay timer.
Reply pulses have a lower priority than ident pulses, but a higher priority than squitter.
Thus, provided that there is no ident mark transmission in progress and D11 is counting,
the multiplexer D12 will have address 00 selected, which will allow the delay timer pulse
from D31:10 to enable D3:13 and the delay shift registers D32, D33 and D34. These
shift registers generate the reply pulse separation time. The pulse generated by D3:10 is
used as the first pulse of the pulse-pair and passes via V1 and D4:12 as the trigger
pulse to the transmitter driver. The same pulse from D3:10 is delayed by the shift
registers D32, D33 and D34 to create the second pulse in D35:10 at the falling edge of
the clock. The time delay created by the shift registers may be varied by the switches S3
and S4. The REPLY PULSE SEPARATION switch S3 allows the delay to be altered in
steps of approximately 180 nanoseconds, whereas the SELECT ENCODER MODE
switch S4 provides for the selection of a 12-microsecond delay for X channel operation
or a 30-microsecond delay for Y channel operation.

2-20

HA72500
2.3.3.1.8

SECTION 2
Identification Message (Ident)

The ident message is a 2-character or 3-character Morse code signal with a 1350 Hz
tone and having a 'dot' period of 0.125 seconds. The tone frequency is derived from the
5.5296 MHz clock, thus assuring accuracy of the tone frequency. The ident message is
set by four 8-bit SPST switches (S13, S14, S15, S16).
The counter D49 divides the 5.5296 MHz clock to produce the 1350 Hz clocking
frequency which is used as the Morse code tone as well as a clock for the ident timing
circuits.
The ident keyer circuit generates a repeated Morse code identification signal of up to
three characters. The characters are built up by setting switches to place the 'dot' and
'dash' elements in the required sequence.
The speed at which the identification signal is transmitted is set by the frequency of the
oscillator circuit associated with D44:5. The frequency can be varied by altering the
CODE SPEED preset R37.
The repetition rate of the ident signal is determined by the frequency of the oscillator
circuit associated with D44:9. The rate can be varied by altering the REPTN RATE
preset, R39.
The required sequence of dots and dashes is provided by circuitry associated with D36,
D45 and D37. The arrangement of common binary lines to the demultiplexers D45 and
D37 in conjunction with the steering circuitry implemented with D51 and D53 enables
one of the demultiplexers D45 and D37 in turn, while inhibiting the other demultiplexer.
The 4-bit binary counter D36 generates the binary code corresponding to decimal 0
through 15. Thus a high (15 volts) is stepped along first from D45:4 through to D45:13,
and then through D37 and, depending on the settings of switches S13 to S16, the high is
applied to either the 'dots' bus or the 'dashes' bus.
The detailed operation of the keyer can be seen with reference to Figure 2-12 which
shows the signals present at various circuit points for the generation of the letters UN
(dot-dot-dash dash-dot). The sequence is started by the asynchronous start pulse which
is produced at D29:12 by dividing the frequency of the repetition oscillator D44:9 by 15.
The start pulse initialises the sequence by setting D51:1 high and by loading counter
D36 with a count of 15. This enables the first output D45:4 which may be switched by
S15/S16 to the dot or dash line to give the first desired code element. With a dot
selected, a high level will be produced at the code output for one full clock cycles when
D51:2 goes high.
When D51:2 is clocked low on the next clock pulse the generation of a 'dot-length' space
is automatically inserted after the first element.
The next clock pulse from D44:5 clocks D36 to its next state for the generation of the
next code element, and the sequence is repeated.
With a dash selected by closure of S16 to the dash position, the dash bus will be high,
which will preload the dash timer D43 with a decimal 3 causing the output to remain high
for three dot periods.

2-21

HA72500

Figure 2-12

SECTION 2

Ident Keyer Waveforms

2-22

HA72500

SECTION 2

The space between letters (see line labelled STATE in Figure 2-12) is formed by leaving
both the dot and dash switches in the 'off' position. This allows a space equivalent to
three dot elements to be generated between letters of the code word.
The line labelled COUNTER D36 STATE in Figure 2-12 traces the counter zero 15,14,
etc, states and the progression of the high along the demultiplexer output.
At the end of the character generation sequence D37:13 is activated and an inhibit
signal is applied to D43:4, stopping the operation of the keyer until the next start pulse is
received.
Where a VOR and a DME beacon are collocated they may be operated in either
'independent' mode or 'associated' mode. D30 is a divide-by-4 counter controlling the
switching of D19 such that three consecutive ident code sequences from D52:3 are
switched to MASTER IDENT OUT and the fourth ident code sequence is switched to
D48:9 for INTERNAL IDENT.

2.3.3.1.9

Squitter

Squitter is generated as a pseudo-random set of pulses at an average rate of 945 Hz


and is transmitted at the lowest priority, being preceded by the ident message and reply
pulses. As the interrogation pulse rates increase to 945 Hz, the squitter becomes totally
inhibited.
Squitter is generated by the action of D15 and D16 operating at different clock rates
(from D49:12 and D49:1 respectively) and the arranged 'disorder` of the parallel load
lines into D15. D16 is a 5-stage Johnson counter clocked at 1.35 kHz. The10 outputs go
high, in turn, for one clock period. D15, an 8-bit, parallel-in, serial-out shift register, is
clocked at 10.8 kHz and is loaded at a rate of 1350 Hz with the end bit always being
zero, and with the other inputs loaded no bit (3/10 of the time) with 1 bit (7/10 of the
time), in the disordered pattern, from D16. This produces the required pseudo-random
pulse rate.

2.3.3.1.10

Minimum Reply Rate

D14:11 is enabled by the absence of decoded interrogation pulses in D20:7 and D2:7
and on receipt of a random pulse (squitter) causes D5 to output a pulse via D17:10 to
D12.
In the absence of both a select interrogation pulse and an ident mark, D12 will
automatically select the squitter input and enable the reply pulse generator logic to
transmit the squitter pulse.
As reply pulses are detected on D2:3, D5 will increment its count with each pulse,
requiring one squitter pulse to occur to decrement the count to zero before transmitting
the next squitter pulse. In this way each reply pulse will replace a squitter pulse and, at a
reply rate of 945 Hz, no squitter will be transmitted. In the case where a reply pulse
occurs simultaneously with a squitter pulse, D14:9 will be inhibited and the reply pulse
will be transmitted; one squitter pulse will be lost to the counter D5.

2.3.3.1.11

Over Interrogation

Accepted interrogation pulses trigger D2:6, and its inverted output D2:7 is used as a
clock for D6 which is configured as a self-reloading divide-by-three counter. D18 is also
self-loaded, each time a terminal count is reached, inhibiting a 'roll-over' of the count.
D18 counts up with each squitter pulse and down with each third reply pulse; thus if the
reply rate exceeds three times the squitter rate, reply pulses are inhibited by D3:6 and
the beacon delay registers are reset. Both D6 and D18 remain jammed at a count of 0,
inhibiting reply pulses until a squitter pulse from D14:9 increments D18 to a count of 1.

2-23

HA72500

SECTION 2

Three more reply pulses are then transmitted. In this situation the squitter pulses are
used as a reference pulse rate only, and the maximum reply rate is held at a nominal
3 times 945 Hz, or 2835 per second.
When this over-interrogation condition exists the output pulses from D18:7 provide two
output signals; one, via buffer D4:9 and XN1:9a, to the test interrogator to switch to high
signal level interrogation for monitoring, and another via XN2:7 to the IF amplifier to
desensitise the receiver, thus discriminating against weaker interrogations from distant
aircraft. Once the receiver gain reduction has achieved control of the interrogation rate
the video inhibiting via D3a, as described above, ceases. If XT22 and XT21 are bridged
the receiver gain reduction is prevented and maximum response rate control is provided
by the video inhibit method. This latter method treats all aircraft equally, giving each the
maximum possible response rate for the interrogating conditions.

2.3.3.1.12

Output Inhibit

The TX MODULATOR TRIGS output at XN1:8c is suppressed at power switch-on,


during transfer relay operate time, and (if the non-active transponder) during warm
standby.
Suppression is provided by a 5 volts logic level applied to XN1:29b which tristates the
output, inhibiting the trigger pulses to the modulator and stopping transmitter output
pulses.
The primary fault signals REPLY_DEL_FLT_1/2 and PULSE_SPAC_FLT_1/2, when
low, indicate that there is a fault in the primary parameters. If both REPLY_DEL_FLT_1
and REPLY_DEL_FLT_2 or both PULSE_SPAC_FLT_1 and PULSE_SPAC_FLT_2 are
low, then the counter D8 begins counting the clock pulses produced by the RC oscillator
of D8:9, 10, 11. When output 9, D8:15, goes high (after about 70 seconds) the oscillator
of D8 is disabled, causing D8 counter to hold its count. The high input on D4:15 inhibits
TX_MODULATION_TRIGS. The action of the inhibit will be disabled when the input
signal INHIBIT_DISABLE is low.
This inhibited state will hold until power is removed from the module. XN1:9c is a disable
for this circuit and is connected to the TRANSPONDER DC POWER switch in the power
supply module. When this switch is in the ON position, which is the usual position during
maintenance, the inhibit circuit is disabled.

2.3.3.1.13

Replies Inhibited Indicator

This front panel LED indicator lights to indicate whenever replies are inhibited. For no
replies the LED is on continuously. As an indicator of over-interrogation it flashes at a
rate of eight flashes per second, driven by the square wave connected via V5
modulating the output from the ident speed generator D18:7.

2.3.3.1.14

Miscellaneous

The RF level and the local oscillator level are buffered and scaled by N10 before being
fed to the monitor for measurement. Each of the RF levels is also available for
monitoring on the front panel.
The +15V rail is monitored by a window comparator consisting of N2 and, N4. RV_PS is
high when +15 V is between 13.0 and 16.5 volts, and low when +15V is outside these
limits.

2-24

HA72500

"

SECTION 2

2.3.3.2

RF Source 1A72522

REFER

Circuit Diagram 72522-3-01

This unit is designed to produce the signal required for excitation of the transmitter
stages and the first mixer stage of the receiver. It provides an output of approximately
+4 dBm to the receiver RF amplifier board where further amplification and signal splitting
occurs, as described in Section 2.3.3.4.
The signal generation is accomplished by the use of a crystal oscillator operating in the
frequency range of 80 to 101.5 MHz, one-twelfth of the required signal frequency. The
crystal oscillator output is buffered and then multiplied in three stages to produce the
operating signal frequency.
The oscillator stage V1 incorporates a fifth-overtone crystal G1 in series resonance in
the feedback path.
Feedback from V1 emitter is passed through the series resonant crystal to create selfexcitation to the transistor via a damped base tank circuit comprising of L1, C2 and C11.
The tuned circuit L1, C2 and C11, as well as correcting phase shifts around the
feedback loop, also ensures that the fifth-overtone crystal operates without any tendency
to change mode.
An inductor, L6, is connected across the crystal and is selected to resonate with the
crystal holder and crystal stray capacitances to form a parallel tuned circuit at the
operating frequency. This prevents the stray capacitance acting as a separate feedback
path which could cause parasitic oscillation and instability.
Base bias for the oscillator stage V1 is derived by the resistor chain R2, R23 and R3 and
L1. The transistor is operated at a low level of drive to enhance overall stability.
The output from the oscillator is taken from the collector of V1 via C6 to the emitter of the
grounded-base buffer-amplifier stage V2 which isolates the loading effects of the
following multiplier stage from affecting the operation of the crystal oscillator. Capacitor
C8 is adjusted for maximum drive into V3.
The first stage of multiplication is a self-biased multiply-by-three circuit using a heavily
driven transistor V3 with its collector tuned by C12 to three times the oscillator
frequency. Self biasing reduces the conduction angle and raises the efficiency of this
stage.
Transistor V4 operates as a multiply-by-two circuit with its collector circuit tuned to twice
its input frequency or six times the oscillator frequency. This stage uses a small forward
bias voltage on the base circuit which is reduced automatically as drive is increased due
to the increased voltage drops occurring across R15 and R16 as drive increases.
Capacitor C18 tunes the collector circuit of V4.
The final multiplier stage operates in a similar fashion to the previous stage; however,
the final stage uses a microwave transistor (V5) as a multiply-by-two and produces the
required operating frequency in its collector circuit. Tuning of this stage is accomplished
by capacitor C26.

2-25

HA72500

"

SECTION 2

2.3.3.3

IF Amplifier 1A72523

REFER

Circuit Diagram 72523-1-01

The 63 MHz intermediate frequency signal originates in the RF amplifier mixer stage and
is connected to the input of the IF amplifier at XC1 via a 50 ohms coaxial cable. The lownoise dual-gate FET stage of the IF amplifier V2 operates as an AGC-controlled
amplifier with the two tuned circuits of L7 and L5 providing the necessary bandwidth for
rejecting large out-of-band signals, increasing the signal-to-noise ratio, and providing
inter-stage impedance matching.
Manual gain control is applied to the input stage via a preset gain control R29, which is
adjusted to give a threshold sensitivity of -94 dBm. In addition, delayed AGC is applied
via N9 in such a manner as to reduce the transponder gain when the interrogation rate
exceeds the preset limit of 2800 per second or in the presence of in-band high-levelcarrier received signal. The AGC threshold for CW signals is set by the SET AGC control
R15. The range of automatic gain control is in excess of 50 dB and the receiver
functions normally over this range of gain reduction provided the pulse signal level is
sufficiently above the CW level.
Following the input amplifier stage the signal is amplified and successively detected in a
cascaded set of logarithmic (log) intermediate frequency amplifiers. The eight amplifiers
are divided into two groups of three, coupled via a single parallel resonant circuit which
serves to increase the overall signal-to-noise ratio by restricting the bandwidth and a
group of two (N1, N2) in parallel. To match the amplifier chain to the dynamic range of
the input signal (-90 dBm to -10 dBm), N1 has its input attenuated so that it provides its
required contribution to the log detection law at high signal levels without increasing the
overall gain at low signal levels. Amplifier N1 provides amplifier N3 with the required bias
potential from its pin 7 connection; N6 supplies the bias potential for the second group of
amplifiers; each amplifier is DC coupled. The detected log output from the amplifiers is
then amplified in the transistor stage V5 and then delayed 1.6 microseconds in the delay
line D1 before reaching the video output of the IF amplifier. The value of the delay
compensates for the additional delay to the on-channel pulses in passing through the
narrowband filter L3 and L6.
The 63 MHz output from the log amplifier chain at N8:3 is mixed in the dual-gate FET
mixer circuit of V1 with a 53.75 MHz signal generated by the third-overtone crystal
oscillator circuit of V4.
The output of the mixer circuit is a 9.25 MHz signal which is filtered by a narrowband
filter comprising L3 and L6. L6 includes an inbuilt amplitude detector, and the video
output pulses are applied to the input of a voltage comparator N10a. The reference input
to this stage is a voltage set by the ON CHANNEL THRESHOLD preset R50. R50 is set
to slice the signal just above the noise level, and 15 volts logic pulses are produced at
the ON CHANNEL OUT terminal.
As the 63 MHz intermediate frequency amplifier has a bandwidth of several MHz,
adjacent channel signals could be mistaken as valid interrogation pulses; however, the
narrowband 9.25 MHz circuit will only pass signals that are on-channel and although the
demodulated video pulses do not carry easily definable timing information, these pulses
are used to identity the valid log interrogation pulses by coincidence.
Linear regulator N11 derives +6 volts DC for log amplifier operation from the 15 volts
supply.

2-26

HA72500

"

SECTION 2

2.3.3.4

RF Amplifier 1A72524

REFER

Circuit Diagram 72524-3-01

The RF amplifier is a broadband micro-stripline amplifier system which:

amplifies the signal received by the DME antenna via the Preselector Filter
1A72546;

amplifies and splits the signals from the RF Source 1A72522 into two +11 dBm
signals; and

mixes the amplified received signal with an amplified signal from the RF source
to produce a 63 MHz intermediate frequency signal.

The RF signal stage uses V1 in a common-emitter amplifier in a micro-stripline matching


network. The AC-coupled input from the preselector filter, at XC1, feeds a teeimpedance transformer comprising a series micro-strip inductance and chip capacitor C2
to ground to achieve matching of the base input impedance.
Base bias current is supplied via a quarter-wave micro-strip inductance from the
collector voltage source and is zener referenced to maintain a constant collector current.
The collector also draws its current via a length-tuned inductor and the collector
impedance is matched to the load impedance presented by the mixer by a series length
of micro-stripline. Capacitor C5 AC-couples the double-balanced mixer load to V1.
The signal from the RF source, which is input via connector XC3, is used as a local
oscillator injection signal for the mixer as well as the low power signal for exciting the
transmitter stages. The RF source input from XC3 is fed through a 50 ohms microstrip
track. A level detector provides a signal for monitoring purposes. A tee-impedance
transformer matches the base input impedance of V4. Bias is applied to V4 in the same
manner as for V1, via a quarter-wave choke.
The collector circuit incorporates a parallel micro-strip inductor pre-tuned by the bypass
chip capacitor C11 and the impedances are transformed by a series capacitor into the
50 ohms wireline hybrid 3 dB coupler, W1. W1 splits the RF power between the outputs
XC4 (RF output to the transmitter) and the micro-stripline feed to the mixer U1. Both
output levels are approximately +11 dBm, and are sensed by the level detector circuit V8
to provide a signal for monitoring purposes.
The double-balanced mixer U1 is supplied as a module and is not field repairable. The
input RF signal from V1 and the RF signal from the RF source are mixed in U1 to
produce the 63 MHz IF signal which is fed out via XC2 into the IF amplifier at a nominal
50 ohms impedance.

"

2.3.3.5

RF Filter 1A72517

REFER

Circuit Diagram 72517-4-02

The RF filter is a lumped element filter used to reduce spurious frequency outputs from
the RF source, before the signal is used as local oscillator for the receiver and source for
the transmitter; it is tunable from 950 to 1220 MHz.
The filter is a two-stage, high Q, parallel tuned circuit with, 50 ohms auto transformer
input and output matching and inductive inter-stage coupling. The inductors are formed
as short tinned copper wire elements and the tuning capacitor is a glass dielectric
concentric type.

2-27

HA72500

Table 2-2

SECTION 2

Summary of Front Panel Controls and Indicators : Receiver Video


Module
CONTROL/INDICATION FUNCTION DETAILS
LEGEND
FUNCTION/SETTING/INDICATION

TYPE
Yellow LED

REPLIES INHIBITED Flashes on and off when the receiver video is being overinterrogated.
On continuously when replies are inhibited.

Red LED

TEST

Indicates that the IDENT switch is not in the NORMAL position.

Green LED

DC POWER ON

Indicates that DC power is applied to the module.

16-position
switches

BEACON DELAY

COARSE

Sets the Delay parameter of the receiver video.

FINE

16-position
REPLY PULSE
switch
SEPARATION
Toggle switch, IDENT
centre off

Sets the Spacing parameter of the receiver video.


NORMAL

Normal mode of operation.

OFF

No ident is generated.

CONTINUOUS Ident is generated continuously.


All interrogations are inhibited.
Toggle switch, INHIBIT
spring loaded to INTERROGATIONS
centre off
TEST REPLY RATE Transponder replies are inhibited and squitter reduced to 810 Hz.
MONITOR
Test jack
SDES PULSE
Buffered output from the double pulse decoder, which gives the short
distance echo suppression pulse to the on-channel gating logic
(15 volts, 2.5 microseconds wide. one pulse per correctly decoded
pulse pair).
Test jack
LDES PULSE
Buffered output from the dead time suppressor showing the period of
long distance echo suppression and when it is active
(15 volts, selectable length, selectable trigger level).
Test jack
DOUBLE PULSE
Buffered output of the double pulse decoder indicating a pulse pair
DECODER OUT
has been correctly decoded (15 volts, 2.5 microseconds wide, one
pulse per each valid interrogation).
Test jack
DEAD TIME
Buffered output from the dead time generator, shows the period of
dead time and when it is active (15 volts. selectable length).
Test jack
TRIGS TO
Buffered output from the double pulse encoder buffer to the
MODULATOR
transmitter driver This output is normally high, and goes low during
TX MODULATION TRIGGERS (0-15 volts, 2.5 microseconds wide
pulses in pulse pairs separated by 12 or 36 microseconds; minimum
rate 945 PPPS, maximum rate 3000 PPPS).
Test jack
LOCAL OSC LEVEL DC output proportional to the drive level out of the RF source.
Test jack

+15V

Buffered output from the +15V regulator.

Test jack

EARTH

Common earth of all supply voltages and outputs.

Test jack

EARTH

Common earth of all supply voltages and outputs.

Test jack

RFLEVEL

DC output proportional to the output TX RF DRIVE.

Test jack

ON CHANNEL
VIDEO

Test jack

EARTH

Buffered output of the narrow band detected on-channel gate from


the IF amplifier (15 volts pulses forming an envelope around the
detected log video pulses, normally 3 microseconds wide).
Common earth of all supply voltages and outputs.

Test jack

DETECTED LOG
VIDEO

Buffered output from the wideband logarithmic amplifiers of the IF


amplifier.

2-28

HA72500

Table 2-3
SUBASSY
1A72521
Main PWB
Assembly,
Receiver
Video

SECTION 2

Summary of Internal Controls : Receiver Video Module


TYPE

CONTROL FUNCTIONS
LEGEND
FUNCTION/SETTING/INDICATION

REF

Preset
resistor
Preset
resistor
Preset
resistor

R37

CODE SPEED

R39

CODE REPTN

R45

ADJUST 6 dB
OFFSET

Preset
resistor
Slide switch

R46

LONG DISTANCE
ECHO SUPP LEVEL
SELECT ENCODER
MODE

Slide switch

S5

S4

16-way rotary S6
switch
16-way rotary S7
switch
Slide switch
S8

MODE SELECT
DECODER
SET LDES PERIOD
SET DEAD TIME
SDES

Varies the ident code speed, which is set to


8 Hz.
Varies the ident repetition rate, which is set to
1.5 Hz.
Set to 0.24 volts during factory test, but may
need to be varied at module test level (see
Sections 3.3.8, 3.4.17).
Varies the LDES DC level.
X

Selects X mode operation for the encoder.

Selects Y mode operation for the encoder.

Selects X mode operation for the decoder.

Selects Y mode operation for the decoder.

Sets the LDES period in multiples of


12.15 microseconds.
Sets the dead time period in multiples of
11.57 microseconds
ON
Enables SDES operation.
OFF

Slide switch
8-way switch
1A72522
RF Source

Variable
capacitors
Variable
inductor
1A72523
Variable
IF Amplifier capacitor
Preset
resistors

S9

LDES

S13 CODE ELEMENT


to
S16
C8, 12. 18. 26

Disables SDES operation.

ON

Enables LDES operation.

OFF

Disables LOES operation.

Set the ident Morse code characters.


Used to align the RF source to the operating
reply frequency (see Section 3.4.18)

L1
C1

Used to align the IF amplifier


(see Section 3.4.19).

R15, 29, 50

2-29

HA72500

"

SECTION 2

2.3.4

Transmitter Driver 1A72530

REFER

Interwiring Diagram 72530-3-03

The transmitter driver mounts the pulse shaper and RF amplifier stages. When used as
a driver for the 1kW RF power amplifier it produces rectangular reply pulses generated
in response to trigger pulses from the receiver video module.
Front-panel test jacks are available for measurement of selected pulse shaper
parameters and indicators are provided for TEST and DC POWER ON status.
The interconnections of the subassemblies within the module are shown in Drawing
72530-3-03. The subassemblies, each with its own circuit diagram, are described
individually in the following sections.
Within the transmitter driver there are four subunits; these are the exciter, the medium
power amplifier, the power modulation amplifier, and the pulse shaper.
The three amplifiers form an amplifier chain; the RF output from the RF amplifier in the
receiver video module is input to the exciter section of this amplifier chain at a level of
10 mW. This signal is successively amplified and modulated by the amplifier chain to
produce the required pulse shape and timing characteristics. The final output from the
power modulation amplifier consists of RF pulses, produced in response to trigger
pulses from the receiver video module, at a level of 50 watts.
Figure 2-13

Transmitter Driver Block Diagram

2-30

HA72500

"

SECTION 2

2.3.4.1

2.3.4.1 Pulse Shaper PWB Assembly 1A72531

REFER

Circuit Diagram 72531-1-01

The pulse shaper controls the modulation characteristics of the transmitter amplifiers. It
does this by producing modulation pulses that are accurately controlled in shape,
duration, and time. Pulse production and timing are both controlled by the receiver video,
which produces modulation trigger pulses to initiate pulse generation and a 5.5296 MHz
signal which is used as the pulse shaper clock signal. The second major function of the
pulse shaper is to provide control and adjustment of high tension and bias supplies to
the three amplifier assemblies.
The inputs to the pulse shaper are:
a. Modulation trigger signal from the receiver video (XN1:8c).
b. 5.5296 MHz clock signal from the receiver video (XN1:8a, XN1:8b).
c. Provision for input from an external temperature sensor, which could be used to
determine the DC pedestal level of the high level modulation pulse outputs
(XN1:26c, XN1:27a). The external temperature sensor would be a forward biased
diode thermally joined to the power transistor heat sink and connected in parallel
with V13. (This external sensor is not used in this equipment; adequate
temperature compensation is achieved by the on-board sensor V13 responding
to ambient temperature changes only.)
d. Provision for a detected RF input to be switch-selected to be the source from
which the automatic level control of the high level modulation pulses is derived
(XN1:26a, XN1:26b).
e. Modulated detected signal from the power modulation amplifier at X2:16, which is
used to derive the driver pulse level reference voltage.
f.

Supply voltages for the transmitter driver stages, all routed from the transponder
power supply: high tension supply (XN1:2a,b,c); +18 volts supply (XN1:6a,b,c);
+15 volts supply (XN1:9a,b,c).

g. Auxiliary +24 volts supply (XN1:3a,b,c).


The outputs of the pulse shaper are of two main types - modulation pulses, and
adjustable supply voltages for the amplifier assemblies. The outputs are:
a. A receiver suppression pulse, which is supplied to the receiver video to suppress
receive functions during pulse transmission from the transmitter (XN1:10b).
b. To the exciter:
1. A rectangular modulation pulse signal 1W PULSE which provides the low-level
modulation of the transmitter (XN2:10).
2. Adjustable DC voltage EXCITER DC which supplies the collector voltage for V5
and V6 (XN2:8).
3. DC supplies for Class A operation of V1; these are collector voltage VC1
(XN2:6) and bias voltage BIAS 1 (XN2:2).

2-31

HA72500

SECTION 2

c. To the medium power driver:


1. High tension supply +HT (XN2:14).
2. V1 collector voltage MED PD COLL; this can be switch-selected to be either an
adjustable DC level or a shaped modulation pulse signal (XN2:12). In
configurations which do not use the 1kW amplifier, this latter arrangement
provides for the high-level modulation in the system.
d. To the power modulation amplifier:
1. High tension supply +HT (XN2:20).
2. Adjustable DC voltage POWER MOD AMP DC which supplies the collector
voltage for V1 (XN2:18).
e. In system configurations having 1kW outputs, high-level shaped pulse signal
supplied to the modulating stages in the associated 1kW RF amplifiers (XN1:25a,
XN1:25b).
f.

Reference voltage TO_TX_LVL (XN1:28b) which is fed to the monitor module


and CTU for measurement and comparison purposes.

The leading edge of the shaped modulation pulse is generated by a six-segment


adjustable-slope integrator. The durations of the segments are timed by a 5.5296 MHz
clock derived from the receiver video. The trailing edge is symmetrically generated by
discharging the integrator in reverse order. Because the same generator is used for both
pulses of a pair, reply separation of the RF pulses is equal to that determined by the
receiver video. Further, the timing of segments by the transponder clock ensures the
stability of the beacon reply.
Automatic peak pulse level control is applied as a slow acting feedback loop derived
either from the detected RF envelope of the 1kW output pulses of the transmitter or
direct from the high-level output of the pulse shaper.
In the quiescent state, awaiting the arrival of a modulator trigger pulse, the output of the
monostable D6:7 is high. This is the reset state of the pulse generating circuit. The high
output at D6:7:
a. sets the output of the D7, D4:12 divide-by-four flip-flops to low;
b. turns the bilateral switch D4:1, 2 on, thus setting the integrator output N1:1 to
zero;
c. inhibits the analogue multiplexer D1 from operating; and
d. sets the up/down flip-flop D5:2 output to high, which turns the bilateral switch
D4:10. 11 on, grounding the input to the multiplexer, and resets the up/down
counter D2 to the count up mode.
The carry out signal from D2:7 is high in the reset state when counting up. This signal is
applied to D6:3, and sets the monostable D6:6 in the ready state for a trigger pulse.
On receipt of a negative-going trigger pulse at XN1:8c, D6:7 goes low. When D6:7 goes
low:
a. the reset signal is removed from D7:7;
b. the reset is removed from the BCD counter D2:9, enabling it to begin counting;
c. the reset is removed from the up/down flip-flop D5:4;
d. the inhibit is removed from the analogue multiplexer D1:6; and
e. the initialisation bilateral switch D4:1, 2 is turned off, enabling integration to
begin.

2-32

HA72500
Figure 2-14

SECTION 2
Shaped Pulse Generation Waveforms

During the period that the D6:7 is low, the flip-flops D7 inject a 1.3824 MHz signal into
the BCD counter D2:15 which in turn feeds the BCD signal into the analogue multiplexer
D1. The D1 output levels that drive the integrator are individually adjustable to give the
required slope for each segment of the pulse; the first segment (produced by D1:14, 15)
is adjusted by the BASE level adjustment R3, the second segment by R5, through to the
sixth segment (produced by D1:4) which is adjusted by the APEX level adjustment R13.
When the counter D2 reaches a count of 7, the AND gate D3:1 changes state to high
which places a high on the preset enable (D2:1) of the BCD counter D2 and also places
a high on the J input of the up/down flip-flop D5:6. The next positive-going edge of the
D7:15 flip-flop output causes the up/down flip-flop D5:2 to change state. D5:2 goes low
and sends D2:10 low; this sets the counter D2 to the count down mode.
The state change of D5:2 also turns the bilateral switches D4:10, 11 off and D4:8, 9 on
and removes the preset signal from D2:1, allowing D2 to count down on the next clock
pulse.
When the D5:2 state change occurred, after the 7 count, D3:1 went low, which latched
the D5:2 up/down flip-flop output by putting a low on D5:6.
The bilateral switch D4:8, 9 turning on places approximately +10 volts on the multiplexer
D1:3 input. As the counter counts down it addresses the multiplexer in the reverse order,
discharging the integrating capacitor and producing a symmetrical waveform. When a
count of zero is reached D2:7 goes low, which places a low on the clear of the
monostable D6:3. The output D6:7 then goes high, and the system resets awaiting
another trigger pulse.

2-33

HA72500

SECTION 2

The falling edge of the modulator pulse is determined by the discharge of the integrator,
and the relationship between leading edge charge and falling edge discharge
characteristics can be set by the INTEGRATOR BALANCE adjustment R17.
Following the integrator, the pulse is injected into a two-stage filter network. The pulse
amplitude is variable by the MOD PULSE AMPLITUDE adjustment R58. Because the
RF amplifiers require a threshold voltage before modulation occurs, a pedestal voltage is
added which is variable by the PEDESTAL VOLTAGE adjustment R53. Provision is
made for the pedestal level to be determined by an input from an external temperature
sensor (XN1:26c, XN1:27a) consisting of a forward biased diode thermally joined to the
power transistor heat sink in parallel with V13; this is not employed in this equipment and
the reference voltage for N4:3 is derived from the voltage divider R63, R65, V13 which is
on-board mounted and compensates for ambient temperature variations only. The pulse
and the pedestal voltage are added together in V16. The pulse and pedestal voltage is
then amplified in the modulation amplifier comprising V10, V11, V5. The modulation
pulse output is accessible at test point XA3 and can be applied either to the associated
1kW RF amplifier (in high-power systems) via XN1:25a, XN1:25b, or to the medium
power driver (in low-power systems) via XN2:12. The modulation input to the medium
power driver is controlled by the MED COLL switch S4, and can be either the modulation
pulse or a variable DC voltage as set by the MED POWER DRIVER DC adjustment
R115.
The circuitry comprising N2 and associated components forms a video detector and
automatic level control circuit. The level is adjustable using ALC LEVEL R62. The ALC
source selection switch S3 allows the level control voltage to be derived either from the
modulator pulse output at N3:1, or from an external pulse detection circuit. The level
control voltage is accessible at test point XT3. The loop can be disabled by the ALC
LOOP switch S2; in the OPEN position this applies a +10 volts to the integrator, N1,
input via R40.
The two monostables D8 turn off the bilateral switch D4:3, 4 to induce a reduction in the
gain of the modulator amplifier for the second of the X channel pulses because the
effective gain of the RF transistors increases slightly for the second pulse when the
pulses are of 12 microseconds spacing. The gain reduction does not function on a
Y channel, because the pulses are spaced at 30 microseconds and the RF transistors
treat each pulse as an isolated event.
The rectangular RECTANGULAR MODULATION PULSE pulse signal is derived from
theD6 monostable. The two-stage common emitter amplifier V20 and V19 drives a
complementary pair of transistors V18 and V17 which operate together as buffers to
isolate the driver circuitry from the capacitive input of the FET transistor V23. The
transistor V18 conducts during the rising edge of the pulse and V17 conducts on the
falling edge providing a path to ground. C30 and R82 decouple the load of V23 from the
HT supply; R73 reduces the Q of the gate circuit to prevent oscillation, and R83
references the gate to 0V whenever V17 and V18 are both OFF. The RECTANGULAR
MODULATION PULSE is accessible at test point XT4 and at test jack XA1, and is output
to drive the second stage of the exciter via XN2:10. Components V31, C48 and R136
comprise a pulse stretching circuit, to extend the rectangular waveform pulse for use in
the receiver video module as receiver suppression.
Transistor V29 and associated components supply base and collector bias to the exciter
input stage V1. V21, V22, V25 and V30 provide the adjustable collector voltage supplies
for the amplifiers; R97 is the EXCITER DC adjustment for the collector voltage supplied
to V5 and V6 in the exciter; R115 is the MED POWER DRIVER DC adjustment for the
control voltage supplied to the medium power driver; R69 is the POWER MOD AMP DC
adjustment for the control voltage supplied to the power modulation amplifier.

2-34

HA72500

SECTION 2

Board test points are provided as shown in Table 2-4. The test points mounted on the
edge of the board are positioned to be accessible as front panel jacks on the transmitter
driver.
Table 2-4
LOCATION

On Pulse
Shaper
Board

Pulse Shaper Board Test Points


REF

LEGEND

SIGNAL

XT1, 2
XT3

(EARTH)
(ALC)

Earth
Loop control voltage

XT4

SQUARE MODULATION

Pulse to exciter via XN2:10

XT5

(PWR MOD AMP DC)

XT6, 8

(EARTH)

DC control voltage to power modulation amplifier


via XN2:18
Earth

XT7

(EXCITER DC)

Supply voltage to exciter via XN2:8

XT9

(MED PWR DRV DC)

DC control voltage for medium power driver

XT10

(VC1)

Collector voltage to exciter, first stage, via XN2:6

XT11

(TD_TX_LVL)

XT12

(TD_MOD_LVL)

Detected RF output level from the transmitter


driver
Detected modulation pulse level

XA1
XA2

SQUARE MODULATION
FUNCTION GENERATOR

Modulation pulse to exciter


Output to the pulse-shaping integrator

SHAPED MODULATION

Shape modulation pulse

+15 VOLTS

Supply input to board

DRIVER LEVEL

Detected RF output from transmitter driver

Board edge
(front panel XA3
XA4
jacks on
Transmitter XA5
Driver)
XA6

EARTH

XA7

EARTH

The DRIVER DC POWER switch S1 is mounted as a front-panel control, in the


NORMAL position it connects the +8 volts supply to V29 to generate the bias and
collector voltages for the input stage of the exciter; in the OFF position the supply is
disconnected, and the amplifier chain is disabled.
The green POWER ON indicator H1 is lit whenever the +15 volts board supply is
present. The red TEST indicator H2 is supplied from the +24 volts auxiliary voltage line;
this indicator lights when the DRIVER DC POWER switch S1 is set to the OFF position.
Both indicators are mounted to be visible as front-panel indicators on the transmitter
driver.
The output levels of the shape modulation pulse and the detected driver in are fed to
peak rider circuitry which holds the peak value of the pulse. This DC level is fed to the
monitor module for measurement by the CTU.
Detected driver in has its own bootstrap return to negate the capacitance in the line
between the detector and the pulse shaper.

2-35

HA72500

"

SECTION 2

2.3.4.2

Exciter 1A72532

REFER

Circuit Diagram 72532-2-01

The exciter employs three cascaded stages. The first stage (V1) operates in class A
condition, and is maintained in this condition by a regulator located on the pulse shaper
board. The regulator circuit measures the collector current of V1 and maintains it at
approximately 100 mA by controlling the base bias of V1. The base bias for V1 enters at
XN1:9 and the collector current enters at XN1:5. The base bias circuit is decoupled and
reaches the base via RF choke L1. The collector current is similarly decoupled and
reaches the collector via L2. Microstrip circuits match the 50 ohms input at XC1 to the
transistor base, and match the output impedance of the transistor to the 50 ohms load
presented by the input of the 90-degree hybrid coupler W1.
The input power level to the class A stage V1 is 10 mW and it delivers to W1 typically
100 mW. The ferrite beads on L1 and L2 keep the Q of the decoupling circuits low over a
broad band of frequencies.
The transistors of the next two stages each operate between pairs of 90 degree
couplers. Operated in this way, both the input and output impedances of these stages
approximate to 50 ohms. The transistors V3 and V4 of the second stage operate in
class AB condition, their biases being supplied via the RF chokes L5 and L7.
The collectors of V3 and V4 are supplied with a rectangular pulse from a common pulse
source of adjustable amplitude located on the pulse shaper. This pulse amplitude may
be adjusted from 8 volts to 18 volts. The pulsing of the collectors results in the second
stage delivering RF pulses of approximately 1 watt peak power to the input of the
90 degree hybrid coupler W2.
The third stage operates in class C condition, the bases of transistors V5 and V6 being
returned to ground through L9 and L11. In this third stage microstrip circuits are again
used to match the transistors V5 and V6 to their 90 degree hybrid couplers. The output
impedance of the 90 degree coupler W3 appears as a 50 ohms source to the third stage,
and the input impedance of the 90 degree hybrid W4 appears as a 50 ohms load. The
common DC collector supply voltage to the transistors V5 and V6 is adjustable on the
pulse shaper board from 15 volts to 30 volts. The third stage being driven by pulsed RF
at its input delivers corresponding pulses at its output. As used in the transmitter chain of
stages, the peak pulse power output from the exciter is typically 4 watts at XC2.
Wire loops labelled CURRENT TEST POINT on the circuit diagram allow the magnitude
and shape of the current pulses to be measured or observed on an oscilloscope using a
current probe. Adjustable trimmer capacitors are provided for the input circuits of all
three stages and for the output circuits of the first and the third stages. These trimmer
capacitors are adjusted at the factory to give an essentially flat response over the DME
frequency band (960 to 1220 MHz). The alignment procedure for the exciter, involving
the setting of the pulse amplitude to the second stage and the DC supply voltage to the
third stage, are carried out at the assigned operating frequency.

2-36

HA72500

"

SECTION 2

2.3.4.3

Medium Power Driver 1A72533

REFER

Circuit Diagram 72533-3-01

The medium power driver consists of two parts - an RF amplifier section and a
modulator section - and is mounted in a metal diecast box. The input signal to the
medium power driver comes from the Exciter 1A72532. A microstrip circuit matches the
50 ohms PULSE IN circuit at XC1 to the input impedance of the transistor V1. A second
microstrip circuit matches the output impedance of the transistor to the 50 ohms PULSE
OUT XC2. The transistor operates in class C.
The transistor collector is supplied with either a DC supply or a pulsed voltage,
depending on the role of the amplifier. In a 1kW transponder this stage operates with DC
on its collector, whereas in a 100 watt transponder this stage is the high-level modulated
stage. If DC is used its level may be adjusted from 15 volts to 30 volts. If pulse
modulation is used the pulse amplitude may be adjusted up to 30 volts.
The transistor V3 in the modulating circuit is a source follower. The transistors V4 and
V5 buffer the circuits on the pulse shaper against the input capacitance of V3 when the
medium power driver is used in the pulse modulated role. The inductors L1 and L2
function as RF chokes.
The amplifier operates over the frequency range 962 to 1213 MHz without retuning. The
output power at the operating frequency is controlled by setting the DC collector supply
or the peak voltage of the modulation pulse.
The capacitors C15, C16 and the resistors R6, R7, R8 act to fitter the current pulses
from the HT supply. The peak pulse power of the input pulse is approximately 4 watts,
and the pulse power at the output XC2 is typically 20 watts.

"

2.3.4.4

Power Modulation Amplifier 1A72534

REFER

Circuit Diagram 72534-3-01

The RF pulse input to the power modulation amplifier at XC1 from the medium power
driver is via a short length of semirigid transmission line which operates as a balun
converting the unbalanced input coaxial circuits at the module connector to a balanced
circuit at the entry points on the microstrip circuit. The amplifier uses a balanced
transistor. Microstrip circuits together with some fixed and variable capacitors match the
input and output impedances of the transistor to the 50 ohms balanced impedances
presented by the baluns.
A modulator detected signal, derived from a coupling and detector circuit (V2) is output
via XN1:A to the pulse shaper, where it is used to derive a driver pulse level reference
voltage.
The transistor V3 in the modulation circuit is a source follower. The transistors V4 and
V5 buffer the circuits on the pulse shaper against the input capacitance of V3 when used
in the pulse modulated role. The inductors L2 and L3 function as RF chokes.
When used as a modulator its output power is set by adjustment of the input rectangular
pulse power and the amplitude of the video modulation pulse, applied to its collector.

2-37

HA72500
Table 2-5

SECTION 2
Summary of Front Panel Controls and Indicators : Transmitter Driver
CONTROL/INDICATION FUNCTION DETAILS

TYPE

LEGEND

Green LED

DC POWER ON

Red LED

TEST

RF OUTPUT
Variable
resistor
Toggle switch DRIVER DC
POWER

FUNCTION/SETT1NG/INDICATION
Indicates that 15 volts output from the transponder power supply is
applied to the module.
Indicates that the DRIVER DC POWER switch is not in the NORMAL
position or that internal switches S2 and S3 are not in the correct
positions.
Adjusts the RF output from the DME, when the ALC loop is closed.
OFF
NORMAL

Test jack

Turns off the pulse modulation to the second stage of


the exciter.
Normal operation.

Test jack

SQUARE PULSE
MODULATION
FUNCTION
GENERATOR
SHAPED PULSE
MODULATION
+15V

A buffered low-level modulation pulse output representing the signal


from the pulse shaper to the second stage of the exciter.
The buffered output of the pulse-shaping integrator on the pulse
shaper.
A buffered high-level modulation output representing the signal from
the pulse shaper to the modulation stage.
The buffered input +15V supply.

Test jack

DRIVER LEVEL

Test jack

EARTH

A buffered signal representing the output RF pulses from the


module.
Common earth of all supply voltages and outputs.

Test jack

EARTH

Common earth of all supply voltages and outputs.

Test jack
Test jack

2-38

HA72500

SECTION 2

Table 2-6

Summary of Internal Controls : Transmitter Driver

SUBASSY
TYPE
1A72531
Preset
Pulse
resistors
Shaper PWB
Assembly

REF

R3. 5, 7, PULSE SHAPE


9, 11,
13
R17
INTEGRATOR
BALANCE
R36
BACK PORCH

Adjusts the balance of the function generator


integrator.
Adjusts the spacing between the modulation pulses.

R52

Adjusts the DC level of the shaped modulation pulse.

R54
R58
R62
R69

PEDESTAL
VOLTAGE
2ND PULSE
EOUALISING
MOD PULSE
AMPLITUDE
ALC LEVEL

These vary the slope of the segments of the function


generator output from base (R3) to apex (R13).

Adjusts the height of the second pulse of the pulse


pair to equalise it with the height of the first pulse.
Adjusts the amplitude of the shaped modulation
pulse.
With S2 (ALC LOOP) in its closed position, adjusts
the shaped modulation pulse amplitude.
Adjusts the power modulation amplifier DC level.

R85

POWER MOD
AMP DC
1W PULSE

R97

EXCITER DC

Adjusts the exciter DC level.

R115

MED POWER
DRIVER DC
DRIVER DC
POWER

Adjusts the medium power driver DC level.

Slide switch S2

ALC LOOP

Slide switch S3

ALC

Toggle
switch

1A72532
Exciter

CONTROL FUNCTIONS
LEGEND
FUNCTION/SETTING/INDICATION

S1

Adjusts the pulse modulation amplitude.

OFF

Power supply to exciter is off.

NORMAL
CLOSED

Power supply to the exciter is under


CTU control.
Automatic level control is enabled.

OPEN

Automatic level control is disabled.

VIDEO

ALC maintains shaped modulation


pulse amplitude.
DETECTED
ALC maintains output level from the
RF
1kW RF power amplifier.
Slide switch S4
MED PD COLL DC
Selects a DC voltage as the collector
supply for the medium power driver in
high power (1kW) mode.
MODULATION Selects the shaped modulation pulse
as the collector supply for the
medium power driver in low power
(250 W) mode.
Used
to
align
the
exciter (see Section 3.4.25),
Variable
C5, 15, 17. 21, 26, 30, 33,
capacitors 34.

2-39

HA72500
2.3.5

SECTION 2
Transponder Power Supply 1A72525

This assembly comprises the Main PWB Assembly Transponder Power Supply 1A72526
mounted on a supporting frame; the board functions are described in the following
section.

"

2.3.5.1

Main PWB Assembly Transponder Power Supply 1A72526

REFER

Circuit Diagram 72526-1-01

This power supply is used to generate the voltage supplies required by the Transmitter
Driver 1A72530. These voltages are +15 volts, +18 volts, and HT (42-50 volts). The front
panel TRANSPONDER DC POWER switch enables the transponder (transmitter driver
and receiver video) to be turned ON, OFF, or to NORMAL; in this latter condition the
transponder is controlled by the CTU via XN1:30b.
Commands to turn the power supply on, either from the control panel or the front panel
switch, will result in the relay K1 being operated by the action of V11 being turned on.
With K1 operated, contacts K1a and K1b will close, supplying the transponder with
+24 volts and supplying +24 volts to the internal regulators and inverter.
The ON position on the front panel TRANSPONDER DC POWER switch is provided so
that power may be applied to a failed system for maintenance. Normally, if a primary
fault has occurred and the power has remained on, circuitry in the monitor module(s) will
(after a time delay) inhibit pulse-pairs from leaving the receiver video module. However,
the ON position of TRANSPONDER DC POWER activates INHIBIT DISABLE line at
XN1:9c to enable the faulty system to be operated for fault diagnosis.
The input +24 volts supply is available for monitoring on the front panel using a high
impedance voltmeter between the test jacks +24V IN (XA1) and EARTH (XA4). Also the
input +24 volts supply current may be monitored, again with a high impedance voltmeter
connected across + SUPPLY CURRENT (XA7) and - SUPPLY CURRENT (XA8). In this
case a measured voltage of 100 mV corresponds to a supply current of 1 ampere.
The HT, +18 volts, and +15 volts supplies may be monitored at the front panel, at test
jacks HT (XA2), +18V (XA5) and +1 5V (XA3) respectively.
The +15 volts supply is produced by a 3-terminal regulator V1, with its input supplied
from the switched +24 volts rail. The 3-terminal regulator is current limited. Its output is
used within the power supply as a reference voltage for generating the +18 volts supply
and for powering N1.
The +18 volts supply is designed using discrete components. V3 and V4 are connected
as a differential error amplifier with the reference voltage, derived from the +15 volts
supply via R7 and R11, connected to the base of V4. The +18 volts output voltage is
sensed by V3 via the resistive divider R16 and R10. These two resistive dividers
determine the output voltage from the regulator. The output voltage of this regulator is
within the range 17.5 to 18.5 volts.
Zener diode V6 provides a regulated 5 volts to the current-limiting transistor V8.
The current limiter operates in the following manner. In the normal working condition of
the supply (non-overload state), V8 is forward biased and the voltage drop across V8
(0.3 volts), applied to the emitter-base junction of V5, is not sufficient to turn it on. When
the regulator output current reaches the predetermined overload value (approximately
170 mA), the voltage drop across R20, R21 added to the 0.3 volts already present turns
V5 on and its collector current raises the base voltage of V7, overriding the normal
voltage regulating action, to limit the output current from the supply.

2-40

HA72500

SECTION 2

The HT supply is developed by a switched mode inverter which steps up the voltage
from the switched +24 volts supply. A power MOSFET V22 is used as a pulse-widthmodulated switch operating into a transformer whose output is rectified, filtered and
controlled at a constant voltage.
A constant switching frequency is generated by N1, the frequency (40 kHz) being
determined by R34 and C24. A sample of the output voltage presented at pin 1 of N1 is
compared with the reference sample at pin 2. The circuit automatically adjusts the width
of the on-pulse at pins 11, 14 so that the energy delivered from the secondary of the
transformer is just sufficient to maintain a consistent DC out voltage. The HT voltage is
set using the HT VOLTAGE adjustment R26.
Input current overload protection is provided as follows. An override control on the pulse
width generated in N1 is available through pin 9. When pin 9 is open circuit, control of
the pulse width is through pin 1 only. As the resistance to ground at pin 9 is lowered, the
maximum length of the pulse is progressively shortened, until it drops below
1 microsecond. As the input current increases from the supply, so does the magnitude of
the current pulses through V22. The resistor R40 is chosen so that at a predetermined
overload current, the peaks of the voltage pulses across R40 just turn off V26. As V26
turns off, V25 turns on to provide a current path from pin 9 to ground, bringing the
current limiting action of the circuit into play.
The transistors V20 and V18 charge and discharge respectively the input capacitance of
V22, while the turn-off spike at its drain is controlled at a safe level by V12, V19 in
combination, by V13, C16 and R28 in combination, and by C15 and R25 in combination.

2-41

HA72500

SECTION 2

Table 2-7

Summary of Front Panel Controls and Indicators : Transponder


Power Supply

TYPE

LEGEND

CONTROL/INDICATION FUNCTION DETAILS


FUNCTION/SETTING/INDICATION

Green LED POWER ON


Red LED
TEST
Toggle
switch,
centre off

Indicates that power is applied to the module.

TRANSPONDER
DC POWER

Indicates that the TRANSPONDER DC POWER switch is not in the


NORMAL position.
ON
All supply outputs are on, regardless of CTU commands.
This is required during testing and maintenance.
OFF
All power supply outputs are off.
NORMAL

Power supply outputs are under CTU control.

Test jack

+24V IN

The input voltage from the power supply/battery.

Test jack

HT

HT output to the Transmitter Driver 1A72530.

Test jack

+15V

+15 volts output to the Transmitter Driver 1A72530.

Test jack

EARTH

Test jack

+18V

Ground reference for +24V IN, HT, +18V and +15V, which is connected
to the power +24V IN return.
+18 volts output to the Transmitter Driver 1A72530.

Test jack

SWITCHED +24V

The switched +24 volts output.

Test jack

SUPPLY
CURRENT+
SUPPLY
CURRENT-

These test jacks are connected to either side of a resistor in series with
the input +24V IN. The + jack is connected to the higher voltage side of
the resistor, and the - jack to the lower voltage side (100 mV/ampere).

Test jack

Table 2-8
SUBASSY

Summary of Internal Controls : Transponder Power Supply

TYPE

1A72526
Preset
Main PWB
resistor
Assembly,
Transponder
Power Supply

REF
R26

CONTROL FUNCTIONS
LEGEND
FUNCTION/SETTING/INDICATION
HT VOLTAGE

Sets the HT output voltage to the transmitter


driver.

2-42

HA72500

"

SECTION 2

2.3.6

1kW RF Power Amplifier Assembly 1A72535

REFER

Circuit Diagram 72535-1-07

The 1kW RF power amplifier assembly is located at the rear of the rack behind the 1kW
PA power supply which provides the power amplifier's HT supply.
The elemental electrical operations of the 1kW power amplifier are:

Formation of the initial shaped pulse by the power modulation amplifier.

The first power amplification of the shaped pulses by the broadband amplifier
pair A1, A2.

Eight-way power division of the output of the A1, A2 pair by the power divider.

A second broadband amplification of each eighth-part of power by the amplifiers


A3, A4 .... A10, which form the output amplifier.

Recombination of the amplified outputs by the power combiner.

Passage of the power through the circulator to the output point XC2.

Containment of the RF energy to within the amplifier metal housing by the filters
on the 1kW PA connector assembly.

Provision of the main component of the supply current pulse to the amplifier from
a reservoir capacitor bank.

Figure 2-15

1kW RF Power Amplifier Block Diagram

2-43

HA72500

SECTION 2

The pulses leaving the power modulation amplifier consist of a shaped portion above a
pedestal. The pedestal provides the turn-on power for the following broadband
amplification. The initial pulse is modified by passage through the amplifier to emerge at
XC2 with the characteristic DME Gaussian shape.
Formation of the initial shaped pulse takes place in the following manner. A rectangular
RF power pulse of typically 50 watts enters the Power Modulation Amplifier 1A72534 at
XC1 and drives the emitter of the transistor in the modulation amplifier. The collector
voltage pulse enters the amplifier at XN1:C and modulates the power modulation
amplifier to deliver at its output a pulse consisting of a shaped portion on a rectangular
pedestal. The pulse power drive, the collector pulse shape and amplitude, are all
adjusted to produce the required initial pulse shape. These adjustments are made from
the transmitter driver.
The first power amplification of the pulse takes place in the amplifier pair A1, A2 in the
1kW RF power amplifier. Here the 250W amplifiers A1, A2 are connected between
90-degree hybrid couplers on the combiner and divider assemblies. This arrangement
has the property of providing a near 50 ohms resistive input impedance to the hybrid
coupler W5 and a near 50 ohms resistive output impedance from the hybrid coupler W1,
provided always that the impedances of the two transistors remain the same, even
though the actual match at each transistor may deteriorate.

"

2.3.6.1

Power Divider 1A72536

REFER

Circuit Diagram 72535-1-07

In the power divider, power division by four is obtained as a division by two, using the
Wilkinson divider circuit shown schematically on the power divider in Drawing
72535-1-07, followed by the two further divisions again using the Wilkinson circuit. The
division by eight is completed using the 90-degree hybrid circuits labelled W2, W3, W4
and W5 on the power divider. The resistors R1, R2 and R3 provide isolation between the
output ports of the Wilkinson circuits; the resistors R5, R6, R7 and R8 on the 90-degree
hybrids absorb reflected power from the transistor circuits.
A coupling and detector circuit creates a driver detected signal output at XC11.
The second broadband amplification of each eighth-part of power is obtained by pairs of
amplifiers A3, A4; A5, A6; A7, A8, A9 and A10 which operate between 90 degree
hybrids in the same way as just described for the amplifier pair A1, A2, though at a
higher power level.

"

2.3.6.2

Power Combiner 1A72537

REFER

Circuit Diagram 72535-1-07

The recombining of the powers is accomplished in the power combiner circuit, through
processes which are the reverse of those described for the power divider.
A coupling circuit and detector creates an output detected signal output at XC12.
The combined power is passed to the output through the circulator W1. The resistive
load Rl connected to the circulator provides a 50 ohms resistive load for the 1kW
amplifier in the event of a fault effectively removing its load - for example, disconnection
of the DME antenna.
A group of 20 capacitors form the capacitor bank which provides a reservoir from which
the current pulse requirements of the amplifier are supplied, thus largely confining the
current pulse paths to the amplifier ground plane.

2-44

HA72500

"

SECTION 2

2.3.6.3

250W RF Amplifier 1A69873

REFER

Circuit Diagram 69873-3-09

This amplifier is the basic building block of the 1kW RF power amplifier, and operates
with a constant DC collector supply of 50 volts to raise the peak input power pulse of
50 watts to, typically, a 250 watts peak output power pulse. It is a microstrip design
which covers the frequency range 962 to 1213 MHz without the need for circuit
adjustment; input and output impedances are each 50 ohms.
The amplifiers are used in pairs between 90-degree couplers, so that each pair presents
a generally better input/output match than either amplifier would show if operated
separately.

2.3.6.4

Power Modulation Amplifier 1A72534

The function and operation of this unit is described in Section 2.3.4.4.

"

2.3.6.5

1kW PA Connector PWB Assembly 1A72544

REFER

Circuit Diagram 72544-1-01

The 1kW PA connector assembly provides a method of connection for the power and
signals to and from the 1kW power amplifier.
To reduce RF leakage through the connector assembly the PWB is covered on all nontrack areas with ground plane and each of the inputs is decoupled through a surface
mount 22 pF capacitor which is self resonant in the DME frequency band.
Each signal output (PWR AMP MOD, PWR AMP DRV, PWR AMP OUTPUT) is supplied
with a return connection (R-PWR AMP MOD, R-PWR-AMP-DRV, R-PWR AM OUTPUT)
which follows the signal waveform. This reduces the effect of line capacitance in the
cables from the 1kW power amplifier detectors to the control and status board.

2-45

HA72500

"

SECTION 2

2.3.7

1kW PA Power Supply 1A72540

REFER

Interwiring Diagram 72540-1-03

This unit consists of the DC-DC Converter Assembly 1A72542 and attached Regulator
Assembly 1A72543, the Control and Status PWB Assembly 1A72541, relay K1 and filter
components.
A front panel switch AMPLIFIER DC POWER mounted from the control and status board
allows the 1kW RF power amplifier to be powered ON or OFF through the relay K1 for
test purposes.

"

2.3.7.1

DC-DC Converter PWB Assembly 1A72542

REFER

Circuit Diagram 72542-1-01

The DC-DC converter changes the 24 volts DC supply to the DME beacon to a regulated
50 volts supply to power the 1kW RF power amplifier. The converter is protected against
output short circuits and includes circuitry to prevent over-voltage supply to the 1kW
power amplifier.
The converter circuit consists of a power switching section and a switching signal
generating section. The power switching section comprises four power FET switches, V1
through V4, associated with the ferrite-cored transformer T6. This is followed by a bridge
rectifier and smoothing circuit built around L2. A second filter associated with L3 reduces
the level of switching hash present on the output voltage from the supply.
The switching signal generation section of the converter, located on the Regulator PWB
Assembly 1A72543, is shown in Drawing 72542-1-01 within a dotted surround. The heart
of this circuit is the CA1524 (V101) which generates pulses of controlled width at a
constant rate (30 kHz) determined by R105 and C103. A pulse from V101 is delivered
alternately at pins 12 and 13. These pulses drive the gates of the FET pair V1, V2 via
the buffer amplifiers V118 and the gates of the FET pair V3, V4 via the buffers V119.
An adjustable fraction of the output voltage taken across C11 is applied to pin 1 of V101.
This voltage is compared within V101 to the reference voltage applied at pin 2. The ontime of the switching pulses to the FETs is adjusted by V101 so as to deliver just
sufficient energy at the secondary of the transformer to meet the current demand on the
converter at the set output voltage. The output voltage from the converter is varied by
changing the fraction of it which is applied at pin 1, by altering the value of the variable
resistor R112.
If the output voltage rises above 50 volts, the emitter voltage of V116 increases more
rapidly than its base voltage. At an over-voltage of typically 55 volts the transistor V116
turns on, the SCR V117 is triggered on, and as a consequence the 15 volts supply to the
buffers is removed and the converter remains shut down until the primary supply is
removed to allow the SCR to extinguish.
For current overload protection, the primary current sensing circuit is set to respond at a
lower overload current than the direct output current overload sensing circuit. The
primary sensing circuit peak rectifies the stream of primary current pulse samples across
the secondary of transformer T1, to produce a positive voltage across R115. When this
voltage is sufficient to turn off V106, V107 turns on, the voltage at pin 9 falls and the
pulses generated by V101 shorten to restrict the further increase of the output current
while the fault condition exists. In the event of the primary current overload not
operating, then at a higher secondary overload current; the voltage drop across R12 is
sufficient to turn on V110; this turns on V112 and, as for the primary current pulse
sensing circuit, the voltage at pin 9 falls and V101 output pulses are shortened to limit
the overload current.

2-46

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SECTION 2

Snubber circuits and zener diodes limit the positive voltage turn-off spike at the FET
drains to typically 80 volts. Zener diodes limit the gate voltages of the FETs to 18.4 volts.
The variable resistor R16 is set for 1 mV between XP:4 and XP:3 per ampere of primary
current. The pulse transformers T2, T3, T4 and T5 produce 0.1 volts per ampere of FET
source pulse current; these allow the performance of the individual FETs of either pair to
be measured or compared.

"

2.3.7.2

Control and Status PWIB Assembly 1A72541

REFER

Circuit Diagram 72541-1-01

A sample of the converter voltage, taken at XP:5a on that unit goes to the control and
status board where it causes the front panel green POWER ON indicator H3 to light if
the voltage is between 48.5 volts and 51.9 volts. This result is achieved as follows; the
variable resistor R45 is adjusted so that the two voltages at the imaginary centre of R46
is equal to the zener reference voltage (5.6 volts) of V12. A window comparator formed
by two comparators of N7 monitors the voltage sample against upper and lower limits
allowing H3 to light when between these two limits.
A 15 volts supply is derived from the 24 volts supply via a linear voltage regulator N9
and provides the IC supply on the board.
The AMPLIFIER DC POWER test switch S1, when in the NORMAL position, allows the
relay K1 coil to be energised by a 5 volts signal on XN1:8. If the switch is in the ON or
OFF positions then the front panel red TEST indicator H2 is lit, the test line XN1:2 is at
0 volts and this condition is signalled to the CTU.
The power amplifier signals, output, driver and modulator are buffered and then level
detected. The detected output level of the power amplifier output, power amplifier driver,
power amplifier modulator from the 1kW RF power amplifier are fed to the control and
status board.
Each detected output level has its own bootstrap return to negate the capacitance in the
line between the 1kW PA and the control and status board. The bootstrap trigger also
provides the detected output level test jack output (XA1, XA2, XA3).
PA_OP_LVL, PA_DRV_LVL, PA_MOD_LVL are the detected outputs peak levels.
These DC voltages are held and fed to the monitor module for measurement by the
CTU.
RF DET IN is fed to the pulse shaper (in the transmitter driver) and is the feedback level
for the ALC loop.

2-47

HA72500

Table 2-9
TYPE
Green LED
Red LED

SECTION 2

Summary of Front Panel Controls and Indicators : PA Power Supply


CONTROL/INDICATION FUNCTION DETAILS
FUNCTION/SETTING/INDICATION

LEGEND
POWER ON
TEST

Indicates that DC power is supplied to the module.


Indicates that the AMPLIFIER POWER switch is not in the NORMAL position.

Green LED

HT ON

Indicates that the HT supply is available, and within limits.

Toggle
switch,
centre off

AMPLIFIER DC
POWER

ON

HT output voltage is supplied to the 1kW RF power amplifier


regardless of the power control signal state. This is required only
during testing and maintenance.
There is no power output from the 1kW PA power supply.

OFF

Test jack
Test jack
Test jack
Test jack
Test jack

POWER AMP
MODULATOR
OUT
POWER AMP
OUTPUT OUT
POWER AMP
DRIVER OUT
+15V

NORMAL There is HT output from the module while the power control signal
from the CTU is active (high); if it is inactive (low) the HT output is
set to 0 volts.
Buffered output signal from the modulation stage of the 1kW RF power
amplifier.
Buffered output signal from the output stage of the 1kW RF power amplifier.
Buffered output signal from the driver stage of the 1kW RF power amplifier.
Internally generated +15V supply (15 volts).

Test jack

SUPPLY
CURRENT SUPPLY
CURRENT+
EARTH

Test jack

+24V IN

A ground reference for the +24V IN, HT OUT and +15V OUT supplies, which
is connected to the +24V IN return.
Buffered +24V IN power supply input.

Test jack

HT OUT

Buffered HT output of 48 to 52 volts.

Test jack

SHAPED
PULSE
MODULATION

Buffered signal modulation pulse.

Test jack

Table 2-10

These jacks are connected to either side of a resistor in series with the
+24V IN supply. The + jack is buffered to the higher voltage side of the
resistor, and the - jack to the lower voltage side (1 mV/ampere).

Summary of Internal Controls : PA Power Supply

SUBASSY
1A72541 Control and
Status PWB Assembly
1A72542 DC-DC
Converter Assembly
A72543 Regulator PWB
Assembly

CONTROL FUNCTIONS
TYPE
Preset
resistor
Preset
resistor
Preset
resistor

REF
R45
R16
R112

FUNCTION/SETTING/INDICATION
Varies the centre of the HT ON window between
approximately 48.5 and 51.9 volts.
Calibrates the input circuit monitoring of the DC-DC converter
see Section 3.4.33).
Sets the HT output voltage to the 1kW RF power amplifier.

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"

SECTION 2

2.3.8

Test Interrogator 1A72514

REFER

Interwiring Diagram 72514-3-04

The test interrogator module contains the Test Interrogator Main PWB Assembly
(1A72515), RF Generator (1A72516), Modulator and Detector (1A72518), Reply
Detector (1A72519) and Attenuator (1A69737), plus fixed 30 dB and 20 dB attenuators
The interconnection of these subassemblies is shown in Drawing 72514-3-04. The front
panel has a number of test jack connectors and test switches by which various operating
parameters of the module can be set and checked.
The test interrogator operates as an independent unit simulating aircraft interrogation
pulses. The DME transponder treats these pulses as normal interrogations and
responds accordingly, allowing the test interrogator to measure and display the critical
transponder parameters such as transponder delay, pulse separation and efficiency.
Interrogation pulses are alternately generated at two predetermined power levels, to
allow different parameters to be measured. The lower level of interrogation into the
transponder receiver is at -85 dBm and permits a measurement of transponder efficiency
to be made. The level into the transponder receiver is then switched to -70 dBm to allow
transponder delay to be measured. To enable these changes in signal level out of the
test interrogator into the DME receiver, a switched PIN diode Attenuator (type 1A69737)
is used.
The actual levels from the test interrogator are nominally 30.5 dB higher than the levels
stated above, because of the attenuation provided by the directional coupler in the RF
panel, and the attenuation in the rack cabling.
The measured parameter values are presented in digital form to the control and test unit
where each parameter value may be displayed as required. As well as real-time testing
of the transponder, the test interrogator may also be used as a built-in test unit for
system alignment.
A directional coupler mounted in the RF panel connected in-line with the antenna feeder
is used for injecting the test interrogator interrogation pulses into the transponder.
Another port on the directional coupler is used to sample the transponder reply pulses
and to feed them through to the test interrogator module for detection and parameter
testing.
The RF generator uses a crystal-controlled oscillator as its signal source, operating at a
frequency of one-twelfth of the DME receive frequency. A total of five crystals are used
to allow shifting of the RF generator frequency for testing the band pass and adjacent
channel rejection characteristics of the transponder. The five crystals correspond to
frequencies of nominal operating frequency; nominal 160 kHz, for pass band testing;
nominal 900 kHz for adjacent channel rejection testing.
The crystal oscillator is followed by a buffer stage and three stages of frequency
multiplication to produce the required operating channel frequency. Following the
multipliers a micro-stripline amplifier stage raises the signal level to approximately
+11.5 dBm.
The output circuit of the RF generator includes a video amplitude demodulator from
which the video output pulses are fed out to the modulator and detector for automatic
level control.
After receiving a pulse from the test interrogator main board, the modulator and detector
will generate the correct modulation waveforms, MOD OUT and DRIVE OUT, to produce
the required pulse shape at the output of the RF generator.

2-49

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SECTION 2

RF pulses from the RF generator are passed to a 20 dB 50 ohms attenuator pad; the
output of the pad is connected directly to the input of the PIN diode stripline attenuator.
The stripline attenuator is arranged such that when the PIN diode is off the attenuator
loss approaches zero, and when the diode is switched on the attenuator loss increases
by 15 dB. The output of the stripline attenuator is fed through a 30 dB 50 ohms
attenuator pad to the directional coupler in the RF panel.
With 1 dB residual loss in the module interconnections, pulse-pairs leaving the RF
generator are alternatively attenuated by 51 and 66 dB by switching the diode attenuator
between each pulse-pair; these signals are further attenuated by 30 dB in the directional
coupler.
Transponder output pulses, extracted by the directional coupler in the antenna
transmission line, are demodulated and processed, in the reply detector, to provide
logic-level trigger pulses timed at the 50% amplitude points on the leading edge of each
pulse. These trigger pulses are used as timing points for measuring the transponder
critical time-dependent parameters.
The reply detector uses a half-height pulse detector-processor identical to the one used
in the modulator and detector so that the inherent delays in each detector will be equal
and not affect the measurement of transponder delay. A front-panel pushbutton switch
connects both the reply detector and the modulator detector circuits to the RF generator
so that the detector pulses may be checked for coincidence.
As the test interrogator relies heavily on time period and rate measurements, a stable
10 MHz crystal oscillator is used as a master clock. All pulse generation and timing
waveforms are derived from this stable source.
For normal transponder interrogation and monitoring, pulse-pairs for transmission are
generated at a frequency of 100 Hz in a single DME, or 50 Hz in a dual. This rate may
be varied for other testing purposes by the appropriate switching of a multiplexer to
select an alternative clocking frequency. The demodulated RF pulses from the RF
generator are fed back into the test interrogator main board where the signal processing
is begun.

"

2.3.8.1

Main PWB Assembly Test Interrogator 1A72515

REFER

Circuit Diagram 72515-1-01

The following description of the test interrogator main board functions is related to the
five main functions provided by the board - - CTU bus, power, normal mode,
counter/timer and monitor fault limit test (MFLT) mode.

2.3.8.1.1

CTU Bus

The CTU bus is the control interface between the Control and Test Unit (CTU) and the
test interrogator. Control information is sent from the CTU to control the MFLT,
counter/timer and other functions of the test interrogator. D15, D25 and D27 buffer the
incoming signals from the CTU. The CTU control signals (RD, WR, XDT_R, XDEN,
ADDR) are decoded in D26 and the selected latch or buffer is enabled as shown in the
timing diagrams - Figure 2-16 and Figure 2-17.

2-50

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SECTION 2

Figure 2-16

CTU Bus Timing - Read

Figure 2-17

CTU Bus Timing - Write

The MFLT and counter/timer chips D34 and D35 have their own internal address
decoders, but their chip select signals MEAS_CT_CS and M_FLT_CT_CS are derived
from D26.

2.3.8.1.2

Power

The test interrogator can be powered in one of three ways:


a. The CTU can switch the test interrogator power on or off via the CTU bus when
the test interrogator front panel switch TEST INTERROGATOR AND MONITOR
POWER is in the NORMAL position. The test interrogator module is then
powered from the switched +24 volts supply +24V_SW.
b. When the test interrogator front panel switch TEST INTERROGATOR AND
MONITOR POWER is in the ON position CTU control is bypassed, and the
module is powered on directly from the +24V_AUX supply.
c. When the Transponder Power Supply 1A72525 (located in the transponder
subrack) is on, either by the power supply front panel switch TRANSPONDER
DC POWER or by CTU control.

2-51

HA72500
2.3.8.1.3

SECTION 2
Normal Mode Operation

Normal mode is the situation when the test interrogator interrogates the transponder and
extracts parameter information from the received reply pulses. In this mode the
counter/timer functions may be used to measure the parameters for display on the CTU.
The 10 MHz crystal oscillator is formed with D51, G1 and associated components. This
10 MHz is divided down to 1 MHz in D39 and is fed to the divider chain D43, D44, D45
and D46. From the divider chain the four test interrogation pulse repetition frequencies
(TIPRF) are derived. The TIPRFs (10 kHz, 1 kHz, 100 Hz and 50 Hz) are fed to D28
where one of the TIPRFs is selected. The selected TIPRF initiates an interrogation of the
transponder as shown below.

The signal TO_SIG_GEN is the signal which triggers an interrogation from the RF
Generator (1A72516) and the Modulator and Detector (1A72518). The pulse spacing
can be either 12 or 36 microseconds depending on whether an X mode or a Y mode
interrogation is being made. X or Y mode is selected by S4. The interrogation pulse
spacing may be altered by 1 or 2 microseconds by S2 or S3 to test the transponder
double pulse decoder.
The TIPRF also initiates a pair of reply accept gates, after a time delay selected by
switches S6 and S5, which ensures that non-synchronous replies from the receiver
video do not corrupt any parameters, as shown in the timing diagram below. The
operation of D18, D17. , D1 and D19:4 is similar to that described above for D3 and D4.
Synchronous first reply pulses are detected by the DETECTED TX PULSE signal at
D2:5 clocking D2:7, enabled by D17:11. Following the first pulse, D5:7 is set low,
enabling D5:10 to be clocked by the second synchronous DETECTED TX PULSE,
provided it falls within the second reply accept gate from D1:11.

2-52

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SECTION 2

The Delay parameter (DELAY_DUR_PULSE) D2:10 is set by the signal


FROM_SIG_GEN_DETECTOR and is reset by the first pulse of the signal
WIDTH_PULSE coincident with REPLY_ACCEPT_GATES D2:7. If there is no
WIDTH_PULSE coincident with the reply gate pulses then the monostable D2:10 times
out (after approximately 180 microseconds).
The Spacing parameter (SPAC_DUR_PULSE) D5:6 is set by the first WIDTH_PULSE
coincident with the REPLY_ACCEPT_GATES from D2:7 and reset by a second
WIDTH_PULSE coincident with the REPLY_ACCEPT_GATES from D5:9. If there is no
second WIDTH_PULSE coincident with the REPLY_ACCEPT_GATES the monostable
D5:6 will time out (after approximately 60 microseconds).
If a reply pulse pair is correctly decoded (that is, a WIDTH_PULSE is coincident with
both REPLY_ACCEPT_GATES) then a REPLY_PULSE is generated (from D5:9).

2-53

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SECTION 2

The RF output of the RF generator is attenuated every second output pulse so the
monitor can measure Efficiency at low RF signal levels. The signal TI_ATTENUATOR
(at XN2:20) controls the RF output attenuator which can be set permanently high or low
under CTU control. The output signal DEL_SPAC_MON_EN (XN1:22c), when high,
indicates that the Interrogation taking place is a high level interrogation. The output pulse
EFF_MON_ENABLE (XN1:25a), when high, indicates that a low level interrogation is
taking place. Signals AC0, AC1 (under control from the CTU), when high, cause
EFF_MON_ENABLE and DEL_SPAC_MON_ENABLE to stay low.

2-54

HA72500
2.3.8.1.4

SECTION 2
Counter/Timer

The counter/timer section of the test interrogator counts and times parameters by use of
the type 82C54 counter/timer chip D35. This device is controlled by the CTU via the CTU
bus. For information on the programming of the 82C54, refer to manufacturer data
sheets.
The counter section uses two of the three counters in D35. Counter 2 is loaded with a
number from the CTU bus and when COUNT_EN is set high by the CTU, a single pulse
(COUNTER_STATUS) of 1, 2 or 4 seconds is generated to set the measurement period
from Counter 1. COUNTER_STATUS opens the gate of counter 1 of D35 allowing the
required parameter to be counted. When COUNTER_STATUS goes low this is an
indication to the CTU that the count has finished and valid data is waiting in counter 1 to
be read. The parameters to be counted (transmitted pulses, decoded interrogations,
synchronous replies and calibration signal) are selected in the multiplexer D42.

The timer section consists of counter 0 of D35 and the PLD (programmable logic device)
D33. When the signal TIMER_EN is set high by the CTU, this input to D33:2 causes
circuitry in D33 to select one complete pulse from the pulse trains selected in D8 and
input to D33:11. It achieves this by detecting a falling edge on the input to D33:11 to set
TIMER_STATUS high. An internal signal selects the next pulse input to D33:11 and
passes it to the gate of counter 0 of D35. The duration of this pulse is measured by
counter 0 using the 10 MHz clock at D35:9. The falling edge of the selected pulse sets
TIMER_STATUS LOW to signal the CTU that valid timer parameter data is waiting in
counter 0 to be read.

2-55

HA72500
2.3.8.1.5

SECTION 2
Monitor Fault Limit Test Mode

Monitor Fault Limit Test (MFLT) mode is a mode in which the test interrogator is used to
test the Monitor Module (1A72510). In this mode, the test interrogator creates the
parameters normally derived from the output of the transponder and feeds these to the
monitor module. The value of the parameter is varied by control from the CTU to
determine the point at which the monitor indicates a fault. To simulate the reply the type
82C54 counter/timer D34 is used. Each of the counters is loaded with a number which
gives the required TIPRF (Counter 0), Delay (Counter 1) and Spacing (Counter 2) - see
figure below.
When the signal M_FLT_EN is set high, the test interrogator no longer interrogates the
transponder and ignores any WIDTH_PULSEs produced by the reply detector. D28:13 is
switched so the selected TIPRF is M_FLT_TIPRF (from D34:10). The signal
M_FLT_REPLY produced at D29:7 (see figure below) and selected by D6 is processed
like any other reply and the parameters are extracted as described in normal mode
operation. To prevent interfering with beacon operation, signal TO_SIG_GEN is inhibited
during these tests. D6:14 also selects a replacement detected interrogation signal from
D52:10 since no signal is available on FROM_SIGN_GEN_DETECT. This signal is
required for the measurement of delay.
To test Efficiency the signal M_FLT_EFF_EN is set high, via the CTU bus. This switches
the MON_TIPRF signal to the monitor module to 10 kHz, while retaining separate CTU
control of REPLY_PULSES.

2-56

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"

SECTION 2

2.3.8.2

RF Generator 1A72516

REFER

Circuit Diagram 72516-2-01

The RF generator signal source consists of a crystal oscillator operating at a nominal


frequency of one-twelfth of the transponder receiver frequency.
Any one of five crystals G1-G5 may be selected to provide the output frequency of the
test interrogator. One crystal corresponds to the transponder receive frequency while the
other four correspond to frequencies either side of the nominal receive frequency at
160 kHz and 900 kHz.
The crystals may be selected by operating the dual-in-line switch S1 mounted on the
printed board. Access to the switch is made by withdrawing the module from the rack
and then operating the switch through the access hole in the cover of the RF generator
diecast box. An extra switch position is included to provide a CW TEST condition for
receiver AGC tests. This adds a CW signal 10 dB below the interrogation pulses.
The selected fifth-overtone crystal is connected in series resonance in an in-phase
feedback path between the emitter and base circuit of V1. Inductor L7 is used to
resonate with the stray crystal, socket and switch capacitances creating a high series
impedance and thus avoiding feedback via the stray capacitive coupling which could
cause parasitic oscillation or instability. Inductor L1 is tuned to optimise the operation of
the oscillator. Test point XT1 provides a DC level which indicates oscillator output when
monitored with a high impedance voltmeter.
Transistor V2 is configured as a grounded-base buffer amplifier and isolates the effects
of the non-linear and abrupt loading changes of the following multiplier stage from the
oscillator, as well as providing sufficient gain to drive the multiplier stages.
Each of the three multiplier stages V4 (tripler), V5 (doubler), V6 (doubler) and the
following class-A amplifier stage, V7, are pulse modulated to create the required RF
pulse envelope at the output as well as obtaining the required on/off output signal ratios.
There are two types of modulation inputs to the unit, both supplied from the pulse shape
circuitry on the modulator and detector. One is DRIVE PULSE, a square wave pulse
input at XS4 that activates V4, V6, and V7 by an on/off action; the other is a SHAPED
PULSE at input XS2 which shapes, in V5, the RF envelope.
The DRIVE IN pulse turns switch V3 and bias amplifier V8 on and supplies bias drive to
V6. V3 switches on V4, and V8 switches on V7, so that the frequency multipliers V4 and
V6 and the amplifier V7 are operating normally, ready for the shaped modulation to
develop.
The SHAPED PULSE input pulse has a constant DC pedestal voltage of approximately
1 volt and, on top of this, the trapezoidal modulation pulse will be positioned and aligned
in the centre of the DRIVE PULSE pulse.

2-57

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"

SECTION 2

2.3.8.3

Attenuator 1A69737

REFER

Circuit Diagram 69737-3-24

Interrogation pulses at the RF generator output are at a level of +11.5 dBm and pass
through a 20 dB, 50 ohms attenuator before reaching the input of the switched
attenuator connector XMA. Capacitors C1 and C2 provide DC blocking and L1 provides
a high impedance choke feed for the DC bias for the PIN diode V1. L2, C3 and C4 form
a filter section to reduce RF leakage into the DC supply lines. Resistors R1 and R2 are
selected to match the characteristics of the PIN diode such that the DC voltage applied
to XFB:1 produces an increase of 15 dB RF attenuation above the attenuation when the
potential at XFB:1 is off.
The output of the switched attenuator at XFA is then passed through a 30 dB, 50 ohms
fixed attenuator to the 30 dB directional coupler in the transponder antenna feed.

"

2.3.8.4

Modulator and Detector 1A72518

REFER

Circuit Diagram 72518-2-01

The modulator and detector operates in conjunction with the RF generator to produce
trapezoidal interrogation pulses of the correct duration and amplitude. Each pulse is
initiated by a modulation pulse coming from the test interrogator main board.
In the quiescent state, the output at N6:7 is high; the analogue multiplexer D2 is enabled
with a zero address input; N6:12 output is low and N4A is configured as a follower,
having an output voltage equal to the pulse pedestal voltage set by R37.
On arrival of a square wave pulse at XS7, the address presented to D2 changes from
00 to 11 by the direct connection of the pulse to D2:9 (A in Figure 2-18) and the action of
D1d and D1c operating on D2:10 (B in Figure 2-18). D2 now reconfigures N4A as an
integrator with C11 coupling the negative voltage step at D2:13 to drive the integrator
output up at a rate controlled by R19, R20 and C17. Simultaneously the XS8 signal,
which follows the integrator N4A output, causes the RF generator to produce an RF
pulse which increases in amplitude as the integrator output goes up. N6A changes state
as the integration voltage exceeds the offset voltage across R36 so that the N6A output
goes high.
A video amplitude-demodulated pulse from the RF generator, at XS1, follows the shape
of the RF pulse and operates as feedback into the modulator and detector to provide
automatic level control. When the RF pulse amplitude reaches the level preset by the
PULSE AMPLITUDE control R13, the video pulse amplitude will cause the comparator
N6B to change state and its output will go from a high to a low state, disabling D2 and
causing the integrator N4A to maintain a constant output voltage until the end of the
input pulse on XS7. This is shown in Figure 2-18 waveforms.
At the time when the input pulse at XS7 returns to 0 volts, D2 is again enabled and the
address presented to D2 is now 01. Now N4A is configured to integrate down at a rate
determined by R19, R20 and C17 and the positive voltage step at D2:13.
N4A will now continue to integrate down until the output of N4A reaches the pedestal
voltage plus the offset voltage across C17, and at that time the comparator N6A will
change its output state from high to low, which changes the address presented to D2 to
00 again, clamping the output of N4A at the pedestal voltage.
In this fashion a complete test interrogation pulse is produced, and is repeated at the
pulse spacing and repetition rate determined by the test interrogator main board
inputting modulation pulses to the modulator and detector.
As each pulse is produced it is necessary to establish a time reference for each pulse to
enable time periods to be measured and checked. The circuit comprising N5A and V2

2-58

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SECTION 2

acts as a peak follower and generates a DC voltage which closely follows the amplitude
of the pulse. N2A acts as a buffer for the DC voltage and this DC voltage, after
amplification by N3A, is available at XS3 as an indicator of the RF level. Half the DC
voltage is also fed to the comparator N5B, the other input of which is the detector pulses,
and N5 generates a logic level pulse whose width is equal to the half-height width of the
interrogation pulses. These pulses appear at XS4 for use in the main board.
Transistor V3 is used as a constant current load for N4A to increase its sinking capability
while V11 and V12 are emitter-follower buffer amplifiers.
To enable RF alignment of the RF generator a TEST position on switch SA is provided
to allow the square-wave modulation pulses direct from the test interrogator main board
to modulate the RF generator via V10 and with the ALC loop inoperative.
Figure 2-18

Modulator and Detector Waveforms

2-59

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"

SECTION 2

2.3.8.5

Reply Detector 1A72519

REFER

Circuit Diagram 72519-3-01

The reply detector consists of an amplitude-modulated video detector, a peak rider


circuit, an analogue multiplexer and circuitry to generate pulse representing the rise
time, fall time and width of the detected pulses.
A sample of the RF power in the antenna feeder system is coupled into the RF input
connector XC1 of the reply detector via the directional coupler in the RF panel. The
received RF power is demodulated by an envelope detector V1, and the resultant video
pulses are amplified by N1a. Resistors R3 and R4 are used to provide a small DC bias
to the detector diode V1; this enables the detector to recover signals at very low levels.
The detected signal is buffered by N3a and appears on connector XS2.
The detected video pulses as well as the detector bias voltage on V1 are fed into the
analogue 2:1 multiplexer D1. Also input to D1 are detected interrogations and the
detector bias from the RF Generator 1A72516; these signals enter the reply detector via
XS7 and XS8 respectively. A signal from a pushbutton switch TEST DETECTOR
COINCIDENCE on the front panel of the test interrogator module is used by the
multiplexer to switch between the detected replies and detector bias of either the reply
detector or the RF generator.
The TEST DETECTOR COINCIDENCE check is used to ensure that the half-height
detector in the reply detector has the same timing delay as the half-height detector in the
RF generator. Any difference in timing delay will introduce inaccuracies in the
transponder delay time measurements. The half-height signal in the reply detector
appears on connector XS4 as signal WIDTH; an alternative designation for this signal is
REPLY TIMING.
The detected signal at the output of N1a is fed into N1b where it is buffered to create the
signal REPLIES, before being passed to the peak rider circuit and the rise, fall and width
time detectors.
The peak rider consists of N5a and V3, and produces a DC voltage level representing
the peak of the detected video pulses. The peak level is buffered by N2b and amplified
by N3b and appears on connector XS3 as signal REPLY_LVL.
The buffered peak level output from N2b is fed into a resistor divider chain consisting of
R11, R12, R13 and R14. These resistors are used to create reference levels of 90% of
peak level, 50% of peak level and 10% of peak level which are fed into comparators
N4a, N4b and N5b respectively.
The other input to the comparators is the buffered video pulse signal REPLIES.
Comparator N4a produces a pulse that is low when any part of the video pulse is greater
than 90% of the peak of the pulse. Comparator N4b produces a pulse that is low when
any part of the video pulse is greater than 50% of the peak of the pulse; it is N4b that is
the half-height detector. N5b produces a pulse that is low when any part of the pulse is
greater than 10% of the peak of the pulse.
D2 and D3 are used to create three pulses named RISE, FALL and WIDTH. These
pulses represent the rise time, fall time and half-height width of the detected video
pulses. RISE is measured between 10% and 90% of pulse peak on the rising edge,
FALL is measured between 90% and 10% of the pulse peak on the falling edge, and
WIDTH is measured between consecutive 50% levels. The signals RISE, FALL and
WIDTH appear on connectors XS4, XS5 and XS6 respectively.

2-60

HA72500
Table 2-11

SECTION 2
Summary of Front Panel Controls and Indicators : Test
Interrogator Module
CONTROL/INDICATION FUNCTION DETAILS
LEGEND
FUNCTION/SETTING/INDICATION

TYPE
Red LED

TEST

Green LED

DC POWER ON

Pushbutton
switch

CHECK
DETECTOR
COINCIDENCE

Toggle
Switch,
centre off
Toggle
switch,
centre off
16-way
rotary switch

TEST
TRANSPONDER
DECODING

REPLY GATE
DELAY

Indicates that the MONITOR AND INTERROGATOR DC POWER


switch is not in the NORMAL position.
Indicates that DC power is applied to the monitor and test
interrogator.
Connects the output of the RF generator into the reply detector,
bypassing the transponder. Is used to check that the detector stages
in the transponder have the same delay. The signals at the
INTERROGATIONS TIMING and REPLY TIMING test jacks should
match each other when this switch is pressed. This switch will
interfere with the normal operation of the monitor module connected
to the test interrogator under test.
REJECT +2us
Alters the interrogating pulse spacing outside
acceptable limits to test the transponder pulse
-2us
decoder rejection.
ACCEPT +1us
Alters the interrogating pulse spacing within
acceptable limits to test the transponder pulse
-1us
decoder acceptance
Sets accept gate timing; variable between 0 and 60 microseconds.
COARSE 16 microseconds increments.
FINE

16-way
rotary switch

1 microsecond increments.

ON

Toggle
switch,
centre off

MONITOR AND
INTERROGATOR
DC POWER

Test jack

TRIGGER

Test jack

EARTH

Test jack

REPLY ACCEPT
GATES

Test jack

1 us MARKERS

Test jack

+15V

Buffered pulse from the parameter extractor circuitry, defining a time


slot in which the received reply pulse should be present
(15 volts, 6 microseconds wide).
Buffered output from the timer circuitry
(5 volts, 1 microsecond period).
Buffered +15V internal supply (15 volts).

Test jack

+5V

Protected +5V internal supply (5 volts).

Test jack

DETECTED
REPLIES

The power supply output is connected to the test


interrogator and monitor regardless of other power
sources.
OFF
The power supply is disconnected from the test
interrogator and monitor.
NORMAL The test interrogator circuitry is connected to the power
supply if the input signal TI_ON from the CTU is active
(high) or TRANSPONDER POWER on the transponder
power supply is switched ON. Otherwise, the module's
circuitry is isolated from the power supply.
Buffered version of test interrogator output TI_PRF; can be used to
trigger an oscilloscope.
Common earth of all supply voltages and outputs.

Test jack

Buffered output of the reply detector, which is a detected pulse


envelope representing the RF pulses transmitted from the
transponder.
DETECTED
Buffered detected pulse envelope representing the RF pulse
INTERROGATIONS generated by the test interrogator for test interrogation.
EARTH
Common earth of all supply voltages and outputs.

Test jack

EARTH

Test jack
Test jack

INTERROGATIONS Output pulses from the RF generator detector.


TIMING
EARTH
Common earth of all supply voltages and outputs.

Test jack

REPLY TIMING

Test jack

Common earth of all supply voltages and outputs.

Buffered output pulses of the reply detector.

2-61

HA72500
Table 2-12
SUBASSY
1A72515
Main PWB
Assembly,
Test
Interrogator
1A72516
RF Generator

SECTION 2
Summary of Internal Controls: Test Interrogator Module

TYPE

REF

CONTROL/INDICATION FUNCTION DETAILS


LEGEND
FUNCTION/SETTING/INDICATION
Sets pulse spacing for X channel operation.

Sets pulse spacing for Y channel operation.

S4

mode

Preset
resistor

R7

TPNDR OP LVL Used to calibrate the transmitted pulse peak power.


CAL

Variable
capacitors
Inductor

C 10, 10, 14, 18, 22

6-way DIL
switch

S1

SW1

SW3
SW4
SW5
SW6
Variable
capacitors
Preset
resistors

Used to align the RF generator to the operating


interrogator frequencies (see Section 3.4.12).

L1

SW2

1A72517
RF Filter
1A72518
Modulator
and Detector

Slide
switch

Selects interrogations at the nominal interrogation


frequency.
Selects interrogations at 160 kHz above the nominal
interrogation frequency.
Selects interrogations at 160 kHz below the nominal
interrogation frequency.
Selects interrogations at 900 kHz above the nominal
interrogation frequency.
Selects interrogations at 900 kHz below the nominal
interrogation frequency.
Adds a CW signal to the interrogation pulse at -10 dB.
Used to align the RF filter (see Section 3.4.13).

C1,
C2
R13

Pulse amplitude

R20

Pulse shape

R37

Pulse pedestal

Slide
switch

S1

Normal

Position for normal operation.

Test

Used during testing.

Test point

XT1

Bias voltage

Bias voltage for level detector circuitry.

Test point

XT2

Pk amp lvl

Test point

XT3

Timing pulse

DC voltage proportional to the peak amplitude of the


transmitted pulses.
Timing reference for the transmitted pulse.

Test point

XT4

Mod out

Modulation pulse to RF generator.

Test point

XT5

Ground

0 volts reference.

Test point

XT6

Ground

0 volts reference.

Used to align the pulse shape of the interrogations


produced by the RF generator (see Section 3.4.14).

2-62

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"

SECTION 2

2.3.9

Monitor Module 1A72510

REFER

Interwiring Diagram 72510-3-06

The monitor module receives input signals from the associated test interrogator module
and from the antenna pickup. These signals represent operational parameters, and the
monitor applies a pass/fail check on each one. A pass/fail result is able to be read by the
control and test unit (CTU) which indicates an alarm or control action as required. A
number of voltage levels from other modules in the transponder are also input to the
monitor module where they are measured and eventually read by the CTU.
The eight monitored parameters are divided into primary and secondary categories, with
primary parameters being defined as those which could, if at fault, give rise to false
guidance information. The parameters are:
PRIMARY
PARAMETERS

Transponder delay
Transponder pulse spacing
Transponder efficiency
Transponder reply rate

SECONDARY
PARAMETERS

Transponder power output effective radiated power (ERP)


Transponder ident
Transponder antenna integrity
Transponder pulse shape

The individual monitor circuits are designed to be failsafe. As an added safeguard, the
CTU regularly initiates a test routine to check that the primary parameter monitors are
operative. If one or both primary monitor circuits do not return a fault indication in
response to this test, the CTU diagnoses a monitor fault and, because the failure
involves a primary parameter, it also initiates the control action appropriate for a primary
parameter fault.
The criteria for the pass/fail decisions for delay, spacing, efficiency, reply rate and pulse
shape measurements are essentially the same. The frequency of success is compared
with a predetermined frequency; hence each of those circuits involves an up/down
counter that determines the higher frequency.
The monitors are independent of interrogating pulse repetition frequency, and exhibit no
drift error. The desired fault limits are either pre-wired or programmable by switches.
The ident monitor extracts ident messages from the transponder output pulses by means
of a continuous pulse spacing decoder. This decoder produces a pulse (called the ident
spacing pulse) which is measured and checked to see if the spacing is within a window
centred on the period of the 1350 Hz ident pulse train. An ident fault will be indicated if:
a. continuous ident keying extends for more than 10 seconds; or
b. the ident message extends for more than 10 seconds; or
c. an ident message is absent for more than a preset 45 to 75 seconds interval.
The recovered 1350 Hz ident tone is used for an audible check of ident message
integrity. The recovered ident mark keying waveform is used to inhibit the delay and
efficiency monitors, thus preventing them indicating spurious faults during ident.
Real-time fault indicators (light emitting diodes) are included for each monitored
parameter. Two LED indicators and associated output lines are provided to show if a
real-time primary and/or secondary fault exists.

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SECTION 2

The transponder output pulses sensed by the antenna pickup probe are detected and
their peak value obtained; this peak value is then compared with a DC level preset to the
required fault level. The value of this fault level setting can be checked under the control
of the CTU.
A check of antenna integrity is made by the antenna integrity monitor. This check
involves two fault parameters. "Antenna integrity 1 " fault indicates two or more open
circuit antenna elements, an antenna short circuit or an antenna not connected.
"Antenna integrity 2" fault indicates a single open circuit antenna element. These signals
are read by the CTU to take action as appropriate.
Voltage levels representing monitored parameters from various other stages in the
transponder are input to the monitor. These levels are converted by an analogue-todigital converter into digital numbers that are read and processed by the CTU.
The following circuit features ensure failsafe monitoring:

The choice of primary fault line outputs as zero volts.

The inclusion of timeout monostables to ensure that a failure in any stage of a


parameter monitor will signal a fault in that parameter. Delay, spacing, efficiency,
rate, ident and pulse shape monitors involve counters that are continually
checked for operation. Failure to count results in a fault output.

Inputs from other boards are buffered and level shifted where appropriate. Input
pull-down resistors ensure that floating inputs will be driven to a state that will
produce a fault.

An automatic test routine is applied to the delay and spacing monitors to check
that they are capable of producing a fault.

2-64

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"

SECTION 2

2.3.9.1

Main PWB Assembly Monitor Module 1A72511

REFER

Circuit Diagram 72511-1-01

The monitor main board receives pulses from the test interrogator main board, each
pulse having a duration proportional to the parameter being tested. Each parameter is
tested for certain limits and is accepted or rejected in accordance with preset conditions.
The monitor main board indicates alarms as appropriate, and signals the CTU for the
relevant indications and actions.

2.3.9.1.1
Figure 2-19

Delay Monitor
Delay Monitor

The transponder delay is continuously being represented in the test interrogator by a


positive going pulse with a duration equal to the delay time. This pulse appears as
DLY_DUR_PULSE, and it is accessible at test point XT6.
A test of the transponder delay time is initiated by the PRF pulse (XT9) loading
presettable counter D30 with the binary values held on S12. During the course of a test
a second window count is loaded from switch S9.
The values held on switches S12 and S9 are indicative of the reject limits on the
transponder delay. Each count on the switches represents 0.1 microseconds actual time.
The signal DLY_COUNT appears on test point XT5 and the signal DLY_DUR_PULSE
appears on XT6. These two test points can be used in conjunction with an oscilloscope
to check the accuracy of the switch settings. Figure 2-20 illustrates this check.

2-65

HA72500
Figure 2-20

SECTION 2
Delay Monitor Waveforms

For an X channel the transponder delay can be between 35 and 50 microseconds and
for a Y channel between 50 and 56 microseconds. The description which follows
assumes a nominal transponder delay of 50 microseconds
When the counter D30 has been loaded with the preset values held on switch S12 it
waits for the arrival of DLY_DUR_PULSE. The rising edge of this pulse initiates the first
down count that will continue while DLY_DUR_PULSE is present. It takes one clock
cycle (100 nanoseconds) to initiate the first down count. If the counter reaches zero and
DLY_DUR_PULSE is still present the preset value on switch S9 is loaded into the
counter D30 and a second down count is initiated after 1 clock cycle. If the falling edge
of the DLY_DUR_PULSE occurs before the first count has reached zero no delay_OK
flag is set and the second count is not started.
The signal DLY_COUNT at test point XT5 gives an indication of the lengths of the first
and second down counts. If and only if the falling edge of DLY_DUR_PULSE occurs
after the end of the first count and before the end of the second count will a delay_OK
flag be set. The delay_OK flag is set on the falling edge of DLY_DUR_PULSE and a
non-zero second count and is reset when the second count goes to zero. If the second
down count reaches zero and DLY_DUR_PULSE is still asserted then no delay_OK flag
is set. The existence of the delay_OK flag indicates that the DLY_DUR_PULSE is within
the window of acceptable delay limits.
The primary error counter D37 is made up of two 3-bit up/down counters D37a and
D37b. In a non-fault state the delay_OK flag and PRF pulses are fed into D37a. Within
D37 the PRF rate is reduced to 33% of the original PRF rate. The PRF/3 rate is used to
count the 3-bit counter toward zero. The delay_OK flags are used to count the 3-bit
counter towards 7. If the delay_OK flag rate exceeds PRF/3 rate then the primary error
counter will count to 7 and give no fault indications. If the delay_OK rate is exceeded by
PRF/3 rate the counter will count to zero and a fault indication will be given.
The delay_OK rate will be exceeded by PRF/3 if the DLY_DUR_PULSEs are continually
outside the window of acceptable delay limits or no valid DLY_DUR_PULSEs are
returned from the test interrogator due to low beacon efficiency. In either case a DELAY
fault must be raised. If a fault is to be raised the signal delay_fault_indication from D37a
is asserted. This signal is input to the timeout monostable D41b.

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SECTION 2

Timeout monostable D41b is used to ensure that the counter device D30 is operating.
The signal DLY_COUNT (XT5) is used to continually retrigger D41b. In the event of a
delay_fault_indication being asserted from counter D37a the monostable D41b is reset
and a positive going DELAY FAULT is output from D41b:9. This timeout monostable
also has the effect that if the DLY_DUR_PULSE is not encountered then the retriggering
signal DLY_COUNT will not be produced and so the monostable will timeout and the
DELAY FAULT signal from D41b:9 will be asserted.
The DELAY FAULT signal from D41b is then fed into the fault line driver circuitry D13.
Delay is monitored on every second interrogation when the RF level is -69 dBm. The
delay monitor circuit is therefore enabled by a 50 Hz square wave (25 Hz in a dual
system) from the test interrogator called DELAY_MON_EN. This signal is applied to the
inhibit driver device D51:7 and fed to the primary error counter D37:23 as a delay_inhibit
signal. When this signal is asserted the primary error counter is frozen so that counting
is only permitted during the time when the RF signal is high.
During the transmission of an ident mark an ident_inhibit signal is fed into D51:5. This
signal will also cause the delay_inhibit to be asserted and prevent D37a counting. By
using the delay_inhibit signal from D51 a delay_fault will only be registered when this
signal is not asserted so that false fault indications will not be given during efficiency
testing and ident mark.

2.3.9.1.2
Figure 2-21

Spacing Monitor
Spacing Monitor

A test of the transponder spacing time is initiated by the PRF pulse (XT9) loading
presettable counter D31 with the binary values held on S13. During the course of a test
a second window count is loaded from switch S10.

2-67

HA72500
Figure 2-22

SECTION 2
Spacing Monitor Waveforms

The SPACING FAULT signal from D41a is then fed into the fault line driver circuitry D13.
A signal from the binary switch S13, called CODING_MODE_MON is used by the CTU
to determine the operating mode of the beacon, either X or Y channel.
The signal SPAC_COUNT appears on test point XT14 and the signal
SPAC_DUR_PULSE appears on XT8. These two test points can be used in conjunction
with an oscilloscope to check the accuracy of the switch settings. Figure 2-22 illustrates
this check.
The values held on switches S13 and S10 are indicative of the reject limits on the
transponder spacing. Each count on the switches represents 0.1 microseconds actual
time.
For an X channel the nominal window of acceptable transponder spacing is between
11.5 microseconds and 12.5 microseconds. For a Y channel the nominal accept window
is between 29.5 microseconds and 30.5 microseconds.
A measurement of spacing duration is initiated by the rising edge of a TIPFIF pulse input
to spacing counter D31. This edge causes the counter to reset to zero regardless of the
state of the counter before the edge. Within D31 the TIPRF pulse is delayed by 1 clock
cycle (100 nanoseconds) and then used to load the counter with the preset value held
on switch S13. By clearing the counter before loading the preset values the initial count
value can be guaranteed.
When the counter D31 has been loaded with the preset values held on switch S13 it
waits for the arrival of SPAC_DUR_PULSE. The rising edge of this pulse initiates the
first down count that will continue while SPAC_DUR_PULSE is present. It takes one
clock cycle (100 nanoseconds) to initiate the first down count. If the counter reaches
zero and SPAC_DUR_PULSE is still present the preset value on switch S10 is loaded
into the counter D31 and a second down count is initiated after 1 clock cycle. If the
falling edge of the SPAC_DUR_PULSE occurs before the first count has reached zero
no spacing_OK flag is set and the second count is not started.

2-68

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SECTION 2

The signal SPAC_COUNT at test point XT14 gives an indication of the lengths of the
first and second down counts. If and only if the falling edge of SPAC_DUR_PULSE
occurs after the end of the first count and before the end of the second count will a
spacing_OK flag be set. The spacing_OK flag is set on the falling edge of
SPAC_DUR_PULSE and a non-zero second count and is reset when the second count
goes to zero. If the second down count reaches zero and SPAC_DUR_PULSE is still
asserted then no spacing_OK flag is set. The existence of the spacing_OK flag indicates
that the SPAC_DUR_PULSE is within the window of acceptable spacing limits.
The primary error counter D37 is made up of two 3-bit up/down counters D37a and
D37c. In a non-fault state the spacing_OK flag and PRF pulses are fed into D37b. Within
D37 the PRF rate is reduced to 33% of the original PRF rate. The PRF/3 rate is used to
count the 3-bit counter toward zero. The spacing_OK flags are used to count the 3-bit
counter towards 7. If the spacing_OK flag rate exceeds PRF/3 rate then the primary
error counter will count to 7 and give no fault indications. If the spacing_OK rate is
exceeded by PRF/3 rate the counter will count to zero and a fault indication will be given.
The spacing_OK rate will be exceeded by PRF/3 if the SPAC_DUR_PULSEs are
continually outside the window of acceptable spacing limits or no valid
SPAC_DUR_PULSES are returned from the test interrogator due to low beacon
efficiency. In either case a SPACING fault must be raised. If a fault is to be raised the
signal spacing_fault_indication from D37c is asserted. This signal is input to the timeout
monostable D41a.
Timeout monostable D41a is used to ensure that the counter device D31 is operating.
The signal SPAC_COUNT (XT14) is used to continually retrigger D41a. In the event of a
spacing_fault_indication being asserted from counter D37c, the monostable D41a is
reset and a positive going SPACING FAULT is output from D41a:7. This timeout
monostable also has the effect that if the SPAC_DUR_PULSE is not encountered then
the retriggering signal SPAC_COUNT will not be produced and so the monostable will
timeout and the SPACING FAULT from D41a:7 will be asserted.

2.3.9.1.3

Monitor Self Test

An automatic test routine is applied to both the delay and spacing monitors to check that
fault outputs can be obtained. A positive going signal is written to the monitor main board
from the CTU and is applied to MON_TEST input D51:5. This signal has the effect of
altering the value set on the preset switches S12 and S13 which are loaded into the
counters D30 and D31 respectively. The value loaded into each counter is altered by
32 counts (3.2 microseconds) which is sufficient to cause both delay and spacing
monitors to fail. The CTU reads faults from both monitors indicating each parameter has
failed and terminates the test, thereby restoring normal operation. The test is repeated
every 16 seconds, and at monitoring PRF takes approximately 0.1 seconds to complete.

2-69

HA72500
2.3.9.1.4
Figure 2-23

SECTION 2
Efficiency Monitor
Efficiency Monitor

The efficiency monitor maintains a running count of each decoded reply and the PRF,
and indicates when the decoded reply rate falls below 60% of the PRF count. This
indication is signalled as an efficiency fault.
The buffered signal representing PRF pulses called XTIPRF is input to a rate multiplier
D36, configured to pass 60% of its input pulses to its output. Counter D49 uses these
signals as an up count pulse.
The buffered signal representing decoded replies called XREPLY_PULSES is used by
counter D49 as a down count pulse. Provided the down count pulse rate is greater than
the up count pulse rate the count value will stay at zero. If the decoded reply rate falls
below 60% the up count rate will be greater than the down count rate, D49 will count up
and be held at a maximum value of 15. At this point an efficiency_error flag will be
asserted.
After an efficiency_error flag has been raised it will be reset by an increase in the reply
rate to greater than 60% of PRF. At this time D49 will begin to count down from the
maximum count of 15. When D49 has a count value of 0 the efficiency_error flag is
reset.
To ensure fail-safe operation a clock signal created in counter D49 from the input
XREPLY_PULSES is used to retrigger a timeout monostable D35a. If counter D49
should fail or XREPLY_PULSES not be present this monostable will timeout and will
assert an EFFICIENCY FAULT D35a:7. In the event of the efficiency_error flag being
asserted from counter D49:8, the monostable D35a is reset and a positive going
EFFICIENCY FAULT is output from D35a:7.
The EFFICIENCY FAULT signal from D35a is then fed into the fault line driver circuitry
D13.

2-70

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SECTION 2

Efficiency is monitored on every second interrogation when the RF level is -84 dBm. The
efficiency monitor circuit is therefore enabled by a 50 Hz square wave (25 Hz in a dual
system) from the test interrogator called EFF_MON_EN. This signal is applied to the
inhibit driver device D51:8 and fed into counter D49:10 as an EFF_INHIBIT signal. When
this signal is asserted the counter D49 is frozen so that counting is only permitted during
the time when the RF signal is low.
During the transmission of an ident mark an ident_inhibit signal is fed into D51:5. This
signal will also cause EFF_INHIBIT to be asserted and prevent D49 counting. By using
the EFF_INHIBIT signal from D51, efficiency faults will only be registered when this
signal is not asserted so that false fault indications will not be given during delay testing
and ident mark.

2.3.9.1.5

Reply Rate Monitor

This section of the monitor detects if the transponder reply rate falls below a preset limit
of 833 Hz or rises above a preset limit of 3 kHz. The reply rate monitor consists of two
parts. The first part checks the minimum reply rate and the second checks the maximum
reply rate. The buffered signal representing all replies called XDETD_TX_PULSES is
used as input to both parts. The counter D45 consist of parts D45a and D45b. Each part
functions identically.
Figure 2-24

Rate Monitor

2-71

HA72500
2.3.9.1.5.1

SECTION 2
Minimum Reply Rate Monitor

The signal XDETD_Tx_PULSES is input to a rate multiplier D34, configured to pass 60%
of its input pulses to its output. Since XDETD_Tx_PULSES consists of pulse pairs its
frequency is twice the reply rate. The down count pulse rate used by counter D45a is
calculated according to the following formula:
(reply rate) x 2 x 0.6 = down count pulse rate.
Example: for reply rate = 833 Hz, the down count pulse rate = 1 kHz.
The clock signal 1kHz_CLK is used by counter D45a as an up count pulse. Provided the
reply rate is greater than 833 Hz, the down count pulse rate will be greater than the up
count pulse rate of 1 kHz. This will cause D45a to count down to and be held at zero. If
the reply rate falls below 833 Hz the up count rate will be greater than the down count
rate, D45a will count up and be held at a maximum value of 15. At this point a rate_error
flag will be asserted.

2.3.9.1.5.2

Maximum Reply Rate Monitor

The clock signal 1kHz_CLK is input to rate multiplier D39, configured to pass 60% of its
input pulses to its output. This output used by counter D45b as a down count pulse of
frequency 600 Hz.
The signal XDETD_Tx_PULSES is input to a rate multiplier D43, configured to pass 10%
of its input pulses to its output. The up count pulse rate used by counter D45b is
calculated as:
(reply rate) x 2 x 0.1 = up count pulse rate.
Example: for reply rate = 3 kHz, the up count pulse rate = 600 Hz.
Provided the reply rate is less than 3 kHz, the down count pulse rate from D39 of 600 Hz
will be greater than the up count pulse rate. This will cause D45b to count down to and
be held at zero. If the reply rate rises above 3 kHz the up count rate will be greater than
the down count rate and D45b will count up and be held at a maximum value of 15. At
this point a rate_error flag will be asserted.

2.3.9.1.5.3

Fault Processing

After a rate_error flag has been raised it will be reset by the rate returning to a non-fault
condition. This means that if the rate_error flag was raised by the reply rate falling below
833 Hz the rate must increase to above 833 Hz to reset the flag. If the rate_error flag
was raised by the reply rate exceeding 3 kHz it must fall below 3 kHz to reset the flag. In
either case a return to a non-fault state will cause D45a or D45b to count down from the
maximum count of 15. When D45a or D45b has a count value of 0 the rate_error flag is
reset.
To ensure fail-safe operation a clock signal created in counter D45 from the input
XDETD_Tx_PULSES is used to retrigger a timeout monostable D35b. If counter D45
should fail or XDETD_Tx_PULSES not be present this monostable will timeout and will
assert a RATE FAULT from D35b:9. In the event of the rate_error flag being asserted
from counter D45b:8, triggering of the monostable is prevented, and a positive going
RATE FAULT is output from D35b:9, after the timeout period.
The RATE FAULT from D35b is then fed into the fault line driver circuitry D13.

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HA72500
2.3.9.1.6
Figure 2-25

SECTION 2
Ident Monitor
Ident Monitor

Each ident message transmitted by the transponder consists of pulse pairs sent at a rate
of 1350 Hz for the duration of each Morse code 'mark'.
The ident monitor scans all reply pulse pairs to identify the trains of pulse pairs at the
ident pulse rate. Once an ident message has been identified the monitor checks that the
messages are occurring within preset timing limits.
During the transmission of an ident mark the normal delay and efficiency monitoring is
suspended as no replies are being sent by the transmitter during this period. Measuring
these parameters at this time would result in a false error indication.
The ident monitoring circuitry consists of three main devices. D33 extracts a single pulse
representing the spacing between pulse pairs from the incoming XDETD_Tx_PULSES
signal; this pulse is called ident_pulse. During ident message transmission the spacing
between pulse pairs is 1/1350 Hz or 741 microseconds. D40 uses ident_pulse in the
same way as the delay and spacing monitors and ensures that the period of this pulse
falls within a specific range of values called ident_window.
The ident window is centred around 741 microseconds with a variation of
4 microseconds. If ident_pulse falls within the ident_window an ident_keying signal is
passed to D47, which ensures that the Morse code marks do not violate any ident timing
limits. These limits are:
1.

Ident messages shall occur within a preset interval (adjustable from 2 to


128 seconds by S8 - connected to D33).

2.

An ident mark shall not last more than 10 seconds.

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SECTION 2

3.

An ident mark shall not inhibit delay and efficiency measurement for more than
2 seconds.

4.

An ident message shall not last for longer than 10 seconds.

If any of the above limits are violated an ident_error is indicated.


All ident message information is extracted from the buffered signal
XDETD_Tx_PULSES. When the rising edge of the first pulse of an
XDETD_TX_PULSES pulse pair is encountered on input D33:2 a pulse of 1 clock cycle
duration is created and output from D33:10. This pulse is called IDENT_DECIDE. The
clock input to D33 for ident message extraction is 1 MHz.
The pulse IDENT_DECIDE is input to monostable D38a:4 which produces a pulse,
IDENT_GATE, of 40 microseconds duration to be fed back into D33:14. This gating
pulse is used to gate out the second pulse in the XDETD_Tx_PULSE pulse pair. If this
pulse is not gated out another IDENT_DECIDE pulse will be created on the rising edge
of the second pulse. If this occurs, erroneous information about the pulse pair spacing
will be output from D33 as IDENT_PULSE.
The pulse IDENT_DECIDE generates the signals IDENT_LOAD and IDENT_PULSE
within D33. IDENT_PULSE, at D33:18, is a 3 microseconds negative-going pulse, with a
pulse spacing equal to the spacing between the pulses XDETD_TX_PULSE. It is used
by D40 to determine if the spacing between transmitter output pulse pairs falls within the
ident window.
The IDENT_DECIDE pulse is used by D40 to determine if IDENT_PULSE from the
previous measurement is still high during the ident window generated within D40. If this
is the case then the XDETD_Tx_PULSES pulse pair spacing is at the ident rate of
1350 Hz and output D40:18 is held high. D40:18 is called IDENT_KEYING and
represents the envelope of the ident message pulse pairs.
IDENT_DECIDE is also used to create the pulse IDENT_CLEAR in D33. This pulse,
output from D33:22, is of 1 clock cycle duration and is used by D40 to reset its internal
counter to zero after the previous ident spacing measurement.
IDENT_CLEAR is used to create the pulse IDENT_LOAD in D33. This pulse, output
from D33:15, is of 1 clock cycle duration and is used by D40 to preload its internal
counter to the preset value representing the ident rate pulse pair spacing of
741 microseconds (the number actually loaded into the counter is 738 since three clock
periods are used in creating the control pulses IDENT_DECIDE, IDENT_CLEAR and
IDENT_LOAD).
IDENT_KEYING from D40:18 will be high during a Morse code 'mark' and low during a
Morse code 'space'. This signal is input to D47.
To prevent random squitter pulse pairs of the correct ident spacing being recognised as
valid IDENT_KEYING a digital fitter is used in D47. This filter requires at least three
pulse pairs at the correct ident spacing before it will recognise an ident message. Valid
ident keying is output at D47:7 as the signal REC_IDENT_KEY to the CTU. Valid ident
keying is also output from D47:21 to the inhibit driver device D51:6 as IDENT_INHIBIT,
to disable the monitoring of delay and efficiency during an ident mark.
Once valid ident keying has been recognised by D47 an internal counter of 10 seconds
is started. If valid ident keying extends beyond the 10 second limit an IDENT_ERROR
flag is raised. After 2 seconds of continuous valid ident keying the signal IDENT_INHIBIT
is disabled. This enables delay and efficiency measurements to resume.

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SECTION 2

The signal REC_IDENT_TONE is output from D47:10 and used by the CTU to give an
audible check of the ident message being transmitted by the beacon. This signal is
created by gating the valid ident keying signal with the IDENT_GATE pulse from D38a:6.
IDENT_GATE represents a 1350 Hz tone. The REC_IDENT_TONE signal is also input
to D38b:12.
D38b is used to create a pulse called IDENT_CODE which will remain high during an
entire ident message. The output of this pulse from D38b:10 is input to D47 where it
initiates a count of 10 seconds. If this count reaches 10 the ident message has extended
beyond the specified limit of 10 seconds and an IDENT_ERROR flag is raised.
The inverse of IDENT_CODE is output from D38:9 and input to D33:11. This signal,
IDENT_MESSAGE_SPACING, represents the spacing between ident messages.
Preloading of the binary value held on switch S8 is initiated by a count of zero in D33
(the power on condition) or the rising edge of IDENT_MESSAGE_SPACING. After
preloading the counter in D33 a down count is immediately started. The value held on
S8 represents the maximum spacing between ident messages in seconds. If the count
reaches zero a valid ident message has not been received within the maximum time and
an IDENT_SPACING_ERROR flag is raised in D33:21. This flag is input to D47. Switch
S8 can be set for a maximum ident message spacing of 2 to 128 seconds (although it
would normally be set in the range 45 to 75 seconds).
To ensure fail safe operation the signal IDENT_LOAD is used to retrigger a timeout
monostable D42a. If D33 should fail or XDETD_Tx_PULSES not be present this
monostable will timeout and will assert an ident fault signal from D42a:7. In the event of
the IDENT_ERROR flag being asserted from counter D47:18, the monostable D42a is
reset and a positive going IDENT FAULT is output from D42a:7.
The IDENT FAULT from D42a is then fed into the fault line driver circuitry D13.

2.3.9.1.7
Figure 2-26

Effective Radiated Power Monitor


Effective Radiated Power Monitor

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SECTION 2

The effective radiated power (ERP) monitor receives from the Peak Power Monitor
1A72512 a DC level representing the transponder ERP. This circuitry also incorporates
an ERP monitor fault limit check controlled by the CTU.
The input from the Peak Power Monitor 1A72512 is called POWER_LEVEL and appears
on test point XT2. At commissioning, the variable resistor R87 is used to adjust the
voltage on XT2 to be equal to 2.50 +0.01 volts. The voltage on XT2 is input to 8:1
multiplexer, D5:13, and to quad 2:1 multiplexer D1:12. In normal operation the control
signal PWR_TESTEN from the CTU will cause POWER_LEVEL to be output from
D1:14. This output is fed into comparator N9:10.
The switch S7 is used to set the ERP monitor fault alarm level on an accumulative basis.
Each additional switch setting reduces the fault alarm level a further 1 dB. The 0 dB level
is set at commissioning by R87. The input that appears on N9:11 is a voltage that
represents the fault alarm level.
The power level at N9:10 and the fault alarm level at N9:11 are compared. While the
power level is greater than the fault alarm level no POWER FAULT is indicated. Should
the power level fall below the fault alarm level a POWER FAULT will be indicated and
the output sent to the fault line driver D13.
During ERP monitor fault limit test operation the control lines PWR_TEST0 2 from the
CTU are used to control D5. The software on the CTU will cycle through the inputs to
D5. These inputs represent the following monitor fault levels:

The power level set by R87. This is the 0 dB level.

Voltages representing -0.5 dB to -6.5 dB levels in -1 dB steps.

The monitor fault level output of D5:3 is fed into D1. The control signal from the CTU
PWR_TESTEN selects the monitor fault level input to D1 to be output to N9, instead of
the power level.
By cycling through the monitor fault levels and comparing these to the fault alarm level,
the CTU can determine the fault alarm level set on the ERP monitor. The CTU will
continue to cycle through the inputs to D5 until a POWER FAULT is indicated. When the
POWER FAULT is indicated the input monitor fault level to D5 that forced the POWER
FAULT is read by the CTU and returned as the ERP monitor fault limit.

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HA72500
2.3.9.1.8
Figure 2-27

SECTION 2
Antenna Integrity Monitor
Antenna Integrity Monitor

The antenna integrity monitor is used to ensure that all of the elements in the antenna of
the transponder are operational. If elements are faulty an indication of the fault is given
by this monitor. Two antenna integrity faults are indicated:

Antenna integrity 1 fault is indicated if the antenna is not present, if the antenna
is short circuited or if two or more elements have failed open circuit.

Antenna integrity 2 fault is indicated if one element of the antenna has failed
open circuit.

The antenna can be represented by 10 parallel 10 kilohm loads, one load for each
element. This represents an equivalent load seen by the antenna integrity monitor of
1 kilohm. As each element in the antenna fails the effective load increases. A constant
current source made from transistors V6 and V4 and associated components ensures
that a current of less than 4 mA is fed into this effective load. An identical current
produced by V2 is fed into an external 1 kilohm reference resistor. This produces a set of
reference voltages that are input to the comparator network formed by quad comparator
N2.
The external reference resistor of 1 kilohm is located on the RF Panel PWB Assembly
1A/2A72547. A reference resistor of 1 kilohm is fed by the same current source as feeds
the effective antenna load. The voltage produced across the reference resistor is
buffered and multiplied by 1.18 in amplifier N1. The output from this amplifier is fed into
the comparator network formed by N2.
The reference input to comparator N2a:7 represents a voltage 1.18 times the voltage
produced by the effective antenna load of a fully functioning antenna. Should a multiple
element failure occur then the effective antenna load, connected to N2a:6, will increase
and the current source will produce a voltage across this load greater than the reference
voltage. This will cause an ANTENNA_INTEGRITY_1 FAULT.

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SECTION 2

The reference input to comparator N2b:5 represents a voltage 1.06 times the voltage
produced by the effective antenna load of a fully functioning antenna. Should a single
element failure occur, the effective antenna load, connected to N2b:4, will increase and
the current source will produce a voltage across this load greater than the reference
voltage. This will cause an ANTENNA_INTEGRITY_2 FAULT.
The reference input to comparator N2c:8 represents a voltage 0.2 times the voltage
produced by the effective antenna load of a fully functioning antenna. Should the
antenna be short circuited the effective antenna load, connected to N2c:9, is less than
200 ohms and the current source will produce a voltage across this load less the
reference voltage. This will cause an ANTENNA_INTEGRITY_1 FAULT.
If the antenna is not connected the current source has no load and the voltage will be
pulled up by the power supply to greater than the reference voltage in N2a. This will
cause an ANTENNA_INTEGRITY_1 FAULT.
The output of N2a and N2c are wired ORed together so that a fault indication on either
will cause an ANTENNA_INTEGRITY_1 FAULT.
Both fault lines ANTENNA_INTEGRITY_1 FAULT and ANTENNA_INTEGRITY_2
FAULT are input to fault line driver D13.

"

2.3.9.1.9

Pulse Shape Monitor

REFER

Figure 2-29

The pulse shape monitor takes its inputs as a series of positive going pulses
representing rise, fall and width times of the transponder output pulses. These pulses
are created in the test interrogator.
The width pulse is monitored to ensure that the width of the transponder output pulses is
within a preset range of values. The width pulse is measured from the 50% points on the
transponder output pulses.
The rise pulse and the fall pulse are monitored to ensure that the rise time and fall time
of the transponder output pulses are less than preset values. Both rise pulse and fall
pulse are measured between 10% and 90% points on the transponder output pulses.
Width pulse monitoring is achieved with the same circuit configuration used in the delay
and spacing monitors. A similar procedure is used to preset the switches S1 and S4.
A test of the transponder pulse width is initiated by the PRF pulse (XT9) loading
presettable counter D9 with the binary values held on S1. During the course of a test a
second window count is loaded from switch S4.
The values held on switches S1 and S4 are indicative of the reject limits on the
transponder width. Each count on the switches represents 0.1 microseconds actual time.

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Figure 2-28

SECTION 2
Width Monitor Waveforms

The signal WIDTH_COUNT appears on test point XT7 and the signal WIDTH_PULSE
appears on XT11. These two test points can be monitored with an oscilloscope to check
the accuracy of the switch settings. Figure 2-28 illustrates this check.
When the counter D9 has been loaded with the preset values held on switch S1 it waits
for the arrival of WIDTH_PULSE. The rising edge of this pulse initiates the first down
count that will continue while WIDTH_PULSE is present. It takes one clock cycle
(100 nanoseconds) to initiate the first down count. If the counter reaches zero and
WIDTH_PULSE is still present the preset value on switch S4 is loaded into the counter
D9 and a second down count is initiated after 1 clock cycle. If the falling edge of the
WIDTH_PULSE occurs before the first count has reached zero no width_OK flag is set
and the second count is not started.
The signal WIDTH_COUNT at test point XT7 gives an indication of the lengths of the
first and second down counts. If and only K the falling edge of WIDTH_PULSE occurs
after the end of the first count and before the end of the second count will a width_OK
flag be set. The width_OK flag is set on the falling edge of WIDTH_PULSE and a nonzero second count and is reset when the second count goes to zero. If the second down
count reaches zero and WIDTH_PULSE is still asserted then no width_OK flag is set.
The existence of the width_OK flag indicates that the WIDTH_PULSE is within the
window of acceptable width limits.
The pulse-shape error counter D23 is made up of two 3-bit up/down counters D23a and
D23b. In a non-fault state the width_OK flag and PRF pulses are fed into D23a. Within
D23 the PRF rate is reduced to 33% of the original PRF rate. The PRF/3 rate is used to
count the 3-bit counter toward zero. The width_OK flags are used to count the 3-bit
counter towards 7. If the width_OK flag rate exceeds PRF/3 rate then the pulse - shape
error counter will count to 7 and give no fault indications. If the width_OK rate is
exceeded by PRF/3 rate the counter will count to zero and a fault indication will be given.

2-79

HA72500
Figure 2-29

SECTION 2
Pulse Shape Monitor

2-80

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SECTION 2

The width_OK rate will be exceeded by PRF/3 if the WIDTH_PULSEs are continually
outside the window of acceptable width limits or no valid WIDTH_PULSEs are returned
from the test interrogator due to low beacon efficiency. In either case a WIDTH fault
must be raised. If a fault is to be raised the signal width_fault_indication from D23a is
asserted. This signal is input to the timeout monostable D18b.
Timeout monostable D18b is used to ensure that the counter device D9 is operating.
The signal WIDTH_COUNT (XT7) is used to continually retrigger D18b. In the event of a
width_fault_indication being asserted from counter D23a the monostable D18a is reset
and a positive going WIDTH FAULT is output from D18b:9. This timeout monostable
also has the effect that if the WIDTH_PULSE is not encountered then the retriggering
signal WIDTH_COUNT will not be produced and so the monostable will timeout and the
WIDTH FAULT signal from D18b:9 will be asserted.
The WIDTH FAULT signal from D18b is then fed into the fault line driver circuitry D13.
A test of the transponder pulse rise time is initiated by the PRF pulse (XT9) loading
presettable counter D10 with the binary values held on S3.
The value held on switch S3 is indicative of the maximum rise time of the transponder
pulse. Each count on the switches represents 0.1 microseconds actual time.
Figure 2-30

Rise Time Monitor Waveforms

When the counter D11 has been loaded with the preset values held on switch S3 it waits
for the arrival of RISE_PULSE. The rising edge of this pulse initiates a down count that
will continue while RISE_PULSE is present. It takes one clock cycle (100 nanoseconds)
to initiate the down count. If the falling edge of the RISE_PULSE occurs before the first
count has reached zero a rise_OK flag is set.
The signal RISE_COUNT at test point XT15 gives an indication of the lengths of the
down count. If and only if the falling edge of RISE_PULSE occurs before the end of the
count will a rise_OK flag be set. The rise_OK flag is set on the falling edge of
RISE_PULSE and a non-zero count and is reset when the count goes to zero. If the
down count reaches zero and RISE_PULSE is still asserted then no rise_OK flag is set.
The existence of the rise_OK flag indicates that the RISE_PULSE is less than the
maximum rise time limit.

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SECTION 2

The pulse_shape error counter D23 is made up of two 3-bit up/down counters D23a and
D23b. Only D23b is used for rise time measurements. In a non-fault state the rise_OK
flag and PRF pulses are fed into D23b. Within D23 the PRF rate is reduced to 33% of
the original PRF rate. The PRF/3 rate is used to count the 3-bit counter toward zero. The
rise_OK flags are used to count the 3-bit counter towards 7. If the rise_OK flag rate
exceeds PRF/3 rate then the pulse_shape error counter will count to 7 and give no fault
indications. If the rise_OK rate is exceeded by PRF/3 rate the counter will count to zero
and a fault indication will be given.
The rise_OK rate will be exceeded by PRF/3 if the RISE_PULSEs are continually
greater than the maximum rise time limit or no valid RISE_PULSEs are returned from
the test interrogator due to low beacon efficiency. In either case a PULSE SHAPE fault
must be raised. If a fault is to be raised the signal rise_fault_indication from D23b is
asserted. This signal is input to the timeout monostable D42b.
Timeout monostable D42b is used to ensure that the counter device D10 is operating.
The signal RISE_COUNT is used to continually retrigger D42b. In the event of a
rise_fault_indication being asserted from counter D23b the monostable D42b is reset
and a positive going RISE FAULT is output from D42b:9. This timeout monostable also
has the effect that if the RISE_PULSE is not encountered then the retriggering signal
RISE_COUNT will not be produced and so the monostable will timeout and the RISE
FAULT signal from D42b:9 will be asserted.
The RISE FAULT signal from D42b is then fed into the fault line driver circuitry D13.
Monitoring of rise pulses and fall pulses is accomplished using identical circuitry.
A test of the transponder pulse fall time is initiated by the PRF pulse (XT9) loading
presettable counter D11 with the binary values held on S2.
Figure 2-31

Fall Time Monitor Waveforms

The values held on switches S2 are indicative of the maximum fall time of the
transponder pulse. Each count on the switches represents 0.1 microseconds actual time.
When the counter D10 has been loaded with the preset values held on switch S2 it waits
for the arrival of FALL_PULSE. The rising edge of this pulse initiates a down count that
will continue while FALL_PULSE is present. It takes one clock cycle (100 nanoseconds)
to initiate the down count. If the falling edge of the FALL_PULSE occurs before the first
count has reached zero a fall_OK flag is set.

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SECTION 2

The signal FALL_COUNT at test point XT16 gives an indication of the lengths of the
down count. If and only if the falling edge of FALL_PULSE occurs before the end of the
count will a fall_OK flag be set. The fall_OK flag is set on the falling edge of
FALL_PULSE and a non-zero count and is reset when the count goes to zero. If the
down count reaches zero and FALL_PULSE is still asserted then no fall_OK flag is set.
The existence of the fall_OK flag indicates that the FALL_PULSE is less than the
maximum fall time limit.
The pulse-shape error counter D17 is made up of two 3-bit up/down counters D17a and
D17b. Only D17a is used for fall time measurements. In a non-fault state the fall_OK flag
and PRF pulses are fed into D17a. Within D17 the PRF rate is reduced to 33% of the
original PRF rate. The PRF/3 rate is used to count the 3-bit counter toward zero. The
fall_OK flags are used to count the 3-bit counter towards 7. If the fall_OK flag rate
exceeds PRF/3 rate then the pulse_shape error counter will count to 7 and give no fault
indications. If the fall_OK rate is exceeded by PRF/3 rate the counter will count to zero
and a fault indication will be given.
The fall_OK rate will be exceeded by PRF/3 if the FALL_PULSEs are continually greater
than the maximum fall time limit or no valid FALL_PULSEs are returned from the test
interrogator due to low beacon efficiency. In either case a PULSE SHAPE fault must be
raised. If a fault is to be raised the signal fall_fault_indication from D17a is asserted. This
signal is input to the timeout monostable D18a.
A timeout monostable D18a is used to ensure that the counter device D11 is operating.
The signal FALL_COUNT is used to continually retrigger D18a. In the event of a
fall_fault_indication being asserted from counter D17a the monostable D18a is reset and
a positive going FALL FAULT is output from D18a:7. This timeout monostable also has
the effect that if the FALL_PULSE is not encountered then the retriggering signal
FALL_COUNT will not be produced and so the monostable will timeout and the FALL
FAULT signal from D18a:7 will be asserted.
The FALL FAULT signal from D18a is then fed into the fault line driver circuitry D13.

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HA72500
2.3.9.1.10

SECTION 2
Level Monitor

Figure 2-32

Level Monitor

A number of DC voltage levels are input to the level monitor circuit from other modules
within the transponder. Each of these levels is buffered and under CTU control
converted to a digital value that can be read by the CTU.
The following signal levels are read:
SOURCE
MODULE
Receiver Video
Transmitter Driver

SIGNAL NAME
RV_LOCAL_OSC_LVL
RV_Tx_LVL
TD_MOD_LVL
TD_Tx_LVL_
PA_DRV_LVL

Power Amplifier

SOURCE MODULE
Test Interrogator
Transponder
Power Supply

PA_MOD_LVL
PA_OP_LVL
PA_HT_LVL

SIGNAL NAME
TI_INT_RF_LVL
TPNDR_OP_LVL
PS_15V_LVL
PS_18V_LVL
PS_HT_LVL
MON_24V_LVL

Monitor

CALIBRATE
GND

The two monitor signals CALIBRATE and GND are used by the CTU to calibrate the
other level measurements.

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SECTION 2

D22 and D27 are 8:1 multiplexers which are used to choose the level signal to be
monitored and also provide a degree of buffering. The CTU controlled signal lines
AMUX0:3 are used by D22 and D27 to choose the level to be monitored.
The chosen level is buffered by N1 and fed to analogue-to-digital converter D28. The
output of D28 is read under CTU control.

2.3.9.1.11
Figure 2-33

Fault Line Driver


Fault Line Driver

The fault line driver circuitry combines all of the faults from the various parameter
monitors to give primary and secondary fault indications.
The faults are combined in device D13 according to the following table. From this device
the combined faults are directed to the CTU bus and to LED drivers. D8 and D4 are
used to buffer the fault lines and drive the LEDs on the front panel. A pair of signal lines
representing a DELAY fault and a SPACING fault are directed to the receiver video to
inhibit beacon operation, following a primary Fault, if the CTU fails to shut the beacon
down.

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SECTION 2

The faults are combined as follows:


FAULT TYPE
PRIMARY

FAULT

FAULT GROUP

DELAY FAULT
SPACING FAULT

SECONDARY

EFFICIENCY FAULT
RATE FAULT
IDENT FAULT
POWER FAULT
WIDTH FAULT
PULSE SHAPE
FAULT

RISE FAULT
FALL FAULT
ANTENNA INTEGRITY 1 FAULT

ANTENNA FAULT

ANTENNA INTEGRITY 2 FAULT

Each of the faults shown in italics above are able to be read by the CTU, which then
takes the appropriate course of action for the indicated fault.
The following front panel indicators are used to give a real-time indication of the fault
status of each of the monitored parameters. With the exception of the PRIMARY and
SECONDARY fault indicators, a lit indicator signifies normal operation. If the indicator is
unlit a fault has occurred in that parameter. If the PRIMARY or SECONDARY indicators
are lit a primary fault or a secondary fault has occurred. An unlit indicator for these
parameters signifies normal transponder operation.
FAULT

INDICATOR

DELAY FAULT

GREEN

SPACING FAULT

GREEN

EFFICIENCY FAULT

GREEN

RATE FAULT

GREEN

IDENT FAULT

GREEN

POWER FAULT

GREEN

PULSE SHAPE FAULT

GREEN

ANTENNA FAULT

GREEN

PRIMARY FAULT
SECONDARY FAULT

RED
AMBER

When the front panel switch MONITOR OUTPUTS (S16) is set to FAILED, all of the
front panel indicators will indicate faults. All fault lines read by the CTU will also indicate
faults.
To allow the transponder operation to be inhibited should the CTU fail to respond to
primary faults a pair of fault lines indicating DELAY FAULT and SPACING FAULT are
hardwired to the receiver video module. If these faults are indicated the receiver video
module will inhibit all replies after about 70 seconds.

2-86

HA72500
2.3.9.1.12

SECTION 2
Miscellaneous Circuitry

A buffered 10 MHz crystal oscillator is fed into clock device D24. This device produces
clocks of 1 MHz and 1 kHz. The 1 kHz signal is fed into clock device D19 and this device
produces a clock of 1 Hz. These four clock frequencies are used for timing circuits
throughout the monitor main board. D48 is used to buffer all of the clock signals before
distribution around the board.
Two power supplies are required on the monitor main board. These are +15 volts for
buffering analogue signals from other transponder modules and +5 volts for all of the
digital logic. The +5 volts supply is created by taking the +24 volts from the test
interrogator and first regulating this to +15 volts via ballast resistor R1 and 3-terminal
regulator N4. This +15 volts is then further regulated to +5 volts using ballast resistor
R89 and 3-terminal regulator N8. The +15 volts supply is created by directly regulating
the +24 volts from the test interrogator using the adjustable three terminal regulator N6.
A power supply monitor is used to provide an indication to the CTU that the two power
supplies used on the monitor main board are operating. The circuit consists of a pair of
window comparators that indicate if the voltages on the +5 volts supply and the +15 volts
supply fall with hardwired limits. These limits are set to be 4.75 volts to 5.25 volts and
14.5 volts and 15.5 volts respectively. Should the power supplies fall outside these limits
then a signal line to the CTU called MON_PS_FLT will fall to zero volts indicating that
the monitor power supplies have failed. The CTU will then take an appropriate action.
From the +15 volts supply two precision +5 volts references N3 and N6 are used to
provide accurate +5.00 volts levels for use in ERP monitor and level monitor.
The MONITOR OUPUTS switch S16 is used to determine the operational mode of the
monitor module. When S16 is in NORMAL mode all parameter monitors are operational.
In FAILED mode all parameter monitors are forced into the failed condition, Primary and
Secondary faults are forced and the TEST LED H12 is lit to indicate that the monitor is
no longer in normal mode. When S16 is set to FAILED a hardwired TI_MON_TEST
signal line is grounded. This test line gives indications on both the test interrogator and
the CTU.
Precision resistors R76 and R77 are used to provide a calibrated voltage level to the
level monitor circuitry so that, on request from the CTU, a measurement can be made of
the +24 volts supply from the test interrogator.
A number of signals from the test interrogator representing parameters to be measured
are buffered on the monitor board before distribution to the respective parameter
monitors. This buffering is done with 74HC4050 buffers D29 and D32. HC CMOS is
used for these buffers to ensure that the parameters to be measured are not changed by
the buffering process. Input pulldown resistors are used on all lines to ensure that the
lines are at a known state should a failure of the test interrogator occur.

2-87

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"

SECTION 2

2.3.9.2

Peak Power Monitor 1A72512

REFER

Circuit Diagram 72512-3-01

The RF power in the antenna is sampled by a coupler situated within the antenna
housing, and a separate coaxial cable is used to feed this power into the peak power
monitor board at RF input connector XC1.
The peak power monitor consists of an amplitude-modulated video detector and a peak
rider circuit. The detected pulse envelope of the signal at XC1 is output to the monitor
main board via connector XN2:9 as DET_REPLIES. A DC level representing the peak
pulse amplitude of the detected DET_REPLIES signal is also output to the monitor main
board via XN2:14 as REPLY_LVL.
The received RF power is demodulated by an envelope detector V1 and the resultant
video pulses are amplified and buffered by N1a and N1b respectively. Resistors R3 and
R4 are used to provide a small DC bias to the detector diode V1; this enables the
detector to recover signals at very low levels.
The output of N1a at N1:1 is buffered by N3a, producing the signal DET_REPLIES.
The output of N1b at N1:7 is fed into a peak rider circuit consisting of N4a and V3. The
peak amplitude of the pulse envelope is buffered by N2b and amplified by N3b,
producing the signal REPLY_LVL.
The peak power monitor is capable of producing a DC level of greater than 2.5 volts for
input RF power levels of +10 dBm to +20 dBm. This DC level is used by the monitor
main board to determine RF power fault levels.

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SECTION 2

Table 2-13
TYPE
Toggle
switch

Summary of Front Panel Controls and Indicators : Monitor Module


LEGEND

CONTROL/INDICATION FUNCTION DETAILS


FUNCTION/SETTING/INDICATION

MONITOR
OUTPUTS

FAILED

NORMAL
Green LED

DELAY

Green LED

SPACING

All monitor outputs are set to their fault condition (high)


which invokes a FAILED condition for all front panel
indicators and all fault lines read by the CTU. The TEST
indicator is turned on.
Monitor module operates normally and TEST indicator is
off.

Green LED

EFFICIENCY

Green LED

RATE

Green LED

POWER

Green LED

IDENT

Green LED

ANTENNA

Green LED

SHAPE

Yellow LED

SELF TEST

Red LED

PRIMARY

Yellow LED

SECONDARY

Red LED

TEST

Green LED

POWER ON

Test jack

ERP PULSE

Test jack

ERP EARTH

Detected pulse waveform of transmitted pulse - sampled near the


antenna and fed into the ERP IN connector.
Earth reference for the ERP PULSE test jack signal.

Test jack

+1 5V

Buffered output of the internally generated +15 volts.

When on, indicates that the named parameter is within preset limits.

Indicates that the CTU is performing a Monitor Self Test, during which
the CTU will look for the two primary parameters in the fault state.
Indicates that one or both of the primary parameters (Delay, Spacing)
are outside preset limits.
Indicates that one or more of the six secondary parameters (Efficiency,
Rate, RF Power, Ident, Antenna, Shape) are outside preset limits.
Indicates that the MONITOR OUTPUTS switch is not in the NORMAL
position.
Indicates that DC power is applied to the monitor.

Test jack

+5V

Buffered output of the internally generated +5 volts.

Test jack

EARTH

Common earth of the power supplies, the internally generated supplies,


and all input and output signals.

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Table 2-14
SUBASSY

SECTION 2

Summary of Internal Controls : Monitor Module


TYPE

REF

R87
1A72511 Main
Preset
PWB Assembly, resistor
Monitor Module 8-way DIL S1
switch
The Monitor
Fault Limit
switches S1-4
and S7-10, S12
and S13 are
binary coded,
with switch 1 of
the DIL switches
the least
significant and
switch 8 (or 10)
the most
significant. They
use inverted
logic, with the
OFF position of
the switch being
active.

CONTROL FUNCTIONS
LEGEND
FUNCTIONISETTING/INDICATION

PULSE WIDTH
LOWER REJECT
LIMIT

8-way DIL S2
switch

FALL TIME
UPPER REJECT
LIMIT

8-way DIL S3
switch

RISE TIME
UPPER REJECT
LIMIT

8-way DIL S4
switch

PULSE WIDTH
REJECT
WINDOW

8-way DIL S7
switch

POWER LEVEL
LOWER REJECT
LIMIT

Sets the ERP monitor fault alarm reference level to


0 dB at commissioning.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the required lower reject limit
(in microseconds) by 10 and subtract 1.
Encode the switches for this value.
For a lower reject limit of 2.9 microseconds the
switches are encoded for a number of 28, as
shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the required upper reject limit
(in microseconds) by 10 and subtract 2.
Encode the switches for this value.
For an upper reject limit of 3.6 microseconds the
switches are encoded for a number of 34, as
shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the required upper reject limit
(in microseconds) by 10 and subtract 2.
Encode the switches for this value.
For an upper reject limit of 3.1 microseconds the
switches are encoded for a number of 29, as
shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the difference between the required upper
and lower reject limits (in microseconds) by 10 and
subtract 1.
Encode the switches for this value.
For an upper reject limit of 4.1 microseconds the
difference between the limits is 1.2 microsecond
and the switches are encoded for a number of 11,
as shown above.
1 2 3 4 5 6 7 8
ON
OFF
The power level corresponds to the switch setting,
from -1 to -8 dB. For a lower reject limit of -3 dB
the switches are set as shown above.

2-90

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SUBASSY

SECTION 2

TYPE

REF

1A72511 Main
8-way DIL S8
PWB Assembly, switch
Monitor Module

8-way DIL S9
switch

8-way DIL S10


switch

S12
10-way
DIL switch

S13
10-way
DIL switch

CONTROL FUNCTIONS
LEGEND
FUNCTIONISETTING/INDICATION
IDENT GAP
UPPER REJECT
LIMIT

ON
OFF
Subtract 2 from the required upper reject limit
(in seconds). Encode the switches for this value.
For an upper reject limit of 62 seconds the
switches are encoded for a number of 60, as
shown above.
1 2 3 4 5 6 7 8
DELAY REJECT
WINDOW
ON
OFF
Multiply the difference between the required upper
and lower reject limits (in microseconds) by 10
and subtract 1.
Encode the switches for this value.
For an upper reject limit of 50.5 microseconds the
difference between the limits is 1.0 microsecond
and the switches are encoded for a number of 9,
as shown above.
1 2 3 4 5 6 7 8
SPACING
REJECT
ON
WINDOW
OFF
Multiply the difference between the required upper
and lower reject limits (in microseconds) by 10
and subtract 1.
Encode the switches for this value.
For an upper reject limit of 12.5 microseconds the
difference between the limits is 1.0 microsecond
and the switches are encoded for a number of 9,
as shown above.
1 2 3 4 5 6 7 8 9 10
DELAY LOWER
REJECT LIMIT
ON
OFF
Multiply the required lower reject limit
(in microseconds) by 10 and subtract 1.
Encode the switches for this value.
For a lower reject limit of 49.5 microseconds the
switches are encoded for a number of 494, as
shown above.
1 2 3 4 5 6 7 8 9 10
SPACING
LOWER REJECT
ON
LIMIT
OFF
Multiply the required lower reject limit
(in microseconds) by 10 and subtract 1.
Encode the switches for this value.
For a lower reject limit of 11.5 microseconds the
switches are encoded for a number of 114, as
shown above.

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SECTION 2

2.3.10

Control and Test Unit 1A72550

2.3.10.1

General

The Control and Test Unit (CTU) monitors, controls and tests various functions within the
LDB-102 DME. The CTU contains a comprehensive test facility to allow rapid
assessment of performance. By keypad selection, each of the main DME parameters,
including signal levels and status conditions, can be measured and displayed. The CTU
is used in conjunction with the test interrogator module(s) to perform the measurements
and tests.
The CTU controls the operation of a single or dual transponder configuration LDB-102
DME, both locally and remotely. It also performs data acquisition and control functions
for the Remote Control and Monitoring System (RCMS).
A detailed description of the controls and indicators of the CTU is given in Appendix A.3.

2.3.10.2

Mechanical

The CTU comprises three boards, namely the CTU Processor PWB Assembly
(1A72552), the CTU Front Panel PWB Assembly (1A72553) and the RCMS Interface
PWB Assembly (1A72555). The boards are mounted on an aluminium frame and
connected using ribbon cables. A DC/DC converter is also mounted on the aluminium
frame and connects to the CTU processor board. The CTU is installed in the CTU
subrack.
A block diagram of the CTU is shown in Figure 2-34. Details of the individual boards are
given in following sections.
Figure 2-34

CTU Block Diagram

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"

SECTION 2

2.3.10.3

CTU Processor PWB Assembly 1A72552

REFER

Circuit Diagram 72552-1-02

2.3.10.3.1

General

The CTU processor board provides the microprocessor and memory for the CTU. It
provides interfaces with the CTU front panel board, the RCMS interface board, and
Transponders 1 and 2. The CTU also has a serial port, and controls the sourcing of the
ident signals.
A block diagram of the CTU processor board is shown in Figure 2-35.

2.3.10.3.2

Microprocessor

The microprocessor, D9, is a CMOS 80C186 which operates at 10 MHz. The processor
provides a clock generator, an interrupt controller, three 16-bit timers, memory and
peripheral chip select logic, and a wait state generator.
The microprocessor supervisory chip, N2, acts as a watchdog for the processor and as a
24 volts monitor. If the watchdog input (WDI), pin 11, is not toggled within 1.6 seconds,
RESET, pin 15, pulses low causing the processor to be reset. N2 monitors the 24 volts
line via the power fail comparator input (PFI), pin 9. If the 24 volts line voltage drops
below a preset value then the voltage at PFI drops below its threshold. This in turn
causes PFO, pin 10, to go low, which activates the LOW_TPNDR_BAT alarm. The
preset value may be adjusted by R32 to be anywhere in the range 18 to 23 volts.
The wait state generator and address decoder, D13, is implemented using an EP610
programmable logic device (PLD). D13 generates external CTU bus signals for the
interfaces with the front panel board, RCMS interface board and the transponders. It
also produces the SRDY signal for the processor. The SRDY signal causes the
processor to insert wait states during input/output operations to slower devices. All
devices selected by PCS0, PCS1, PCS2, MCS1 and MCS2 require seven wait states.
All other devices require zero wait states.
D7, D8 and D10 are address latches.

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HA72500
Figure 2-35

SECTION 2
CTU Processor Board Block Diagram

2-94

HA72500
2.3.10.3.3

SECTION 2
Memory

The memory on the CTU processor board comprises 8Kx8 EEPROM, 64Kx16 EPROM,
and 32Kx16 RAM.
The EEPROM, D16, is a 28C65. It is used to store the state of the CTU front panel at
power down so that it can be restored to the same state at the next power-up; it also
stores the number of restarts.
The EPROM, D17, is a 27C210. It is used to store the CTU program, operating system,
applications code, built-in tests and production test code.
The RAM is divided between two chips; D15 stores the low bytes, and D14 stores the
high bytes.

2.3.10.3.4

Serial Port

The RS-422 serial port comprises two differential bus transceivers, N4 and N5, as well
as a universal asynchronous receiver/transmitter (UART), D6. This arrangement allows
the serial port to operate in full-duplex mode.
The serial port is used to communicate with a remote maintenance monitoring system.

2.3.10.3.5

RCMS and Front Panel Interface

The interface to the RCMS interface board and the front panel board is implemented
using D29, D30 and D31.
D29 is an octal bus transceiver used to transfer data between the CTU processor board
and the other two boards. DT/R from the processor controls the direction of data flow
through the transceiver. Resistor networks RN20 and RN21 reduce noise susceptibility
on input data to D29.
D30 is the address buffer, and its outputs are enabled when PCS0 is low. A0 from the
processor is not buffered since it is used as an enable signal rather than an address
signal by the processor (analogous to BHE for the low data byte). Hence ADDR0 to the
front panel and RCMS interface boards connects to A1, ADDR1 connects to A2, and so
on up to ADDR6.
D31 is the control byte buffer. Its outputs are always enabled.
The interrupt input (XINT) from the front panel and RCMS interface enters the CTU
board on XN3:34. It is ANDed with the RDY/BSY signal from the EEPROM. This has the
effect of disabling XINT while the EEPROM is being written to.

2.3.10.3.6

Transponder Interfaces

The Transponder 1 interface comprises D35, D36 and D37, and connects to
Transponder 1 via XN2. The Transponder 2 interface comprises D32, D33 and D34, and
connects to the RCMS interface board via XN3. (The RCMS interface board directs the
signals to Transponder 2.).
The arrangement and operation of these interfaces is similar to the RCMS and front
panel interface in Section 2.3.10.3.5.

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2.3.10.3.7

SECTION 2
Ident

Selection of the ident signals is performed by the ident tone and keying PLD, D2. The
ident PLD has the following inputs and outputs:
a.

Sources of ident signal (inputs):


1.

ASSOC_IDENT_IN;

2.

MA_IDENT_OUT_1;

3.

MA_IDENT_OUT_2;

4.

REQ_IDENT_KEYING_1;

5.

REC_IDENT_KEYING_2;

6.

REC_IDENT_TONE_1; and

7.

REC_IDENT_TONE_2.

b.

Clock inputs:
1.

2440 Hz; and

2.

TMROUT.

c.

Select inputs:
1.

ASSOC_IDENT_SEL_1;

2.

ASSOC_IDENT_SEL_2;

3.

REC_IDENT_SEL_1; and

4.

REC_IDENT_SEL_2.

d.

Ident signal outputs:


1.

IDENT_ON;

2.

MA_IDENT_IN_1;

3.

MA_IDENT_IN_2;

4.

MA_IDENT_OUTPUT;

5.

DET_IDENT_KEY;

6.

IDENT_TONE_TRANSFORMER; and

7.

IDENT and CPU TONE.

The relationship between these is shown in Table 2-15 to Table 2-17.

2-96

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SECTION 2

Table 2-15

Ident PLD Outputs: MA_IDENT_IN_1,2, MA_IDENT_OUT,


IDENT_TONE_TRANSFORMER, DET_IDENT_KEY

INPUTS

OUTPUTS

ASSOC_IDENT_SEL

MA_IDENT_IN

IDENT_TONE_
TRANSFORMER

MA_IDENT_OUT

DET_IDENT_KEY

ASSOC_IDENT_IN

MA_IDENT_OUT_1

REC_IDENT_TONE_1 REC_IDENT_KEYING_1

ASSOC-DENT_IN

MA_IDENT_OUT_2

REC_IDENT_TONE_2 REC_IDENT_KEYING_2

Table 2-16

Ident PLD Output: IDENT+ CPU_TONE


INPUTS

OUTPUTS

REC_IDENT_SEL

Table 2-17

IDENT +CPU_TONE

REC_IDENT_TONE_1

REC_IDENT_TONE_2

2240 Hz

TMROUT

Ident PLD Output: IDENT_ON


INPUTS

ASSOC_IDENT_SEL

OUTPUTS

REC_IDENT_SEL

2240 Hz

IDENT_ON

REC_IDENT_KEYING_1

REC_IDENT_KEYING_2

x = Don't care

= Low-to-high transition
q = State of IDENT_ON at previous low-to-high transition of 2440 Hz

2-97

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SECTION 2

The MA_IDENT_OUTPUT signal is produced by N1 which is an optically coupled


MOSFETV relay. This signal appears as either an open circuit or as a contact closure.
The DET_IDENT_KEY output appears as either +24 volts or ground. The other five
IDENT outputs are TTL level signals.
The recovered ident signal at D2:9 activates buzzer B1 for monitoring purposes. The
level of the signal may be adjusted using the variable resistor R33.

2.3.10.3.8

Switches

There are two 8-position DIP switches on the board, S1 and S2, which are read via
buffers D20 and D25 and are used to configure the CTU. The setting details for these
switches are given in Appendix A.

2.3.10.3.9

Indicators

There are eight green LEDs on the CTU board, H1-8. H1 and H2 are driven by one of
the address latches, D10, and the remaining six LEDs are driven by octal latch D26. The
meaning of the LED states is summarised in Table 2-18.
Table 2-18

CTU Processor Board LED Indicators


LED

INDICATES

H1

A19 activity

H2

A16 activity

H3

H4

ROM Test OK

H5

H6

Heartbeat

H7

H8

RAM Test OK

2.3.10.3.10 Links
The CTU board has six links, XN5-10, the functions of which are summarised
in Table 2-19.
Table 2-19

CTU Processor Board Links


LED

FUNCTION

XN5

Ground one leg of MA_IDENT_OUTPUT

XN6

Watchdog disable

XN7

Select signature analysis

XN8

Ident Test

XN9

Watchdog Test

XN10

Pullup ASSOC.IDENTIN input to +24 volts

NOTE: The function is enabled when the link is fitted

2-98

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SECTION 2

2.3.10.3.11 Miscellaneous Inputs and Outputs


There are 13 bits read by D19 and D24. Their source and signal type are summarised
in Table 2-20.
Table 2-20

CTU Processor Board D19 and D24 Inputs


NAME

BIT

SOURCE

DESCRIPTION

15

LOW_TPNDR_BATT N2:10

High if battery voltage < preset

14

Spare

13

Spare

12

ANT_REL_TEST

External I/O Board

11

TI_MON_TEST_2

RCMS (Transponder 2) Ground or open circuit

10

TI_MON_TEST_1

Transponder 1

TPNDR_TEST_2

RCMS (Transponder 2) Ground or open circuit

TPNDR_TEST_1

Transponder 1

Ground or open circuit

EEPROM_RDY

D16:1

Low if EEPROM engaged in write cycle

IDENT_ON

D2:6

Ident output

Spare

TRNS_CB_OFF

External I/O Board

Ground or open circuit

BAT_CHG_NORM_1 External I/O Board

24 volts or open circuit

BAT_CHG_NORM_2 External I/O Board

24 volts or open circuit

AC_PWR_NORM_1

External I/O Board

24 volts or open circuit

AC_PWR_NORM_2

External I/O Board

24 volts or open circuit

Ground or open circuit


Ground or open circuit

2-99

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SECTION 2

There are 16 bits output via D18 and D23. Their destination and signal type are
summarised in Table 2-21.
Table 2-21
BIT

CTU Processor Board D18 and D23 Outputs


NAME

DESTINATION

DESCRIPTION

15

ASSOC_IDENT_SEL_2

D2:19

+24 volts or ground

14

ASSOC_IDENT_SEL_1

D2:23

+24 volts or ground

13

ANT_RELAY_CONTROL

External I/O Board

+24 volts or ground

12

RV_IDENT_INH_2

RCMS (Transponder 2)

+5 volts or ground

11

RV_TX_INH_2

RCMS (Transponder 2)

+5 volts or ground

10

RV_RF_ON_2

RCMS (Transponder 2)

+5 volts or ground

TPDR_PWR_ON_2

RCMS (Transponder 2)

+5 volts or ground

PA_PWR_ON_2

RCMS (Transponder 2)

+5 volts or ground

REC_IDENT_SEL_2

D2:10

+24 volts or ground

REC_IDENT_SEL_1

D2:14

+24 volts or ground

MAINT_FNS_EN

RCMS (Transponder 2)
and Transponder 1

+24 volts or ground

RV_IDENT_INH_1

Transponder 1

+5 volts or ground

RV_TX_INH_1

Transponder 1

+5 volts or ground

RV_RF_ON_1

Transponder 1

+5 volts or ground

TPDR_PWR_ON_1

Transponder 1

+5 volts or ground

PA_PWR_ON_1

Transponder 1

+5 volts or ground

2.3.10.3.12 Counter
D12 is a binary ripple counter. The clock input (pin 10) is 10 MHz clock output from the
processor. The three D12 outputs used are 610 Hz (pin 3), 1220 Hz (pin 2) and 2440 Hz
(pin 1). Either 610 Hz or 1220 Hz can be selected to be a clock input for the processor
(D9:20, 21) and the UART (D6:5). The selection is made by fitting either R30 or R31 as
required. The 2440 Hz output of D12 is an input to the ident PLD (D2:2).

2.3.10.3.13 Power
24 volts from the main power supply enters the CTU board via XN1:3a and XN1:3c. This
is distributed around the board and to XN3:43 and XN3:44 for distribution to the front
panel and RCMS interface boards. 24 volts is also connects to XN11:1. From here it is
fed to the CTU DC/DC converter which returns 5 volts via XN11:4. The DC/DC converter
is a switching power supply which is mounted on the CTU metalwork.
5 volts from the DC/DC converter is used on the CTU processor board; it is distributed to
the front panel board and RCMS interface board via XN3:39 and 40; and it is distributed
to the external I/O board via XN1:2c and it is distributed for general use by other
modules mounted in the CTU subrack via XN1:12a,c, 13a,c and 14a,c.

2-100

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SECTION 2

2.3.10.3.14 External 5 Volts Circuit


The external 5 volts circuit comprises V7, R50-52, C53-54, and N3. This circuit provides
a 5 volts supply for Transponder 1 which is independent of the CTU 5 volts supply. This
ensures that any problem which brings down the transponder 5 volts supply will not
adversely affect CTU 5 volts.
Diode V7 protects the linear regulator N3 from any accidental reverse polarity voltages
which may be applied to the 24 volts line. R52 restricts the maximum current drawn to
about 150 mA. During normal operation the current supplied by N3 is typically less than
60 mA.
R50 and R51 set the output voltage of N3 to be in the range 5.3 to 5.7 volts.

"

2.3.10.4

CTU Front Panel PWB Assembly 1A72553

REFER

Circuit Diagram 72553-1-02

2.3.10.4.1

General

The front panel board provides the CTU user interface. It has switches, LEDs and a
2-line by 40-character LCD which allow the user to:
a.

display operational parameters and test results; and

b.

exercise local control and monitoring of the DME.

The LCD displays a menu of functions available to the user on the function keys, while
other keys have dedicated functions.
A block diagram of the front panel board is shown in Figure 2-36.
Figure 2-36

CTU Front Panel Board Block Diagram

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SECTION 2

2.3.10.4.2

Interface with CTU Processor PWB Assembly

The interface with the CTU processor board comprises D7, D9, RN1-6 and RN12-14.
Resistor networks RN1, RN2, RN4, RN5, RN12 and RN13 reduce noise effects on the
incoming fines. D9 is an EP610 PLD which is programmed as the address decoder for
the front panel. The address map for the board is shown in Table 2-22. D7 is a 74HC245
data transceiver which is used to transfer data bits D0-7 between the front panel and the
processor board. The XDT/R signal from the processor is used to control the direction of
data flow through the transceiver.
Table 2-22

CTU Front Panel Address Map


A1 PCS0 XWR XRD

A6

A5

A4

A3

A2

Data transceiver D7 (Write)

Data transceiver D7 (Read)

LCD control/address (Write)

LCD data (Write)

LCD data (Read)

Switch scanner and coder D5 (Read)

Alarm inhibit/delay D3 (Read)

Alarm register 1 D11 (Write)

Alarm register 2 D10 (Write)

Control status 1 D12 (Write)

Control status 2 D12 (Write)

Miscellaneous status D8 (Write)

2.3.10.4.3

SELECTS

Liquid Crystal Display

The liquid crystal display (LCD) is 40-character by 2-line display. The view angle of the
LCD may be adjusted by varying R1, which changes the feedback of the drive voltage to
the LCD display provided by N1. V1 and V2 in the operational amplifier circuit provide
temperature compensation. The forward voltage drop across diodes V1 and V2 varies
with temperature, resulting in the positive input to the amplifier also varying with
temperature; this helps to maintain good LCD contrast.

2.3.10.4.4

Indicators

There are 33 LEDs visible to the CTU user. These LEDs provide information on DME
control status, test functions, power status, alarms and miscellaneous status. Another
LED, the heartbeat LED (H14) is not visible to the user. It is used as a diagnostic aid to
make sure that the CTU processor software is writing to the front panel. During normal
operation the heartbeat LED will flash about once a second.
The octal latches D6, D8 and D10-12 are used to control the LEDs. A high level on the
XRES line from the CTU processor will force all latch outputs high, turning the LEDs off.
Also during reset, transistors V7 and V8 will turn on, causing the PRIMARY alarm LED
(H30) and the CTU alarm LED (H33) to be on.

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HA72500
2.3.10.4.5

SECTION 2
Pushbutton Switches

The front panel has 16 pushbutton switches which are read by the switch scanner and
coder PLD, D5. This divides the keys into two groups, those with dedicated inputs and
outputs, and those read as part of a four-by-four matrix and coded to form a four-bit
output.
The TI RATE switches, 1 kHz (S6) and 10 kHz (S7) have dedicated inputs and outputs.
The D5 outputs for these switches, pins 20 and 21, are enabled by the select signal from
the address decoder which enters D5:4. R11-12, C9-10 and D4 make up the debounce
circuitry for these switches.
Switches S1-5, S10 and S13-20 are read as part of a 4x4 array. D5 senses switch
closures by driving the COL1-4 outputs low, one at a time, and reading the ROW1-4
inputs. When D5 recognises a switch closure, the VALID output (pin 19) goes high, and
the code corresponding to the pressed pushbutton is output on pins 15-18 as shown in
Table 2-23. If more than one of the pushbuttons is pressed at any one time, no switch
closure is recognised by D5, R10, C8 and D4 debounce switch closures and openings
from the switch matrix.
No switches are fitted in the S8 and S9 locations.
Table 2-23

2.3.10.4.6

CTU Front Panel Switch Scanner and Coder Output


I013

I014

I015

I016

SWITCH RECOGNISED

0
0

0
0

0
0

0
1

S20
S19

S18

S17

S16

S15

S14

S13

S1

S2

S3

S4

S5

S10

S9

S8

Rotary Switches

There are two rotary switches, ALARM POWER ON INHIBIT (S11) and ALARM DELAY
(S12). The outputs of these binary coded decimal (BCD) switches are read via buffer D3.
S11 is not accessible to the operator, as it is set only by a technician. S12 is mounted on
the front panel and is accessible to the user.

2.3.10.4.7

Charge-pump Voltage Inverter

-5 volts for the front panel is obtained from +5 volts by using two 74HC04 inverter chips,
D1 and D2, in a charge-pump voltage inverter circuit.

2-103

HA72500

"

SECTION 2

2.3.10.5

RCMS Interface MB Assembly 1A722555

REFER

Circuit Diagram 72555-1-02

2.3.10.5.1

General

The RCMS interface board provides opto-isolators to read remote control relay inputs,
and relays to control remote lamp outputs. All of the RCMS interface relays are fitted
with surge protection. This board also extends the Transponder 2 interface signals from
the CTU processor board to a backplane connector.
A block diagram of the RCMS interface board is shown in Figure 2-37.
Figure 2-37

2.3.10.5.2

RCMS Interface Board Block Diagram

Interface with CTU Processor MB Assembly

The interface with the CTU processor board comprises D1, D2 and RN1-9. Resistor
networks RN2, RN3, RN4, RN5, RN8 and RN9 reduce noise effects on the incoming
lines. D1 is a PLD which is programmed as the address decoder for the RCMS interface
board. The address map for the board is shown in Table 2-24 D2 is a 74HC245 data
transceiver which is used to transfer data bits D0-7 between the RCMS interface board
and the processor board. The XDT/R signal from the processor is used to control the
direction of data flow through the transceiver.

2-104

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SECTION 2

Table 2-24

RCMS Interface Address Map


A1 PCS0 XWR XRD

A6

A5

A4

A3

A2

Data transceiver D2 (Write)

Data transceiver D2 (Read)

Miscellaneous status D3 (Write)

RCMS status 2 D4 (Write)

Bit out 3 D5 (Write)

Bit feedback 2 D6 (Read)

RCMS control 1 D7 (Read)

2.3.10.5.3

SELECTS

Input/Output Feedback

The latch D5 and buffer D6 form an input/output feedback circuit. An RCMS interface
board may not be fitted to all CTUs, and so this circuit is used to check for the presence
of the board. If a byte written to the latch can be read back, the RCMS interface board is
fitted.

2.3.10.5.4

Relays

The RCMS interface board is fitted with 15 relays, K1-15. The relays have changeover
contacts fitted with varistors, F2-31, to provide surge protection. The relays are
controlled via octal latches D3 and D4.

2.3.10.5.5

Heartbeat Indicator

The heartbeat LED, H1, is used as a diagnostic aid to make sure that the CTU processor
software is writing to the RCMS interface board. During normal operation the LED will
flash about once a second.

2.3.10.5.6

Opto-isolator Inputs

The RCMS interface board is fitted with six opto-isolator inputs. Each input comprises an
opto-isolator, a diode, a 3.9 volts zener diode, a 1 uF capacitor and a 4.75 kilohms
resistor. The resistor limits current to the opto-isolator; the capacitor filters the applied
voltage; the zener ensures that low voltage inputs do not activate the opto-isolator; and
the diode protects the opto-isolator against reverse polarity voltages. The inputs are read
via buffer D7. The inputs to the buffer are normally pulled high by RN11 and go low
when the opto-isolator is switched on.

2.3.10.5.7

Ident Tone Transformer

The ident tone transformer, T1, is a 600 ohms balanced transformer used to send ident
to a remote location via XN1:32a,c. The ident input is sourced from the CTU processor
board via XN3:46. The variable resistor R1 may be used to adjust the level of the ident
signal.

2-105

HA72500
2.3.10.5.8

SECTION 2
External 5 Volts Circuit

The external 5 volts circuit comprises V13, R10, R15-16, C18, C23, and N7. This circuit
provides a 5 volts supply for Transponder 2 which is independent of the CTU 5 volts
supply. This ensures that any problem which brings down the transponder 5 volts supply
will not adversely affect CTU 5 volts.
Diode V13 protects the linear regulator N7 from any accidental reverse polarity voltages
which may be applied to the 24 volts line. R10 restricts the maximum current drawn to
about 150 mA. During normal operation the current supplied by N7 is typically less than
60 mA.
R15 and R16 set the output voltage of N7 to be in the range 5.3 to 5.7 volts.

2.3.10.5.9

External 24 Volts Circuit

The external 24 volts circuit comprises R9 and F1, and is fitted if required to provide 24
volts to remote equipment via XN1:2a,c. R9 is a 10 ohms resistor and F1 is an RXE050
polyswitch thermistor. During normal operation the current drawn through R9 and F1 is
less than 180 mA. In the event of a short circuit to ground at the remote equipment, R9
restricts the current to 2.4 amperes. At this current, F1 switches off in about 1.5 seconds,
reducing the current to a negligible level until the remote fault is rectified. R9 (which is
10 watts rating) can comfortably withstand the overcurrent for the short period.

2.3.10.5.10 Transponder 2 Interface


The RCMS interface board extends Transponder 2 signals between XN2 and XN3. XN2
is a backplane connector which connects to the transponder. XN3 connects via ribbon
cable to the CTU processor board which controls the interface to the transponder.

"

2.3.11

Power Distribution Panel Single DME 1A72549 and Power


Distribution Panel Dual DME 2A72549

REFER

1A72549 Circuit Diagram 72549-3-06


2A72549 Circuit Diagram 72549-3-16

The power distribution panels terminate and distribute the primary 24 volts supplies and
provide circuit protection for DME circuits. The Power Distribution Panel for a single
DME is a type 1A72549; a block diagram for this is shown in Figure 2-38. For a dual
DME the Power Distribution Panel is a type 2A72549; a block diagram for this is shown
in Figure 2-39.
The circuit breakers used have a second set of contacts which are electrically isolated
from the trip contacts. These secondary contacts are connected in series and tied to
ground at one end. The other end is connected to the CTU as the TRNS_CB_OFF line.
If all circuit breakers are on, the TRNS_CB_OFF signal to the CTU will be ground. If one
or more of the circuit breakers are off, the TRANS_CB_OFF signal will appear as an
open circuit at the CTU.

2-106

HA72500

SECTION 2

Figure 2-38

Single Power Distribution Panel Block Diagram

Figure 2-39

Dual Power Distribution Panel Block Diagram

2.3.12

AC Power Supply 3A71130

Manufacturer documentation for the power supply, including circuit and components
schedule, is identified in Appendix J.

2-107

HA72500

"

SECTION 2

2.3.13

Power Supply System Dual AC 2A/3A69758

REFER

Circuit Diagram 69758-3-28

The Dual AC Power Supply Systems 2A69758 and 3A69758 each consist of two AC
Power Supplies 3A71130 mounted in an equipment rack. The two types are electrically
and functionally identical but they are mounted in different rack sizes; the type supplied
depends on the installation requirements. The layout of a type 2A69758 is shown in
Figure 2-40, as an example.
Each AC power supply positive and negative output is connected independently to the
DME racks +ve and -ve battery terminals.
The AC power supplies' status outputs (AC Power Normal 1 and 2, Bty Charger Normal
1 and 2 and Mains OK) are connected to terminal blocks for ease of connection. It
should be noted that 'Mains OK' is from AC power supply 1 only.
For detail on AC Power Supply 3A71130, refer to the handbook detail in Appendix J.
Figure 2-40

Power Supply System Dual AC 2A69758 Layout

2-108

HA72500

"

SECTION 2

2.3.14

Transponder Subrack 1A72513

REFER

Circuit Diagram 72556-2-01

The transponder subrack consists of a standard Eurocard 6 unit by 280 mm deep card
frame which accepts the five transponder plug-in modules. The card frame is fitted with a
Transponder Subrack Motherboard (1A72556) in the upper three units, and an RF
connector mounting panel in the lower three units to make the coaxial connections when
the modules are plugged in.
The chassis of the plug-in modules are grounded to the subrack through securing
screws fitted to the front panels of the modules.

"

2.3.15

CTU Subrack 1A72506

REFER

Interwiring Diagrams 72550-1-03, 72505-2-06, 72505-2-17

The CTU subrack consists of a standard Eurocard 6 unit by 220 mm deep card frame
which accepts the Control and Test Unit (1A72550) and the Power Distribution Panel
(1A/2A72549); a number of spare monitors are available for expansion (for remote
maintenance monitoring, for example).
All modules are of the plug-in type. The CTU plugs into DIN type IDC connectors in the
card frame.
The power distribution panel plugs into a 15-way DIN connector in the card frame, which
is connected directly to the main power loom.
The chassis of the plug-in modules are grounded to the subrack through securing
screws fitted to the front panels of the modules.

"

2.3.16

External I/O PWB Assembly 1A72557

REFER

Circuit Diagram 72557-1-01

The External I/O PWB Assembly 1A72557 is mounted on the side of the rack frame at
the rear of the transponder subrack. It provides the interface for external connections to
the DME unit. These are made using the terminal block connectors XB1 to XB11.
Connections to the CTU and the Remote Control and Monitoring System (RCMS) are
made by two 64-way ribbon cable connectors XN6 and XN8.
XN1 connects to the RF panel and provides the RF relay signals and +24 volts to the
CTU. XN2 connects the battery charger signals (Mains OK, AC Normal and Battery
Charger Normal) to the CTU.
Amplifier N2 and transistor V1 provide a protected power supply, for external use with
the status signalling relays. Should the external load current exceed the rated load for
the circuit, the output voltage will fall and the output current will 'fold-back', reducing the
dissipation in transistor V1.
Voltage divider R1 and R9 establish a reference voltage at the non-inverting input, N2:3,
of amplifier N2. The voltage at the inverting input, N2:2, is determined by resistors R2,
R7 and R8. Under normal load conditions, this voltage is slightly above the voltage at
N2:3, so the output at N2:6 is close to ground and transistor V1 is turned on.
When the load current approaches the limiting value, the voltage drop across R4 and R5
causes the voltage at N2:2 to fall slightly below the voltage at N2:3 The voltage at the
output, N2:6, therefore starts to rise, turning off V1 and causing V1 collector voltage to
fall. At the same time, positive feedback is applied through R8, which pulls the voltage at
N2:2 even lower, causing V1 collector voltage to fall further so that the load current
decreases. This creates the so-called 'fold-back' characteristic, where the short-circuit
current is significantly less than the current at the onset of limiting.

2-109

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SECTION 2

Voltage regulator N1 provides a remote supply for the modem connector XN3 (for use by
a remote maintenance monitoring system).

2.3.17

1kW PA Power Supply Frame 1A72503

This is designed to carry the 1kW PA Power Supply (1A72540).


The frame occupies 6 units of rack space, and has a front panel which hinges forward
and down to provide access to the 1kW PA power supply, which is fitted to this panel.
The front panel has two straps to stop it approximately horizontally when open. It is fitted
with two captive screws to secure it in the closed position. When fitted to the rack the
1kW RF Power Amplifier (1A72535) is located directly behind the 1kW PA power supply
frame.

2-110

HA72500

SECTION 3

SECTION 3

ALIGNMENT AND ADJUSTMENT

3-i

HA72500

SECTION 3
TABLE of CONTENTS

3.

ALIGNMENT AND ADJUSTMENT ............................................................. 3-1


3.1
INTRODUCTION
3-1
3.2
FIELD PERFORMANCE CHECKS AND ALIGNMENT
3-2
3.2.1 Introduction.................................................................................................. 3-2
3.2.2 Test Equipment ........................................................................................... 3-2
3.2.3 General Requirements ................................................................................ 3-2
3.2.4 Test Procedures .......................................................................................... 3-3
3.2.4.1 Preliminaries
3-3
3.2.4.2 Module Presets
3-4
3.2.4.3 Procedural Requirements
3-10
3.2.4.4 Test Interrogator Alignment
3-11
3.2.4.5 RF Source and RF Amplifier Alignment and Tests
3-14
3.2.4.6 RF Panel Preselector Filter Alignment and Tests
3-15
3.2.4.7 Receiver Video Alignment
3-16
3.2.4.8 Transmitter Driver RF Output Alignment
3-16
3.2.4.9 1kW RF Power Amplifier Alignment
3-18
3.2.4.10 Transmitter Pulse Parameters
3-20
3.2.4.11 Receiver Performance Tests
3-23
3.2.4.12 Echo Suppression
3-27
3.2.4.13 Transponder Delay
3-29
3.2.4.14 Ident
3-30
3.2.4.15 Monitor Fault Limits
3-31
3.2.4.16 Control System - PART 1 - SINGLE DME
3-38
3.2.4.16 Control System - PART 2 - DUAL DME
3-43
3.2.4.17 Rack Current Drain
3-52
3.2.4.18 Final Check
3-53
3.2.5 Test Interrogator Alignment ....................................................................... 3-54
3.2.6 Receiver Video Alignment ......................................................................... 3-56
3.2.7 Transmitter Driver Alignment..................................................................... 3-57
3.2.7.1 Preparation
3-57
3.2.7.2 RF Alignment
3-59
3.2.8 Function Generator Alignment................................................................... 3-60
3.2.9 IF Amplifier Alignment ............................................................................... 3-61
3.2.9.1 Preliminary Adjustments
3-61
3.2.9.2 Preamplifier Tuning
3-61
3.2.9.3 Local Oscillator Tuning
3-61
3.2.9.4 Narrowband Detector Tuning
3-62
3.2.10 Y-channel Operation.................................................................................. 3-62
3.3
DEPOT PERFORMANCE CHECKS AND ALIGNMENT
3-66
3.3.1 Introduction................................................................................................ 3-66
3.3.2 Test Equipment Required.......................................................................... 3-66
3.3.3 Module Presets.......................................................................................... 3-67
3.3.3.1 Power Distribution Panel Presets
3-67
3.3.3.2 1kW RF Power Amplifier Presets
3-67
3.3.3.3 Control and Test Unit Presets
3-67
3.3.3.4 Receiver Video Presets
3-68
3.3.3.5 Transmitter Driver Presets
3-70
3.3.3.6 Transponder Power Supply Presets
3-70
3.3.3.7 Test Interrogator Presets
3-70
3.3.3.8 Monitor Module Presets
3-71
3.3.3.9 RF Panel Presets - Single DME
3-72
3.3.3.10 RF Panel Presets - Dual DME
3-73

3-ii

HA72500

SECTION 3

3.3.3.11 AC Power Supply Presets


3-73
3.3.4 Preliminary Check and Setup .................................................................... 3-76
3.3.4.1 Inspection
3-76
3.3.4.2 Switching On
3-76
3.3.4.3 Procedural Requirements
3-76
3.3.5 Test Interrogator Alignment ....................................................................... 3-77
3.3.5.1 RF Generator Alignment
3-77
3.3.5.2 RF Generator at Nominal Interrogation Frequency
3-78
3.3.5.3 RF Generator at 160 kHz Above Nominal Frequency
3-79
3.3.5.4 RF Generator at 160 kHz Below Nominal Frequency
3-79
3.3.5.5 RF Generator at 900 kHz Above Nominal Frequency
3-79
3.3.5.6 RF Generator at 900 kHz Below Nominal Frequency
3-80
3.3.5.7 Spacing Offset Control
3-80
3.3.5.8 RF Generator Output Frequencies
3-80
3.3.5.9 Test Interrogator Levels
3-81
3.3.5.10 Test Interrogator System Timing Parameters
3-82
3.3.6 RF Source and RF Filter Alignment and Tests.......................................... 3-82
3.3.7 RF Panel Preselector Filter Alignment and Tests...................................... 3-83
3.3.8 Receiver Video Alignment ......................................................................... 3-84
3.3.8.1 6 dB Offset
3-84
3.3.8.2 Receiver On-channel Threshold
3-85
3.3.9 Transmitter Driver Alignment..................................................................... 3-85
3.3.9.1 RF Output Alignment
3-85
3.3.9.2 Modulation Pulse Alignment
3-87
3.3.10 1kW RF Power Amplifier Alignment .......................................................... 3-88
3.3.10.1 Output Pulse Alignment
3-88
3.3.10.2 Automatic Level Control
3-91
3.3.11 Transmitter Pulse Parameters................................................................... 3-91
3.3.11.1 Test Setup
3-91
3.3.11.2 Output Pulse Power
3-92
3.3.11.3 Output Pulse Shape
3-92
3.3.11.4 Output Pulse Spacing
3-92
3.3.11.5 Output Pulse Peak Power Calibration
3-92
3.3.11.6 Output Pulse Spectrum
3-93
3.3.12 Receiver Performance Tests ..................................................................... 3-93
3.3.12.1 Test Setup
3-93
3.3.12.2 Receiver Sensitivity
3-94
3.3.12.3 Receiver Bandwidth
3-94
3.3.12.4 Receiver Selectivity
3-94
3.3.12.5 Receiver Decoding Window
3-95
3.3.12.6 Receiver CW Protection
3-95
3.3.12.7 Receiver Reply Rate
3-96
3.3.12.8 Dead Time
3-96
3.3.13 Transponder Delay .................................................................................... 3-96
3.3.13.1 Delay Variation with Input Level
3-96
3.3.13.2 Final Receiver Checks
3-97
3.3.14 Echo Suppression ..................................................................................... 3-98
3.3.14.1 Long Distance Echo Suppression
3-98
3.3.14.2 Short Distance Echo Suppression
3-98
3.3.15 Ident........................................................................................................... 3-99
3.3.15.1 Internal Ident
3-99
3.3.15.2 External Ident
3-99
3.3.15.3 Master Ident
3-100
3.3.15.4 Ident Frequency
3-100
3.3.16 Monitor Fault Limits ................................................................................. 3-100

3-iii

HA72500

SECTION 3

3.3.16.1 Test Setup


3-100
3.3.16.2 Delay Monitor
3-100
3.3.16.3 Spacing Monitor
3-101
3.3.16.4 Efficiency Monitor
3-102
3.3.16.5 Rate Monitor
3-103
3.3.16.6 Power Monitor
3-103
3.3.16.7 Ident Monitor
3-103
3.3.16.8 Antenna Monitor
3-104
3.3.16.9 Shape Monitor
3-104
3.3.16.10 Monitor Self Test
3-105
3.3.16.11 Monitor Fault Limits
3-105
3.3.17 24V DC Power Supply/Battery Charger .................................................. 3-106
3.3.17.1 Normal Operation
3-106
3.3.17.2 High Voltage Shutdown Adjust
3-107
3.3.17.3 Low Battery Alarm Adjust
3-108
3.3.17.4 Low Voltage Shutdown Adjust
3-108
3.3.17.5 Low Voltage Performance
3-109
3.3.17.6 DC Supply Adjustment
3-110
3.3.18 Control System - Single DME.................................................................. 3-111
3.3.18.1 Normal Operation
3-111
3.3.18.2 Primary Fault
3-112
3.3.18.3 Secondary Fault
3-113
3.3.18.4 Recycle Function
3-114
3.3.18.5 RCMS Remote Control
3-115
3.3.19 Control System - Dual DME .................................................................... 3-116
3.3.19.1 Normal Operation - No. 1 is MAIN
3-116
3.3.19.2 Primary Fault - No. 1 is MAIN
3-117
3.3.19.3 Secondary Fault - No. 1 is MAIN
3-119
3.3.19.4 Normal Operation - No. 2 is MAIN
3-121
3.3.19.5 Primary Fault - No. 2 is MAIN
3-122
3.3.19.6 Secondary Fault - No. 2 is MAIN
3-124
3.3.19.7 Operation in Maintenance Mode - No. 1 is MAIN
3-125
3.3.19.8 Operation in Maintenance Mode - No. 2 is MAIN
3-127
3.3.19.9 Recycle Function - No. 1 is MAIN
3-129
3.3.19.10 Recycle Function - No. 2 is MAIN
3-131
3.3.19.11 Hot/Cold Standby
3-132
3.3.19.12 RCMS Remote Control
3-132
3.3.20 Rack Current Drain.................................................................................. 3-133
3.3.21 Tidy Up .................................................................................................... 3-134
3.3.22 Y-channel Operation................................................................................ 3-134
3.4
LRU PERFORMANCE CHECKS AND ALIGNMENT
3-138
3.4.1 Introduction.............................................................................................. 3-138
3.4.1.1 Definition and Scope
3-138
3.4.1.2 List of Procedures
3-138
3.4.1.3 DME Rack Operation
3-138
3.4.1.4 Test Equipment
3-141
3.4.1.5 Common Procedures
3-141
3.4.2 Attenuator 1A69737................................................................................. 3-143
3.4.2.1 Test Equipment
3-143
3.4.2.2 Return Loss Check
3-144
3.4.2.3 Insertion Loss and Attenuation Check
3-144
3.4.3 Directional Coupler 1A69755................................................................... 3-144
3.4.3.1 Test Equipment
3-144
3.4.3.2 Return Loss Check
3-145
3.4.3.3 Insertion Loss Check
3-145

3-iv

HA72500

SECTION 3

3.4.3.4 Coupling Ratio Check


3-145
3.4.4 Directional Coupler 2A69755................................................................... 3-146
3.4.4.1 Test Equipment
3-146
3.4.4.2 Return Loss Check
3-146
3.4.4.3 Insertion Loss Check
3-147
3.4.4.4 Coupling Ratio Check
3-147
3.4.5 250W RF Amplifier 1A69873 ................................................................... 3-148
3.4.5.1 Test Equipment
3-148
3.4.5.2 Setup
3-148
3.4.5.3 Calibration Procedure
3-149
3.4.5.4 Amplifier Test Procedure
3-150
3.4.6 AC Power Supply 3A71130 ..................................................................... 3-153
3.4.6.1 Test Equipment
3-153
3.4.6.2 Setup
3-153
3.4.6.3 Output Voltage Tests
3-156
3.4.6.4 Current Limit Adjustment
3-156
3.4.6.5 Performance Under Load
3-156
3.4.6.6 Transient Response
3-157
3.4.6.7 Output Ripple
3-157
3.4.6.8 Output Fall Alarm - Low Float Voltage
3-157
3.4.6.9 Output Fail Alarm - Charge Fail
3-158
3.4.6.10 High Voltage Alarm - Selective Shutdown Mode
3-158
3.4.6.11 High Voltage Alarm Delay Shutdown Mode
3-158
3.4.6.12 Fuse Alarm
3-159
3.4.7 Monitor Module 1A72510 ........................................................................ 3-159
3.4.7.1 Test Equipment
3-159
3.4.7.2 Alignment
3-159
3.4.7.3 Power Supply Check
3-159
3.4.7.4 Peak Power Monitor Check
3-160
3.4.7.5 RF Power Calibration
3-160
3.4.7.6 Front Panel Indicator Check
3-160
3.4.8 Main PWB Assembly Monitor Module 1A72511...................................... 3-161
3.4.8.1 Test Equipment
3-161
3.4.8.2 Determination of Monitor Switch Settings
3-161
3.4.8.3 Setup
3-162
3.4.8.4 Delay Monitor Check
3-163
3.4.8.5 Spacing Monitor Check
3-164
3.4.8.6 Efficiency Monitor Check
3-165
3.4.8.7 Reply Rate Monitor Check
3-165
3.4.8.8 Effective Radiated Power Monitor Check
3-165
3.4.8.9 Antenna Integrity Monitor Check
3-165
3.4.8.10 Level Monitor Check
3-166
3.4.8.11 Ident Monitor Check
3-166
3.4.8.12 Pulse Shape Monitor Check
3-167
3.4.8.13 Monitor Self Test Check
3-169
3.4.8.14 Front Panel Switch Check
3-169
3.4.9 Peak Power Monitor 1A72512................................................................. 3-169
3.4.9.1 Test Equipment
3-169
3.4.9.2 Performance Check
3-170
3.4.9.3 Completion
3-171
3.4.10 Test Interrogator 1A72514....................................................................... 3-171
3.4.10.1 Test Equipment
3-171
3.4.10.2 Signal Pulse Generation Checks
3-171
3.4.10.3 Pulse Switching
3-172
3.4.10.4 Signal Level Calibration
3-172

3-v

HA72500

SECTION 3

3.4.10.5 Reply Signal Checks


3-173
3.4.11 Main PWB Assembly Test Interrogator 1A72515 .................................... 3-175
3.4.11.1 Test Equipment
3-175
3.4.11.2 Setup
3-175
3.4.11.3 Interrogation Generation Check
3-175
3.4.11.4 Spacing Offset Control
3-176
3.4.11.5 Reply Signal Processing Check
3-176
3.4.11.6 Measurement Facilities Check
3-177
3.4.11.7 Transponder Output Power Calibrate Alignment
3-178
3.4.11.8 Monitor Fault Limit Facilities Check
3-178
3.4.11.9 Final Check
3-178
3.4.12 RF Generator 1A72516 ........................................................................... 3-178
3.4.12.1 Test Equipment
3-178
3.4.12.2 Setup
3-179
3.4.12.3 Alignment
3-179
3.4.12.4 Completion
3-181
3.4.13 RF Filter 1A72517 ................................................................................... 3-182
3.4.13.1 Test Equipment
3-182
3.4.13.2 Requirement
3-182
3.4.13.3 Insertion Loss - Equipment Calibration
3-182
3.4.13.4 Filter Tuning Procedure
3-182
3.4.13.5 Insertion Loss - Measurement
3-183
3.4.13.6 Return Loss - Equipment Calibration
3-183
3.4.13.7 Return Loss - Measurement
3-183
3.4.13.8 Filter Adjustments
3-183
3.4.13.9 Filter Response at 1100 MHz
3-184
3.4.13.10 Filter Response at 960 MHz
3-184
3.4.13.11 Filter Response at 1215 MHz
3-184
3.4.13.12 Test at Station Frequency
3-185
3.4.14 Modulator and Detector 1A72518............................................................ 3-185
3.4.14.1 Test Equipment
3-185
3.4.14.2 Performance Check and Adjustment
3-185
3.4.15 Reply Detector 1A72519 ......................................................................... 3-187
3.4.15.1 Test Equipment
3-187
3.4.15.2 Performance Check
3-187
3.4.15.3 Detector Check
3-187
3.4.15.4 Timing Pulses Check
3-188
3.4.15.5 Detector Coincidence Check
3-188
3.4.15.6 Completion
3-188
3.4.16 Receiver Video 1A72520......................................................................... 3-189
3.4.16.1 Test Equipment
3-189
3.4.16.2 Setup
3-189
3.4.16.3 Performance Tests
3-190
3.4.17 Main PWB Assembly Receiver Video 1A72521 ...................................... 3-192
3.4.17.1 Test Equipment
3-192
3.4.17.2 Initial Setup
3-192
3.4.17.3 Decoder Checks
3-194
3.4.17.4 Over Interrogation Check
3-196
3.4.17.5 Dead Time Check
3-196
3.4.17.6 Long Distance Echo Suppression Check
3-197
3.4.17.7 Short Distance Echo Suppression Check
3-197
3.4.17.8 Squitter Check
3-197
3.4.17.9 Ident Check
3-198
3.4.17.10 Replies Inhibit Check
3-198
3.4.18 RF Source 1A72522 ................................................................................ 3-198

3-vi

HA72500

SECTION 3

3.4.18.1 Test Equipment


3-198
3.4.18.2 Setup
3-198
3.4.18.3 Alignment
3-199
3.4.18.4 Completion
3-200
3.4.19 IF Amplifier 1A72523 ............................................................................... 3-200
3.4.19.1 Test Equipment
3-200
3.4.19.2 Setup
3-201
3.4.19.3 No Signal Checks
3-201
3.4.19.4 IF Checks
3-201
3.4.19.5 Narrow Band Checks
3-202
3.4.19.6 AGC Checks
3-205
3.4.19.7 Final Checks
3-205
3.4.20 RF Amplifier 1A72524 ............................................................................. 3-207
3.4.20.1 Test Equipment
3-207
3.4.20.2 Setup
3-207
3.4.20.3 DC Voltages
3-207
3.4.20.4 Power Stage Check
3-207
3.4.20.5 Local Oscillator Leakage Check
3-207
3.4.20.6 Low Noise Amplifier and Mixer Calibration
3-208
3.4.21 Transponder Power Supply 1A72525...................................................... 3-209
3.4.22 Main PWB Assembly Transponder Power Supply 1A72526 ................... 3-209
3.4.22.1 Test Equipment
3-209
3.4.22.2 Setup
3-210
3.4.22.3 HT Supply Tests
3-210
3.4.22.4 Performance Tests
3-211
3.4.22.5 +15V Supply and +18V Supply Tests
3-213
3.4.22.6 Control Signals
3-214
3.4.23 Transmitter Driver 1A72530 .................................................................... 3-214
3.4.23.1 Test Equipment
3-214
3.4.23.2 Setup
3-214
3.4.23.3 Exciter Alignment
3-216
3.4.23.4 Medium Power Driver Alignment
3-216
3.4.23.5 Power Modulation Amplifier Alignment
3-217
3.4.24 Pulse Shaper PWB Assembly 1A72531.................................................. 3-218
3.4.24.1 Test Equipment
3-218
3.4.24.2 Setup
3-218
3.4.24.3 Rectangular Modulation Test
3-219
3.4.24.4 Driver Level Monitor Tests
3-219
3.4.24.5 Function Generator Test
3-220
3.4.24.6 Shaped Pulse Modulation and TD_MOD_LVL Tests
3-221
3.4.24.7 ALC Loop Check
3-221
3.4.24.8 Second Pulse Equalising Test
3-222
3.4.24.9 Medium Power Driver Supply Test
3-222
3.4.24.10 Exciter Supply Test
3-222
3.4.24.11 Power Modulation Amplifier Supply Test
3-222
3.4.24.12 VC1 Supply and BIAS Test
3-223
3.4.24.13 Completion
3-223
3.4.25 Exciter 1A72532 ...................................................................................... 3-224
3.4.25.1 Test Equipment
3-224
3.4.25.2 Test Overview
3-224
3.4.25.3 Preliminary Checks
3-224
3.4.25.4 DC Checks
3-224
3.4.25.5 Alignment
3-225
3.4.26 Medium Power Driver 1A72533............................................................... 3-226
3.4.26.1 Test Equipment
3-226

3-vii

HA72500

SECTION 3

3.4.26.2 Preliminary Electrical Tests


3-226
3.4.26.3 Calibration Procedure
3-227
3.4.26.4 Amplifier Test Procedure
3-229
3.4.27 Power Modulation Amplifier 1A72534 ..................................................... 3-230
3.4.27.1 Test Equipment
3-230
3.4.27.2 Preliminary Electrical Tests
3-230
3.4.27.3 Test Overview
3-231
3.4.27.4 Calibration Procedure
3-231
3.4.27.5 Amplifier Test and Tuning Procedure
3-232
3.4.28 1kW RF Power Amplifier 1A72535 .......................................................... 3-233
3.4.28.1 Test Equipment
3-233
3.4.28.2 Setup
3-234
3.4.28.3 Amplifier Performance Tests
3-236
3.4.28.4 Level Monitors
3-238
3.4.28.5 Completion
3-238
3.4.29 Power Divider 1A72536........................................................................... 3-239
3.4.29.1 Test Equipment
3-239
3.4.29.2 Return Loss Measurement
3-239
3.4.29.3 Insertion Loss Measurement
3-239
3.4.29.4 10 dB Attenuator and Detector
3-239
3.4.30 Power Combiner 1A72537 ...................................................................... 3-240
3.4.30.1 Test Equipment
3-240
3.4.30.2 Test Arrangements
3-241
3.4.30.3 Two-way Splitter
3-241
3.4.30.4 Eight-Way Combiner
3-241
3.4.30.5 Attenuator and Detector
3-241
3.4.31 1kW PA Power Supply 1A72540 ............................................................. 3-242
3.4.31.1 Test Equipment
3-242
3.4.31.2 Alignment
3-242
3.4.31.3 Control Circuit Checks
3-242
3.4.31.4 Relay and Voltage Checks
3-243
3.4.31.5 Load Tests
3-243
3.4.31.6 Completion
3-243
3.4.32 Control and Status PWB Assembly 1A72541.......................................... 3-243
3.4.32.1 Test Equipment
3-243
3.4.32.2 Setup
3-243
3.4.32.3 Control Circuitry Tests
3-244
3.4.32.4 HT OUT Monitoring
3-244
3.4.32.5 RF Amplifier Monitoring Tests
3-245
3.4.32.6 Completion
3-246
3.4.33 DC-DC Converter PWB Assembly 1A72542 ........................................... 3-247
3.4.33.1 Test Equipment
3-247
3.4.33.2 Setup
3-247
3.4.33.3 Regulator
3-247
3.4.33.4 Output Voltage Adjustment Range
3-248
3.4.33.5 Primary Current Limit Preset
3-249
3.4.33.6 Input Regulation
3-249
3.4.33.7 Output Regulation
3-249
3.4.33.8 Input Current Monitor
3-250
3.4.33.9 Completion
3-250
3.4.34 Preselector Filter 1A72546 ...................................................................... 3-250
3.4.34.1 Test Equipment
3-250
3.4.34.2 Filter Tuning Procedure - 1020 MHz
3-250
3.4.34.3 Filter Tuning Procedure - 1160 MHz
3-251
3.4.34.4 Filter Tuning Procedure - Station Frequency
3-251

3-viii

HA72500

SECTION 3

3.4.35 RF Panel PWB Assembly Single DME 1A72547 .................................... 3-251


3.4.36 RF Panel PWB Assembly Dual DME 2A72547 ....................................... 3-251
3.4.37 Power Distribution Panel Single DME 1A72549...................................... 3-252
3.4.37.1 Test Equipment
3-252
3.4.37.2 Continuity Checks
3-252
3.4.38 Power Distribution Panel Dual DME 2A72549 ........................................ 3-252
3.4.38.1 Test Equipment
3-252
3.4.38.2 Continuity Checks
3-253
3.4.39 Control and Test Unit 1A72550 ............................................................... 3-254
3.4.39.1 Introduction
3-254
3.4.39.2 Test Equipment
3-254
3.4.39.3 Setup
3-254
3.4.39.4 DC-DC Converter Output
3-255
3.4.39.5 LCD Display and Softkeys
3-255
3.4.39.6 Front Panel Controls and Indicators Check
3-255
3.4.39.7 CTU Bus Interface to Test Interrogator and Monitor Modules
3-255
3.4.39.8 CTU Direct Interface to the Transponder Modules
3-256
3.4.39.9 Control System Check
3-256
3.4.39.10 Restore Operation
3-256
3.4.40 CTU Processor PWB Assembly 1A72552............................................... 3-256
3.4.40.1 Test Equipment
3-256
3.4.40.2 Setup
3-256
3.4.40.3 Power Supplies
3-257
3.4.40.4 Self Test LED Indicators
3-257
3.4.40.5 Watchdog
3-257
3.4.40.6 External Oscillator Signal
3-257
3.4.40.7 Ident Buzzer
3-257
3.4.40.8 Completion
3-258
3.4.41 CTU Front Panel PWB Assembly 1A72553 ............................................ 3-258
3.4.41.1 Test Equipment
3-258
3.4.41.2 Setup
3-258
3.4.41.3 Power Supplies
3-258
3.4.41.4 Heartbeat LED
3-258
3.4.41.5 Pushbuttons
3-259
3.4.41.6 ALARM DELAY Switch
3-259
3.4.41.7 View Angle Adjust
3-259
3.4.41.8 Completion
3-260
3.4.42 RCMS Interface PWB Assembly 1A72555.............................................. 3-260
3.4.42.1 Test Equipment
3-260
3.4.42.2 Setup
3-260
3.4.42.3 Power Supplies
3-260
3.4.42.4 Heartbeat LED
3-260
3.4.42.5 Relays
3-260
3.4.42.6 Transponder 2 Interface
3-262
3.4.42.7 Completion
3-262
3.4.43 External I/O PWB Assembly 1A72557 .................................................... 3-263
3.4.43.1 Test Equipment
3-263
3.4.43.2 Setup
3-263
3.4.43.3 Modem 12 Volts Supply Check
3-263
3.4.43.4 Protected 24 Volts Supply Check
3-263
3.4.43.5 Status Outputs
3-263
3.4.43.6 Completion
3-265

3-ix

HA72500

SECTION 3

LIST of FIGURES
Figure 3-1
Figure 3-2
Figure 3-3
Figure 3-4
Figure 3-5
Figure 3-6
Figure 3-7
Figure 3-8
Figure 3-9
Figure 3-10
Figure 3-11
Figure 3-12
Figure 3-13
Figure 3-14
Figure 3-15
Figure 3-16
Figure 3-17
Figure 3-18
Figure 3-19

Power Supply Control Module Links.....................................................3-75


Standard Return Loss Test Setup ......................................................3-142
Typical Display for Return Loss Test..................................................3-142
Standard Insertion Loss Test Setup ...................................................3-143
Typical Display for Insertion Loss Test...............................................3-143
Switched Attenuator Test Configuration .............................................3-144
250W Amplifier Test Setup.................................................................3-152
Connections to Alarm Connector TB/3 ...............................................3-154
Test Setup for Receiver Video Module...............................................3-190
Test Setup for IF Amplifier Checks.....................................................3-206
Power and Output Cable for IF Amplifier Checks...............................3-206
Test Setup for RF Amplifier Checks ...................................................3-209
Exciter Test Setup ..............................................................................3-225
Medium Power Driver Test Setup.......................................................3-228
Power Modulation Amplifier Test Setup .............................................3-231
1kW RF Power Amplifier Test Setup ..................................................3-235
Attenuator and Detector Test Setup ...................................................3-240
Detector Test Cable............................................................................3-241
10 dB Attenuator and Detector Test Setup.........................................3-242

LIST of TABLES
Table 3-1
Table 3-2

Numerical List of Line Replaceable Units...............................................3-139


Hierarchical List of Line Replaceable Units ............................................3-140

3-x

HA72500

SECTION 3

3. ALIGNMENT AND ADJUSTMENT


3.1

INTRODUCTION

This section contains the procedures required for alignment, adjustment and testing of
an LDB-102 DME beacon and its constituent subassemblies.
Procedures are included for the testing and alignment of a complete DME, either on-site
or in a maintenance depot, and for testing the line-replaceable units as individual items.
The individual sections contained within this part of the handbook are:

Section 3.2 - FIELD PERFORMANCE CHECKS AND ALIGNMENT, which


contains the procedures for doing basic testing and adjustments on-site, using a
minimum of test equipment.

Section 3.3 - DEPOT PERFORMANCE CHECKS AND ALIGNMENT, which


contains the procedures for doing a detailed alignment and performance test
using a full range of test equipment as would be held in a maintenance depot.

Section 3.4 - LRU PERFORMANCE CHECKS AND ALIGNMENT, which


contains the procedures for aligning modules and subassemblies in a
maintenance depot test rack, following repair or re-tuning of the units.

3-1

HA72500

SECTION 3

3.2

FIELD PERFORMANCE CHECKS AND ALIGNMENT

3.2.1

Introduction

This section contains the alignment and testing procedures to be performed on an


LDB-102 DME beacon when installed at a field site. These procedures are applicable to
the alignment and checking of a DME immediately following installation, or for the
periodic testing of a DME subsequent to its commissioning. The procedures assume that
the DME is fully installed, with an antenna connected and with AC mains power applied
to the equipment.
The DME rack should be in full working order before commencing final alignment (that
is, free from any faults). If any faults are found in modules during these tests, then the
defective unit should be replaced with a serviceable unit before the tests are continued.
The procedures described here mostly refer to a single DME transponder. For a dual
beacon, the same series of procedures are performed on the second transponder, with
some additional checks relating to the monitor and control system.
This section contains procedures applicable to two requirements:
1.

Testing procedures, to be carried out during regular performance inspections of


the DME. The abbreviated procedures forming the sub-set of checks that are
applicable to equipment that previously has been aligned to the current
operating channel.
These procedures are shown in normal (Helvetica) type.

2.

Alignment and testing procedures, to be performed upon installation of the


DME, for re-tuning the DME to a different operating channel, or after repair and
replacement of a line-replaceable unit. For this application, the full procedures
should be performed, including, as necessary, the detailed alignment
procedures in Sections 3.2.5 through 3.2.9.
The additional procedures required for full alignment are shown in italics.

For a comprehensive test of all aspects of the DME performance, refer to Section 3.3
DEPOT PERFORMANCE CHECKS AND ALIGNMENT.

3.2.2

Test Equipment

The test equipment required to perform the procedures specified in this section is
detailed in Section E.1.

3.2.3

General Requirements

Extensive use is made of the built-in test facility, located in the CTU module at the top of
the rack. The operator should become familiar with its use and functions before
commencing these procedures. Operation of the test facility is described in Section A.3.
Preset controls within the modules should not be touched unless the procedure contains
instructions to do so. Some modules have internal switches which must be set for a
particular station configuration. If not already set to the correct positions, they may be
initially set as stated in Section 3.2.4.2 Module Presets.

CAUTION
NOTICES

THE FOLLOWING PRECAUTIONARY REQUIREMENTS SHOULD BE


OBSERVED AT ALL TIMES THROUGHOUT EQUIPMENT TESTING
FAILURE TO OBSERVE THESE REQUIREMENTS MAY RESULT IN
DAMAGE BEING CAUSED TO THE EQUIPMENT.
Although the beacon includes protection to guard against excessive load
mismatch, the transmitter must not be operated unless a suitable load is

3-2

HA72500

SECTION 3
present at the ANTENNA output. The protection circuit is intended for
accidental mismatching only.
The peak power from the transmitter is in excess of 1200 watts, which is
too high for direct application to most test instruments. Therefore, care
should be taken when connecting instruments to the transmitter output to
ensure that a suitably rated attenuator or directional coupler is used to
isolate the instruments from the high power.
Modules must not be removed or inserted with power applied. For most
units, it is sufficient to switch off the rack at the CTU. For the CTU it is
necessary to switch off the 24 volts at the circuit breakers on the power
distribution module.
Equipment repairs and tests should be performed only by personnel
suitably qualified to the level of proficiency required by an equipment of
this type and complexity.

3.2.4

Test Procedures

3.2.4.1
3.2.4.1.1

Preliminaries
Initial Testing

If the DME is being tested for the first time following installation, it is necessary to set a
number of preset switches inside the modules. Section 3.2.4.2 below gives the details
for the standard settings for these presets, and the test procedures throughout this
section assume that standard settings are used. For some sites, different settings of
these presets may be preferred, depending on the station requirements. For these
cases, the appropriate corrections must be made to the expected results in some of
these procedures. Details of the function of the internal preset switches are given in
Section A.5.
At the start of these test procedures, some front panel preset controls are set to nominal
values at installation. During subsequent testing it may be found necessary to make
changes to these settings.
If the DME is undergoing a regular performance inspection, the procedures in Section
3.2.4.2 should be omitted and the tests commenced at Section 3.2.4.3.

3.2.4.1.2

RF Crystal Selection

Refer to Appendix N for crystal specification.


1. Receiver video crystals
Check that the correct crystal is installed as G1 in the RF source of the receiver
video. The crystal frequency is one-twelfth of the station reply frequency.
Example: Channel 84X reply frequency= 1171 MHz
hence crystal frequency = 1171/12 = 97.5833 MHz
2. Test interrogator crystals
Check that the crystals are installed in the RF generator of the test interrogator.
The crystal frequency is one-twelfth of the station interrogation frequency.
Example: Channel 84X interrogation frequency = 1108 MHz = Fo
hence crystal frequency = 1108/12 = 92.3333 MHz = Fx
The five interrogation frequencies and the corresponding crystal frequencies are
shown in the table below.

3-3

HA72500

SECTION 3
SWITCH

SETTING

G1

Fo

Fx

G2

Fo + 160 kHz

Fx + 13.3 kHz

G3

Fo - 160 kHz

Fx - 13.3 kHz

G4

Fo + 900 kHz

Fx + 75 kHz

G5

Fo - 900 kHz

Fx - 75 kHz

3.2.4.2

FUNCTION

Module Presets
Powering the Rack

CAUTION

DO NOT apply power to the equipment under test before the following
settings are made.

3.2.4.2.1

Power Distribution Panel Presets

1. On the power distribution panel, set all circuit breakers off.

3.2.4.2.2

1kW RF Power Amplifier Presets

1. On the 1kW RF power amplifiers, switch AMPLIFIER DC POWER to OFF.

3.2.4.2.3

Control and Test Unit Presets

1. On the CTU front panel, set the switch ALARM DELAY to 10 seconds.
2. On the CTU, set the switches on the CTU processor board as follows:
S1, 8-way DIP switch
SWITCH

FUNCTION

SETTING

NORMAL/PRODUCTION TESTS

ON = NORMAL

INDICATES IF NAVAID MAINTENANCE


PROCESSOR (NMP) IS FITTED

OFF = NO NMP

SUBTRACT 0.1 s FROM No. 2 DELAY


MONITOR FAULT LIMIT READINGS

ON = INACTIVE

ADD 0.1 s TO No. 2 DELAY MONITOR FAULT


LIMIT READING

ON = INACTIVE

STATISTICS ON DELAY MEASUREMENTS

ON = INACTIVE

SUBTRACT 0.1 s FROM No. 1 DELAY


MONITOR FAULT LIMIT READINGS

ON = INACTIVE

ADD 0.1 s TO No. 1 DELAY MONITOR FAULT


LIMIT READINGS

ON = INACTIVE

SINGLE/DUAL

ON if SINGLE DME
OFF if DUAL DME

3-4

HA72500

SECTION 3

S2, 8-way DIP switch


SWITCH

"

NOTE

FUNCTION

SETTING

MAIN AND/OR VOTING (FOR DUAL)

ON = AND

STANDBY AND/OR VOTING (FOR DUAL)

ON = AND

RMM/RCMS CONTROL

OFF = RCMS

COLD/WARM STANDBY

ON = COLD

1 ELEMENT ANT. FLT: NOT/IS FITTED

OFF = IS FITTED

1 ELEMENT ANT. FLT: NO ACTION/ACTION

ON = NO ACTION

2 ELEMENT ANT. FLT: NOT/IS FITTED

ON = NOT FITTED

2 ELEMENT ANT. FLT: NO ACTION/ACTION

ON = NO ACTION

If the DME is to be used with a Remote Maintenance Monitoring (RMM)


system, perform all checks and adjustments in this Section 3.2 before
configuring the CTU for operation with the RMM. Refer to the RMM Handbook
for details.

3. Set the ALARM POWER ON INHIBIT switch (S11 on the CTU front panel board)
for a delay of 6 seconds (refer to Section A.5.1.6).
4. On the CTU processor board, ensure that no links are installed on the 2-pin
headers XN5 (MA IDENT OUTPUT referenced to GROUND), XN6 (WATCHDOG
DISABLE), XN7 (SIGNATURE ANALYSIS), XN8 (IDENT TEST) and XN9
(WATCHDOGTEST). Check that a link is fitted to the 2-pin header XN10
(ASSOC IDENT INPUT pulled up to +24 volts).

3.2.4.2.4

Receiver Video Presets

1. On the receiver video, set the switches on the receiver video main board as
follows:
If the DME is to be used on a 'Y' channel, then set SELECT ENCODER MODE
(S4) and SELECT DECODER MODE (S5) accordingly. (Refer to Section 3.2.10)
SWITCH

FUNCTION

SETTING

S4

SELECT ENCODER MODE

S5

SELECT DECODER MODE

S6

SET LDES PERIOD

S7

SET DEAD TIMES

S8

SDES

OFF

S9

LDES

OFF

2. On the receiver video, set the ident code switches S13, S14, S15 and S16 on the
receiver video main board to generate the desired station ident code, as follows:
b. Convert the required ident letters into International Morse Code, using the
following table:

3-5

HA72500

SECTION 3
LETTER

MORSE SYMBOL

LETTER

MORSE SYMBOL

dot dash

dash dot

dash dot dot dot

dash dash dash

dash dot dash dot

dot dash dash dot

dash dot dot

dash dash dot dash

dot

dot dash dot

dot dot dash dot

dot dot dot

dash dash dot

dash

dot dot dot dot

dot dot dash

dot dot

dot dot dot-dash

dot dash dash

dot dash dash

dash dot dash

dash dot dot dash

dot dash dot dot

dash dot dash dash

dash dash

dash dash dot dot

c. Set the switches using the following code (shading indicates switch position):

Example: for ident code AWA, switch settings are:

3. On the receiver video, set the front panel switches to the following nominal
positions:
SWITCH

3.2.4.2.5

FUNCTION

SETTING

S1

BEACON DELAY, COARSE

S2

BEACON DELAY, FINE

S3

REPLY PULSE SPACING (REPLY


PULSE SEPARATION on early modules)

S11

IDENT

NORMAL

Transmitter Driver Presets

1. On the pulse shaper board in the transmitter driver, set the switches as follows:
SWITCH

FUNCTION

SETTING

S2

ALC LOOP

OPEN

S3

ALC

VIDEO

S4

MED COLL

DC

3-6

HA72500

SECTION 3

2. On the pulse shaper board, place POWER link X1 in the 1kW position.
3. On the transmitter driver front panel, set switch DRIVER DC POWER to OFF.

3.2.4.2.6

Transponder Power Supply Presets

1. On the transponder power supply front panel, set switch TRANSPONDER DC


POWER to OFF.

3.2.4.2.7

Test Interrogator Presets

1. On the test interrogator main board, set the switch S4 (MODE) to X (or to Y if the
DME is to be used on a Y channel. Refer to Section 3.2.10
2. On the test interrogator front panel, set the switches as follows:
SWITCH

FUNCTION

SETTING

S5

REPLY GATE DELAY COARSE

S6

REPLY GATE DELAY, FINE

S7

MONITOR & INTERROGATOR DC


POWER

NORMAL

3. On the test interrogator, set the switch NORMAL/TEST (S1) on the modulator
and detector to NORMAL.
4. On the test interrogator, set switch S1 (6-way DIP switch) on the RF generators
as follows:
SWITCH

3.2.4.2.8

FUNCTION

SETTING

INTERROGATION FREQ = Fo

ON

INTERROGATION FREQ = Fo + 160 kHz

OFF

INTERROGATION FREQ = Fo - 160 kHz

OFF

INTERROGATION FREQ = Fo + 900 kHz

OFF

INTERROGATION FREQ = Fo - 900 kHz

OFF

CW/PULSE

OFF = PULSE

Monitor Module Presets

1. On the monitor, set the switches on the monitor main board as follows (shading
indicates switch position):
PULSE WIDTH LOWER LMT SET (8-way DIP switch S1): 2.9 microseconds
1

8
ON
OFF

FALL TIME UPPER LMT (8-way DIP switch S2): 3.6 microseconds
1

8
ON
OFF

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SECTION 3

RISE TIME UPPER LMT (8-way DIP switch S3): 3.1 microseconds
1

8
ON
OFF

PULSE WIDTH WINDOW SET (8-way DIP switch S4): 1.2 microseconds
1

8
ON
OFF

PWR LVL FLT SET (8-way DIP switch S7): -3.0 dB


1

8
ON
OFF

IDENT GAP FLT SET (8- way DIP switch S8): 62 seconds
1

8
ON
OFF

DELAY WINDOW SET (8-way DIP switch S9): 1.0 microseconds


1

8
ON
OFF

SPACING WINDOW SET (8-way DIP switch S10): 1.0 microseconds


1

8
ON
OFF

DELAY LOWER LMT SET (10-way DIP switch S12): 49.5 microseconds
(For Y channel settings refer to Section 3.2.10)
1

9 10
ON
OFF

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SECTION 3

SPACING LOWER LMT SET (10-way DIP switch S13): 11.5 microseconds
(For Y channel settings refer to Section 3.2.10)
1

9 10
ON
OFF

2. On both monitor front panels, set switch MONITOR OUTPUTS to NORMAL.

"

NOTE

Referencing the Two Systems in a Dual DME


Where reference is required to distinguish between the transponders and
monitoring systems, the modules higher in the DME rack will be referenced as
No.1 while those lower will be referenced as No.2.

3.2.4.2.9
a.

RF Panel Presets

SINGLE

1. On the RF Panel (at the rear of the rack at the top), check that the following
components and connecting cables are installed.
a. 10 dB attenuator to connector TI-1 REPLY DET.
b. Coaxial cable (RG-188 with SMA connectors) from 10 dB attenuator to
connector FWD-B on the directional coupler.
c. 10 dB attenuator to connector FWD-A on the directional coupler.
d. 50 ohms termination to connector REV-A on the directional coupler.
e. Coaxial cable (RG-188 with SMA connectors) from connector FWD-C on the
directional coupler to TI-1 TEST INTRGS.
2. Check that antenna DC continuity monitor is connected to XN2 on the RF panel
board.
b.

DUAL

1. On the RF panel (at the rear of the rack at the top), check that the following
components and connecting cables are installed.
a. 10 dB attenuator each to connectors TI-1 REPLY DET and TI-2 REPLY DET.
b. Coaxial cable (RG-188 with SMA connectors) from 10 dB attenuator on TI-1
REPLY DET to connector FWD-D on No.2 directional coupler.
c. Coaxial cable (RG-188 with SMA connectors) from 10 dB attenuator on TI-2
REPLY DET to connector FWD-B on No.2 directional coupler.
d. 50 ohms termination to connector REV-A on No.2 directional coupler.
e. 10 dB attenuator to connector FWD-A on No.2 directional coupler.
f.

Coaxial cable (RG-188 with SMA connectors) from connector FWD-E on


No.2 directional coupler to TI-1 TEST INTRGS.

g. Coaxial cable (RG-188 with SMA connectors) from connector FWD-C on


No.2 directional coupler to TI-2 TEST INTRGS.
2. Check that the antenna DC continuity monitor is connected to XN2 on the RF
panel board.
3. On the RF panel, set the ANTENNA RELA Y switch to NORMAL.

3-9

HA72500
3.2.4.3
3.2.4.3.1

SECTION 3
Procedural Requirements
Testing Notes

a. Oscilloscope Triggering
Unless otherwise stated in a particular test, the oscilloscope should be triggered
from test jacks TRIGGER and EARTH on the test interrogator.
b. Measurements during Ident
Avoid making performance measurements during the ident message.
c. Procedure for Extending Transponder Modules
If any of receiver video, transmitter driver or transponder power supply are to be
put on a transponder extender frame in order to gain access to internal controls
etc, the following procedure is to be followed:
1. At the transponder power supply in the same transponder subrack, mentally
record the position of the front panel switch TRANSPONDER DC POWER,
then switch it to OFF.
2. Extend the required module using the transponder extender frame.
3. On the transponder power supply front panel, restore the TRANSPONDER
DC POWER switch to its original position.
Follow the same sequence of steps to restore the module to its transponder
subrack.
d. Procedure for Extending Test Interrogator/Monitor Modules
If either of test interrogator or monitor are to be put on the transponder extender
frame in order to gain access to internal controls, the following procedure is to be
followed:
1. At the test interrogator in the same transponder subrack, mentally record the
position of the front panel switch MONITOR AND INTERROGATOR DC
POWER, then switch it to OFF.
2. Extend the required module using the transponder extender frame.
3. On the test interrogator front panel, restore the MONITOR AND
INTERROGATOR DC POWER switch to its original position.
Follow the same sequence of steps to restore the module to its transponder
subrack.
e. Duplication of Tests for Dual System
The tests of Sections 3.2.4.4 to 3.2.4.15 (inclusive) should be performed on both
transponders and both monitor systems. The tests for the two systems may be
performed in parallel, or the tests of one system may be completed before the
tests on the second system are commenced.
f.

Monitoring of Transponders in Maintenance Mode


In Maintenance mode, monitor system 1 is selected to perform the monitoring
tests by selecting key Ch.1 at the top level menu on the CTU Test Facility;
monitor system 2 is selected to perform the monitoring tests by selecting key
Ch.2 at the top level menu on the CTU Test Facility. In a dual system under
normal conditions, both monitor systems monitor the operating transponder.

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HA72500
3.2.4.3.2

SECTION 3
Powering the Rack

1. In a dual DME, check that the DC output of the two AC power supplies is
connected to the BATTERY 1 and BATTERY 2 terminals at the rear of the DME
rack.
2. In a dual DME, check that the power supply signalling cable, from TB-3 in the
power supply cabinet is connected to XN2 in the DME.
3. On the AC power supply, switch POWER to ON.
4. Check the reading on the power supply voltmeter. This should be 27.0 0.5 volts.
(if outside this range, adjust FLOAT 2 VOLTAGE on the control module of the AC
power supply).
5. On the power distribution panel, switch on the CTU and transponder circuit
breakers.
6. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
7. Check that on the CTU, some indicators are on, on the monitor front panel, no
indicators are on, and on the test interrogator front panel, no indicators are on.
8. On the transponder power supply front panel the TEST indicator should be the
only indicator on.
9. On the transmitter driver front panel the TEST indicator should be the only
indicator on.
10. On the 1kW PA power supply front panel the TEST indicator should be the only
indicator on.

3.2.4.4
3.2.4.4.1

Test Interrogator Alignment


RF Generator Alignment

1. Extend the test interrogator using the transponder extender frame. On the test
interrogator front panel, switch MONITOR AND INTERROGATOR DC POWER
to ON.
2. If the RF generator has not yet been aligned for its operating interrogation
frequencies, perform the alignment using the procedures of Section 3.2.5.
3. On the test interrogator, undo the cable connector at the output of the RF
generator, and connect the calibrated detector (with 4.7 kilohm load attached).
Connect the oscilloscope to the output of the loaded detector.

3.2.4.4.2

RF Generator at Nominal Interrogation Frequency

1. On the oscilloscope, measure the peak amplitude of the pulse from the calibrated
detector. Compare this amplitude with the calibration chart for the detector (with
load) to determine the true output from the RF generator. The output should be
+11.5 0.5 dBm.
(If the reading is outside this range, remove the cover of the modulator and
detector and adjust R13 (PULSE AMPLITUDE) on this module to set the peak
power meter reading to a value in the specified range).

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HA72500

"

NOTE

SECTION 3

Ensure that the oscilloscope probes are correctly compensated, otherwise


pulse amplitude errors may result. Refer to the oscilloscope manual for probe
compensation procedure.

2. Connect the oscilloscope to test jacks DETECTED INTERROGATIONS and


EARTH on the front panel of the test interrogator. Measure the following
parameters of the displayed pulses, as below.

If the pulse amplitude and/or shape are outside the above limits, they can be
corrected by removing the lid of the modulator and detector on the test
interrogator and adjusting R13 (PULSE AMPLITUDE) and R20 (PULSE SHAPE)
as required. Ensure that the output from the RF generator remains within the limit
stated above (that is, +11.5 0.5 dBm). (After completing step 5, replace the lid
on the modulator and detector).
3. From the table below, use the measured value of the peak amplitude from step 2
to determine the limit for the recorded results in step 5. Make a note of this value
as the limit for step 5.
PEAK AMPLITUDE

LIMITS FOR RESULTS OF STEP 5

2.7 to 3.0

0.9 (0.1)

3.1 to 3.3

1.0 (0.1)

4. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
5. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on the oscilloscope should remain the same except that the baseline
should move up the pulse. Measure the DC level shift of the baseline level from
the reference level set in the previous step. Set S1:6 to OFF when completed.
If the DC level shift is outside the above limits, it can be corrected by removing
the lid of the modulator and detector on the test interrogator (if not already
removed) and adjusting R37 (PULSE PEDESTAL) as required. Replace the lid
on the modulator and detector when finished.

3.2.4.4.3

RF Generator at Test Frequencies

Confirm correct operation of the RF generator test frequencies by repeating tests in


3.2.4.4.2 steps 1 and 2 with each of the test crystals selected. The crystals are selected
by switch S1 in the RF generator as shown in the table below:

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SECTION 3
FREQUENCY

SWITCH

fo

S1-1

fo +160 kHz

S1-2

fo - 160 kHz

S1-3

fo +900 kHz

S1-4

fo - 900 kHz

S1-5

When a test frequency is selected, each of the other switches in S1 must be set to off.
Select the normal interrogate frequency, by setting S1:1 to on, when finished.

3.2.4.4.4

Spacing Offset Control

1. Connect channel 1 of the oscilloscope to test jacks DETECTED


INTERROGATIONS and EARTH, and channel 2 of the oscilloscope to test jacks
1 s MARKERS and EARTH on the front panel of the test interrogator. Using the
displayed markers (or an accurately calibrated oscilloscope), measure the
spacing between the detected pulses (channel 1 on the oscilloscope). It should
be 12.0 0.1 microseconds measured at the half amplitude points on the leading
edges. (For Y channel values refer to Section 3.2.10)
2. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, REJECT to +2 microseconds. Measure the increase in spacing
between the detected pulses. It should be 2.0 0.1 microseconds.
3. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, REJECT to -2 microseconds. Measure the decrease in spacing
between the detected pulses. It should be 2.0 0.1 microseconds.
4. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, ACCEPT to +1 microseconds. Measure the increase in spacing
between the detected pulses. It should be 1.0 0.1 microseconds.
5. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, ACCEPT to -1 microseconds. Measure the decrease in spacing
between the detected pulses. It should be 1.0 0.1 microseconds.

3.2.4.4.5

RF Generator Output Frequencies

1. To check the RF frequency of the RF generator it is necessary to remove its


cover and couple some signal from the crystal oscillator to a frequency counter.
For this purpose, it is necessary to have a piece of coaxial cable, approximately 1
metre long, with a 1 cm diameter loop at one end connected between the centre
conductor and the earth braid. The other end connects to the counter. To make a
measurement, the coupling loop should be placed near coil L1, to couple enough
signal to activate the counter. The frequency displayed will be the same as that
marked on the crystal, which is 1/12 the final output frequency.
Read the frequency counter frequency. It should be within 1.67 kHz of the
crystal frequency derived at Section 3.2.4.1.2, for Fo.
2. On the RF generator, and set switch S1:1 to OFF and switch S1:2 to ON (to
change the interrogation frequency to Fo + 160 kHz). Read the frequency
counter frequency. It should be within +1.67 kHz of the crystal frequency derived
at Section 3.2.4.1.2, for Fo + 160 kHz.

3-13

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SECTION 3

3. On the RF generator, and set switch S1:2 to OFF and switch S1:3 to ON (to
change the interrogation frequency to Fo - 160 kHz). Read the frequency counter
frequency. It should be within 1.67 kHz of the crystal frequency derived at
Section 3.2.4.1.2, for Fo - 160 kHz.
4. On the RF generator, and set switch S1:3 to OFF and switch S1:4 to ON (to
change the interrogation frequency to Fo + 900 kHz). Read the frequency
counter frequency. It should be within 1.67 kHz of the crystal frequency derived
at Section 3.2.4.1.2, for Fo + 900 kHz.
5. On the RF generator, and set switch S1:4 to OFF and switch S1:5 to ON (to
change the interrogation frequency to Fo - 900 kHz). Read the frequency counter
frequency. It should be within 1.67 kHz of the crystal frequency derived at
Section 3.2.4.1.2, for Fo - 900 kHz.
6. On the RF generator, set switch S1:5 to OFF and switch S1:1 to ON (to change
the interrogation frequency back to the nominal frequency).

3.2.4.4.6

Test Interrogator Signal Timing Parameters

On the CTU front panel, select Hi Eff (High Efficiency) test in the Maintenance mode,
and a TI RATE of 1 kHz (refer Section A.1 for CTU operating instructions).
1. Connect the frequency counter to test jacks 1 s MARKERS and EARTH on the
front panel of the test interrogator. Measure the frequency; it should be 1000.0
0.10 kHz.
2. Connect channel 1 of the oscilloscope to test jacks REPLY ACCEPT GATES and
EARTH on the test interrogator. Measure the following characteristics of the
displayed pulses:
PULSE WIDTH
PULSE SPACING
PULSE REPETITION PERIOD

6.0 1.0 microseconds


12.0 0.2 microseconds
1.0 0.1 milliseconds

(For Y channel values refer to Section 3.2.10)


3. Connect channel 1 of the oscilloscope to test jacks INTERROGATIONS TIMING
and EARTH and channel 2 of the oscilloscope to test jacks REPLY TIMING and
EARTH on the test interrogator. On the front panel of the test interrogator press
and hold operated CHECK DETECTOR COINCIDENCE and measure the time
interval, on the oscilloscope, between the leading edges of the pulses on the two
channels. The time interval should be 0.1 microseconds.

3.2.4.5

RF Source and RF Amplifier Alignment and Tests

1. Extend the receiver video using the transponder extender frame.


2. If the RF source and RF filter have not yet been aligned for their operating reply
frequency, perform the alignment using the procedures of Section 3.2.6.
3. To check the RF frequency of the RF source, it is necessary to remove its cover
and couple some signal from the crystal oscillator to a frequency counter. For this
purpose, it is necessary to have a piece of coaxial cable, approximately 1 metre
long, with a 1 cm diameter loop at one end, connected between the centre
conductor and the earth braid. The other end connects to the counter.
To make a measurement, the coupling loop should be placed near coil L1, to
couple enough signal to activate the counter. The frequency displayed will be the
same as that marked on the crystal, which is 1/12 the final output frequency.

3-14

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SECTION 3

Measure the frequency of the oscillator, which should be within 1.67 kHz of the
crystal frequency derived in Section 3.2.4.1.2.
4. Measure the DC voltage at the LOCAL OSC LEVEL test jack on the receiver
video front panel. This should be 2.0 1.0 volts.
5. Measure the DC voltage at the RF LEVEL test jack on the receiver video front
panel. This should be 3.0 1.5 volts.
6. Replace the receiver video module in the transponder subrack.

3.2.4.6

RF Panel Preselector Filter Alignment and Tests

1. On the test interrogator front panel, switch MONITOR AND INTERROGATOR


DC POWER to OFF. Withdraw the test interrogator, remove the 30 dB attenuator
from above the switched attenuator and reconnect the output coaxial cable
directly to the switched attenuator output. Install the test interrogator back into
the transponder subrack. On the test interrogator front panel, switch MONITOR
AND INTERROGATOR DC POWER to ON.
2. On the CTU front panel, select Hi Eff test in Maintenance mode, and a TI RATE
of 1 kHz.
3. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator front panel) to test jacks
DETECTED LOG VIDEO and EARTH on the receiver video front panel. With an
oscilloscope timebase of 5 microseconds/division, a pulse pair should be
displayed above the noise.
If the signal is not visible, more signal can be achieved (temporarily until initial
alignment is achieved and significant signal is available) by disconnecting the
coaxial cable from Ti-1 TEST INTRGS at port FWD-E - for monitor system 1 (the
coaxial cable from TI-2 TEST INTRGS at port FWD-C - for monitor system 2) on
No.2 directional coupler and reconnecting it to the preselector filter IN connector
(after removing the semirigid cable link to the circulator).
4. Loosen the locknuts on the preselector filter and tune adjusters A and C together,
keeping them equal distances out from the body; if the frequency is to be
increased, tune the adjusters out (counter-clockwise); if the frequency is to be
decreased, tune the adjusters in (clockwise).
5. Tune both adjusters A and C for a peak, then detune adjuster B until the signal is
only just clearly visible.
6. Retune adjusters A and C successively for peaks. While monitoring the
oscilloscope display, to ensure that the signal level does not change, lock
adjusters A and C with their locknuts. Then retune adjuster B for absolute peak,
locking it in the same way.

CAUTION

Extreme care must be exercised during this tuning as even a slight


detuning of one cavity will cause a skewed response.

7. On the test interrogator front panel, switch MONITOR AND INTERROGATOR


DC POWER to OFF. Withdraw the test interrogator and replace the 30 dB
attenuator. Install the test interrogator back into the transponder subrack. On the
test interrogator front panel, switch MONITOR AND INTERROGATOR DC
POWER to ON.
8. (If changed, as above, on the RF panel, disconnect the cable from connector TI-1
TEST INTRGS - for monitor system 1 (TI-2 TEST INTRGS - for monitor system
2) at the preselector IN connector and reconnect it to port FWD-E - for monitor

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SECTION 3

system 1 (port FWD-C - for monitor system 2) on No.2 directional coupler.


Replace the semirigid cable between the preselector filter IN connector and the
circulator.)

3.2.4.7

Receiver Video Alignment

1. Extend the receiver video using the transponder extender frame.


2. On the CTU front panel, select Hi Eff test in Maintenance mode, and a TI RATE
of 1 kHz.
3. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator front panel) to test points XT13
and XT21 (GND) on the receiver video main board. Measure and record the peak
pulse amplitude above the 0 volts reference.
4. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to OFF.
5. Withdraw the test interrogator, remove the 30 dB attenuator from above the
switched attenuator and reconnect the output coaxial cable directly to the
switched attenuator output.
6. Install the test interrogator back into the transponder subrack. On the test
interrogator front panel, switch MONITOR AND INTERROGATOR DC POWER
to ON.
7. With this increase of 30 dB in the signal level into the receiver video, on the
oscilloscope, again measure and record the peak pulse amplitude above the 0
volts reference.
8. Calculate the difference between the recorded results of steps 3 and 7, and
divide it by 5. Record this voltage; it should be 220 40 mV. This voltage is the
average voltage increment per 6 dB of signal level.
9. Connect the digital multimeter (on 2 volts range) to test points XT13 and XT6 on
the receiver video main board and check that it is within 1 0 mV of the voltage
calculated in step 8.
If the voltage is outside this range, set ADJUST 6 dB OFFSET (R45), so that the
multimeter reading equals (to within 5 mV) the offset voltage calculated in step
8.
10. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to OFF. Withdraw the test interrogator and replace the 30 dB
attenuator. Install the test interrogator back into the transponder subrack. On the
test interrogator front panel, switch MONITOR AND INTERROGATOR DC
POWER to ON.
11. On the oscilloscope, measure the peak pulse amplitude above the 0 volts
reference. It should be within 5 mV of the value recorded in step 3.
12. Replace the receiver video in the transponder subrack.

3.2.4.8

Transmitter Driver RF Output Alignment

The object of the alignment procedure in this section and in Section 3.2.4.9 is to obtain a
correctly shaped DME output pulse at the specified output power, with each of the
stages in the amplifier chain operating at the proper power level. Section 3.2.4.8
describes the procedure for adjusting the RF drive and modulation to the 1kW RF power
amplifier. Section 3.2.4.9 describes the final adjustments to the modulation to achieve
the specified pulse shape and power. At the conclusion of the procedure, the collector

3-16

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SECTION 3

currents of some of the amplifier stages may be different from the values initially set in
Section 3.2.4.8.
1. If the transmitter driver has not been aligned for operation at the station reply
frequency, then perform the procedure detailed in Section 3.2.7. The alignment
of the function generator (on the pulse shaper board) is detailed in Section 3.2.8.
2. Extend the transmitter driver using the transponder extender frame.
3. Set the switches as follows:
DRIVER DC POWER (on front panel) to OFF
ALC LOOP (S2 on the pulse shaper board) to OPEN,
ALC (S3 on the pulse shaper board) to VIDEO.
MED COLL (S4 on the pulse shaper board) to DC.
POWER link (X1 on pulse shaper board) to 1kW.
4. On the CTU front panel, press the SELECT MAIN NO 1 or SELECT MAIN NO 2
key as appropriate for the transponder being tested. On the transponder power
supply, switch the TRANSPONDER DC POWER to ON.
5. On the pulse shaper board, set MOD PULSE AMPLITUDE (R58) fully counterclockwise to remove any pulse modulation.
6. On the receiver video, set the IDENT switch to CONTINUOUS.
7. Connect the multimeter (on 200 volts range) to test jacks HT and EARTH on the
transponder power supply front panel. The measured voltage should be 42.0
0.2 volts. (If out of range, set the voltage within the specified range by adjusting
HT VOLTAGE (R26) on the transponder power supply main board.
8. Set the transmitter driver DRIVER DC POWER to OFF and set the 1kW power
amplifier AMPLIFIER DC POWER to OFF.
Remove the cover from the 1kW power amplifier then remove the cover from the
power modulation amplifier diecast box.
9. Switch the transmitter driver DRIVER DC POWER and the 1kW power amplifier
AMPLIFIER DC POWER to ON.
10. On the pulse shaper board, adjust PEDESTAL VOLTAGE (R53) for a voltage of
15 1 volts, as measured on the oscilloscope at the SHAPED MODULATION
test jack (this is just a starting value).
11. Connect the current probe to the oscilloscope and set the sensitivity to give a
display of 2 amperes per division. Clip the current probe sensor to the supply
lead (red lead) in the power modulation amplifier of the 1kW power amplifier.
12. Monitor the collector current and adjust the POWER MOD AMP control (R69) on
the pulse shaper board for a peak current of 9 amperes. Do not exceed this
value.
13. Move the current probe to the supply lead of the left hand amplifier of the driver
pair in the 1kW power amplifier (the amplifier A1). Adjust PEDESTAL VOLTAGE
(R53) for a collector pulse current of 2 amperes. Following this adjustment, adjust
MOD PULSE AMPLITUDE (R58) on the pulse shaper board to give a peak
collector current of 7 amperes.
14. Vary MOD PULSE AMPLITUDE (R58) from the 7 ampere setting to zero, and
check that the displayed current pulse varies smoothly in amplitude. If there is
evidence of instability (indicated by discontinuities or breaking up of the pulse)
then slightly reduce the trimmer capacitor C4, in the power modulation amplifier,

3-17

HA72500

SECTION 3

by turning it counter-clockwise, to a maximum of one turn. Set the peak collector


current to 7 amperes when this check is completed.
15. Move the current probe back to the collector lead in the power modulator
amplifier and, if necessary, adjust the POWER MOD AMP control (R69) for a
peak current of 9 amperes.

3.2.4.9

1kW RF Power Amplifier Alignment

The 1kW RF power amplifier is a broadband unit and requires no internal alignment.

3.2.4.9.1

Output Pulse Alignment

1. On the RF panel of a dual DME, set the ANTENNA RELAY switch to No 1 TO


ANT or No2 TO ANT as appropriate for the transponder being tested.
2. On the CTU, press the SELECT MAIN NO 1 or SELECT MAIN NO 2 as
required, then select the Pwr.Out measurement for the transmitter being tested
(if necessary, refer to the CTU operating instructions in Section A.1).
3. Connect the oscilloscope to the DETECTED REPLIES test jack on the test
interrogator. Trigger the oscilloscope from the TRIGS TO MODULATOR test jack
or the receiver video.
4. On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to
ON.
5. Connect the multimeter (on 200 volts range) to test jacks HT and EARTH on the
1kW PA power supply front panel. The measured voltage should be 50.0 0.2
volts. If out of range, set the voltage within the specified range by adjusting R112
on the regulator of the 1kW PA power supply.
6. On the transmitter driver front panel, switch DRIVER DC POWER to NORMAL.
7. While monitoring the displayed output power on the CTU, slowly increase MOD
PULSE AMPLITUDE (R58) on the pulse shaper board of the transmitter driver to
produce a Pwr.Out reading of 1200 50 watts. This will give a detected pulse
amplitude of typically 6 to 7 volts peak.
8. Perform a small number of successive adjustments to PEDESTAL VOLTAGE
(R53) and MOD PULSE AMPLITUDE (R58) to obtain an output pulse shape
generally similar to that shown in the figure below with a peak power of 1.2 kW, a
pulse width in the range 3.2 to 3.8 microseconds, and rise and fall times in the
range 1.9 to 2.5 microseconds. For final shape adjustment, see steps 9 to 14.

CAUTION

During the adjustments, do NOT let the peak power exceed a power of
1.6 kW.

3-18

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SECTION 3

9. On the oscilloscope, check the displayed signal from DETECTED REPLIES. On


the pulse shaper board of the transmitter driver, adjust PEDESTAL VOLTAGE
(R53) so that the pedestal is about 5% of the total pulse amplitude, and clearly
visible, as shown in the figure below.

10. On the pulse shaper board, adjust INTEGRATOR BALANCE (R 17) so that there
is an equal pedestal step at each side of the pulse, that is, RISE PEDESTAL
equals FALL PEDESTAL.
11. On the pulse shaper board, adjust PEDESTAL VOLTAGE (R53) to reduce the
pedestal until there is a smooth transition between the pulse and the baseline.
Then adjust MOD PULSE AMPLITUDE (R58) to give 1.2 kW peak power output.
12. If the pulse shape at the completion of step 11 does not meet the limits of step 8,
it may be necessary to readjust the function generator controls, R3 to R13 on the
pulse shaper board to achieve the required pulse shape parameters. The object
is to obtain the rated power output whilst meeting the pulse shape requirements
of step 8.
13. On the oscilloscope display of DETECTED REPLIES, check the relative
amplitudes of the two pulses of the pulse pair. If the second pulse is higher than
the first, reduce its amplitude with 2ND PULSE EQUALISING (R54) on the pulse

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shaper board. (Otherwise leave this control fully clockwise.) If the second pulse is
lower than the first, increase the amplitude by a SMALL adjustment only of
INTEGRATOR BALANCE (R17) on the pulse shaper board.
14. If necessary, adjust MOD PULSE AMPLITUDE (R58) on the pulse shaper board
to give 1.2 kW peak power output as in step 7.
15. Using the oscilloscope, measure the following parameters (with respect to an
EARTH test jack or earth test point on the same module - as appropriate).
Record these in the station log book for future reference.
MODULE
Pulse Shaper
1kW PA Power
Supply

MONITOR POINT

PARAMETER

Test Point XT9

DC Voltage

Test Point XT5

DC Voltage

Test Jack SHAPED


MODULATION

Pedestal Voltage
Pulse Peak Voltage

Test Jack POWER AMP DRIVER

Pulse Peak Voltage

Test Jack POWER AMP


MODULATOR

Pulse Peak Voltage

3.2.4.9.2

Automatic Level Control

CAUTION

In the next 2 steps, the output pulse peak power as measured by the CTU
Pwr.Out display should fall when specified switches are operated. If the
peak power rises instead, there is a fault in the equipment. Reverse the
operation of the switch and rectify the fault before continuing the test. The
pulse peak power should NOT be allowed to exceed 1.8 kW for more
than a few seconds.

1. On the pulse shaper board, switch ALC LOOP (S3) to OPEN. Adjust RF
OUTPUT (R62) on the transmitter driver front panel fully counter-clockwise. Set
switch ALC (S3) to DETECTED RF. Switch ALC LOOP to CLOSED. Observe
that the output pulse peak power has been reduced. Adjust RF OUTPUT to give
1.2 kW peak power output (see Section 3.2.4.9.1step 7). Leave ALC (S3) in the
DETECTED RF position.
2. On the transponder power supply front panel, switch TRANSPONDER DC
POWER to OFF. Replace the transmitter driver in the transponder subrack. On
the transponder power supply front panel, switch TRANSPONDER DC POWER
to ON.
3. On the CTU Pwr.Out display, read the output pulse peak power, it should be
1200 50 watts.

3.2.4.10 Transmitter Pulse Parameters


Ensure that the oscilloscope probes are correctly compensated and the vertical
amplifiers are calibrated just prior to the commencement of this section. The parameters
measured and recorded at the time of commissioning should be retained for later
reference.

3.2.4.10.1

Test Setup

1. On the receiver video front panel, switch IDENT to CONTINUOUS.

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2. Connect channel 1 of the oscilloscope (externally triggered from test jacks


TRIGS TO MODULATOR and EARTH on the receiver video front panel) to test
jacks DETECTED REPLIES and EARTH on the test interrogator front panel.
3. On the CTU front panel, press the SELECT MAIN, OFF/RESET key.
4. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to NORMAL.
5. On the transponder power supply front panel, switch TRANSPONDER DC
POWER to NORMAL.
6. On the transmitter driver front panel, switch DRIVER DC POWER to NORMAL.
7. On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to
NORMAL.
8. On the CTU front panel, press the SELECT MAIN NO 1 or SELECT MAIN NO 2
key as appropriate for the transponder being tested. Ensure MONITOR ALARM
is set to INHIBIT.

3.2.4.10.2

Output Pulse Power

1. On the CTU softkeys, select Pwr.Out measurement in the Param menu. Read
the displayed power, which should be 1200 60 watts.

3.2.4.10.3

Output Pulse Shape

1. From the display on the oscilloscope, measure the following parameters, which
should be within the limits shown:
PARAMETER

LIMITS

1st pulse: pulse width at half-amplitude

3.5 0.3 microseconds

2nd pulse: pulse width at half-amplitude

3.5 0.3 microseconds

1st pulse: rise time, 10% to 90%

2.2 0.3 microseconds

2nd pulse: rise time, 10% to 90%

2.2 0.3 microseconds

1st pulse: fall time, 10% to 90%

2.2 0.3 microseconds

2nd pulse: fall time, 10% to 90%

2.2 0.3 microseconds

Amplitude difference between pulses

2%

2. On the CTU front panel, display the following parameters:


PARAMETER

"

NOTE

LIMITS

Pulse width

3.5 0.3 microseconds

Rise time

2.2 0.3 microseconds

Fall time

2.2 0.3 microseconds

The CTU pulse shape measurement facility measures the parameters of the
second pulse of a transmitted pulse pair.

3.2.4.10.4

Output Pulse Spacing

1. Connect channel 2 of the oscilloscope to test jacks 1 s MARKERS and EARTH


on the test interrogator front panel. Use the displayed markers to correct the
oscilloscope time base calibration and then measure and record the pulse

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spacing between the half-amplitude points on the leading edge of each pulse. It
should be 12.0 0.1 microseconds. (If the pulse spacing is outside this limit,
adjust REPLY PULSE SPACING (REPLY PULSE SEPARATION on early
modules) on the receiver video front panel to set this parameter to a value in the
specified range. (For Y channel values refer to Section 3.2.10)
2. On the receiver video, switch IDENT to OFF.
3. On the CTU front panel, display the Spacing reading. The reading should be
within the limits of step 1 above. (For Y channel values refer to Section 3.2.10)
4. On the receiver video, switch IDENT to NORMAL.

3.2.4.10.5

"

NOTE

Output Pulse Peak Power Calibration

This procedure need only be performed following replacement or repair of the


following units:
Test Interrogator 1A72514
Test Interrogator Main PWB Assembly 1A72515
Reply Detector 1A72519

This procedure calibrates the power output measurement displayed on the CTU, and for
this purpose it is necessary to take the peak power meter and attenuators (detailed in
Section E.1) to the DME site.
As an alternative to the peak power meter, a calibrated detector may be used as detailed
in Table E-1 of Section E.1.
1. With the DME switched off, disconnect the antenna feed cable from the
ANTENNA connector on the RF panel at the rear of the rack. To the ANTENNA
connector, connect firstly, a 30 dB 50 watts attenuator then a 20 dB 1 watt
attenuator. Connect the peak power meter (or calibrated detector) to the output
of the 20 dB attenuator.
2. Extend the test Interrogator, using the transponder extender frame.
3. On the CTU, press the SELECT MAIN NO 1 or NO 2 key as required for the
transponder under test.
On the CTU front panel, display the Pwr.Out reading, Ch 1 or Ch2, as required
for the test interrogator being adjusted.
4. While monitoring the CTU display, adjust TPDR OP LVL CAL (R7) on the test
interrogator main board to display a Pwr.Out reading equal (within 15 watts) to
the reading on the peak power meter. Be sure to include any correction
necessary from the calibration data of the attenuator and peak power meter (or
detector).
5. Replace the test interrogator in the rack. Re-check the CTU Pwr.Out display
which should be within 30 watts of the corrected peak power meter reading. (If
the reading is outside the limits, extend the test interrogator on the extender
frame, adjust TPDR OP LVL CAL to produce the required correction, then
replace the test interrogator in the rack).
6. Switch off the DME, disconnect the meter and attenuators and replace the
antenna feed cable.

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3.2.4.11 Receiver Performance Tests


3.2.4.11.1

"

Receiver On-channel Threshold

If this procedure is to be performed on an installed DME beacon, the DME


antenna must first be disconnected at the RF Panel and a suitable dummy load
connected to the ANTENNA connector. This is to prevent incoming aircraft
interrogations giving a false count.

NOTE

1. Connect a frequency counter to the ON CHANNEL VIDEO and EARTH test


jacks on the receiver video. Set the counter time base to 1 second. Make the
following switch settings on the transponder.

Test interrogator, MONITOR AND INTERROGATOR DC POWER to OFF


(both modules, on a dual DME)

Transmitter driver, DRIVER DC POWER to OFF

Transponder power supply, TRANSPONDER DC POWER to ON

2. Measure the ON CHANNEL VIDEO pulse count on the frequency counter. This
should be between 20 and 200 pulses per second.
3. If the pulse count is outside this range, then switch the TRANSPONDER DC
POWER to OFF. Remove the receiver video module from the rack and remove
the cover from the IF amplifier enclosure. Plug the module into the rack using a
transponder extender frame.
4. Switch on the TRANSPONDER DC POWER; leave the test interrogator and
transmitter driver switched off.
5. With a multimeter, measure the DC voltage at test pin XT13 on the IF amplifier
board (referenced to ground); it should be 6.0 0.1 volts. If necessary, adjust the
AGC preset (R15) to set the voltage within this range.
6. Measure the voltage at test pin XT10 (referenced to ground); it should be 5.0
0.1 volts. If necessary, adjust the ON CHANNEL preset (R50) to set the voltage
within this range.
7. Measure the DC voltage at test point XT6 and adjust the GAIN preset (R29) to
give a voltage of 4.0 0.4 volts.
8. Check that the ON CHANNEL pulse count is now within the required range. If it is
not, then make a further gain adjustment to R29 to achieve the specified pulse
count, ensuring that the voltage at XT6 stays within the limits of 4.0 0.4 volts. If
any adjustment is made, re-check the voltage now at XT6.
9. If any adjustment has been made, measure the voltage at test pin XT1; it should
be within the range 5.0 to 7.0 volts.
10. Switch off the transponder. Replace the cover on the IF amplifier and replace the
receiver video module in the rack. Set all transponder front panel switches to
NORMAL.

"

CAUTION

On DME equipment manufactured before 1993, ensure that the cut-out in


the IF amplifier cover is aligned with the ribbon cable entering the box.

3.2.4.11.2

Test Setup

NOTE

The receiver performance tests require the use of two SMA attenuators: a 6 dB
attenuator and a 3 dB attenuator. These are supplied with the DME. When
required, the attenuator is inserted in series with the cable that connects to the
TEST INTRGS connector on the RF panel at the rear of the rack. When an

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attenuator is called for in the following text, the cable at TEST INTRGS should
be removed, the attenuator fitted to the TEST INTRGS connector, and the
cable attached to the attenuator.

"

NOTE

For some receiver tests, it is necessary to apply a high level signal, at 10


dBm, to the receiver input. When this is required, proceed as follows:
a. In the test interrogator, remove the 30 dB attenuator at the output of the
switched attenuator, and connect the output cable directly to the switched
attenuator.
b. On the RF panel, remove the short cable between the circulator and the
input to the preselector filter.
c. On the RF panel, make a direct connection from the TEST INTRGS
connector to the input of the preselector filter (a cable is supplied for this
purpose).
d. On the CTU, select Hi Eff measurement in Maintenance mode. A -10
dBm signal is now being applied to the receiver input.

1. Extend the test interrogator, using the transponder extender frame. Switch on the
DME in the maintenance mode, by first selecting MAINTENANCE, MONITOR
INHIBIT then SELECT MAIN NO 1 or NO 2 as required.
2. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks REPLY TIMING and
EARTH, also on the test interrogator.
3. Connect channel 2 on the oscilloscope to test jacks REPLY ACCEPT GATES
and EARTH on the test interrogator.
4. On the oscilloscope, check that the centre of the REPLY ACCEPT GATES align,
within 0.5 microseconds, with leading edges of the REPLY TIMING pulses. If it
is outside this range, adjust the REPLY GATE DELAY controls on the test
interrogator.
5. On the CTU front panel, select Lo Eff parameter measurement in Maintenance
mode, and a TI RATE of 1 kHz. Check that a reply efficiency greater than 90% is
being displayed.

3.2.4.11.3

Receiver Sensitivity

1. Insert the 6 dB attenuator in series with the TEST INTRGS cable (of the RF
panel), to apply an input of -91 dBm to the receiver. Select TI RATE, 1 kHz. On
the CTU, measure the reply efficiency (using Lo Eff) averaged over a 10 second
period. The average reply efficiency should be greater than 70%.
If the reply efficiency in step 1 is not achieved, then check the following:

tuning of the preselector filter;

alignment of the IF amplifier;

receiver video alignment

(Refer to Section 3.2.9 for an abbreviated alignment procedure, or to Section 3.4


for detailed alignment)

3.2.4.11.4

Receiver Bandwidth

1. Remove the 6 dB attenuator on TEST INTRGS and replace it with the 3 dB


attenuator, to apply an input of -88 dBm to the receiver. On the CTU, measure

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the reply efficiency (using Lo Eff) averaged over a 10 second period. The
average reply efficiency should be greater than 90%.
2. On the RF generator, set switch S1:1 to OFF and switch S1:2 to ON (to change
the interrogation frequency to 160 kHz above the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be greater than 70%.
3. On the RF generator, set switch S1:2 to OFF and switch S1:3 to ON (to change
the interrogation frequency to 160 kHz below the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be greater than 70%.
If the reply efficiencies in step 1 to 3 are not achieved, then check the narrow
band alignment of the IF amplifier. (Refer to Section 3.2.9 for an abbreviated
alignment procedure, or to Section 3.4 for detailed alignment.)
4. On the RF generator, set switch S1:3 to OFF and switch S1:1 to ON (to change
the interrogation frequency back to the nominal frequency).

3.2.4.11.5

Receiver Selectivity

1. Apply an input of -10 dBm to the receiver, as described in Section 3.2.4.11.2. On


the CTU, measure the reply efficiency (using Hi Eff) averaged over a 10 second
period. The average reply efficiency should be greater than 90%.
2. On the RF generator, set switch S1:1 to OFF and switch S1:4 to ON (to change
the interrogation frequency to 900 kHz above the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be less than 2%.
3. On the RF generator, set switch S1:4 to OFF and switch S1:5 to ON (to change
the interrogation frequency to 900 kHz below the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be less than 2%.
4. On the RF generator, set switch S1:5 to OFF and switch S1:1 to ON (to change
the interrogation frequency back to the nominal frequency).

3.2.4.11.6

Receiver Decoding Window

1. Apply an input of -10 dBm to the receiver, as described in Section 3.2.4.11.2.


Switch and hold TEST TRANSPONDER DECODING REJECT on the test
interrogator to +2 microseconds. On the CTU, measure the reply efficiency (using
Hi Eff) averaged over a 10 second period. The average reply efficiency should
be less than 5%.
2. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
REJECT to -2 microseconds. On the CTU, measure the reply efficiency
averaged over a 10 second period. The average reply efficiency should be less
than 5%.
3. Restore normal connections on the RF panel and replace the 30 dB attenuator in
the test interrogator. Insert the 3 dB attenuator at TEST INTRGS to give an input
of -88 dBm to the receiver. On the CTU, retain a TI RATE of 1 kHz and select
Lo Eff measurement.
4. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
ACCEPT to +1 microsecond. On the CTU, measure the reply efficiency (using
Lo Eff) averaged over a 10 second period. The average reply efficiency should
be greater than 70%.

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5. On the test interrogator, switch and hold TEST TRANSPONDER DECODING


ACCEPT to -1 microsecond. On the CTU, measure the reply efficiency averaged
over a 10 second period. The average reply efficiency should be greater than
70%.
6. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
REJECT to +2 microseconds. On the CTU, measure the reply efficiency
averaged over a 10 second period. The average reply efficiency should be less
than 10%.
7. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
REJECT to -2 microseconds. On the CTU, measure the reply efficiency
averaged over a 10 second period. The average reply efficiency should be less
than 10%.
8. Remove the 3 dB attenuator from the RF panel when finished.

3.2.4.11.7

Receiver CW Protection

1. In the test interrogator, remove the 30 dB attenuator at the switched attenuator


output and re-connect the output cable. This applies a receiver input level of -40
dBm. On the CTU, select a TI RATE of 1 kHz, and select H1 Eff measurement.
2. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DETECTED LOG
VIDEO and EARTH on the receiver video. Measure the pulse peak amplitude
(with respect to mean noise baseline); it should be at least 2.2 volts.
3. On the RF generator, set switch S1:6 to ON to add a CW signal to the
interrogation pulse. On the oscilloscope, measure the pulse peak amplitude (with
respect to mean noise baseline); it should be not more than 0.7 volts. (This
reduction in pulse peak amplitude proves correct operation of the automatic gain
control.)
4. On the CTU, measure the reply efficiency averaged over a 10 second period.
The average reply efficiency should be greater than 90%.
5. On the RF generator, set switch S1:6 to OFF to remove the CW signal from the
interrogation pulse. Replace the 30 dB attenuator in the test interrogator and
restore all connections to normal.

3.2.4.11.8

Receiver Reply Rate

1. With all connections on the RF panel and in the test interrogator restored to
normal, select a TI RATE of 1 kHz on the CTU.
2. On the CTU, select Tx.Rate parameter measurement.
3. On the receiver video, switch and hold TEST switch to INHIBIT
INTERROGATIONS. On the CTU, read the average of five displayed Tx.Rate
readings. This squitter reply rate should be 945 10 Hz.
4. On the receiver video, switch and hold TEST switch to REPLY RATE MONITOR
TEST. On the CTU, read the average of five displayed Tx.Rate readings. This
reply rate should be 810 10 Hz.
5. While holding TI RATE 10 kHz on the CTU pressed, read the average of five
displayed Tx.Rate readings. This maximum reply rate should be 2800 100 Hz.
6. On the CTU, select D.Rate parameter measurement at a TI RATE of 1 kHz. On a
dual DME, temporarily switch off the second test interrogator module to prevent

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additional interrogation. Read the average of five displayed D.Rate readings. This
decoded pulse rate should be 1000 10 Hz.
7. On the CTU select Hi Eff measurement to give an input of -70 dBm. Connect
channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER and
EARTH on the test interrogator) to test jacks DETECTED LOG VIDEO and
EARTH on the receiver video. Measure the pulse peak amplitude (with respect to
mean noise baseline); it should be at least 1.1 volts.
8. While observing the oscilloscope display, press TI RATE, 10 kHz on the CTU.
Measure the pulse peak amplitude (with respect to mean noise baseline); it
should be not more than 0.7 volts. (This reduction in pulse peak amplitude
proves correct operation of the automatic gain control.)

3.2.4.11.9

Dead Time

The performance tests include the setting of the DEAD TIME to position 6 of the switch.
This gives a nominal dead time of 60 microseconds, which is usually used if no better
value is known. Particular sites may do better if a different value is chosen. The
performance testing should be done at the site value.
1. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DEAD TIME and
EARTH on the receiver video. The duration of the displayed pulse will have
random variations. Check that the pulse duration remains in the range 58 to 73
microseconds for a DEAD TIME switch setting of 6. The dead time will jitter
between these limits because the system clock is not synchronous with the
incoming interrogations.

3.2.4.12 Echo Suppression


3.2.4.12.1

Long Distance Echo Suppression (LDES)

Long distance echo suppression stops the DME replying to echoes of the interrogation
pulse pair which arrive after the dead time has elapsed. This can occur at some sites
where aircraft interrogations suffer multi-path reflections from terrain that is 5 to 25
nautical miles distant from the beacon. If the reflections are of a comparable amplitude
to the direct signal, the transponder gives an additional synchronous reply, which may
cause a false lock-on at the interrogator. The effect in the aircraft is a stable DME
indication, which sometimes jumps to a larger erroneous value. The presence of echoes
is difficult to detect at the transponder, but it is helpful to connect the oscilloscope to test
point XT13 on the receiver video main board and observe the received aircraft
interrogation pulses. Trigger the oscilloscope internally, and look for synchronous
interrogations of reduced amplitude that appear after the dead time period. The LDES
THRESHOLD is set so that it is triggered by the direct signal, and the LDES PERIOD is
set so that the LDES suppression pulse extends beyond the observed echoes. The final
setting may need to be determined by experiment, to suit the amplitude and delay of the
echoes at the particular site.
The procedure below uses nominal settings to test the LDES. At sites where the LDES is
in use, the previously determined settings should be used.
1. On the CTU, select Hi Eff parameter measurement at a TI RATE of 1 kHz.
2. While extending the receiver video using the transponder extender frame, switch
LDES (S9) on the receiver video main board to ON.
3. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test points XT13 and XT21 on

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the receiver video main board. On the oscilloscope, measure the peak
interrogation pulse voltage. This voltage should be 2.70 0.50 volts.
4. Connect channel 2 of the oscilloscope to test points XT9 and XT21 (GND) on the
receiver video main board. While observing the oscilloscope display, adjust
LDES LEVEL (R46) to set the long distance echo suppression level to 0.10 to
0.15 volts less than the voltage recorded in the previous step.
5. Move channel 2 of the oscilloscope to test jacks DEAD TIME and EARTH on the
receiver video. The duration of the displayed pulse will have random variations.
Check that the pulse duration remains in the range 115 to 140 microseconds.
6. On the CTU, select Lo Eff parameter measurement. On the oscilloscope, check
that the pulse duration remains in the range 58 to 73 microseconds.
7. On the receiver video main board, switch LDES (S9) to OFF (unless it is to be
used at this site).

3.2.4.12.2

Short Distance Echo Suppression (SDES)

Short distance echo suppression permits the decoding of an interrogation pulse pair
when echoes of the first pulse occur between the two pulses. It may be found necessary
at sites where reflections from nearby structures or terrain corrupt the second pulse of
the interrogation pulse pair. The effect in the aircraft is the absence of replies, and the
loss of DME indication at certain locations. The need for SDES may be determined onsite by connecting the oscilloscope (internally triggered) to test point XT13 on the
receiver video main board, and observing the interrogation pulse pairs from nearby
aircraft. If extraneous pulses appear between the two pulses, or if the second pulse
leading edge is distorted, then switch SDES to ON, and check it this improves the DME
reception in the aircraft.
The procedure below checks the operation of the SDES circuit. If SDES is used, it
should be left switched ON at the end of this check procedure.
1. On the CTU, select Hi Eff parameter measurement.
2. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test points XT13 and XT21
(GND) on the receiver video main board. Connect channel 2 of the oscilloscope
to test jacks SDES PULSE and EARTH on the receiver video. On the
oscilloscope, check that the displayed XT13 waveform is similar to that shown in
the figure below for SDES OFF.

3. On the receiver video main board, switch SDES to ON. On the oscilloscope,
check that an SDES pulse is now present and that the displayed XT13 waveform
has the leading edge of the second pulse masked out in line with the SDES pulse

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SECTION 3

as shown in the figure above for SDES ON. (The SDES pulse has a nominal
width of 2.5 microseconds and is delayed a nominal 14 microseconds from the
TRIGGER pulse.)
4. On the receiver video main board, switch SDES to OFF (unless it is to be used at
this site). Install the receiver video back in the transponder subrack.

3.2.4.13 Transponder Delay


3.2.4.13.1

Reply Delay Adjustment

1. On the CTU, select Delay parameter measurement at a TI RATE of 1 kHz. The


displayed reading will probably fluctuate 0.1 microseconds about the average
value. If necessary, adjust the BEACON DELAY, COARSE and FINE controls
on the receiver video to achieve an average as near as possible to 50.0
microseconds. Due to the limited resolution of the FINE control, it will sometimes
be necessary to accept 49.9 or 50.1 microseconds. A reading on the low side is
preferred since the antenna feeder will increase the transponder delay as
measured by an aircraft. Record this Reference Delay value in the log book.
(For Y channel values refer to Section 3.2.10)

3.2.4.13.2

Final Receiver Checks

1. On the CTU, select Delay parameter measurement at a TI RATE of 1 kHz.


2. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks INTERROGATIONS
TIMING and EARTH and channel 2 of the oscilloscope to test jacks REPLY
TIMING and EARTH on the test interrogator. Measure the time interval between
the first interrogation pulse and the first synchronised reply pulse (at halfamplitude points on the pulse leading edges) and measure by reference to the 1
microsecond markers at 1 s MARKERS test jack on the test interrogator. The
time interval should be within 0.1 microseconds of the value displayed on the
CTU. (For Y channel values refer to Section 3.2.10)
3. On the CTU, select Lo Eff parameter measurement at a TI RATE of 1 kHz.
4. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DETECTED LOG
VIDEO and EARTH on the receiver video. Measure the amplitude of the
displayed synchronous video pulses with respect to the 0 volts reference (taking
the mean of the noise on the peak of the pulses). The amplitude should be 1.2
0.5 volts.
5. On the CTU, select Hi Eff parameter measurement. On the oscilloscope
measure the amplitude of the displayed synchronous video pulses with respect to
the 0 volts reference. The amplitude should be 1.8 0.5 volts.
6. Calculate the difference in amplitudes of steps 4 and 5. This difference should be
in the range 0.4 to 0.7 volts.
7. On the CTU, select Effncy parameter measurement. On the oscilloscope, check
(see figure below) that the displayed synchronous video pulses alternate
between the two levels recorded above. Measure the time interval from the rising
edge of the first pulse of a low level synchronous video pulse pair to the rising
edge of the first pulse of a high level synchronous video pulse pair. This time
interval should be 1.00 0.05 milliseconds. (Synchronous reply pulses, probably
at a higher level, will also be present on the displayed waveform.)

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3.2.4.14 Ident
The ident code used for testing should be the one assigned to the DME station.

3.2.4.14.1

Internal ldent

1. On the CTU, switch MAINTENANCE to OFF. Under the Misc menu select Mon 1
- for No.1 transponder (Mon 2 - for No.2 transponder) as the ident (speaker)
source. Switch MAINTENANCE back to ON. Listen to the ident from the CTU
mounted speaker and check that it is correct for the assigned ident (as set in
Section 3.2.4.2.4). If necessary, set the internal speaker volume preset (R33) to
provide a suitable ident level (refer Section A.5.1.3). If external ident tone is
required, it may be appropriate to set the level here; refer to Section A.5.1.7.
2. Using a stopwatch, measure the ident repetition period. It should be 40 4
seconds.
If it is outside this range, it may be adjusted by the preset IDENT REPTN RATE
(R39) in the receiver video. (IDENT CODE SPEED (R37) sets the rate at which
the dots and dashes are transmitted).

3.2.4.14.2

External Ident

1. On the external I/O board at the rear of the rack, locate terminals XB1:4 (ASSOC
IDENT IN) and XB11:5 (GND).
2. Apply a pulsed short circuit between these terminals to simulate Morse code from
an external source. Listen to the CTU mounted speaker and confirm that ident is
transmitted whenever the short circuit is applied.
3. Listen for the internally generated ident and start a stopwatch at the
commencement of the internal ident.
4. Immediately, on the external I/O board terminals, apply the short circuit for 1 to 2
seconds.
5. Using a stopwatch, measure the elapsed time until the commencement of the
next internal ident. This elapsed time should be less than 58 seconds.

3.2.4.14.3

Master Ident

1. On the external I/O board, connects a continuity test between terminals XB1:1
and XB1:2 (ASSOC IDENT OUT). Using a stopwatch, measure the time period
between the commencement of the internally generated ident messages. Check
that this time period is 10 1 seconds for three out of four ident messages.
2. Check that every fourth ident message is suppressed.

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3. Check that the suppressed ident message coincides with the ident message
transmitted by the DME.

3.2.4.14.4

Ident Frequency

1. On the CTU, select Tx.Rate parameter measurement.


2. On the receiver video, switch IDENT to CONTINUOUS. On the CTU, read the
average of five displayed transmitted pulse rate readings. This ident frequency
should be 135020 Hz.
3. On the receiver video, switch IDENT to NORMAL.

3.2.4.15 Monitor Fault Limits


For the tests described in this section, it is assumed that the monitor fault limits have
been set, using the internal preset switches, to the values specified in Section 3.2.4.2.8.
If these limits have been set to values other than those specified, then the appropriate
corrections must be made to the limit values given in the following tests.
For most of the fault limit tests below, two procedures are given, marked 'a' and b'. The
use of these is as follows:
a. This procedure uses the internal fault limit test facility to measure the monitor
fault limit. DME operation is not interrupted and no preset controls are disturbed.
This procedure should be used for periodic inspections.
b. This procedure may interrupt the operation of the DME and requires disturbance
of some controls.
This procedure should be used only after repair or replacement of the monitor.

3.2.4.15.1

Test Setup

1. On the monitor main board, ensure that each of the fault limit switches has been
set as specified in Section 3.2.4.2.8, step 1 (or to the fault limits required for the
station).
2. At the rear of the rack, ensure that the cables providing signals into the ERP IN
connectors of the transponders have been connected.
3. On the RF panel, ensure that the antenna integrity monitor cable (from the
antenna DC continuity monitor) is connected to XN2 on the RF panel board.
If the antenna does not have a DC continuity monitor, then switches S2:5 and
S2:7, on the CTU processor board, must be set to ON (refer Section 3.2.4.2.3).
4. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to NORMAL.
5. On the transponder power supply front panel, switch TRANSPONDER DC
POWER to NORMAL.
6. On the transmitter driver front panel, switch DRIVER DC POWER to NORMAL.
7. On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to
NORMAL.
8. On the RF panel, ensure ANTENNA RELAY switch is set to NORMAL in a dual
DME.
9. On the CTU front panel select MAINTENANCE, then press the SELECT MAIN
NO 1 or NO 2 key as appropriate for the transponder being tested.

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10. On the monitor, ensure that the eight green parameter indicators are on and the
red PRIMARY and yellow SECONDARY indicators are off (except for short
periods about every 16 seconds when some of these indicators will flash during
monitor self test).

3.2.4.15.2

Delay Monitor

a. Procedure a:
1. On the CTU, select the FltLimit menu and the Delay parameter for
measurement.
2. Check that the displayed values are within the following limits:
Delay, Lower: 49.5 +0.1. -0.0 microseconds
Delay, Upper: 50.5 +0.1, -0.0 microseconds
(For Y channel values refer to Section 3.2.10)
If a consistent error exists in the Upper and Lower Delay limits, a correction of
+0.1 microseconds or -0.1 microseconds can be added, for each monitor system,
by using the 8-bit DIP switch S1 on the CTU processor board as follows. Record
the final settings of these four switches for future reference.
CORRECTION
s

SWITCHES FOR
MONITOR SYSTEM 1

SWITCHES FOR
MONITOR SYSTEM 2

ON

ON

ON

ON

+0.1

ON

OFF

ON

OFF

-0.1

OFF

ON

OFF

ON

(0)

OFF

OFF

OFF

OFF

b. Procedure b:
1. On the CTU, select Delay parameter measurement at a TI RATE of 1 kHz.
2. On the receiver video, read and record the position of the BEACON DELAY,
COARSE and FINE switches (to enable these switches to be restored to their
original positions at the completion of these tests).
3. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed Delay of 49.5 microseconds on the CTU.
Check that the DELAY indicator on the monitor is off and the PRIMARY
indicator is on.
4. While observing the monitor DELAY indicator, slowly continue to adjust the
BEACON DELAY, COARSE switch towards position 0 to reduce the beacon
delay. Check that the DELAY indicator remains off.
For delays outside the range 48 to 52 microseconds, the CTU will display
"OVERFLOW".
For delays around 38 microseconds, the second pulse of the pulse pair will
fall within the accept window around 50 microseconds and the DELAY
indicator will again turn on. This is acceptable.
5. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed Delay of 50.5 microseconds on the CTU.
Check that the DELAY indicator on the monitor is off and the PRIMARY
indicator is on.

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6. While observing the monitor DELAY indicator, slowly continue to adjust the
BEACON DELAY, COARSE switch towards position F to increase the
beacon delay. Check that the DELAY indicator remains off.
7. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed Delay of 50.3 microseconds on the CTU.
Check that the DELAY indicator on the monitor is on.
8. While observing the monitor DELAY indicator, slowly continue to adjust the
BEACON DELAY, COARSE and FINE switches to decrease the beacon
delay (but not below 49.7 microseconds). Check that the DELAY indicator
remains on.
9. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed Delay of 49.7 microseconds on the CTU.
Check that the DELAY indicator on the monitor is on.
10. On the receiver video, restore the BEACON DELAY, COARSE and FINE
switches to their original settings.
(For Y channel values refer to Section 3.2.10)

3.2.4.15.3

Spacing Monitor

a. Procedure a:
1. On the CTU, select the FltLimit menu and the Spacing parameter for
measurement.
2. Check that the displayed values are within the following limits:
Spacing, lower: 11.5 +0.0, -0.1 microseconds
Spacing, upper: 12.5 +0.0, -0.1microseconds
(For Y channel values refer to Section 3.2.10)
b. Procedure b:
1. On the CTU, select Spacing parameter measurement at a TI RATE of 1 kHz.
2. On the receiver video, read and record the position of the REPLY PULSE
SPACING (REPLY PULSE SEPARATION on earlier modules) switch (to
enable this switch to be restored to its original position at the completion of
these tests).
3. On the receiver video, adjust the REPLY PULSE SPACING switch to
produce a displayed Spacing of 11.4 microseconds on the CTU. (Because of
the coarse adjustment of the REPLY PULSE SPACING switch it may not be
possible to achieve a steady reading of 11.4 microseconds on the CTU. In
this case, adjust the switch to produce a CTU reading as close as possible to
11.4 microseconds, but never greater than 11.4 microseconds.) Check that
the SPACING indicator on the monitor is off and the PRIMARY indicator is
on.
4. While observing the monitor SPACING indicator, slowly continue to adjust the
REPLY PULSE SPACING switch towards position 0 to reduce the pulse
spacing. Check that the SPACING indicator remains off.
5. On the receiver video, adjust the REPLY PULSE SPACING switch to
produce a displayed spacing of 12.6 microseconds on the CTU. (Because of
the coarse adjustment of the REPLY PULSE SPACING switch it may not be
possible to achieve a steady reading of 12.6 microseconds on the CTU. In
this case, adjust the switch to produce a CTU reading as close as possible to

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SECTION 3
12.6 microseconds, but never less than 12.6 microseconds.) Check that the
SPACING indicator on the monitor is off and the PRIMARY indicator is on.

6. While observing the monitor SPACING indicator, slowly continue to adjust the
REPLY PULSE SPACING switch towards position F to increase the pulse
spacing. Check that the SPACING indicator remains off.
7. On the receiver video, adjust the REPLY PULSE SPACING switch to
produce a displayed Spacing of 12.3 microseconds on the CTU. (Because of
the coarse adjustment of the REPLY PULSE SPACING switch it may not be
possible to achieve a steady reading of 12.3 microseconds on the CTU. In
this case, adjust the switch to produce a CTU reading as close as possible to
12.3 microseconds, but never greater than 12.3 microseconds.) Check that
the SPACING indicator on the monitor is on.
8. While observing the monitor SPACING indicator, slowly continue to adjust the
REPLY PULSE SPACING switch to decrease the pulse spacing (but not
below 11.7 microseconds). Check that the SPACING indicator remains on.
9. On the receiver video, adjust the REPLY PULSE SPACING switch to
produce a displayed spacing of 11.7 microseconds on the CTU. (Because of
the coarse adjustment of the REPLY PULSE SPACING switch it may not be
possible to achieve a steady reading of 11.7 microseconds on the CTU. In
this case, adjust the switch to produce a CTU reading as close as possible to
11.7 microseconds, but never less than 11.7 microseconds.) Check that the
monitor SPACING indicator is on.
10. On the receiver video, restore the REPLY PULSE SPACING switch to its
original setting.
(For Y channel values refer to Section 3.2.10)

3.2.4.15.4

Efficiency Monitor

a. Procedure a:
1. On the CTU, select the FltLimit menu and the Effncy parameter for
measurement.
2. Check that the displayed value is within the following limit:
Effncy, lower: 60 2%
b. Procedure b:
There is no alternative procedure for this test.

3.2.4.15.5

Rate Monitor

a. Procedure a:
1. On the CTU, select the FltLimit menu and the Tx.Rate parameter for
measurement.
2. Check that the displayed values are within the following limits:
Tx.Rate, lower: 833 10 Hz
Tx.Rate, upper: 3000 30 Hz
b. Procedure b:
1. On the CTU, select Tx.Rate parameter measurement at a TI RATE of 50
Hz (100 Hz for a dual DME).

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SECTION 3
2. On the monitor, check that the RATE indicator is on while the CTU
displays a transmit pulse rate reading of 945 10 Hz.
3. On the receiver video, switch and hold TEST switch to REPLY RATE
MONITOR TEST. On the monitor, check that the RATE indicator is off
and the SECONDARY indicator is on while the CTU displays a
transmitted pulse rate reading of 810 10 Hz.

3.2.4.15.6

Power Monitor

3.2.4.15.6.1 Adjustment
This procedure is intended for use at installation or after module repair.
1. Extend the monitor on the transponder extender frame. Switch on the DME and
confirm that it is giving normal transmitter power.
2. Select the required fault limit point on switch PWR LVL FLT SET (S7) on the
monitor main board. This fault limit is normally set to -3 dB, and the following
check procedure assumes a fault limit of -3 dB.
3. With a multimeter, (on the 20V range) measure the voltage between test points
XT1 and XT13 (GND) on the monitor main board. This should be 5.000 0.002
volts.
4. Connect the multimeter to test point XT2 and XT13 (GND). Adjust R87 (PEAK
POWER MONITOR CALIBRATION) preset to give a voltage of 2.50 0.05 volts.
Check that the monitor RF POWER indicator is on.
5. Replace the module in the rack.

3.2.4.15.6.2 Measurement
a. Procedure a:
1. On the CTU, select the FltLimit menu and the Ant.Pwr parameter for
measurement.
2. Check that the displayed value is within the following limit:
Ant.Power, lower: -3 0 dB
b. Procedure b:
1. Extend the monitor module on the transponder extender frame. Switch on the
DME and confirm normal operation. Check that the monitor RF POWER
indicator is on.
2. Connect a multimeter (20V DC range) to test points XT2 and XT13 (GND) on
the monitor main board. Measure and record the voltage at XT2.
3. Adjust R87 (PEAK POWER MONITOR CALIBRATION) preset to reduce the
voltage at XT2. Measure the voltage at which the RF POWER indicator just
turns off. This should be 1.77 0.1 volts.
4. Restore R87 for the XT2 voltage measured in step 2 above.
5. Replace the monitor module in the rack.

3.2.4.15.7

Ident Monitor

a. Procedure a:
There is no fault limit test for this parameter.
b. Procedure b:

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SECTION 3

1. On the CTU, set MONITOR ALARM to NORMAL to allow ident to be


transmitted.
2. On the receiver video, switch IDENT to NORMAL. Check that ident code is
being transmitted and is audible from the CTU mounted speaker.
3. Immediately after the transmission of an ident code group, switch IDENT on
the receiver video to OFF. Measure (with a stopwatch) the time taken for the
monitor IDENT indicator to turn off and the SECONDARY indicator to turn on.
This should be 60 3 seconds.
4. On the CTU, set MONITOR ALARM to INHIBIT (to prevent the beacon from
shutting down).
5. On the receiver video, switch IDENT to CONTINUOUS. Measure (with a
stopwatch) the time taken for the monitor DELAY and SPACING indicators to
both turn off. This should be 3 seconds.
6. On the receiver video, switch IDENT to NORMAL.
7. On the CTU, set MONITOR ALARM to NORMAL.

"

NOTE

The ident fault delay time may be set as low as 45 seconds, if required,
provided that the internal ident generator (in the receiver video) is set for a
repetition period of 40 seconds. However, if an external ident source is used
(for example, from an associated DVOR), then the ident fault delay time must
be set to a value not less than 60 seconds. This is to ensure adequate time for
the internal ident to start should the external ident fail.
Details for setting the ident fault delay time (switch IDENT GAP FLT SET (S8)
on the monitor main board) are given in Section A.5.

3.2.4.15.8

Antenna Monitor

a. Procedure a:
There is no fault limit test for this parameter.
b. Procedure b:
1. On the monitor, check that the ANTENNA indicator is on.
2. On the RF panel at the rear of the rack, disconnect the antenna DC continuity
cable from XN2 on the RF panel board. Check that the monitor ANTENNA,
indicator is off.
3. Re-connect the antenna DC continuity cable to XN2. Replace monitor in the
rack.

3.2.4.15.9

Shape Monitor

a. Procedure a:
There is no fault limit test for this parameter.
b. Procedure b:
1. Extend the monitor using the transponder extender frame.
2. On the monitor, check that the SHAPE indicator is on. (If it is not, then check
that the transmitter pulse shape is correct and that switches S1, S2, S3 and
S4 on the monitor main board are correctly set - see Section 3.2.4.2.8, step
1.).

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SECTION 3

3. On the monitor, switch S1.5 to ON to change the Pulse Width Lower Reject
Limit from 2.9 microseconds to 1.3 microseconds (and thus the Upper Limit
from 4.1 microseconds to 2.5 microseconds). Check that the SHAPE
indicator is off and the SECONDARY indicator is on. Switch S1:5 back to
OFF (and ensure that the SHAPE indicator is on again).
4. On the monitor, switch S1:6 to OFF to change the Pulse Width Lower Reject
Limit from 2.9 microseconds to 6.1 microseconds. Check that the SHAPE
indicator is off. Switch S1:6 back to ON (and ensure that the SHAPE indicator
is on again).
5. On the monitor, switch S2:6 to ON to change the pulse Fall Time Upper
Reject Limit from 3.6 microseconds to 0.4 microseconds. Check that the
SHAPE indicator is off and the SECONDARY indicator is on. Switch S2:6
back to OFF (and ensure that the SHAPE indicator is on again).
6. On the monitor, switch S3:5 to ON to change the pulse Rise Time Upper
Reject Limit from 3.1 microseconds to 1.5 microseconds. Check that the
SHAPE indicator is off and the SECONDARY indicator is on. Switch S3:5
back to OFF (and ensure that the SHAPE indicator is on again).
7. Restore the monitor back in the transponder subrack.

"

NOTE

The monitor pulse shape monitor checks the parameters of the first pulse of a
transmitted pulse pair. The CTU pulse shape measurement facility however,
measures the second pulse of the pair.

3.2.4.15.10 Monitor Self Test


1. With the DME operating in Maintenance mode, ensure that all eight monitor
parameter indicators are on.
2. On the monitor, check that the SELF TEST indicator flashes on at regular
intervals. Using a stopwatch, measure the time period of these indicator flashes.
The time period should be 16 2 seconds.
3. Check that simultaneously with this indicator flashing on, the DELAY and
SPACING indicators are off and the PRIMARY indicator is on.

3.2.4.15.11 Monitor Fault Limits - Final Check


1. With the DME operating in Maintenance mode, ensure that all 8 monitor
parameter indicators are on.
2. On the CTU, select the FltLimit parameters listed in the table below. For each
parameter, the displayed fault limits should be within the ranges listed in the
table. (For Y channel values refer to Section 3.2.10)
PARAMETER

SPECIFIED
VALUE

Delay; Lower

49.5

Delay; Upper

50.5

Spacing; Lower

11.5

Spacing; Upper

12.5

Effncy; (Lower)
Tx Rate; Lower
Tx Rate; Upper
Ant Power; (Lower)

60
833
3000
-3

LIMITS
+0.1
--0.0
+0.1
--0.0
+0.0
-0.1
+0.0
-0.1
2
10
30
0

UNITS
s
s
s
s
%
Hz
Hz
dB

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SECTION 3

If a consistent error exists in the Upper and Lower Delay limits, a correction of +0.1
microseconds or -0.1 microseconds can be added, for each monitor system, by using
the 8-bit DIP switch S1 on the CTU processor board as follows.
CORRECTION
s
0
+0.1
-0.1
(0)

SWITCHES FOR
MONITOR SYSTEM 1
6
7
ON
ON
ON
OFF
OFF
ON
OFF
OFF

SWITCHES FOR
MONITOR SYSTEM 2
3
4
ON
ON
ON
OFF
OFF
ON
OFF
OFF

3.2.4.16 Control System - PART 1 - SINGLE DME


3.2.4.16.1

Normal Operation

1. On the monitor, ensure switch MONITOR OUTPUTS is set to NORMAL.


2. On the test interrogator, ensure switch MONITOR AND INTERROGATOR DC
POWER is set to NORMAL.
3. On the transponder power supply, ensure switch TRANSPONDER DC POWER
is set to NORMAL.
4. On the transmitter drivers, ensure switch DRIVER DC POWER is set to
NORMAL.
5. On the receiver video, ensure switch IDENT is set to NORMAL.
6. On the 1kW PA power supply, ensure switch AMPLIFIER DC POWER is set to
NORMAL.
7. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not off),
RECYCLE (if RECYCLE indicator is not off).
8. On the CTU, set the ALARM DELAY switch to 10 seconds.
9. On the CTU, press the SELECT MAIN NO 1 key. Check that the state of each of
the CTU indicators is as shown in the table below.
INDICATOR

STATUS

ALARM REGISTER
TEST
POWER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
MAINTENANCE
ALL
MODULES
ANT RELAY
AC POWER NORM
BATT CHG 1
BATT CHG 2
BATT LOW

REQUIRED STATE
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF

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SECTION 3

10. On the monitor, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).
When setting up the DME for normal operation, it may be necessary to wait up to
10 seconds (90 seconds for ident) for normal operation to commence from the
last action which initiated the normal operation.

3.2.4.16.2

Primary Fault

This test involves generating a primary fault, and then monitoring the sequence of
events following this action.
1. Ensure that the DME is operating in the normal state of Section 3.2.4.16.1.
2. Using a stopwatch, measure the time period from the PRIMARY alarm register
indicator on the CTU turning on to the NO 1 ON STATUS indicator on the CTU
turning off - in response to switching and holding TEST, on the receiver video to
INHIBIT INTERROGATIONS. This alarm delay time should be 10 1 seconds.
3. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
STATUS
ALARM REGISTER

NO 1 ON
NORMAL
SHUTDOWN
DELAY
SPACING
PRIMARY

REQUIRED STATE
OFF
OFF
ON
ON
ON
ON

4. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
5. Confirm that the DME is operating in the normal state of Section 3.2.4.16.1.

3.2.4.16.3

Secondary Fault

This test involves generating a secondary fault, and then monitoring the status following
this action.
1. Ensure that the DME is operating in the normal state of Section 3.2.4.16.1.
2. Disconnect the input to the ERP IN connector at the rear of the transponder
subrack.
3. On the monitor, check that the RF POWER indicator is off.
4. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
NORMAL
STATUS
ALARM REGISTER
SECONDARY

REQUIRED STATE

OFF
ON

5. Restore normal operation by reconnecting the coaxial cable to connector ERP IN


on the rear of the transponder subrack.

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SECTION 3

6. Confirm that the DME is operating in the normal state of Section 3.2.4.16.1.

3.2.4.16.4

Recycle Function

This test involves causing a shutdown by generating a primary fault, and then monitoring
the sequence of restart events following this action.
1. Ensure that the DME is operating in the normal state of Section 3.2.4.16.1.
2. On the CTU, reset the restart count to 0 using the Misc menu. Press RECYCLE
key to turn the RECYCLE indicator on.
3. Cause the DME to shutdown by switching MONITOR OUTPUTS on the monitor
to FAILED and check that the rack shuts down after the selected 10 1 seconds.
4. Measure the time period from this shutdown to the following restart. This should
be 30 3 seconds.
5. Leaving the MONITOR OUTPUTS switch in the FAILED position, count the total
number of restart attempts (including the first one in the step above). This
number should be 3.
6. Check that the rack then remains shutdown.
7. On the CTU, select the Misc menu and check that the displayed number of
restart attempts is 3.
8. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below:
INDICATOR
STATUS

ALARM REGISTER

REQUIRED STATE

NO 1 ON
NORMAL
SHUTDOWN
DELAY
SPACING
EFFICIENCY
TX RATE
RF POWER
IDENT
PULSE SHAPE
ANTENNA
PRIMARY
SECONDARY
MONITOR
CTU

OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
OFF
OFF

9. On the monitor, switch MONITOR OUTPUTS to NORMAL.


10. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
11. Confirm that the DME is operating in the normal state of Section 3.2.4.16.1.
12. If the recycle function is not required, press RECYCLE key on the CTU to turn
the RECYCLE indicator off.

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HA72500
3.2.4.16.5

SECTION 3
High Voltage Shutdown Adjust

1. On the control module of the AC power supply, set the controls listed in the table
below as indicated:
SHUT DOWN DELAY fully counter-clockwise,
H/V SHUTDOWN fully clockwise.
2. With the multimeter connected to the rack BATTERY terminals, switch and hold
the TEST/FLOAT switch to TEST, and adjust the FLOAT 1 VOLTAGE control on
the control module of the AC power supply to produce a multimeter reading of
28.5 0.1 volts.
3. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust H/V SHUT DOWN control counter-clockwise until the DME shuts
down. Check that the H/V SHUT DOWN indicator on the control module is on.
4. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control counter-clockwise to produce a multimeter
reading of 27.5 0.2 volts. The DME should return to normal operation.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control clockwise again until the DME again
shuts down. Read the multimeter reading. It should be 28.5 0.2 volts.
6. On the AC power supply, release the TEST/FLOAT switch. Confirm that the
DME is powered up and operating in the normal state of Section 3.2.4.16.1.
7. On the control module of the AC power supply, adjust the SHUT DOWN DELAY
control to mid-position.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control counter-clockwise to produce a multimeter
reading of 29.0 0.2 volts. Release the TEST/FLOAT switch to enable the DME
to return to normal operation.
9. Using a stopwatch, measure the time period from pressing the TEST/FLOAT
switch to the DME shutting down. This time delay should be 3 1 seconds. (If
necessary readjust SHUT DOWN DELAY control to achieve this delay.)

3.2.4.16.6

Low Voltage Alarm Adjust

1. On the control module of the AC power supply, set LOW VOLTALARM control
fully counter-clockwise.
2. With the multimeter connected to the rack BATTERY terminals, switch and hold
the TEST/FLOAT switch to TEST, and adjust the FLOAT 1 VOLTAGE control on
the control module of the AC power supply to produce a multimeter reading of
23.5 0.1 volts.
3. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust LOW VOLTALARM control clockwise until the O/P FAIL indicator
on the control module turns on. The DME should remain in operation.
4. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
24.5 0.2 volts.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control counter-clockwise again until the O/P
FAIL indicator again turns on. Read the multimeter reading. It should be 23.5
0.2 volts.

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6. On the AC power supply, release the TEST/FLOAT switch. Confirm that the
DME is powered up and operating in the normal state of Section 3.2.4.16.1.
7. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
23.0 0.1 volts.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
check that the BATT CHG 1 indicator on the CTU is off.

3.2.4.16.7

Low Voltage Shutdown Adjust

1. On the power distribution panel, switch circuit breaker CTU & TRANSPONDER
to OFF. Extend the CTU using two Eurocard extenders. Switch circuit breaker
CTU & TRANSPONDER to ON. If batteries are used, temporarily disconnect
them from the BATTERY terminals.
2. On the CTU processor board of the CTU, adjust the low volts preset R32 fully
counter-clockwise.
3. With the multimeter connected to the rack BATTERY terminals, switch and hold
the TEST/FLOAT switch to TEST, and adjust the FLOAT 1 VOLTAGE control on
the control module of the AC power supply to produce a multimeter reading of
22.0 0.1 volts.
4. While keeping the TEST/FLOAT switch of the AC power supply held to TEST, on
the CTU processor board, adjust R32 clockwise until the DME shuts down and
the BATT LOW indicator on the CTU turns on. Then slowly adjust R32 counterclockwise until the BATT LOW indicator on the CTU turns off. Slowly adjust R32
clockwise again until the BATT LOW indicator on the CTU again turns on.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
24.5 0.2 volts. The DME should return to normal operation.
6. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control counter-clockwise again while
observing the multimeter. Measure the voltage immediately prior to DME
shutdown. It should be 22.0 0.2 volts.
7. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
check that the CTU BATT LOW indicator is on.
8. On the AC power supply, release the TEST/FLOAT switch. Confirm that the
DME is powered up and operating in the normal state of Section 3.2.4.16.1.
9. On the power distribution panel, switch circuit breaker CTU & TRANSPONDER
to OFF. Restore the CTU to the CTU subrack. Switch circuit breaker CTU &
TRANSPONDER to ON.

3.2.4.16.8

DC Supply Adjustment

1. Connect the multimeter (on 200 volts range) to the 24 volts BATTERY terminals
at the rear of the rack.
2. With the DME operating in the normal state of Section 3.2.4.16.1, measure the
primary DC supply voltage. It should be 27 0.2 volts.
If it is outside this limit, it may be adjusted by the FLOAT2 VOLTAGE control on
the control module of the AC power supply.

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3.2.4.16 Control System - PART 2 - DUAL DME


From this point on, the tests are only to be performed once on the equipment under test.
When an action is taken on the DME to initiate a shutdown or a transfer, and the time
delay from the action to the response is to be measured, it is recommended that the
action take place within a period 2 to 7 seconds after the completion of monitor self test.
This will ensure that the measured time period is not affected by the presence of a
monitor self test.

3.2.4.16.1

Normal Operation - No. 1 is MAIN

1. On both monitors, ensure switch MONITOR OUTPUTS is set to NORMAL.


2. On both test interrogators, ensure switch MONITOR AND INTERROGATOR DC
POWER is set to NORMAL.
3. On both transponder power supplies, ensure switch TRANSPONDER DC
POWER is set to NORMAL.
4. On both transmitter drivers, ensure switch DRIVER DC POWER is set to
NORMAL.
5. On both receiver videos, ensure switch IDENT is set to NORMAL.
6. On both 1kW PA power supplies, ensure switch AMPLIFIER DC POWER is set
to NORMAL.
7. On the RF panel, ensure switch ANTENNA RELAY is set to NORMAL.
8. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not off),
RECYCLE (if RECYCLE indicator is not off).
9. On the CTU, set the ALARM DELAY switch to 10 seconds.
10. On the CTU, press the SELECT MAIN NO 1 key. Check that the state of each of
the CTU indicators is as shown in the table below.
INDICATOR

STATUS

ALARM REGISTER
TEST
POWER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
MAINTENANCE
ALL
MODULES
ANT RELAY
AC POWER NORM
BATT CHG 1
BATT CHG 2
BATT LOW

REQUIRED STATE
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
OFF

11. On both monitors, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).

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SECTION 3

When setting up the DME for normal operation, it may be necessary to wait up to
10 seconds (90 seconds for ident) for normal operation to commence from the
last action which initiated the normal operation.

3.2.4.16.2

Primary Fault - No.1 is MAIN

This test involves generating primary faults, and then monitoring the sequence of events
following this action.
1. Ensure that the DME is operating in the No.1 normal state of Section 3.2.4.16.1.
2. On both receiver video modules, read and record the position of the REPLY
PULSE SPACING (REPLY PULSE SEPARATION on earlier modules) switch (to
enable these switches to be restored to their original positions at the completion
of these tests).
3. On the No.1 receiver video, turn REPLY PULSE SPACING through 5 positions.
Using a stopwatch, measure the time period from the PRIMARY ALARM
REGISTER indicator on the CTU turning on to the NO 1 ON STATUS indicator
on the CTU turning off - in response to turning rotary switch REPLY PULSE
SPACING on No.1 receiver video through 5 positions. This alarm delay time
should be 10 1 seconds.
4. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
SPACING
PRIMARY

REQUIRED STATE
OFF
ON
OFF
ON
OFF
ON
ON

5. On the No.2 receiver video, turn REPLY PULSE SPACING through FIVE
positions. Using a stopwatch, measure the time period from the PRIMARY alarm
indicator on either monitor turning on to the NO 2 ON STATUS indicator on the
CTU turning off - in response to turning rotary switch REPLY PULSE SPACING
on No.2 receiver video through 5 positions. This alarm delay time should be 10
1 seconds.
6. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
SPACING
PRIMARY

REQUIRED STATE
OFF
OFF
OFF
OFF
ON
ON
ON

7. On both receiver video modules, restore switches REPLY PULSE SPACING to


their original positions recorded at Section 3.2.4.16.2 step 2.

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8. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
9. Confirm that the DME is operating in the No. 1 normal state of Section 3.2.4.16.1.

3.2.4.16.3

Secondary Fault - No. 1 is MAIN

This test involves generating secondary faults, and then monitoring the status following
this action. (Ensure that the cable connectors to ERP IN at the rear of the two
transponders are able to be distinguished so that they are returned to their correct
connections at the completion of this test.)
1. Ensure that the DME is operating in the No. 1 normal state of Section 3.2.4.16.1.
2. Disconnect the input to the ERP IN connector at the rear of No.1 transponder
subrack. On No.1 monitor, check that the RF POWER indicator is off.
3. Wait at least 20 seconds. On the CTU, check that the state of the listed CTU
indicators is as shown in the table below. No transfer to standby will occur until
this fault is registered on both monitors.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
RF POWER
SECONDARY
PRIMARY

REQUIRED STATE
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF

4. Disconnect the input to the ERP IN connector at the rear of the No.2 transponder
subrack. Using a stopwatch, measure the time period from the SECONDARY
alarm indicator on the No.2 monitor turning on to the NO 1 ON STATUS indicator
on the CTU turning off - in response to disconnecting the input to the ERP IN
connector at the rear of No.2 transponder subrack. This alarm delay time should
be 10 1 seconds.
5. On No.2 monitor, check that the RF POWER indicator is off.
6. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
RF POWER
SECONDARY

REQUIRED STATE
OFF
ON
OFF
ON
OFF
ON
ON

7. Restore normal operation by reconnecting the coaxial cables to connectors ERP


IN on the rear of the transponder subracks (ensuring the original connections are
restored) and on the CTU, pressing the following front panel keys in the specified
sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.

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8. Confirm that the DME is operating in the No.1 normal state of Section 3.2.4.16.1.

3.2.4.16.4

Normal Operation - No.2 is MAIN

1. On both monitors, ensure switch MONITOR OUTPUTS is set to NORMAL.


2. On both test interrogators, ensure switch MONITOR AND INTERROGATOR DC
POWER is set to NORMAL.
3. On both transponder power supplies, ensure switch TRANSPONDER DC
POWER is set to NORMAL.
4. On both transmitter drivers, ensure switch DRIVER DC POWER is set to
NORMAL.
5. On both receiver video modules, ensure switch IDENT is set to NORMAL.
6. On both 1kW PA power supplies, ensure switch AMPLIFIER DC POWER is set
to NORMAL.
7. On the RF panel, ensure switch ANTENNA RELAY is set to NORMAL.
8. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not off),
RECYCLE (if RECYCLE indicator is not off).
9. On the CTU, ensure switch ALARM DELAY is set to 10 seconds.
10. On the CTU, press the SELECT MAIN NO 2 key. Check that the state of each of
the CTU indicators is as shown in the table below.
INDICATOR

STATUS

ALARM REGISTER
TEST

POWER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
MAINTENANCE
RF ALL
MODULES
ANT RELAY
AC POWER NORM
BATT CHG 1
BATT CHG 2
BATT LOW

REQUIRED STATE
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
OFF

11. On both monitors, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).

3.2.4.16.5

Primary Fault - No. 2 is MAIN

This test involves generating primary faults, and then monitoring the sequence of events
following this action.
1. Ensure that the DME is operating in the No.2 normal state of Section 3.2.4.16.4.

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2. On the No.2 receiver video, turn REPLY PULSE SPACING through five
positions. Using a stopwatch, measure the time period from the PRIMARY
ALARM REGISTER indicator on the CTU turning on to the NO 2 ON STATUS
indicator on the CTU turning off - in response to turning rotary switch REPLY
PULSE SPACING on No 2 receiver video through five positions. This alarm
delay time should be 10 1 seconds.
3. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR

STATUS

ALARM REGISTER

REQUIRED STATE

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
SPACING
PRIMARY

ON
OFF
OFF
ON
OFF
ON
ON

4. On the No.1 receiver video, turn REPLY PULSE SPACING through five
positions. Using a stopwatch, measure the time period from the PRIMARY alarm
indicator on either monitor turning on to the NO 1 ON STATUS indicator on the
CTU turning off - in response to turning rotary switch REPLY PULSE SPACING
on No.1 receiver video through five positions. This alarm delay time should be
10 1 seconds.
5. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
SPACING
PRIMARY

REQUIRED STATE
OFF
OFF
OFF
OFF
ON
ON
ON

6. On both receiver video modules, restore switches REPLY PULSE SPACING to


their original positions recorded at Section 3.2.4.16.2 step 2.
7. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 2.
8. Confirm that the DME is operating in the No.2 normal state of Section 3.2.4.16.4.

3.2.4.16.6

Secondary Fault - No. 2 is MAIN

This test involves generating secondary faults, and then monitoring the status following
this action.
1. Ensure that the DME is operating in the No.2 normal state of Section 3.2.4.16.4.
2. Disconnect the input to the ERP IN connector at the rear of No.2 transponder
subrack. On No.2 monitor, check that the RF POWER indicator is off.

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3. Wait at least 20 seconds. On the CTU, check that the state of the listed CTU
indicators is as shown in the table below. No transfer to standby will occur until
this fault is registered on both monitors.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
RF POWER
SECONDARY
PRIMARY

REQUIRED STATE
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF

4. Disconnect the input to the ERP IN connector at the rear of the No.1 transponder
subrack. Using a stopwatch, measure the time period from the SECONDARY
alarm indicator on the No.1 monitor turning on to the NO 2 ON STATUS indicator
on the CTU turning off - in response to disconnecting the input to the ERP IN
connector at the rear of No. 1 transponder subrack. This alarm delay time should
be 10 1 seconds.
5. On No. 1 monitor, check that the RF POWER indicator is off.
6. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
RF POWER
SECONDARY

REQUIRED STATE
ON
OFF
OFF
ON
OFF
ON
ON

7. Restore normal operation by reconnecting the coaxial cables to connectors ERP


IN on the rear of the transponder subracks (ensuring the original connections are
restored) and on the CTU, pressing the following front panel keys in the specified
sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 2.
8. Confirm that the DME is operating in the No.2 normal state of Section 3.2.4.16.4.

3.2.4.16.7

Recycle Function - No. 1 is MAIN

This test involves causing a transfer and a shutdown by generating a primary fault, and
then monitoring the sequence of restart events following this action.
1. Ensure that the DME is operating in the No.1 normal state of Section 3.2.4.16.1.
2. On the CTU, reset the restart count to 0 using the misc menu. Press RECYCLE
key to turn the RECYCLE indicator on.
3. On No.2 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions (so that when a transfer occurs to No.2 transponder, a primary fault will
be immediately present).
4. On No.1 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions and check that a transfer to No.2 transponder occurs after the selected

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10 1 seconds and that the rack then shuts down after an additional 11 2
seconds.
5. Measure the time period from this shutdown to the following restart. This should
be 30 3 seconds.
6. Leaving the REPLY PULSE SPACING switches set as above, count the total
number of restart attempts (including the first one in the step above). This
number should be 3.
7. Check that the rack then remains shutdown.
8. On the CTU, select the misc menu and check that the displayed number of
restart attempts is 3.
9. On the CTU, check that the state of the listed. CTU indicators is as shown in the
table below.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
SPACING
PRIMARY

REQUIRED STATE
OFF
OFF
OFF
OFF
ON
ON
ON

10. On both receiver video modules, restore switches REPLY PULSE SPACING to
their original positions recorded at Section 3.2.4.16.2 step 2.
11. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 2.
12. Confirm that the DME is operating in the No.2 normal state of Section 3.2.4.16.4.

3.2.4.16.8

Recycle Function - No. 2 is MAIN

1. Ensure that the DME is operating in the No.2 normal state of Section 3.2.4.16.4.
2. On the CTU, reset the restart count to 0 using the Misc menu. Press RECYCLE
key to turn the RECYCLE indicator on.
3. On No.1 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions (so that when a transfer occurs to No. 1 transponder, a primary fault will
be immediately present).
4. On No.2 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions and check that a transfer to No. 1 transponder occurs after the selected
10 1 seconds and that the rack then shuts down after an additional 11 2
seconds.
5. Measure the time period from this shutdown to the following restart. This should
be 30 3 seconds.
6. Leaving the REPLY PULSE SPACING switches set as above, count the total
number of restart attempts (including the first one in the step above). This
number should be 3.
7. Check that the rack then remains shutdown.
8. On the CTU, select the Misc menu and check that the displayed number of
restart attempts is 3.

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9. On the CTU, check that the state of the listed CTU indicators is as shown in the
table below.
INDICATOR
STATUS

ALARM REGISTER

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
SPACING
PRIMARY

REQUIRED STATE
OFF
OFF
OFF
OFF
ON
ON
ON

10. On both receiver video modules, restore switches REPLY PULSE SPACING to
their original positions recorded at Section 3.2.4.16.2 step 2.
11. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
12. Confirm that the DME is operating in the No.1 normal state of Section 3.2.4.16.1.
13. If the recycle function is not required, press RECYCLE key on the CTU to turn
the RECYCLE indicator off.

3.2.4.16.9

Warm/Cold Standby

This procedure is performed only if 'warm' standby operation is required at the site. For a
definition of 'warm standby operation, refer to Appendix A.
1. On the power distribution panel, switch circuit breaker CTU & TRANSPONDER
off. Withdraw the CTU module from the rack.
2. On the CTU processor board, set switch 4 of S2 to OFF to change from COLD
standby to WARM standby operation. Replace the CTU in the rack.
3. On the power distribution panel, switch circuit breaker CTU & TRANSPONDER
on.
4. Operate the DME in the No. 1 normal state of Section 3.2.4.16.1.
5. For No.2 transponder, on the front panel of each of transponder power supply,
transmitter driver, receiver video and 1kW PA power supply, check that the DC
POWER ON indicator is on.
6. Remove the CTU from the rack and set switch 4 of S2 to ON if "warm" standby
operation is not required.

3.2.4.16.10 High Voltage Shutdown Adjust


1. On the control module of the AC power supply, set the controls listed in the table
below as indicated:
SHUT DOWN DELAY Fully counter-clockwise,
H/V SHUT DOWN
Fully clockwise.
2. With the multimeter connected to the rack BATTERY terminals, switch and hold
the TEST/FLOAT switch to TEST, and adjust the FLOAT 1 VOLTAGE control on
the control module of the AC power supply to produce a multimeter reading of
28.5 0.1 volts.

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SECTION 3

3. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust H/V SHUT DOWN control counter-clockwise until the DME shuts
down. Check that the H/V SHUT DOWN indicator on the control module is on.
4. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control counter-clockwise to produce a multimeter
reading of 27.5 0.2 volts. The DME should return to normal operation.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control clockwise again until the DME again
shuts down. Read the multimeter reading. It should be 28.5 0.2 volts.
6. On the AC power supply, release the TEST/FLOAT switch. Confirm that the
DME is powered up and operating in the normal state of Section 3.2.4.16.1.
7. On the control module of the AC power supply, adjust the SHUT DOWN DELA Y
control to mid-position.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control counter-clockwise to produce a multimeter
reading of29.0 0.2 volts. Release the TEST/FLOAT switch to enable the DME
to return to normal operation.
9. Using a stopwatch, measure the time period from pressing the TEST/FLOAT
switch to the DME shutting down. This time delay should be 3 1 seconds. (If
necessary readjust SHUT DOWN DELAY control to achieve this delay.)

3.2.4.16.11 Low Voltage Alarm Adjust


1. On the control module of the AC power supply connected to BATTERY 1
terminals, set LOW VOLT ALARM control fully counter-clockwise.
2. With the multimeter connected to the rack BATTERY 1 terminals, switch and hold
the TEST/FLOAT switch to TEST, and adjust the FLOAT 1 VOLTAGE control on
the control module of the AC power supply to produce a multimeter reading of
23.5 0.2 volts.
3. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust LOW VOLT ALARM control clockwise until the O/P FAIL indicator
on the control module turns on. The DME should remain in operation.
4. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
24.5 0.2 volts.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control counter-clockwise again until the O/P
FAIL indicator again turns on. Read the multimeter reading. It should be 23.5
0.2 volts.
6. On the AC power supply, release the TEST/FLOAT switch. Confirm that the
DME is powered up and operating in the normal state of Section 3.2.4.16.1.
7. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
23.0 0.1 volts.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
check that the BATT CHG 1 indicator on the CTU is off.
9. Repeat the procedure for the No.2 AC power supply on the BATTERY 2
terminals.

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3.2.4.16.12 Low Voltage Shutdown Adjust


1. Extend the CTU module using the two special extender cards.
2. On the AC power supply connected to BATTERY 2 terminals, switch off the
MAINS power. If batteries are used, temporarily disconnect them from the
BATTERY 1 and BATTERY 2 terminals.
3. On the CTU processor board of the CTU, adjust the low volts preset R32 fully
counter-clockwise.
4. With the multimeter connected to the rack BATTERY 1 terminals, switch and hold
the TEST/FLOAT switch to TEST, and adjust the FLOAT 1 VOLTAGE control on
the control module of the AC power supply to produce a multimeter reading of
22.0 0.1 volts.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST, on
the CTU processor board, adjust R32 clockwise until the DME shuts down and
BATT LOW indicator on the CTU turns on. Then slowly adjust R32 counterclockwise until the BATT LOW indicator on the CTU turns off Slowly adjust R32
clockwise again until the BATT LOW indicator on the CTU again turns on.
6. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
24.5 0.2 volts. The DME should power up and return to normal operation.
7. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control counter-clockwise again while
observing the multimeter. Measure the voltage immediately prior to DME
shutdown. It should be 22.0 0.2 volts.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
check that the CTU BATT LOW indicator is on.
9. On the AC power supply, release the TEST/FLOAT switch. Confirm that the
DME is powered up and operating in the No.1 normal state of Section 3.2.4.16.1.
10. On the power distribution panel, switch circuit breaker CTU off. Restore the CTU
to the CTU subrack. Switch circuit breaker CTU on.

3.2.4.16.13 DC Supply Adjustment


1. Connect the multimeter (on 200 volts range) to the 24 volts BATTERY terminals
at the rear of the rack.
2. With the DME operating in the normal state of Section 3.2.4.16.1, measure the
primary DC supply voltage. It should be 27 0.2 volts.
If it is outside this limit, it may be adjusted by the FLOAT2 VOLTAGE control on
the control module of the AC power supply.

3.2.4.17 Rack Current Drain


1. Operate the DME in the No.1 normal state of Section 3.2.4.16.1.
2. Measure the rack current drain from the AC power supply. It should be not more
than 6 amperes for a single DME, and not more than 7 amperes for a dual DME.
3. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
MAINTENANCE key (to turn its associated indicator on),
SELECT MAIN NO 1
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).

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4. On the CTU, select Ch.1 monitoring. While holding TI RATE, 10 kHz pressed (to
produce maximum reply rate). Measure the rack current drain from the AC power
supply. It should be not more than 12 amperes for a single DME and not more
than 13 amperes for a dual DME.

3.2.4.18 Final Check


The performance checks and alignment of the DME has now been completed. In the
case of a newly installed DME, the equipment is now ready for flight testing and
commissioning. In the case of a DME undergoing a regular performance inspection, the
beacon is now ready to be returned to service.
To return the DME beacon to normal operation, proceed as follows:
1. On the AC power supply, select POWER ON.
2. On the power distribution panel, switch all circuit breakers on.
3. On the CTU, select OFF/RESET (if the DME is not already off).
4. On the following modules, set all front panel switches to NORMAL:
a. Monitor.
b. Test interrogator.
c. Transponder power supply.
d. Transmitter driver.
e. Receiver video.
f.

1kW power amplifier.

5. On a dual DME, set the ANTENNA RELAY switch on the RF panel to NORMAL.
6. On the CTU:
a. Select LOCAL control.
b. Set MAINTENANCE off (MAINTENANCE indicator is off).
c. Reset the restart count to 0 using the Misc menu.
d. Select RECYCLE ON (if the Recycle facility is required).
e. Select MONITOR INHIBIT off.
7. On the CTU, select the No.1 transponder by pressing SELECT MAIN NO 1.
8. On all modules, check that no red TEST indicators are on.
9. On the CTU, check that the state of each of the CTU indicators is as shown in
the table below:

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INDICATOR

STATUS

ALARM REGISTER
TEST

POWER

REQUIRED STATE
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF for Single
ON for Dual
OFF

NO 1 ON
NO 2 ON
NORMAL
TRANSFER
SHUTDOWN
MAINTENANCE
All
MODULES
ANT RELAY
AC PWR NORM
BATT CHG 1
BATT CHG 2
BATT LOW

10. On each monitor, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).
11. Using the CTU parameter measurement facility, measure the following
parameters for the transponder (these values apply to an X channel DME).
(For Y channel values refer to Section 3.2.10)
PARAMETER
DELAY
SPACING
EFFNCY
TX RATE
RF POWER
RESTART COUNT

NOMINAL
VALUE
50.0
12.0
90
945
1200
0

LIMITS
0.2
0.1
> 85
10
100
0

UNITS
s
s
%
Hz
W
-

12. On a dual DME, select OFF/RESET at the CTU, then SELECT MAIN NO 2.
13. Repeat the measurements of step 11 for the No.2 transponder in dual DME.
14. When checks are completed, select the desired transponder (in a dual DME),
then select REMOTE if the DME is to be operated remotely.

3.2.5

Test Interrogator Alignment

1. Extend the test interrogator using the transponder extender frame. On the test
interrogator front panel, switch MONITOR AND INTERROGATOR DC POWER
to ON.
2. Remove the lids and shims from the RF generator box and the modulator and
detector box.
3. On the modulator and detector board, switch S1 to the test position.
4. On the CTU front panel, select Hi Eff (High Efficiency) test in the Maintenance
mode, and a TI RATE of 1 kHz (refer Section A.1 for operating instructions for
the CTU).
5. On the RF generator, switch 1 to 4 of S1 to OFF, S1:5 to ON and S1:6 to OFF.

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6. Connect channel 1 of the oscilloscope (externally triggered from test jacks


TRIGGER and EARTH on the test interrogator) to the test point XT1 on the RF
generator (connect the oscilloscope EARTH lead to the diecast box) and tune the
core in L1 for peak positive DC voltage on the oscilloscope display (1.9 volts
minimum).
7. Check that the oscillator is operating at the crystal frequency by using a one-turn
coupling loop connected to the frequency counter and loosely coupled to L1, as
described in Section 3.2.4.4.5.
8. On the RF generator, switch S1:1 to ON, and 2 to 6 of S1 to OFF.
9. Move channel 1 of the oscilloscope to test point XT2 on the RF generator board
and tune C10 for peak positive voltage during the pulse. If necessary, restrict the
bandwidth of the oscilloscope to eliminate crystal frequency appearing on the
trace.

10. Move channel 1 of the oscilloscope to test point XT3 and tune C14 for a peak
pulse indication (0.6 volts minimum).

11. Move channel 1 of the oscilloscope to test point XT4 and tune C18 for a peak
pulse indication (0.2 volts minimum).

12. Move channel 1 of the oscilloscope to test jack DETECTED INTERROGATIONS


on the front panel of the test interrogator (to display the detected output of the RF
generator) and tune C22 for maximum detector output.

13. On the modulator and detector board, switch S1 to the normal position.
14. The shape of the detected output pulses (channel 1 of the oscilloscope) should
be as shown below.

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PEAK AMPLITUDE (from BASE LINE):


HALF AMPLITUDE PULSE WIDTH:
FLAT TOP DURATION:
BASE LINE DC LEVEL:

3.0 0.3 V
3.4 0.3 s
1.0 0.2 s
3.6 0.3 V

If the pulse amplitude and/or shape are outside the above limits, they can be
corrected by adjusting R13 (PULSE AMPLITUDE), and R20 (PULSE SHAPE) as
required.
15. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
16. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on channel 2 of the oscilloscope should remain the same except that the
baseline should move up the pulse. The DC level shift of the baseline level from
the reference level set in the previous step should be 0.95 0.05 volts. (If the DC
level shift is outside the above limits, it can be corrected by and adjusting R37,
(PULSE PEDESTAL) on the modulator and detector.)
17. Restore the connections to the RF generator.
18. Replace the shims and lids of the diecast boxes (the lids are deliberately warped
to ensure good RF sealing). Tighten the screws firmly.

3.2.6

Receiver Video Alignment

1. Extend the receiver video using the transponder extender frame.


2. Remove the lids from the RF source and the RF amplifier boxes.
3. On the RF source, set capacitors C8, C12 and C18 to mid-range, as shown
below, so that clockwise movement will increase frequency.

4. Connect channel 1 of the oscilloscope (internally triggered to channel 1) to the


test point XT1 on the RF source (connect the oscilloscope EARTH lead to the
diecast box) and tune the core in L1 for peak indication on the oscilloscope,
checking that a smooth peak is obtained [approximately 2 volts].
5. Check that the oscillator is operating at the crystal frequency by using a one-turn
coupling loop connected to the frequency counter and loosely coupled to L1, as
described in Section 3.2.4.5, step3. (If the frequency is out of range, then retune
L1 for correct mode and then re-peak, after first removing the loop.)

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6. Move channel 1 of the oscilloscope to test point XT2 on the RF source. Tune C8
to give peak indication [approximately 0.6 volts].
7. Move channel 1 of the oscilloscope to test point XT3 on the RF source. Tune
C12 to give peak indication [approximately 2.5 volts].
8. Move channel 1 of the oscilloscope to test point XT4 on the RF source. Tune
C18 to give peak indication [approximately 1.8 volts].
9. Disconnect the RF filter from the output of the RF source and connect the
calibrated detector (with 4.7 kilohm load attached). Connect the oscilloscope
probe to the output of the loaded detector. Carefully adjust trimmer capacitor C26
(through the end hole in the box of the RF source) to give a peak indication on
the oscilloscope.
10. Measure the DC output voltage from the calibrated detector. Compare this
voltage with the calibration chart for the detector (with load) to determine the true
output from the RF source. The output level should be between +5 and +7 dBm.
If the output exceeds +7 dBm, then adjust C26 inwards (that is, clockwise) to
reduce the output to +7 dBm.
11. Disconnect the detector from the output of the RF source and reconnect the RF
filter. Connect the detector to the RF filter output. Adjust trimmer capacitors C1
and C2 on the filter to obtain maximum output from the filter, as indicated by the
detector output on the oscilloscope. Measure this output (making reference to the
detector calibration), which should be not less than +3 dBm.
12. Disconnect the detector from the filter output and re-connect the cable to the RF
amplifier. Remove the cable from connector XC4 of the RF amplifier and connect
the calibrated detector in its place.
13. Measure the DC voltage from the detector and refer to the calibration chart to
determine the RF output level. This should be +12.5 dBm l.5 dB. If the power
exceeds the upper limit, then reduce it by slightly detuning capacitor C1 in the RF
filter.
14. Connect a multimeter to feed-through capacitor, C23, on the outside of the RF
amplifier box. - The DC voltage should be 1.3 0. 5 volts.
15. With the multimeter, measure the DC voltage between the test jacks RF LEVEL
and EARTH on the receiver video front panel. This should be 3.0 1.0 volts.
16. Replace the covers on the boxes for the RF source and RF amplifier.

3.2.7
3.2.7.1

Transmitter Driver Alignment


Preparation

1. Remove the transmitter driver and remove the covers from the three diecast
boxes. Extend the transmitter driver using the transponder extender frame, but
leave transponder power supply switch TRANSPONDER DC POWER set to
OFF.
2. On the transmitter driver, switch DRIVER DC POWER to ON.
3. On the pulse shaper board, set the switches as follows:
ALC LOOP (S2) to OPEN,
ALC (S3) to VIDEO,
MED COLL (S4) to DC.
4. On the pulse shaper board, adjust the following controls all fully counterclockwise:

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MOD PULSE AMPLITUDE (R58),


RF OUTPUT (POWER MOD AMP DC (R69) on the printed wiring board),
1W PULSE (R85),
EXCITER DC (R97), and
MED POWER DRIVER DC (R115).
5. Remove the cover from the 1kW power amplifier and remove the cover from the
power modulation amplifier box.
6. On the transponder power supply, switch TRANSPONDER DC POWER to ON.
Switch the receiver video IDENT switch to CONTINUOUS. Trigger the
oscilloscope from the TRIGS TO MODULATOR jack on the receiver video
(negative trigger).
7. On the transmitter driver, display the rectangular modulation pulses at the
SQUARE PULSE MODULATION test jack (XA1) and the shaped modulation
pulses at the SHAPED MODULATION test jack (XA3) simultaneously. Ensure
that the shaped pulses are centred on the rectangular modulation pulses. Check
that the space between the two rectangular pulses is 1.3 0.1 microseconds. If it
is outside this range, adjust BACK PORCH (R36) on the pulse shaper board to
give the required spacing.
Set 2ND PULSE EQUALISING (R54) fully clockwise.
8. Using the oscilloscope, monitor the collector supply voltage of V3, V4 in the
exciter; check that positive pulses are present.
9. The control 1W PULSE (R85) on the main board (pulse shaper) adjusts the
amplitude of the rectangular modulation pulses. The required pulse amplitude is
dependent on the frequency of operation of the transmitter. Adjust 1W PULSE
(R85) accordingly to obtain:
1. Frequencies 960-1170 MHz: 11 volts peak.
2. Frequencies 1171-1220 MHz: 15 volts peak.
10. Other collector supply voltages in the module are DC, and should beset as
shown below, again using the oscilloscope:

RF UNIT

TEST
POINT
(collector
supply)

ADJUSTMENT
RESISTOR ON PULSE
SHAPER BOARD
REF

LEGEND

Exciter

V5 and
V6

R97

Exciter

Medium
Power Driver

V1

R115

Medium Power
Driver

Power
Modulation
Amplifier

V1

R69

Pwr Mod
Amp

ADJUST TO GIVE VOLTAGE


FREQUENCY
RANGE (MHz)
960-1050
1050-1170
1170-1220
960-1050
1050-1170
1170-1220
960-1050
1050-1170
1170-1220

REQUIRED
VOLTAGE
(VDC)
20
26
30
25
27
28
28
25
30

11. On the power distribution panel, switch the 1kW POWER AMP circuit breaker on.
On the 1kW power amplifier, switch AMPLIFIER DC POWER to ON; check that
one red and two green indicators are on. Measure the voltage at the HT test jack;
this should be 50.0 0.2 volts.

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12. Set the DC level at the SHAPED MODULATION test jack on the front panel to +
12 volts, by adjusting the PEDESTAL VOLTAGE (R53).
13. Transfer the oscilloscope to the FUNCTION GENERATOR test jack on the front
panel and display the waveform, using oscilloscope gain and shift controls to
expand a single pulse; compare the displayed pulse with the shape shown
below, observing the discontinuities. Pulse amplitude should be +7.5 0.5 volts,
relative to earth, at the peak.

The shape shown above is typical only, and may need to be modified to achieve
the final RF envelope shape. If the pulse shape has not been previously
adjusted, perform the procedure described in Section 3.2.8. The pulse shape
should only be adjusted if it differs greatly from that shown in the figure above.
14. Transfer the oscilloscope back to the SHAPED PULSE MODULATION test jack,
and increase the pulse amplitude using the MOD PULSE AMPLITUDE (R58)
preset on the main board; increase the level slowly, until the pulse is about 7
volts above the base line.
15. Again compare the pulse with the figure shown above, and check that the
discontinuities are considerably smoothed.
16. Remove the pulses by rotating MOD PULSE AMPLITUDE (R58) fully counterclockwise.
17. Switch the 1kW power amplifier AMPLIFIER DC POWER to OFF.
18. On the transponder power supply, switch TRANSPONDER DC POWER to OFF.

3.2.7.2

RF Alignment

This alignment is started with the voltages listed in Section 3.2.7.1 step10. These
voltages are only a starting point, and will be modified to provide optimum drive to each
stage as the tuning proceeds. As a general guide, the collector current of a stage is
determined by the input drive, which is adjusted by the collector voltage of the previous
stage. There may be a wide variation in collector current depending upon the frequency
at which the unit is aligned. At the end of the alignment, the collector current of a
particular stage may be different from the initial value.
1. Connect the current probe output to the oscilloscope, and adjust the sensitivity of
the oscilloscope for 200 mA/division.
2. Switch the transmitter driver DRIVER DC POWER to NORMAL.
3. Clip the current probe pickup to the test loop in the exciter V3, V4 supply, with
the arrow on the probe pointing towards the transistors. Check that the V3, V4
supply current pulses are in the range 200-500 mA.

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4. Move the current probe to the V5, V6 collector supply loop. Check that the V5,
V6 supply current is in the range 400-700 mA. If necessary adjust 1W PULSE
(R85) to bring the current within this range.

"

NOTE

If the peak collector currents for the exciter stages are not within the ranges
specified above, then the exciter may require a full alignment. This is described
in Section 3.4.25.

5. Move the current probe to the medium power driver V1 collector supply loop.
Check that the V1 supply current is in the range 2.0-2.7 amperes. If necessary,
adjust the preset EXCITER DC (R97) to bring the current within this range.
6. Switch the 1kW RF amplifier AMPLIFIER DC POWER to ON.
7. Move the current probe to the collector supply lead (red lead) in the power
modulation amplifier (in the transmitter driver). Check that the current is in the
range 6 to 8 amperes and, if necessary, adjust the preset MED POWER DRIVER
(R115) on the main board to achieve this current.
8. Observe the displayed current pulses and check that the tilt on the pulse tops
does not exceed 5%, as shown in the diagram below. If the tilt exceeds this
amount, then make further small adjustments to EXCITER DC (R97) and MED
POWER DRIVER DC (R115) to reduce the tile by changing the drive to the
Power Modulation Amplifier. Note the following points during this adjustment:
a. 1W PULSE (R85) controls the drive to the exciter 8 watt stage. EXCITER DC
(R97) controls the drive to the medium power driver. MED POWER DRIVER
DC (R115) controls the drive to the power modulation amplifier.
b. In adjusting for pulse flatness, up to 5% negative or positive tilt is acceptable,
as shown below.

c. If the output pulses have a positive tilt, this indicates that the power
modulation amplifier is under-driven; if the tilt is negative, the amplifier is
over-driven.

3.2.8

Function Generator Alignment

The displayed pseudo-Gaussian waveform is generated from a series of sloping lines


six parts with upward slopes to the peak of the pulse, and six downward slopes from the
peak to the baseline. Each upward (and corresponding downward) slope is determined
by the time constant of the R-C network presets, R3, R5, R7, R9, R11 and R13, with
R13 controlling the apex.
a. Adjust the shape presets in sequence until the displayed pulse at the FUNCTION
GENERATOR test jack fits the waveform drawn on the graticule, keeping the peak of
the pulse at an amplitude of 7.5 0.5 volts peak. Several re-adjustments may be
required to ensure that there is no abrupt transition from one slope to another - the
transition must be as smooth as possible, as shown below.

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The waveform shown above represents a generalised pulse shape. Individual


equipment may require variations to this basic general shape.
b. Turn INTEGRATOR BALANCE (R17) in both directions and check the change in the
level of the trailing edge of the pulse (see figure above). This edge will increase or
decrease relative to the leading edge of the pulse. Finally, set the trailing edge to be
level with the leading edge. Re-adjust the shape of the pulse, as necessary.

3.2.9
3.2.9.1

IF Amplifier Alignment
Preliminary Adjustments

1. Remove the receiver video from the rack and remove the cover from the IF
amplifier.
2. Extend the receiver video on the transponder extender frame and switch on the
DME.
3. Measure the voltage at IF amplifier test point XT7; this should be 3.0 0.1 volts.
A voltage outside this range indicates a fault in the IF amplifier.
4. Measure the voltage attest point XT13; this should be 6.0 0.1 volts. If it is
outside this range, adjust preset SET AGC (R15) to achieve the required voltage.
5. Check that preset SET GAIN (R29) is set fully clockwise.

3.2.9.2

Preamplifier Tuning

1. Monitor the signal at the front panel DETECTED LOG VIDEO test jack with the
oscilloscope. Set the oscilloscope to a time base of 5 seconds/division, triggered
from the TRIGGER test jack on the test interrogator. Set the sensitivity to 0.5
volts/division.
2. On the CTU, select Lo Eff measurement, in the Maintenance mode, and TI
RATE, 1 kHz.
3. On the IF amplifier, carefully tune inductors L7 and L5 for peak signal amplitude.

3.2.9.3

Local Oscillator Tuning

1. Connect oscilloscope to test point XT8 (LO) on the IF amplifier and display a DC
level.

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2. Adjust L4 tuning core into the coil so that it is 2 to 3 turns below being flush with
the top of the former. With the digital multimeter, measure the DC voltage on
XT8; it should be between 0.7 and 0.76 volts.
3. Adjust L4 tuning core counter-clockwise until the voltage is seen to jump to
between 0.9 and 1.2 volts. Note the core position. Continue adjusting the core
counter-clockwise until either a voltage peak or 2.0 volts is reached; leave the
core in this position. Check that the core has been rotated more than one-half
turn beyond the position of the voltage jump observed above.

"

NOTE

Tuning must be done with the core initially being in the position stated above.
Do not exceed the XT8 voltage stated, otherwise a spurious mode of oscillation
may be induced.

4. Check that the final voltage at XT8 is between 1.2 and 2.1 volts.
5. Switch the power supply off and on at least three times, and check that the XT8
voltage returns to the same value each time.

3.2.9.4

Narrowband Detector Tuning

1. Observe the signal at IF amplifier test point XT6 with the oscilloscope set to 1
volt/division.
2. Carefully tune L3 and L6 for maximum pulse amplitude above the noise baseline.
Repeat the tuning until no further increase can be achieved. Record the pulse
peak amplitude as a reference.
3. Remove the test interrogator from the rack, set switch S1:1 to OFF (the Fo
frequency) and set S1:2 to ON to select the +160 kHz frequency.
4. Replace the test interrogator in the rack and measure the new pulse amplitude at
IF amplifier XT6. Record this pulse amplitude.
5. Again remove the test interrogator, set switch S1:2 to OFF, and set S1:3 to ON,
to select the -160 kHz frequency. Replace the test interrogator in the rack.
6. Measure the new pulse amplitude at IF amplifier XT6. Record this pulse
amplitude.
7. Compare the pulse amplitude recorded at steps 2, 4 and 6. The amplitude
difference should not exceed 0.2 volts. If the variation exceeds this amount, it is
necessary to repeat the tuning of L3 and L5 so that the response is symmetrical
with equal amplitude pulse outputs at 160 kHz.
8. When completed, remove the test interrogator, set switch S1:1 to ON (to select
the Fo crystal) and set all remaining switches of S1 to OFF.
9. When finished, replace the IF amplifier cover, then replace the receiver video in
the rack.

3.2.10

Y-channel Operation

The following changes are applicable when a DME is to be used on a Y-channel.


Compared with the more common X-channel settings, a Y-channel has a different reply
delay setting, and a different pulse spacing for interrogate and reply pulse pairs.
The numbers below refer to the relevant paragraphs in this section of the handbook:

3.2.4.2

Module Presets

3.2.4.2.4

Receiver Video Presets


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Set switches S4, ENCODER MODE, and S5, DECODER MODE, to the Y
position.
Set the front panel rotary switches as follows:
SWITCH

FUNCTION

SETTING

S1

Beacon Delay, Coarse

S2

Beacon Delay, Fine

S3

Reply Pulse Spacing

3.2.4.2.7

Test Interrogator Presets

Set switch S4, MODE, to the Y position.


Set the front panel rotary switches as follows:
SWITCH

FUNCTION

SETTING

S5

Reply Gate Delay, Coarse

S6

Reply Gate Delay, Fine

3.2.4.2.8

Monitor Module Presets

Set preset switch S12, DELAY LOWER LIMIT SET, for 55.5 microseconds, and
switch S13, SPACING LOWER LIMIT SET, for 29.5 microseconds, as shown in
the following figure:
DELAY LOWER LIMIT SET, S12 55.5 microseconds
1

9 10
ON
OFF

SPACING LOWER LIMIT SET, S13 29.5 microseconds


1

9 10
ON
OFF

Y-CHANNEL SETTINGS

3.2.4.4.4
1

3.2.4.4.6
2

Spacing Offset Control


For Y channel, the spacing between the detected pulses shall be
36.0+/-0.1 usec.

Test Interrogator Signal Timing Parameters


For Y channel, the displayed pulse spacing shall be 30.0+/-0.2 usec.

3.2.4.10.4 Output Pulse Spacing


1
3

For Y channel, the spacing between the half-amplitude points on the leading
edge of the pulses shall be 30.0+/-0.1 usec.
For Y channel, the CTU displayed pulse spacing shall be 30.0+/-0.1 usec.

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3.2.4.13.1 Reply Delay Adjustment


1

For Y channel, set the receiver video BEACON DELAY, COARSE and FINE,
controls to give a displayed delay as near as possible to 56.0, but always
within the range 56.0+/-0.1 usec.

3.2.4.13.2 Final Receiver Checks


2

For Y channel, the Reply Delay displayed on the CTU, and the Reply Delay
measured on the oscilloscope, shall be 56.0+/-0.2 usec. These two values
shall be within 0.1 usec of each other.

3.2.4.15

Monitor Fault Limits

3.2.4.15.2 Delay Monitor


Procedure a: For Y channel, the following values and limits apply for Delay:
PARAMETER

VALUE RANGE

UNIT

Delay; Lower

55.5 to 55.6

usec

Delay; Upper

56.5 to 56.6

usec

Procedure b: For Y channel, set the BEACON DELAY, COARSE and FINE,
controls to give the following values, for each of the steps indicated:
3.
55.5 usec
4.
Less than 55.5 usec
5.
56.5 usec
6.
Greater than 56.5 usec
7.
56.3 usec
8.
55.7 to 56.3 usec
9.
55.7 usec

3.2.4.15.3 Spacing Monitor


Procedure a: For Y channel, the following values and limits apply for Spacing:
PARAMETER

VALUE RANGE

UNIT

Spacing; Lower

29.4 to 29.5

usec

Spacing; Upper

30.4 to 30.5

usec

Procedure b: For Y channel, set the REPLY PULSE SPACING control to give the
following values, for each of the steps indicated:
3.
29.4 usec (as close as possible to 29.4, but not greater than 29.4 usec)
4.
Less than 29.4 usec
5.
30.6 usec (as close as possible to 30.6, but not less than 30.6 usec)
6.
Greater than 30.6 usec
7.
30.3 usec (as close as possible to 30.3, but not greater than 30.3 usec)
8.
29.7 to 12.3 usec
9.
29.7 usec (as close as possible to 29.7, but not less than 29.7 usec)

3.2.4.15.11 Monitor Fault Limits - Final Check


For Y channel, the following values and limits apply for Delay and Spacing:

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PARAMETER

VALUE RANGE

UNIT

Delay; Lower

55.5 to 55.6

usec

Delay; Upper

56.5 to 56.6

usec

Spacing; Lower

29.4 to 29.5

usec

Spacing; Upper

30.4 to 30.5

usec

3.2.4.18
11.

Final Check
For Y channel, the following values and limits apply for Delay and Spacing:

PARAMETER

VALUE RANGE

UNIT

Delay

55.8 to 56.2

usec

Spacing

29.9 to 30.1

usec

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SECTION 3

3.3

DEPOT PERFORMANCE CHECKS AND ALIGNMENT

3.3.1

Introduction

This section contains the full alignment and performance verification procedures to be
performed on an LDB-102 DME at a maintenance depot or, in some circumstances, at a
beacon site. These procedures describe in detail the tasks necessary to fully verify the
correct operation of the DME. For this reason an extensive range of test equipment is
required.
The procedures in this section are to be performed on a DME that is operating into
dummy loads. The procedures are especially applicable to a rack that is used as a
module repair facility in a maintenance depot. In this case it may be necessary to
perform only those procedures relevant to the module being repaired. For example, if a
transmitter driver module has been repaired, then it is necessary to only perform the
tests associated with the transmitter sub-section.
For periodic testing of an operational DME beacon, refer to the procedures in Section
3.2.
Since a dual DME is essentially two single DMEs in a single rack (except for the RF
panel, the operation of the control section and the location of the battery charger/power
supplies) the test and alignment procedures are applicable to either a single or a dual
DME (unless specifically indicated otherwise). The procedures, however, have been
written for a dual rack to cover the more complex situation.

CAUTION
NOTICES

THE FOLLOWING PRECAUTIONARY REQUIREMENTS SHOULD BE


OBSERVED AT ALL TIMES THROUGHOUT EQUIPMENT
TESTING. FAILURE TO OBSERVE THESE REQUIREMENTS MAY
RESULT IN DAMAGE BEING CAUSED TO THE EQUIPMENT.
Although the beacon includes protection to guard against excessive load
mismatch, the transmitter must not be operated unless a suitable load is
present at the ANTENNA output. The protection circuit is intended for
accidental mismatching only.
The peak power from the transmitter is in excess of 1200 watts, which is
too high for direct application to most test instruments. Therefore, care
should be taken when connecting instruments to the transmitter output to
ensure that a suitably rated attenuator or directional coupler is used to
isolate the instruments from the high power.
Modules must not be removed or inserted with power applied. For most
units, it is sufficient to switch off the rack at the CTU. For the CTU, it is
necessary to switch off the 24 volts at the circuit breakers on the power
distribution panel.
Equipment repairs and tests should be performed only by personnel
suitably qualified to the level of proficiency required by an equipment of
this type and complexity.

3.3.2

Test Equipment Required

See Section E.2 for the list of test equipment required to perform the alignment of the
DME.

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SECTION 3

3.3.3

"

Module Presets

NOTE

Alternative Module Preset Values


The module preset values listed below are typical of the values that would be
set for operational equipment. For alternative values and/or an explanation of
the settings, see Appendix A. If alternative values are set, the results of some
of the tests may be different from the specified results.

DO NOT apply power to the equipment under test before the following
settings are made.

CAUTION

3.3.3.1

Power Distribution Panel Presets

On the power distribution panel, set all circuit breakers off.

3.3.3.2

1kW RF Power Amplifier Presets

On the 1kW RF power amplifiers, switch AMPLIFIER DC POWER to OFF.

3.3.3.3

Control and Test Unit Presets

1. On the CTU front panel, set the switch ALARM DELAY to 10.
2. On the CTU, set the switches on the CTU processor board as follows:
S1, 8-way DIP switch
SWITCH

"

NOTE

FUNCTION

SETTING

NORMAL/PRODUCTION TESTS

ON = NORMAL

INDICATES IF NAVAID MAINTENANCE


PROCESSOR (NMP) IS FITTED

OFF = NO NMP

SUBTRACT 0.1 s FROM No. 2 DELAY


MONITOR FAULT LIMIT READINGS

ON = INACTIVE

ADD 0.1 s TO No. 2 DELAY MONITOR


FAULT LIMIT READING

ON = INACTIVE

STATISTICS ON DELAY MEASUREMENTS

ON = INACTIVE

SUBTRACT 0.1 s FROM No. 1 DELAY


MONITOR FAULT LIMIT READINGS

ON = INACTIVE

ADD 0. 1 s TO No. 1 DELAY MONITOR


FAULT LIMIT READINGS

ON = INACTIVE

SINGLE/DUAL

ON if SINGLE DME
OFF if DUAL DME

If the DME is to be used with a Remote Maintenance Monitoring (RMM)


system, perform all checks and adjustments in this Section 3.3 before
configuring the CTU for operation with the RMM. Refer to the RMM Handbook
for details.

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SECTION 3

S2, 8-way DIP switch


SWITCH

FUNCTION

SETTING

MAIN AND/OR VOTING (FOR DUAL)

ON = AND

STANDBY AND/OR VOTING (FOR DUAL)

ON = AND

RMM/RCMS CONTROL

OFF = RCMS

COLD/WARM STANDBY

ON = COLD

1 ELEMENT ANT. FLT: NOT/IS FITTED

OFF = IS FITTED

1 ELEMENT ANT. FLT: NO ACTION/ACTION

ON = NO ACTION

2 ELEMENT ANT. FLT: NOT/IS FITTED

OFF = IS FITTED

2 ELEMENT ANT. FLT: NO ACTION/ACTION

ON = NO ACTION

3. Set the ALARM POWER ON INHIBIT switch (S11 on the CTU front panel board)
for a delay of 6 seconds (refer to Section A.5.1.6).
4. On the CTU processor board, ensure that no links are installed on the 2-pin
headers XN5 (MA IDENT OUTPUT referenced to GROUND), XN6 (WATCHDOG
DISABLE), XN7 (SIGNATURE ANALYSIS), XN8 (IDENT TEST) and XN9
(WATCHDOG TEST). Fit a link to the 2-pin header XN10 (ASSOC IDENT INPUT
pulled up to +24 volts).

3.3.3.4

Receiver Video Presets

1. On the receiver video modules, set the switches on the receiver video main
board as follows:
SWITCH

FUNCTION

SETTING

S4

SELECT ENCODER MODE

S5

SELECT DECODER MODE

S6

SET LDES PERIOD

S7

SET DEAD TIMES

S8

SDES

OFF

S9

LDES

OFF

(For Y channel settings refer to Section 3.3.22)


2. On the receiver video modules, set the ident CODE ELEMENT switches (S13,
S14, S15 and S16 on the receiver video main board) as follows:
a. Convert the required ident letters into International Morse Code, using the
following table.

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SECTION 3
LETTER

MORSE SYMBOL

LETTER

MORSE SYMBOL

dot dash

dash dot

dash dot dot dot

dash dash dash

dash dot dash dot

dot dash dash dot

dash dot dot

dash dash dot dash

dot

dot dash dot

dot dot dash dot

dot dot dot

dash dash dot

dash

dot dot dot dot

dot dot dash

dot dot

dot dot dot-dash

dot dash dash

dot dash dash

dash dot dash

dash dot dot dash

dot dash dot dot

dash dot dash dash

dash dash

dash dash dot dot

b.

Set the switches using the following code (shading indicates switch
position):

Example: for ident code AWA, switch settings are:

3. On the receiver video modules, set the front panel switches as follows:
SWITCH

FUNCTION

SETTING

S1

BEACON DELAY, COARSE

S2

BEACON DELAY, FINE

S3

REPLY PULSE SPACING (REPLY


PULSESEPARATION on early modules)

S11

IDENT

NORMAL

4. On the IF amplifiers of the receiver video modules, ensure that no link is installed
on the 2-pin headers MAN of XN2. Fit a link to the 2-pin headers AGC of XN2.
5. Install the correct oscillator crystals as G1 in the RF sources of the receiver video
modules. The crystal frequency is one-twelfth of the station reply frequency.
Example: Channel 84X reply frequency = 1171 MHz
hence crystal frequency = 1171/12 = 97.5833 MHz
The crystal specification is given in Appendix N.

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"

SECTION 3

In the depot test facility (unless an RF source is to be aligned) the frequency is


set by an RF signal generator. See Appendix K for details.

NOTE

3.3.3.5

Transmitter Driver Presets

1. On the pulse shaper boards of the transmitter drivers, set the switches as
follows:
SWITCH

FUNCTION

SETTING

S2

ALC LOOP

OPEN

S3

ALC

VIDEO

S4

MED COLL

DC

2. On the transmitter driver front panels, set switch DRIVER DC POWER to OFF.

3.3.3.6

Transponder Power Supply Presets

1. On the transponder power supply front panels, set switch TRANSPONDER DC


POWER to OFF.

3.3.3.7

Test Interrogator Presets

1. On the test interrogators, set the mode switch S4 on the test interrogator main
board to X. (For Y channel settings refer to Section 3.3.22)
2. On the test interrogator front panels, set the switches as follows:
SWITCH
S5

FUNCTION
REPLY GATE DELAY, COARSE

SETTING
2

S6

REPLY GATE DELAY, FINE

S7

MONITOR & INTERROGATORDC POWER

NORMAL

3. On the test interrogators, set the switch S1, NORMAL/TEST on the modulator
and detector to NORMAL.
4. Install the five correct oscillator crystals in each of the RF generators of the two
test interrogators. The crystal frequencies are one-twelfth of the station
interrogation frequency and the offsets from it.
Example:

Channel 84X interrogation frequency = 1108 MHz = Fo


hence crystal frequency = 1108/12 = 92.3333 MHz = Fx

The crystal specification is given in Appendix N.


The five interrogation frequencies and the corresponding crystal frequencies are
shown in the table below:
SWITCH

"

NOTE

FUNCTION

SETTING

G1

Fo

Fx

G2

Fo + 160 kHz

Fx + 13.3 kHz

G3

Fo - 160 kHz

Fx - 13.3 kHz

G4

Fo + 900 kHz

Fx + 75 kHz

G5

Fo - 900 kHz

Fx - 75 kHz

In the depot test facility (unless an RF generator is to be aligned) the frequency


is set by an RF signal generator. See Appendix K for details

5. On the test interrogators, set the switches on the RF generators as follows:

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SECTION 3

S1, 6-way DIP switch


SWITCH

3.3.3.8

FUNCTION

SETTING

INTERROGATION FREQ = Fo

ON

INTERROGATION FREQ = Fo + 160 kHz

OFF

INTERROGATION FREQ = Fo -- 160 kHz

OFF

INTERROGATION FREQ = Fo + 900 kHz

OFF

INTERROGATION FREQ = Fo -900 kHz

OFF

CW/PULSE

OFF = PULSE

Monitor Module Presets

1. On the monitors, set the switches on the monitor main board as follows (shading
indicates switch position):
PULSE WIDTH LOWER LMT SET (8-way DIP switch S1): 2.9 microseconds
1

8
ON
OFF

FALL TIME UPPER LMT (8-way DIP switch S2): 3.6 microseconds
1

8
ON
OFF

RISE TIME UPPER LMT (8-way DIP switch S3): 3.1 microseconds
1

8
ON
OFF

PULSE WIDTH WINDOW SET (8-way DIP switch S4): 1.2 microseconds
1

8
ON
OFF

PWR LVL FLT SET (8-way DIP switch S7): -3.0 dB


1

8
ON
OFF

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SECTION 3

IDENT GAP FLT SET (8- way DIP switch S8): 62 seconds
1

8
ON
OFF

DELAY WINDOW SET (8-way DIP switch S9): 1.0 microseconds


1

8
ON
OFF

SPACING WINDOW SET (8-way DIP switch S10): 1.0 microseconds


1

8
ON
OFF

DELAY LOWER LMT SET (10-way DIP switch S12): 49.5 microseconds
1

9 10
ON
OFF

(For Y channel settings refer to Section 3.3.22)


SPACING LOWER LMT SET (10-way DIP switch S13): 11.5 microseconds
1

9 10
ON
OFF

(For Y channel settings refer to Section 3.3.22)


2. On the monitor front panels, set switch MONITOR OUTPUTS to NORMAL.

"

NOTE

Referencing the Two Systems in a Dual DME


Where reference is required to distinguish between the transponders and
monitoring systems in a dual DME rack, the modules higher in the DME rack
will be referenced as "No.1" while those lower will be referenced as "No.2.

3.3.3.9

RF Panel Presets - Single DME

1. On the RF panel (at the rear of the rack at the top), install the following
components and connecting cables:
a. 10 dB attenuator to connector TI-1 REPLY DET.
b. Coaxial cable (RG-188 with SMA connectors) from 10 dB attenuator on TI-1
REPLY DET to connector FWD-B on the directional coupler.
c. 50 ohms termination to connector REV-A on the directional coupler.
d. 10 dB attenuator to connector FWD-A on the directional coupler.

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SECTION 3

e. Coaxial cable (RG-188 with SMA connectors) from connector FWD-C on the
directional coupler to TI-1 TEST INTRGS.
2. Connect a coaxial cable from the output of the 10 dB attenuator on connector
FWD-A of the directional coupler to connector ERP IN on the rear of the
transponder subrack.
3. Using a multimeter on 2k resistance range, set the resistance of the antenna
integrity monitor test fixture (shown below) to 1000 10 ohms. Connect the
antenna integrity monitor test fixture to connector XN2 on the RF panel board.

3.3.3.10 RF Panel Presets - Dual DME


1. On the RF panel (at the rear of the rack at the top), install the following
components and connecting cables:
a. 10 dB attenuator each to connectors TI-1 REPLY DET and TI-2 REPLY DET.
b. Coaxial cable (RG-188 with SMA connectors) from 10 dB attenuator on TI-1
REPLY DET to connector FWD-D on No.2 directional coupler.
c. Coaxial cable (RG-188 with SMA connectors) from 10 dB attenuator on TI-2
REPLY DET to connector FWD-B on No.2 directional coupler.
d. 50 ohms termination to connector REV-A on No.2 directional coupler.
e. 10 dB attenuator to connector FWD-A on No.2 directional coupler.
f.

Coaxial cable (RG-188 with SMA connectors) from connector FWD-E on


No.2 directional coupler to TI-1 TEST INTRGS.

g. Coaxial cable (RG-188 with SMA connectors) from connector FWD-C on


No.2 directional coupler to TI-2 TEST INTRGS.
2. Connect the input of the power splitter to the 10 dB attenuator on connector
FWD-A of No.2 directional coupler (using a suitable cable - if required).
3. Connect two coaxial cables from the outputs of the power splitter to connectors
ERP IN on the rear of the two transponder subrack.
4. Set the resistance of the antenna integrity monitor test fixture as in Section
3.3.3.9 step 2, then connect it to connector XN2 on the RF panel board.
5. On the RF panel, set the ANTENNA RELAY switch to NORMAL.

3.3.3.11 AC Power Supply Presets


1. On the AC power supplies, set the switches on or behind the front panel as
follows:

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SECTION 3
SWITCH

SETTING

MAINS

OFF

DC ISOLATOR

ON

TEST/FLOAT

FLOAT

BATTERY ON/NO BATTERY

NO BATTERY (Used without Batteries)

2. On the AC power supplies, wire to appropriate local voltage at the mains voltage
selector block inside the top of the unit.
3. Remove the control module from the AC power supplies and ensure that the links
are installed in the positions shown in the table following (see Figure 3-1 for the
identification of the links on the control module).
U-LINK

POSITION

OPTION SELECTED

356

402-403

Outputs low volts alarm

357

404-405

Delayed overvoltage shutdown

358

408-409

24 volts operation

359

411-412

24 volts operation

360

414-415

24 volts operation

361

417-418

24 volts operation

362

420-421

24 volts operation

363

423-424

24 volts operation

364

426-427

24 volts operation

365

429-430

24 volts operation

366

432-433

24 volts operation

367

435-436

Function control

368

438-439

Capacitor 8 local alarm

369

441-442

Capacitor 10 local alarm

370

444-445

Normal voltage range

371

446-447

Latching overvoltage alarm

372

449-450

Output contactor isolation for overvoltage protection

373

453-454

Contactor control local (normal)

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Figure 3-1

SECTION 3
Power Supply Control Module Links

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3.3.4

SECTION 3
Preliminary Check and Setup

3.3.4.1

Inspection

1. Visually inspect power distribution cables into each bay for polarity and secure
connection. Check wiring generally, especially inspect semirigid coaxial cables
and soldering to connectors.
2. Check that all modules are correctly inserted.

3.3.4.2

Switching On

1. Connect mains supply to the AC power supplies and switch POWER on these
units to ON.
2. Check the reading on the power supply voltmeters. They should be 27.00.2
volts. (If outside this range, adjust FLOAT 2 VOLTAGE on the control module of
the AC power supplies.)
3. On the power distribution panel, switch the circuit breakers CTU, TPNDR 1 and
TPNDR 2 on.
4. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
5. On the AC power supply check that the current meter indicates an idling current
of 0.5 0.2 amperes. (For a dual, switch POWER on one of the AC power
supplies to OFF and read the current on the meter of the other AC power supply.
Then switch POWER back to ON.)
6. On the CTU, some indicators will be on.
7. On the monitor front panels, no indicators should be on.
8. On the test interrogator front panels, no indicators should be on.
9. On the transponder power supply front panels, TEST indicator should be the only
indicator on.
10. On the transmitter driver front panels, TEST indicator should be the only indicator
on.
11. On the 1kW PA power supply front panels, TEST indicator should be the only
indicator on.

3.3.4.3

Procedural Requirements

The following general procedural requirements that apply generally throughout the
following procedures should be noted.
1. Oscilloscope Triggering.
Unless otherwise stated in a particular test, the oscilloscope should be triggered
from test jacks TRIGGER and EARTH on the test interrogator.
2. Measurements During Ident.
Avoid making performance measurements during the ident message. (With
MONITOR ALARM set to INHIBIT, ident is inhibited.)

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3. Procedure for Extending Transponder Plug-in Modules.


If any of receiver video, transmitter driver or transponder power supply are to be
put on a transponder extender frame in order to gain access to internal controls
etc, the following procedure is to be followed:
a. At the transponder power supply in the same transponder subrack, mentally
record the position of the front panel switch TRANSPONDER DC POWER,
then switch it to OFF.
b. Extend the required module using the transponder extender frame.
c. On the transponder power supply front panel, restore the TRANSPONDER
DC POWER switch to its original position.
Follow the same sequence of steps to restore the module to its transponder
subrack.
4. Procedure for Extending Test Interrogator/Monitor Plug-in Modules.
If either of test interrogator or monitor is to be put on the transponder extender
frame in order to gain access to internal controls, etc, the following procedure is
to be followed:
a. At the test interrogator in the same transponder subrack, mentally record the
position of the front panel switch MONITOR AND INTERROGATOR DC
POWER, then switch it to OFF.
b. Extend the required module using the transponder extender frame.
c. On the test interrogator front panel, restore the MONITOR AND
INTERROGATOR DC POWER switch to its original position.
Follow the same sequence of steps to restore the module to its transponder
subrack.
5. Monitoring of Transponders in Maintenance Mode - Dual DME.
For a dual DME in Maintenance mode, monitor system 1 is selected to perform
the monitoring tests by selecting key Ch.1 at the top level menu on the CTU test
facility; monitor system 2 is selected to perform the monitoring tests by selecting
key Ch.2 at the top level menu on the CTU test facility. With the rack wiring of
Section 3.3.3.9, both monitor systems monitor the operating transponder.
6. Duplication of Tests for Dual System.
The tests of Sections 3.3.5 to 3.3.16 (inclusive) should be performed on both
transponders and both monitor systems of a dual DME. The tests for the two
systems may be performed in parallel, or the tests of one system may be
completed before the tests on the second system are commenced.

3.3.5
3.3.5.1

Test Interrogator Alignment


RF Generator Alignment

1. Extend the test interrogator using the transponder extender frame. On the test
interrogator front panel, switch MONITOR AND INTERROGATOR DC POWER
to ON.
2. If the RF generator has not yet been aligned for its operating interrogation
frequencies, perform the alignment using the procedures of Section 3.4.12.

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SECTION 3

3. On the test interrogator, undo the cable connector at the output of the RF
generator, and connect the output of the RF generator to RF IN on the sensor of
the peak power meter using a short cable.

3.3.5.2

RF Generator at Nominal Interrogation Frequency

1. On the peak power meter, read the pulse peak amplitude. It should be +11.5 0.2
dBm (14.1 0.7 mW). (If the reading is outside this range, remove the cover of
the modulator and detector and adjust R13 (PULSE AMPLITUDE) on this board
to set the peak power meter reading to a value in the specified range.

"

NOTE

Improved Accuracy in Use of Peak Power Meter


The HP 8900D peak power meter provides improved accuracy in COMPARE
mode. Connect channel 1 of the oscilloscope to VIDEO OUT of the peak power
meter. On the peak power meter, adjust COMPARE LEVEL control to align the
reference level with the peak of the pulse as displayed on the oscilloscope.
Read the reference level from the peak power meter. If the peak power meter
has been characterised to improve its accuracy, the correction factor should be
applied to the meter reading to determine the actual peak power.

2. Disconnect channel 1 of the oscilloscope from the peak power meter (if
connected as in the note above) and reconnect it to test jacks DETECTED
INTERROGATIONS and EARTH on the front panel of the test interrogator.
Measure the following parameters of the displayed pulses (see figure below).

"

NOTE

If the pulse amplitude and/or shape are outside the above limits, they can be
corrected by removing the lid of the modulator and detector on the test
interrogator and adjusting R13 (PULSE AMPLITUDE) and R20 (PULSE
SHAPE) as required, and then repeating step 1. After completing step 5,
replace the lid on the modulator and detector.

3. From the table below, use the measured value of the peak amplitude from step 2
to determine the limit for the results in step 5.
PEAK AMPLITUDE

LIMITS FOR RESULTS OF STEP 5

2.7 to 3.0

0.9 (0.1)

3.1 to 3.3

1.0 (0.1)

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SECTION 3

4. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
5. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on channel 2 of the oscilloscope should remain the same except that the
baseline should move up the pulse. Measure the DC level shift of the baseline
level from the reference level set in the previous step. The DC level shift should
be within the limits determined at step 3. If the DC level shift is outside the above
limits, it can be corrected by removing the lid of the modulator and detector on
the test interrogator (if not already removed) and adjusting R37 (PULSE
PEDESTAL) as required. Replace the lid on the modulator and detector.

3.3.5.3

RF Generator at 160 kHz Above Nominal Frequency

1. On the RF generator, set switch S1:6 to OFF (to change operation back to
pulsed), and set switch S1:1 to OFF and switch S1:2 to ON (to change the
interrogation frequency to 160 kHz above the nominal frequency). On the
oscilloscope, measure the parameters of the displayed pulses listed at Section
3.3.5.2, step 2.
2. From the table of Section 3.3.5.2, step 3 use the measured value of the peak
amplitude from step 1 to determine the limit for the measured results in step 4.
3. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
4. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on channel 2 of the oscilloscope should remain the same except that the
baseline should move up the pulse. Measure the DC level shift of the baseline
level from the reference level set in the previous step.

3.3.5.4

RF Generator at 160 kHz Below Nominal Frequency

1. On the RF generator, set switch S1:6 to OFF (to change operation back to
pulsed), and set switch S1:2 to OFF and switch S1:3 to ON (to change the
interrogation frequency to 160 kHz below the nominal frequency). On the
oscilloscope, measure the parameters of the displayed pulses listed at Section
3.3.5.2, step 2.
2. From the table of Section 3.3.5.2, step 3 use the measured value of the peak
amplitude from step 1 to determine the limit for the measured results in step 4.
3. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
4. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on channel 2 of the oscilloscope should remain the same except that the
baseline should move up the pulse. Measure the DC level shift of the baseline
level from the reference level set in the previous step.

3.3.5.5

RF Generator at 900 kHz Above Nominal Frequency

1. On the RF generator, set switch S1:6 to OFF (to change operation back to
pulsed), and set switch S1:3 to OFF and switch S1:4 to ON (to change the
interrogation frequency to 900 kHz above the nominal frequency). On the
oscilloscope, measure the parameters of the displayed pulses listed at Section
3.3.5.2, step 2.
2. From the table of Section 3.3.5.2, step 3 use the measured value of the peak
amplitude from step 1 to determine the limit for the measured results in step 4.

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3. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
4. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on channel 2 of the oscilloscope should remain the same except that the
baseline should move up the pulse. Measure the DC level shift of the baseline
level from the reference level set in the previous step.

3.3.5.6

RF Generator at 900 kHz Below Nominal Frequency

1. On the RF generator, set switch S1:6 to OFF (to change operation back to
pulsed), and set switch S1:4 to OFF and switch S1:5 to ON (to change the
interrogation frequency to 900 kHz below the nominal frequency). On the
oscilloscope, measure the parameters of the displayed pulses listed at Section
3.3.5.2, step 2.
2. From the table of Section 3.3.5.2, step 3 use the measured value of the peak
amplitude from step 1 to determine the limit for the measured results in step 4.
3. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
4. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on channel 2 of the oscilloscope should remain the same except that the
baseline should move up the pulse. Measure the DC level shift of the baseline
level from the reference level set in the previous step.
5. On the RF generator, set switch S1:6 to OFF (to change operation back to
pulsed operation), and set switch S1:5 to OFF and switch S1:1 to ON (to change
the interrogation frequency back to the nominal frequency).

3.3.5.7

Spacing Offset Control

1. Connect channel 2 of the oscilloscope to test jacks 1 s MARKERS and EARTH


on the front panel of the test interrogator. Using the displayed markers (or an
accurately calibrated oscilloscope), measure the spacing between the detected
pulses (channel 1 on the oscilloscope). It should be 12.0 0.1 microseconds
measured at the half amplitude points on the leading edges. (For Y channel
values refer to Section 3.3.22)
2. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, REJECT to +2 microseconds. Measure the increase in spacing
between the detected pulses. It should be 2.0 0.1 microseconds.
3. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, REJECT to -2 microseconds. Measure the decrease in spacing
between the detected pulses. It should be 2.0 0.1 microseconds.
4. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, ACCEPT to +1 microsecond. Measure the increase in spacing
between the detected pulses. It should be 1.0 0.1 microsecond.
5. While observing the oscilloscope display, switch TEST TRANSPONDER
DECODING, ACCEPT to -1 microsecond. Measure the decrease in spacing
between the detected pulses. It should be 1.0 0.1 microsecond.

3.3.5.8

RF Generator Output Frequencies

1. Disconnect the peak power meter from the output of the RF generator and
replace it with the frequency counter (through a suitable test cable). Terminate
the frequency counter input with 50 ohms. On the RF generator, set switch S1:6
to ON to add a CW signal to the pulse. Read the frequency counter frequency. It

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should be within 20 kHz of the interrogation frequency of Section 3.3.3.7, step 4


for Fo.
2. On the RF generator, set switch S1:1 to OFF and switch S1:2 to ON (to change
the interrogation frequency to Fo + 160 kHz). Read the frequency counter
frequency. It should be within 20 kHz of the interrogation frequency of Section
3.3.3.7, step 4 for Fo + 160 kHz.
3. On the RF generator, set switch S1:2 to OFF and switch S1:3 to ON (to change
the interrogation frequency to Fo - 160 kHz). Read the frequency counter
frequency. It should be within 20 kHz of the interrogation frequency of Section
3.3.3.7, step 4 for Fo - 160 kHz.
4. On the RF generator, set switch S1:3 to OFF and switch S1:4 to ON (to change
the interrogation frequency to Fo + 900 kHz). Read the frequency counter
frequency. It should be within 20 kHz of the interrogation frequency of Section
3.3.3.7, step 4 for Fo + 900 kHz.
5. On the RF generator, set switch S1:4 to OFF and switch S1:5 to ON (to change
the interrogation frequency to Fo - 900 kHz). Read the frequency counter
frequency. It should be within 20 kHz of the interrogation frequency of Section
3.3.3.7, step 4 for Fo - 900 kHz.
6. On the RF generator, set switch S1:6 to OFF (to change operation back to
pulsed operation), and set switch S1:5 to OFF and switch S1:1 to ON (to change
the interrogation frequency back to the nominal frequency).

3.3.5.9

Test Interrogator Levels

1. On the CTU front panel, select Hi Eff (High Efficiency) test in Maintenance mode,
and a TI RATE of 1 kHz (refer to Section A.3 for operating instructions for the
CTU).
2. Disconnect the frequency counter from the output of the RF generator and
replace it with the calibrated 10 dB and 1 dB step attenuators connected to the
RF generator through a calibrated 0.5 dB semirigid cables. Connect the output of
the step attenuators to the spectrum analyser input with a second calibrated
0.5 dB semirigid cable. Select 60 dB in the 10 dB step attenuator and 10 dB in
the 1 dB step attenuator.
3. Set the spectrum analyser controls as follows:
Centre frequency
Bandwidth
Scan width
Input attenuation
Scan time
Video filter
Log scan sensitivity

Station interrogation frequency


1 MHz
1 MHz per division
to suit.
0.1 seconds per division
1 MHz bandwidth
to suit.

4. On the spectrum analyser, adjust the display so that the peak of the displayed
spectrum is aligned with a reference graticule. This establishes a reference level
of 59 dBm at the input to the spectrum analyser (corrected for the losses in the
two 0.5 dB cables - refer Section 3.3.5.2, step 1). In the following steps, do not
adjust any of the spectrum analyser controls.
5. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to OFF. Disconnect the step attenuators from the output of the RF
generator and reconnect the cable from the input to the switched attenuator to
the output of the RF generator.

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6. Remove the transponder extender frame and install the test interrogator back
into the transponder subrack. On the test interrogator front panel, switch
MONITOR AND INTERROGATOR DC POWER to ON.
7. On the RF panel, disconnect the connection to connector TI-1 TEST INTRGS -.
for monitor system 1 (TI-2 TEST INTRGS - for monitor system 2). Using the
same semirigid cables as used in step 2, connect the input of the step
attenuators to connector TI-1 TEST INTRGS - for monitor system 1 (T1-2 TEST
INTRGS - for monitor system 2). Reduce the attenuation of the step attenuators
until the peak of the displayed spectrum on the spectrum analyser is again
aligned with the reference graticule of step 4.
8. The high level interrogation level, the sum of the attenuator settings (+ve
number) and the reference -59 dBm level, should be -40 1 dBm.
9. On the CTU front panel, select Lo Eff (Low Efficiency) test in Maintenance mode,
and TI RATE, 1 kHz. Again reduce the attenuation of the step attenuators until
the peak of the displayed spectrum on the spectrum analyser is aligned with the
reference graticule of step 4.
10. The low level interrogation level, the sum of the attenuator settings (+ve number)
and the reference -59 dBm level, should be -55 1 dBm.
11. Disconnect the spectrum analyser and the semirigid cable from the RF panel. On
the RF panel, restore the connections:
a. for a single DME:

from connector FWD-C on the directional coupler


to TI-1 TEST INTRGS

b. for a dual DME:

from connector FWD-E on No.2 directional coupler


to TI-1 TEST INTRGS - for monitor system 1
from connector FWD-C on No.2 directional coupler
to TI-2 TEST INTRGS - for monitor system 2

3.3.5.10 Test Interrogator System Timing Parameters


1. Connect the frequency counter to test jacks 1 s MARKERS and EARTH on the
front panel of the test interrogator. Measure the frequency; it should be 1000.00
0.10 kHz.
2. Connect channel 1 of the oscilloscope to test jacks REPLY ACCEPT GATES and
EARTH on the test interrogator. Measure the following characteristics of the
displayed pulses:
Pulse width
6.0 1.0 microseconds
Pulse spacing
12.0 0.2 microseconds
Pulse repetition period 1.0 0.1 milliseconds.
(For Y channel values refer to Section 3.3.22)
3. Connect channel 1 of the oscilloscope to test jacks INTERROGATIONS TIMING
and EARTH and channel 2 of the oscilloscope to test jacks REPLY TIMING and
EARTH on the test interrogator. On the front panel of the test interrogator press
and hold operated CHECK DETECTOR COINCIDENCE and measure the time
interval, on the oscilloscope, between the leading edges of the pulses on the two
channels. The time interval should be not more than 0.1 microseconds.

3.3.6

RF Source and RF Filter Alignment and Tests

1. Extend the receiver video using the transponder extender frame.

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2. If the RF source and RF filter connected to the output of the RF source have not
yet been aligned for their operating reply frequency, perform the alignment using
the station frequency alignment procedures of Section 3.4.18 and for the receiver
video module in Section 3.4.17.
3. On the receiver video undo the cable connector at the output of the RF filter, and
connect the output of the RF filter to the frequency counter terminated in 50
ohms. Read the frequency counter frequency; it should be within 20 kHz of the
reply frequency of Section 3.3.3.4, step 5.
4. Disconnect the frequency counter and reconnect the coaxial cable from the RF
amplifier back to the output of the RF filter.
5. Measure the DC level at the LOCAL OSC LEVEL test jack on the receiver video
front panel; this should be 2.0 0.1 volts.
6. Measure the DC level at the RF LEVEL test jack; this should be 3.0 1.5 volts.
7. Remove the transponder extender frame and replace the receiver video module
in the rack.

3.3.7

RF Panel Preselector Filter Alignment and Tests

1. On the test interrogator front panel, switch MONITOR AND INTERROGATOR


DC POWER to OFF. Withdraw the test interrogator, remove the 30 dB attenuator
from above the switched attenuator and reconnect the output coaxial cable
directly to the switched attenuator output. Install the test interrogator back into
the transponder subrack. On the test interrogator front panel, switch MONITOR
AND INTERROGATOR DC POWER to ON.
2. On the CTU front panel, select Hi Eff test in Maintenance mode, and a TI RATE
of 1 kHz.
3. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator front panel) to test jacks
DETECTED LOG VIDEO and EARTH on the receiver video front panel. With an
oscilloscope timebase of 5 microseconds/division, a pulse pair should be
displayed above the noise.

"

NOTE

Increasing Signal Level - if Required


If the signal is not visible, more signal can be achieved (temporarily until initial
alignment is achieved and significant signal is available) by providing a direct
connection from the appropriate TEST INTRGS connector to the corresponding
preselector IN connector on the RF panel (after first disconnecting the existing
cables to these connectors).

4. Loosen the locknuts on the preselector filter and tune adjusters A and C together,
keeping them equal distances out from the body; if the frequency is to be
increased, tune the adjusters out (counter-clockwise); if the frequency is to be
decreased, tune the adjusters in (clockwise).
5. Tune both adjusters A and C for a peak, then detune adjuster B until the signal is
only just clearly visible.
6. Retune adjusters A and C successively for peaks. While monitoring the
oscilloscope display, to ensure that the signal level does not change, lock
adjusters A and C with their locknuts. Then retune adjuster B for absolute peak,
locking it in the same way.

"

NOTE

Extreme care must be exercised during this tuning as even a slight detuning of
one cavity will cause a skewed response.

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7. On the test interrogator front panel, switch MONITOR AND INTERROGATOR


DC POWER to OFF. Withdraw the test interrogator and replace the 30 dB
attenuator. Install the test interrogator back into the transponder subrack. On the
test interrogator front panel, switch MONITOR AND INTERROGATOR DC
POWER to ON.
8. If changed, as in the note above, on the RF panel, disconnect the cable from
TEST INTRGS to the preselector, and restore the connections:
a. for a single DME:

from connector FWD-C on the directional coupler


to TI-1 TEST INTRGS

b. for a dual DME:

from connector FWD-E on No.2 directional coupler


to TI-1 TEST INTRGS - for monitor system 1
from connector FWD-C on No.2 directional coupler
to TI-2 TEST INTRGS - for monitor system 2

c.

3.3.8
3.3.8.1

for both single


and dual DMEs:

from circulator to connector IN (on the preselector


filter.)

Receiver Video Alignment


6 dB Offset

1. Extend the receiver video using the transponder extender frame.


2. On the CTU front panel, select Hi Eff test in Maintenance mode, and a TI RATE
of 1 kHz.
3. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator front panel) to test points XT13
and XT21 (GND) on the receiver video main board. Measure and record the peak
pulse amplitude above the 0 volts reference.
4. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to OFF.
5. Withdraw the test interrogator, remove the 30 dB attenuator from above the
switched attenuator and reconnect the output coaxial cable directly to the
switched attenuator output.
6. Install the test interrogator back into the transponder subrack. On the test
interrogator front panel, switch MONITOR AND INTERROGATOR DC POWER
to ON.
7. With this increase of 30 dB in the signal level into the receiver video, on the
oscilloscope, again measure and record the peak pulse amplitude above the 0
volts reference.
8. Calculate the difference between the recorded results of steps 3 and 7, and
divide it by 5. Record this voltage. It should be 220 40 mV. This voltage is the
average voltage increment per 6 dB of signal level.
9. Connect the digital multimeter (on 2 volts range) to test points XT13 and XT6 on
the receiver video main board. Set ADJUST 6 dB OFFSET (R45) so that the
multimeter reading equals (to within 5 mV) the offset voltage calculated in step
8.
10. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to OFF. Withdraw the test interrogator and replace the 30 dB
attenuator. Install the test interrogator back into the transponder subrack. On the

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test interrogator front panel, switch MONITOR AND INTERROGATOR DC


POWER to ON.
11. On the oscilloscope, measure the peak pulse amplitude above the 0 volts
reference. It should be within 5 mV of the value recorded in step 3.

3.3.8.2

Receiver On-channel Threshold

1. Connect a frequency counter to the ON CHANNEL VIDEO and EARTH test


jacks on the receiver video. Set the counter time base to 1 second. Make the
following switch settings on the transponder (after first noting their initial
positions):

Test interrogator, MONITOR AND INTERROGATOR DC POWER to OFF


(both modules, on a dual DME).

Transmitter driver, DRIVER DC POWER to OFF.

Transponder power supply, TRANSPONDER DC POWER to ON.

2. Measure the ON CHANNEL VIDEO pulse count on the frequency counter. This
should be between 20 and 200 pulses per second.
3. If the pulse count is outside this range, the switch the TRANSPONDER DC
POWER to OFF. Remove the receiver video module from the rack and remove
the cover from the IF amplifier enclosure. Plug the module into the rack, using
the transponder extender frame.
4. Switch on the TRANSPONDER DC POWER but leave the test interrogator and
transmitter driver OFF.
5. With a multimeter, measure the DC voltage at test pin XT13 on the IF amplifier
board (referenced to ground). Check that it is 6.0 0.1 volts; if necessary, adjust
the AGC preset (R15) to set the voltage within this range.
6. Measure the DC voltage at test pin XT10 (referenced to ground) and check that it
is 5.0 0.1 volts. If necessary, adjust the ON CHANNEL preset (R50) to set the
voltage within this range.
7. Measure the DC voltage at test pin XT6 and adjust the GAIN preset (R29) to give
a voltage of 4.0 0.1 volts.
8. Check that the ON CHANNEL pulse count is now within the required range. If it
is not, then make a further gain adjustment to R29 to achieve the specified pulse
count, ensuring that the voltage at XT6 stays within the limits of 4.0 0.4 volts.
9. If any gain adjustment has been made, measure the voltage at the gain test pin
XT1; it should be within the range 5.0 to 7.0 volts.
10. Switch off the transponder. Replace the cover on the IF amplifier and replace the
receiver video module in the rack. Set all transponder switched to NORMAL.

3.3.9
3.3.9.1

Transmitter Driver Alignment


RF Output Alignment

1. If the transmitter driver has not been aligned for operation at the station reply
frequency, then perform the procedure detailed in Section 3.4.23.
2. Extend the transmitter driver using the transponder extender frame.
3. Set the switches and controls as follows:

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DRIVER DC POWER (on the front panel) to OFF,
ALC LOOP (S2 on the pulse shaper board) to OPEN,
ALC (S3 on the pulse shaper board) to VIDEO,
MED COLL (S4 on the pulse shaper board) to DC,
MOD PULSE AMPLITUDE (R58 on the pulse shaper board) fully counterclockwise.

4. On the CTU front panel, press the SELECT MAIN NO 1 or NO 2 key as


appropriate for the transponder being tested.
5. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGS TO MODULATOR and EARTH on the receiver video front panel) to
VIDEO OUT on the peak power meter to check the pulse shape (in step 8
onwards).
6. On the receiver video, set the IDENT switch to CONTINUOUS.
7. Connect the multimeter (on 200 volts range) to test jacks HT and EARTH on the
transponder power supply front panel. The measured voltage should be 42.0
0.2 volts. If out of range, set the voltage within the specified range by adjusting
HT VOLTAGE (R26) on the transponder power supply main board.
8. On the 1kW RF power amplifier, disconnect the coaxial cable from the INPUT
connector, and connect the cable (with suitable adaptors, through the 30 dB
attenuator) to the peak power meter. Record the calibrated loss of the 30 dB
attenuator.

CAUTION

The sensor on the peak power meter is sensitive to overload, and is


easily damaged. To prevent expensive delays and repairs from being
incurred, ensure that the correct specified attenuator is connected to the
peak power meter sensor before connecting to the RF source to be
measured.

9. If the capability is available on the peak power meter, enter an offset to the
displayed peak power reading equal to the calibrated loss of the 30 dB attenuator
(so that the peak power meter displays the actual power at the input to the 30 dB
attenuator). If this capability is not available, use the table below to determine the
required reading on the peak power meter corresponding to 40.0 watts into the
input of the 30 dB attenuator. Ensure that the characterisation correction factor is
also applied to the meter readings.
CALIBRATED ATTENUATOR LOSS
29.5
29.6
29.7
29.8
29.9
30.0
30.1
30.2
30.3
30.4
30.5

METER READING (for 40W)


44.9 mW
43.9 mW
42.9 mW
41.9 mW
40.9 mW
40.0 mW
39.1 mW
38.2 mW
37.3 mW
36.5 mW
35.7 mW

10. On the transmitter driver front panel, set switch DRIVER DC POWER to
NORMAL. While monitoring the peak power meter, adjust the RF OUTPUT
control on the transmitter driver front panel to produce a peak power meter
reading of that shown in the table above 0.5 mW - corrected by the

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characterisation factor - (or 40.0 0.5 watts if the reading is corrected for the
calibrated loss of the 30 dB attenuator).
11. Check that any tilt on the top of the waveform has a total peak-to-peak value over
the two pulses of not more than 10% of the mean pulse height (see figure below).

12. Check that the space between the two pulses is 1.5 0.1 microseconds. If it is
not, then set it within this limit using the preset BACK PORCH (R36) on the pulse
shaper board. (For Y channel values refer to Section 3.3.22)

3.3.9.2

Modulation Pulse Alignment

1. On the power distribution panel, switch the appropriate 1kW PWR AMP circuit
breaker on.
2. On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to ON.
Confirm the state of the following indicators:
HT ON
TEST
DC POWER ON

on
on
on

3. Connect channel 2 of the oscilloscope to test jacks FUNCTION GENERATOR


and EARTH on the transmitter driver. Measure the peak height of the displayed
waveform with respect to the 0 volts reference. It should be 10.8 0.5 volts. (The
shape may need to be modified to achieve the final RF envelope shape - see
Section 3.3.10. Section 3.4.24 includes procedures for the initial alignment of the
pulse shape.)
4. Move channel 2 of the oscilloscope to test jacks SHAPED MODULATION and
EARTH on the 1kW PA power supply front panel. A constant voltage display
should be observed. Adjust PEDESTAL VOLTAGE (R53) on the pulse shaper
board to produce a multimeter reading of 17.0 0.5 volts.
5. While observing the oscilloscope, slowly adjust MOD PULSE AMPLITUDE (R58)
to produce a pulse rising 15.0 0.5 volts above the base line. Ensure that this
pulse voltage can be achieved.
6. Remove the pulses by adjusting MOD PULSE AMPLITUDE (R58) fully counterclockwise.
7. On the transmitter driver front panel, set switch DRIVER DC POWER to OFF.
8. On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to
OFF.
9. On the 1kW RF power amplifier, disconnect the coaxial cable from the input of
the 30 dB attenuator and reconnect it to the INPUT connector of the 1kW RF
power amplifier.

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SECTION 3
1kW RF Power Amplifier Alignment

3.3.10.1 Output Pulse Alignment


1. For a dual DME, on the RF panel, set the ANTENNA RELAY switch to No1 TO
ANT or No2 TO ANT as appropriate for the transponder being tested.
2. Connect the peak power meter through the calibrated 30 dB and 20 dB
attenuators to the ANTENNA connector on the RF panel at the rear of the rack.
(Make a direct connection, without using any cables.) Connect channel 1 of the
oscilloscope (externally triggered from test jacks TRIGS TO MODULATOR and
EARTH on the receiver video front panel) to VIDEO OUT on the peak power
meter to check the pulse shape. The transmitter driver should be on the
transponder extender frame as in the previous section. Ensure that the cover is
securely fitted to the 1kW RF power amplifier.
3. Record the calibrated loss of the 20 dB attenuator. Add and record the sum of
the calibrated losses of the 20 dB and 30 dB attenuators.
4. If the capability is available on the peak power meter, enter an offset to the
displayed peak power reading equal to the sum of the calibrated losses of the
20 dB and 30 dB attenuators (so that the peak power meter displays the actual
power at the input to the 30 dB attenuator). If this capability is not available, use
the table below to determine the required reading on the peak power meter
corresponding to 1200 watts into the input of the 30 dB attenuator. Ensure that
the characterisation correction factor is also applied to the meter readings.
CALIBRATED
ATTENUATO
R LOSS

METER
READING
(FOR 1.2 KW)

CALIBRATED
ATTENUATOR
LOSS

METER
READING
(FOR 1.2 KW)

49.0

15.1 mW

50.0

12.0 mW

49.1

14.8 mW

50.1

11.7 mW

49.2

14.4 mW

50.2

11.5 mW

49.3

14.1 mW

50.3

11.2 mW

49.4

13.8 mW

50.4

10.9 mW

49.5

13.5 mW

50.5

10.7 mW

49.6

13.2 mW

50.6

10.5 mW

49.7

12.9 mW

50.7

10.2 mW

49.8

12.6 mW

50.8

10.0 mW

49.9

12.3 mW

50.9

9.8 mW

50.0

12.0 mW

51.0

9.5 mW

5. On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to


ON.
6. Connect the multimeter (on 200 volts range) to test jacks HT and EARTH on the
1kW PA power supply front panel. The measured voltage should be 50.0 0.2
volts. If out of range, set the voltage within the specified range by adjusting R112
on the regulator of the 1kW PA power supply.
7. On the transmitter driver front panel, switch DRIVER DC POWER to NORMAL.
8. Connect channel 2 of the oscilloscope to test jacks DETECTED REPLIES and
EARTH on the test interrogator front panel.
9. While monitoring the peak power meter, slowly increase the MOD PULSE
AMPLITUDE (R58) preset on the pulse shaper board of the transmitter driver to

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produce a peak power meter reading of 1800 watts (or the maximum power
available). Check that no instability or break-up of the shape of the pulse occurs
at any power setting up to the specified maximum.
10. While monitoring the peak power meter, decrease the MOD PULSE AMPLITUDE
(R58) on the pulse shaper board of the transmitter driver to produce a peak
power meter reading of that shown in the table above 0.5 mW (or 1200 50 watts
if the reading is corrected for the calibrated loss of the 50 dB attenuator).
11. Perform a small number of successive adjustments to the PEDESTAL VOLTAGE
(R53) and MOD PULSE AMPLITUDE (R58) presets to obtain an output pulse
shape generally similar to that shown in the figure below with a peak power of 1.2
kW, a pulse width in the range 3.2 to 3.8 microseconds, and rise and fall times in
the range 1.9 to 2.5 microseconds. For final shape adjustment, see step 15.
(During the adjustments, do NOT let the peak power exceed a power 50% above
the 1.2 kW limit.)

12. On the oscilloscope, adjust the gain and position controls of channel 2 to set the
detected pulses from the peak power meter and DETECTED REPLIES to the
same amplitude. Check that the waveforms coincide within 5%.
13. On the oscilloscope, check the displayed signal from DETECTED REPLIES. On
the pulse shaper board of the transmitter driver, adjust PEDESTAL VOLTAGE
(R53) so that the pedestal is about 5% of the total pulse amplitude, and clearly
visible, as shown in the figure below.

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14. On the pulse shaper board, adjust INTEGRATOR BALANCE (R17) so that there
is an equal pedestal step at each side of the pulse, that is, RISE PEDESTAL
equals FALL PEDESTAL.
15. On the pulse shaper board, adjust PEDESTAL VOLTAGE (R53) to reduce the
pedestal until there is a smooth transition between the pulse and the baseline.
Then adjust MOD PULSE AMPLITUDE (R58) to give 1.2 kW peak power output
(see step 10).
16. If the pulse shape at the completion of step 15 does not meet the limits of step
11, it may be necessary to readjust the function generator controls, R3 to R13 on
the pulse shaper board to achieve the required pulse shape parameters. The
object is to obtain the rated power output whilst meeting the pulse shape
requirements of step 11.
17. On the oscilloscope display of DETECTED REPLIES, check the relative
amplitudes of the two pulses of the pulse pair. If the second pulse is higher than
the first, reduce its amplitude with 2ND PULSE EQUALISING (R54) on the pulse
shaper board (otherwise leave this control fully clockwise). If the second pulse is
lower than the first, increase the amplitude by a SMALL adjustment only of the
INTEGRATOR BALANCE (R17) on the pulse shaper board.
18. If necessary, adjust MOD PULSE AMPLITUDE (R58) on the pulse shaper board
to give 1.2 kW peak power output (see step 10).
19. Using the oscilloscope, measure the following parameters (with respect to an
EARTH test jack or test point on the same module - as appropriate) and record
them for later reference:
MODULE
Pulse Shaper

1kW PA Power
Supply

MONITOR POINT

PARAMETER

Test Point XT9

DC Voltage

Test Point XT5

DC Voltage

Test Jack SHAPED MODULATION

Pedestal Voltage
Pulse Peak Voltage

Test Jack POWER AMP DRIVER

Pulse Peak Voltage

Test Jack POWER AMP MODULATOR

Pulse Peak Voltage

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3.3.10.2 Automatic Level Control

CAUTION

In the next two steps, the output pulse peak power as measured by the
peak power meter should fall when specified switches are operated. If the
peak power rises instead, there is a fault in the equipment. Reverse the
operation of the switch and rectify the fault before continuing the test. The
pulse peak power should NOT be allowed to exceed 1.8 kW for more
than a few seconds.

1. On the pulse shaper board, ensure ALC switch (S3) is set to VIDEO. Adjust the
front panel RF OUTPUT control fully counter-clockwise. Switch ALC LOOP (S2)
to CLOSED. Observe that the output pulse peak power has been reduced. Adjust
RF OUTPUT to give 1.2 kW peak power output (see Section 3.3.10.1 step 10).
2. On the pulse shaper board, switch ALC LOOP to OPEN. Adjust the front panel
RF OUTPUT control fully counter-clockwise. Set the ALC switch to DETECTED
RF. Switch ALC LOOP to CLOSED. Observe that the output pulse peak power
has been reduced. Adjust RF OUTPUT to give 1.2 kW peak power output (see
Section 3.3.10.1 step 10). Leave the ALC switch in the DETECTED RF position.
3. On the transponder power supply front panel, switch TRANSPONDER DC
POWER to OFF. Replace the transmitter driver in the transponder subrack. On
the transponder power supply front panel, switch TRANSPONDER DC POWER
to ON.
4. On the peak power meter, read the output pulse peak power. Correct this reading
for the calibrated loss of the 50 dB attenuator and the characterisation correction
of the peak power meter. The corrected peak power should be 1200 50 watts.

3.3.11

Transmitter Pulse Parameters

Ensure that the oscilloscope probes are correctly compensated and the vertical
amplifiers are calibrated just prior to the commencement of this section.

3.3.11.1 Test Setup


1. On the receiver video front panel, switch IDENT to CONTINUOUS.
2. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGS TO MODULATOR and EARTH on the receiver video front panel) to test
jacks DETECTED REPLIES and EARTH on the test interrogator front panel.
3. On the CTU front panel, press the SELECT MAIN, OFF/RESET key.
4. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to NORMAL.
5. On the transponder power supply front panel, switch TRANSPONDER DC
POWER to NORMAL.
6. On the transmitter driver front panel, switch DRIVER DC POWER to NORMAL.
7. On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to
NORMAL.
8. On the CTU front panel, press the SELECT MAIN NO 1 or NO 2 key as
appropriate for the transponder being tested. Ensure MONITOR ALARM is set to
INHIBIT.

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3.3.11.2 Output Pulse Power


1. On the peak power meter, read the meter reading. Applying the corrections for
the calibration errors of the attenuators and meter, calculate the corrected output
pulse peak power. This should be 1200 60 watts.

3.3.11.3 Output Pulse Shape


1. From the display on the oscilloscope, measure the following parameters:
PARAMETER

LIMITS

1st pulse: pulse width at half-amplitude

3.5 0.3 microseconds

2nd pulse: pulse width at half-amplitude

3.5 0.3 microseconds

1st pulse: rise time, 10% to 90%

2.2 0.3 microseconds

2nd pulse: rise time, 10% to 90%

2.2 0.3 microseconds

1st pulse: fall time, 10% to 90%

2.2 0.3 microseconds

2nd pulse: fall time, 10% to 90%

2.2 0.3 microseconds

Amplitude difference between pulses

2%

2. On the CTU front panel display the following parameters:


PARAMETER

"

NOTE

LIMITS

Pulse width

3.5 0.3 microseconds

Rise time

2.2 0.3 microseconds

Fall time

2.2 0.3 microseconds

The CTU pulse shape measurement facility measures the parameters of the
second pulse of a transmitted pulse pair.

3.3.11.4 Output Pulse Spacing


1. Connect channel 2 of the oscilloscope to test jacks 1 s MARKERS and EARTH
on the test interrogator front panel. Use the displayed markers to correct the
oscilloscope time base calibration and then measure the pulse spacing between
the amplitude points on the leading edge of each pulse. It should be 12.0 0.1
microseconds. If the pulse spacing is outside this limit, adjust REPLY PULSE
SPACING (REPLY PULSE SEPARATION on early modules) on the receiver
video front panel to set this parameter to a value in the specified range.
(For Y channel values refer to Section 3.3.22)
2. On the receiver video, switch IDENT to OFF.
3. On the CTU front panel display the Spacing reading; it should be within the limits
of step 1 above. (For Y channel values refer to Section 3.3.22)
4. On the receiver video, switch IDENT to CONTINUOUS.

3.3.11.5 Output Pulse Peak Power Calibration


1. On the CTU front panel display the Pwr Out reading.
2. Extend the test interrogator using the transponder extender frame.
3. While monitoring the CTU display, adjust TPDR OP LVL CAL (R7) on the test
interrogator main board to display a power output reading equal (within 10 watts)
to the corrected peak output power reading of Section 3.3.11.2.
4. Reinstall the test interrogator into the transponder subrack. The CTU power
output reading should be within 30 watts of the corrected peak output power
reading of Section 3.3.11.2. If the reading is outside the limits, extend the test

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interrogator on the transponder extender frame, adjust TPDR OP LVL CAL (R7)
to produce the required correction and then reinstall the test interrogator.

3.3.11.6 Output Pulse Spectrum


1. At the RF panel, disconnect the sensor of the peak power meter (but leave 30 dB
and 20 dB attenuators terminating the ANTENNA connector). Connect a cable
from the output of the 20 dB attenuator to RF IN on the spectrum analyser.
2. Initially set the spectrum analyser controls as follows:
Centre frequency
Station reply frequency
Bandwidth
100 kHz
Scan width
1 MHz per division
Input attenuation
20 dB
Scan time
0.1 seconds per division
Video filter
1 MHz bandwidth
Log scan sensitivity
to suit
3. On the spectrum analyser, tune in the pulse spectrum. Change the SCAN
WIDTH to 200 kHz per division. Set the 0 dB reference to the peak of the
displayed spectrum. At 800 kHz either side of the frequency of the peak
response, read the spectral response in dB below the 0 dB reference. The
magnitude of this difference should not be less than 50 dB.
4. Change the SCAN WIDTH to 5 MHz per division, reset the 0 dB reference to the
peak of the displayed spectrum. Confirm that there are no responses between 2
MHz and 50 MHz which are above a level which is 65 dB below the 0 dB
reference level. (Responses above the specified level which can be shown to not
be generated in the equipment under test are not to be considered.)
5. Change the SCAN WIDTH to 10 MHz per division, reset the 0 dB reference to
the peak of the displayed spectrum. Measure the responses at 11/12 and 13/12
of the station reply frequency. These should be below a level which is 60 dB
below the 0 dB reference level.
6. On the receiver video front panel, switch IDENT to NORMAL.

3.3.12

Receiver Performance Tests

3.3.12.1 Test Setup


1. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks REPLY TIMING and
EARTH also on the test interrogator.
2. Connect channel 2 of the oscilloscope to test jacks REPLY ACCEPT GATES
and EARTH on the test interrogator.
3. On the oscilloscope, check that the centre of the REPLY ACCEPT GATES align,
within 0.5 microseconds, with leading edges of the REPLY TIMING pulses. If
this alignment is outside the specified limits, adjust REPLY GATE DELAY,
COARSE and FINE controls on the test interrogator front panel to achieve the
required alignment.
4. On the CTU front panel, select Lo Eff parameter measurement in Maintenance
mode, and a TI RATE of 1 kHz. Check that a reply efficiency greater than 70% is
being displayed.
5. Extend the test interrogator using the transponder extender frame.

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6. On the test interrogator, undo the cable connector at the output of the RF
generator, and connect the output of the RF generator to the calibrated 10 dB
and 1 dB step attenuators connected through one of the 0.5 dB semirigid cables.
Connect the output of the step attenuators to the input of the corresponding
preselector filter with the second 0.5 dB semirigid cable - after removing the
semirigid cable link to the circulator (see figure below). Select 90 dB in the 10 dB
step attenuator and 0 dB in the 1 dB step attenuator. Check that a reply
efficiency greater than 70% is being displayed on the CTU.

3.3.12.2 Receiver Sensitivity


1. Select 100 dB on the 10 dB step attenuator and 3 dB on the 1 dB step attenuator
to give an input level of 93 dBm to the preselector filter. On the CTU, measure
the reply efficiency averaged over a 10 second period. The average reply
efficiency should be greater than 70%.
2. If the reply efficiency in step 1 is not achieved, then check the following:

tuning of preselector filter (refer to Section 3.4.34.2);

alignment of IF amplifier (refer to Section 3.4.19);

gain adjustment of receiver video (refer to Section 3.4.17).

3.3.12.3 Receiver Bandwidth


1. Select 100 dB on the 10 dB step attenuator and 0 dB on the 1 dB step attenuator
to give an input level of -90 dBm to the preselector filter. On the CTU, measure
the reply efficiency averaged over a 10 second period. The average reply
efficiency should be greater than 70%.
2. On the RF generator, set switch S1:1 to OFF and switch S1:2 to ON (to change
the interrogation frequency to 160 kHz above the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be greater than 70%.
3. On the RF generator, set switch S1:2 to OFF and switch S1:3 to ON (to change
the interrogation frequency to 160 kHz below the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be greater than 70%.
If the reply efficiencies in step 1 to 3 are not achieved, then check the
narrowband alignment of the IF amplifier. (Refer to Section 3.4.19)
4. On the RF generator, set switch S1:3 to OFF and switch S1:1 to ON (to change
the interrogation frequency back to the nominal frequency).

3.3.12.4 Receiver Selectivity


1. Select 20 dB on the 10 dB step attenuator and 0 dB on the 1 dB step attenuator
to give an input level of 10 dBm to the preselector filter. On the CTU, measure
the reply efficiency averaged over a 10 second period. The average reply
efficiency should be greater than 70%.

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2. On the RF generator, set switch S1:1 to OFF and switch S1:4 to ON (to change
the interrogation frequency to 900 kHz above the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be less than 2%.
3. On the RF generator, set switch S1:4 to OFF and switch S1:5 to ON (to change
the interrogation frequency to 900 kHz below the nominal frequency). On the
CTU, measure the reply efficiency averaged over a 10 second period. The
average reply efficiency should be less than 2%.
4. On the RF generator, set switch S1:5 to OFF and switch S1:1 to ON (to change
the interrogation frequency back to the nominal frequency).

3.3.12.5 Receiver Decoding Window


1. With an input level of -10 dBm at the preselector filter (as in Section 3.3.12.4
above), switch and hold TEST TRANSPONDER DECODING REJECT on the
test interrogator to +2 microseconds. On the CTU, measure the reply efficiency
averaged over a 10 second period. The average reply efficiency should be less
than 5%.
2. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
REJECT to -2 microseconds. On the CTU, measure the reply efficiency
averaged over a 10 second period. The average reply efficiency should be less
than 5%.
3. Select 100 dB on the 10 dB step attenuator and 2 dB on the 1 dB step attenuator
to give an input level of -92 dBm to the preselector filter. On the CTU, change the
TI RATE to 50 Hz (100 Hz on a single DME).
4. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
ACCEPT to +1 microsecond. On the CTU, measure the reply efficiency averaged
over a 10 second period. The average reply efficiency should be greater than
70%.
5. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
ACCEPT to -1 microsecond. On the CTU, measure the reply efficiency averaged
over a 10 second period. The average reply efficiency should be greater than
70%.
6. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
REJECT to +2 microseconds. On the CTU, measure the reply efficiency
averaged over a 10 second period. The average reply efficiency should be less
than 10%.
7. On the test interrogator, switch and hold TEST TRANSPONDER DECODING
REJECT to -2 microseconds. On the CTU, measure the reply efficiency
averaged over a 10 second period. The average reply efficiency should be less
than 10%.

3.3.12.6 Receiver CW Protection


1. Select 40 dB on the 10 dB step attenuator and 0 dB on the 1 dB step attenuator
to give an input level of -30 dBm to the preselector filter. On the CTU, change the
TI RATE to 1 kHz.
2. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DETECTED LOG
VIDEO and EARTH on the receiver video. Measure the pulse peak amplitude
(with respect to mean noise baseline). The pulse peak amplitude should be not
less than 2.2 volts.

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3. On the RF generator, set switch S1:6 to ON to add a CW signal to the


interrogation pulse. On the oscilloscope, measure the pulse peak amplitude (with
respect to mean noise baseline). The pulse peak amplitude should be less than
0.7 volts. (This reduction in pulse peak amplitude proves correct operation of the
automatic gain control).
4. On the CTU, measure the reply efficiency averaged over a 10 second period.
The average reply efficiency should be greater than 90%.
5. On the RF generator, set switch S1:6 to OFF to remove the CW signal from the
interrogation pulse.

3.3.12.7 Receiver Reply Rate


1. Select 80 dB on the 10 dB step attenuator and 0 dB on the 1 dB step attenuator
to give an input level of -70 dBm to the preselector filter.
2. On the CTU, select Tx.Rate parameter measurement.
3. On the receiver video, switch and hold TEST switch to INHIBIT
INTERROGATIONS. On the CTU, read the average of five displayed transmitted
pulse rate readings. This squitter reply rate should be 945 10 Hz.
4. On the receiver video, switch and hold TEST switch to REPLY RATE MONITOR
TEST. On the CTU, read the average of five displayed transmitted pulse rate
readings. This reply rate should be 810 10 Hz.
5. While holding TI RATE 10 kHz on the CTU pressed, read the average of five
displayed transmitted pulse rate readings. This maximum reply rate should be
2800 100 Hz.
6. On the CTU, select D.Rate parameter measurement at a TI RATE of 1 kHz.
Read the average of five displayed readings; this decoded pulse rate should be
1000 10 Hz.
7. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DETECTED LOG
VIDEO and EARTH on the receiver video. Measure the pulse peak amplitude
(with respect to mean noise baseline); it should b at least 1.1 volts.
8. While observing the oscilloscope display, press TI RATE 10 kHz on the CTU.
Measure the pulse peak amplitude (with respect to mean noise baseline); it
should be not more than 0.7 volts. (This reduction in pulse peak amplitude
proves correct operation of the AGC.)

3.3.12.8 Dead Time


1. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DEAD TIME and
EARTH on the receiver video. The duration of the displayed pulse will have
random variations. Observe that the pulse duration remains in the range 58 to 73
microseconds.

3.3.13

Transponder Delay

3.3.13.1 Delay Variation with Input Level


1. Select 80 dB on the 10 dB step attenuator and 0 dB on the 1 dB step attenuator
to give an input level of 70 dBm to the preselector filter.
2. On the CTU, select Delay parameter measurement at a TI RATE of 1 kHz. The
displayed reading will probably fluctuate 0.1 microseconds about the average

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value. If necessary, adjust the BEACON DELAY, COARSE and FINE controls
on the receiver video to achieve an average as near as possible to 50.0
microseconds. Due to the limited resolution of the FINE control, it will sometimes
be necessary to accept 49.9 or 50.1 microseconds. A reading on the low side is
preferred since the antenna feeder will increase the transponder delay as
measured by an aircraft. Record this reference Delay value. (For Y channel
values refer to Section 3.3.22)
3. Set the step attenuators to the values listed in the table below to produce the
specified input levels to the preselector filter. For each setting, read the reply
delay reading displayed on the CTU. If there is any fluctuation in the reading,
take the mean value averaged over a 10 second period. These delay values
should be within the tabulated limits of the recorded reference delay.
ATTENTUATOR
SETTING (dB)

INPUT LEVEL AT
PRESELECTOR (dBm)

LIMITS
(microseconds)

80

-70

0.2

100

-90

0.2

103

-93

0.4

60

-50

0.2

40

-30

0.2

30

-20

0.2

20

-10

0.4

4. On the test interrogator, disconnect the step attenuators and the semirigid cable
from the output of the RF generator. Restore the connection from the output of
the RF generator to the switched attenuator. Remove the transponder extender
frame and install the test interrogator back in the transponder subrack.
5. On the RF panel, disconnect the step attenuators and the semirigid cable from
the input of the preselector filter. Restore the semirigid cable link from the
circulator to the input of the preselector filter.
6. On the CTU, read the displayed delay. It should be within 0.1 microseconds of
the reference delay recorded above.

3.3.13.2 Final Receiver Checks


1. On the CTU, select Delay parameter measurement at a TI RATE of 1 kHz.
2. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks INTERROGATIONS
TIMING and EARTH and channel 2 of the oscilloscope to test jacks REPLY
TIMING and EARTH on the test interrogator. Measure the time interval between
the first interrogation pulse and the first synchronised reply pulse (at halfamplitude points on the pulse leading edges) and measure by reference to the 1
microsecond markers at 1 s MARKERS test jack on the test interrogator. The
time interval should be within 0.1 microseconds of the value displayed on the
CTU. (For Y channel values refer to Section 3.3.22)
3. On the CTU, select Lo Eff parameter measurement at a TI RATE of 1 kHz.
4. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DETECTED LOG
VIDEO and EARTH on the receiver video. Measure the amplitude of the
displayed synchronous video pulses with respect to the 0 volts reference (taking

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the mean of the noise on the peak of the pulses). The amplitude should be 1.2
0.5 volts.
5. On the CTU, select Hi Eff parameter measurement. On the oscilloscope
measure the amplitude of the displayed synchronous video pulses with respect to
the 0 volts reference. The amplitude should be 1.8 0.5 volts.
6. Calculate the difference in amplitudes of steps 4 and 5. This difference should be
in the range 0.4 to 0.7 volts.
7. On the CTU, select Effncy parameter measurement. On the oscilloscope check
(see figure below) that the displayed synchronous video pulses alternate
between the two levels measured above. Measure the time interval from the
rising edge of the first pulse of a low level synchronous video pulse pair to the
rising edge of the first pulse of a high level synchronous video pulse pair. This
time interval should be 1.00 0.05 milliseconds. (Note that synchronous reply
pulses, probably at a higher level, will also be present on the displayed
waveform).

3.3.14

Echo Suppression

3.3.14.1 Long Distance Echo Suppression


1. On the CTU, select Hi Eff parameter measurement at a TI RATE of 1 kHz.
2. Extend the receiver video using the transponder extender frame and switch
LDES (S9) on the receiver video main board to ON.
3. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to XT13 and XT21 (GND) on the
receiver video main board. The peak interrogation pulse voltage should be 2.70
0.50 volts.
4. Connect channel 2 of the oscilloscope to test points XT9 and XT21 (GND).
Adjust LDES LEVEL (R46) to set the long distance echo suppression level to
0.10 to 0.15 volts less than the voltage measured in the previous step.
5. Move channel 2 of the oscilloscope to test jacks DEAD TIME and EARTH on the
receiver video. The duration of the displayed pulse will have random variations,
but should remain in the range 115 to 140 microseconds.
6. On the CTU, select Lo Eff parameter measurement. On the oscilloscope, check
that the pulse duration remains in the range 58 to 73 microseconds.
7. On the receiver video main board, switch LDES to OFF.

3.3.14.2 Short Distance Echo Suppression


1. On the CTU, select Hi Eff parameter measurement.

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2. Connect channel 1 of the oscilloscope (externally triggered from test jacks


TRIGGER and EARTH on the test interrogator) to XT13 and XT21 (GND) on the
receiver video main board. Connect channel 2 of the oscilloscope to test jacks
SDES PULSE and EARTH on the receiver video. Check that the displayed XT13
waveform is similar to that shown in the figure below for SDES OFF.

3. On the receiver video main board, switch SDES (S8) to ON. Check that an SDES
pulse is now present and that the displayed XT13 waveform has the leading
edge of the second pulse masked out in line with the SDES pulse as shown in
the figure above for SDES ON. (The SDES pulse has a nominal width of 2.5
microseconds and is delayed a nominal 14 microseconds from the TRIGGER
pulse.)
4. Switch SDES to OFF. Install the receiver video back in the transponder subrack.

3.3.15

Ident

3.3.15.1 Internal Ident


1. On the CTU, switch MAINTENANCE to OFF and MONITOR ALARM to
NORMAL. Under the Misc menu, select Mon 1 (for No. 1 transponder) or Mon 2
(for No.2 transponder) as the ident (speaker) source. Switch MAINTENANCE
back to ON (after switching the transponder off and then switching the
transponder back on). Listen to the ident from the CTU mounted speaker and
check that it is correct for the assigned ident (set at Section 3.3.3.4, step 2).
2. Using a stopwatch, measure the ident repetition period; it should be 40 4
seconds. If the measured period is outside the limits, connect a counter, set for
period measurement, to test points XT7 and XT21 on the receiver video main
board, and adjust IDENT REPTN RATE (R39) to produce a period reading in the
range 600 to 650 milliseconds on the counter.

3.3.15.2 External Ident


1. On the external I/O board at the rear of the rack, connect the NO (normally open)
contacts of a pushbutton switch (through suitable leads) between terminal 4 of
terminal block XB1 (ASSOC_IDENT_IN) and terminal 6 of terminal block XB1 1
(GND).
2. Listen to the CTU mounted speaker and confirm that ident is transmitted
whenever the pushbutton is pressed.
3. Listen for the internally generated ident. Within 1 second of the commencement
of the internal ident, press and hold the pushbutton for 1 to 2 seconds. Start a
stopwatch on releasing the pushbutton.
4. From a stopwatch, read the elapsed time until the commencement of the next
internal ident. This elapsed time should be less than 55 seconds.

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5. Remove the pushbutton switch from the external I/O board.

3.3.15.3 Master Ident


1. Connect the indicator test fixture (see Section E.2) to the external I/O board,
positive to terminal 2 of terminal block XB1 (ASSOC_IDENT_OUT -), negative to
terminal 6 of terminal block XB11 (GND).
2. Using a stopwatch, measure the time period between the commencement of the
internally generated ident messages. This time period should be 10 1 seconds
for three out of four ident messages.
3. Check that every fourth ident message is suppressed, and that the suppressed
ident message coincides with the ident message transmitted by the DME.

3.3.15.4 Ident Frequency


1. On the CTU, select Tx.Rate parameter measurement.
2. On the receiver video, switch IDENT to CONTINUOUS. On the CTU, read the
average of five displayed transmitted pulse rate readings. This ident frequency
should be 1350 20 Hz.
3. On the receiver video, switch IDENT to NORMAL.

3.3.16

Monitor Fault Limits

3.3.16.1 Test Setup


1. On the monitor main board, ensure that each of the fault limit switches has been
set as specified in Section 3.3.3.8, step 1.
2. At the rear of the rack, ensure that the cables providing signals into the ERP IN
connectors of the transponders have been connected (see Section 3.3.3.9, step
2 for a single DME; Section 3.3.3.10, steps 2 and 3 for a dual DME).
3. On the RF panel, ensure that the antenna integrity monitor test fixture (see
Section 3.3.3.9) is connected to XN2 on the RF panel board.
4. On the test interrogator front panel, switch MONITOR AND INTERROGATOR
DC POWER to NORMAL.
5. On the transponder power supply front panel, switch TRANSPONDER DC
POWER to NORMAL.
6. On the transmitter driver front panel, switch DRIVER DC POWER to NORMAL.
7. On the 1kW PA power supply, switch AMPLIFIER DC POWER to NORMAL.
8. On the RF panel, ensure ANTENNA RELAY switch is set to NORMAL.
9. On the CTU front panel, press the SELECT MAIN NO 1 or NO 2 key as
appropriate for the transponder being tested.
10. On the monitor, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).

3.3.16.2 Delay Monitor


1. Extend the monitor on the transponder extender frame.
2. On the CTU, select Delay parameter measurement at a TI RATE of 1 kHz.

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3. On the receiver video, read and record the position of the BEACON DELAY,
COARSE and FINE switches (to enable them to be restored to their original
positions at the completion of these tests).
4. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed delay of 49.5 microseconds on the CTU. Check
that the DELAY indicator on the monitor is off and the PRIMARY indicator is on.
5. Slowly adjust the BEACON DELAY, COARSE switch towards position 0 to
reduce the beacon delay. Check that the monitor DELAY indicator remains off.

"

NOTES Delay Displayed on CTU


For delays outside the range 48 to 52 microseconds, the CTU will display
"OVERFLOW".
Second Pulse Within Delay Window
For delays around 38 microseconds, the second pulse of the pulse pair will fall
within the accept window around 50 microseconds and the DELAY indicator
will again turn on. This is acceptable.
6. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed delay of 50.5 microseconds on the CTU. Check
that the DELAY indicator on the monitor is off and the PRIMARY indicator is on.
7. While observing the monitor DELAY indicator, slowly continue to adjust the
BEACON DELAY, COARSE switch towards position F to increase the beacon
delay. Check that the DELAY indicator remains off.
8. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed delay of 50.3 microseconds on the CTU. Check
that the DELAY indicator on the monitor is on.
9. While observing the monitor DELAY indicator, slowly continue to adjust the
BEACON DELAY, COARSE and FINE switches to decrease the beacon delay
(but not below 49.7 microseconds). Check that the DELAY indicator remains on.
10. On the receiver video, adjust the BEACON DELAY, COARSE and FINE
switches to produce a displayed delay of 49.7 microseconds on the CTU. Check
that the DELAY indicator on the monitor is on.
11. On the receiver video, restore the BEACON DELAY, COARSE and FINE
switches to their original settings.
(For Y channel values refer to Section 3.3.22)

3.3.16.3 Spacing Monitor


1. On the CTU, select Spacing parameter measurement at a TI RATE of 1 kHz.
2. On the receiver video, read and record the position of the REPLY PULSE
SPACING (REPLY PULSE SEPARATION on earlier modules) switch (to enable
this switch to be restored to its original position at the completion of these tests).
3. On the receiver video, adjust the REPLY PULSE SPACING switch to produce a
displayed spacing of 11.4 microseconds on the CTU. (Because of the coarse
adjustment of the REPLY PULSE SPACING switch it may not be possible to
achieve a steady reading of 11.4 microseconds on the CTU. In this case, adjust
the switch to produce a CTU reading as close as possible to 11.4 microseconds,
but never greater than 11.4 microseconds.) Check that the SPACING indicator
on the monitor is off and the PRIMARY indicator is on.

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4. While observing the monitor SPACING indicator, slowly continue to adjust the
REPLY PULSE SPACING switch towards position 0 to reduce the pulse spacing.
Check that the SPACING indicator remains off.
5. On the receiver video, adjust the REPLY PULSE SPACING switch to produce a
displayed Spacing of 12.6 microseconds on the CTU. (Because of the coarse
adjustment of the REPLY PULSE SPACING switch it may not be possible to
achieve a steady reading of 12.6 microseconds on the CTU. In this case, adjust
the switch to produce a CTU reading as close as possible to 12.6 microseconds,
but never less than 12.6 microseconds.) Check that the SPACING indicator on
the monitor is off and the PRIMARY indicator is on.
6. While observing the monitor SPACING indicator, slowly continue to adjust the
REPLY PULSE SPACING switch towards position F to increase the pulse
spacing. Check that the SPACING indicator remains off.
7. On the receiver video, adjust the REPLY PULSE SPACING switch to produce a
displayed spacing of 12.3 microseconds on the CTU. (Because of the coarse
adjustment of the REPLY PULSE SPACING switch it may not be possible to
achieve a steady reading of 12.3 microseconds on the CTU. In this case, adjust
the switch to produce a CTU reading as close as possible to 12.3 microseconds,
but never greater than 12.3 microseconds.) Check that the SPACING indicator
on the monitor is on.
8. While observing the monitor SPACING indicator, slowly continue to adjust the
REPLY PULSE SPACING switch to decrease the pulse spacing (but not below
11.7 microseconds). Check that the SPACING indicator remains on.
9. On the receiver video, adjust the REPLY PULSE SPACING switch to produce a
displayed spacing of 11.7 microseconds on the CTU. (Because of the coarse
adjustment of the REPLY PULSE SPACING switch it may not be possible to
achieve a steady reading of 11.7 microseconds on the CTU. In this case, adjust
the switch to produce a CTU reading as close as possible to 11.7 microseconds,
but never less than 11.7 microseconds.) Check that the SPACING indicator on
the monitor is on.
10. On the receiver video, restore the REPLY PULSE SPACING switch to its original
setting.
(For Y channel values refer to Section 3.3.22)

3.3.16.4 Efficiency Monitor


1. On the RF panel, remove the coaxial cable between TI-1 TEST INTRGS and
FWD-E on No.2 directional coupler - for monitor system 1 (between TI-2 TEST
INTRGS and FWD-C on No.2 directional coupler - for monitor system 2).
Connect the 1 dB step attenuator between these two points using the two 0.5 dB
semirigid cables. Set the step attenuator to 0 dB.
2. On the CTU, select Lo Eff parameter measurement at a TI RATE of 1 kHz.
3. While observing both the displayed CTU efficiency reading and the EFFICIENCY
indicator on the monitor, slowly increase the attenuation of the step attenuator.
4. Observe that while the displayed CTU efficiency reading is greater than 70%, the
monitor EFFICIENCY indicator is on.
5. Observe that while the displayed CTU efficiency reading is less than 50%, the
monitor EFFICIENCY indicator is off and the SECONDARY indicator is on.

"

NOTE

Extra Attenuation

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It may be necessary to insert the 10 dB step attenuator (set to 10 dB) in series


with the specified attenuator to reduce the efficiency below 50%.
6. Remove the step attenuator and semirigid cables. On the RF panel, restore the
connections:
a. for a single DME:

from connector FWD-C on the directional coupler


to TI-1 TEST INTRGS

b. for a dual DME:

from connector FWD-E on No.2 directional coupler


to T1-1 TEST INTRGS - for monitor system 1
from connector FWD-C on No.2 directional coupler
to TI-2 TEST INTRGS - for monitor system 2

3.3.16.5 Rate Monitor


1. On the CTU, select Tx.Rate parameter measurement at a TI RATE of 50 Hz (100
Hz on a single DME).
2. On the monitor, check that the RATE indicator is on while the CTU displays a
transmitted pulse rate reading of 945 10 Hz.
3. On the receiver video, switch and hold TEST switch to REPLY RATE MONITOR
TEST. Check that the monitor RATE indicator is off and the SECONDARY
indicator is on and the CTU shows a transmitted pulse rate reading of 810
10 Hz.

3.3.16.6 Power Monitor


1. Connect the multimeter (on 20 volts range) to test points XT1 and XT13 (GND)
on the monitor main board. Measure the voltage of the 5 volts reference. It
should be 5.00 0.02 volts.
2. At the rear of the rack, disconnect the cable to the ERP IN connector on the
transponder subrack and connect it to the 1 dB step attenuator (set to 0 dB).
Connect the other end of the 1 dB step attenuator to the ERP IN connector using
an additional cable not exceeding 100 mm in length.
3. Move the multimeter (on 20 volts range) to test points XT2 and XT13 (GND) on
the monitor main board. Adjust R87, PEAK POWER MONITOR CALIBRATION
control to produce a multimeter reading of 2.50 0.05 volts.
4. At the rear of the rack, insert a 0.5 dB semirigid cable (plus adaptors as required)
between the output of the step attenuator and the short cable to ERP IN.
5. For step attenuator settings of 0 dB, 1 dB and 2 dB, check that the monitor RF
POWER indicator is on.
6. For step attenuator settings of 3 dB, 4 dB, 5 dB, 6 dB and 7 dB, check that the
monitor RF POWER indicator is off and the SECONDARY indicator is on.
7. Remove the step attenuator and cables and restore the connection to connector
ERP IN on the rear of the transponder subrack.

3.3.16.7 Ident Monitor


1. On the CTU, set MONITOR INHIBIT to OFF to allow ident to be transmitted.
2. On the receiver video, switch IDENT to NORMAL. Check that ident code is being
transmitted and is audible from the CTU mounted speaker.
3. Immediately after the transmission of an ident code group, start a stopwatch and
switch IDENT on the receiver video to OFF. Measure the time taken for the

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monitor IDENT indicator to turn off and the SECONDARY indicator to turn on.
This should be 62 5 seconds.
4. On the CTU, set MONITOR ALARM to INHIBIT (to prevent transfer or shut
down).
5. On the receiver video, switch IDENT to CONTINUOUS. With a stopwatch,
measure the time taken for the monitor DELAY and SPACING indicators to both
turn off. This should be not more than 3 seconds.
6. On the receiver video, switch IDENT to NORMAL.
7. On the CTU, set MONITOR ALARM to NORMAL.

3.3.16.8 Antenna Monitor


1. Remove the antenna integrity monitor test fixture from connector XN2 on the RF
panel board. Using the multimeter, set the resistance of the test fixture to 1000
10 ohms. Restore the antenna integrity monitor test fixture to XN2 on the RF
panel board. On the monitor, check that the ANTENNA indicator is on.
2. Remove the antenna integrity monitor test fixture from connector XN2 on the RF
panel board. Using the multimeter, set the resistance of the test fixture to 1110
10 ohms. Restore the antenna integrity monitor test fixture to XN2 on the RF
panel board. On the monitor, check that the ANTENNA indicator is off and the
SECONDARY indicator is on.
3. Remove the antenna integrity monitor test fixture from connector XN2 on the RF
panel board. Using the multimeter, set the resistance of the test fixture to 1250
10 ohms. Restore the antenna integrity monitor test fixture to XN2 on the RF
panel board. On the monitor, check that the ANTENNA indicator is off and the
SECONDARY indicator is on.
4. Remove the antenna integrity monitor test fixture from connector XN2 on the RF
panel board. Using the multimeter, set the resistance of the test fixture to 1450
10 ohms. Restore the antenna integrity monitor test fixture to XN2 on the RF
panel board. On the monitor, check that the ANTENNA indicator is off and the
SECONDARY indicator is on.
5. Remove the antenna integrity monitor test fixture from connector XN2 on the RF
panel board. Using the multimeter, set the resistance of the test fixture to 150
10 ohms. Restore the antenna integrity monitor test fixture to XN2 on the RF
panel board. On the monitor, check that the ANTENNA indicator is off and the
SECONDARY indicator is on.
6. Remove the antenna integrity monitor test fixture from connector XN2 on the RF
panel board. Using the multimeter, set the resistance of the test fixture to 1000
10 ohms. Restore the antenna integrity monitor test fixture to XN2 on the RF
panel board.

3.3.16.9 Shape Monitor


1. On the monitor, check that the SHAPE indicator is on. (If it is not, then check that
the transmitter pulse shape is correct and that switches S1, S2, S3 and S4 on the
monitor main board are correctly set - see Section 3.3.3.8, step 1.)
2. On the monitor, switch S1:5 to ON to change the Pulse Width Lower Reject Limit
from 2.9 microseconds to 1.3 microseconds (and thus the Upper Limit from 4.1
microseconds to 2.5 microseconds). Check that the SHAPE indicator is off and
the SECONDARY indicator is on. Switch S1:5 back to OFF (and ensure that the
SHAPE indicator is on again).

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3. On the monitor, switch S1:6 to OFF to change the Pulse Width Lower Reject
Limit from 2.9 microseconds to 6.1 microseconds. Check that the SHAPE
indicator is off. Switch S1:6 back to ON (and ensure that the SHAPE indicator is
on again).
4. On the monitor, switch S2:6 to ON to change the pulse Fall Time Upper Reject
Limit from 3.6 microseconds to 0.4 microseconds. Check that the SHAPE
indicator is off and the SECONDARY indicator is on. Switch S2:6 back to OFF
(and ensure that the SHAPE indicator is on again).
5. On the monitor, switch S3:5 to ON to change the pulse Rise Time Upper Reject
Limit from 3.1 microseconds to 1.5 microseconds. Check that the SHAPE
indicator is off and the SECONDARY indicator is on. Switch S3:5 back to OFF
(and ensure that the SHAPE indicator is on again).
6. Restore the monitor back in the transponder subrack.

3.3.16.10 Monitor Self Test


1. With the DME operating in Maintenance mode, ensure that all 8 monitor
parameter indicators are on.
2. On the monitor, check that the SELF TEST indicator flashes on at regular
intervals. Using a stopwatch, measure the time period of these indicator flashes.
The time period should be 16 2 seconds.
3. Check that simultaneously with this indicator flashing on, the DELAY and
SPACING indicators are off and the PRIMARY indicator is on.

3.3.16.11 Monitor Fault Limits


1. With the DME operating in Maintenance mode, ensure that all 8 monitor
parameter indicators are on.
2. On the CTU, select the FltLimit parameters listed in the table below. For each
parameter, the displayed fault limits should be within the ranges listed in the
table.
PARAMETER

SPECIFIED VALUE

LIMITS

UNITS

Delay; Lower

49.5

+0.1
-0.0

Delay; Upper

50.5

+0.1
-0.0

Spacing; Lower

11.5

+0.0
-0.1

Spacing; Upper

12.5

+0.0
-0.1

Effncy; (Lower)

60

Tx Rate; Lower

833

10

Hz

Tx Rate; Upper

3000

30

Hz

-3

dB

Ant Power; (Lower)

(For Y channel values refer to Section 3.3.22)


If a consistent error exists in the Upper and Lower Delay limits, a correction of
+0.1 microseconds or -0.1 microseconds can be added, for each monitor system,
by using the 8-bit DIP switch S1 on the CTU processor board as follows.

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CORRECTION
s

3.3.17

SWITCHES FOR
MONITOR SYSTEM 1

SWITCHES FOR
MONITOR SYSTEM 2

ON

ON

ON

ON

+0.1

ON

OFF

ON

OFF

-0.1

OFF

ON

OFF

ON

(0)

OFF

OFF

OFF

OFF

24V DC Power Supply/Battery Charger

3.3.17.1 Normal Operation


1. On the monitors, ensure switch MONITOR OUTPUTS is set to NORMAL.
2. On the test interrogators, ensure switch MONITOR AND INTERROGATOR DC
POWER is set to NORMAL.
3. On the transponder power supplies, ensure switch TRANSPONDER DC
POWER is set to NORMAL.
4. On the transmitter drivers, ensure switch DRIVER DC POWER is set to
NORMAL.
5. On the receiver video modules, ensure switch IDENT is set to NORMAL.
6. On the 1kW PA power supplies, ensure switch AMPLIFIER DC POWER is set to
NORMAL.
7. For a dual DME, on the RF panel, ensure switch ANTENNA RELAY is set to
NORMAL.
8. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not off),
RECYCLE (if RECYCLE indicator is not off),
SELECT MAIN NO 1.
9. On the CTU, check that the state of each of the CTU indicators is as shown
below.
REQUIRED
STATE

INDICATOR

STATUS
ALARM REGISTER
TEST
POWER

NO 1 ON

ON

NO 2 ON

OFF

NORMAL

ON

ALL

OFF

MODULES

OFF

ANT RELAY

OFF

AC PWR NORM

ON

BATT CHG 1

ON

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BATT CHG 2

ON for Dual
OFF for Single

BATT LOW

OFF

10. On the monitors, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).

3.3.17.2 High Voltage Shutdown Adjust

"

NOTE

Power Supply Adjustment for a Dual DME


For a dual DME, switch one AC power supply off in turn while the other AC
power supply is being tested and adjusted.

1. Ensure that the DME is operating in the normal state of Section 3.3.17.1. Then
press MONITOR ALARM on the CTU to set it to INHIBIT. (This inhibits ident and
ensures a steady load to the AC power supply and thus a steady output voltage
from the AC power supply.)
2. On the control module of the AC power supply, set the controls:
SHUT DOWN DELAY Fully counter-clockwise
H/V SHUT DOWN
Fully clockwise
3. With the multimeter connected to the appropriate rack BATTERY terminals,
switch and hold the TEST/FLOAT switch of the AC power supply to TEST, and
adjust the FLOAT 1 VOLTAGE control on the control module to produce a
multimeter reading of 28.5 0.1 volts.
4. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust H/V SHUT DOWN control counter-clockwise until the DME shuts
down. Check that the H/V SHUT DOWN indicator on the control module is on.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control counter-clockwise to produce a
multimeter reading of 27.5 0.2 volts. The DME should return to normal
operation.
6. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control clockwise until the DME again shuts
down. The multimeter reading should be 28.5 0.2 volts.
7. Release the TEST/FLOAT switch of the AC power supply and adjust the SHUT
DOWN DELAY control on the control module of the AC power supply to midposition.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control counter-clockwise to produce a multimeter
reading of 29.0 0.2 volts. Release the TEST/FLOAT switch to enable the DME
to power up again.
9. Using a stopwatch, measure the time period from pressing the TEST/FLOAT
switch to the DME shutting down. This time delay should be 3 1 seconds; if
necessary, readjust SHUT DOWN DELAY control to achieve this delay.
10. Press MONITOR ALARM on the CTU to set it to NORMAL. (On a dual DME,
switch the other AC power supply on.) Confirm that the DME is powered up and
operating in the normal state of Section 3.3.17.1.

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3.3.17.3 Low Battery Alarm Adjust

"

NOTE

Power Supply Adjustment for a Dual DME


For a dual DME, switch one AC power supply off in turn while the other AC
power supply is being tested and adjusted.

1. Ensure that the DME is operating in the normal state of Section 3.3.17.1. Then
press MONITOR ALARM on the CTU to set it to INHIBIT. (This inhibits ident and
ensures a steady load to the AC power supply and thus a steady output voltage
from the AC power supply.)
2. On the control module of the AC power supply, set LOW VOLT ALARM control
fully counter-clockwise.
3. With the multimeter connected to the rack BATTERY terminals, switch and hold
the TEST/FLOAT switch to TEST, and adjust the FLOAT 1 VOLTAGE control on
the control module of the AC power supply to produce a multimeter reading of
23.5 0.1 volts.
4. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust LOW VOLT ALARM control clockwise until the O/P FAIL indicator
on the control module turns on. The DME should remain in operation.
5. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
24.5 0.2 volts (to turn the O/P FALL indicator on the control module off).
6. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control counter-clockwise again until the O/P
FAIL indicator again turns on. The multimeter reading should be 23.5 0.2 volts.
7. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
23.0 0.1 volts.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
check that the BATT CHG indicator on the CTU corresponding to the AC power
supply being tested is off.
9. While keeping the TEST/FLOAT switch of the AC power supply held to TEST, on
the external I/O board, check that the BATT CH NORM output to the RCMS
interface board for the AC power supply under test is off. (For BATT CH NORM
1, the normally open contacts (terminals 2 and 4 of terminal block XB4) are open
circuit, and the normally closed contacts (terminals 6 and 4 of terminal block
XB4) are short circuit. For BATT CH NORM 2, the normally open contacts
(terminals 1 and 3 of terminal block XB4) are open circuit, and the normally
closed contacts (terminals 5 and 3 of terminal block XB4) are short circuit.)
10. On the AC power supply, release the TEST/FLOAT switch. (On a dual DME,
switch the other AC power supply on.) Press MONITOR ALARM on the CTU to
set it to NORMAL. Confirm that the DME is powered up and operating in the
normal state of Section 3.3.17.1.

3.3.17.4 Low Voltage Shutdown Adjust


1. Ensure that the DME is operating in the normal state of Section 3.3.17.1. Then
press MONITOR ALARM on the CTU to set it to INHIBIT. (This inhibits ident and
ensures a steady load to the AC power supply and thus a steady output voltage
from the AC power supply.)

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2. On the power distribution panel, switch circuit breaker CTU (CTU &
TRANSPONDER on a single DME) to OFF. Extend the CTU using two Eurocard
extenders. Switch circuit breaker CTU on.
3. On the CTU processor board, adjust the low volts preset R32 fully counterclockwise.
4. On a dual DME, switch AC power supply 2 off.
5. With the multimeter connected to the rack BATTERY terminals, switch and hold
the TEST/FLOAT switch on AC power supply to TEST, and adjust the FLOAT 1
VOLTAGE control on the control module of this AC power supply to produce a
multimeter reading of 22.0 0.1 volts.
6. While keeping the TEST/FLOAT switch of the AC power supply held to TEST, on
the CTU processor board, adjust R32 clockwise until the DME shuts down and
the BATT LOW indicator on the CTU turns on. Then slowly adjust R32 counterclockwise until the BATT LOW indicator on the CTU turns off. Slowly adjust R32
clockwise again until the BATT LOW indicator on the CTU again turns on.
7. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
adjust FLOAT 1 VOLTAGE control clockwise to produce a multimeter reading of
27.0 0.2 volts. The DME should power up.
8. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
slowly adjust FLOAT 1 VOLTAGE control counter-clockwise again until the DME
again shuts down. The multimeter reading should be 22.0 0.2 volts.
9. On the AC power supply, release the TEST/FLOAT switch. Press MONITOR
ALARM on the CTU to set it to NORMAL.
10. On a dual DME, switch AC power supply 2 on.
11. On the power distribution panel, switch circuit breaker CTU off. Restore the CTU
to the CTU subrack. Switch circuit breaker CTU on. Confirm that the DME is
powered up and operating in the normal state of Section 3.3.17.1.

3.3.17.5 Low Voltage Performance


1. With the multimeter connected to the rack BATTERY terminals, switch and hold
the TEST/FLOAT switch of the AC power supply to TEST, and adjust the
FLOAT 1 VOLTAGE control on the control module of the AC power supply to
produce a multimeter reading of 22.5 0.1 volts. Check that the BTY CHG 1
indicator on the CTU is off.
2. While keeping the TEST/FLOAT switch of the AC power supply held to TEST,
measure the following parameters from the monitor systems using the CTU
parameter measurement facility. The measured parameters should be within the
following limits:
PARAMETER

NOMINAL VALUE

LIMITS

UNITS

DELAY

50.0

0.1

SPACING

12.0

0.1

EFFNCY

95

> 90

TX RATE

945

10

Hz

RF POWER

1200

100

(For Y channel values refer to Section 3.3.22)


3. Release the TEST/FLOAT switch on the AC power supply.

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3.3.17.6 DC Supply Adjustment

"

NOTE

For a dual DME, switch one AC power supply off in turn while the other AC
power supply is being tested and adjusted.

1. Connect the multimeter (on 200 volts range) to the 24 volts BATTERY terminals
at the rear of the rack.
2. With the DME operating in the normal state of Section 3.3.17.1, measure the
primary DC supply voltage. It should be 27 0.1 volts; if it is outside this limit, it
may be adjusted by the FLOAT 2 VOLTAGE control on the control module of the
AC power supply.

"

NOTEs Duplication of Tests


From this point on, the tests are only to be performed once on the equipment
under test.
Affect of Monitor Self Test on Alarm Delay Measurements
When an action is taken on the DME to initiate a shutdown or a transfer, and
the time delay from the action to the response is to be measured, it is
recommended that the action take place within a period 3 to 7 seconds after
the completion of monitor self test. This will ensure that the measured time
period is not affected by the presence of a monitor self test.
RCMS Interface
The test procedures below require checking the state of the RCMS Interface
parameters. If the intended application of the DME does not use the RCMS
Interface, these references in the test procedures can be ignored. If the RCMS
Interface is to be included in the tests to be performed on the DME rack, the
RCMS Interface can be checked in a number of ways. The RCMS Interface is
located on the external I/O board at the rear of the rack. Connections are via
terminal blocks. Each output parameter has three terminals on a terminal block:
C (common), NO (normally open) and NC (normally closed).
a. When the parameter is off, the NO contact is open circuit and the NC
contact is connected to the C contact.
b. When the parameter is on, the NC contact is open circuit and the NO
contact is connected to the C contact.
A protected 24 volts supply is provided on XB1:1, and a ground is provided on
XB11:6. If desired, a test fixture could be built, using indicators to monitor the
state of the output parameters. If this test fixture cannot be justified, a LED
Indicator can be used to check the state of the output parameters as shown
below.

A lighted LED when connected to the NO contact indicates the output


parameter is on.

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A lighted LED when connected to the NC contact indicates the output


parameter is off.

3.3.18

"

NOTE

Control System - Single DME


The tests in this section are only to be performed on a single DME. The tests
for a dual DME are in Section 3.3.19.

3.3.18.1 Normal Operation


1. On the monitor, ensure switch MONITOR OUTPUTS is set to NORMAL.
2. On the test interrogator, ensure switch MONITOR AND INTERROGATOR DC
POWER is set to NORMAL.
3. On the transponder power supply, ensure switch TRANSPONDER DC POWER
is set to NORMAL.
4. On the transmitter driver, ensure switch DRIVER DC POWER is set to NORMAL.
5. On the receiver video, ensure switch IDENT is set to NORMAL.
6. On the 1kW PA power supply, ensure switch AMPLIFIER DC POWER is set to
NORMAL.
7. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not off),
RECYCLE (if RECYCLE indicator is not off),
SELECT MAIN NO 1.
8. On the CTU, check that the state of each of the CTU indicators is as shown
below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER
TEST

POWER

NO 1 ON

ON

NO 2 ON

OFF

NORMAL

ON

TRANSFER

OFF

SHUTDOWN

OFF

MAINTENANCE

OFF

ALL

OFF

MODULES

OFF

ANT RELAY

OFF

AC POWER NORM

ON

BATT CHG1

ON

BATT CHG 2

OFF

BATT LOW

OFF

9. On the monitor, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about

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every 16 seconds when some of these indicators will flash during monitor self
test).
10. On the RCMS interface board, check that the state of each of the output
parameters is as shown below.

"

NOTE

INDICATOR NAME

REQUIRED
STATE

BATT CH NORM 1

ON

BATT CH NORM 2

OFF

AC PWR NORM

ON

MAINS OK

ON

NO 1 ON

ON

NO 2 ON

OFF

SHUTDOWN

OFF

NON ALM

OFF

LOC CTRL

ON

MAINT

OFF

PRI ALM

OFF

SEC ALM

OFF

NORMAL

ON

TRANSFER

OFF

Checking for Normal Operation


When setting up the DME for normal operation, it may be necessary to wait up
to 10 seconds (90 seconds for ident) for normal operation to commence from
the last action which initiated the normal operation.

3.3.18.2 Primary Fault


This test involves generating a primary fault, and then monitoring the sequence of
events following this action.
1. Ensure that the DME is operating in the normal state of Section 3.3.18.1 steps 8
to 10.
2. On the receiver video, read and record the position of the REPLY PULSE
SPACING (REPLY PULSE SEPARATION on earlier modules) switch (to enable
this switch to be restored to its original position at the completion of this test).
3. Using a stopwatch, measure the time period from the PRIMARY ALARM
REGISTER indicator on the CTU turning on to the NO 1 ON STATUS indicator
on the CTU turning off - in response to turning rotary switch REPLY PULSE
SPACING on the receiver video through 4 to five positions. This alarm delay time
should be 10 1 seconds.
4. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

NO 1 ON

ON

NO 2 ON

OFF

NORMAL

ON

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ALARM REGISTER

SPACING

ON

PRIMARY

ON

5. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

SHUTDOWN

ON

PRI ALM

ON

NORMAL

OFF

6. On the receiver video, restore switch REPLY PULSE SPACING to its original
position recorded at Section 3.3.18.2 step 2.
7. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
8. Confirm that the DME is operating in the normal state of Section 3.3.18.1 steps 8
to 10 (including the status of the output parameters on the RCMS interface
board).

3.3.18.3 Secondary Fault


This test involves generating a secondary fault, and then monitoring the status following
this action.
1. Ensure that the DME is operating in the normal state of Section3.3.18.1 steps 8
to 10.
2. Disconnect the input to the ERP IN connector at the rear of the transponder
subrack.
3. On the monitor, check that the RF POWER indicator is off.
4. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR
STATUS

NORMAL

OFF

ALARM REGISTER

SECONDARY

ON

5. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

ON

SEC ALM

ON

NORMAL

OFF

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6. Restore normal operation by reconnecting the coaxial cable from the 10 dB


attenuator on connector FWD-A of the directional coupler to connector ERP IN
on the rear of the transponder subrack.
7. Confirm that the DME is operating in the normal state of Section 3.3.18.1 steps 8
to 10 (including the status of the output parameters on the RCMS interface
board).

3.3.18.4 Recycle Function


This test involves causing a shutdown by generating a primary fault, and then monitoring
the sequence of restart events following this action.
1. Ensure that the DME is operating in the normal state of Section 3.3.18.1 steps 8
to 10.
2. On the CTU, reset the restart count to 0 using the Misc menu. Press RECYCLE
key to turn the RECYCLE indicator on.
3. Cause the DME to shutdown by switching MONITOR OUTPUTS on the monitor
to FAILED and check that the rack shuts down after the selected 10 1 seconds.
4. Measure the time period from this shutdown to the following restart. This should
be 30 3 seconds.
5. Leaving the MONITOR OUTPUTS switch in the FAILED position, count the total
number of restart attempts (including the first one in the step above). This
number should be 3.
6. Check that the rack then remains shutdown.
7. On the CTU, select the Misc menu and check that the displayed number of
restart attempts is 3.
8. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

OFF

NORMAL

OFF

SHUTDOWN

ON

DELAY

ON

SPACING

ON

EFFICIENCY

ON

TX RATE

ON

RF POWER

ON

IDENT

OFF

PULSE SHAPE

ON

ANTENNA

ON

PRIMARY

ON

SECONDARY

ON

MONITOR

OFF

CTU

OFF

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9. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

SHUTDOWN

ON

MON ALM

OFF

PRI ALM

ON

SEC ALM

ON

NORMAL

OFF

10. On the monitor, switch MONITOR OUTPUTS to NORMAL.


11. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
12. Confirm that the DME is operating in the normal state of Section 3.3.18.1 steps 8
to 10 (including the status of the output parameters on the RCMS interface
board).
13. On the CTU, press RECYCLE key to turn the RECYCLE indicator off.

3.3.18.5 RCMS Remote Control


1. To provide remote inputs on the RCMS interface board, on the external I/O board
at the rear of the rack, connect the NO (normally open) contacts of 3 pushbutton
switches (through suitable leads) respectively between terminal 1 of terminal
block XB1 (+24V) and:
Terminal 2 of terminal block XB10 for REMOTE OFF,
Terminal 4 of terminal block XB10 for REMOTE NO 1 ON,
Terminal 6 of terminal block XB10 for REMOTE NO 2 ON.
With suitable leads, connect together terminals 1, 3 and 5 of terminal block XB10
and terminal 6 of terminal block XB11 on the external I/O board for GND
common connection.
2. On the CTU, press the SELECT MAIN, OFF/RESET key and the
MAINTENANCE key (to turn their associated indicators on).
3. On the RCMS interface board, check that the LOC CTRL and MAINT output
parameters are both in the on state.
4. On the CTU, press the MAINTENANCE key (to turn its associated indicator off)
and the REMOTE key (to turn its associated indicator on).
5. On the RCMS interface board, check that the LOC CTRL output parameter is in
the off state.
6. On the RCMS interface board, momentarily press switch NO 1 ON. Confirm that
the DME is powered up and operating in the normal state of Section 3.3.18.1
steps 8 to 10 (including the status of the output parameters on the RCMS
interface board - except LOC CTRL, which should be off).
7. On the RCMS interface board, momentarily press switch REMOTE OFF. Confirm
that the DME switches off.

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8. On the CTU, press the LOCAL key (to turn its associated indicator on and turn
the REMOTE indicator off).

3.3.19

"

NOTE

Control System - Dual DME


The tests in this section are only to be performed on a dual DME. The tests for
a single DME are in Section 3.3.18.

3.3.19.1 Normal Operation - No. 1 is MAIN


1. On both monitors, ensure switch MONITOR OUTPUTS is set to NORMAL.
2. On both test interrogators, ensure switch MONITOR AND INTERROGATOR DC
POWER is set to NORMAL.
3. On both transponder power supplies, ensure switch TRANSPONDER DC
POWER is set to NORMAL.
4. On both transmitter drivers, ensure switch DRIVER DC POWER is set to
NORMAL.
5. On both receiver videos, ensure switch IDENT is set to NORMAL.
6. On both 1kW PA power supplies, ensure switch AMPLIFIER DC POWER is set
to NORMAL.
7. On the RF panel, ensure the ANTENNA RELAY switch is set to NORMAL.
8. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not off),
RECYCLE (if RECYCLE indicator is not off),
SELECT MAIN NO 1.
9. On the CTU, check that the state of each of the CTU indicators is as shown
below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER
TEST

POWER

NO 1 ON

ON

NO 2 ON

OFF

NORMAL

ON

TRANSFER

OFF

SHUTDOWN

OFF

MAINTENANCE

OFF

ALL

OFF

MODULES

OFF

ANT RELAY

OFF

AC POWER NORM

ON

BATT CHG 1

ON

BATT CHG 2

ON

BATT LOW

OFF

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10. On both monitors, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).
11. On the RCMS interface board, check that the state of each of the indicated
output parameters is as shown below.

"

NOTE

INDICATOR NAME

REQUIRED
STATE

BATT CH NORM 1

ON

BATT CH NORM 2

ON

AC PWR NORM

ON

MAINS OK

ON

NO 1 ON

ON

NO 2 ON

OFF

SHUTDOWN

OFF

MON ALM

OFF

LOC CTRL

ON

MAINT

OFF

PRI ALM

OFF

SEC ALM

OFF

NORMAL

ON

TRANSFER

OFF

Checking for Normal Operation


When setting up the DME for normal operation, it may be necessary to wait up
to 10 seconds (90 seconds for ident) for normal operation to commence from
the last action which initiated the normal operation.

3.3.19.2 Primary Fault - No. 1 is MAIN


This test involves generating primary faults, and then monitoring the sequence of events
following this action.
1. Ensure that the DME is operating in the No. 1 normal state of Section 3.3.19.1
steps 9 to 11.
2. On both receiver videos, read the position of the REPLY PULSE SPACING
(REPLY PULSE SEPARATION on earlier modules) switch (to enable these
switches to be restored to their original positions at the completion of these
tests).
3. Using a stopwatch, measure the time period from the PRIMARY ALARM
REGISTER indicator on the CTU turning on to the NO 1 ON STATUS indicator
on the CTU turning off - in response to turning rotary switch REPLY PULSE
SPACING on No. 1 receiver video through four to five positions. This alarm delay
time should be 10 1 seconds.

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4. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

OFF

NO 2 ON

ON

NORMAL

OFF

TRANSFER

ON

SHUTDOWN

OFF

SPACING

ON

PRIMARY

ON

5. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

ON

SHUTDOWN

OFF

PRI ALM

ON

NORMAL

OFF

TRANSFER

ON

6. Using a stopwatch, measure the time period from the PRIMARY alarm indicator
on either monitor turning on to the NO 2 ON STATUS indicator on the CTU
turning off - in response to turning rotary switch REPLY PULSE SPACING on
No.2 receiver video through four to five positions. This alarm delay time should
be 10 1 seconds.
7. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

OFF

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

OFF

SHUTDOWN

ON

SPACING

ON

PRIMARY

ON

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8. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

OFF

SHUTDOWN

ON

PRI ALM

ON

NORMAL

OFF

TRANSFER

OFF

9. On both receiver videos, restore the REPLY PULSE SPACING switches to their
original positions recorded at Section 3.3.19.2 step 2.
10. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
11. Confirm that the DME is operating in the No. 1 normal state of Section 3.3.19.1
steps 9 to 11 (including the status of the output parameters on the RCMS
interface board).

3.3.19.3 Secondary Fault - No. 1 is MAIN


This test involves generating secondary faults, and then monitoring the status following
this action. (Ensure that the cable connectors to ERP IN at the rear of the two
transponders are able to be distinguished so that they are returned to their correct
connections at the completion of this test.)
1. Ensure that the DME is operating in the No. 1 normal state of Section 3.3.19.1
steps 9 to 11.
2. Disconnect the input to the ERP IN connector at the rear of No. 1 transponder
subrack. On No. 1 monitor, check that the RF POWER indicator is off.
3. Wait at least 20 seconds. On the CTU, check that the state of the listed CTU
Indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

ON

NO 2 ON

OFF

NORMAL

ON

TRANSFER

OFF

SHUTDOWN

OFF

RF POWER

OFF

SECONDARY

OFF

PRIMARY

OFF

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SECTION 3

4. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

ON

NO 2 ON

OFF

SHUTDOWN

OFF

SEC ALM

OFF

NORMAL

ON

TRANSFER

OFF

5. Using a stopwatch, measure the time period from the SECONDARY alarm
indicator on the No. 2 monitor turning on to the NO 1 ON STATUS indicator on
the CTU turning off. In response to disconnecting the input to the ERP IN
connector at the rear of No. 2 transponder subrack. This alarm delay time should
be 10 1 seconds.
6. On No. 2 monitor, check that the RF POWER indicator is off.
7. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR
NO 1 ON

OFF

NO 2 ON

ON

NORMAL

OFF

TRANSFER

ON

SHUTDOWN

OFF

RF POWER

ON

SECONDARY

ON

STATUS

ALARM REGISTER

8. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

ON

SHUTDOWN

OFF

SEC ALM

ON

NORMAL

OFF

TRANSFER

ON

9. Restore normal operation by reconnecting the coaxial cables from the power
splitter to connectors ERP IN on the rear of the transponder subracks (ensuring
the original connections are restored) and on the CTU, pressing the following
front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.

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10. Confirm that the DME is operating in the No. 1 normal state of Section 3.3.19.1
steps 9 to 11 (including the status of the output parameters on the RCMS
interface board).

3.3.19.4 Normal Operation - No. 2 is MAIN


1. On both monitors, ensure switch MONITOR OUTPUTS is set to NORMAL.
2. On both test interrogators, ensure switch MONITOR AND INTERROGATOR DC
POWER is set to NORMAL.
3. On both transponder power supplies, ensure switch TRANSPONDER DC
POWER is set to NORMAL.
4. On both transmitter drivers, ensure switch DRIVER DC POWER is set to
NORMAL.
5. On both receiver videos, ensure switch IDENT is set to NORMAL.
6. On both 1kW PA power supplies, ensure switch AMPLIFIER DC POWER is set
to NORMAL.
7. On the RF panel, ensure switch ANTENNA RELAY is set to NORMAL.
8. On the CTU, press the following front panel keys in the specified sequence (as
required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not off),
RECYCLE (if RECYCLE indicator is not off),
SELECT MAIN NO 2.
9. On the CTU, cheek that the state of each of the CTU indicators is as shown
below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER
TEST

POWER

NO 1 ON

OFF

NO 2 ON

ON

NORMAL

ON

TRANSFER

OFF

SHUTDOWN

OFF

MAINTENANCE

OFF

ALL

OFF

MODULES

OFF

ANT RELAY

OFF

AC POWER NORM

ON

BATT CHG 1

ON

BATT CHG 2

ON

BATT LOW

OFF

10. On both monitors, ensure that the eight parameter indicators are on and the
PRIMARY and SECONDARY indicators are off (except for short periods about
every 16 seconds when some of these indicators will flash during monitor self
test).

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11. On the RCMS interface board, check that the state of each of the indicated
output - parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

BATT CH NORM 1

ON

BATT CH NORM 2

ON

AC PWR NORM

ON

MAINS OK

ON

NO 1 ON

OFF

NO 2 ON

ON

SHUTDOWN

OFF

MON ALM

OFF

LOC CTRL

ON

MAINT

OFF

PRI ALM

OFF

SEC ALM

OFF

NORMAL

ON

TRANSFER

OFF

3.3.19.5 Primary Fault - No. 2 is MAIN


This test involves generating primary faults, and then monitoring the sequence of events
following this action.
1. Ensure that the DME is operating in the No.2 normal state of Section 3.3.19.4
steps 9 to 11.
2. Using a stopwatch, measure the time period from the PRIMARY ALARM
REGISTER indicator on the CTU turning on to the NO 2 ON STATUS indicator
on the CTU turning off - in response to turning rotary switch REPLY PULSE
SPACING on No.2 receiver video through four to five positions. This alarm delay
time should be 10 1 seconds.
3. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

ON

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

ON

SHUTDOWN

OFF

SPACING

ON

PRIMARY

ON

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SECTION 3

4. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

ON

NO 2 ON

OFF

SHUTDOWN

OFF

PRI ALM

ON

NORMAL

OFF

TRANSFER

ON

5. Using a stopwatch, measure the time period from the PRIMARY alarm indicator
on either monitor turning on to the NO 1 ON STATUS indicator on the CTU
turning off - in response to turning rotary switch REPLY PULSE SPACING on
No.1 receiver video through four to five positions. This alarm delay time should
be 10 1 seconds.
6. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR
NO 1 ON

OFF

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

OFF

SHUTDOWN

ON

SPACING

ON

PRIMARY

ON

STATUS

ALARM REGISTER

7. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

OFF

SHUTDOWN

ON

PRI ALM

ON

NORMAL

OFF

TRANSFER

OFF

8. On both the receiver videos, restore switches REPLY PULSE SPACING to their
original positions recorded at Section 3.3.19.2 step 2.
9. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 2.

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10. Confirm that the DME is operating in the No.2 normal state of Section 3.3.19.4
steps 9 to 11 (including the status of the output parameters on the RCMS
interface board).

3.3.19.6 Secondary Fault - No. 2 is MAIN


This test involves generating secondary faults, and then monitoring the status following
this action.
1. Ensure that the DME is operating in the No.2 normal state of Section 3.3.19.4
steps 9 to 11.
2. Disconnect the input to the ERP IN connector at the rear of No.2 transponder
subrack. On No.2 monitor, check that the RF POWER indicator is off.
3. Wait at least 20 seconds. On the CTU, check that the state of the listed CTU
indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

OFF

NO 2 ON

ON

NORMAL

ON

TRANSFER

OFF

SHUTDOWN

OFF

RF POWER

OFF

SECONDARY

OFF

PRIMARY

OFF

4. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

ON

SHUTDOWN

OFF

SEC ALM

OFF

NORMAL

ON

TRANSFER

OFF

5. Using a stopwatch, measure the time period from the SECONDARY alarm
indicator on the No.1 monitor turning on to the NO 2 ON STATUS indicator on
the CTU turning off - in response to disconnecting the input to the ERP IN
connector at the rear of No. 1 transponder subrack. This alarm delay time should
be 10 1 seconds.
6. On No.1 monitor, check that the RF POWER indicator is off.

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7. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR
NO 1 ON

ON

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

ON

SHUTDOWN

OFF

RF POWER

ON

SECONDARY

ON

STATUS

ALARM REGISTER

8. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

ON

NO 2 ON

OFF

SHUTDOWN

OFF

SEC ALM

ON

NORMAL

OFF

TRANSFER

ON

9. Restore normal operation by reconnecting the coaxial cables from the power
splitter to connectors ERP IN on the rear of the transponder subracks (ensuring
the original connections are restored) and on the CTU, pressing the following
front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 2.
10. Confirm that the DME is operating in the No.2 normal state of Section 3.3.19.4
steps 9 to 11 (including the status of the output parameters on the RCMS
interface board).

3.3.19.7 Operation in Maintenance Mode - No. 1 is MAIN


1. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
MAINTENANCE to select Maintenance mode on,
SELECT MAIN NO 1.

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2. Check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR
NO 1 ON

ON

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

OFF

SHUTDOWN

OFF

MAINTENANCE

ON

ALARM REGISTER

ALL

OFF

TEST

MODULES

OFF

STATUS

3. On the RCMS interface board, check that the state of the indicated output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

ON

NO 2 ON

OFF

SHUTDOWN

OFF

MAINT

ON

PRI ALM

OFF

SEC ALM

OFF

NORMAL

OFF

TRANSFER

OFF

4. On No.2 monitor, switch MONITOR OUTPUTS to FAILED. Wait at least 20


seconds and check that the operating state of the DME has not changed from
that of steps 2 and 3 except MODULES TEST indicator on the CTU is on.
5. On No.2 monitor, switch MONITOR OUTPUTS to NORMAL. Check that
MODULES TEST indicator on the CTU is off.

"

NOTE

Allowing for Ident Power Up Alarm Delay


Ensure that step 6 is not commenced before at least 90 seconds have elapsed
from completion of step 1. (This ensures that the 90 second ident alarm delay
has timed out and no faults on the monitors are rejected.)

6. On No. 1 monitor, switch MONITOR OUTPUTS to FAILED and check that No. 1
transponder shuts down after the selected 10 1 seconds.

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7. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

OFF

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

ON

SHUTDOWN

ON

MAINTENANCE

ON

DELAY

ON

SPACING

ON

EFFICIENCY

ON

TX RATE

ON

RF POWER

ON

IDENT

ON

PULSE SHAPE

ON

ANTENNA

ON

PRIMARY

ON

SECONDARY

ON

MODULES

ON

TEST

8. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

OFF

SHUTDOWN

ON

MON ALM

OFF

MAINT

ON

PRI ALM

ON

SEC ALM

ON

NORMAL

ON

9. On No.1 monitor, switch MONITOR OUTPUTS to NORMAL.

3.3.19.8 Operation in Maintenance Mode - No. 2 is MAIN


1. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 2.

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2. Check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR
NO 1 ON

OFF

NO 2 ON

ON

NORMAL

OFF

TRANSFER

OFF

SHUTDOWN

OFF

MAINTENANCE

ON

ALARM REGISTER

ALL

OFF

TEST

MODULES

OFF

STATUS

3. On the RCMS interface board, check that the state of the indicated output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

ON

SHUTDOWN

OFF

MAINT

ON

PRI ALM

OFF

SEC ALM

OFF

NORMAL

OFF

TRANSFER

OFF

4. On No. 1 monitor, switch MONITOR OUTPUTS to FAILED. Wait at least 20


seconds and check that the operating state of the DME has not changed from
that of steps 2 and 3 except MODULES TEST indicator on the CTU is on.
5. On No.1 monitor, switch MONITOR OUTPUTS to NORMAL. Check that
MODULES TEST indicator on the CTU is off.

"

NOTE

Allowing for Ident Power Up Alarm Delay


Ensure that step6 is not commenced before at least 90 seconds have elapsed
from completion of step 1. (This ensures that the 90 second ident alarm delay
has timed out and no faults on the monitors are rejected.)

6. On No.2 monitor, switch MONITOR OUTPUTS to FAILED and check that No.2
transponder shuts down after the selected 10 1 seconds.

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7. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

TEST

NO 1 ON

OFF

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

OFF

SHUTDOWN

ON

MAINTENANCE

ON

DELAY

ON

SPACING

ON

EFFICIENCY

ON

TX RATE

ON

RF POWER

ON

IDENT

ON

PULSE SHAPE

ON

ANTENNA

ON

PRIMARY

ON

SECONDARY

ON

MODULES

ON

8. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

OFF

SHUTDOWN

ON

MON ALM

OFF

MAINT

ON

PRI ALM

ON

SEC ALM

ON

NORMAL

OFF

9. On No.2 monitor, switch MONITOR OUTPUTS to NORMAL.


10. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
MAINTENANCE to select Maintenance mode off,
SELECT MAIN NO 1.

3.3.19.9 Recycle Function - No. 1 is MAIN


This test involves causing a transfer and a shutdown by generating a primary fault, and
then monitoring the sequence of restart events following this action.
1. On the power distribution panel, switch circuit breaker CTU off.

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2. Extract the CTU and, on the CTU processor board, set switches 1 and 2 of S2
both to OFF to change the main and standby voting both to OR. Reinstall the
CTU in the CTU subrack.
3. On the power distribution panel, switch circuit breaker CTU on.
4. Ensure that the DME is operating in the No. 1 normal state of Section 3.3.19.1
steps 9 to 11.
5. On the CTU, reset the restart count to 0 using the Misc menu. Press RECYCLE
key to turn the RECYCLE indicator on.
6. On No.2 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions (so that when a transfer occurs to No.2 transponder, a primary fault will
be immediately present).
7. On No.1 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions and check that a transfer to No.2 transponder occurs after the selected
10 1 seconds and that the rack then shuts down after an additional 11 2
seconds.
8. Measure the time period from this shutdown to the following restart. This should
be 30 3 seconds.
9. Leaving the REPLY PULSE SPACING switches set as above, count the total
number of restart attempts (including the first one in the step above). This
number should be 3.
10. Check that the rack then remains shut down.
11. On the CTU, select the Misc menu and check that the displayed number of
restart attempts is 3.
12. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

OFF

NO2 ON

OFF

NORMAL

OFF

TRANSFER

OFF

SHUTDOWN

ON

SPACING

ON

PRIMARY

ON

13. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

OFF

SHUTDOWN

ON

MON ALM

OFF

PRI ALM

ON

NORMAL

OFF

TRANSFER

OFF

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SECTION 3

14. On both receiver videos, restore switches REPLY PULSE SPACING to their
original positions recorded at Section 3.3.19.2 step 2.
15. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 2.
16. Confirm that the DME is operating in the No.2 normal state of Section 3.3.19.4
steps 9 to 11 (including the status of the output parameters on the RCMS
interface board).

3.3.19.10 Recycle Function - No. 2 is MAIN


1. Ensure that the DME is operating in the No.2 normal state of Section 3.3.19.4
steps 9 to 11.
2. On the CTU, reset the restart count to 0 using the Misc menu. Press RECYCLE
key to turn the RECYCLE indicator on.
3. On No.1 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions (so that when a transfer occurs to No.1 transponder, a primary fault will
be immediately present).
4. On No.2 receiver video, turn rotary switch REPLY PULSE SPACING through five
positions and check that a transfer to No.1 transponder occurs after the selected
10 1 seconds and that the rack then shuts down after an additional 11 2
seconds.
5. Measure the time period from this shutdown to the following restart. This should
be 30 3 seconds.
6. Leaving the REPLY PULSE SPACING switches set as above, count the total
number of restart attempts (including the first one in the step above). This
number should be 3.
7. Check that the rack then remains shut down.
8. On the CTU, select the Misc menu and check that the displayed number of
restart attempts is 3.
9. On the CTU, check that the state of the listed CTU indicators is as shown below.
REQUIRED
STATE

INDICATOR

STATUS

ALARM REGISTER

NO 1 ON

OFF

NO 2 ON

OFF

NORMAL

OFF

TRANSFER

OFF

SHUTDOWN

ON

SPACING

ON

PRIMARY

ON

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SECTION 3

10. On the RCMS interface board, check that the state of the listed output
parameters is as shown below.
INDICATOR NAME

REQUIRED
STATE

NO 1 ON

OFF

NO 2 ON

OFF

SHUTDOWN

ON

MON ALM

OFF

PRI ALM

ON

NORMAL

OFF

TRANSFER

OFF

11. On both receiver videos, restore switches REPLY PULSE SPACING to their
original positions recorded at Section 3.3.19.2 step 2.
12. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
13. Confirm that the DME is operating in the No.1 normal state of Section 3.3.19.1
steps 9 to 11 (including the status of the output parameters on the RCMS
interface board).
14. On the CTU, press RECYCLE key to turn the RECYCLE indicator off.

3.3.19.11 Hot/Cold Standby


1. On the power distribution panel, switch circuit breaker CTU off. Extend the CTU
using two Eurocard extenders. Switch circuit breaker CTU on.
2. Operate the DME in the No. 1 normal state of Section 3.3.19.1 steps 9 to 11.
3. For No.2 transponder, on the front panel of each of transponder power supply,
transmitter driver, receiver video and 1kW PA power supply, check that the DC
POWER ON indicator is off.
4. On the power distribution panel, switch circuit breaker CTU off.
5. On the CTU processor board, set switch S2:4 to OFF to change from COLD
standby to WARM standby operation.
6. On the power distribution panel, switch circuit breaker CTU on.
7. For No.2 transponder, on the front panel of each of transponder power supply,
transmitter driver, receiver video and 1kW PA power supply, check that the DC
POWER ON indicator is on.
8. On the power distribution panel, switch circuit breaker CTU off.
9. On the CTU processor board, set switch S2:4 to ON to change from WARM
standby back to COLD standby operation
10. On the power distribution panel, switch circuit breaker CTU on.

3.3.19.12 RCMS Remote Control


1. To provide remote inputs on the RCMS interface board, on the external I/O board
at the rear of the rack, connect the NO (normally open) contacts of three

3-132

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SECTION 3

pushbutton switches (through suitable leads) respectively between terminal 1 of


terminal block XB1 (+24V) and:
Terminal 2 of terminal block XB10 for REMOTE OFF,
Terminal 4 of terminal block XB10 for REMOTE NO 1 ON,
Terminal 6 of terminal block XB10 for REMOTE NO 2 ON.
With suitable leads, connect together terminals 1, 3 and 5 of terminal block XB10
and terminal 6 of terminal block XB11 on the external I/O board for GND
common connection.
2. On the CTU, press the SELECT MAIN, OFF/RESET key.
3. On the RCMS interface board, check that the LOC CTRL output parameter is in
the on state.
4. On the CTU, press the REMOTE key (to turn its associated indicator on).
5. On the RCMS interface board, check that the LOC CTRL output parameter is in
the off state.
6. On the RCMS interface board, momentarily press switch NO 1 ON. Confirm that
the DME is powered up and operating in the No. 1 normal state of Section
3.3.19.1 steps 9 to 11 (including the status of the output parameters on the
RCMS interface board - except that BATT CHG 2 on the CTU and BATT CH
NORM 2 and LOC CTRL on the RCMS interface board are off).
7. On the RCMS interface board, momentarily press switch REMOTE OFF. Confirm
that the DME switches off.
8. On the RCMS interface board, momentarily press switch NO 2 ON. Confirm that
the DME is powered up and operating in the No.2 normal state of Section
3.3.19.4 steps 9 to 11 (including the status of the output parameters on the
RCMS interface board - except that BATT CHG 2 on the CTU and BATT CH
NORM 2 and LOC CTRL on the RCMS interface board are off).
9. On the RCMS interface board, momentarily press switch REMOTE OFF. Confirm
that the DME switches off.
10. On the CTU, press the LOCAL key (to turn its associated indicator on and turn
the REMOTE indicator off).

3.3.20

Rack Current Drain

1. Operate the DME in its normal state (see Section 3.3.18.1 for a single DME, or
Section 3.3.19.1 for a dual DME).
2. Measure the rack current drain from the AC power supply. It should be 6
amperes for a single DME and not more than 7 amperes for a dual DME.
3. On the CTU, press the following front panel keys in the specified sequence:
SELECT MAIN, OFF/RESET,
MAINTENANCE key (to turn its associated indicator on),
SELECT MAIN NO 1
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
4. On the CTU, select Ch.1 monitoring. While holding TI RATE, 10 kHz pressed (to
produce maximum reply rate), measure the rack current drain from the AC power
supply. It should be not more than 12 amperes for a single DME and not more
than 13 amperes for a dual DME.

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SECTION 3

5. On the CTU, press the MAINTENANCE key (to turn its associated indicator off).
Confirm that the DME is operating in the normal state of step 1.

3.3.21

Tidy Up

1. Operate the DME in its normal state (see Section 3.3.18.1 for a single DME, or
Section 3.3.19.1 for a dual DME).
2. Using the CTU parameter measurement facility, measure the following
parameters and ensure that they are within the specified limits. For a dual DME,
ensure measurements from both monitoring systems are within the limits, firstly
with the system operating with No. 1 as main (as in Section 3.3.19.1), then with
No.2 as main (as in Section 3.3.19.4).
PARAMETER

NOMINAL
VALUE

LIMITS

UNITS

DELAY

50.0

+0.2

SPACING

12.0

+0.1

EFFNCY

95

>80

TX RATE

945

+10

Hz

RF POWER

1200

+100

(For Y channel values refer to Section 3.3.22)


3. On the CTU press SELECT MAIN, OFF/RESET to turn the DME off.
4. Remove all test connections and fixtures except:
a. 10 dB attenuators connected to connectors TI-1 REPLY DET (and TI-2
REPLY DET for a dual DME) on the RF panel.
b. On a single DME, coaxial cable connected from 10 dB attenuator on TI-1
REPLY DET to connector FWD-B on the directional coupler.
c. On a dual DME, coaxial cables connected from 10 dB attenuators on TI-1
REPLY DET and TI-2 REPLY DET to connectors FWD-D and FWD-B
respectively on No.2 directional coupler.
d. 50 ohms termination(s) connected to connectors REV-A on the directional
coupler(s).
e. 10 dB attenuator connected to connector FWD-A on the directional coupler
(No.2 directional coupler on the dual DME).
f.

On a single DME, coaxial cable from connector FWD-C on the directional


coupler to TI-1 TEST INTRGS.

g. On a dual DME, coaxial cable from connectors FWD-C and FWD-E on No.2
directional coupler to TI-2 TEST INTRGS and TI-1 TEST INTRGS
respectively.
5. On the power distribution panel, switch all circuit breakers off.

3.3.22

Y-channel Operation

The following changes are applicable when a DME is to be used on a Y-channel.


Compared with the more common X-channel settings, a Y-channel has a different reply
delay setting, and a different pulse spacing for interrogate and reply pulse pairs.
The numbers below refer to the relevant paragraphs in this section of the handbook:

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SECTION 3

3.3.3

Module Presets

3.3.3.4

Receiver Video Presets

Set switches S4, ENCODER MODE, and S5, DECODER MODE, to the Y
position.
Set the front panel rotary switches as follows:
SWITCH

FUNCTION

SETTING

S1

Beacon Delay, Coarse

S2

Beacon Delay, Fine

S3

Reply Pulse Spacing

3.3.3.7

Test Interrogator Presets

Set switch S4, MODE, to the Y position.


Set the front panel rotary switches as follows:

3.3.3.8

SWITCH

FUNCTION

SETTING

S5

Reply Gate Delay, Coarse

S6

Reply Gate Delay, Fine

Monitor Module Presets

Set preset switch S12, DELAY LOWER LIMIT SET, for 55.5 microseconds, and
switch S13, SPACING LOWER LIMIT SET, for 29.5 microseconds, as shown in
the following figure:
DELAY LOWER LIMIT SET, S12 55.5 microseconds
1

9 10
ON
OFF

SPACING LOWER LIMIT SET, S13 29.5 microseconds


1

9 10
ON
OFF

Y-CHANNEL SETTINGS

3.3.5.7
1

Spacing Offset Control


For Y channel, the spacing between the detected pulses shall be
36.0+/-0.1 usec.

3.3.5.10 Test Interrogator System Timing Parameters


2

3.3.9.1

For Y channel, the displayed pulse spacing shall be 30.0+/-0.2 usec.

RF Output Alignment

3-135

HA72500
12

SECTION 3
For Y channel, the space between the two pulses shall be 20+/-1 usec.

3.3.11.4 Output Pulse Spacing


1
3

For Y channel, the spacing between the half-amplitude points on the leading
edge of the pulses shall be 30.0+/-0.1 usec.
For Y channel, the CTU displayed pulse spacing shall be 30.0+/-0.1 usec.

3.3.13.1 Delay Variation with Input Level


2

For Y channel, set the receiver video BEACON DELAY, COARSE and FINE,
controls to give a displayed delay as near as possible to 56.0+/-0.1 usec. The
set value becomes the Reference Delay for the remainder of this test.

3.3.13.2 Final Receiver Checks


2

For Y channel, the Reply Delay displayed on the CTU, and the Reply Delay
measured on the oscilloscope, shall be 56.0+/-0.2 usec. These two values
shall be within 0.1 usec of each other.

3.3.16.2 Delay Monitor


For Y channel, set the BEACON DELAY, COARSE and FINE, controls to give the
following values, for each of the steps indicated:
4.
55.5 usec
5.
Less than 55.5 usec
6.
56.5 usec
7.
Greater than 56.5 usec
8.
56.3 usec
9.
55.7 to 56.3 usec
10. 55.7 usec

3.3.16.3 Spacing Monitor


For Y channel, set the REPLY PULSE SPACING control to give the following
values, for each of the steps indicated:
3.
29.4 usec (as close as possible to 29.4, but not greater than 29.4 usec)
4.
Less than 29.4 usec
5.
30.6 usec (as close as possible to 30.6, but not less than 30.6 usec)
6.
Greater than 30.6 usec
7.
30.3 usec (as close as possible to 30.3, but not greater than 30.3 usec)
8.
29.7 to 12.3 usec
9.
29.7 usec (as close as possible to 29.7, but not less than 29.7 usec)

3.3.16.11 Monitor Fault Limits


For Y channel, the following values and limits apply for Delay and Spacing:
PARAMETER

VALUE RANGE

UNIT

Delay; Lower

55.5 to 55.6

usec

Delay; Upper

56.5 to 56.6

usec

Spacing; Lower

29.4 to 29.5

usec

Spacing; Upper

30.4 to 30.5

usec

3.3.17.5 Low Voltage Performance

3-136

HA72500
2

3.3.21
2

SECTION 3
For Y channel, the following values and limits apply for Delay and Spacing:

PARAMETER

VALUE RANGE

UNIT

Delay

55.9 to 56.1

usec

Spacing

29.9 to 30.1

usec

Tidy Up
For Y channel, the following values and limits apply for Delay and Spacing:
PARAMETER

VALUE RANGE

UNIT

Delay

55.8 to 56.2

usec

Spacing

29.9 to 30.1

usec

3-137

HA72500

SECTION 3

3.4

LRU PERFORMANCE CHECKS AND ALIGNMENT

3.4.1

Introduction

3.4.1.1

Definition and Scope

A line replaceable unit is defined as the lowest-order subassembly that should be


replaced during field maintenance to restore an equipment to service.
This section describes, for each line replaceable unit within the LDB-102 DME, the
procedure to be followed to check the operational performance and characteristics of the
unit. Such tests may typically be performed either to determine the degree of
serviceability of a suspected faulty unit or to check the performance characteristics of a
unit following repair.
All the tests and procedures within this section are designed to apply only with the two
following prerequisite conditions:
a. That the unit to be tested is mounted in place of the existing equivalent unit in an
operational equipment rack used as a test bed. The Depot Test Facility type
3A72500, is specially designed for this purpose.
b. The supporting test equipment nominated for each procedure (and detailed in a
consolidated list in Section E.3) or items having equivalent performance
characteristics is available.

3.4.1.2

List of Procedures

The major assemblies and subassemblies of the LDB-102 DME are shown in two lists
below. The first list (Table 3-1) is arranged in numerical type number sequence; the
second list (Table 3-2) shows the equipment assembly/subassembly configuration for
those assemblies which have subordinate subassemblies and is arranged in numerical
order of module. Both lists show the procedures which apply to each assembly/
subassembly. Some higher-order assemblies may consist of two or more subassemblies
which are themselves line replaceable units; in the second list, the section/s in which
applicable test procedures appear are shown against each item.

3.4.1.3

DME Rack Operation

The LRU test procedures in this section require the availability of a fully functional DME
rack, operating into a dummy load. For the operation and configuration of the rack, refer
to the following sections:
a. General operating instructions:

Section 3.1.

b. Module internal presets:

Section 3.3.

c. Preliminary check and setup:

Sections 3.4.

When these procedures are performed on a Depot Test Facility, type 3A72500, refer to
Appendix K for a description of the depot test facility and operating instructions specific
to it.

3-138

HA72500
Table 3-1

SECTION 3
Numerical List of Line Replaceable Units
ASSEMBLY/SUBASSEMBLY

Type No.
1A69737
1A69755
2A69755
1A69873
3A71130
1A72510
1A72511
1A72512
1A72514
2A72514
1A72515
1A72516
2A72516
1A72517
1A72518
1A72519
1A72520
2A72520
1A72521
1A72522
1A72523
1A72524
1A72525
1A72526
1A72530
1A72531
1A72532
1A72533
1A72534
1A72535
1A72536
1A72537
1A72540
1A72541
1A72542
1A72546
1A72547
2A72547
1A72549
2A72549
1A72550
1A72552
1A72553
1A72555
1A72557

SECTION

Name
Attenuator
Directional Coupler
Directional Coupler
250W RF Amplifier
AC Power Supply
Monitor Module
Main PWB Assembly. Monitor Module
Peak Power Monitor
Test Interrogator
Test Interrogator (Modified)
Main PWB Assembly, Test Interrogator
RF Generator
RF Generator (Modified)
RF Filter
Modulator and Detector
Reply Detector
Receiver Video
Receiver Video (Modified)
Main PWB Assembly, Receiver Video
RF Source
IF Amplifier
RF Amplifier
Transponder Power Supply
Main PWB Assembly, Transponder Power Supply
Transmitter Driver
Pulse Shaper PWB Assembly
Exciter
Medium Power Driver
Power Modulation Amplifier
1kW RF Power Amplifier
Power Divider
Power Combiner
1kW PA Power Supply
Control and Status PWB Assembly
DC-DC Converter PWB Assembly
Preselector Filter
RF Panel PWB Assembly - Single DME
RF Panel PWB Assembly - Dual DME
Power Distribution Panel - Single DME
Power Distribution Panel - Dual DME
Control and Test Unit
CTU Processor PWB Assembly
CTU Front Panel PWB Assembly
RCMS Interface PWB Assembly
External I/O PWB Assembly

3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
3.4.10
3.4.10
3.4.11
3.4.12
3.4.12
3.4.13
3.4.14
3.4.15
3.4.16
3.4.16
3.4.17
3.4.18
3.4.19
3.4.20
3.4.21
3.4.22
3.4.23
3.4.24
3.4.25
3.4.26
3.4.27
3.4.28
3.4.29
3.4.30
3.4.31
3.4.32
3.4.33
3.4.34
3.4.35
3.4.36
3.4.37
3.4.38
3.4.39
3.4.40
3.4.41
3.4.42
3.4.43

VERSION
USED ON
1A
2A
3A

3-139

HA72500
Table 3-2

SECTION 3
Hierarchical List of Line Replaceable Units
ASSEMBLY/SUBASSEMBLY

Type No.
1A72510
1A72511
1A72512
1A72514
1A72515
1A72516
1A69737
1A72518
1A72519
2A72514
1A72515
2A72516
1A69737
1A72518
1A72519
1A72520
1A72521
1A72522
1A72523
1A72524
1A72517
2A72520
1A72521
1A72522
1A72523
1A72524
1A72517
1A72525
1A72526
1A72530
1A72531
1A72532
1A72533
1A72534
1A72535
1A72536
1A72537
1A69873
1A72534
1A72540
1A72541
1A72542
1A72545
1A72546
1A72547
1A69755
2A72545
1A72546
2A72547
1A69755
2A69755

SECTION

Name
Monitor Module
Main PWB Assembly, Monitor Module
Peak Power Monitor
Test Interrogator
Main PWB Assembly, Test Interrogator
RF Generator
Attenuator
Modulator and Detector
Reply Detector
Test Interrogator (Modified)
Main PWB Assembly, Test Interrogator
RF Generator (Modified)
Attenuator
Modulator and Detector
Reply Detector
Receiver Video
Main PWB Assembly, Receiver Video
RF Source
IF Amplifier
RF Amplifier
RF Filter
Receiver Video (Modified)
Main PWB Assembly, Receiver Video
RF Source
IF Amplifier
RF Amplifier
RF Filter
Transponder Power Supply
Main PWB Assembly, Transponder Power Supply
Transmitter Driver
Pulse Shaper PWB Assembly
Exciter
Medium Power Driver
Power Modulation Amplifier
1kW RF Power Amplifier
Power Divider
Power Combiner
250W RF Amplifier
Power Modulation Amplifier
1kW PA Power Supply
Control and Status PWB Assembly
DC-DC Converter PWB Assembly
RF Panel - Single DME
Preselector Filter
RF Panel PWB Assembly - Single DME
Directional Coupler
RF Panel - Dual DME
Preselector Filter
RF Panel PWI3 Assembly - Dual DME
Directional Coupler
Directional Coupler

3.4.7
3.4.8
3.4.9
3.4.10
3.4.11
3.4.12
3.4.2
3.4.14
3.4.15
3.4.10
3.4.11
3.4.12
3.4.2
3.4.14
3.4.15
3.4.16
3.4.17
3.4.18
3.4.19
3.4.20
3.4.13
3.4.16
3.4.17
3.4.18
3.4.19
3.4.20
3.4.13
3.4.21
3.4.22
3.4.23
3.4.24
3.4.25
3.4.26
3.4.27
3.4.28
3.4.29
3.4.30
3.4.5
3.4.27
3.4.31
3.4.32
3.4.33
Not LRU
3.4.34
3.4.35
3.4.3
Not LRU
3.4.34
3.4.36
3.4.3
3.4.4

VERSION
USED ON
1A
2A
3A

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SECTION 3

ASSEMBLY/SUBASSEMBLY
Type No.
3A71130
1A72549
2A72549
1A72550
1A72552
1A72553
1A72555
1A72557

Name
AC Power Supply
Power Distribution Panel - Single DME
Power Distribution Panel - Dual DME
Control and Test Unit
CTU Processor PWB Assembly
CTU Front Panel PWB Assembly
RCMS Interface PWB Assembly
External I/O PWB Assembly

SECTION
3.4.6
3.4.37
3.4.38
3.4.39
3.4.40
3.4.41
3.4.42
3.4.43

VERSION
USED ON
1A
2A
3A

The following items do not require tuning and are not repairable:
a. Coaxial Changeover Relay (in RF Panel).
b. Circulators (in RF Panel and 1kW Power Amplifier).

3.4.1.4

Test Equipment

A complete list of the test equipment and accessories required to conduct the range of
test and alignment procedures for LRUs as specified in this section is contained in
Section E.3. That list gives the required performance characteristics for each item of test
equipment, and nominates a notional type (or types) which would be suitable for the
range of procedures specified. The procedure for each LRU gives a summary list of test
equipment items required.
It is assumed that the extenders, cables and other accessories contained in the DME
Test and Accessory Kits types 1A72561-1A72564 (refer Appendix F) are available for all
procedures; items contained in these kits are not repeated in the summary lists of items
for each procedure.

3.4.1.5

Common Procedures

The equipment setup requirements detailed in this section for return loss testing and
insertion loss testing are common to the testing procedures for a number of LRUs. To
avoid unnecessary repetition of detail, these are located in this common section, and
referred to as necessary from within individual procedures. The test equipment required
for these tests is listed in the sections detailing the individual procedures.

3.4.1.5.1

Return Loss Testing Setup

The return loss test method uses a signal generator, spectrum analyser and directional
coupler to measure the power reflected back from the unit under test. Set up the
equipment as shown in Figure 3-2 and set the signal generator output to a CW level of
+10 dBm.
Set the spectrum analyser controls to:
Centre frequency:
Sweep time:
Span:
Amplitude:
Resolution bandwidth:
Video bandwidth:

1100 MHz
10 milliseconds/division
40 MHz/division (50)
10 dB/division
1 MHz
10 kHz

3-141

HA72500
Figure 3-2

SECTION 3
Standard Return Loss Test Setup

Connect the short circuit to the return loss port. Calibrate the test equipment for a
reference return loss of 0 dB over the range 950-1250 MHz by tuning the signal
generator over the band and noting the envelope of the response peaks on the spectrum
analyser.
Remove the short circuit and connect a 50 ohms termination to the return loss port.
Measure the return loss over the range 950-1250 MHz. The worst measured value (that
is, the value of the return loss which is the least number of dB below the 0 dB reference see the typical display shown in Figure 3-3) must be greater than 27 dB.
Figure 3-3

3.4.1.5.2

Typical Display for Return Loss Test

Insertion Loss Testing Setup

Set up the equipment as shown in Figure 3-4, but with the SMA back-to-back adaptor in
place of the unit under test. The 10 dB attenuators should be placed as close to the unit
under test as possible (they ensure a well-defined impedance at the connection points to
the unit under test). Set the signal generator output to a level of +10 dBm and the
spectrum analyser to the 2 dB/division amplitude range.

3-142

HA72500
Figure 3-4

SECTION 3
Standard Insertion Loss Test Setup

Calibrate the test equipment for a reference insertion loss of 0 dB over the frequency
range 950-1250 MHz by tuning the signal generator over the band and noting the
envelope of the response peaks on the spectrum analyser display. (If the variation of the
level meter reading over the frequency band is less than or equal to 0.2 dB peak-topeak, calibrate the test equipment to give a reference response within 0.1 over the
frequency band. It the variation of the level meter reading over the frequency band is
greater than 0.2 dB peak-to-peak, correction factors will have to be applied for all
frequencies of interest).
When the expected insertion loss is of the order of 30 dB, greater precision may be
obtained by calibrating the test equipment with a 30 dB attenuator of known accuracy.
For this procedure, set the spectrum analyser to 10 dB/division amplitude range and
insert the 30 dB attenuator in place of the unit under test. Calibrate the test equipment
for a reference insertion loss of 30 dB over the frequency range, as described above.
Figure 3-5

3.4.2
3.4.2.1

Typical Display for Insertion Loss Test

Attenuator 1A69737
Test Equipment

Power supply, 15 volts.


Spectrum analyser.
Signal generator.
Directional coupler.
Attenuator, miniature, 30 dB.
Attenuator, miniature, 10 dB: Qty 2.
Resistor, 4.75 kilohm.
Resistor, 475 ohms.
Coaxial cables and adaptors.

3-143

HA72500
3.4.2.2

SECTION 3
Return Loss Check

Set up the attenuator under test as described in Section 3.4.1.5.1.


Connect the RF input connector XMA on the switched attenuator, in place of the 50
ohms termination, to the return loss port.
Connect the power supply to the switched attenuator through the resistor divider as
shown in Figure 3-6. Do not switch on.
Connect the matched load (50 ohms) to the RF output connector XFA on the switched
attenuator. Measure the return loss over the frequency range 1000 to 1200 MHz; this
should not be less than 15 dB.
Figure 3-6

3.4.2.3

Switched Attenuator Test Configuration

Insertion Loss and Attenuation Check

Set up the attenuator under test as described in Section 3.4.1.5.2


Connect the attenuator under test between the 10 dB attenuators. Measure the insertion
loss of the switched attenuator over the frequency range 1000 to 1200 MHz. This should
not be greater than 1 dB.
Set the power supply to 15.0 0.1 volts and switch on. The insertion loss of the
attenuator should remain unchanged unless resistors R1 and R2 are already fitted.
Switch off the power supply.
If required, the two resistors R1 and R2 must now be chosen so that a 15 dB drop in the
RF output level occurs when the power supply is switched on with the respect to the
level when the supply is off. The total value of the R1 and R2 required is about 700
ohms and two standard value resistors are to be fitted to give 15 0.5 dB attenuation
difference.
Measure the attenuation difference, from off state to on state, over the frequency range
1000 to 1200 MHz; it should be 15.0 0.5 dB.

3.4.3
3.4.3.1

Directional Coupler 1A69755


Test Equipment

Spectrum analyser.
Signal generator.
Directional coupler.
Attenuator miniature, 30 dB.
Attenuator, miniature, 10 dB: Qty 2.
Coaxial cables and adaptors.

3-144

HA72500
3.4.3.2

"

NOTE

SECTION 3
Return Loss Check

It is possible, during repair, that internal resistor pills may become misaligned; if
the results for the FWD-B and FWD-C measurements are outside the specified
limits, it will be necessary to dis-assemble the coupler and re-assemble it with
tabs accurately aligned with tracks.

Set up the coupler under test as described in Section 3.4.1.5.1.


Connect the connectors of the coupler under test one at a time, as shown in the table
below, in place of the 50 ohms termination, to the return loss port of the test setup.
Connect 50 ohms terminations to the unused ports listed in this table. Measure the
return loss for each port over the frequency range 950-1220 MHz; this should be greater
than 22 dB.
MEASURE RETURN
LOSS AT PORT

TERMINATE THESE PORTS


WITH 50 OHMS

IN

3.4.3.3

OUT

FWD-A

REV-A

OUT

FWD-A

FWD-B

OUT

FWD-A

FWD-C

OUT

FWD-A

OUT

IN

REV-A

FWD-A

IN

REV-A

Insertion Loss Check

Set up the coupler under test as described in Section 3.4.1.5.2 but with the SMA backto-back female adaptor in place of the coupler under test. The 10 dB attenuators should
be placed as close to the unit under test as possible (they ensure a well defined
impedance at the connection points to the coupler under test).
Set the oscillator output to a level of +10 dBm and the spectrum analyser to 2 dB/division
amplitude range.
Calibrate the test equipment for a reference insertion loss of 0 dB over the frequency
range 950-1220 MHz.
Remove the SMA back-to-back female adaptor from the test setup and connect the
coupler under test in its place as shown in the table below. Connect 50 ohms
terminations to the unused ports listed in this table. Measure the worst insertion loss
over the frequency range 950-1220 MHz (that is, the largest number of dB below the
reference level). The measured value should be less than 0.4 dB.
PORT TO
SIGNAL
GENERATOR

PORT TO
SPECTRUM
ANALYSER

IN

OUT

OUT

IN

3.4.3.4

TERMINATE THESE PORTS


WITH 50 OHMS
FWD-A

FWD-B

FWD-C

REV-A

Coupling Ratio Check

The test method is the same as that used for Section 3.4.3.3 except that the test
equipment is calibrated at an insertion loss of 30 dB. Since the nominal value of the
forward coupling ratios of the coupler under test is 30 dB, this gives improved accuracy
of measurement compared with calibration at an insertion loss of 0 dB.

3-145

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SECTION 3

Set up the equipment as described in Section 3.4.1.5.2, but with the 30 dB attenuator
and the SMA back-to-back female adaptor in place of the coupler under test. The 10 dB
attenuators should be placed as close to the unit under test as possible (they ensure a
well defined impedance at the connection points to the coupler under test). Set the
oscillator output to a level of +10 dBm and the spectrum analyser to 10 dB/division
amplitude range.
Calibrate the test equipment for a 0 dB reference over the frequency range 950-1220
MHz, and record the calibrated value of the 30 dB attenuator.
Remove the 30 dB attenuator and the SMA back-to-back female adaptor from the test
setup and connect the coupler under test in its place as shown in the table below.
Connect 50 ohms terminations to the unused ports listed in this table. Measure the
smallest (most negative) and largest (most positive) values of the relative response over
the frequency range 950-1220 MHz. (Responses below the 0 dB reference line are to be
treated as positive; those above the 0 dB reference line to be treated as negative.)
Add the measured response values to the recorded calibrated value of the 30 dB
attenuator. The added values should be in the ranges listed in the table.
PORT TO
SIGNAL
GENERATOR

PORT TO
SPECTRUM
ANALYSER

IN

FWD-A (1)

OUT

REV-A

30.0 0.8

IN

FWD-B

OUT

REV-A

30.0 0.5

IN

FWD-C

OUT

REV-A

30.0 0.5

IN

REV-A

OUT

FWD-A

15 dB below
FWD-A (1)

OUT

REV-A (2)

IN

FWD-A

30.0 0.8

OUT

FWD-A

IN

REV-A

15 dB below
REV-A (2)

3.4.4
3.4.4.1

TERMINATE PORTS WITH


50 OHMS

LIMITS (dB)

OUT

FWD-B

IN

REV-A

45.0

OUT

FWD-C

IN

REV-A

45.0

Directional Coupler 2A69755


Test Equipment

Spectrum analyser.
Signal generator.
Directional coupler.
Attenuator, miniature, 30 dB.
Attenuator, miniature, 10 dB: Qty 2.
Coaxial cables and adaptors.

3.4.4.2

"

NOTE

Return Loss Check


It is possible, during repair, that internal resistor pills may become misaligned; if
the results for the FWD-B through FWD-E measurements are outside the
specified limits, it will be necessary to dis-assemble the coupler and reassemble it with tabs accurately aligned with tracks.

Set up the coupler under test as described in Section 3.4.1.5.1.


Connect the connectors of the coupler under test one at a time, as shown in the table
below, in place of the 50 ohms termination, to the return loss port of the test setup.
Connect 50 ohms terminations to the unused ports listed in this table. Measure the
return loss over the frequency range 950-1220 MHz; this should be greater than 22 dB.

3-146

HA72500

SECTION 3

MEASURE RETURN
LOSS AT PORT

TERMINATE THESE PORTS


WITH 50 OHMS

IN

3.4.4.3

OUT

FWD-A

REV-A

OUT

FWD-A

FWD-B

OUT

FWD--A

FWD-C

OUT

FWD-A

FWD-D

OUT

FWD-A

FWD-E

OUT

FWD-A

OUT

IN

REV-A

FWD-A

IN

REV-A

Insertion Loss Check

Set up the coupler under test as described in Section 3.4.1.5.2 but with the SMA backto-back female adaptor in place of the coupler under test. The 10 dB attenuators should
be placed as close to the unit under test as possible (they ensure a well defined
impedance at the connection points to the coupler under test).
Set the oscillator output to a level of +10 dBm and the spectrum analyser to 2 dB/division
amplitude range.
Calibrate the test equipment for a reference insertion loss of 0 dB over the frequency
range 950-1220 MHz.
Remove the SMA back-to-back female adaptor from the test setup and connect the
coupler under test in its place as shown in the table below. Connect 50 ohms
terminations to the unused ports listed in this table. Measure the worst insertion loss
over the frequency range 950-1220 MHz (i.e., the largest number of dB below the
reference level). The measured value should be less than 0.4 dB.
PORT TO
SIGNAL
GENERATOR

PORT TO
SPECTRUM
ANALYSER

IN

OUT

OUT

IN

3.4.4.4

TERMINATE THESE PORTS


WITH 50 OHMS
FWD-A

FWD-B

FWD-C

FWD-D

FWD-E

REV-A

Coupling Ratio Check

The test method is the same as that used for Section 3.4.3.3 except that the test
equipment is calibrated at an insertion loss of 30 dB. Since the nominal value of the
forward coupling ratios of the coupler under test is 30 dB, this gives improved accuracy
of measurement compared with calibration at an insertion loss of 0 dB.
Set up the equipment as described in Section 3.4.1.5.2, but with the 30 dB attenuator
and the SMA back-to-back female adaptor in place of the coupler under test. The 10 dB
attenuators should be placed as close to the unit under test as possible (they ensure a
well defined impedance at the connection points to the coupler under test). Set the
oscillator output to a level of +10 dBm and the spectrum analyser to 10 dB/division
amplitude range.
Calibrate the test equipment for a 0 dB reference over the frequency range 950-1250
MHz and record the calibrated value of the 30 dB attenuator.
Remove the 30 dB attenuator and the SMA back-to-back female adaptor from the test
setup and connect the coupler under test in its place as shown in the table below.

3-147

HA72500

SECTION 3

Connect 50 ohms terminations to the unused ports listed in this table. Measure the
smallest (most negative) and largest (most positive) values of the relative response over
the frequency range 950-1220 MHz. (Responses below the 0 dB reference line are to be
treated as positive; those above the 0 dB reference line to be treated as negative.)
Add the measured response values to the recorded calibrated value of the 30 dB
attenuator. The added values should be in the ranges listed in the table following.
PORT TO
SIGNAL
GENERATOR

PORT TO
SPECTRUM
ANALYSER

IN

FWD-A (1)

OUT

REV-A

30.0 0.8

IN

FWD-B

OUT

REV-A

30.0 0.5

IN

FWD-C

OUT

REV-A

30.0 0.5

IN

FWD-D

OUT

REV-A

30.0 0.5

IN

FWD-E

OUT

REV-A

30.0 0.5

IN

REV-A

OUT

FWD-A

15 dB below
FWD-A (1)

OUT

REV-A (2)

IN

FWD-A

30.0 0.8

OUT

FWD-A

IN

REV-A

15 dB below
REV-A (2)

OUT

FWD-B

IN

REV-A

45.0

OUT

FWD-C

IN

REV-A

45.0

OUT

FWD-D

IN

REV-A

45.0

OUT

FWD-E

IN

REV-A

45.0

3.4.5
3.4.5.1

TERMINATE PORTS WITH


50 OHMS

LIMITS (dB)

250W RF Amplifier 1A69873


Test Equipment

Oscilloscope.
Directional coupler.
Attenuator, medium, 10 dB; Qty 2.
Attenuator, power, 30 dB.
Attenuator, medium, 3 dB.
Attenuator, medium, 6 dB.
Peak power meter and sensor.
Detector; Qty 2.
Resistor, 4.75 kilohm.
Coaxial cables and adaptors.
Calibration link (semi-flexible cable, 100 mm long, SMA(F) to SMA(F)).

3.4.5.2

Setup

Remove the cover from the 1kW power amplifier in the depot test facility and arrange an
insulator (such as a sheet of cardboard) to cover the power combiner board. The RF test
equipment and the amplifier under test can lay on top of the heat sink or cardboard, as
convenient.
Remove the transmitter driver module and connect it to the rack on the module extender
frame.
The amplifier under test is to be powered from the capacitor bank on the underside of
the power combiner. The red lead attached to the amplifier is the positive supply
connection, and the quick-connect terminal should be inserted in place of one of the
leads supplying a 250W amplifier in the 1kW power amplifier in the depot test facility.

3-148

HA72500

SECTION 3

The earth return must be a very short, low impedance link from the body of the amplifier
under test to the heatsink of the power amplifier.
For the RF connection, loosen and remove the N-type coaxial plug on the semirigid
cable from the INPUT connector on the power amplifier heatsink and reconnect it, via a
N-type elbow, to the directional coupler (or 6 dB attenuator for calibration).

3.4.5.3

Calibration Procedure

Arrange the test setup as shown in Figure 3-7 with the calibration link connected in
circuit instead of the amplifier which is to be tested. Remove the 10 dB attenuator at the
peak power sensor, and connect the sensor directly to the 30 dB attenuator. Connect the
6 dB attenuator before the directional coupler.
Set the depot test facility transmit frequency to 1213 MHz.
Set the switches in the transmitter driver as follows:
ALC LOOP
ALC
MED COLL

(S2)
(S3)
(S4)

to OPEN
to VIDEO
to DC.

Switch on the mains to all the test equipment, with the depot test facility transmitter
driver DRIVER DC POWER switch set to OFF.
Set the oscilloscope sweep time to 1 microsecond per division and trigger the
oscilloscope from the receiver video TRIGS TO MODULATOR front panel test jack.
On the peak power meter, set the correction to that stated on the correction table for
frequencies up to 2 GHz. Set the reading offset to 30 dB and the range switch to 100
mW. Set the peak power meter to measure in DIRECT mode.
Reverse the directional coupler, end for end, using two coaxial adaptors (male-male and
female-female), keep the two detectors attached to the same connectors.
Rotate the transmitter driver POWER MOD AMP DC (R69) preset fully counterclockwise (this is located on the printed wiring board).
Connect the reverse detector, using the 4.75 kilohm resistor in parallel, to the
oscilloscope channel 2.
Set the transmitter driver DRIVER DC POWER switch to NORMAL and check the
'reflected' pulse of channel 2 and the 'output' pulse via the peak power meter.
Adjust the POWER MOD AMP DC preset to give 10 watts on the power meter, and then
note the 'reflected' pulse amplitude This becomes a reference level which represents 10
watts reflected power.
Switch DRIVER DC POWER to OFF.
Rotate the directional coupler to its original direction.
Set the peak power meter to the COMPARE mode.
Adjust the COMPARE LEVEL controls on the peak power meter to give a meter reading
which corresponds to 50.0 watts into the 30 dB attenuator. The actual meter reading will
depend on the exact attenuation of the 30 dB attenuator, and it is important that its
calibration be taken into account when deriving the meter reading. As an example, the
figures below show the correct meter reading for various values of attenuation:
P input (watts)

ATTENUATION (dB)

P meter (watts)

50.0

29.7

53.6

50.0

29.8

52.4

3-149

HA72500

SECTION 3
50.0

29.9

51.2

50.0

30.0

50.0

50.0

30.1

48.9

50.0

30.2

47.8

50.0

30.3

46.7

With the meter set to the appropriate value, there will be a horizontal trace on
oscilloscope channel 1, which represents a true 50.0 watts into the 30 dB attenuator.
Remove the 6 dB attenuator from the input to the directional coupler.

CAUTION

The power sensor diode of the peak power meter is easily destroyed, so
check that the 30 dB of attenuation is connected in front of the power
sensor.

Set the transmitter driver POWER MOD AMP DC preset fully counter-clockwise and set
the DRIVER DC POWER switch to NORMAL.
Observe the following:
a. a forward power pulse on channel 1 of the oscilloscope, and
b. a reflected power pulse on channel 2 of the oscilloscope.
Increase the output power using the POWER MOD AMP DC preset on the transmitter
driver printed wiring board until the main body of the pulse lies on the 50.0 watts
horizontal trace on the oscilloscope (that is, ignore any initial spike in the pulse). If the
top of the main body of the pulse slopes, then take an average level.
Check that the voltage on channel 2 of the oscilloscope represents a reflected power of
1 watt or less (this confirms that the system is properly matched). This voltage should be
below 0.316 of the 10 watts reference established above.
Once 50 watts of power is available with less than 1 watt reflected and the pulse width
and repetition rate are correct, measure the output from the FWD detector on the
oscilloscope and record the peak pulse voltage to the nearest 20 mV. This value then
becomes the '50W available' calibration at this frequency. (The detector output may be a
negative-going pulse.)
Switch DRIVER DC POWER to OFF. Replace the 10 dB attenuator between the peak
power sensor and the 30 dB attenuator.

3.4.5.4

Amplifier Test Procedure

Arrange the test setup as shown in Figure 3-7, with the amplifier under test in circuit in
place of the SMA calibration link. Recheck that there is a total of 40 dB attenuation
between the amplifier and peak power sensor.
Set the RANGE switch on the peak power meter to 100 mW and the MODE switch to
DIRECT. The reading offset should be switched to 40 dB and the correction set for 2
GHz from the correction table on the sensor.
Connect the oscilloscope to display input (50 watts) power on channel 1 and reflected
power on channel 2 with the graticule line representing 10 watts of reflected power (from
previous calibration). This line is a limit which must not be exceeded by the reflected
power pulse from the amplifier under test.
Set the POWER MOD AMP DC preset on the transmitter driver to minimum (counterclockwise) setting, switch the DRIVER DC POWER to ON, then switch the AMPLIFIER
DC POWER switch on the 1kW PA power supply to ON.

3-150

HA72500

SECTION 3

Check that the supply voltage to the amplifier under test is 50.0 0.5 volts.
Slowly raise the input power from the transmitter driver by adjusting the POWER MOD
AMP DC preset in the clockwise direction, whilst monitoring:
a. output power from the amplifier on the peak power meter, and
b. reflected power from the input of the amplifier on channel 2 of the oscilloscope.
Observe the output from the detector on channel 1 of the oscilloscope and continue to
increase the input signal level whilst continually checking that the reflected power does
not rise above the 10 watts calibration level.

CAUTION

For a normal 250W RF amplifier the power reflected back from its input is
around 1 to 5 watts, so that the power to the reverse detector is around 5
to 25 mW. The object of continually checking on the reflected power is to
avoid destroying the detector diode should a large mismatch be present
for any reason at the input of the 250W RF amplifier.

When the '50W available' calibration point has been reached at the input, measure the
output power on the peak power meter. This must be at least 250 watts peak. Observe
the pulse shape, from the video output of the meter, on channel 1 of the oscilloscope.
On channel 2 of the oscilloscope, measure the input reflected power pulse amplitude.
This must not exceed the 10 watts peak level.

3-151

HA72500
Figure 3-7

SECTION 3
250W Amplifier Test Setup

3-152

HA72500

SECTION 3

3.4.6

AC Power Supply 3A71130

3.4.6.1

Test Equipment

Oscilloscope.
Digital multimeter.
Output cables (power connectors, or pair of heavy duty cables).
Variable load resistor network, 0.7 to 30 ohms, to dissipate 900 watts maximum.

3.4.6.2

Setup

Remove the printed circuit board and, referring to the Control Board layout drawing
below, check that the U-links are inserted as follows:
U-LINK

POSITION

OPTION SELECTED

356

402-403

Output low volts alarm

357

404-405

Delayed overvoltage shutdown

358

408-409

24 volts operation

359

411-412

24 volts operation

360

414-415

24 volts operation

361

417-418

24 volts operation

362

420-421

24 volts operation

363

423-424

24 volts operation

364

426-427

24 volts operation

365

429-430

24 volts operation

366

432-433

24 volts operation

367

435-436

Function control

368

438-439

Capacitor 8 local alarm

369

441-442

Capacitor 10 local alarm

370

444-445

Normal voltage range

371

446-447

Latching overvoltage alarm

372

449-450

Output contactor isolation for overvoltage protection

373

453-454

Contactor control local (normal)

Set the trimpots as follows:


TRIMPOT

SETTING

FLOAT 1

Mid-range

FLOAT 2

Mid-range

BOOST

Mid-range

CURRENT LIMIT

Fully clockwise

H/V SHUTDOWN

Fully clockwise

SHUTDOWN DELAY

Fully anticlockwise

LOW VOLTS ALARM

Fully anticlockwise

Extend the printed circuit board in the power supply under test.

3-153

HA72500
Figure 3-8

SECTION 3
Connections to Alarm Connector TB/3

3-154

HA72500

SECTION 3

Control Board Layout

3-155

HA72500
3.4.6.3

SECTION 3
Output Voltage Tests

Set the function switch to the TEST position.


Set the battery switch to the NO BATTERY position.
Set the output isolate switch to OFF.
Check that the tapping for the mains transformer has been correctly selected and, using
a suitable power cord, connect the unit to a mains outlet.
Turn the POWER ON switch to its ON position, and switch on the power outlet.
Check that there is a click from the relay RL2 (the mains fail relay), that contacts 4 and 5
on the alarm connector TB/3 are short circuit, and that contacts 18 and 19 are open
circuit.
Temporarily set the POWER ON switch to its OFF position, and check that RL2 deenergises, and that now contacts 18 and 19 on TB/3 are short circuit and 19 and 20
open circuit. Restore the power.
Measure the AC voltage between the 0 volts and 240 volts contacts on the TB/1 primary
tap selecting block.
If this voltage is close to 240 volts, use the 0 volts terminal as a reference and check that
the marked voltages are present on the other terminals.
Check that the green POWER ON indicator is lit.
Switch the DC ISOLATOR switch to its ON position, and check that the output contactor
can be clearly heard to operate.
Connect the digital multimeter to the test points below the voltmeter.
The TEST/FLOAT switch must be manually held in the TEST position for this check.
Vary the FLOAT 1 trimpot and check that the TEST voltage may be varied over the
range 18 volts to 32 volts. Set the output to 25 volts on the digital multimeter.
Check that the voltage indicated on the built-in meter is 25.0 0.5 volts.
Set the function switch to FLOAT. Vary the FLOAT 2 trimpot and check that the FLOAT
voltage may be varied over the range 25.0 to 29.0 volts. Set the output to 26.4 volts on
the digital multimeter.

3.4.6.4

Current Limit Adjustment

Set the function switch to the FLOAT position and check that the output is 26.4 volts.
Connect the output test cable to the output, and connect load resistors until a current of
about 35 amperes is flowing.
Adjust the CURRENT LIMIT trimpot until the output current is limited to 31 amperes.
Short-circuit the load, and check that the current does not exceed 31.5 amperes.
Reduce the load to 30 amperes, and check that the output voltage is not less than 26.0
volts measured on the digital multimeter. (It may be necessary to marginally increase the
current limit to meet this requirement, but it must NOT be advanced beyond 31.5
amperes.)

3.4.6.5

Performance Under Load

Reduce the output load to 20 amperes, and check that the output is 26.4 volts.
Remove the load, and check that the rise in output is less than 0.1 volts.
Select the TEST function, and check that the change in output is less than 0.1 volts
when the load is applied.

3-156

HA72500
3.4.6.6

SECTION 3
Transient Response

Set the function switch to FLOAT, and check that the output is 20 amperes at 26.4 volts.
Disconnect the load, and check that the battery switch is set to NO BATTERY.
Connect an oscilloscope across the output, and check the dip in output voltage when the
load is re-applied. Repeat several times, and check that the undershoot is less than 6
volts for a 0-20 amperes current step. Recovery to within 2 volts of the final value must
occur within 200 milliseconds. The typical transient performance is shown as waveform
1 below.

Remove the load, and check the output overshoot transient. Repeat several times, and
check that the overshoot is less than 3 volts for a 20-0 amperes current step. Recovery
to within 1 volt of the final value must occur within 200 milliseconds. The typical transient
performance is shown as waveform 2 above.
Disconnect the output load.

3.4.6.7

Output Ripple

Connect the AC power supply under test in place of the depot test facility AC power
supply.
Set the power supply under test to FLOAT, and check that its output is 26.4 volts.
Switch the depot test facility on with all systems operating.
Connect an oscilloscope across the battery terminals to display the AC ripple
components on the 24 volts supply line.
Measure the 100 Hz ripple component; it should be not more than 0.5 volts peak-topeak.
Disconnect the depot test facility as load on the AC power supply under test. Following
tests use resistor loads.

3.4.6.8

Output Fall Alarm - Low Float Voltage

Set the function switch to the TEST position.


Check that U-link 356 links 402-403 (low volts alarm mode).
Adjust the load to give an output current of about 10 amperes.
Adjust the FLOAT 1 trimpot until the output is 23.0 volts, measured with the digital
multimeter.

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Slowly rotate the LOW VOLT ALARM trimpot in a clockwise direction until the O/P FAIL
indicator lights and relay 123 releases. Check the operation of relay 123 by measuring
the continuity between contacts on the alarm connector TB/3. Contact 12 (common)
should be a short circuit to 13 when the O/P FAIL indicator is extinguished, and short
circuit to 11 when it is lit. Check also that contacts 14 and 15 are short circuit when the
indicator is extinguished, and open circuit when it is lit.
Increase the output voltage with the FLOAT 1 trimpot, and check that the indicator is
extinguished and the relay 123 operated for an output not greater than 24.0 volts.
Check the setting of the alarm limit by again decreasing and then increasing the output.
As the voltage is decreased, the alarm indicator should light for voltages less than 23
volts; as the voltage is increased, the indicator should be extinguished for voltages
greater than 24 volts. Adjust, if necessary, the LOW VOLT ALARM trimpot until this
condition is obtained.
Re-set the TEST (FLOAT 1) output to 25.0 volts.

3.4.6.9

Output Fail Alarm - Charge Fail

Set the function switch to FLOAT, and the battery switch to BATTERY ON.
Adjust the load to give an output current of about 10 amperes.
Change U-link 356 from 402-403 (low volts alarm mode) to 401-402 (charge fail alarm
mode).
Pull out the output fuse (F4) and check that the O/P FAIL indicator lights. Relay 125
should release, and the O/P FUSE indicator should light.
Re-insert the output fuse (F4) and check that both indicators are extinguished.
Restore U-link 356 to the 402-403 position (low volts alarm mode).
Re-set the battery switch to the NO BATTERY position.

3.4.6.10 High Voltage Alarm - Selective Shutdown Mode


Check that U-link 357 links 405-406 (selective overvolts shutdown).
Set the function switch to TEST, and adjust the load until the output current is 10
amperes.
Increase the output to 29.0 volts by adjustment of the FLOAT 1 trimpot.
Slowly rotate the H/V SHUTDOWN trimpot in a counter-clockwise direction until the H/V
SHUTDOWN indicator lights and the output contactor releases. Alarm relay 124 should
also release; operation of this relay may be verified by monitoring the continuity between
contact 9 and 10 on the alarm connector TB/3. These contacts should be open circuit
when the indicator is extinguished, and short circuit when it is lit.
Reduce the output voltage slightly with the FLOAT 1 trimpot, and check that the output
contactor operates, the H/V SHUTDOWN indicator is extinguished, and alarm relay 124
operates. Also check for continuity between contacts 10 and 16 on TB/3.
If the FLOAT 1 voltage is set very close to the alarm limit, the contactor may pull in and
drop out sporadically. This should not happen for outputs below 28.5 volts.
Set the output voltage to 26.4 volts with the FLOAT 1 trimpot.

3.4.6.11 High Voltage Alarm Delay Shutdown Mode


Change U-link 357 to link 404-405 (delay shutdown mode).

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Rapidly increase the output, using the FLOAT 1 trimpot, to greater than 29.0 volts. The
high voltage shutdown should operate after a 1 to 2 seconds time delay.
Reduce the output to below 28.5 volts, and check that the output contactor pulls in and
the H/V ALARM indicator is extinguished.
Set the SHUTDOWN DELAY trimpot fully clockwise, and repeat the above two steps.
The shutdown delay should now be in excess of 10 seconds.
Set the SHUTDOWN DELAY trimpot fully counter-clockwise.
Re-adjust the TEST output to 25.0 volts with the FLOAT 1 trimpot.

3.4.6.12 Fuse Alarm


With the function switch in the FLOAT position set up a load to draw about 10 amperes.
Remove the output fuse F4 and check that the O/P FUSE indicator lights, and that alarm
relay 125 operates. The operation of this relay may be verified by monitoring the
continuity between contacts 7 and 8 on the alarm connector TB/3. These contacts
should be open circuit when the indicator is extinguished, and short circuit when it is lit.
Replace the output fuse (F4) and check that the O/P FUSE indicator is extinguished.
Switch the POWER switch to OFF, and change U-link 368 to link 437-438 (capacitor 8
fuse remote alarm). Remove fuse F2, and switch POWER to ON.
Check that the C1 FUSE indicator lights, and that relay 125 operates, as above,
Switch the POWER to OFF, and after checking that C8 is discharged, re-insert fuse.
Change U-link 368 to link 438-439 (capacitor 8 fuse local alarm).
Change U-link 369 to link 440-441 (capacitor 10 fuse remote alarm).
Remove fuse F9, and switch the POWER to ON.
Check that the C1 FUSE indicator is extinguished, and that the C2 FUSE indicator is lit.
Check that relay 125 has operated.
Switch the POWER to OFF, check that C10 is discharged, and re-insert fuse F9.
Change U-link 369 to 441-442 (capacitor 10 local alarm).
Switch the POWER switch to ON, and check that ail alarm indicators are extinguished,
and that relay 125 is not operated.

3.4.7
3.4.7.1

Monitor Module 1A72510


Test Equipment

Oscilloscope.
Digital multimeter.

3.4.7.2

Alignment

If the LRU alignment procedure has been carried out on the Main PWB Assembly
Monitor 1A72511 and the Peak Power Monitor 1A72512, then no alignment apart from
RF power calibration (see Section 3.4.7.5) is necessary on the Monitor 1A72510.

3.4.7.3

Power Supply Check

The following voltages should be present at the front panel test jacks of the monitor
module:

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+5V
+15V

3.4.7.4

SECTION 3
+4.75 volts to +5.25 volts
+14.2 volts to + 15.3 volts.

Peak Power Monitor Check

Place the monitor module in the transponder extender frame.


On the CTU press switches in the following order:
SOURCE LOCAL
MAINTENANCE OFF
MONITOR ALARM INHIBIT
SELECT MAIN NO 1.
On the RF panel (at the rear of the rack at the top), ensure that the following
components and connecting cables have been installed:
a. 50 ohms termination to connector REV-A on the directional coupler.
b. 10 dB attenuator to connector FWD-A on the directional coupler.
c. Coaxial cable from connector FWD-A of the directional coupler to connectors
ERP IN on the rear of the transponder subrack.
On the CTU front panel, press ESC, Ch.1, Param and PwrOut. Check that the measured
output power is in the range 1.1 to 1.3 kW.
Trigger the oscilloscope from the front panel jack TRIGGER on the test interrogator
module. Connect the oscilloscope channel 1 to the front panel test jack ERP PULSE on
the monitor module, using AC coupling. Check that the waveform is a pair of Gaussianshaped pulses of amplitude in the range 6.0 to 8.5 volts (see figure below).

Connect the digital voltmeter to XN2:14 on the monitor main board. Check that the DC
voltage is in the range 7.4 to 10.4 volts.

3.4.7.5

RF Power Calibration

Check that the voltage on XT2 of the monitor main board is 2.50 0.01 volts. If it is not,
adjust R87 on the monitor main board until this voltage is achieved.

3.4.7.6

Front Panel Indicator Check

Check that all front panel indicators are lit except PRIMARY, SECONDARY, and SELF
TEST. If any indicators are not lit, refer to LRU alignment and test procedure for the
Main PWB Assembly Monitor Module 1A72511 (see Section 3.4.8).

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3.4.8

Main PWB Assembly Monitor Module 1A72511

3.4.8.1

Test Equipment

Oscilloscope.
Digital multimeter.
Antenna integrity monitor test fixture (see below).

3.4.8.2

Determination of Monitor Switch Settings

Use the following procedure to determine switch settings for the DELAY, SPACING and
WIDTH monitors according to the table below.
MONITOR
DELAY
SPACING
WIDTH

PARAMETER

SWITCH

Lower Limit Count

S12

Window Count

S9

Lower Limit Count

S13

Window Count

S10

Lower Limit Count

S1

Window Count

S4

1. Determine upper and lower FAULT limits in units of microseconds.


2. Multiply each FAULT limit by 10 to determine upper and lower FAULT counts as
a decimal number.
3. Subtract 1 from lower FAULT count.
4. Convert the decimal number in step 3 to a binary number.
5. Set the Lower Limit Count switch with the binary value from step 4, noting that
the lowest significant bit in the binary number is set on switch position 1 and that
a switch in the ON position signifies a binary 0.
6. Subtract the lower fault count from the upper fault count.
7. Subtract 1 from the decimal number gained in step 6.
8. Convert the decimal number in step 7 to a binary number.
9. Set the Window Count switch with the binary value from step 8, noting that the
lowest significant bit in the binary number is set on switch position 1 and that a
switch in the ON position signifies a binary 0.
Use the following procedure to determine switch settings for the RISE and FALL
monitors and the Ident Gap Set switch according to the table below.

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MONITOR

PARAMETER

SWITCH

RISE

Upper Limit Count

S3

FALL

Upper Limit Count

S2

IDENT

Gap Set

S8

1. Determine upper FAULT limits in units of microseconds for RISE and FALL.

"

NOTE

For Ident Gap Set the ident upper fault limit (in seconds) is equal to the upper
fault count. Go to step 3.

2. Multiply each FAULT limit by 10 to determine upper FAULT counts as a decimal


number.
3. Subtract 2 from upper FAULT count.
4. Convert the decimal number in step 3 to a binary number.
5. Set the appropriate switch with the binary value from step 4, noting that the
lowest significant bit in the binary number is set on switch position 1 and that a
switch in the ON position signifies a binary 0.
Use the following procedure to determine switch settings for the POWER monitor:
1. With the transponder operating normally, adjust R87 on the monitor main board
so that the voltage on test point XT2 is 2.50 0.01 volts.
2. Set switch POWER LVL FLT SET (S7) according to the following table.
SWITCH POSITION

0 dBm

off

off

off

off

off

off

off

off

-1 dBm

on

off

off

off

off

off

off

off

-2 dBm

on

on

off

off

off

off

off

off

-3 dBm

on

on

on

off

off

off

off

off

-4 dBm

on

on

on

on

off

off

off

off

-5 dBm

on

on

on

on

on

off

off

off

-6 dBm

on

on

on

on

on

on

off

off

-7 dBm

on

on

on

on

on

on

on

off

Refer to Section 3.3.3.8 for nominal settings of the monitor fault limit preset switches.

3.4.8.3

Setup

The tests following assume that the depot test facility has been aligned to specification.
If this is a new board, ensure that all programmable devices are inserted correctly. Place
the monitor module in the depot test facility on the transponder extender frame.
On the CTU press the switches in the following order
SOURCE LOCAL
MAINTENANCE ON
MONITOR ALARM INHIBIT
SELECT MAIN NO 1
The following voltages should be present at the front panel test jacks of the monitor:
+5V
+15V

+4.75 volts to +5.25 volts


+14.2 volts to +15.3 volts.

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Connect the oscilloscope channel 1 to XT4. Check that the waveform is a 10 MHz clock.

3.4.8.4

Delay Monitor Check

Connect the oscilloscope to the monitor main board, with channel 1 to test point XT6
(DELAY PULSE) and channel 2 to test point XT5 (DELAY COUNT); trigger the
oscilloscope from channel 2.
Set fault limits as described in Section 3.4.8.2 for a Delay Fault limit of 50.0 0.5
microseconds (see below - shading indicates switch position).
DELAY LOWER LMT SET (10-way DIP switch S12): 49.5 microseconds
1

9 10
ON
OFF

DELAY WINDOW SET (8-way DIP switch S9): 1.0 microsecond


1

8
ON
OFF

Perform fault limit test on this parameter as follows:


a. On the CTU softkeys, select Ch.1, then FltLmt, then Delay.
b. The indication on the CTU front panel display should read:
lower limit 49.5 0.1 microseconds
upper limit 50.5 0.1 microseconds.
On the CTU front panel press ESC, then select Ch.1 then TI RATE 1 kHz. Display the
measured Delay parameter reading on the CTU; it should be 50.0 0.3 microseconds.
Examine the pulses on channel 1 and channel 2 of the oscilloscope. Check that the
failing edge of the pulse on XT6 is within 0.3 microseconds of half way between the
failing edges of the two pulses on XT5.

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Check that the DELAY front panel indicator on the monitor is lit.

3.4.8.5

Spacing Monitor Check

Connect the oscilloscope to the monitor main board, with channel 1 to test point XT8
(SPACING PULSE) and channel 2 to test point XT14 (SPACING COUNT); trigger the
oscilloscope off channel 2.
Set fault limits as described in Section 3.4.8.2 for a Spacing Fault limit of 12.0 0.5
microseconds (see below).
SPACING LOWER LMT SET (10-way DIP switch S3): 11.5 microseconds
1

9 10
ON
OFF

SPACING WINDOW SET (8-way DIP switch S10): 1.0 microsecond


1

8
ON
OFF

Perform fault limit test on this parameter as follows:


a. On the CTU softkeys, select Ch.1 then FltLmt, then Spacing.
b. The indication on the front panel display should read:
lower limit= 11.5 0.1 microseconds
upper limit = 12.5 0.1 microseconds.
On the CTU front panel press ESC, then select Ch.1 then TI RATE 1 kHz. Display the
measured Spacing parameter on the CTU; it should be 12.0 0.1 microseconds.
Examine the pulses on channel 1 and channel 2 of the oscilloscope. Check that the
falling edge of the pulse on XT8 is within 0.1 microseconds of half way between the
falling edges of the two pulses on XT14.

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Check that the SPACING front panel indicator on the monitor is lit.

3.4.8.6

Efficiency Monitor Check

On the CTU softkeys, select Ch.1, then FltLmt, then Effncy.


The CTU front panel display should show a lower limit of 60%.
On the CTU front panel press ESC.
Check that the EFFICIENCY front panel indicator on the monitor is lit.

3.4.8.7

Reply Rate Monitor Check

On the CTU softkeys, select Ch.1, then FltLmt, then Tx.Rate.


The indication on the front panel display should read:
lower limit in the range 828 to 838 Hz
upper limit in the range 2985 to 3015 Hz.
Press ESC on the CTU front panel.
Check that the RATE front panel indicator on the monitor is lit.

3.4.8.8

Effective Radiated Power Monitor Check

Set fault limits as described in Section 3.4.8.2 for a Power Fault limit of -3 dBm (see
below - shading indicates switch position).
POWER LVL FLT SET (8-way DIP switch S7): -3. 0 dB
1

8
ON
OFF

On the CTU softkeys select Ch.l. then FltLmt, then Ant.Pwr; ensure that the CTU
displays -3 d B as the fault limit.
Check that the POWER front panel indicator on the monitor is lit.

3.4.8.9

Antenna Integrity Monitor Check

Remove the antenna integrity monitor test fixture from connector XN2 on the RF panel
board. Using the multimeter, set the resistance of the test fixture to 1000 1 0 ohms.
Restore the antenna integrity monitor test fixture to XN2 on the RF panel board. On the
monitor, check that the ANTENNA indicator is on. Using the digital multimeter, check
that the voltages on D6:2 and D6:3 are both less than 0.2 volts.
Remove the antenna integrity monitor test fixture from connector XN2 on the RF panel
board. Using the multimeter, set the resistance of the test fixture in turn to each of the

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values listed in the table below. Restore the antenna integrity test fixture to XN2 on the
RF panel board. For each resistance setting, check that the ANTENNA and
SECONDARY indicators are in the state shown in the table. Check also that the
voltages at D6:2 and D6:3 correspond with the values shown in the table.
TEST
FIXTURE
RESISTANCE
(ohms)
10 ohms

ANTENNA
Indicator

SECONDARY
Indicator

D6:2
VOLTAGE
(volts)

D6:3
VOLTAGE (volts)

1000

ON

OFF

< 0.2

< 0.2

1110

OFF

ON

< 0.2

> 4.5

1250

OFF

ON

> 4.5

> 4.5

1450

OFF

ON

> 4.5

> 4.5

150

OFF

ON

> 4.5

< 0.2

Remove the antenna integrity monitor test fixture from connector XN2 on the RF panel
board. Using the multimeter, set the resistance of the test fixture to 1000 10 ohms.
Restore the antenna integrity monitor test fixture to XN2 on the RF panel board.

3.4.8.10 Level Monitor Check


On the CTU softkeys, select Ch.1, then select each of the internal signal levels and
power supply voltages listed in the PARAMETER column of the table below. Check that
the displayed reading for each one is within the limits shown in the table.

"

NOTE

The DME rack must be fully functional for this test.


PARAMETER

LOWER LIMIT

UPPER LIMIT

RV Local Oscillator

1.0 volts

3.0 volts

RV RF Drive

1.5 volts

4.5 volts

TD Drive

1.5 volts

2.5 volts

TD Modulation

1.5 volts

3.5 volts

PA Modulation

1.0 volts

3.5 volts

PA Drive

2.0 volts

4.8 volts

PA Output

2.0 volts

4.8 volts

TI Interrogation Level

2.7 volts

3.3 volts

21 volts DC

28 volts DC

Power Amplifier HT

49.5 volts DC

50.5 volts DC

Transponder 15 V

14.6 volts DC

15.6 volts DC

Transponder 18 V

17.2 volts DC

18.6 volts DC

Driver HT

41.8 volts DC

44.0 volts DC

Auxiliary 24 V

NOTES

Varies with battery voltage.

Press ESC on the CTU front panel.


On the CTU softkeys, select Ch.1, then Status, then MON PS; the CTU front panel
display should read NORMAL.
Press ESC on the CTU front panel.

3.4.8.11 Ident Monitor Check


Set fault limits as described in Section 3.4.8.2 for an Ident Gap Fault limit of 62 seconds
(see below - shading indicates switch position).

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IDENT GAP FLT SET (8-way DIP switch S8): 62 seconds


1

8
ON
OFF

Operate the DME rack under normal conditions and check that the IDENT indicator on
the monitor is lit. Immediately following the sound of an ident code group, select
MONITOR ALARM INHIBIT to ON on the CTU (to stop ident transmission). Check that
the IDENT indicator goes out within 62 3 seconds.
Switch the front panel IDENT switch on the receiver video from NORMAL to
CONTINUOUS. Check that a continuous ident tone is heard from the CTU and that the
IDENT indicator on the monitor is initially lit. Check that after approximately 2 seconds
the DELAY indicator goes out, and that after 15 seconds the IDENT indicator goes out.
Return the receiver video IDENT switch to NORMAL.
On the CTU, switch the MONITOR ALARM INHIBIT to OFF.
Switch the front panel IDENT switch on the receiver video from NORMAL to
CONTINUOUS and then back again. Check that an ident tone is heard while the switch
is in the CONTINUOUS position and the IDENT indicator on the monitor is lit.
Switch the front panel IDENT switch on the receiver video from NORMAL to
CONTINUOUS and then to OFF. Check that the IDENT indicator goes out within 62 3
seconds of the ident being switched off.

3.4.8.12 Pulse Shape Monitor Check


Connect the oscilloscope to the monitor main board to check the pulse width monitor by
connecting channel 1 to test point XT11 (WIDTH PULSE) and channel 2 to test point
XT7 (WIDTH COUNT); trigger the oscilloscope from channel 1.
Set fault limits as described in Section 3.4.8.2 for a Width Fault limit of 3.5 0.6
microseconds (see below - shading indicates switch position).
PULSE WIDTH WINDOW SET (8-way DIP switch S4):1.2 microseconds
1

8
ON
OFF

PULSE WDTH LOWER LIMIT SET (8-way DIP switch S1): 2.9 microseconds
1

8
ON
OFF

On the CTU front panel press ESC, then press Ch.1 then 1 kHz.
Examine the pulses on channel 1 and channel 2 of the oscilloscope. Check that the first
falling edge of the pulse on XT7 occurs 2.9 0.1 microseconds after the trigger and that
the second falling edge occurs 4.1 0.1 microseconds after the trigger. Check that the
falling edge of the pulse on XT11 falls within the window between the two falling edges
of the pulse on XT7.

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Connect the oscilloscope to the monitor main board to check the pulse rise time monitor
by connecting channel 1 to test point XT3 (RISE PULSE) and channel 2 to test point
XT1 5 (RISE COUNT); trigger the oscilloscope from channel 1.
Set fault limits as described in Section 3.4.8.2 for a Rise Fault upper limit of 3.1
microseconds.
RISE TIME UPPER LMT (8-way DIP switch S3): 3.1 microseconds
1

8
ON
OFF

On the CTU front panel press ESC then Ch.1 then 1 kHz.
Examine the pulses on channel 1 and channel 2 of the oscilloscope. Check that the
falling edge of the pulse on XT15 occurs 3.1 0.1 microseconds after the trigger. Check
that the falling edge of the pulse on XT3 falls before the falling edge of the pulse on
XT15.

Connect the oscilloscope to the monitor main board to check the pulse fall time monitor
by connecting channel 1 to test point XT10 (FALL PULSE) and channel 2 to test point
XT16 (FALL COUNT); trigger the oscilloscope from channel 1.
Set fault limits as described in Section 3.4.8.2 for a Fall Fault upper limit of 3.6
microseconds.
FALL TIME UPPER LMT (8-way DIP switch S2): 3.6 microseconds
1

8
ON
OFF

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On the CTU front panel press ESC then Ch.1 then 1 kHz.
Examine the pulses on channel 1 and channel 2 of the oscilloscope. Check that the
falling edge of the pulse on XT16 occurs 3.6 0.1 microseconds after the trigger. Check
that the falling edge of the pulse on XT10 falls before the falling edge of the pulse on
XT16.

Check that the SHAPE front panel indicator on the monitor is lit.

3.4.8.13 Monitor Self Test Check


Select Ch.1 on the CTU softkeys.
Check that approximately every 15 seconds a monitor self check is initiated and that on
the monitor the DELAY and SPACING indicators go out and that the PRIMARY indicator
is lit immediately following the SELF TEST indicator being lit.

3.4.8.14 Front Panel Switch Check


On the CTU press the switches in the following order:
SELECT MAIN, OFF/RESET
SOURCE LOCAL
MAINTENANCE OFF
MONITOR ALARM NORMAL
SELECT MAIN NO 1.
After the first ident code, check that all front panel indicators except PRIMARY,
SECONDARY and SELF TEST are lit.
Toggle the monitor front panel switch MONITOR OUTPUTS to the FAILED position.
Check that all green indicators are now extinguished and that the PRIMARY and
SECONDARY indicators are lit. Return the switch to the NORMAL position, and check
that all green indicators are on.

3.4.9
3.4.9.1

Peak Power Monitor 1A72512


Test Equipment

Oscilloscope.
Digital multimeter.
Peak power meter.
Stepped attenuator, 11 dB.

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3.4.9.2

SECTION 3
Performance Check

Place the monitor module in the transponder extender frame and replace the peak
power monitor with the unit to be tested. Ensure that the cable connections from the
monitor main board to the peak power monitor board are correct.
On the RF panel (at the rear of the rack at the top), connect the following components
and connecting cables:
a. 50 ohms termination to connector REV-A on the directional coupler.
b. 10 dB attenuator to connector FWD-A on the directional coupler.
c. 11 dB stepped attenuator connected via a short coaxial cable to the 10 dB
attenuator above.
d. Coaxial cable from the 11 dB stepped attenuator to the ERP IN connector on the
rear of the transponder subrack.
On the CTU front panel, press ESC, Ch.1, Param and PwrOut. Check that the measured
output power is in the range 1.1 to 1.3 kW.
On the CTU front panel press the switches in the following order:
SOURCE LOCAL
MAINTENANCE OFF
MONITOR ALARM INHIBIT
SELECT MAIN NO 1.
Disconnect the coaxial cable from the input of the unit under test and reconnect it to the
peak power meter. Set the peak power meter to 0 dB and 100 mW ranges, and to the
DIRECT measurement mode. Measure the peak power and set the level to 10.0 0.5
mW by adjusting the stepped attenuator and then using the RF OUTPUT control on the
transmitter driver front panel as a fine adjustment.
Reconnect the cable to the input connector of the unit under test.
Trigger the oscilloscope from the test interrogator front panel jack TRIGGER and
connect channel 1 to the monitor module front panel ERP PULSE test jack using AC
coupling. Check that the waveform at this point is a pair of Gaussian-shaped pulses of
amplitude in the range 2.0 to 2.4 volts.
Connect the digital multimeter to XN2:14 on the monitor main board. Check that the DC
voltage is in the range 2.45 to 2.95 volts.
Reconnect the input cable to the peak power meter again, then repeat the above
procedure to set the peak power level to 100 5 mW.
Again reconnect the input cable to the unit under test, and at the ERP PULSE test jack
check the amplitude of the pulses present; they should be between 6.6 and 7.4 volts.

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Measure the DC voltage at XN2:14; it should be between 8.2 and 9.2 volts.

3.4.9.3

Completion

On the CTU, press the SELECT/OFF RESET switch.


Remove the stepped attenuator and extra cables from the RF panel and restore the
original connections.
Remove the tested unit from the monitor module, and replace the original peak power
monitor.

3.4.10

Test Interrogator 1A72514

3.4.10.1 Test Equipment


Oscilloscope.
Peak power meter.
Spectrum analyser.
Digital multimeter.
Test cable, RG-213, 800 mm, N(M) to N(M).
Cable, coaxial, 0.5 dB.

3.4.10.2 Signal Pulse Generation Checks


Ensure that the RF Generator 1A72516 of the unit under test has been aligned as
described in Section 3.4.12.
Extend the test interrogator using the transponder extender frame. On the test
interrogator front panel, switch MONITOR AND INTERROGATOR DC POWER to ON.
On the test interrogator, undo the cable connector at the output of the RF generator, and
connect the output of the RF generator to RF IN on the sensor of the peak power meter
using a short semirigid coaxial cable.
On the peak power meter, read the pulse peak amplitude. It should be +11.5 0.2 dBm
(14.1 0.7 mW). If the reading is outside this range, remove the cover of the modulator
and detector and adjust PULSE AMPLITUDE on this board to set the peak power meter
reading to a value in the specified range.
Connect channel 1 of the oscilloscope to test jacks DETECTED INTERROGATIONS
and EARTH on the front panel of the test interrogator. Measure the following parameters
of the displayed pulses (see figure below).

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"

NOTE

SECTION 3

If the pulse amplitude and/or shape are outside the above limits, they can be
corrected by removing the lid of the modulator and detector on the test
interrogator and adjusting R13 (PULSE AMPLITUDE), R20 (PULSE SHAPE)
and R37 (PULSE PEDESTAL) providing that the pulse amplitude on the peak
power meter remains at 14.1 0.7 mW. The DC level shift is measured by
observing the baseline lifting from its normal position when switch S 1:6 on the
RF generator is set to ON, temporarily.

Disconnect the peak power meter and restore the connection from the output of the RF
generator to the attenuator.

3.4.10.3 Pulse Switching


On the CTU, select Lo Eff parameter measurement at a TI RATE of 1 kHz.
Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER
and EARTH on the test interrogator) to test jacks DETECTED LOG VIDEO and EARTH
on the receiver video. Measure the amplitude of the displayed synchronous video pulses
with respect to the 0 volts reference (taking the mean of the noise on the peak of the
pulses). The amplitude should be 1.2 0.5 volts.
On the CTU, select Hi Eff parameter measurement. On the oscilloscope measure the
amplitude of the displayed synchronous video pulses with respect to the 0 volts
reference. The amplitude should be 1.8 0.5 volts.
Calculate the difference between these two amplitudes; this difference should be in the
range 0.4 to 0.7 volts.
On the CTU, select Effncy parameter measurement. On the oscilloscope check (see
figure below) that the displayed synchronous video pulses alternate between the two
levels measured above. Measure the time interval from the rising edge of the first pulse
of a low level synchronous video pulse pair to the rising edge of the first pulse of a high
level synchronous video pulse pair. This time interval should be 1.00 0.05 milliseconds.
(Note that synchronous reply pulses, probably at a higher level, will also be present on
the displayed waveform.)

3.4.10.4 Signal Level Calibration


Using the 0.5 dB semi flexible coaxial cable, connect the pair of 1 dB and 10 dB stepped
attenuators to the output of the RF generator. Set the attenuators to a total of 66 dB, to
establish a reference level of -55 dBm.
Connect the spectrum analyser to the stepped attenuator output using the 800 mm test
cable. Set the spectrum analyser controls to:
Centre frequency:
Bandwidth:
Video filter:

Test interrogator frequency


1 MHz
1 MHz

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Scan width:
Scan time:
Input attenuator:
Log sensitivity:

SECTION 3
1 MHz per division
5 to 10 seconds
to suit
to suit.

Measure and record the peak signal level equivalent to -55 dBm, averaging the reading
over 5 scans to reduce any error due to noise jitter. This reference level is defined as
"Pcal 55.
Set the attenuators to a total of 51 dB, to establish a reference level of -40 dBm.
Measure and record the spectrum analyser peak signal level equivalent to this
reference, again averaging over 5 scans. This reference level is defined as Pcal 40.

"

NOTE

Once the reference levels have been established, DO NOT adjust any
spectrum analyser controls in the following steps.

Disconnect the spectrum analyser cable from the stepped attenuators, disconnect the
0.5 dB cable from XC1 of the RF generator and reconnect the test interrogator's fixed
and switched attenuators between the RF generator and the module output.
Connect the spectrum analyser cable to the module output using a suitable coaxial
adaptor. Use the same test cable on the spectrum analyser as was used in establishing
the reference levels.
Set the Attenuator 1A69737 to the ON state by removing the connection from its
connector XFB. Observe the high level interrogation signal on the spectrum analyser.
Measure and record the averaged (over 5 scans) displayed level and, by comparing it
with the Pcal 40 reference, calculate the corrected output signal level, which should be
-40.0 1.0 dBm.
Set the attenuator to the OFF state by replacing the connection to connector XFB and
then using a shorting lead to ground the upper end of R2 on the test interrogator main
board (a ground point is available at the nearby XA2 test jack). Observe the low level
interrogation on the spectrum analyser. Measure and record the averaged (over 5
scans) displayed level and, by comparing it to the Pcal 55 reference, calculate the
corrected output signal level, which should be -55.0 1.0 dBm.
Remove the shorting lead and recheck the calibration described above, to ensure that
the reference levels are still valid. If the reference levels have changed, the
measurements must be repeated.
Restore all connections within the module.

3.4.10.5 Reply Signal Checks


Connect channel 1 of the oscilloscope (externally triggered from the test jacks TRIGGER
and EARTH on the test interrogator) to DETECTED REPLIES and EARTH on the test
interrogator.

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Measure the half-height pulse width of the second pulse of the synchronous replies. On
the CTU, select Width parameter measurement. The displayed width should be within
0.1 microseconds of the width measured on the oscilloscope.
On the oscilloscope, measure the rise time (10% to 90%) of the second pulse of the
synchronous replies. On the CTU, select Rise parameter measurement. The displayed
rise time measurement should be within 0.1 microseconds of the rise time measured on
the oscilloscope.
On the oscilloscope, measure the fall time (90% to 10%) of the second pulse of the
synchronous replies. On the CTU, select Fall parameter measurement. The displayed
fall time measurement should be within 0.1 microseconds of the fall time measured on
the oscilloscope.
On the oscilloscope, measure the spacing between the two pulses of the synchronous
replies (use the 1 s MARKERS on the test interrogator front panel for greater accuracy
if required). On the CTU, select Spacing parameter measurement. The displayed
spacing measurement should be within 0.1 microseconds of the spacing measured on
the oscilloscope.
Connect channel 2 of the oscilloscope to test jacks DETECTED INTERROGATIONS
and EARTH on the test interrogator. Measure the delay from the half-height point of the
first pulse of the interrogations to the half-height point on the first pulse of the
synchronous replies (use the 1 s MARKERS on the test interrogator front panel for
greater accuracy if required). On the CTU, select Delay parameter measurement. The
displayed delay measurement should be within 0.1 microseconds of the delay
measured in on the oscilloscope.
Connect the digital voltmeter to XN2:1 8 on the main board (COMMON to chassis). The
voltmeter reading should be in the range 5.4 to 6.8 volts.
On the CTU, select PwrOut parameter measurement and on the test interrogator main
board adjust TPNDR OP LVL CAL (R7) to produce a CTU reading of 1.2 kW.
On the CTU, select Hi Eff parameter measurement (in Maintenance mode). The
displayed efficiency reading should be greater than 99.8%.
On the CTU, select Lo Eff parameter measurement. The displayed efficiency reading
should be greater than 80%.
Connect channel 1 of the oscilloscope to test jacks INTERROGATIONS TIMING and
EARTH and channel 2 of the oscilloscope to test jacks REPLY TIMING and EARTH on
the test interrogator. On the front panel of the test interrogator, press and hold operated
CHECK DETECTOR COINCIDENCE and measure on the oscilloscope the time interval
between the leading edges of the pulses on the two channels; this time interval should
be not greater than 0.1 microseconds.

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SECTION 3
Main PWB Assembly Test Interrogator 1A72515

3.4.11.1 Test Equipment


Oscilloscope.
Digital multimeter.
Peak power meter.

3.4.11.2 Setup
On the front panel of the test interrogator, switch MONITOR AND INTERROGATOR DC
POWER to OFF.
Remove the test interrogator from the depot test facility, remove the test interrogator
main board from the module and assemble the board to be tested in its place. Ensure
that both of the programmable devices are inserted correctly and that the ribbon cable
connector is plugged into XN2 on the rear of the board.
Install the test interrogator into the transponder extender frame, and the extender frame
into the transponder subrack.
Set the mode switch S4 on the test interrogator main board to X.
On the CTU front panel, press the switches in the following order:
SOURCE LOCAL
MAINTENANCE ON
MONITOR ALARM INHIBIT
SELECT MAIN NO 1.
On the test interrogator front panel, switch MONITOR AND INTERROGATOR DC
POWER to ON.
Check the front panel test jacks on the test interrogator module and ensure that:
+5V is in the range 4.75 to 5.25 volts;
+1 5V is in the range 14.7 to 15.3 volts.

3.4.11.3 Interrogation Generation Check


1. On the CTU, ensure that the interrogation rate is set to 100 Hz (by toggling the TI
RATE, 1 kHz switch, if necessary).
2. Connect channel 1 of the oscilloscope (triggered to channel 1) to the test jacks
TRIGGER and EARTH on the front panel of the test interrogator. The period of
the displayed waveform should be 10 1 milliseconds.
3. Connect channel 2 of the oscilloscope to XN2:20 on the test interrogator main
board. Check that a square wave signal is present, with an amplitude of 1.1 0.2
volts and a period of 20.0 0.4 milliseconds.
4. On the CTU, press TI RATE, 1 kHz. The period of the display on channel 1 of the
oscilloscope should change to 1.0 0.1 milliseconds.
5. On the CTU, select Effncy parameter measurement.
6. Connect channel 2 of the oscilloscope to the test jacks DETECTED LOG VIDEO
and EARTH on the front panel of the receiver video. The display should be as
shown below, with the level of interrogations alternating between high and low
levels (the synchronous reply pulses also will be present on the displayed
waveform).

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7. On the CTU select Lo Eff parameter measurement. The channel 2 display should
show all interrogations to be at the lower level of step 6.
8. On the CTU select Hi Eff parameter measurement. The channel 2 display should
show all interrogations to be at the higher level of step 6.
9. On the CTU, press and hold TI RATE, 10 kHz. The period of the display on
channel 1 of the oscilloscope should change to 100 10 microseconds.
10. On the CTU, select Effncy parameter measurement. The channel 2 display on
the oscilloscope should be similar to that of step 6, except that:
a. the interrogations should be spaced at 100 microseconds;
b. only about one-third of the replies will be indicated; and
c. all the interrogations should be at the high level established above.
If necessary, the display of step 6 can be recalled by temporarily releasing
the TI RATE, 10 kHz key.
On completion of the measurements, release the TI RATE, 10 kHz key.

3.4.11.4 Spacing Offset Control


Connect channel 1 of the oscilloscope to test jacks DETECTED INTERROGATIONS
and EARTH.
Connect channel 2 of the oscilloscope to test jacks 1 s MARKERS and EARTH on the
front panel of the test interrogator. Using the displayed markers (or an accurately
calibrated oscilloscope), measure the spacing between the detected pulses (channel 1
on the oscilloscope). It should be 12.0 0.1 microseconds measured at the half
amplitude points on the leading edges.
While observing the oscilloscope display, switch TEST TRANSPONDER DECODING,
REJECT to +2 microseconds. Measure the increase in spacing between the detected
pulses. It should be 2.0 0.1 microseconds.
While observing the oscilloscope display, switch TEST TRANSPONDER DECODING,
REJECT to -2 microseconds. Measure the decrease in spacing between the detected
pulses. It should be 2.0 0.1 microseconds.
While observing the oscilloscope display, switch TEST TRANSPONDER DECODING,
ACCEPT to +1 microsecond. Measure the increase in spacing between the detected
pulses. It should be 1.0 0.1 microsecond.
While observing the oscilloscope display, switch TEST TRANSPONDER DECODING,
ACCEPT to -1 microsecond. Measure the decrease in spacing between the detected
pulses. It should be 1.0 0. 1 microsecond.

3.4.11.5 Reply Signal Processing Check


On the CTU, select Hi Eff parameter measurement and TI RATE, 1 kHz.

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Move channel 2 of the oscilloscope to test jacks DETECTED REPLIES and EARTH on
the front panel of the test interrogator. Gaussian-shaped pulses should be displayed,
delayed about 50 microseconds from the interrogation triggers displayed on channel 1.
Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER
and EARTH on the test interrogator) to test jacks REPLY TIMING and EARTH on the
test interrogator.
Connect channel 2 of the oscilloscope to test jacks REPLY ACCEPT GATES and
EARTH on the test interrogator.
While observing the oscilloscope, adjust REPLY GATE DELAY, COARSE and FINE
control on the test interrogator front panel to align the centre of the REPLY ACCEPT
GATES within 0.5 microseconds of the leading edges of the REPLY TIMING pulses.

3.4.11.6 Measurement Facilities Check


On the CTU, select each of the following check parameters in turn; confirm that each is
within the stated limits:
Vcal : 5.00 0.02 volts
Rcal : 50002Hz
Tcal : 100.0 0.2 microseconds.
On the CTU, select Delay parameter measurement; the displayed reading should be
50.0 0.2 microseconds.
On the CTU, select Spacing parameter measurement; the displayed reading should be
12.0 0.1 microseconds.
On the CTU, select Effncy parameter measurement; the displayed reading should be
greater than 90%.
On the CTU, select D.Rate parameter measurement; the displayed reading should be
between 990 and 1000 Hz.
On the CTU, select Tx.Rate parameter measurement; the displayed reading should be
1000 10 Hz.
On the receiver video, hold the TEST switch operated to the REPLY RATE MONITOR
TEST position. The displayed CTU reading should be 810 10 Hz.
On the CTU, select Width measurement; the displayed reading should be 3.5 0.3
microseconds.
On the CTU, select Rise measurement; the displayed reading should be between 1.9
and 2.5 microseconds.
On the CTU, select Fall measurement; the displayed reading should be between 1.9 and
2.5 microseconds.
On the CTU, select PwrOut parameter measurement and make a note of the power
reading. Adjust the preset TPDR OP LVL CAL (R7) to give a CTU reading of 1.3 kW to
prove that this value can be achieved. Readjust R7 to give a CTU reading of 0.7 kW to
prove that this value can be achieved. Readjust R7 again to give the original CTU
reading.
On the CTU, select TI PS status display; the displayed status should be NORMAL.
On the receiver video, ensure that IDENT is switched to NORMAL.
On the monitor, ensure that all green indicators are on and that all other indicators are
off (except for approximately every 16 seconds when monitor SELF TEST flashes).

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3.4.11.7 Transponder Output Power Calibrate Alignment


With the DME switched off, disconnect the load from the antenna connector on the RF
panel at the rear of the rack. To the antenna connector, connect firstly a 30 dB, 50 watts
attenuator then a 20 dB, 1 watt attenuator. Connect the peak power meter (or calibrated
detector) to the output of the 20 dB attenuator.
Extend the test interrogator module, using the transponder extender frame.
On the CTU, press either the SELECT MAIN NO 1 or NO 2 key as required for the
transponder under test. Set the CTU softkeys to display the PwrOut parameter, reading
Ch.1 or Ch.2 as required for the test interrogator being adjusted.
While monitoring the CTU display, adjust the preset TPDR OP LVL CAL (R7) on the test
interrogator main board to display a power output reading to within 1 5 watts of the
reading on the peak power meter. Be sure to include any correction factor necessary
from the calibration data of the attenuators and peak power meter (or detector).
Remove the extender and replace the test interrogator into the depot test facility and recheck the power output reading on the CTU display which should be within 30 watts of
the corrected peak power meter reading. If the CTU reading is outside these limits, again
extend the test interrogator and adjust TPDR OP LVL CAL (R7) to give the required
adjustment, then replace the test interrogator in the depot test facility.
Switch off the DME, disconnect the peak power meter and attenuators, and replace the
load at the antenna connector.

3.4.11.8 Monitor Fault Limit Facilities Check

"

For this test, the monitor fault limit switches must be set as detailed in Section
3.3.

NOTE

With the DME operating in Maintenance mode, ensure that all eight monitor parameter
indicators are on.
On the CTU, select the FltLimit parameters listed in the table below. For each
parameter, the displayed fault limits should be within the ranges listed in the table.
PARAMETER

SPECIFIED VALUE

LIMITS

UNITS

Delay; Lower

49.5

0.1

Delay; Upper

50.5

0.1

Spacing; Lower

11.5

0.1

Spacing; Upper

12.5

0.1

Effncy; (Lower)

60

Tx Rate; Lower

833

10

Hz

Tx Rate; Upper

3000

30

Hz

Ant Power, (Lower)

-3

dB

3.4.11.9 Final Check


Check that the DELAY, SPACING, EFFICIENCY, POWER, SHAPE and RATE
parameter indicators on the monitor module are on.

3.4.12

RF Generator 1A72516

3.4.12.1 Test Equipment


Oscilloscope.
Spectrum analyser.
Frequency counter.

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Peak power meter.


Test crystals (see Section 3.4.12.3 step 1).

3.4.12.2 Setup
1. Switch the depot test facility off. Remove the coaxial cable connected to the
INTERROGATION SIGNAL GENERATOR connector on the front panel of the
test interrogator. Remove the test interrogator from the transponder subrack.
Remove the lids and shims from the RF generator (modified) and the modulator
and detector diecast boxes.
2. Replace the RF generator (modified) from the depot test facility with the RF
generator to be tested (after first removing the coaxial connected to the output
connector, XC1, the test interrogator main board, the four screws securing the
RF generator (modified) to the chassis and the six leads from the modulator and
detector).
3. Reconnect the six leads from the modulator and detector. Restore the test
interrogator main board to its chassis. Extend the test interrogator in the
transponder subrack using the transponder extender frame.
4. Connect the peak power meter to the output connector, XC1, of the RF
generator, using a short, semi-rigid coaxial cable.
5. Switch the test facility on. On the test interrogator front panel, switch MONITOR
AND INTERROGATOR DC POWER to ON.
6. On the modulator and detector board, set switch S1 to the test position.
7. On the CTU front panel, select Hi Eff test in Maintenance mode, and TI RATE,
1 kHz.
8. Using channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator front panel) check the following
voltages and waveforms on the RF generator (connect the oscilloscope earth
lead to the RF generator diecast box).

3.4.12.3 Alignment
To fully test and prove an RF generator, the tests of this section should be performed at
both the minimum and maximum DME interrogation frequencies, 1025 MHz and 1150
MHz respectively. However, if the RF generator is only to be realigned for its operational
DME interrogation frequency, the tests of this section need only be performed at this
operational frequency.
1. Install the five oscillator crystals in the RF generator. The crystal frequencies are
one-twelfth of the station interrogation frequency and the offsets from it.
Example: Channel 84X interrogation frequency = 1108 MHz Fo
hence crystal frequency = 1108/12 = 92.3333 MHz Fx

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The five interrogation frequencies and the corresponding crystal frequencies are
shown in the table below:
CRYSTALFREQUENCY

CCT
REF

INTERROGATION
FREQUENCY

For 1025 MHz

For 1150 MHz

G1

F0

85.4167 MHz

95.8333 MHz

Fx = F0 /12

G2

F0 +160 kHz

85.4300 MHz

95.8467 MHz

Fx +13.3 kHz

G3

F0 -160 kHz

85.4033 MHz

95.8200 MHz

Fx -13.3 kHz

G4

F0+ 900 kHz

85.4197 MHz

95.9083 MHz

Fx +75 kHz

G5

F0 -900 kHz

85.3417 MHz

95.7583 MHz

Fx -75 kHz

For Operational Freq

2. On the RF generator, switch 1 to 4 of S1 to OFF, S1:5 to ON and S1:6 to OFF.


3. Move channel 1 of the oscilloscope to test point XT1 on the RF generator and
tune the core in L1 for peak positive DC voltage on the oscilloscope display (1.9
volts minimum).
4. Check that the oscillator is operating at the crystal frequency by using a one-turn
coupling loop connected to the frequency counter and loosely coupled to L1.
5. On the RF generator, set switch S1:1 to ON, and switches 2 to 6 of S1 to OFF.
6. Move channel 1 of the oscilloscope to test point XT2 on the RF generator board
and tune C10 for peak positive voltage during the pulse. If necessary, restrict the
bandwidth of the oscilloscope to eliminate crystal frequency appearing on the
trace.

7. Move channel 1 of the oscilloscope to test point XT3 and tune C14 for a peak
pulse indication (0.6 volts minimum).

8. Move channel 1, of the oscilloscope to test point XT4 and tune C18 for a peak
pulse indication (0.2 volts minimum).

9. Move channel 1 of the oscilloscope to VIDEO OUT on the peak power meter and
tune C22 for maximum output. The peak pulse output should be not less than
60 mW.
10. On the modulator and detector, set switch S1 to the normal position.
11. On the peak power meter, read the pulse peak amplitude. It should be 14.0 0.2
mW. (If the reading is outside this range, adjust R13 (PULSE AMPLITUDE) on
the modulator and detector to set the peak power meter reading to a value in the
specified range).

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12. Move channel 1 of the oscilloscope to test jacks DETECTED


INTERROGATIONS and EARTH on the front panel of the test interrogator.
Measure the following parameters of the displayed pulses:

PEAK AMPLITUDE (FROM BASELINE):


HALF AMPLITUDE PULSE WIDTH:
FLAT TOP DURATION:
BASE LINE DC LEVEL:

3.0 0.3V
3.4 .02s
1.0 .02s
3.6 0.3V

If the pulse amplitude and/or shape are outside the above limits, they can be
corrected by adjusting R13 (PULSE AMPLITUDE) and R20 (PULSE SHAPE) on
the modulator and detector as required and then repeating step 11.
13. On the oscilloscope, use the vertical shift control to align the baseline of the
display onto a graticule line.
14. On the RF generator, set switch S1:6 to ON to add a CW signal to the pulse. The
display on channel 2 of the oscilloscope should remain the same except that the
baseline should move up the pulse. The DC level shift of the baseline level from
the reference level set in the previous step should be 0.95 0.05 volts. If the DC
level shift is outside the above limits, it can be corrected by and adjusting R37
(PULSE PEDESTAL) on the modulator and detector.
15. Remove the peak power meter from XC1 and replace it with the frequency
counter (through a suitable cable). Terminate the frequency counter with 50
ohms. Set switch S1:6 to ON to add a CW signal to the pulse. Measure the
output frequency selecting each crystal in turn (switches 1 to 5 of S1 set to ON
one at a time in turn). The frequencies should be within 10 kHz of those of the
table of step 1.
16. Disconnect the frequency counter from the output of the RF generator and
connect the spectrum analyser. On the RF generator switch S1:1 to ON and 2 to
6 of S1 to OFF. On the spectrum analyser, check that all undesired harmonics
and spurious are at least 30 dB below the desired signal.

3.4.12.4

Completion

After having performed the above tests at the required frequencies, switch the depot test
facility off, remove the RF generator under test from the test interrogator in the depot test
facility, and replace it with the RF generator (modified), ensuring that all screws and
electrical connections are correctly replaced and securely tightened.
Replace the shims and lids of the diecast boxes. Note that the lids are deliberately
warped to ensure good RF sealing. Tighten the screws firmly.

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Remove the transponder extender frame and install the test interrogator back in the
depot test facility.

3.4.13

RF Filter 1A72517

3.4.13.1 Test Equipment


Signal generator.
Spectrum analyser.
Directional coupler.
Adaptor SMA (female).
50 ohms termination SMA (male).
Coaxial cables: Qty 4 (two with SMA male on cable).

3.4.13.2 Requirement
This procedure is suitable for a thorough test of a refurbished unit. If it is required to test
a unit without re-tuning, use only the test procedure in Section 3.4.13.12.
The procedure uses a separate oscillator, spectrum analyser and directional coupler to
measure the power reflected back from the unit under test.

3.4.13.3 Insertion Loss - Equipment Calibration


Set the spectrum analyser for:
Centre frequency
Span
Sweep time
Amplitude scale
Resolution bandwidth
Reference level

1100 MHz
40 MHz/division (50)
10 millisecond/division
10 dB/division
1 MHz
0 dBm

Set up the equipment as shown in Figure 3-4, but with a direct connection in place of the
unit under test. The 10 dB attenuators should be placed as close to the unit under test
as possible (they ensure a well defined impedance at the connection points to the unit
under test). Set the oscillator output to a level of +10 dBm and the spectrum analyser to
2 dB/division amplitude range.
Calibrate the test equipment for a reference insertion loss of 0 dB over the frequency
range 950-1250 MHz as described in Section 3.4.1.5.2.

3.4.13.4 Filter Tuning Procedure


Set the spectrum analyser back to 10 dB/division and the signal generator to 1100 MHz.
Connect the filter as the unit under test.
Adjust filter capacitors C1 and C2 for the best response (minimum insertion loss) at 1100
MHz and compare the response with that shown below (marker 2) by sweeping the
signal generator frequency, manually or automatically.

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3.4.13.5 Insertion Loss - Measurement


Reset the spectrum analyser to 2 dB/division scale and measure the insertion loss at
1100 MHz. When correctly aligned, the insertion loss should not exceed 2.8 dB.

3.4.13.6 Return Loss - Equipment Calibration


Set up the equipment as shown in Figure 3-2 and set the oscillator output to a CW level
of +10 dBm.
Set the spectrum analyser controls as before.
Calibrate the test equipment for return loss measurement as described in Section
3.4.1.5.1.

3.4.13.7 Return Loss - Measurement


Connect the input connector XC1 in place of 50 ohms termination with termination now
connected to XC2.
Display the return loss for the filter, by sweeping the signal generator frequency, and
compare with the results shown in the figure below (marker 2). When correctly aligned,
the return loss at the centre of the passband (1100 MHz) should be not less than 25 dB,
the shape being as below.

3.4.13.8 Filter Adjustments


If the required response and return loss characteristics cannot be achieved, it may be
necessary to adjust the coupling between the filter sections. This is achieved by varying

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the spacing of the wire loops in relation to the slot in the centre partition. The loops must
be moved only in small amounts, as this spacing is critical. There are two conditions
which indicate incorrect coupling:
a. Under-coupled, indicated by excessive insertion loss and low return loss with a
single shoulder notch. Increase the coupling by gently squeezing the loops closer
together, on each side of the slot. Keep the loops equally spaced from the
partition.
b. Over-coupled, indicated by a double hump" transmission response and low
return loss with a double peak characteristic. Decrease the coupling, by gently
bending the wire loops away from the slot, but keeping them equally spaced from
the partition.
If satisfactory return loss cannot be achieved after adjustment of coupling, it is possible
that the connectors are not soldered to equal tapping points on the wire loops. Carefully
examine each connection point, and ensure that the length of wire from each connector
centre pin to ground is identical.
When the filter is correctly aligned, the transmission and return loss responses should be
very similar to those shown in the above figures.

3.4.13.9 Filter Response at 1100 MHz


With the filter tuned for 1100 MHz, measure the following performance characteristics,
which should be within the limits stated:
1. Return loss

not less than 25 dB.

2. Insertion loss

not exceeding 2.8 dB.

3. Response at 1000 MHz

not less than 33 dB below peak response.

4. Response at 1200 MHz

not less than 33 dB below peak response.

3.4.13.10 Filter Response at 960 MHz


Tune the filter for minimum insertion loss and maximum return loss at 960 MHz, by
adjustment of C1 and C2 only. It should not be necessary to make any changes to the
coupling if the alignment at 1100 MHz was done correctly. If the coupling is changed, for
any reason, then the measurements at 1100 MHz must be repeated.
Check that the transmission and return loss characteristics are very similar to those
shown in the figures for filter tuning and return loss measurement (marker 1)
respectively.
Measure the following performance characteristics, which should be within the limits
stated:
1. Return loss

not less than 17 dB.

2. Insertion loss

not exceeding 3.0 dB.

3. Response at 1060 MHz

not less than 37 dB below peak response.

3.4.13.11 Filter Response at 1215 MHz


Tune the filter for minimum insertion loss and maximum return loss at 1215 MHz, by
adjustment of C1 and C2 only. If the coupling is changed, for any reason, then the
measurements at 1100 MHz and 960 MHz must be repeated.
Check that the transmission and return loss characteristics are very similar to those
shown in the figures for filter tuning and return loss measurement (marker 3)
respectively.

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Measure the following performance characteristics, which should be within the limits
stated:
1. Return loss

not less than 17 dB.

2. Insertion loss

not exceeding 2.8 dB.

3. Response at 1115 MHz

not less than 33 dB below peak response.

3.4.13.12 Test at Station Frequency


Repeat the procedures for insertion loss and filter tuning at the station frequency.
Tune the filter for minimum insertion loss and maximum return loss at the required
frequency, by adjustment of C1 and C2 only.
Measure the three parameters:
1. Return loss.
2. Insertion loss.
3. Response at 100 MHz.
and check that the results are between the limits stated for 1100 MHz and the end-ofband frequency (beyond the station frequency).

3.4.14

Modulator and Detector 1A72518

3.4.14.1 Test Equipment


Oscilloscope.
Peak power meter.
Detector.

3.4.14.2 Performance Check and Adjustment


Switch the depot test facility off. Extend the test interrogator on the transponder extender
frame.
Remove lids from the RF generator and the modulator and detector subassemblies in
the module.
Remove the modulator and detector board from the module and install the board to be
tested.
Set switch S1 on the modulator and detector board to the test position and connect the
peak power meter, via a short semirigid coaxial cable, to XC1 of the RF generator.
Switch the depot test facility on. On the CTU front panel, set the following switches:
SOURCE LOCAL
MAINTENANCE ON
MONITOR ALARM INHIBIT
SELECT MAIN NO 1
PARAM
1 kHz.
Set the MONITOR AND INTERROGATOR DC POWER switch on the test interrogator
front panel to ON. Check with the oscilloscope that pulses at XS7 are 3 microseconds
duration, +15 volts amplitude and 1 millisecond period.
Check for the following voltages and waveforms on the modulator and detector board.

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Set all three preset resistors to mid-position and set switch S1 to the normal position.
On the peak power meter, read the pulse peak amplitude. It should be +11.5 0.2 dBm
(14.1 0.7 mW). If the reading is outside this range, adjust PULSE AMPLITUDE (R13) to
set the peak power meter reading to a value in the specified range.
Connect channel 1 of the oscilloscope to test jacks DETECTED INTERROGATIONS
and EARTH on the front panel of the test interrogator. Measure the following parameters
of the displayed pulses (see figure below).

Switch CW TEST switch S1:6 on the RF generator board to ON, and adjust R37 (PULSE
PEDESTAL) on the modulator and detector board for 0.2 volts shift from the baseline.
Switch S1:6 to OFF. On the modulator and detector board, adjust the R20 (PULSE
SHAPE) and (R13) PULSE AMPLITUDE until the correct shape is achieved.
Connect the oscilloscope probe on channel 1 to XS6 on the modulator and detector
board and check that the pulse shape on channel 1 closely matches that on channel 2
and the amplitude of the pulse on channel 1 is 1.5 0.2 volts.
Connect the oscilloscope probe on channel 1 to XS5 on the modulator and detector
board and check that the pulse shape closely matches that on channel 2 and the
amplitude of the pulse is 3.00.4 volts.
Connect the oscilloscope probe on channel 2 to XS3 and measure the DC voltage. It
should be 3.0 0.4 volts.
Vary the pulse amplitude with R13 (PULSE AMPLITUDE) and ensure that the DC
voltage at XS3 closely tracks the amplitude of the pulse at XS5.
Move the oscilloscope probe on channel 2 to XS4 on the modulator and detector board
and check that a positive pulse of amplitude not less than 14 volts is present. Measure

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the duration between half-amplitude points of the pulse at XS5 and measure the width of
the pulse at XS4. The two timings should be within 0.1 microseconds.

"

NOTE

3.4.15

When using a Depot Test Facility equipment the 2A72516 RF Generator


(Modified) requires different settings of the preset controls compared with the
1A72516, so R20 (PULSE SHAPE) may be close to one end of its travel.

Reply Detector 1A72519

3.4.15.1 Test Equipment


Oscilloscope.
Digital multimeter.
Peak power meter.
Stepped attenuator, 11 dB.

3.4.15.2 Performance Check


Place the test interrogator module in the transponder extender frame and replace the
reply detector with the unit to be tested. Ensure that the cable connections from the test
interrogator main board to the reply detector board are correct.
On the RF panel (at the rear of the rack at the top), connect the following components
and connecting cables:
a. 50 ohms termination to connector REV-A on the directional coupler.
b. 10 dB attenuator to connector FWD-A on the directional coupler.
c. 11 dB stepped attenuator connected via a short coaxial cable to the 10 dB
attenuator above.
d. Coaxial cable from the 11 dB stepped attenuator to the input connector on the
reply detector under test.
On the CTU front panel, press ESC, Ch.1, Param and PwrOut. Check that the measured
output power is in the range 1.1 to 1.3 kW.
On the CTU front panel press the switches in the following order:
SOURCE LOCAL
MAINTENANCE OFF
MONITOR ALARM INHIBIT
SELECT MAIN NO 1.

3.4.15.3 Detector Check


Disconnect the coaxial cable from the input of the unit under test and reconnect it to the
peak power meter. Set the peak power meter to 0 dB and 100 mW ranges, and to the
DIRECT measurement mode. Measure the peak power and set the level to 10.0 0.5
mW by adjusting the stepped attenuator and then using the RF OUTPUT control on the
transmitter driver front panel as a fine adjustment.
Reconnect the cable to the input connector of the reply detector.
Trigger the oscilloscope from the test interrogator front panel jack TRIGGER and
connect channel 1 to the test interrogator module front panel DETECTED REPLIES test
jack using AC coupling. Check that the waveform at this point is a pair of Gaussianshaped pulses of amplitude in the range 2.0 to 2.4 volts.
Connect the digital multimeter to XN2:14 on the test interrogator main board. Check that
the DC voltage is in the range 2.0 to 2.4 volts.

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Reconnect the input cable to the peak power meter, then repeat the above procedure to
set the peak power level to 100 5 mW.
Again reconnect the input cable to the unit under test, and at the DETECTED REPLIES
test jack, check the amplitude of the pulses; they should be between 6.6 and 7.4 volts.

Measure the DC voltage at XN2:14; it should be between 6.6 and 7.4 volts.

3.4.15.4 Timing Pulses Check


Connect channel 1 of the oscilloscope (externally triggered from the test jacks TRIGGER
and EARTH on the test interrogator) to DETECTED REPLIES and EARTH on the test
interrogator.
Measure the half-height pulse width of the second pulse of the synchronous replies. On
the CTU, select Width parameter measurement. The displayed width should be should
be within 0.1 microseconds of the width measured on the oscilloscope.
On the oscilloscope, measure rise time (10% to 90%) of the second pulse of the
synchronous replies. On the CTU, select Rise parameter measurement. The displayed
rise time should be should be within 0.1 microseconds of the rise time measured on the
oscilloscope.
On the oscilloscope, measure fall time (90% to 10%) of the second pulse of the
synchronous replies. On the CTU, select Fall parameter measurement. The displayed
fall time should be should be within 0.1 microseconds of the fall time measured on the
oscilloscope.

3.4.15.5 Detector Coincidence Check


Connect channel 1 of the oscilloscope to test jacks INTERROGATIONS TIMING and
EARTH and channel 2 of the oscilloscope to the test jacks REPLY TIMING and EARTH
on the test interrogator.
On the front panel of the test interrogator, press and hold operated the CHECK
DETECTOR COINCIDENCE switch. Measure the time interval on the oscilloscope
between the leading edges of the pulses on the two channels; this should be not greater
than 0.1 microseconds.

3.4.15.6 Completion
On the CTU, press the SELECT/OFF RESET switch.
Remove the stepped attenuator and extra cables from the RF panel and restore the
original connections.
Remove the tested unit from the monitor module, and replace the original reply detector.

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3.4.16

SECTION 3
Receiver Video 1A72520

3.4.16.1 Test Equipment


Spectrum analyser.
Oscilloscope.
Frequency counter.
Attenuator, miniature, 6 dB.
Attenuator, step, 10 dB range, 1 dB steps.
Attenuator, step, 110 dB range, 10 dB steps.
Peak power meter.
Digital multimeter.
Coaxial cables and adaptors.

3.4.16.2 Setup
Ensure that the RF source on the unit under test has been aligned to the station reply
frequency (see Section 3.4.18).
Ensure that the IF amplifier and RF amplifier of the unit under test have been aligned
(see Sections 3.4.19 and 3.4.20 respectively).
Align the test interrogator in the depot test facility to the interrogation frequency (see
Appendix K).
Mount the receiver video to be tested into the depot test facility, on the transponder
extender frame.
Remove the test interrogator module from the depot test facility and reconnect the output
cable (to XC2) directly to the RF generator board output connector, via a 6 dB attenuator
pad. Replace the test interrogator in the depot test facility.
At the RF panel, disconnect the semirigid cable at the output of the pre-selector filter
(this is the cable that connects to the receiver video module).
At the depot test facility RF panel, using short RG-188 cables and minimum necessary
adaptors, connect the two variable attenuators between the TEST INTRGS connector
and the semirigid coaxial cable removed from the pre-selector output.
Using the peak power meter in DIRECT mode on the 10mW range, measure the RF
pulse-pair signal amplitude just before the semirigid cable; with the tens attenuator at
0 dB, adjust the units attenuator until the power level is 1.0 0.1 mW. This attenuator
setting (which should be about 4 or 5 dB) is the reference 0 dBm value.
The equipment setup is shown in Figure 3-9.
Connect the RF output from the variable attenuator to the receiver video under test. Set
the tens attenuator to 110 dB (to give a level of -110 dBm) and switch on the power to
the module under test.
Remove the cover from the IF amplifier and, using a digital multimeter, check that:
a. at XT10, the DC voltage is 5.0 0.1 volts - adjust R50, ON CHANNEL preset, if
necessary to achieve this;
b. at XT13, the DC voltage is 6.0 0.1 volts - adjust R15, AGC preset, if necessary
to achieve this;
c. set the DC voltage at XT6 on the IF amplifier to 4.0 0.1 volts by adjusting the,
GAIN preset, R29.

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Figure 3-9

SECTION 3
Test Setup for Receiver Video Module

3.4.16.3 Performance Tests


Set the tens attenuator to 30 dB, to give a level of -30 dBm.
Connect the oscilloscope trigger input to the TRIGGER jack on the test interrogator
module front panel and set the timebase to 2 microseconds/division.
Connect the oscilloscope probe to the DETECTED LOG VIDEO and adjacent EARTH
test jacks on the receiver video front panel and check that the signal is as shown below.

Set the tens attenuator to 100 dB and increase the units attenuator by 5 dB to give 95
dBm input. Check that the "peak tangential noise" input condition is met, as shown
below.

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Peak tangential noise condition is when the noise peaks on the bottom of the pulse
coincide with the noise peaks on either side of the pulse: the peak tangential noise
sensitivity is the input level to achieve this condition, in this case -95 dBm.
Set the units attenuator to the reference value, and the tens attenuator to 90 dB to give
-90 dBm input level, and observe the small noisy pulse; increase the input signal level in
10 dB steps and check that there are equal increases in pulse amplitude up to -10 dBm
input.
Increase the input level to 0 dBm (attenuators switched to reference value) and note that
the pulse is substantially flattened on top. Again reduce the input level to -15 dBm (tens
attenuator to 10 dB and units attenuator increased by 5 dB above the reference value)
and check that the pulse now shows no signs of flattening.
Both conditions specified above (peak tangential noise input condition, and no pulse
flattening) should be met, as shown below. If they are not met, then the IF amplifier
should be checked as described in Section 3.4.19.

In the figure above, the noise level shown is at -95 dBm and the intermediate steps are
10 dB increments from -95 dBm to -15 dBm.
Return the input level to -30 dBm. Connect the oscilloscope probe to the ON CHANNEL
VIDEO test jack and check that the signal is as shown below.

Reset the oscilloscope timebase to 1 millisecond/division and check random 15 volts


noise pulses as well as the "on channel" signal pulses.
Connect a frequency counter to the front panel ON CHANNEL VIDEO test jack. Select a
counter timebase of 1 second. Remove the signal pulses by setting the variable
attenuators to maximum (120 dB).
Check that the noise count displayed on the frequency counter is between 20 and 200
pulses per second. If it is not, then make a gain adjustment to IF amplifier preset R29 to
achieve this count, ensuring that the voltage at XT6 stays within the limits of 4.0 0.2
volts.
Readjust the oscilloscope to 2 microseconds/division timebase and decrease the
attenuation until the signal pulse re-appears.
Set the attenuator so that the pulse is just solid and note the dB value; this should
correspond to a level equal to, or below, -95 dBm.
Connect the peak power meter to the RF OUTPUT connector XC1 of the RF source
board. The RF output level should be within the range +5 to +7 dBm. If it exceeds +7
dBm, reduce the output by turning the RF source output capacitor C26 clockwise (i.e.,

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inwards). If the level is less than this +5 dBm, then refer to Section 3.4.18 to retune the
module.
Remove the peak power meter from XC1 and reconnect the RF source to the RF
amplifier via the RF filter.
Connect the peak power meter to XC2 of the receiver video module.
Tune the RF filter capacitors C1 and C2 for maximum output on the power meter.
Measure the output power, which should be +12.5 dBm 1.5 dB.
Connect the multimeter to the front panel LOCAL OSC LEVEL test jack; the signal
should be 2.0 1.0 volts.
Connect the multimeter to the front panel RF LEVEL test jack; the signal should be 3.0
1.5 volts.
Connect the spectrum analyser via the 10 dB attenuator to XC2 of the receiver video
module. Set the analyser controls as follows:
Attenuator
Bandwidth
Display
Sweep time

20 dB
30 kHz
50 MHz/division (or full sweep)
2 seconds (0.2 seconds/division)

Observe the displayed spectrum and set the LEVEL control on the spectrum analyser for
a reference level of 0 at the wanted centre frequency. Check that the levels at
frequencies offset from the centre by the crystal frequency are at least 65 dB below the
reference. Also check, using full sweep display, that all other spectral components
present are at least 65 dB below the reference. If the module fails this test then the RF
source and the RF filter may require retuning. Refer to the RF source procedure (Section
3.4.18) for details.
Connect the frequency counter, through a 10 dB attenuator to the RF output, and
measure the actual frequency at the output. If the actual frequency is outside the allowed
range then the RF source may require retuning. Refer to the RF source procedure
(Section 3.4.18) for details.
At the completion of this sequence, switch the depot test facility rack off. Remove the
transponder extender frame and the unit under test. Restore the receiver video
(modified) to the depot test facility. Remove the test interrogator and restore the
connections to the switched attenuator. Switch the rack on and check that it operates
normally.

3.4.17

Main PWB Assembly Receiver Video 1A72521

3.4.17.1 Test Equipment


Oscilloscope.
Digital multimeter.
Frequency counter.
Small alligator clip (to short two adjacent test points on the unit under test).
Stopwatch

3.4.17.2 Initial Setup


Switch the depot test facility rack off and remove the receiver video from the transponder
subrack.
Remove the ribbon cable connector from connector XN2 on the rear of the receiver
video main board and remove this printed wiring board assembly from the receiver

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video. Assemble the receiver video main board to be tested onto the receiver video.
Connect the ribbon cable connector to connector XN2 on the rear of the unit under test.
Replace the receiver video into the transponder subrack using the transponder extender
frame.
Switch the rack on. On the CTU, press the following front panel keys in the specified
sequence (as required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
Using the digital multimeter, check that the voltage between test jacks +15V and EARTH
is in the range 14.25 to 15.75 volts.
On the unit under test, set the switches as follows:
SWITCH

FUNCTION

SETTING

S1

BEACON DELAY, COARSE (on front panel)

S2

BEACON DELAY, FINE (on front panel)

S3

REPLY PULSE SPACING (on front panel)

S4

SELECT ENCODER MODE

S5

SELECT DECODER MODE

S6

SET LDES PERIOD

S7

SET DEAD TIME

S8

SDES

OFF

S9

LDES

OFF

S11

IDENT (on front panel)

NORMAL

Set the ident CODE ELEMENT switches S13, S14. S15 and S16 as follows:
a.

Convert the required ident letters into International Morse Code, using the
following table.
LETTER

MORSE SYMBOL

LETTER

dot dash

MORSE SYMBOL
dash dot

dash dot dot dot

dash dash dash

dash dot dash dot

dot dash dash dot

dash dot dot

dash dash dot dash

dot

dot dash dot

dot dot dash dot

dot dot dot

dash dash dot

dash

dot dot dot dot

dot dot dash

dot dot

dot dot dot dash

dot dash dash

dot dash dash

dash dot dash

dash dot dot dash

dot dash dot dot

dash dot dash dash

dash dash

dash dash dot dot

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b.

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Set the switches using the following code (shading indicates switch position).

EXAMPLE: For ident code AWA, switch settings are:

Set 6 dB offset by connecting the digital multimeter to test points XT6 and XT13 and
adjusting ADJUST 6 dB OFFSET (R45) to set the displayed voltage to 0.23 0.01 volts.
Connect the frequency counter (set to period mode with a resolution of 1 millisecond) to
test points XT20 and XT17 (COMMON). Adjust IDENT CODE SPEED (R37) to set the
measured period to 125 5 milliseconds.
Connect the counter (set to period mode with a resolution of 1 millisecond) to test points
XT7 and XT1 7 (COMMON). Adjust IDENT REPTN RATE (R39) to set the measured
period to 667 25 milliseconds.

3.4.17.3 Decoder Checks


On the CTU, select Hi Eff parameter measurement at a TI RATE of 1 kHz.
Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER
and EARTH on the test interrogator) to test jacks DETECTED LOG VIDEO and EARTH.
Connect channel 2 of the oscilloscope to test jacks ON CHANNEL VIDEO and EARTH.
On the channel 1 display on the oscilloscope check that rounded top pulses are present
in pairs. The amplitude of the displayed synchronous video pulses should be 1.8 0.5
volts with respect to the 0 volts reference.
On the channel 2 display on the oscilloscope check that square top pulse pairs are
present in line with the channel 1 pulses.

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Move channel 2 of the oscilloscope to test jack DOUBLE PULSE DECODER OUT. The
oscilloscope display should show a single square pulse positioned immediately after the
second video pulse.

Move channel 2 of the oscilloscope to test jack TRIGS TO MODULATOR. The


oscilloscope display should show a pulse pair positioned about 50 microseconds after
the second video pulse.
Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER
and EARTH on the test interrogator) to test jacks REPLY TIMING and EARTH also on
the test interrogator.
Connect channel 2 of the oscilloscope to test jacks REPLY ACCEPT GATES and
EARTH on the test interrogator.
On the oscilloscope, check that the centre of the first REPLY ACCEPT GATES pulse
aligns, within 0.5 microseconds, with the leading edge of the first REPLY TIMING
pulse. (If this alignment is outside the specified limits, adjust BEACON DELAY,
COARSE and FINE controls on the front panel of the unit under test to achieve the
required alignment.)
On the CTU, select Delay parameter measurement. Adjust BEACON DELAY, COARSE
and FINE controls on the front panel of the unit under test to achieve a displayed delay
of 50.0 0. 1 microseconds.
On the oscilloscope, cheek that the centre of the second REPLY ACCEPT GATES
pulse aligns, within 0.5 microseconds, with the leading edge of the second REPLY
TIMING pulse. (If this alignment is outside the specified limits, adjust REPLY PULSE
SPACING control on the front panel of the unit under test to achieve the required
alignment.)
On the CTU, select Spacing parameter measurement. Adjust the REPLY PULSE
SPACING control on the front panel of the unit under test to achieve a displayed pulse
spacing of 12.0 0.1 microseconds.

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On the CTU, select D.Rate parameter measurement. The displayed decoded rate (from
the unit under test) should be in the range 990 to 1000 Hz.
On the test interrogator, switch and hold TEST TRANSPONDER DECODING, ACCEPT
to +1 microsecond. The displayed decoded rate should be greater than 700 Hz. Release
the switch.
On the test interrogator, switch and hold TEST TRANSPONDER DECODING, ACCEPT
to -1 microsecond. The displayed decoded rate should be greater than 700 Hz. Release
the switch.
On the test interrogator, switch and hold TEST TRANSPONDER DECODING, REJECT
to +2 microseconds. The displayed decoded rate should be less than 50 Hz. Release
the switch.
On the test interrogator, switch and hold TEST TRANSPONDER DECODING, REJECT
to -2 microseconds. The displayed decoded rate should be less than 50 Hz. Release the
switch.

3.4.17.4 Over Interrogation Check


a. On the CTU select Hi Eff parameter measurement.
b. Connect channel 1 of the oscilloscope (externally triggered from test jacks
TRIGGER and EARTH on the test interrogator) to test jacks DETECTED LOG
VIDEO and EARTH on the unit under test. Measure the pulse peak amplitude
(with respect to mean noise baseline). The pulse peak amplitude should be not
less than 1.1 volts.

c. While observing the oscilloscope display, press and hold TI RATE, 10 kHz on the
CTU. Measure the pulse peak amplitude (with respect to mean noise baseline).
The pulse peak amplitude should be not less than 0.7 volts. (This proves correct
operation of the AGC circuit in reducing interrogations.)
d. On the CTU, the displayed efficiency should be less than 30%. On the unit under
test, confirm that the REPLIES INHIBITED indicator is flashing at about 2 Hz.
Release the switch.
e. Short test points XT21 and XT22 to disable the AGC control to the IF amplifier.
On the CTU, press and hold TI RATE, 10 kHz. The displayed efficiency should
be less then 30%.
f.

On the oscilloscope display, the pulse peak amplitude should not have changed
from the value in step b. Release the switch.

3.4.17.5 Dead Time Check


Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER
and EARTH on the test interrogator) to test jacks DEAD TIME and EARTH on the unit

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under test. The duration of the displayed pulse will have random variations. Check that
the pulse duration remains in the range 58 to 73 microseconds.

3.4.17.6 Long Distance Echo Suppression Check


On the CTU, select Hi Eff parameter measurement at a TI RATE of 1 kHz.
On the unit under test, switch LDES to ON.
Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER
and EARTH on the test interrogator) to test points XT13 and XT21 (GND). On the
oscilloscope, measure the peak interrogation pulse voltage; it should be 2.70 0.50
volts.
Connect channel 2 of the oscilloscope to test points XT9 and XT21 (GND). While
observing the oscilloscope display, adjust LDES LEVEL (R46) to set the long distance
echo suppression level to 0.10 to 0.15 volts less than the voltage measured in the
previous step.
Move channel 2 of the oscilloscope to test jacks DEAD TIME and EARTH. The duration
of the displayed pulse will have random variations. Check that the pulse duration
remains in the range 115 to 140 microseconds.
On the CTU, select Lo Eff parameter measurement. On the oscilloscope, check that the
pulse duration remains in the range 58 to 73 microseconds.
On the unit under test, switch LDES to OFF.

3.4.17.7 Short Distance Echo Suppression Check


On the CTU, select Hi Eff parameter measurement.
Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGGER
and EARTH on the test interrogator) to test points XT13 and XT21 (GND) on the unit
under test. Connect channel 2 of the oscilloscope to test jacks SDES PULSE and
EARTH. On the oscilloscope, check that the displayed XT1 3 waveform is similar to that
shown in the figure below for SDES OFF.

Switch SDES to ON. On the oscilloscope, check that an SDES pulse is now present and
that the displayed XT13 waveform has the leading edge of the second pulse masked out
in line with the SDES pulse as shown in the figure above for SDES ON. (The SDES
pulse has a nominal width of 2.5 microseconds and is delayed a nominal 14
microseconds from the TRIGGER pulse.)

3.4.17.8 Squitter Check


On the CTU, select Tx.Rate parameter measurement at a TI RATE of 1 kHz. The
displayed transmit rate should be in the range 990 to 1000 Hz.

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Switch and hold the front panel TEST switch to INHIBIT INTERROGATIONS. On the
CTU, the displayed transmit rate should be in the range 940 to 950 Hz. Release the
switch.
On the CTU, change the TI RATE to 100 Hz. The displayed transmit rate should be in
the range 940 to 950 Hz.
Switch and hold the TEST switch to REPLY RATE MONITOR TEST. On the CTU, the
displayed transmit rate should be in the range 805 to 810 Hz. Release the switch.

3.4.17.9 Ident Check


On the CTU, select Ident Source as Mon 1. (This function is available under the Misc
menu on the CTU Test Facility when Maintenance mode is off. Ensure Maintenance
mode is switched back on.)
On the CTU, press MONITOR ALARM to switch this function from INHIBIT to NORMAL.
Ident should be transmitted within 5 seconds.
Using a stopwatch, check that the ident messages are transmitted at a rate of once
every 40 5 seconds.
On the CTU, select Tx.Rate parameter measurement.
Switch IDENT to CONTINUOUS. On the CTU, the displayed transmit rate should be in
the range 1345 to 1355 MHz. Switch IDENT back to NORMAL.

3.4.17.10 Replies Inhibit Check


On the CTU, select Tx.Rate parameter measurement. Check that the displayed transmit
rate is in the range 990 to 1000 Hz.
On the monitor, switch MONITOR OUTPUTS to FAILED. Using a stopwatch, measure
the time delay until the displayed transmit rate on the CTU fails to below 5 Hz. This time
delay should be in the range 60 to 70 seconds. On the unit under test, confirm that the
REPLIES INHIBITED indicator is steady on.
On the transponder power supply switch TRANSPONDER DC POWER to ON. Confirm
that the REPLIES INHIBITED indicator is now off.
On the CTU, confirm that the displayed transmit rate is again in the range 990 to 1000
Hz.

3.4.18

RF Source 1A72522

3.4.18.1 Test Equipment


Oscilloscope.
Spectrum analyser.
Frequency counter.
RF millivoltmeter.
Attenuator, miniature, 10 dB.
Test crystals (refer Section 3.4.18.3, step 1).

3.4.18.2 Setup
Switch the depot test facility off. Extend the receiver video using the transponder
extender frame. Remove the lid from the RF source diecast box.
Replace the RF source board from the depot test facility with the RF source to be tested
(after first removing the coaxial cable connected to the output connector XC1, (if any),
the two screws securing the printed wiring board to the box, the two screws securing the
coaxial connector bracket to the box - located beside the output connector - and the two

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leads supplying power to the unit). Note the colour coding of the two power leads to
ensure that they are re-connected with the correct polarity.
Reconnect the two power leads. Replace the two screws securing the RF source to the
box and the two screws securing the coaxial connector bracket to the box.
Connect the RF millivoltmeter to the output connector, XC1, of the RF source.
Switch the depot test facility on. On the transponder power supply front panel, switch
TRANSPONDER DC POWER to ON.
Using channel 1 of the oscilloscope (internally triggered), check that the voltages on the
power supply leads to the RF source (connect the oscilloscope earth lead to the RF
source diecast box) are at 15.0 1.0 volts and 0 volts.

3.4.18.3 Alignment
To fully test and prove an RF source, the tests of this section should be performed at the
minimum, middle and maximum reply frequencies, 962 MHz, 1088 MHz and 1213 MHz
respectively. However, if the RF source is only to be realigned for its operational reply
frequency, the tests of this section need only be performed at this operational frequency.
1.

Install the oscillator crystal in the RF source. The crystal frequency is onetwelfth of the station reply frequency.
Example:

Channel 84X reply frequency = 1171 MHz


hence crystal frequency = 1171/12 = 97.5833 MHz

2.

On the RF source, set capacitors C8, C12 and C18 to mid-range, as shown
below, so that clockwise movement will increase frequency.

3.

Move channel 1 of the oscilloscope to the test point XT1 on the RF source
and tune the core in L1 for peak indication on the oscilloscope, checking that
a smooth peak is obtained [approximately 2 volts].

4.

Check that the oscillator is operating at the crystal frequency by using a oneturn coupling loop connected to the frequency counter and loosely coupled to
Ll. (if the frequency is out of range, then retune L1 for correct mode and then
re-peak (after first removing the loop).

5.

Move channel 1 of the oscilloscope to test point XT2 on the RF source. Tune
C8 to give peak indication [approximately 0.6 volts].

6.

Move channel 1 of the oscilloscope to test point XT3 on the RF source. Tune
C12 to give peak indication [approximately 2.5 volts].

7.

Move channel 1 of the oscilloscope to test point XT4 on the RF source. Tune
C18 to give peak indication [approximately 1.8 volts].

8.

Carefully adjust trimmer C26 (through the end hole in the box of the RF
source) to give maximum power display on the RF millivoltmeter. The RF
output level should not be less than +5 dBm.

9.

Remove the RF millivoltmeter from XC1 and replace it with the spectrum
analyser.

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SECTION 3
Set the spectrum analyser controls as follows:
Attenuator
Bandwidth
Display

11.

20 dB
300 kHz
50 MHz/division (or full sweep).

Observe the displayed spectrum and set the LEVEL control on the spectrum
analyser for a reference level of 0 dB at the wanted centre frequency (962,
1088, 1213 MHz or operational reply frequency). Check that the levels at
frequencies offset from the output by multiples of the crystal frequency are
equal to, or below, the following limits:
Fx
2Fx
3Fx
6 Fx and beyond

34 dBr
24 dBr
20 dBr
10 dBr

where Fx is the crystal frequency. Also check, using full sweep display, that
no abnormal spectra are present.
If the crystal frequency harmonics specification is not met directly, it may be
achieved by a slight detuning of capacitors C18 and/or C26, ensuring at the
same time that the output level does not decrease by more then 0.3 dB.
12.

Remove the spectrum analyser from XC1 and replace it with the frequency
counter (through a 10 dB attenuator). The measured output reply frequency
should be within 20 kHz of the nominal frequency of step 1.

3.4.18.4 Completion
After having performed the above tests at the required frequencies, switch the depot test
facility off, remove the RF source under test from the diecast box on the receiver video,
and restore the depot test facility RF source back into its diecast box, ensuring that all
screws and electrical connections are correctly replaced and securely tightened.
Replace the lid of the diecast box. Note that the lid is deliberately warped to ensure good
RF sealing. Tighten the screws firmly.
Restore the RF source under test to its diecast box, ensuring that all screws the lid are
correctly replaced and the screws securely tightened.
Remove the transponder extender frame and install the receiver video back in the depot
test facility.

3.4.19

IF Amplifier 1A72523

3.4.19.1 Test Equipment


Oscilloscope.
Signal generator.
Pulse generator.
Digital multimeter.
Stopwatch.
Attenuator, miniature, 10 dB.
Mixers for pulse modulation; Qty 2.
Power supply, regulated, 30 volts (required for bench test only).
Resistor, fixed, 365 kilohm (or close value), 400 mW.
Coaxial cables and adaptors. Tuning tools.

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3.4.19.2 Setup
The IF amplifier board can be conveniently tested in a working depot test facility in the
receiver video module, so that DC supplies on the correct connectors are available. It
must be connected in place of the original IF amplifier, and the whole module should be
mounted on an extender frame. If the unit is to be tested on a bench setup, connector
details for XN1 are given in Figure 3-11. The IF amplifier must be well grounded to a
metal plate if tested in this manner.
Set all variable resistors to mid-travel and all inductor cores to flush with the tops of the
formers.
Place jumper of XN2 in the MAN position.
Switch the transponder supply TRANSPONDER DC POWER switch to ON.
Check the supply voltage with the multimeter; it should be 15.0 0.1 volts.
Measure the +6 volts supply at test point XT4; should be 6.00 0.15 volts.
Measure the GAIN CONTROL voltage at test point XT1 and adjust SET GAIN (R29); this
should vary between +6.9 0.2 and +4.2 0.2 volts. Leave SET GAIN at maximum
voltage (clockwise).
Measure DC voltage on test point XT3; it should be 6.3 0.2 volts.

3.4.19.3 No Signal Checks


Connect the oscilloscope, set to 500 mV/division, DC coupled, to XT3 and back off the
DC offset to check the noisy base line near the top of the display.
Reduce SET GAIN (R29) to minimum (counter-clockwise) and note that the noise
reduces in amplitude, noting also that the signal is negative going.
Temporarily provide a short circuit across R30 and note that the noise reduces even
further.
Remove the short circuit and reset SET GAIN to maximum gain. Measure and record the
peak-to-peak noise amplitude; it should not exceed 300 mV.

3.4.19.4 IF Checks
Connect the test system as in Figure 3-10 with the signal generator set to -90 dBm at
63.00 MHz and set the pulse generator to provide +4 volts single pulse at 1 kHz PRF
with 5 microseconds width to modulate the 63 MHz signal. Synchronise the oscilloscope
to the pulse generator.
Connect the modulated signal to XC1 of the unit under test, using the short coaxial
RG-188 cable.
Observe the XT3 signal on the oscilloscope and increase the signal generator output
level until the pulse is visible above the noise (still negative-going), as below.

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Adjust the tuning of L5 and L7 to peak the pulse, then adjust C1 also to peak the pulse.
Repeat this tuning procedure to ensure peaking.
Turn SET GAIN (R29) to minimum (counter-clockwise) and adjust the oscilloscope for
the noise base just at the top line of the screen as below; then reset SET GAIN to
maximum.

Adjust the signal generator output level for an accurate 1 volt peak pulse, with respect to
the top graticule line, then increase the level by 3.0 dB.
Increase the signal generator frequency until the pulse amplitude is again 1 volt and
record the frequency, fi+.
Decrease the frequency below 63 MHz to give a 1 volt pulse again and note the
frequency, fi-.
Calculate fi+ minus fi-; this difference (3 dB bandwidth) should be between 1.5 and 1.9
MHz.
Reset the frequency to 63.00 MHz. Remove the mixers from the signal generator output
and connect the signal generator directly to the IF amplifier, to give unmodulated 63
MHz. Readjust the output level to give 1 volt below the top graticule line on the
oscilloscope. Note the generator output in dBm.
Reconnect the mixers as before and increase the generator output until the pulse on the
oscilloscope has a 1 volt amplitude. Note the new generator output in dBm. The
difference between these two noted values (in dBm) is the mixer-modulator insertion
loss in dB. Call this value M dB.
For this 1 volt peak pulse, note the signal generator output level in dBm (this will be
referred to as level A1).
Increase the level to give a 2 volts peak pulse and note the level in dBm (A2).
Again increase the level for a 3 volts pulse and note the level in dBm (A3).
Calculate A1 minus A2, and A2 minus A3; the difference between these two values
should be less than 5 dB.
Increase the amplifier input level to -10 dBm (signal generator level = (M - 10) dBm) and
measure the pulse amplitude, which should be greater than 3.0 volts peak.
Increase the level to 0 dBm (signal generator level = M dBm) and again measure the
amplitude; this should not be less than 3.1 volts peak.
Decrease the signal generator output to -100 dBm (signal generator level = (M -90 dBm)
and check that the pulse is still visible through the noise (approximately equal). Measure
the peak-to-peak noise voltage, which should not exceed 200 mV peak-to-peak.

3.4.19.5 Narrow Band Checks


With the oscilloscope set to 500 mV DC, monitor the DC voltage on XT8.

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Adjust L4 tuning core into the coil so that it is 2 or 3 turns below being flush with the top
of the former. With the digital multimeter, measure the DC voltage on XT8; it should be
between 0.70 and 0.76 volts.
Adjust the tuning core of L4 counter-clockwise until the voltage is seen to jump to
between 0.9 and 1.2 volts. Note the core position. Continue adjusting the core counterclockwise until either a voltage peak or 2.0 volts is reached, whichever occurs first; leave
the core in this position. Check that the core has been rotated more than one half turn
beyond the position of the voltage jump observed above.

"

NOTE

Tuning must be done with the core being in the position stated above. Do not
exceed the voltage stated for XT8, otherwise a spurious mode of oscillation
may be induced.

Check that the final voltage on XT8 is between 1.2 and 2.1 volts. Switch the power
supply off and on at least three times, and check that the XT8 voltage returns to the
same value each time.
Monitor XT6 waveform on the oscilloscope, on the 1 volt DC range, and increase the
63.00 MHz level to -60 dBm ((M-60) dBm from generator).
Detune L3 by removing the adjuster core almost completely, peak the pulse by tuning L6
(it may be necessary to temporarily increase the oscilloscope gain) then retune L3 to
peak and note the pulse amplitude above the noise average.
Change the frequency to 63.5 MHz and note the amplitude at the middle of the pulse,
then to 62.5 MHz and again note the amplitude; equalise the pulses by retuning L3. This
pulse level should be less than 0.5 of the amplitude noted in the previous step.
Reset the frequency to 63.0 MHz.
With two oscilloscope probes on 1 volt DC range, connect both to XT9 and adjust
controls to view both traces coincidentally.
Reconnect one probe to XT10 and adjust ON CHAN THRESH (R50) for 5.0 volts.
Observe noise and pulse on XT9: adjust ON CHAN THRESH so that XT10 level cuts
through the main pulse and some of the peaks of the noise, as below.

Retune the signal generator to 62.1 MHz and confirm that most of the pulse left is below
the level of the noise peaks, then repeat at 63.9 MHz. A typical waveform is shown
dotted in the figure above. Reset the frequency to 63.0 MHz.
Reconnect the XT10 probe, set to 5 volts DC range, to XT11 and check the ON
CHANNEL signal; this should be a square 15 volts pulse with very few random noise
pulses, as shown below

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Reduce the signal generator output level and note that the square pulse starts to break
up, as shown below; increase the output until the pulse is just free of breakup and record
the threshold input signal level in dBm, which should be below a level of -93 dBm
((M-93) dBm at the signal generator).

Increase the input level to -10 dBm (M-10 dBm at the signal generator) and check that
the ON CHANNEL pulse is still solid; ignore any increase of noise.
Reconnect the oscilloscope probe from XT9 to XT12 and check that the DETECTED
LOG VIDEO pulse falls completely within the width of the ON CHANNEL pulse on XT11
at all input levels from -10 to -90 dBm. Leave the signal generator level at M-30 dBm.
Transfer the oscilloscope probe from XT11 to XT12 also and reset to 1 volt DC range.
Expand the timebase to 1 microsecond/division and check the leading edges of the two
pulses, then superimpose the traces to ensure no timing or shape differences.
Reconnect one probe to XT3, AC couple and invert: adjust the vertical gain, if
necessary, and shift so that the half-pulse amplitude is at the horizontal centre line.
Adjust the oscilloscope channel displaying XT12 waveform to centre the half amplitude
points also; measure the delay between XT3 and XT12 pulses on the centre line and
record this value. The delay should be 1.65 0.1 microseconds, as shown below.
Disconnect the oscilloscope probes.

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3.4.19.6 AGC Checks


Remove the mixers from the signal generator and connect the signal generator directly
to the IF amplifier. Set the signal generator for 63 MHz at a level of -110 dBm.
Reconnect the jumper on XN2 to AGC position.
Connect the multimeter to XT13 and measure the voltage above earth; adjust preset
SET AGC (R15) to give +6.0 volts. The supply must be +15.00.05 volts, and steady.
Connect an oscilloscope probe (1 volt DC range) to XT1 and check that the DC level is
6.9 0.3 volts.
Increase the signal generator output level slowly until the voltage starts to fall on its own;
note the signal level for the AGC threshold, which should be below a level of -93 dBm.
Increase the generator output again and note the steady decrease in XT1 voltage until it
flattens at about 2.5 volts, then starts to drop rapidly and lose control; note the signal
level just before it loses lock, which should be above a level of -30 dBm.
Reset the signal generator to M-10 dBm and replace the mixers. Check that the pulses
appear correctly at XT3, with the oscilloscope on 500 mV DC range, as previously.
Connect a 365 kilohm resistor from test point XT5 to +15 volts supply (far end of R11 is
the closest available) and measure the time elapsed for the pulse amplitude to reduce to
the minimum level; the period should be 4 1 seconds.
Note the final output pulse amplitude (A4) to be used as a reference.
Disconnect the 365 kilohm resistor from the +15 volts supply and check that the full
pulse returns in less than 1 second.
Reduce the signal generator output level until the XT3 amplitude equals A4; the amount
that the signal generator level has been reduced below the initial M-10 dBm level should
be greater than 65 dB.

3.4.19.7 Final Checks


Observe the XT3 waveform on the 200 mV AC range and increase the signal input until
the "peak tangential noise" input condition is reached. This is the level at which the noise
peaks on the bottom of the pulse coincide with the noise peaks on either side of the
pulse, as shown below. The signal generator output level at which this occurs should be
equal to or below a level of M-92 dBm.

Check that the output signals are connected via XN1, by monitoring with the
oscilloscope at the module front panel test jacks:
DETECTED LOG VIDEO signal as on XT12
ON CHANNEL VIDEO signal as on XT11.
Switch off power, remove the test cables and replace the cover with the screws.

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Figure 3-10

Test Setup for IF Amplifier Checks

Figure 3-11

Power and Output Cable for IF Amplifier Checks

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3.4.20

SECTION 3
RF Amplifier 1A72524

3.4.20.1

Test Equipment

Spectrum analyser.
Signal generator; Qty 2
Digital multimeter.
Peak power meter.

3.4.20.2 Setup
Switch the test facility rack off. Place the receiver video on the transponder extender
frame. Replace the RF amplifier in the receiver video of the test facility with the RF
amplifier to be tested. Ensure that all screws and connections are restored. Switch the
rack on.

3.4.20.3 DC Voltages
Switch on the unit by setting the TRANSPONDER DC POWER switch on the
transponder power supply to ON.
Using a digital multimeter, measure the DC voltage at the following points
R1/R3 junction
V2/R2 junction
R4/R6 junction
V5/R5 junction

8.7 0.5 volts


0.7 0.1 volts
8.7 0.5 volts
0.7 0.1 volts

Check for zero volts at XC1, XC2, XC3 and XC4.

3.4.20.4 Power Stage Check


Set up the equipment as in Figure 3-12. Connect the CW output of the signal generator
to XC3 on the RF amplifier. Connect a 50 ohms load to XC2 and power meter to XC4.
Set the signal generator frequency to 950 MHz and level to +3 dBm.
Measure the output power; it should be +12.5 1.5 dBm (12.6 to 25.1 mW).
Connect XC4 to the spectrum analyser. Set the spectrum analyser to centre frequency
1000 MHz and span at least 1000 MHz and measure any spurious components present.
All spurious components should be more than 55 dB below the signal.

"

NOTE

Ensure that no spurious components are originating in the signal generator.

Using a digital multimeter measure the DC voltage at XS3, which should be 0.25 0.07
volts. If the voltage is not within the limits specified, it may be achieved by changing the
length of the anode lead on diode V7. Shortening the lead should reduce the detector
output.
Measure the DC voltage at XS4; it should be 1.3 0.5 volts.
Repeat these measurements with the signal generator frequency to 1100 MHz and then
to 1220 MHz. The measured voltages should remain within the stated limits.

3.4.20.5 Local Oscillator Leakage Check


Reconnect the test equipment as follows:

50 ohms termination to XC1.

Signal generator to XC3, frequency 1100 MHz; level +3 dBm.

Spectrum analyser to XC2.

50 ohms termination to XC4.

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Measure the level of 1100 MHz signal on the analyser at XC2; it should be less than -15
dBm.
Set the analyser to sweep at least zero to 1500 MHz and check for any spurious
components; all spurious components should be below -70 dBm. Again note the output
spectrum of the signal generator.

3.4.20.6 Low Noise Amplifier and Mixer Calibration


For this test it is necessary to have two signal generators, one of which has been
calibrated and characterised across the band 950-1250 MHz and at 63 MHz at a level of
-20 dBm.
Connect the calibrated signal generator to the spectrum analyser with the level set to -20
dBm.
Set the spectrum analyser as follows:
Centre frequency
Span
Resolution bandwidth
Video bandwidth
Reference level
Log scale
Sweep time

1100 MHz
400 MHz
1 MHz
1 MHz
-10 dBm
1 dB/division
500 milliseconds.

Measure and record the levels indicated on the analyser at each of 1025 MHz, 1055
MHz, 1087 MHz, 1120 MHz, 1150 MHz and 63 MHz.
If the tests are being carried out at a single frequency, the correction factors and
measurements need only be done at that frequency (the transmit and local oscillator
frequency).
Calculate the 63 MHz correction factor, F63, for each RF frequency, from:
F63

= (analyser reading (RF) - analyser reading (63))

for example: if analyser reading (RF) = -20.1 dBm,


and the reading for 63 MHz = -20.8 dBm, then
F63

= (-20.1 - (-20.8)) dB
= 0.7 dB

Connect the calibrated signal generator to XC1 and spectrum analyser to XC2. Connect
the second signal generator to XC3, at a level of +3 dBm.
Set the calibrated signal generator level to -20 dBm. Set the frequencies as in the table
below and for each frequency measure the 63 MHz signal level from XC2 as displayed
on the analyser. At each frequency, the difference between the 63 MHz level and the
corresponding RF level measured above gives the gain from RF to IF.
Calculate the gain at each frequency from the level measured on the analyser. Use the
formula:
Gain

= (63 MHz level - RF level + F63) dB

for example, if the measured RF level at 11 50 MHz is -20.1 dBm, the 63 MHz level is
-9.3 dBm and the 63 MHz correction factor for 1150 MHz is 0.7 dB, then the gain is:
Gain

= (-9.3 - (-20.1) +0.7) dB


= (10.8 + 0.7) dB
= 11.5 dB

The gain at all frequencies should be within the limits 12.0 1.2 dB.

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Figure 3-12

3.4.21

SECTION 3
FREQUENCY at
XC1 (MHz)

FREQUENCY at
XC3 (MHz)

1025

962

1055

992

1087

1024

1120

1183

1150

1213

Test Setup for RF Amplifier Checks

Transponder Power Supply 1A72525

Since the transponder power supply contains no electronic circuitry in addition to that
contained on the transponder power supply main board, no additional tests are required
to those specified for that assembly in Section 3.4.22

3.4.22

Main PWB Assembly Transponder Power Supply 1A72526

3.4.22.1 Test Equipment


Oscilloscope.
Digital multimeter: Qty 2.
Load resistor 54 ohms, 2%, 35 watts.
Load resistor 100 ohms, 2%, 20 watts.
Load resistor 400 ohms, 2%, 5 watts.

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Connector, plug, 4-pin.


Current limit select-on-test resistors for R40: 51 ohms, 56 ohms, 62 ohms, 68 ohms, 75
ohms and 1.5 kilohm.

3.4.22.2 Setup
With the depot test facility operating, on the CTU, press the following front panel keys in
the specified sequence (as required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
A means is required to connect different loads to the HT supply output. Two ways of
doing this are:
a.

loosen the screws to either of the electrolytic capacitors C1 or C2 and attach


two leads to which any, or all, of the load resistors may be connected, or

b.

attach leads through a 4-pin plug connector to the 4-pin connector XN9
(POWER SUPPLY CONNECTOR 2) on the transponder subrack motherboard.
The inner two pins are the positive connection to the HT supply; the outer two
pins are the common earth connection.

Connect the 400 ohms load resistor to the HT supply output connections.
Remove the transponder power supply, receiver video and the transmitter driver from
the depot test facility.
If a resistor is not already fitted for R40 on the unit under test, temporarily connect a 68
ohms resistor.
Place the transponder extender frame in position of the transponder power supply. Plug
the transponder power supply board to be tested into the transponder extender frame.
The receiver video and transmitter driver modules remain disconnected.
On the test interrogator front panel, set the switch MONITOR & INTERROGATOR DC
POWER to ON.
On the monitor front panel, set switch MONITOR OUTPUTS to NORMAL.
Set the TRANSPONDER DC POWER switch to ON, and check that the red TEST
indictor is on.
Check that the relay K1 is activated by confirming that the green DC POWER ON
indicator is on.

3.4.22.3 HT Supply Tests


3.4.22.3.1

Regulator Oscillator Tests

Connect channel 1 of the oscilloscope (set to AUTO INTERNAL CHANNEL 1 trigger and
POSITIVE slope) to test points XT9 (OSC) and XT10 (EARTH) on the unit under test.
Confirm that a signal is present at XT9 with a waveform similar to the waveform below,
with a period in the range 26.5 to 34.0 microseconds and a pulse width of less than 1.0
microsecond.

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SECTION 3

Current Limit Setup

1.

Connect the 54 ohms load resistor in parallel with the 400 ohms load resistor
at the HT supply output.

2.

Connect the multimeter, on 200 volts DC range, to test jacks +24V IN and
EARTH.

3.

Switch and hold the TEST/FLOAT switch of the AC power supply to TEST,
and adjust the FLOAT 1 VOLTAGE control on the control module of the AC
power supply to produce a multimeter reading of 21.0 0.1 volts.

4.

Connect the multimeter to test jacks HT and EARTH.

5.

Adjust HT VOLTAGE (R26) to produce a multimeter reading of 42.0 0.1


volts.

6.

Connect the second multimeter, on 2 volts range, to test jacks SUPPLY


CURRENT, + and -. The input current drawn by the transponder power
supply board, in amperes, is 10 times this multimeter reading, in volts. The
input current under this conditions should be not more than 2.6 amperes (not
more 0.26 volts on the multimeter).

7.

R40 on the unit under test is to be chosen to meet both the following
conditions:
a. with only the 54 ohms and 400 ohms load resistors connected to the HT
output, shorting R40 should cause a measured increase in HT supply
output voltage of less than 0.1 volts; and
b. with all three load resistors (54 ohms, 100 ohms and 400 ohms)
connected in parallel to the HT output, the input current drawn by the
transponder power supply board should be not more than 3.2 amperes
(not more than 0.32 volts on the multimeter).
Five standard values for R40 are 51 ohms, 56 ohms, 62 ohms, 68 ohms and
75 ohms. If a value between the standard values is required, use the higher
valued resistor and connect a 1.5 kilohm resistor in parallel with it.

8.

When the required value for R40 is determined, solder the selected value for
R40 into the unit under test.

9.

Repeat steps 7.a and 7.b to ensure that the conditions are still met.

10.

Release the TEST/FLOAT switch of the AC power supply.

3.4.22.4 Performance Tests


Ensure that only the 100 ohms and 400 ohms load resistors are connected to the HT
supply output.
Connect the multimeter, on 200 volts range, to test jacks +24V IN and EARTH.

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Switch and hold the TEST/FLOAT switch of the AC power supply to TEST, and adjust
the FLOAT 1 VOLTAGE control on the control module of the AC power supply to
produce a multimeter reading of 24.0 0.1 volts.
Connect the multimeter, on 200 volts range, to test jacks HT and EARTH.
Adjust HT VOLTAGE (R26) to produce multimeter readings of 39.8 0.1 volts and 52.2
0.1 volts to prove that control of the HT supply output is available over this range.
Disconnect the 100 ohms load resistor from the HT supply output, and add the 54 ohms
load resistor to the 400 ohms load resistor at the HT supply output.
Adjust HT VOLTAGE to produce a multimeter reading of 42.0 0.1 volts.
Connect the second multimeter, on 2 volts range, to test jacks SUPPLY CURRENT +
and -. The input current drawn by the transponder power supply board should be not
more than 2.3 A (not more than 0.23 volts on the multimeter).
Disconnect the 54 ohms load resistor from the 400 ohms load resistor at the HT supply
output. The HT supply output should not increase to more than 44.0 volts.
Add the 100 ohms load resistor across the 400 ohms load resistor at the HT supply
output. The HT supply output should be not more than 43.0 volts.
Disconnect the 100 ohms load resistor from and add the 54 ohms load resistor to the
400 ohms load resistor at the HT supply output.
Move the second multimeter, on 200 volts range, to test jacks +24V IN and EARTH.
Adjust the FLOAT 1 VOLTAGE of the AC power supply to give an input voltage of 30.0
0.1 volts.
The HT supply output should be not more than 42.3 volts.
Adjust the FLOAT 1 VOLTAGE of the AC power supply to give an input voltage of 22.0
0.1 volts.
The HT supply output should be not more than 41.8 volts.
Adjust the FLOAT 1 VOLTAGE of the AC power supply to give an input voltage of 24.0
0.1 volts.
Connect channel 1 of the oscilloscope (set to AUTO INTERNAL CHANNEL 1 trigger and
POSITIVE Slope) to test points XT4 (TPS_HT) and XT1 (EARTH). Confirm that a signal
is present at XT4 with a waveform similar to the waveform below. The measured peakto-peak ripple voltage (excluding spikes) should be not more than 50 mV. The measured
peak-to-peak spike voltage should be not more than 150 mV. (The amplitude of the
leading spike is dependent on the position of the oscilloscope probe leads. To minimise
pick-up, the oscilloscope probe leads may need to be connected directly to XT4, without
using the slip-on probe tip. Ground the probe sleeve directly on the printed wiring board
with a short length of wire or braid.)

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On the CTU front panel, select Drv.HT from the PS.Volt menu. The displayed reading on
the CTU should be 42.0 0.4 volts.
Release the TEST/FLOAT switch of the AC power supply.

3.4.22.5 +15V Supply and +18V Supply Tests


Connect the multimeter, on 200 volts range, to test jacks +24V IN and EARTH.
Switch and hold the TEST/FLOAT switch of the AC power supply to TEST, and adjust
the FLOAT 1 VOLTAGE control on the control module of the AC power supply to
produce a multimeter reading of 24.0 0.1 volts.
Connect the second multimeter, on 20 volts range, to test jacks +15V and EARTH. The
voltage should be in the range 14.6 volts to 15.4 volts.
Move the second multimeter, on 20 volts range, to test jacks +18V and EARTH. The
voltage should be in the range 17.4 volts to 18.6 volts.
Switch TRANSPONDER DC POWER to OFF.
Restore the receiver video and the transmitter driver back into the transponder subrack.
On the receiver video front panel, set switch IDENT to NORMAL.
On the transmitter driver front panel, set switch DRIVER DC POWER to NORMAL.
Switch TRANSPONDER DC POWER to ON.
Adjust the FLOAT 1 VOLTAGE of the AC power supply to give an input voltage of
30.00.1 volts.
The reading on the multimeter monitoring the +18V output should be in the range 17.4
volts to 18.6 volts.
Move the second multimeter, on 20 volts range, to test jacks +15V and EARTH. The
voltage should be in the range 14.6 volts to 15.6 volts.
Adjust the FLOAT 1 VOLTAGE of the AC power supply to give an input voltage of 22.0
0.1 volts.
While holding TI RATE, 10 kHz pressed, the reading on the multimeter monitoring the
+15V supply output should be in the range 14.4 volts to 15.4 volts. Release the 10kHz
switch.
Move the second multimeter, on 20 volts range, to test jacks +18V and EARTH. While
holding TI RATE, 10 kHz pressed, the measured voltage of the +18V supply output
should be in the range 17.2 volts to 18.4 volts. Release the 10 kHz switch.
Adjust the FLOAT 1 VOLTAGE of the AC power supply to give an input voltage of 24.0
0.1 volts.
On the CTU front panel, select TP.18V from the PS.Volt menu. The displayed reading on
the CTU should be within 0.2 volts of the reading on the multimeter monitoring the
+18V supply output.
Move the second multimeter, on 20 volts range, to test jacks +15V and EARTH.
On the CTU front panel, select TP.15V from the PS.Volt menu. The displayed reading on
the CTU should be within 0.1 volts of the reading on the multimeter monitoring the
+15V supply output.
Release the TEST/FLOAT switch of the AC power supply.

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3.4.22.6 Control Signals


On the test interrogator front panel, set the switch MONITOR & INTERROGATOR DC
POWER to NORMAL.
Switch TRANSPONDER DC POWER to NORMAL. Check that:
a. On the unit under test, both DC POWER ON (green) and TEST (red) indicators
are off.
b. On the CTU, the MODULES TEST indicator is off.
c. On the unit under test, relay K1 is released.
Switch TRANSPONDER DC POWER to OFF. Check that:
a. On the unit under test, the DC POWER ON (green) indicator is off and the TEST
(red) indicator is on.
b. On the CTU, the MODULES TEST indicator is on.
c. On the unit under test, relay K1 is released.
Switch TRANSPONDER DC POWER to ON. Check that:
a. On the unit under test, both DC POWER ON (green) indicator and TEST (red)
indicator are on.
b. On the CTU, the MODULES TEST indicator is on.
c. On the receiver video, the REPLIES INHIBITED indicator is off.
On the CTU front panel, press the MAINTENANCE key to turn its indicator off.
Switch TRANSPONDER DC POWER to NORMAL. Check on the receiver video that the
REPLIES INHIBITED indicator is now off.
On the CTU, press SELECT MAIN, NO 1. Check that:
a. On the unit under test, the DC POWER ON (green) indicator is on and the TEST
(red) indicator is off.
b. On the CTU, the MODULES TEST indicator is off.
c. On the unit under test, relay K1 is activated.
After having performed the above tests, remove the transponder extender frame and
install the transponder power supply belonging to the depot test facility back in the
transponder subrack.

3.4.23

Transmitter Driver 1A72530

3.4.23.1 Test Equipment


Oscilloscope.
Digital multimeter.
Peak power meter.
Attenuator, power, 30 dB.
Attenuator, medium, 20 dB.
SMA connector torque wrench.
Cables and adaptors.

3.4.23.2 Setup

"

NOTE

The alignment procedure involves temporary changes to the connections to the


sub-modules of the transmitter driver. To ensure correct alignment and

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subsequent correct operation, ensure that each RF connector is securely


tightened (use a torque wrench for SMA connectors) following its connection.
When making measurements of the peak RF power, correction needs to be
made for the errors in the peak power meter and for the actual losses in any
attenuators at the input to the peak power meter. This requires that the peak
power meter and any attenuators used be characterised at the frequency of
operation and these corrections applied to the meter readings.

CAUTION

The sensor on the peak power meter is sensitive to overload, and is


easily damaged. To prevent expensive delays and repairs from being
incurred, ensure that the correct specified attenuator is connected to the
peak power meter sensor before connecting to the RF source to be
measured.

The unit under test is normally aligned at a reply frequency of 1215 MHz. However, if
alignment and testing is required at the operational reply frequency, the tests below
need only be performed at this operational frequency. Tune the receiver video in the
depot test facility for the test and alignment frequency(ies) - see Section 3.4.18 if an RF
Source is to be aligned; see Appendix K if the tests are being performed at the depot
test facility.
With the depot test facility operating, on the CTU, press the following front panel keys in
the specified sequence (as required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
On the unit under test, set the and controls switches as follows:
RF OUTPUT (on front panel) fully clockwise,
DRIVER DC POWER (on front panel) to OFF,
ALC LOOP (S2 on pulse shaper board) to OPEN,
ALC (S3 on pulse shaper board) to VIDEO,
MED COLL (S4 on pulse shaper board) to DC.
On the pulse shaper board of the unit under test, adjust the following controls all fully
counter-clockwise:
MOD PULSE AMPLITUDE (R58),
1W PULSE (R85),
EXCITER DC (R97), and
MED POWER DRIVER DC (R115).
On the unit under test, check that the 50 ohms termination E1 is connected to PORT 3 of
circulator W1. Check that termination E2 is connected to PORT 2 of circulator W2.
At the depot test facility, remove the transmitter driver. Place the transponder extender
frame in the position of the transmitter driver. Plug the unit under test into the
transponder extender frame.
On the test interrogator front panel, set the switch MONITOR & INTERROGATOR DC
POWER to ON.
On the monitor front panel, set switch MONITOR OUTPUTS to NORMAL.
On the receiver video front panel, set the IDENT switch to CONTINUOUS.

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On the front panel of the unit under test, set the DRIVER DC POWER switch to ON, and
check that the DC POWER ON and TEST indicators are on.
Connect the oscilloscope (externally triggered from test jacks TRIGS TO MODULATOR
and EARTH on the receiver video front panel) to VIDEO OUT on the peak power meter
to check the pulse shape.
Connect the multimeter (on 200 volts range) to test jacks HT and EARTH on the
transponder power supply front panel. The measured voltage should be 42.0 0.2 volts.
(If out of range, set the voltage within the specified range by adjusting HT VOLTAGE
(R26) on the transponder power supply main board.)

3.4.23.3 Exciter Alignment


On the transponder power supply, switch TRANSPONDER DC POWER to OFF.
Connect a calibrated 20 dB attenuator to RF IN on the peak power meter.
Disconnect the coaxial cable from the output of the exciter and connect a short coaxial
cable from the exciter output connector to the IN connector on the 20 dB attenuator.
Connect the multimeter (on 200 volts range) to test points XT7 and XT8 (COMMON) on
the pulse shaper board.
On the transponder power supply, switch TRANSPONDER DC POWER to ON.
While monitoring both the multimeter and the peak power meter, adjust EXCITER DC
(R97) to produce a multimeter reading of 32.0 0.2 volts. The peak power meter reading
should not exceed 40 mW (or 4.0 watts if the reading is corrected for the 20 dB
attenuator).
While monitoring the peak power meter, adjust 1W PULSE (R85) to produce a peak
power meter reading of 60.0 0.5 mW (or 6.00 0.05 watts if the reading is corrected for
the 20 dB attenuator) to confirm that this output power can be achieved.
While monitoring the peak power meter, adjust EXCITER DC (R97) to produce a peak
power meter reading of 50.0 0.5 mW (or 5.00 0.05 watts if the reading is corrected for
the 20 dB attenuator).
On the transponder power supply, switch TRANSPONDER DC POWER to OFF.
Disconnect the test coaxial cable from the output of the exciter to the IN connector on
the 20 dB attenuator and reconnect the coaxial cable that connects the output of the
exciter to the input of the medium power driver.

3.4.23.4 Medium Power Driver Alignment


Replace the 20 dB attenuator connected to the input of the peak power meter with the
30 dB attenuator.
Disconnect the coaxial cable from the input of the power modulation amplifier and
reconnect it (with suitable adaptors) to the IN connector on the 30 dB attenuator
connected to the peak power meter.
On the transponder power supply, switch TRANSPONDER DC POWER to ON.
While monitoring the peak power meter, adjust MED POWER DRIVER DC (R115) to
produce a peak power meter reading of 28.0 0.5 mW (or 28.0 0.5 watts if the reading
is corrected for the 30 dB attenuator).

"

NOTE

If the power output specified above cannot be achieved with 5 watts from the
exciter, it is permissible to return to Section 3.4.23.3 and adjust EXCITER DC
(R97) to produce an exciter output power of 6.0 watts. Do this ONLY if the
specified power cannot be obtained with 5 watts drive.

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While monitoring the peak power meter, adjust MED POWER DRIVER DC (R115) to
produce a peak power meter reading of 25.0 0.5 mW (or 25.0 0.5 watts if the reading
is corrected for the 30 dB attenuator).
On the transponder power supply, switch TRANSPONDER DC POWER to OFF.
Disconnect the coaxial cable from the IN connector on the 30 dB attenuator and
reconnect it to the input of the power modulation amplifier.

3.4.23.5 Power Modulation Amplifier Alignment


On the 1kW RF amplifier, disconnect the coaxial cable from the INPUT connector, and
connect the cable (with suitable adaptors) to the IN connector on the 30 dB attenuator
connected to the peak power meter.
On the transponder power supply, switch TRANSPONDER DC POWER to ON.
While monitoring the peak power meter, adjust POWER MOD AMP DC (R69) to produce
a peak power meter reading of 60.0 0.5 mW (or 60.0 0.5 watts if the reading is
corrected for the 30 dB attenuator).
On the transponder power supply, switch TRANSPONDER DC POWER to OFF.
On the circulator W2, swap the connections to ports 1 and 3 (i.e., the output of the power
modulation amplifier to port 1 of the circulator; port 3 of the circulator to connector XC2
(RF DRIVE PULSE); extender coaxial cables will probably be required).
On the transponder power supply, switch TRANSPONDER DC POWER to ON.
The reading on the peak power meter should be not more than 1.0 mW (or not more
than 1.0 watt if the reading is corrected for the 30 dB attenuator).
On the transponder power supply, switch TRANSPONDER DC POWER to OFF.
On the circulator W2, swap the connections to ports 1 and 3 (i.e., the output of the power
modulation amplifier to port 3 of the circulator; port 1 of the circulator to connector XC2
(RF DRIVE PULSE); remove the extender coaxial cables if used).
On the transponder power supply, switch TRANSPONDER DC POWER to ON.
While monitoring the peak power meter, adjust POWER MOD AMP DC (R69) to produce
a peak power meter reading of 50.0 0.5 mW (or 50.0 0.5 watts if the reading is
corrected for the 30 dB attenuator).
Observe the waveform on the oscilloscope (the video output from the peak power
meter). Check that any tilt on the top of the waveform (see figure below) should have a
peak-to-peak value not more than 10 % of the mean pulse height.

Check that the space between the two pulses is 1.5 0.1 microseconds. (If it is not, then
set it within this limit using the preset BACK PORCH (R36) on the pulse shaper board).
Connect channel 2 of the oscilloscope to test jacks DRIVER LEVEL and EARTH. The
displayed waveform (see figure above) should have an amplitude (when measured with
respect to the 0 volts reference) in the range 3.0 to 4.0 volts.

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On the CTU front panel, select TD.Drv from the Level menu. The displayed reading on
.the CTU should be in the range 2.1 to 2.9 volts.
On the transponder power supply, switch TRANSPONDER DC POWER to OFF.
Set RF OUTPUT fully counter-clockwise.
After having performed the above tests, remove the transponder extender frame and
install the transmitter driver belonging to the depot test facility back in the transponder
subrack.

3.4.24

Pulse Shaper PWB Assembly 1A72531

3.4.24.1 Test Equipment


Oscilloscope.
Digital multimeter.
Test clip lead, 300 20 mm long, with alligator clips both ends.

3.4.24.2 Setup
With the depot test facility operating, on the CTU, press the following front panel keys in
the specified sequence (as required):
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
Remove the transmitter driver from the depot test facility.
Place the transponder extender frame in the transmitter driver position in the
transponder. Plug the pulse shaper board to be tested into the transponder extender
frame (without the transmitter driver module).
On the test interrogator front panel, set the switch MONITOR & INTERROGATOR DC
POWER to ON.
On the monitor front panel, set switch MONITOR OUTPUTS to NORMAL.
On the receiver video front panel, set the IDENT switch to CONTINUOUS.
On the unit under test, set the following variable resistors fully counter-clockwise:
R3, R5, R7, R9, R11, R13, R17, R36, R53, R58, R62, R69, R85, R97, R115.
and set fully clockwise:
R54.
Set the option switches as follows:
DRIVER DC POWER (S1) to OFF (towards H1),
ALC LOOP (S2) to OPEN,
ALC (S3) to VIDEO,
MED COLL (S4) to DC.
Set link X1 (POWER) to the 1kW position.
On the transponder power supply front panel, switch TRANSPONDER DC POWER to
ON.
Check that the green DC POWER ON indicator (H1) is on.
Check that the red TEST indicator (H2) is on.

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3.4.24.3 Rectangular Modulation Test


Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGS TO
MODULATOR and EARTH on the receiver video front panel) to test jack SQUARE
MODULATION (XA1) and the earth lead to EARTH (XA6).
Measure the peak voltage of the pulses at XA1. This voltage should be in the range 3.0
volts to 4.5 volts.
Adjust 1W PULSE (R85) fully clockwise while observing the output of XA1 on the
oscilloscope. The peak voltage of the pulse should increase smoothly to 22.0 3.0 volts.
Adjust 1W PULSE for a peak voltage of 16.0 0.5 volts.
Measure the time period between the two pulses. This time period should be in the
range 1.7 to 2.2 microseconds.
Adjust BACK PORCH (R36) fully clockwise. The time period between the two pulses
should decrease to not more than 0.5 microseconds. Set BACK PORCH for a 1.7 0.1
microseconds time period between the two pulses and measure the total duration of the
double pulse, which should be 22.5 1.0 microseconds.
Move channel 1 of the oscilloscope to the lower end of R18 (earth to test point XT2). The
amplitude of the rectangular pulse should be 15.0 1 .0 volts, and its duration should
exceed the double pulse duration, measured above, by 5.5 2.5 microseconds.

3.4.24.4 Driver Level Monitor Tests


On the transponder power supply front panel, switch TRANSPONDER DC POWER to
OFF.
Unplug the receiver video, but leave it located in the transponder subrack.
On the transponder power supply front panel, switch TRANSPONDER DC POWER to
ON.
Connect the multimeter (set to 20 volts range) to test jacks FUNCTION GENERATOR
(XA2) and EARTH (XA7). Set INTEGRATOR BALANCE (R17) fully counter-clockwise;
the multimeter reading should be 2.4 0.1 volts. Then set INTEGRATOR BALANCE fully
clockwise; the multimeter reading should now be 3.5 0.2 volts. Adjust INTEGRATOR
BALANCE to give a multimeter reading of 2.50 0.5 volts.
On the CTU front panel, select TD.Drv from the Level menu. The displayed reading on
the CTU should be not more than 0.8 volts.
Connect the test clip lead between the back of test jack FUNCTION GENERATOR
(XA2) and the top of resistor R100. The displayed reading on the CTU should be 1.6
0.2 volts.
On the transponder power supply front panel, switch TRANSPONDER DC POWER to
OFF.
Plug the receiver video back into the transponder subrack.
On the transponder power supply front panel, switch TRANSPONDER DC POWER to
ON.
Ensure R3, R5, R7, R9, R11, R13 are all set fully counter-clockwise. The displayed
reading on the CTU should be not more than 3.6 volts.
Adjust R3 to produce a displayed reading on the CTU of 3.6 0.1 volts.
Connect both channel 1 and channel 2 of the oscilloscope (still externally triggered from
test jacks TRIGS TO MODULATOR and EARTH on the receiver video front panel) to
test jacks FUNCTION GENERATOR (XA2) and EARTH (XA7). Ensure that the two

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oscilloscope probes connected to channels 1 and 2 of the oscilloscope are calibrated


similarly by ensuring that the displayed waveforms for these two channels are identical.
Measure the peak height of the waveform on the oscilloscope with respect to the 0 volts
reference. It should be 5.6 0.5 volts.
Move channel 2 of the oscilloscope to test jack DRIVER LEVEL (XA5). Confirm that the
two waveforms on the oscilloscope are identical (except for some possible high
frequency noise).
Move channel 2 of the oscilloscope to XN2:15 (DETECTED DRIVER RETURN) (ground
to test point XT2). Confirm that the two waveforms on the oscilloscope are identical
(except for some possible high frequency noise).

3.4.24.5 Function Generator Test


1. Connect the multimeter (on 20 volts range) across R102 (COMMON to bottom
end). Ensure that the PULSE SHAPE presets R3, R5, R7, R9, R11, R13 are all
set fully counter-clockwise. Adjust INTEGRATOR BALANCE (R17) to produce a
multimeter reading of 5.5 0.1 volts.
2. Adjust R3 fully clockwise. The multimeter reading should be in the range 6.50 to
7.10.
3. Adjust R3 fully counter-clockwise.
4. Adjust R5 fully clockwise. The multimeter reading should be in the range 5.90 to
6.50.
5. Adjust R5 fully counter-clockwise.
6. Adjust R7 fully clockwise. The multimeter reading should be in the range 6.70 to
7.50.
7. Adjust R7 fully counter-clockwise.
8. Adjust R9 fully clockwise. The multimeter reading should be in the range 6.70 to
7.50.
9. Adjust R9 fully counter-clockwise.
10. Adjust R11 fully clockwise. The multimeter reading should be in the range 7.10 to
8.60.
11. Adjust R11 fully counter-clockwise.
12. Adjust R13 fully clockwise. The multimeter reading should be in the range 7.10 to
8.60.
13. Adjust R13 fully counter-clockwise.
14. Adjust R3 to give a multimeter reading of 5.8 0.1 volts.
15. Adjust R5 to give a multimeter reading of 6.3 0.1 volts.
16. Adjust R7 to give a multimeter reading of 7.1 0.1 volts.
17. Adjust R9 to give a multimeter reading of 8.3 0.1 volts.
18. Adjust R11 to give a multimeter reading of 10.0 0.1 volts.
19. Adjust R13 to give a multimeter reading of 10.6 0.1 volts.
The procedure of steps 14 to 19 has to be performed in the specified order. If a
mistake was made in the alignment, the procedure has to be repeated from step
14 (after first readjusting R3, R5, R7, R9, R11, R13 all fully counter-clockwise).

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20. Confirm that the two waveforms on the oscilloscope (connected to XN2:15 and
the DRIVER LEVEL test jack XA5) are identical (except for some possible high
frequency noise).
21. Measure the peak height of the waveform on the oscilloscope with respect to the
0 volts reference. It should be 10.8 0.5 volts.
22. Adjust INTEGRATOR BALANCE (R17) to set the trailing edge of the waveform
on the oscilloscope to be level with the leading edge.

3.4.24.6 Shaped Pulse Modulation and TD_MOD_LVL Tests


On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to ON.
Move channel 1 of the oscilloscope to test jacks SHAPED MODULATION (XA3) and
EARTH (XA7); disconnect channel 2.
Measure the voltage at test jack SHAPED MODULATION (XA3). This should be a DC
level in the range 5.0 to 7.0 volts.
Connect the test clip lead between the ANODE end of V13 and test point XT8 (EARTH).
Using the oscilloscope, measure the voltage at test jack SHAPED MODULATION (XA3).
This should be a DC level of not more than 2.5 volts.
Remove the test clip lead between the ANODE end of V13 and test point XT8 (EARTH).
Adjust PEDESTAL VOLTAGE (R53) fully clockwise. Using the oscilloscope, measure
the voltage at the SHAPED MODULATION test jack (XA3). This should be a DC level of
at least 17.0 volts.
Adjust PEDESTAL VOLTAGE (R53) to produce a DC level of 17.0 1.0 volts on the
oscilloscope display.
Connect the test clip lead between the ANODE end of V13 and test point XT8 (EARTH).
Using the oscilloscope, measure the voltage at the SHAPED MODULATION test jack
(XA3). This should be a DC level in the range 10.0 to 13.0 volts.
Remove the test clip lead between the ANODE end of V13 and test point XT8 (EARTH).
On the CTU front panel, select TD.Mod from the Level menu. The displayed reading on
the CTU should be in the range 1.50 to 1.75 volts.
Connect the oscilloscope to the test jack SHAPED MODULATION (XA3) and adjust
MOD PULSE AMPLITUDE (R58) clockwise whilst observing the oscilloscope. A pulse
should develop from the base line, and should increase in height with the top eventually
flattening off. Ensure that a pulse with a flattened top was achieved.
Adjust MOD PULSE AMPLITUDE (R58) counter-clockwise until the pulse just regains its
pointed shape. The pulse peak voltage should be in the range 39 volts to 41 volts.
Adjust MOD PULSE AMPLITUDE (R58) to produce a pulse peak voltage of 35.0 1.0
volts.
The displayed reading on the CTU should be in the range 3.2 to 3.5 volts.

3.4.24.7 ALC Loop Check


On the unit under test, set:
ALC SOURCE (S3) to VIDEO,
ALC LOOP (S2) to CLOSED,
ALC LEVEL (R62) to fully counter-clockwise.

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Measure the peak pulse voltage at SHAPED MODULATION test jack XA3 (as displayed
on the oscilloscope - with respect to the 0 volts reference). This voltage should be not
more than 18 volts (low amplitude pulses may not be visible above the DC baseline).
While monitoring the waveform on the oscilloscope, adjust ALC LEVEL fully clockwise.
Check that the baseline voltage remains constant within 0.1 volts during this test.
Measure the peak pulse voltage at SHAPED MODULATION test jack (as displayed on
the oscilloscope - with respect to the 0 volts reference). This voltage should be at least
38.0 volts.
Set ALC LEVEL for a peak pulse voltage of 35.0 1.0 volts on the oscilloscope.

3.4.24.8 Second Pulse Equalising Test


Adjust 2ND PULSE EQUALISING (R54) fully clockwise. On the oscilloscope (still
connected to SHAPED MODULATION test jack XA3), compare the height of the first
pulse with the height of the second pulse; the two pulse peaks should be within 0.1 volts
of each other.
Adjust 2ND PULSE EQUALISING fully counter-clockwise. Compare the height of the
first pulse with the height of the second pulse; the height of the first pulse should be
greater than the height of the second by at least 2.0 volts.
Adjust 2ND PULSE EQUALISING so that the heights of the two pulses are the same (to
within 0.1 volts).

3.4.24.9 Medium Power Driver Supply Test


Connect the multimeter (on 200 volts range) to pin 12 of connector XN2 (on the wiring
side of the printed wiring board) and test point XT6 (COMMON).
Set MED POWER DRIVER DC (R115) fully counter-clockwise. The multimeter voltage
reading should be not greater than 13.0 volts.
Set MED POWER DRIVER DC fully clockwise; the multimeter voltage reading should be
at least 37.0 volts.
Adjust MED POWER DRIVER DC to give a multimeter voltage reading of 24.0 0.1
volts.
Set switch MED COLL (S4) to MODULATION. The multimeter voltage reading should be
in the range 16.0 to 18.0 volts.

3.4.24.10 Exciter Supply Test


Connect the multimeter (on 200 volts range) to test points XT7 and XT8 (COMMON).
Adjust EXCITER DC (R97) fully clockwise; the multimeter voltage reading should be at
least 34.0 volts.
Set EXCITER DC fully counter-clockwise; the multimeter voltage reading should be not
more than 13.0 volts.
Adjust EXCITER DC to give a voltage of 24.0 0.1 volts.

3.4.24.11 Power Modulation Amplifier Supply Test


Connect the multimeter (on 200 volts range) to test points XT5 and XT8 (COMMON)
Adjust POWER MOD AMP DC (R69) fully clockwise; the multimeter voltage reading
should be at least 37.0 volts.
Set POWER MOD AMP DC fully counter-clockwise; the multimeter voltage reading
should be not more than 24.0 volts.

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Adjust POWER MOD AMP DC to give a voltage of 24.0 0.1 volts.

3.4.24.12 VC1 Supply and BIAS Test


On the transponder power supply front panel, switch TRANSPONDER DC POWER to
ON.
Switch DC POWER (S1) to NORMAL (away from LED H1), ALC LOOP (S2) to CLOSED
and ALC SOURCE (S3) to DETECTED RF. Check that the red TEST indicator (H2) is
off.
Check that the red TEST indicator (H2) is on for each of the following combination of
switch settings:
DC POWER (S1)

ALC LOOP (S2)

ALC SOURCE (S3)

OFF

CLOSED

DETECTED RF

NORMAL

OPEN

DETECTED RF

NORMAL

CLOSED

VIDEO

Move the POWER link (X1) to the 150W position. Set switch ALC SOURCE (S3) to the
DETECTED RF position; check that the red TEST indicator (H2) is on.
Set switch DC POWER (S1) to NORMAL, ALC LOOP (S2) to CLOSED and ALC
SOURCE (S3) to VIDEO; check that the red TEST indicator (H2) is off.
Return the POWER link (X1) to the 1kW position.
Connect the multimeter (on 200 volts range) to test points XT10 and XT8 (COMMON).
Switch DRIVER DC POWER (S1) to NORMAL and check that the red TEST indicator
(H2) is off; the multimeter voltage reading (voltage at XT10) should be 16.3 0.5 volts.
Connect the multimeter (on 200 volts range) to the +ve end of capacitor C41 and to test
point XT8 (COMMON); the multimeter voltage reading should be 1.5 0.2 volts.
Switch DRIVER DC POWER to OFF.

3.4.24.13 Completion
After having performed the above tests, on the transponder power supply front panel,
switch TRANSPONDER DC POWER to OFF.
On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to OFF.
Remove the transmitter driver from the transponder extender frame and the transponder
extender frame from the depot test facility. Disconnect the ribbon cable from the unit
under test connector XN2, and remove the unit under test from the transmitter driver.
Assemble the pulse shaper board (belonging to the depot test facility) to the transmitter
driver belonging to the depot test facility. Connect the ribbon cable from the RF modules
to connector XN2 of the pulse shaper board. Install the transmitter driver into the
transponder subrack.
On the transponder power supply front panel, switch TRANSPONDER DC POWER to
NORMAL.
On the test interrogator front panel, set the MONITOR & INTERROGATOR DC POWER
switch to NORMAL.
On the receiver video front panel, set the IDENT switch to NORMAL.

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3.4.25

SECTION 3
Exciter 1A72532

3.4.25.1 Test Equipment


Signal generator.
Digital multimeter.
Peak power meter.
Oscilloscope.
Current probe.

3.4.25.2 Test Overview


This section comprises preliminary check, an alignment procedure and a sequence of
tests repeated at three frequencies of 1215, 1090 and 950 MHz. The testing sequence
to be followed is:
a. Perform the preliminary checks.
b. Peak tune the amplifier at 1215 MHz; then equalise the response over the
frequency band.
c. Measure amplifier performance at the three frequencies in the band.

3.4.25.3 Preliminary Checks


Select the diode test range on the multimeter and measure the continuity between
connector XN1:9 and ground (negative meter lead to ground). Check that a meter
reading equivalent to the forward resistance of a silicon diode is obtained.
With the negative meter lead to ground, check that no continuity is present at each of the
following points:
XN1:1
XN1:3
XN1:5

3.4.25.4 DC Checks
Fit the exciter board in place of the board in the depot test facility transmitter driver:
a. Remove the module from the depot test facility and remove the cover of the
exciter.
b. Disconnect the input and output coaxial cables and the 10-pin connector and, by
removing the six screws retaining the printed wiring board, take it out of the box.
c. Install the board on test into the box, using the same screws, and connect the
10-pin connector.
d. Replace the transmitter driver module, using the transponder extender frame,
into the correct position in the depot test facility.
With the power switched off, connect the other instruments as shown in Figure 3-13. The
small RF test items (i.e., load attenuator and peak power sensor) can be placed on the
top of the extender frame.
Set the signal generator output to off, then switch the transmitter driver module DRIVER
DC POWER switch to NORMAL.

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Figure 3-13

SECTION 3
Exciter Test Setup

Check that the following voltages are present on the amplifier under test:
V1 base bias (R1)
V1 collector (R2)

0.8 0.1 volts DC


16.3 1.5 volts DC

Adjust the controls on the pulse shaper board of the transmitter driver to give the
following signals on the amplifier under test:
a. Set V3, V4 collector supply (as measured at XN1:1) to 15.0 0.2 volts peak pulse
by adjusting 1W PULSE (R85).
b. Set V5, V6 collector supply (as measured at XN1:2) to 32.0 0.5 volts DC by
adjusting EXCITER DC (R97).

3.4.25.5 Alignment
With the drive voltage set as above, set the signal generator to 1215 MHz and a level of
+10 dBm (10 mW), but do not yet apply RF drive to the amplifier under test (that is, leave
the generator RF output off).
Set the controls on the peak power meter as follows:
READING OFFSET
RANGE
MODE
CORRECTION

20 dB
100 mW
DIRECT
to suit sensor

Connect the termination unit of the current probe to channel 1 of the oscilloscope. Set
the current probe sensitivity to 2 mA/mV and the oscilloscope sensitivity to 20
mV/division, so that the display represents 40 mA/division.
Clip the current probe on to the current loop leading to collectors V3 and V4 of the
exciter under test. Check that the arrow on the probe is pointing towards the transistors
V3 and V4.
Check the combined current pulse of V3 and V4 (in the absence of RF drive) and with a
collector voltage of 16.3 volts (set as before). The current pulse should be greater than
30 mA, but less than 140 mA (refer to the conversion factor of the current probe).

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On the signal generator, set the RF switch to ON. Using the correct alignment tool,
proceed to tune the 1 watt stage by trimming C5, C17, C 15 and C21 in succession, and
repeating the process, until there is no further increase obtainable in the current. Check
that the maximum current obtained is greater than 200 mA, but less than 500 mA.
Remove the current probe from the first loop, and clip it on to the loop supplying the
current to transistors V5 and V6. Trim C26 and C30 in succession, and repeat the
process, until there is no further increase obtainable in the current. Check that the
maximum current obtained is greater than 300 mA, but less than 650 mA.
Observe on channel 2 of the oscilloscope, the peak of the detected RF pulse while
trimming C33 and C34 in succession. Repeat the process several times, until no further
increase can be obtained in the pulse amplitude. Check the output power on the peak
power meter and ensure that 5 watts power is achievable by varying the 1W PULSE
control on the pulse shaper board. Check that the pulse amplitude at the collectors of V3
and V4 required to give 5 watts output is not greater than 16 volts.
Set the signal generator frequency to 950 MHz, the output level remaining at +10 dBm.
Check that 5 watts output power is achievable by varying the 1W pulse control on the
pulse shaper board. Check that the pulse amplitude required to get 5 watts is not greater
than 16 volts.
Set the signal generator frequency to 1090 MHz, the output level remaining at +10 dBm.
Check that it is possible to adjust the output power to 5 watts by varying 1W PULSE
(R85) on the pulse shaper board. Check that the pulse amplitude required to get 5 watts
is not greater than 16 volts.
Remove the exciter board from the box in the transmitter driver module and install it in its
original box; replace the original board in the module.

3.4.26

Medium Power Driver 1A72533

3.4.26.1 Test Equipment


Oscilloscope.
Current probe.
Signal generator.
Digital multimeter.
Attenuator, medium, 10 dB: Qty 2.
Attenuator, power, 20 dB.
Dual directional coupler.
Peak power meter and sensor.
Coaxial detector.
Resistor, 4.75 kilohm, 400 mW.
Adaptor, 50 ohms, SMA (female) - SMA (female).
Termination, 50 ohms, 1 watt.
Calibration link (semi-flexible cable, 100 mm long, SMA(F) - SMA(F).

3.4.26.2 Preliminary Electrical Tests


The medium power driver to be tested, is fitted in place of the unit in the depot test
facility transmitter driver module, as follows:
1. Remove the module from the depot test facility and remove the cover of the
medium power driver.
2. Disconnect the input and output coaxial cables and the 4-pin connector and, by
removing the three screws visible through the PWBs, take the complete medium
power driver out of the module.

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3. Install the unit on test into the module, using the same screws, and connect the
4-pin connector
4. Replace the transmitter driver module, using the extender frame, into the correct
position in the depot test facility.
5. Using the digital multimeter, check that the input microstrip circuit is grounded.
6. Using the digital multimeter, check that the output microstrip circuit is isolated
from ground.
7. Disconnect the link between the DC control board (terminal X2) and the RF
board.
8. Set switch MED COLL (S4) on the pulse shaper board to DC, switch ALC LOOP
(S2) to OPEN and switch ALC (S3) to VIDEO, then set the front panel DRIVER
DC POWER switch to NORMAL, and set the TRANSPONDER DC POWER to
ON. Measure the HT voltage on X5; it should be 42 0.2 volts.
9. While monitoring the voltage at X2 with the digital multimeter, slowly increase
MED POWER DRIVER DC (R115) control on the pulse shaper board from
minimum to maximum. Check that the voltage at X2 increases with the increase
of the control voltage.
10. The voltage at X2 must be less than 6 volts below the voltage on XN1 pin C.
11. Set the front panel DRIVER DC POWER switch to OFF.
12. Replace the link removed in step 7.

3.4.26.3 Calibration Procedure


This section details a calibration procedure at the depot test facility frequency. The RF
test equipment (directional coupler with detectors, load attenuators and peak power
sensor) can be placed on the top of the extender frame.
The coaxial cable from the exciter unit output to the directional coupler input may be as
long as necessary, but the cable from the coupler to the unit on test should be as short
as possible, as also should be the cable from the medium power driver to the 20 dB
attenuator before the power meter.

CAUTION

The power sensor diode of the peak power meter is easily destroyed, so
check that the 30 dB of attenuation is connected in front of the power
sensor.

Arrange the test setup as shown in Figure 3-14 with the SMA calibration link connected
in circuit instead of the medium power driver which is to be tested. Remove the 10 dB
attenuator at the peak power sensor, and connect the sensor directly to the 20 dB
attenuator.

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Figure 3-14

Medium Power Driver Test Setup

Switch on the mains to all the test equipment, with the transmitter driver DRIVER DC
POWER switch remaining set to OFF.
Set the depot test facility transmit frequency to 1213 MHz.
Set the oscilloscope sweep time to 1 microsecond per division and trigger the
oscilloscope from the receiver video TRIGS TO MODULATOR test jack.
On the peak power meter, set the correction to that stated on the correction table for
frequencies up to 2 GHz. Set the reading offset to 20 dB and the range switch to 100
mW. Set the peak power meter to measure in COMPARE mode. Adjust the COMPARE
LEVEL controls on the peak power meter to give a meter reading which corresponds to
4.0 watts into the 20 dB attenuator. The actual meter reading will depend on the exact
attenuation of the 20 dB attenuator, and it is important that its calibration be taken into
account when deriving the meter reading. As an example, the figures below show the
correct meter reading for various values of attenuation:
Pinput (watts)

ATTENUATION

Pmeter (watts)

4.00

19.7

4.29

4.00

19.8

4.19

4.00

19.9

4.09

4.00

20.0

4.00

4.00

20.1

3.91

4.00

20.2

3.82

4.00

20.3

3.73

With the meter set to the appropriate value, there will be a horizontal trace on
oscilloscope channel 2, which represents a true 4.0 watts into the 20 dB attenuator.
Switch the transmitter driver DRIVER DC POWER switch to NORMAL.

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Adjust 1W PULSE (R85) level control on the pulse shaper board until the main body of
the pulse lies on the 4.0 watts horizontal trace on the oscilloscope (that is, ignore any
initial spike in the pulse). If the top of the main body of the pulse slopes, then take an
average level.
Once 4 watts of power is available, measure the output from the HP detector on the
second oscilloscope and record the peak pulse voltage to the nearest 20 mV. This value
then becomes the '4W available' calibration at this frequency. (The detector output is a
negative-going pulse.)
Switch the transmitter driver DRIVER DC POWER switch to OFF. Replace the 10 dB
attenuator between the peak power sensor and the 20 dB attenuator.

3.4.26.4 Amplifier Test Procedure


Arrange the test setup as shown in Figure 3-14, with the medium power driver on test in
circuit in place of the SMA calibration link. Set the RANGE switch on the peak power
meter to 100 mW and the MODE switch to DIRECT. Check that there is a total of 30 dB
attenuation between the amplifier and peak power sensor.
The reading offset should be switched to 30 dB and the correction set for 2 GHz from the
correction table on the peak power sensor.
Observe the output power from the medium power driver on channel 2 of the
oscilloscope.
Observe the output from the detector on channel 1 of the oscilloscope and adjust 1W
PULSE (R85) to bring the displayed pulse level to the '4 watts available' level.
Measure the output power on the peak power meter; this should be at least 25 watts
peak.
Switch the transmitter driver DRIVER DC POWER switch to OFF.
Connect the current probe to the oscilloscope channel 1 and set the sensitivity to read
8.0 amperes full scale (0.1 volts/10 mA/mV); clip the current probe to the link from X2 to
the RF board.
On the pulse shaper board check that switch MED COLL (S4) is set to DC.
Switch the transmitter driver DRIVER DC POWER switch to ON and check that the
current pulse shape is as shown below, the peak current should be 1.9 to 2.7 amperes
for the 25 watts output.
Adjust MED POWER DRIVER DC (R115) and check that the channel 1 waveform varies
as indicated below.

Reset the controls and switch on the main board to their original conditions.
Switch the transmitter driver DRIVER DC POWER switch to OFF, remove the unit on
test and replace the original unit in the module.

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3.4.27

SECTION 3
Power Modulation Amplifier 1A72534

3.4.27.1 Test Equipment


Oscilloscope.
Current probe.
Signal generator.
Digital multimeter.
Attenuator, medium, 10 dB: Qty 2.
Attenuator, power, 30 dB.
Dual directional coupler.
Peak power meter and sensor.
Coaxial detector.
Capacitor, electrolytic, 100 uF, 100 volts: Qty 2.
Resistor, 4.75 kilohm, 400 mW.
Adaptor, 50 ohms, SMA (female) - SMA (female).
Termination, 50 ohms, 1 watt.
Connector, plug, 4-pin.
Calibration link (semi-flexible cable, 100 mm long, SMA(F) - SMA(F).

3.4.27.2 Preliminary Electrical Tests


For this test, the power modulation amplifier to be tested should be placed on a bench
top adjacent to the depot test facility.
Remove the transmitter driver module from the depot test facility and set the following
switched on the pulse shaper board:
ALC LOOP (S2) to OPEN
ALC (S3) to VIDEO
MED COLL (S4) to DC.
Replace the transmitter driver module, using the extender cradle, into the correct
position in the depot test facility.
On the amplifier under test, use the digital multimeter, check that the two input microstrip
circuits are grounded.
Use the digital multimeter to check that the two output microstrip circuits are isolated
from ground.
Disconnect the link between the DC control board (terminal X2) and the RF board.
Attach leads (minimum of 1.0 mm2) through a 4-pin plug connector to the 4-pin
connector XN9 (POWER SUPPLY CONNECTOR 2) on the transponder subrack
motherboard in the depot test facility. The inner two pins are the positive connection to
the HT supply; the outer two pins are the common earth connection.
Connect the negative lead to the body of the amplifier under test, and connect the
positive lead to pins C and D of the 4-pin connector XN1.
Switch the transponder power supply front panel switch TRANSPONDER DC POWER
to ON and measure HT voltage at the input of the amplifier on test (XN1:C); it should be
42 0.2 volts.
Measure the voltage at X2 with the digital multimeter; this voltage must be less than 6
volts below the voltage on XN1:C.
On the transponder power supply front panel, set TRANSPONDER DC POWER switch
to OFF.

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3.4.27.3 Test Overview


This section details a calibration and test procedure which must be performed at depot
test facility frequencies of 1150 MHz and 1213 MHz.

3.4.27.4 Calibration Procedure

CAUTION

Figure 3-15

The power sensor diode of the peak power meter is easily destroyed, so
check that at least 30 dB of attenuation is always connected in front of the
power sensor.
Power Modulation Amplifier Test Setup

At the back if the 1kW power amplifier, remove the type-N coaxial plug at the INPUT
connector. Using a type-N elbow and adaptors, connect a suitable cable from the input
cable just removed to the test equipment as shown in Figure 3-15. This allows RF drive,
for the amplifier under test, to be obtained from the transmitter driver in the depot test
facility.
Arrange the test setup as shown in Figure 3-15 with the SMA calibration link connected
in circuit instead of the power modulation amplifier which is to be tested. Remove the 10
dB attenuator at the peak power sensor, and connect the sensor directly to the 30 dB
attenuator.
Set the depot test facility transmit frequency to 1150 MHz.
Switch on the mains to all the test equipment, with the transmitter driver DRIVER DC
POWER switch remaining set to OFF
Switch TRANSPONDER DC POWER to ON.
Set the oscilloscope sweep time to 1 microsecond per division and trigger the
oscilloscope from the receiver video TRIGS TO MODULATOR test jack.
On the peak power meter, set the correction to that stated on the correction table for
frequencies up to 2 GHz. Set the reading offset to 30 dB and the range switch to 100
mW. Set the peak power meter to measure in COMPARE mode.

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Adjust the COMPARE LEVEL controls on the peak power meter to give a meter reading
which corresponds to 50.0 watts into the 30 dB attenuator. The actual meter reading will
depend on the exact attenuation of the 30 dB attenuator, and it is important that its
calibration be taken into account when deriving the meter reading. As an example, the
figures below show the correct meter reading for various values of attenuation.
Pinput (watts)

ATTENUATION

Pmeter (watts)

50.0

29.7

53.6

50.0

29.8

52.4

50.0

29.9

51.2

50.0

30.0

50.0

50.0

30.1

48.9

50.0

30.2

47.8

50.0

30.3

46.7

With the meter set to the appropriate value, there will be a horizontal trace on
oscilloscope channel 2, which represents a true 50.0 watts into the 30 dB attenuator.
Set the transmitter driver DRIVER DC POWER switch to NORMAL.
Observe the forward power pulse on channel 1 of the oscilloscope.
Adjust the output power by varying POWER MOD AMP DC (R69) on the pulse shaper
board (with the MED COLL switch S4 switched to DC) until the main body of the pulse
lies on the 50.0 watts horizontal trace on the oscilloscope (that is, ignore any initial spike
in the pulse). If the top of the main body of the pulse slopes, then take an average level.
When 50 watts of power is available, measure the output from the detector on the
oscilloscope and record the peak pulse voltage to the nearest 20 mV. This value then
becomes the '50 watts available' calibration at this frequency. (The detector output may
be a negative-going pulse.)
Set the transmitter driver DRIVER DC POWER switch to OFF. Replace the10 dB
attenuator between the peak power sensor and the 30 dB attenuator.

3.4.27.5 Amplifier Test and Tuning Procedure


Disconnect the link between the DC control board and the RF board, and connect the
positive output of the HT supply to the point on the RF board where the link was
connected. Connect two 100 uF electrolytic capacitors within 100 mm of the amplifier
under test, as shown in Figure 3-15. Switch the TRANSPONDER DC POWER to ON
and check that the HT supply is 42.0 0.2 volts.
With the test setup as shown in Figure 3-15, connect the power modulation amplifier on
test in place of the SMA calibration link. Set the RANGE switch on the peak power meter
to 100 mW and the MODE switch to DIRECT. Check that there is a total of 40 dB
attenuation between the amplifier and peak power sensor.
The reading offset should be switched to 40 dB and the correction set for 2 GHz from the
correction table on the peak power sensor.
Observe the output power pulse from the power modulation amplifier on channel 2 of the
oscilloscope.
Observe the output from the detector on channel 1 of the oscilloscope and adjust the
input signal level by varying POWER MOD AMP DC (R69) until the 50 watts reference
level is attained.

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a. At 1150 MHz only


When the '50W available' calibration point has been reached at the input, adjust
capacitor C4 on the amplifier under test to give the maximum output amplitude.
b. At all test frequencies, including 1150 MHz:
Measure the output power on the peak power meter. This must be at least 185
watts peak.
Connect a probe to the amplifier peak detector output on pin XN1:A and check the
detected pulse on channel 1 of the oscilloscope. Adjust the RF input to the amplifier so
that the output power is 185 watts. The amplitude of the pulse must be within the limits
inferred by the following table when the amplifier output is 185 watts peak.
FREQUENCY
(MHz)

DETECTOR
OUTPUT
(Vpk)

960

5.0 1.0

1090

5.3 1.0

1150

6.0 1.0

1213

6.3 1.0

Readjust POWER MOD AMP DC (R69) to give 100 watts output power.
Set the transmitter driver DRIVER DC POWER switch to OFF.
Connect the current probe to the oscilloscope channel 1 and set the sensitivity to read
20 amperes full scale (0.5 volts/1 0 mA/mV): clip the current probe to the link from X2 to
the RF board.
Switch on the DRIVER DC POWER and check the current pulse shape, noting the peak
current, which should be 7.5 to 9.5 amperes for the 100 watts output; see the figure
below.
Adjust the front panel RF OUTPUT control and check that the channel 1 waveform
varies as indicated below.

Reset the controls and switch on the main board to their original conditions.
Set the transmitter driver DRIVER DC POWER switch to OFF. Remove the unit on test
and replace the original unit in the module.
Replace the link between the RF board and DC control board in the amplifier under test.

3.4.28

1kW RF Power Amplifier 1A72535

3.4.28.1 Test Equipment


Oscilloscope.
Digital multimeter.
Peak power meter.
Attenuator, power, 30 dB.
Attenuator, medium, 20 dB.
Spectrum analyser.

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Directional coupler.
Current probe.
SMA connector torque wrench.
Cables and adaptors.

3.4.28.2 Setup

"

NOTE

The alignment procedure involves temporary changes to the RF connections to


some of the modules in the depot test facility. To ensure correct alignment and
subsequent correct operation, ensure that each RF connector is securely
tightened (use a torque wrench for SMA connectors) following its connection.
When making measurements of the peak RF power, correction needs to be
made for the errors in the peak power meter and for the actual losses in any
attenuators at the input to the peak power meter. This requires that the peak
power meter and any attenuators used be characterised at the frequency of
operation and these corrections applied to the meter readings.

CAUTION

The sensor on the peak power meter is sensitive to overload, and is


easily damaged. To prevent expensive delays and repairs from being
incurred, ensure that the correct specified attenuator is connected to the
peak power meter sensor before connecting to the RF source to be
measured.

The unit under test is normally aligned at a reply frequency of 1215 MHz. However, if
alignment and testing is required at the operational reply frequency, the tests below
need only be performed at this operational frequency. Tune the receiver video in the
DME rack for the test and alignment frequency(ies) - see Section 3.4.18 if an RF source
is to be aligned; see Appendix K if the tests are being performed at the depot test facility.
If necessary, align the transmitter driver for the test and alignment frequency(ies) - see
Section 3.4.23.
With the depot test facility operating, on the CTU, press the following front panel keys in
the sequence:
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to OFF.
On the pulse shaper board in the transmitter driver module, set the following switches:
ALC LOOP (S2) to OPEN
ALC (S3) to VIDEO
MED COLL (S4) to DC.
On the depot test facility, lower the hinged front panel of the 1kW PA power supply to
provide access to the connections to the 1kW RF amplifier. Disconnect the two multi-pin
connectors and the two RF connectors.
At the rear of the depot test facility, remove the four screws securing the cover of the
1kW RF amplifier. Remove the cover. Remove the four screws securing the 1kW RF
amplifier to the rack. Remove the two screws attaching the rack earthing bars (one each
side of the rack) to the 1kW RF amplifier. Carefully remove the 1kW RF amplifier. (When
temporarily storing this unit, do not place the 1kW RF amplifier so that it rests on its RF
connectors.)

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Install the unit under test in the depot test facility in place of the removed 1kW RF
amplifier. Secure the unit under test to the two earthing bars (one each side of the rack).
Secure the unit under test to the depot test facility. (Do not install the cover to the unit
under test at this stage.)
Figure 3-16

1kW RF Power Amplifier Test Setup

Connect the two multi-pin connectors to the unit under test. (Access is provided from the
front of the depot test facility after lowering the hinged front panel of the 1kW PA power
supply.)
Connect the RF cable (from the transmitter driver in the transponder subrack) to the
INPUT connector of the unit under test.
At the OUTPUT connector of the unit under test, connect the following items of test
equipment, as shown in Figure 3-16.
a. INPUT of the 30 dB attenuator to OUTPUT of the unit under test (a right angle
adaptor may be required);
b. INPUT of the 20 dB attenuator to OUTPUT of the 30 dB attenuator;
c. TX (or INPUT) of the directional coupler to OUTPUT of the 20 dB attenuator; and
d. RF IN of the sensor of the peak power meter to LOAD (or OUTPUT) of the
directional coupler.
Connect an RF cable from the COUPLER connector on the directional coupler to RF IN
on the spectrum analyser.
Initially set the spectrum analyser controls as follows:
Centre frequency
Bandwidth
Scan width
Input attenuation
Scan time

1215 MHz
100 kHz
1 MHz per division
0 dB
0.1 seconds per division

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Video filter
Log scan sensitivity

Off
to suit.

On the test interrogator front panel, set the switch MONITOR & INTERROGATOR DC
POWER to ON.
On the monitor front panel, set switch MONITOR OUTPUTS to NORMAL.
On the receiver video front panel, set the IDENT switch to CONTINUOUS.
Extend the transmitter driver using the transponder extender frame.
On the transmitter driver front panel, set switch DRIVER DC POWER to NORMAL.
On the pulse shaper board of the transmitter driver, adjust the following controls fully
counter-clockwise:
PEDESTAL VOLTAGE (R53),
MOD PULSE AMPLITUDE (R58).
On the transponder power supply front panel, set switch TRANSPONDER DC POWER
to ON.
Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGS TO
MODULATOR and EARTH on the receiver video front panel) to VIDEO OUT on the
peak power meter to check the pulse shape.
Carefully raise the hinged front panel of the 1kW PA power supply (to provide access to
the controls and test jacks on the front panel) ensuring that no test cables have potential
for being damaged.
On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to ON.
Connect the multimeter (on 200 volts range) to test jacks HT and EARTH on the 1kW
PA power supply front panel. The measured voltage should be 50.0 0.2 volts. (If out of
range, set the voltage within the specified range by adjusting R112 on the regulator
board of the 1kW PA power supply.)
Connect channel 2 of the oscilloscope (other connections unchanged) to test jacks
SHAPED MODULATION and EARTH on the transmitter driver front panel.
Confirm that the peak power meter reading is not more than 5.0 mW (or not more than
500.0 watts if the reading is corrected for the 50 dB attenuator).

3.4.28.3 Amplifier Performance Tests

CAUTION

DO NOT AT ANY TIME let the peak power exceed 2 kW (20 mW on the
peak power meter).

1.

While monitoring the peak power meter, to ensure that its reading does not
exceed 5.0 mW (or 500.0 W if the reading is corrected for the 50 dB attenuator),
slowly increase PEDESTAL VOLTAGE (R53) on the pulse shaper board of the
transmitter driver to produce a base voltage of 17.0 0.5 volts as displayed on
channel 2 of the oscilloscope.

2.

While monitoring the peak power meter, slowly increase MOD PULSE
AMPLITUDE (R58) control on the pulse shaper board of the transmitter driver to
produce a peak power meter reading of 18 0.5 mW (or 1800 50 watts if the
reading is corrected for the 50 dB attenuator). Be sure to take into account the
true calibrated attenuation of the 30 dB and 20 dB attenuators. The table below
may be used to determine the required reading of the peak power meter for 1800
watts peak power.

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SECTION 3
CALIBRATED
ATTENUATOR LOSS

METER READING (in


mW) FOR 1.8 kW

49.0

22.7

49.1

22.1

49.2

21.6

49.3

21.1

49.4

20.7

49.5

20.2

49.6

19.7

49.7

19.3

49.8

18.8

49.9

18.4

50.0

18.0

50.1

17.6

50.2

17.2

50.3

16.8

50.4

16.4

50.5

16.0

50.6

15.7

50.7

15.3

50.8

15.0

50.9

14.6

51.0

14.3

While observing channel 1 of the oscilloscope, make successive small changes


to the PEDESTAL VOLTAGE (R53) and MOD PULSE AMPLITUDE (R58)
presets to achieve a pulse shape as close as possible to that shown in the figure
below (with a pulse width in the range 3.50 to 3.75 microseconds, and rise and
fall times in the range 1.80 to 2.50 microseconds), while maintaining the 1.8 kW
peak power. (The PEDESTAL VOLTAGE (R53) adjustment should be used
mainly to ensure a smooth transition from the shaped pulse to the base line.) Do
not let the peak power exceed 2 kW.

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4.

On the spectrum analyser, tune in the pulse spectrum. Change the SCAN
WIDTH to 200 kHz per division. Set the 0 dB reference to the peak of the
displayed spectrum. At 800 kHz either side of the frequency of the peak
response, read the spectral response in dB below the 0 dB reference. The
magnitude of this difference should not be less than 50 dB (step 3 may need to
be repeated to achieve this result).

5.

Change the SCAN WIDTH to 5 MHz per division and reset the 0 dB reference to
the peak of the displayed spectrum. Confirm that there are no responses
between 2 MHz and 50 MHz which are above a level which is 65 dB below the
0 dB reference level. (Responses above the specified level which can be shown
to not be generated in the unit under test are not to be considered.)

6.

Using the current probe, measure the peak currents in the RF power transistors
of the 250W RF amplifiers, A1 through A10. The peak currents should be less
than 20.0 amperes.

3.4.28.4 Level Monitors


Move channel 2 of the oscilloscope to test jacks POWER AMP OUTPUT and EARTH on
the front panel of the 1kW PA power supply. The oscilloscope channel 2 display should
be similar to the oscilloscope channel 1 display, with a peak amplitude in the range 6.0
to 8.0 volts.
Move channel 2 of the oscilloscope to test jacks POWER AMP DRIVER and EARTH on
the front panel of the 1kW PA power supply. The oscilloscope channel 2 display should
be similar to the oscilloscope channel 1 display, but with the pulse riding on a
rectangular pedestal. The peak amplitude should be is the range 7.5 to 9.5 volts.
Move channel 2 of the oscilloscope to test jacks POWER AMP MODULATOR and
EARTH on the front panel of the 1kW PA power supply. The oscilloscope channel 2
display should be similar to the oscilloscope channel 1 display, but with the pulse riding
on a rectangular pedestal. The peak amplitude should be in the range 3.0 to 7.0 volts.

3.4.28.5 Completion
After having performed the above tests, on the transponder power supply front panel,
switch TRANSPONDER DC POWER to OFF.
On the 1kW PA power supply front panel, switch AMPLIFIER DC POWER to OFF.
On the depot test facility, lower the hinged front panel of the 1kW PA power supply.
Disconnect the test equipment connected to the OUTPUT connector, the two multi-pin
connectors and the RF cable connected to the INPUT connector of the unit under test.
At the rear of the depot test facility, remove the four screws securing the unit under test
to the depot test facility. Remove the two screws attaching the depot test facility earthing
bars (one each side of the rack) to the unit under test. Carefully remove the unit under
test.
Install the 1kW RF amplifier back in the depot test facility and secure it to the two
earthing bars (one each side of the rack). Secure the 1kW RF amplifier to the depot test
facility. Install and secure the cover to the 1kW RF amplifier.
Reconnect the two multi-pin connectors and the two RF connectors to the 1kW RF
amplifier.
If no further testing of 1kW RF amplifiers is required, the controls on the pulse shaper
board of the transmitter driver need to be readjusted for the 1kW RF amplifier installed.
The procedures to do this are contained in the detailed beacon alignment procedures

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contained in Section 3.3 (specifically the appropriate steps of Sections 3.3.9.1, 3.3.9.2
and 3.3.10.1).
Remove the transponder extender frame from the depot test facility. Install the
transmitter driver into the transponder subrack.
On the transponder power supply front panel, switch TRANSPONDER DC POWER to
NORMAL.
On the test interrogator front panel, set the switch MONITOR & INTERROGATOR DC
POWER to NORMAL.
On the receiver video front panel, set the IDENT switch to NORMAL.

3.4.29

Power Divider 1A72536

3.4.29.1 Test Equipment


Spectrum analyser.
Signal generator.
Directional coupler.
Attenuator, miniature, 30 dB.
Attenuator, miniature, 10 dB: Qty 2.
Oscilloscope.
Digital voltmeter.
Connector, coaxial, panel, SMA(F).
Termination, coaxial, SMA(M): Qty 9.
Coaxial cables and adaptors.

3.4.29.2 Return Loss Measurement


Connect the equipment and calibrate as detailed in Section 3.4.1.5.1, and calibrate using
the SMA adaptor.
Remove the 50 ohms reference termination and connect the test port to the directional
coupler.
While measuring the return loss at one port, ensure that the other nine ports are
terminated with 50 ohms.
Measure the return loss at each of the ports XC1 through XC10 over the frequency
range 950 to 1250 MHz; it should be not less than 15 dB.

3.4.29.3 Insertion Loss Measurement


Set up and calibrate the equipment as detailed in Section 3.4.1.5.2.
Remove the SMA adaptor and connect the input 10 dB attenuator to XC2 and the output
10 dB attenuator to XC3. Terminate connectors XC1 and XC4 through XC10 with 50
ohms loads and measure the insertion loss over the range 950 to 1250 MHz. Similarly
measure the insertion loss from XC2 to each of the connectors XC5 through XC10 and
XC1 ensuring that connectors other than the one under test are terminated.
The insertion loss at each connector except XC1 should be 13 1 dB. Additionally, the
insertion losses at two connectors connected to the same 2-way combiner (e.g., XC3
and XC4) should be within 1 dB of each other. With the input attenuator connected to
XC3 and the output attenuator connected to XC1, the insertion loss should also be 13 1
dB.

3.4.29.4 10 dB Attenuator and Detector


Connect the test setup as shown in Figure 3-17.

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Set the signal generator to an output of +13 dBm.


Using the SMA panel receptacle, connected to the SMA(M) cable, feed the RF signal
from the signal generator to the short coupled line on the divider unit by pressing the
centre contact of the SMA panel receptacle on to the 50 ohms terminated end of the
coupled line and the body to the ground plane as shown in Figure 3-17.
Measure the voltage at XC11; this should be 10010 mV.
Figure 3-17

3.4.30

Attenuator and Detector Test Setup

Power Combiner 1A72537

3.4.30.1 Test Equipment


Spectrum analyser.
Signal generator.
Directional coupler.
Attenuator, miniature, 30 dB.
Attenuator, miniature, 10 dB: Qty 2.
Oscilloscope.
Digital voltmeter.
Special detector test cable; see Figure 3-18.
Connector, coaxial, panel, SMA(F).
Termination, coaxial, SMA(M): Qty 9.
Coaxial cables and adaptors.

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SECTION 3
Detector Test Cable

3.4.30.2 Test Arrangements


For return loss measurement, connect and calibrate the test equipment as in Section
3.4.1.5.1.
For insertion loss measurement, connect and calibrate the test equipment as in Section
3.4.1.5.2.

3.4.30.3 Two-way Splitter


Measure the return loss at each of the ports XC13, XC1 and XC2 over the frequency
range 900 to 1250 MHz. While measuring the return loss at one port, ensure that the
other two ports are terminated with 50 ohms. The return loss should not be less than 15
dB.
Setup the equipment for insertion loss measurement as detailed in Section 3.4.1.5.2.
Connect the 10 dB attenuator from the signal generator to XC13 and, connecting the
other 10 dB attenuator to each of the connectors XC1 and XC2, measure the insertion
loss through the splitter over the frequency range 900 to 1250 MHz. It should be not
greater than 3.8 dB.

3.4.30.4 Eight-Way Combiner


Measure the return loss at each of the connectors XC3 through XC11 over the frequency
range 900 to 1250 MHz. Ensure that all the connectors other than the one under test are
terminated with 50 ohms. The return loss at each port should be not less than 15 dB.
Connect the 10 dB attenuator from the signal generator to XC11 and the other 10 dB
attenuator to XC3. Terminate connectors XC4 through XC10 with 50 ohms loads and
measure the insertion loss over the frequency range 900 to 1250 MHz. Similarly
measure the insertion loss from XC11 to each of the connectors XC5 through XC10
ensuring that the connectors other than the one under test are terminated.
The insertion loss at each connector should be 9.8 1 dB. Additionally, the insertion
losses at two connectors connected to the same 2-way combiner (e.g., XC3 and XC4)
should be within 1 dB of each other.

3.4.30.5 Attenuator and Detector


Connect the test setup as shown in Figure 3-19, with the signal generator SMA(M) cable
connected to the detector test cable shown in Figure 3-18.
Set the signal generator to an output of +13 dBm.
Using the detector test cable, feed the RF signal from the signal generator to the short
coupled line on the combiner unit. To do this, insert this cable beneath the metal screen,
so that the centre conductor contacts the middle of the coupled line, and the outer

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conductor is earthed to the screen, as shown in Figure 3-19. Measure the voltage at
XC12; it should be 100 10 mV.
Figure 3-19

3.4.31

10 dB Attenuator and Detector Test Setup

1kW PA Power Supply 1A72540

3.4.31.1 Test Equipment


Oscilloscope.
Digital multimeter.
Variable load resistor, 8 to 20 ohms, 250 watts rating.

3.4.31.2 Alignment
Alignment of the 1kW PA power supply is performed by carrying out the required
alignment procedures for its component assemblies Control and Status PWB Assembly
1A72541 and DC-DC Converter PWB Assembly 1A72542.
If a complete 1kW PA power supply is to be tested, switch off circuit breaker 1kW
POWER AMP on the power distribution panel, remove the 1kW PA power supply from
the depot test facility and replace it with the unit to be tested. Connect only the input
power leads (positive to XB1/1, negative to XP2) but NOT the output power leads.

3.4.31.3 Control Circuit Checks


Power on the beacon using the distribution panel.
On the 1kW PA power supply set the AMPLIFIER DC POWER switch to OFF. Check
that the front panel green indicators DC POWER ON and HT ON are both off and that
the red TEST indicator is on.

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Set the AMPLIFIER DC POWER switch to the ON position, and check that the green DC
POWER ON and HT ON indicators are both on.

3.4.31.4 Relay and Voltage Checks


Using the multimeter set to DC volts and the 200 volts range, measure across XB1:6 (0
volts) and XB1:5 (HT). The meter reading should be 50.0 0.5 volts; if it is not, refer to
Section 3.4.33.
Connect channel 1 of the oscilloscope (set to AUTO INTERNAL CHANNEL 1 trigger and
positive slope) to connectors XB1:6 (ground) and XB1:5.
Check that the peak-to-peak ripple and noise present on the power supply output is less
than 100 mV peak-to-peak.

3.4.31.5 Load Tests


Connect the variable load, set to its maximum resistance (of at least 20 ohms) to the
output terminals XB1:5 (positive) and XB1:6 (negative), through an ammeter (digital
multimeter set on 10A range).
Adjust the resistance of the variable load to give an ammeter reading of 3.5 0.1
amperes. On the oscilloscope, connected as in Section 3.4.31.4, check that the ripple
and noise present on the power supply output is less than 100 mV peak-to-peak.

3.4.31.6 Completion
Switch circuit breaker 1kW POWER AMP off. Remove the unit under test and replace
the 1kW PA power supply belonging to the depot test facility back in the rack. Ensure
that all cables are securely fastened. Switch on circuit breaker 1kW POWER AMP and
check that the depot test facility operates normally

3.4.32

Control and Status PWB Assembly 1A72541

3.4.32.1 Test Equipment


Oscilloscope.
Digital multimeter: Qty 2.

3.4.32.2 Setup
With the DME operating, on the CTU, press the following front panel keys in the
sequence:
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
Switch circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the power
distribution panel to off.
Lower the front panel of the 1kW PA power supply, disconnect the two cable connectors
to the control and status board, remove its retaining screws and remove the control and
status board.
Install the control and status board to be tested in place of the removed unit, ensuring
that the retaining screws and cable connectors are securely replaced.
Switch on circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the
power distribution panel.

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3.4.32.3 Control Circuitry Tests


Switch AMPLIFIER DC POWER on the 1kW PA power supply front panel to NORMAL.
On the CTU, press the SELECT MAIN NO 1 key.
On the CTU, select PwrOut parameter measurement at a TI RATE of 1 kHz. The
displayed transmitted output power should be 1.2 0.1kW.
On the 1kW PA power supply front panel, check that the indicators are as follows:
a. H3, HT ON (green) is on;
b. H2, TEST (red) is off; and
c. H1, DC POWER ON (green) is on.
Switch AMPLIFIER DC POWER on the 1kW PA power supply front panel to OFF.
On the 1kW PA power supply front panel, check that the indicators are as follows:
a. H3, HT ON (green) is off;
b. H2, TEST (red) is on; and
c. H1, DC POWER ON (green) is off.
On the CTU, select PwrOut parameter measurement. The displayed transmitted output
power should be less than 0.1kW.
Switch AMPLIFIER DC POWER on the 1kW PA power supply front panel to ON.
On the 1kW PA power supply front panel, check that the indicators are as follows:
a. H3, HT ON (green) is on;
b. H2, TEST (red) is on; and
c. H1, DC POWER ON (green) is on.
On the CTU, select PwrOut parameter measurement. The displayed transmitted output
power should be 1.2 0.1kW.
Switch AMPLIFIER DC POWER on the 1kW PA power supply to OFF.

3.4.32.4 HT OUT Monitoring


For this test, disconnect the HT supply from the 1kW PA, by removing the connector at
XN2 on the 1kW power amplifier.
Switch AMPLIFIER DC POWER on the 1kW PA power supply front panel to ON.
Connect the multimeter, on 200 volts range, to test jacks HT OUT and EARTH on the
unit under test (on the 1kW PA power supply front panel). The measured voltage should
be 50.0 0.2 volts.
On the CTU, select PS.Volt then PA.HT measurement. The displayed voltage should be
50.0 0.5 volts.
Remove the cover from the DC-DC converter of the 1kW PA power supply. Adjust R112
on the DC-DC converter slowly counter-clockwise until indicator HT ON turns off. The
multimeter reading should be 48.5 0.1 volts. (If this reading is outside limits, slightly
adjust R45 so that this and the following requirement can both be met with the same
setting of R45).
Adjust R112 on the DC-DC converter slowly clockwise until indicator HT ON turns on
and then off. The multimeter reading should be 51.9 0.1 volts. (If this reading is outside
limits, slightly adjust R45 so this and the previous requirement can both be met with the
same setting of R45).

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Adjust R112 on the DC-DC converter to give a multimeter reading of 50.0 0.1 volts.
Replace the cover of the DC-DC converter of the 1kW PA power supply.
Connect the multimeter, on 20 volts range, to test jacks +15V and EARTH (on the 1kW
PA power supply front panel). The measured voltage should be 15.0 0.8 volts.
Switch AMPLIFIER DC POWER on the 1kW PA power supply to OFF.
Reconnect the HT supply to the 1kW power amplifier.
Switch AMPLIFIER DC POWER on the 1kW PA power supply to ON.
Connect the multimeter, on 200 mV range, to test jacks SUPPLY CURRENT + and
SUPPLY CURRENT - (on the 1kW PA power supply front panel). The measured voltage
should be in the range 4.0 to 7.0 mV.

3.4.32.5 RF Amplifier Monitoring Tests


Connect channel 1 of the oscilloscope (externally triggered from test jacks TRIGS TO
MODULATOR and EARTH on the receiver video front panel) to test jacks SHAPED
MODULATION and EARTH on the 1kW PA power supply front panel. The displayed
waveform should be dual, shaped pulses with an amplitude in the range 25 to 35 volts.

Move channel 1 of the oscilloscope to test jacks POWER AMP DRIVER and EARTH on
the 1kW PA power supply front panel. The displayed waveform should be dual, shaped
pulses (on pedestals) with an amplitude in the range 3.5 to 7.5 volts.

Connect channel 2 of the oscilloscope to the top end of R24 (near N5) on the unit under
test. The two waveforms on the oscilloscope should be the same.

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On the CTU, select PA.Drv Level measurement. The displayed power amplifier driver
level should be in the range 2.0 to 4.8 volts.
Move channel 1 of the oscilloscope to test jacks POWER AMP OUTPUT and EARTH on
the 1kW PA power supply front panel. The displayed waveform should be dual, shaped
pulses with an amplitude in the range 4.0 to 7.5 volts.

Move channel 2 of the oscilloscope to the top end of R18 (near N4) on the unit under
test. The two waveforms on the oscilloscope should be the same.
On the CTU, select PA.Out Level measurement. The displayed power amplifier driver
level should be in the range 2.0 to 4.8 volts.
Move channel 1 of the oscilloscope to test jacks POWER AMP MODULATOR and
EARTH on the 1kW PA power supply front panel. The displayed waveform should be
dual, shaped pulses (on pedestals) with an amplitude in the range 2.0 to 6.5 volts.

Move channel 2 of the oscilloscope to the top end of R30 (near N6) on the unit under
test. The two waveforms on the oscilloscope should be the same.
On the CTU, select PA.Mod Level measurement. The displayed power amplifier driver
level should be in the range 1.0 to 3.5 volts.

3.4.32.6 Completion
Switch off circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the
power distribution panel.

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Remove the unit under test from the 1kW PA power supply and restore the control and
status board belonging to the depot test facility, ensuring that all the retaining screws
and cable connectors are securely replaced.
Switch on circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the
power distribution panel.
Ensure that the depot test facility is operating normally.

3.4.33

DC-DC Converter PWB Assembly 1A72542

3.4.33.1 Test Equipment


Oscilloscope.
Digital multimeter: Qty 2.
Variable load resistor, 8 to 20 ohms, 250 watts rating.

3.4.33.2 Setup
With the DME operating, press the following CTU front panel keys in the sequence:
LOCAL,
SELECT MAIN, OFF/RESET,
MAINTENANCE (if MAINTENANCE indicator is not on),
RECYCLE (if RECYCLE indicator is not off),
MONITOR ALARM (if MONITOR ALARM INHIBIT indicator is not on).
Switch off circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the
power distribution panel.
On the front panel of the 1kW PA power supply switch AMPLIFIER DC POWER to OFF.
Lower the front panel of the 1kW PA power supply, disconnect and remove the DC- DC
converter using the procedures of Section 4.1.1.7.
Install the DC-DC converter to be tested in place of the removed unit, ensuring that the
retaining screws and cable connectors are securely replaced. However DO NOT
connect the heavy output leads to XP5 and XP6.
Connect the variable load resistor, set to maximum (20 ohms) to terminals XP5 and
XP6.
Remove the cover from the regulator diecast box. On the regulator board, adjust variable
resistor R112 fully clockwise.
On the unit under test, disconnect the driver outputs, XP9, XP10, XP12 and XP13, from
the regulator.
Switch on circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the
power distribution panel.
On the front panel of the 1kW PA power supply, switch AMPLIFIER DC POWER to ON.

3.4.33.3 Regulator
3.4.33.3.1

Oscillator Tests

Connect channel 1 of the oscilloscope (set to AUTO INTERNAL CHANNEL 1 trigger and
POSITIVE slope) to the connection lead XP11 (CRO TRIGGER) on the regulator
(connect the oscilloscope GN D lead to any point on the metalwork).
Confirm that a signal is present at XP11 with a waveform similar to the CRO TRIGGER
waveform shown in the figure below, with a period in the range 16.0 to 20.5
microseconds.

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SECTION 3

15 Volts Supply Tests

Measure the voltage at test point XT3 on the regulator. It should be within the range 14.3
to 15.7 volts.

3.4.33.3.3

Output Waveforms

Connect channels 1 and 2 of the oscilloscope (externally triggered to connection lead


XP11 of the regulator) to connection leads XP9 and XP10 of the regulator. Superimpose
the two waveforms on the oscilloscope. They should be identical and have the general
shape as shown for No 1 DRIVE OUTPUT in the above figure.
Using the oscilloscope, confirm that the ON TIME is in the range 15.0 to 20.0
microseconds, the OFF TIME is in the range 16.5 to 21.5 microseconds and the
AMPLITUDE is in the range 14.0 to 16.0 volts.
Move channels 1 and 2 of the oscilloscope to connection leads XP12 and XP13 of the
regulator. Superimpose the two waveforms on the oscilloscope. They should be identical
and have the general shape as shown for No 2 DRIVE OUTPUT in the above figure.
Using the oscilloscope, confirm that the ON TIME is in the range 15.0 to 20.0
microseconds, the OFF TIME is in the range 16.5 to 21.5 microseconds and the
AMPLITUDE is in the range 14.0 to 16.0 volts.
Confirm that the timing of the CRO TRIGGER signal is as shown in the above figure.
Confirm the half-height PULSE WIDTH of the CRO TRIGGER waveform is in the range
0.2 to 1.3 microseconds.

3.4.33.4 Output Voltage Adjustment Range


On the front panel of the 1kW PA power supply, switch AMPLIFIER DC POWER to
OFF.
On the regulator, adjust variable resistor R112 fully counter-clockwise.
Reconnect the driver outputs, XP9, XP10, XP12 and XP13, from the regulator.
Adjust the load resistor for its maximum resistance (at least 18 ohms) and connect it,
through an ammeter (multimeter on 10 amperes range), to connectors XP5 and XP6.

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On the front panel of the 1kW PA power supply, switch AMPLIFIER DC POWER to ON.
With the multimeter connected to the rack BATTERY terminals, switch and hold the
TEST/FLOAT switch on AC power supply to TEST, and adjust the FLOAT 1 VOLTAGE
control on the control module of the AC power supply to produce a multimeter reading of
22.0 0.1 volts. This TEST/FLOAT switch is to be held in this position until instructed to
be released.
Connect the multimeter (on 100 volts range) to connectors XP5 (+ve) and XP6 (-ve). The
voltmeter reading should be in the range 40 V to 48 volts
While monitoring the multimeter reading, adjust R112 to give an output voltage of 47.8
0.1 volts to prove that this voltage can be preset.
Readjust R112 to give an output voltage of 52.2 0.1 volts to prove that this voltage can
be preset.

3.4.33.5 Primary Current Limit Preset


While monitoring the reading on the multimeter (connected to XP5 and XP6), adjust
R112 to give an output voltage of 50.0 0.1 volts. While monitoring the ammeter reading,
adjust the load resistor to give an output current of 5.2 0.1 amperes. Readjust R112, if
necessary, to give an output voltage of 50.0 0.1 volts. On the AC power supply, the
ammeter reading should be less than 16.7 amperes.
While monitoring the ammeter reading, adjust the load resistor to give an output current
of 4.5 0.1 amperes. The output voltage (as indicated on the multimeter) should be in
the range 49.5 to 49.8 if the current limiting select on test resistor R115 on the regulator
is set correctly (nominally 200 ohms).
If this voltage is greater than 49.8 volts, R115 needs to be reduced in value. If the
voltage is less than 49.5 volts, R115 needs to be increased in value. Select a value for
R115 in the resistance range 150 to 274 ohms, 5%, 400 mW. If a new value of R115 is
fitted, repeat the measurement and validate that the voltage is in the required range.
While monitoring the multimeter reading, adjust the load resistor (decrease its
resistance) to give an output voltage of 40.0 0.2 volts. The output current (on the
ammeter) should be less than 4.9 amperes.
While monitoring the ammeter reading, adjust the load resistor (increase its resistance)
to give an output current of 3.7 0.1 amperes. The output voltage (on the multimeter)
should be 50.0 0.1 volts.

3.4.33.6 Input Regulation


1. With the operating configuration as at the end of Section 3.4.33.5 (that is, input
voltage 22.0 0.1 volts; output voltage 50.0 0.1 volts; output current 3.7 0.1
amperes) note the actual output voltage.
2. With the multimeter connected to the rack BATTERY terminals and switch
TEST/FLOAT on AC power supply held to TEST, adjust the FLOAT 1 VOLTAGE
control on the control module of this AC power supply to produce a multimeter
reading of 28.0 0.1 volts. Note the output voltage. Calculate the difference
between this voltage and the voltage measured at step 1. The difference should
be less then 0.3 volts.

3.4.33.7 Output Regulation


1. With the operating configuration of step 2 of Section 3.4.33.6 (that is, input
voltage 28.0 0.1 volts, output voltage 50.0 0.1 volts, output current 3.7 0.1
amperes) note the actual output voltage.

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2. Adjust the load resistor to decrease the output current to 2.8 0.1 amperes. Note
the output voltage. Calculate the difference between this voltage and the voltage
measured at step 1. The difference should be less than 0.2 volts.

3.4.33.8 Input Current Monitor


On the front panel of the 1kW PA power supply, switch AMPLIFIER DC POWER to
OFF.
Disconnect the ammeter from the output of the unit under test and reconnect the load
resistor to connectors XP5 and XP6.
At connector XP1, disconnect the two leads. Connect the ammeter (on 10 amperes
range) between these two leads (connected together) and XP1.
On the front panel of the 1kW PA power supply, switch AMPLIFIER DC POWER to ON.
Adjust the load resistor to give an input current (on the ammeter) of 7.0 0.1 amperes.
Connect the multimeter, on 200 mV range, to test jacks SUPPLY CURRENT + and
SUPPLY CURRENT - on the 1kW PA power supply front panel. The measured voltage
should be 7.0 0.1 mV.

3.4.33.9 Completion
Switch off circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the
power distribution panel.
Release the TEST/FLOAT switch on the AC power supply.
Remove the unit under test from the 1kW PA power supply and restore the DC-DC
converter belonging to the depot test facility, ensuring that all the retaining screws and
cable connectors are securely replaced.
Switch on circuit breakers CTU & TRANSPONDER and 1kW POWER AMP on the
power distribution panel.
On the front panel of the 1kW PA power supply, switch AMPLIFIER DC POWER to
NORMAL.
Ensure that the depot test facility is operating normally.

3.4.34

Preselector Filter 1A72546

3.4.34.1 Test Equipment


Spectrum analyser.
Signal generator.
Directional coupler.
Attenuator, miniature, 30 dB.
Attenuator, miniature, 10 dB: Qty 2.
Oscilloscope.
Coaxial cables and adaptors.

3.4.34.2 Filter Tuning Procedure - 1020 MHz


3.4.34.2.1

Setup

Connect the equipment for insertion loss measurement as detailed in Section 3.4.1.5.2.
Set the spectrum analyser for:
Centre frequency:
Span:

1020 MHz
10 MHz/division

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Sweep time:
Amplitude scale:
Resolution bandwidth:
Reference level:

10 millisecond/division
10 dB/division
1 MHz
0 dBm

Set the signal generator to 1020 MHz and +10 dBm output.
Connect the preselector filter as the unit under test.
Tune the preselector A and C adjusters together, keeping them equal distances out from
the body, until a response is visible on the spectrum analyser display; then tune the
adjusters for a peak at 1020 MHz. Adjusters will be close to fully in at this frequency (that
is, clockwise end of travel).
Tune adjuster B for peak at 1020 MHz.

3.4.34.2.2

Return Loss Measurement

Measure the return loss at the input of the preselector filter, using the procedure detailed
in Section 3.4.1.5.1. This must be 20 dB minimum over a bandwidth of 1 MHz on either
side of the centre frequency of 1020 MHz. If it is not, slightly tune the adjusters A, B and
C to achieve this.

3.4.34.2.3

Insertion Loss Measurement

Set up the equipment and measure the insertion loss of the preselector filter at 1020
MHz as detailed in Section 3.4.1.5.2 It should not be greater than 1.6 dB.
By retuning the signal generator determine the frequencies, on either side of the centre
frequency, where the response is 0.2 dB below the peak. This bandwidth should not be
less than 0.5 MHz.
Similarly, determine the frequencies at which the level is 1 dB below the peak; the limits
are 1 MHz to 2 MHz.
Check the bandwidth at -60 dB; it should be 20 MHz to 30 MHz.
Measure the level 63 MHz away on either side of 1020 MHz; it should be more than 70
dB down with respect to the peak.

3.4.34.3 Filter Tuning Procedure - 1160 MHz


Repeat the procedure in Section 3.4.34.2 with the signal generator and spectrum
analyser tuned to 1160 MHz. The same limits apply.
In this case the filter adjusters will be withdrawn from the body.

3.4.34.4 Filter Tuning Procedure - Station Frequency


Repeat the procedure in Section 3.4.34.2 with the signal generator and spectrum
analyser tuned to the station interrogation (airborne) frequency. The same limits apply.

3.4.35

RF Panel PWB Assembly Single DME 1A72547

Although this assembly is a LRU, it is not subject to a separate test procedure but is
included in the overall depot test facility test procedures. It is a very simple circuit, and
functionality could be independently verified (if required) using a multimeter with
reference to the circuit diagram.

3.4.36

RF Panel PWB Assembly Dual DME 2A72547

Although this assembly is a LRU, it is not subject to a separate test procedure but is
included in the overall depot test facility test procedures. It is a very simple circuit, and

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functionality could be independently verified (if required) using a multimeter with


reference to the circuit diagram.

3.4.37

Power Distribution Panel Single DME 1A72549

3.4.37.1 Test Equipment


Digital multimeter.

3.4.37.2 Continuity Checks


Set the circuit breakers on the unit under test as indicated in the table below, and for
each series of settings check for continuity or lack of continuity (YES or NO) between the
nominated pins of connector XN1. The "chassis" connection indicates a lug screwed to
the chassis.
CIRCUIT BREAKERS
ON

1kW POWER
AMP

OFF

FROM

CTU &
TRANSPONDER
1kW POWER AMP

CTU &
TRANSPONDER

CTU &
1kW POWER AMP
TRANSPONDER

CTU &
TRANSPONDER
1kW POWER
AMP

3.4.38

CONTINUITY
TO

CONNECTION

z4

z32

YES

z4

chassis

YES

z4

d14

NO

d6

z20

NO

Z8

d18

NO

Z8

d22

NO

z8

z12

NO

z4

z32

YES

z4

chassis

YES

z4

d14

NO

d6

z20

YES

Z8

d18

NO

Z8

d22

NO

Z8

z12

NO

z4

z32

YES

z4

chassis

YES

z4

d14

NO

d6

z20

NO

Z8

d18

YES

Z8

d22

YES

Z8

z12

YES

z4

z32

YES

z4

chassis

YES

z4

d14

YES

Power Distribution Panel Dual DME 2A72549

3.4.38.1 Test Equipment


Digital multimeter

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3.4.38.2 Continuity Checks


Set the circuit breakers on the unit under test as indicated in the table below, and for
each series of settings check for continuity or lack of continuity (YES or NO) between the
nominated pins of connector XN1. The chassis" connection indicates a lug screwed to
the chassis.
CIRCUIT BREAKERS
ON
OFF
ALL

1kW PWR
AMP 1

ALL OTHERS

1kW PWR
AMP 2

ALL OTHERS

CTU

TPNDR 1

ALL OTHERS

ALL OTHERS

FROM
z4
z4
z4
d6
d10
d10
d10
d10
d10
z8
z4
z4
z4
d6
d10
d10
d10
d10
d10
Z8
z4
z4
z4
d6
d10
d10
d10
d10
d10
Z8
z4
z4
z4
d6
d10
d10
d10
d10
d10
z8
z4
z4
z4
d6
d10

CONTINUITY
TO
CONNECTION
z32
YES
chassis
YES
d14
NO
Z20
NO
d18
NO
d22
NO
d26
NO
z12
NO
z16
NO
z28
NO
z32
YES
chassis
YES
d14
NO
z20
YES
d18
NO
d22
NO
d26
NO
z12
NO
z16
NO
z28
NO
z32
YES
chassis
YES
d14
NO
z20
NO
d18
NO
d22
NO
d26
NO
z12
NO
z16
NO
z28
YES
z32
YES
chassis
YES
d14
NO
z20
NO
d18
YES
d22
YES
d26
YES
z12
NO
z16
NO
z28
NO
z32
YES
chassis
YES
d14
NO
z20
NO
d18
NO

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CIRCUIT BREAKERS
ON
OFF

TPNDR 2

ALL OTHERS

ALL

NONE

3.4.39

FROM
d10
d10
d10
d10
z8
z4
z4
z4
d6
d10
d10
d10
d10
d10
Z8
z4
z4
z4

CONTINUITY
TO
CONNECTION
d22
NO
d26
NO
z12
YES
z16
NO
z28
NO
z32
YES
chassis
YES
d14
NO
z20
NO
d18
NO
d22
NO
d26
NO
z12
NO
z16
YES
z28
NO
z32
YES
chassis
YES
d14
YES

Control and Test Unit 1A72550

3.4.39.1 Introduction
The CTU assembly consists of three circuit assemblies; these are the processor board,
the front panel board, and the RCMS interface board. To test and align the processor
board, see Section 3.4.40. To test and align the front panel board, see Section 3.4.41.
To test and align the RCMS interface board, see Section 3.4.42.
The following procedures in this section provide a confidence check on the CTU
assembly as a whole. These procedures would normally be done after the three main
assemblies of the CTU have been tested and aligned.

3.4.39.2 Test Equipment


Digital multimeter.

3.4.39.3 Setup
Switch the CTU & TRANSPONDER circuit breaker off, and remove the CTU from the
depot test facility. On the processor board of the unit under test, set switches S1:8 and
S2:4 to the ON position, noting their original positions. Install the CTU to be tested in the
depot test facility using the extender cards.

CAUTION

Make sure that the CTU is properly supported so that it cannot fall from
the extender cards.

Switch the CTU & TRANSPONDER circuit breaker on; after a short delay (about 2
seconds) the CTU should start up in the same configuration it had before it was last
powered down.
Check the green 'heartbeat' indicators on the processor board, the front panel board,
and the RCMS interface board. Each of these should be flashing at a rate of about once
per second.

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3.4.39.4 DC-DC Converter Output


Measure the voltage between pins 3 and 4 of XN1 in the CTU module; this should be in
the range 5.15 to 5.25 volts.
If the measured voltage is not within the required range, then the resistor connected
between the +5V and the TRIM pins on the DC-DC converter will need to be changes,
as follows:
a. If the voltage is in the range 5.00 to 5.15 volts, replace the trimming resistor with
a 121 kilohm resistor.
b. If the voltage is in the range 5.25 to 5.40 volts, replace the trimming resistor with
a 562 kilohm resistor.
Repeat the voltage measurement to check that the voltage is within the required range.
Switch the CTU & TRANSPONDER circuit breaker off, remove the CTU from the
extender cards, and replace the CTU directly into its rack frame. Switch the CTU &
TRANSPONDER circuit breaker on.

3.4.39.5 LCD Display and Softkeys


Select the maintenance off mode; the LCD should display:
LDB-102 DME
Param Level PS.Volt Status Misc
Select each submenu in turn, and compare with the listing given in Figure A-2 in
Appendix A. Use ESC to return to the top level menu.
Select the maintenance on mode; the LCD should display:
LDB-102 DME - Maintenance Mode
Ch.1

3.4.39.6 Front Panel Controls and Indicators Check


Select LOCAL operation; the yellow indicator above this switch should now be on. The
green indicator above the REMOTE switch should be off.
Select transponder OFF/RESET; the yellow indicator above the OFF/RESET switch
should be on, and the green SELECT MAIN indicators above the NO 1 and NO 2
switches should be off.
Select REMOTE operation, the green indicator above this switch should now be on. The
yellow indicator above the LOCAL switch should be off. The red MAINTENANCE and
MONITOR ALARM INHIBIT indicators should be off.
Select maintenance mode; the MAINTENANCE indicator should stay off, and the
>> Select LOCAL First << error message should be flashed three times on the bottom
line of the LCD display.

CAUTION

Ensure that the high power 50 ohms RF load is attached to the


transponder output before proceeding to the next step.

Select LOCAL operation, MONITOR ALARM INHIBIT and SELECT MAIN NO 1


operation. Check that the DME switches on and operates normally.

3.4.39.7 CTU Bus Interface to Test Interrogator and Monitor Modules


Press the ESC key, and then press 'Params', 'NEXT', 'NEXT', 'NEXT', 'R cal' softkey
sequence. The LCD should display:
Rate Cal. = 5000 Hz (1 Hz).

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Press the Wall softkey. The LCD should display:


Volt Cal. = 5.00 volts (0.1 volts).
Using the front panel softkeys, select each DME parameter in turn to display the
measured result. Check that the displayed values are within the limits stated in the table
in Section A.1.7 in Appendix A.

3.4.39.8 CTU Direct Interface to the Transponder Modules

CAUTION

Ensure that the 50 ohms RF load is attached to the transponder output


before proceeding to the next step.

Make sure that all the module test switches are in the NORMAL position, and the red
CTU MODULES TEST indicator is off. Select LOCAL, MONITOR ALARM INHIBIT, and
SELECT MAIN, OFF/RESET operation. Make sure that the green power indicators on
all the transponder modules are off.
Select LOCAL, MONITOR ALARM INHIBIT, and SELECT MAIN NO 1 operation.
Check that the green transponder module power indicators on the five modules in the
transponder subrack and on the 1kW PA power supply are on.

3.4.39.9 Control System Check


As a more complete check of the CTU control functions, perform the procedures
described in Section 3.3.18 Control System - Single DME".

3.4.39.10 Restore Operation


Turn the CTU circuit breaker off, then remove the unit under test from the depot test
facility. Make sure that switch S1:8 and switch S2:4 on the processor board are returned
to their previously noted positions. Reinstall the original CTU, making sure that it is
properly seated. Switch the CTU & TRANSPONDER circuit breaker on; after a short
delay (about 2 seconds) the CTU should start up in the same configuration it had before
it was last powered down.

3.4.40

CTU Processor PWB Assembly 1A72552

3.4.40.1 Test Equipment


Oscilloscope.
Digital multimeter.
Alligator clip.

3.4.40.2 Setup
Switch the CTU & TRANSPONDER circuit breaker off. Remove the CTU from the depot
test facility. Undo the four screws securing the CTU processor board to the CTU chassis.
Undo the three electrical connectors and remove the CTU processor board. Install the
processor board to be tested to the CTU chassis, following the reverse of the above
procedure.
Install the CTU using two Eurocard extenders. Make sure that the CTU is properly
supported so that it cannot fall from the extender cards. Make sure that switch S1:8 is in
the ON position.
Switch the CTU & TRANSPONDER circuit breaker on. After a short delay the CTU
should start up in the same configuration it had before it was last powered down.

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3.4.40.3 Power Supplies


Using a digital multimeter check the following voltages:
CONNECTOR
XN1

XN2

XN3

XN4

XN11

PINS

VOLTAGE (volts)

2c

+5.0 0.5

3a, 3c

+23 5

1a, 1c, 10a, 10c, 30a, 30c, 31a, 31c,


32a, 32c

Ground

18c

+5.3 0.5

1a, 1c, 2a, 4c, 5c, 6a, 7a, 9c, 10c, 12a,
13a, 19a, 21c, 25a, 27a, 29c, 30c, 31a,
31c, 32a, 32c

Ground

39,40

+5.0 0.5

43,44

+23 5

1, 2, 3, 4, 7, 9, 12, 14, 17, 19, 47, 48,


49, 50

Ground

26

+5.0 0.5

1, 2, 5, 7, 10. 12, 15. 17, 29. 36, 39. 48,


52, 55, 57, 59, 60

Ground

+5.0 0.5

+23 5

2, 3

Ground

3.4.40.4 Self Test LED Indicators


The heartbeat indicator HBEAT (H6) should flash at a rate of about once a second. The
RAM OK indicator (H8) and the ROM OK indicator (H4) should both be continually lit.

3.4.40.5 Watchdog
3.4.40.5.1

Reset Line

Using an alligator clip, short pins 1 and 2 of XN9 together. Set the oscilloscope to 2
volts/division and connect the probe to N2:16. The signal at this pin should be normally
high and should pulse low every 1.6 seconds for a period of 50 milliseconds. Remove
the alligator clip from XN9.

3.4.40.5.2

+24 Volts Monitor

On the AC power supply, hold the TEST/FLOAT switch to TEST. Adjust the FLOAT 1
VOLTAGE so that the voltage at XN1:3c is 22.0 0.1 volts. Set the oscilloscope to 2
volts/division and connect the probe to N2:10. Using a small screwdriver, adjust preset
the low volts preset R32 fully counter-clockwise. The signal on the oscilloscope should
be high. Slowly adjust R32 until the signal on the oscilloscope changes from high to low.
Return the 24 volts supply to the normal operating voltage.

3.4.40.6 External Oscillator Signal


Set the oscilloscope to 2 volts/division and 0.5 millisecond/division. Connect the probe to
D31:13. The waveform on the oscilloscope should be a square wave between ground
and 5 volts with a frequency of 1220 61 Hz.

3.4.40.7 Ident Buzzer


If the RECYCLE indicator is lit press the RECYCLE key and the indicator should be
turned off.

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If the REMOTE indicator is lit press the LOCAL key; the LOCAL indicator should be lit
and the REMOTE indicator should be turned off.
If the MAINTENANCE indicator is lit press the MAINTENANCE key and the indicator
should be turned off.
If the MONITOR ALARM INHIBIT indicator is lit press the MONITOR ALARM key and
the indicator should be turned off.
If either the SELECT MAIN, NO 1 or NO 2 indicator is on press the OFF/RESET key.
The indicator which is lit should be turned off, and the OFF/RESET indicator should be lit
instead.
Press the ESC key. The LCD should display the top level menu with the first line of the
LCD being
LDB 102 DME.
Press the rightmost softkey three times, which should result in the Ident Source menu
being displayed. Select 2440 Hz as the ident source. The buzzer on the CTU processor
board should activate. Select OFF as the ident source to turn the buzzer off.

3.4.40.8 Completion
Restore the CTU processor board from the depot test facility back to the CTU, using the
procedures of Section 3.4.40.2. Ensure correct CTU operation.

3.4.41

CTU Front Panel PWB Assembly 1A72553

3.4.41.1 Test Equipment


Digital multimeter.

3.4.41.2 Setup
Turn the CTU & TRANSPONDER circuit breaker off. Remove the CTU from the depot
test facility. Replace the CTU front panel board on the CTU with the unit to be tested
(see Section 4.1.1.6 for guidance).
Reinstall the CTU using two Eurocard extenders. Make sure that the CTU is properly
supported so that it cannot fall from the extender cards.
Switch the CTU & TRANSPONDER circuit breaker on. After a short delay the CTU
should start up in the same configuration it had before it was last powered down.

3.4.41.3 Power Supplies


Using a digital multimeter, check the following voltages:
CONNECTOR/
DEVICE
XN1
D1

PINS

VOLTAGE (volts)

39, 40

+5.0 0.5

43, 44

+23 5

1, 2, 3,4 7, 9, 12, 14, 17, 19, 47, 48, 49, 50

Ground

+5.0 0.5

3.4.41.4 Heartbeat LED


The heartbeat indicator (H14) should be flashing at a rate of about once a second.

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3.4.41.5 Pushbuttons
3.4.41.5.1

DME Control Buttons

Press the RECYCLE key a number of times to toggle its indicator. Leave it with its
indicator off.
Press the LOCAL key a number of times to toggle its indicator. Leave it with its indicator
off.
Press the MAINTENANCE key a number of times to toggle its indicator. Leave it with its
indicator off.
Press the MONITOR ALARM key a number of times to toggle its indicator. Leave it with
its indicator off.
If either the SELECT MAIN, NO 1 or NO 2 indicator is on press the OFF/RESET key.
The indicator which is lit should be turned off, and the OFF/RESET indicator should now
be fit instead.
Press the SELECT MAIN, NO 2 key, check that the message:
Not available on single DME
is shown on the display.
Press the SELECT MAIN, NO 1 key, check that the DME switches on, and the NO 1
indicator is lit.

3.4.41.5.2

Softkeys

Press the ESC key. The LCD should display the top level menu with the first line of the
LCD being
LDB 102 DME.
Press the first softkey located just below the LCD. The LCD should display the next level
of the menu. Press the ESC key and the LCD should display the top level menu again.
Repeat for the other four softkeys.

3.4.41.5.3

TI RATE Buttons

Press the MAINTENANCE key and its ON indicator should be lit. The top line of the LCD
should display
Maintenance Mode
Press the first softkey which corresponds to Ch.1. The top right hand corner of the LCD
should display 100.
Press the 1 kHz N key. With each press of the key the frequency displayed should
toggle between 1 and 100.
Press the 10 kHz key. While the key is pressed the display should show 10. When the
key is released the display should show the previously active state (100 or 1).

3.4.41.6 ALARM DELAY Switch


Use a small screwdriver to turn the actuator of the ALARM DELAY switch. The ALARM
DELAY indicator should be on only if a delay of less than 4 seconds is selected.

3.4.41.7 View Angle Adjust


Use a small screwdriver to adjust preset R1. The view angle of the LCD should vary with
the setting of R1.

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3.4.41.8 Completion
Restore the CTU front panel board from the depot test facility back to the CTU using the
procedure of Section 3.4.41.2.

3.4.42

RCMS Interface PWB Assembly 1A72555

3.4.42.1 Test Equipment


Digital multimeter.

3.4.42.2 Setup
Switch the CTU & TRANSPONDER circuit breaker off. Remove the CTU from the depot
test facility. Undo the four screws securing the RCMS interface board to the CTU
chassis. Undo the two electrical connectors and remove the RCMS interface board.
Install the unit under test to the CTU chassis following the reverse of the above
procedure. Reinstall the CTU using two Eurocard extenders. Make sure that the CTU is
properly supported so that it cannot fall from the extender cards.
Switch the CTU & TRANSPONDER circuit breaker on. After a short delay the CTU
should start up in the same configuration it had before it was last powered down.

3.4.42.3 Power Supplies


Using the multimeter check the following voltages:
CONNECTOR

PINS

VOLTAGE (volts)

XN1

1a, 1c, 25c

Ground

XN2

18c

+5.3 0.5

XN3

39, 40

+5.0 0.5

43, 44

+23 5

1, 2, 3, 4, 7, 9, 12, 14, 17, 19, 47,


48, 49, 50

Ground

3.4.42.4 Heartbeat LED


The heartbeat indicator, H1, should flash at a rate of about once per second.

3.4.42.5 Relays
Ensure that the depot test facility is operating on normal mode (that is, all green
indicators on the monitor are on, and NORMAL and NO 1 ON indicators on the CTU
STATUS display are on) in LOCAL control.
Ensure RECYCLE is off.
On the External I/O PWB Assembly 1A72257 at the rear of the rack, check the continuity
of the connections on the following terminal blocks.

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FUNCTION

CONNECTED

NOT CONNECTED

LOC CTRL

C-NO

C-NC

BATT CH NORM 1

C-NO

C-NC

AC PWR NORM

C-NO

C-NC

SEC ALM

C-NC

C-NO

NO 1 ON

C-NO

C-NC

SHUTDOWN

C-NC

C-NO

NORMAL

C-NO

C-NC

MON ALM

C-NC

C-NO

MAINT

C-NC

C-NO

BATT CH NORM 2

C-NC

C-NO

PRI ALM

C-NC

C-NO

NO 2 ON

C-NC

C-NO

TRANSFER

C-NC

C-NO

Switch the CTU & TRANSPONDER circuit breaker off.


On the CTU processor board, switch S1:8 to OFF (to set for DUAL operation). Switch
the CTU & TRANSPONDER circuit breaker on.
On the CTU, press the following front panel keys:
SELECT MAIN, OFF/RESET
MAINTENANCE (ON indicator to be on)
MONITOR ALARM (INHIBIT indicator to be on)
SELECT MAIN NO 2
REMOTE
The DME will attempt to power up with No.2 transponder as main. Since there is no
second transponder in the depot test facility, the monitor will detect primary faults.
However, since the monitor alarms are inhibited, no transfer will take place.
On the External I/O PWB Assembly 1A72557 at the rear of the rack, check continuity of
the connections on the following terminal blocks.
FUNCTION

CONNECTED

NOT CONNECTED

LOC CTRL

C-NC

C-NO

SEC ALM

C-NO

C-NC

NO 1ON

C-NC

C-NO

NORMAL

C-NC

C-NO

MON ALM

C-NO

C-NC

MAINT

C-NO

C-NC

PRI ALM

C-NO

C-NC

NO 2 ON

C-NO

C-NC

On the AC power supply, remove the front cover and disconnect the cable connector to
TB/3 (the multi-way connector for status indication). On the External I/O PWB Assembly
1A72557 at the rear of the rack, check continuity of the connections on the following
terminal blocks.

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FUNCTION

CONNECTED

NOT CONNECTED

BATT CH NORM 1

C-NC

C-NO

AC PWR NORM

C-NC

C-NO

Restore the connector to TB/3 and replace the power supply front cover.
On the CTU, press the following front panel keys:
LOCAL (LOCAL indicator to be on),
MAINTENANCE (ON indicator to be on),
MONITOR ALARM (INHIBIT indicator to be off).
Since the monitor alarms are no longer inhibited, the CTU will initiate a transfer to No.1
transponder. On the External I/O PWB Assembly 1A72557 at the rear of the rack, check
continuity of the connections on the following terminal blocks.
FUNCTION

CONNECTED

NOT CONNECTED

NO 1ON

C-NO

C-NC

TRANSFER

C-NO

C-NC

On the monitor, switch MONITOR OUTPUTS to FAILED. This will cause the CTU to
shut down the DME.
On the External 1/0 PWB Assembly 1A72557 at the rear of the rack, check continuity of
the connections on the following terminal blocks.
FUNCTION

CONNECTED

NOT CONNECTED

C-NO

C-NC

SHUTDOWN

3.4.42.6 Transponder 2 Interface


Switch the CTU & TRANSPONDER circuit breaker off.
At the rear of the rack, remove the ribbon cable connector from CTU CONNECTOR
(XN6) on the transponder subrack motherboard, and plug the connector labelled
SECOND TRANSPONDER (on the unattached ribbon cable) into XN6.
Switch the CTU & TRANSPONDER circuit breaker on.
The DME should power up in normal mode (that is, all green indicators on the monitor
are on, and NORMAL and NO 1 ON indicators on the CTU STATUS display are on) with
No.2 transponder indicating as the operating transponder.
On the CTU select Param Delay measurement. The delay should be 50.0 0.2
microseconds.
On the CTU select PS.Volt TP.18V to measure the transponder power supply 18 volts
supply; it should be 18.0 0.1 volts.

3.4.42.7 Completion
On the CTU, press the front panel softkeys in the following order:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1.
Switch the CTU & TRANSPONDER circuit breaker off.

3-262

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SECTION 3

At the rear of the rack, remove the ribbon cable connector SECOND TRANSPONDER
and restore the original cable connector to XN6 on the transponder subrack
motherboard.
On the CTU processor board, set switch S1:8 back to ON (to restore SINGLE operation).
Restore the RCMS interface board from the depot test facility back to the CTU and
restore the CTU to the subrack.
Switch the CTU & TRANSPONDER circuit breaker on.
The DME should power up in normal mode (that is, all green indicators on the monitor
are on and NORMAL and NO 1 ON indicators on the CTU STATUS display are on) with
No. 1 transponder indicating as the operating transponder.

3.4.43

External I/O PWB Assembly 1A72557

3.4.43.1 Test Equipment


Digital multimeter.
Resistor, 180 ohms, 4 watts
Resistor, 47 ohms, 3 watts.

3.4.43.2 Setup
At the rear of the rack, remove all cables from the External I/O PWB Assembly 1A72557.
Undo the mounting screws and remove the external I/O board; replace it with the unit
under test, installing cables only to XN6 and XN8 terminal blocks.

3.4.43.3 Modem 12 Volts Supply Check


Power on the rack using the power distribution panel.
Connect a 47 ohms resistor between XN3:1 and XN3:10.
Using the voltmeter set to DC 200 volts range, measure the voltage across C1; it should
be 24.0 0.5 volts. If necessary, set the voltage to within this range by adjusting the
FLOAT 2 preset control on the AC power supply control board.
Using the voltmeter set to DC 20 volts range, measure the voltage across C2: it should
be 12.0 0.6 volts.

3.4.43.4 Protected 24 Volts Supply Check


Connect a 180 ohms resistor between XB1:6 and XB11:6.
Using the voltmeter set to DC 200 volts range, measure the voltage between XB1:6 and
XB11:6; it should be not more than 1.0 volt below the input voltage measured across C1.
Place the multimeter set to DC 200 mA range between XB1:6 and ground. The meter
reading should be 20 5 mA.
Remove the 47 ohms and 180 ohms resistors.

3.4.43.5 Status Outputs


Ensure that the depot test facility is operating on normal mode (that is, all green
indicators on the monitor are on and NORMAL and NO 1 ON Indicators on the CTU
STATUS display are on) in LOCAL control.
Ensure RECYCLE is off.

3-263

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SECTION 3

Check the continuity of the connections on the following terminal blocks.


FUNCTION

CONNECTED

NOT CONNECTED

LOC CTRL

C-NO

C-NC

BATT CH NORM 1

C-NO

C-NC

AC PWR NORM

C-NO

C-NC

SEC ALM

C-NC

C-NO

NO 1 ON

C-NO

C-NC

SHUTDOWN

C-NC

C-NO

NORMAL

C-NO

C-NC

MON ALM

C-NC

C-NO

MAINT

C-NC

C-NO

BATT CH NORM 2

C-NC

C-NO

MAINS OK

C-NO

C-NC

PRI ALM

C-NC

C-NO

NO 2 ON

C-NC

C-NO

TRANSFER

C-NC

C-NO

Switch the CTU & TRANSPONDER circuit breaker off.


On the CTU processor board, switch S1:8 to OFF (to set for DUAL operation). Switch
the CTU & TRANSPONDER circuit breaker on.
On the CTU, press the following front panel keys:
SELECT MAIN, OFF/RESET
MAINTENANCE (ON indicator to be on)
MONITOR ALARM (INHIBIT indicator to be on)
SELECT MAIN NO 2
REMOTE
The DME will attempt to power up with No.2 transponder as main. Since there is no
second transponder in the depot test facility, the monitor will detect primary faults.
However, since the monitor alarms are inhibited, no transfer will take place.
Check continuity of the connections on the following terminal blocks.
FUNCTION

CONNECTED

NOT CONNECTED

LOC CTRL

C-NC

C-NO

SEC ALM

C-NO

C-NC

NO 1ON

C-NC

C-NO

NORMAL

C-NC

C-NO

MON ALM

C-NO

C-NC

MAINT

C-NO

C-NC

PRI ALM

C-NO

C-NC

NO 2 ON

C-NO

C-NC

3-264

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SECTION 3

Disconnect the cable connector to XN2 and check the continuity of the connections on
the following terminal blocks
FUNCTION

CONNECTED

NOT CONNECTED

BATT CH NORM 1

C-NC

C-NO

AC PWR NORM

C-NC

C-NO

Restore the normal cable connector to XN2.


Check continuity of the connections on the following terminal blocks.
FUNCTION

CONNECTED

NOT CONNECTED

BATT CH NORM 1

C-NO

C-NC

AC PWR NORM

C-NO

C-NC

MAINS OK

C-NO

C-NC

On the CTU, press the following front panel keys as required to give the condition
indicated:
LOCAL (LOCAL indicator to be on),
MAINTENANCE (ON indicator to be on).
MONITOR ALARM (INHIBIT indicator to be off).
Since the monitor alarms are no longer inhibited, the CTU will initiate a transfer to No. 1
transponder. Check continuity of the connections on the following terminal blocks.
FUNCTION

CONNECTED

NOT CONNECTED

NO 1 ON

C-NO

C-NC

TRANSFER

C-NO

C-NC

On the monitor, switch MONITOR OUTPUTS to FAILED. This will cause the CTU to
shut down the DME.
Check continuity of the connections on the following terminal blocks.
FUNCTION

CONNECTED

NOT CONNECTED

C-NO

C-NC

SHUTDOWN

3.4.43.6 Completion
On the CTU, press the front panel keys in the following order:
SELECT MAIN, OFF/RESET,
SELECT MAIN NO 1
Switch the CTU & TRANSPONDER circuit breaker off.
At the rear of the rack, remove the unit under test and restore the external I/O board
from the depot test facility, along with all its connections.
On the CTU processor board, set switch S1:8 back to ON (to restore SINGLE operation).
Switch the CTU & TRANSPONDER circuit breaker on.
The DME should power up in normal mode (that is, all green indicators on the monitor
are on and NORMAL and NO 1 ON indicators on the CTU STATUS display are on) with
No. 1 transponder indicating as the operating transponder.

3-265

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SECTION 4

SECTION 4

MAINTENANCE PROCEDURES

4-i

HA72500

SECTION 4
TABLE of CONTENTS

4.

MAINTENANCE PROCEDURES ...............................................................4-1

4.1
REMOVAL & REPLACEMENT OF LINE-REPLACEABLE UNITS (LRU) 4-1
4.1.1 Replacement/Removal Instructions............................................................. 4-1
4.1.1.1 SMA Connectors ................................................................................4-1
4.1.1.2 PWB Assemblies (General) ................................................................4-1
4.1.1.3 RF Modules in Transponder Plug-in Modules
(excluding 1A72533 and 1A72534) ..................................................4-1
4.1.1.4 Medium Power Driver 1A72533 and Power Modulation Amplifier
1A72534 .............................................................................................4-1
4.1.1.5 RF Modules in 1kW RF Power Amplifier ............................................ 4-2
4.1.1.6 Switched Attenuator 1A69737 ............................................................4-2
4.1.1.7 CTU Front Panel PWB Assembly 1A72553........................................ 4-2
4.1.1.8 DC-DC Converter PWB Assembly 1A72542 ...................................... 4-2
4.1.1.9 Preselector Filter 1A72546 and Directional Coupler 1A/2A69755...... 4-2
4.1.1.10 Control Card, AC Power Supply 3A71130.......................................... 4-2
4.1.2 Fault Location ..............................................................................................4-3
4.1.2.1 General Troubleshooting Guidance.................................................... 4-3
4.1.2.2 Fault Finding Procedures ...................................................................4-6
4.1.3 LRU Post-Replacement Tests ................................................................... 4-11
4.2
WAVEFORMS
4-18
4.3
SPECIAL MAINTENANCE PROCEDURES
4-41
4.3.1 Stripline Printed Wiring Boards..................................................................4-41
4.3.1.1 Positioning of Ceramic Chip Capacitors ........................................... 4-41
4.3.1.2 Soldering ..........................................................................................4-42
4.3.1.3 Cleaning ...........................................................................................4-47
4.3.2 Conformal Coating.....................................................................................4-47
4.3.3 RF Transistor Replacement.......................................................................4-48
4.3.3.1 Tools Required .................................................................................4-48
4.3.3.2 Preparation of Unit............................................................................4-48
4.3.3.3 Removal of Device ...........................................................................4-48
4.3.3.4 Inserting the New Device..................................................................4-49

4-ii

HA72500

SECTION 4

LIST of FIGURES
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 4-6
Figure 4-7
Figure 4-8
Figure 4-9
Figure 4-10
Figure 4-11

Signal Flow Block Diagram.....................................................................4-5


Lateral Positioning of Chip Capacitors .................................................4-41
Longitudinal Positioning of Chip Capacitors .........................................4-41
Chip Capacitor Soldering Requirements ..............................................4-42
Soldering of Through Board Mounted Chip Capacitors........................4-43
Part Placement .....................................................................................4-44
Maximum/Minimum Solder Conditions .................................................4-44
Lead Placement Conditions..................................................................4-45
Lead Soldering Conditions ...................................................................4-45
Minimum Clearance of Sealed Components ........................................4-46
Multiple Lead Termination Requirements.............................................4-46

LIST of TABLES
Table 4-1

LRU Post-Replacement Tests ..................................................................4-11

4-iii

HA72500

SECTION 4

4. MAINTENANCE PROCEDURES
4.1

REMOVAL & REPLACEMENT OF LINE-REPLACEABLE


UNITS (LRU)

4.1.1

Replacement/Removal Instructions

The DME LDB-102 contains a number of line replaceable units (LRUs) which can be
replaced during field servicing. A list of LRUs can be found in Section 3.4.
The following sections describe the procedure for removing units. Units may be refitted
by following the reverse procedure.

4.1.1.1

SMA Connectors

Most RF LRUs are connected using SMA coaxial connectors. These may be
disconnected using the 8 mm open-ended spanner provided in the DME Test Accessory
Kit. When reconnecting SMA connectors, ensure that the connectors are properly
aligned and not cross-threaded. The connector nut should be tightened to a torque of
0.5 newton-metres (4.5 inch-pounds), which is equivalent to a light hand pressure on the
spanner provided.

4.1.1.2

PWB Assemblies (General)

a.

Disconnect all external connectors.

b.

Remove the printed wiring board (PWB) fixing screws, and withdraw the
PWB.

4.1.1.3

RF Modules in Transponder Plug-in Modules (excluding 1A72533


and 1A72534)

a. Remove the plug-in module main PWB, following the procedure described in
Section 4.1.1.2; this gives access to the RF module fixing screws.
b. Disconnect all external connectors to the RF module, removing the box lid if
necessary.
c. Remove the module fixing screws, and withdraw the module.

4.1.1.4

Medium Power Driver 1A72533 and Power Modulation Amplifier


1A72534

a. Disconnect all external connectors.


b. Remove the lid from the box.
c. Remove the three module fixing screws from inside the box, and withdraw the
unit.

"

NOTE

When removing the power modulation amplifier from the 1kW RF Power
Amplifier 1A72535, it is necessary to remove the fixing screws and move the
box before disconnecting the 4-pin connector and the coaxial cables, because
of the space restrictions around the box.

4-1

HA72500

4.1.1.5

SECTION 4

RF Modules in 1kW RF Power Amplifier

This procedure applies to Power Divider 1A72536, Power Combiner 1A72537 and 250W
RF Power Amplifier 1A69783 (procedure for Power Modulation Amplifier 1A72534 is
given in 4.1.1.3).
a. Disconnect all external connectors.
b. Remove the fixing screws and withdraw the unit.

CAUTION

When disconnecting the flexible semirigid coaxial cables, do not strain


the cables more than is necessary to permit removal of the unit being
serviced. If straining of these cables is necessary, do so evenly along the
length of each cable, and avoid straining the cable close to the
connectors, as fatigue failure may result.

4.1.1.6

Switched Attenuator 1A69737

a. Disconnect all external connectors.


b. Remove the two fixing screws, and withdraw the unit.

4.1.1.7

CTU Front Panel PWB Assembly 1A72553

a. Disconnect all external connectors.


b. Remove the CTU Processor PWB Assembly 1A72552, and the RMS Interface
PWB Assembly 1A72555, following the procedure described in Section 4.1.1.2.
c. Remove the six fixing screws for the front panel. The CTU front panel and CTU
front panel PWB assembly can then be lifted away separately from the CTU
module chassis.

4.1.1.8

DC-DC Converter PWB Assembly 1A72542

a. Hinge open the front panel of the 1kW Power Supply Frame 1A72503.
b. Disconnect all external connectors to the DC-DC converter.
c. Remove the four screws which fasten the large heatsinks to the 1kW PA power
supply frame. The DC-DC converter complete with the two large heatsinks can
then be lifted away.
d. Remove the three screws which fasten each heatsink to the DC-DC converter,
and remove the heatsinks.

4.1.1.9

Preselector Filter 1A72546 and Directional Coupler 1A/2A69755

a. Disconnect all external connectors.


b. Remove the four fixing screws, and withdraw the unit.

4.1.1.10

Control Card, AC Power Supply 3A71130

a. Remove the front panel to give access to the AC power supply.


b. Withdraw the control card from the power supply. It is a plug-in card, located
approximately centrally.

4-2

HA72500

4.1.2

SECTION 4

Fault Location

This section describes the various methods that may be used for troubleshooting should
a fault occur in an LDB-102 DME. The first section gives guidance of a general nature, to
outline the various facilities available to assist fault location. The second section gives
detailed instructions for signal tracing within the DME equipment.

4.1.2.1

General Troubleshooting Guidance

Should a DME beacon develop a fault, it is best serviced by replacing the defective
module, or subassembly, with an operational unit. These replaceable assemblies are
called line-replaceable units (LRUs).
The following guidance information is given to assist technical personnel locate a
defective LRU after a DME beacon has shut down or registered a fault. The facilities
discussed below may be used either individually or in combination to isolate the
defective unit.
a. System Block Diagrams
Two levels of block diagram are included in the DME handbook to show the
signal flow through the equipment. These are:
1. System Block Diagrams:
Single
Dual
Test Facility

see Figure 2-1.


see Figure 2-2.
see Figure K-2.

2. Signal Flow Block Diagram; see Figure 4-1.


This last drawing indicates the divisions between modules and subassemblies,
and the signal flow between then. It eases the task of tracing a signal through a
particular subsystem for fault location purposes.
b. Test Facility
The test facility, which is part of the CTU, allows rapid measurement of the main
beacon parameters and internal signal levels. During troubleshooting, the
parameter values and signal voltage levels may be compared with the values
recorded at station commissioning. In many cases, this will isolate a fault to a
specific module.
Refer to Appendix A, Section A.3, for operating instructions of the Test Facility.
c. Front Panel Test Jacks
Each of the transponder modules has a number of front panel test jacks to allow
rapid checking of significant signals and voltages. In most cases, the information
available from the test jacks is sufficient to determine if a module is functioning
correctly.
Section 4.2 lists the test point signal waveforms and voltages that should be
present in a normally functioning DME rack. Comparison of these signals with
those measured on the equipment under test will help isolate a faulty unit.

4-3

HA72500

SECTION 4

d. Alarm Register
The CTU includes a group of indicators to show the alarms that were present
when a transponder transfer shutdown occurred. When technical personnel visit
a DME which has shut down due to a fault, the alarm register should be
examined before switching on the beacon again. The alarms indicated will show
which parameters were out of tolerance, and this often suggests which
subsystem is at fault.
In a dual DME, the alarm register can be accessed to show the faults associated
with each transponder. This is explained in Appendix A.3.

4-4

HA72500
Figure 4-1

SECTION 4
Signal Flow Block Diagram

4-5

HA72500
4.1.2.2

SECTION 4
Fault Finding Procedures

In the event of a failure in the LDB-102 DME beacon, the adoption of the following
procedures will help isolate the fault to a particular area, so that replacement of the
appropriate line-replaceable unit (LRU) can restore operation of the equipment with
minimum interruption to service.
These procedures trace the signal firstly through the interrogation and receiver chain,
and then through the transmitter chain. The test interrogator is used as a source of test
signals for the transponder, and it is essential to obtain interrogations at the correct level
from the test interrogator in order to check operation of the receiver and video signal
processing.
Test jacks are provided on the module front panels to facilitate troubleshooting. The
typical waveforms measured on these test points are given in Section 4.2. Reference is
made to these waveforms during the signal tracing procedures.

4.1.2.2.1

Conditions for Tests

1. Operate the equipment in the MAINTENANCE mode, as described in Appendix


A.1 for a single DME, and A.2 for a dual DME.
2. For a dual DME, the defective transponder will be operated as the standby. On
the RF panel at the rear of the rack, connect the test interrogator of the standby
transponder to the second directional coupler, so that it can be used to
interrogate the standby transponder. This is described in Appendix A.2.5.1.
3. On the standby monitor of a dual DME, switch the MONITOR OUTPUTS switch
to the FAILED position (this takes the monitor 'off-line').
4. On the CTU, select MONITOR ALARM to INHIBIT. For a single DME, press
the SELECT MAIN, NO 1 switch. For a dual DME, press the SELECT MAIN,
NO 1 or NO 2 switch for the transponder that will be operating normally (for
example, if transponder 2 is under investigation, then select NO 1 as the
operating transponder so that transponder 2 becomes the standby).
5. On the transponder power supply, switch TRANSPONDER DC POWER to ON.
6. On the CTU, select Hi Eff (High Level Efficiency) measurement to set the
interrogation level to -70 dBm.

4.1.2.2.2

Interrogation and Receiver Chain

With the DME operating in the MAINTENANCE mode, perform the following check
sequence:
1.

Trigger the oscilloscope from the TRIGGER test jack on the test interrogator
Failure of the oscilloscope to trigger reveals the absence of a signal from the
test interrogator module.
In this case, either the test interrogator main board, or the complete test
interrogator module (equipped with the appropriate crystals and tuned to the
correct frequency) should be replaced.

2.

Set the oscilloscope sensitivity to 2 volts/division and the timebase to


2 microseconds/division, and check the waveform at the DETECTED
INTERROGATIONS test jack on the test interrogator. Compare the displayed
waveform with that in Waveform 17.
If the displayed waveform is significantly different to the reference waveform,
a failure in the test interrogator is indicated; either the entire module, or
separate LRUs, should be replaced.

4-6

HA72500
3.

SECTION 4
Set the oscilloscope to 0.5 volts/division and 5 microseconds/division, and
check the waveform at the DETECTED LOG VIDEO test jack on the receiver
video. Compare the displayed waveform with that in Waveform 37.
If the waveforms are significantly different, malfunction of the receiver video is
indicated. Either the entire module, or separate LRU, should be replaced with
appropriate assemblies tuned to the correct frequency.

4.

If, after replacement of the module or circuit board assemblies, the correct
waveform is still not obtained, consult Figure 4-1 to identify the block circuitry
in the failed signal path.

5.

Set the oscilloscope to 0.5 volts/division and 5 microseconds/division. On the


CTU, select Effncy measurement, to cause the interrogations to switch
between high and low level. With only one oscilloscope channel displayed,
observe the waveform on the DETECTED LOG VIDEO test jack and
compare it with that in Waveform 37.
If the displayed waveform does not show the two discrete pulse amplitude
levels, malfunction of the level switching in the test interrogator is indicated.
Replace either the complete test interrogator, or the main board assembly
and switched attenuator LRUs.

6.

Display the waveforms at the DETECTED LOG VIDEO and ON CHANNEL


VIDEO test jacks. Compare the displayed waveform with those shown in
Waveform 36.

7.

Similarly, display the waveform at the DOUBLE PULSE DECODER OUT test
jack and compare with that in Waveform 33.

8.

Reset the oscilloscope to 10 microseconds/division and check that the


waveform at the TRIGS TO MODULATOR test jack is similar to that in
Waveform 35.
Failure to obtain waveforms as above indicates a receiver video malfunction
requiring replacement of the module or subassemblies.

9.

4.1.2.2.3

Check the waveform at the DETECTED REPLIES test jack on the test
interrogator and compare it with that in Waveform 16. Absence of pulses
indicates a malfunction in the transmission chain.

Transmitter Chain

The major symptom of transmitter faults will be shown on the CTU as a low output power
reading. Transmitter chain faults can be isolated and corrected by the following
sequence; the waveforms referred to in the test sequence are shown in Section 4.2.
The performance requirements of each step must be met before the next step in the
sequence is commenced; the sequence need only be performed far enough to correct
the fault.
When the transmitter output power has been restored to the correct level (either by
adjustment/s or module replacement) perform the routine alignment and performance
tests on the transmitted pulse power and pulse shape, making adjustments as
necessary. The pulse shape of a correctly adjusted transmitter is shown in Waveform 16
and 67.

4-7

HA72500
1.

SECTION 4
At the HT test jack on the front panel of the 1kW RF amplifier, check that the
DC supply to the 1kW RF amplifier is within the range 49.5 to 50.5 volts.
This voltage is supplied by the DC-DC converter. If this voltage is only slightly
out of tolerance, it may be corrected by adjustment of the converter output
voltage control R112 (located under the cover of the metal box housing the
regulator board).
If this voltage is more than 3 volts out of range, then replace the DC-DC
converter in the 1kW PA power supply.

2.

Trigger the oscilloscope from the TRIGS TO MODULATOR test jack on the
receiver video. Display the waveform at the SHAPED MODULATION test
jack on the transmitter driver, and compare the displayed waveform with that
shown in Waveform 51. Check that the pulse amplitude is within the normal
amplitude range stated against Waveform 51; the 1kW PA power supply must
be within limits for this pulse to be correct.
If the amplitude exceeds this range, and there is low (or zero) output from the
transmitter, then it is probably due to the automatic level control (ALC) trying
to correct the low output condition. If this pulse is absent, or significantly
below the stated range, then it indicates a fault on the pulse shaper board,
which should be replaced.

3.

Display the waveform at the DRIVER LEVEL test jack on the transmitter
driver. If the drive waveform amplitude is within the limits stated against
Waveform 52, then it indicates that the transmitter driver is satisfactory and is
providing drive to the 1kW RF power amplifier. Proceed to step 9 to continue
the signal tracing.
If the waveform amplitude is below the limits stated, then check the
performance of the transmitter driver units, as detailed in steps 4 to 8.

4.

Extend the transmitter driver using the transponder extender frame. Switch
on power to the transponder, switch DRIVER DC POWER to NORMAL, and
check that the following supply voltages are within the limits stated:
Test Point

Limits (volts DC)

Transponder power supply

+15 V
+18V
HT

15.0 0.5
18.0 1.0
42.0 1.0

Transmitter driver

+15 V

15.0 0.5

Pulse shaper board

XT10
XT4
XT7
XT9
XT5

16.3 1.0
11 to 15, rectangular pulse
20 to 32
25 to 35
28 to 37

If any of these voltages are out of tolerance, then replacement of the


transponder power supply or pulse shaper board may be necessary. For
alignment of the pulse shaper board, refer to Section 3.2.7.
5.

Remove the cover from the exciter unit and clip the current probe around the
wire loop supplying current to the collectors of transistors V5 and V6. Check
that the collector current waveform is within the limits stated against
Waveform 54.

4-8

HA72500

SECTION 4
If the waveform is low in amplitude, check firstly that the input drive from the
receiver video is correct, as described in Section 3.2.6, then check the
alignment of the exciter as described in Section 3.2.7. If this fails to correct
the current waveform, then replace the exciter board.

6.

Remove the cover from the medium power driver and clip the current probe
around the wire supplying collector current to the RF amplifier subassembly.
Check that the collector current waveform is within the limits stated against
Waveform 55.
If the waveform is low in amplitude, then it indicates either insufficient drive,
from the exciter, or a fault in the medium power driver itself. Replace each
subassembly in turn to determine the defective unit.

7.

Remove the cover from the power modulation amplifier and clip the current
probe around the wire supplying collector current to the RF amplifier
subassembly. Check that the collector current waveform is within the limits
stated against Waveform 56.
If the waveform is low in amplitude, then it indicates either insufficient drive
from the medium power driver, or a fault in the power modulation amplifier
itself. Replace each subassembly in turn to determine the defective unit.

8.

If any units have been replaced or adjusted, repeat the check described in
Step 3 above. If the waveform amplitude is now within the stated limits, then
replace the covers on the units in the transmitter driver, then replace the
module in the rack.

9.

On the 1kW RF amplifier, display the waveform from the POWER AMP
MODULATOR test jack and check that it is within the limits stated against
Waveform 60.
If the waveform is low in amplitude, and if it has been previously determined
that the RF drive and the modulation to the 1kW RF amplifier are correct,
then a fault in the 1kW power modulation amplifier is indicated. Remove the
cover from the 1kW RF amplifier and replace the power modulation amplifier.

10.

On the 1kW RF amplifier, display the waveform from the POWER AMP
DRIVER test jack and check that it is within the limits stated against
Waveform 62.
If the waveform is low in amplitude, then a fault in the 1kW amplifier driver
stage is indicated; this function is provided by the 250W amplifier units A1
and A2, in the 1kW RF amplifier. Remove the cover from the 1kW RF
amplifier and determine the defective unit by checking the collector current of
each driver stage. Clip the current probe around the red supply lead,
connecting to the amplifier module, and check the waveform amplitude with
the limits stated against Waveform 66. A low amplitude collector current
indicates the defective unit, which should be replaced.

11.

On the 1kW RF amplifier, display the waveform from the POWER AMP
OUTPUT test jack and check that it is within the limits stated against
Waveform 61.
If the waveform is low in amplitude, a defective power output stage is
indicated, and the particular unit may be isolated by the procedure below.

4-9

HA72500

SECTION 4
Remove the cover from the 1kW RF amplifier and clip the current probe, in
turn, around the red supply lead to each of the amplifiers A3 to A10. Display
the current waveform and check that it is within the limits stated against
Waveform 64. There may be considerable variation in the current amplitude
for the individual power amplifiers A3 to A10, but a defective unit is usually
indicated by a current much lower than the others. Any defective units should
be replaced.

This completes the signal tracing troubleshooting procedures. If any module or


subassembly has been replaced during these procedures, then perform the
relevant LRU Post- Replacement Tests, as listed in Section 4.1.3.

4-10

HA72500

4.1.3

SECTION 4

LRU Post-Replacement Tests

This section details the tests and/or adjustments required to be made to an operational
beacon following the replacement of any module or subassembly. The information is
presented in tabular form, and:
a. contains a brief statement of the parameter or performance function required to
be checked, or adjustments required to be made, as applicable, in sequence
user order; and also
b. cites the relevant section of this handbook in which the detailed procedure for the
required check, measurement, or adjustment may be found.
If any module or subassembly is replaced during servicing, then the procedure listed for
that unit MUST be performed to restore the beacon to operational status. It is implicit
that all other units in the beacon are in normal working order.
Table 4-1

LRU Post-Replacement Tests

MODULE OR
SUBASSEMBLY
1A69737
Attenuator

PARAMETER TO BE CHECKED or ADJUSTMENT TO


BE MADE

REFER to
SECTION

High and low switching of interrogations

3.2.4.13.2

1A69755
2A69755
Directional Coupler

1
2
3

Final receiver checks


Calibrate
Final check

3.2.4.13.2
3.2.4.10.5
3.2.4.18

1A69873
250W RF Amplifier

Check Transmitter Pulse Parameters

2
3
4

(If pulse parameters out of tolerance, then perform output


pulse alignment)
Transponder delay
Final check

3.2.4.10.1 to
3.2.4.10.4
(3.2.4.9)

3A71130
AC Power Supply or
Control Card for AC
Power Supply

1
2
3
4
5

Printed wiring board link settings


Powering rack
High voltage adjust
Low voltage alarm adjust
DC supply adjustment

3.3.3.11
3.2.4.3
3.2.4.16.5
3.2.4.16.6
3.2.4.16.8

1A72510
Monitor Module

Set internal preset switches for station fault limits

2
3
4

Calibrate Peak Power Monitor


Check Monitor fault limits and fault indications
Final check

3.2.4.2.8 or
Appendix A.5.3
3.2.4.15.6
3.2.4.15
3.2.4.18

1A72511
Monitor Main PWB
1A72512
Peak Power Monitor

3.2.4.13
3.2.4.18

Perform all checks listed for Monitor Module, 1A72510


1
2

Check signal amplitude at Monitor ERP MONITOR test jack


Calibrate peak power monitor

4.2 Waveform 1
3.2.4.15.6

4-11

HA72500

SECTION 4
PARAMETER TO BE CHECKED or ADJUSTMENT TO
BE MADE

REFER to
SECTION
3.2.4.1.2

5
6

Install crystals for interrogate frequencies


Set internal preset switch S4 for X or Y channel
Set front panel switches REPLY GATE DELAY to settings
recorded for the station
Align RF Generator for operation at the station frequency (if
not pre-aligned)
Check RF Generator crystal frequencies
Check RF Generator output pulse amplitude and shape

7
8
9
10

Check RF Generator test frequencies


Check signal timing parameters
Calibrate Peak Power Display
Set REPLY ACCEPT GATES

11
12

Check high and low level switching of interrogations


Final check

1
2
3

Set preset switch S4 for X or Y channel


Set front panel switches REPLY GATE delay to setting
recorded for the station
Check RF Generator output pulse amplitude and shape

4
5

Check signal timing parameters


Set REPLY ACCEPT GATES

6
7

Check high and low level switching of interrogations


Final check

1
2
3
4

Install crystals for interrogate frequencies


Align RF Generator
Check RF Generator crystal frequencies
Check RF Generator output pulse amplitude and shape

5
6

Check test frequencies


Final check

1A72517
RF Filter

Align RF Filter

Check receiver video module RF levels

1A72518
Modulator and
Detector

1
2
3

Check and adjust RF Generator output pulse amplitude and


shape
Check signal timing parameters
Final check

3.2.4.4.1,
3.2.4.4.2
3.2.4.4.6
3.2.4.18

1A72519
Reply Detector

Check detector coincidence

2
3

Calibrate peak power display


Check Reply Delay measurement. (This should be within
0.1 microseconds of the normal value for the station)
Check pulse shape measurement
Final check

3.2.4.4.6
step 3
3.2.4.10.5
3.2.4.13.1

MODULE OR
SUBASSEMBLY
1A72514
Test Interrogator
Module

1
2
3
4

1A72515
Test Interrogator
Main PWB

1A72516
RF Generator

4
5

3.2.5
3.2.4.4.5
3.2.4.4.1,
3.2.4.4.2
3.2.4.4.3
3.2.4.4.6
3.2.4.10.5
3.2.4.11.2
steps 2 to 5
3.2.4.13.2
3.2.4.18

3.2.4.4.1,
3.2.4.4.2
3.2.4.4.6
3.2.4.11.2
steps 2 to 5
3.2.4.13.2
3.2.4.18
3.2.4.1.2
3.2.5
3.2.4.4.5
3.2.4.4.1,
3.2.4.4.2
3.2.4.4.3
3.2.4.18
3.2.6
steps11 to 13
3.2.4.5
steps 4, 5

3.2.4.15.9
3.2.4.18

4-12

HA72500

SECTION 4
PARAMETER TO BE CHECKED or ADJUSTMENT TO
BE MADE

REFER to
SECTION
3.2.4.1.2
3.2.4.2.4
3.2.4.2.4

8
9

Install crystal for reply frequency


Set internal switches S4 and S5 for X or Y channel
Set code switches for station ident code
Select SDES and LDES OFF or ON as required for the
station
Set internal DEAD TIME and LDES PERIOD switches to
standard setting of 6, or to setting recorded for the station
Set front panel BEACON DELAY and SPACING
(SEPARATION) switches to settings recorded for the
station
Align RF source for operation of the station frequency (if not
pre-aligned)
Check RF source crystal frequency and check RF level
Align RF Filter

10
11
12

Adjust 6 dB offset
Set ON-CHANNEL threshold
Check receiver sensitivity

13
14
15
16
17
18
19
20
21
22
23

Check receiver bandwidth


Check receiver selectivity
Check decoding window
Check reply rate
Set dead time
Set LDES threshold (if LDES is used)
Check SDES (if used)
Check station ident code
Set reply delay
Perform final receiver checks
Final check

1
2
3

6
7

Set internal switches S4 and S5 for X or Y channel


Set code switches for station ident code
Select SDES and LDES OFF or ON as required for the
station
Set internal DEAD TIME and LDES PERIOD switches to
standard setting of 6, or to setting recorded for the station
Set front panel BEACON DELAY and SPACING
(SEPARATION) switches to settings recorded for the
station
Adjust 6 dB offset
Check receiver sensitivity

8
9
10
11
12
13
14
15

Check decoding window


Check reply rate
Set dead time
Set LDES THRESHOLD (if LDES is used)
Check SDES (if used)
Check station ident code
Set Reply Delay
Final check

1
2

Install crystal for reply frequency


Align RF Source for operation at the station frequency (if
not pre-aligned)
Check RF source crystal frequency and check RF level
Check receiver sensitivity
Final check

MODULE OR
SUBASSEMBLY
1A72520
Receiver Video
Module

1
2
3
4
5
6
7

1A72521
Receiver Video Main
PWB

4
5

1A72522
RF Source

3
4
5

3.2.6
3.2.4.5
3.2.6
steps11 to 13
3.2.4.7
3.2.4.11.1
3.2.4.11
steps 2, 3
3.2.4.11.4
3.2.4.11.5
3.2.4.11.6
3.2.4.11.8
3.2.4.11.9
3.2.4.12.1
3.2.4.12.2
3.2.4.14.1
3.2.4.13.1
3.2.4.13.2
3.2.4.18
3.2.4.2.4
3.2.4.2.4

3.2.4.7
3.2.4.11
steps 2, 3
3.2.4.11.6
3.2.4.11.8
3.2.4.11.9
3.2.4.12.1
3.2.4.12.2
3.2.4.14.1
3.2.4.13.1
3.2.4.18
3.2.4.1.2
3.2.6
3.2.4.5
3.2.4.11.3
3.2.4.18

4-13

HA72500

SECTION 4
PARAMETER TO BE CHECKED or ADJUSTMENT TO
BE MADE

MODULE OR
SUBASSEMBLY
1A72523
IF Amplifier

1
2
3
4
5

Set AGC link XN2 to AGC position


Align IF amplifier (if not pre-aligned)
Set ON-CHANNEL threshold
Adjust 6 dB offset
Check receiver sensitivity

6
7
8
9
10
11
12

Check receiver bandwidth


Check receiver selectivity
Check decoding window
Check CW protection
Set reply delay
Perform final receiver checks
Final check

1A72524
RF Amplifier

Check RF output level

2
3
4

Check tuning of Preselector Filter


Check receiver sensitivity
Final check

1A72525
Transponder Power
Supply

Check the HT voltage and adjust if necessary

2
3

Check regulated supply voltages, +15 volts and +18 volts


Final check

1A72526
Transponder Power
Supply Main PWB
1A72530
Transmitter Driver

3.2.9
3.2.4.11.1
3.2.4.7
3.2.4.11
steps 2, 3
3.2.4.11.4
3.2.4.11.5
3.2.4.11.6
3.2.4.11.7
3.2.4.13.1
3.2.4.13.2
3.2.4.18
3.2.4.5
steps 4, 5
3.2.4.6
3.2.4.11.3
3.2.4.18
3.2.4.8
steps 4, 7
3.2.4.6
3.2.4.18

Perform all checks listed for Transponder Power Supply


Module, 1A72525
1
2

4
5
6

Set internal switches to alignment positions


Align Transmitter Driver for operation at the station
frequency (if not pre-aligned)
Adjust Transmitter Driver for correct drive to RF Power
Amplifier
Align Transmitter output pulse
Adjust ALC for correct power out
Check Transmitter output pulse amplitude and shape

Final check

1
2

5
6
7

Set PWB switches to alignment positions


Align function generator for nominal pulse shape (if not prealigned)
Adjust Transmitter Driver for correct drive to RF Power
Amplifier.
Note: This is necessary only if PWB has never been
aligned.
Adjust Transmitter Driver for correct drive to RF Power
Amplifier
Align Transmitter output pulse
Adjust ALC for correct power out
Check Transmitter output pulse amplitude and shape

Final check

1A72531
Pulse Shaper PWB
Assembly

REFER to
SECTION

3.2.4.2.5
3.2.7
3.2.4.8
3.2.4.9.1
3.2.4.9.2
3.2.4.10
steps 1 to 4
3.2.4.18
3.2.4.2.5
3.2.8
3.2.7

3.2.4.8
3.2.4.9.1
3.2.4.9.2
3.2.4.10
steps 1 to 4
3.2.4.18

4-14

HA72500

SECTION 4
PARAMETER TO BE CHECKED or ADJUSTMENT TO
BE MADE

REFER to
SECTION

Set Pulse Shaper Board switches to alignment positions

Set Exciter supply voltages to initial values

Align Exciter

Adjust drive to Medium Power Driver

5
6

Adjust ALC for correct power out


Adjust ALC for correct power out

Final check

3.2.7.1
step 3
3.2.7.1
steps 1, 2 then
steps 5 to 10
3.2.7.2
steps 1 to 5
3.2.7.2
step 6
3.2.4.9.2
3.2.4.10
steps 1 to 4
3.2.4.18

Set Pulse Shaper Board switches to alignment positions

Set supply voltage to Medium Power Driver

Adjust drive to Power Modulation Amplifier

4
5

Adjust ALC for correct power out


Check Transmitter output pulse amplitude and shape

Final check

A
1

FOR POWER MODULATION AMPLIFIER IN


TRANSMITTER DRIVER MODULE.
Set Pulse Shaper Board switches to alignment positions

Set supply voltage to Power Modulation Amplifier

Adjust drive to the Power Modulation Amplifier

4
5
6

Adjust drive to the RF Power Amplifier


Adjust ALC for correct power out
Check Transmitter output pulse amplitude and shape

Final check

2
3
4

FOR POWER MODULATION AMPLIFIER IN 1kW


POWER AMPLIFIER.
Adjust Transmitter Driver for correct drive to 1kW Power
Amplifier.
Align transmitter output pulse.
Adjust ALC for correct power out.
Check Transmitter output pulse amplitude and shape.

Final check.

1
2
3
4

Adjust Transmitter Driver for correct drive to 1 kW PA.


Align 1 kW Power Amplifier.
Adjust ALC for correct power out.
Check transmitter output pulse amplitude and shape.

Final check.

Prepare Transmitter Driver for 1 kW PA alignment.

2
3

Adjust ALC for correct power out.


Check transmitter output pulse amplitude and shape.

Final check.

Perform all checks listed for Power Divider, 1A72536.

MODULE OR
SUBASSEMBLY
1A72532
Exciter

1A72533
Medium Power
Driver

1A72534
Power Modulation
Amplifier

1A72535
1kW Power Amplifier

1A72536
Power Divider

1A72537
Power Combiner

3.2.7.1
step 3
3.2.7.1
steps 1, 2, 10
3.2.7.2
steps 7, 8
3.2.4.9.2
3.2.4.10
steps 1 to 4
3.2.4.18

3.2.7.1
step 3
3.2.7.1
steps 1, 2, 10.
3.2.7.2
steps 7, 8
3.2.4.8
3.2.4.9.2
3.2.4.10
steps 1 to 4
3.2.4.18

3.2.4.8
3.2.4.9.1
3.2.4.9.2|
3.2.4.10
steps 1 to 4
3.2.4.18
3.2.4.8.1
3.2.4.9.1
3.2.4.9.2
3.2.4.10
steps 1 to 4
3.2.4.18
3.2.4.8.1
steps 1 to 9
3.2.4.9.2
3.2.4.10
steps 1 to 4
3.2.4.18

4-15

HA72500

SECTION 4
PARAMETER TO BE CHECKED or ADJUSTMENT TO
BE MADE

REFER to
SECTION

Check power switching to 1kW Power Amplifier.

2
3

Check LED indicators.


Check voltage at HT test jack and adjust if necessary.

4.9.1
steps 4, 5

4
5
6

Check Transmitter output power.


Check 1kW PA detected signals at front panel test jacks
(confirm that these are unchanged from normal station
values).
Final check.

Check power switching to 1kW Power Amplifier.

2
3
4

Check LED indicators.


Check Transmitter output power.
Check 1 kW PA detected signals at front panel test jacks
(confirm that these are unchanged from normal station
values).
Check 1 kW PA detected signals at front panel test jacks
(confirm that these are unchanged from normal station
values)
Final check.

1A72542
DC-DC Converter

Check voltage at HT test jack and adjust if necessary.

2
3

Check Transmitter output power.


Final check

1A72546
Preselector Filter

1
2

Tune Preselector Filter to station frequency


Check receiver sensitivity

Final check

3.2.4.6
3.2.4.11
steps 2, 3
3.2.4.18

1
2

Perform rack powering sequence


Final check

3.2.4.3
3.2.4.18

MODULE OR
SUBASSEMBLY
1A72540
1 kW PA Power
Supply

1A72541
Control and Status
PWB

1A72549
2A72549
Power Distribution
Panel

3.2.4.9.1
steps 4, 5
3.2.4.10.2
4.2
3.2.4.18
4.9.1
steps 4, 5
3.2.4.10.2
3.2.4.10.2
4.2
3.2.4.18
3.2.4.9.1
steps 4,5
3.2.4.10.2
3.2.4.18

4-16

HA72500

SECTION 4
PARAMETER TO BE CHECKED or ADJUSTMENT TO
BE MADE

REFER to
SECTION

1
2
3
4

Set configuration and offset switches S1 and S2


Perform rack powering sequence
Adjust low voltage shutdown level
Set power-on inhibit delay S11

Adjust ident volume and set external ident level (if


applicable)

3.2.4.2.3
3.2.4.3
3.2.4.16.7
Appendix
A.5.1.6
Appendix
A.3.2.14

MODULE OR
SUBASSEMBLY
1A72550
Control and Test
Unit

SINGLE DME
6

Check control system action for:


a. Normal operation
b. Primary Fault
c. Secondary Fault
d. Recycle
DUAL DME

8
9
10
1A72552
Control and Test
Unit Processor PWB
1A72553
CTU Front Panel
PWB

Check control system action for:


a. Normal operation, No. 1 Main
b. Primary fault
c. Secondary fault
d. Normal operation, No. 2 Main
e. Primary fault
f. Secondary fault
g. Recycle
Check Test Unit operation
Confirm correct operation of remote control and status
indications at remote site
Final check

3.2.4.16,
Part 1
3.2.4.16.1
3.2.4.16.2
3.2.4.16.3
3.2.4.16.4
3.2.4.16
Part 2
3.2.4.16.1
3.2.4.16.2
3.2.4.16.3
3.2.4.16.4
3.2.4.16.5
3.2.4.16.6
3.2.4.16.7
Appendix
A.3.1.2
3.2.4.18

Perform all checks listed for Control and Test Unit 1A72550

1
2

Perform rack powering sequence


Confirm correct operation of each front panel switch and
LED (functional check only)

Final check

1A72555
RCMS Interface
PWB

1
2

Perform rack powering sequence


Confirm correct operation of remote control and status
indications at remote site
Final check

1A72557
External I/O PWB

2
3
4

Confirm correct operation of remote control and status


indications at remote site
Check operation of external ident interface (if used)
Confirm correct indications on CTU from AC Power
Supplies
Final check

3.2.4.3
3.2.4.16
Part 1, Single
Part 2, Dual
3.2.4.18
3.2.4.3
3.2.4.18

3.2.4.14.2 &
3.2.4.14.3
3.2.4.18

4-17

HA72500

4.2

SECTION 4

WAVEFORMS

WAVEFORM 1

S
E
T
T
I
N
G
S

Monitor

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division Channel 2

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor ERP PULSE jack

Typical value:

6.0 to 8.5 volts pulse on 3.5 volts DC


(pulse amplitude depends on ERP RF
level from antenna)

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 2

Monitor

S
E
T
T
I
N
G
S

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

1 microsecond/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor test point XT3

Typical value:

5 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


REPLIES jack (upper trace)

Conditions:

Beacon in normal operation

WAVEFORM 3

Monitor

S
E
T
T
I
N
G
S

Trigger from:

Channel 1

Timebase:

100 nanoseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor 10 MHz CLOCK test point


XT4

Typical value:

5 volts logic level

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

ERP PULSE XA1

RISE PULSE XT3

10 MHz CLOCK XT4

4-18

HA72500

WAVEFORM 4

S
E
T
T
I
N
G
S

SECTION 4

Monitor

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

1 microsecond/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division Channel 1

Connect to:

Channel 1 DELAY COUNT test point


XT5 (upper)
Channel 2 DELAY PULSE test point
XT6 (lower)

Typical value:

A correctly aligned delay monitor will


have the falling edge of trace 2
occurring during second pulse of
trace 1.

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 5

Monitor

S
E
T
T
I
N
G
S

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division Channel 1
2 volts/division Channel 2

Connect to:

Monitor WIDTH COUNT test point


XT7
Monitor WIDTH PULSE test point
XT11

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 6

Monitor

S
E
T
T
I
N
G
S

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division both channels

Connect to:

Monitor SPACING COUNT test point


XT14
Monitor SPACING PULSE test point
XT8

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

DELAY COUNT XT5


DELAY PULSE XT6

WIDTH COUNT XT7


WIDTH PULSE XT11

SPACING PULSE XT8


SPACING COUNT XT14

4-19

HA72500
WAVEFORM 7

S
E
T
T
I
N
G
S

SECTION 4
Monitor

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

0.5 microseconds/division, delayed


sweep

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor TIPRF test point XT9

Typical value:

5 volts logic level

Included reference
waveforms:

Test Interrogator TRIGGER jack

Conditions:

Beacon in normal operation

WAVEFORM 8

Monitor

S
E
T
T
I
N
G
S

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

1 microsecond/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor FALL PULSE test point XT10

Typical value:

5 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


REPLIES jack

Conditions:

Beacon in normal operation

WAVEFORM 9

Monitor

S
E
T
T
I
N
G
S

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

1 microsecond/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor WIDTH PULSE test point


XT11 (Channel 2)

Typical value:

5 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


REPLIES jack

Conditions:

Beacon in normal operation

TIPRF XT9

FALL PULSE XT10

Monitor WIDTH PULSE XT11

4-20

HA72500

WAVEFORM 10

S
E
T
T
I
N
G
S

SECTION 4

Monitor

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor RISE COUNT test point XT15


Channel 1 (upper trace)
Monitor RISE PULSE test point XT3
Channel 2 (lower trace)

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 11

Monitor

S
E
T
T
I
N
G
S

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Monitor FALL COUNT test point


XT16 (upper)
Monitor FALL PULSE test point XT10
(lower)

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 12

Test Interrogator

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Trigger from:

Channel 1 on oscilloscope

Timebase:

0.5 microseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

RISE PULSE XT3


RISE COUNT XT15

FALL PULSE XT10


FALL COUNT XT16

TRIGGER XA1

Test Interrogator TRIGGER jack

Typical value:

+5 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

4-21

HA72500

WAVEFORM 13
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SECTION 4

Test Interrogator

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

20 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video LDES PULSE jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator INTERROGATIONS


TIMING jack Channel 2

Conditions:

1. LDES switch ON
2. Beacon in normal operation
3. LDES period set to 7

WAVEFORM 14

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division, delayed
sweep

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Test Interrogator REPLY ACCEPT


GATES jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


REPLIES test jack

Conditions:

Beacon in normal operation

WAVEFORM 15

Test Interrogator

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LDES PULSE XA2

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

1 microsecond/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator 1 s MARKERS


jack

Typical value:

5 volts logic levels

Included reference
waveforms:

Test Interrogator TRIGGER jack

Conditions:

Beacon in normal operation

REPLY ACCEPT GATES XA3

1 s MARKERS XA4

4-22

HA72500

WAVEFORM 16

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SECTION 4

Test Interrogator

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division, delayed
sweep

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator DETECTED


REPLIES jack

Typical value:

6.0 to 8.5 volts pulse on 3.6 volts DC

Included reference
waveforms:

GND Channel 2

Conditions:

Beacon in normal operation

WAVEFORM 17

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division Channel 1

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

Test Interrogator DETECTED


INTERROGATIONS jack

Typical value:

2.7 to 3.3 volts pulse on 3.6 volts DC

Included reference
waveforms:

Test Interrogator TRIGGER jack


(2 volts/division)

Conditions:

Beacon in normal operation

WAVEFORM 18

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division Channel 2

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Test Interrogator INTERROGATION


TIMING jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


INTERROGATIONS jack Channel 1
(1 volt/division)

Conditions:

Beacon in normal operation

DETECTED REPLIES XA7

DETECTED INTERROGATIONS XA8

INTERROGATION TIMING XA11

4-23

HA72500

WAVEFORM 19

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SECTION 4

Test Interrogator

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division, delayed
sweep

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Test Interrogator REPLY TIMING jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


REPLIES jack

Conditions:

Beacon in normal operation

WAVEFORM 20

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Test Interrogator INTERROGATIONS


TIMING jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator REPLY TIMING jack


Channel 2

Conditions:

Beacon in normal operation

WAVEFORM 21

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

DC Test Interrogator test point XT1

Typical value:

15 volts logic levels

Included reference
waveforms:

None

Conditions:

1. Beacon in Maintenance Mode


2. Select Channel 1
3. Select FLT LIMIT
4. Select TX RATE
Signal is present for 10 seconds only

REPLY TIMING XA12

REPLY TIMING XA1


INTERROGATIONS TIMING XA13

M FLT REPLY XT1

4-24

HA72500

WAVEFORM 22
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SECTION 4

Test Interrogator

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

COUNTER test point XT2 Channel 1

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

1. Beacon in Maintenance Mode


2. Select Channel 1
3. Select PARAM
4. Select TX RATE

WAVEFORM 23

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

20 microseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator test point XT3

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

1. Beacon in Maintenance Mode


2. Select Channel 1
3. Select FLT LIMIT
4. Select TX RATE
Signal is present for 10 seconds only

WAVEFORM 24

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

0.5 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

Test Interrogator test point XT4

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

1. Beacon in Maintenance Mode


2. Select Channel 1
3. Select FLT LIMIT
4. Select TX RATE
Signal is present for 10 seconds only

COUNTER XT2

M FLT SPACING XT3

M FLT T PRF XT4

4-25

HA72500

WAVEFORM 25
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SECTION 4

Test Interrogator

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division Channel 1

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator test point XT6

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 26

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator TIMER test point


XT7

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

1. Beacon in Maintenance Mode


2. Select Ch 1 on CTU Param, NEXT,
NEXT, Width

WAVEFORM 27

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

1 microsecond/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Test Interrogator TIPRF test point


XT8 100 Hz

Typical value:

15 volts logic levels

Included reference
waveforms:

Channel 2 Test Interrogator


TRIGGER jack

Conditions:

Beacon in normal operation

MICROSECOND MARKERS XT6

TIMER XT7

TIPRF 100Hz XT8

4-26

HA72500

WAVEFORM 28
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SECTION 4

Test Interrogator

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

0.1 milliseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator test point XT9

Typical value:

5 volts logic levels

Included reference
waveforms:

None

Conditions:

1. Maintenance Mode
2. Select Channel 1
3. Select FLT LIMIT Select DELAY
Signal is present for 10 seconds only

WAVEFORM 29

Test Interrogator

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Trigger from:

Channel 1 to XT10

Timebase:

10 milliseconds/division, single DME


20 milliseconds/division dual DME

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator test point XT10

Typical value:

5 volt logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 30

Test Interrogator

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

0.5 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Test Interrogator test point XT11

Typical value:

15 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

M FLT DELAY XT9

ATTENUATOR XT10

1 MHz 15V XT11

4-27

HA72500

WAVEFORM 31
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SECTION 4

Test Interrogator

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

0.1 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Test Interrogator test point XT12

Typical value:

15 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 32

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video SDES jack (lower


trace)

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


INTERROGATIONS jack

Conditions:

Beacon in normal operation


SDES switch ON

WAVEFORM 33

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division Channel 1

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video DOUBLE PULSE


DECODER OUT jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Receiver Video DETECTED LOG


VIDEO jack

Conditions:

Beacon in normal operation

10 MHz 15V XT12

SDES PULSE XA1

DOUBLE PULSE DECODER OUT XA3

4-28

HA72500

WAVEFORM 34
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SECTION 4

Receiver Video

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video DEAD TIME jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator INTERROGATION


TIMING jack Channel 2

Conditions:

Beacon in normal operation


DEAD TIME set to 6

WAVEFORM 35

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division Channel 1

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video TRIGS TO


MODULATOR jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator INTERROGATIONS


TIMING jack

Conditions:

Beacon in normal operation

WAVEFORM 36

Receiver Video

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DEAD TIME XA4

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video ON CHANNEL


VIDEO jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Receiver Video DETECTED LOG


VIDEO jack (0.5 volts/division)

Conditions:

Beacon in normal operation


Hi Eff selected

TRIGS TO MODULATOR XA5

ON CHANNEL VIDEO XA11

4-29

HA72500

WAVEFORM 37

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SECTION 4

Receiver Video

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

0.5 volts/division

Connect to:

Receiver Video DETECTED LOG


VIDEO jack

Typical value:

1.2 volts pulse on 0.7 volts DC


(high interrogation level shown)

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 38

Receiver Video

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Trigger from:

Receiver Video DOUBLE PULSE


DECODER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Channel 1 to XT1

Typical value:

15 volts logic levels

Included reference
waveforms:

Receiver Video DOUBLE PULSE


DECODER OUT XA3 jack

Conditions:

Beacon in normal operation

WAVEFORM 39

Receiver Video

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Trigger from:

Receiver Video test point XT3

Timebase:

1 millisecond/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video Channel 1 to test


point XT2 SQUITTER FREQUENCY

Typical value:

15 volts logic levels

Included reference
waveforms:

Channel 2 to Receiver Video test


point XT3

Conditions:

Beacon in normal operation

DETECTED LOG VIDEO XA13

SELECT INTERROGATION XT1

SQUITTER FREQUENCY XT2

4-30

HA72500

WAVEFORM 40

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SECTION 4

Receiver Video

Trigger from:

Channel 1

Timebase:

2 milliseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Channel 1 to Receiver Video board


test point XT3

Typical value:

15 volts logic levels

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 41

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Channel 1 to Receiver Video board


test point XT5 BEACON DELAY O/P

Typical value:

15 volt logic levels

Included reference
waveforms:

Channel 2 Receiver Video DOUBLE


PULSE DECODER OUT test jack

Conditions:

Beacon in normal operation

WAVEFORM 42

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

Channel 1 to Receiver Video board


test point XT6

Typical value:

1.6 volts peak pulse on 1.2 volts DC

Included reference
waveforms:

Channel 2 connected to Receiver


Video test point XT13

Conditions:

Beacon in normal operation


Hi Eff selected

XT3

BEACON DELAY O/P XT5

XT6

4-31

HA72500

WAVEFORM 43

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SECTION 4

Receiver Video

Trigger from:

Receiver Video DOUBLE PULSE


DECODER OUT jack

Timebase:

1 microsecond/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Channel 1 to Receiver Video board


test point XT8

Typical value:

15 volts logic levels

Included reference
waveforms:

Channel 2 to Receiver Video


DOUBLE PULSE DECODER OUT
jack

Conditions:

Beacon in normal operation

WAVEFORM 44

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

Channel 1 - 1 volt/division
Channel 2 - 5 volts/division

Connect to:

Channel 2 to Receiver Video board


test point XT11

Typical value:

15 volts logic levels

Included reference
waveforms:

Channel 1 to Receiver Video test


point XT6

Conditions:

Beacon in normal operation

WAVEFORM 45

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

2 microseconds/division (lower trace)

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video board test point XT12

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator DETECTED


INTERROGATIONS jack

Conditions:

Beacon in normal operation


SDES switch to ON

XT8

XT11

XT12

4-32

HA72500

WAVEFORM 46

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SECTION 4

Receiver Video

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

Channel 1 to Receiver Video board


test point XT6

Typical value:

1.6 volts peak pulse on 1.0 volts DC

Included reference
waveforms:

Channel 2 connected to Receiver


Video board test point XT13

Conditions:

Beacon in normal operation


Hi Eff selected

WAVEFORM 47

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

Channel 1 to Receiver Video board


test point XT6

Typical value:

1.6 volts peak pulse on 1.2 volts DC

Included reference
waveforms:

Channel 2 connected to Receiver


Video test point XT13

Conditions:

Beacon in normal operation


Hi Eff selected

WAVEFORM 48

Receiver Video

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Trigger from:

Test Interrogator TRIGGER jack

Timebase:

50 milliseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Receiver Video board test point XT20

Typical value:

XT13

XT14

XT20

15 volts logic levels

Included reference
waveforms:
Conditions:

Beacon in normal operation

4-33

HA72500

WAVEFORM 49

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SECTION 4

Transmitter Driver

Trigger from:

Test Interrogator TRIGGER jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Transmitter Driver SQUARE


MODULATION jack

Typical value:

15 volts logic levels

Included reference
waveforms:

Test Interrogator TRIGGER jack

Conditions:

Beacon in normal operation

WAVEFORM 50

Transmitter Driver

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Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Transmitter Driver FUNCTION


GENERATOR jack

Typical value:

5 to 10 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 51

Transmitter Driver

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Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Transmitter Driver SHAPED


MODULATION jack

Typical value:

17 volts DC, 25 to 35 volts peak pulse

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

SQUARE MODULATION XA1

FUNCTION GENERATOR XA2

SHAPED MODULATION XA3

4-34

HA72500

WAVEFORM 52

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SECTION 4

Transmitter Driver

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

DRIVER LEVEL jack

Typical value:

2.5 to 4.0 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 53

Pulse Shaper

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Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

Pulse Shaper Board test point XT4

Typical value:

11 to 15 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 54

Exciter

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Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

Both channels DC

Sensitivity:

Channel 1: 10 volts/division
Channel 2: 200 mA/division

Connect to:

Channel 1: Collector supply lead of


V5, V6 pair in exciter
Channel 2: Collector supply lead of
V5, V6 pair in exciter, with current
probe

Typical value:

Channel 1: 20 to 30 volts
Channel 2: 0.4 to 0.7 amperes
(Both values depend on operating
frequency)

Conditions:

Beacon in normal operation

DRIVER LEVEL XA5

SQUARE MODULATION XT4

V5, V6 CURRENT

4-35

HA72500

WAVEFORM 55

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SECTION 4

Medium Power Driver

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

Both channels DC

Sensitivity:

Channel 1. 10 volts/division
Channel 2: 1 ampere/division

Connect to:

Channel 1: Collector supply lead of


V1 in medium power driver
Channel 2: Collector supply lead of
V1 in medium power driver, with
current probe

Typical value:

Channel 1: 22 to 30 volts
Channel 2: 1.9 to 2.7 amperes

Conditions:

Beacon in normal operation

WAVEFORM 56

Power Modulation Amplifier

Trigger from:
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COLLECTOR CURRENT

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

2 microseconds/division

Mode:

DC

Sensitivity:

2 amperes/division

Connect to:

Collector supply lead V1 in power


modulation amplifier, with current
probe

Typical value:

5 to 8 amperes

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 57

Transponder Power Supply

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COLLECTOR CURRENT

Trigger from:

Internal, Channel 1

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

20 volts/division

Connect to:

Transponder Power Supply test point


XT5

Typical value:

40 volts peak-to-peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

XT5

4-36

HA72500

WAVEFORM 58

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SECTION 4

Transponder Power Supply

Trigger from:

Internal, Channel 1

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

0.2 volts/division

Connect to:

Transponder Power Supply test point


XT8

Typical value:

0.35 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 59

Transponder Power Supply

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Trigger from:

Internal, Channel 1

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

Transponder Power Supply test point


XT9

Typical value:

4 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 60

1kW RF Amplifier

S
E
T
T
I
N
G
S

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

10 microseconds/division

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

POWER AMP MODULATOR jack

Typical value:

2.0 to 6.5 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

XT8

XT9

POWER AMP MODULATOR XA1

4-37

HA72500

WAVEFORM 61

S
E
T
T
I
N
G
S

SECTION 4

1kW RF Amplifier

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

POWER AMP OUTPUT jack

Typical value:

4.0 to 7.5 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 62

1kW RF Amplifier

S
E
T
T
I
N
G
S

Trigger from:

POWER AMP DRIVER XA3

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

1 volt/division

Connect to:

POWER AMP DRIVERJACK

Typical value:

3.5 to 7.5 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 63

1kW RF Amplifier

S
E
T
T
I
N
G
S

POWER AMP Output XA2

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division Channel 1

Mode:

DC

Sensitivity:

5 volts/division

Connect to:

SHAPED MODULATION jack

Typical value:

17 volts DC, 25 to 35 volts peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

SHAPED MODULATION XA10

4-38

HA72500

WAVEFORM 64

S
E
T
T
I
N
G
S

SECTION 4

1kW RF Amplifier :
250W Output Amplifiers

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

2 amperes/division

Connect to:

Collector supply lead to 250W


amplifiers A3-A10, with current probe

Typical value:

10 to 15 amperes peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 65

1kW RF Amplifier :
Power Mod Amp

S
E
T
T
I
N
G
S

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

2 amperes/division

Connect to:

Collector supply lead to V1 of power


modulation amplifier in 1kW RF PA,
with current probe

Typical value:

7 to 9 A pedestal, 10 to 12 A peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

WAVEFORM 66

1kW RF Amplifier :
Drivers

Trigger from:
S
E
T
T
I
N
G
S

COLLECTOR CURRENT

COLLECTOR CURRENT

DRIVER COLLECTOR CURRENT

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

5 microseconds/division

Mode:

DC

Sensitivity:

2 amperes/division

Connect to:

Collector supply lead to 250W


amplifiers A1, A2, with current probe

Typical value:

1.5 to 2.5 A pedestal, 8 to 15 A peak

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

4-39

HA72500

WAVEFORM 67

S
E
T
T
I
N
G
S

SECTION 4

Test Interrogator

Trigger from:

Receiver Video TRIGS TO


MODULATOR test jack

Timebase:

1 microseconds/division Channel 1

Mode:

DC

Sensitivity:

2 volts/division

Connect to:

Test Interrogator DETECTED


REPLIES jack

Typical value:

6.0 to 8.5 volts pulse on 3.6 volts DC

Included reference
waveforms:

None

Conditions:

Beacon in normal operation

DETECTED REPLIES XA7

4-40

HA72500

SECTION 4

4.3

SPECIAL MAINTENANCE PROCEDURES

4.3.1

Stripline Printed Wiring Boards

Component replacement on the flexible stripline printed wiring boards used in the
LDB-102 requires that special requirements relating to positioning of components,
soldering and cleaning be observed.

4.3.1.1

Positioning of Ceramic Chip Capacitors

a. Lateral Positioning.
Ceramic chips must be positioned within the track or pad boundaries or, when
the pad is the same width as the chip, within 0.25 mm of true position (that is,
0.25 mm deviation each side of centre line); refer to Figure 4-2
Figure 4-2

Lateral Positioning of Chip Capacitors

b. Longitudinal Positioning.
Metallised contact ends of ceramic chip capacitors should not be positioned so
that they overhang the ends of the pads; refer to Figure 4-3.
Figure 4-3

Longitudinal Positioning of Chip Capacitors

4-41

HA72500

SECTION 4

4.3.1.2

Soldering

4.3.1.2.1

Type of Solder and Flux

The solder to be used for soldering ceramic chip capacitors to stripline board should be
62-36-2 (Sn-Pb-Ag) alloy. For manufacture, a solder paste of this alloy is applied by
screen printing. For component replacement, a resin-cored solder wire of this alloy is to
be used; a suitable type is 'Multicore' Sn62. All fluxes must be of the QQ-S-571E Type R
or AS1834 type 2.

4.3.1.2.2

Soldering Surface Mounted Chip Capacitors

The soldering of surface mounted chip capacitors shall be such that the end result
displays good wetting (solderability) indicating good joint integrity and reliability. Solder
joints are to be smooth, bright and feathered to a thin edge, indicating proper wetting
action. Lead material is not to be exposed within the solder connection, and no sharp
protrusions or contamination (embedded foreign material) is to be evident. The contour
of the component lead must be visible. The height of the solder fillet should extend at
least one-third of the chip height and not higher than the end of the chip. The soldered
joint surfaces should exhibit good wettability (that is, low contact angles of the solder in
contact with the joined surfaces). Figure 4-4shows these requirements, together with
examples of typical soldering faults.
Figure 4-4

Chip Capacitor Soldering Requirements

4-42

HA72500
4.3.1.2.3

SECTION 4
Soldering Through Board Mounted Chip Capacitors

The main criterion for a sound joint is a smooth bright joint displaying good wetting
across the entire width of the metallised contact of the chip. Care must be taken that no
short circuits are caused due to excessive solder. Refer to Figure 4-5.
Figure 4-5

4.3.1.2.4

Soldering of Through Board Mounted Chip Capacitors

Workmanship

Care must be taken when soldering ceramic chip capacitors to stripline. Excessive
temperature will cause damage to the metallised chip contacts and stripline pads. On
completion of each solder joint check for evaporation of the metallised chip contacts and
for lifted pads or track. Under no circumstances are ceramic chip capacitors to be
touched with a soldering iron. The molten solder joint must not be disturbed while
cooling; cooling should be natural, without assistance from liquid or air.

4.3.1.2.5

Placement and Soldering of Standard Components to Stripline

Standard components (such as resistors, capacitors, diodes) when used in conjunction


with stripline board must have the shortest possible leads to reduce inadvertent
inductance.
The following are essential requirements:
a. Components must have the shortest possible leads and be as close as possible
to the surface of the board.
b. Stress relief bends are not required.
c. For surface mounted ribbon leads, the soldered area between lead and land of
ribbon wire leads is to be greater than the square of the lead width. After
soldering, the distance from the top of the lead to the top of the land is to be less
that three times the lead thickness, and the lead outlines are to be visible.
Maximum and minimum lead overhang conditions are shown in Figure 4-6, and
maximum and minimum solder conditions are shown in Figure 4-7.

4-43

HA72500

SECTION 4

Figure 4-6

Part Placement

Figure 4-7

Maximum/Minimum Solder Conditions

4-44

HA72500

SECTION 4

d. Surface mounted round, flat or coined leads are not to have any side overhang.
The contact length of the lead is to be twice the width of the flattened leads, and
twice the diameter for round leads. Lead placement requirements are shown in
Figure 4-8 and soldering conditions are shown in Figure 4-9.
Figure 4-8

Lead Placement Conditions

Figure 4-9

Lead Soldering Conditions

e. Coated or sealed components (such as capacitors) must display a minimum


clearance of 0.25 mm between the solder fillet and the coating; refer Figure 4-10.

4-45

HA72500

Figure 4-10

f.

SECTION 4

Minimum Clearance of Sealed Components

Multiple lead terminations are allowable within the following constraints:


1. No lead is closer than 1.25 mm to the end of the metallisation of a ceramic
chip capacitor; refer to Figure 4-11.
2. Pads are of sufficient size to accommodate the number of leads; refer to
Figure 4-11.

Figure 4-11

Multiple Lead Termination Requirements

4-46

HA72500
4.3.1.3

SECTION 4
Cleaning

On completion of soldering, printed board assemblies should be cleaned by brush


application of Freon TE35, Freon TP35 or ethyl alcohol. It should be noted that the
following components and materials are adversely affected by cleaning solvents such as
Freon (trichlorotriflurorethane):
a. All aluminium electrolytic capacitors where ends are not sealed with epoxy
resins.
b. Variable and/or adjustable capacitors and resistors.
c. Metal oxide resistors (such as Welwyn F series).
d. Wire wound resistors (such as IRC ASW series).
e. MFD capacitors.
f.

'Styroseal' capacitors and other polystyrene capacitors of the wound film type.

g. All polystyrene materials and coatings.


h. Inductor type 222V57973 (red) or any inductor impregnated with M198 or with
potted cores (such as 89V57997 and 90V57997).
i.

All silicon based rubber material, or components containing it such as tantalum


foil capacitors (Plessey type ETR) and miniature variable capacitors (Morganite
type 81 or 83).

j.

Wax and silicon greases.

k. Natural rubber and neoprene.


l.

4.3.2

Components impregnated or coated with Dow Corning 630 Protective Coating.

Conformal Coating

Most printed wiring boards in the DME LDB-102 equipment are coated with Dow Corning
Conformal Coating 1-2577. Component replacement will breach the conformal coating,
which must then be restored on completion of the repair.
Repair and restoration of conformal coating should be conducted as follows:
a. Desolder the component. Use a small soldering iron or a solder sucker device at
the lowest practicable tip temperature (250 to 300 degrees C); maximum tip
temperature should not exceed 300 degrees C. The coating is affected by a timeby-temperature factor, so apply heat for the shortest possible time.
b. If the conformal coating becomes discoloured or charred from desoldering,
carefully scrape the affected coating away or use a rubber eraser to remove it.
c. Clean the area affected by desoldering; use Freon TP35, or equivalent. Do NOT
flood or wet the conformal coating, as this may dissolve it.
d. Solder in the new component with a resin flux-cored solder wire.
e. Remove the flux residue and clean the surrounding conformal coating. Use a
cotton-tipped applicator (cotton bud) moistened with Freon TP35, or equivalent,
as soon as possible after soldering. Do NOT flood or wet the conformal coating,
as this may dissolve it.
f.

To restore the conformal coating recoat the soldered joint(s), the component
leads on both sides of the board, and any bare board surfaces by brush
application of Dow Corning Conformal Coating 1-2577. This material will be
supplied thinned for brushing.

4-47

HA72500
4.3.3

SECTION 4
RF Transistor Replacement

This section describes the preferred method for removal of RF low power and high
power transistors from printed wiring boards (PWB), especially microstrip circuitry on
Teflon substrate: it is assumed that the device to be removed is to be discarded as
faulty, most emphasis being placed on avoiding damage to the PWB which is being reused.
Care must be taken in component removal from any PWB to avoid the use of excessive
heat, as this will reduce the adhesion of the copper track to the base material: this is
especially critical in the microstrip-on-TefIon case, where the initial adhesion is lower
than with fibreglass boards and the tracks rely on surface adhesion alone, having no
plated-through holes which provide mechanical anchoring as well as thermal shunting.

4.3.3.1

Tools Required

a. For efficient removal of surface mounted transistors, it is advisable to have two


instrument type soldering irons available, one with a small bit with a flat area,
which is temperature controlled to 250 degrees Celsius, and the other with a
larger flat bit to rapidly heat larger thermal masses.
b. A reel of multi-cored solder
c. Tapered nose pliers and tweezers.
d. A fine sharp blade such as a craft knife.
e. A vice or clamp for securing small assemblies.
f.

Damp pad for keeping iron bit clean - important.

g. Solder sucker or solder wick braid.

4.3.3.2

Preparation of Unit

a. With all external connections removed, take the LRU from its module and the
PWB, or subassembly, from the unit, if possible; see Section 4.1.1 if necessary
for instructions on removal and replacement of LRU and PWB sub-assemblies.
b. Note the method used to mount the transistor, and withdraw and retain any
screws or nuts used.
c. Secure the PWB or subassembly with a clamp or vice to leave both hands free.

4.3.3.3

Removal of Device

a. If any surface mounted components are within 3 mm of the device joints, these
should be removed, first noting their precise positioning with respect to the
transistor, for later replacing.
b. Miscellaneous chip components can be readily removed using the two-iron
method - apply the iron with the larger bit to the end of the component connected
to ground plane and the smaller bit to the other end; as soon as the solder has
melted both ends, lift the component between the bits and quickly remove it from
the heat before it loses its end cap plating.

4-48

HA72500

SECTION 4

c. If the transistor is soldered to large track areas (such as ground planes) these
joints should be unsoldered first; using the larger soldering iron bit and a little
fresh solder, melt the local solder and, using the solder sucker or wick, reduce
the molten solder as fast and thoroughly as possible. Whilst the solder is still
molten, use the sharp blade to part all transistor tabs, except one, from the
copper areas: it may be necessary to complete this later. Using the smaller
soldering iron bit, reduce the solder and, again using the blade, lift the tabs of the
transistor connected to the microstrip tracks, then finally lift the remaining large
tab.
d. Lift the device, using pliers to hold the body and the soldering iron to finally part
any joints still connected.
e. Clean up all track areas by carefully using the soldering iron to reflow the solder.

4.3.3.4

Inserting the New Device

a. Handle the new transistor by the body, or the tabs to be connected to ground
plane, to prevent any static discharge damage. Place it in the desired position,
ensuring that the tabs are accurately aligned with the tracks, using any screws or
nuts removed earlier.
b. Pressing the body down gently with an insulated tool, if needed, solder any
ground plane connections first, using the soldering iron with the large bit and
more solder - not too much.
c. Using the smaller bit, solder the collector (or drain) lead(s) to track(s) using
minimum heat for a clean joint; then solder the base (or gate) lead(s) to the
appropriate track(s).
d. Finally, any components previously removed should be carefully resoldered back
in their correct positions.
e. Clean the board to remove any excess flux and inspect new joints.
f.

The PWB can now be refitted into its box and the appropriate LRU tests applied.

4-49

HA72500

APPENDIX B

APPENDIX B

PHYSICAL DIMENSIONS AND MASSES

B-i

HA72500

APPENDIX B
TABLE of CONTENTS

B.

PHYSICAL DIMENSIONS AND MASSES ..................................................B-1

B.1
B.2

DME LDB-102 STATION (SINGLE 1kW) TYPE 1A72500


DME LDB-102 STATION (DUAL 1kW) TYPE 2A72500

B-1
B-1

B-ii

HA72500

APPENDIX B

LIST of TABLES
Table B-1
Table B-2

Dimensions and Masses - Single 1 kW DME ............................................ B-1


Dimensions and Masses - Dual 1 kW DME............................................... B-1

B-iii

HA72500

APPENDIX B

B.

PHYSICAL DIMENSIONS AND MASSES

B.1

DME LDB-102 STATION (SINGLE 1kW) TYPE 1A72500

The dimensions and masses of the main items of the single 1kW station equipment are
listed in Table B-1.
Table B-1

Dimensions and Masses - Single 1 kW DME

Rack Assembly (Single 1kW DME) 1A72505


(complete with all modules and AC Power Supply)
Antenna Cable Set for Single Installation 1A72560
Accessory Kit, DME Test 1A72561
DME Antenna

HEIGHT

WIDTH

DEPTH

MASS

(mm)

(mm)

(mm)

(kg)

1930

560

580

206

Kits of various assemblies and


components

7
3

Refer to separate antenna


handbook

The only assemblies with masses greater than 5 kg are the following:

Rack Frame Assembly 1A72588 (without removable modules)

100

AC Power Supply 3A71130

64

1kW RF Power Amplifier 1A72535

19

1kW PA Power Supply 1A72540

B.2

DME LDB-102 STATION (DUAL 1kW) TYPE 2A72500

The dimensions and masses of the main items of the dual 1kW station equipment are
listed in Table B-2.
Table B-2

Dimensions and Masses - Dual 1 kW DME


HEIGHT

WIDTH

DEPTH

MASS

(mm)

(mm)

(mm)

(kg)

Rack Assembly (Dual 1kW DME) 2A72505


(complete with all modules)

1930

560

580

185

Dual AC Power Supply System 2A69758

1060

560

560

190

Dual AC Power Supply System 3A69758

1930

560

560

220

Antenna Cable Set for Dual Installation 2A72560


Accessory Kit, DME Test 1A72561
DME Antenna

Kits of various assemblies and


components

7
3

Refer to separate antenna


handbook

The only assemblies with masses greater than 5 kg are the following:

Rack Frame Assembly 1A72588 (without removable modules)

100

AC Power Supply 3A71130

64

1kW RF Power Amplifier 1A72535

19

1kW PA Power Supply 1A72540

B-1

HA72500

APPENDIX C

APPENDIX C

POWER AND REMOTE CONTROL

C-i

HA72500

APPENDIX C
TABLE of CONTENTS

C.

POWER AND REMOTE CONTROL .......................................................C-1

C.1
POWER REQUIREMENTS AND CONSUMPTION
C-1
C.2
REMOTE CONTROL AND MONITORING FACILITIES
C-2
C.2.1 RCMS Control Inputs................................................................................... C-2
C.2.2 RCMS Inputs and Outputs........................................................................... C-2
C.2.3 Remote Indication Descriptions................................................................... C-4

C-ii

HA72500

APPENDIX C

LIST of TABLES
Table C-1
Table C-2
Table C-3
Table C-4

RCMS Control Inputs............................................................................. C-2


RCMS Inputs ......................................................................................... C-2
RCMS Outputs ...................................................................................... C-3
Remote Indication Functions ................................................................. C-4

C-iii

HA72500

APPENDIX C

C.

POWER AND REMOTE CONTROL

C.1

POWER REQUIREMENTS AND CONSUMPTION

The primary source requirement is:


a. Input voltage: 200, 210, 220, 230, 240, 250 or 260 volts 10%, single phase.
b. Input frequency: 45 to 55 Hz.
c. Consumption: 1400 VA maximum (when charging flat batteries) for single beacon;
2800 VA for dual beacon.
The battery supply requirement is:
a. Voltage: 24 volts nominal.
b. Capacity: not less than 105 AH (discharged at 10-hour rate to 1.85 volts per cell).
This will give 14 hours operation at squitter rate.
c. Current consumption from a fully charged battery at 27 volts is:
Single Transponder,
Single Monitor

Dual Transponder,
Dual Monitor

Operating at squitter rate:

6 amperes

7 amperes

Operating at maximum replies:

12 amperes

13 amperes

C-1

HA72500

APPENDIX C

C.2

REMOTE CONTROL AND MONITORING FACILITIES

C.2.1

RCMS Control Inputs

The three remote control functions (OFF, NO 1 ON, NO 2 ON) shown in Table C-1 are
each activated by applying a control voltage of 24 volts DC to the relevant control inputs
on the External I/O PWB 1A72557. Although these inputs are protected against reverse
polarity, the correct polarity must be used to activate the input. If more than one input is
active, the priority is OFF, NO 1 ON, NO 2 ON.
An input can be activated by wiring the +24 Volts Protected supply to the '+ve' terminal
and earthing the '-ve' terminal. Both +24 Volts Protected and Earth are also available on
the I/O PWB Assembly. The +24 Volts Protected supply can source a maximum current
of 140 mA.
The loop resistance of the external input must be between 0 and 1200 ohms. The control
responds to either impulse (0.2 to 2 seconds impulse duration) or continuous earthing.
Table C-1

RCMS Control Inputs

SIGNAL NAME

EXTERNAL I/O BOARD CONTACTS


Negative Input

Positive Input

OFF

XB10:5

XB10:6

NO 1 ON

XB10:3

XB10:4

NO 2 ON

XB10:1

XB 10:2

C.2.2

RCMS Inputs and Outputs

RCMS inputs are voltage free (dry) optically-isolated inputs to 100 volts AC, at the
external I/O board. They are listed in Table C-2.
RCMS outputs are voltage free (dry) contacts, floating to 100 volts AC, at the external
I/O board. They are listed in Table C-3.
Table C-2

RCMS Inputs

SIGNAL NAME

EXTERNAL I/O BOARD CONTACTS


Out 1

Out 2

Comments

Master Ident Output

XB1:2

XB1:1

From DME ident generator, voltage


free.

Recovered Ident Key

XB1:3

SIGNAL NAME

EXTERNAL I/O BOARD CONTACTS


In 1

Associated Ident In

Recovered ident key from monitor


module, open collector.

XB1:4

In 2

Comments
To DME ground referenced
(optional pullup on CTU processor
board). Used when external ident
keying is to be used as master.

C-2

HA72500
Table C-3

APPENDIX C
RCMS Outputs

SIGNAL NAME

EXTERNAL I/O BOARD CONTACTS


Common

Normally Closed

Normally Open

NORMAL

XB9:4

XB9:6

XB9:2

TRANSFER

XB9:3

XB9:5

XB9: 1

SHUTDOWN

XB8:4

XB8:6

XB8:2

LOCAL CONTROL

XB3:4

XB3:6

XB3:2

NO 1 ON

XB7:4

XB7:6

XB7:2

NO 2 ON

XB7:3

XB7:5

XB7:1

MAINTENANCE

XB3:3

XB3:5

XB3:1

MONITOR ALM INHIBIT

XB2:3

XB2:5

XB2:1

PRIMARY ALARM

XB6:3

XB6:5

XB6:1

SECONDARY ALARM

XB6:4

XB6:6

XB6:2

BATT CHG NORM 1

XB4:4

XB4:6

XB4:2

BATT CHG NORM 2

XB4:3

XB4:5

XB4:1

AC PWR NORM

XB5:4

XB5:6

XB5:2

Ground (0 volts)

XB11:5,6

+24 V DC - protected

XB1:5,6

C-3

HA72500

C.2.3

APPENDIX C

Remote Indication Descriptions

For each remote indication, the RCMS interface provides voltage-free (dry) changeover
relay contacts capable of switching 50 volts DC at 200 mA and 24 volts DC at 500 mA,
surge protected and isolated to 100 volts AC.
+24 Volts Protected and Earth are also available on the External I/O PWB Assembly.
The transponder functions for which status indication is available for remote indication
are listed in Table C-4.
Table C-4

Remote Indication Functions

FUNCTION

PURPOSE

No. 1 On/No. 2 On

Indicators which transponder is on and operating

Normal

Indicates when the selected main transponder is on and


operating with no faults or alarms.
Will not be active if the monitor alarms are inhibited.

Transfer

Indicates when the standby transponder is on and


operation (dual system only).

Shutdown

Indicates when the transponder(s) have been turned off


by the CTU (due to a fault condition).

Maintenance

Indicated when the DME is in maintenance mode or in a


test condition.

Monitor Alarm Inhibit

Indicates when the DME is set to ignore the alarms from


the monitor(s).

Primary Alarm

Indicates when the DME has a primary fault or alarm.

Secondary Alarm

Indicates when the DME has a secondary fault or alarm.

Battery Charger
Normal No. l/No. 2

Indicates when the battery charge conditions are normal

AC Power Normal

Indicates when the input AC power is normal.

Local Control

Indicates when the CTU has been put into local control
mode.

Ground

Ground reference for the RCMS.

+24V Protected

Protected voltage source.

Ident Tone

Recovered ident tone, from the selected monitor


module. 600 ohms balanced line.

C-4

HA72500

APPENDIX D

APPENDIX D

SYSTEM INSTALLATION

D-i

HA72500

APPENDIX D
TABLE of CONTENTS

D.

SYSTEM INSTALLATION .......................................................................D-1

D.1
INTRODUCTION
D-1
D.2
INSTALLATION ITEMS REQUIRED
D-2
D.2.1 Introduction.................................................................................................. D-2
D.2.2 Hardware ..................................................................................................... D-2
D.2.3 Tools............................................................................................................ D-3
D.2.4 Test Equipment ........................................................................................... D-3
D.3
EQUIPMENT EARTHING
D-3
D.4
UNPACKING AND INSPECTION OF RACK
D-4
D.4.1 Unpacking.................................................................................................... D-4
D.4.2 Checks after Unpacking .............................................................................. D-4
D.5
EMPLACEMENT OF DME RACK(S)
D-4
D.6
AC AND DC POWER CONNECTIONS
D-5
D.6.1 AC Connections........................................................................................... D-5
D.6.2 DC Connections .......................................................................................... D-5
D.7
RACK ASSEMBLY
D-7
D.7.1 Module Assembly ........................................................................................ D-7
D.7.2 1kW Power Amplifier Assembly................................................................... D-7
D.7.3 1kW PA Power Supply Assembly................................................................ D-8
D.8
WIRING CONNECTIONS
D-10
D.8.1 External Interface ...................................................................................... D-10
D.8.2 Wiring for Power Supply Signals ............................................................... D-10
D.8.3 Wiring for Remote Control and Status Signalling ...................................... D-10
D.8.4 Wiring to Associated VHF Navaid ............................................................. D-12
D.9
ANTENNA INSTALLATION
D-13
D.9.1 General...................................................................................................... D-13
D.9.2 Pipe Mounting Installation ......................................................................... D-13
D.9.3 Antenna Assembly and Connections......................................................... D-14
D.10 ANTENNA CABLES
D-16
D.10.1Antenna Feeder Cables............................................................................. D-16
D.10.2ERP Monitor Cable.................................................................................... D-19
D.10.3ERP Monitor Attenuator............................................................................. D-21
D.10.4Antenna Integrity Signal Cable .................................................................. D-22
D.11 COMPLETION
D-22

D-ii

HA72500

APPENDIX D

LIST of FIGURES
Figure D-1
Figure D-2
Figure D-3
Figure D-4
Figure D-5
Figure D-6
Figure D-7
Figure D-8
Figure D-9
Figure D-10
Figure D-11
Figure D-12
Figure D-13
Figure D-14
Figure D-15
Figure D-16
Figure D-17
Figure D-18
Figure D-19
Figure D-20
Figure D-21

DC Power Connections, Single DME .................................................... D-6


DC Power Connections, Dual DME....................................................... D-6
1kW RF Power Amplifier Connections .................................................. D-8
1kW PA Power Supply Connections ..................................................... D-9
RF Feeder Connector Termination...................................................... D-17
Monitor Feeder Connector Termination............................................... D-20
Antenna Integrity Signal Cable Connections ....................................... D-22
Rack Installation .................................................................................. D-23
Rack Power Cabling - Single 1kW DME Installation ........................... D-24
Rack Power Cabling - Dual 1kW DME Installation .............................. D-25
Air Vent Assembly ............................................................................... D-26
LDB-102 Single 1kW Rack Arrangement ............................................ D-27
LDB-102 Dual 1kW Rack Arrangement............................................... D-28
AC Power Supply Monitor Connections .............................................. D-29
Antenna Feeder Connections - RF and Signal.................................... D-30
Pipe Mount - Chu Antenna .................................................................. D-31
Antenna Installation - Chu Antenna..................................................... D-32
Antenna Installation - Interscan Antenna............................................. D-33
Interscan Antenna Baseplate .............................................................. D-34
External I/O Board Layout ................................................................... D-35
dB Systems Antenna Base Connections............................................. D-36

D-iii

HA72500

"

APPENDIX D

D.

SYSTEM INSTALLATION

D.1

INTRODUCTION

REFER Figure D-9 and Figure D-10


This appendix describes the recommended procedures for installing an LDB-102 DME
beacon, and is compiled in a sequence which provides the simplest installation plan.
Some details will be dictated by particular site characteristics and can only be decided
locally; these items, listed below, are not covered in this appendix.
Details not covered are:
a. Site preparation.
b. Assembly of antenna mast.
c. Assembly of equipment shelter.
d. Laying of power cables and control/monitoring cables.
e. Assembly and wiring of work bench, lights and power outlets in the equipment
shelter.
f.

Mounting and connections to the remote control facility.

If batteries other than the fully sealed type are used, it is necessary to locate them in a
room separated from the main equipment; the battery room must have adequate
ventilation to prevent accumulation of fumes. An alternative arrangement is to house the
batteries in a suitable box outside the main shelter, again with adequate ventilation.
Essential elements of equipment shelter layouts are shown in Figure D-9 and
Figure D-10 for single and dual installations respectively.

D-1

HA72500

APPENDIX D

D.2

INSTALLATION ITEMS REQUIRED

D.2.1

Introduction

This section lists all the major ancillary items needed for the installation of an LDB-102
DME beacon which are NOT supplied with the equipment, and references them to the
section in which they are specified. The list applies to a standard beacon installation.

D.2.2

Hardware

a.

Power cable for mains supply connection, rated for 240 volts, 8 amperes
minimum. Conventional flexible 3-core mains cable is sufficient.
(Qty 2 required for dual DME) : see Section D.6.1.

b.

Power cable for connection to batteries. Recommended type is


195 x 0.25 mm, (10 sq mm) such as Hartland HC0060: see Section D.6.2

c.

Battery terminal lugs to suit batteries used : see Section D.6.2.

d.

Battery supply fuse (if required); if used, it is to be slow blow (delay) type,
32 amperes rating, HRC type or equivalent: see Section D.6.2

e.

Antenna mounting pipe, diameter to suit antenna used : see Section D.9.

f.

Antenna obstruction lights (if to be fitted) : see Section D.9

g.

Mains power cable for connection to antenna obstruction lights (if fitted) : see
Section D.9.

h.

Cable strain bracket (if required) : see Section D.9.

i.

Cable(s) for earthing rack to earth bus (not less than 20 square mm area of
copper total) and lugs as necessary : see Section D.3.

j.

Wooden plinth for mounting rack: see Section D.5.

k.

Masonry anchors for securing plinth : see Section D.5.

l.

Coach screws 120 mm long by 10 mm diameter, for securing rack to wooden


plinth; Qty 4 per rack : see Section D.5.

The following are required only if the unit is NOT collocated with other equipment
requiring extensive grounding; otherwise, use a common earth bus for all equipments
(see Section D.3).
m.

Grounding stakes, 2 metres long minimum; Qty 2 minimum.

n.

Earth bus, copper bar 25 mm by 3 mm; lengths as necessary for the


installation.

o.

Mechanical and electrical fittings for earth bus (screws, lugs, cable).

D-2

HA72500

D.2.3

APPENDIX D

Tools

As well as normal hand tools appropriate to the installation of an electronic system such
as the LDB-102 DME, the following special items are required:
a. Two wrenches, 13/16 inch capacity (for termination of antenna feeder cable, as
detailed in Section D.10.1).
b. Crimp tool for fixing type N connectors on type RG-223 coaxial cable (for termination
of the monitor feeder cable, as detailed in Section D.10.2). Suitable tool types are
Radiall R282-223 or R282-240 (for Radiall connectors); Amphenol TWIN-HEX tool,
handle 227-944 and die set 227-1221-57 (for Amphenol connectors); ERMA 29010 (for
both connector types).

D.2.4

Test Equipment

Test equipment required for installation is specified in Section E.1 of Appendix E.

D.3

"

EQUIPMENT EARTHING

REFER Figure D-1, Figure D-2, Figure D-9 and Figure D-10
Very good ground connections between the rack and the installation ground are
essential.
It is recommended that 2-metre long copper stakes be used, with a minimum of two
stakes spaced about 1750 mm apart and connected together at their tops with 25 mm by
3 mm copper bar, or very heavy PVC-covered cable. Copper braid must not be used. If
the ground contains a high percentage of non-conductive elements such as silica or
calcium, longer stakes should be used.
A copper earthing bar at least 25 mm by 3 mm should be fitted in the duct beneath the
rack(s). The copper bar should pass through the wall of the shelter and be bolted
securely to the copper bar or cable joining the ground stakes.
Connection is made from the negative battery terminal at the rear right-hand side of the
rack to the earthing bar by one or more lengths of heavy duty multi-strand earthing cable
fitted with lugs at each end; refer to Figure D-1 and Figure D-2. These terminals are
7.94 mm (5/16 inch) diameter. The cable (or cables) used for this should have crosssectional area of at least 20 square mm and the run should be as short as possible. This
cable will pass through the right-hand (as viewed from the rear of the rack) cable entry
hole in the base of the rack.
Ensure that good electrical connections are made where the bars join and where the
rack earth cables are bolted to the bar; refer to Figure D-9 Figure D-10.

D-3

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"

APPENDIX D

D.4

UNPACKING AND INSPECTION OF RACK

D.4.1

Unpacking

REFER Appendix B
The wired DME rack and plug-in modules are packed separately, and must be reassembled on site.
Carefully unpack the rack, modules, power supply and cables, and check for any
damage that may have occurred during transit. Check that all items of equipment are
present; refer to Appendix B for a list of major equipment items.

D.4.2
a.

Replace any screws or fasteners that are found lying loose inside the rack as
a result of vibration in transit.

b.

Check that no module guide rails have come loose during transit.

c.

Check that the following subassemblies are mounted in the rack:

d.

D.5

"

Checks after Unpacking

1.

RF Panel 1A72545 (or 2A72545 if a dual DME).

2.

External I/O PWB Assembly 1A72557.

3.

Transponder and CTU subracks.

The racks should now be secured to the plinth before further assembly.

EMPLACEMENT OF DME RACK(S)

REFER Figure D-8


The equipment room/shelter should be provided with in-floor ducts for the earth bus, DC
input power cables from the battery room, and AC mains power cables. If required,
remote control cables can also be ducted; recommended duct size is 150 mm by
100 mm.
The rack(s) should be mounted on a wooden plinth to enable a 60 mm floor clearance;
leave at least 800 mm clearance from the wall behind the rack for access. The wooden
plinth(s) should be firmly attached to the floor using masonry anchors to suit the
thickness of the plinth, and the rack(s) attached to them using 10 mm by 120 mm
hexagon head coach screws; the mounting centres and general detail can be seen in
Figure D-8.

"

NOTE

In a dual system the AC power supplies are mounted separately and the two
racks may be spaced apart. The DC power cables from the AC supplies to the
main racks are best located in the underfloor duct.

D-4

HA72500

APPENDIX D

D.6

AC AND DC POWER CONNECTIONS

D.6.1

AC Connections

For a single DME beacon installation, the AC mains supply cable is fed into the main
rack through an elongated hole, in the base of the rack to the left of the rear door (as
viewed from the rear), adjacent to the AC power supply unit. The cable connects to the
6-way mains terminal block; line colours are:

ACTIVE

- BROWN;

NEUTRAL

- BLUE;

EARTH

- GREEN/YELLOW.

In a dual system installation, two separate mains cables are required, one for each
power supply. Connections are made to the 6-way mains terminal block in the power
supply rack for AC power supplies Nos 1 and 2.

D.6.2

"

DC Connections

REFER Figure D-1, Figure D-2, Figure D-9 and Figure D-10
The batteries are not normally supplied, and the final arrangement of the battery bank
will depend on the type of batteries to be used.
It is recommended that the installation includes a delay fuse (32 amperes HRC, for
example) in series with the batteries to prevent catastrophic short circuit conditions in the
event of wiring damage; the DME equipment itself is protected by surge-proof circuit
breakers.
Wiring from the battery bank to the rack should be kept as short as possible, using the
recommended cable type (see Section D.2.2). It is important to keep the cable run as
short as possible; the recommended cable type is rated at six times the maximum
equipment operating current of 9 amperes, but even so would introduce a 0.5 volts drop
over a 12-metre run.
The battery connecting cable and terminating lugs must be supplied by the user. The
terminal lugs for connection to the main rack should be ring types; the terminals to which
they connect at the rack end are 7.94 mm (5/16 inch) diameter.
The cable entry to the equipment rack is via the elongated hole in the base to the righthand side of the rear door. The cable is terminated at the heavy-duty terminals marked
BATTERY on the mounting bracket at the back of the main rack.
In a dual system, the DC outputs from the AC power supplies are connected to the red
and black BATTERY terminals on the mounting bracket using the cable assembly
supplied in the installation kit; the DC power cables will have to be cut to length and
terminated with the ring lugs supplied.
See Figure D-1 and Figure D-2 for connection details.

"

NOTE

In a single DME installation, all cables entering the rack via the access holes in
the base must be routed to leave adequate clearance for the AC power supply
unit, which in this type of installation is mounted in the main rack. Cables
should be secured to convenient points within the rack, using cable ties.

No power should be connected to the rack until after installation is complete and beacon
is ready for testing.

D-5

HA72500

APPENDIX D

Figure D-1

DC Power Connections, Single DME

Figure D-2

DC Power Connections, Dual DME

D-6

HA72500

D.7

"

APPENDIX D

RACK ASSEMBLY

REFER Figure D-11


Assemble the air vent on top of the equipment racks as shown in Figure D-11. All
mounting hardware necessary to do this is packed with the mesh sides and unit top
cover.

D.7.1

"

Module Assembly

REFER Figure D-12 and Figure D-13


Unpack each module and inspect it to check that no damage has occurred, particularly
to the 96-way and RF connectors at the rear.

CAUTION

Connectors are not keyed, and it is possible to plug a module into the
wrong position.

Insert each module into its assigned position in the rack, as shown in Figure D-12. The
module name is also printed above the 96-way connector on the subrack motherboard.
This is visible from the front of the rack when the modules are removed.

"

NOTE

In a dual system, install the modules in Transponder 1 or Transponder 2


subracks according to the serial numbers listed in the factory Test Report
which accompanies the equipment.

Slide each module into the assigned position, checking that it moves freely on the guides
and that it can be pushed fully home. Secure the front panel module locking screws.

D.7.2

"

1kW Power Amplifier Assembly

REFER Figure D-3, Figure D-12 and Figure D-13


The 1kW Power Amplifier (type 1A72535) module is fitted as follows:

Unpack the amplifier unit and remove the cover. The cover is held in place with
temporary screws for shipment. Check that no damage has occurred in transit.

Lift the amplifier into position at the rear of the rack, and rest it on the support
brackets. The location of the amplifiers is shown in Figure D-12, for a single DME
and in Figure D-13, for a dual DME. Ensure that the type N coaxial connectors
are to the top.

Secure the amplifier in the rack with the four M6 screws and flat washers, as
shown in Figure D-3.

Connect the DC power and signal connectors, XN1 and XN2, on the amplifier
heatsink, as shown in Figure D-3.

Connect the coaxial cables to the RF Input and RF Output connectors on the
heatsink, as shown in Figure D-3. Ensure that these connectors are firmly
tightened by hand.

Fit the cover over the amplifier unit, securing it with four M6 screws and washers.
Tighten the screws fully to ensure that the RF gasket is properly compressed.

D-7

HA72500

Figure D-3

APPENDIX D

1kW RF Power Amplifier Connections

WARNING

Ensure that the cover of the 1kW RF power amplifier is correctly


refitted as operating the amplifier without it may cause harmful
levels of RF radiation.

D.7.3

1kW PA Power Supply Assembly

The 1kW PA Power Supply (type 1A72540), comprising the Control and Status Board
(type 1A72541) and DC Converter (type 1A72542), is packed separately as a complete
assembly. To fit the 1kW PA Power Supply, proceed as follows:

"

NOTE

Unpack the Power Supply assembly and inspect it for damage.


Be very careful when resting this assembly on a flat surface to avoid damage to
the components projecting from the edge of the Control and Status Board.

Release the screws securing the 1kW PA Power Supply hinged panel and lower
it to the open position.

Place the 1kW PA Power Supply on the open panel as shown in Figure D-4,
being careful to align the projecting components (on the Control and Status
Board) with the apertures in the panel.

Secure the assembly to the panel with the screws provided.

D-8

HA72500

APPENDIX D

Connect the wires and cables from the rack wiring harness as follows:
a.

25-way D connector to XN1 on the Control and Status Board.

b.

Red lead (labelled to 1kW PA PS-1") to XB1:1.

c.

Orange and black leads (labelled "to XB1 1A72540") to XB1:5 and
XB1:6 respectively.

d.

Black lead (labelled "to XP2 1A72542") to post XP2 on the DC


Converter.

These connections are shown in Figure D-4.

Close and fasten the hinged panel.

Figure D-4

1kW PA Power Supply Connections

D-9

HA72500

APPENDIX D

D.8

WIRING CONNECTIONS

D.8.1

External Interface

All external signal connections to the DME rack are made to the External I/O PWB
Assembly 1A72557, which is mounted on the upper left-hand side of the DME rack as
viewed from the rear. This includes AC power supply status signals, beacon remote
control, and beacon status signals.

D.8.2

"

Wiring for Power Supply Signals

REFER Figure D-14


The AC power supply provides status signals via the multi-way plug on the Power
Supply to XN2 on the External I/O Board.
In a single DME, this cable (Cable Assembly 72558-2-55) is already fitted to the rack.
For a dual DME, the signal cable (Cable Assembly 69758-3-26) must be connected from
the two 16-way terminal blocks in the rack housing the power supply units, to XN2 on the
external I/O board in the DME rack. (in the case of a dual DME using a single AC power
supply, there will be only one 16-way terminal block in the power supply rack.) The
signal cable supplied has the 9-way D connector already fitted. Make the connections
shown in Figure D-14 for the interwiring between the AC power supply and the DME.

D.8.3

"

Wiring for Remote Control and Status Signalling

REFER Figure D-20


For remote control and status monitoring of the DME, connections are made to terminal
blocks XB2 - XB10 on the External I/O PWB at the rear of the rack.
The following remote control inputs are available:

OFF/RESET

DME NO 1 ON

DME NO 2 ON

The following remote status indications are available:

NORMAL

TRANSFER

SHUTDOWN

NO 1 ON

NO 2 ON (Dual only)

PRIMARY FAULT

SECONDARY FAULT

BATTERY CHARGER 1 NORMAL

BATTERY CHARGER 2 NORMAL (Dual only)

MAINS OK

LOCAL CONTROL

MONITOR ALARM INHIBITED

D-10

HA72500

APPENDIX D

In addition, the recovered 1350 Hz ident tone is available for connection to an external
600 ohms balanced line.
The connections to the terminal block for remote control and status signalling are shown
in Figure D-20, and the electrical requirements of the interface are given in
Appendix C.2.
To connect the remote control and status signal cable proceed as follows:

"

1.

Feed the appropriate multicore cables through the left side (viewed from the
rear) elongated hole in the base of the rack.

2.

Run the cables up the side of the rack to the External I/O Board, fastening the
cables to the rack frame using cable ties. Keep these cables away from the
DME rack wiring to prevent coupling of voltage surges should a lightning strike
occur on the remote lines.

3.

Connect the cables to the relevant terminal block contacts on the External I/O
Board. The layout and connection for this board are shown in Figure D-20. In
this figure, the left column of function designations is associated with the left
half of the terminal block. For example, the DME NORMAL function is
connected to terminal block XB9, terminals 2, 4 and 6 with the normally open
relay contact on 2, the common contact on 4 and the normally closed contact
on 6.

4.

For remote signalling of the mains power status, make the connection to the
MAINS OK terminals (XB5:1, 3 and 5) and not AC PWR NORM. The MAINS
OK terminals are directly connected to the mains relay in the AC power supply.

5.

The remote control inputs (to XB10) require a switched positive voltage of at
least 12 volts to activate the function. If this voltage is not available from the
external signalling system, +24 volts DC may be obtained from terminal block
XB1: 5 and 6. To use this voltage, make a connection to the common contact
of the relays in the external signalling unit, then connect the switched voltage to
the '+' terminal of each remote input on XB10. Connect the - terminal of each
remote input to ground, on XB11: 5 and 6, to complete the circuit.

NOTE

The remote control inputs, and the remote signalling outputs, are not protected
beyond the 100 V AC isolation specified in Appendix C.2. If these terminals are
connected directly to external lines where there is a possibility of lightning
induced surges, then external surge protection must be provided in order to
protect the DME.

6.

If the external remote signalling system requires either a switched positive


voltage or a closure to ground to assert a signal, these may be obtained from
the terminal blocks. A +24 volts DC voltage is available at XB1: 5 and 6 and
ground is available at XB11: 5 and 6. If either of these is required, make a
"daisy chain" connection to the common contact of each status signalling
function used.

7.

An additional signalling function, FUSE FAIL, is available from each AC power


supply for external use if required. This is available at terminals 7 and 8 of the
16-way terminal block in the DME Power Supply rack. For this function, the
connections must be made in the Power Supply rack.

D-11

HA72500

D.8.4

"

APPENDIX D

Wiring to Associated VHF Navaid

REFER Figure D-20


If the DME is collocated with an associated VHF navaid, such as a Doppler VOR or ILS,
connections must be made between the two navaids to ensure synchronised ident
generation (as specified in the ICAO requirements). For this purpose, the LDB-102 DME
provides for:

ASSOCIATED IDENT IN (from the VHF Navaid)

ASSOCIATED IDENT OUT (to the VHF Navaid)

The electrical requirements of the ident interface are specified in Appendix C, but it
should be noted that:
a.

The Associated Ident In requires a closure to ground to signal an ident mark


(dot or dash).

b.

The Associated Ident Out provides a floating closure for an ident mark
which is polarity sensitive.

To connect the wiring for the associated VHF navaid, proceed as follows:
1.

Feed the interconnecting cables through the left side (viewed from the rear)
elongated hole in the base of the rack.

2.

Run the cables up the side of the rack to the External I/O Board, fastening the
cables to the rack frame using cable ties.

3.

Connect the wires to the relevant terminal block contacts on the External I/O
Board, the layout and connections of which are shown in Figure D-20.
Connect the ident out" wiring to XB1:1 and 2, observing the polarity
indications. Connect the "ident in" to XB1:4.

4.

If the external ident source switches between ground and a positive voltage,
then remove the link on pins XN10 of the CTU Processor Board.
If the external ident source simply provides a switched closure to ground,
then the XN10 link must be left in place in order to provide a voltage pull-up.

D-12

HA72500

APPENDIX D

D.9

ANTENNA INSTALLATION

D.9.1

General

The Chu antenna type CA3167, supplied fully assembled, has an overall length of
2.7 metres (106.3 inches) and a mass of 45 kg (99.2 pounds); it mounts on a 114.4 mm
(4.5 inches) diameter steel pipe which is supplied and erected by the user. The overall
length includes the obstruction lights, which are normally not supplied; these lights
should be fitted before mounting the antenna.
Alternatively, an Interscan DME/N antenna type 230-7340, may be supplied. It is also
fully assembled, and mountable on a 114.4 mm (4.5 inches) diameter steel pipe which is
supplied and erected by the user. The overall length includes the obstruction lights,
which are normally not supplied; these lights should be fitted before mounting the
antenna according to the instructions given in the DME/N Antenna Handbook.
Another antenna supplied with the LDB-102 is the dB Systems type dBS 5100A. It is
supplied fully assembled and, with its base adaptor fitted, mounts on a steel pipe of
diameter 100 to 105mm, which must be supplied and erected by the user. The mounting
pipe is smaller than that used with the two earlier antennas. The dBS antenna is
approximately 2.7 metres long, including the base adaptor and optional obstruction light.
Details for installing this antenna are given in the dBS Antenna Technical Handbook,
supplied with the antenna.

D.9.2

"

Pipe Mounting Installation


REFER

Figure D-16, Figure D-17 and Figure D-18

The height of the antenna installation must be such that it is above any local obstruction
(such as DVOR antennas, if collocated) or equipment buildings. Choose an appropriate
pipe length, to give adequate antenna height, and ensure rigid mounting of the pipe
base. An entry hole for the antenna cables is recommended as shown in Figure D-17
and Figure D-18.
If the pipe is fastened to the side of a building and projects more than 1 metre above the
point of fixing, then guying or strutting must be provided to prevent wind gust resonance.
If a free-standing mast is to be used, ensure it is sufficiently rigid to prevent deflection or
vibration of the antenna under the maximum wind speeds expected at the site.
The pipe mount for the antenna should be pre-assembled on to the pipe as shown in
Figure D-16 or Figure D-18 (as applicable, depending on the type supplied) before the
pipe is erected, and the antenna mounted onto the pipe after erection; if this cannot be
done then, the antenna could be fitted to the mast before erection and carefully lifted
with the mast. The installation procedure adopted will depend on individual site
limitations.
The recommended routing of the antenna cables is to support them overhead between
the mast and the shelter roof overhang. This method is preferable when low-loss 'Heliax'
type cable is used, to reduce length and to minimise cable handling and bending; see
Figure D-17 and Figure D-18.
It is also recommended that the antenna cables be routed inside the antenna pipe to the
antenna connectors, as shown in Figure D-17 and Figure D-18. This gives the cables
protection from the weather. If this cannot be done, then the cables may be routed on
the outside of the pipe or mast, provided they are securely fastened at regular intervals.

D-13

HA72500

"

APPENDIX D

D.9.3

Antenna Assembly and Connections

D.9.3.1

Chu Antenna

REFER Figure D-17


If the antenna is lifted on to the pre-erected mast and pipe adapter, special care must be
taken to protect the exposed connectors on the base. Particularly, take care not to
damage the gasket.
Remove the cover plate on the adapter to gain access to the antenna connectors.

D.9.3.2

"

Interscan Antenna

REFER Figure D-18


The mast requires a mounting adapter to be fitted to it, onto which the antenna base
casting is then bolted. Full instructions for installing this antenna are given in the
Interscan DME/N Antenna Handbook.
The lighting rod cable passes out from the antenna body through the baseplate. It is best
connected to earth via the antenna mast. Accordingly, cut the cable to the length
required and terminate with an appropriate lug to connect to one of the 10 mm diameter
bolts that mount the antenna base to the mast adapter; see Figure D-18.

D.9.3.3

Cables

Route the antenna cables through the mounting pipe (or on the outside of the mast, as
suitable) and connect them to the antenna, observing the connector designations on the
antenna base. For further details on connecting and terminating the cables, refer to
Section D.10.
If the cable drop distance exceeds 3 metres, a cable strain bracket must be fitted.
External cables must be secured to the pipe mast at 1-metre intervals, and then
supported back to the shelter by the nominated method.

D.9.3.4

dB Systems Antenna

This antenna requires a base adaptor to secure it to the mounting pipe. Full instructions
for mounting the antenna are given in the dBS Antenna Technical Handbook.
The mounting arrangement and cabling is the same as that shown in Figure D-18,
except that there is no antenna continuity monitor cable, and no separate lightning
conductor cable. The lightning conduction path is through the body of the antenna, to the
base adaptor and to the mounting pipe. It is the responsibility of the user to ensure that
the mounting pipe is properly earthed to provide a low impedance path for lightning
strike currents. Ensure that the bolts securing the antenna to its base adaptor, and the
bolts clamping the base adaptor to the mounting pipe, are all properly tightened to give a
good electrical connection.
The antenna cables comprise the RF Input cable, one or two monitor cables (single or
dual DME), and the obstruction light power cable. Route these cables through the
mounting pipe and connect them to the appropriate connector on the base of the
antenna, as shown in Figure D-21, and as described in the following sections of this
handbook. Detailed wiring connections for the obstruction light are given in the dBS
Antenna Technical Handbook. For estimating the ERP Monitor signal level in section
D.10.3, use a value of 25dB for the nominal coupling of the monitor ports in the dBS
antenna.

D-14

HA72500

APPENDIX D

There is no antenna continuity monitor in this antenna, so this particular function in the
DME Monitor must be inhibited to prevent an erroneous fault indication. A special plug is
provided for this purpose. It is called a DME Antenna DC Monitor Substitute (part no.
72560-4-07), and is supplied in the DME Antenna Cable Set. Fit this plug to connector
XN2, on the RF Panel Board Assembly, at the top rear of the DME cabinet
(refer Figure D-15).

D-15

HA72500

D.10

APPENDIX D

ANTENNA CABLES

There are a number of cables which must be connected between the DME rack and the
DME antenna. These are:

Antenna Feed Cable

ERP Monitor Cable (quantity 2 used in Dual DME)

DC Continuity Monitor Cable (Interscan antenna only)

Obstruction Light Cable (for optional obstruction lights)

The first three of these cables, complete with their associated connectors, are supplied
in the Antenna Cable Set, type 1A72560 (single) or 2A72560 (dual).
The obstruction light cable must be supplied by the user.
Each of the cables supplied has a connector fitted at one end only, the second being
fitted on-site after the cable is cut to suit the distance between the equipment rack and
the antenna.

D.10.1

"

Antenna Feeder Cables

REFER Figure D-5 and Figure D-15.


The low-loss antenna feed cable (supplied) should be cut to the minimum practicable
length for the installation, to allow maximum radiated power.
The cable is already terminated with a connector at one end. This end should be
connected to the antenna when the cable is installed. The other connector, supplied with
the cable but not terminated, must be attached to the rack end following EXACTLY the
instructions given in Figure D-5.
When the antenna is installed and the cable routed, the rack end of the cable is fed
through the grommet in the top cover of the rack.

"

NOTE

It will be necessary to remove this grommet whilst feeding the large connector
through. Slip it over the cable end, and replace it in the hole.

Attach the coaxial right-angled adapter (supplied in the Antenna Cable Set) to the
ANTENNA output on the back of the RF panel and connect to it the feed cable, as
shown in Figure D-15.

D-16

HA72500

APPENDIX D

Figure D-5

RF Feeder Connector Termination

(Sheet 1 of 2)
INSTALLATION INSTRUCTIONS
TYPES L44F L44J, L44M, L44N, L44NT, L44P, L44R,
L44T, L44U, L44W, L44EN and L44EW CONNECTORS
FOR LDF4-50 HELIAX COAXIAL CABLE

TOOLS AND MATERIALS REQUIRED FOR ASSEMBLY


File, flat
Hacksaw, fine-toothed blade
Knife
Wire brush, small
Scale, 6 in. (150 mm)

Gauge, 1/16 in., (provided)


Soft solder
Soldering gun
Rosin flux
Damp cloth

Garnet cloth
Solvent, comothene, vythene, or
other non-flammable cleaning
fluid
Wrenches: (2) 13/16 in.

READ INSTRUCTIONS THOROUGHLY BEFORE ASSEMBLY


STEP 1. Prepare cable. End of cable must be straight for
at least 10 in. (254 mm). Remove jacket to approximate
dimension shown. Use knife. Deburr sharp end of cut
outer conductor.

STEP 2. Make second jacketing cut. Scribe line on ridge


of exposed corrugated outer conductor. Line must be at
least 13/32 in. (10 mm) from end of cable. Remove
jacket to dimension shown using straight edged piece of
heavy paper wrapped around cable to guide cut.

STEP 3. Install gasket. Clean outer conductor with


GASKET solvent. Add thin O-ring gasket to second fully
exposed corrugation groove from jacket. Apply thin
coating of silicone grease to outer surface of gasket and
gasket lead chamfer in clamping nut using finger tip.

STEP 4. Add clamping nut and cut cable. Push clamping


nut on cable. Use twisting motion to assure spring
contacts snap into groove. Refer to cutaway view in Step
6. Grip clamping nut with one hand and align edge with
scribed line, then carefully cut outer conductor and foam
dielectric material flush with end of clamping nut
exposing inner conductor. Make shallow cut; do not
damage inner conductor. Use hacksaw with fine-toothed
blade or model maker's saw.

D-17

HA72500
Figure D-5

APPENDIX D
RF Feeder Connector Termination

(Sheet 2 of 2)
L44EN, L44EW, L44J, L44NT, L44T, L44W = 7/32 (5mm)
L44P, L44U = 5/16 (8mm)
L44R = 3/8 (10mm)
L44F = 7/16 (11mm)
STEP 5. Trim inner conductor. Cut inner conductor to
length shown. Use file to deburr cut end of inner
conductor.

STEP 6. Detach foam dielectric. Separate ail foam


dielectric completely from edge of outer conductor to
assure good electrical contact with outer body. Refer to
enlarged cutaway view in Step 7 which illustrates positive
grip of outer conductor between clamping nut and outer
body. Use tip of knife and work around entire
circumference. Remove burrs from inside edge of outer
conductor with knife. Use wire brush to remove copper
particles from foam.
STEP 7. Inspect contact surface. Thread outer body to
clamping nut and tighten with wrenches. Turn outer body
only; do not turn clamping nut. Disassemble connection
to inspect for good metal-to-metal contact. Cut foam
dielectric flush with edge of flared outer conductor.

STEP 8. Add inner connector and outer body. Clean


inner conductor. For all connectors except L44F, slip
inner connector onto ' inner conductor. Use gauge as
indicated. Solder connector to conductor while pressing
connector against gauge. Cool with damp cloth then
clean with garnet cloth. Make certain connector is
straight, i.e., square to flared outer conductor. Place thick
O-ring gasket into groove in clamping nut. Add thin
coating of silicone grease to outer surface of gasket. For
all connectors, thread outer body onto clamping nut and
tighten. For L44F, add inner connector and solder per
above.
STEP 9. L44T assembly. Apply thin coating of
silicone grease to both O-ring gaskets, and place
one gasket onto extension insulator. Slip
assembly into outer body. See that gasket is
properly seated inside. Place other gasket into
groove in stud head. Care fully screw stud head
onto inner connector and tighten.
STEP 10. L44T assembly. Lock stud head in
place with setscrew. Add connecting strap or wire
connection, flat washer, shake proof lockwasher
and cap nut as shown. Tighten cap nut. For
protection against corrosive atmospheres, apply
silicone grease over entire connection.

D-18

HA72500

D.10.2

"

APPENDIX D

ERP Monitor Cable

REFER Figure D-6 and Figure D-15


The antenna includes provision for sampling the effective radiated power (ERP) of the
transmitter signal. In a dual DME, two ERP monitors are used. The monitor cables(s),
supplied with a coaxial connector fitted to one end, should be cut to the appropriate
length and installed with the terminated end connected to the antenna. After the cable is
installed, terminate the cut end with the type N connector supplied in the Antenna Cable
Set. Termination details for the connectors are shown in Figure D-6. Be sure adequate
slack is allowed to connect the cables to the ERP connectors, as shown in Figure D-15.
Feed the equipment end of the cable through one of the grommets in the top of the rack
and connect it to the ERP MONITOR connector on the rear of the Transponder 1
subrack, via an attenuator if necessary; see Figure D-15. The other cable (in a dual
system) goes to the ERP MONITOR connector on the rear of the Transponder 2
subrack.
In a 1kW DME beacon, it is usually necessary to install an attenuator in series with the
monitor cable to avoid an excessive signal level to the DME monitor. The presence of
the attenuator depends on the monitor cable length and the monitor signal coupling
within the antenna. Details for determining the need for this attenuator are given in
Section D.10.3. Coaxial Type-N, 10 dB attenuators are supplied in the Antenna Cable
Set.
No attenuator is required with a low power beacon.

D-19

HA72500

Figure D-6

APPENDIX D

Monitor Feeder Connector Termination


AMPHENOL TYPE

RADIALL TYPE

NOTE: Stripping dimensions vary, depending on the type of connector supplied.


1. Slide the ferrule over the cable.
2. Strip one end of the cable only, as above. Ensure that there are no nicks in the braid
or the conductor.
3. Crimp the centre contact. Using the appropriate crimping tool
4. Slide the cable and contact into the body. Ensure that the milled back end of the
connector is positioned between the dielectric and the braid.
5. Push the dielectric of the cable home into the body.
6. Crimp. Using the appropriate crimping tool
7. Fit over the ferrule, using heatshrink tubing 6 mm by 25 mm long.

D-20

HA72500

D.10.3

APPENDIX D

ERP Monitor Attenuator

Some installations may need a different attenuation value to enable correct monitoring of
the antenna radiated power. The monitor detector has a range of 10 dB, from +10 to
+20 dBm, within which the normal input level must fall; however, the actual power
arriving from the monitor antenna will depend on several factors - such as signal
frequency, signal feeder loss, monitor feeder loss, monitor antenna coupling, and
radiated power.
An example of how the required attenuation value can be calculated is as follows:
a.

Signal frequency

= 1200 MHz

b.

Signal feeder length


Signal feeder unit loss
Therefore signal feeder loss

= 20 metres
= 9.5 dB/100 metres at 1200 MHz (LDF4-50)
= 1.9 dB

c.

Monitor feeder length


Monitor feeder unit loss
Therefore monitor feeder loss

= 20 metres
= 59.0 dB/100 metres at 1200 MHz (RG-223)
=11.8dB

d.

Monitor antenna coupling

=21.0 dB at 1200 MHz

Output power

=1200 watts
= 60.8 dBm approx.

Therefore
Power at monitor input

= 60.8 - 1.9 - 11.8 - 21.0


= 26.1 dBm

Monitor window is +10 to +20 dBm, with a nominal level of +15 dBm.
Therefore
Attenuation needed
= 26.1 - 15 dBm
= 9.1 dB
say 10 dB
Because the monitor window is so wide, the situation for an installation will be that an
attenuator is either not needed or, if needed, a 10 dB attenuator will be suitable. A 10 dB
type N attenuator is supplied as part of the Antenna Cable Set.

D-21

HA72500

APPENDIX D

D.10.4

"
"

Antenna Integrity Signal Cable

REFER Figure D-15


NOTE

This cable assembly is required only if the Interscan DME antenna is used. It
allows monitoring of the DC continuity of the antenna by means of the Antenna
Integrity Monitor in the DME.

All parts required for the cable assembly are contained in the cable accessories kit
supplied as part of the Antenna Cable Set (type 1A72560 for a single DME installation,
type 2A72560 for a dual DME installation).
The 2-core flexible cable will need to be cut to the appropriate minimum practical length
and terminated at both ends, as shown in Figure D-7 below.
Figure D-7

Antenna Integrity Signal Cable Connections

Feed the cable through the unused third grommetted hole in the rack top cover and
connect it to connector XN2 on the RF Panel PWB, as shown in Figure D-15.

D.11

COMPLETION

When all the work in the preceding sections has been completed, check the following
items before proceeding with the beacon alignment:
1.

All modules correctly inserted in rack.

2.

1kW Power Amplifier and associated power supply correctly wired.

3.

DC power wiring and batteries correctly connected.

4.

VHF navaid ident interface connected (if used).

5.

Antenna feed cable and adaptor connected and connectors tightened.

6.

Antenna ERP monitor cables connected and connectors tightened.

The Beacon is now ready for testing and alignment; the procedures for this are
described in Section 3.2, On-site Performance Testing.

D-22

HA72500

Figure D-8

APPENDIX D

Rack Installation

D-23

HA72500

Figure D-9

APPENDIX D

Rack Power Cabling - Single 1kW DME Installation

D-24

HA72500

Figure D-10

APPENDIX D

Rack Power Cabling - Dual 1kW DME Installation

D-25

HA72500

Figure D-11

APPENDIX D

Air Vent Assembly

D-26

HA72500
Figure D-12

APPENDIX D
LDB-102 Single 1kW Rack Arrangement

D-27

HA72500

Figure D-13

APPENDIX D

LDB-102 Dual 1kW Rack Arrangement

D-28

HA72500

Figure D-14

APPENDIX D

AC Power Supply Monitor Connections

D-29

HA72500

Figure D-15

APPENDIX D

Antenna Feeder Connections - RF and Signal

D-30

HA72500

Figure D-16

APPENDIX D

Pipe Mount - Chu Antenna

D-31

HA72500

Figure D-17

APPENDIX D

Antenna Installation - Chu Antenna

D-32

HA72500

Figure D-18

APPENDIX D

Antenna Installation - Interscan Antenna

D-33

HA72500

Figure D-19

APPENDIX D

Interscan Antenna Baseplate

D-34

HA72500

APPENDIX D

Figure D-20

External I/O Board Layout

D-35

MAIN RF (INPUT)
TYPE "N" FEMALE
(UG-23D/U)

13/32 THRU
6 HOLES EQUALLY
SPACED ON 6.00 BC

J3
RF MONITOR
OUTPUT

J1
RF INPUT

J2
RF MONITOR
OUTPUT

J4
OBSTN LT
INPUT

50 OHM NOMINAL DC TO GND

0 OHM NOMINAL DC
TO GROUND

Figure D-21

OBSTRUCTION LIGHT
CONNECTOR
(MS3112E8-3P OR EQUAL
MATES WITH
MS3116E8-3S)

50 OHM NOMINAL DC TO GND

MONITOR PROBE
2 PLACES
TYPE "N" FEMALE
(UG-1095A/U)

HA72500
APPENDIX D

dB Systems Antenna Base Connections

D-36

HA72500

APPENDIX E

APPENDIX E

TEST EQUIPMENT

E-i

HA72500

APPENDIX E
TABLE of CONTENTS

E.

TEST EQUIPMENT ....................................................................................E-1

E.1
E.2
E.3
E.4

PERFORMANCE TESTING
BEACON ALIGNMENT
LRU TESTING
INSTALLATION

E-1
E-3
E-5
E-9

E-ii

HA72500

APPENDIX E

LIST of TABLES
Table E-1
Table E-2
Table E-3

Recommended Test Equipment for On-site Maintenance......................... E-1


Test Equipment for Beacon Alignment ...................................................... E-3
Recommended Test Equipment for LRU Testing...................................... E-5

E-iii

HA72500

APPENDIX E

E.

TEST EQUIPMENT

E.1

PERFORMANCE TESTING

Table E-1 lists the basic equipment required to perform the performance testing of
Section 3.2. If alignment or testing of the transmitter sections of the DME is required, the
additional special items listed will also be required.
Table E-1
ITEM

Recommended Test Equipment for On-site Maintenance


QTY

CHARACTERISTICS

Accessory kit

Digital multimeter

Oscilloscope

Current probe

Frequency
counter

Detector, coaxial

DME Test Accessory This comprises an extender


Kit
frame for the transponder
subrack, two extender cards for
the CTU subrack, test cables and
basic tools. One kit is supplied
with each DME rack.
Voltage range:
2 to 50 volts full scale
Accuracy:
0.5%
Vertical channels:
2
Bandwidth:
At least 20 MHz
Sensitivity:
10 mV to 2 volts/division
Sweep:
20 nsecs to 50 msecs/div
Probes:
10:1
Frequency range:
120 Hz to 20 MHz
Sensitivity: 10
mA/mV
Coupling:
AC only
Frequency range:
10 Hz to 120 MHz
Frequency accuracy: 5 ppm
Input sensitivity:
50 mV
Input impedance:
>10 kilohms
Frequency:
950 to 1250 MHz
Sensitivity:
-10dBm
Maximum input:
+20 dBm
Impedance:
50 ohms
VSWR:
< 1.2 to 4 GHz
Termination:
4.7 kilohms
The detector plus termination must be calibrated for
output voltage against signal input at a frequency of
1100 MHz, over a signal range of -10 to +20 dBm

SUITABLE
TYPE/MODEL
1A72561

Fluke 8010A
Tektronix 2225

Tektronix
P6021
Leader
LDR-824
Hewlett
Packard 8473,
with
termination

E-1

HA72500

APPENDIX E

The following additional items are required for transmitter alignment/tests


1 Frequency range:
Peak power
950 to 1300 MHz
Hewlett
meter
Input power:
1 to 100 MW
Packard 8900D
Input impedance:
50 ohms, VSWR <1.2
meter, with
Level accuracy
0.1 dB
84811A sensor
(at 1100 MHz, from
10 to 50 mW)
Frequency response Less than 0.05 dB
(from 950 to 1250
MHz):
If the above accuracy requirements are tighter than the
makers' specification, it is acceptable to have the
instrument characterised for corrections to the meter
readings.
Attenuator, power 1 Attenuation:
30.0 0.5 dB
Weinschel
Power rating:
50 watts average (2kW pk)
24-30-43
Impedance:
50 ohms, N type (M-F)
Return loss:
> 20 dB
Frequency response < +0.05 dB
(950 to 1250 MHz):
Calibration accuracy: 0.1 dB required
1 Attenuation:
Attenuator,
20.0 +0.5 dB
Weinschel
medium
Power rating:
1 watt average
50-20
Impedance:
50 ohms, N type (M-F)
Return loss:
> 20 dB
Frequency response < 0.05 dB
(950 to 1250 MHz):
Calibration accuracy: 0.1 dB required

E-2

HA72500

E.2

APPENDIX E

BEACON ALIGNMENT

Table E-2 lists the items required to perform the beacon alignment of Section 3.3.
Table E-2

Test Equipment for Beacon Alignment

ITEM

QTY

Oscilloscope

Digital
multimeter
Peak power
meter

Power splitter
(for dual
beacon only)

Frequency
counter

Spectrum
analyser

CHARACTERISTICS

Vertical channels:
2
Bandwidth:
At least 20 MHz
Sensitivity:
10 mV to 2 volts/division
Sweep:
20 nsecs to 50 msecs/div
Probes:
10:1
Voltage range:
2 to 50 volts full scale
Accuracy:
0.5%
Frequency range:
950 to 1300 MHz
Input power:
1 to 100 mW
Input impedance:
50 ohms, VSWR <1.2
Level accuracy:
0.1 dB
(at 1100 MHz, from 10 to
50 mW)
Frequency response:
Less than 0.05 dB
(from 950 to 1250 MHz)
If the above accuracy requirements are tighter than the
makers' specification, it is acceptable to have the
instrument characterised for corrections to the meter
readings.
Power rating:
1 watt
Insertion loss:
< 4 dB
50 ohms
Impedance:
> 15 dB
Return loss:
(950- to 1250 MHz)
Frequency range:
10 Hz to 1300 MHz
Frequency accuracy:
5 ppm
Input sensitivity
0 dBm at 1300 MHz
Input impedance:
50 ohms/> 10 kilohms
Frequency range:
Up to 1300 MHz
Frequency accuracy:
5 MHz
Input power:
-70 to +10 dBm
Level accuracy:
1 dB
Level scale:
Log, 2 dB and 10 dB/div
Frequency response:
< 0.05 dB
(950 to 1250 MHz)
Frequency range:
950 to 1350 MHz
Attenuation accuracy:
+0.5, -0.2 dB
Impedance:
50 ohms
Return loss:
> 20 dB
(950 to 1250 MHz)
Attenuation range:
> 100 dB, 10 dB steps

Attenuation range:

Attenuator,
step

> 10 dB, 1 dB steps

SUITABLE
TYPE/MODEL
Tektronix 2225

Fluke 8010A
Hewlett Packard
8900D meter,
with 84811A
sensor

Narda 4032C

Advantest
TR5823
Hewlett Packard
8590A

Hewlett Packard
8496B
Hewlett Packard
8494B

E-3

HA72500

ITEM
Attenuator,
power

APPENDIX E

QTY
1

CHARACTERISTICS

Attenuator,
medium

Adaptor,
coaxial

Attenuation:
Power rating:
Impedance:
Return loss:
Frequency response:
(950 to 1250 MHz)
Calibration accuracy:
Attenuation:
Power rating:
Impedance:
Return loss:
Frequency response:
(950 to 1250 MHz)
Connectors:

Connectors:

N(F) - BNC(M)

Connectors:

SMA(M) - SMA(F) right angle

Connectors:

SMA(F) -- N(M)

1
1
1
3
1
1
1

Connectors:
N(F) - N(F)
RG-188A/U, 600 mm, with SMA(M) each end
RG-58A/U, 1 m, with SMA(M) - BNC(M)
RG-188A/U, 300 mm, with SMA(M) each end
RG-188A/U, 100 mm, with SMA(M) each end
RG-213, 600 mm, with N(M) each end
Sucoform 141 or UT-141A semirigid, 1.2 m, SMA(M) one
end and N(M) at the other end; loss 0.5 0.1 dB

Test cable

Stopwatch
Antenna
integrity
monitor test
fixture

30.0 0.5 dB
50 watts average (2kW pk)
50 ohms, N type (M-F)
> 20 dB
< 0.05 dB
0.1 dB required
20.0 0.5 dB
1 watt average
50 ohms, N type (M-F)
> 20 dB
< 0.05 dB
SMA(F) - SMA(F)

SUITABLE
TYPE/MODEL
Weinschel
24-30-43

Weinschel 50-20

Suhner
31SMA50-01
Suhner
33BNC-N50-1
Suhner
53SMA-50-01
Suhner
33N-SMA50-1
Suhner 31N50-02

1
1

E-4

HA72500

E.3

APPENDIX E

LRU TESTING

Table E-3 lists the items of test equipment, cables and miscellaneous components
required to perform the alignment and testing of line replaceable units (LRU) as specified
in Section 3.4.
Table E-3
ITEM

Recommended Test Equipment for LRU Testing


QTY

Signal
generator
Pulse
generator

Digital
multimeter

Oscilloscope

Peak power
meter

RF millivolt
meter

Frequency
counter

Spectrum
analyser

CHARACTERISTICS
Frequency range:
100 kHz to 1300 MHz
Level range:
-133 to +13 dBm
Pulse period:
50 nsecs to 10 secs
Pulse width:
25 nsecs to 100 msecs
Amplitude:
15 volts
Trigger:
External and internal
Voltage range:
2 to 50 volts full scale
Accuracy:
0.5%
Current range:
1 mA to 10 A
Accuracy:
1%
Resistance range:
10 ohms to 200 kilohms
Accuracy:
0.7%
Vertical channels:
2
Bandwidth:
At least 20 MHz
Sensitivity:
10 mV to 2 volts/division
Sweep:
20 nsecs to 50 msecs/div
Probes:
10:1
Frequency range:
950 to 1300 MHz
Input power:
1 to 100 mW
Input impedance:
50 ohms, VSWR <1.2
Level accuracy:
0.1 dB
(at 1100 MHz, from 10 to
50 mW)
Frequency response:
Less than 0.05 dB
(from 950 to 1250 MHz)
If the above accuracy requirements are tighter than
the makers' specification, it is acceptable to have the
instrument characterised for corrections to the meter
readings.
Frequency range:
950 to 1300 MHz
Input range:
1 mV to 3 volts full scale
Input impedance:
50 ohms or high
Frequency range:
10 Hz to 1300 MHz
Frequency accuracy:
5 ppm
Input sensitivity:
0 dBm at 1300 MHz
Input impedance:
50 ohms/> 10 kilohms
Frequency range:
Up to 1350 MHz
Frequency accuracy:
5 MHz
Input power:
-70 to +10 dBm
Level accuracy:
1 dB
Level scale:
Log, 2 dB and 10 dB/div
Frequency response:
< 0.05 dB
(950 to 1250 MHz)

SUITABLE
TYPE/MODEL
Supplied as part of
Depot Test Facility
Hewlett Packard
8011A
Fluke 8010A

Tektronix 2225

Hewlett Packard
8900D meter, with
84811A sensor

Boonton 92EA
Advantest TR5823

Hewlett Packard
8590A

E-5

HA72500

ITEM

APPENDIX E

QTY

CHARACTERISTICS

SUITABLE
TYPE/MODEL
Tektronix P6021

Current
probe, with
passive
termination,
clip-on type,
AC coupled
Detector,
coaxial

Bandwidth:
Peak current:
Sensitivity:

120 Hz to 20 MHz
15 amperes
2 mA/div or 10 mA/div

950 to 1250 MHz


-10 dBm
+20 dBm
50 ohms
< 1.2 to 4 GHz
4.7 kilohms
950 to 1300 MHz
20 dB 0.5 dB
> 40 dB
1.15:1, 50 ohms
DC to 1300 MHz
+0.5, -0.2 dB
50 ohms
> 20 dB

Hewlett Packard
8473, with
termination

Directional
coupler

Frequency:
Sensitivity:
Maximum input:
Impedance:
VSWR:
Termination:
Frequency range:
Coupling:
Directivity:
VSWR:
Frequency range:
Attenuation accuracy:
Impedance:
Return loss:
(950 to 1250 MHz)
Attenuation range:

> 110 dB, 10 dB steps

Attenuation range:

> 11 dB, 1 dB steps

Attenuation:
Power rating:
Impedance:
Return loss:
Frequency response:
(950 to 1250 MHz)
Calibration accuracy:
Power rating:
Impedance:
Return loss:
Frequency response:
(950 to 1250 MHz)
Attenuation:
Attenuation:
Attenuation:
Attenuation:
Power rating:
Impedance:
Return loss:
Frequency response:
(950 to 1250 MHz)
Attenuation:
Attenuation:
Attenuation:

30.0 0.5 dB
50 watts average (2kW pk)
50 ohms, N type (M-F)
> 20 dB
< 0.05 dB

Hewlett Packard
8496B
Hewlett Packard
8494B
Weinschel 24-30-43

Attenuator,
step

Attenuator,
power

Attenuator,
medium

2
2
1
1
Attenuator,
miniature

1
2
1

Hewlett Packard
776D

0.1 dB required
1 watt average
50 ohms, N type (M-F)
> 20 dB
< 0.05 dB
20.0 0.5 dB
10.0 0.5 dB
6.0 0.2 dB
3.0 0.2 dB
1 watt average (10 W peak)
50 ohms, SMA type (M-F)
> 20 dB
< 0.05 dB

Weinschel 50-20
Weinschel 50-10
Weinschel 50-6
Weinschel 50-3

30.0 0.5 dB
10.0 0.5 dB
6.0 0.5 dB

Microlab AG-30F
Microlab AG-10F
Microlab AG-6F

E-6

HA72500

APPENDIX E

Termination,
coaxial

Short circuit,
coaxial

Adaptor,
coaxial

Torque
wrench
Power supply
Double
balanced
mixer
Cables,
coaxial

Connector,
coaxial
Connector
Calibration
link

Power rating:
Impedance:
VSWR:
Connector:

1 watt, average
50 ohms
< 1.05
SMA (M)

Connector:

SMA (F)

1
1

Connector:
Connector:

N (M)
SMA (M)

Connector:

SMA (F)

Connectors:

SMA(F) - SMA(F)

Connectors:

SMA(M) - N(M)

Connectors:

SMA(M) - N(F)

Connectors:

SMA(F) - N(M)

1
1
1

Connectors:
Connectors:
For SMA connectors

N(M) - N(M)
N(F) - N(F)

Output voltage:
Output current:
Ripple and noise:
Frequency:

15 volts DC, regulated


100 mA
< 0.1 volts peak-to-peak
50 to 60 MHz

2
1
2
1
2
2
1
1
2
1
1
1
1

Cable, power

Detector test
cable for
power
combiner
Test clip lead

RG-213 cable, 100 mm, N(M) - N(M)


RG-213 cable. 800 mm, N(M) - N(M)
RG-188 cable, 100 mm, N(M) - SMA(M)
RG-188 cable, 200 mm, N(M) - SMA(M)
RG-188 cable, 800 mm, N(M) - SMA(M)
RG-188 cable, 800 mm, N(M) - SMA(F)
RG-188 cable, 100 mm, N(F) - SMA(M)
RG-58A/U cable, 1 metre, BNC(M) - BNC(M)
'Sucoform' 141 semiflexible cable, 1200 mm, N(M) SMA(M); loss = 0.5 0.1 dB
SMA(F) panel receptacle

Suhner
65SMA-50-0-1
Suhner
65SMA-50-0-31
Suhner 65N-50-0-1
Suhner
64SMA-50-0-1
Suhner
63SMA-50-0-1
Suhner
31SMA-50-0-1
Suhner
32N-SMA-50-0-1
Suhner
33SMA N-50-1
Suhner
33N-SMA-50-1
Suhner 32N-50-0-1
Suhner 31N-50-0-2
Suhner 74Z-0-0-21

Mini Circuits
ZFM-31-1

Huber and Suhner


23-SMA-50-0-52/199
Klippon 12593.69

Plug, 4-pin
'Sucoform' 141 semiflexible cable, 100 mm,
SMA(F) - SMA(F)
Anderson No 1300
Red and black, 2 metres, 35 amperes rating, PVC
195/0.25 mm: connector one end (supplied with rack)
'Sucoform' 141 semiflexible cable, as detailed in
Section 3.4.30
300 20 mm long, with alligator clips both ends

E-7

HA72500
Alligator clips
Resistors,
power

Resistors

Load
resistors

Antenna
integrity
monitor test
fixture

APPENDIX E
2 Small, to be used for shorting test points together
10 6 ohms 10%, 100 watts, wire wound, adjustable
1 54 ohms 2%, 35 watts, wire wound, fixed
(2x27 ohms 20 watts in series)
1 100 ohms 2%, 20 watts, wire wound, fixed
1 400 ohms 2%, 5 watts, wire wound, fixed
1 62 ohms, 1%, 400 mW, metal film
1 68 ohms, 1%, 400 mW, metal film
1 75 ohms, 1%, 400 mW, metal film
1 1.5 kilohms, 1%, 400 mW, metal film
1 365 kilohms, 1%, 400 mW, metal film
1 Resistance range:
0.7 to 3.0 ohms
Resolution:
0.01 ohms
Current rating:
35 amperes
1 Resistance range:
8 to 20 ohms
Resolution:
0.25 ohms
Current rating:
5 amperes
1 Resistance range:
54 ohms
Resolution:
2%
Current rating:
35 watts
1 Resistance range:
100 ohms
Resolution:
2%
Current rating:
20 watts
1 Resistance range:
400 ohms
Resolution:
2%
Current rating:
5 watts
1

The following items are supplied with each DME rack in Accessory Kit 1A72561
1 Fits LDB-102 modules within rack
1A72562
Extender
cradle
2 Eurocard extenders, dual 64-way
VERO 09-0108E
Card
extender
Extender, AC 1 Fits AC Power Supply Control Card
Ericsson
Power supply
ROF131391/1

E-8

HA72500

E.4

APPENDIX E

INSTALLATION

The test equipment and accessories required for installation are identical with those
required for performance testing, and are listed in Section E.1.
As well as normal hand tools appropriate to the installation of an electronic system such
as the LDB-102 DME, the following special items are required.
ITEM
Wrenches
Crimp tool for fitting
connectors to RG223 cable

QTY
2
1

TYPE/PERFORMANCE
13/16 inch capacity
Depends on type of connector supplied:
ERMA 29010
For either type of connector
For Radiall connectors
Radiall R282-223 or
R282-240
Amphenol TWIN-HEX tool For Amphenol connectors
(handle 227-944 and die set
227-1221-57)

E-9

HA72500

APPENDIX A

APPENDIX A

OPERATING INSTRUCTIONS

A-i

HA72500

APPENDIX A
TABLE of CONTENTS

A.

OPERATING INSTRUCTIONS...................................................................A-1

A.1
OPERATING INSTRUCTIONS - SINGLE DME
A-1
A.1.1 Introduction.................................................................................................. A-1
A.1.2 Application of Power.................................................................................... A-2
A.1.3 Local Operation ........................................................................................... A-3
A.1.4 Remote Operation ....................................................................................... A-4
A.1.5 Maintenance Operation ............................................................................... A-5
A.1.6 Recycle Operation ....................................................................................... A-5
A.1.7 Typical Test Results .................................................................................... A-6
A.1.8 Operating Notes .......................................................................................... A-7
A.2
OPERATING INSTRUCTIONS - DUAL DME
A-8
A.2.1 Introduction.................................................................................................. A-8
A.2.2 Application of Power.................................................................................... A-9
A.2.3 Local Operation ......................................................................................... A-10
A.2.4 Remote Operation ..................................................................................... A-11
A.2.5 Maintenance Operation ............................................................................. A-12
A.2.6 Recycle Operation ..................................................................................... A-16
A.2.7 Operating Notes ........................................................................................ A-16
A.2.8 Typical Test Results .................................................................................. A-17
A.3
CTU FACILITIES AND OPERATING PROCEDURE
A-18
A.3.1 CTU Front Panel Controls ......................................................................... A-18
A.3.2 CTU Front Panel Indicators ....................................................................... A-33
A.4
OPERATOR CONTROLS AND INDICATORS
A-36
A.5
MODULE PRESET CONTROLS, SWITCHES, LINKS AND INDICATORS A-41
A.5.1 CTU Internal Controls................................................................................ A-41
A.5.2 CTU Internal Displays................................................................................ A-44
A.5.3 Transponder Internal Controls................................................................... A-49
A.6
DEPOT TEST FACILITY OPERATION
A-57

A-ii

HA72500

APPENDIX A

LIST of FIGURES
Figure A-1
Figure A-2
Figure A-3
Figure A-4
Figure A-5
Figure A-6

CTU Front Panel.................................................................................. A-19


Menu Structure in Operational Modes................................................. A-24
Menu Structure in Maintenance Mode................................................. A-25
CTU Processor Board - Control and Indicator Locations .................... A-46
CTU Front Panel Board - Control and Indicator Locations .................. A-47
CTU RCMS Interface Board - Control and Indicator Locations ........... A-48

LIST of TABLES
Table A-1
Table A-2
Table A-3
Table A-4
Table A-5
Table A-6
Table A-7
Table A-8
Table A-9
Table A-10
Table A-11

Switch Setting Checklist - Single System .................................................. A-1


Switch Setting Checklist - Dual System..................................................... A-8
Transponder Front Panel Controls and Indicators................................... A-36
CTU Processor Board Option Switch Settings ........................................ A-42
CTU Processor Board Test Jumpers....................................................... A-43
Internal Controls : Monitor Module 1A72510 ........................................... A-49
Internal Controls : Test Interrogator 1A72514 ......................................... A-51
Internal Controls : Receiver Video 1A72520 ........................................... A-52
Internal Controls : Transponder Power Supply 1A72525 ........................ A-54
Internal Controls : Transmitter Driver 1A72530 ................................... A-55
Internal Controls: 1kW PA Power Supply 1A72540............................. A-56

A-iii

HA72500

APPENDIX A

A.

OPERATING INSTRUCTIONS

A.1

OPERATING INSTRUCTIONS - SINGLE DME

A.1.1

Introduction

The procedures in this section detail the steps required to place a DME beacon (single
configuration) into operation. Each mode of operation is described separately and some
guidance is given concerning action required when abnormal performance occurs.
For in-depth explanation of the various controls, indicators, and facilities, refer to the
following sections:

CTU Facilities and Operating Procedure: Section A.3;

Operator Controls and Indicators: Section A.4;

Module Preset Controls, Switches, Links and Indicators: Section A.5.

The checklist in Table A-1 gives the required switch settings of the front panel switches
prior to placing the beacon into operation. These settings are independent of the final
mode of operation of the beacon.
Table A-1

Switch Setting Checklist - Single System

MODULE/UNIT
AC Power Supply

CONTROL/INDICATOR

SETTING/INDICATION

POWER

OFF

1kW POWER AMP

OFF

CTU & TRANSPONDER

OFF

Monitor

MONITOR OUTPUTS

NORMAL

Test Interrogator

MONITOR AND INTERROGATOR DC


POWER

NORMAL

Transponder Power
Supply

TRANSPONDER DC POWER

NORMAL

Transmitter Driver

DRIVER DC POWER

NORMAL

Receiver Video

IDENT

NORMAL

1kW PA Power Supply

AMPLIFIER DC POWER

NORMAL

Power Distribution Panel

A-1

HA72500

A.1.2

APPENDIX A

Application of Power

a. On the AC power supply, set the POWER switch to ON. Check that the front
panel voltmeter indicates a voltage of 27.0 0.5 volts.
b. On the power distribution panel, set both circuit breakers on. After a short delay
(about 10 seconds), check that the following CTU front panel indicators are on:
AC PWR NORM
BATT CH1
LOCAL

(press LOCAL pushbutton if the indicator is


off)

SELECT MAIN, OFF/RESET

(press OFF/RESET pushbutton if the indicator


is off)

Check that the following CTU front panel indicators are off:
TEST section:
MODULES
ANT RELAY
POWER section:
BATT CH2
BATT LOW
DME CONTROL section:
RECYCLE

(press RECYCLE pushbutton if the indicator


is on)

REMOTE

(press LOCAL pushbutton if the indicator is


on)

MAINTENANCE

(press MAINTENANCE pushbutton if the


indicator is on)

MONITOR ALARM

(press MONITOR ALARM INHIBIT pushbutton


if the indicator is on)

SELECT MAIN NO1

(press OFF/RESET pushbutton if the indicator


is on)

SELECT MAIN NO2


STATUS section:
NO1 ON
NO2 ON
NORMAL
TRANSFER
SHUTDOWN
MAINTENANCE
If the indications are contrary to the above, refer to Section A.1.8 below.

A-2

HA72500

APPENDIX A

A.1.3

Local Operation

A.1.3.1

Switch-on Procedure

a. Set the front panel controls initially as in Section A.1.1.


b. Apply power to the beacon as in Section A.1.2.
c. On the CTU, press the LOCAL control source pushbutton. This selects normal
operation in the 'local' mode and the LOCAL indicator should be on.
d. On the CTU, press the SELECT MAIN, NO1 pushbutton. This activates the rack
in its normal operating mode. The following indications should result:
1. SELECT MAIN, NO1 indicator on.
2. NO1 ON status indicator on (this is an internal CTU preset control,
adjustable from 2 to 20 seconds for a cold standby and fixed at 2 seconds
for a warm standby; see A.5.1.6 for details).
3. NORMAL status indicator on, after the selected POWER ON inhibit time.
This indicates that the monitor is powered, and no faults are detected.
4. All the ALARM REGISTER indicators off immediately, and stay off unless
a fault is present.
e. Check that no unit or module has a red indicator on. A red indicator on indicates
that a test switch is not in the NORMAL position, or a fault is present.

"

NOTE

A.1.3.2

A monitor module self test occurs every 15 seconds (2 seconds), and will
produce a momentary PRIMARY fault display on the monitor module. This is
normal operation.

Switch-off Procedure

On the CTU, press the SELECT MAIN, OFF/RESET pushbutton. The indicators in the
STATUS section should go off, after a short delay. The OFF/RESET indicator should be
on, and the SELECT MAIN, NO1 and NO2 indicators should be off.

A.1.3.3

Reset Procedure

To reset the beacon following a shutdown, due to an alarm condition, press the SELECT
MAIN, OFF pushbutton, and then press the SELECT MAIN, NO1 pushbutton.
(Response should be the same as Section A.1.3.1d.)

A-3

HA72500

APPENDIX A

A.1.4

Remote Operation

A.1.4.1

At the DME Site

a. Set the front panel switches initially as in Section A.1.1.


b. Apply power to the beacon as in Section A.1.2.
c. On the CTU press the SOURCE, REMOTE pushbutton. The SOURCE, LOCAL
indicator should be off, and the SOURCE, REMOTE indicator should be on. This
selects normal operation in the 'remote' mode.

A.1.4.2

At the Remote Site

Check that the AC PWR NORM and BATT CHG remote indicators are on.

A.1.4.2.1

Switch-on Procedure

At the remote control panel, select DME NO1 ON. Correct operation will be indicated by
the DME NORMAL indicator and RACK ON indicator (if used) turning on. At the DME
site, indications should be as in Section A.1.3.1d, except that REMOTE should be on.

A.1.4.2.2

Switch-off Procedure

At the remote control panel, select DME OFF/RESET. The DME NORMAL indicator and
the DME NO1 ON indicator (if used) should turn off.

A.1.4.2.3

Reset Procedure

If a beacon shutdown occurs due to an alarm, the DME NORMAL indicator should turn
off, and the SHUTDOWN indicator should turn on.
To reset the beacon, select DME OFF/RESET, and then select DME NO1 ON again.

A-4

HA72500

A.1.5

APPENDIX A

Maintenance Operation

The 'maintenance' mode would normally be used during servicing or alignment of the
DME rack. In a single beacon installation, the 'maintenance' mode is essentially the
same as the 'normal' mode, except that more extensive tests are available from the
CTU, and the high test interrogation rate switches are enabled.

A.1.5.1

Switch-on Procedure

a. Set the front panel switches initially as in Section A.1.1.


b. Apply power to the beacon as in Section A.1.2.
c. On the CTU, press the MAINTENANCE pushbutton. This selects 'maintenance'
operation in the local mode. The LOCAL and MAINTENANCE indicators should
be on.
d. On the CTU, press the SELECT MAIN, NO1 pushbutton. This activates the rack
in its maintenance operating mode. The following indications should result:
1. SELECT MAIN, NO1 indicator on.
2. NO1 ON status indicator on.
3. MAINTENANCE status indicator on.
4. All the ALARM REGISTER indicators off immediately, and stay off unless a
fault is present.

A.1.5.2

Switch-off Procedure

On the CTU, press the SELECT MAIN, OFF/RESET pushbutton. The indicators in the
STATUS section should go off, after a short delay. The OFF/RESET indicator should be
on, and the SELECT MAIN, NO1 and NO2 indicators should be off.

A.1.5.3

Reset Procedure

To reset the beacon following a shutdown due to an alarm, press the SELECT MAIN,
OFF/RESET pushbutton, and then press the SELECT MAIN, NO1 pushbutton.

A.1.6

Recycle Operation

The recycling facility allows the beacon to automatically restart after a failure. Following
a shutdown due to an alarm, the beacon should attempt three restarts. If normal
operation ensues, then the beacon should remain on. If there are four shutdowns within
a 5-minute period, then the beacon will remain off, until it is manually reset.
a. The RECYCLE facility is 'enabled' when the RECYCLE indicator is on. On the
CTU, press the RECYCLE pushbutton to toggle between the 'enable' and
'disable' of this facility.
b. The number of restarts is recorded on the restart counter. The restart counter is
displayed on the CTU's test display when the Misc softkey is pressed, from the
top level of the operational mode menu.

A-5

HA72500

A.1.7

APPENDIX A

Typical Test Results

The table below shows the normal readings which would be indicated on the Test
Facility of the CTU, in an operating rack. For operation of the test facility of the CTU refer
to Section A.3.1.2.
PARAMETER

LOWER LIMIT

UPPER LIMIT

49.8 s

50.2 s

55.8 s

56.2 s

11.9 S

12.1 s

29.9 s

30.1 s

POWER OUT

1.1 kW

1.3 kW

EFFICIENCY

70%

100%

Decoded Pulse Rate

95 pps

2850 pps

Varies with interrogation rate.

Tx Pulse Rate

940 pps

2850 pps

Varies with interrogation rate.

Pulse Width

3.2 s

3.8 s

Pulse Rise Time

1.9 s

2.5 s

Pulse Fall Time

1.9 s

2.5 s

RV Local Oscillator

1.0 volts

3.0 volts

RV RF Drive

1.5 volts

4.5 volts

TD Drive

1.5 volts

2.5 volts

TD Modulation

1.5 volts

3.5 volts

PA Modulation

1.0 volts

3.5 volts

PA Drive

2.0 volts

4.8 volts

PA Output

2.0 volts

4.8 volts

TI Interrogation
Level

2.7 volts

3.3 volts

21 volts DC

28 volts DC

Power Amplifier HT

49.5 volts DC

50.5 volts DC

Transponder 15 V

14.6 volts DC

15.6 volts DC

Transponder 18 V

17.2 volts DC

18.6 volts DC

Driver HT

41.6 volts DC

42.4 volts DC

DELAY
SPACING

Auxiliary 24 V

NOTES

Typical reply efficiency is 90% unless


interrogation rate is high.

Varies with battery voltage.

A-6

HA72500

A.1.8

APPENDIX A

Operating Notes

For a full definition of the CTU controls and indicators, refer to Section A.3. The following
notes are given to assist the operator when an abnormal indication occurs on the CTU:
a. If the AC PWR NORM or BATT CHG1 indicators are not on after the power
distribution panel circuit breakers are closed, then the operation of the AC power
supply should be checked for the presence of AC mains and correct DC output
voltage.
b. If the BATT LOW indicator turns on after the power distribution panel circuit
breakers are closed, then the rack DC supply is too low for proper operation, and
the transponder will not switch on. The DC output from the AC power supply and
the battery voltage should be checked.
c. If the CTU fault indicator in the ALARM REGISTER turns on after the power
distribution panel circuit breakers are closed, then the controller circuits are not
operating correctly. Reset the system by switching the CTU & TRANSPONDER
circuit breaker to off and then on again. If the CTU fault indicator is still on, or
flashing, then the CTU module should be replaced.
d. If any of the ALARM REGISTER, PRIMARY or SECONDARY indicators turn on
following switch-on, then one of the transponder operating parameters is out of
tolerance; if this parameter is a primary fault, the transponder should be shut
down after the ALARM DELAY period. The indicators in the ALARM REGISTER
can be used as a guide to locating the cause of the fault condition, after the
transponder has shutdown. (See also Section 4.1.2 for LRU fault location).

A-7

HA72500

APPENDIX A

A.2

OPERATING INSTRUCTIONS - DUAL DME

A.2.1

Introduction

The procedures in this section detail the steps required to place a DME beacon (dual
configuration) into operation. Each mode of operation is described separately and some
guidance is given concerning action required when abnormal performance occurs.
For in-depth explanation of the various controls, indicators, and facilities, refer to the
following sections:

CTU Facilities and Operating Procedures: Section A.3.

Operator Controls and Indicators: Section A.4.

Module Preset Controls, Switches, Links and Indicators: Section A.5.

The checklist in Table A-2 gives the required switch settings of the front panel switches
prior to placing the beacon into operation. These settings are independent of the final
mode of operation of the beacon.
Table A-2

Switch Setting Checklist - Dual System

MODULE/UNIT

CONTROL/INDICATOR

SETTING/INDICATION

AC Power Supplies

POWER

OFF

Power Distribution Panel

All circuit breakers

OFF

RF Panel

Antenna Relay Control Switch

NORMAL

Monitors

MONITOR OUTPUTS

NORMAL

Test Interrogators

MONITOR AND
INTERROGATOR DC
POWER

NORMAL

Transponder Power Supplies

TRANSPONDER DC POWER

NORMAL

Transmitter Drivers

DRIVER DC POWER

NORMAL

Receiver Videos

IDENT

NORMAL

1kW PA Power Supplies

AMPLIFIER DC POWER

NORMAL

A-8

HA72500

A.2.2

APPENDIX A

Application of Power

a. On both AC power supplies, set the POWER switch to ON. Check that the front
panel voltmeters indicate a voltage of 27.0 0.5 volts.
b. On the power distribution panel, set all circuit breakers to on. After a short delay
(about 10 seconds), check that the following CTU front panel indicators are on:
AC PWR NORM
BATT CHG1
BATT CHG2
LOCAL

(press LOCAL pushbutton if the indicator is off)

SELECT MAIN, OFF/RESET

(press OFF/RESET pushbutton if the indicator is off)

Check that the following CTU front panel indicators are off:
TEST section:
MODULES
ANT RELAY
POWER section:
BATT LOW
DME CONTROL section:
RECYCLE

(press RECYCLE pushbutton if the RECYCLE


indicator is on)

REMOTE

(press LOCAL pushbutton if the REMOTE indicator


is on)

MAINTENANCE

(press MAINTENANCE pushbutton if the indicator is


on)

MONITOR ALARM

(press MONITOR ALARM INHIBIT pushbutton if the


indicator is on)

SELECT MAIN NO1

(press OFF/RESET pushbutton if the indicator is on)

SELECT MAIN NO2

(press OFF/RESET pushbutton if the indicator is on)

STATUS section:
NO1 ON
NO2 ON
NORMAL
TRANSFER
SHUTDOWN
MAINTENANCE
If the indications are contrary to the above, refer to Section A.2.8 below.

A-9

HA72500

APPENDIX A

A.2.3

Local Operation

A.2.3.1

Switch-on Procedure

a. Set the front panel controls initially as in A.2.1.


b. Apply power to the beacon as in A.2.2.
c. On the CTU, press the LOCAL control source pushbutton. This selects normal
operation in the local mode and the LOCAL indicator should be on.
d. On the CTU, press the SELECT MAIN, NO1 or NO2 pushbutton. This activates
the rack in its normal operating mode. The following indications should result:
1. SELECT MAIN, NO1 or NO2 indicator on.
2. NO1 ON or NO2 ON status indicator on (this is an internal CTU preset
control, adjustable from 2 to 20 seconds for a cold standby and fixed at
2 seconds for a warm standby; see A.5.1.6 for details).
3. NORMAL status indicator on, after the selected POWER ON inhibit time. This
indicates that the monitor is powered, and no faults are detected.
4. All the ALARM REGISTER indicators off immediately, and stay off unless a
fault is present.
e. Check that no unit or module has a red indicator on. A red indicator on indicates
that a test switch is not in the NORMAL position, or a fault is present.

"

NOTE

A.2.3.2

A monitor module self test occurs every 15 seconds (2 seconds), and will
produce a momentary PRIMARY fault display on the monitor module. This is
normal operation.

Switch-off Procedure

On the CTU, press the SELECT MAIN, OFF/RESET pushbutton. The indicators in the
STATUS section should go off, after a short delay. The OFF/RESET indicator should be
on, and the SELECT MAIN, NO1 and NO2 indicators should both be off.

A.2.3.3

Transfer Indication

If the main transponder has been switched off due to an alarm, the NORMAL and
SHUTDOWN status indicators will be off, and if the standby transponder is currently
operating, the TRANSFER indicator will be on. The faults that were present at the time
of the transfer action are displayed on the ALARM REGISTER indicators.

A.2.3.4

Shutdown Indication

If the main transponder and the standby transponder have both been switched off due to
an alarm, the NORMAL and TRANSFER status indicators will be off and the
SHUTDOWN indicator will be on. The faults that were present at the time of the
shutdown action are displayed on the ALARM REGISTER indicators.

A.2.3.5

Reset Procedure

To reset the beacon following a shutdown or transfer, due to an alarm condition, press
the SELECT MAIN, OFF/RESET pushbutton, and then press the SELECT MAIN, NO1
or NO2 pushbutton (response should be the same as A.2.3.1d).

A-10

HA72500

APPENDIX A

A.2.4

Remote Operation

A.2.4.1

At the DME Site

a. Set the front panel switches initially as in A.2.1.


b. Apply power to the beacon as in A.2.2.
c. On the CTU press the SOURCE, REMOTE pushbutton. The SOURCE, LOCAL
indicator should be off, and the SOURCE, REMOTE indicator should be on. This
selects normal operation in the remote' mode.

A.2.4.2

At the Remote Site

Check that the AC PWR NORM and BATT CHG NORM remote indicators are on.

A.2.4.2.1

Switch-on Procedure

At the remote control panel, select DME NO1 ON or DME NO2 ON. Correct operation
will be indicated by the DME NORMAL indicator and DME NO1 ON or DME NO2 ON
indicator (if used) turning on. At the DME site, the indications should be the same as
those in A.2.3.1d, except that the REMOTE indicator should be on.

A.2.4.2.2

Switch-off Procedure

At the remote control panel, select DME OFF/RESET. The DME NORMAL indicator and
the DME NO1 ON indicator (if used) should turn off.

A.2.4.2.3

Transfer Indication

If the main transponder has switched off due to an alarm, the DME NORMAL and DME
SHUTDOWN status indicators will be off, and if the standby transponder is currently
operating, the DME TRANSFER indicator will be on.

A.2.4.2.4

Shutdown Indication

If the main transponder and the standby transponder have switched off due to an alarm,
the DME NORMAL and DME TRANSFER status indicators will be off, and the DME
SHUTDOWN indicator will be on.

A.2.4.2.5

Reset Procedure

To reset the beacon, select DME OFF/RESET, and then select DME NO1 ON or DME
NO2 ON again.

A-11

HA72500

A.2.5

APPENDIX A

Maintenance Operation

The 'maintenance' mode would normally be used during servicing or alignment of the
DME rack. In a dud,] beacon installation, the 'maintenance' mode allows one of the
transponders to be operated separately as a single transponder while the other
transponder is used for maintenance tasks. Operating in this mode, if the MONITOR
ALARM is selected to be NORMAL, only primary faults will be recognised, and
shutdown is the only action that will be performed. More extensive tests are also
available on the CTU, and the TI RATE 1 kHz and 10 kHz switches are enabled.

"

Only the monitor/test interrogator installed in the operating transponder will be


used to monitor that transponder. In other words, only single monitoring is used
in maintenance mode.

NOTE

A.2.5.1

Switch-on Procedure

A.2.5.1.1

Switch-on Procedure 1

This procedure applies when Transponder 1 is to be connected to the antenna, and


Transponder 2 is to be connected to the dummy load for maintenance or alignment.
a. Set the front panel controls initially as in A.2.1.
b. Perform the following RF wiring changes on the RF panel, noting the original
wiring configuration:
1. Make sure a 10 dB attenuator is attached to connector FWD-A on upper
Directional Coupler (1A69755).
2. Make sure a 50 ohms termination is attached to connector REV-A on the
upper directional coupler.
3. Move the coaxial cable connected to FWD-B on the lower Directional Coupler
(2A69755) to connect from the 10 dB attenuator on TI-2 REPLY DET to
connector FWD-B on the upper directional coupler. A longer coaxial cable
may be necessary.
4. Leave the coaxial cable connected from the 10 dB attenuator on TI-1 REPLY
DET to connector FWD-D on the lower directional coupler.
5. Move the coaxial cable connected to FWD-C on the lower directional coupler,
to connect from FWD-C on the upper directional coupler to TI-2 TEST
INTRGS. A longer coaxial cable may be necessary.
6. Leave the coaxial cable from connector FWD-E on the lower directional
coupler to TI-1 TEST INTRGS,
7. Connect a coaxial cable from connector ERP IN on the rear of the lower
transponder subrack to the 10 dB attenuator on connector FWD-A on the
upper directional coupler.

A-12

HA72500

APPENDIX A

c. The following table lists the settings of the front panel switches, of Transponder
2, prior to placing the beacon in maintenance operation. These settings are
independent of the final mode of operation of the beacon.
UNIT

SWITCH

SETTING

AC Power Supplies

AC POWER

OFF

RF Panel

Antenna Relay Control


Switch

NORMAL

Power Distribution Panel

All circuit breakers

OFF

Test Interrogator Modules

MONITOR AND
INTERROGATOR DC
POWER

ON

Transponder Power
Supplies

TRANSPONDER DC
POWER

ON

Transmitter Driver Modules

DRIVER DC POWER

ON

1kW PA Power Supplies

AMPLIFIER DC POWER

ON

d. Apply power to the beacon as in A.2.2.


e. On the CTU, press the MAINTENANCE pushbutton. This selects 'maintenance'
operation in the local mode. The LOCAL and MAINTENANCE indicators should
be on.
f.

On the CTU, press the SELECT MAIN, NO1 pushbutton. This activates the rack
in its maintenance operating mode. The following indications should result:
1. SELECT MAIN, NO1 indicator on.
2. NO1 ON status indicator on.
3. MAINTENANCE status indicator on.
4. All the ALARM REGISTER indicators off immediately, and stay off unless a
fault is present.

A.2.5.1.2

Switch-on Procedure 2

This procedure applies when Transponder 2 is to be connected to the antenna, and


Transponder 1 is to be connected to the dummy load for maintenance or alignment.
a. Set the front panel controls initially as in A.2.1.
b. Perform the following RF wiring changes on the RF panel, noting the original
wiring configuration:
1. Make sure a 10 dB attenuator is attached to connectors FWD-A on the upper
Directional Coupler (1A69755).
2. Make sure a 50 ohms termination is attached to connector REV-A on the
upper directional coupler.
3. Move the coaxial cable connected to FWD-D on the lower Directional Coupler
(2A69755) to connect from 10 dB attenuator on TI-1 REPLY DET to
connector FWD-B on the upper directional coupler.
4. Leave the coaxial cable connected from the 10 dB attenuator on TI-2 REPLY
DET to connector FWD-B on the lower directional coupler.

A-13

HA72500

APPENDIX A

5. Move the coaxial cable connected to FWD-E on the lower directional coupler,
to connect from FWD-C on the upper directional coupler to TI-1 TEST
INTRGS.
6. Leave the coaxial cable from connector FWD-C on the lower directional
coupler to TI-2 TEST INTRGS.
7. Connect a coaxial cable from connector ERP IN on the rear of the upper
transponder subrack to the 10 dB attenuator on connector FWD-A on the
upper directional coupler.
c. The following table lists the settings of the front panel switches, of
Transponder 1, prior to placing the beacon in maintenance operation. These
settings are independent of the final mode of operation of the beacon.
UNIT

SWITCH

SETTING

AC Power Supplies

AC POWER

OFF

RF Panel

Antenna Relay Control Switch

NORMAL

Power Distribution Panel

All circuit breakers

OFF

Test Interrogator Modules

MONITOR AND
INTERROGATOR DC POWER

ON

Transponder Power Supplies

TRANSPONDER DC POWER

ON

Transmitter Driver Modules

DRIVER DC POWER

ON

1kW PA Power Supplies

AMPLIFIER DC POWER

ON

d. Apply power to the beacon as in A.2.2.


e. On the CTU, press the MAINTENANCE pushbutton. This selects 'maintenance'
operation in the local mode. The LOCAL and MAINTENANCE indicators should
be on.
f.

On the CTU, press the SELECT MAIN, NO2 pushbutton. This activates the rack
in its maintenance operating mode. The following indications should result:
1.

SELECT MAIN, NO2 indicator on.

2.

NO2 ON status indicator on.

3.

MAINTENANCE status indicator on.

4.

All the ALARM REGISTER indicators off immediately, and stay off unless a
fault is present.

A.2.5.2

Switch-off Procedure

On the CTU, press the SELECT MAIN, OFF/RESET pushbutton. The indicators in the
STATUS section should go off, after a short delay. The OFF/RESET indicator should be
on, and the SELECT MAIN, NO1 and NO2 indicators should both be off.

A.2.5.3

Reset Procedure

To reset the beacon following a shutdown due to an alarm, press the SELECT MAIN,
OFF/RESET pushbutton, and then press the SELECT MAIN, NO1 or NO2 pushbutton.

A-14

HA72500
A.2.5.4

APPENDIX A
Restore RF Wiring Procedure

If steps A.2.5.1.1 or A.2.5.1.2 have been performed, the RF wiring needs to be restored
for normal dual operation, by performing the following steps:
1. Make sure that 10 dB attenuators are attached to connectors TI-1 REPLY
DET, TI-2 REPLY DET, on the RF panel, and FWD-A on both directional
couplers.
2. Leave 50 ohms terminations on connectors REV-A on both directional
couplers.
3. Remove any coaxial cable connected to FWD-B and FWD-C of the upper
directional coupler.
4. Make sure that a coaxial cable is connected from FWD-D on the lower
directional coupler to the 10 dB attenuator on TI-1 REPLY DET on the RF
panel.
5. Make sure that a coaxial cable is connected from FWD-B on the lower
directional coupler to the 10 dB attenuator on TI-2 REPLY DET on the RF
panel.
6. Make sure that a coaxial cable is connected from FWD-E on the lower
directional coupler to TI-1 TEST INTRGS on the RF panel.
7. Make sure that a coaxial cable is connected from FWD-C on the lower
directional coupler to TI-2 TEST INTRGS, on the RF panel.
8. Re-install the original wiring associated with connectors ERP IN on the rear of
the transponder subracks

A-15

HA72500

A.2.6

APPENDIX A

Recycle Operation

The recycling facility allows the beacon to automatically restart after a failure. Following
a shutdown due to an alarm, the beacon should attempt three restarts. If normal
operation ensues, then the beacon should remain on. If there are four shutdowns within
a 5-minute period, then the beacon will remain off, until it is manually reset.
a. The RECYCLE facility is 'enabled' when the RECYCLE indicator is on. On the
CTU, press the RECYCLE pushbutton to toggle between the 'enable' and
'disable' of this facility.
b. The number of restarts is recorded on the RESTART counter. The RESTART
counter is displayed on the CTU test display when the Misc softkey is pressed,
from the top level of the operational mode test menu.

A.2.7

Operating Notes

For a full definition of the CTU controls and indicators, refer to Section A.3.
The following notes are given to assist the operator when an abnormal indication occurs
on the CTU:
a. If the AC PWR NORM, BATT CHG1 or BATT CHG2 indicators are not on after
the power distribution panel circuit breakers are closed, then the operation of the
AC power supplies should be checked for the presence of AC mains and correct
DC output voltage.
b. If the BATT LOW indicator turns on after the power distribution panel circuit
breakers are closed, then the rack DC supply is too low for proper operation, and
the transponder will not switch on. The DC output from the AC power supplies
and the battery voltages should be checked.
c. If the CTU fault indicator, in the ALARM REGISTER, turns on after the power
distribution panel circuit breakers are closed, then the controller circuits are not
operating correctly. Reset the system by switching the CCTU & TRANSPONDER
circuit breakers to off and then on again. If the CTU fault indicator is still on, or
flashing, then the CTU module should be replaced.
d. If any of the ALARM REGISTER, PRIMARY or SECONDARY indicators turn on
following switch-on, then one of the transponder operating parameters is out of
tolerance; if this parameter is a primary fault, the transponder should shut down
after the ALARM DELAY period. The indicators in the ALARM REGISTER can
be used as a guide to locating the cause of the fault condition, after the
transponder has shut down. (See also Section 4.1.2 for LRU fault location)

A-16

HA72500

A.2.8

APPENDIX A

Typical Test Results

The table below shows the normal readings which would be indicated on the Test
Facility of the CTU, in an operating rack. For operation of the Test Facility of the CTU
refer to Section A.3.1.2.
PARAMETER

LOWER LIMIT

UPPER LIMIT

49.8 s

50.2 s

55.8 s

56.2 s

11.9 S

12.1 s

29.9 s

30.1 s

POWER OUT

1.1 kW

1.3 kW

EFFICIENCY

70%

100%

Decoded Pulse Rate

95 pps

2850 pps

Varies with interrogation rate.

Tx Pulse Rate

940 pps

2850 pps

Varies with interrogation rate.

Pulse Width

3.2 s

3.8 s

Pulse Rise Time

1.9 s

2.5 s

Pulse Fall Time

1.9 s

2.5 s

RV Local Oscillator

1.0 volts

3.0 volts

RV RF Drive

1.5 volts

4.5 volts

TD Drive

1.5 volts

2.5 volts

TD Modulation

1.5 volts

3.5 volts

PA Modulation

1.0 volts

3.5 volts

PA Drive

2.0 volts

4.8 volts

PA Output

2.0 volts

4.8 volts

TI Interrogation
Level

2.7 volts

3.3 volts

21 volts DC

28 volts DC

Power Amplifier HT

49.5 volts DC

50.5 volts DC

Transponder 15 V

14.6 volts DC

15.6 volts DC

Transponder 18 V

17.2 volts DC

18.6 volts DC

Driver HT

41.6 volts DC

42.4 volts DC

DELAY
SPACING

Auxiliary 24 V

NOTES

Typical reply efficiency is 90%unless


interrogation rate is high.

Varies with battery voltage.

A-17

HA72500

A.3

APPENDIX A

CTU FACILITIES AND OPERATING PROCEDURE

The major human interface to the DME LDB-102 is provided by the Control and Test
Unit (CTU). Although the implementation of some commands input via the CTU is
installation-specific (that is, depending on the facilities and configuration of the particular
installation) all the facilities provided by the CTU are explained here in order to give a
detailed overview of the operational control facilities available.
This procedure assumes that each individual module of the DME has been correctly
configured and setup in accordance with the alignment and adjustment procedures
described in Section 3 of this handbook.

A.3.1

"

CTU Front Panel Controls

REFER Figure A-1.


The controls on the CTU front panel can be divided into two groups; control switches
and test switches.
CONTROL SWITCHES

TEST SWITCHES

ALARM DELAY

Five multifunction test switches, beneath


display, software programmable

RECYCLE

TIRATE

SOURCE

LOCAL
REMOTE

1 kHz
10 kHz

ESCape

MAINTENANCE
MONITOR ALARM
OFF/RESET
SELECT MAIN

NO 1
NO 2

A-18

HA72500

Figure A-1

APPENDIX A

CTU Front Panel

A-19

HA72500

A.3.1.1

APPENDIX A

CTU Front Panel Control Switches - Description of Operation

Each CTU front panel control switch has an indicator associated with it, indicating the
current setting of that particular switch. These do not indicate the current state of the
DME. This can be determined using the status indicators described in Section A.3.2.1.
The most recent settings of these switches are stored in EEPROM. Therefore, when
power is restored after any type of power interruption to the CTU the switch settings (and
hence the state of the DME) will return to those which were in use immediately before
the power interruption occurred.

A.3.1.1.1

ALARM DELAY Switch

The ALARM DELAY switch is a recessed 10-position rotary switch with positions
labelled 1 through 10. This switch selects the delay in seconds from the moment a fault
is first detected by the CTU until action is taken. The fault must be present for the
duration of this period in order for the CTU to take action following the expiry of the delay
period.
The ALARM DELAY indicator will be lit if an alarm delay of less than 4 seconds is
selected. This indicates that abbreviated postfault measurements will be performed if the
RMM System option is installed.
The CTU will respond immediately to changes in the position of this switch.

A.3.1.1.2

RECYCLE Switch

The RECYCLE switch is a pushbutton switch that toggles between two settings: ON and
OFF. When recycle is selected, the CTU will attempt to restart the main transponder
30 seconds after a complete DME shutdown. If more than three restart attempts occur
within a 5-minute period, the DME will be permanently shut down. When recycle is not
selected, no restart will be attempted if the DME is shut down. When the DME is
permanently shut down, it can only be restarted by firstly selecting OFF on the SELECT
MAIN switches (either locally or remotely, depending upon the setting of the SOURCE
switches).
The CTU will respond immediately to the operation of this switch.

A.3.1.1.3

SOURCE Switches

The SOURCE switches are two pushbutton switches labelled LOCAL and REMOTE.
These settings are mutually exclusive (either LOCAL is selected or REMOTE is selected
- they can never be both on or both off).
When set to remote mode, the DME will accept commands only from a remote source
(either an RCMS interface or an optional RMM system if installed - this is set during
system configuration). In this mode, any attempts to change the SELECT MAIN,
MAINTENANCE or MONITOR ALARM switches will result in a <<< Select LOCAL first
>>> message on the lower line of the CTU front panel display. The current setting of the
SELECT MAIN switches will remain unchanged when REMOTE is selected.
When set to local mode, the DME will allow the MAINTENANCE, MONITOR ALARM or
SELECT MAIN switches to be used. Any commands received from the remote source
will be ignored and, in the case of an RMM system, an error message will be returned to
the remote system.
The CTU will respond immediately to the operation of these switches. Their current
selection cannot be changed remotely.

A-20

HA72500

APPENDIX A

If the MAINTENANCE switch is ON, attempting to select REMOTE will result in a


message << Turn MAINTENANCE off first >> being displayed. If the MONITOR
ALARM switch is set to INHIBIT, attempting to select REMOTE will result in the
message << Turn MON INHIBIT off first >> being displayed.

A.3.1.1.4

MAINTENANCE Switch

The MAINTENANCE switch is a pushbutton switch that toggles between two settings:
ON and OFF. The CTU will only respond to input from this switch when the SOURCE
switches are set to LOCAL. MAINTENANCE may be selected if the DME is on or off. It
may be turned off at any time by pressing the MAINTENANCE switch; it cannot be
changed remotely.
When the MAINTENANCE switch is ON, a dual DME is prevented from transferring to
the standby transponder, thus allowing the standby transponder to be tested without
alarms being generated by h modules. The main transponder may remain on-air, but will
be shut down if a primary fault occurs.
The 1kHz and 10 kHz interrogation rates (TI RATE) are only available when
MAINTENANCE is ON.

A.3.1.1.5

MONITOR ALARM Switch

The MONITOR ALARM switch is a pushbutton switch that toggles between two settings:
INHIBIT and NORMAL. The CTU will only respond to input from this switch when the
SOURCE switches are set to LOCAL. Failure to do this will result in the <<< Select
LOCAL first >>> message on the lower line of the CTU front panel display. It may be
turned off at any time by pressing the MONITOR ALARM switch; it cannot be changed
remotely.
When the MONITOR ALARM switch is set to NORMAL, the DME is able to transfer or
shut down should the monitored parameters warrant such action. When this switch is set
to INHIBIT, transfer and shutdown are prevented since the CTU will ignore the fault lines
from all monitor modules. When set to INHIBIT, it also prevents ident from being
transmitted.

A.3.1.1.6

SELECT MAIN Switches

The SELECT MAIN switches are three pushbutton switches labelled OFF, NO1 and
NO2. These settings are mutually exclusive (one and only one of them can be on at any
given time). These switches can only be used when the SOURCE switches are set to
LOCAL. Failure to do this will result in the <<< Select LOCAL first >>> message on the
lower line of the CTU front panel display. The settings of these switches can be changed
remotely when the remote mode is selected.
When OFF is selected, all modules in the transponder subracks are turned off (unless
they are being forced on by their front panel switches being in the TEST position). When
NO1 is selected, Transponder 1 is selected as the main transponder (and Transponder 2
is selected as the standby transponder in a dual DME). When NO2 is selected in a dual
DME, Transponder 2 is selected as the main transponder and Transponder 1 is selected
as the standby transponder. In a single transponder DME, the message <<< Not
available for single >>> will be displayed on the lower line of the CTU front panel display.
Note that these switches do not indicate which transponder is currently operating (for
example, even though NO1 is selected as main, the DME may have transferred to the
standby transponder due to fault conditions). The currently operating transponder may
be determined from the NO1 ON and NO2 ON status indicators, as described in
Section A.3.2.1.

A-21

HA72500
A.3.1.2

"

APPENDIX A
Test Facility - Description of Operation

REFER Figure A-1.


The test facility of the CTU is located in the top half of the CTU front panel. It provides
facilities which allow the user to measure various parameters, sample status lines, and
control and display some minor functions on the DME transponder(s). In maintenance
mode (see Section A.3.1.1.4) these facilities can also measure the more important fault
limits of the available monitor module(s).
The front panel controls and displays associated with the test facility consist of:
a. A 2x40-character liquid crystal display (LCD), which performs the following:

On the top line of the LCD, status messages and measurement results are
displayed.

On the bottom line of the LCD, labels for the five multifunction pushbuttons
are displayed. This forms the basis of the menu system described below. If a
measurement is being performed, the corresponding switch label will flash.

On the bottom line of the LCD, error messages are displayed. These are
flashed four times at one-second intervals before returning to the previous
display.

b. Five multifunction pushbuttons mounted directly below the LCD display, which
are used to select the action, or select the next menu indicated by the label
above it. These may also be referred to as 'softkeys' throughout the remainder of
this Appendix.
c. ESC (escape) pushbutton, which is used to return to the top level menu.
d. Two TI RATE pushbuttons which select the pulse repetition frequency of the test
interrogator module. The two buttons are:

1kHz.
Toggles the test Interrogation rate (TIPRF) of the test interrogator between
1kHz and 50 Hz (dual DME) or 100 Hz (single DME). This button can only be
operated while the CTU is in maintenance mode and the test interrogator/
monitor modules to be affected has been selected at the top menu. The
active TIPRF rate will be displayed in the top right hand corner of the test
display once the test interrogator/monitor module has been selected from the
menu.

10 kHz.
Is only active while held pressed and selects the 10 kHz test interrogation
rate of the test interrogator module. When the button is released the test
interrogation rate returns to the previously active rate (50 Hz, 100 Hz, or
1 kHz). This button can only be operated while the CTU is in maintenance
mode and the test interrogator/monitor module to be affected has been
selected at the top menu. The active TIPRF rate will be displayed in the top
right hand corner of the test display once the test interrogator/monitor module
has been selected from the menu.

If either of these buttons are pressed when MAINTENANCE switch is OFF, the message
<<< Select MAINTENANCE first >>> will be displayed on the lower line of the CTU front
panel display.

A-22

HA72500

"

APPENDIX A

A.3.1.3

Test Facility - Menu System

A.3.1.3.1

Menu System - Introduction

REFER Figure A-2 and Figure A-3.


The menu system on the CTU allows the implementation of a multifunction test control
system with the minimum of controls and prompts the user with the allowable
combinations. The menus are arranged in an hierarchical system, and the behaviour,
display and choices offered by the menus are modified if maintenance mode is selected.
When the MAINTENANCE switch is not selected (MAINTENANCE indicator is off) the
system is in an operational mode. The menu structure is as shown in Figure A-2 and the
user is allowed to:
a. Perform and display measurements from both transponder monitoring systems
(test interrogator/monitor modules) at the same time. The name of the parameter
being measured, the measured value for each channel (transponder), the unit of
measurement and the pulse repetition rate of the test interrogator are shown on
the top line of the front panel display. A typical parameter display is as shown
below (but with the tiprf field blank). The tiprf is displayed only in maintenance
mode.
Name
Delay

Ch1

Ch2

unit

tiprf

50.1

50.1

100

b. Perform and display measurements that do not interfere with the operation of the
transponder.
c. Display and reset the number of transponder restarts that have occurred.
d. Modify the display on the alarm register to display only those alarms that apply to
a particular transponder. (Otherwise the alarms from both transponders are
ORed together for the display.)
e. Select the ident source or test tone for the internal CTU speaker.
f.

Select the ident source for external audio drive.

g. Test the CTU front panel LED indicators.


h. Display the software version installed in the CTU.
When MAINTENANCE is selected ON, the MAINTENANCE indicator is on and
equipment is in the maintenance mode. The menu structure is as shown in Figure A-3
and the user is allowed to:
a. Perform and display measurements from the selected transponder monitoring
system (test interrogator/monitor module), with the parameter display appearing
as shown above (but with only one parameter value displayed - that from the
selected monitoring system). Tiprf is displayed in this mode.
b. Perform and display measurements that may interfere with the operation of the
transponder (for example 1 kHz and 10 kHz test interrogation rate tests).
c. Perform the monitor module fault limit tests, which interfere with the normal
operation of the DME

A-23

HA72500
Figure A-2

APPENDIX A
Menu Structure in Operational Modes

A-24

HA72500
Figure A-3

APPENDIX A
Menu Structure in Maintenance Mode

A-25

HA72500

APPENDIX A

A.3.1.3.2

Menu System in Operational Mode

A.3.1.3.2.1

Measurement Class Selection (Top Level Menu)

CTU Display
Keys

LDB-102 DME
Param

Level

PS.Volt

Status

Misc.

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Change display to the first of four parameter select menus (see A.3.1.3.2.2.1).
b. Change display to first of two signal level select menus (see A.3.1.3.2.3.1).
c. Change display to power supply select menu (see A.3.1.3.2.4).
d. Change display to status select menu (see A.3.1.3.2.5).
e. Change display to first of three miscellaneous selection menus (see
A.3.1.3.2.6.1).

A.3.1.3.2.2

Transponder Parameter Selection

A.3.1.3.2.2.1 Parameter Select - First Menu


CTU Display
Keys

Spacing

Delay

Pwr.Out

Effncy

NEXT

a.

b.

c.

d.

e.

Actions performed (for each of the monitor/test interrogator modules fitted) when the
corresponding softkey is pressed
a. Measure and display 'Spacing' parameter.
b. Measure and display 'Delay' parameter.
c. Measure and display 'Power Out' parameter.
d. Measure and display 'Efficiency' parameter.
e. Change display to second parameter select menu (see A.3.1.3.2.2.2).

A.3.1.3.2.2.2 Parameter Select - Second Menu


CTU Display
Keys

D.Rate

Tx.Rate

a.

b.

c.

PREV

NEXT

d.

e.

Actions performed (for each of the monitor/test interrogator modules fitted) when the
corresponding softkey is pressed:
a. Measure and display 'Decoded Rate' parameter.
b. Measure and display 'Transmit Rate' parameter.
c. No action.
d. Change display to first parameter select menu (see A.3.1.3.2.2.1).
e. Change display to third parameter select menu (see A.3.1.3.2.2.3).

A-26

HA72500

APPENDIX A

A.3.1.3.2.2.3 Parameter Select - Third Menu


CTU Display
Keys

Width

Rise

Fall

PREV

NEXT

a.

b.

c.

d.

e.

Actions performed (for each of the monitor/test interrogator modules fitted) when the
corresponding softkey is pressed:
a. Measure and display 'Transmit Pulse Width' parameter.
b. Measure and display 'Transmit Pulse Rise Time' parameter.
c. Measure and display 'Transmit Pulse Fall Time' parameter.
d. Change display to second parameter select menu (see A.3.1.3.2.2.2).
e. Change display to fourth parameter select menu (see A.3.1.3.2.2.4).

"

NOTE

It is the characteristics of the second transmitted pulse that are measured and
displayed

A.3.1.3.2.2.4 Parameter Select - Fourth Menu


CTU Display
Keys

V Cal

R cal

T cal

PREV

a.

b.

c.

d.

e.

Actions performed (for each of the monitor/test interrogator modules fitted) when the
corresponding softkey is pressed:
a. Measure and display Voltage Test Signal' parameter.
b. Measure and display 'Rate Check Signal' parameter.
c. Measure and display 'Time Check Signal' parameter.
d. Change display to third parameter select menu (see A.3.1.3.2.2.3).
e. No action.

A-27

HA72500
A.3.1.3.2.3

APPENDIX A
Transponder Signal Level Selection

A.3.1.3.2.3.1 Signal Level Select - First Menu


CTU Display
Keys

RV.Osc

RV.RF

TD.Drv

TD.Mod

NEXT

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Measure and display 'Oscillator RF Level' parameter, from receiver video
module(s).
b. Measure and display Tx RF Drive Level' parameter, from receiver video
module(s).
c. Measure and display TD Drive Level' parameter, from transmitter driver
module(s).
d. Measure and display 'Pulse Modulation Level' parameter, from transmitter driver
module(s).
e. Change display to second signal level select menu (see A.3.1.3.2.3.2).

A.3.1.3.2.3.2 Signal Level Select - Second Menu


CTU Display
Keys

PA.Mod

PA.Drv

PA.Out

TI.RF

PREV

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Measure and display 'RF Modulation Level' parameter, from Power Amplifier
Module(s).
b. Measure and display 'RF Drive Level' parameter, from Power Amplifier
Module(s).
c. Measure and display 'Power Output RF Level' parameter, from Power Amplifier
Module(s).
d. Measure and display 'RF Drive Level' parameter, from Test Interrogator
Module(s).
e. Change display to first signal level select menu (see A.3.1.3.2.3.1).

A-28

HA72500
A.3.1.3.2.4

APPENDIX A
Power Supply Voltage Selection

CTU Display

AUX.24V

PA.HT

TP.15V

TP.18V

Drv.HT

a.

b.

c.

d.

e.

Keys

Actions performed when the corresponding softkey is pressed:


a. Measure and display +24 Volt input Supply' parameter, from monitor module(s).
b. Measure and display Power Amplifier HT Supply' (nominal 50 volts) parameter,
from 1kW PA power supply module(s).
c. Measure and display +15 Volts Transponder Supply' parameter, from
transponder power supply module(s).
d. Measure and display +18 Volts Transponder Supply' parameter, from
transponder power supply module(s).
e. Measure and display Driver HT Transponder Supply' (nominal 42 volts)
parameter, from transponder power supply module(s).

A.3.1.3.2.5

Status Selection

CTU Display
Keys

MON PS

RV PS

TI PS

RV TRIG

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Sample and display Monitor Power Status' parameter, from monitor module(s).
b. Sample and display 'Receiver Video Power Status' parameter, from monitor
module(s).
c. Sample and display Test Interrogator Power Status' parameter, from test
interrogator module(s).
d. Sample and display 'Receiver Video Triggers Normal Status' parameter, from
monitor module(s).
e. No action.

A-29

HA72500
A.3.1.3.2.6

APPENDIX A
Miscellaneous Selection

A.3.1.3.2.6.1 Miscellaneous - First Menu


Restart count = xxx

CTU Display
Keys

Reset

Alarm1

Alarm2

NEXT

d.

e.

a.
b.
c.
(where 'xxx' is the restart count)

Actions performed when the corresponding softkey is pressed:


a. Change display to submenu, to ask the user 'Are you sure T; if the response is 9
yes' then reset the' RESTART COUNT' both in RAM and EEPROM, otherwise
return to this menu.
b. No action.
c. On the alarm register, display only those alarms that apply to Transponder 1
while this button is held down.
d. On the alarm register, display only those alarms that apply to Transponder 2
while this button is held down.
e. Change display to second miscellaneous select menu (see).

A.3.1.3.2.6.2 Miscellaneous - Second Menu


CTU Display
Keys

LEDTst

Version

a.

b.

c.

PREV

NEXT

d.

e.

Actions performed when the corresponding softkey is pressed:


a. While the pushbutton is pressed, switch on all the CTU front panel LED
indicators, returning to the previous display when the pushbutton is released.
b. Display the version number of the software installed in the CTU (component
reference D17 on the CTU processor board).
c. No action.
d. Change display to first miscellaneous select menu (see A.3.1.3.2.6.1).
e. Change display to third miscellaneous select menu (see A.3.1.3.2.6.3).

A.3.1.3.2.6.3 Miscellaneous - Third Menu


CTU Display

Ident Source : xxx


Mon 1

Mon 2

2240Hz

OFF

a.
b.
c.
d.
Keys
(where 'xxx' is the current audio source for the internal CTU speaker)

PREV
e.

Actions performed when the corresponding softkey is pressed:


a. Select the Monitor 1 audio source.
b. Select the Monitor 2 audio source.
c. Select 2240 Hz as the audio source.
d. Turn audio source off.
e. Change display to second miscellaneous select menu (see A.3.1.3.2.6.2).

A-30

HA72500

APPENDIX A

A.3.1.3.3

Menu System in Maintenance Mode

A.3.1.3.3.1

TI/Monitor Selection (Top Level Menu)

CTU Display
Keys

LDB-102 DME - Maintenance Mode


Ch.1

Ch.2

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Select test interrogator/monitor module No. 1 to be used for subsequent
measurements, enable high test interrogation rates, and change display to
maintenance measurement class select menu (see A.3.1.3.3.2).
b. Select test interrogator/monitor module No. 2 to be used for subsequent
measurements, enable high test interrogation rates, and change display to
maintenance measurement class select menu (see A.3.1.3.3.2).

"

NOTE

This option is only offered if 'dual' operation is selected on option switch S1 on


the CTU processor board - see Section A.5.1.1. If 'single' operation is selected,
no action is performed.

c. No action.
d. No action.
e. No action.

A.3.1.3.3.2

Measurement Class Selection

CTU Display
Keys

Param

Level

PS.Volt

Status

F1tLimit

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Change display to first parameter select menu, same menu as when
maintenance is not selected, except that only one value is measured and
displayed (see A.3.1.3.2.2.1). For the 'Efficiency' measurement submenu of the
'Param' selection, see A.3.1.3.3.2.2.
b. Change display to first signal level select menu, same menu as when
maintenance is not selected, except that only one value is measured and
displayed (see A.3.1.3.2.3.1).
c. Change display to first power supply select menu, same menu as when
maintenance is not selected, except that only one value is measured and
displayed (see A.3.1.3.2.4).
d. Change display to first status select menu, same menu as when maintenance is
not selected, except that only one value is measured and displayed (see
A.3.1.3.2.5).
e. Change display to monitor fault limit select menu (see A.3.1.3.3.2.1).

A-31

HA72500

APPENDIX A

A.3.1.3.3.2.1 Monitor Fault Limit Select Menu


When an option is selected from this menu the selected fault limit test will be performed
once, on the selected monitor module, and the results will be displayed. Upper limit will
be displayed on the left hand side of the display, and the lower limit will be displayed on
the right hand side. If no limit is applicable to the parameter selected, 'N/A' will be
displayed.
CTU Display
Keys

Delay

Spacing

Effncy

Tx.Rate

Ant.Pwr

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Perform the Delay fault limit test once.
b. Perform the Spacing fault limit test once.
c. Perform the Efficiency fault limit test once.
d. Perform the Transmit Rate fault limit test once.
e. Perform the Antenna Power fault limit test once.

A.3.1.3.3.2.2 Efficiency Reading Select Menu


CTU Display
Keys

1kHz
Effncy

Hi Eff

Lo Eff

PREV

a.

b.

c.

d.

e.

Actions performed when the corresponding softkey is pressed:


a. Perform a normal Efficiency measurement, alternating high and low level test
interrogations, using the selected test interrogator/monitor modules.
b. Perform an Efficiency measurement, using high level only test interrogations, in
the selected test interrogator/monitor modules.
c. Perform an Efficiency measurement, using low level only test interrogations, in
the selected test interrogator/monitor modules.
d. Return to the first parameter select menu (see A.3.1.3.2.2.1).
e. No action.

A-32

HA72500

A.3.2

"

APPENDIX A

CTU Front Panel Indicators

REFER Figure A-1.

A.3.2.1

Status Indicators

There are six status indicators on the CTU front panel:

NO1 ON (green).
Will be lit if Transponder 1 is powered on and is the currently operating
transponder. This does not indicate that Transponder 1 is selected as main.

NO2 ON (green).
Will be lit if Transponder 2 is powered on and is the currently operating
transponder. This does not indicate that Transponder 2 is selected as main.

NORMAL (green).
The DME will be in the normal state when the selected main transponder (that is,
the transponder selected using the SELECT MAIN switches) is on and operating.
The DME is not in the normal state if the MONITOR ALARM switch is set to
INHIBIT or the MAINTENANCE switch is ON or if any alarms are present.

TRANSFER (yellow).
The DME will be in the transfer state if it is a dual DME and the standby
transponder is on and operating (the standby transponder is the transponder that
is not selected as main on the SELECT MAIN switches).

SHUTDOWN (red).
The DME will be in the shutdown state when all transponders are off due to a
fault condition and the SELECT MAIN switches are set to either NO1 or NO2.
This is an alarm condition.

MAINTENANCE (red).
The DME will be in the maintenance mode when the MAINTENANCE switch is
set to ON. Only when this indicator is lit is the DME actually in the maintenance
mode - under certain conditions there may be a slight delay between the setting
of the MAINTENANCE switch and the DME entering or leaving the maintenance
mode.

Three of these indicators (NORMAL, TRANSFER, and SHUTDOWN) are mutually


exclusive - only one of these may be on at any given time (although they may all be off
in the case of the selected main transponder being on and operating with monitor alarms
inhibited, or if selected OFF at the SELECT MAIN switches).

A-33

HA72500

A.3.2.2

APPENDIX A

Power Status Indicators

There are four POWER status indicators on the CTU front panel:

BATT LOW (red).


Low battery voltage is detected by comparing the 24 volts auxiliary supply
against a predefined threshold (an internal CTU setting - see Section A.5.1.2). If
a transponder is on, and low battery voltage is detected, the transponder will be
shut down to prevent the batteries discharging completely.

BATT CHG 1 (green).


If battery charger 1 is on and operating then this status indicator is on. One of the
battery chargers must be 'normal' for the CTU to power up the transponders,
after a 'battery low voltage' shutdown.

BATT CHG 2 (green).


If battery charger 2 is on and operating then this status indicator is on.

AC PWR NORM (green).


If AC power is being applied to battery charger 1, then this status indicator will be
on.

A.3.2.3

Test Status Indicators

There are two TEST status indicators on the CTU front panel:

MODULES (red).
Will be on if any one of the transponder modules has its control switch out of the
NORMAL position.

ANT RELAY (red).


Will be on if the antenna control switch is not in the NORMAL position. The
antenna test switch is located on the RF panel behind the CTU, and can be
accessed from the rear of the rack.

A-34

HA72500

A.3.2.4

APPENDIX A

Alarm Register

The ALARM REGISTER display indicates the faults (in all transponders) that were
present at the time the most recent shutdown or transfer decision was made by the CTU.
The alarms corresponding to individual transponders can be selected from the menu
system (see Section A.3.1.3.2.6.1).
In a single DME, the alarms shown on this display are derived from the monitor faults.
In a dual DME, the alarms shown on this display are the result of the monitor 'voting'
specified on the internal option switch S2 on the CTU processor board (see Table A-4).
This display is cleared when the main transponder is selected from the OFF state.
There are 12 alarm register indicators on the CTU front panel; all of them are red.
INDICATOR

COLOUR

FAULT TYPE

DESCRIPTION

DELAY

Red

Primary

Monitor delay fault status from both


transponders

SPACING

Red

Primary

Monitor spacing fault status from both


transponders

EFFICIENCY

Red

Secondary

Monitor efficiency fault status from both


transponders

TX RATE

Red

Secondary

monitor transmit rate fault status from both


transponders

POWER

Red

Secondary

Monitor RF power fault status from both


transponders

IDENT

Red

Secondary

Monitor ident fault status from both


transponders

PULSE SHAPE

Red

Secondary

Monitor pulse shape fault status from both


transponders

ANTENNA

Red

Secondary

Monitor antenna fault status from both


transponders

PRIMARY

Red

SECONDARY

Red

MONITOR

Red

Primary

Monitor delay fault status from both


transponders

CTU

Red

Primary

CTU watchdog or software fault

A.3.2.5

Primary
Secondary

Primary fault status from both transponders;


ORed from the primary faults
Secondary fault status from both
transponders; ORed from the secondary faults

Control Switch Indicators

Each of the front panel control switches described in Section A.3.1.1 has an indicator
associated with it to indicate the state of the controls, whether the DME is under remote
or local control.

A-35

HA72500

A.4

APPENDIX A

OPERATOR CONTROLS AND INDICATORS

Information on CTU controls and indicators are contained in Sections A.3.1 and A.3.2
respectively. The front panel controls and indicators on the main transponder modules
are listed in Table A-3, following.
Table A-3

Transponder Front Panel Controls and Indicators

MAJOR ASSEMBLY/
SUBASSEMBLY
TYPE No.
NAME
1A72510
Monitor
Module

CONTROL/INDICATION FUNCTION DETAILS


TYPE
Toggle
switch

LEGEND
MONITOR
OUTPUTS

Green LED

DELAY

Green LED

SPACING

Green LED

EFFICIENCY

Green LED

RATE

Green LED

POWER

Green LED

IDENT

Green LED

ANTENNA

Green LED

SHAPE

Yellow LED SELF TEST

Red LED

PRIMARY

Yellow LED SECONDARY

Red LED

TEST

Green LED

POWER ON

Test jack

ERP PULSE

Test jack

ERP EARTH

Test jack

+15V

Test jack

+5V

Test jack

EARTH

FUNCTION/SETTING/INDICATION
FAILED
All monitor outputs are set to
their fault condition (high)
which invokes a FAILED
condition for all front panel
indicators and all fault lines
read by the CTU. The TEST
indicator is turned on.
NORMAL
Monitor module operates
normally and TEST indicator is
off.

When on, indicates that the named


parameter is within preset limits.

Indicates that the CTU is performing a


Monitor Self Test, during which the CTU will
look for the two primary parameters in the
fault state.
Indicates that one or both of the primary
parameters (Delay or Spacing) are outside
preset limits.
Indicates that one or more of the six
secondary parameters (Efficiency, Rate, RF
Power, ident, Antenna, Shape) are outside
preset limits.
Indicates that the MONITOR OUTPUTS
switch is not in the NORMAL position.
Indicates that DC power is applied to the
monitor.
Detected pulse waveform of transmitted
pulse - sampled near the antenna and fed
into the ERP IN connector.
Earth reference for the ERP PULSE test
jack signal.
Buffered output of the internally generated
+15 volts.
Buffered output of the internally generated
+5 volts.
Common earth of the power supplies, the
internally generated supplies, and all input
and output signals.

A-36

HA72500

1A72514

Test
Interrogator

APPENDIX A

Red LED

TEST

Green LED

DC POWER ON

Pushbutton CHECK
switch
DETECTOR
COINCIDENCE

Toggle
switch,
centre off

TEST
TRANSPONDER
DECODING

Toggle
switch,
centre off

Indicates that the MONITOR AND


INTERROGATOR DC POWER switch is not
in the NORMAL position.
Indicates that DC power is applied to the
monitor and test interrogator.
Connects the output of the RF generator into
the reply detector, bypassing the
transponder. Is used to check that the
detector stages in the transponder have the
same delay. The signals at the
INTERROGATIONS TIMING and REPLY
TIMING test jacks should match each other
when this switch is pressed. This switch will
interfere with the normal operation of the
monitor module connected to the test
interrogator under test.
REJECT +2s
Afters the interrogating
pulse spacing outside
acceptable limits to test
-2s
the transponder pulse
decoder rejection.
ACCEPT +1s
Alters the interrogating
pulse spacing within
acceptable limits to test
-1s
the transponder pulse
decoder acceptance.
Sets accept gate timing; variable between
0 and 60 microseconds.
COARSE 16 microseconds increments.

16-way
rotary
switches

REPLY GATE
DELAY

Toggle
switch,
centre off

MONITOR AND
ON
INTERROGATOR
DC POWER

Test jack

TRIGGER

Test jack

EARTH

Test jack

REPLY ACCEPT
GATES

Test jack

1 s MARKERS

Test jack

+15V

FINE

1 microsecond increments.

The power supply output is


connected to the test interrogator
and monitor regardless of other
power sources.
OFF
The power supply is
disconnected from the test
interrogator and monitor.
NORMAL The test interrogator circuitry is
connected to the power supply if
the input signal TI-ON from the
CTU is active (high) or
TRANSPONDER POWER on the
transponder power supply is
switched ON. Otherwise, the
module's circuitry is isolated from
the power supply.
Buffered version of test interrogator output
TI-PRF; can be used to trigger an
oscilloscope.
Common earth of all supply voltages and
outputs.
Buffered pulse from the parameter extractor
circuitry, defining a time slot in which the
received reply pulse should be present
(15 volts, 6 microseconds wide).
Buffered output from the timer circuitry
(5 volts, 1 microsecond period).
Buffered +15V internal supply (15 volts).

Test jack

+5V

Protected +5V internal supply (5 volts).

Test jack

DETECTED
REPLIES

Buffered output of the reply detector, which


is a detected pulse envelope representing
the RF pulses transmitted from the
transponder.

A-37

HA72500

APPENDIX A
Test jack
Test jack
Test jack
Test jack
Test jack
Test jack

1A72520

Receiver
Video

DETECTED
INTERROGATIONS
EARTH

Buffered detected pulse envelope


representing the RF pulse generated by the
test interrogator for test interrogation.
Common earth of all supply voltages and
outputs.
EARTH
Common earth of all supply voltages and
outputs.
INTERROGATIONS Output pulses from the RF generator
TIMING
detector.
EARTH
Common earth of all supply voltages and
outputs.
REPLY TIMING
Buffered output pulses of the reply detector.

Yellow LED REPLIES


INHIBITED

Flashes on and off when the receiver video


is being over-interrogated.
On continuously when replies are inhibited.

Red LED

TEST

Green LED

DC POWER ON

16-position
switches

BEACON DELAY

Indicates that the IDENT switch is not in the


NORMAL position.
Indicates that DC power is applied to the
module.
COARSE Sets the Delay parameter of the
receiver video.
FINE

16-position
switch
Toggle
switch
centre off

REPLY PULSE
SEPARATION
IDENT

Sets the Spacing parameter of the receiver


video.
NORMAL
Normal mode of
operation.
OFF

No ident is generated.

CONTINUOUS

Toggle
switch,
spring
loaded to
centre off
Test jack

INHIBIT
INTERROGATIONS

Test jack

LDES PULSE

Test jack

DOUBLE PULSE
DECODER OUT

Test jack

DEAD TIME

Test jack

TRIGS TO
MODULATOR

Test jack

LOCAL OSC
LEVEL
+15V

Test jack

Ident is generated
continuously.
All interrogations are inhibited.

TEST REPLY
RATE MONITOR

Transponder replies are inhibited, and


squitter reduced to 810 Hz.

SDES PULSE

Buffered output from the double pulse


decoder, which gives the short distance
echo suppression pulse to the on-channel
gating logic (15 volts, 2.5 microseconds
wide, one pulse per correctly decoded pulse
pair).
Buffered output from the dead time
suppressor showing the period of long
distance echo suppression and when it is
active (15 volts, selectable length, selectable
trigger level).
Buffered output of the double pulse decoder
indicating a pulse pair has been correctly
decoded (15 volts, 2.5 microseconds wide,
one pulse per each valid interrogation).
Buffered output from the dead time
generator shows the period of dead time
and when it is active (15 volts, selectable
length).
Buffered output from the double pulse
encoder buffer to the transmitter driver. This
output is normally high, and goes low during
TX MODULATION TRIGGERS (0-15 volts,
2.5 microseconds wide pulses in pulse pairs
separated by 12 or 36 microseconds,
minimum rate 945 PPPS, maximum rate
3000 PPPS).
DC output proportional to the drive level out
of the RF source.
Buffered output from the +1 5V regulator.

A-38

HA72500

1A72525

Transponder
Power
Supply

APPENDIX A
Test jack

EARTH

Test jack

EARTH

Test jack

RF LEVEL

Test jack

ON CHANNEL
VIDEO

Test jack

EARTH

Test jack
Green LED

DETECTED LOG
VIDEO
POWER ON

Red LED

TEST

Toggle
switch,
centre off

TRANSPONDER
DC POWER

Test jack

+24V IN

Test jack

HT

Test jack

+15V

Test jack

EARTH

Test jack

+18V

Test jack

SWITCHED
+24V
SUPPLY
CURRENT+
SUPPLY
CURRENT-

Test jack
Test jack
1A72530

Transmitter
Driver

Common earth of all supply voltages and


outputs.
Common earth of all supply voltages and
outputs.
DC output proportional to the output
TX RF DRIVE.
Buffered output of the narrow band detected
on-channel gate from the IF amplifier
(15 volts pulses forming an envelope around
the detected log video pulses, normally
3 microseconds wide).
Common earth of all supply voltages and
outputs.
Buffered output from the wideband
logarithmic amplifiers of the IF amplifier.
Indicates that power is applied to the
module.
Indicates that the TRANSPONDER POWER
switch is not in the NORMAL position.
ON
All supply outputs are on,
regardless of CTU commands.
This is required during testing
and maintenance.
OFF
All power supply outputs are oft.
NORMAL Power supply outputs are under
CTU control.
The input voltage from the power
supply/battery.
HT output to the Transmitter Driver
1A72530.
+15 volts output to the Transmitter
Driver1A72530.
Ground reference for +24V IN, HT, +1 8V
and+15V, which is connected to the power
+24V IN return.
+18 volts output to the Transmitter
Driver1A72530.
The switched +24 volts output.
These test jacks are connected to either
side of a resistor in series with the input
+24V IN. The + is connected to the higher
voltage side of the resistor, and the - jack to
the lower voltage side (100 mV/ampere).
Indicates that 15 volts output from the
transponder power supply is applied to the
module.
Indicates that the DRIVER DC POWER
switch is not in the NORMAL position or that
internal switches S2 and S3 are incorrectly
set.
Adjusts the RF from the module.

Green LED

DC POWER ON

Red LED

TEST

Variable
resistor
Toggle
switch

RF OUTPUT
DRIVER DC
POWER

OFF

Test jack

SQUARE PULSE
MODULATION

Test jack

FUNCTION
GENERATOR
SHAPED PULSE
MODULATION

A buffered low-level modulation pulse output


representing the signal from the pulse
shaper to the second stage of the exciter.
The buffered output of the pulse-shaping
integrator on the pulse shaper.
A buffered high-level modulation output
representing the signal from the pulse
shaper to the modulation stage.
The buffered input + 15V supply.

Test jack
Test jack

+15V

Turns off the pulse modulation to


the second stage of the exciter.
NORMAL Normal operation.

A-39

HA72500

1A72540

1kW PA
Power
Supply

APPENDIX A
Test jack

EARTH

Test jack

EARTH

Green LED

POWER ON

Red LED

TEST

Green LED

HT ON

Toggle
switch,
centre off

AMPLIFIER
POWER

Test jack

POWER AMP
MODULATOR
OUT
POWER AMP
OUTPUT OUT
POWER AMP
DRIVER OUT
+15V

Test jack
Test jack
Test jack

Test jack

EARTH

Test jack

+24VIN

Test jack

HT OUT

Buffered HT output.

Test jack

SHAPED PULSE
MODULATION
TPNDR2

Buffered signal modulation pulse.

Test jack

RF Panel
PWB
Assembly
(Dual)

Buffered output signal from the output stage


of the1kW RF power amplifier.
Buffered output signal from the driver stage
of the1kW RF power amplifier.
Internally generated +15V supply (15 volts).
These jacks are connected to either side of
a resistor in series with the +24V IN supply.
The + side of the jack is buffered the to jack
higher voltage resistor, and the - jack to the
lower voltage side (1 mV/ampere).
A ground reference for the +24V IN, HT
OUT and+15V OUT supplies, which is
connected to the+24V IN return.
Buffered +24V IN power supply input.

Test jack

2A72547

Common earth of all supply voltages and


outputs.
Common earth of all supply voltages and
outputs.
Indicates that DC power is supplied to the
module.
Indicates that the AMPLIFIER POWER
switch is not in the NORMAL position.
Indicates that the HT supply is available,
and within limits.
ON
HT output voltage is supplied to
the1kW RF power amplifier
regardless of the power control
signal state. This is required only
during testing and maintenance.
OFF
There is no power output from
the1kW PA power supply.
NORMAL There is HT output from the
module while the power control
signal from the CTU is active
(high); if it is inactive (low) the HT
output is set to 0 volts.
Buffered output signal from the modulation
stage of the 1kW RF power amplifier.

Toggle
switch,
centre off

SUPPLY
CURRENTSUPPLY
CURRENT +

TPNDR1
NORMAL

The output of Transponder 2 is fed directly


to the antenna.
The output of Transponder 1 is fed directly
to the antenna.
The CTU controls which transponder output
is fed to the antenna.

A-40

HA72500

A.5

APPENDIX A

MODULE PRESET CONTROLS, SWITCHES, LINKS AND


INDICATORS

This section lists all the preset controls, switches, links and indicators that are located
internally on the equipment (that is, not accessible at the front panel). These are used to
set up operating conditions and functional modes of the equipment either prior to
commissioning or as part of alignment or adjustment procedures.
The major mode selection functions are selected by CTU internal controls, which are
described in Section A.5.1. The internal indicators of the CTU are described in Section
A.5.2. The internal controls for the transponder modules and boards are described in
Section A.5.3.

"

A.5.1

CTU Internal Controls

A.5.1.1

Option Switches

REFER Figure A-4.


There are two 8-way dual-in-line switches (S1 and S2) located on the CTU Processor
PWB Assembly (1A72552). These switches are used to modify the CTU's behaviour for
key functions, as described in Table A-4.

A-41

HA72500
Table A-4
SWITCH
S1

S2

APPENDIX A
CTU Processor Board Option Switch Settings
FUNCTION SELECTED
IF SWITCH ON IF SWITCH OFF

DESCRIPTION OF FUNCTION

SW1

Normal
Operation

Production
Tests

SW2

NMP
Present
NOTE

No NMP

SW3

No action

SW4

No action

SW5

No Statistics
Menu

SW6

No action

SW7

No action

SW8
SW1

Single
Main AND
Vote

Subtract from
MFLT2 delay
Add to MFLT2
delay
Delay
Statistics Menu
Available
Subtract from
MFLT1 delay
Add to MFLT1
delay
Dual
Main OR Vote

SW2

Standby
AND Vote

Standby OR
Vote

SW3

RMM
Control
Standby
COLD

RCMS Control

1-element
Antenna
Fault Not
Installed
1-element
Antenna
Fault No
Action
2-element
Antenna
Fault Not
Installed
2-element
Antenna
Fault No
Action

1-element
Antenna Fault
Installed

Subtracts 0.1 microseconds from delay monitor fault limit


readings (see alignment procedure) on Monitor Module 1.
Adds 0.1 microseconds to delay monitor fault limit
readings(see alignment procedure) on Monitor Module 1.
Select single or dual transponder operation.
In a dual transponder this selects the type of voting to be
used between the monitor module fault lines when the
selected 'main' transponder is ON. This has no effect in a
single transponder.
In a dual transponder, this selects the type of voting to be
used between the monitor module fault lines when the
designated 'standby' transponder is ON. This has no effect
in a single transponder.
When remote control is selected on the front panel, this
switch selects the source of that remote control.
In a dual transponder, this selects power OFF (for COLD)
or ON (for WARM) on the transponder that is not in use.
Independent of the state of this switch, power is switched
OFF to the transponder(s) if there is a primary fault, or
maintenance mode is selected, or the transponders are
selected OFF on the CTU front panel. This switch has no
effect in a single transponder.
Used to tell the CTU if one antenna element fault detection
hardware is absent or installed. If installed, it can be used
to display the fault if one is detected.

1-element
Antenna Fault
Action

Used to tell the CTU if the one antenna element fault


detection hardware is to be ignored, or treated as a
secondary fault.

2-element
Antenna Fault
Installed

Used to tell the CTU if two antenna element fault detection


hardware is absent or installed. If installed, it can be used
to display the fault if one is detected.

2-element
Antenna Fault
Action

Used to tell the CTU if the two antenna element fault


detection hardware is to be ignored, or treated as a
secondary fault.

SW4

SW5

SW6

SW7

SW8

Standby
WARM

Used to select normal operation of the CTU or test routines


that are used (in association with a test jig) during
production testing.
Indicates if Navaid Maintenance Processor (NMP) used in
the RMM system is fitted.
If S1:2 Is set to ON (NMP Present), but no NMP Is
connected, there may be a significant delay before the
CTU responds to any commands.
Subtracts 0.1 microseconds from delay monitor fault limit
readings (see alignment procedure) on Monitor Module 2.
Adds 0.1 microseconds to delay monitor fault limit readings
(see alignment procedure) on Monitor Module 2.
Enables mean and standard deviation statistics to be
accumulated for delay readings.

A-42

HA72500
A.5.1.2

"

APPENDIX A
Low Voltage Shutdown Preset

REFER Figure A-4.


This adjustable preset control (R32) is used to set the lower limit of the battery voltage
for normal transponder operation. This limit is adjustable between 19 volts and 22 volts.
If the battery voltage falls below this limit, the transponders are switched off. Normal
operation is restored when the battery voltage rises above this limit and either battery
charger is normal. There is a small amount of hysteresis in the comparator to mask
noise that may be present.

A.5.1.3

"

Internal Speaker Volume Preset

REFER Figure A-4.


This preset control (R33) is used to adjust the audio volume from the internal CTU
speaker (B1), and is located on the CTU processor board. A test tone of 2440 Hz may
be selected from the menu system or via link XN8 on the CTU processor board. The
internal speaker is normally used for recovered ident tone.

A.5.1.4

"

Internal Test Jumpers

REFER Figure A-4.


The internal CTU jumpers are used during production or field test procedures. XN5 and
XN10 may be fitted, depending on the installation configuration. For normal operation, all
other test jumpers should be removed.
Table A-5
JUMPER

CTU Processor Board Test Jumpers


NAME

FUNCTION

XN5

MA IDENT OUTPUT

If fitted, connects ASSOC_IDENT_OUT + (XB1:1 on


External I/O PWB Assembly to ground. To be fitted, as
required, for Interfacing to the ident circuitry of an
associated navaid.

XN6

WATCHDOG DISABLE

Only fitted during fault finding - prevents watchdog


circuitry from regularly resetting the processor, which
may happen during faulty operation of the CTU
processor.

XN7

SIGNATURE
ANALYSIS

Only fitted during fault finding - causes the processor to


cycle through all its addresses, without running the
software in the ROM.

XN8

IDENT TEST

Only fitted during fault finding - causes 2440 Hz test


tone to be fed to the internal CTU speaker.

XN9

WATCHDOG TEST

Only fitted during fault finding - used to test that the


watchdog circuit can reset the CTU processor. When
this is fitted, the processor cannot reset the watchdog
circuit.

XN10

ASSOC IDENT INPUT

When fitted, provides a 10 kilohms pullup on


ASS0C_IDENT_IN (XB1:4 on the External I/O PWB
Assembly) 20 24 volts. To be fitted, as required, for
interfacing to the ident circuitry of an associated navaid.

A-43

HA72500
A.5.1.5

"

APPENDIX A
LCD Viewing Angle Preset

REFER Figure A-5.


This preset control (R1) is located on the CTU front panel board and is used to adjust
the LCD viewing angle for the best display readability. To be adjusted, if required, to give
best contrast on the display when viewed from the normal angle.

A.5.1.6

"

Alarm Power On Inhibit Switch

REFER Figure A-5.


This preset rotary switch (S11) is read by the software to determine the period to ignore
transponder alarms, after a transponder has been switched on, for cold standby. The
delay can be preset between 2 and 20 seconds in 2-second steps. (The delay, in
seconds, is 2 times the switch setting, plus 2)

"

For warm standby operation the alarm power on delay is preset to 2 seconds,
and is independent of this switch

NOTE

A.5.1.7

"

External Ident Level Preset

REFER Figure A-6.


This preset control (R1) is used to adjust the output audible level of the recovered ident
signal. It is located on the RCMS interface board.

A.5.2

CTU Internal Displays

Internal status indicators are provided to display useful information during production
tests and normal operation.

A.5.2.1

"

CTU Processor Board

REFER Figure A-4.


The indicators provided on the CTU processor board are:

H1

Driven from A19 address line.

H2

Driven from A16 address line.

H3

Not used.

H4

ROM Test OK - performed when the processor is reset.

H5

Not used.

H6

Heartbeat - shows operational software activity.

H7

Not used.

H8

RAM Test OK - performed when the processor is reset.

A-44

HA72500

APPENDIX A

A.5.2.2

"

CTU Front Panel Board

REFER Figure A-5.


The indicators provided on the CTU front panel board are:

H14

A.5.2.3

"

Heartbeat - shows operational software activity, and I/0 bus control of the
front panel board.

CTU RCMS Interface Board

REFER Figure A-6.


The indicators provided on the CTU RCMS interface board are:

H1

Heartbeat - shows operational software activity, and I/O bus control of the
RCMS interface board.

A-45

HA72500
Figure A-4

APPENDIX A
CTU Processor Board - Control and Indicator Locations

A-46

HA72500
Figure A-5

APPENDIX A
CTU Front Panel Board - Control and Indicator Locations

A-47

HA72500
Figure A-6

APPENDIX A
CTU RCMS Interface Board - Control and Indicator Locations

A-48

HA72500

A.5.3

APPENDIX A

Transponder Internal Controls

This section gives details of the internal switches, presets and adjustments for each of
the module assemblies.
Table A-6
SUBASSY

Internal Controls : Monitor Module 1A72510


TYPE

1A72511
Main PWB
Assembly,
Monitor
Module

Preset
resistor
8-way DIL
switch

The
Monitor
Fault Limit
switches
S1-4 and
S8-10, S12
and S13
are binary
coded, with
switch 1 of
the DIL
switches
the least
significant
and switch
8 (or 10)
the most
significant.
They use
inverted
logic, with
the OFF
position of
the switch
being
active.

S7 is not
Binary
coded and
is active in
the ON
position

REF

CONTROL FUNCTIONS
LEGEND
FUNCTION/SETTING/INDICATION

R87
S1

PULSE WIDTH
LOWER REJECT
LIMIT

8-way DIL
switch

S2

FALL TIME UPPER


REJECT LIMIT

8-way DIL
switch

S3

RISE TIME UPPER


REJECT LIMIT

8-way DIL
switch

S4

PULSE WIDTH
REJECT WINDOW

8-way DIL
switch

S7

POWER LEVEL
LOWER REJECT
LIMIT

Sets the ERP monitor fault alarm reference level


to 0 dB at commissioning.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the required lower reject limit
(in microseconds) by 10 and subtract 1.
Encode the switches for this value.
For a lower reject limit of 2.9 microseconds the
switches are encoded for a number of 28, as
shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the required upper reject limit
(in microseconds) by 10 and subtract 2.
Encode the switches for this value.
For an upper reject limit of 3.6 microseconds the
switches are encoded for a number of 34, as
shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the required upper reject limit
(in microseconds) by 10 and subtract 2.
Encode the switches for this value.
For an upper reject limit of 3.1 microseconds the
switches are encoded for a number of 29, as
shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the required upper reject limit
(in microseconds) by 10 and subtract 1.
Encode the switches for this value.
For an upper reject limit of 4.1 microseconds the
difference between the limits of
1.2 microseconds and the switches are encoded
for a number of 11, as shown above.
1 2 3 4 5 6 7 8
ON
OFF
The power level corresponds to the switch
setting, from -1 to -7 dB. For a lower reject limit
of -3 dB the switches are set as shown above
(S7:8 is not used).

A-49

HA72500

SUBASSY
1A72511
Main PWB
Assembly,
Monitor
Module

APPENDIX A

TYPE

REF

CONTROL FUNCTIONS
LEGEND
FUNCTIONISETTING/INDICATION

8-way DIL
switch

S8

8-way DIL
switch

S9

DELAY REJECT
WINDOW

8-way DIL
switch

S10

SPACING REJECT
WINDOW

10-way
DIL switch

S12

DELAY LOWER
REJECT LIMIT

10-way
DIL switch

IDENT GAP
UPPER REJECT
LIMIT

SPACING LOWER
REJECT LIMIT

ON
OFF
Subtract 2 from the required upper reject limit
(in seconds). Encode the switches for this value.
For an upper reject limit of 62 seconds the
switches are encoded for a number of 60, as
shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the difference between the required
upper and lower reject limits (in microseconds)
by 10 and subtract 1. Encode the switches for
this value.
For an upper reject limit of 50.5 microseconds
the difference between the limits is
1.0 microsecond and the switches are encoded
for a number of 9, as shown above.
1 2 3 4 5 6 7 8
ON
OFF
Multiply the difference between the required
upper and lower reject limits (in microseconds)
by 10 and subtract 1. Encode the switches for
this value.
For an upper reject limit of 12.5 microseconds
the difference between the limits is
1.0 microsecond and the switches are encoded
for a number of 9, as shown above.
1 2 3 4 5 6 7 8 9 10
ON
OFF
Multiply the required lower reject limit
(in microseconds) by 10 and subtract 1.
Encode the switches for this value.
For a lower reject limit of 49.5 microseconds the
switches are encoded for a number of 494, as
shown above.
1 2 3 4 5 6 7 8 9 10
ON
OFF
Multiply the required lower reject limit
(in microseconds) by 10 and subtract 1.
Encode the switches for this value.
For a lower reject limit of 11.5 microseconds the
switches are encoded for a number of 114 as
shown above.

A-50

HA72500

APPENDIX A

Table A-7
SUBASSY
1A72515
Main PWB
Assembly.
Test
Interrogator
1A72516
RF
Generator

Internal Controls : Test Interrogator 1A72514


TYPE

REF

CONTROL/INDICATION FUNCTION DETAILS


LEGEND
FUNCTION/SETTING/INDICATION

Slide
switch

S4

mode

Preset
resistor

R7

TPNDR OP LVL
CAL

Variable
capacitors
Inductor
6-way DIL
switch

C10, 14,18, 22
L1
S1

SW1
SW2
SW3
SW4
SW5
SW6

1A72517
RF Filter
1A72518
Modulator
and
Detector

Variable
capacitors

C1, C2

Preset
resistors

R13
R20
R37

Pulse amplitude
Pulse shape
Pulse pedestal

Slide
switch

S1

Test point
Test point

XT1
XT2

Normal
Test
Bias voltage
Pk amp lvl

Test point
Test point
Test point
Test point

XT3
XT4
XT5
XT6

Timing pulse
Mod out
Ground
Ground

X Sets pulse spacing for X channel operation.


Y Sets pulse spacing for Y channel operation.
Used to calibrate the transmitted pulse peak power.

Used to align the RF generator to the operating


interrogator frequencies (see Section 3.4.12).
Selects interrogations at the nominal interrogation
frequency.
Selects interrogations at 160 kHz above the nominal
interrogation frequency.
Selects interrogations at 160 kHz below the nominal
interrogation frequency.
Selects interrogations at 900 kHz above the nominal
interrogation frequency.
Selects interrogations at 900 kHz below the nominal
interrogation frequency.
Adds a CW signal to the interrogation pules at -10 dB.
Used to align the RF filter (see Section 3.4.13).

Used to align the pulse shape of the interrogations


produced by the RF generator (see Section 3.4.14).
Position for normal operation.
Used during testing.
Bias voltage for level detector circuitry.
DC voltage proportional to the peak amplitude of the
transmitted pulses.
Timing reference for the transmitted pulse.
Modulation pulse to RF generator.
0 volts reference.
0 volts reference.

A-51

HA72500

APPENDIX A

Table A-8
SUBASSY
1A72521
Main PWB
Assembly,
Receiver
Video

1A72522
RF Source

1A72523
IF Amplifier

Internal Controls : Receiver Video 1A72520


TYPE

CONTROL FUNCTIONS
LEGEND
FUNCTION/SETTING/INDICATION

REF

Preset
resistor
Preset
resistor
Preset
resistor

R37

CODE SPEED

R39

CODE REPTN

R45

ADJUST 6 dB
OFFSET

Preset
resistor

R46

Slide
switch

S4

LONG DISTANCE
ECHO SUPP
LEVEL
SELECT
ENCODER MODE

Slide
switch

S5

SELECT
DECODER MODE

16-way
rotary
switch
16-way
rotary
switch
Slide
switch

S6

SET LDES
PERIOD

S7

SET DEAD TIME

Sets the dead time period in multiples of


11.57 microseconds.

S8

SDES

Slide
switch

S9

LDES

8-way
switch

CODE ELEMENT
S13
to
S16
C8, 12, 18, 26

ON
Enables SDES operation.
OFF
Disables SDES operation.
ON
Enables LDES operation.
OFF
Disables LDES operation.
Set the ident Morse code characters.

Variable
capacitors
Variable
inductor
Variable
capacitor
Preset
resistors
Variable
inductors

L1

Varies the ident code speed, which is set to


8 Hz.
Varies the ident repetition rate, which is set to
1.5 Hz.
Set to 0.24 volts during factory test, but may
need to be varied at module test level (see
Sections 3.3.8, 3.4.17).
Varies the LDES DC level.
X Selects X mode operation for the encoder.
Y Selects Y mode operation for the encoder.
X Selects X mode operation for the decoder.
Y Selects Y mode operation for the decoder.
Sets the LDES period in multiples of
12.15 microseconds.

Used to align the RF source to the operating


reply frequency
(see Section 3.4.18)

C1
R15, 29, 50

Used to align the IF amplifier


(see Section 3.4.19).

L3, 4, 5, 6, 7

A-52

HA72500

APPENDIX A

The Ident code element switches S13, S14, S15 and S16 on the Main PWB Assembly,
Receiver Video set the ident code as follows:
a. Convert the required Ident letters into International Morse Code, using the
following table.
LETTER
A
B
C
D
E
F
G
H
1
J
K
L
M

MORSE SYMBOL
dot dash
dash dot dot dot
dash dot dash dot
dash dot dot
dot
dot dot dash dot
dash dash dot
dot dot dot dot
dot dot
dot dash dash
dash dot dash
dot dash dot dot
dash dash

LETTER
N
0
P
Q
R
S
T
U
V
W
X
Y
Z

MORSE SYMBOL
dash dot
dash dash dash
dot dash dash dot
dash dash dot dash
dot dash dot
dot dot dot
dash
dot dot dash
dot dot dot dash
dot dash dash
dash dot dot dash
dash dot dash dash
dash dash dot dot

b. Set the switches using the following code (shading indicates switch position).

EXAMPLE: For ident code AWA, switch settings are:

A-53

HA72500
Table A-9
SUBASSY
1A72526
Main PWB
Assembly,
Transponder
Power Supply

APPENDIX A
Internal Controls : Transponder Power Supply 1A72525
TYPE
Preset
resistor

REF
R26

CONTROL FUNCTIONS
LEGEND
FUNCTION/SETTING/INDICATION
HT VOLTAGE

Sets the HT output voltage to the Transmitter


Driver 1A72530.

A-54

HA72500

APPENDIX A

Table A-10
SUBASSY
1A72531
Pulse Shaper
PWB
Assembly

Internal Controls : Transmitter Driver 1A72530


TYPE
Preset
resistors

REF
R3, 5,
7, 9,
11, 13
R17
R36
R52
R54
R58
R62
R69
R85
R97
R115

1A72532
Exciter

CONTROL FUNCTIONS
LEGEND
FUNCTION/SETTING/INDICATION
PULSE
SHAPE
INTEGRATOR
BALANCE
BACKPORCH
PEDESTAL
VOLTAGE
2ND PULSE
EQUALISING
MOD PULSE
AMPLITUDE
ALC LEVEL
(RF OUTPUT)
POWER MOD
AMP DC
1W PULSE
EXCITER DC
MED POWER
DRIVER DC
DRIVER DC
POWER

Toggle
switch

S1

Slide switch

S2

ALC LOOP

Slide switch

S3

ALC

Slide switch

S4

MED PD
COLL

Link

X1

POWER

Variable
capacitors

C5, 15, 17. 21, 26, 30,


33, 34.

These vary the slope of the segments of the


function generator output from base (R3) to
apex (R13).
Adjusts the balance of the function generator
integrator.
Adjusts the spacing between the modulation
pulses.
Adjusts the DC level of the shaped modulation
pulse.
Adjusts the height of the second pulse of the
pulse pair to equalise it with the height of the
first pulse.
Adjusts the amplitude of the shaped modulation
pulse.
With S2 (ALC LOOP) in its closed position,
adjusts the shaped modulation pulse amplitude.
Adjusts the power modulation amplifier DC level.
Adjusts the pulse modulation amplitude.
Adjusts the exciter DC level.
Adjusts the medium power driver DC level.
OFF
NORMAL

Power supply to exciter is off.


Power supply to the exciter is
under CTU
CLOSED
Automatic level control is
enabled.
OPEN
Automatic level control is
disabled.
VIDEO
ALC maintains shaped
modulation pulse amplitude
(150W DME).
DETECTED RF ALC maintains output level
from the 1kW RF power
amplifier (1kW DME).
DC
Selects a DC voltage as the
collector supply for the medium
power driver in high power
(1kW) mode.
MODULATION Selects the shaped modulation
pulse as the collector supply
for the medium power driver in
low power (150 W) mode.
150W
Lights TEST LED if switch S3
incorrectly set to DET RF.
1kW
Lights TEST LED if switch S3
incorrectly set to VIDEO.
Used to align the exciter (see Section 3.4.25).

A-55

HA72500

Table A-11

APPENDIX A

Internal Controls: 1kW PA Power Supply 1A72540

SUBASSY
1A72541 Control and
Status PWB Assembly
1A72542 DC-DC
Converter PWB
Assembly
1A72543 Regulator PWB
Assembly

TYPE
Preset
resistor
Preset
resistor
Preset
resistor

REF
R45
R16
R112

CONTROL FUNCTIONS
FUNCTION/SETTINGP/INDICATION
Varies the centre of the HT ON window between
approximately 48.5 and 51.9 volts.
Calibrates the input circuit monitoring of the
DC-DC converter (see section 3.4.33).
Sets the HT output voltage to the 1kW RF power
amplifier.

A-56

HA72500

A.6

APPENDIX A

DEPOT TEST FACILITY OPERATION

Operating procedures for the Depot Test Facility 3A72500 are contained in Appendix K.

A-57

HA72500

APPENDIX F

APPENDIX F

COMPONENTS SCHEDULE

F-i

HA72500

APPENDIX F
TABLE of CONTENTS

F.

COMPONENTS SCHEDULE...................................................................... F-1

F.1
COMPONENT IDENTIFICATION
F-1
F.2
COMPONENT ORDERING DATA
F-1
F.3
PRESENTATION OF DATA
F-1
F.4
ASSEMBLY/SUBASSEMBLY IDENTITIES
F-2
F.5
COMPONENT SCHEDULE LISTS
F-8
F.5.1 1A69737 Attenuator..................................................................................... F-8
F.5.2 1A69755 Directional Coupler....................................................................... F-8
F.5.3 2A69755 Directional Coupler....................................................................... F-8
F.5.4 1A69757 50 Ohm Load (SMA) .................................................................... F-8
F.5.5 2A69757 50 Ohm Load (N) ......................................................................... F-9
F.5.6 2A/3A69758 Power Supply System, Dual AC ............................................. F-9
F.5.7 1A69873 250W RF Power Amplifier............................................................ F-9
F.5.8 3A71130 Power Supply 200/260 VAC, 24 VDC 30A................................... F-9
F.5.9 1A72500 DME LDB-102 Station, Single 1kW............................................ F-10
F.5.10 2A72500 DME LDB-102 Station, Dual 1kW .............................................. F-10
F.5.11 1A72505 Rack Assembly, Single 1kW DME ............................................. F-10
F.5.12 2A72505 Rack Assembly, Dual 1kW DME ................................................ F-10
F.5.13 1A72510 Monitor Module .......................................................................... F-11
F.5.14 1A72511 Monitor Module Main PWB ........................................................ F-11
F.5.15 1A72512 Peak Power Monitor................................................................... F-14
F.5.16 1A72513 Transponder Subrack................................................................. F-14
F.5.17 1A72514 Test Interrogator......................................................................... F-15
F.5.18 1A72515 Test Interrogator Main PWB....................................................... F-15
F.5.19 1A72516 RF Generator ............................................................................. F-18
F.5.20 1A72517 RF Filter ..................................................................................... F-19
F.5.21 1A72518 Modulator and Detector.............................................................. F-19
F.5.22 1A72519 Reply Detector ........................................................................... F-21
F.5.23 1A72520 Receiver Video........................................................................... F-22
F.5.24 1A72521 Receiver Video Main PWB......................................................... F-22
F.5.25 1A72522 RF Source .................................................................................. F-25
F.5.26 1A72523 IF Amplifier ................................................................................. F-26
F.5.27 1A72524 RF Amplifier ............................................................................... F-28
F.5.28 1A72525 Transponder Power Supply........................................................ F-29
F.5.29 1A72526 Transponder Power Supply Main PWB...................................... F-29
F.5.30 1A72530 Transmitter Driver ...................................................................... F-31
F.5.31 1A72531 Pulse Shaper PWB .................................................................... F-32
F.5.32 1A72532 Exciter ........................................................................................ F-34
F.5.33 1A72533 Medium Power Driver................................................................. F-35
F.5.34 1A72534 Power Modulation Amplifier ....................................................... F-36
F.5.35 1A72535 1kW RF Power Amplifier ............................................................ F-36
F.5.36 1A72536 Power Divider............................................................................. F-37
F.5.37 1A72537 Power Combiner ........................................................................ F-37
F.5.38 1A72538 RF Amplifier Driver PWB............................................................ F-38
F.5.39 1A72540 1kW Power Amplifier Power Supply........................................... F-38
F.5.40 1A72541 Control and Status PWB ............................................................ F-39
F.5.41 1A72542 DC-DC Converter PWB.............................................................. F-41
F.5.42 1A72543 Regulator PWB .......................................................................... F-42
F.5.43 1A72544 1kW PA Connector PWB ........................................................... F-43
F.5.44 1A72545 RF Panel - Single DME .............................................................. F-43
F.5.45 2A72545 RF Panel - Dual DME................................................................. F-44
F.5.46 1A72547 RF Panel PWB - Single DME..................................................... F-44

F-ii

HA72500

APPENDIX F

F.5.47 2A72547 RF Panel PWB - Dual DME ....................................................... F-45


F.5.48 A72549 Power Distribution Panel - Single DME........................................ F-45
F.5.49 2A72549 Power Distribution Panel - Dual DME ........................................ F-45
F.5.50 1A72550 Control and Test Unit ................................................................. F-46
F.5.51 1A72552 CTU Processor PWB ................................................................. F-46
F.5.52 1A72553 CTU Front Panel PWB ............................................................... F-48
F.5.53 1A72555 RCMS Interface PWB ................................................................ F-49
F.5.54 1A72556 Transponder Subrack Motherboard ........................................... F-51
F.5.55 1A72557 External I/O PWB ....................................................................... F-51
F.5.56 1A72558 Rack Frame Wired - Single 1kWDME ........................................ F-52
F.5.57 2A72558 Rack Frame Wired - Dual 1kW DME ......................................... F-53
F.5.58 1A72560 Antenna Cable Set for Single Installation................................... F-53
F.5.59 2A72560 Antenna Cable Set for Dual Installation ..................................... F-53
F.5.60 1A72561 Accessory Kit, DME Test ........................................................... F-54
F.5.61 1A72562 Transponder Extender Frame .................................................... F-54
F.5.62 1A72563 Special Tools and Fittings .......................................................... F-54
F.5.63 1A72564 Coaxial Cables and Accessories................................................ F-54

F-iii

HA72500

APPENDIX F

LIST of FIGURES
Figure F-1
Figure F-2
Figure F-3
Figure F-4

Family Tree of DME LDB-102 Station (Single 1kW)...............................F-4


Family Tree of DME LDB-102 Station (Dual 1kW) .................................F-5
Rack/Module Complement of LDB-102 Single 1kW Station 1A72500 ...F-6
Rack/Module Complement of LDB-102 Dual 1kW Station 2A72500 ......F-7

F-iv

HA72500

APPENDIX F

F.

COMPONENTS SCHEDULE

F.1

COMPONENT IDENTIFICATION

Components in the schedules included in this appendix are identified by a component


reference designator or quantity (as applicable), the value/description, and a code
number. A code number may define components either of one or of more than one
source of manufacture as complying to the relevant specifications of that code number.
These schedules list only the most common, or preferred, source details. Manufacturer
or supplier sources are identified by an abbreviated name or code group. This code
group is followed by the catalogue or part designation used by the manufacturer or
supplier to identify the component. All included code groups are identified in Appendix G,
in which the name and address of the company represented by the code group is also
given.

F.2

COMPONENT ORDERING DATA

When ordering replacement components, always quote:


a. the type number of the parent unit (or subunit);
b. the component reference designator; and
c. all details which are shown in the components schedule against the component
reference designator.
This information will ensure the supply of suitable substitute components should the
listed components have become either obsolete or unavailable.

F.3

PRESENTATION OF DATA

The system arrangement of major assemblies and subassemblies will vary with the
individual configuration, facilities, and options choices that apply to each particular
Installation.
The table on the following page lists the included subassemblies and shows the type
configuration to which they apply.
The assemblies and subassemblies which contain maintainable components are then
listed in numerical order of type number in Section F.5 in this Appendix; this
arrangement is to facilitate usage and, of course, bears no relationship to the system
structure of any particular configuration. The TABLE OF CONTENTS shows a full listing
of all the included component schedules.
Subassemblies which are not maintainable to the component level do not have
components listings included in Section F.5; in the event of failure they should be
replaced as a complete assembly.
In instances where subassemblies are included as parts of higher assemblies, only the
subassembly type number is identified under the higher assembly listing; refer to the
table for the referenced type number for detailed components listing of that
subassembly.

F-1

HA72500

F.4

APPENDIX F

ASSEMBLY/SUBASSEMBLY IDENTITIES

The LDB-102 assemblies and major subassemblies are identified and listed in type
number order in the following table.
The 'VERSION USED ON' column in this table indicates the type variant/s to which each
assembly/subassembly is fitted. The version types referred to are:

1A

1A72500 DME LDB-102 Station, Single 1kW.

2A

2A72500 DME LDB-102 Station, Dual 1kW

3A

3A72500 DME LDB-102 Depot Test Facility.

The assembly/subassembly relationships of the single and dual 1kW station versions are
shown in Figure F-1 and Figure F-2 respectively. The rack and assembly complement
for the single 1kW station is shown in detail in Figure F-3, and that for the dual 1kW
station in Figure F-4. Components schedules applicable to the Depot Test Facility are
included in Appendix K.
Assembly Type Identification
VERSION
USED ON
1A 2A 3A

ASSEMBLY/ SUBASSEMBLY
TYPE No.
1A69737
1A69755
2A69755
1A69757
2A69757
2/3A69758
1A69873
3A71130
1A72500
2A72500
3A72500
1A72503
1A72505
2A72505
3A72505
1A72506
1A72510
1A72511
1A72512
1A72513
1A72514
2A72514
1A72515
1A72516
2A72516
1A72517
1A72518
1A72519
1A72520

NAME
Attenuator
Directional Coupler
Directional Coupler
50 Ohm Termination
50 Ohm Termination
Power Supply System, Dual AC
250W RF Amplifier
AC Power Supply
LDB DME-102 Station (Single 1kW)
LDB DME-102 Station (Dual 1kW)
LDB DME-102 Depot Test Facility
1kW PA Power Supply Frame
Rack Assembly (Single 1kW DME)
Rack Assembly (Dual 1kW DME)
Rack Assembly (Depot Test Facility)
CTU Subrack
Monitor Module
Main PWB Assembly, Monitor Module
Peak Power Monitor
Transponder Subrack
Test Interrogator
Test Interrogator (Modified)
Main PWB Assembly, Test Interrogator
RF Generator
RF Generator (Modified)
RF Filter
Modulator and Detector
Reply Detector
Receiver Video

NMC

NMC

F-2

HA72500

APPENDIX F
VERSION
USED ON
1A 2A 3A

ASSEMBLY/ SUBASSEMBLY
TYPE No.
2A72520
1A72521
1A72522
1A72523
1A72524
1A72525
1A72526
1A72530
1A72531
1A72532
1A72533
1A72534
1A72535
1A72536
1A72537
1A72538
1A72540
1A72541
1A72542
1A72543
1A72544
1A72545
2A72545
1A72546
1A72547
2A72547
1A72549
2A72549
1A72550
1A72552
1A72553
1A72555
1A72556
1A72557
1A72558
2A72558
3A72558
1A72560
2A72560
1A72561
1A72562
1A72563
1A72564
1A72569

NAME
Receiver Video (Modified)
Main PWB Assembly, Receiver Video
RF Source
IF Amplifier
RF Amplifier
Transponder Power Supply
Main PWB Assembly, Transponder Power Supply
Transmitter Driver
Pulse Shaper PWB Assembly
Exciter
Medium Power Driver
Power Modulation Amplifier
1kW RF Power Amplifier
Power Divider
Power Combiner
RF Amplifier Driver PWB Assembly
1kW PA Power Supply
Control and Status PWB Assembly
DC-DC Converter PWB Assembly
Regulator PWB Assembly
1kW PA Connector PWB Assembly
RF Panel - Single DME
RF Panel - Dual DME
Preselector Filter
RF Panel PWB Assembly - Single DME
RF Panel PWB Assembly - Dual DME
Power Distribution Panel - Single DME
Power Distribution Panel - Dual DME
Control and Test Unit
CTU Processor PWB Assembly
CTU Front Panel PWB Assembly
RCMS Interface PWB Assembly
Transponder Subrack Motherboard
External I/O PWB Assembly
Rack Frame Wired - Single 1kW DME
Rack Frame Wired - Dual 1kW DME
Rack Frame Wired (Test Facility)
Antenna Cable Set for Single Installation
Antenna Cable Set for Dual Installation
Accessory Kit, DME Test
Transponder Extender Frame
Special Tools and Fittings
Coaxial Cables and Accessories
Hinge In-line

NMC

NMC

NMC denotes there are no maintainable components, and no component schedule, for this item

F-3

HA72500

Figure F-1

APPENDIX F

Family Tree of DME LDB-102 Station (Single 1kW)

F-4

HA72500
Figure F-2

APPENDIX F
Family Tree of DME LDB-102 Station (Dual 1kW)

F-5

HA72500
Figure F-3

APPENDIX F
Rack/Module Complement of LDB-102 Single 1kW Station 1A72500

F-6

HA72500
Figure F-4

APPENDIX F
Rack/Module Complement of LDB-102 Dual 1kW Station 2A72500

F-7

HA72500

APPENDIX F

F.5

COMPONENT SCHEDULE LISTS

F.5.1

1A69737 Attenuator

CAPACITORS, FIXED
REF
C1-4

CODE
1036605V

DESCRIPTION
ceramic chip

VALUE TOL RATING


MFR/SUPPLIER REF
22p
5%
50V
VITRAMON VJ0805 Q220 JXA-AB

RESISTORS, FIXED
REF
R1-2

CODE

DESCRIPTION
select on test

MFR/SUPPLIER REF

SEMICONDUCTORS
REF
V1

CODE
1028850Q

DESCRIPTION
switching diode

MFR/SUPPLIER REF
HP 5082-3041

DESCRIPTION
stripline launcher
jack

MFR/SUPPLIER REF
SUHNER 23SMA-50-0-52
CAMBION 450-3704-01-03-00

coaxial receptacle

SUHNER 13SMA-50-0-52

CONNECTORS
REF
CODE
XFA
1028908D
XFB1, 1028758Q
2
XMA 1028551R

F.5.2

1A69755 Directional Coupler

RESISTORS, FIXED
QTY
2

CODE
1028907C

DESCRIPTION
pill termination

VALUE TOL RATING


MFR/SUPPLIER REF
50
2%
KDI PST-1

DESCRIPTION
stripline launcher

MFR/SUPPLIER REF
SUHNER 23SMA-50-0-52

CONNECTORS
QTY
6

F.5.3

CODE
1028908D

2A69755 Directional Coupler

RESISTORS, FIXED
REF
4

CODE
1028907C

DESCRIPTION
pill termination

VALUE TOL RATING


MFR/SUPPLIER REF
50
2%
KDI PST-1

DESCRIPTION
stripline launcher

MFR/SUPPLIER REF
SUHNER 23SMA-50-0-52

CONNECTORS
QTY
8

F.5.4

CODE
1028908D

1A69757 50 Ohm Load (SMA)

RESISTORS, FIXED
REF
1

CODE
1050026H

U WARNING

DESCRIPTION
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
50
2%
250W RES-NET RPT975-250P

This resistor may contain beryllium oxide

CABLE ASSEMBLIES
QTY
1

CODE
DESCRIPTION
69757-4-09 coaxial SMA

MFR/SUPPLIER REF
69757-4-09

F-8

HA72500
F.5.5

APPENDIX F
2A69757 50 Ohm Load (N)

RESISTORS, FIXED
REF
1

CODE
1050026H

U WARNING

DESCRIPTION
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
50
2%
250W RES-NET RPT975-250P

This resistor may contain beryllium oxide

CABLE
QTY
0.75m

CODE

DESCRIPTION
coaxial 50 ohms

MFR/SUPPLIER REF
SUHNER EZ-141-AL-TP

DESCRIPTION
coaxial N plug

MFR/SUPPLIER REF
OMNI SPECTRA 3001-7941-00

CONNECTORS
QTY
XC1

CODE
1028913J

F.5.6

2A/3A69758 Power Supply System, Dual AC

MISCELLANEOUS
QTY
2
1
3
1
1

CODE
3A71130
69758-3-22
72558-4-47
72558-4-48
69758-4-24

F.5.7

DESCRIPTION
Power supply, 200/260 VAC, 24 VDC, 30 A
Cable assembly
Cable assembly, earth
Cable assembly, door earth
Installation accessories kit

MFR/SUPPLIER REF
3A71130
69758-3-22
72558-4-47
72558-4-48
69758-4-24

1A69873 250W RF Power Amplifier

CAPACITORS, FIXED
REF
C1, 2

CODE
1036606W

DESCRIPTION
ceramic chip

VALUE TOL RATING


MFR/SUPPLIER REF
47p
5%
150
VITRAMON VJ0805Q470JXB-AB

INDUCTORS
QTY
L1, 2

CODE
57969V31

DESCRIPTION

MFR/SUPPLIER REF
57969V31

SEMICONDUCTORS
QTY
V1

CODE

DESCRIPTION
microwave L-band amplifier

U WARNING

MFR/SUPPLIER REF
GHZ TAN250A

V1 may contain beryllium oxide

CONNECTORS
QTY
2

CODE
1031124M

F.5.8

DESCRIPTION
coaxial SMA jack

MFR/SUPPLIER REF
SUHNER 23SMA-50-0-04

3A71130 Power Supply 200/260 VAC, 24 VDC 30A

The AC Power Supply is a stand-alone equipment and is separately documented in its


own handbook (see Appendix J). Refer to that handbook for details of replacement
components. The major electronics subassembly in the unit is:
SUBASSEMBLIES
REF
A1

CODE
1A72599

DESCRIPTION
Control Board, AC Power Supply

MFR/SUPPLIER REF
1A72599

F-9

HA72500
F.5.9

APPENDIX F
1A72500 DME LDB-102 Station, Single 1kW

SUBASSEMBLIES
REF
A1
A2
A3
A4

CODE
1A72505
1A72560
1A72561

F.5.10

DESCRIPTION
VALUE TOL RATING
MFR/SUPPLIER REF
Rack Assembly (Single 1kW DME)
1A72505
Antenna Cable Set
1A72560
Accessory Kit, DME Test
1A72561
DME Antenna

2A72500 DME LDB-102 Station, Dual 1kW

SUBASSEMBLIES
REF
CODE
A1
2A72505
A2
2A72560
A3
1A72561
A4
A5
2A/3A69758

F.5.11

DESCRIPTION
Rack Assembly (Dual 1kW DME)
Antenna Cable Set
Accessory Kit, DME Test
DME Antenna
Dual AC Power Supply System

MFR/SUPPLIER REF
2A72505
2A72560
1A72561
2A/3A69758

1A72505 Rack Assembly, Single 1kW DME

SUBASSEMBLIES
REF/
QTY
A1
A2
A3
A4
A5
A6
A7
A8
A9
A11
A12
2
1

CODE

DESCRIPTION

1A72520
1A72530
1A72525
1A72510
1A72514
1A72535
1A72540
1A72558
3A71130
1A72550
1A72549
1030559Y
1030562B

F.5.12

Receiver Video
Transmitter Driver
Transponder Power Supply
Monitor Module
Test Interrogator
1kW RF Power Amplifier
1kW PA Power Supply
Rack Frame Wired - Single 1kW DME
Power Supply, 200/260 VAC,24 VDC, 30 A
Control and Test Unit
Power Distribution Panel - Single DME
Attenuator 10 dB 50 ohms SMA
Termination 50 ohms 1 watt SMA plug

MFR/SUPPLIER REF
1A72520
1A72530
1A72525
1A72510
1A72514
1A72535
1A72540
1A72558
3A71130
1A72550
1A72549
MICROLAB/FXRAG-10F
SUHNER 65SMA-50-0-1/111

2A72505 Rack Assembly, Dual 1kW DME

SUBASSEMBLIES
REF/
QTY
A1, 14
A2, 15
A3, 16
A4, 17
A5, 18
A6, 19
A7, 20
A9
A11
A12
3
2

CODE
1A72520
1A72530
1A72525
1A72510
1A72514
1A72535
1A72540
2A72558
1A72550
2A72549
1030559Y
1030562B

DESCRIPTION
Receiver Video
Transmitter Driver
Transponder Power Supply
Monitor Module
Test Interrogator
1kW RF Power Amplifier
1kW PA Power Supply
Rack Frame Wired - Dual 1kW DME
Control and Test Unit
Power Distribution Panel - Dual DME
Attenuator 10 dB 50 ohms SMA
Termination 50 ohms 1 watt SMA plug

MFR/SUPPLIER REF
1A72520
1A72530
1A72525
1A72510
1A72514
1A72535
1A72540
2A72558
1A72550
2A72549
MICROLAB/FXRAG-10F
SUHNER 65SMA-50-0-1/111

F-10

HA72500

F.5.13

APPENDIX F

1A72510 Monitor Module

SUBASSEMBLIES
REF
A1
A2

CODE
1A72511
1A72512

DESCRIPTION
Main PWB Assembly, Monitor Module
Peak Power Monitor

MFR/SUPPLIER REF
1A72511
1A72512

CABLE ASSEMBLIES
REF
1
1

CODE
DESCRIPTION
72510-4-13 ribbon 20-way
72510-4-14 coaxial BNC/SMA

F.5.14

MFR/SUPPLIER REF
72510-4-13
72510-4-14

1A72511 Monitor Module Main PWB

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C1-33, 35, 37-45, 49-51, 55-64. 68-71, 73,
81
1018878B ceramic monolyth
C34, 1036506M electrolytic tantalum
52, 82
C36
1004863T
ceramic monolyth
C46, 48, 54, 80, 83
1018751N ceramic monolyth
C47, 1026365P metal polyester
72
C53, 65-67, 74-76
1026369U metal polyester
C77
1028394V ceramic
C78
1028347U ceramic
C79
1026345T
metal polyester

VALUE TOL RATING

MFR/SUPPLIER REF

100n
33u

10%
20%

100V
35V

KEMET CK06BX104K
SIEMENS B45170-E4336-M9

10n

10%

100V

VITRAMON CK05BX103K

1u
470n

10%
10%

50V
63V

VITRAMON CK06BX105K
WIMA MKS2

1u
22p
33p
10n

10%
5%
5%
10%

50V
100V
100V
63V

WIMA MKS2
VITRAMON VP12BA220J
VITRAMON VP12BA330J
WIMA MKS2

DIGITAL DEVICES
REF
CODE
DESCRIPTION
D1
1030379C multiplexer
D2
3A72502
PLD monitor bus interface
D3, 6, 7, 12, 20, 21, 25
1033775U octal buffer
D4, 8, 16, 48
1035245R octal bus transceiver
D5, 22, 27
1028716V multiplexer
D9
4A72502
PLD monitor width counter
D10
5A72502
PLD monitor fall counter
D11
6A72502
PLD monitor rise counter
D13
7A72502
PLD monitor fault driver
D14, 1036477F
octal D-type latch
15
D17
8A72502
PLD pulse shape error counter 1
D18, 35, 38, 41, 42
1030185R dual precision monostable
D19
9A72502
PLD monitor clock 1
D23
10A72502 PLD pulse shape error counter 2
D24
11A72502 PLD monitor clock 2
D26
1032799H hex inverting Schmitt trigger
D28
1036595J
8-bit a/d converter
D29, 1036730F
hex non-inverting buffer
32
D30
12A72502 PLD monitor delay counter
D31
13A72502 PLD monitor spacing counter
D33
14A72502 PLD ident extraction
D34, 36, 39, 43
1030186T
BCD rate multiplier
D37
15A72502 PLD primary error counter
D40
17A72502 PLD monitor ident counter

MFR/SUPPLIER REF
PHILIPS HEF4053BD
3A72502
RCA CD74HC541E
TEXAS SN74HC245N
PHILIPS HEF4051BD
4A72502
5A72502
6A72502
7A72502
NATIONAL MM74HC573N
8A72502
PHILIPS HEF4538BD
9A72502
10A72502
11A72502
NATIONAL MM74HC14N
NATIONAL ADC0820BCD
NATIONAL MM74HC4050N
12A72502
13A72502
14A72502
PHILIPS HEF4527BD
15A72502
17A72502

F-11

HA72500
D44
D45
D46
D47
D49
D50
D51

1028410M
18A72502
1028749F
19A72502
20A72502
1033555E
16A72502

APPENDIX F
hex inverter
PLD monitor rate counter
quad 2-input NOR
PLD ident error counter
PLD monitor efficiency counter
hex inverter
PLD mon inhibit device driver

PHILIPS HEF4049BD
18A72502
PHILIPS HEF4001BD
19A72502
20A72502
PHILIPS PC74HCU04P
16A72502

DESCRIPTION
10.0 MHz QC-49

MFR/SUPPLIER REF
HY-Q EE01C/QC49

DESCRIPTION
green LED

MFR/SUPPLIER REF
HP HLMP-3502-010

yellow LED
red LED

HP HLMP-3400-010
HP HLMP-3300-010

CRYSTALS
REF
G1

CODE
1028733N

INDICATORS
REF
CODE
H1-8, 1036586Z
13
H9, 11 1036587A
H10, 1036588B
12

ANALOGUE DEVICES
REF
N1
N2, 7,
9
N3, 5
N4, 8
N6

CODE
1036584X
1036504K

DESCRIPTION
dual op amplifier
quad comparator

MFR/SUPPLIER REF
RCA CA3240AE
NATIONAL LM239N

1036594H
1030766Y
1036593G

precision 5V reference
voltage regulator 1.2 to 33V
voltage regulator 1.2 to 37V

MAXIM REF02
NATIONAL LM150K
SGS-THOMSON LM217T

RESISTORS, FIXED
REF
CODE
DESCRIPTION
R1, 89 1020019R wire wound
R2, 52, 86, 100, 101
1008758B metal film
R3, 80, 85, 93,108
1008746N metal film
R4, 6, 7, 12, 15. 23, 24, 26, 68
1008739F
metal film
R5,
1008750T
metal film
57, 61
R8
1008773T
metal film
R9, 56, 71, 90-92, 94, 103
1008794Q metal film
R10, 1008720K metal film
20, 27
R11, 21, 22, 72, 73, 99
1029244U metal film
R13, 17, 41, 42, 44, 54, 77
1008774U metal film
R14
1008776W metal film
R16, 37, 38, 50
1008778Y metal film
R18
1008777X metal film
R19
1008802Z
metal film
R28, 29, 43, 75, 97
1008770P metal film
R30, 1008728U metal film
31
R32
1008768M metal film
R33
1008782C metal film
R34, 1036495A metal film
35
R36
1008780A metal film
R39, 1036496B metal film
46, 58
R40
1021552H metal film

VALUE TOL RATING


MFR/SUPPLIER REF
3R3
5% 5W0
IRH ASW-5
3k32

1%

0W4

ROEDERSTEIN MK2

1k

1%

0W4

ROEDERSTEIN MK2

511
1k5

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

13k

1%

0W4

ROEDERSTEIN MK2

100k
82R5

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

0R0

1%

0W4

ROEDERSTEIN MK2

15k
18k2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

22k1
20k
221k

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

10k
182

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

8k25
33k2
30k1

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

27k4
10k
10M

1% 0W4
0.1% 0W1
1%

0W4

ROEDERSTEIN MK2
PHILIPS 2322-160-41003
ROEDERSTEIN MK2

F-12

HA72500
R45
1008763G
R47
1008751U
R48, 1008760D
49, 95
R51, 1008756Z
53
R55, 1008754X
98
R59, 69, 70,102
1021512P
R60
1008810H
R62
1008735B
R63
1008752V
R64, 1008764H
74
R65, 1008798V
66
R67, 78. 79, 83
1008786G
R76
1008795R
R81
1008761E
R82
1008749R
R84
1008733Z
R88
1008726R
R96
1021496X
R104, 1008730W
106
R105 1008755Y
R107 1008753W

APPENDIX F
metal film
metal film
metal film

5k11
1k62
3k92

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film

2k74

1%

0W4

ROEDERSTEIN MK2

metal film

2k21

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film
metal film
metal film

1M
475k
365
1k82
5k62

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film

150k

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film

47k5
110k
4k32
1k3
301
150
681k
221

1%
1%
1%
1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal film

2k43
2k0

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R87

CODE
1028760T

DESCRIPTION
Cermet 1-turn

VALUE TOL RATING


MFR/SUPPLIER REF
10k
10% 0W5
BOURNS 3386F-1-103

RESISTORS, NETWORKS
REF
CODE
DESCRIPTION
RN1-3, 22, 33, 34
1026493D SIP 10-pin
RN4, 1032352X SIP 10-pin
12, 18
RN5-10, 15, 16, 19, 26-29, 31, 32, 36-39
1036556R SIP 10-pin
RN13, 14, 17, 20, 23-25, 30
1028389P SIP 10-pin

VALUE TOL RATING

MFR/SUPPLIER REF

1kx9
47kx9

2%
2%

1W25
1W25

BOURNS 4310R-101-102
BOURNS 4610X-101-473

3k3x5

2%

1W25

BOURNS 4610-X-102-332

15kx9

2%

1W25

BOURNS 4310R-101-153

SWITCHES
REF
CODE
S1-4, 1026437T
S7-10
S12,
1036685G
13
S16
1036573K

DESCRIPTION
DIL SPST 8-way

MFR/SUPPLIER REF
CTS 206-8-LPST

DIL SPST 10-way

CTS 206-10-LPST

toggle DPDT

C&K 7201-M-D9-A-B-E

SEMICONDUCTORS
REF
V1, 4.
5
V2, 6
V3,
11, 12
V7
V8, 9
V10

CODE
1005279V

DESCRIPTION
zener diode 10V

MFR/SUPPLIER REF
PHILIPS BZC79/C10

1026172E
1006793Q

low power PNP transistor


switching diode

PHILIPS 2N2907A
FAIRCHILD 1N914A

1030394U
1036408F
1004812M

zener diode 3V3


Schottky diode
rectifier diode

PHILIPS BZX79/B3V9
IRC 1N5818
IRC 1N4004

F-13

HA72500

APPENDIX F

CONNECTORS
REF
CODE
XA1-5 1030153G
XN1
1036519B
XN2
1036522E
XT1-11, 14-16
1036570G
XT13 1036569F

F.5.15

DESCRIPTION
test jack
plug 96-way
header 20-way

MFR/SUPPLIER REF
SCOTT 4879-125-0
SIEMENS V42254-B1400-C910
SIEMENS V23535-A2200-A200

test terminal white


test terminal black

WILLIAM HUGHES 101


WILLIAM HUGHES 103

1A72512 Peak Power Monitor

CAPACITORS, FIXED
REF
C1, 2,
8
C3, 9
C4
C5, 11
C6, 7,
10

CODE
1036605V

DESCRIPTION
ceramic chip

1018751N
1026333E
1018878B
1036507N

ceramic monolyth
metal polyester
ceramic monolyth
electrolytic tantalum

VALUE TOL RATING


MFR/SUPPLIER REF
22p
5%
50V
VITRAMON VJ0805 Q220 JXA-AB
1u
1n
100n
6u8

10%
10%
10%
20%

50V
100V
100V
35V

VITRAMON CK06BX105K
WIMA FKS2
VITRAMON CK06BX104K
SIEMENS B45170-E4685-M9

ANALOGUE DEVICES
REF
N1-3
N4

CODE
1036584X
1028415T

DESCRIPTION
dual operational amplifier
dual comparator

MFR/SUPPLIER REF
RCA CA3240AE
NATIONAL LM219J

RESISTORS, FIXED
REF
CODE
DESCRIPTION
R1, 31 1035042W chip
R2
1008776W metal film
R3
1008754X metal film
R4
1008742J
metal film
R5
1008781B metal film
R6
1008760D metal film
R7, 8, 19. 21, 22, 26-28
1008778Y metal film
R9, 12 1008698L
metal film
R10
1021545A metal film
R13
1008767L
metal film
R14
1008743K metal film
R18, 1008780A metal film
20
R29
1008714D metal film
R30
1035090Y chip

VALUE
110
18k2
2k21
681
30k1
3k92

TOL RATING
MFR/SUPPLIER REF
1%
0W25 ROHM MCR18X 1100F EZH
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

22k1
10
2M21
7k5
750
27k4

1%
1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

47R5
82k5

1%
1%

0W4
ROEDERSTEIN MK2
0W125 ROHM MCR18X 823F EZH

SEMICONDUCTORS
REF
V1, 2
V3

CODE
1019399T
1026172E

DESCRIPTION
hot carrier diode
low power PNP transistor

MFR/SUPPLIER REF
HP 5082-2817 or 5082-2811
PHILIPS 2N2907A

CONNECTORS
REF
XC1
XN2

CODE
DESCRIPTION
1028757P coaxial SMA jack
72512-4-24 header 2-row 10-way

F.5.16

MFR/SUPPLIER REF
SUHNER 21SMA-50-3-15
72512-4-24

1A72513 Transponder Subrack

CABLE ASSEMBLIES
QTY
1
1

CODE
DESCRIPTION
72513-4-11 coaxial jack
72513-4-12 coaxial jack

MFR/SUPPLIER REF
72513-4-11
72513-4-12

F-14

HA72500
F.5.17

APPENDIX F
1A72514 Test Interrogator

SUBASSEMBLIES
REF
A1
A2
A3
A4
A5

CODE
1A72515
1A72516
1A69737
1A72518
1A72519

DESCRIPTION
Main PWB Assembly, Test Interrogator
RF Generator
Attenuator
Modulator and Detector
Reply Detector

MFR/SUPPLIER REF
1A72515
1A72516
1A69737
1A72518
1A72519

DESCRIPTION
fixed coaxial 50 ohms SMA 20dB
fixed coaxial 50 ohms SMA 30dB

MFR/SUPPLIER REF
MICROLAB/FXR AG-20F
MICROLAB/FXR AG-30F

ATTENUATORS
QTY
1
1

CODE
1030202K
1030203L

CABLE ASSEMBLIES
QTY
1
1
1
1

CODE
72514-4-12
72514-4-13
72514-4-14
72514-4-16

F.5.18

DESCRIPTION
coaxial BNC/SMA
coaxial BNC/SMA
coaxial SMA/SMA
single

MFR/SUPPLIER REF
72514-4-12
72514-4-13
72514-4-14
72514-4-16

1A72515 Test Interrogator Main PWB

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
VALUE
C1, 48, 61, 74, 77
1004863T
ceramic monolyth
10n
C2, 3, 5, 7, 14, 16, 18-27, 29, 30, 32-41, 43, 45-47,
49-52, 55, 57-60, 62-71, 78
1018878B ceramic monolyth
100n
C4
1026352A metal polyester
33n
C6, 17 1030190X ceramic
100p
C8
1036506M electrolytic tantalum
33u
C9
1026365P metal polyester
470n
C10, 1036508P electrolytic tantalum
33u
11
C12, 1026369U electrolytic tantalum
1u
79
C13
1036507N electrolytic tantalum
6u8
C15
1026350Y metal polyester
22n
C31, 1028735Q ceramic monolyth
330p
76
C42
1028736R ceramic monolyth
470p
C44, 1028893M ceramic
150p
75
C56
1026354C metal polyester
47n
C72
1028394V ceramic
22p
C73
1028347U ceramic
33p

TOL RATING

MFR/SUPPLIER REF

10%

100V

VITRAMON CK05BX103K

10%
10%
5%
20%
10%
20%

100V
63V
100V
35V
63V
10V

KEMET CK06BX104K
WIMA MKS2
VITRAMON VP12BA101J
SIEMENS B45170-E4336-M9
WIMA MKS2
SIEMENS B45170-A1336-M9

10%

50V

WIMA MKS2

20%
10%
10%

35V
63V
100V

SIEMENS B45170-E4336-M9
WIMA MKS2
PHILIPS 2222-630-08331

10%
5%

100V
100V

PHILIPS 2222-630-08471
PHILIPS 2222-678-34151

10%
5%
5%

63V
100V
100V

WIMA MKS2
VITRAMON VP12BA220J
VITRAMON VP12BA330J

DIGITAL DEVICES
REF
CODE
D1, 4, 1028747D
17
D2, 5, 1028375Z
29, 38
1028741X
D3,
18, 40
D6, 41 1030379C
D8, 42 1028716V
D10, 20, 36, 50
1036730F
D12, 1033775U
25, 27

DESCRIPTION
1-64 bit shift register

MFR/SUPPLIER REF
PHILIPS HEF4557BD

dual monostable

PHILIPS HEF4528BD

4-bit decimal counter

PHILIPS HEF40160BD

multiplexer
multiplexer

PHILIPS HEF4053BD
PHILIPS HEF4051BD

hex buffer
octal non-inverting buffer

NATIONAL MM74HC4050N
RCA CD74HC541E

F-15

HA72500
D13,
14, 24
D15
D16,
47
D19
D21,
32, 49
D26
D28
D30
D31
D33
D34,
35
D37
D39
D4346
D48
D51,
52

APPENDIX F

1036477F

octal D latch

NATIONAL MM74HC573N

1035245R
1032799H

octal bus transceiver


hex inverting Schmitt trigger

TEXAS SN74HC245N
NATIONAL MM74HC14N

1028402D
1036729E

quad 2-input NAND


hex inverter

PHILIPS HEF4011BD
NATIONAL MM74HC4049

22A72502
1028743Z
1028401C
1028379D
21A72502
1036502H

PLD TI bus interface


8-input tristate multiplexer
quad XOR
dual JK flip-flop
PLD TI timer counter
programmable interval timer

22A72502
PHILIPS HEF4512BD
PHILIPS HEF4070BD
PHILIPS HEF4027BD
21A72502
INTEL TP82C54-2

1028409L
1028378C
1036551L

hex Schmitt trigger


BCD up/down counter
4-bit BCD down counter

PHILIPS HEF40106BD
PHILIPS HEF4510BD
PHILIPS HEF4522BD

1028749F
1028410M

quad 2-input NOR


hex inverter

PHILIPS HEF4001BD
PHILIPS HEF4049BD

DESCRIPTION
10.0 MHz

MFR/SUPPLIER REF
HY-Q EE01C/QC49

DESCRIPTION
red LED
green LED

MFR/SUPPLIER REF
HP HLMP-3300-010
HP HLMP-3502-010

CRYSTALS
REF
G1

CODE
1028733N

INDICATORS
REF
H1
H2

CODE
1036588B
1036586Z

ANALOGUE DEVICES
REF
N1
N2
N3
N4-7

CODE
1036118Q
1036554P
1028415T
1036504K

DESCRIPTION
voltage regulator +15V
voltage regulator +5V
dual comparator
quad comparator

MFR/SUPPLIER REF
NATIONAL LM140AK-15
MOTOROLA LM140AK-5.0
NATIONAL LM219J
NATIONAL LM239N

RESISTORS, FIXED
REF
CODE
DESCRIPTION
R1, 19, 45, 47, 60, 61
1008746N metal film
R2, 4, 14, 18, 25
1008762F
metal film
R3,
1008738E metal film
11, 52
R5, 6 1036496B metal film
R8
1036576N wire wound
R9
1036578Q wire wound
R10
1008766K metal film
R18, 1008754X metal film
24, 44
R20, 21, 30, 57
1008786G metal film
R22
1008743K metal film
R23, 1008748Q metal film
51
R36
1008790L
metal film
R27
1008798V metal film
R28, 1008752V metal film
59
R29
1008735B metal film
R31, 1008764H metal film
43
R32
1008761E metal film

VALUE TOL RATING

MFR/SUPPLIER REF

1k

1%

0W4

ROEDERSTEIN MK2

4k75
475

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

10k
6R8
68
6k81
2k21

0.1%
5%
5%
1%
1%

0W1
6W5
6W5
0W4
0W4

PHILIPS 2322-160-41003
IRH ASW-5
IRH ASW-5
ROEDERSTEIN MK2
ROEDERSTEIN MK2

47k5
750
1k21

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

68k1
150k
1k82

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

365
5k62

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

4k32

1%

0W4

ROEDERSTEIN MK2

F-16

HA72500
R36, 1008770P
37, 53
R38
1008782C
R40, 41, 49, 54, 55
1008774U
R42
1008758B
R48
1008794Q
R56
1008767L
R62
1021512P

APPENDIX F
metal film

10k

1%

0W4

ROEDERSTEIN MK2

metal film

33k2

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film
metal film
metal film

15k
3k32
100k
7k5
1M

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R7

CODE
1028760T

DESCRIPTION
cermet 1-turn

VALUE TOL RATING


MFR/SUPPLIER REF
10k
10%
0W5
BOURNS 3386F-1-103

RESISTOR NETWORKS
REF
CODE
RN1, 2, 4, 10
1036531P
RN3, 6, 8, 9, 12, 15
1028389P
RN5, 1036555Q
11, 17
RN7, 1032352X
13, 14
RN16 1036532Q

DESCRIPTION

VALUE TOL RATING

MFR/SUPPLIER REF

SIP 8-pin

1kx4

2%

1W

BOURNS 4608X-102-102

SIP 10-pin
SIP 8-pin

15kx9
100x4

2%
2%

1W25
1W

BOURNS 4310R-101-153
BOURNS 4608X-102-101

SIP 10-pin

47kx9

2%

1W

BOURNS 4610X-101-473

SIP 8-pin

15kx4

2%

1W

BOURNS 4608X-102-153

SWITCHES
REF
S1
S2, 3
S4
S5, 6
S7

CODE
1036572J
1036499E
1030651Y
1036500F
1036501G

DESCRIPTION
pushbutton DPDT
toggle DPDT centre off
slide SPDT
rotary hex coded
toggle DPDT centre off

MFR/SUPPLIER REF
C&K 8225-S-D9-A-B-E
C&K 7205-S-D9-A-B-E
C&K 1101-M2-S3-CB-E
ELMA 07-4153
C&K 7203-M-D9-A-B-E

SEMICONDUCTORS
REF
V1, 4,
9
V2
V3
V5, 7,
8, 15
V6, 14
V1012
V13

CODE
1026171D

DESCRIPTION
low power NPN transistor

MFR/SUPPLIER REF
PHILIPS 2N2222A

1030231R
1026172E
1036408F

high power NPN transistor


low power PNP transistor
rectifier diode

MOTOROLA 2N6488
PHILIPS 2N2907A
MOTOROLA 1N5818

1004812M
1006793Q

rectifier diode
switching diode

IRC 1N4004
FAIRCHILD 1N914A

1030394U

zener diode

PHILIPS BZX79/B3V9

DESCRIPTION
test jack

MFR/SUPPLIER REF
SCOTT 4879-125-0

plug 96-way
header 20-way

SIEMENS V42254-B1400-C910
SIEMENS V23535-A2200-A200

test terminal white


test terminal black

WILLIAM HUGHES 101


WILLIAM HUGHES 103

CONNECTORS
REF
CODE
XA1- 1030153G
13
XN
1036519B
XN2
1036522E
XT1-4, 6-12
1036570G
XT5, 1036569F
13

F-17

HA72500

F.5.19

APPENDIX F

1A72516 RF Generator

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C1, 5, 1028736R ceramic monolyth
11
C2, 12 1030189W ceramic
C3
1028928A ceramic
C4
1026345T
metal polyester
C6, 24-28, 35
1036605V ceramic chip
C7
1030188V ceramic
C8,
1018878B ceramic monolyth
33, 37
C9
1026365P metal polyester
C13, 15, 16, 19, 20, 32
1030190X ceramic
C17, 1030211V ceramic
36
C21, 1036651V ceramic
23
C29
1033084T
ceramic chip
C30
1030214Y ceramic chip
C34
1033436A ceramic chip

VALUE TOL RATING


MFR/SUPPLIER REF
470p 10% 100V PHILIPS 2222-630-08471
10p
15p
10n

5%
5%
10%

100V
100V
63V

PHILIPS 2222-678-10109
VITRAMON VP12BA150JB
WIMA MKS2

22p
1n
100n

5%
10%
10%

50v
100V
100V

VITRAMON VJ0805
PHILIPS 2222-630-08102
KEMET CK06BX104K

470n

10%

63V

WIMA MKS2

100p
2p2

5%
0p25

100V
100V

VITRAMON VP12BA101J
PHILIPS 2222-680-09228

1p

0p25

100V

PHLIPS 2222-678-03108

10n
5p6
100p

10%
nom
5%

50V
50V
50V

VITRAMON VJ0805Y103KXAMT
VITRAMON 7800P7G02F
VITRAMON VJ0805A101JXAMT

CAPACITORS, VARIABLE
REF
C10
C14
C18

CODE
1005194C
1005195D
1028813A

DESCRIPTION
PTFE film
PTFE film
trimmer

VALUE TOL RATING


MFR/SUPPLIER REF
2-18p
300V PHILIPS 2222-809-05003
1p8-10p
500V PHILIPS 2222-809-05002
0p6-4p5
JOHANSON GIGATRIM 7273

INDUCTORS
REF
L1
L2
L3
L4
L6, 7

CODE
57973V284
57973V285
72516-4-27
72516-4-28
1025352N

DESCRIPTION

VALUE TOL RATING

0u39

0W17

MFR/SUPPLIER REF
57973V284
57973V285
72516-4-27
72516-4-28
MILLER 9230-10

RESISTORS, FIXED
REF
R1, 14
R2,
12, 13
R3
R4, 19
R5, 9,
17, 26
R6
R7
R8,
33, 34
R10,
29, 30
R11
R13
R15,
24
R16,
18
R18,
22
R20
R21
R23

CODE
1008762F
1008754X

DESCRIPTION
metal film
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
4k75
1%
0W4
ROEDERSTEIN MK2
2k21
1%
0W4
ROEDERSTEIN MK2

1008714D
1008752V
1008734A

metal film
metal film
metal film

47R5
1k82
332

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

1008742J
1008770P
1008698L

metal film
metal film
metal film

681
10k
10

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

1008746N

metal film

1k0

1%

0W4

ROEDERSTEIN MK2

1008766K
1008730W
1008750T

metal film
metal film
metal film

6k81
221
1k5

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

1008758B

metal film

3k32

1%

0W4

ROEDERSTEIN MK2

1008722M

metal film

100

1%

0W4

ROEDERSTEIN MK2

1008774U
1008756Z
1008784E

metal film
metal film
metal film

15k
2k74
39k2

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

F-18

HA72500

R25,
27
R31

APPENDIX F

1008706V

metal film

22R1

1%

0W4

ROEDERSTEIN MK2

1008726R

metal film

150

1%

0W4

ROEDERSTEIN MK2

SWITCHES
REF
S1

CODE
1027485G

DESCRIPTION
slide SPST DIP

MFR/SUPPLIER REF
CTS 206-006-LPST

SEMICONDUCTORS
REF
V1-5
V6
V7
V8
V9
V10
V11,
12

CODE
906654U
1027618B
1033538L
1026172E
1019399T
1026171D
1006793Q

DESCRIPTION
NPN transistor
HF amplifier NPN
transistor microwave
NPN transistor
hot carrier diode
NPN transistor
switching diode

MFR/SUPPLIER REF
MOTOROLA 2N2857
MOTOROLA MRF901
AVANTEK AT-01635
PHILIPS 2N2907A
HP 5082-2817 or 5082-2811
PHILIPS 2N2222A
FAIRCHILD 1N914A

DESCRIPTION
jack
test terminal white

MFR/SUPPLIER REF
CAMBION 450-3704-01-03-00
WILLIAM HUGHES 101

CONNECTORS
REF
CODE
XS1-6 1028758Q
XT1-4 1036570G

CABLE ASSEMBLIES
QTY
1

CODE
DESCRIPTION
72552-4-06 coaxial

F.5.20

MFR/SUPPLIER REF
72552-4-06

1A72517 RF Filter

CAPACITORS, VARIABLE
REF
C1, 2

CODE
1030213X

DESCRIPTION
trimmer

VALUE TOL RATING


MFR/SUPPLIER REF
0P8-8p
JOHANSON GIGATRIM 27293

INDUCTORS
REF
L1
L2

CODE
72517-4-08
72517-4-09

DESCRIPTION

VALUE TOL RATING

MFR/SUPPLIER REF
72517-4-08
72517-4-09

CONNECTORS
REF
XC1
XC2

CODE
1028851R
1028908D

F.5.21

DESCRIPTION
coaxial SMA receptacle
stripline launcher SMA

MFR/SUPPLIER REF
SUHNER 13SMA-50-0-52/199
SUHNER 23SMA-50-0-52/199

1A72518 Modulator and Detector

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C1, 3, 4, 7, 14, 25
1030188V ceramic
C2, 9 1018751N ceramic monolyth
C5, 6, 10, 12, 13, 16, 18, 19, 23, 24
1018878B ceramic monolyth
C11
1026365P metal polyester
C15, 1036507N electrolytic tantalum
20, 22
C17
1026339L
metal polyester
C21
1030190X ceramic
C26- 1036633A ceramic feedthru
31

VALUE TOL RATING

MFR/SUPPLIER REF

1n
1u

10%
10%

100V
50V

PHILIPS 2222-630-01802
VITRAMON CK06BX105K

100n
470n
6u8

10%
10%
20%

100V
63V
35V

KEMET CK06BX104K
WIMA MKS2
SIEMENS B45170-E4685-M9

3n3
100p
100p

10%
5%
80%

100V
100V
100V

WIMA FKS2
VITRAMON VP12ABA101J
SPECTRUM 5471300X5F101M

F-19

HA72500

APPENDIX F

DIGITAL DEVICES
REF
D1
D2

CODE
1028749F
1028754L

DESCRIPTION
quad 2-input NOR
analogue mux/demux

MFR/SUPPLIER REF
PHILIPS HEF4001BD
PHILIPS HEF4052BD

ANALOGUE DEVICES
REF
N1-4
N5, 6

CODE
1036584X
1028415T

DESCRIPTION
dual operational amplifier
dual comparator

MFR/SUPPLIER REF
RCA CA3240AE
NATIONAL LM219J

RESISTORS, FIXED
REF
CODE
R1
1008710Z
R2
1008792N
R3
1008776W
R4
1008781B
R5
1008760D
R6
1008756Z
R7
1008742J
R8,
1008778Y
25, 28
R9
1008781B
R10, 23, 24, 38
1008762F
R11
1008767L
R12
1008743K
R14, 1008746N
32, 51
R15
1008768M
R16, 21, 22, 31
1008774U
R17
1021545A
R18
1021512P
R19
1008750T
R26, 1008789K
27
R29
1008757A
R30
1008754X
R33
1008770P
R34, 39, 43, 47
1008722M
R35
1008772R
R36, 1008714D
52
R40, 42, 44, 45, 50
1008738E
R41
1008736C
R46, 1008758B
48
R49
1008786G

DESCRIPTION
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film

VALUE
33R2
82k5
18k2
30k1
3k92
2k74
681
22k1

TOL RATING
MFR/SUPPLIER REF
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

metal film

30k1

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film
metal film

475
7k5
750
1k

1%
1%
1%
1%

0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film

8k25

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film
metal film
metal film

15k
2M21
1M
1k5
61k9

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal film
metal film

3K01
2K21
10k

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal film
metal film

100
12k1
47R5

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal film
metal film

475
392
3k32

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film

47k5

1%

0W4

ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R13,
37
R20

CODE
1028756N

DESCRIPTION
cermet 1 -turn

1028760T

cermet 1 -turn

VALUE TOL RATING


MFR/SUPPLIER REF
2k
10%
0W5
BOURNS 3386F-1-202
10k

10%

0W5

BOURNS 3386F-1-303

SWITCHES
REF
S1

CODE
1030651Y

DESCRIPTION
slide SPDT

MFR/SUPPLIER REF
C&K 1101-M2-S3-CB-E

F-20

HA72500

APPENDIX F

SEMICONDUCTORS
REF
V1
V2
V3,
10-12
V5, 9

CODE
1019399T
1026172E
1026171D

DESCRIPTION
hot carrier diode
low power PNP transistor
low power NPN transistor

MFR/SUPPLIER REF
HP 5082-2817 or 5082-2811
PHILIPS 2N2907A
PHILIPS 2N2222A

1006793Q

switching diode

FAIRCHILD 1N914A

DESCRIPTION
jack

MFR/SUPPLIER REF
CAMBION 450-3704-01-03-00

test terminal white


test terminal black

WILLIAM HUGHES 101


WILLIAM HUGHES 103

CONNECTORS
REF
CODE
XS1- 1028758Q
14
XT1-4 1036570G
XT5, 6 1036569F

CABLE ASSEMBLIES
QTY
6
1

CODE
DESCRIPTION
72518-4-15 7-way D-Type
72518-3-29 20-way ribbon

F.5.22

MFR/SUPPLIER REF
72518-4-15
72518-3-29

1A72519 Reply Detector

CAPACITORS, FIXED
REF
CODE
C1, 2, 1036605V
11
C3, 10 1018751N
C4
1026333E
C5, 7, 8, 12, 13
1018878B
C6
1036507N
C9
1030188V
C14, 1030190X
15

DESCRIPTION
ceramic chip
ceramic monolyth
metal polyester
ceramic monolyth
electrolytic tantalum
ceramic
ceramic

VALUE TOL RATING


MFR/SUPPLIER REF
22p
5%
50V
VITRAMON VJ0805-Q220-JXA-AB
1u
1n

10%
10%

50V
100v

VITRAMON CK06BX105K
WIMA FKS2

100n
6u8
1n
100p

10%
20%
10%
5%

100V
35V
100v
100V

KEMET CK06BX104K
SIEMENS B45170-E4685-M9
PHILIPS 2222-630-08102
VITRAMON VP12BA101J

DIGITAL DEVICES
REF
D1
D2
D3

CODE
1030379C
1036596K
1028749F

DESCRIPTION
multiplexer
quad XOR
quad 2-input NOR

MFR/SUPPLIER REF
PHILIPS HEF4053BD
PHILIPS HEF4077BD
PHILIPS HEF4001BD

ANALOGUE DEVICES
REF
N1-3
N4, 5

CODE
1036584X
1028415T

DESCRIPTION
dual op amplifier
dual comparator

MFR/SUPPLIER REF
RCA CA3240AE
NATIONAL LM219J

RESISTORS, FIXED
REF
R1, 22
R2
R3
R4
R5
R6
R7-9,
18-21
R10
R11,
14
R12,
13
R1517

CODE
1035042W
1008776W
1008748Q
1008734A
1008781B
1008760D
1008778Y

DESCRIPTION
chip
metal film
metal film
metal film
metal film
metal film
metal film

VALUE
110
18k2
1k21
332
30k1
3k92
22k1

TOL RATING
MFR/SUPPLIER REF
1% 0W125 ROHM MCR18X 1100F EZH
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

1021545A
1008747P

metal film
metal film

2M21
1k1

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1008761E

metal film

4k32

1%

0W4

ROEDERSTEIN MK2

1008746N

metal film

1k

1%

0W4

ROEDERSTEIN MK2

F-21

HA72500
R23,
25
R24
R26
R27,
28
R29
R30
R31

APPENDIX F

1008698L

metal film

10

1%

0W4

ROEDERSTEIN MK2

1008767L
1036694R
1008754X

metal film
metal film
metal film

7k5
4M7
2K21

1%
5%
1%

0W4
0W5
0W4

ROEDERSTEIN MK2
PHILIPS 2322-186-13475
ROEDERSTEIN MK2

1008714D
1035090Y
1008743K

metal film
chip
metal film

47R5
82k5
750

1%
1%
1%

0W4
0W125
0W4

ROEDERSTEIN MK2
ROHM MCR18X 823F EZH
ROEDERSTEIN MK2

SEMICONDUCTORS
REF
V1, 2
V3

CODE
1019399T
1026172E

DESCRIPTION
hot carrier diode
low power PNP transistor

MFR/SUPPLIER REF
HP 5082-2817 or 5082-2811
PHILIPS 2N2907A

DESCRIPTION
coaxial jack SMA

MFR/SUPPLIER REF
SUHNER 21SMA-50-3-15

CONNECTORS
REF
XC1

CODE
1028757P

F.5.23

1A72520 Receiver Video

SUBASSEMBLIES
REF
A1
A2
A3
A4
A5

CODE
1A72521
1A72522
1A72523
1A72524
1A72517

DESCRIPTION
Main PWB Assembly, Receiver Video
RF Source
IF Amplifier
RF Amplifier
RF Filter

MFR/SUPPLIER REF
1A72521
1A72522
1A72523
1A72524
1A72517

CABLE ASSEMBLIES
QTY
1
1
1
1
1

CODE
72520-4-14
72520-4-15
72520-4-16
72520-4-21
72520-4-18

F.5.24

DESCRIPTION
coaxial BNC/SMA
coaxial BNC/SMA
coaxial SMA/SMA
coaxial SMA/SMA
ribbon 20-way

MFR/SUPPLIER REF
72520-4-14
72520-4-15
72520-4-16
72520-4-21
72520-4-18

1A72521 Receiver Video Main PWB

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
VALUE TOL RATING
C1, 3-12, 16-20, 23, 28-32, 34-37, 40-42, 44-47, 49-51, 53-55,
58-62, 66, 68-74, 76-78, 80-90, 92, 99, 100
1018878B ceramic monolyth
100n 10% 100V
C2, 15, 21, 33, 52, 79
1030190X ceramic
100p
5%
100V
C13, 1028347U ceramic
33p
5%
100V
14
C22, 48, 57, 97, 98
1026345T
metal polyester
10n
10%
63V
C24, 26, 27, 39, 43
1028882A ceramic monolyth
220p 10% 100V
C25
1030188V ceramic
1n
10% 100V
C38
1026365P metal polyester
470n 10%
63V
C63, 1036506M electrolytic tantalum
33u
20%
35V
64, 67
C75, 1036507N electrolytic tantalum
6u8
20%
35V
91
C93, 1026369U electrolytic tantalum
1u
10%
50V
95, 96

MFR/SUPPLIER REF
KEMET CK06BX104K
VITRAMON VP12BA101J
VITRAMON VP12BA330J
WIMA MKS2
PHILIPS 2222-630-08221
PHILIPS 2222-630-08102
WIMA MKS2
SIEMENS B45170-E4336-M9
SIEMENS B45170-E4685-M9
WIMA MKS2

F-22

HA72500

APPENDIX F

DIGITAL DEVICES
REF
CODE
DESCRIPTION
D1
1028410M hex inverter
D2, 3, 14, 20, 35
1028375Z
dual monostable
D4
1028382G tristate hex inverter
D5, 6, 1028376A 4-bit up/down binary counter
18
D8
1028775J
14-stage fipple carry counter
D9, 28 1028749F
quad 2-input NOR
D10
1030185R dual precision monostable
D11, 29, 30, 36, 39, 40, 43, 46
1028407J
4-bit binary down counter
D12
1028754L
analogue mux/demux
D13, 21-25, 31-34, 42
1028747D 1-64 bit shift register
D15
1028887F
8-bit static shift register
D16
1028744A 5-stage Johnson counter
D17
1028475B quad 2-input NAND
D19
1030379C multiplexer
D26, 1028885D dual D flip-flop
48
D27, 41, 52, 53
1028402D quad 2-input NAND
D37, 45, 47, 50
1028716V multiplexer
D38
57945V48 delay line
D44
1030546J
dual timer
D49
1028886E 12-stage binary counter
D51
1028379D dual JK flip-flop

MFR/SUPPLIER REF
PHILIPS HEF4049BD
PHILIPS HEF4528BD
PHILIPS HEF40098BD
PHILIPS HEF40193BD
PHILIPS HEF4060BD
PHILIPS HEF4001BD
PHILIPS HEF4538BD
PHILIPS HEF4526BD
PHILIPS HEF4052BD
PHILIPS HEF4557BD
PHILIPS HEF4021BD
PHILIPS HEF4017BD
PHILIPS HEF4093BD
PHILIPS HEF4053BD
PHILIPS HEF4013BD
PHILIPS HEF4011BD
PHILIPS HEF4051BD
57945V48
NATIONAL LM556J
PHILIPS HEF4040BD
PHILIPS HEF4027BD

CRYSTALS
REF
G1

CODE
1028884C

DESCRIPTION
5.5296 MHz

MFR/SUPPLIER REF
HY-Q EE01C/QC18

DESCRIPTION
yellow LED
red LED
green LED

MFR/SUPPLIER REF
HP HLMP-3400-010
HP HLMP-3300-010
HP HLMP-3502-010

INDICATORS
REF
H1
H2
H3

CODE
1036587A
1036588B
1036586Z

ANALOGUE DEVICES
REF
N1
N2-4
N5, 8
N6, 7,
10

CODE
1036118Q
1036504K
1028415T
1036584X

DESCRIPTION
voltage regulator +15V
quad comparator
dual comparator
dual op amplifier

MFR/SUPPLIER REF
NATIONAL LM140AK-15
NATIONAL LM239N
NATIONAL LM219J
RCA CA3240AE

RESISTORS, FIXED
REF
CODE
DESCRIPTION
VALUE
R1, 2, 9, 10, 26, 33, 41, 42, 47, 60, 70, 71, 79, 80
1008746N metal film
1k
R3, 5, 7, 53, 54, 59
1008794Q metal film
100k
R4
1008799W metal film
162k
R6
1008780A metal film
27k4
R8,
1008722M metal film
100
11, 21
R12
1008778Y metal film
22k1
R13, 1008786G metal film
47k5
62, 63
R14, 1008798V metal film
150k
17,29
R15, 18, 19, 32, 55, 72, 74, 81
1008774U metal film
15k

TOL RATING

MFR/SUPPLIER REF

1%

0W4

ROEDERSTEIN MK2

1%
1%
1%
1%

0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

F-23

HA72500

APPENDIX F

R16, 1008810H metal film


75,
76, 82
R20, 23, 34, 51, 66-68
1008770P metal film
R22, 1008788J
metal film
69
R24, 40, 43, 50
1008764H metal film
R25
1008760D metal film
R27
1008752V metal film
R28
1008735B metal film
R31
1008782C metal film
R35
1008748Q metal film
R36
1008732Y metal film
R38
1008803A metal film
R44
1008736C metal film
R48
1008740G metal film
R49
1008756Z
metal film
R52, 1008758B metal film
61
R56, 1008762F
metal film
57, 64
R58
1008754X metal film
R65
1008768M metal film
R73
1036576N wire wound
R77, 1008752V metal film
78

475k

1%

0W4

ROEDERSTEIN MK2

10k
56k2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

5k62
3k92
1k82
365
33k2
1k21
274
243k
392
562
2k74
3k32

1%
1%
1%
1%
1%
1%
1%
1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

4k75

1%

0W4

ROEDERSTEIN MK2

2k21
8k25
6R8
1k82

1%
1%
5%
1%

0W4
0W4
6W5
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
IRH ASW-5
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R37
R39
R45,
46

CODE
1030146Z
1030542E
1028760T

DESCRIPTION
cermet 1-turn
cermet 1-turn
cermet 1-turn

VALUE
100k
1M
10k

TOL RATING
MFR/SUPPLIER REF
10%
0W5
BECKMAN 72PMR100K
10%
0W5
BOURNS 3386F-1-105
10%
0W5
BOURNS 3386F-1-103

RESISTOR NETWORKS
REF
CODE
RN1-2, 6, 13-16
1028389P
RN3, 1036532Q
7-12
RN4
1036531P
RN5
1041467E

DESCRIPTION

VALUE TOL RATING

MFR/SUPPLIER REF

SIP 10-pin
SIP 8-pin

15kx9
15kx4

2%
2%

1W25
1W

BOURNS 4310R-101-153
BOURN S 4608X-102-153

SIP 8-pin
SIP 8-pin

1kx4
4k7x4

2%
2%

1W
1W

BOURNS 4608X-102-102
BOURNS 4608X-104-104

SWITCHES
REF
S1-3
S4, 5,
8, 9
S6, 7
S11
S12
S1316

CODE
1036500F
1030651Y

DESCRIPTION
rotary hex coded
slide SPDT

MFR/SUPPLIER REF
ELMA 07-4153
C&K 110 -M2-S3-CB-E

1036520C
1036501G
1036499E
1026437T

rotary hex coded


toggle DPDT centre off
toggle DPDT centre off
DIL SPST 8-way

SIEMENS C42315-A1353-A10
C&K 7203-M-D9-A-B-E
C&K 7205-S-D9-A-B-E
CTS 206-8-LPST

SEMICONDUCTORS
REF
CODE
V1-10, 13,16-21
1006793Q
V11
1030394U
V14
1026171D
V15
1026172E
V22
1006326H

DESCRIPTION
switching diode
zener diode 3V3
low power NPN transistor
low power PNP transistor
zener diode 5V6

MFR/SUPPLIER REF
FAIRCHILD 1N914A
PHILIPS BZX79/B3V9
PHILIPS 2N2222A
PHILIPS 2N2907A
PHILIPS BZX79/C5V6

F-24

HA72500

APPENDIX F

CONNECTORS
REF
CODE
DESCRIPTION
XA1- 1030153G test jack
13
XN1
1036519B plug 96-way
XN2
1036522E header 20-way
XT1-14, 16, 18-20, 22-26
1036570G test terminal white
XT15, 1036569F
test terminal black
17, 21

F.5.25

MFR/SUPPLIER REF
SCOTT 4879-125-0
SIEMENS V42254-B1400-C910
SIEMENS V23535-A2200-A200
WILLIAM HUGHES 101
WILLIAM HUGHES 103

1A72522 RF Source

CAPACITORS, FIXED
REF
CODE
C1, 6 1028736R
C2
1030189W
C3
1004836T
C5,
1018878B
28, 29
C7
1030188V
C9
1028736R
C10
1028347U
C11
1028928A
C13, 14, 17, 19, 22
1030190X
C15, 1030211V
20
C22, 1036605V
24, 25
C23
1028930C
C27
1036651V
C31
1033436A
C32
1032940L

DESCRIPTION
ceramic monolyth
ceramic
ceramic monolyth
ceramic monolyth

VALUE
470p
10p
10n
100n

TOL RATING
MFR/SUPPLIER REF
10% 100V PHILIPS 2222-630-08471
5%
100V PHILIPS 2222-678-10109
10% 100V VITRAMON CK05BX103K
10% 100V KEMET CK06BX104K

ceramic
ceramic monolyth
ceramic
ceramic

1n
470p
33p
15p

10%
10%
5%
5%

100V
100V
100V
100V

PHILIPS 2222-630-08102
PHILIPS 2222-630-08471
VITRAMON VP12BA330J
VITRAMON VP12BA150JB

ceramic
ceramic

100p
2p2

5%
0p25

100V
100V

VITRAMON VP12BA101J
PHILIPS 2222-680-09228

ceramic chip

22p

5%

50V

VITRAMON VJ0805Q220JXA-AB

ceramic
ceramic
ceramic chip
ceramic chip

3p3
1p
100p
10p

0p25
0p25
5%
5%

100V
100V
50V
50V

PHILIPS 2222-678-09338
PHILIPS 2222-678-03108
MURATA GR40-C06-101J-50V-M6
VITRAMON VJ0805-A100-JXAMT

CAPACITORS, VARIABLE
REF
C8
C12
C18,
26

CODE
1005194C
1005195D
1030213X

DESCRIPTION
PTFE film
PTFE film
trimmer

VALUE TOL RATING


MFR/SUPPLIER REF
2-18p
300V PHILIPS 2222-809-05003
1p8-10p
500V PHILIPS 2222-809-05002
0p8JOHANSON GIGATRIM 27293
8p0

CRYSTALS
REF
G1

CODE

DESCRIPTION
Frequency is determined by DME operating
channel. Refer to crystal specification in
Appendix N.

MFR/SUPPLIER REF

INDUCTORS
REF
L1
L2
L3
L4
L5
L6

CODE
57973V284
57973V285
72522-4-32
69734-4-17
69734-4-18
405355D

DESCRIPTION

VALUE TOL RATING

0u82

0W25

MFR/SUPPLIER REF
57973V284
57973V285
72522-4-32
69734-4-17
69734-4-18
MILLER 9310-10

F-25

HA72500

APPENDIX F

RESISTORS, FIXED
REF
CODE
DESCRIPTION
R1
1008752V metal film
R2
1008762F
metal film
R3, 9 1008754X metal film
R4
1008742J
metal film
R5, 12, 13, 17, 20, 22
1008734A metal film
R6
1008746N metal film
R7, 16 1008730W metal film
R8
1008766K metal film
R10
1008758B metal film
R11
1008722M metal film
R14, 1008770P metal film
18, 24
R15
1008756Z
metal film
R19
1008750T
metal film
R21
1008726R metal film
R23
1008714D metal film

VALUE TOL RATING


MFR/SUPPLIER REF
1k82
1%
0W4
ROEDERSTEIN MK2
4k75
1%
0W4
ROEDERSTEIN MK2
2k21
1%
0W4
ROEDERSTEIN MK2
681
1%
0W4
ROEDERSTEIN MK2
332
1k
221
6k81
3k32
100
10k

1%
1%
1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

2k74
1k5
150
47R5

1%
1%
1%
1%

0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

SEMICONDUCTORS
REF
V1-4
V5

CODE
906654U
1027618B

DESCRIPTION
low power NPN transistor
HF amplifier NPN

MFR/SUPPLIER REF
MOTOROLA 2N2857
MOTOROLA MRF901

CONNECTORS
REF/
CODE
DESCRIPTION
QTY
XS1, 1028758Q jack
2
XT1-4 1036570G test terminal white
1
72522-4-06 connector assembly

F.5.26

MFR/SUPPLIER REF
CAMBION 450-3704-01-03-00
WILLIAM HUGHES 101
72522-4-06

1A72523 IF Amplifier

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C2
1028347U ceramic
C3, 7, 13, 14, 16, 26
1030188V ceramic
C4, 8, 9, 12, 24, 25, 34
1004863T
ceramic monolyth
C5, 36 1028736R ceramic monolyth
C6
1016718D ceramic
C10
1033436A ceramic chip
C11
1028882A ceramic monolyth
C15
1029308N ceramic chip
C17, 21, 22, 27, 35
1018751N ceramic monolyth
C18
1036508P electrolytic tantalum
C19
1028893M ceramic
C20
1026358G metal polyester
C23, 28, 30, 32, 33
1018878B ceramic monolyth
C29
1017579P ceramic
C31
1036507N electrolytic tantalum

VALUE TOL RATING


MFR/SUPPLIER REF
33p
5%
100V VITRAMON VP12BA330J
1n

10%

100V

PHILIPS 2222-630-08102

10n
470p
12p
100p
220p
470p

10%
10%
2%
5%
10%
10%

100V
100V
100V
50V
100V
50V

VITRAMON CK05BX103K
PHILIPS 2222-630-08471
PHILIPS 2222-632-10129
VITRAMON VJ0805-A101-JXAMT
PHILIPS 2222-630-08221
VITRAMON VJ0805-A471-KXAMT

1u
33u
150p
100n

10%
20%
5%
10%

50V
25V
100V
63V

VITRAMON CK06BX105K
SIEMENS B45170-A1336-M9
PHILIPS 2222-678-34151
WIMA MKS2

100n
47p
6u8

10%
2%
20%

100V
100V
35V

KEMET CK06BX104K
PHILIPS 2222-632-10479
SIEMENS 1345170-E4685-M9

CAPACITORS, VARIABLE
REF
C1

CODE
1005194C

DESCRIPTION
PTFE film

VALUE TOL RATING


MFR/SUPPLIER REF
2-18p
300V PHILIPS 2222-809-05003

F-26

HA72500

APPENDIX F

DIGITAL DEVICES
REF
D1

CODE
57945V48

DESCRIPTION
delay line

MFR/SUPPLIER REF
57945V48

DESCRIPTION
53.75 MHz third overtone

MFR/SUPPLIER REF
HY-Q EE04S HC-18/U

CRYSTALS
REF
G1

CODE
1028897R

INDUCTORS
REF
L1, 8
L2
L3
L4
L5
L6
L7
L9
L10

CODE
1030131H
1036668N
72523-3-37
72523-3-28
57998V481
57998V486
72523-3-38
1036710J
1036711K

DESCRIPTION

VALUE TOL RATING


MFR/SUPPLIER REF
6u8H 10%
MILLER 9310-32
0u1H 10%
CAMBION 550-3399-01
72523-3-37
72523-3-28
57998V481
57998V486
72523-3-38
2u2H 10%
CAMBION 550-3399-17
0u47H 10%
CAMBION 550-3399-09

ANALOGUE DEVICES
REF
N1-8
N9
N10
N11

CODE
1028894N
1036584X
1028415T
1036593G

DESCRIPTION
log amplifier
dual op amplifier
dual comparator
voltage regulator 1.2 to 37V

MFR/SUPPLIER REF
PLESSEY SL521CCM
RCA CA3240AE
NATIONAL LM219J
SGS-THOMSON LM217T

RESISTORS, FIXED
REF
CODE
DESCRIPTION
R1, 4 1008722M metal film
R2
1008708X metal film
R3
1008736C metal film
R5, 47 1008770P metal film
R7, 8, 31, 34, 44, 48, 51
1008746N metal film
R6, 19, 35, 45
1008738E metal film
R9
1008766K metal film
R10, 1008732Y metal film
14
R11
1008756Z
metal film
R12. 17, 20, 23, 28, 38, 41, 46, 49
1008794Q metal film
R13, 18, 36, 54
1008774U metal film
R16
1008810H metal film
R21, 1008776W metal film
40
R22
1008801Y metal film
R24
1008778Y metal film
R25
1008763G metal film
R26
1008730W metal film
R27
1008743K metal film
R30, 1008750T
metal film
42
R32
1008753W metal film
R33
1036715P temp dependent NTC
R37
1008804B metal film
R39
1008790L
metal film
R43
1008758B metal film
R52
1008726R metal film
R53
1008754X metal film
R55
1008773T
metal film
R56
1008727T
metal film
R57
1008741H metal film
R58
1033316V chip

VALUE
100
27R4
392
10k

TOL RATING
MFR/SUPPLIER REF
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

1k

1%

0W4

ROEDERSTEIN MK2

475
6k81
274

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

2k74

1%

0W4

ROEDERSTEIN MK2

100k

1%

0W4

ROEDERSTEIN MK2

15k
475k
18k2

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

200k
22k1
5k11
221
750
1k5

1%
1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

2k
5k
274k
68k1
3k32
150
2k21
13k0
162
619
0R0

1%
5%
1%
1%
1%
1%
1%
1%
1%
1%

0W4
0W1
0W4
0W4
0W4
0W4
0W4
W60
0W4
0W4

ROEDERSTEIN MK2
PHILIPS 2322-645-03502
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ALLEN-BRADLEY BCX0000JT

F-27

HA72500
R59,
60
R61

APPENDIX F

1032675Y

chip

221

1%

0W125 ROHM MCR 18X-221F-EZH

1008802Z

metal film

221k

1%

0W4

ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R15,
50
R29

CODE
1018646Z

DESCRIPTION
cermet 1-turn

1028877V

cermet 1-turn

VALUE TOL RATING


MFR/SUPPLIER REF
5k
10%
0W5
BOURNS 3386F-1-502
1k

10%

0W5

BOURNS 3386F-1-102

SEMICONDUCTORS
REF
V1, 2
V3, 6
V4
V5

CODE
1043550U
1006678Q
906441M
1026171D

DESCRIPTION
transistor dual gate MOSFET
hot carrier diode
low power NPN transistor
low power NPN transistor

MFR/SUPPLIER REF
TEMIC BF964S
HP 5082-2800
NATIONAL 2N918
PHILIPS 2N2222A

CODE
10288989T
1036629W
72523-4-29
1036570G

DESCRIPTION
coaxial SMA receptacle
header 10-way
header
test terminal white

MFR/SUPPLIER REF
SUHNER 82SMA-50-0-1/111
VARELCO 00-8289-010-006-1-1-3
72523-4-29
WILLIAM HUGHES 101

1036569F

test terminal black

WILLIAM HUGHES 103

CONNECTORS
REF
XC1
XN1
XN2
XT1,
3-13
XT2

F.5.27

1A72524 RF Amplifier

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C1, 8, 1036605V ceramic chip
13, 19
C2
1038980B ceramic chip
C3-5, 10,11, 17,18, 20, 21
1029308N ceramic chip
C6
1036507N electrolytic tantalum
C7
227739T
electrolytic tantalum
C9
1032956D ceramic chip
C12
1032937H ceramic chip
C14
1018878B ceramic monolyth
C15
1029310Q ceramic chip
C17
1036605V ceramic chip
C22- 1036632Z ceramic feedthru
24

VALUE TOL RATING


MFR/SUPPLIER REF
22p
5%
50V
VITRAMON VJ0805-Q220-JXAAB
2p7

0p25

50V

VITRAMON VP0805Q-2R7-CXA

470p 10%.
6u8
20%
1u
10%
1p
0p25
2p2 0p25
100n 10%
3p
0p25
22p
5%
1n
100%

50V
35V
50V
50V
50V
100V
100V
50V
100V

VITRAMON VJ0805-A471-KXAMT
SIEMENS B45170-E4685-M9
KEMET T110A105K35AS
MURATA GRM40COG1ROC50V
VITRAMON VJ0805-A2R2-CXAMT
KEMET CKO6BX104K
VITRAMON VJ0805-A3RO-CXB
VITRAMON VJ0805-Q220JXAT
SPECTRUM 54713001X5U102P

RESISTORS, FIXED
REF
R1
R2, 5
R3
R4, 6
R7, 8
R9-12
R13
R14

CODE
1008728U
1008734A
1008735B
1008727T
1032671U
1008770P
1032960H
2000267D

DESCRIPTION
metal film
metal film
metal film
metal film
chip
metal film
chip
chip

VALUE
182
332
365
162
100
10k
121
15

TOL
1%
1%
1%
1%
1%
1%
1%
2%

RATING
0W4
0W4
0W4
0W4
0W125
0W4
0W125
0W125

MFR/SUPPLIER REF
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2162RF.E
ROHM MCR18X-101F
ROEDERSTEIN MK2
ROHM MCR18X-121F
PHILIPS 2322-712-20159

MODULATORS
REF
U1

CODE
1029313U

DESCRIPTION
double balanced mixer

MFR/SUPPLIER REF
MINI-CIRCUITS TFM-12

F-28

HA72500

APPENDIX F

SEMICONDUCTORS
REF
V1
V2
V3, 6
V4
V5
V7, 8
V9

CODE
1033634Q
1036581U
1006793Q
1033634Q
1036581U
1019399T
1005279V

DESCRIPTION
low noise NPN transistor
zener diode 7V5
switching diode
transistor microwave
zener diode 7V5 5%
hot carrier diode
zener diode 10V0

MFR/SUPPLIER REF
VSI AT-41435
PHILIPS BZX79/C7V5
FAIRCHILD 1N914A
AVANTEK AT-41435-3
PHILIPS BZX79/C7V5/143
HP 5082-2817 or 5082-2811
PHILIPS BZX79/C10

DESCRIPTION
wireline coupler

MFR/SUPPLIER REF
69742-4-20

DESCRIPTION
coaxial SMA receptacle
jack

MFR/SUPPLIER REF
SUHNER 82SMA-50-0-1/111
CAMBION 450-3704-01-03-00

RF DEVICES
REF
W1

CODE
1030238Z

CONNECTORS
REF
CODE
XC2-4 1028898T
XS1-4 1028758Q

CABLE ASSEMBLIES
QTY
1

CODE
DESCRIPTION
72524-4-06 coaxial connector assembly

F.5.28

MFR/SUPPLIER REF
72524-4-06

1A72525 Transponder Power Supply

SUBASSEMBLIES
REF
A1

CODE
1A72526

F.5.29

DESCRIPTION
Main PWB Assembly, Transponder Power
Supply

MFR/SUPPLIER REF
1A72526

1A72526 Transponder Power Supply Main PWB

CAPACITORS, FIXED
REF
CODE
C1, 2 1036539Y
C3, 11, 13, 21
1018878B
C4, 6, 1036490V
12
C5, 7, 9, 16, 18, 25
1026358G
C8, 17 1036506M
C10, 1036537W
20
C15
1026337J
C19
1036536V
C22, 1036508P
23
C24
1042217V
C26
1036507N
C27
1026347V
C28
1030188V

DESCRIPTION
electrolytic aluminium

VALUE TOL RATING


MFR/SUPPLIER REF
3m3 50% 100V PHILIPS 2222-114-19332

ceramic monolyth
electrolytic tantalum

100n
15u

10%
20%

100V
63V

KEMET CK06BX104K
SIEMENS B45170-A65156-M9

metal polyester
electrolytic tantalum
electrolytic aluminium

100n
33u
220u

10%
20%
50%

63V
35V
100V

WIMA MKS2
SIEMENS B45170-E4336-M9
SIEMENS B41588-D9227-T

metal polyester
electrolytic aluminium
electrolytic tantalum

2n2
100u
33u

10%
50%
20%

100V
100V
10V

WIMA FKS2
SIEMENS B41588-E9107-T
SIEMENS B45170-A1336-M9

metal polyester
electrolytic tantalum
metal polyester
ceramic

10n
6u8
15n
1n

10%
20%
10%
10%

63V
35V
63V
100V

ROEDERSTEIN MKT-2
SIEMENS B45170-E4685-M9
WIMA MKS2
PHILIPS 2222-630-08102

INDICATORS
REF
H1
H2

CODE
1036586Z
1036588B

DESCRIPTION
green LED
red LED

MFR/SUPPLIER REF
HP HLMP-3502-010
HP HLMP-3300-010

DESCRIPTION
flatpack 2 C/O contacts

MFR/SUPPLIER REF
NATIONAL NCED-JP-DC24V

RELAYS
REF
K1

CODE
1028795F

F-29

HA72500

APPENDIX F

INDUCTORS
REF
L1, 3,
4
L2

CODE
DESCRIPTION
57973V286 80uH

MFR/SUPPLIER REF
57973V286

2LE65378

2LE65378

11uH

ANALOGUE DEVICES
REF
N1

CODE
1028204N

DESCRIPTION
regulator

MFR/SUPPLIER REF
NATIONAL LM3524N

RESISTORS, FIXED
REF
CODE
R1
1036493Y
R2
1008770P
R3
1036575M
R4
1036580T
R5, 31 1036574L
R6, 24 1008757A
R7
1008756Z
R8, 9 1036495A
R10, 1008772R
11
R12
1008732Y
R13- 1036496B
15
R16, 1008764H
29
R17
1008742J
R18, 38, 42, 43
1008758B
R19
1008796T
R20, 1021549E
21
R23
1008774U
R25, 1008754X
36
R27
1008771Q
R28
1004228C
R30, 34, 35, 39
1008762F
R32
1008722M
R33
1008698L
R37
1008748Q
R40
R41, 1008746N
45
R44
1008798V
R46
1021512P
R47
1008732Y

DESCRIPTION
metal film
metal film
wire wound
wire wound
wire wound
metal film
metal film
metal film
metal film

VALUE
110k
10k
1R5
4k7
0R1
3k01
2k74
30k1
12k1

TOL RATING
MFR/SUPPLIER REF
0.1% 0W1
PHILIPS 2322-160-41104
1%
0W4
ROEDERSTEIN MK2
5%
3W
DALE RS-2C1R5
5%
3W
DALE RS-2C4K7
5%
3W
DALE RS-2C0R1
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
0.1% 0W1
PHILIPS 2322-160-43013
1%
0W4
ROEDERSTEIN MK2

metal film
metal film

274
10k

1%
0.1%

0W4
0W1

ROEDERSTEIN MK2
PHILIPS 2322-160-41003

metal film

5k62

1%

0W4

ROEDERSTEIN MK2

metal film

681

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film

3k32
121k
3R32

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal film

15k
2k21

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal oxide

11k
2k2

1%
10%

0W4
2W

ROEDERSTEIN MK2
ROEDERSTEIN MK5

metal film
metal film
metal film
metal film
select on test
metal film

4k75
100
10
1k21

1%
1%
1%
1%

1k

1%

0W4
0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal film
metal film

150k
1M
274

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R26

CODE
1018646Z

DESCRIPTION
cermet 1 -turn

VALUE TOL RATING


MFR/SUPPLIER REF
5k
10%
0W5
BOURNS 3386F-1-502

RESISTORS, NETWORKS
REF
RN1,
2

CODE
1036531P

DESCRIPTION
SIP 8-pin

VALUE TOL RATING


MFR/SUPPLIER REF
1kx4
2%
1W
BOURNS 4608X-102-102

SWITCHES
REF
S1

CODE
1036501G

DESCRIPTION
toggle DPDT centre off

MFR/SUPPLIER REF
C&K 7203-M-D9-A-B-E

F-30

HA72500

APPENDIX F

TRANSFORMERS
REF
T1

CODE
57997V741

DESCRIPTION

MFR/SUPPLIER REF
57997V741

SEMICONDUCTORS
REF
CODE
V1
1036118Q
V2-4, 11, 20, 21, 26
1026171D
V5, 7, 8, 18, 25
1026172E
V6
1005272M
V9
1004812M
V10, 12, 15, 19
1032804N
V13,
1028794E
14
V16
1030119V
V17
906667H
V22
1028910F
V23,
1006793Q
24

DESCRIPTION
voltage regulator +15V

MFR/SUPPLIER REF
NATIONAL LM140AK-15

low power NPN transistor

PHILIPS 2N2222A

low power PNP transistor


zener diode 5V1
rectifier diode

PHILIPS 2N2907A
PHILIPS BZX79/C5V1
IRC 1N4004

zener diode 36V


rectifier diode

PHILIPS BZT03-C36
PHILIPS BYV27-200

rectifier diode
high power NPN transistor
FET hex amplifier
switching diode

PHILIPS BYW29-150
SGS-THOMSON 2N3055
IRC IRF130
FAIRCHILD 1N914A

DESCRIPTION
test jack
plug 96-way D

MFR/SUPPLIER REF
SCOTT 4879-125-0
SIEMENS V42554-B1400-C910

test terminal black

WILLIAM HUGHES 103

test terminal white

WILLIAM HUGHES 101

CONNECTORS
REF
CODE
XA1-8 1030153G
XN1
1036519B
XT1, 2, 7, 10, 11
1036569F
XT3-6, 8, 9
1036570G

F.5.30

1A72530 Transmitter Driver

SUBASSEMBLIES
REF
W1
W2
W3
W4

CODE
1A72531
1A72532
1A72533
1A72534

DESCRIPTION
Pulse Shaper PWB Assembly
Exciter
Medium Power Driver
Power Modulation Amplifier

MFR/SUPPLIER REF
1A72531
1A72532
1A72533
1A72534

TERMINATIONS
REF
E1
E2

CODE
1030562B
1038981C

DESCRIPTION
termination
termination

VALUE
50R
50R

RATING
MFR/SUPPLIER REF
1W
SUHNER 65SMA-50-0-1/111
2W
KDI T150M

DESCRIPTION
microwave circulator

VALUE

RATING

WAVEGUIDES
REF
CODE
W1, 2 1028868K

MFR/SUPPLIER REF
TELEDYNE C-0S23T-2
AEROTEK Do3A-IFFF/OPT1

CABLE ASSEMBLIES
QTY
1

CODE
72530-4-14
72530-4-15
72530-4-16
72530-4-17
72530-3-18
72530-4-21
72530-4-22

DESCRIPTION
coaxial BNC/SMA
coaxial SMA/SMA
coaxial SMA/SMA
coaxial BNC/SMA
ribbon 20-way
coaxial SMA/SMA
coaxial SMA/SMA

MFR/SUPPLIER REF
72530-4-14
72530-4-15
72530-4-16
72530-4-17
72530-3-18
72530-4-21
72530-4-22

F-31

HA72500
F.5.31

APPENDIX F
1A72531 Pulse Shaper PWB

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
VALUE
C1, 4-6, 15-17, 19, 20, 22, 29, 31, 32, 34-37, 45-47
1018878B ceramic monolyth
100n
C2
224214L
metal mica
470p
C3,
1036507N electrolytic tantalum
6u8
40, 41
C7,
1026365P metal polyester
470n
21, 25
C8, 9, 1030190X ceramic
100p
11
C10
1028735Q ceramic monolyth
330p
C12-14, 39, 44
1026369U metal polyester
1u
C18, 1030188V ceramic
1n
27, 28
C23, 1028928A ceramic
15p
24
C26
1028930C ceramic
3p3
C30, 1036536V electrolytic aluminium
100u
42
C33, 1026362L
metal polyester
220n
38, 43

TOL RATING

MFR/SUPPLIER REF

10%
5%
20%

100V
500V
35V

KEMET CKO6BX104K
ARCO DM15ED471J04CR
SIEMENS B45170-E4685-M9

10%

63V

WIMA MKS2

5%

100V

VITRAMON VP12BA101J

10%

100V

PHILIPS 2222-630-08331

10%
10%

50V
100V

WIMA MKS2
PHILIPS 2222-630-08102

5%

100V

VITRAMON VP12BA150JB

0p25
50%

100V
100V

VITRAMON VP12BA3R3C
SIEMENS B41588-E9107-T

10%

63V

WIMA MKS2

DIGITAL DEVICES
REF
D1
D2
D3
D4
D5, 7
D6
D8

CODE
1028716V
1028378C
1028934G
1028935H
1028379D
1028375Z
1030185R

DESCRIPTION
multiplex
BCD up/down counter
quad 2-input AND
quad bilateral switch
dual JK flip-flop
dual monostable
dual precision monostable

MFR/SUPPLIER REF
PHILIPS HEF4051BD
PHILIPS HEF4510BD
PHILIPS HEF4082BD
PHILIPS HEF4066BD
PHILIPS HEF4027BD
PHILIPS HEF4528BD
PHILIPS HEF4538BD

DESCRIPTION
green LED
red LED

MFR/SUPPLIER REF
HP HLMP-3502-010
HP HLMP-3300-010

INDICATORS
REF
H1
H2

CODE
1036586Z
1036588B

ANALOGUE DEVICES
REF
N1-6
N7, 8

CODE
1036584X
1028415T

DESCRIPTION
dual op amplifier
dual comparator

MFR/SUPPLIER REF
RCA CA3240AE
NATIONAL LM219J

RESISTORS, FIXED
REF
CODE
DESCRIPTION
VALUE
R1, 14,15, 21, 30, 33, 41, 49, 72, 75, 78, 83, 93, 96,
117,133, 134, 135
1008746N metal film
1k
R2, 4, 13, 38, 47, 48, 56, 64, 81, 103, 104, 112, 128,
129
1008770P metal film
10k
R6, 8 1008760D metal film
3k92
R10, 12, 37, 46,124, 125
1008754X metal film
2k21
R16, 1008773T
metal film
13k
32
R18, 1008738E metal film
475
40
R19, 42, 67, 79, 106
1008758B metal film
3k32
R20
1008776W metal film
18k2
R22, 24, 26. 43, 45, 63, 71, 87
1008774U metal film
15k

TOL RATING

MFR/SUPPLIER REF

1%

0W4

ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

F-32

HA72500

APPENDIX F

R23
1008782C metal film
33k2
R25, 1008794Q metal film
100k
39
R27
1008800X metal film
182k
R28, 101, 102
1021512P metal film
1M
R29
1008752W metal film
2k
R31, 34, 50, 65, 86, 110
1008750T
metal film
1k5
R35, 1008752V metal film
1k82
60
R44, 70, 73, 77, 82, 95, 111, 113, 116, 120, 130
1008722M metal film
100
R51, 1008778Y metal film
22k1
59
R52, 1008766K metal film
6k81
80
R55, 57, 98, 114
1008762F
metal film
4k75
R61
1008714D metal film
47R5
R66
1008744L
metal film
825
R68
1008742J
metal film
681
R74, 76, 90-92
1008730W metal film
221
R84, 108, 118, 119
1008734A metal film
332
R88, 89, 99
1008768M metal film
8k25
R94
1008757A metal film
3k01
R100 1008802Z
metal film
221k
R105 1008764H metal film
5k62
R107, 1008718H metal film
68R1
123
R109 1008763G metal film
5k11
R121, 1008743K metal film
750
122
R126, 1008767L
metal film
7k5
127
R131, 1008786G metal film
47k5
132

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

1%
1%
1%
1%

0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

1%

0W4

ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
CODE
DESCRIPTION
R3, 5 1028799K cermet 1-turn
R7, 9, 1018644X cermet 1-turn
36
R11, 13, 53, 69, 97, 115
1028760T
cermet 1-turn
R17, 1018646Z cermet 1-turn
54
R58
1028756N cermet 1-turn
R62, 1031087X cermet 1-turn
63
R85
1028877V cermet 1-turn

VALUE TOL RATING


MFR/SUPPLIER REF
50k
10%
0W5
BOURNS 3386F-1-503
20k
10%
0W5
BECKMAN 72PMR20K
10k
5k

10%
10%

0W5
0W5

BOURNS 3386F-1-103
BOURNS 3386F-1-502

2k
10k

10%
10%

0W5
0W5

BOURNS 3386F-1-202
BOURNS 3386X-1-103

1k

10%

0W5

BOURNS 3386F-1-102

SWITCHES
REF
S1
S2-3
S4

CODE
1036573K
1032839B
1030651Y

DESCRIPTION
toggle DPDT
slide SPDT
slide SPDT

MFR/SUPPLIER REF
C&K 7201 -M-D9-A-B-E
C&K 1201-M2-S3-CB-E
C&K 1101-M2-S3-CB-E

F-33

HA72500

APPENDIX F

SEMICONDUCTORS
REF
CODE
DESCRIPTION
V1, 2, 4, 7, 12, 24, 26
1006793Q switching diode
V3, 28 1026172E low power PNP transistor
V5, 18 1006883N high power NPN transistor
V8, 10, 19, 25
1025349K high voltage PNP transistor
V9, 16, 20-22
1028933F
high power NPN transistor
V11, 17, 29
1006485F
high power PNP transistor
V13
1004812M rectifier diode
V14,
1005272M zener diode 5V1
15
V23,
1028910F
FET hex amplifier
30
V27
1026171D low power NPN transistor

MFR/SUPPLIER REF
FAIRCHILD 1N914A
PHILIPS 2N2907A
MOTOROLA 2N5320
MOTOROLA 2N5401
MOTOROLA 2N5551
RCA 2N5322
IRC 1N4004
PHILIPS BZX79/C5V1
IRC IRF130
PHILIPS 2N2222A

CONNECTORS
REF
CODE
XA1-7 1030153G
XN1
1036519B
XN2
1036522E
XT1, 1036569F
2, 6, 8
XT3-5, 7, 9-13
1036570G

F.5.32

DESCRIPTION
test jack
plug 96-way C
header 20-way
test terminal black

MFR/SUPPLIER REF
SCOTT 4879-125-0
SIEMENS V42254-B1400-C910
SIEMENS V23535-A2200-A200
WILLIAM HUGHES 103

test terminal white

WILLIAM HUGHES 101

1A72532 Exciter

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
VALUE
C1
1030214Y ceramic chip
5p6
C2, 4, 8, 14, 16, 19, 20, 22, 23, 25, 27. 29, 31, 32
1036605V ceramic chip
22p
C3, 7, 1030188V ceramic
1n
24
C6, 9, 1018751N monolyth
1u
28

TOL RATING
MFR/SUPPLIER REF
0.25pF 50V
Philips 2222-861-14568
5%
10%

50V
100V

VITRAMON Q220JXA-AB-07760K
PHILIPS 2222-630-08102

10%

50V

VITRAMON CK06BX105K

CAPACITORS, VARIABLE
REF
CODE
C5, 15, 17, 21
1030213X
C26, 30, 33, 34
1028813A

DESCRIPTION

VALUE

MFR/SUPPLIER REF

trimmer

0p8-8p

JOHANSON GIGATRIM 27293

trimmer

0p6-4p5

JOHANSON GIGATRIM 7273

VALUE

MFR/SUPPLIER REF
57969V28
57969V30

INDUCTORS
REF
L1, 2
L5-12

CODE
57969V28
57969V30

DESCRIPTION

RESISTORS, FIXED
REF
R1, 2
R6,
12, 13
R7, 9
R8, 10

CODE
1035025C
1032676Z

DESCRIPTION
chip
chip

1008738E
1008708X

metal film
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
10
1% 0W125 ROHM MCR18X-100F-EZH
51R1 1% 0W125 ROHM MCR18X-510F-EZH
475
27R4

1%
1%

0W6
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

F-34

HA72500

APPENDIX F

SEMICONDUCTORS
REF
CODE
V1, 3, 1030670U
4
V5, 6 1030671V

DESCRIPTION
microwave NPN transistor

MFR/SUPPLIER REF
MOTOROLA MRF1000MA

microwave NPN transistor

MOTOROLA MRF1004MA

U WARNING

V1, 3, 4, 5, 6 may contain beryllium oxide

RF DEVICES
REF
W1-4

CODE
1031473R

DESCRIPTION
wireline coupler

MFR/SUPPLIER REF
69826-4-45

DESCRIPTION
header 10-way

MFR/SUPPLIER REF
VARELCO 00-8289-010-006-113

CONNECTORS
REF
XN1

CODE
1036629W

F.5.33

1A72533 Medium Power Driver

SUBASSEMBLIES
REF
A1

CODE
1A72538

DESCRIPTION
RF Amplifier Driver PWB Assembly

MFR/SUPPLIER REF
1A72538

CAPACITORS, FIXED
REF
C3, 5
C4

CODE
1036606W
1036658C

DESCRIPTION
ceramic chip
ceramic chip

VALUE TOL RATING


MFR/SUPPLIER REF
47p
5%
100V VITRAMON VJ0808-Q470-JXB-AB
1n
10% 100V VITRAMON VJ0805-Y102-KXB-AB

CAPACITORS, VARIABLE
REF
C1, 2

CODE
1028813A

DESCRIPTION
trimmer

VALUE
0p6-4p5

MFR/SUPPLIER REF
JOHANSON GIGATRIM 7273

VALUE TOL RATING

MFR/SUPPLIER REF
57969V30
69752-4-48

INDUCTORS
REF
L1
L2

CODE
DESCRIPTION
57969V30 inductor
69752-4-48 inductor

SEMICONDUCTORS
REF
V1

CODE
1028921T

DESCRIPTION
RF transistor

U WARNING

V1 may contain beryllium oxide

V3

FET hex amplifier

1028910F

MFR/SUPPLIER REF
GHZ 0912-45
IRC IRF130

CONNECTORS
REF
XC1
XC2

CODE
DESCRIPTION
72533-4-08 termination assembly input
72533-4-09 termination assembly output

MFR/SUPPLIER REF
72533-4-08
72533-4-09

CABLE ASSEMBLIES
REF
XN1

CODE
DESCRIPTION
72533-4-07 connector and lead 4-way

MFR/SUPPLIER REF
72533-4-07

F-35

HA72500

F.5.34

APPENDIX F

1A72534 Power Modulation Amplifier

SUBASSEMBLIES
REF
A1

CODE
1A72538

DESCRIPTION
RF Amplifier Driver PWB Assembly

MFR/SUPPLIER REF
1A72538

CAPACITORS, FIXED
REF
C1
C2
C3
C5-8
C9
C10,
11

CODE
1028810X
1028811Y
1028812Z
1036606W
1036605V
1033436A

DESCRIPTION
ceramic chip
ceramic chip
ceramic chip
ceramic chip
ceramic chip
ceramic chip

VALUE
2p
4p7
3p3
47p
22p
100p

TOL RATING
MFR/SUPPLIER REF
0p1
500V ATC 100B-2R0-BCA-500X
0p1
500V ATC 100B-4R7-BCA-500X
0p1
500V ATC 100B-3R3-BCA-500X
5%
150
VITRAMON VJ0805-Q470-JXB-AB
5%
50V
VITRAMON VJ0805-Q220-JXA-AB
5%
50V
VITRAMON VJ0805-A101-JXAMT

CAPACITORS, VARIABLE
REF
C4

CODE
1028813A

DESCRIPTION
trimmer

VALUE TOL RATING


MFR/SUPPLIER REF
0p6-4p5
JOHANSON GIGATRIM 7273

INDUCTORS
REF
L1-3

CODE
30V57969

DESCRIPTION

VALUE TOL RATING

MFR/SUPPLIER REF
30V57969

RESISTORS, FIXED
REF
R9
R10,
11
R12

CODE
1021551G
1032676Z

DESCRIPTION
metal film
chip

1035073E

chip

VALUE TOL RATING


MFR/SUPPLIER REF
6R8
1%
0W4
ROEDERSTEIN MK2
51R1 1% 0W125 ROHM MCR18X-510F-EZH
15k

1%

0W125

ROHM MCR18X-153F-EZH

SEMICONDUCTORS
REF
V1

CODE
1028916M

DESCRIPTION
microwave transistor

U WARNING

V1 may contain beryllium oxide

V2
V3

hot carrier diode


FET hex amplifier

1019399T
1028910F

MFR/SUPPLIER REF
GHZ 64042
HP 5082-2817 or 5082-2811
IRC IRF130

RF DEVICES
QTY
1
1

CODE
DESCRIPTION
72534-4-30 balun
72534-4-17 balun assembly

MFR/SUPPLIER REF
72534-4-30
72534-4-17

CABLE ASSEMBLIES
QTY
1
1

CODE
DESCRIPTION
72534-3-18 connector and lead assembly
72534-4-31 connector assembly RF output

F.5.35

MFR/SUPPLIER REF
72534-3-18
72534-4-31

1A72535 1kW RF Power Amplifier

SUBASSEMBLIES
REF
A1-10
A11
A12
A13
A14
A15

CODE
1A69873
1A72536
1A72537
1A72534
1A72544
2A69757

DESCRIPTION
VALUE TOL RATING
MFR/SUPPLIER REF
250W RF Amplifier
1A69873
Power Divider Assembly
1A72536
Power Combiner Assembly
1A72537
Power Modulation Amplifier
1A72534
1kW PA Connector PWB Assembly
1A72544
50 Ohm Termination
2A69757

F-36

HA72500

APPENDIX F

RF DEVICES
REF
W1

CODE
1031469M

DESCRIPTION
circulator microwave

MFR/SUPPLIER REF
TELEDYNE 23T-6
AEROTEK D03A-10FFF/OPT2

CABLE ASSEMBLIES
QTY
1
1
20
1
1

CODE
72535-3-21
72545-3-22
72535-4-23
72535-4-24
72535-4-25

F.5.36

DESCRIPTION
coaxial input
coaxial output
coaxial SMA/SMA
coaxial N/SMA
coaxial SMA/SMA

MFR/SUPPLIER REF
72535-3-21
72545-3-22
72535-4-23
72535-4-24
72535-4-25

1A72536 Power Divider

CAPACITORS, FIXED
REF
C1

CODE
1036605V

DESCRIPTION
ceramic chip

VALUE TOL RATING


MFR/SUPPLIER REF
22p
5%
50V
VITRAMON Q220JXA-AB-07760K

RESISTORS, FIXED
REF
R1-3

CODE
1030123Z

DESCRIPTION
metal film microstrip

VALUE TOL RATING


MFR/SUPPLIER REF
100
RF TECHNIQUES 1A100100

U WARNING

R1-3 may contain beryllium oxide

R4-8
R9-11
R12
R13
R14

chip termination
chip
chip
chip
chip

1028923V
1032671U
1035039T
1035033L
1035073E

50
100
68R1
33R2
15k

1%
1%
1%
1%

0W125
0W125
0W125
0W125

KDI PPC100-200A-G50-2
ROHM MCR18X-101F-EZH
ROHM MCR1BX-680F-EZH
ROHM MCR18X-330F-EZH
ROHM MCR18X-153F-EZH

SEMICONDUCTORS
REF
V1

CODE
1019399T

DESCRIPTION
hot carrier diode

MFR/SUPPLIER REF
HP 5082-2817 or 5082-2811

DESCRIPTION
wireline coupler

MFR/SUPPLIER REF
69826-4-45

RF DEVICES
REF
W1-5

CODE
1031473R

CONNECTORS
REF
XF111

CODE
DESCRIPTION
1028908D coaxial SMA

F.5.37

MFR/SUPPLIER REF
SUHNER 22SMA-50-0-52/199

1A72537 Power Combiner

CAPACITORS, FIXED
REF
CODE
C1-20 1030632C
C21
1028393U
C101 1036605V

DESCRIPTION
electrolytic aluminium
ceramic monolyth
ceramic chip

VALUE
100u
330p
22p

TOL RATING
MFR/SUPPLIER REF
50% 100V SIEMENS B41588-E9107-T
10% 100V VITRAMON VP31BA331KB
5%
50V
VITRAMON Q220JXA-AB-07760K

INDUCTORS
REF
L1

CODE
405355D

DESCRIPTION

VALUE TOL RATING


MFR/SUPPLIER REF
0u82
MILLER 9310-10

F-37

HA72500

APPENDIX F

RESISTORS, FIXED
REF
R1-3

CODE
1030123Z

DESCRIPTION
metal film microstrip

VALUE TOL RATING


MFR/SUPPLIER REF
100
RF TECHNIQUES 1A100100

U WARNING

R1-3 may contain beryllium oxide

R4-8
R9-11
R12
R13
R14

chip termination
chip
chip
chip
chip

1028923V
1032671U
1036726B
1036727C
1035073E

50
100
47
56
15k

1%
1%
1%
1%

0W125
0W125
0W125
0W125

KDI PPC100-200A-G50-2
ROHM MCR18X-101F-EZH
PHILIPS 2322-712-20479
PHILIPS 2322-712-20569
ROHM MCR18X-153F-EZH

SEMICONDUCTORS
REF
V1

CODE
1019399T

DESCRIPTION
hot carrier diode

MFR/SUPPLIER REF
HP 5082-2817 or 5082-2811

DESCRIPTION
wireline coupler

MFR/SUPPLIER REF
69826-4-45

DESCRIPTION
terminal quick connect
coaxial SMA

MFR/SUPPLIER REF
UTILUX H2880
SUHNER 22SMA-50-0-52/199

RF DEVICES
REF
W1-5

CODE
1031473R

CONNECTORS
REF
CODE
X1-16 234894V
XF1- 1028908D
13

F.5.38

1A72538 RF Amplifier Driver PWB

CAPACITORS, FIXED
REF
C15,
16

CODE
1036536V

DESCRIPTION
electrolytic aluminium

VALUE TOL RATING


MFR/SUPPLIER REF
100u 50% 100V SIEMENS B41588-E9107-F

RESISTORS, FIXED
REF
R1
R2
R3
R4
R6-8

CODE
1008734A
1008710Z
1008746N
1008770P
1021546B

DESCRIPTION
metal film
metal film
metal film
metal film
metal film

VALUE
332
33R2
1k
10k
1

TOL RATING
MFR/SUPPLIER REF
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

SEMICONDUCTORS
REF
V4
V5

CODE
1006883N
1006485F

DESCRIPTION
high power NPN transistor
high power PNP transistor

MFR/SUPPLIER REF
RCA 2N5320
RCA 2N5322

DESCRIPTION
terminal quick connect

MFR/SUPPLIER REF
UTILUX H2880

CONNECTORS
REF
X1-5

CODE
234894V

F.5.39

1A72540 1kW Power Amplifier Power Supply

SUBASSEMBLIES
REF
A1
A2

CODE
1A72541
1A72542

DESCRIPTION
Control and Status PWB
DC-DC Converter PWB Assembly

MFR/SUPPLIER REF
1A72541
1A72542

CAPACITORS, FIXED
REF
C1, 2

CODE
1031019Y

DESCRIPTION
electrolytic aluminium

VALUE TOL RATING


MFR/SUPPLIER REF
6m8 50% 100V PHILIPS 2222-114-19682

F-38

HA72500

APPENDIX F

RELAYS
REF
K1
Opt 1
K1
Opt 2

CODE
1030295L

DESCRIPTION
DPDT 20A contacts

1036646P

power 2 form C V24

VALUE TOL RATING

MFR/SUPPLIER REF
MATSUSHITA HG2DC24V
STRUTHERS-DUNN
298XBX-CSIU24D

INDUCTORS
REF
L1

CODE
1TX80382

DESCRIPTION

VALUE TOL RATING


MFR/SUPPLIER REF
5mH
1TX80382

RESISTORS, FIXED
REF
R1
R2

CODE
1021548D
609894D

DESCRIPTION
metal film
metal oxide

VALUE TOL RATING


MFR/SUPPLIER REF
2R21 1%
0W4
ROEDERSTEIN MK2
2k7
5%
3W25 ROEDERSTEIN WK8

CONNECTORS
REF
XB1

CODE
1018227U

DESCRIPTION
terminal block 6-way

MFR/SUPPLIER REF
KLIPPON 6252.2

CABLE ASSEMBLIES
QTY
1

CODE
DESCRIPTION
72540-3-27 lead group

F.5.40

MFR/SUPPLIER REF
72540-3-27

1A72541 Control and Status PWB

CAPACITORS, FIXED
REF
CODE
C1-3, 11, 13-15
1018878B
C4
1036536V
C5, 7, 1026365P
9
C6, 8, 1026369U
10, 16
C12
1036506M

DESCRIPTION
ceramic monolyth
electrolytic aluminium
metal polyester

VALUE TOL RATING

MFR/SUPPLIER REF

100n
100u
470n

10%
50%
10%

100V
100V
63V

KEMET CK06BX104K
SIEMENS B41588-E9107-T
WIMA MKS2

metal polyester

1u

10%

50V

WIMA MKS2

electrolytic tantalum

33u

20%

35V

SIEMENS B45170-E4336-M9

INDICATORS
REF
H1, 3
H2

CODE
1036586Z
1036588B

DESCRIPTION
green LED
red LED

MFR/SUPPLIER REF
HP HLMP-3502-010
HP HLMP-3300-010

ANALOGUE DEVICES
REF
N1-3,
7
N4-6,
8
N9

CODE
1028415T

DESCRIPTION
dual comparator

MFR/SUPPLIER REF
NATIONAL LM219J

1036584X

dual op amplifier

RCA CA3240AE

1036593G

voltage regulator 1.2 to 37V

SGS-THOMSON LM217T

F-39

HA72500

APPENDIX F

RESISTORS, FIXED
REF
CODE
DESCRIPTION
R1, 6, 1008802Z
metal film
11
R2, 7, 12, 21, 27, 33, 56
1008770P metal film
R3, 8, 1008767L
metal film
13
R4, 9, 1008743K metal film
14
R5,
1008710Z
metal film
10, 15
R16
1036496B metal film
R17
1036493Y metal film
R18, 22, 24, 28, 30, 34
1008722M metal film
R19, 25, 31, 40, 50
1008762F
metal film
R20, 1008764H metal film
38, 47
R32
1008768M metal film
R23, 1021512P metal film
29, 35
R26, 1008758B metal film
55
R36, 1008757A metal film
37, 48
R39, 1008750T
metal film
43
R41
1008755Y metal film
R42
1008730W metal film
R44
1008785F
metal film
R46
1008736C metal film
R49, 1008746N metal film
57-59
R51
1008714D metal film
R52- 1008752V metal film
54

VALUE TOL RATING


MFR/SUPPLIER REF
221k
1%
0W4
ROEDERSTEIN MK2
10k
7k5

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

750

1%

0W4

ROEDERSTEIN MK2

33R2

1%

0W4

ROEDERSTEIN MK2

10k
110k

0.1%
0.1%

0W1
0W1

PHILIPS 2322-160-41003
PHILIPS 2322-160-41104

100

1%

0W4

ROEDERSTEIN MK2

4k75
5k62

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

8k25
1M

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

3k32

1%

0W4

ROEDERSTEIN MK2

3k01

1%

0W4

ROEDERSTEIN MK2

1k5

1%

0W4

ROEDERSTEIN MK2

2k43
221
43k2
392
1k

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

47R5
1k82

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R45

CODE
1028760T

DESCRIPTION
cermet 1-turn

VALUE TOL RATING


MFR/SUPPLIER REF
10k
10%
0W5
BOURNS 3386F-1-103

RESISTORS, NETWORKS
REF
RN1

CODE
1036531P

DESCRIPTION
SIP 8-pin

VALUE TOL RATING


MFR/SUPPLIER REF
1kx4
2%
1W
BOURNS 4608X-102-102

SWITCHES
REF
S1

CODE
1036501G

DESCRIPTION
toggle DPDT centre off

MFR/SUPPLIER REF
C&K 7203-M-D9-A-B-E

SEMICONDUCTORS
REF
V1, 2,
6
V3-5
V7,
13, 10
V9, 13
V12
V14

CODE
1026172E

DESCRIPTION
low power PNP transistor

MFR/SUPPLIER REF
PHILIPS 2N2907A

1006793Q
1004812M

switching diode
rectifier diode

FAIRCHILD 1N914A
IRC 1N4004

1026171D
1006326H
1032804H

low power NPN transistor


zener diode 5V6
zener diode 36V

PHILIPS 2N2222A
PHILIPS BZX79/C5V6
PHILIPS BZT03/C36

F-40

HA72500

APPENDIX F

CONNECTORS
REF
XA110
XN1
XN2
XT1-3
XT4

CODE
1030153G

DESCRIPTION
test jack

MFR/SUPPLIER REF
SCOTT 4879-125-0

1036518A
1036517Z
1036570G
1036569F

socket 9-way D
plug 25-way D
test terminal white
test terminal black

AMP 747844-6
AMP 747842-6
WILLIAM HUGHES 101
WILLIAM HUGHES 103

F.5.41

1A72542 DC-DC Converter PWB

SUBASSEMBLIES
REF
A1

CODE
1A72543

DESCRIPTION
VALUE TOL RATING
MFR/SUPPLIER REF
Regulator PWB Assembly
1A72543

CAPACITORS, FIXED
REF
C1
C2, 4
C3, 5
C6, 7
C8
C9,
10, 13
C11,
14
C12

CODE
1026369U
1036538X
1026358G
226633Q
1036506M
1036537W

DESCRIPTION
metal polyester
electrolytic aluminium
metal polyester
metal polyester
electrolytic tantalum
electrolytic aluminium

VALUE
1u
2m2
100n
22n
33u
220u

TOL RATING
MFR/SUPPLIER REF
10%
50V
WIMA MKS2
30%
63V
SIEMENS B41554-B8228-Q
10%
63V
WIMA MKS2
10% 400V PHILIPS 2222-368-55223
20%
35V
SIEMENS B45170-E4336-M9
50% 100V SIEMENS B41588-D9227-T

1018878B

ceramic monolyth

100n

10%

100V

KEMET CK06BX104K

1036539Y

electrolytic aluminium

3m3

50%

100V

PHILIPS 2222-114-19332

INDUCTORS
REF
CODE
L1
57937V287
L2
1LP80376
L3
57973V288

DESCRIPTION

MFR/SUPPLIER REF
57937V287
1LP80376
57973V288

RESISTORS, FIXED
REF
R1-4
R5-8,
11
R9, 10
R12
R13,
17
R14,
15

CODE
1088T70P
1008698L

DESCRIPTION
metal film
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
10k
1%
0W4
ROEDERSTEIN MK2
10
1%
0W4
ROEDERSTEIN MK2

1036549J
wire wound
72542-4-34 resistance wire
1008722M metal film
1008746N

metal film

47
0R06
100

2%
1%
1%

4W
0W4
0W4

DALE RS-2
72542-4-34
ROEDERSTEIN MK2

1k

1%

0W4

ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R16

CODE
1031065Y

DESCRIPTION
cermet 1 turn

VALUE TOL RATING


MFR/SUPPLIER REF
100
1%
0W4
BECKMAN 72PMR100R

TRANSFORMERS
REF
T1-5
T6

CODE
1LH80375
1LP80377

DESCRIPTION

VALUE TOL RATING

MFR/SUPPLIER REF
1LH80375
1LP80377

SEMICONDUCTORS
REF
V1-4
V5-12
V1316
V1721

CODE
1028910F
596894Y
1036638F

DESCRIPTION
FET hex amplifier
zener diode 9V1
transient supp diode 36V

MFR/SUPPLIER REF
IRC IRF130
PHILIPS BZX79/C9V1
GSI 1.5KE36A

1030119V

rectifier diode

PHILIPS BYW29/150

F-41

HA72500

APPENDIX F

CONNECTORS
REF
XP3-4
XP5-6
XS7
XS816
XT1,
14
XT13

CODE
234894V
1030740V
1036571H
1028758Q

DESCRIPTION
terminal quick connect
terminal quick connect
terminal printed board
connector jack

MFR/SUPPLIER REF
UTILUX H2880
UTILUX H954
HARWIN H2103A-01
CAMBION 450-3704-01-03-00

1036569F

test terminal black

WILLIAM HUGHES 103

1036570G

test terminal white

WILLIAM HUGHES 101

F.5.42

1A72543 Regulator PWB

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C101 1036507N electrolytic tantalum
C102, 105, 109, 110, 111
1026358G metal polyester
C103 1004863T
ceramic monolyth
C104 1026362L
metal polyester
C106, 1018751N ceramic monolyth
107
C108 1036506M electrolytic tantalum
C113 1030188V ceramic

VALUE TOL RATING


MFR/SUPPLIER REF
6u8
20%
35V
SIEMENS B45170-E4685-M9
100n
10n
220n
1u

10%
10%
10%
10%

63V
100V
63V
50V

WIMA MKS2
VITRAMON CK05BX103K
WIMA MKS2
VITRAMON CK06BX105K

33u
1n

20%
10%

35V
100V

SIEMENS B45170-E4336-M9
PHILIPS 2222-630-08102

RESISTORS, FIXED
REF
CODE
R101, 1008762F
102
R103 1008770P
R104 1008774U
R105 1008753W
R106 1008786G
R107 1021512P
R108, 131-134
1008714D
R109, 110, 116, 119
1008758B
R111 1008789K
R113 1008755Y
R114, 122, 123, 128
1008746N
R115 1008730W
R117, 1008732Y
120
R118, 1008748Q
121
R124 1008766K
R125 1008790L
R126 1008780A
R127 1008778Y
R129, 1008698L
130
R135 1008722M

DESCRIPTION
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
4k75
1%
0W4
ROEDERSTEIN MK2

metal film
metal film
metal film
metal film
metal film

10k
15k
2k
47k5
1M0

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film

47R5

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film

3k32
61k9
2k43

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film
metal film
metal film

1k
221
274

1%
1%
1%

0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film

1k21

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film
metal film
metal film

6k81
68k1
27k4
22k1
10

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

metal film

100

1%

0W4

ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R112

CODE
1028877V

DESCRIPTION
cermet 1 -turn

VALUE TOL RATING


MFR/SUPPLIER REF
1k
10%
0W5
BOURNS 3386F-1-102

F-42

HA72500

APPENDIX F

SEMICONDUCTORS
REF
CODE
DESCRIPTION
V101 1028204N regulator
V102 ,106, 107, 109, 110
1026171D low power NPN transistor
V103-105.108, 111
1006793Q switching diode
V112, 1026172E low power PNP
116
transistor
V113 1005272M zener diode 5V1
V114 1005279V zener diode 10V
V115 596890U
zener diode 6V2
V117 1028876U thyristor
V118, 1028382G tristate hex inverter
119

MFR/SUPPLIER REF
NATIONAL LM3524N
PHILIPS 2N2222A
FAIRCHILD 1N914A
PHILIPS 2N2907A
PHILIPS BZX79/C5V1
PHILIPS BZX79/C10
PHILIPS BZX79/C6V2
MOTOROLA C106D
PHILIPS HEF40098BD

CONNECTORS
REF
CODE
XT2-4, 6-12
1036570G
XT5
1036569F

F.5.43

DESCRIPTION

MFR/SUPPLIER REF

test terminal white


test terminal black

WILLIAM HUGHES 101


WILLIAM HUGHES 103

1A72544 1kW PA Connector PWB

CAPACITORS, FIXED
REF
CODE
C1-12 1036605V
C13
1029308N

DESCRIPTION
ceramic chip
ceramic chip

VALUE TOL RATING


MFR/SUPPLIER REF
22p
5%
50V
VITRAMON VJ0805-Q220-JXA-AB
470p 10%
50V
VITRAMON VJ0805-A471-KXAMT

INDUCTORS
REF
L3

CODE
405355D

DESCRIPTION

VALUE TOL RATING


MFR/SUPPLIER REF
0u82H
MILLER 9310-10

DESCRIPTION
plug 15-way D
header 4-way

MFR/SUPPLIER REF
AMP 745072-2
KLIPPON 12363.6

CONNECTORS
REF
XN1
XN2

CODE
1036561X
1036599N

CABLE ASSEMBLIES
QTY
1
1
1
1

CODE
72544-4-16
72544-4-20
72544-3-21
72544-3-22

F.5.44

DESCRIPTION
coaxial SMA
coaxial SMA
4-way
lead group

MFR/SUPPLIER REF
72544-4-16
72544-4-20
72544-3-21
72544-3-22

1A72545 RF Panel - Single DME

SUBASSEMBLIES
REF
A1

CODE
1A72547

DESCRIPTION
RF Panel PWB Assembly - Single DME

MFR/SUPPLIER REF
1A72547

RF DEVICES
REF
W1
W3

CODE
DESCRIPTION
1031469M Circulator microwave
69755-2-19 directional coupler

MFR/SUPPLIER REF
Teledyne C-ON23T-6
69755-2-19

FILTERS
REF
Z1

CODE
DESCRIPTION
72546-3-01 preselector filter

MFR/SUPPLIER REF
72546-3-01

F-43

HA72500

APPENDIX F

CABLE ASSEMBLIES
QTY
1
1
2
1

CODE
72545-4-20
72545-4-21
72545-4-22
72545-4-23

F.5.45

DESCRIPTION
coaxial N/SMA
coaxial SMA
coaxial SMA
coaxial N/SMA

MFR/SUPPLIER REF
72545-4-20
72545-4-21
72545-4-22
72545-4-23

2A72545 RF Panel - Dual DME

SUBASSEMBLIES
REF
A1
A2

CODE
2A72547
1A69757

DESCRIPTION
RF Panel PWB Assembly - Dual DME
50 Ohm Termination

MFR/SUPPLIER REF
2A72547
1A69757

RELAYS
REF
K1

CODE
1036597L

DESCRIPTION
transfer N connectors

VALUE TOL RATING


MFR/SUPPLIER REF
26R
26V
K&L MICROWAVE LTS-28-F-N

CIRCULATORS
REF
CODE
W1, 2 1031469M

DESCRIPTION
Circulator microwave

MFR/SUPPLIER REF
Teledyne C-ON23T-6

CABLE ASSEMBLIES
QTY
2
1
4
1
1
1
1
1

CODE
72545-4-20
72545-4-21
72545-4-22
72545-4-28
72545-4-29
72545-4-30
72545-4-31
72545-4-32

F.5.46

DESCRIPTION
coaxial N/SMA
coaxial SMA
coaxial SMA
coaxial N
coaxial N
coaxial N/SMA
coaxial N/SMA
coaxial SMA

MFR/SUPPLIER REF
72545-4-20
72545-4-21
72545-4-22
72545-4-28
72545-4-29
72545-4-30
72545-4-31
72545-4-32

1A72547 RF Panel PWB - Single DME

CAPACITORS, FIXED
REF
C1

CODE
1018878B

DESCRIPTION
ceramic monolyth

VALUE TOL RATING


MFR/SUPPLIER REF
100n 10% 100V KEMET CK06BX104K

RESISTORS, FIXED
REF
R1
R2

CODE
1008698L
1008746N

DESCRIPTION
metal film
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
10
1%
0W4
ROEDERSTEIN MK2
1k
1%
0W4
ROEDERSTEIN MK2

SEMICONDUCTORS
REF
V2
V3

CODE
1026498J
1030371U

DESCRIPTION
transient suppressor 10V
surge arrestor 90V

MFR/SUPPLIER REF
PHILIPS BZW03-C12
SIEMENS B1-C90/20

DESCRIPTION
plug 9-way D
socket 9-way D

MFR/SUPPLIER REF
AMP 745071-2
AMP 745076-4

CONNECTORS
REF
XN1
XN2

CODE
1036611B
1036641J

F-44

HA72500

F.5.47

APPENDIX F

2A72547 RF Panel PWB - Dual DME

CAPACITORS, FIXED
REF
C1

CODE
1018878B

DESCRIPTION
ceramic monolyth

VALUE TOL RATING


MFR/SUPPLIER REF
100n 10%
100v
KEMET CK06BX104K

RESISTORS, FIXED
REF
R1
R2

CODE
1008698L
1008746N

DESCRIPTION
metal film
metal film

VALUE TOL RATING


MFR/SUPPLIER REF
10
1%
0W4
ROEDERSTEIN MK2
1k
1%
0W4
ROEDERSTEIN MK2

SWITCHES
REF
S1

CODE
1036501G

DESCRIPTION
toggle DPDT centre off

MFR/SUPPLIER REF
C&K 7203-M-D9-A-B-E

SEMICONDUCTORS
REF
V1
V2
V3

CODE
1004812M
1026498J
1030371U

DESCRIPTION
rectifier diode
transient suppressor 10V
surge arrestor 90V

MFR/SUPPLIER REF
IRC 1N4004
PHILIPS BZW03-C12
SIEMENS B1-C90/20

DESCRIPTION
terminal quick-connect
plug 9-way D
socket 9-way D

MFR/SUPPLIER REF
UTILUX H2880
AMP 745071-2
AMP 745076-4

CONNECTORS
REF
X1, 2
XN1
XN2

CODE
234894V
1036611B
1036641J

F.5.48

A72549 Power Distribution Panel - Single DME

CIRCUIT BREAKERS
REF
Q1, 2

CODE
1036656A

DESCRIPTION
no delay aux switch

VALUE
20A

RATING
MFR/SUPPLIER REF
50V
AIRPAX APG-1-1REC4-50-203

CONNECTORS
REF
XN1

CODE
1036666L

DESCRIPTION
plug 15-way style H15

MFR/SUPPLIER REF
ERNI 413-168

CABLE ASSEMBLIES
QTY
1

CODE
DESCRIPTION
72549-3-19 lead group

F.5.49

MFR/SUPPLIER REF
72549-3-19

2A72549 Power Distribution Panel - Dual DME

CIRCUIT BREAKERS
REF
Q1, 2
Q3-5

CODE
1036656A
1036655Z

DESCRIPTION
no delay aux switch
no delay aux switch

VALUE
20A
5A

RATING
MFR/SUPPLIER REF
50V
AIRPAX APG-1-1REC4-50-203-A-01
50V
AIRPAX APG-1-1REC4-50-502-A-1

CONNECTORS
REF
XN1

CODE
1036666L

DESCRIPTION
plug 15-way style H15

MFR/SUPPLIER REF
ERNI 413-168

CABLE ASSEMBLIES
QTY
1

CODE
DESCRIPTION
72549-3-20 lead group

MFR/SUPPLIER REF
72549-3-20

F-45

HA72500
F.5.50

APPENDIX F
1A72550 Control and Test Unit

SUBASSEMBLIES
REF
A2
A3
A4

CODE
1A72552
1A72553
1A72555

DESCRIPTION
CTU Processor PWB Assembly
CTU Front Panel PWB Assembly
RCMS Interface PWB Assembly

MFR/SUPPLIER REF
1A72552
1A72553
1A72555

CABLE ASSEMBLIES
QTY
1
1

CODE
DESCRIPTION
72550-3-16 ribbon 50-way
72550-3-17 ribbon 64-way

MFR/SUPPLIER REF
72550-3-16
72550-3-17

CAPACITORS
REF
C1

CODE

F.5.51

DESCRIPTION
electro alum

VALUE TOL RATING


MFR/SUPPLIER REF
470u 50%
40V
PHILIPS 2222-032-17471

1A72552 CTU Processor PWB

TRANSDUCERS
REF
B1

CODE
1036622N

DESCRIPTION
speaker

MFR/SUPPLIER REF
STAR QMX-05

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
VALUE
C1, 7-11, 14-17, 23, 24, 26-29, 31, 33-40, 42, 44-48,
50-53, 54-63, 65, 68, 69
1018878B ceramic monolyth
100n
C2-6, 1018751N ceramic monolyth
1u
41
C12, 1028394V ceramic
22p
13, 20
C18, 1004863T
ceramic monolyth
10n
22
C19, 25, 30, 32, 43, 49, 64, 66, 67
1036508P electrolytic tantalum
33u
C21
1028347U ceramic
33p

TOL RATING

MFR/SUPPLIER REF

10%
10%

100V
50V

KEMET CK06BX104K
VITRAMON CK06BX105K

5%

100V

VITRAMON VP12BA220J

10%

100V

VITRAMON CK05BX103K

20%
5%

10V
100V

SIEMENS B45170-A1336-M9
VITRAMON VP12BA330J

DIGITAL DEVICES
REF
CODE
DESCRIPTION
D1,
1032799H hex inverting Schmitt trigger
D38
D2
24A72502 PLD ident tone and keying
D3, 11 1035335P quad 2-input OR
D6
1036583W UART
D7, 8, 1036477F
octal D-type latch
10
D9
1036469X 16-bit microprocessor
D12
1035310M 14-stage binary counter
D13
23A72502 PLD wait state generator
D14, 1036623P 32kx8 CMOS static RAM
15
D16
1036558U 8kx8 CMOS EEPROM
D17
1A72551
CTU software
D18, 1036604U octal latch
23, 26
D19, 20, 24, 25, 30, 31, 33, 34, 36, 37
1033775U octal buffer
D21, 1032927X hex inverter
22
D27, 1032802L
quad 2-input NAND
39
D28
1038948R hex inverter
D29, 1034410J
bi-directional buffer and latch
32, 35

MFR/SUPPLIER REF
NATIONAL MM74HC14N
24A72502
RCA CD74HC32E
SIGNETICS SCC2691AE1N24
NATIONAL MM74HC573N
INTEL TN80C186-12
TI SN74HC4020N
23A72502
AKM AKM62256LPI-10
CATALYST CAT28C65API-20
2A72551
ALLEGRO UCN5801A
RCA CD74HC541E
NATIONAL MM74HC04N
NATIONAL MM74HC00N
NATIONAL MM74AC04N
NATIONAL MM74HC646N

F-46

HA72500

APPENDIX F

FUSES
REF
F1, 2
F3

CODE
1036602R
1036692P

DESCRIPTION
voltage dep resistor
voltage dep resistor

VALUE TOL RATING


MFR/SUPPLIER REF
65VDC 10%
0W1
SIEMENS SIOV-SO5K50
38V
0W2
SIEMENS SIOV-S14K30

CRYSTALS
REF
G1
G2

CODE
1036530N
1036529M

DESCRIPTION
20MHz 100 ppm
3M6864Hz 100 ppm

HY-Q
HY-Q

MFR/SUPPLIER REF

INDICATORS
REF
CODE
H1-2, 4, 6-8
1036589C

DESCRIPTION

MFR/SUPPLIER REF

green LED

HP HLMP-3507

DESCRIPTION
2.5 turns

MFR/SUPPLIER REF
PHILIPS 4312-020-36640

INDUCTORS
REF
L1

CODE
1033446L

ANALOGUE DEVICES
REF
N1
N2
N3
N4, 5

CODE
1036585Y
1036505L
1038949T
1036671R

DESCRIPTION
photomos relay
microprocessor supervisory circuit
voltage regulator adjustable
RS422/RS485 transceiver

MFR/SUPPLIER REF
NATIONAL AQV214
MAXIM MAX691EPE
NATIONAL LM2931C
NATIONAL DS75176BTN

RESISTORS, FIXED
REF
CODE
DESCRIPTION
R1, 2, 4, 5, 10
1008698L
metal film
R3, 15, 31, 34, 40, 44
1029244U metal film
R6, 11-14, 17, 22, 28, 29, 39, 43, 48, 49
1008770P metal film
R7-9, 1008722M metal film
45
R16
1008753W metal film
R18, 19, 26, 27, 52, 53
1008746N metal film
R21, 1008774U metal film
23
R25
1021512P metal film
R35, 1008762F
metal film
46, 47
R36
1008755Y metal film
R37
1008796T
metal film
R38
1008786G metal film
R50
1008778Y metal film
R51
1008791M metal film

VALUE TOL RATING

MFR/SUPPLIER REF

10

1%

0W4

ROEDERSTEIN MK2

0R0

1%

0W4

ROEDERSTEIN MK2

10k
100

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

2k

1%

0W4

ROEDERSTEIN MK2

1k
15k

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

1M
4k75

1%
1%

0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2

2k43
121k
47k5
22k1
75k

1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R32,
33

CODE
1028756N

DESCRIPTION
cermet -turn

VALUE TOL RATING


MFR/SUPPLIER REF
2k
1%
0W4
BOURNS 3386F-1-202

F-47

HA72500

APPENDIX F

RESISTOR NETWORKS
REF
CODE
DESCRIPTION
RN1, 1036330W SIP 8-pin
4, 7, 8
RN2, 3, 6, 10, 14, 16, 22-24
1027365B SIP 10-pin
RN5, 1030609C SIP 6-pin
12
RN9, 11, 17, 18
1025401R SIP 10-pin
RN13, 1036660E SIP 8-pin
15
RN19 1036673U SIP 10-pin
RN20, 21, 25, 26, 30, 31
1036555Q SIP 8-pin
RN27-29. 32-34
1032352X SIP 10-pin
RN35 1028388N SIP 8-pin

VALUE TOL RATING


MFR/SUPPLIER REF
10kx4 2%
1W
ALLEN-BRADLEY 708B103
10kx9
4k7x5

2%
2%

1W25
0W75

BOURNS 4310R-101-103
BOURNS 4306R-101-472

4k7x9
22kx4

2%
2%

1W25
1W

BOURNS 4310R-101-472
BOURNS 4608X-102-223

10kx5

2%

1W25

BOURNS 4610X-102-103

100x4

2%

1W

BOURNS 4608X-102-101

47kx9
15kx7

2%
2%

1W25
1W

BOURNS 4610X-101-473
BOURNS 4308R-101-153

SWITCHES
REF
S1, 2

CODE
1026437T

DESCRIPTION
DIL SPST 8-way

MFR/SUPPLIER REF
CTS 206-8-LPST

SEMICONDUCTORS
REF
CODE
V1, 4 1004812M
V2, 3 1006883N
V5, 6, 1006793Q
8-11

DESCRIPTION
rectifier diode
high power NPN transistor
switching diode

MFR/SUPPLIER REF
IRC 1N4004
RCA 2N5320
FAIRCHILD 1N914A

DESCRIPTION
plug 96-way

MFR/SUPPLIER REF
SIEMENS V42254-B1400-C910

CONNECTORS
REF
XN1,
2
XN3
XN4
XN510
XN11

CODE
1036519B

1036616G header 50-way


1036614E header 60-way
72552-4-19 header 2-way

VARELCO 00-8289-050-007-213
VARELCO 00-8289-060-007-213
72552-4-19

1036599N

KLIPPON 12363.6

F.5.52

header 4-way

1A72553 CTU Front Panel PWB

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C1, 14, 19, 22
1036508P electrolytic tantalum
C3, 5, 11-13, 15-18, 20, 21, 23-25
1018878B ceramic monolyth
C8-10 1018751N ceramic monolyth

VALUE TOL RATING

MFR/SUPPLIER REF

33u

20%

10V

SIEMENS B45170-A1336-M9

100n
1u

10%
10%

100V
50V

KEMET CK06BX104K
VITRAMON CK06BX105K

DIGITAL DEVICES
REF
D3
D4
D5
D6, 8,
9-12
D7

CODE
1033775U
1032799H
26A72502
1036604U

DESCRIPTION
octal buffer non-inverting
hex inverting Schmitt trigger
front panel key switch PLD
octal latch

MFR/SUPPLIER REF
RCA CD74HC541E
NATIONAL MM74HC14N
26A72502
ALLEGRO UCN5801A

1035245R

octal bus transceiver

TI SN74HC245N

DESCRIPTION
yellow LED

MFR/SUPPLIER REF
HP HLMP-3401

INDICATORS
REF
CODE
H5, 8, 1036590D
11, 38

F-48

HA72500

APPENDIX F

H6, 7, 12, 13, 17-19, 35-37


1036589C green LED
H9, 10, 15, 16, 20-28, 30-33, 39, 40
1036591E red LED
H14
1036586Z
green LED
Display 1036607X
2 line 40 char LCD

HP HLMP-3507
HP HLMP-3301
HP HLMP-3502-010
OPTREX DMC40218H

INDUCTORS
REF
L1, 2

CODE
1033446L

DESCRIPTION
2.5 turns

MFR/SUPPLIER REF
PHILIPS 4312-020-36640

ANALOGUE DEVICES
REF
N1

CODE
1041482W

DESCRIPTION
dual op amplifier

MFR/SUPPLIER REF
TEXAS INSTRUMENTS

RESISTORS, FIXED
REF
R8, 13
R3
R4
R5
R6
R7
R10-12

CODE
100869BL
1008746N
1008770P
1008749R
1021512P
1008740G
1008777X

DESCRIPTION
metal film
metal film
metal film
metal film
metal film
metal film
metal film

VALUE
10
1k
10k
1k3
1M
562
20k

TOL RATING
MFR/SUPPLIER REF
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R1

CODE
1030147A

DESCRIPTION
cermet 1-turn

VALUE TOL RATING


MFR/SUPPLIER REF
10k
10%
0W5
BECKMAN 72XR10K

RESISTOR NETWORKS
REF
CODE
DESCRIPTION
RN 1, 2, 4, 5. 12, 13
1036555Q sip 8-pin
RN3, 6-11, 14-20, 22, 23
1027365B sip 10-pin
RN21 1036330W sip 8-pin

VALUE TOL RATING


100x4

2%

1W

10kx9
10kx4

2%
2%

1W25
1W

MFR/SUPPLIER REF
BOURNS 4608X-102-101
BOURNS 4310R-101-103
ALLEN-BRADLEY 708B103

SWITCHES
REF
CODE
S1-7, 10, 13-20
1036608Y
S11
1036610A
S12
1036609Z

DESCRIPTION

MFR/SUPPLIER REF

pushbutton black
rotary BCD coded
rotary BCD coded

ITT-STC SE-T-BK-AU-OA
ELMA 07-4133
SIEMENS C42315-A1353-A1

SEMICONDUCTORS
REF
V1-6
V7, 8

CODE
1006793Q
1026171D

DESCRIPTION
switching diode
low power NPN transistor

MFR/SUPPLIER REF
FAIRCHILD 1N914A
PHILIPS 2N2222A

CONNECTORS
REF
XN1
XN2

CODE
DESCRIPTION
1036615F
header 50-way
72553-4-26 header 2-row 14-way

F.5.53

MFR/SUPPLIER REF
VARELCO 00-8289-050-006-2-1-3
72553-4-26

1A72555 RCMS Interface PWB

CAPACITORS, FIXED
REF
CODE
DESCRIPTION
C1, 6, 10, 12, 14-21, 24, 25, 27
1018878B ceramic monolyth
C2, 22 1036506M electrolytic tantalum
C3-5, 1028369U metal polyester
7-9

VALUE TOL RATING


100n
33u
1u

10%
20%
10%

100V
35V
50V

MFR/SUPPLIER REF
KEMET CK06BX104K
SIEMENS B45170-E4336-M9
WIMA MKS2

F-49

HA72500
C11, 13, 23, 26
1036508P

APPENDIX F

electrolytic tantalum

33u

20%

10V

SIEMENS B45170-A1336-M9

DIGITAL DEVICES
REF
D1
D2
D3, 4
D5
D6, 7

CODE
27A72502
1035245R
1036604U
1036477F
1033775U

DESCRIPTION
PLD RCMS interface
octal bus transceiver
octal latch
octal D-type latch
octal buffer

MFR/SUPPLIER REF
27A72502
TI SN74HC245N
ALLEGRO UCN5801A
NATIONAL MM74HC573N
RCA CD74HC541E

FUSES
REF
CODE
F2-31 1036602R

DESCRIPTION
voltage dep resistor

VALUE TOL RATING


MFR/SUPPLIER REF
65VDC 10%
0W1
SIEMENS SIOV-SO5K50

INDICATORS
REF
H1

CODE
1036586Z

DESCRIPTION
green LED

MFR/SUPPLIER REF
HP HLMP-5050

DESCRIPTION
monostable 2 changeover contacts

MFR/SUPPLIER REF
SIEMENS V23042-A2005-B101

DESCRIPTION
2.5 turns

MFR/SUPPLIER REF
PHILIPS 4312-020-36640

RELAYS
REF
CODE
K1-15 1036204J

INDUCTORS
REF
L1, 2

CODE
1033446L

ANALOGUE DEVICES
REF
N1-6
N7

CODE
1032286A
1038949T

DESCRIPTION
opto-isolator
voltage regulator

MFR/SUPPLIER REF
SIEMENS CNY 17-II
NATIONAL LM2931CT

RESISTORS, FIXED
REF
R2-7
R8
R10
R12
R15
R16

CODE
1008762F
1008770P
1008794Q
1008698L
1008778Y
1008791M

DESCRIPTION
metal film
metal film
metal film
metal film
metal film
metal film

VALUE
4k75
10k
100k
10
22k1
75k

TOL RATING
MFR/SUPPLIER REF
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

RESISTORS, VARIABLE
REF
R1

CODE
1030141U

DESCRIPTION
cermet 1 -turn

VALUE TOL RATING


MFR/SUPPLIER REF
2k
10%
0W5
BECKMAN 72XR2K

RESISTOR NETWORKS
REF
CODE
RN1, 6, 7, 10, 11
1027365B
RN2- 1036555Q
5, 8, 9

DESCRIPTION
SIP 10-pin
SIP 8-pin

VALUE TOL RATING


10kx9
100x4

2%
2%

1W25
1W

MFR/SUPPLIER REF
BOURNS 4310R-101-103
BOURNS 4608X-102-101

TRANSFORMERS
REF
T1

CODE
1036236U

DESCRIPTION
line 600/600/150 ohms

MFR/SUPPLIER REF
ERICSSON REKP173511

SEMICONDUCTORS
REF
V1-3,
7-9
V4-6,
10-12

CODE
1030394U

DESCRIPTION
zener diode 3V3

MFR/SUPPLIER REF
PHILIPS BZX79B3V9

1006793Q

switching diode

FAIRCHILD 1N914A

F-50

HA72500

APPENDIX F

CONNECTORS
REF
XN1,
2
XN3
XN4

CODE
1036519B

DESCRIPTION
plug 96-way

MFR/SUPPLIER REF
SIEMENS V42254-B1400-C910

1036616G
1036614E

header 50-way
header 60-way

VARELCO 00-8289-050-007-213
VARELCO 00-8289-060-007-213

F.5.54

1A72556 Transponder Subrack Motherboard

CONNECTORS
REF
XN1-5
XN6
XN7
XN8,
9

CODE
1036528L
1036525H
1036516Y
1036599N

F.5.55

DESCRIPTION
socket 96-way C
plug 64-way R
socket 25-way D
header 4-way

MFR/SUPPLIER REF
SIEMENS V42254-B2470-C960
SIEMENS V42254-B1463-R963
AMP 745978-4
KLIPPON 12363.6

1A72557 External I/O PWB

CAPACITORS, FIXED
REF
C1
C2

CODE
1018878B
1036507N

DESCRIPTION
ceramic monolyth
electrolytic tantalum

VALUE TOL RATING


MFR/SUPPLIER REF
100n 10% 100V KEMET CK06BX104K
6u8
20%
35V
SIEMENS B45170-E4685-M9

ANALOGUE DEVICES
REF
N1
N2

CODE
1036593G
1035632M

DESCRIPTION
voltage regulator 1.2 to 37V
op amplifier

MFR/SUPPLIER REF
SGS-THOMSON LM217T
TI TL081BCP

RESISTORS, FIXED
REF
R1, 2
R3
R4
R5
R6
R7
R8
R9
R14
R15
R16

CODE
1008757A
1008742J
1008696L
1021549E
1008754X
1008805C
1008797U
1008793P
1029244U
1008731X
1021313Y

DESCRIPTION
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film

VALUE
3k01
681
10
3R32
2k21
301k
130k
90k9
0R0
243
2k15

TOL RATING
MFR/SUPPLIER REF
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2
1%
0W4
ROEDERSTEIN MK2

SEMICONDUCTORS
REF
V1

CODE
906806J

DESCRIPTION
low power PNP transistor

MFR/SUPPLIER REF
PHILIPS 2N2905A

F-51

HA72500

APPENDIX F

CONNECTORS
REF
XB111
XN1
XN2,
4
XN3
XN5
XN6,
8
XN7

CODE
1036644M

DESCRIPTION
terminal block 6-way

MFR/SUPPLIER REF
PHOENIX 17-25-04-1

1036518A
1036640H

socket 9-way D
plug 9-way D

AMP 747844-6
AMP 747840-6

1036517Z
1036599N
1036525H

plug 25-way D
header 4-way
plug 64-way R

AMP 747842-6
KLIPPON 12363.6
SIEMENS V42254-B1463-R963

1036518A

socket 9-way D

AMP 747844-6

F.5.56

1A72558 Rack Frame Wired - Single 1kWDME

SUBASSEMBLIES
REF
A1
A2
A3
A4
A7

CODE
1A72506
1A72513
1A72557
1A72503
1A72545

DESCRIPTION
CTU Subrack
Transponder Subrack
External I/O PWB Assembly
1kW PA Power Supply Frame
RF Panel - Single DME

MFR/SUPPLIER REF
1A72506
1A72513
1A72557
1A72503
1A72545

SEMICONDUCTORS
REF
V1

CODE
1036684F

DESCRIPTION
dual diode rectifier 60V

MFR/SUPPLIER REF
MOTOROLA MBR20060CT

CABLE ASSEMBLIES
QTY
W20
W21
W22
W23
W24
1
1
1
1
1
1
1
1
3
1
1
1
1

CODE
72558-2-29
72558-3-31
72558-3-32
72558-2-35
72558-2-37
72558-3-39
72558-3-41
72558-3-42
72558-3-40
72558-1-43
72558-1-44
72558-1-45
72558-4-46
72558-4-47
72558-4-48
72558-3-54
72558-2-55
72558-1-86

DESCRIPTION
coaxial
coaxial
coaxial
coaxial
coaxial
ribbon, 64-way
ribbon, 64-way
ribbon, 64-way
ribbon, 64-way
loom, main power
loom, 1kW PA, power
loom, 1kW PA, signal
power
earth
door earth
DC power
signal
mains cable and filter assembly

MFR/SUPPLIER REF
72558-2-29
72558-3-31
72558-3-32
72558-2-35
72558-2-37
72558-3-39
72558-3-41
72558-3-42
72558-3-40
72558-1-43
72558-1-44
72558-1-45
72558-4-46
72558-4-47
72558-4-48
72558-3-54
72558-2-55
72558-1-86

DESCRIPTION
terminal strip 6-way

MFR/SUPPLIER REF
KLIPPON KS6/014062

CONNECTORS
QTY
XB12

CODE
103173BE

F-52

HA72500

F.5.57

APPENDIX F

2A72558 Rack Frame Wired - Dual 1kW DME

SUBASSEMBLIES
REF
A1
A2
A3
A4
A5
A6
A7

CODE
1A72506
1A72513
1A72557
1A72503
1A72513
1A72503
2A72545

DESCRIPTION
CTU Subrack
Transponder Subrack
External I/O PWB Assembly
1kW PA Power Supply Frame
Transponder Subrack
1kW PA Power Supply Frame
RF Panel - Dual DME

MFR/SUPPLIER REF
1A72506
1A72513
1A72557
1A72503
1A72513
1A72503
2A72545

SEMICONDUCTORS
REF
V1

CODE
1036684F

DESCRIPTION
dual diode rectifier 60V

MFR/SUPPLIER REF
MOTOROLA MBR20060CT

CABLE ASSEMBLIES
QTY
W20
W21
W22
W23
W24
W28
W29
W30
W31
W32
1
1
1
1
1
2
2
2
3
1

CODE
72558-2-29
72558-3-31
72558-3-32
72558-2-35
72558-2-37
72558-2-30
72558-3-33
72558-2-34
72558-2-36
72558-2-38
72558-3-39
72558-3-41
72558-3-42
72558-3-40
72558-1-43
72558-1-44
72558-1-45
72558-4-46
72558-4-47
72558-4-48

F.5.58

DESCRIPTION
coaxial
coaxial
coaxial
coaxial
coaxial
coaxial
coaxial
coaxial
coaxial
coaxial
ribbon, 64-way
ribbon, 64-way
ribbon, 64-way
ribbon, 64-way
loom, main power
loom, 1kW PA, power
loom, 1kW PA, signal
power
earth
door earth

MFR/SUPPLIER REF
72558-2-29
72558-3-31
72558-3-32
72558-2-35
72558-2-37
72558-2-30
72558-3-33
72558-2-34
72558-2-36
72558-2-38
72558-3-39
72558-3-41
72558-3-42
72558-3-40
72558-1-43
72558-1-44
72558-1-45
72558-4-46
72558-4-47
72558-4-48

1A72560 Antenna Cable Set for Single Installation

CABLE ASSEMBLIES
QTY
1
1
1

CODE
1031588R

DESCRIPTION
20m LDF4-50 cable, with L44AW
connector one end
72560-4-01 coaxial, monitor
72560-4-02 coaxial, antenna feeder tail

MFR/SUPPLIER REF
ANDREW LDF4-50
72560-4-01
72560-4-02

CABLE ASSEMBLIES
QTY
1

CODE
DESCRIPTION
72560-4-03 cable accessories kit, single

F.5.59

MFR/SUPPLIER REF
72560-4-03

2A72560 Antenna Cable Set for Dual Installation

CABLE ASSEMBLIES
QTY
1
2
1

CODE
1031588R

DESCRIPTION
20m LDF4-50 cable, with L44W
connector one end
72560-4-01 coaxial, monitor
72560-4-02 coaxial, antenna feeder tail

MFR/SUPPLIER REF
ANDREW LDF4-50
72560-4-01
72560-4-02

F-53

HA72500

APPENDIX F

ACCESSORIES
QTY
1

CODE
DESCRIPTION
72560-4-04 cable accessories kit, dual

F.5.60
QTY
1
2
1
1
1

QTY
2
2

1A72561 Accessory Kit, DME Test

CODE
1A72562
1036676X
1A72563
1A72564
1036132F

F.5.61

MFR/SUPPLIER REF
72562-4-11
72562-4-07

1A72563 Special Tools and Fittings

CODE
1021120N
1021121P
6A70756

1
1

1036731G
1036732H

F.5.63

MFR/SUPPLIER REF
1A72562
VERO 09-0108E
1A72563
1A72564
ERICSSON ROF 131391/1

1A72562 Transponder Extender Frame

QTY
1
1
1

QTY
1
1
1
1
1
1

DESCRIPTION
Transponder extender frame
Eurocard 6U extenders
Special tools and fittings
Coaxial cables and accessories
power supply extender card

CODE
DESCRIPTION
72562-4-11 coaxial jack/SMA
72562-4-07 coaxial BNC/SMA

F.5.62

MFR/SUPPLIER REF
72560-4-04

DESCRIPTION
screwdriver Posidrive No. 1
screwdriver Posidrive No. 2
Extension cable assembly, mains
cable
spanner open ended metric A/F 8x9 mm
alignment tool

MFR/SUPPLIER REF
STANLEY 65-532
STANLEY 533
6A70756
SIDCHROME 0397-7415
JOHANSON 8777

1A72564 Coaxial Cables and Accessories

CODE
72564-3-01
72564-3-02
72564-3-03
1030262A
1030560Z
1031583L

DESCRIPTION
Cable assembly CRO trigger
Cable assembly RF test
Cable assembly test
attenuator fixed 50 ohms 3 dB SMA
attenuator fixed 50 ohms 6 dB SMA
adapter coax N(M)-SMA(F)

MFR/SUPPLIER REF
72564-3-01
72564-3-02
72564-3-03
KDI A303M
KDI A306M
SUHNER 33N-SMA-50-1/133

F-54

HA72500

APPENDIX G

APPENDIX G

COMPONENT SUPPLIERS

G-i

HA72500

APPENDIX G
TABLE of CONTENTS

G.

G.1

COMPONENT SUPPLIERS................................................................... G-1


COMPONENT MANUFACTURERS AND AGENTS

G-1

G-ii

HA72500

APPENDIX G

G.

COMPONENT SUPPLIERS

G.1

COMPONENT MANUFACTURERS AND AGENTS

The component schedules contained in Appendix F identify manufacturers and/or


suppliers of items by an abbreviated name form. The abbreviations used, and the
manufacturer and/or supplier identities which they represent, are listed below in
alphabetical order.
In instances where organisations based outside Australia are included the Australian
representative or agent, if any, is shown in the right-hand column.
AIRPAX

Airpax Corporation

Philips Components Pty Ltd


PO Box 373
NORTH RYDE
NSW 2113 AUST

AKM

AKM

Braemac Pty Ltd


6/111 Moore Street
LEICHHARDT
NSW 2040 AUST

ALLEGRO

Allegro

VSI Electronics (Australia) Pty Ltd


PO Box 578
CROWS NEST
NSW 2065 AUST

ALLEN-BRADLEY

Allen-Bradley Pty Ltd

Daktron Electronics Pty Ltd


PO Box 6166
BAULKHAM HILLS
NSW 2153 AUST

AMP

Australian AMP Pty Ltd


PO Box 557
CASTLE HILL
NSW 2154 AUST

ANDREW

Andrew Australia
153 Barry Road
CAMPBELLFIELD
VIC 3061 AUST

ARCO

ARCO

Tri-Components Pty Ltd


5 Hampshire Road
GLEN WAVERLEY
VIC 3150 AUST

ATC

American Transistor
Corporation

A. J. Distributors
PO Box 71
PROSPECT
SA 5082 AUST

BECKMAN

Beckman Industrial
Corporation

VSI Electronics (Australia) Pty Ltd


PO Box 578
CROWS NEST
NSW 2065 AUST

G-1

HA72500

APPENDIX G

BOURNS

Bourns Incorporated

VSI Electronics (Australia) Pty Ltd


PO Box 578
CROWS NEST
NSW 2065 AUST

BRAEMAC

Braemac Pty Ltd


6/111 Moore Street
LEICHHARDT
NSW 2040 AUST

C&K

C&K Electronics Pty Ltd


PO Box 229
PARRAMATTA
NSW 2124 AUST

CAMBION

Cambion

Electronic Development Sales


Pty Ltd
PO Box 822
LANE COVE
NSW 2066 AUST

CATALYST

Catalyst

Veltek Pty Ltd


10 Harker Street
BURWOOD
VIC 3125 AUST

CTS

CTS Corporation

Moncrief Pty Ltd


8th Floor, 275 Alfred Street
NORTH SYDNEY
NSW 2060 AUST

DALE

Dale Electronics Inc.

EC Capacitors Pty Ltd


PO Box 224
RESERVOIR
VIC 3073 AUST

ELMA

Elma Electronics Ag

Associated Controls Pty Ltd


29 Smith Street
HILLSDALE
NSW 2036 AUST

ERICSSON

L. M. Ericsson Pty Ltd


PO Box 41
BROADMEADOWS
VIC 3047 AUST

ERNI

Erni Australia Pty Ltd


PO Box 62
MITCHAM
VIC 3132 AUST

FAIRCHILD

Fairchild

NSD Australia Pty Ltd


Locked Bag 9
BOX HILL
VIC 3128 AUST

G-2

HA72500

APPENDIX G

GHZ

GHZ Technologies Inc.


3800 Oakmead Village Drive
SANTA CLARA
CA 95051 USA

GSI

General Semiconductor
Industries

Clarke and Severn Electronics


2/107 Hunter Street
HORNSBY
NSW 2077 AUST

HARWIN

Harwin

Clarke and Severn Electronics


2/107 Hunter Street
HORNSBY
NSW 2077 AUST

HEWLETT
PACKARD

Hewlett Packard

VSI Electronics (Australia) Pty Ltd


PO Box 578
CROWS NEST
NSW 2065 AUST

HY-Q

HY-Q International (Australia)


Pty Ltd
PO Box 210
CLAYTON
VIC 3168 AUST

INTEL

Intel Corporation

Email Electronics
15-17 Hume Street
HUNTINGDALE
VIC 3166 AUST

IRC

International Rectifier
Corporation

NSD Australia Pty Ltd


Locked Bag 9
BOX HILL
VIC 3128 AUST

IRH

IRH Components
Locked Bag 33
LIDCOMBE
NSW 2141 AUST

ITT

ITT-STC

Alcatel Components Ltd


PO Box 317
ROSEBERY
NSW 2018 AUST

JOHANSON

Johanson Manufacturing
Corporation

Captron Pty Ltd


PO Box 1005
BROOKVALE
NSW 2100 AUST

K&L
MICROWAVE

K&L Microwave

Hawker de Havilland Victoria Ltd


GPO Box 779H
MELBOURNE
VIC 3001 AUST

G-3

HA72500

APPENDIX G

KDI

KDI/Triangle Electronics Inc

Electronic Development Sales


Pty Ltd
PO Box 822
LANE COVE
NSW 2066 AUST

KEMET

Kemet

IRH Components
Locked Bag 33
LIDCOMBE
NSW 2141 AUST

KLIPPON

Klippon Electricals Pty Ltd

Weidmuller (Klippon Products)


PO Box 323
PENRITH
NSW 2751 AUST

MATSUSHITA

Matsushita

RVB Products Pty Ltd


23 DeHavilland Road
BRAESIDE
VIC 3195 AUST

MAXIM

Maxim

Veltek Pty Ltd


10 Harker Street
BURWOOD
VIC 3125 AUST

McMURDO

McMurdo

Swann Electronics Group Limited


5 Dunlop Grove
MULGRAVE
VIC 3170 AUST

MILLER

MGI Incorporated
114 Pleasant Avenue
UPPER SADDLE RIVER
NJ 07458 USA

MICROLAB/FXR

Microlab/FXR

MINI-CIRCUITS

Sigra Electronics Incorporated


7397 Davie Road Extension
HOLLYWOOD
FLA 33024 USA

MOTOROLA

Motorola Semiconductor
Products

VSI Electronics (Australia) Pty Ltd


PO Box 578
CROWS NEST
NSW 2065 AUST

NATIONAL

National Semiconductor

NSD Australia Pty Ltd


Locked Bag 9
BOX HILL
VIC 3128 AUST

AWA Distribution
Tower A, 112-118 Talavera Road
NORTH RYDE
NSW 2113 AUST

G-4

HA72500

APPENDIX G

OMNISPECTRA

Sigra Electronics Incorporated


7397 Davie Road Extension
HOLLYWOOD
FLA 33024 USA

PHILIPS

Philips Components Pty Ltd


PO Box 373
NORTH RYDE
NSW 2113 AUST

PHOENIX

Phoenix Contact

IRH Components
Locked Bag 33
LIDCOMBE
NSW 2141 AUST

PLESSEY

Plessey Semiconductors

GEC Electronics Division


Locked Bag 29
RYDALMERE
NSW 2116 AUST

RCA

RCA Solid State Division

VSI Electronics (Australia) Pty Ltd


PO Box 578
CROWS NEST
NSW 2065 AUST

RF TECHNIQUES

R. F. Techniques
140 San Lazaro Avenue
SUNNYVALE
CA 94086 USA

ROEDERSTEIN

Firmengruppe Roederstein

Meyer Kreig and Co.


PO Box 686
UNLEY
SA 5061 AUST

ROHM

ROHM Company

Fairmont Marketing
57 St Heftier Street
HEIDELBERG HEIGHTS
VIC 3081 AUST

SCOTT

Scott (EMC)

Ampec Technologies Pty Ltd


13 Smail Street
ULTIMO
NSW 2007 AUST

SGS-THOMSON

SGS-Thomson

GEC Electronics Division


Locked Bag 29
RYDALMERE
NSW 2116 AUST

SIDCHROME

J. Blackwood and Son Ltd


13 Cooper Street
SMITHFIELD
NSW 2164 AUST

G-5

HA72500

APPENDIX G

SIEMENS

Siemens Ltd
383 Pacific Highway
ARTARMON
NSW 2064 AUST

SIGNETICS

Signetics

Philips Components Pty Ltd


PO Box 373
NORTH RYDE
NSW 2113 AUST

SPECTRUM

Spectrum Control

ASEA Brown Boveri Distribution


376 Newbridge Road
LIVERPOOL
NSW 2170 AUST

STANLEY

Stanley Tools

David Piper Pty Ltd


PO Box 161
CONCORD
NSW 2137 AUST

STAR

Star

Koloona Industries Pty Ltd


PO Box 177
MOOREBANK
NSW 2170 NSW

STRUTHERSDUNN

Struthers-Dunn Inc.

Aerospace and Defence Products


4/53 Kalang Road
ELANORA HEIGHTS
NSW 2101 AUST

SUHNER

Huber and Suhner (Australia)


Pty Ltd
PO Box 372
NARABEEN
NSW 2101 AUST

TELEDYNE

Teledyne Microwave
1290 Terra Bella Avenue
MOUNT VIEW
CA 94043 USA

TEXAS
INSTRUMENTS

Texas Instruments

UTILUX

Utilux Pty Ltd


PO Box 68
KINGSGROVE
NSW 2208 AUST

VARELCO

Varelco

VSI Electronics (Australia) Pty Ltd


PO Box 578
CROWS NEST
NSW 2065 AUST

M. Rutty and Company Pty Ltd


1/38 Leighton Place
HORNSBY
NSW 2077 AUST

G-6

HA72500

APPENDIX G

VERO

Vero Systems

IRH Components
Locked Bag 33
LIDCOMBE
NSW 2141 AUST

VITRAMON

Vitramon Pty Ltd


PO Box 94
AUBURN
NSW 2144 AUST

WILLIAM
HUGHES

William Hughes Inc.

Kingfisher International
4/19 Viewtech Place
ROWVILLE
VIC 3178 AUST

WIMA

Wilhelm Westerman

Techncial Imports Australia Pty


Ltd
PO Box 1120
CASTLE HILL
NSW 2154 AUST

G-7

HA72500

APPENDIX H

APPENDIX H

CTU SOFTWARE

H-i

HA72500

APPENDIX H
TABLE of CONTENTS

H.

CTU SOFTWARE ...................................................................................H-1

H.1
OVERVIEW
H-1
H.2
BEACON MODULE
H-5
H.2.1 The Beacon Control Task............................................................................ H-5
H.2.2 Power Up Sequence.................................................................................... H-6
H.2.3 Power Down Sequence ............................................................................... H-6
H.3
ZMODEM MODULE
H-6
H.4
NMP MODULE
H-7
H.5
MEASUREMENT MODULE
H-9
H.5.1 Introduction.................................................................................................. H-9
H.5.2 Interface to Other Software Modules........................................................... H-9
H.5.3 Measurement Types.................................................................................. H-10
H.5.4 Higher Level Measurement Functions in Other Modules .......................... H-12
H.6
TEST MODULE
H-13
H.6.1 Introduction................................................................................................ H-13
H.6.2 Test Module Tasks .................................................................................... H-13
H.6.3 Interface to Other Software Modules......................................................... H-14
H.7
LOCAL MODULE
H-15
H.7.1 Introduction................................................................................................ H-15
H.7.2 Local Module Tasks................................................................................... H-15
H.7.3 Interface to Other Software Modules......................................................... H-15
H.8
RCMS MODULE
H-16
H.8.1 Introduction................................................................................................ H-16
H.8.2 CMS Module Task ..................................................................................... H-16
H.8.3 Interface to Other Software Modules......................................................... H-16
H.9
STARTUP SOFTWARE
H-17
H.9.1 Hardware Initialise ..................................................................................... H-17
H.9.2 Software Initialise ...................................................................................... H-17
H.9.3 Production Test Software .......................................................................... H-17
H.10 TASK SCHEDULER
H-17
H.11 INTERRUPT SERVICE ROUTINES
H-17
H.11.1Serial Interrupt Service Routine................................................................. H-17
H.11.2Timer Interrupt Service Routine................................................................. H-17

H-ii

HA72500

APPENDIX H

LIST of FIGURES
Figure H-1
Figure H-2

CTU Software Data Flow Diagram ........................................................ H-2


CTU Software Structure Diagram.......................................................... H-4

H-iii

HA72500

APPENDIX H

H.

CTU SOFTWARE

H.1

OVERVIEW

This appendix presents an overview of the operation of the Control and Test Unit (CTU)
software. For more detailed information about the operation of the CTU and the parent
DME LDB-102 system itself, see Appendix A.
The main functions of the software are:
a. To control the operation of an LDB-102 DME navaid with either single or dual
transponder configuration. This control may be exercised either locally or
remotely.
b. To collect and display (either locally or remotely) the operational status of the
various modules of the LDB-102 and of the overall beacon.
c. To measure a number of operational parameters from the various modules of the
LDB-102 for use by the Remote Maintenance and Monitoring (RMM) system, if
this option is installed.
d. To control the test functions of the LDB-102.
In order to accomplish these objectives, the CTU software is divided into a number of
self-contained modules which are linked with various data flows. This is shown
diagrammatically in Figure H-1. These modules are:

Zmodem Module.

NMP (Navaid Maintenance Processor) Interface Module.

RCMS (Remote Control and Monitoring System) Module.

Local Module.

Test Module.

Measurement Module.

Beacon Module.

H-1

HA72500
Figure H-1

APPENDIX H
CTU Software Data Flow Diagram

H-2

HA72500

APPENDIX H

There are four hardware blocks to which the CTU software must interface, each aspect
of which is taken care of by a separate software module:

The CTU serial port hardware.


The CTU serial port data is handled by the Zmodem Module, which uses RMM
messages to communicate with the NMP Interface Module.

The RCMS hardware interface.


The RCMS interface hardware is handled by the RCMS Module, which reads the
RCMS inputs and controls the RCMS outputs.

The CTU front panel.


The control switches and status indicators on the CTU front panel are handled by
the Local Module, while the test switches and indicators on the CTU front panel
are handled by the Test Module.

The CTU transponder hardware.


The Beacon Module handles the control and status of the transponder hardware,
while the Measurement Module handles the transponder hardware measurement
registers.

The NMP Interface, RCMS and Local Modules are all used to convey control and status
information to the Beacon Module using the data paths shown in Figure H-1. The Test
Module and Measurement Module convey measurement requests and results to the
Beacon Module.
The software structure diagram, shown in Figure H-2, broadly describes the control flow
of the CTU software. The diagram is read from top to bottom, and left to right. Each
rectangle represents a logical block or module of software. If there is a choice between
modules, each rectangle at that particular level will have a small circle in the top right
hand corner of that rectangle. If there is a loop in a module, or group of modules, a small
circular arrow symbol is shown on the input to those modules.
There are two infinite loops in the CTU software; one is formed in the Task Scheduler,
and the other is in the Production Test software module. Additional software modules
shown on the flow diagram are:

Hardware Initialise Module.

Software Initialise Module.

Interrupt Service Routines.

Task Scheduler.

Production Test Module.

Descriptions of each of the functions shown in Figure H-2 are given in the following
sections.

H-3

HA72500
Figure H-2

APPENDIX H
CTU Software Structure Diagram

H-4

HA72500

APPENDIX H

H.2

BEACON MODULE

H.2.1

The Beacon Control Task

The predominant function of the CTU software is that of beacon control. To this end, the
Beacon Control Task can be said to have four distinct states:
a. OFF;
b. BEACON_NO1;
c. BEACON_NO2; and
d. SHUTDOWN.
The beacon starts in the OFF state. If either transponder is currently on, but not selected
as main by the front panel switches (initially OFF is selected), it is powered down. The
task then continually waits for either the Local control task functions or the NMP/RCMS
tasks (in the case of remote access) to signal that the user has turned on one of the
transponders using the SELECT MAIN switches. The internal beacon variables are then
reset and either the BEACON_NO1 or BEACON_NO2 states are entered, depending
upon which transponder was selected as main.
In the BEACON_NO1 or BEACON_NO2 states, the Beacon Control Task cycles through
the following actions:
a. If the battery is not OK or if any front panel switch changes have occurred, return
to the OFF state to properly set the internal variables to reflect the new
conditions.
b. If in BEACON_NO1 state and Transponder 2 is currently powered, then power it
down. If in BEACON_NO2 state and Transponder 1 is currently powered, then
power it down.
c. If in BEACON_NO1 state and Transponder 1 is currently powered down, then
power it up. If in BEACON_NO2 state and Transponder 2 is currently powered
down, then power it up.
d. Determine whether any faults are present. This includes performing a monitor
module self-test every 15 seconds.
e. If the DME is a dual configuration, and the currently operating transponder's
faults are 'worse' than the current standby transponder's (that is, if the operating
transponder has any fault while the current standby has none, or the operating
transponder has a primary fault while the current standby has a secondary fault)
then the current transponder is powered down, the transfer flag is set, and the
task enters either the BEACON_NO1 or BEACON_NO2 state, depending upon
which transponder is currently in standby. Otherwise, if there are primary faults,
power down the currently operating transponder, then enter the SHUTDOWN
state.
In the SHUTDOWN state, the Beacon Control Task firstly increments the shutdown
count, then proceeds to power down any transponder that is still operating. All test
interrogator and monitor modules are powered down and the recycle timer is reset. The
task then waits either for the user to SELECT MAIN OFF or, if retries are permitted, for
the retry counter to expire before entering the OFF state.

H-5

HA72500

H.2.2

APPENDIX H

Power Up Sequence

When a transponder is powered up, the following sequence of events takes place:
a. Switch the antenna to the desired transponder.
b. Switch the associated ident in/out controls to the desired transponder.
c. Switch on the available test interrogator/monitor modules.
d. 20 milliseconds delay for power stabilisation.
e. Switch on the transponder supply.
f.

20 milliseconds delay for power stabilisation.

g. Switch on the power amplifier supply.


h. 20 milliseconds delay for power stabilisation.
i.

Enable RF and the replies.

j.

Wait for the selected cold start delay, or wait for the 2-second warm start delay.

k. Enable ident transmission if monitor alarms are normal.

H.2.3

Power Down Sequence

When a transponder is powered down, the following sequence of events takes place:
a. Inhibit replies.
b. Disable RF output.
c. If cold standby or faults, turn off the power amplifier and transponder hardware
power supplies, otherwise turn on the power amplifier and transponder hardware
supplies.

H.3

ZMODEM MODULE

The CTU communicates with the RMM System using Zmodem data packets. In order to
achieve reliable transmission and reception of such packets, the Zmodem file transfer
protocol is used as the transport mechanism for the Zmodem data packets.
When the Zmodem Task is passed an RMM message from the NMP Task, it initiates a
Zmodem session (using Zmodem packets) with the RMM system via the CTU serial port.
Once the session has been established, the RMM message is encapsulated within a
Zmodem data packet and sent to the serial port. Upon completion, the session is
terminated and the success or failure of the transmission is conveyed to the NMP Task.
A success indication is a guarantee that the message was received by the RMM system.
When the CTU serial port indicates that there are incoming characters, the Zmodem
Task scans the incoming data stream for Zmodem packets in order to establish a
Zmodem session. Once this is done, the incoming Zmodem data packets have their
contents (an RMM message) extracted and buffered. When the Zmodem session is
terminated successfully, the Zmodem Task signals the NMP Task that an RMM
message was received and waits for the NMP Task to remove the message from its
buffer.

H-6

HA72500

H.4

APPENDIX H

NMP MODULE

The NMP Task accepts RMM messages from the Zmodem Task, performs the
appropriate actions, and returns any relevant data to the RMIM system in the form of
RMM messages.
The following table lists the events that may be received from the RMM System and
indicates the NMP Task's responses to them.
EVENT RECEIVED FROM RMM SYSTEM

SERVICE PROVIDED BY NMP TASK

Received Initiate Message from RMM System

Send Acknowledge Message to the RMM


System

Received Terminate Message from RMM


System

Send Terminate Message to the RMM System

Received Check Message from RMM System

Send Acknowledge Message to the RMM


System

Received Control Message from RMM


System with a SET_OFF argument

If SOURCE switch is set to REMOTE, signal


Beacon Task to turn off the DME, otherwise
send an Error Message with an
ERR_SOURCE argument

Received Control Message from RMM


System with a SET_NO1 argument

If SOURCE switch is set to REMOTE and


Transponder 2 is not selected as main, select
Transponder 1 as main and turn it on.
If the SOURCE switch is set to LOCAL, send
an Error Message with an ERR_SOURCE
argument.
If the SOURCE switch is set to REMOTE but
SELECT MAIN is set to NO2, send an Error
Message with an ERR-MODE argument.

Received Control Message from RMM


System with a SET_NO2 argument

If SOURCE switch is set to REMOTE and


Transponder 1 is not selected as main, select
Transponder 2 as main and turn it on.
If the SOURCE switch is set to LOCAL, send
an Error Message with an ERR_SOURCE
argument.
If the SOURCE switch is set to REMOTE but
SELECT MAIN is set to NO1, send an Error
Message with an ERR_MODE argument.

Received an Info Request Message from


RMM System with a GET_STATUS argument

Send Status Message to RMM System

Received an Info Request Message from


RMM System with a GET_MEASUREMENTS
argument

If the MAINTENANCE switch is OFF, request


measurement results from the Measurement
Task then send a Measurement Message to
the RMM System, otherwise send an Error
Message with an ERR_MODE argument.

H-7

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APPENDIX H

The NMP Task may also receive requests from the Beacon Control Task or the Local
Task to send performance characteristics and navaid status information to the RMM
system. The following table lists the events in Beacon Control Task or Local Task that
cause service requests to the NMP Task, as well as the NMP Task's response to them.
EVENT RECEIVED FROM RMM SYSTEM

SERVICE PROVIDED BY NMP TASK

Local Task detects a CTU Front Panel control


switch was pressed

Send a Switch Change Message to the RMM


System. The argument can be one of the
following:
OFF_SELECTED,
NO1_SELECTED,
NO2_SELECTED,
MON_ACTION_INHIBITED,
MON_ACTION_ENABLED,
MAINTENANCE_SELECTED,
MAINTENANCE_DESELECTED,
LOCAL_SELECTED,
REMOTE_SELECTED,
RECYCLE_SELECTED or
RECYCLE_DESELECTED.

Beacon Task detects a Primary or Secondary


Fault

Send an Alarm Message (with either a


P_ALARMS or S_ALARMS argument) and a
Postfault Measurement Message to the RMM
System

Beacon Task took some form of action due to


faults or low battery power

Send an Action Message to the RMM System.


The argument can be one of the following:
POWERDOWN_NO1,
POWERDOWN_NO2,
POWERUP_NO1,
POWERUP_NO2,
TRANSFER_TO_NO1,
TRANSFER_TO_NO2,
SHUTDOWN_FAULTS,
SHUTDOWN_BATTERY,
STOP_RECYCLE,
WAIT_RECYCLE,
RESTART_FAULTS or
RESTART_BATTERY.

Beacon Task detects low battery voltage

Send a Power Message to the RMM System

H-8

HA72500

APPENDIX H

H.5

MEASUREMENT MODULE

H.5.1

Introduction

The Measurement Module is a collection of functions used by the other tasks to operate
the measurement hardware in the LDB-102 DME. The other tasks communicate with the
Measurement Module by initialising the input fields of the control buffer, calling the
relevant modules, and reading the results from the output fields of this buffer.
To prevent tasks from interfering with each other, a priority system is set up for each
basic class of measurement that can be performed. A task whose priority is higher than
the current task using the measurement functions can interrupt that measurement. The
lower priority task will then receive an error message to indicate that its measurement
did not complete successfully.
When the entry functions are called, they in turn call more specific functions, depending
on the requested measurement class and type. For example when 'MeasureRead' is
called requesting a 24 volts measurement, this function calls 'MeasureReadVolts' to
perform the measurement. As each of the monitor fault limit measurements is
significantly different from the others, the 'MeasureReadLimit' function calls individual
functions for each of the monitor fault limits.

H.5.2

Interface to Other Software Modules

Other software modules interface to the measurement functions by:


a. Setting up the test interrogation level and rate, using the 'MeasureSet' function.
b. Setting up the interface buffer area, an area unique to each module that requires
measurement functions to be performed.
c. Calling the 'MeasureStart' function, passing it a pointer to the initialised buffer
area. If there are problems with the data fields or another higher priority function
is currently using the measurement facilities, an error message will be returned
and the measurements not started. If the measurements were successfully
started, a NO_ERROR message will be returned and the selected measurement
started.
d. The calling module can check on the progress of the selected measurement by
calling the 'MeasureRead', with the pointer to the buffer area, and checking for
the error messages from this routine. When NO_ERROR has been returned, the
selected measurement has been done and the results stored in the buffer area,
and the measurement hardware has been stopped using a call to the
'MeasureStop' function.
e. The calling module needs to check that the measurement has not been
interrupted by a module with higher priority; if this has happened the
measurement shall be restarted by the calling module if required.
f.

Resetting the test interrogation level and rate, using the 'MeasureSet' function.

H-9

HA72500

APPENDIX H

The structure of the interface buffer is:


monitor

input

calling routine shall state which test interrogator/monitor module is


to used for the requested measurement.

tpndr

input

specify the transponder that is on.

class

input

specify the generic type of measurement to be done


(e.g.: RATES, TIMES, etc).

type

input

specify the type of measurement to be done


(e.g.: DELAY, SPACING, etc).

ti_rate

input

current test interrogation rate set on the hardware.

ti_level

input

current test interrogation level set on the hardware.

info

output

pointer to a lookup information table for the display strings, scaling


factor, and units associated with a particular measurement, set up
by 'MeasureStart' routines.

value1

output

result of a measurement.

value2

output

result of a measurement; for example, from second channel or the


upper limit.

The structure of the information table used for information on display and scaling is:
name

pointer to an ASCII string, up to 15 characters, used to describe the quantity


being measured.

format

pointer to a string, up to five characters, used to specify the format to be


used by the display functions.

units

pointer to a string, up to four characters, to be displayed after the


measurement, for the units of the display.

offset

added to the result before the result is displayed.

scale

multiplied with the result before it is displayed.

H.5.3

Measurement Types

The CTU hardware is designed to measure 'time', 'rate', 'voltage', 'Boolean', and 'monitor
fault limits'. The first four classes of measurements may be run in parallel, and each
channel may be running at the same time. If any monitor fault limit is started, no other
class of measurement can be started.
a. The test interrogator module can provide the following time measurements, in
0.1 microseconds steps:

0 microseconds calibration
Delay
Spacing
Transmit pulse width
Transmit pulse rise time
Transmit pulse fall time
100 microseconds calibration pulse width - from the internal test
interrogator timebase.

H-10

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APPENDIX H

b. The test interrogator module can provide the following rate measurements, with a
1 MHz timebase:

0 Hz calibration
Decoded pulse rate
Transmit pulse rate
Transponder efficiency
5 kHz calibration rate - from the internal test interrogator timebase.

c. The monitor module can provide the following voltage measurements, in


256 steps from 0 to 5 volts:

0 volts level
Receiver video oscillator level
Receiver video driver level
Transmitter drive level
Transmitter driver modulation level
Power amplifier drive level
Power amplifier modulation level
Power amplifier output level
Power amplifier supply level
Test interrogator RF level
Transponder power output level
Transponder 15 volts supply level
Transponder 18 volts supply level
Transmitter driver power supply level
Battery 24 volts supply level
A DC voltage calibration signal.

d. The monitor module can sample the following flags:

Monitor module power supply status


Receiver video module power supply status
Test interrogator module power supply status
Receiver video RF triggers normal.

e. The test interrogator and monitor modules can provide the following monitor fault
limit measurements:

Lower reply delay limit


Upper reply delay limit
Lower spacing limit
Upper spacing limit
Lower transmit rate limit
Upper transmit rate limit
Lower efficiency limit
Lower output power limit.

H-11

HA72500

H.5.4

APPENDIX H

Higher Level Measurement Functions in Other Modules

The NMP interface module has the following measurement functions, to measure all the
indicated parameters sequentially, except the calibration signals, and using only one test
interrogator/monitor module at a time. The following functions also format and write to
the output RMM message buffer:

'NmpMeasureAllTimes' measures all the times.

'NmpMeasureAllRates' measures all the rates.

NmpMeasureAllVolts' measures all the voltages, also used in the beacon


postfault measurements.

'NmpMeasureAllBooleans' measures all Booleans, also used in the beacon


postfault measurements.

'NmpMeasureAllLimits' measures all the limits, also used in the beacon postfault
measurements.

H-12

HA72500

APPENDIX H

H.6

TEST MODULE

H.6.1

Introduction

The test module is a group of tasks that handle the operation of the test section of the
Control and Test Unit (CTU) user interface. This module also provides a collection of
functions used by the other software modules to access the functions of the test section
needed by the other modules. and to communicate with the test module.

H.6.2

Test Module Tasks

There are three test module tasks - Test Measure Task, Test TI Task, and Test Flash
Task.
Test Measure Task performs the following functions:
a. Start a new parameter measurement when a new parameter is selected, and
stop the measurements when the parameter is deselected, or the menu is
changed.
b. Run the measurement process:
1. Call the required measurement functions, including the initialising and running
the buffer areas.
2. Process and display the results, together with the required text strings.
3. Detect and display any exceptions that may occur ('overflow').
4. Detect hardware problems, and display 'wait if a valid reading is not available
after 6 seconds.
c. Trigger the flashing of the softkeys when a measurement is started, and stop the
flashing when the measurement is stopped.
Test TI Task handles the following functions:
a. Monitor the status of the TI RATE 1 kHz pushbutton. If the maintenance function
has been selected, toggle the test interrogation pulse repetition frequency
(TIPRF) between the normal rate (50 Hz or 100 Hz) and the 1 kHz rate,
otherwise generate <<< Select MAINTENANCE first >>> error message.
b. Monitor the status of the TI RATE 10 kHz pushbutton. If the maintenance
function has been selected, then while this button is pressed select the test
interrogation pulse repetition frequency (TIPRF) of 10 kHz; when this button is
released, return the TIPFIF to the previously selected rate (50 Hz or 100 Hz or
1 kHz rates). If the maintenance function has not been selected, generate
<<< Select MAINTENANCE first >>> error message.
Test Flash Task handles the following functions:
a. Flash five time any error messages that are required by other functions and
tasks.
b. Flash the softkey labels while there is a parameter measurement is in progress.

H-13

HA72500

H.6.3

APPENDIX H

Interface to Other Software Modules

a. Test Menu Processor.


This function is called by the Local Task, when a test section activated
pushbutton is detected. This function then takes the necessary action to change
the current menu or action the selected menu item.
b. Miscellaneous Display Drivers.
These functions are called when other software modules need to access the LCD
display in the test section.

H-14

HA72500

APPENDIX H

H.7

LOCAL MODULE

H.7.1

Introduction

The test module is a group of tasks that handle the operation of the control section of the
Control and Test Unit (CTU) user interface. This module provides the necessary user
feedback, including any error messages, to guide the user in the operation of the
LDB-102. This module also provides a collection of functions used by the other software
modules to access the functions of the control section needed by the other modules, and
to communicate with the local module.

H.7.2

Local Module Tasks

There are two local module tasks, Local Task and Local Options Task.
Local Task operates the keyboard hardware and, if there is any activity, calls the
relevant processor module. If a pushbutton from the control section is pressed, it calls
the 'Local Switch Processor' routine. If a pushbutton from the test section of the front
panel is pressed, it calls the 'Test Menu Processor' routine. The task waits for the
pushbutton to be released before the pushbutton processor routines are called again.
The two TI RATE pushbuttons (1 kHz and 10 kHz) are handled by the Test Module.
Local Options Task handles the following functions:
a. Collect the power status of the LDB-102, and update this status to the CTU front
panel and to the CTU RCMS system.
b. Collect the options set on the CTU switches (internal and external), and update
and initialise the internal 'Controls' database.
c. Detect the test interrogator/monitor modules being placed in 'normal' mode, and
rewrite the control latches in these modules.
d. Update the 'test' status indicators from the transponder hardware. The TEST
indicators will be on if the important transponder module switches or the antenna
relay are not if the correct position for normal operation.
e. Toggle the watchdog timer hardware, to prevent a hardware reset.

H.7.3

Interface to Other Software Modules

a. Local Put Controls.


This function is called when another module needs to write to the indicators in
the control section of the CTU front panel.
b. Local Put Status.
This function is called when a module needs to write to the indicators in the
status section of the CTU front panel.
c. Local Put Alarms.
This function, and Local Show Alarms', are called when a module needs to write
to the indicators in the alarm section of the CTU front panel. These routines also
select which transponder's alarms are displayed, depending on the input from the
menu system.
d. Local Put Power.
This function is called when a module needs to write to the indicators in the
status section of the CTU front panel. This function also operates the heartbeat
indicators on the CTU processor and front panel boards.

H-15

HA72500

APPENDIX H

H.8

RCMS MODULE

H.8.1

Introduction

The RCMS module is a task that handle the operation of the Remote Control and
Maintenance System (RCMS) of the Control and Test Unit (CTU) RCMS interface. This
module also provides a collection of functions used by the other software modules to
access the functions of the RCMS interface hardware needed by the other modules, and
to communicate with the RCMS module.

H.8.2

CMS Module Task

This task monitors the RCMS control inputs if the transponder is set to remote control via
the RCMS system. There is an active input the Beacon Set Controls' routine is called to
select OFF', NO1 ON', or 'NO2 ON, via the relevant control routines.

H.8.3

Interface to Other Software Modules

a. RCMS Put Controls.


This function is called when another software module needs to write the control
status to the outputs of the RCMS interface.
b. RCMS Put Status.
This function is called when another software module needs to write the beacon
status to the status outputs of the RCMS interface.
c. RCMS Put Alarms.
This function is called when another software module needs to write to the alarm
status to the status outputs of the RCMS interface.
d. RCMS Put Power.
This function is called when another software module needs to write to the power
status to the status outputs of the RCMS interface. This routine also operates the
heartbeat indicator on the RCMS interface board.

H-16

HA72500

APPENDIX H

H.9

STARTUP SOFTWARE

H.9.1

Hardware Initialise

The startup code will perform the following hardware tests and initialisations:

ROM test; the 'ROM TEST OK indicator on the CTU processor board will be lit if
the test passes.

RAM test; the 'RAM TEST OK indicator on the CTU processor board will be lit if
the test passes.

Initialise the 80186 hardware, including interrupt controller, address decoder and
timer hardware.

Initialise the interrupt vector tables.

Initialise the initialised 'C' variables.

Initialise the library routines, and their variables.

H.9.2

Software Initialise

The software initialise section of the main routine will execute the 'Init' function from each
of the software modules.

H.9.3

Production Test Software

If the production tests are selected, they will loop, waiting for a control input, until the
processor is turned off or reset. If the production software is not enabled, the normal
operational software will be started by initialising and then starting the Task Scheduler.

H.10

TASK SCHEDULER

The Task Scheduler is a co-operative round robin task scheduler. This means that each
task is run in turn (or restarted), and each task has full control of the processor, and
resources, until it decides to release control. When all the tasks have been run, the first
one is restarted, then the next one, etc.

H.11

INTERRUPT SERVICE ROUTINES

H.11.1

Serial Interrupt Service Routine

This routine is called by the hardware when a character is received on the serial port.
The character is then saved in a circular buffer for the 'Zmodem' routines. There is no
transmit interrupt service routine set up, as the characters are transmitted directly by the
'Zmodem' routines. When the production tests are running the 'Zmodem' protocol in not
used.

H.11.2

Timer Interrupt Service Routine

The third internal 80186 timer is set up to produce a regular 10 milliseconds interrupt.
The timer interrupt service routine decrements 16 software timers once every timer tick,
until they are zero. Fifteen of these timers are 16-bit numbers, giving a maximum time of
655 seconds (approximately 10 minutes). These software timers are used by various
software modules to time various actions in real-time, such as flashing displays and
timing the hardware actions and responses. The 16th software timer is a 32-bit number,
giving the range necessary to detect and process the recycle rate.

H-17

HA72500

APPENDIX I

APPENDIX I

COMPONENT LAYOUT DIAGRAMS

I-i

HA72500

APPENDIX I
TABLE of CONTENTS

I.

COMPONENT LAYOUT DRAWINGS .......................................................... I-1

I-ii

HA72500

APPENDIX I

LIST of FIGURES
Figure I-1
Figure I-2
Figure I-3
Figure I-4
Figure I-5
Figure I-6
Figure I-7
Figure I-8
Figure I-9
Figure I-10
Figure I-11
Figure I-12
Figure I-13
Figure I-14
Figure I-15
Figure I-16
Figure I-17
Figure I-18
Figure I-19
Figure I-20
Figure I-21
Figure I-22
Figure I-23
Figure I-24
Figure I-25

Component Layout Diagram : 1A72511 Main PWB Assembly, Monitor Module ..... I-1
Component Layout Diagram : 1A72512 Peak Power Monitor ................................. I-2
Component Layout Diagram : 1A72515 Main PWB Assembly, Test Interrogator ... I-3
Component Layout Diagram : 1A72516 RF Generator ........................................... I-4
Component Layout Diagram : 1A72518 Modulator and Detector ........................... I-5
Component Layout Diagram : 1A72519 Reply Detector ......................................... I-6
Component Layout Diagram : 1A72521 Main PWB Assembly, Receiver Video ..... I-7
Component Layout Diagram : 1A72522 RF Source ................................................ I-8
Component Layout Diagram : 1A72523 IF Amplifier ............................................... I-9
Component Layout Diagram : 1A72524 RF Amplifier ....................................... I-10
Component Layout Diagram : 1A72526 Main PWB Assembly,
Transponder Power Supply ............................................................................... I-11
Component Layout Diagram : 1A72531 Pulse Shaper PWB Assembly ............ I-12
Component Layout Diagram : 1A72532 Exciter ................................................ I-13
Component Layout Diagram : 1A72538 RF Amplifier Driver PWB Assembly ... I-14
Component Layout Diagram : 1A72541 Control and Status PWB Assembly.... I-15
Component Layout Diagram : 1A72542 DC-DC Converter PWB Assembly ..... I-16
Component Layout Diagram : 1A72543 Regulator PWB Assembly .................. I-17
Component Layout Diagram : 1A72544 1kW Power Amplifier
Connector PWB Assembly ................................................................................ I-18
Component Layout Diagram : 1A72547 RF Panel PWB Assembly
- Single DME ..................................................................................................... I-19
Component Layout Diagram : 2A72547 RF Panel PWB Assembly
- Dual DME ........................................................................................................ I-20
Component Layout Diagram : 1A72552 CTU Processor PWB Assembly ........ I-21
Component Layout Diagram : 1A72553 CTU Front Panel PWB Assembly ...... I-22
Component Layout Diagram : 1A72555 RCMS Interface PWB Assembly ........ I-23
Component Layout Diagram : 1A72556 Transponder Subrack Motherboard ... I-24
Component Layout Diagram : 1A72557 External I/O PWB Assembly .............. I-25

I-iii

HA72500

I.
Figure I-1

APPENDIX I

COMPONENT LAYOUT DRAWINGS


Component Layout Diagram : 1A72511 Main PWB Assembly,
Monitor Module

I-1

HA72500

Figure I-2

APPENDIX I

Component Layout Diagram : 1A72512 Peak Power Monitor

I-2

HA72500

Figure I-3

APPENDIX I

Component Layout Diagram : 1A72515 Main PWB Assembly, Test


Interrogator

I-3

HA72500

Figure I-4

APPENDIX I

Component Layout Diagram : 1A72516 RF Generator

I-4

HA72500

Figure I-5

APPENDIX I

Component Layout Diagram : 1A72518 Modulator and Detector

I-5

HA72500

Figure I-6

APPENDIX I

Component Layout Diagram : 1A72519 Reply Detector

I-6

HA72500

Figure I-7

APPENDIX I

Component Layout Diagram : 1A72521 Main PWB Assembly,


Receiver Video

I-7

HA72500

Figure I-8

APPENDIX I

Component Layout Diagram : 1A72522 RF Source

I-8

HA72500

Figure I-9

APPENDIX I

Component Layout Diagram : 1A72523 IF Amplifier

I-9

HA72500

Figure I-10

APPENDIX I

Component Layout Diagram : 1A72524 RF Amplifier

I-10

HA72500

Figure I-11

APPENDIX I

Component Layout Diagram : 1A72526 Main PWB Assembly,


Transponder Power Supply

I-11

HA72500

Figure I-12

APPENDIX I

Component Layout Diagram : 1A72531 Pulse Shaper PWB


Assembly

I-12

HA72500

Figure I-13

APPENDIX I

Component Layout Diagram : 1A72532 Exciter

I-13

HA72500

Figure I-14

APPENDIX I

Component Layout Diagram : 1A72538 RF Amplifier Driver PWB


Assembly

I-14

HA72500

Figure I-15

APPENDIX I

Component Layout Diagram : 1A72541 Control and Status PWB


Assembly

I-15

HA72500

Figure I-16

APPENDIX I

Component Layout Diagram : 1A72542 DC-DC Converter PWB


Assembly

I-16

HA72500

Figure I-17

APPENDIX I

Component Layout Diagram : 1A72543 Regulator PWB Assembly

I-17

HA72500

Figure I-18

APPENDIX I

Component Layout Diagram : 1A72544 1kW Power Amplifier


Connector PWB Assembly

I-18

HA72500

Figure I-19

APPENDIX I

Component Layout Diagram : 1A72547 RF Panel PWB Assembly


- Single DME

I-19

HA72500

Figure I-20

APPENDIX I

Component Layout Diagram : 2A72547 RF Panel PWB Assembly


- Dual DME

I-20

HA72500

Figure I-21

APPENDIX I

Component Layout Diagram : 1A72552 CTU Processor


PWB Assembly

I-21

HA72500

Figure I-22

APPENDIX I

Component Layout Diagram : 1A72553 CTU Front Panel PWB


Assembly

I-22

HA72500

Figure I-23

APPENDIX I

Component Layout Diagram : 1A72555 RCMS Interface PWB


Assembly

I-23

HA72500

Figure I-24

APPENDIX I

Component Layout Diagram : 1A72556 Transponder Subrack


Motherboard

I-24

HA72500

Figure I-25

APPENDIX I

Component Layout Diagram : 1A72557 External I/O PWB Assembly

I-25

HA72500

APPENDIX J

APPENDIX J

AC POWER SUPPLY 3A71130

J-i

HA72500

APPENDIX J
TABLE of CONTENTS

J.

AC POWER SUPPLY 3A71130.................................................................. J-1

J.1

DOCUMENTATION

J-1

J-ii

HA72500

APPENDIX J

J.

AC POWER SUPPLY 3A71130

J.1

DOCUMENTATION

This power supply replaces the earlier version type 2A71130, which was manufactured
by Ericsson as the BMTP 344002 Rectifier.
All technical, operation and maintenance information for the 3A71130 AC Power Supply
is contained in a separate handbook, HA71130.

J-1

HA72500

APPENDIX K

APPENDIX K

DEPOT TEST FACILITY 3A72500

K-i

HA72500

APPENDIX K
TABLE of CONTENTS

K.

DEPOT TEST FACILITY 3A72500 .............................................................K-1

K.1
BRIEF DESCRIPTION AND SPECIFICATION
K-1
K.1.1 Introduction.................................................................................................. K-1
K.1.2 Functional Description ................................................................................. K-1
K.1.3 Major Items.................................................................................................. K-1
K.2
OPERATING INSTRUCTIONS
K-2
K.2.1 Introduction.................................................................................................. K-2
K.2.2 Initial Settings .............................................................................................. K-2
K.2.3 Application of Power.................................................................................... K-3
K.2.4 Local Maintenance Operation...................................................................... K-4
K.2.5 Signal Generator Adjustments..................................................................... K-5
K.2.6 Operating Notes .......................................................................................... K-6
K.3
TECHNICAL DESCRIPTION
K-7
K.3.1 System......................................................................................................... K-7
K.3.2 Module Descriptions .................................................................................... K-7
K.4
UNIT PERFORMANCE CHECKS AND ALIGNMENT
K-11
K.4.1 RF Generator (Modified) 2A72516 ............................................................ K-11
K.5
DRAWINGS
K-14
K.6
COMPONENTS SCHEDULE
K-15
K.6.1 3A72500 DME LDB-102 Depot Test Facility ............................................. K-15
K.6.2 3A72505 Rack Assembly (Depot Test Facility) ......................................... K-15
K.6.3 2A72514 Test Interrogator......................................................................... K-15
K.6.4 A72516 RF Generator (Modified) .............................................................. K-16
K.6.5 2A72520 Receiver Video........................................................................... K-17
K.6.6 3A72558 Rack Frame Wired (Depot Test Facility) .................................... K-17

K-ii

HA72500

APPENDIX K

LIST of FIGURES
Figure K-1
Figure K-2

Depot Test Facility Rack Layout............................................................ K-9


Depot Test Facility Signal Flow Diagram............................................. K-10

K-iii

HA72500

APPENDIX K

K.

DEPOT TEST FACILITY 3A72500

K.1

BRIEF DESCRIPTION AND SPECIFICATION

K.1.1

Introduction

The DME Depot Test Facility type 3A72500 is basically a single LDB-102 DME rack type
1A72505 which has been modified to provide for more flexible operation, thus enabling
easier testing of DME subunits. This appendix contains information which includes a
description of the variations and additions within the rack, both technical and operational,
with component parts lists and circuit diagrams.

K.1.2

Functional Description

The Depot Test Facility is intended for a central maintenance depot where LDB-102
DME line-replaceable units (LRUs) can be fully serviced - fault location, component
replacement or repair, and unit testing.
Whilst DME rack faults can only be diagnosed and repaired on site, LRUs can more
efficiently be restored to operational condition at a fully equipped maintenance depot.
This depot test bench is based on an LDB-102 DME Single 1kW rack to allow for
substitution of LRUs on test into a working transponder. A recommended set of test
equipment is used, in conjunction with the rack, to fully exercise any LRU under its
normal working conditions. Diagnosis, repair, re-alignment and re-test may be performed
on the frequency at which the LRU is to be used.
The principal difference between the Depot Test Rack and a standard DME rack is the
inclusion of two synthesiser signal generators, to act as reply (and local oscillator)
frequency source and test interrogation frequency source.

K.1.3

Major Items

The following list details the major components in the Depot Test Facility rack, many of
them being LDB-102 standard parts:
Control and Test Unit
Power Distribution Panel (Single)
Monitor Module
Test Interrogator, Modified
Transponder Power Supply
Transmitter Driver
Receiver Video, Modified
Signal Generator, UHF
1kW RF Power Amplifier
1kW PA Power Supply
AC Power Supply
RF Panel
Including Preselector Filter
Directional Coupler
Circulator

1A72550
1A72549
1A72510
2A72514
1A72525
1A72530
2A72520
LEADER 3220 (Qty 2)
1A72535
1A72540
3A71130
1A72545
1A72516
1A69755

These items are housed in the equipment rack as shown in Figure K-1.

K-1

HA72500

APPENDIX K

K.2

OPERATING INSTRUCTIONS

K.2.1

Introduction

a. The procedures in this section detail the steps required to place a DME Depot
Test Rack into operation. Each mode of operation is described separately and
some guidance is given concerning action required when abnormal performance
occurs.
b. For in-depth explanation of the various controls, indicators, and facilities, refer to
the following sections:

CTU Facilities and Operating Procedure: see Section A.3;

Module Controls and Indicators: see Section A.4;

Module Preset Switches and Links: see Section A5.

Note that an ANTENNA INTEGRITY test fixture, as described in


Section 3.3.3.9.3, is to be fitted to XN2 on the RF Panel PWB Assembly, as no
antenna is used. Check that the coaxial cables from the signal generators for
reply signal and interrogation signal inputs are connected to receiver video and
test interrogator modules respectively (refer to Drawing 72505-2-21).

K.2.2

Initial Settings

The following table lists the settings of the front panel switches prior to placing the test
rack in operation. These settings are independent of the final mode of operation of the
rack.
UNIT

SWITCH

SETTING

AC Power Supply

POWER

OFF

Power Distribution Panel

Both circuit breakers

OFF

Monitor

MONITOR OUTPUTS

NORMAL

Test Interrogator

MONITOR AND
INTERROGATOR DC POWER

NORMAL

Transponder Power Supply

TRANSPONDER DC POWER

NORMAL

Transmitter Driver

DRIVER DC POWER

NORMAL

Receiver Video

IDENT

NORMAL

1kW PA Power Supply

AMPLIFIER DC POWER

NORMAL

Control and Test Unit (CTU)

ALARM DELAY

As required

K-2

HA72500

K.2.3

APPENDIX K

Application of Power

a. On the AC power supply, set the POWER switch on. Check that the front panel
voltmeter indicates a voltage of 27.0 0.5 volts.
b. On both signal generators, set the POWER switch on
c. On the power distribution panel, set both circuit breakers on. After a short delay
(about 10 seconds), check that the following CTU front panel indicators are on:
AC PWR NORM
BATT CH1
LOCAL (press LOCAL pushbutton if the indicator is off)
OFF/RESET (press OFF/RESET pushbutton if the indicator is off)
MAINTENANCE (press MAINTENANCE pushbutton if the indicator is off)
d. Check that the following CTU front panel indicators are off:
TEST section:
MODULES
ANT RELAY
POWER section:
BATT CH2
BATT LOW
DME CONTROL section:
RECYCLE (press RECYCLE pushbutton if the RECYCLE indicator is on)
LOCAL (press LOCAL pushbutton if the REMOTE indicator is on)
MONITOR ALARM (press MONITOR ALARM INHIBIT pushbutton if the
indicator is on)
STATUS section:
NO1 ON
NO2 ON
NORMAL
TRANSFER
SHUTDOWN
If the indications are contrary to the above, refer to Section K.2.6 below.

K-3

HA72500

K.2.4

APPENDIX K

Local Maintenance Operation

The 'maintenance' mode is normally used during servicing or alignment in the test rack.
The 'maintenance' mode is essentially the same as the 'normal' mode, except that more
extensive tests are available from the CTU, and the 1 kHz and 10 kHz TI RATE
switches are enabled.

K.2.4.1

Switch-on Procedure

a. Set the front panel switches initially as in Section K.2.2.


b. Apply mains power to the rack as in Section K.2.3.
c. Check that the LOCAL and MAINTENANCE indicators are on.
d. On the CTU, press the SELECT MAIN, NO1 pushbutton. This activates the rack
in its maintenance operating mode. The following indications should result:
1. SELECT MAIN, NO1 indicator on.
2. NO1 ON status indicator on, after the selected ALARM DELAY time.
3. MAINTENANCE status indicator on.
4. All the ALARM REGISTER indicators off immediately, and stay off unless a
fault is present.

K.2.4.2

Switch-off Procedure

On the CTU, press the SELECT MAIN, OFF/RESET pushbutton. The indicators in the
STATUS section should go off, after a short delay. The OFF/RESET indicator should be
on, and the SELECT MAIN, NO1 and NO2 indicators should be off.

K.2.4.3

Reset Procedure

To reset the rack following a shutdown due to an alarm, press the SELECT MAIN,
OFF/RESET pushbutton, and then press the SELECT MAIN, NO1 pushbutton.

K-4

HA72500

K.2.5

APPENDIX K

Signal Generator Adjustments

The two RF signal generators must be set up for both frequency and output level, to
provide the correct drive to the associated units in the rack, before the Depot Test Rack
can become operational.
a. Set the frequencies of both generators to the appropriate frequencies for the
DME channel required; see Appendix L for the channel frequency tables.
The upper signal generator shall be set to the AIRBORNE INTERROGATION
FREQUENCY and the lower one to the GROUND REPLY FREQUENCY.
Depress the signal generator keys in the order:
FUNCTION
DATA
UNIT

FREQ
(enter frequency digits)
MHz/dBm

Check the display for correct entry in each case.


b. Check that the MODULATION function is disabled by pressing MOD ON
repeatedly until no characters are visible in the MODULATION display.
c. Set the output level of the lower signal generator to +4 dBm.
Depress the signal generator keys in order:
FUNCTION
DATA
UNIT

LEVEL
4.0
MHz/dBm

Check the OUTPUT LEVEL display for correct entry.


d. Set the output level of the upper signal generator as follows:
1. Connect a calibrated oscilloscope to test jacks DETECTED
INTERROGATIONS and EARTH on the front panel of the test interrogator.
Measure the peak amplitude of the displayed pulses:
2. Adjust the signal generator level, starting at -10 dBm, to achieve a peak
amplitude of 3.0 0.1 volts. (The signal generator level must remain in the
range -3 dBm to -7 dBm).

K-5

HA72500
K.2.6

APPENDIX K
Operating Notes

For a full definition of the CTU controls and indicators, refer to Section A.3 - CTU
Controls and Indicators.
The following notes are given to assist the operator when an abnormal indication occurs
on the CTU:
a. If the AC PWR NORM, and BATT CHG1 indicators are not on after the power
distribution panel circuit breakers are closed, then the operation of the AC power
supply should be checked for the presence of AC mains and correct DC output
voltage.
b. If the BATT LOW indicator turns on after the power distribution panel circuit
breakers are closed, then the rack DC supply is too low for proper operation, and
the transponder will not switch on. The DC output from the AC power supply and
the battery voltage should be checked.
c. If the CTU fault indicator, in the ALARM REGISTER, turns on after the power
distribution panel circuit breakers are closed, then the controller circuits are not
operating correctly. Reset the system by switching the circuit breakers off then on
again. If the CTU fault indicator is still on, or flashing, then the CTU module
should be replaced.
d. If any of the ALARM REGISTER, PRIMARY or SECONDARY indicators turn on
following switch-on, then one of the transponder operating parameters is out of
tolerance; if this parameter is a primary fault, the transponder should shut down
after the ALARM DELAY period. The indicators in the ALARM REGISTER can
be used as a guide to locating the cause of the fault condition, after the
transponder has shut down. (See also Section 4.1.2 for LRU fault location).

K-6

HA72500

"

APPENDIX K

K.3

TECHNICAL DESCRIPTION

K.3.1

System

REFER

Figure K-2.

The Depot Test Rack acts as a conventional DME transponder, but working into a
dummy load instead of a radiating antenna. Interrogation signals are solely generated by
the test interrogator which operates at the desired air-ground frequency, with selectable
pulse separation to simulate X or Y channel interrogations: they are injected into the
antenna feeder by the directional coupler, then to the receiver via the preselector. The
reply signals, generated in response to the successfully decoded interrogations, at the
required ground-air frequency, are fed to the antenna output, then to a 50 ohm power
load. A small proportion of the reply signal is fed, via the directional coupler, to a
detector in the test interrogator, which verifies that replies are correctly being transmitted
as a result of the interrogation pulses.
In a normal DME rack both the reply and the test interrogation frequencies are
generated by crystal controlled oscillators, as each station is at a fixed frequency. The
Depot Test Rack is required to test line-replaceable units (LRU) from many stations at
different frequencies. For this reason, the two crystals controlled oscillators are replaced
by two synthesised RF signal generators, so that required station frequencies can be
easily selected by pushbuttons.
These signal generators are commercial units and the reader is referred to the
manufacturer's handbook for further detail.

"

K.3.2

Module Descriptions

K.3.2.1

Receiver Video Module 2A72520

REFER

Interwiring Diagram 72520-3-24

In this module the RF source and RF filter are present, but not used for normal Test
Rack operation. For this mode of operation, the RF input to the RF amplifier comes
directly from the lower UHF signal generator, connected to the REPLY SIGNAL
GENERATOR connector on the receiver video front panel.
The external connection between the signal generator and the Receiver Video module
front panel receptacle is made in coaxial cable, terminated in the appropriate coaxial
connectors.
There are no other changes within the module and consequently no changes to circuit
functioning.

"

K.3.2.2

Test Interrogator Module 2A72514

REFER

Interwiring Diagram 72514-3-23

In this module the only change is to the RF generator unit which has been designed to
operate from an external, variable frequency, signal source rather than the internal
crystal controlled fixed frequency source of the standard version.
The RF generator now has a TNC coaxial connector which protrudes through the
module front panel and is labelled INTERROGATION SIGNAL GENERATOR: it is
connected to the upper UHF signal generator.
The external connection to the signal generator is made in coaxial cable terminated in
the appropriate connectors. There are no other changes within the test interrogator
module.

K-7

HA72500

"

APPENDIX K

K.3.2.3

RF Generator 2A72516

REFER

Circuit Diagram 72516-2-41

The circuit of this unit has been designed to accept signal from the external generator
over a frequency range of 1025 MHz to 1150 MHz. This circuit is pre-tuned and needs
no adjustment, apart from input level setting, to cover the band.
The circuit is a modified version of the RF Generator 1A72516 used in the standard
DME rack. It consists of a three-stage voltage-controlled PIN diode attenuator and three
stages of transistor amplifiers to boost the RF signal level to around +12 dBm.
Both the attenuator section V1, V2 and V3 and the amplifiers V5, V6 and V7 are pulse
modulated to create the required RF pulse envelope at the output as well as obtaining
the required on/off output signal ratios. There are two types of modulation inputs to the
unit both supplied from the pulse shape circuitry on the modulator and detector. One is
DRIVE IN, a square wave pulse input at XS4 that activates V4, V6 and V7 by an on/off
action; the other is a shaped pulse MOD IN at input XS2 which shapes, in V5, the RF
envelope.
The DRIVE IN pulse turns the switch V4 and bias amplifier V8 on and supplies bias drive
to V6. V4 turns the attenuator off, thus allowing the RF signal to pass and V8 switches
on V7, so that V6 and V7 are operating normally, ready for the shaped modulation to
develop.
The MOD IN input pulse has a constant DC pedestal voltage of approximately 1 volt
and, on top of this, the trapezoidal modulation pulse will be positioned and aligned in the
centre of the DRIVE IN pulse.

K-8

HA72500

Figure K-1

APPENDIX K

Depot Test Facility Rack Layout

K-9

HA72500

Figure K-2

APPENDIX K

Depot Test Facility Signal Flow Diagram

K-10

HA72500

K.4

APPENDIX K

UNIT PERFORMANCE CHECKS AND ALIGNMENT

The modules fitted to the Depot Test Facility are generally standard modules, for which
performance checks and alignment procedures are detailed in Section 3.
The only special module is the RF Generator (Modified) 2A72516, for which
performance check and alignment procedures are given following.

K.4.1

RF Generator (Modified) 2A72516

K.4.1.1

Test Equipment

Oscilloscope
Spectrum Analyser
Peak Power Meter

K.4.1.2

Test Setup and Initial Check

1.

Switch the DME OFF. Remove the coaxial cable connected to the
INTERROGATION SIGNAL GENERATOR connector on the front panel of the
test interrogator. Remove the test interrogator from the transponder subrack.
Remove the lids and shims from the RF generator (modified) and the
modulator and detector diecast boxes.

2.

Replace the RF generator (modified) from the rack with the RF generator
(modified) to be tested (after first removing the coaxial connected to the output
connector, XC1, the main PWB assembly test interrogator, the four screws
securing the RF generator (modified) to the chassis and the six leads from the
modulator and detector).

3.

Reconnect the six leads from the modulator and detector. Restore the main
PWB assembly test interrogator to its chassis. Extend the test interrogator in
the transponder subrack using the transponder extender frame.

4.

Connect the spectrum analyser to the output connector, XC1, of the unit under
test.

5.

Switch the DME ON. On the test interrogator front panel, switch MONITOR
AND INTERROGATOR DC POWER to ON.

6.

On the modulator and detector PWB assembly, switch S1 to TEST.

7.

On the CTU front panel, select Hi Eff (High Efficiency) test in MAINTENANCE
mode and a TI RATE of 1 kHz.

8.

Using Channel 1 of the oscilloscope (externally triggered from test jacks


TRIGGER and EARTH on the test interrogator front panel) check the following
voltages and waveforms on the unit under test (connect the oscilloscope
EARTH lead to the unit under test diecast box):

K-11

HA72500

K.4.1.3

APPENDIX K

Alignment

1. Set the interrogation signal generator frequency to 1090 MHz and output level to
-10 dBm.
2. Disconnect the MOD_PULSE_INPUT lead to XS7 of the modulator and detector
and connect + 15 volts DC to XS7.
3. Tune the capacitors C18 and C22 on the unit under test to peak the RF output as
observed on spectrum analyser; it should peak at greater than +16 dBm.
4. Vary the frequency of the interrogation signal generator from 1025 MHz to
1150 MHz and check that the RF output does not vary more than 3 dB over the
band. Adjust the capacitors C18 and C22, if necessary, to reduce the variation of
the output over the band.
5. Check that all harmonics and spurious are below 60 dB with respect to the carrier
at each of the above three frequencies.
6. Disconnect +15 volts DC from XS7 on the modulator and detector.
7. Tune capacitors C2, C4 and C7 to minimise the RF output level over the band
1025 MHz to 1150 MHz (at least 70 dB down with respect to the level recorded in
step 4 above). Record the highest level and the frequency at which it occurs.
8. Reconnect the MOD_PULSE_INPUT lead from the main PWB to XS7 on the
modulator and detector. Set switch S1 on the modulator and detector board to
NORMAL. Set the interrogation signal generator frequency to 1090 MHz.
9. Connect the probe on channel 1 of oscilloscope to test jacks DETECTED
INTERROGATIONS and EARTH on the front panel of the test interrogator. The
shape of the pulse displayed on the oscilloscope should be as shown below:

K-12

HA72500

APPENDIX K

Adjust the following controls on the modulator and detector, as required, to achieve:
PULSE SHAPE for a FLAT TOP DURATION of 1.0 0.2 microseconds,
PULSE AMPLITUDE for a PEAK AMPLITUDE of 3.0 0.1 volts, and
PULSE PEDESTAL for a PEDESTAL HEIGHT of 0.2 0.1 volts.
If the controls interact, repeat the adjustments until the required shape is achieved.
The baseline DC Level should be 3.6 0.3 volts.
10. Vary the interrogation signal generator frequency from 1025 MHz to 1150 MHz
and record the pulse peak amplitude and the frequencies at which they occur.
The difference between the maximum and minimum amplitudes should be
< 0.4 volts.
11. Set the interrogation signal generator to the frequency where the pulse amplitude
was minimum and increase the signal level (3 dB maximum) to get the pulse
shape back as close as possible to that in Step 9 above.
12. Restore the interrogation signal generator level to -10 dBm. Set the interrogation
signal generator to the frequency where the pulse amplitude was maximum and
reduce the signal level (3 dB maximum) to get the pulse shape back as close as
possible to that in Step 9 above.

K.4.1.4

Tidy Up

1. After having performed the above tests, switch the DME OFF, remove the unit
under test from the test interrogator, and restore the rack RF generator
(modified) back to the 'test interrogator, ensuring that all screws and electrical
connections are correctly replaced and securely tightened.
2. Replace the shims and lids of the diecast boxes. Note that the lids are
deliberately warped to ensure good RF sealing. Tighten the screws firmly.
3. Remove the transponder extender frame and install the test interrogator back in
the DME rack.

K-13

HA72500

K.5

APPENDIX K

DRAWINGS

The drawings listed following, which are specific to the Depot Test Rack 3A72500 and
the specialised assemblies it contains, are included at the rear of this appendix.
DRAWING
NUMBER

DRAWING TITLE
3A72505
2A72514
2A72516
2A72520

Rack Assembly (Depot Test Facility)


Test Interrogator (Modified)
RF Generator (Modified)
Receiver Video (Modified)

INTERWIRING (3 sheets)
INTERWIRING
CIRCUIT
INTERWIRING

72505-2-21
72514-3-23
72516-3-41
72520-3-24

K-14

HA72500

K.6

APPENDIX K

COMPONENTS SCHEDULE

Many of the subassemblies and components of the Depot Test Facility rack are common
to the operational configurations. The components schedules for those items are
contained in Appendix F, and only those for items specific to the Depot Test Facility rack
are contained here. If a components schedule is not listed following, refer to Appendix F
for details.

K.6.1

3A72500 DME LDB-102 Depot Test Facility

SUBASSEMBLIES
COMP
REF
A1
A3

K.6.2

CODE

Rack Assembly (Depot Test Facility)


Accessory Kit, DME Test

MFR/SUPPLIER REF
3A72505
1A72561

3A72505 Rack Assembly (Depot Test Facility)

SUBASSEMBLIES
REF/
CODE
QTY
A1
A2
A3
A4
A5
A6
A7
A8
A9
A11
A12
2
1036672T

K.6.3

DESCRIPTION

DESCRIPTION
Receiver Video, Modified
Transmitter Driver
Transponder Power Supply
Monitor Module
Test Interrogator, Modified
1kW RF Power Amplifier
1kW PA Power Supply
Rack Frame Wired - Depot Test Facility
Power Supply 24V DC
Control and Test Unit
Power Distribution Panel - Single DME
UHF signal generator

MFR/SUPPLIER REF
2A72520
1A72530
1A72525
1A72510
2A72514
1A72535
1A72540
3A72558
3A71130
1A72550
1A72549
LEADER 3220

2A72514 Test Interrogator

SUBASSEMBLIES
COMP
CODE
REF
A1
A2
A3
A4
A5

Main PWB Assembly, Test Interrogator


RF Generator (Modified)
Attenuator
Modulator and Detector
Reply Detector

1A72515
2A72516
1A69737
1A72518
1A72519

ATTENUATORS
QTY
CODE
1
1030202K
1
1030203L

DESCRIPTION
fixed coaxial 50 ohms SMA 20dB
fixed coaxial 50 ohms SMA 30dB

MFR/SUPPLIER REF
MICROLAB/FXR AG-20F
MICROLAB/FXR AG-30F

CABLE ASSEMBLIES
QTY
CODE
1
1
1
1

DESCRIPTION
coaxial BNC/SMA
coaxial BNC/SMA
coaxial SMA/SMA
single

MFR/SUPPLIER REF
72514-4-12
72514-4-13
72514-4-14
72514-4-16

DESCRIPTION

MFR/SUPPLIER REF

K-15

HA72500
K.6.4

APPENDIX K
A72516 RF Generator (Modified)

CAPACITORS, FIXED
COMP
CODE
DESCRIPTION
REF
C1, 3, 5, 6. 9-17, 19-21, 24-28, 34, 35
1036605V ceramic chip
C14
1036651V ceramic
C29
1033084T
ceramic chip

VALUE

TOL

RATING

22p
1p
10n

5%
0P25
10%

50V
100V
50V

C30
C36
C37

5p6
2p2
100n

nom
0p25
10%

50V
100V
100V

VALUE

TOL

RATING

1030214Y
1030211V
1018878B

ceramic chip
ceramic
ceramic monolyth

CAPACITORS, VARIABLE
COMP
CODE
DESCRIPTION
REF
C2, 4, 7 1028813A trimmer
C18, 22 1030213X trimmer
INDUCTORS
COMP
CODE
REF
L3, 8
L4, 7
L5
L6, 10- 1025352N
13
RESISTORS, FIXED
COMP
CODE
REF
R1, 2, 5, 1008746N
29, 30
R4
1008762F
R8, 33
1008698L
R18
1008722M
R19, 24 1008752V
R20
1008753W
R21
1008750T
R22, 25 1008706V
R23
1008777X
R27
1008714D
R28
1008758B
R31
1008726R
R32
1008754X

DESCRIPTION

VALUE

DESCRIPTION

VITRAMON VJ0805
PHILIPS 2222-678-03108
VITRAMON
VJ0805Y103KXAMT
VITRAMON 7800P7G02F
PHILIPS 2222-680-09228
VITRAMON CK06BX104K
MFR/SUPPLIER REF
JOHANSON GIGATRIM 7273
JOHANSON GIGATRIM 27293

TOL

0u39

RATING

OW17

MFR/SUPPLIER REF
72516-4-55
72516-4-53
72516-4-54
MILLER 9230-10

VALUE

TOL

RATING

metal film

1k

1%

0W4

ROEDERSTEIN MK2

metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film
metal film

4k75
10
100
1k82
2k
1k5
22R1
20k
47R5
3k32
150
2k21

1%
1%
1%
1%
1%
1%
1%
1%
1%
1%
1%
1%

0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4
0W4

ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2
ROEDERSTEIN MK2

SWITCHES
COMP
CODE
REF
S1
11030651Y slide SPDT
SEMICONDUCTORS
COMP
CODE
REF
V1-3
1037858G
V4
906654U
V5, 6
1027618B
V7
1030216A
V8
1026172E
V9
1019399T
V10
1026171D
V12
1006793Q

0p6-4p5
0P8-8p

MFR/SUPPLIER REF

DESCRIPTION

MFR/SUPPLIER REF

MFR/SUPPLIER REF
C&K 1101-M2-S3-C-B-E

DESCRIPTION
diode switching PIN
low power NPN transistor
HF amplifier NPN
transistor
low power NPN transistor
hot carrier diode
low power NPN transistor
switching diode

MFR/SUPPLIER REF
HP 5082-3043
MOTOROLA 2N2857
MOTOROLA, MRF901
MOTOROLA 2N6604
MOTOROLA 2N2907A
HP 5082-2817 or 5082-2811
SGS-THOMSON 2N2222A
FAIRCHILD 1N914A

K-16

HA72500

APPENDIX K

CONNECTORS
COMP
CODE
REF
XtC2
1037859H
XS1-6
1028758Q
Xt1, 2
1036570G

DESCRIPTION
coaxial receptacle TNC
jack
test terminal white

CABLE ASSEMBLIES
COMP
CODE
REF
1
coaxial

K.6.5

MFR/SUPPLIER REF
SUHNER 23TNC-50-0-2/133
CAMBION 450-3704-01-03-00
WILLIAM HUGHES 101

DESCRIPTION

MFR/SUPPLIER REF
72522-4-06

2A72520 Receiver Video

SUBASSEMBLIES
COMP
CODE
REF
A1
A2
A3
A4

Main PWB Assembly, Receiver Video


RF Source
IF Amplifier
RF Amplifier

1A72521
1A72522
1A72523
1A72524

CABLE ASSEMBLIES
QTY
CODE
1
1
1
1
1
1

DESCRIPTION
coaxial BNC/SMA
coaxial BNC/SMA
coaxial SMA/SMA
coaxial SMA/SMA
ribbon 20-way
coaxial SMA/TNC

MFR/SUPPLIER REF
72520-4-14
72520-4-15
72520-4-16
72520-4-17
72520-4-18
72520-4-28

K.6.6

DESCRIPTION

MFR/SUPPLIER REF

3A72558 Rack Frame Wired (Depot Test Facility)

SUBASSEMBLIES
COMP
CODE
REF
A1
A2
A3
A4
A7

DESCRIPTION

MFR/SUPPLIER REF

CTU Subrack
Transponder Subrack
External I/O PWB Assembly
1kW PA Power Supply Frame
RF Panel - Single DME

SEMICONDUCTORS
COMP
CODE
DESCRIPTION
REF
V1
1036684F dual diode rectifier

VALUE
60V

1A72506
1A72513
1A72557
1A72503
1A72545
TOL

RATING
100A

MFR/SUPPLIER REF
MOTOROLA MBR20060CT

K-17

HA72500

CABLE ASSEMBLIES
REF/
CODE
QTY
W20
W21
W22
W23
W24
1
1
1
1
1
1
1
1
3
1
1
1
CONNECTORS
COMP
CODE
REF
XB12
1031738E

APPENDIX K

DESCRIPTION
coaxial
coaxial
coaxial
coaxial
coaxial
ribbon, 64-way
ribbon, 64-way
ribbon, 64-way
ribbon, 64-way
loom, main power
loom, 1kW PA, power
loom, 1kW PA, signal
power
earth
door earth
DC power
signal
DESCRIPTION
terminal strip 6-way

MFR/SUPPLIER REF
72558-2-29
72558-3-31
72558-3-32
72558-2-71
72558-2-37
72558-3-39
72558-3-41
72558-3-42
72558-3-40
72558-1-43
72558-1-44
72558-1-45
72558-4-46
72558-4-47
72558-4-48
72558-3-54
72558-2-55
MFR/SUPPLIER REF
KLIPPON KS6/014062

K-18

HA72500

APPENDIX L

APPENDIX L

CHANNEL FREQUENCY AND SPACING SPECIFICATION

L-i

HA72500

APPENDIX L

TABLE of CONTENTS
L.

CHANNEL FREQUENCY AND SPACING SPECIFICATION ..................... L-1

L-ii

HA72500

L.

APPENDIX L

CHANNEL FREQUENCY AND SPACING


SPECIFICATION
AIRBORNE INTERROGATION

CHANNEL

FREQUENCY
(MHz)

1X

1025
1Y

2X

12
1025

1026
2Y

3X
3Y

5Y
6X
6Y
7Y
8X

1032
8Y

9X

12

1033

10X
11X
11Y
12X

1035
1036

12Y
13X
13Y
14X
14Y
15X
15Y
16X

1040
16Y

17X

12

1041

18X
19X
19Y
20X

1043
1044

20Y

30
12

1105
980

36

30
12

1106
981

36

30
12

979

12
1044

12

1104

36
12

30

1103
978

12

1043

1102

36

1042

30
12

977

12

1042
18Y

1101

36

1041

30
12

976
36

1040

17Y

1100

36

1039

30
12

975

12

30
12

1099

36

1038
1039

1098

974

12

30
12

973
36

1037
1038

12

972

12

30

1097

36

1036

30
12

971

12

1037

12

1096

36
12

30

1095
970

12

1035

1094

36

1034

30
12

969

12

1034
10Y

1093

36

1033

30
12

968
36

1032

9Y

1092

36

1031

30
12

967

12

30
12

1091

36

1030
1031

12

966

12

30

1090

36

1029

12

965

12

1030

7X

36

1028

30

1089
964

12

1029

12

963

12

PULSE CODE
(microseconds)

1088

36

1027

4Y
5X

962

12

1028

FREQUENCY
(MHz)

36

1026
1027

4X

PULSE CODE
(microseconds)

GROUND REPLY

30
12

1107

30

L-1

HA72500

APPENDIX L
AIRBORNE INTERROGATION

CHANNEL

FREQUENCY
(MHz)

21X

1045
21Y

22X

1046

24X
24Y

1048

25Y
26X
26Y
27X
27Y
28X
2BY
29X

1053
29Y

30X

12

1054

31X
32X
32Y
33X

1056
1057

33Y
34X
34Y
35X
35Y
36X
36Y
37X

1061
37Y

38X

12

1062

39X
40X
40Y
41X

1064
1065

41Y
42X
42Y

1127

30
12

1128
1003

36
12

30
12

1002
36

1066
1067

12

1001

12

30

1126

36

1065

30
12

1000

12

1066

12

1125

36
12

30

1124
999

12

1064

1123

36

1063

30
12

998

12

1063
39Y

1122

36

1062

30
12

997
36

1061

38Y

1121

36

1060

30
12

996

12

30
12

1120

36

1059
1060

1119

995

12

30
12

994
36

1058
1059

12

993

12

30

1118

36

1057

30
12

992

12

1058

12

1117

36
12

30

1116
991

'12

1056

1115

36

1055

30
12

990

12

1055
31Y

1114

36

1054

30
12

989
36

1053

30Y

1113

36

1052

30
12

988

12

30
12

1112

36

1051
1052

1111

987

12

30
12

986
36

1050
1051

12

985

12

30

1110

36

1049
1050

12

984

12

30

1109

36
12

1049

12

983

12

PULSE CODE
(microseconds)

1108

36

1047
1048

25X

982

12

1047

FREQUENCY
(MHz)

36

1046

23Y

43X

12
1045

22Y
23X

PULSE CODE
(microseconds)

GROUND REPLY

30
12

1129
1004

30
12

L-2

HA72500

APPENDIX L
AIRBORNE INTERROGATION

CHANNEL

FREQUENCY
(MHz)

43Y
44X

1067
1068

44Y
45X

1068

45Y
46Y
47X

1071

49X
50X
51X
51Y
52X

1075
1076

52Y
53X
53Y
54X
54Y
55X

1079

56X

12

1080
56Y

57X
58X
59X
59Y
60X

1083
1084

60Y
61X
61 Y
62X
62Y
63X

1087

64X

12

1088
64Y

65X

1149
12

1151

30
12

1025
1152

36

30

1150

36
12

1089

30
12

1024

12

1089
65Y

1148

36

1088

30
12

1023
36

1087

30
12

1147

36

1086

63Y

1146

1022

12

30
12

1021
36

1085
1086

12

1020

12

30

1145

36

1084
1085

12

1019

12

30

1144

36
12

30
12

1018

12

1083

12

1143

36

1082

30

1142
1017

12

1082
58Y

1141

36

1081

30
12

1016

12

1081
57Y

1140

36

1080

30
12

1015
36

1079

30
12

1139

36

1078

55Y

1138

1014

12

30
12

1013
36

1077
1078

12

1012

12

30

1137

36

1076
1077

12

1011

12

30

1136

36
12

30
12

1010

12

1075

12

1135

36

1074

30

1134
1009

12

1074
50Y

1008

36

1073

30
12

1133

36
12

1073
49Y

1132

36

1072

30
12

1007

12

1072
48Y

1131

36

1071

30
12

1006

12
1070

47Y
48X

36

1069

PULSE CODE
(microseconds)

1130
1005

12

1070

FREQUENCY
(MHz)

36
12

1069

46X

PULSE CODE
(microseconds)

GROUND REPLY

30
12

1026

30

L-3

HA72500

APPENDIX L
AIRBORNE INTERROGATION

CHANNEL

FREQUENCY
(MHz)

66X

1090
66Y

67X

1091

69X

1093

70X

1094
70Y

71X

1095
71Y

72X

1096
72Y

73X

1097
73Y

74X

1098
74Y

75X

1099
75Y

76X

1100
76Y

77X

1101
77Y

78X

1102
78Y

79X

1103
79Y

80X

1104
80Y

81X

1105
81Y

82X

1106
82Y

83X

1107
83Y

84X

1108
84Y

85X

1109
85Y

86X

1110
86Y

87X

1111
87Y
1112

30
12

1047
1174

36
12

12

1173

12

30

1046

36

1111

12

1172

12

30

1045

36

1110

12

1171

12

30

1044

36

1109

12

1170

12

30

1043

36

1108

12

1169

12

30

1042

36

1107

12

1168

12

30

1041

36

1106

12

1167

12

30

1040

36

1105

12

1166

12

30

1039

36

1104

12

1165

12

30

1038

36

1103

12

1164

12

30

1037

36

1102

12

1163

12

30

1036

36

1101

12

1162

12

30

1035

36

1100

12

1161

12

30

1034

36

1099

12

1160

12

30

1033

36

1098

12

1159

12

30

1032

36

1097

12

1158

12

30

1031

36

1096

12

1157

12

30

1030

36

1095

12

1156

12

30

1029

36

1094

12

1155

12

30

1028

36

1093

12

1154

12

PULSE CODE
(microseconds)

1027

36

1092

69Y

1153

12

1092

FREQUENCY
(MHz)

36

1091

68Y

88X

12
1090

67Y
68X

PULSE CODE
(microseconds)

GROUND REPLY

30
12

1048
1175

30
12

L-4

HA72500

APPENDIX L
AIRBORNE INTERROGATION

CHANNEL

FREQUENCY
(MHz)

88Y
89X

1112
1113

89Y
90X

1113

90Y
91Y
92X
92Y
93Y
94X
94Y
95X
95Y
96X
96Y
97X
97Y
98X
98Y
99X
99Y
100X
100Y
101X
101Y
102X
102Y
103X
103Y
104X
104Y
105X
105Y
106X
106Y
107X
107Y
108X
108X
109X
109Y
110X
110Y

1069

36

30
12

1070
1197

36

30
12

1196

12
1134

1068

36

1133

30
12

1195

12

1134

1067

36

1132

30
12

1194

12

1133

1066

36

1131

30
12

1193

12

1132

1065

36

1130

30
12

1192

12

1131

1064

36

1129

30
12

1191

12

1130

1063

36

1128

30
12

1190

12

1129

1062

36

1127

30
12

1189

12

1128

1061

36

1126

30
12

1188

12

1127

1060

36

1125

30
12

1187

12

1126

1059

36

1124

30
12

1186

12

1125

1058

36

1123

30
12

1185

12

1124

1057

36

1122

30
12

1184

12

1123

1056

36

1121

30
12

1183

12

1122

1055

36

1120

30
12

1182

12

1121

1054

36

1119

30
12

1181

12

1120

1053

36

1118

30
12

1180

12

1119

1052

36

1117

30
12

1179

12

1118

1051

36

1116

30
12

1178

12

1117

1050

36

1115

30
12

1177

12

1116

93X

36

1114

PULSE CODE
(microseconds)

1049
1176

12

1115

FREQUENCY
(MHz)

36
12

1114

91X

PULSE CODE
(microseconds)

GROUND REPLY

30
12

1071

30

L-5

HA72500

APPENDIX L
AIRBORNE INTERROGATION

CHANNEL

FREQUENCY
(MHz)

111X

1135
111Y

112X

12
1135

1136
112Y

113X

1138

115X

1139
115Y

116X

1140
116Y

117X

1141
117Y

118X

1142
118Y

119X

1143
119Y

120X

1144
120Y

121X

1145
121 Y

122X

1146
122Y

123X

1147
123Y

124X

1148
124Y

125X

1149
125Y

126X

1150
126Y

12

1212

30
12

1086
1213

36

30

1085

36
12

1150

12

1211

12

30

1084

36

1149

12

1210

12

30

1083

36

1148

12

1209

12

30

1082

36

1147

12

1208

12

30

1081

36

1146

12

1207

12

30

1080

36

1145

12

1206

12

30

1079

36

1144

12

1205

12

30

1078

36

1143

12

1204

12

30

1077

36

1142

12

1203

12

30

1076

36

1141

12

1202

12

30

1075

36

1140

12

1201

12

30

1074

36

1139

12

1200

12

30

1073

36

1138

12

1199

12

PULSE CODE
(microseconds)

1072

36

1137

114Y

1198

12

1137

FREQUENCY
(MHz)

36

1136

113Y
114X

PULSE CODE
(microseconds)

GROUND REPLY

30
12

1087

30

L-6

HA72500

APPENDIX M

APPENDIX M

PROGRAMMABLE LOGIC DEVICE DESCRIPTIONS

M-i

HA72500

APPENDIX M
TABLE of CONTENTS

M.

PROGRAMMABLE LOGIC DEVICE DESCRIPTIONS ......................... M-1

M.1
M.2
M.3
M.4
M.5
M.6
M.7
M.8
M.9
M.10
M.11
M.12
M.13
M.14
M.15
M.16
M.17
M.18
M.19
M.20
M.21
M.22
M.23
M.24
M.25
M.26

INTRODUCTION
M-1
MONITOR BUS INTERFACE - PLD Type 3A72502
M-2
MONITOR WIDTH COUNTER - PLD Type 4A72502
M-4
MONITOR FALL COUNTER - PLD Type 5A72502
M-7
MONITOR RISE COUNTER - PLD Type 6A72502
M-10
MONITOR FAULT DRIVER - PLD Type 7A72502
M-10
MONITOR PULSE SHAPE ERROR COUNTER 1 - PLD Type 8A72502 M-12
MONITOR CLOCK 1 - PLD Type 9A72502
M-15
MONITOR PULSE SHAPE ERROR COUNTER 2 - PLD Type 10A72502 M-16
MONITOR CLOCK 2 - PLD Type 11A72502
M-17
MONITOR DELAY COUNTER - PLD Type 12A72502
M-18
MONITOR SPACING COUNTER - PLD Type 13A72502
M-19
MONITOR IDENT EXTRACTION - PLD Type 14A72502
M-22
MONITOR PRIMARY ERROR COUNTER - PLD Type 15A72502
M-26
MONITOR INHIBIT DEVICE DRIVER - PLD Type 16A72502
M-27
MONITOR IDENT COUNTER - PLD Type 17A72502
M-30
MONITOR RATE COUNTER - PLD Type 18A72502
M-35
MONITOR IDENT ERROR COUNTER - PLD Type 19A72502
M-37
MONITOR EFFICIENCY COUNTER - PLD Type 20A72502
M-41
TEST INTERROGATOR COUNTER TIMER - PLD Type 21A72502
M-43
TEST INTERROGATOR BUS INTERFACE - PLI) Type 22A72502
M-46
CTU PROCESSOR WAIT STATE GENERATOR - PLD Type 23A72502 M-48
CTU PROCESSOR IDENT TONE AND KEYING - PLD Type 24A72502 M-50
CTU FRONT PANEL ADDRESS DECODER - PLD Type 25A72502
M-52
CTU FRONT PANEL KEY SWITCH INTERFACE - PLD Type 26A72502 M-54
RCMS INTERFACE ADDRESS DECODER - PLD Type 27A72502
M-56

M-ii

HA72500

APPENDIX M

LIST of FIGURES
Figure M-1
Figure M-2
Figure M-3
Figure M-4
Figure M-5
Figure M-6
Figure M-7
Figure M-8
Figure M-9
Figure M-10
Figure M-11
Figure M-12
Figure M-13

Timing Diagram : Monitor Width Counter ..............................................M-6


Timing Diagram : Monitor Fall Counter..................................................M-9
Timing Diagram : Monitor Pulse Shape Error Counter 1 .....................M-14
Timing Diagram : Monitor Spacing Counter ........................................M-21
Timing Diagram : Monitor Ident Counter Ident Message Spacing ..............
Check ..................................................................................................M-24
Timing Diagram : Monitor Ident Counter Ident Extraction ...................M-25
Timing Diagram : Monitor Inhibit Device Driver ...................................M-29
Timing Diagram : Monitor Ident Counter - Pulse Rate Within Ident ............
Range ..................................................................................................M-32
Timing Diagram : Monitor Ident Counter - Pulse Rate Higher Than Ident
Rate .....................................................................................................M-33
Timing Diagram : Monitor Ident Counter - Pulse Rate Lower Than Ident
Rate .....................................................................................................M-34
Timing Diagram : Monitor Ident Error Counter - Ident Tone ExtractionM-39
Timing Diagram : Monitor Ident Error Counter - Ident Error Detection and
Inhibit Control ......................................................................................M-40
Timing Diagram : Test Interrogator Counter Timer..............................M-45

M-iii

HA72500

APPENDIX M

M.

PROGRAMMABLE LOGIC DEVICE


DESCRIPTIONS

M.1

INTRODUCTION

Programmable logic devices (PLD) provide on a single 24-pin DIP chip a number of
user-programmable AND and OR arrays and associated input (such as latches) and
output (such as output controls, registers) blocks. They allow complex logic processing
functions to be designed on microcomputer and implemented in the PLD.
The PLDs used in the LDB-102 equipment are equivalent to INTEL TD85C060-25
devices. They provide 16 macrocells of programmable I/O architecture, programmable
clock systems and programmable output registers, which can be configured as D, T, SR
or JK types.
This appendix identifies all the PLD used in the LDB-102, describes the function
provided, and lists and specifies their associated input and output signals. Summary
descriptions are given of the system functions provided by each PLD and, where
applicable, detailed timing diagrams are included.

M-1

HA72500
M.2

APPENDIX M
MONITOR BUS INTERFACE - PLD Type 3A72502

NAME:

Monitor Bus Interface

TYPE No:

3A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D2


FUNCTION:

To decode the address lines on the Extended CTU Bus to the Monitor
PWB Assembly and produce the required chip select lines.

INPUTS:
CLK1
CLK2
RD
WR
DT_R

Pin 1
Pin 13
Pin 2
Pin 3
Pin 4

DEN

Pin 5

A0
A1
A2
A3
A5
BS
RES
GUNIT
OUTPUTS:
BUFEN
BEN_00
BEN_02
BEN_04

Pin 6
Pin 7
Pin 8
Pin 9
Pin 10
Pin 11
Pin 14
Pin 23

LEN_06
LEN_08
BEN_0A
BEN_12

Pin 18
Pin 17
Pin 16
Pin 15

Pin 22
Pin 21
Pin 20
Pin 19

Synchronous clock input - unused


Synchronous clock input - unused
Read Signal from Extended CTU Bus. Active LOW
Write Signal from Extended CTU Bus. Active LOW
Data Transmit/Receive Signal from Extended CTU Bus.
When LOW, data is read out of the PWBA; when HIGH data
is written to the PWBA.
Data Enable Signal from Extended CTU Bus. Active LOW
during memory and I/O accesses.
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Board Select Signal from Extended CTU Bus. Active LOW
Reset Signal from Extended CTU Bus. Active HIGH
Locally Generated Bus Enable Signal. Active HIGH
Data Bus Transceiver Enable
Monitor Status Read Select - Fault and Status Signals
Monitor Status Read Select - Fault Signals
Monitor Status Read Select - Feedback of outputs on
LEN_06
Monitor Control Outputs Select - Analogue Input Control
Monitor Control Outputs Select - Monitor Testing
Monitor Status Read Select - A to D Output
Monitor Status Read Select - A to D & Miscellaneous Status

Data Bus Transceiver Enable


BUFEN enables the transceiver for the data bus. Active LOW when inputs BS and DEN
are active LOW and A5 is HIGH.

M-2

HA72500

APPENDIX M

Monitor Status Read Selects


BEN_00 enables read access of fault and status signals from the Monitor circuitry. Is
active LOW when inputs: BS and RD are active LOW and the address is 20H or 30H.
BEN_02 enables read access of fault signals from the Monitor circuitry. Is active LOW
when inputs: BS and RD are active LOW and the address is 21H or 31H.
BEN_04 enables read access of the output signals written to at the address selected by
LEN_06 (for self test capability). Is active LOW when inputs: BS and RD are active LOW
and the address is 22H or 32H.
BEN_0A enables read access of the 8-bit output of the Analogue to Digital Converter. Is
active LOW when inputs: BS and RD are active LOW and the address is 25H or 35H.
BEN_12 enables read access of status of the Analogue to Digital Converter and other
signals from the Monitor circuitry. Is active LOW when inputs: BS and RD are active
LOW and the address is 29H or 39H.
Monitor Control Outputs Selects
LEN_06 enables write access to an octal latch driving control outputs to the Analogue to
Digital Converter and Input Analogue Multiplexers. Is active HIGH when inputs: BS and
WR are active LOW and the address is 23H or 33H.
LEN_08 enables write access to an octal latch driving control outputs to test the Monitor
circuitry. Is active HIGH when inputs: BS and WR are active LOW and the address is
24H or 34H.

M-3

HA72500
M.3

APPENDIX M
MONITOR WIDTH COUNTER - PLD Type 4A72502

NAME:

Monitor Width Counter

TYPE No:

4A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D9


FUNCTION:

To determine whether the Width pulses from the Test Interrogator are
within the limits set by inputs from the fault limit switches.

INPUTS:
CLOCK
CLOCK
TIPRF
PULSE
B0
B1
B2
B3
B4
OUTPUTS:
A0P
A1P
A2P
A3P
A4P
A5P
A6P
A7P
A8P
A9P
SCNTP

Pin 1
Pin 13
Pin 2
Pin 11
Pin 23
Pin 22
Pin 21
Pin 20
Pin 14

Synchronous clock input - 10 MHz


Synchronous clock input - 10 MHz
Timing pulse before arrival of pulse to be checked
Pulse to be checked
Accept Window Input
Accept Window Input
Accept Window Input
Accept Window Input
Accept Window Input

Pin 16
Pin 15
Pin 10
Pin 9
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 17

FLAG

Pin 18

CNT1P

Pin 19

Part of Binary Down Counter A0P to A9P


Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Second Count Indicator: LOW when Counter is in Lower Limit
Stage; HIGH when Counter is in Accept Window Stage
Pulse Output to indicate that the duration of PULSE is within
limits
Counter Active Indicator

Lower Limit Counter


A0P to A9P form a 10-bit Presettable Binary Down Counter (A0P is the Least Significant
Bit) clocked by the 10 MHz CLOCK. On reaching a count of zero, provided Flip Flop
SCNTP is HIGH, counting ceases and the count remains at zero until a positive TIPRF
pulse is received. While TIPRF pulse is HIGH, the counter outputs are placed in a high
impedance state and the binary data fed to these outputs (through series resistors) is
loaded into the counter. Also while TIPRF pulse is HIGH, Flip Flop SCNTP goes to LOW
and stays LOW until the start of the second count (i.e. in the Accept Window Stage).
After TIPRF returns to LOW, the counter maintains its preset count until the arrival of a
positive PULSE input. A HIGH on PULSE causes Flip Flop CNT1P to be set HIGH and
the counter to commence the Lower Limit Stage. While CNT1P remains HIGH, the
counter counts down towards zero. When a count of ONE is reached, the next CLOCK
pulse causes Flip Flop CNT1P to be reset LOW and the counter counts to ZERO
completing the Lower Limit Stage.

M-4

HA72500

APPENDIX M

Accept Window Counter


Provided TIPRF is still LOW, the next CLOCK pulse causes Flip Flop SCNTP to go
HIGH and stay HIGH until the next TIPRF pulse. This is the commencement of the
Accept Window Stage. If PULSE is still HIGH, this next CLOCK pulse also causes the
counter to be loaded with the binary data on inputs B0 to B4 (B0 is the Least Significant
Bit) and Flip Flop CNT1P to be set HIGH. (However, if the binary data on inputs B0 to B4
is ZERO, Flip Flop CNT1P is not set HIGH and the counter will remain at count ZERO.)
Continuing from the next CLOCK pulse, the counter again counts down towards zero.
When a count of ONE is reached, the next CLOCK pulse causes Flip Flop CNT1P to be
reset LOW and the counter counts to ZERO. Since Flip Flop SCNTP is HIGH, counting
ceases and the count remains at zero until a positive TIPRF pulse is received. This is
the completion of the Accept Window Stage.
Provided PULSE goes LOW while Flip Flops SCNTP and CNT1P are HIGH (i.e. during
the Accept Window Stage), Flip Flop FLAG will be set HIGH indicating that the duration
of PULSE is within the preset limits. Flip Flop FLAG is reset following the count reaching
ZERO while Flip Flop SCNTP is HIGH, i.e. at the completion of the Accept Window
Stage.
If PULSE goes LOW during the Lower Limit Stage or is still HIGH at the completion of
the Accept Window Stage, Flip Flop FLAG will not be set HIGH, indicating that the
duration of PULSE is outside the preset limits.
Example and Timing Diagram
Figure M-1 shows the timing relationships when the lower limit input data is set to 617
and the window input data is set to 11. The two waveforms at the bottom of the figure
show the minimum width and maximum width PULSE signals which give 50% FLAG
pulses. If AN and BN are the lower limit input data and window input data respectively,
then it can be seen from the figure that the minimum and maximum width PULSE signals
which give 50% FLAG pulses have duration AN + 1.5 and AN + BN + 1.5 CLOCK periods
respectively. Thus PULSE signals with duration less than or equal to AN + 1 or greater
than or equal to AN + BN + 2 CLOCK periods will be rejected.

M-5

HA72500
Figure M-1

APPENDIX M
Timing Diagram : Monitor Width Counter

M-6

HA72500
M.4

APPENDIX M
MONITOR FALL COUNTER - PLD Type 5A72502

NAME:

Monitor Fall Counter

TYPE No:

5A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D10


FUNCTION:

To determine whether the Fall pulses from the Test Interrogator are
within the limits set by inputs from the fault limit switches.

INPUTS:
CLOCK
CLOCK
TIPRF
PULSE
OUTPUTS:
A0P
A1P
A2P
A3P
A4P
A5P
A6P
A7P
A8P
A9P
FLAG

Pin 1
Pin 13
Pin 2
Pin 11

Synchronous clock input - 10 MHz


Synchronous clock input - 10 MHz
Timing pulse before arrival of pulse to be checked
Pulse to be checked

Pin 16
Pin 15
Pin 10
Pin 9
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 18

CNT1P

Pin 17

Part of Binary Down Counter A0P to A9P


Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Pulse Output to indicate that the duration of PULSE is within
limits
Counter Active Indicator

Limit Counter
A0P to A9P form a 10-bit Presettable Binary Down Counter (A0P is the Least Significant
Bit) clocked by the 10 MHz CLOCK. On reaching a count of zero, provided input TIPRF
is not HIGH, counting ceases and the counter is held reset at ZERO until a 'positive
TIPRF pulse is received. While TIPRF pulse is HIGH, the counter outputs are placed in a
high impedance state and the binary data fed to these outputs (through series resistors)
is loaded into the counter.
After TIPRF returns to LOW, the counter maintains its preset count until the arrival of a
positive PULSE input. A HIGH on PULSE causes Flip Flop CNT1P to be set HIGH.
While CNT1P remains HIGH, the counter counts down towards zero. When a count of
ZERO is reached, the next CLOCK pulse causes Flip Flop CNT1P to be reset LOW and
the counter remains at a count of ZERO.
Provided PULSE goes LOW while Flip Flop CNT1P is HIGH, Flip Flop FLAG will be set
HIGH indicating that the duration of PULSE is less than the preset limit. Flip Flop FLAG
is reset following the count reaching ZERO.
If PULSE is still HIGH after the count reaches ZERO, Flip Flop FLAG will not be set
HIGH, indicating that the duration of PULSE is greater than the preset limit.

M-7

HA72500

APPENDIX M

Example and Timing Diagram


Figure M-2 shows the timing relationships when the upper limit input data is set to 617.
The waveform at the bottom of the figure shows the maximum width PULSE signals
which give 50% FLAG pulses. If AN is the upper limit input data, then it can be seen from
the figure that the maximum width PULSE signal which gives 50% FLAG pulses has a
duration AN + 0.5. Thus PULSE signals with duration greater than or equal to AN + 1
CLOCK periods will be rejected.

M-8

HA72500
Figure M-2

APPENDIX M
Timing Diagram : Monitor Fall Counter

M-9

HA72500
M.5

APPENDIX M
MONITOR RISE COUNTER - PLD Type 6A72502

NAME:

Monitor Rise Counter

TYPE No:

6A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D11


FUNCTION:

To determine whether the Rise pulses from the Test Interrogator are
within the limits set by inputs from the fault limit switches.

INPUTS:
CLOCK
CLOCK
TIPRF
PULSE
OUTPUTS:
A0P
A1P
A2P
A3P
A4P
A5P
A6P
A7P
A8P
A9P
FLAG

Pin 1
Pin 13
Pin 2
Pin 11

Synchronous clock input - 10 MHz


Synchronous clock input - 10 MHz
Timing pulse before arrival of pulse to be checked
Pulse to be checked

Pin 16
Pin 15
Pin 10
Pin 9
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 18

CNT1P

Pin 17

Part of Binary Down Counter A0P to A9P


Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Pulse Output to indicate that the duration of PULSE is within
limits
Counter Active Indicator

The operation of the Monitor Rise Counter is identical to that of the Monitor Fall Counter,
Type 5A72502.

M.6

MONITOR FAULT DRIVER - PLD Type 7A72502

NAME:

Monitor Fault Driver

TYPE No:

7A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D13


FUNCTION:

INPUTS:
IFLT
DELFLT
SEPFLT
EFLT
RFLT
FALLFLT
RISEFLT
WIDTHFLT
PFLT
AI1FLT
AI2FLT
FAIL

Logic processing of the Fault signals from the Monitor Module Fault
Detectors to produce the Fault Signals to the CTU and the signals to
drive the OK lamps on the Monitor Module.
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin 9
Pin 10
Pin 11
Pin 14
Pin 23

Output from Ident Fault Detector. Active HIGH


Output from Delay Fault Detector. Active HIGH
Output from Spacing Fault Detector. Active HIGH
Output from Efficiency Fault Detector. Active HIGH
Output from Rate Fault Detector. Active HIGH
Output from Pulse Fall Time Fault Detector. Active HIGH
Output from Pulse Rise Time Fault Detector. Active HIGH
Output from Pulse Width Fault Detector. Active HIGH
Output from Transmitted Power Fault Detector. Active HIGH
Output from Antenna Fault Detector. Active LOW
Output from Antenna Fault Detector. Active LOW
From FAIL/NORMAL Front Panel switch. HIGH = FAIL

M-10

HA72500
OUTPUTS:
PRIFLT
SECFLT
DELRVFLT
SPCRVFLT
PSFLT
ANT
NFAIL

APPENDIX M

Pin 22
Pin 19
Pin 16
Pin 15
Pin 21
Pin 20
Pin 18

Primary Fault Output


Secondary Fault Output
Delay Fault Signal to Receiver Video
Spacing Fault Signal to Receiver Video
Pulse Shape Fault Output
Antenna Fault Output
Buffered FAIL input signal

Primary Fault Logic


PRIFLT is Active HIGH if either input DELFLT or SEPFLT is Active HIGH.
Secondary Fault Logic
SECFLT is Active HIGH if any of the inputs EFLT, RFLT, PFLT or IFLT or either of the
outputs PSFLT or ANT is Active HIGH.
Fault Signals to Receiver Video
DELRVFLT is buffered and inverted DELFLT input signal. This Active LOW signal is fed
to the Receiver Video where it is used to inhibit replies should the CTU fail to shut down
a transponder with Primary Faults.
SPCRVFLT is buffered and inverted SEPFLT input signal. This Active LOW signal is fed
to the Receiver Video where it is used to inhibit replies should the CTU fail to shut down
a transponder with Primary Faults.
Pulse Shape Fault Logic
PSFLT is Active HIGH if any of the inputs FALLFLT, RISEFLT or WIDTHFLT is Active
HIGH.
Antenna Fault Logic
ANT is Active HIGH if either input AI1FLT or AI2FLT is Active LOW.
Test Signals
NFAIL is buffered FAIL input signal.

M-11

HA72500
M.7

APPENDIX M
MONITOR PULSE SHAPE ERROR COUNTER 1 - PLD Type
8A72502

NAME:

Monitor Pulse Shape Error Counter 1

TYPE No:

8A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D17


FUNCTION:

To provide digital filtering of Parameter OK (FLAG) signals from the


Parameter Counters to produce Fault indication signals. Two counters
are provided in the PLD (identified with "A" and B suffixes
respectively in the I/O lists) plus some common circuitry.

INPUTS:
PRF

Pin 2

INH

Pin 23

FLTA

Pin 11

FLTB
OUTPUTS:
PRFCNT0

Pin 14

PRFCNT1
ALLCLCKA

Pin 15
Pin 9

TIMCLKA
DECA

Pin 7
Pin 6

A0P
A1P
A2P
FLAGA

Pin 3
Pin 4
Pin 5
Pin 8

ALLCLCKB
TIMCLKB
DECB
B0P
B1P
B2P
FLAGB

Pin 16
Pin 18
Pin 19
Pin 22
Pin 21
Pin 20
Pin 17

Pin 10

(TIPRF) Timing pulse at beginning of Parameter


Measurement
Inhibit Measurement. Indicates a low level interrogation and
parameter measurements are not to be made. In most
operating modes, toggles between HIGH and LOW before
the PRF pulses.
Positive pulses (following PRF) indicating that the parameter
was within limits. Absence of pulse indicates that the
parameter was outside its preset limits.
(See FLTA)
Part of divide by 3 counter used to select every third
(not INHibited) PRF pulse to the Error Counter
(See PRFCNT0)
Clock signal combining all (not INHibited) PRF and FLTA
pulses
Clock signal to Error Counter. Clocks on negative edge
Count UP/DOWN control for Error Counter. Counts DOWN
when LOW; counts UP when it and PRFCNT0 are HIGH
Part of Error Counter consisting of A0P to A2P
Part of Error Counter consisting of A0P to A2P
Part of Error Counter consisting of A0P to A2P
Fault output signal. HIGH indicates that the measured
parameter is consistently within limits; LOW indicates that the
measured parameter is consistently outside limits
(See ALLCLCKA)
(See TIMCLKA)
(See DECA)
(See A0P)
(See A1P)
(See A2P)
(See FLAGA)

Divide by 3 Counter
PRFCNT1 and PRKNT0 form a divide by 3 counter clocked by PRF. The count cycles
through the values 1,2 and 3 (PRFCNT0 is the least significant bit). (See Figure M-3.)

M-12

HA72500

APPENDIX M

Clock Signals
ALLCLCK(A/B) ORs the input signals PRF and FLT(A/B) when INH is inactive LOW.
(See Figure M-3)
TIMCLK(A/B) is basically the same as ALLCLCK(A/B) but with the PRF pulses passed
through a gate controlled by PRFCNT0 being LOW. (See Figure M-3)
Error Counter UP/DOWN Control
DEC(A/B) is a synchronous S/R Flip Flop clocked by ALLCLCK(A/B). It is set by positive
PRF pulses and reset by positive FLT(A/B) PULSES.
Error Counter
(A/B)0P to (A/B)2P form a binary UP/DOWN counter which counts between 0 and 7. It
cannot count UP past 7 nor DOWN past 0. The counter counts UP by 1 on the negative
edges of TIMCLK(A/B) when both DEC(A/B) and PRFCNT0 are HIGH and counts
DOWN by 1 on the negative edges of TIMCLK(A/B) when DEC(A/B) is LOW.
In effect, the counter counts DOWN on every input FLT(A/B) pulse which occurs while
input INH is inactive LOW, and counts UP on every third PRF input pulse which occurs
while input INH is inactive LOW.
OK Output Flag
FLAG(A/B) is a synchronous S/R Flip Flop clocked by ALLCLK(A/B). It is set HIGH on
the positive edge of ALLCLCK(A/B) when the Error Counter count reaches 0, and is
reset LOW on the positive edge of ALLCLK(A/B) when the Error Counter count
reaches 7.
Thus if the FLT(/B) input pulses consistently occur more often than one third of the PRF
pulses, the Error Counter will count DOWN to 0 and FLAG(A/B) will be set HIGH.
However if the FLT(/B) input pulses consistently occur less often than one third of the
PRF pulses, the Error Counter will count UP to 7 and FLAG(A/B) will be reset LOW.

M-13

HA72500
Figure M-3

APPENDIX M
Timing Diagram : Monitor Pulse Shape Error Counter 1

M-14

HA72500
M.8

APPENDIX M
MONITOR CLOCK 1 - PLD Type 9A72502

NAME:

Monitor Clock 1

TYPE No:

9A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D19


FUNCTION:

To produce a range of clock frequencies from the 10 MHz reference


oscillator.

INPUTS:
CLK1

Pin 1

CLK2

Pin 2

CLK3

Pin 11

CLK4

Pin 14

OUTPUTS:
A0P
A1P
A2P
OUT1
B0P
B1P
B2P
OUT2
C0P
C1P
C2P
OUT3
D0P
D1P
D2P
OUT4

Pin 4
Pin 5
Pin 6
Pin 3
Pin 7
Pin 8
Pin 9
Pin 10
Pin 18
Pin 17
Pin 16
Pin 15
Pin 19
Pin 20
Pin 21
Pin 22

Clock to Decade Counter consisting of A0P to A2P and


OUT1
Clock to Decade Counter consisting of B0P to B2P and
OUT2
Clock to Decade Counter consisting of C0P to C2P and
OUT3
Clock to Decade Counter consisting of D0P to D2P and
OUT4
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of D0P to D2P and OUT4
Part of Decade Counter consisting of D0P to D2P and OUT4
Part of Decade Counter consisting of D0P to D2P and OUT4
Part of Decade Counter consisting of D0P to D2P and OUT4

Counter 1
A0P to A2P form a 3-bit divide-by-5 Binary Down Counter (A0P is the Least Significant
Bit) clocked by CLK1. The counter cycles through the values 4 to 0.
On reaching a count of zero, the next pulse of CLK1 toggles OUT1. OUT1 is thus a
square wave with a frequency one tenth of CLK1.
Counters 2 to 4
Counters 2 to 4 are identical to Counter 1.

M-15

HA72500
M.9

APPENDIX M
MONITOR PULSE SHAPE ERROR COUNTER 2 - PLD Type
10A72502

NAME:

Monitor Pulse Shape Error Counter 2

TYPE No:

10A72502

WHERE USED: 1A72511, Monitor PWIB Assembly; D23


FUNCTION:

To provide digital filtering of Parameter OK (FLAG) signals from the


Parameter Counters to produce Fault indication signals. Two counters
are provided in the PLD (identified with "A" and "B" suffixes
respectively in the I/O lists) plus some common circuitry.

INPUTS:
PRF

Pin 2

NH

Pin 23

FLTA

Pin 11

FLTB
OUTPUTS:
PRFCNT0

Pin 14

PRFCNT1
ALLCLCKA

Pin 15
Pin 9

TIMCLKA
DECA

Pin 7
Pin 6

A0P
A1P
A2P
FLAGA

Pin 3
Pin 4
Pin 5
Pin 8

ALLCLCKB
TIMCLKB
DECB
B0P
B1P
B2P
FLAGB

Pin 16
Pin 18
Pin 19
Pin 22
Pin 21
Pin 20
Pin 17

Pin 10

(TIPRF) Timing pulse at beginning of Parameter


Measurement 1
Inhibit Measurement. Indicates a low level interrogation and
parameter measurements are not to be made. In most
operating modes, toggles between HIGH and LOW before
the PRF pulses.
Positive pulses (following PRF) indicating that the parameter
was within limits. Absence of pulse indicates that the
parameter was outside its preset limits.
(See FLTA)
Part of divide by 3 counter used to select every third
(not INHibited) PRF pulse to the Error Counter
(See PRFCNT0)
Clock signal combining all (not INHibited) PRF and FLTA
pulses
Clock signal to Error Counter. Clocks on negative edge
Count UP/DOWN control for Error Counter. Counts DOWN
when LOW; counts UP when it and PRFCNT0 are HIGH
Part of Error Counter consisting of A0P to A2P
Part of Error Counter consisting of A0P to A2P
Part of Error Counter consisting of A0P to A2P
Fault output signal. HIGH indicates that the measured
parameter is consistently within limits; LOW indicates that the
measured parameter is consistently outside limits
(See ALLCLCKA)
(See TIMCLKA)
(See DECA)
(See A0P)
(See A1P)
(See A2P)
(See FLAGA)

The operation of the Monitor Pulse Shape Error Counter 2 is identical to that of the
Monitor Pulse Shape Error Counter 1, Type 8A72502.

M-16

HA72500
M.10

APPENDIX M
MONITOR CLOCK 2 - PLD Type 11A72502

NAME:

Monitor Clock 2

TYPE No:

11A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D24


FUNCTION:

To produce a range of clock frequencies from the 10 MHz reference


oscillator.

INPUTS:
CLK1

Pin 1

CLK2

Pin 2

CLK3

Pin 11

CLK4

Pin 14

OUTPUTS:
A0P
A1P
A2P
OUT1
B0P
B1P
B2P
OUT2
C0P
C1P
C2P
OUT3
D0P
D1P
D2P
OUT4

Pin 4
Pin 5
Pin 6
Pin 3
Pin 7
Pin 8
Pin 9
Pin 10
Pin 18
Pin 17
Pin 16
Pin 15
Pin 19
Pin 20
Pin 21
Pin 22

Clock to Decade Counter consisting of A0P to A2P and


OUT1
Clock to Decade Counter consisting of B0P to B2P and
OUT2
Clock to Decade Counter consisting of C0P to C2P and
OUT3
Clock to Decade Counter consisting of D0P to D2P and
OUT4
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of A0P to A2P and OUT1
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of B0P to B2P and OUT2
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of C0P to C2P and OUT3
Part of Decade Counter consisting of D0P to D2P and OUT4
Part of Decade Counter consisting of D0P to D2P and OUT4
Part of Decade Counter consisting of D0P to D2P and OUT4
Part of Decade Counter consisting of D0P to D2P and OUT4

Counter 1
A0P to A2P form a 3-bit divide-by-5 Binary Down Counter (A0P is the Least Significant
Bit) clocked by CLK1. The counter cycles through the values 4 to 0.
On reaching a count of zero, the next pulse of CLK1 toggles OUT1. OUT1 is thus a
square wave with a frequency one tenth of CLK1.
Counters 2 to 4
Counters 2 to 4 are identical to Counter 1.

M-17

HA72500
M.11

APPENDIX M
MONITOR DELAY COUNTER - PLD Type 12A72502

NAME:

Monitor Delay Counter

TYPE No:

12A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D30


FUNCTION:

To determine whether the Delay pulses from the Test Interrogator are
within the limits set by inputs from the fault limit switches.

INPUTS:
CLOCK
CLOCK
TIPRF
PULSE
B0
B1
B2
B3
B4
OUTPUTS:
A0P
A1P
A2P
A3P
A4P
A5P
A6P
A7P
A8P
A9P
SCNTP

Pin 1
Pin 13
Pin 2
Pin 11
Pin 23
Pin 22
Pin 21
Pin 20
Pin 14

Synchronous clock input - 10 MHz


Synchronous clock input - 10 MHz
Timing pulse before arrival of pulse to be checked
Pulse to be checked
Accept Window Input
Accept Window Input
Accept Window Input
Accept Window Input
Accept Window Input

Pin 16
Pin 15
Pin 10
Pin 9
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 17

FLAG

Pin 18

CNT1P

Pin 19

Part of Binary Down Counter A0P to A9P


Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Second Count Indicator: LOW when Counter is in Lower Limit
Stage; HIGH when Counter is in Accept Window Stage
Pulse Output to indicate that the duration of PULSE is within
limits
Counter Active Indicator

The operation of the Monitor Delay Counter is identical to that of the Monitor Width
Counter, Type 4A72502.

M-18

HA72500
M.12

APPENDIX M
MONITOR SPACING COUNTER - PLD Type 13A72502

NAME:

Monitor Spacing Counter

TYPE No:

13A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D31


FUNCTION:

To determine whether the Spacing pulses from the Test Interrogator


are within the limits set by inputs from the fault limit switches.

INPUTS:
CLOCK
CLOCK
TIPRF
PULSE
B0
B1
B2
B3
B4
OUTPUTS:
TI2P
A0P
A1P
A2P
A3P
A4P
A5P
A6P
A7P
A8P
SCNTP

Pin 1
Pin 13
Pin 2
Pin 11
Pin 23
Pin 22
Pin 21
Pin 20
Pin 14

Synchronous clock input - 10 MHz


Synchronous clock input - 10 MHz
Timing pulse before arrival of pulse to be checked
Pulse to be checked
Accept Window Input
Accept Window Input
Accept Window Input
Accept Window Input
Accept Window Input

Pin 3
Pin 16
Pin 15
Pin 10
Pin 9
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 17

FLAG

Pin 18

CNT1P

Pin 19

TIPRF retimed by CLOCK


Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Part of Binary Down Counter A0P to A8P
Second Count Indicator: LOW when Counter is in Lower Limit
Stage; HIGH when Counter is in Accept Window Stage
Pulse Output to indicate that the duration of PULSE is within
limits
Counter Active Indicator

Retiming of TIPRF
TI2P is the output of a D-Type Flip Flop clocked by CLOCK and with TIPRF as input.
Lower Limit Counter
A0P to A8P form a 9-bit Presettable Binary Down Counter (A0P is the Least Significant
Bit) clocked by the 10 MHz CLOCK. On reaching a count of zero, provided Flip Flop
SCNTP is HIGH, counting ceases and the count remains at zero until a positive TI2P
pulse is received. While TI2P pulse is HIGH, the counter outputs are placed in a high
impedance state and the binary data fed to these outputs (through series resistors) is
loaded into the counter. Also while TIPRF pulse is HIGH, Flip Flop SCNTP goes to LOW
and stays LOW until the start of the second count (i.e. in the Accept Window Stage).
After TI2P returns to LOW, the counter maintains its preset count until the arrival of a
positive PULSE input. A HIGH on PULSE causes Flip Flop CNT1P to be set HIGH and
the counter to commence the Lower Limit Stage. While CNT1P remains HIGH, the
counter counts down towards zero. When a count of ONE is reached, the next CLOCK
pulse causes Flip Flop CNT1P to be reset LOW and the counter counts to ZERO
completing the Lower Limit Stage.

M-19

HA72500

APPENDIX M

Accept Window Counter


Provided TI2P is still LOW, the next CLOCK pulse causes Flip Flop SCNTP to go HIGH
and stay HIGH until the next TIPRF pulse. This is the commencement of the Accept
Window Stage. If PULSE is still HIGH, this next CLOCK pulse also causes the counter to
be loaded with the binary data on inputs B0 to B4 (B0 is the Least Significant Bit) and
Flip Flop CNT1P to be set HIGH. (However, if the binary data on inputs B0 to B4 is
ZERO, Flip Flop CNT1P is not set HIGH and the counter will remain at count ZERO.)
Continuing from the next CLOCK pulse, the counter again counts down towards zero.
When a count of ONE is reached, the next CLOCK pulse causes Flip Flop CNT1P to be
reset LOW and the counter counts to ZERO. Since Flip Flop SCNTP is HIGH, counting
ceases and the count remains at zero until a positive TIPRF pulse is received. This is
the completion of the Accept Window Stage.
Provided PULSE goes LOW while Flip Flops SCNTP and CNT1P are HIGH (i.e. during
the Accept Window Stage), Flip Flop FLAG will be set HIGH indicating that the duration
of PULSE is within the preset limits. Flip Flop FLAG is reset following the count reaching
ZERO while Flip Flop SCNTP is HIGH, i.e. at the completion of the Accept Window
Stage.
If PULSE goes LOW during the Lower Limit Stage or is still HIGH at the completion of
the Accept Window Stage, Flip Flop FLAG will not be set HIGH, indicating that the
duration of PULSE is outside the preset limits.
Example and Timing Diagram
Figure M-4 shows the timing relationships when the lower limit input data is set to 105
and the window input data is set to 11. The two waveforms at the bottom of the figure
show the minimum width and maximum width PULSE signals which give 50% FLAG
pulses. If AN and BN are the lower limit input data and window input data respectively,
then it can be seen from the figure that the minimum and maximum width PULSE signals
which give 50% FLAG pulses have duration AN + 1.5 and AN + BN + 1.5 CLOCK periods
respectively. Thus PULSE signals with duration less than or equal to AN + 1 or greater
than or equal to AN + BN + 2 CLOCK periods will be rejected.

M-20

HA72500

Figure M-4

APPENDIX M

Timing Diagram : Monitor Spacing Counter

M-21

HA72500
M.13

APPENDIX M
MONITOR IDENT EXTRACTION - PLD Type 14A72502

NAME:

Monitor Ident Extraction

TYPE No:

14A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D33


FUNCTION:
INPUTS:
CLOCK
CLOCK
CENABLE

To extract Ident Information from Detected Transmitter Pulses and


detect Ident failure (i.e. Ident absent for longer than the preset limit).
Pin 1
Pin 13
Pin 11

MHZ
EN
GATE
OUTPUTS:
CENOUT
CLR75

Pin 23
Pin 2
Pin 14
Pin 17
Pin 16

LOAD
C0P
C1P
C2P
C3P
C4P
C5P
C6P
NOIDENT
D0P
DEC

Pin 20
Pin 9
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 21
Pin 19
Pin 10

CLEAR
ENOUT
GAP

Pin 22
Pin 15
Pin 18

Synchronous clock input - 1 Hz


Synchronous clock input - 1 Hz
Ident Message Spacing (i.e. the time between transmissions
of the Ident Code)
1 MHz Clock
Detected Transmitter Pulses
40 microseconds pulses triggered by DEC output
CENABLE input retimed by CLOCK
Positive pulse, one CLOCK period wide, indicates positive
transition of CENABLE
Load signal to counter consisting of C6P to C0P
Part of Counter consisting of C6P to C0P, clocked by CLOCK
Part of Counter consisting of C6P to C0P, clocked by CLOCK
Part of Counter consisting of C6P to C0P, clocked by CLOCK
Part of Counter consisting of C6P to C0P, clocked by CLOCK
Part of Counter consisting of C6P to C0P, clocked by CLOCK
Part of Counter consisting of C6P to C0P, clocked by CLOCK
Part of Counter consisting of C6P to C0P, clocked by CLOCK
Ident Spacing Error
EN input retimed by MHZ
Ident Decide. Positive pulse, one MHZ period wide, indicates
positive transition of EN
Ident Clear. DEC pulse delayed by one period of MHZ
CLEAR pulse delayed by one period of MHZ
Ident Pulse. Negative pulse, three MHZ periods wide,
negative edge aligned with positive edge of CLEAR

Ident Message Spacing Check


Input signal CENABLE is a positive pulse representing the time between transmissions
of the Ident Code. This signal is retimed by the 1 Hz clock signal CLOCK as CENOUT.
(See Figure M-5.)
D-Type Flip Flop CLR75 has as input the ANDing of CENABLE being HIGH and
CENOUT being LOW. i.e. CLR75 produces positive pulses on positive transitions of
CENABLE. The input signal to Flip Flop CLR75 is also used to reset the counter
consisting of C6P to C0P to ZERO.
LOAD D-Type Flip Flop, also clocked by CLOCK, has as input the ORing of CLR75 and
the counter being at a count of 0 or 1. Since the counter is reset to 0 on the rising edge
of CENABLE, LOAD will go HIGH on the next CLOCK pulse. It will stay HIGH until one
CLOCK pulse after CLR75 goes LOW.
While Load is HIGH, the counter outputs are placed in a high impedance state and the
binary data fed to these outputs (through series resistors) is loaded into the counter on
the positive edges of CLOCK.

M-22

HA72500

APPENDIX M

The counter consisting of C6P to C0P is a 7-bit binary down counter clocked by the
positive edges of CLOCK. It is enabled to count provided LOAD is LOW, CLR75 is LOW,
CENOUT is HIGH and the counter is not at a count of 0. Thus, from the CLOCK pulse
following LOAD going LOW, the counter will count down from the preloaded value until
either CENABLE (and thus CENOUT) goes LOW or the counter reaches a count of 0.
S/R Flip Flop NOI DENT is clocked by the negative edges of the 1 MHz clock signal
MHZ. NOIDENT is synchronously set HIGH if the counter reaches a count of 1 and
CENOUT is still HIGH. It is synchronously reset LOW when CENABLE goes LOW
(provided the counter is at a count of 0). Output pulses at NOIDENT thus indicate that
the input CENABLE pulses have a longer duration than the preset limit.
From Figure M-5 it can be seen that the longest duration of CENABLE for which no
NOIDENT pulses are produced is AN + 1 CLOCK periods, where AN is the value
preloaded into the counter. Thus CENABLE pulses AN + 2 or more CLOCK pulses in
duration will cause NOIDENT output error pulses.
Ident Extraction
Input signal EN is a pair of positive pulses representing the detected transmitted Reply
pulses. This signal is gated by input GATE being LOW and retimed by the negative
transitions of 1 MHz clock signal MHZ to produce D0P. (See Figure M-6)
Positive transitions of EN (detected by EN being HIGH and D0P being LOW) are clocked
out at DEC by the negative transitions of MHZ. The positive edges of DEC are used to
trigger an external One-shot with a nominal duration of 40 microseconds. This One-shot
is the GATE input signal and has the effect of removing the second pulse of the EN
pulse pair. (Since the maximum nominal pulse spacing of the pulse pairs is
30 microseconds and the pulse widths are not greater than 4 microseconds, the
40 microseconds GATE pulses is guaranteed to completely remove the second pulse of
the pulse pair.)
DEC also forms the first stage of a 3-stage shift register with CLEAR and ENOUT. All
three stages are clocked by the negative transitions of MHZ.
Output GAP is a D-Type Flip Flop also clocked by the negative transitions of MHZ. Its
input is HIGH only when all three stages of the above shift register are LOW. The one
MHZ clock period wide positive pulse propagating through the above shift register
produces a GATE output (which is normally HIGH) going LOW for 3 MHZ clock periods
each time a transmitted pulse pair is transmitted.
Other circuitry is used to detect if the GATE output waveform indicates the presence of
the 1350 Hz Ident Tone.

M-23

HA72500
Figure M-5

APPENDIX M
Timing Diagram : Monitor Ident Counter Ident Message Spacing
Check

M-24

HA72500
Figure M-6

APPENDIX M
Timing Diagram : Monitor Ident Counter Ident Extraction

M-25

HA72500
M.14

APPENDIX M
MONITOR PRIMARY ERROR COUNTER - PLD Type 15A72502

NAME:

Monitor Primary Error Counter

TYPE No:

15A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D37


FUNCTION:

To provide digital filtering of Parameter OK (FLAG) signals from the


Parameter Counters to produce Fault indication signals. Two counters
are provided in the PLD (identified with "A" and "B" suffixes
respectively in the I/O lists) plus some common circuitry.

INPUTS:
PRF

Pin 2

INH

Pin 23

FLTA

Pin 11

FLTB
OUTPUTS:
PRFCNT0

Pin 14

PRFCNT1
ALLCLCKA

Pin 15
Pin 9

TIMCLKA
DECA

Pin 7
Pin 6

A0P
A1P
A2P
FLAGA

Pin 3
Pin 4
Pin 5
Pin 8

ALLCLCKB
TIMCLKB
DECB
B0P
B1P
B2P
FLAGB

Pin 16
Pin 18
Pin 19
Pin 22
Pin 21
Pin 20
Pin 17

Pin 10

(TIPRF) Timing pulse at beginning of Parameter


Measurement.
Inhibit Measurement. Indicates a low level interrogation and
parameter measurements are not to be made. In most
operating modes, toggles between HIGH and LOW before
the PRF pulses.
Positive pulses (following PRF) indicating that the parameter
was within limits. Absence of pulse indicates that the
parameter was outside its preset limits.
(See FLTA)
Part of divide by 3 counter used to select every third
(not INHibited) PRF pulse to the Error Counter
(See PRFCNT0)
Clock signal combining all (not INHibited) PRF and FLTA
pulses
Clock signal to Error Counter. Clocks on negative edge
Count UP/DOWN control for Error Counter. Counts DOWN
when LOW; counts UP when it and PRFCNTO are HIGH
Part of Error Counter consisting of A0P to A2P
Part of Error Counter consisting of A0P to A2P
Part of Error Counter consisting of A0P to A2P
Fault output signal. HIGH indicates that the measured
parameter is consistently within limits; LOW indicates that the
measured parameter is consistently outside limits.
(See ALLCLCKA)
(See TIMCLKA)
(See DECA)
(See A0P)
(See A1P)
(See A2P)
(See FLAGA)

The operation of the Monitor Primary Error Counter is identical to that of the Monitor
Pulse Shape Error Counter 1, Type 8A72502.

M-26

HA72500
M.15

APPENDIX M
MONITOR INHIBIT DEVICE DRIVER - PLD Type 16A72502

NAME:

Monitor Inhibit Device Driver

TYPE No:

16A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D51


FUNCTION:

To generate a retimed TIPRF pulse to the Delay, Spacing and Pulse


Shape (Width, Fall and Rise) Counters; to produce Inhibit signals to
the Efficiency and Delay Counters; and provide the input data
switching for the Delay and Spacing Monitor Fault Testing

INPUTS:
CLK
CLK
DELIN
SEPIN
MON TEST
INH

Pin 1
Pin 13
Pin 3
Pin 4
Pin 5
Pin 6

DEL_EN
EFF_EN
TIPRF

Pin 7
Pin 8
Pin 9

OUTPUTS:
DELOUT
SEPOUT

Pin 22
Pin 21

DEL_INH

Pin 20

EFF_INH
TI
TI1
TI2

Pin 19
Pin 17
Pin 16
Pin 15

Synchronous clock input - 10 MHz


Synchronous clock input - 10 MHz
Bit A5 from the "Delay Lower Limit Set switches
Bit A5 from the "Spacing Lower Limit Set" switches
Monitor Fault Test control from CTU
Inhibit control from Ident Extraction. HIGH when Ident is
detected as being transmitted
Delay Enable
Efficiency Enable
TIPRF from Test Interrogator. Indicates that a Test
Interrogation is about to be made
A5 input to Delay Counter. Part of Delay Lower Limit Set data
A5 input to Spacing Counter. Part of Spacing Lower Limit Set
data
Inhibit to Delay and Spacing Error Counters while Ident is
present
Inhibit to Efficiency Counters while Ident is present
Regenerated TIPRF
Part of 2-Stage Shift Register consisting of TI1 and TI2
Part of 2-Stage Shift Register consisting of TI1 and TI2

TIPRF Retiming
TI1 and T12 form a 2-Stage shift register clocked by the 10 MHz clock signal CLK, and
with TIPRF as input to TI1. TI produces a positive pulse of one CLK period duration
following the positive edge of TIPRF as shown in Figure M-7.
This retimed signal is the TIPRF" input signal to Delay, Spacing, Rise, Fall and Width
Counters.
Inhibit Control for Delay and Spacing Error Counters
EFF_INH is active HIGH if either: input INH is active HIGH or input EFF_EN is inactive
LOW.
Inhibit Control for Efficiency Counter
DEL_INH is inactive LOW if either: input MON_TEST is active HIGH or input DEL_EN is
active HIGH while input INH is inactive LOW.

M-27

HA72500

APPENDIX M

Monitor Test of Delay and Spacing Counters


While MON_TEST is inactive LOW, DELOUT is the same as DELIN, and SEPOUT is
the same as SEPIN. However when MON_TEST is active HIGH, DELOUT is the
opposite logic sense of DELIN and SEPOUT is the opposite logic sense of SEPIN.
MON_TEST is used to change the Delay and Spacing Lower Limit Set to the Delay and
Spacing Counters respectively by 3.2 microseconds. Since the maximum Delay and
Spacing Window Set is 3.1 microseconds, MON_TEST going high should cause a fault
indication from both Delay and Spacing Counters if a fault indication had not been
present when MON_TEST was LOW. This is used to check correct operation of these
two counters.
While output TI is HIGH, outputs DELOUT and SEPOUT are placed in a high impedance
state.

M-28

HA72500
Figure M-7

APPENDIX M
Timing Diagram : Monitor Inhibit Device Driver

M-29

HA72500
M.16

APPENDIX M
MONITOR IDENT COUNTER - PLD Type 17A72502

NAME:

Monitor Ident Counter

TYPE No:

17A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D40


FUNCTION:

To filter out the ident pulse pairs from the totality of transmitted pulse
pairs.

INPUTS:
CLOCK
CLOCK
DEC
CLEAR
TIPRF
PULSE
B0
B1
B2
OUTPUTS:
A0P
A1P
A2P
A3P
A4P
A5P
A6P
A7P
A8P
A9P
SCNTP

Pin 1
Pin 13
Pin 20
Pin 14
Pin 2
Pin 11
Pin 23
Pin 22
Pin 21

Synchronous clock input - 10 MHz


Synchronous clock input - 10 MHz
Ident Decide
Clear pulse used to reset Counter
Timing pulse before arrival of pulse to be checked
Pulse to be checked
Accept Window Input
Accept Window Input
Accept Window Input

Pin 16
Pin 15
Pin 10
Pin 9
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 17

FLAG
CNT1P

Pin 18
Pin 19

Part of Binary Down Counter A0P to A9P


Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Part of Binary Down Counter A0P to A9P
Second Count Indicator: LOW when Counter is in Lower Limit
Stage; HIGH when Counter is in Accept Window Stage
Output to indicate that the duration of PULSE is within limits
Counter Active Indicator

Counter Control Inputs


DEC, CLEAR, TIPRF and PULSE are produced externally by a 3-stage shift register
clocked on the negative edge of CLOCK (See Figure M-8 to Figure M-10)
Lower Limit Counter
A0P to A9P form a 10-bit Presettable Binary Down Counter (A0P is the Least Significant
Sit) clocked by the 10 MHz CLOCK. On reaching a count of zero, provided Flip Flop
SCNTP is HIGH, counting ceases and the count remains at zero until a positive TIPRF
pulse is received. The counter is asynchronously reset to a count of 0 whenever CLEAR
is HIGH. While TIPRF pulse is HIGH, the counter outputs are placed in a high
impedance state and the binary data fed to these outputs (through series resistors) is
synchronously loaded into the counter. Also while TIPRF pulse is HIGH, Flip Flop
SCNTP is asynchronously reset to LOW and stays LOW until the start of the second
count (i.e. in the Accept Window Stage).

M-30

HA72500

APPENDIX M

After TIPRF returns to LOW, the counter maintains its preset count until the arrival of a
positive PULSE input. A HIGH on PULSE causes Flip Flop CNT1P to be set HIGH (on
the next CLOCK pulse) and the counter to commence the Lower Limit Stage. While
CNT1P remains HIGH, the counter counts down towards zero. When a count of ONE is
reached, the next CLOCK pulse causes Flip Flop CNT1P to be reset LOW and the
counter counts to ZERO completing the Lower Limit Stage.
Accept Window Counter
Provided TIPRF is still LOW, the next CLOCK pulse causes Flip Flop SCNTP to go
HIGH and stay HIGH until the next TIPRF pulse. This is the commencement of the
Accept Window Stage. If PULSE is still HIGH, this next CLOCK pulse also causes the
counter to be loaded with the binary data on inputs B0 to B2 (B0 is the Least Significant
Bit) and Flip Flop CNT1P to be set HIGH. (However, if the binary data on inputs B0 to B2
is ZERO, Flip Flop CNT1P is not set HIGH and the counter will remain at count ZERO.)
Provided no DEC or CLEAR pulses are received, continuing from the next CLOCK
pulse, the counter again counts down towards zero. When a count of ONE is reached,
the next CLOCK pulse causes Flip Flop CNT1P to be reset LOW and the counter counts
to ZERO. Since Flip Flop SCNTP is HIGH, counting ceases and the count remains at
zero until a positive CLEAR pulse is received. This is the completion of the Accept
Window Stage for the case where the duration between the pulse pairs is greater than
what would normally be expected for Ident transmission. This is shown in Figure M-10.
Pulse Rate Within Ident Range
Provided the next DEC pulse arrives while Flip Flop SCNTP is HIGH (i.e. during the
Accept Window Stage) and the counter is NOT at a count of 0, Flip Flop FLAG will be
set HIGH indicating that the duration of PULSE is within the preset limits.
Figure M-8 shows this condition. From this timing diagram it can be seen that for times
between DEC pulses (and thus between transmitted pulse pairs) in the range
740 microseconds to 746 microseconds the FLAG Flip Flop will be continuously set
HIGH.
Pulse Rate Higher Than Ident Rate
If the next DEC pulse arrives before Flip Flop SCNTP is set HIGH and while Flip Flop
CNT1P is HIGH, Flip Flop FLAG will be reset LOW, indicating that the duration of
PULSE is less than the preset lower limit.
Figure M-9 shows this condition. From this timing diagram it can be seen that for times
between DEC pulses (and thus between transmitted pulse pairs) of 738 microseconds
and less the FLAG Flip Flop will be continuously reset LOW.
Pulse Rate Lower Than Ident Rate
If the next DEC pulse arrives after the counter reaches a count of 0 and while Flip Flop
SCNTP is HIGH, Flip Flop FLAG will be reset LOW, indicating that the duration of
PULSE is greater than the preset upper limit.
Figure M-10 shows this condition. From this timing diagram it can be seen that for times
between DEC pulses (and thus between transmitted pulse pairs) of 747 microseconds
and more the FLAG Flip Flop will be continuously reset LOW.

M-31

HA72500
Figure M-8

APPENDIX M
Timing Diagram : Monitor Ident Counter - Pulse Rate Within Ident
Range

M-32

HA72500
Figure M-9

APPENDIX M
Timing Diagram : Monitor Ident Counter - Pulse Rate Higher Than
Ident Rate

M-33

HA72500
Figure M-10

APPENDIX M
Timing Diagram : Monitor Ident Counter - Pulse Rate Lower Than
Ident Rate

M-34

HA72500
M.17

APPENDIX M
MONITOR RATE COUNTER - PLD Type 18A72502

NAME:

Monitor Rate Counter

TYPE No:

18A72502 Issue 2

WHERE USED: 1A72511, Monitor PWB Assembly; D45.


Issue 1 used until June 1995.
Issue 2 used from July 1995.
FUNCTION:
INPUTS:
CLCK
CLCK
REPLYA
RATEA
REPLYB
RATEB
OUTPUTS:
FLAGAB
UA1
UA2
DA1
ENA
A0P
A1P
A2P
A3P
UB1
DB1
DB2
ENB
B0P
B1P
B2P

To determine if the transmitted pulse pair rate is within the preset


limits.
Pin 1
Pin 13
Pin 2
Pin 11
Pin 23
Pin 14

Synchronous clock input - 1 MHz


Synchronous clock input - 1 MHz
Pulse Input to cause Counter A to count Up by 1
Pulse Input to cause Counter A to count Down by 1
Pulse Input to cause Counter B to count Down by 1
Pulse Input to cause Counter B to count Up by 1

Pin 8
Pin 6
Pin 10
Pin 7
Pin 9
Pin 3
Pin 4
Pin 5
Pin 15
Pin 19
Pin 18
Pin 17
Pin 16
Pin 22
Pin 21
Pin 20

Fault Indicator. HIGH = No Fault; LOW = Fault condition


REPLYA retimed by CLCK
UA1 retimed by CLCK
RATEA retimed by CLCK
Count Enable to Counter A
Part of Counter A
Part of Counter A
Part of Counter A
Part of Counter A
REPLYB retimed by CLCK
RATEB retimed by CLCK
DB1 retimed by CLCK
Count Enable to Counter B
Part of Counter B
Part of Counter B
Part of Counter B

The PLD contains a common output Flip Flop FLAGAB and two sets of essentially
identical circuitry. The two sets are identified by the letters 'A" and "B in the names of
the I/O pins.
Input Signal Processing
UA1 is a D-Type Flip Flop clocked by CLCK with REPLYA as its input.
UA2 is a D-Type Flip Flop clocked by CLCK with UA1 as its input.
DA1 is a D-Type Flip Flop clocked by CLCK with RATEA as its input.
UB1 is a D-Type Flip Flop clocked by CLCK with RATEB as its input.
DB1 is a D-Type Flip Flop clocked by CLCK with REPLYB as its input.
DB2 is a D-Type Flip Flop clocked by CLCK with DB1 as its input.

M-35

HA72500

APPENDIX M

Counter A
A0P to A3P form a 4-bit Binary Up/Down Counter (A0P is the Least Significant Bit)
clocked by the 1 MHz CLCK. It is limited to counting up and down between 0 and 15.
Positive edges of RATEA (detected by RATEA being HIGH while DA1 is LOW) cause
Counter A to count Down by 1 provided ENA is HIGH. Positive edges of REPLYA
(detected by UA1 being HIGH while UA2 is LOW) cause Counter A to count Up by 1
provided ENA is HIGH. The counter is enabled by ENA which is the ORing of the 2
above positive edge detectors but with simultaneous positive edges of both RATEA and
REPLYA removed (i.e. simultaneous positive edges of both RATEA and REPLYA
produce no change in the count of Counter A).
Thus, while the frequency of REPLYA exceeds the frequency of RATEA, Counter A will
count Up to a count of 15 and stay at a count of 15. And, while the frequency of RATEA
exceeds the frequency of REPLYA, Counter A will count Down to a count of 0 and stay
at a count of 0.
Counter B
B0P to B2P form a 3-bit Binary Up/Down Counter (B0P is the Least Significant Bit)
clocked by the 1 MHz CLCK. It is limited to counting up and down between 0 and 7.
Positive edges of RATEB (detected by RATEB being HIGH while UB1 is LOW) cause
Counter B to count Up by 1 provided ENB is HIGH. Positive edges of REPLYB (detected
by ENB being HIGH while DB2 is LOW) cause Counter B to count Down by 1 provided
ENB is HIGH. The counter is enabled by ENB which is the ORing of the two above
positive edge detectors but with simultaneous positive edges of both RATEB and
REPLYB removed (i.e. simultaneous positive edges of both RATEB and REPLYB
produce no change in the count of Counter B).
Thus, while the frequency of REPLYB exceeds the frequency of RATEB, Counter B will
count Down to a count of 0 and stay at a count of 0. And, while the frequency of RATEB
exceeds the frequency of REPLYB, Counter B will count Up to a count of 15 and stay at
a count of 15.
Output Flag
FLAGAB is a synchronous SR-Type Flip Flop clocked by CLCK. It is set HIGH if
counter A is at a count of 15 and counter B is at a count of 7. It is reset LOW if either of
the counters is at a count of 0.

M-36

HA72500
M.18

APPENDIX M
MONITOR IDENT ERROR COUNTER - PLD Type 19A72502

NAME:

Monitor Ident Error Counter

TYPE No:

19A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D47


FUNCTION:

To extract the Ident Tone, produce an Inhibit signal to the fault


processing circuitry to inhibit Fault generation during Ident
Transmission and detect Ident transmissions longer than 10 seconds
as a Fault.

INPUTS:
CLOCK
CLOCK
CODE
ERR75

Pin 1
Pin 13
Pin 11
Pin 14

IMHZ
CKEY
1KCLK

Pin 23
Pin 2
Pin 22

OUTPUTS:
C0P

Pin 20

C1P

Pin 19

INHIBIT
CODE2
B0P

Pin 21
Pin 17
Pin 15

B1P

Pin 8

B2P

Pin 6

B3P

Pin 5

MKERRP
A0P

Pin 18
Pin 4

A1P

Pin 3

A2P

Pin 16

IDNTMKP
TONEP

Pin 7
Pin 10

Synchronous clock input - 1 Hz


Synchronous clock input - 1 Hz
Ident Message. Envelope of Ident Transmissions
Error signal indicating the absence of Ident for longer than
the preset limit
1 kHz input clock
Ident Keying
40 microseconds pulses, one pulse corresponding to each
detected Transmitted pulse pair
Part of counter consisting of C0P to C1P. Clocked on the +ve
edges of CLOCK
Part of counter consisting of C0P to C1P. Clocked on the +ve
edges of CLOCK
Ident Inhibit signal to fault processing circuitry
CODE input retimed by clock CLOCK
Part of counter consisting of B0P to B3P. Clocked on the +ve
edges of CLOCK
Part of counter consisting of B0P to B3P. Clocked on the +ve
edges of CLOCK
Part of counter consisting of B0P to B3P. Clocked on the +ve
edges of CLOCK
Part of counter consisting of B0P to B3P. Clocked on the + ve
edges of CLOCK
Ident error signal
Part of counter consisting of A0P to A2P. Clocked on the +ve
edges of IMHZ
Part of counter consisting of A0P to A2P. Clocked on the +ve
edges of IMHZ
Part of counter consisting of A0P to A2P. Clocked on the +ve
edges of IMHZ
Recovered Ident Keying
Recovered Ident Tone

Ident Tone Extraction


A0P to A2P form a 3-bit binary Up/Down counter clocked by the 1 kHz input signal
IMHZ. While input CKEY is HIGH, the counter counts Up by 1 on the positive edge of
IMHZ to a maximum of 7. While input CKEY is LOW, the counter counts Down by 1 on
the positive edge of IMHZ to a minimum of 0. (See Figure M-11)

M-37

HA72500

APPENDIX M

Output IDNTMKP uses this counter to filter the CKEY input signal. IDNTMKP is a
synchronous SR-Flip Flop clocked by IMHZ. It is asynchronously reset to LOW
whenever input CKEY is LOW. It is synchronously set to HIGH on the next clock pulse
on the condition that CKEY is HIGH and the counter is at a count of either 6 or 7.
(See Figure M-11)
Input 1KCLK consists of a sequence of 40 microseconds pulses where each pulse
represents a transmitted pulse pair. During Ident transmission these pulses will therefore
occur at the Ident rate of 1350 Hz. IDNTMKP is used to gate these pulses to produce the
recovered transmitted Ident Tone. (Between the Ident transmissions, the
40 microseconds pulses represent the transmitted replies and squitter.)
Ident Inhibit Output
C0P to C1P form a 2-bit binary Up counter clocked by the 1 Hz input signal CLOCK.
This counter is held asynchronously reset to a count of 0 while IDNTMKP is LOW. While
IDNTMKP is HIGH, the counter counts Up by 1 on the positive edge of CLOCK to a
maximum of 3. (See Figure M-12)
During Ident Transmission, all replies are inhibited. Unless action was taken the monitor
circuitry would therefore generate Fault signals. To prevent this, an Ident Inhibit signal,
INHIBIT, is generated by ANDing IDNTMKP being HIGH and the counter being at a
count of either 0 or 1. Thus INHIBIT follows IDNTMKP to inhibit Fault signals during
Ident transmission, but is limited to a maximum duration of two CLOCK periods
(i.e. 2 seconds).
Ident Error Detection
Input CODE is the output of a One-shot triggered by the TONEP pulses. It thus provides
an envelope of the Ident message. This input is retimed in D-Type Flip Flop CODE2
clocked by the 1 kHz signal IMHZ. The positive transitions of CODE (detected by CODE
being HIGH while CODE2 is LOW) are used to asynchronously reset the counter
consisting of B0P to B3P to a count of 0.
B0P to B3P form a 4-bit binary Up counter clocked by the 1 Hz input signal CLOCK.
While CODE is HIGH, the counter counts Up by 1 on the positive edge of CLOCK to a
maximum of 15. (See Figure M-12)
MKERRP is a synchronous SR-Flip Flop clocked by IMHZ. It is synchronously set to
HIGH on the positive edge of the next IMHZ pulse if either CODE is HIGH or input
ERR75 is LOW when the counter consisting of B0P to B3P is at a count of 0. MKERRP
is synchronously reset to LOW on the positive edge of the next IMHZ pulse if input
ERR75 is HIGH or the counter consisting of B0P to B3P is at a count between 10 and
15.
MKERRP is thus an Active LOW error signal indicating that continuous Ident or Ident
Code has been transmitted for longer than 10 seconds, or that Ident has been absent for
longer than the preset time limit.

M-38

HA72500
Figure M-11

APPENDIX M
Timing Diagram : Monitor Ident Error Counter - Ident Tone
Extraction

M-39

HA72500
Figure M-12

APPENDIX M
Timing Diagram : Monitor Ident Error Counter - Ident Error
Detection and Inhibit Control

M-40

HA72500
M.19

APPENDIX M
MONITOR EFFICIENCY COUNTER - PLD Type 20A72502

NAME:

Monitor Efficiency Counter

TYPE No:

20A72502

WHERE USED: 1A72511, Monitor PWB Assembly; D49


FUNCTION:
INPUTS:
CLCK
CLCK
EINH
BOTH
REPLYA
RATEA
REPLYB
RATEB
OUTPUTS:
FLAGAB
UA1
DA1
CLOKA
A0P
A1P
A2P
A3P
UB1
DB1
CLOKB
B0P
B1P
B2P

To determine if the reply efficiency is greater than the preset limit.


Pin 1
Pin 13
Pin 10
Pin 17
Pin 2
Pin 11
Pin 23
Pin 14

Synchronous clock input - 1 MHz


Synchronous clock input - 1 MHz
Inhibit
Input to disable the effect of Counter B on FLAGAB output
Pulse Input to cause Counter A to count Up by 1
Pulse Input to cause Counter A to count Down by 1
Pulse Input to cause Counter B to count Down by 1
Pulse Input to cause Counter B to count Up by 1

Pin 8
Pin 6
Pin 7
Pin 9
Pin 3
Pin 4
Pin 5
Pin 15
Pin 19
Pin 18
Pin 16
Pin 22
Pin 21
Pin 20

Fault Indicator. HIGH = No Fault; LOW = Fault condition


REPLYA retimed by CLCK
RATEA retimed by CLCK
Clock to Counter A
Part of Counter A
Part of Counter A
Part of Counter A
Part of Counter A
REPLYB retimed by CLCK
RATEB retimed by CLCK
Clock to Counter B
Part of Counter B
Part of Counter B
Part of Counter B

The PLD contains a common output Flip Flop FLAGAB and two sets of essentially
identical circuitry. The two sets are identified by the letters A" and "B" in the names of
the I/O pins.
Input Signal Processing
U(A/B)1 is a D-Type Flip Flop clocked by CLCK with REPLY(A/B) as its input.
D(A/B)1 is a D-Type Flip Flop clocked by CLCK with RATE(A/B) as its input.
Counter A
A0P to A3P form a 4-bit Binary Up/Down Counter (A0P is the Least Significant Bit)
clocked by the 1 MHz CLCK. It is limited to counting up and down between 0 and 15.
Positive edges of RATEA (detected by RATEA being HIGH while DA1 is LOW) cause
Counter A to count Up by 1 provided EINH is LOW. Positive edges of REPLYA (detected
by REPLYA being HIGH while UA1 is LOW) cause Counter A to count Down by 1
provided EINH is LOW. The counter is clocked by the negative edges of CLOKA which
is the ORing of the 2 above positive edge detectors but with simultaneous positive edges
of both RATEA and REPLYA removed (i.e. simultaneous positive edges of both RATEA
and REPLYA produce no change in the count of Counter A).

M-41

HA72500

APPENDIX M

Thus, while the frequency of REPLYA exceeds the frequency of RATEA, Counter A will
count Down to a count of 0 and stay at a count of 0. And, while the frequency of RATEA
exceeds the frequency of REPLYA, Counter A will count Up to a count of 15 and stay at
a count of 15.
Counter B
B0P to B3P form a 3-bit Binary Up/Down Counter (B0P is the Least Significant Bit)
clocked by the 1 MHz CLCK. Positive edges of RATEB (detected by RATEB being HIGH
while DB1 is LOW) cause Counter B to count Down by 1 provided EINH is LOW.
Positive edges of REPLYB (detected by REPLYB being HIGH while UB1 is LOW) cause
Counter B to count Up by 1 provided EINH is LOW. The counter is clocked by the
negative edges of CLOKB which is the ORing of the 2 above positive edge detectors but
with simultaneous positive edges of both RATEB and REPLYB removed (i.e.
simultaneous positive edges of both RATEB and REPLYB produce no change in the
count of Counter B).
Output Flag
FLAGAB is a synchronous SR-Type Flip Flop clocked by CLCK. It is set HIGH if either
Counter A is at a count of 15 or Counter B is at a count of 15 with input BOTH HIGH. It is
reset LOW if either Counter A is at a count of 0 or Counter B is at a count of 0 with input
BOTH HIGH. In its actual use in the Monitor Module, REPLYB, RATEB and BOTH are
all tied LOW and Counter B is thus disabled.

M-42

HA72500
M.20

APPENDIX M
TEST INTERROGATOR COUNTER TIMER - PLD Type 21A72502

NAME:

Test Interrogator Counter Timer

TYPE No:

21A72502

WHERE USED: 1A72515, Test. Interrogator Main PWB Assembly; D33


FUNCTION:

To control signal switching in relation to the 82C54 Counter/Timer


used on the Test Interrogator Main PWB Assembly for measuring
equipment parameters.

INPUTS:
CLK1
ENABLE
PARA
RST
50HZ

Pin 1
Pin 2
Pin 11
Pin 14
Pin 23

AC0

Pin 22

AC1
OI
RPLY
UNUSED:

Pin 21
Pin 20
Pin 16
Pin 13

OUTPUTS:
EN1P
EN2P
PARA1P
PARA2P
PARA3P
PARA4P
PARA5P
T_STATUSP
GATEP
TIATTP

Pin 3
Pin 4
Pin 5
Pin 6
Pin 8
Pin 9
Pin 10
Pin 7
Pin 15
Pin 19

EFFPP

Pin 17

Synchronous clock input - 10 MHz


Timer Enable - control input from CTU. Active HIGH
Time Parameter Input Signal - input from Timer Multiplexer
Reset. Active HIGH
Test Interrogations Attenuator Switching - HIGH for high level
interrogations
Control input from CTU. Active HIGH - Efficiency Enable
Override
Control input from CTU. Active HIGH - Delay Enable Override
Over Interrogation. Active HIGH
Detected Replies
Synchronous clock input
Delayed ENABLE (clocked by CLK1)
Delayed EN1P (clocked by CLK1)
Delayed PARA (clocked by CLK1)
Delayed PARA1P (clocked by CLK1)
Gating Signal to select second PARA pulse
Delayed PARA3P (clocked byCLK1)
Delayed PARA4P (clocked by CLK1)
Timer Status
Gate Signal to 80C54 Counter/Timer
Test Interrogations Attenuator Switching - HIGH for high level
interrogations
Gated Reply Pulses for Efficiency Measurement

Timer Status and Parameter Gating


See Figure M-13 for the timing diagram. The ENABLE input from the CTU is fed into the
shift register consisting of EN1P and EN2P. The rising edge of ENABLE (detected by
EN1P being HIGH while EN2P is LOW) causes Flip Flop T_STATUSP to go HIGH.
(Flip Flop T_STATUSP is held RESET while ever EN1P is LOW.)
The PARA input from the Timer Multiplexer is fed into the shift register consisting of
PARA1P and PARA2P. The falling edges of the PAPA pulses (detected by PARA2P
being HIGH while PARA1P is LOW) toggle Flip Flop PARA3P. Flip Flop PARA3P is held
RESET while ever T_STATUSP is LOW. Therefore the falling edge of the first PARA
pulse after T_STATUSP goes HIGH causes PARA3P to go HIGH and the falling edge of
the second PARA pulse after T_STATUSP goes HIGH causes PARA3P to go LOW.
PARA3P is then used to gate out the second PARA pulse as GATEP to the
Counter/Timer for the measurement of its duration.

M-43

HA72500

APPENDIX M

The output of PARA3P is internally fed into the shift register consisting of PARA4P and
PARA5P. The falling edge of PARA3P (detected by PARA5P being HIGH while PARA4P
is LOW) causes Flip Flop T_STATUSP to go LOW to indicate to the CTU that the
parameter measurement is complete.
Gated Reply Pulses
EFFPP passes the input RPLY pulses when ever the setup conditions are acceptable for
an Efficiency measurement; i.e. when 50HZ is LOW or AC0 is HIGH or AC1 is HIGH.
Interrogation Attenuator Control
TIATTP controls the attenuator at the output of the Test Interrogator to produce high
level interrogations when it is HIGH and low level interrogations when it is LOW. The
logic is shown in the table below.
50HZ

AC0

AC1

OI

TIATTP

X = Don't care

M-44

HA72500
Figure M-13

APPENDIX M
Timing Diagram : Test Interrogator Counter Timer

M-45

HA72500
M.21

APPENDIX M
TEST INTERROGATOR BUS INTERFACE - PLI) Type 22A72502

NAME:

Test Interrogator Bus Interface

TYPE No:

22A72502

WHERE USED: 1A72515, Test Interrogator Main PWB Assembly; D26


FUNCTION:

To decode the address lines on the Extended CTU Bus to the Test
Interrogator Main PWB Assembly and produce the required chip select
lines.

INPUTS:
CLK1
CLK2
RD
WR
DT_R

Pin 1
Pin 13
Pin 23
Pin 3
Pin 4

DEN

Pin 5

A0
A1
A2
A3
A5
BS
RES
GUNIT
UNUSED:

Pin 6
Pin 7
Pin 8
Pin 9
Pin 10
Pin 11
Pin 14
Pin 17
Pin 2

OUTPUTS:
BUFEN
LEN_00
LEN_02
BEN_04
LEN_06
CS_MEAS
CS_FLT

Pin 22
Pin 21
Pin 20
Pin 19
Pin 18
Pin 15
Pin 16

Synchronous clock input - unused


Synchronous clock input - unused
Read Signal from Extended CTU Bus. Active LOW
Write Signal from Extended CTU Bus. Active LOW
Data Transmit/Receive Signal from Extended CTU Bus.
When LOW, data is read out of the PWBA; when HIGH data
is written to the PWBA
Data Enable Signal from Extended CTU Bus. Active LOW
during memory and I/O accesses
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Board Select Signal from Extended CTU Bus. Active LOW
Reset Signal from Extended CTU Bus. Active HIGH
Locally Generated Bus Enable Signal. Active HIGH

Data Bus Transceiver Enable


Test Interrogator Control Outputs Select
Test Interrogator Control Outputs Select
Test Interrogator Status Read Select
Test Interrogator Control Outputs Select
Timer Measurement Select
Fault Detector Test Signal Generator Select

Data Bus Transceiver Enable


BUFEN enables the transceiver for the data bus. Active LOW when inputs BS and DEN
are active LOW, RESET is inactive LOW and A5 is LOW.
Test Interrogator Control Outputs Selects
LEN_00 enables write access to an octal latch driving control outputs to the Test
Interrogator circuitry. Is active HIGH when inputs: BS and WR are active LOW and the
address is 00H or 10H.
LEN_02 enables write access to an octal latch driving control outputs to the Test
Interrogator circuitry. Is active HIGH when inputs: BS and WR are active LOW and the
address is 01H or 11H.
LEN_06 enables write access to an octal latch driving control outputs to the Test
Interrogator circuitry. Is active HIGH when inputs: BS and WR are active LOW and the
address is 03H or 13H.

M-46

HA72500

APPENDIX M

Test Interrogator Status Read Select


BEN_04 enables read access of status signals from the Test Interrogator circuitry. Is
active LOW when inputs: BS and RD are active LOW and the address is 02H or 12H.
Timer Measurement Select
CS_MEAS enables read and write access to the 82C54 Counter/Timer used for
measuring equipment parameters. Is active LOW when inputs: BS and DEN are active
LOW and the address is in the range 08H to 0BH or in the range 18H to 1BH.
Fault Detector Test Signal Generator Select
CS_FLT enables read and write access to the 82C54 Counter/Timer used to generate
Fault Detector Test Signals. Is active LOW when inputs: BS and DEN are active LOW
and the address is in the range 0CH to 0FH or in the range 1CH to 1FH.

M-47

HA72500
M.22

APPENDIX M
CTU PROCESSOR WAIT STATE GENERATOR - PLD Type
23A72502

NAME:

CTU Processor Wait State Generator

TYPE No:

23A72502

WHERE USED: 1A72552, CTU Processor PWB Assembly; D13


FUNCTION:

To generate wait states for the 80C186 microprocessor to slow it down


when it accesses slow peripherals. It also provides some address
decoding.

INPUTS:
CLOCK1
CLOCK2
DEN

Pin 1
Pin 13
Pin 21

RD
WR
PCS0

Pin 23
Pin 14
Pin 11

PCS1

Pin 2

PCS2

Pin 10

MCS1

Pin 9

MCS2

Pin 8

OUTPUTS:
XRD
XWR
WR_PCS1
WR_PCS2
DEN_PCS0
DEN_MCS1
DEN_MCS2
SRDY
CT0
CT1
CT2
XIPL

Pin 17
Pin 16
Pin 6
Pin 7
Pin 5
Pin 3
Pin 4
Pin 22
Pin 18
Pin 20
Pin 19
Pin 15

10 MHz Clock from Microprocessor


10 MHz Clock from Microprocessor - phase inverted
Data Enable from Microprocessor. Active LOW during
memory and I/O accesses by the microprocessor
Active LOW Read strobe from Microprocessor
Active LOW Write strobe from Microprocessor
Programmable Active LOW Peripheral Chip Select from
Microprocessor (CTU Front Panel and RCMS I/F PWBAs)
Programmable Active LOW Peripheral Chip Select from
Microprocessor (Transponder I/O on CTU Processor PWBA)
Programmable Active LOW Peripheral Chip Select from
Microprocessor (Configuration I/O on CTU Processor PWBA)
Programmable Active LOW Mid-Range Memory Chip Select
from Microprocessor (Extended CTU Bus to Transponder
No.1)
Programmable Active LOW Mid-Range Memory Chip Select
from Microprocessor (Extended CTU Bus to Transponder
No.2)
Extended Read
Extended Write
Write Signal for Peripheral Chip Select 1
Write Signal for Peripheral Chip Select 2
Data Transceiver Enable for Peripheral Chip Select 0
Data Transceiver Enable for Mid-Range Memory Chip Select 1
Data Transceiver Enable for Mid-Range Memory Chip Select 2
Synchronous Ready to Microprocessor
Part of BCD Counter consisting of CT0, CT1, CT2, XIPL
Part of BCD Counter consisting of CT0, CT1, CT2, XIPL
Part of BCD Counter consisting of CT0, CT1, CT2, XIPL
Part of BCD Counter consisting of CT0, CT1, CT2, XIPL

Extended CTU Bus


The Extended CTU Bus is an extension of the CTU Processor bus stowed down so that
peripherals up to 2 metres from the CTU can be accessed by the CTU Processor. The
timing of the Extended CTU Bus is controlled by the Wait State Counter.
Wait State Counter
The counter consisting of CT0, CT1, CT2, XIPL (CT0 is the least significant bit) is a BCD
counter (counting from 0 to 9) clocked by input CLOCK2. It is normally held at count 0,
but is enabled to start counting from count 0 whenever any of the chip select input
signals PCS0, PCS1, PCS2, MCS1, MCS2 goes active low.

M-48

HA72500

APPENDIX M

Extended Bus Input Data Latch Clock


XIPL provides a positive clock edge at the beginning of count 8 of the Wait State
Counter. This clock is used to latch read data on the Extended CTU Bus into latches to
be then read by the CTU.
Extended Bus Read
XRD goes active low whenever the input signal RD is active low and the Wait State
Counter is at counts in the range 3 to 8. Extended Bus Write XWR goes active low
whenever the input signal WR is active low and the Wait State Counter is at counts in
the range 3 to 8.
Synchronous Ready
SRDY, on going low, causes the 80C186 microprocessor to generate wait states until
this signal goes high again. This signal is low whenever either input RD or WR is low
and the Wait State Counter is at counts in the range 1 to 8.
Write Signal for Peripheral Chip Select 1
WR_PCS1 is an active HIGH latch control signal for data written by the microprocessor
at the address(es) selected by input PCS1. This signal is only high when both inputs WR
and PCS1 are active LOW and the Wait State Counter is at counts in the range 4 to 8.
Write Signal for Peripheral Chip Select 2
WR_PCS2 is an active HIGH latch control signal for data written by the microprocessor
at the address(es) selected by input PCS2. This signal is only high, when both inputs
WR and PCS2 are active LOW and the Wait State Counter is at counts in the range
4 to 8.
Data Transceiver Enable for Peripheral Chip Select 0
DEN_PCS0 is an enable signal to the data bus transceiver for the extended CTU Bus to
the CTU Front Panel and RCMS I/F. The signal is active LOW whenever both inputs
DEN and PCS0 are active LOW.
Data Transceiver Enable for Mid-Range Memory Chip Select 1
DEN_MCS1 is an enable signal to the data bus transceiver for the extended CTU Bus to
Transponder No.1. The signal is active LOW whenever both inputs DEN and MCS1 are
active LOW.
Data Transceiver Enable for Mid-Range Memory Chip Select 2
DEN_MCS1 is an enable signal to the data bus transceiver for the extended CTU Bus to
Transponder No.2. The signal is active LOW whenever both inputs DEN and MCS2 are
active LOW.

M-49

HA72500

APPENDIX M

M.23

CTU PROCESSOR IDENT TONE AND KEYING - PLD Type


24A72502

NAME:

CTU Processor Ident Tone and Keying

TYPE No:

24A72502

WHERE USED: 1A72552, CTU Processor PWB Assembly, D2


FUNCTION:
INPUTS:
R_SEL1
R_SEL2
R_TON1
R_TON2
R_KEY1
R_KEY2
A_SEL1
A_SEL2
M_OUT1
M_OUT2
2440HZ
TMROUT
A_IN
OUTPUTS:
TN_TXFR
SPEAKER
DET_KEY
M_IN1
M_IN2
M_OUT
IDENT_ON

To control the switching of the Ident signals on the CTU Processor


Pin 14
Pin 10
Pin 18
Pin 17
Pin 16
Pin 15
Pin 23
Pin 19
Pin 21
Pin 20
Pin 2
Pin 11
Pin 22

Received Ident Select Control Signal


Received Ident Select Control Signal
Received Ident Tone from Monitor 1
Received Ident Tone from Monitor 2
Received Ident Keying from Monitor 1
Received Ident Keying from Monitor 2
Associate Ident Select Control Signal
Associate Ident Select Control Signal
Master Output of Ident Generator of Transponder 1
Master Output of Ident Generator of Transponder 2
Input Clock
Timing Signal from Microprocessor
Associate Ident Input Signal

Pin 8
Pin 9
Pin 7
Pin 3
Pin 4
Pin 5
Pin 6

Ident Tone Output to RCMS I/F Transformer


Ident Tone Output to Speaker in CTU
Detected Ident Keying (to EXT I/O PWBA)
Master Ident Input to Transmitter of Transponder 1
Master Ident Input to Transmitter of Transponder 2
Master Ident Output to Associate Navaid
Status Signal to CTU

Ident Switching for Outputs: M_IN, MA_OUT, TN_TXFR, DET_KEY


INPUTS

OUTPUTS

A-SEL

M_IN

MA_OUT

TN_TXFR

DET_KEY

A_IN

M_OUT1

R_TON1

R_KEY1

A_IN

M_OUT2

R_TON2

R_KEY2

1
1

M-50

HA72500

APPENDIX M

Ident Switching for Output: SPEAKER


INPUTS

OUTPUT

A_SEL

SPEAKER

R_TON1

R_TON2

2440HZ

TMROUT

Ident Switching for Output: IDENT_ON


INPUTS
A_SEL

OUTPUT

R_SEL

2440HZ

IDENT_ON

R_KEY1

R_KEY2

X= Don't care
= Low-to-high transition
P= State of IDENT_ON at previous
low-to-high transition of 2440HZ

M-51

HA72500
M.24

APPENDIX M
CTU FRONT PANEL ADDRESS DECODER - PLD Type
25A72502

NAME:

CTU Front Panel Address Decoder

TYPE No:

25A72502

WHERE USED: 1A72553, CTU Front Panel PWB Assembly; D9


FUNCTION:
INPUTS:
CLOCK1
CLOCK2
XRD_N
XWR_N
DEN_N
XRES
A1
A2
A3
A4
A5
A6
PCS0_N
OUTPUTS:
FP_DEN_N
DIS_EN
SSC
ALARM
A_REG1
A_REG2
C_STAT1
C_STAT2
M_STAT

To decode the address fines on the Extended CTU Bus to the CTU
Front Panel PWB Assembly and produce the required chip select lines.
Pin 1
Pin 13
Pin 20
Pin 21
Pin 19
Pin 18
Pin 16
Pin 15
Pin 23
Pin 14
Pin 11
Pin 2
Pin 10

Synchronous clock input - unused


Synchronous clock input - unused
Read Signal from Extended CTU Bus. Active LOW
Write Signal from Extended CTU Bus. Active LOW
Data Enable Signal from Extended CTU Bus. Active LOW
during memory and I/O accesses
Reset Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Board Select Signal from Extended CTU Bus. Active LOW

Pin 17
Pin 22
Pin 3
Pin 4
Pin 8
Pin 5
Pin 9
Pin 6
Pin 7

Data Bus Transceiver Enable


Display Select
Key Switch Select
Alarm Delay Switch Select
Alarm Register Write Select 1
Alarm Register Write Select 2
Control Status Write Select 1
Control Status Write Select 2
Miscellaneous Status Write Select

Data Bus Transceiver Enable


FP_DEN_N enables the transceiver for the data bus. Active LOW when inputs PCS0_N
and XDEN_N are active LOW and XRES and A6 are inactive LOW.
Display Select
DIS_EN enables read and write access to the LCD Display. Is active HIGH when inputs:
PCS0 is active LOW, either XRD or XWR is active LOW, XRES is inactive LOW, and the
address is in the range 00H to 01H.
Key Switch Select
SSC enables read access to keypad interface PLD. Is active LOW when inputs: PCS0
and XRD are active LOW, XRES is inactive LOW, and the address is 02H.
Alarm Delay Switch Select
ALARM enables read access to the two BCD Alarm Delay setting switches. Is active
LOW when inputs: PCS0 and XRD are active LOW, XRES is inactive LOW, and the
address is 03H.

M-52

HA72500

APPENDIX M

Alarm Register Write Selects


A_REG1 enables write access to an octal latch driving alarm indicators. Is active HIGH
when inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the address
is 04H.
A_REG2 enables write access to an octal latch driving alarm indicators. Is active HIGH
when inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the address
is 05H.
Control Status Write Selects
C_STAT1 enables write access to an octal latch driving status indicators. Is active HIGH
when inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the address
is 06H.
C_STAT2 enables write access to an octal latch driving status indicators. Is active HIGH
when inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the address
is 07H.
Miscellaneous Status Write Select
M_STAT enables write access to an octal latch driving alarm indicators. Is active HIGH
when inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the address
is 08H.

M-53

HA72500
M.25

APPENDIX M
CTU FRONT PANEL KEY SWITCH INTERFACE - PLD Type
26A72502

NAME:

CTU Front Panel Key Switch Interface

TYPE No:

26A72502

WHERE USED: 1A72553, CTU Front Panel PWB Assembly; D5


FUNCTION:

INPUTS:
CLK1
CLK1
10KHZIN
1KHZIN
CSN_RDN
DEBNZIN
ROW1
ROW2
ROW3
ROW4
OUTPUTS:
COL1
COL2
COL3
COL4
KEY0
KEY1
KEY2
KEY3
KEYON
1KHZOUT
10KHZOUT
DEBNZOUT

To detect operation of the momentary action push button keys on the


front panel of the CTU and supply this information to the CTU via the
CTU Extended Bus.
Pin 1
Pin 13
Pin 23
Pin 14
Pin 4
Pin 3
Pin 9
Pin 10
Pin 2
Pin 11

Synchronous clock input - 1221 Hz


Synchronous clock input - 1221 Hz
Dedicated Key input from 10kHz key
Dedicated Key input from 1kHz" key
Chip Select for outputting Key data to the Extended CTU
Bus. Active HIGH
Debounce input
Input from switch matrix
Input from switch matrix
Input from switch matrix
Input from switch matrix

Pin 8
Pin 7
Pin 6
Pin 5
Pin 15
Pin 16
Pin 17
Pin 18
Pin 19
Pin 20
Pin 21
Pin 22

Output to switch matrix


Output to switch matrix
Output to switch matrix
Output to switch matrix
Key Status Output to Data Bus for keys in switch matrix
Key Status Output to Data Bus for keys in switch matrix
Key Status Output to Data Bus for keys in switch matrix
Key Status Output to Data Bus for keys in switch matrix
Key Status Output to Data Bus for keys in switch matrix
Dedicated Key Status Output to Data Bus
Dedicated Key Status Output to Data Bus
Debounce output

Switch Matrix
COL1 to COL4 are active LOW signals with only one LOW at a time. They feed a 4 X 4
switch matrix (through a pull down diode) with the row signals as inputs back into the
PLD. With no keys pressed, the LOW column signal repeatedly cycles from COL1
through COL4. The rate is controlled by the CLK1 input signal (1221 Hz). If a key is
pressed when the corresponding COL signal goes LOW, that COL signal stays LOW
until all keys in that column are released.
DEBNZOUT is an active LOW debounce signal. It is LOW while ever one and only one
key in a column is pressed. This signal is externally delayed (nominally 14 ms) and
inverted and fed back into the DEBNZIN input.
Thus when a single key in a column is pressed for longer than the debounce delay, the
column and row data will be stable with only one each of the column and row signals
LOW, and DEBNZIN HIGH.

M-54

HA72500

APPENDIX M

If more than one key in a column is pressed, DEBNZIN will remain low. If keys in more
than one column are pressed, the column in which the first pressed key is detected will
be the one which remains low (while the key remains pressed). Pressed keys in other
columns will remain undetected while the detected key remains pressed. DEBNZIN will
go HIGH indicating a valid key input provide only one key is pressed in the selected
column.
Bus Interface
While input CSN_RDN is HIGH, the seven output signals KEY0, KEY1, KEY2, KEY3,
KEYON, 1KHZOUT and 10KHZOUT are in a high impedance state. When CSN_RDN is
low these seven signals become active and drive the data bus.
1KHZOUT and 10KHZOUT are just the buffered input signals 1KHZIN and 10KHZIN.
KEYON, when HIGH, indicates that valid key data is present on KEY0, KEY1, KEY2 and
KEY3 from the switch matrix.
KEY0, KEY1 provide a binary code (KEY0 is the least significant bit) for the column of
the pressed key as follows:
COLUMN

KEY1

KEY0

KEY2, KEY3 provide a binary code (KEY2 is the least significant bit) for the row of the
pressed key as follows:
ROW

KEY3

KEY2

M-55

HA72500
M.26

APPENDIX M
RCMS INTERFACE ADDRESS DECODER - PLD Type 27A72502

NAME:

RCMS Interface Address Decoder

TYPE No:

27A72502

WHERE USED: 1A72555, CTU RCMS I/F PWB Assembly; D1


FUNCTION:
INPUTS:
CLOCK1
CLOCK2
XRD_N
XWR_N
DEN_N
XRES
A1
A2
A3
A4
A5
A6
PCS0_N
UNUSED:

OUTPUTS:
RCMS_DEN_N
M_STAT
RSTAT_2
BITOUT_3
BITFB_2
RCONT_1

To decode the address lines on the Extended CTU Bus to the CTU
RCMS I/F PWB Assembly and produce the required chip select lines.
Pin 1
Pin 13
Pin 20
Pin 21
Pin 19
Pin 18
Pin 16
Pin 15
Pin 23
Pin 14
Pin 11
Pin 2
Pin 10
Pin 8
Pin 9
Pin 22
Pin 17
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7

Synchronous clock input - unused


Synchronous clock input - unused
Read Signal from Extended CTU Bus. Active LOW
Write Signal from Extended CTU Bus. Active LOW
Data Enable Signal from Extended CTU Bus. Active LOW
during memory and I/O accesses
Reset Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Address Signal from Extended CTU Bus. Active HIGH
Board Select Signal from Extended CTU Bus. Active LOW

Data Bus Transceiver Enable


Miscellaneous Status Write Select
RCMS Status Write Select
Built In Bus Test Write Select
Built In Bus Test Read Select
RCMS Control Inputs Select

Data Bus Transceiver Enable


RCMS_DEN_N enables the transceiver for the data bus. Active LOW when inputs
PCS0_N and XDEN_N are active LOW, XRES is inactive LOW and A6 is active HIGH.
RCMS Control Inputs Select
RCONT_1 enables read access of the RCMS control inputs. Is active LOW when inputs:
PCS0 and XRD are active LOW, XRES is inactive LOW, and the address is 20H.
Miscellaneous Status Write Select
M_STAT enables write access to an octal latch driving RCMS status outputs. Is active
HIGH when inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the
address is 22H.
RCMS Status Write Select
RSTAT_2 enables write access to an octal latch driving RCMS status outputs. Is active
HIGH when inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the
address is 23H.

M-56

HA72500

APPENDIX M

Built In Bus Test Selects


BITOUT_3 enables write access to an octal latch for test purposes. Is active HIGH when
inputs: PCS0 and XWR are active LOW, XRES is inactive LOW, and the address is 25H.
BITFB_2 enables read access of the data written to the above test latch. Is active LOW
when inputs: PCS0 and XRD are active LOW, XRES is inactive LOW, and the address is
27H.

M-57

HA72500

APPENDIX N

APPENDIX N

RF CRYSTAL SPECIFICATION

N-i

HA72500

APPENDIX N
TABLE of CONTENTS

N.

RF CRYSTAL SPECIFICATION .............................................................N-1

N.1
CRYSTAL FREQUENCIES AND PERFORMANCE REQUIREMENTS
N-1
N.1.1 RF Generator Crystals................................................................................. N-1
N.1.2 Receiver-Video Crystal................................................................................ N-1
N.1.3 Procurement Specification........................................................................... N-1

N-ii

HA72500

APPENDIX N

N.

RF CRYSTAL SPECIFICATION

N.1

CRYSTAL FREQUENCIES AND PERFORMANCE


REQUIREMENTS

Six oscillator crystals are installed in each equipment. For each, the crystal frequency is
one-twelfth of the RF frequency being generated.

N.1.1

RF Generator Crystals

Five crystals are installed in the RF Generator board in the Test Interrogator module, as
follows:
CRYSTAL

INTERROGATE
FREQUENCY

CRYSTAL
FREQUENCY

G1

Fo

Fx

G2

Fo + 160 kHz

Fx + 13.3 kHz

G3

Fo - 160 kHz

Fx - 13.3 kHz

G4

Fo + 900 kHz

Fx + 75 kHz

G5

Fo - 900 kHz

Fx - 75 kHz

Each crystal has a frequency equal to one-twelfth of the interrogate frequency.


Example: Channel 84X interrogation frequency = 1108 MHz = Fo
hence crystal frequency = 1108/12 = 92.3333 MHz = Fx

N.1.2

Receiver-Video Crystal

The sixth crystal is installed in the RF Source board in the Receiver-Video module and
has a frequency equal to one-twelfth of the reply frequency.
Example: Channel 84X reply frequency = 1171 MHz
hence crystal frequency = 1171/12 = 97.5833 MHz

N.1.3

Procurement Specification

Replacement crystals should be ordered to the following specification:

Frequency in kHz;

Fifth overtone;

Series resonant;

Accuracy +5, -15 parts per million;

Temperature range -20 degrees C to +70 degrees C 10 parts per million;

Holder type HC-50/U.

N-1

HA72500

LIST OF DRAWINGS
DRAWING
NUMBER

DRAWING TITLE
1A69737

Attenuator

CIRCUIT

69737-3-24

1A69758

Power Supply System, Single AC

INTERWIRING

69758-3-23

2A69758

Power Supply System, Dual AC

INTERWIRING

69758-3-28

1A69873

250W RF Amplifier

CIRCUIT

69873-3-09

1-3A72500

LDB-102 DME 1kW System

BLOCK DIAGRAM

72500-2-26

1A72505

Rack Assembly, Single 1kW DME

INTERWIRING (3 sheets)

72505-2-06

Transponder Wiring

INTERWIRING

72505-2-37

2A72505

Rack Assembly, Dual 1kW DME

INTERWIRING (3 sheets)

72505-2-17

1A72510

Monitor Module

INTERWIRING

72510-3-06

1A72511

Main PWB Assembly, Monitor Module

CIRCUIT (14 sheets)

72511-1-01

1A72512

Peak Power Monitor

CIRCUIT

72512-3-01

1A72514

Test Interrogator

INTERWIRING

72514-3-04

1A72515

Main PWB Assembly, Test Interrogator

CIRCUIT (5 sheets)

72515-1-01

1A72516

RF Generator

CIRCUIT

72516-2-01

1A72517

RF Filter

CIRCUIT

72517-4-02

1A72518

Modulator and Detector

CIRCUIT

72518-2-01

1A72519

Reply Detector

CIRCUIT

72519-3-01

1A72520

Receiver Video

INTERWIRING

72520-3-04

1A72521

Main PWB Assembly, Receiver Video

CIRCUIT (5 sheets)

72521-1-01

1A72522

RF Source

CIRCUIT

72522-3-01

1A72523

IF Amplifier

CIRCUIT (2 sheets)

72523-1-01

1A72524

RF Amplifier

CIRCUIT

72524-3-01

1A72526

Main PWB Assembly,


Transponder Power Supply

CIRCUIT

72526-1-01

1A72530

Transmitter Driver

INTERWIRING

72530-3-03

1A72531

Pulse Shaper PWB Assembly

CIRCUIT (2 sheets)

72531-1-01

1A72532

Exciter

CIRCUIT

72532-2-01

1A72533

Medium Power Driver

CIRCUIT

72533-3-01

1A72534

Power Modulation Amplifier

CIRCUIT

72534-3-01

1A72535

1kW RF Power Amplifier

CIRCUIT

72535-1-07

1A72540

1kW PA Power Supply

INTERWIRING

72540-1-03

1A72541

Control and Status PWB Assembly

CIRCUIT (2 sheets)

72541-1-01

1A72542

DC-DC Converter PWB Assembly

CIRCUIT

72542-1-01

1A72544

1kW PA Connector PWB Assembly

CIRCUIT

72544-1-01

1A72545

RF Panel - Single DME

CIRCUIT

72545-3-04

2A72545

RF Panel - Dual DME

CIRCUIT

72545-3-05

1A72547

RF Panel PWB Assembly - Single DME

2A72547

RF Panel PWB Assembly - Dual DME

CIRCUIT

72547-1-01

H4A71110

REVISION RECORD

1A72549

Power Distribution Panel - Single DME

CIRCUIT

72549-3-06

2A72549

Power Distribution Panel - Dual DME

CIRCUIT

72549-3-16

1A72550

Control and Test Unit

INTERWIRING (2 sheets)

72550-1-03

1A72552

CTU Processor PWB Assembly

CIRCUIT (5 sheets)

72552-1-02

1A72553

CTU Front Panel PWB Assembly

CIRCUIT (2 sheets)

72553-1-02

1A72555

RCMS Interface PWB Assembly

CIRCUIT (2 sheets)

72555-1-02

1A72556

Transponder Subrack Motherboard

CIRCUIT

72556-2-01

1A72557

External I/O PWB Assembly

CIRCUIT

72557-1-01

Pelorus
AustralAsia

Pelorus
AustralAsia

Pelorus
AustralAsia

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