Beruflich Dokumente
Kultur Dokumente
Rev 6
SAIC NUMBER
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
31-Mar-12
DATE APPROVED
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
Note
1-5
A1
A2
A3
A4
A5
A6
A7
ACCEPTANCE CRITERIA
REFERENCE
As Listed
No
N/A
Comments
STAGE 1
Sch. Q, Att. V,
Yes
SAES-W-011,
Section 7
Page 1 of 21
As Applicable
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
A8
A9
A10
Check WPS Weld & Line Description Table for misc. details:
A) Identify lines that require Charpy
Impact, PHWT & BHT (values)
B) Cement lined
pipe welding requires special CSD considerations
C) Base
metal thickness range requires backing (butts below 1/8")
D) 100% PT & RT for GTAW butt welds below 1/8 or 3.2mm
E) A separate procedure requiring surface
preparation details and coating repair must be submitted for welding
galvanized piping.
F) Piping class
12LE0U1 (FBE-lined piping) requires similar treatment
A11
A12
A13
A14
A15
No
N/A
Comments
SAES-W-011,
Section 7
Sch. Q, Att.IV,
Yes
addressed
CSD has returned Status 1 or Status 2
cover sheets for WPS
Page 2 of 21
Attachment 1
Guide for
approval of NDT
control
Procedures
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
B1
B2
B4
N/A
Comments
STAGE 2
SAES-W-011,
Section 7
SAES-W-011,
Section 7.2.5 a
No
SAES-W-011,
Section 13 & 14
B3
Yes
Sch. Q, Att. IV
Contractor use of E7018-1 (SMAW fill & cap) is strictly
assured.
PMI can distinguish higher
manganese content in E-7018-1
Welders with
marginal heat input results are reassigned.
B6
B7
ANSI Z49.1,
Annex J
B8
SAEP-323,
Section 6
B9
B10
Welding power supplies were calibrated per British Standard 7570 when
impact toughness tests are required (SA, spec or code)
Sch. Q,
Section 3
SAES-W-011,
Section 19
Page 3 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
B11
ANSI Z49.1,
Annex J
B12
Welding machine leads are in good condition & are fed to each work
location as follows:
A) Organized & safely secured (tie wraps) overhead routing exist
B) Laid out & properly
covered in walkways for access/egress
C) Method of lay out is an orderly fashion that prevents tripping.
D) Lead routing through heavy equipment (forklift,
crane, etc) area is between 2x4's or under inverted channels to prevent
damage.
ANSI Z49.1,
Annex J
B13
Gas cylinders at welder stations are properly secured with quality hoses
and fittings rated for use in GTAW set-ups (rigs).
ANSI Z49.1,
Annex J
B14
B15
SAES-W-011,
Section 11.2
B16
B17
SAES-W-011,
Attachment 1 & 2
B18
Drying, Storage & Portable ovens are operable with calibrated controls
(temperature gauge) per SAES-W-001 Table 1 Ranges. SAES-W-011,
Table 1 requirements are posted near ovens.
SAES-W-011,
Attachment 1 & 2
B19
SAES-W-011,
Attachment 1 & 2
B20
AWS Z49.1,
Annex J
Page 4 of 21
Yes
No
N/A
Comments
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
B21
Shop has welding equipment (& tool) maintenance & repair ability.
Alternately, Maintenance company performs repairs.
AWS Z49.1,
Annex J
B22
AWS C5.5,
Section 6
Yes
No
N/A
Comments
Manpower Reqmts (Quantity & Qualifications) Note: Task all inspectors with reqd reading (SATIPs). Tests after required
reading are given by discipline with a goal for Process Improvement (SA System Training/Orientation)
C1
Schedule Q,
Sec- VI Table 2
C2
Schedule Q,
Sec- VI Table 2
Schedule Q,
Sec- VI Table 2
C4
Schedule Q,
Sec- VI Table 2
C5
SCH. Q, Att. I,
Qualification
Requirements
C6
Welding/Mechanical Inspectors:
A) Certified as a CWI, CSWIP Certified Welding
Inspector.
B)
Knows codes (ASME B31.3, 31.4 & 31.8, ASME V and IX, API 620 & 650,
AWS D1.1, required for the execution of the WORK.
C) Can monitor NDT work & results
D) Qualified ASNT Level II (relevant methods) when
performing, viewing, ensuring or auditing NDT specific method(s).
E) Pass interview & test given to welding QC
(knows workmanship, code undercut, WPS, socket weld specific reqmts
& references, understands service implications and RELATED
SPECIFICATIONS)
SCH. Q, Att- I
HAVE ALL
WELDING QC
TAKE TEST
C7
SCH. Q, Att- I
HAVE ALL
PWHT QC
TAKE TEST
C8
SCH. Q, Att- I
HAVE ALL
COATING QC
TAKE TEST
C9
SCH. Q, Att- I
NDT TECHS
Demonstrate
Competency in
the field
MONITOR initial
work closely
SCH. Q, Att- I
Dedicated solely
for QA Mgr
duties & Quality
Concerns
C3
Page 5 of 21
STAGE 2
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
C11
SCH. Q, Att- I
Other Duties do
not conflict with
QC Mgr duties
SCH. Q, Att- I
HAVE ALL
CRANE
INSPECTORS
TASKED TO
READ
Adequate supervision is available for the quantity of shop workers for all
shifts.
No
N/A
Comments
Schedule Q,
Sec- VI Table 2
Schedule Q,
Sec- VI Table 2
C16
Yes
STAGE 2
D1
PFI-ES-43,
Section 1
Environmental
controls
D2
PFI-ES-43,
Section 1
Environmental
controls
D3
PFI-ES-43,
Section 1
Environmental
controls
D4
PFI-ES-43,
Section 1
Environmental
controls
SS & alloy work areas are located upwind of all CS work areas.
PFI-ES-43,
Section 3.6
Environmental
controls
PFI-ES-43,
Section 3.6
Environmental
controls
SAES-W-011,
Section 13
Environmental
controls
SAEP-1141,
Section 1
Environmental
controls
D5
D6
D7
D8
D9
D10
Storage yard organization allows easy material access & flow (for proper
movement & handling) during the course of the project.
D11
D12
Page 6 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
D13
E
ACCEPTANCE CRITERIA
REFERENCE
Contract Safety
Requirement
E2
Contract Safety
Requirement
E3
Electrical outlets & extension cords have GFIs & dust covers.
Contract Safety
Requirement
E4
Contract Safety
Requirement
E5
Terminals for weld leads & power cables are shielded from contact by
personnel or by metal objects (vehicles, cranes, etc).
ANSI Z49.1,
Annex J
E6
ANSI Z49.1,
Annex J
ANSI Z49.1,
Annex J
The workpiece being welded & the frame or chassis of all electrically
powered machines is connected to a good ground.
ANSI Z49.1,
Annex J
E9
ANSI Z49.1,
Annex J
E10
Chains, wire ropes, cranes, hoists, etc are not be used as grounding
connectors or to carry welding current.
ANSI Z49.1,
Annex J
E11
The workpiece lead is not the grounding lead. The workpiece lead
connects the work terminal on the power source to the workpiece.
ANSI Z49.1,
Annex J
E12
ANSI Z49.1,
Annex J
E13
ANSI Z49.1,
Annex J
E14
AWS Z49.1,
Annex J
E15
Work above ground or floor level has safety rails or lines to prevent falls.
Safety lines & harnesses are available for fall protection.
AWS Z49.1,
Annex J
E16
Fire and explosion escape routes are identified and kept clear so that
orderly, rapid, and safe evacuation of an area can take place.
AWS Z49.1,
Annex J
E17
AWS Z49.1,
Annex J
E18
Warning signs are posted to designate welding areas & they specify that
eye protection must be worn.
AWS Z49.1,
Annex J
E19
E20
N/A
Comments
Identify Hazards
E8
No
E1
E7
Yes
Protective screens exist for persons in areas adjacen to welding & cutting
operations to protect them from radiant energy & hot spatter:
A) Flame-resistant screens or shields
B) Suitable eye and face protection and protective
clothing.
C) Appropriate radiation protective
semi-transparent materials
Combustible control in welding areas is handled as follows:
A) Combustibles are stored away or
shielded from welding/cutting.
B)
Combustible floors, roofs, partitions are not found in weld areas.
C) Building contents
including trash, wood, paper, textiles, plastics and chemicals are kept
away from welding areas
D)
Flammable gases and liquids are kept away from welding areas.
E) Outdoors, dry grass & brush are kept away from
welding areas.
AWS Z49.1,
Annex J
AWS Z49.1,
Annex J
Page 7 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
E21
AWS Z49.1,
Annex J
E22
Machinery Guards are available to protect welders & other workers from
injury by machinery & equipment being operated.
A) Moving components & drive belts are covered by guards to
prevent physical contact. (especially grinders)
B) Workers are protected against
accidental entry into the working envelope of all machinery and robotic
equipment.
C) Because welding
helmets and dark filter lenses restrict visibility of welders, special
attention is required for these hazards.
AWS Z49.1,
Annex J
E23
Persons do not consume food in work areas where toxic fumes are
generated to avoid ingestion of contaminants. Lunch areas are
designated and wash stations are readily available.
AWS Z49.1,
Annex J
E24
E25
AWS Z49.1,
Annex J
AWS Z49.1,
Annex J
E26
Shop floors are level, clean and stable for ongoing work.
Contract Safety
Requirement
E27
Contract Safety
Requirement
E28
Contract Safety
Requirement
E29
Overhead cranes (existing shops) for lifting have current certification, are
properly rated, & are found in good condition.
Contract Safety
Requirement
E30
Contract Safety
Requirement
E31
Portable hoist & fork-lifts are rated & in good working condition.
Contract Safety
Requirement
E32
Access & egress pathways for fork-lifts & hoists are sufficient.
Contract Safety
Requirement
E33
Contract Safety
Requirement
E34
Contract Safety
Requirement
E35
Contract Safety
Requirement
E36
Contract Safety
Requirement
E37
Contract Safety
Requirement
E38
Contract Safety
Requirement
E39
Disposal bins (trash cans, metal refuse, plastics, etc) are marked to
identify contents allowed inside them (fire hazard warnings).
Contract Safety
Requirement
E40
Contract Safety
Requirement
E41
E42
Contract Based
Requirement
Contract Based
Requirement
Page 8 of 21
Yes
No
N/A
Comments
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
E43
Contract Safety
Requirement
E44
Contract Safety
Requirement
E45
Contract Safety
Requirement
PID Guide
F1
Stainless Steel & Nickel Alloy Shops address material Handling &
Storage, Fabrication & Shipping per Piping Fabrication Institute (PFI)
Standard ES-43.
PFI-ES-43,
Section 1
F2
Stainless Steel & Nickel Alloy Shops are safely & properly ventillated
(ANSI Z49.1). Adequate air movers lift toxic fumes.
PFI-ES-43,
Section 1
F3
Handle Austenitic stainless steel & nickel alloys with nylon slings or
equipment protected with a non-contaminating buffer mat'l.
PFI-ES-43,
Section 2.1
F4
Receive these alloys and conduct a visual exam of both internal &
external surfaces to detect existing contamination or gouges caused by
contact with contaminating material.
PFI-ES-43,
Section 2.2
F5
PFI-ES-43,
Section 2.3
F6
Storage areas for these materials are separate from the areas where
carbon steel material is stored.
PFI-ES-43,
Section 2.4
F7
PFI-ES-43,
Section 2.5
F8
PFI-ES-43,
Section 2.6
F9
PFI-ES-43,
Section 2.7
F10
PFI-ES-43,
Section 3.1
F11
Tools such as grinding wheels & wire brushes previously used on carbon
steel are not used on stainless steel or nickel alloys.
PFI-ES-43,
Section 3.2
F12
Grinding discs, abrasive discs & belts are made of resin-bonded alumina,
silicon carbide or zirconium carbide. (No Sulphurized items)
PFI-ES-43,
Section 3.3
F13
Only 300 series SS brushes are used on austenitic & nickel alloys.
PFI-ES-43,
Section 3.4
F14
All material removal & cleaning tools are marked to identify that they are
to be used on austenitic & nickel alloy materials only.
Marking is visible while a tool is in use. (Purple color code)
PFI-ES-43,
Section 3.5
F15
Austenitic & nickel alloy material fabrication areas are separated from CS
areas (upwind to prevent cross contamination).
PFI-ES-43,
Section 3.6
F16
PFI-ES-43,
Section 3.6
F17
Where tape is used for back purging, the tape uses an adhesive with a
water soluble chloride content not exceeding 50 ppm.
PFI-ES-43,
Section 3.7
F18
PFI-ES-43,
Section 3.8
F19
Cutting fluids or oils are low halogen, low sulphur & are completely
removed from all surfaces prior to any welding or forming.
PFI-ES-43,
Section 3.9
F20
PFI-ES-43,
Section 4.1
F21
PFI-ES-43,
Section 4.2
Page 9 of 21
Yes
No
N/A
Comments
Approve SS
Shop
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
F22
PFI-ES-43,
Section 4.3
F23
Austenitic stainless steel & nickel alloys are shipped in a manner that will
minimize the risk of the material becoming contaminated.
PFI-ES-43,
Section 4.4
F24
PFI-ES-43,
Section 4.4
Yes
No
N/A
Comments
F25
G1
A) All manual GTAW uses a high frequency start & post-purge gas flow
for the torch.
B) A remote contractor & current control (pedal or
torch mounted).
C) Pre-set
power source current start/rise and decay/stop controls triggered by a
foot switch or torch mounted control is an acceptable alternative for the
remote control.
D) O2
Analyzers & proprietary dissolvable (water soluble) dams
SAES-W-016,
Section 6
NACE MR0175,
Section 1
G2
G3
G4
NACE Material Fabrication for NACE varieties are segregated from each
other (NACE CS, NACE Low Temp CS, NACE alloy & SS).
NACE MR0175,
Section 1
NACE Material ID is by low stress stamp & unique color-code. Segments NACE MR0175,
are stamped before cutting.
Section 1
NACE Material storage is segregated by color code. (NACE CS, NACE
Low Temp CS, etc). NACE varieties are not mixed together.
NACE MR0175,
Section 1
G5
NACE MR0175,
Section 1
H1
SAES-W-011,
Section 17.5
H2
SAES-W-011,
Section 17.5
H3
Remote Current Control use (field welding) is available for welding more
than 30 meters from power source (remote locations)
SAES-W-011,
Section 19
Control of Work
I1
QP
Provide
Instructions
I2
QP
Provide
Instructions
Page 10 of 21
Develop &
Utilize SpecCheck ASAP on
Projects
Attachment 2
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
Yes
No
N/A
Comments
I3
Current AFC/ IFC drawings are issued & available for work
QP
Provide
Instructions
I4
QP
Document
Quality
I5
QP
Document
Quality
I6
QP
Document
Quality
I7
SAEP-1160
Document
Quality
J1
J2
J3
J4
See Other
Checklist
SAES-L-108,
Section 4 4.7.1
SAES-L-108,
Section 4
SAES-L-108,
Section 4
SAES-L-108,
Section 4
SAES-L-108,
Section 4
J5
J6
SAES-L-108,
Section 4
J7
List of valves to be tested is available before the start of work & meets
SA standards and approved testing procedure.
SAES-L-108,
Section 4
J8
Records, QC form & unique ID numbers will exist for every valve tested.
Valves are traceable to their unique test reports.
SAES-L-108,
Section 4
See other
checklist
Coating Facility
Coating Works QC Set-up meets SAES-H-100 as follows:
A) QC Equipment Kit (SAES-H-100 Attachment A Checklist Items)
K1
B)
QC Equipment Check Sheet (SAES-H-100, Att B) available
C) In-Process Inspection Sheet (SAES-H-100, Att
C) available
D) Paints/Coatings &
Equipment Log (SAES-H-100, Att. D) available
SAES-H-100,
Section 9
K2
Ground is blacktop or marl base that will not allow dust from grade to rise
& stick to wet paint.
SAES-H-100,
Section 9
K3
Protection from the elements (sun, wind blown sand & dust, moisture) is
adequate for coating applications.
SAES-H-100,
Section 8
K4
Overspray protection (within the facility) is adequate & does not affect
other ongoing fabrication work.
PFI-ES-43,
Section 3.6
K5
SAES-H-100,
Section 6
Page 11 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
K6
SAEP-316,
Attachment A, B
K7
SAEP-316,
Attachment C, D
L1
L2
Yes
No
N/A
Comments
See other
checklist
SAES-L-450
Section 8
02-SAMSS-005
Section 10
L3
L4
SAES-L-350
Section 7
L5
Stainless steel spools, components and other materials are kept covered
during storage in lay down yards and staging areas.
SAES-L-350
Section 7
Matl Id &
Traceability
Item in QP or
Procedure
M1
Sch Q, Att - IV
Item in QP or
Procedure
M2
CS Shop Storage areas (inside the shop) are adequate in size for large &
small materials, well marked, organized & segregated.
Sch Q, Att - IV
Item in QP or
Procedure
M3
Sch Q, Att - IV
Item in QP or
Procedure
M4
Shop has segregated areas for reject & unusable scrap materials.
Sch Q, Att - IV
Item in QP or
Procedure
M5
Storage areas (inside the shop) are off the ground & adequate wood
(dunnage) or other supporting materials exist.
Sch Q, Att - IV
Item in QP or
Procedure
M6
Sch Q, Att - IV
Item in QP or
Procedure
M7
Sch Q, Att - IV
Item in QP or
Procedure
Matl Id &
Traceability
Item in QP or
Procedure
N1
Sch Q, Att - IV
Item in QP or
Procedure
N2
Sch Q, Att - IV
Item in QP or
Procedure
N3
Sch Q, Att - IV
Item in QP or
Procedure
N4
Sch Q, Att - IV
Item in QP or
Procedure
Page 12 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
Yes
No
N/A
Comments
Sch Q, Att - IV
Item in QP or
Procedure
Data Report Contents provide adequate tracking & information. SAIC-W2008 (DATABASE) & SAIC-A-2001 (PRESSURE TESTS)
SAEP-1160
Item in QP or
Procedure
Matl Id &
Traceability
Item in QP or
Procedure
N5
N6
O
O1
Sch Q, Att - IV
Item in QP or
Procedure
O2
Sch Q, Att - IV
Item in QP or
Procedure
O3
Sch Q, Att - IV
Item in QP or
Procedure
O4
Sch Q, Att - IV
Item in QP or
Procedure
O5
Sch Q, Att - IV
Item in QP or
Procedure
Matl Id &
Traceability
Item in QP or
Procedure
Sch Q, Att - IV
Items in QP or
Procedure
Sch Q, Att - IV
Items in QP or
Procedure
Sch Q, Att - IV
Items in QP or
Procedure
Sch Q, Att - IV
Items in QP or
Procedure
P
P1
P2
P3
P4
Materials have been verified (CMTR & UIN) for distinct color code.
Quality Control documentation & issuance of
NCR against Vendor
Notification
& approval from Saudi Aramco is received
Positive Material Identification verifies composition (alloy, SS
items)
Material Receiving Inspection personnel (quality) are adequately trained
and can identify missing, faded and improper (mixed) color coded items
that arrive on site.
P5
Sch Q, Att - IV
Items in QP or
Procedure
P6
Sch Q, Att - IV
Items in QP or
Procedure
Matl Id &
Traceability
Item in QP or
Procedure
Q1
Sch Q, Att - IV
Items in QP or
Procedure
Q2
Sch Q, Att - IV
Items in QP or
Procedure
Q3
Sch Q, Att - IV
Items in QP or
Procedure
R1
Sch Q, Att - IV
Items in QP or
Procedure
R2
Sch Q, Att - IV
Items in QP or
Procedure
R3
Sch Q, Att - IV
Items in QP or
Procedure
Page 13 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
ACCEPTANCE CRITERIA
No. System Documentation & Tracking Records are in place to identify all
material special processes required before fabrication:
A) Spool tracking & clearance Sheets
B) NDE
R4 Clearance (RT Trackers, RT Backlog Control, etc)
C) Coatings
Application Tracking
Isolation rules & methods are employed for special processes:
A)
Segregation employed is effective
B) Signs & barricade warning tape exist (segregated areas)
RT pending Laydown & Staging
R5
Areas
PWHT pending Laydown & Staging Areas
Coating Pending Laydown & Staging
Areas
REFERENCE
Yes
No
N/A
Comments
Schedule Q &
SAEP-1160
Database
Reqmts
Items in QP or
Procedure
Sch Q, Att - IV
Items in QP or
Procedure
R6
Sch Q, Att - IV
Items in QP or
Procedure
R7
Sch Q, Att - IV
Items in QP or
Procedure
Items in QP or
Procedure
S1
T1
T2
T3
T4
T5
Sch Q, Att - IV
Guide for
approval of NDT
control
Procedures
Sch Q, Att - IV
Guide for
approval of NDT
control
Procedures
Sch Q, Att - IV
Guide for
approval of NDT
control
Procedures
Sch Q, Att - IV
Guide for
approval of NDT
control
Procedures
Sch Q, Att - IV
Guide for
approval of NDT
control
Procedures
System Controls
U1
Sch Q, Att - IV
U2
Sch Q, Att - IV
U3
Sch Q, Att - IV
U4
Sch Q, Att - IV
Page 14 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
U5
Sch Q, Att - IV
U6
Sch Q, Att - IV
U7
Sch Q, Att - IV
U8
Sch Q, Att - IV
U9
Pipe racks or supports (metal, wood) are adequate to provide full support
to new piping (3 to 4 sets) with no bowing or sagging
Sch Q, Att - IV
U10
Sch Q, Att - IV
U11
Sch Q, Att - IV
Sch Q, Att - IV
Sch Q, Att - IV
V1
V2
W1
Yes
No
N/A
Comments
Sch Q, Att - IV
Sch Q, Att - IV
Sch Q, Att - IV
X1
X2
X3
Drills (various size) & presses are adequate in their number & condition
for small diameter pipe openings. (No torches allowed)
X4
X5
X6
X7
X8
PFI-ES-5,
Section (All)
PFI-ES-05,
Section 4
PFI-ES-21,
Section (All)
PFI-ES-24,
Section (All)
Sch Q, Att - IV
Page 15 of 21
Manufacturer
recommended
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
DISCIPLINE
30-Apr-13
WBS/BI/JO NUMBER
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
X9
X10
X11
Y1
Y2
Yes
No
QP
N/A
Comments
scope of work
QP
scope of work
QP
Items in QP or
Procedure
QP
Items in QP or
Procedure
Page 16 of 21
SAIC NUMBER
DATE APPROVED
SAIC- L-2031
PROJECT TITLE
WBS/BI/JO NUMBER
DISCIPLINE
30-Apr-13
CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER
EQUIPMENT DESCRIPTION
EQPT CODE
SYSTEM
REV. NO.
S/U SYSTEM
FACILITY
K. Raja Roa
RFI No.
ITEM
No.
ACCEPTANCE CRITERIA
REFERENCE
Contractor
Yes
No
N/A
Saudi Aramco
Construction Rep.
Name, Initials, & Date:
PMT Representative:
Verified Reviewed
QC Inspector
Name, Initials & Date:
PID Representative:
Verified Reviewed
QA/QC Supervisor
Name, Signature & Date:
Y = YES
Page 17 of 21
N = NO F = FAILED
Comments
Page 18 of 21
Page 19 of 21
Page 20 of 21
Rev 5
8/31/2010
8/31/2011
Page 21 of 21