Aquamatic

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Metal
Description
AQUAMATIC PRODUCTS OVERVIEW
Series
Drawing Number
DIAPHRAGM VALVE CONFIGURATIONS

& 1 DIAPHRAGM VALVES
1-1/4 & 1-1/2 DIAPHRAGM VALVES
2 DIAPHRAGM VALVES
2 & 2-1/2 DIAPHRAGM VALVES
3 DIAPHRAGM VALVES
4 DIAPHRAGM VALVES
6 DIAPHRAGM VALVES
V420
V421
V424
V425
V426
V427
V428
V429
1078117
1084018
1084019
1084020
1084021
1084022
1084023
1084024
& 1 HIGH PRESSURE VALVES

1-1/2 HIGH PRESSURE VALVES
2 & 2-1/2 HIGH PRESSURE VALVES
3 HIGH PRESSURE VALVE
V821
V824
V826
V827
1084035
1084036
1084037
1084038
& 1 AIR VALVES

1-1/4 & 1-1/2 AIR VALVES
2 AIR VALVES
2 & 2-1/2 AIR VALVES
3 AIR VALVES
4 AIR VALVES
VAV1
VAV4
VAV5
VAV6
VAV7
VAV8
1084039
1084040
1084041
1084042
1084043
1084044
& 1 ISOLATED BONNET VALVES

1-1/4 & 1-1/2 ISOLATED BONNET VALVE
2 & 2-1/2 ISOLATED BONNET VALVES
3 ISOLATED BONNET VALVES
V4421
V4424
V4426
V4427
V4428
1084025
1084026
1084028
1084029
1084030
SOLENOID OPERATED VALVES

FLOAT OPERATED VALVES
FLOAT OPERATED LEVEL CONTROL
1 STAINLESS STEEL VALVES
1-1/2 STAINLESS STEEL VALVES
2 STAINLESS STEEL VALVES
V420
V420
348
V461
V464
V465
1078114
1078191
1078194
1078634
1206159
1078668
Composite
Description
Series
Drawing Number
K52
K520,K521,K524
K524,K526
K520
K521
K524
K526
1078147
1078140
1078150
1084001
1084003
1084004
1084005
K5520
K5521
K5524
1084013
1084014
1084015
K52
1078160
SERIES 530 DIAPHRAGM VALVES

1 DIAPHRAGM VALVES
1-1/2 DIAPHRAGM VALVES
2 DIAPHRAGM VALVES
3 DIAPHRAGM VALVES
K53
K531
K534
K535
K537
1084006
1084007
1084009
1084010
1084012
1 FAILSAFE CLOSED VALVES

1-1/2 FAILSAFE CLOSED VALVES
K531
K534
K535
K537
1084008
1084008
1084011
1084011
K530
1078170
ALL
48
51
58 & 59
96
1078031
1077882
1077770
1077898
1078010
DIAPHRAGM VALVE CONFIGURATIONS

END CONNECTOR PARTS
END CONNECTOR PARTS
DIAPHRAGM VALVES
1 DIAPHRAGM VALVES
ISOLATED BONNET VALVES
1-1/2 ISOLATED BONNET VALVES
STAGER MODEL NUMBER SELECTION

SERIES 48 STAGERS
SERIES 51 STAGERS
SERIES 58 & 59 STAGERS
SERIES 96 STAGERS
ELECTROMECHANICAL TIMERS
SERIES 962 STAGER CONTROLLER
A100, A200
E9
Suggested Piping Arrangements

Description
4 POSITION SOFTENER
3 POSITION FILTER
2 POSITION FILTER
4 POSITION SOFTENER (COUNTER CURRENT REGENERATION)
4 POSITION FILTER W/ AIR SCOUR
3 TANK SEQUENTIAL FILTER (BACKWASH ONLY)
6 POSITION SOFTENER W/ TIMED BRINE & REFILL
5 POSITION SOFTENER W/ TIMED BRINE DRAW
5 POSITION SOFTENER W/ TIMED BRINE REFILL
2 TANK SEQUENTIAL FILTER
2 TANK SEQUENTIAL FILTER, SEPARATE SOURCE BW & RINSE
2 TANK SEQUENTIAL FILTER W/ SEPARATE SOURCE BW
SINGLE TANK SOFTENER W/ BRINE RECLAIM
2 BED DEIONIZER SYSTEM
2 BED DEIONIZER W/ DEGASIFIER
MIXED BED DEIONIZER
2 UNIT ALTERNATING SOFTENER
2 UNIT ALTERNATING SOFTENER W/ TIMED BRINE
Stager
Program
Drawing
Number
48-00
48-01
48-04
48-12
48-12
48-83
48-84
48-85
51-06
51-07
51-09
51-10
51-10
51-10
51-12
51-86
51-87
58-03
58-04
58-00
58-02
58-10
58-TA
58-TB
1078271
1078272
1078273
1078274
1078275
1078276
1078277
1078278
1078279
1078280
1078281
1078282
1078283
1078284
1078285
1078286
1078287
1078288
1078289
1078290
1078291
1078292
1078293
1078294
AquaMatic Products
GE
Water & Process Technologies
OVERVIEW
Valves, Stagers and Controllers
GE
GE is a diversified manufacturer
of high technology equipment, controls and components that purify water, concentrate
wastes, and enable clean water to be recycled or discharged back into the environment.
GE is an industry leader
offering AquaMatic brand specialty valves and controllers for fluid handling. AquaMatic
offers stagers and controllers to automate valve operation for a variety of commercial and
industrial applications.
As with all members of the GE family,

AquaMatic brand products have a reputation for value, durability, ease of maintenance, full
product support and low life-cycle costs.
Versatility
AquaMatic valves have earned worldwide recognition
for their high quality and value in the water treatment market.
Value includes low initial purchase price and lower cost of
operation during the life of the product when compared with
our competitors. Our valves are simple to maintain, and easily
serviced by your maintenance staff.
AquaMatic products have proven to be effective

in a vast array of diverse applications. One of our largest markets
is heatless regenerative air dryers where we are one of the
preferred suppliers in this specialized industry. The AquaMatic
valve controls air flow with one cycle every ten minutes. Other
applications where AquaMatic valves can provide reliable service
and low life-cycle costs include:
Center Pivot Irrigation Systems
Conveying Equipment
Sand Blasting Equipment
Desalination Systems
Car Wash Systems
Milling Machines and Lathes
Cooling Tower Float Valves
Plastic Molding Machinery
Laundry Equipment
Sludge Removal Systems
Bulk Solids Transfer Equipment
AquaMatic valves are available in a wide range of sizes
from three-quarters of an inch to six inches, and are offered in
metal or composite materials. These valves share characteristics
of excellent flow rates at low pressure drops. Discover the
technical benefits of AquaMatic products on your application.
Commitment to Technical Support

Our engineers are committed
to providing technical support whenever needed.
We draw on decades of experience to appropriately
size AquaMatic valves and related components for
both new installations and renovations.
Our deep-rooted commitment to

customer satisfaction
has resulted in numerous long-term relationships.
We take pride in helping our customers succeed
as their operations expand and diversify. We are
continuously improving quality systems and
procedures to ensure that AquaMatic valves and
controllers are manufactured to the highest of
quality standards.
Completely Matched Systems

Behind every AquaMatic valve is a variety of complementary products
such as stagers and controllers, which we will match to the precise requirements
of your system. Stagers direct the opening and closing of each valve, whereas
controllers set the stagers into action. These devices automatically control the
valves in a process system. And because theyre designed as an integrated
system, they take the guesswork out of running your operation efficiently.
The bottom line is that AquaMatic is a brand you can trust

from system startup right through to ongoing product support. Its all part of
the GE heritage of providing strong partnerships with our customers. Because
we take the time to understand our customers, we are becoming the preferred
single source for water purification, fluid handling, filtration and separation
products. Its that simple no matter how complex your operation is.
Valves
Composite
K52 Series
The AquaMatic K52 Series valve provides the time proven advantages of the
Y pattern design for pipe sizes from one-half inch to three inches. The body and
cap are molded in strong, glass-filled Noryl* and the diaphragm is made of durable
Buna N or Viton** materials. Various pipe end connections are available for your
system design. Other AquaMatic valve options include spring-assist open, springassist close, flow control limit stop, poppet position indicator, Viton** seals, butyl
seals, normally closed, and fail-safe spring closed products.
Pipe Size
Inches
Pipe Size
Millimeter, DN
Valve
Model
1/2
15
K520
4.0
3.5
Cv (1)
Cv (2)
25
K521
15.0
13.0
1-1/2 2
40-50
K524
38.0
32.8
2-1/2 3
65-80
K526
100.0
86.5
K53 Series
The AquaMatic K53 Series valve is designed for controlling the flow of most
fluids including deionized water, salt solutions, and corrosive fluids such as
acids and caustics. The rugged construction employs strong corrosion-resistant
glass-filled Noryl* components. The Y pattern design permits high flow with
low pressure drop. Separate flow and control chambers provide positive closing
without springs. Dual O ring design on the shaft prevents leakage between
the flow and control chambers and the cap is easily removed for maintenance
purposes. True union end design with female socket weld connections provide
easy installation and servicing.
Pipe Size
Inches
Pipe Size
Millimeter, DN
Valve
Model
Cv (1)
Cv (2)
25
K531
18.0
15.6
1-1/2
40
K534
48.0
41.5
50
K535
84.0
73.5
80
K537
200.0
173.0
(1) Flowrate in gallons per minute of water at 60F, 1 psi pressure drop.
(2) Flowrate in cubic meters per hour of water at 15.5C, 1 bar pressure drop.
*Noryl is a registered trademark of General Electric Company.
**Viton is a registered trademark of E.I. du Pont de Nemours and Company.
Note: For technical information, see the AquaMatic technical catalog.
Valves
V42 Series
The AquaMatic V42 Series valves are constructed of cast
iron and are designed for air and water applications.
A separate control chamber protects the diaphragm from
line fluid and extends cycle life. Reinforced diaphragm of
Buna N or Viton** materials are pre-formed and stress
relieved to maximize responsiveness and product life.
The valve is highly serviceable even while in line. A variety
of options are available such as spring-assist open, springassist closed, flow control limit stop, normally closed,
poppet position indicator, and high temperature EP or
Viton** seals.
Pipe Size
Inches
Pipe Size
Millimeter
End Connectors
(Female Thread)
Valve
Model
Cv (1)
Cv (2)
3/4
20
NPT, BSPT
V42B
11.5
10.0
25
NPT, BSPT
V42C
13.0
11.2
1-1/4
32
NPT, BSPT
V42D
26.5
22.9
1-1/2
40
NPT, BSPT
V42E
32.5
28.1
50
NPT, BSPT
V42F
56.0
48.4
58.8
50
NPT, BSPT
V42G
68.0
2-1/2
65
NPT, BSPT
V42H
84.0
72.7
80
NPT, BSPT
V42J
135.0
117.0
80
Flanged
V42J
135.0
117.0
100
Flanged
V42K
275.0
238.0
150
Flanged
V42L
680.0
588.0
V82 Series High Pressure

The AquaMatic V82 Series valves are constructed of
brass and are identical in operation to the V42 Series.
Body and cap are brass, and components are designed
to withstand up to 250 psi (17 Bar).
Pipe Size
Inches
Pipe Size
Millimeter
End Connectors
(Female Thread)
Valve
Model
Cv (1)
Cv (2)
3/4
20
NPT, BSPT
V82B
11.5
10.0
25
NPT, BSPT
V82C
13.0
11.2
1-1/4
32
NPT, BSPT
V82D
26.5
22.9
1-1/2
40
NPT, BSPT
V82E
32.5
28.1
50
NPT, BSPT
V82G
68.0
58.8
2-1/2
65
NPT, BSPT
V82H
84.0
72.7
80
NPT, BSPT
V82J
135.0
117.0
Stager Valves
AquaMatic Stagers
AquaMatic Stagers are rotary pilot valves with multiple
ports for directing fluid flows to operate various diaphragm
valves installed in a process system. AquaMatic stager
internal parts are constructed of durable, non-corroding,
self-lubricating material for long, maintenance-free life.
Model
Number
Body
Material
Number
of Ports
48
Brass
Filters and softeners
51
Brass
More complex softener systems

and sequential filter systems
58
59
PVC
Brass
16
16
Twin alternating systems and de-ionizers

and sequential filter systems
96
Brass
High pressure systems, up to 250 psi (17 BAR)
Typical Applications
Electronic Stager Controls

AquaMatic 962 Stager Controls
AquaMatic 962 Stager Controls combine an AquaMatic stager with an Autotrol 962 Series
electronic control, mounted and prewired in a NEMA-rated enclosure.
The Series 962 electronic controls provide sophisticated, demand-based water conditioning by
combining a microprocessor with a flow meter to electronically monitor the amount of water
used. Time-based and/or external signal initiation is also available as a standard feature.This
fully programmable series of controls provide the ability to fine-tune the operation to meet the
application requirements.
Applications
Controls
Model
Number
Description
Single Unit Controls

Typical Softeners and Filters
E948*
962 Control w/model 48, 6-port stager
More Complex Softeners and Filters
E951*
Multiple Unit Controls

Twin-Alternating Softeners and Filters
(w/Timed Brine Switch Output)
E958-TB
Twin-Alternating Softeners
E958-TA
962 Control w/model 58-TB, 16-port stager

962 Control w/model 58-TA, 16-port stager
Sequential Filters (Backwash Only)
E948
2 Unit Sequential Filters (Backwash & Rinse)
E951
3 or 4 Unit Sequential Filters
E958
* Two-tank and three-tank parallel systems can be controlled by individual controls provided with lockout feature. Lockout
feature is void when using the added relay output option.
Stager Controls
These controls combine an AquaMatic stager with a reliable Autotrol
timer, mounted and prewired in a NEMA-rated enclosure. Stagers are initiated
by timeclock or impulse controls. The cycle times are programmable to
accommodate a wide range of applications.
Base
Model
Initiation
Filters/Softener
Systems
Multi-Tank
Systems
High Pressure
Systems
A100
Time
A148, A151
A158
A196
A200
Impulse
A248, A251
A258
A296
Fluid Handling
Ejectors
540 Series
540 Series PVC ejectors are available in onehalf-inch through two-inch sizes with female
NPT threads or female socket ends for US pipe.
Specific applications are brine draw, acid draw,
or caustic draw. This economical ejector is
engineered to draw two parts of regenerant
fluid for each three parts of water.
Pipe Size
Inches
Model
Number
1/2
540
3/4
541
542
1-1/2
544
546
Flow Cell Flowmeters

AquaMatic Flow Cell Flowmeters
AquaMatic Flow Cell Flowmeters are direct-reading
devices which take advantage of the dominant features
of the orifice and area type flowmeters. These flow
meters are accurate to 2% of full scale in a compact
design requiring less than six inches of piping. The
AquaMatic Flow Cell Flowmeter is available for 3/8-inch
to 20-inch diameter pipes and can be installed to
accommodate flow in any direction. Connections are
available for NPT, BSP and flanged end connectors. The
Flow Cell Flowmeter is constructed in ductile cast iron
with nickel plated brass, 316 stainless steel, or PVC.
V46 Series
Stainless Steel Valves
The AquaMatic V46 valves have the same operational characteristics, and
are constructed of 316 Stainless Steel material. These valves are available
in 1-inch, 1-1/2-inch and 2-inch sizes, in either threaded or flanged ends.
Flanged valves are rated for 150 PSI (10 bar) and threaded valves are rated
for 250 PSI (17 bar). With all stainless steel internals and no internal threads,
this series is ideal for corrosion resistance applications.
Pipe Size
Inches
Pipe Size
Millimeter, DN
Valve
Model
Cv (1)
Cv (2)
25
V46C
13
11.3
1-1/2
40
V42E
32
27.8
50
V46F
54
47
Commitment to Partnerships with Customers

No two customers are alike. That means standard or
off the shelf does not apply to the needs of everyone.
In these situations, our engineers work closely with our
customers to develop customized solutions to their specific
application. The result is a unique combination of valves
and related components that will provide years of reliable,
trouble-free service.
One example of our commitment to partnerships with our
customers can be found in the irrigation market. Based on
the cost-reduction needs of a long-time GE customer, we
created a valve especially for irrigation applications.
For More Information:

Contact the Residential and Commercial Group at (815) 964-9421 or (800) 245-9421 or visit www.gewater.com
North American Sales

2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
Euro/Africa Operations
230 rue Robert Schurman
ZA des Uselles
F-77350 Le Me sur Seine
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
Asia/Pacific Operations
1044/8 SOI 44/2
Sukhumvit Road Parkanog
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
Copyright 2006, General Electric Company
Printed in USA, P/N 1018192 Rev. H
AquaMatic Product Specifications
Metal Diaphragm Valves
Features and Options
Low Pressure Loss ....................................The AquaMatic Y-pattern diaphragm valve features a

large seat opening and high lift-disc for higher flow rates
at a lower pressure loss than other comparable valves
Positive Control .........................................A separate valve flow and control chambers permits
positive sealing without springs. The optional springassist open feature is available for low pressure and
self-draining applications.
Cost Effective .............................................The AquaMatic is a cost-effective solution both in initial

cost, as well as lifetime maintenance expenses.
Long Diaphragm Life ...............................Separate diaphragm chambers protects the diaphragm

from the flow stream, while allowing the valve to be
serviced in-line.
Durable Construction................................The valve is constructed of cast iron, brass, stainless

steel and Nitrile elastomer components, giving an
unparalleled service life of three years or longer
depending on the applications environment.
Design and application engineering service
Optional adjustable flow rate control
Optional seal and diaphragm materials for

special applications
Optional spring assist
Optional position indication
Handles liquid and gases
Adaptable to wide variety of control devices
Optional all stainless internals

(3" and 4" sizes only)
Principles of Operation
ON-OFF
CONTROL
ON-OFF
LINE
PRESSURE
VALVE
CLOSE
NO
PRESSURE
UPPER
CHAMBER
AIR
VENT
VALVE
OPEN
LINE
PRESSURE
LINE
PRESSURE
Drip-Tight Closing: Closure is obtained by directing

line pressure or equivalent independent pressure
into the upper chamber. This pressure on the
large diaphragm area causes the valve disc to seal
against the seat. (Ratio of diaphragm to disc area
is 1.3 or greater.)
LOWER
CHAMBER
AIR
VENT
FLOW
Full Open Operation: When closing pressure

in upper chamber is relieved by venting the pilot
line, the valve opens, positively, by line pressure
on the disc.
Applications
In addition to the water treatment process systems, the valves are used in a wide variety of
applications. Some of the typical applications are:
Concrete Additive
Agricultural Irrigation
Turf Irrigation
Air Dryers
Pump Controls
Fuel Handling
Cooling Towers
Level Control Systems
Sand Blasting
Car Wash Systems
Process Water Systems
Laundry Equipment
Conveyor Systems
Air Control Systems
Dust Suppression
Plastic Molding
Machinery
Nitrogen Handling
Vacuum Control
Systems
Machine Hydraulic
Cooling Control
Street Cleaning Vehicles
Centrifugal Separators
HVAC Systems
Series 420 Valves
Series VAV Air Valves
Standard valves are normally open. Body and cap are

of cast iron. Preformed stress-relieved diaphragm of
Nitrile (Buna N) on Polyamide, and static seals are Nitrile,
stainless steel and brass internal parts.
Standard valves are normally open. Body and cap are of

cast iron. Preformed stress-relieved diaphragm of Nitrile
(Buna N) on Nylon, and static seals are FKM & Hycar,
stainless steel and brass internal parts.
Pipe sizes are 3/4 to 3-inch threaded (N.P.T. or B.S.P.);

3-inch through 6-inch flanged drilled in accordance with
ASA16.1 class 125, or BSP4504.
Pipe sizes are 3/4 to 3-inch threaded (N.P.T. or B.S.P.);

3 to 4-inch flanged drilled in accordance with ASA16.1
class 125, or BSP4504.
Options
Normally closed, spring assist closed, spring assist open,
limit stop, position indicator, high temperature service,
brass body and cap (3/4 to 3-inch only), optional seal and
diaphragm materials for special application, stainless
steel internal parts.
Operating Specifications
Working Pressure.................125 PSI (8.6 bar)
Maximum Temperature .......150F (65C)
250F (120C) Optional
Options
Normally closed, spring assist closed, spring assist open,
FKM diaphragm for high temperature service.
Working Pressure.................125 PSI (8.6 bar) maximum
Temperature .........................150F (65C)
250F (120C) Optional
Metal Body Valves
Flow Rate (m3/hr)

681.4
454.2
227.1
204.4
181.7
159.0
136.3
113.6
90.8
68.1
45.4
22.7
20.4
18.2
15.9
13.6
11.4
9.1
6.8
4.5
2.3
1.38
V42
K
V42
V42
0.28
Cv1
0.21
0.14
Flow Rate in Gallons per Minute (GPM)
0.07
(gpm x 3.78 = lpm)

3000
2000
1000
900
800
700
600
500
Continuous Flow
400
300
200
100
90
80
70
60
50
40
30
20
10
Af (Flanged)
Intermittent Flow
Flow Thru Metal Diaphragm Valves
Flanged
Threaded
V42
F
V42
G
V42
H
4
3
As (Threaded)
V42
D
V42
E
0.69
0.62
0.55
0.48
0.41
0.34
Pressure Drop (PSI)
Bf (Flanged)
10
9
8
7
6
5
Pressure Drop (Bar)
Bs (Threaded)
Cf
V42
V42
20
Pipe
Size
Model Number
420
VAV
Series Series CV (3)
3/4"
1"
1-1/4"
1-1/2"
V42B
V42C
V42D
V42E
VAVB
VAVC
N/A
VAVE
11.4
12.8
26.5
32.5
2"
V42F
VAVF
56
2"
2-1/2"
V42G
V42H
VAVG
VAVH
68
84
3"
V42J
VAVJ
134
3"
V42J
VAVJ
134
4"
V42K
VAVK
275
6"
V42L
N/A
680
(1) Bolt circle diameter
Dimensions (Approximate)
s
Unit
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
3.69
94
4.75
121
6.62
168
7.37
187
9.00
229
(2) Bolt hole diameter
4.25
108
5.37
137
7.25
184
8.00
203
9.75
248
10.62
270
11.75
298
17.00
432
E(1)
F(2)
7.00
178
10.00
254
13.50
343
2.75
70
3.50
89
4.87
124
5.50
140
7.25
184
7.25
184
8.75
222
15.75
402
6.00
152
7.50
191
9.50
241
0.75
19
0.75
19
0.87
2
3.75
95
4.00
102
5.37
137
5.75
146
6.75
171
10.75
273
14.75
375
19.00
483
(3) CV = Flow rate in gpm of water at 60F @ 1psi pressure drop

For Spare Parts: Visit www.aquamaticstore.com
Copyright 2006 General Electric Company

Printed in USA, P/N 1163574 Rev. F
AquaMatic V42 Series Product Specifications
Solenoid Operated Valves
AquaMatic brand diaphragm valves are equipped with a three-way solenoid for direct
or remote control. The solenoid can be actuated by a timer, pressure or temperature
sensor or liquid-level switch. These valves are ideal for automated process systems.
Lowest Pressure Loss........................The unique AquaMatic Y-pattern diaphragm valve design, with
large seat opening and high lift disc, permits higher flow rates at
lower pressure loss than other comparable valves.
Cost-Effective Design.........................The AquaMatic valve is a cost-effective solution in initial

purchase price as well as in lifetime maintenance. All components
can be serviced while the valve is in-line.
Durable................................................The AquaMatic valve features cast iron, brass, stainless steel,

and nitrile elastomer components. The valve features an average
life of three years or longer depending upon cycling rate and
environment.
Pipe Sizes............................................3/4-inch through 3-inch threaded (N.P.T. or B.S.P.); 3-inch through

4-inch flanged drilled in accordance with ASA16.1 class 125,
or BSP4504.
Design/Application Engineering Service
Optional Spring Assist
Adaptable to Wide Variety of Control Devices
Optional All Stainless Internals
Optional Adjustable Flow Rate Control
Options
Spring assist closed, spring assist open, limit stop, optional seal and diaphragm materials for special
application, stainless steel internal parts.
Working Pressure ...............................125 PSI (8.6 bars)
Maximum Temperature......................150F (65C)
In addition to the water treatment process systems, the valves are used in wide variety of applications.
Some of the typical applications are:
Concrete Additive
Fuel Handling
Agricultural Irrigation
Cooling Towers
Turf Irrigation
Laundry Equipment
Pump Controls
Car Wash Systems
Conveyor Systems
Process Water
Systems
Air Control Systems
Dust Suppression
Valve Operation
The AquaMatic diaphragm valve is a normally open valve, controlled by a 3-way universal solenoid,
supplied as a complete assembly.
Three basic models are available: energized to open, energized to close and independent control
pressure. Principle of operation for the three models are:
Energized to Open..............................Line pressure is directed through the solenoid to the upper

diaphragm chamber, closing the valve. Activating the solenoid
vents the upper diaphragm chamber, allowing the valve to open.
Energized to Close..............................Line pressure is directed through the solenoid to upper diaphragm

chamber, closing the valve. Deactivating the solenoid vents the
upper diaphragm chamber, allowing the valve to open.
Independent Control Pressure ...........An independent source of pressure is used through the solenoid
to control the diaphragm valve.
Dimensions for V42 Valves
Pipe
Size
Valve
Series
Cv *
3/4"
V42B
11.4
1"
V42C
12.8
1 1/4"
V42D
26.5
1 1/2"
V42E
32.5
2"
V42F
56
2"
V42G
68
2 1/2"
V42H
84
3"
V42J
134
flanged
V42J
134
4"
V42K
275
threaded
3"
Standard Valves
(Models V42B-V42K)
Units
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
3.69
93.7
3.69
93.7
4.75
120.6
4.75
120.6
6.62
168.3
7.38
187.3
7.38
187.3
9.00
228.6
10.62
269.9
11.75
298.5
3.25
82.5
3.25
82.5
3.56
90.5
3.56
90.5
3.94
100.0
4.19
106.4
4.19
106.4
4.63
117.6
4.63
117.6
5.13
130.3
4.63
117.5
4.63
117.5
5.31
134.9
5.31
134.9
6.63
168.3
7.25
184.2
7.25
184.2
8.25
209.5
8.25
209.5
9.50
241.3
3.81
96.8
3.81
96.8
4.56
115.9
4.56
115.9
5.94
150.8
6.25
158.8
6.25
158.8
7.00
177.8
7.00
177.8
8.75
222.3
D
APPROX.
* Cv = Flowrate (gal/minute) of water at 60F (15.5C) at a 1 psi pressure drop.
Litres/minute = gal/minute x 3.78.
.41
.35
.28
.21
.14
.07
Cv1
(4'
')
.48
Current Drain
(Amperes)
2K
V4
.55
V4
2
V4 F (2''
)
2G
(2'
V4
')
2H
(2
1/2
'')
V4
2J
(3'
')
10
.62
2D
(1
1/4
V4
'')
2E
(1
1/2
'')
.69
B
APPROX.
APPROX.
V4
20
Maximum intermittent flow at velocity 30 ft/sec
2B
V4 (3/4''
2C
)
(1'
')
1.38
Maximum continuous flow at velocity 20 ft/sec
V4
psi
(gpm x 3.78 = lpm)
Pressure Drop in PSI
bar
FLOWRATE IN GALLONS PER MINUTE (GPM)
Flow Rate in Gallons Per Minute (m3/h)

3000 681.37
227.12
204.41
181.70
158.99
136.27
90.85
113.56
68.14
45.40
13.63
22.71
20.44
18.17
18.90
9.08
11.36
6.81
5.54
2000 454.25
1000
900
800
700
600
500
300
400
200
100
90
80
70
60
50
30
40
20
2.27
gpm m3/h
10
Voltage
24V 60Hz
Inrush
1.1
Holding
0.65
120V 60Hz
0.2
0.1
220V 50Hz
0.1
0.07
12 VDC
0.6
24 VDC
0.3


2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
Printed in USA, P/N 1229847 Rev. E
Float Operated Brine Valve

Installation Instructions
Operation
With the softener in service position and brine tank at
the predetermined upper level, line pressure is directed
to the upper chamber of the diaphragm valve. This
closes the valve. The lower chamber of the valve is
vented to atmosphere through the pilot control.
With the softener in brine position, the vacuum created
by the action of the ejector is transferred through the
pilot control to the upper chamber of the diaphragm
valve. The valve opens to allow brine to be withdrawn
from the brine tank.
When the predetermined amount of brine has been
withdrawn, the float contacts the lower float stop. The
weight of the float will cause the lever arm to rotate to
the down position. The vacuum is transferred to the
lower chamber. This closes the valve and stops the flow
of brine. The valve remains closed until the fast rinse
cycle occurs.
Description
The AquaMatic Brine Control Valve is a pilot
controlled, hydraulically operated Y-pattern diaphragm
valve. It is controlled by pressure which determines the
upper and lower brine levels in the tank.
The valve will allow a predetermined amount of brine to
be withdrawn and automatically refill with fresh water
through a common line. Refilling is achieved while the
softener is in fast rinse service.
Features
1. Positive opening and closing of valve by combining
vacuum and pressure.
2. Pilot uses fresh water and air for control pressures.
3. Air and drip-tight closure after brining and also
refilling.
4. Completely automatic in the opening and closing
operation of the brine and refill cycles.
With the softener in the fast rinse position, line pressure

replaces the vacuum in the lower chamber. This will
force the valve to the open position and allow the fresh
water to refill the brine tank. At the predetermined
upper level the float contacts the upper float stop. The
lever arm rotates to the up position and pressure is
directed to the upper chamber of the diaphragm valve.
This will close the valve (drip-tight) until the next brine
cycle.
Specifications
Size: 3/4 through 2 NPT or BSP
Pressure: 125 PSI maximum recommended
Vacuum: 22-28 inches Mercury
Temperature: 32 to 140 oF (0 to 60 oC)
Fluid: Water and salt brine
Materials: Body and cover- cast iron
Valve trim - Brass and stainless steel
Seals - Buna N
Diaphragm: Buna N on nylon
Pilot Control: Brass
Stainless steel
Neoprene gasket
Buna N o-ring
Teflon template
Float Rod: Brass
Float: Close-celled Spongex
Drain
5
4
1
2
3"
3-7/8"
6-1/2"
3010B
Brine Valve
Stem
Supply
P2
Brine
Well
Lever
Arm
Stops
Lever
Arm
P1
Counterweight
3 Ft.
Float Rod
(2-1 1/2 Ft.
Sections)
2-1/4
Travel
Upper
Float
3"
6-1/2"
Adjustable
Float
Stops
3 Ft. *
Float Rod
Supplied
Lower
E
*Float Rod Extensions- 1-1/2 ft. Sections.
Size
3/4-1
1-1/4-1-1/2
2
Dim.
F*
in
mm
in
mm
in
mm
7.31
186
6.31
160
6.00
152
6.50
165
7.81
198
8.37
212
1.50
38
3.31
84
3.87
98
2.12
54
l.75
44
2.25
57
3.68
93
4.75
120
6.62
168
29
735
28
711
27
686
Installation
1. Before installation, the pipe lines should be flushed
thoroughly to remove all chips, scale, and other
foreign matter
2. Valve should be installed with refill flow in the
direction as shown by the arrow on the body of the
valve.
3. The float rod should be installed as shown above.
4. The counterweight should be adjusted to balance
the weight of the float rod.
5. Float is now installed on the float rod. The spacing
between the float stops determines the travel or
1999 Osmonics
range of the float. This travel controls the amount of

brine to be transferred to the softener tank.
6. Calculate the amount of brine required for a
regeneration cycle. Convert gallons of brine to
number of inches of draw down in the brine tank.
Adjust distance between Adjustable float stops
on float rod to achieve proper brine draw down.
7. Once the correct draw down has been established,
the upper liquid level in the brine tank can be
controlled by adjusting lever arm stops. This
action does not affect the brine draw down
controlled by the float.
Printed in the USA
Q-265 4/99 P/N 1204627 Rev. A
AquaMatic Product Specifications
Stainless Steel Valves
Low Pressure Loss ................................The AquaMatic Y-pattern design permits higher flow than other
comparably sized diaphragm operated valves.
Positive Control .....................................Larger diaphragm area compared to seat area permits drip tight
closing without any springs.
Cost Effective ........................................Diaphragm acts as an actuator, eliminating the need for electric
or pneumatic actuators, which minimizes initial investment and
maintenance costs. All internal parts are replaceable without
removing valve from piping.
Durable...................................................Stainless steel (CF8M) corrosion resistant alloy, all metal

internals machined from 316 stainless steel alloy, Nitrile
elastomer seals and pre-formed stress-relieved diaphragm
offers excellent service life. All metal parts are passivated
to improve corrosion resistance.
Design and Application Engineering Assistance
Optional Seal and Diaphragm Materials Available
Resistant to Corrosive Atmosphere
Optional Adjustable Flow Control
Optional Spring Assist (Open or Closed)
Optional Position Indicator
Available in Threaded and Flanged End Configurations
Specifications
Standard Materials
Valve body, shaft and cap cast 316 stainless steel (CF8M) alloy, all metal internals 316 stainless steel,
standard seals Nitrile, diaphragm Nitrile on Polyamide
Optional Materials
Seals EPDM or FKM elastomers, diaphragm FKM on Polyester
Maximum Working Pressure...............Threaded Valves, 250 PSI (17 bar)

Flanged Valves 150 PSI (10.3 bar)
Temperature ..........................................150F (65C) standard

250F (120C) maximum
Pipe Sizes ...............................................1, 1-1/2 and 2-inch threaded (NPT, BSPP, JIS)
1, 1-1/2 and 2-inch flanged (U.S. or ISO)
Principles of Operations
VALVE
CLOSED
Drip-Tight Closing: Closure is obtained by directing line

pressure or equivalent independent pressure into the
upper chamber. This pressure on the large diaphragm
area causes the valve disc to seal against the seat.
VALVE
OPEN
Full Open Operation: When the closing pressure

in the upper chamber is relieved by venting the pilot
line, the valve opens positively, by line pressure on
the disc.
Reverse Osmosis Equipment
Laundry Equipment
Corrosive Liquid Handling
Ozone Generators
Steam Sterilization
Bottling Plants
Chemical Injection
De-Ionization Units
Paper and Pulp
Condensate Polishers
V4
6E
6C
6F
V4
Applications
V4
Dimensions for Stainless Steel Valves

D
B
E
Threaded
Flanged
B
3
THREADED
FLANGED
Model Number
1 Cv
AQ
UA
MA
FL
15 UID:
0P W
SI AT
10 ER
BA AIR
R
TIC
FL
15 UID
0P : W
SI AT
10 ER
BA AIR
R
AQ
UA
MA
TIC
Pipe
Size
460 Series
Cv
V46C
13
1-1/2"
V46E
32
2"
V46F
54
1"
V46C
13
1-1/2"
V46E
32
2"
V46F
54
Unit
IN.
mm
IN.
mm
IN.
mm
IN.
mm
IN.
mm
IN.
mm
A
3.75
95
4.75
121
6.62
168
5.50
140
6.50
165
8.50
216
B
4.45
113
5.00
127
7.28
185
5.49
139
6.45
164
8.16
207
C
3.21
82
3.50
89
5.34
136
3.36
85
3.95
100
5.16
131
D
2.75
70
3.50
89
4.84
123
2.75
70
3.50
89
4.84
123
4.25
108
5.00
127
6.00
152
is the flowrate in gallons per minute of water at 60F at 1 pound pressure drop. Liters per minute = Gal/Min x 3.78


2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
Printed in USA, P/N 1235600 Rev. D
AquaMatic K520 Series Product Specifications

AquaMatic series K520 composite valves are designed to handle deionized water as
well as acids, caustic, harsh chemicals or gases that would rapidly corrode metal
valves. The valves are constructed of corrosion-resistant materials, but still have all of
the advantages of the unparalleled AquaMatic metal body valve design, along with
their own design advantages. The K520 series valve body and cap are molded with
glass-filled thermoplastic.
K520 Series Features and Options
Low Pressure Loss ..............Y-pattern diaphragm valve, with large seat opening and high lift
disc permits higher flow rates at lower pressure loss than other
comparable valves.
Positive Control ....................Separate flow and control chambers permit positive closing without
springs; and only nominal cost for spring assist opening for low-pressure
and self-draining applications.
Cost-Effective Design ..........The K520 series valve is a cost-effective solution in initial purchase price
as well as in lifetime maintenance. All components can be serviced while
the valve is in-line.
Separate Diaphragm ............Separate diaphragm chambers protect the valve diaphragm from the flow
Chambers
stream. This allows the diaphragm to be replaced without disrupting service.
Long Diaphragm Life ...........Pre-formed, stress relieved diaphragm minimizes fatigue, maximizes valve
responsiveness and diaphragm lifetime.
Corrosion Resistant .............All internal parts in contact with media are made of composite materials.
Seals are ethylene propylene for better chemical resistance*.
Pipe Sizes .............................Series K520 valves are available in four different sizes, from 1/2-inch
to 2-1/2-inch. A variety of available end connectors makes the valve
compatible for 3/8-inch to 3-inch pipe sizes.
Adaptable to a Wide Variety of Control Devices

Design/Application Services
Optional Seal and Diaphragm Materials for Special Applications
Maximum Pressure..............125 PSI (8.6 bars)
Operation..............................The K520 series valve is closed by introducing either hydraulic or pneumatic
pressure to the upper diaphragm chamber. The control pressure must be
equal to or greater than the line pressure. The valve is opened by relieving
the pressure from the upper diaphragm chamber. The line pressure under
the seat will then open the valve. The unique AquaMatic Y-pattern design
minimizes pressure loss in the valve.
Available Valve Options
Spring Assist Closed

Spring Assist Open
Limit Stop Flow Control

Position Indicator
Ordering Information
Normally Open (Standard)

Normally Closed
To order the K520 series valve,........................ Valve Size

you will need to specify
Valve Option
Working Pressure and Temperature

Type of End Connections
Water Treatment Systems
Deionizers
Chemical Injection
Desalinization
Evaporation
Metal Recovery Systems
Mining Wastes

Fertilizer Spray Equipment
Electronic Industry
Detergent and Bleach Handling
*Valves are NOT recommended for use with any aromatic hydrocarbon-based media.
Flow Capabilities of K520 Plastic Diaphragm Valves
bar
psi
1.38
20
PRESSURE
Maximum Intermittent Flow

at Velocity of 30 Ft./Sec.
Maximum Continuous Flow

at Velocity of 20 Ft./Sec.
AIR
VENT
.07
)
/2 ''
(2-1
526
.14
/2''
)
(1-1
.21
(2''
)
.28
524
.35
524
.41
521
(1''
)
.48
CLOSED
520
(1-1
/2''
)
10
9
8
.69
.62
.55
NO PRESSURE
AIR
VENT
Cv1*
OPEN
600
90.85
113.56
136.27
68.10
500
300
45.40
400
200
11.36
13.63
22.71
20.44
19.17
18.90
100
90
80
70
60
6.81
9.08
50
30
2.27
2.04
1.82
1.59
40
1.36
4.54
10
9
8
7
20
.91
1.14
.68
.45
.23
gpm m3/h
*Cv=Flow rate in GPM of water @ 60F (15.5C) @ 1 PSI (.069 bar) drop.
Dimensions for K520 Series Valves

Valve With
Union End
Connectors
Valve With
Female Socket
Weld End
Connectors
C
A
Valve Pipe
Series Size
K520
K521
K524
Units
inches
1/2"
mm
inches
1"
mm
inches
1-1/2" mm
Length Height Length

A
B
C
7.00
2.62
4.87
177.8 66.5
123.7
9.00
4.06
6.31
228.6 103.1 160.3
12.50 5.06
9.31
317.5 128.5 235.0
Valve Pipe
Series Size
K524
K526
Units
inches
2"
mm
inches
2-1/2" mm
K520
K521
K524
Valve Pipe
Series Size
Length Height
A
B
10.50 5.06
266.7 128.5
15.00 7.31
381.0 185.7
K524
K526
Units
inches
2"
mm
inches
2-1/2" mm
Length Height
A
B
10.50 5.06
266.7 128.5
15.00 7.31
381.0 185.7
F (4)
Valve With
Flanged Socket
Weld End
Connectors
C
A
Units
inches
1/2"
mm
inches
1"
mm
inches
1-1/2" mm
Valve With
Grooved Adaptor
Connectors
Valve Pipe
Series Size
Valve With Male

Socket Weld End
Connectors
Length Height Length

A
B
C
7.00
2.62
3.93
177.8 65.5
99.8
9.00
4.06
4.50
228.6 10.31 114.3
13.25 5.05
7.75
336.5 128.5 196.8
B
C
D
A
Valve Pipe
Series Size
K524
K526
K526
Units
inches
2"
mm
inches
2-1/2" mm
inches
3"
mm
Length
A
9.00
226.6
11.37
288.8
12.37
314.2
Height Dia.
B
C
5.06
6.00
128.5 152.4
7.31
6.94
185.7 176.3
7.31
7.38
185.7 187.5
Thk. B.C. Dia.

D
E
.75
4.750
19.05 120.85
.94
5.500
23.9
139.7
1.81
6.000
45.9
152.4
Dia.
F
.688
174.8
6.88
174.8
.750
19.05


2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
Asia/Pacific Sales
1159 Kang Qiao Road East,
No. 51, Building #2
Shanghai, China 201315
+86-21-6818-2900 Phone
+86-21-6818-2933 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
Printed in USA, P/N 1229846 Rev. D
Osmonics
AquaMatic K530 Series Product Specifications
Corrosive Application Valves
The rugged AquaMatic series K530 composite valves are designed to handle deionized
water as well as acids, caustic and harsh chemicals or gases that would rapidly corrode
metal valves. These valves, constructed of corrosion resistant materials have all advantages of the AquaMatic K520 series composite body valves. In addition, the K530 series
valves boast a number of additional added features. The valve body and cap are
molded from glass filled Noryl* thermoplastic.
K530 Series Features
Dual Shaft Seals ...................K530 series valves feature two dynamic O rings on the shaft, with a
vent in between the O rings to prevent damage to the diaphragm.
Union End Connectors .........Female socket weld connectors for easy installation and the ability to
remove the valve without disrupting the service piping.
Position Indicator and ..........Fully adjustable limit stop from full-open to full-closed, with a position
Limit Stop
indicator to show the valve position.
New Cap Retaining .............Cap held by a retaining ring, eliminating screws and nuts. No external
Design
metal parts to corrode in aggressive atmosphere.
Mounting Pads .....................Valve bodies provided with molded pads that can be used to support
the piping manifold.
Standard Diaphragm Valve Feature
Low Pressure Loss ..............The unique AquaMatic Y-pattern diaphragm valve design, with large seat
opening and high lift disc permits higher flow rates at lower pressure loss
than other comparable valves.
Positive Control ....................Separate flow and control chambers permit positive closing without
springs; and only nominal cost for spring assist opening for low-pressure
and self-draining applications.
Cost-Effective Design ..........The AquaMatic diaphragm valve is a cost-effective solution in initial
purchase price as well as in lifetime maintenance. All components can
be serviced while the valve is in-line.
Long Diaphragm Life............Pre-formed, stress relieved diaphragm minimizes fatigue, maximizes
valve responsiveness and diaphragm lifetime.
Corrosion Resistant..............All internal parts in contact with media are made of composite materials.
Seals are ethylene propylene for better chemical resistance.**
Pipe Sizes .............................Series K530 valves are available in four different sizes, from 1-inch to
3-inch. A variety of end connectors are available to make the valve
compatible in pipe sizes from 3/4-inch to 3-inch.
Design/Application Services
Optional Position Indicators
Optional Spring Assist

Optional Seals and Diaphragm Materials for Special Applications
Adaptable to a Wide Variety of Control Devices
Maximum Pressure..............125 PSI (8.6 bars)
Operation..............................The K530 series valve is closed by introducing either hydraulic or pneumatic pressure to the upper diaphragm chamber. The control pressure
must be equal to or greater than the line pressure. The valve is opened
by relieving the pressure from the upper diaphragm chamber. The line
pressure under the seat will then open the valve. The unique AquaMatic
Y-pattern design minimizes pressure loss in the valve.
Available Valve Options

Normally Open (Standard)
Externally Normally Closed
Optional Seals Material
Spring Assist Closed

Spring Assist Open
Limit Stop Flow Control

Position Indicator and Limit Stop
* Noryl is a trademark of General Electric Company.

**Valves are NOT recommended for use with any aromatic hydrocarbon based media.
Ordering Information
To order the K530 series valve, please specify............................... Valve Size

Valve Options
Water Treatment Systems
Deionizers
Chemical Injection
Working Pressure and Temperature

Type of End Connections
Desalinization
Evaporation
Metal Recovery Systems

Mining Wastes
Fertilizer Spray Equipments

Electronic Industry
Detergent and Bleach
Handling
Dimensions for K530 Series Valves

Pipe
Size
0.75", 1.0"
20, 25mm
1.5"
40mm
2.0"
50mm
3.0"
75mm
Valve
Model
K531
K534
K535
K537
Cv
18.0
(15.6)
48.0
(41.5)
84.0
(73.5)
200.0
(173.0)
Weight
Weight
Standard
Fail Safe
Valve
1.7 lbs
0.8 kg
4.0 lbs
1.8 kg
8.0 lbs
3.6 kg
11.5 lbs
5.2 kg
Valve
3.0 lbs.
1.4 kg
7.5 lbs.
3.4 kg
15.0 lbs.
6.8 kg
27.0 lbs.
12.3 kg
Unit
A2
AW
B1
inches
mm
inches
mm
inches
mm
inches
mm
5.75
146
8.38
213
9.88
251
11.13
283
8.12
206
11.00
279
12.88
333
15.25
387
6.00
152
8.07
205
9.12
232
11.41
290
8.62
220
13.46
342
14.28
363
17.06
433
2.04
52
2.62
67
3.18
81
3.79
96
1.38
35
1.96
50
2.18
55
2.68
68
1 Cv
is the flowrate in gallons per minute of water at 60F at 1 pound presure drop or (flowrate in cubic meters per hour of water at
(15.5C) at 1 bar pressure drop.)
2 The A dimension is the distance between face to face seal surfaces.
Flow Capabilities of K530 Series

Plastic Diaphragm Valves
(Models K531-K537)
GALLONS PER MINUTE VS. PSI
FLOWRATE VS. PRESSURE DROP

bar
psi
1.38
20
.69
.62
.55
10
9
8
.48
.41
.35
.28
.21
.14
.07
Cv1
Standard Valves
Maximum Intermittent Flow
Maximum Continuous Flow
B
B1
K53
7
(3'
')
')
4 (
2'
K53
K53
K53
1
(1'
4 (
1-1
')
/2'
')
B
D
A
AW

800
180.00
1000 227.00
90.85
136.27
69.14
600
300
45.40
400
200
13.63
19.17
22.71
80
100
60
9.08
6.81
11.36
5.54
50
30
40
20
.91
2.27
2.04
1.82
1.59
1.36
.68
10
9
8
7
6
.45
1.17
.23
gpm m3/h

Call Osmonics at (815) 964-9421 or (800) 245-9421, or visit www.osmonics.com

2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
Corporate Headquarters: 5951 Clearwater Drive, Minnetonka, MN 55343-8995 (952) 933-2277 Phone
Copyright 2002 Osmonics, Inc.

Printed in USA, P/N 1163571 Rev. C
AquaMatic Series Product Specifications
Stagers
The AquaMatic stager is a motor-driven rotary multiport pilot valve, which is used
to control a set of individual diaphragm valves in a predefined sequence. Stagers
are constructed of durable, non-corroding, self-lubricating material for long and
trouble-free operation. Stagers are driven by an electric motor and are controlled by
AquaMatic programmable controllers or adjustable timers. In the event of a power
failure, AquaMatic brand stagers can be manually advanced through all positions.
The stager functions by pressurizing and venting the control ports, allowing valves to
open and close in a predefined sequence. The control pressure to the stager, either
hydraulic or pneumatic, must be constant and equal to or greater than the line pressure
in the system.
Optional Features
Electrical.........................................................................The stagers can be supplied in a NEMA-rated
enclosure or without enclosure and can be
supplied with a maximum of two extra auxiliary
cams and switches (SPDT) for electrical
outputs in any position. All stagers are available
for use in 120VAC, 220VAC, 12VAC and 24VAC
configurations.
Hydraulic/Pneumatic......................................................Standard stagers are designed to operate
normally open (pressure to close) valves.
Optional stagers can be supplied with an
inverted program to operate normally closed
(pressure to open) valves.
Stager Specifications
STAGER SERIES
MODEL 48 MODEL 51 MODEL 58 MODEL 96
Max. Pressure PSI (bar) . . . . . . . . . . . . . . . . . . . . . . . . 125 (8.6)
125 (8.6)
125 (8.6)
250 (17)
Max Temp F (C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 (65)
150 (65)
150 (65)
150 (65)
Body Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brass
Brass
PVC
Brass
Internal Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Neoprene
Neoprene
Neoprene
Neoprene
Stem Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PTFE
PTFE
PTFE
PTFE
Number of Control Ports . . . . . . . . . . . . . . . . . . . . . . . 6
16
Inlet Port Size N.P.T. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8-inch
1/8-inch
1/4-inch
1/8-inch
Drain Port Size N.P.T. . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8-inch
1/8-inch
1/4-inch
1/8-inch
Control Port Size N.P.T.. . . . . . . . . . . . . . . . . . . . . . . . . 1/8-inch
1/8-inch
1/8-inch
1/8-inch
Power Usage in Watts . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 Max.
4.0 Max.
3.5 Max.
3.5 Max.
Stager Model 48-00
Stager Model 51-06
*Valve 2A required for

raw water bypass only.
STANDARD STAGER PROGRAMS

Stager
Designation
Number of
Position
Application
Suggested
Piping Dwg.
48-00
4 Position Softener
1078271
48-01
3 Position Filter
1078272
48-83
3 Tank Sequential Filter, Backwash Only
1078276
48-84
1078277
48-85
1078278
51-06
6 Position Softener, Timed Brine and Refill
1078279
51-07
5 Position Softener, Timed Brine
1078280
51-09
5 Position Softener, Timed Brine Refill
1078281
51-10
2 Tank Sequential Filter, Backwash and Rinse
1078282
51-86
1078286
51-87
1078287
58-00
2 Bed De-Ionization
1078290
58-02
2 Bed De-Ionization with De-Gasifier
1078291
58-03
1078288
58-04
1078289
58-10
10
Mixed Bed De-Ionization
1078292
58-TA
Two Tank Alternating Softeners
1078293
58-TB
10
Two Tank Alternating Softeners, with Timed Brine

(Use with 962 Control Only)
1078294
For high pressure applications, Model 96 stagers are available, with all programs as shown in 48 and 51 stagers.

2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax


2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
Printed in USA, P/N 1202771 Rev. E
AquaMatic 962 Series Stager Controls
Electronic Controls for Filters and Softeners

The AquaMatic 962 stager controls combine
an AquaMatic stager with an Autotrol 962
series electronic control, mounted and prewired
in a NEMA-rated enclosure. The AquaMatic
stager is a rotary pilot valve with multiple ports
for directing fluid flows to operate various
diaphragm valves installed in a water treatment
system. AquaMatic stager internal parts are
constructed of durable, non-corroding, selflubricating materials for long, maintenancefree life.
The series 962 electronic controls provide
sophisticated, demand-based water conditioning
by combining a microprocessor with a flow
meter to electronically monitor the amount of
water used. Time-based and/or external signal
initiation is also available as a standard feature.
This fully programmable series of controls
provide the ability to fine-tune the operation to
meet the application requirements.
Standard Features
Accepts an input from a variety of flow sensors to electronically monitor the amount of water used
Homing operation the control and stager automatically synchronize to the service position
NEMA 4XFG fiberglass enclosure
115VAC 50/60Hz and 230VAC 50/60Hz
Up to 15 programmable timed regeneration cycles are available, programmable from

0 to 255 minutes
Optional Features
Battery backup (rechargeable) for monitoring time-of-day and water usage for up to eight hours during
a power outage
A dry or powered contact closure can be provided during a cycle or cycles of operation on all models
A SPDT relay can be added to provide an additional signal during Service/Regeneration (Single Tank
and Twin-Alternating units only)
Applications
SINGLE UNIT CONTROLS
MODEL NUMBER
DESCRIPTION
E948*
E951*
MULTIPLE UNIT CONTROLS
MODEL NUMBER
DESCRIPTION
Twin-Alternating Softeners & Filters

(w/ Timed Brine switch output)
Twin-Alternating Softeners
E958-TB
962 Control w/model 58-TB, 16-port stager
E958-TA
962 Control w/model 58-TA, 16-port stager
E948
2 Unit Sequential Filters (Backwash & Rinse)
E951
E958
*Two-tank and three-tank parallel systems can be controlled by individual controls provided with lockout feature (Lockout feature is void when using the added relay output option.)
Special Features
Memory Retention During a power outage, critical operating information is stored in memory with no
reprogramming required
Capacity Setting Lockout The control can be programmed to lock the capacity value so it cannot be
altered after installation
Operating Histories Important operating data is stored in memory and is retrievable upon demand.
The historical data includes peak flow data as well as average daily usage for each day of the week
U.S. or Metric Units of Measure
Multiple Initiation Options

Manual regeneration A separate REGEN button is provided for manual regenerations
Remote regeneration A set of terminals (w/programmable delay) is provided to allow for a
regeneration to be initiated from a remote location
Calendar override If the volume of water has not caused a regeneration, the 962 can be set to
regenerate every one to thirty days
Day of the week Regeneration on a specific day or days of the week with regeneration occurring
at a specific time of day (programmable)
Volume of water used With regeneration occurring either immediately or delayed to a specific
time of day (programmable)
Volume of water used with regeneration occurring either immediately or delayed to a specific
time of day (programmable)
Selected Reserve Options
Fixed reserve The reserve is fixed at a programmable percentage (30% factory preset) of the
total capacity
Variable reserve The controller monitors the daily water usage and at the programmed time of
regeneration, calculates the average water used for each day of the week. The reserve capacity is
set to 120% of the average water usage for the next day.


2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
AquaMatic Valves and Controls
Valve Nests Made Easy
The AquaMatic diaphragm valve pioneered the industrial water treatment industry
for over 45 years. Integral in any valve nest system, the AquaMatic valve set the
standard for simple, well-designed and reliable performance. Valve nests surpass
large multiport valves in many ways, giving you greater application flexibility, superior
flow rate performance and significant cost savings in most cases. Valve nests have
been an industry-staple for many years, and now GE makes it easy to specify, quote
and build an AquaMatic valve nest system. The new Easy Nest Kits simplify a valve
nest down to two part numbers (valving and stager controller). Gone are the days
of specifying multiple valves, stagers and controls. Now, all you need to do is know
your tank size, flow rate and piping size to easily specify and quote a valve nest kit.
The Easy Nest Kits include:
An entire valve nest simplified down to two part numbers.
The ability to quickly and easily specify, quote and engineer a complete valve nest
system in minutes.
A competitively priced valve nest system, using simplified and proven configurations
of valves and layouts.
Reduced inventory by not carrying an array of independent valves and controllers

in stock.
Less paperwork and engineering time with each valve nest built.
Simple valve nest diagrams and suggested assembly drawings available.
A convenient way to enter into the high-profit market of industrial water treatment
systems.
Over 45 years of AquaMatic valve nest reliability.
Easy Nest Features
No-hassle selection documentation for specifying, engineering and building the valve
nest system.
Available in either composite or metal valve configurations.
Filter and Softener configurations available.
Available with electronic or electromechanical controls.
Tank size coverage from 36 to 120-inches.
Service flow rates from 80 to 1300 gpm (18 m 3/h - 295 m 3/h).*
Backwash flow rates from:

35 gpm (8 m 3/h) - 392 gpm (89 m 3/h) for a Softener system.*
35 gpm (8 m 3/h) - 1200 gpm (272 m 3/h) for a Filter system.*
Easy Nest Kits come with: diaphragm valves, control, pilot tubing, tubing fittings for the
valves, injector (for softener system) and suggested application drawings for assembly
of the unit.
Open the door to a whole new spectrum of tank sizes that you may have never
previously tried. The AquaMatic Easy Nest Kits give you opportunities to seek new
business that will result in a very healthy bottom line.
*Flow rates shown are valve only, not the completed system.
Operation
Water Distribution The Easy Nest Kit configuration eliminates the need
for a center distributor tube resulting in:
Improved distribution of service, backwash and regenerant flows.
Better flow distribution improves system efficiency.
Lower pressure drops, reduces pumping costs.
Many available sizes of Easy Nest Kits to meet or match media

manufacturers performance requirements.
Longer media bed life.
Large water treatment systems are designed with a distribution

system that incorporates an upper diffuser and lower collector to
optimize performance. This type of distribution system uniformly
distributes the service flow across a large area, minimizing the
potential for water channeling through the media bed.
Design Benefits
The Easy Nest Kits by virtue of their design simplify service
procedures, reducing maintenance costs:
All AquaMatic valving is mounted away from the tank opening to
provide quick access for media servicing.
Aquamatic valves are plainly visible and accessible for quick servicing.
Easy Nest Kits can be serviced without disturbing the piping.
Easy to identify and service the specific component for repair.
All AquaMatic valves operate in the same manner, no need for

extensive training programs.
Control assembly can be remote-mounted for easy access.
Easy Nest Kits use Autotrol controls, which are widely used in the water treatment industry.
962 electronic controller assembly allows retrieval of historical data (peak water usage, total water used,
daily averages, etc.)
Easy Nest Kits provide a straightforward approach to water treatment, by incorporating the flexibility of
Autotrol controllers and the robust design of the AquaMatic valves into a simple and effective valve nest.

2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
Printed in USA, P/N 1232936 Rev. C
AquaMatic Valves and Controls
Service Flow Rates ............................................ 80 gpm to 1300 gpm (18 m3/h to 295 m3/h)
Backwash Flow Rates (Softeners) .................... 35 gpm to 392 gpm (8 m3/h to 89 m3/h)
Backwash Flow Rates (Filters) .......................... 35 gpm to 1200 gpm (18 m3/h to 272 m3/h)
System Sizes...................................................... 36" to 120" Diameter Tanks
System Configurations
SM
Performance Range (Single Tank Systems)
Easy Nest Kits
Softeners:
Single Tank ......................................................... 4 Position
Multi-Tank........................................................... 2, 3, and 4 Tank, Parallel
2 Tank Alternating Softeners
Filters:
Single Tank ......................................................... 3 Position
Multi-Tank........................................................... 2, 3, and 4 Tank, Sequential
Control Configurations
Electronic: .......................................................... Demand and Time Clock (Battery Back-Up)

Programmable Regeneration Range ................. 0-255 Minutes Regeneration (Each Cycle)
Electromechanical: ............................................ Time Clock, 6 or 7 Day

Programmable Regeneration Range ................. 3-102 Minutes Complete Regeneration Cycle
Stager Valves...................................................... 6, 8, and 16 Ports
Piping Configurations
Valves:
Cast Iron ............................................................. 3/4" to 3" Female Thread, NPT, BSP, JIS
3" to 6" Flanged
Noryl (Plastic)...................................................... 1" to 3" Union, Female Solvent Weld
2" to 3" Female Solvent Weld or Flange
Injectors.............................................................. 1/2" to 2" Female NPT Thread, Solvent Weld
Stager Tubing ..................................................... 1/4" Poly Tubing
Design Specifications
Valve Body.......................................................... Cast Iron or Glass-Filled Noryl
Diaphragm.......................................................... Buna N/Polyamide
Injector................................................................ PVC
Control Enclosures (Electro-Mechanical)........... Nema 1
Control Enclosures (Electronic).......................... Nema 4X Fiber Glass
Operating Pressure ............................................ 20psi - 120 psi (1.38 - 8.27 bar)
Operating Temperature...................................... 35F - 120F (2C - 38C)
Operating Voltages............................................. 115V 50/60 Hz, 220V 50/60 Hz
Selecting the Appropriate Stager and Nest Kits
Selection of the stager and valve nest kit can be done with two part numbers. The part numbers for the
stagers can be found on page 4 of this specification sheet. The valve nest kit part numbers can be found
on page 3 (softeners) and page 4 (filters.) Backwash flow controls, brine valves, and water meters are not
included as part of the Easy Nest Kits and must be ordered separately. Below are brief descriptions of the
stagers and valves. A raw water bypass option for single tank units is available, but a normally closed
valve must be ordered separately.
Control Features
Electromechanical Controllers
Regenerates based on a set time
Electronic (Metered/Signal) Controllers

Regenerates based on a set time, metered water usage or external signal
Valve Body Features

Cast Iron
Requires Threaded/Flanged Piping
Requires Union Connectors
Susceptible to Corrosive Water
K520 (Composite)
Solvent Weld
Requires Union Connectors
Corrosion Resistant
K530 (Composite)
Solvent Weld
No Union Connectors Needed*
Corrosion Resistant
Selection Process
Control Choices Example (page 4):
Select electronic or electromechanical......................................................................................Electronic
Select the correct option for your application............................................................................2 Tank Alternating Softener
Find part number........................................................................................................................1078842
Select quantity of controllers .....................................................................................................1
Valve Nest Choices Example (page 3 or 4):

Select filter or softener ..............................................................................................................Softener
Select valve type (Cast iron, K520, K530)..................................................................................K530 Valve Series
Select size of system based on tank diameter, pipe size, or flow rate.....................................54" Tanks
Find part number........................................................................................................................1078803
Select quantity of nest kits.........................................................................................................2 (Alternating)
Sample Order:
GE Order Form
Qty.
PN
1078842
Description
2 Tank Alternating Softener Controller
1078803
S537-54 Nest Kit
*Drawings on pages 5, 6, and 7 show union connectors as part of the installation. When using the K530 valves, those union connectors
are not necessary.
Available Standard Softener Configurations
Model
Number
Part
Number
Tank
Diameter
Inches
(cms)
Resin
Amount
Cu Ft
(Liters)
Pipe
Size
Inches
Service
Flowrate
at
Pressure Drop
Backwash
Flowrate
at
Pressure Drop
GPM@/PSI (m3/Hr.@bars)
Cast Iron Valves

S425-36
1078826
36 (92)
20 (565)
2"
100 @ 6.4
(22.7 @ .44)
36 @ 2.3
(8.1 @ .16)
S425-42
1078783
42 (106)
30 (850)
2"
150 @ 14.3
(34 @ .98)
48 @ 4.4
(10.9 @ .30)
S426-48
1078784
48 (120)
40 (1130)
2"
180 @ 14
(40.9 @ .96)
63 @ 7.5
(14.3 @ .51)
S426-54
1078785
54 (135)
50 (1415)
2 1/2"
220 @ 13.7
(50 @.94)
80 @ 12.2
(18 @ .84)
S427-60
1078786
60 (150)
60 (1700)
3"
300 @ 10.0
(68 @ .69)
98 @ 6.3
(22.2 @ .43)
S427-63
1078828
63 (160)
70 (1980)
3"
325 @ 11.6
(73.8 @ .80)
108 @ 7.5
(24.5 @ .51)
S428-72
1078787
72 (180)
85 (2400)
4"
425 @ 4.8
(96.6 @ .33)
140 @ 8.5
(31.8 @ .58)
S428-78
1078788
78 (200)
100 (2830)
4"
500 @ 6.6
(113.6 @.45)
165 @ 11.8
(37.5 @ .81)
S428-84
1078789
84 (215)
125 (3540)
4"
625 @ 10
(142 @ .69)
192 @ 10.5
(43.6 @ .72)
S428-90
1078790
90 (230)
140 (3965)
4"
700 @ 13
(159 @ .89)
220 @ 13.8
(50 @ .95)
S429-96
1078791
96 (245)
165 (4670)
6"
825 @ 4.0
(187.5 @ .27)
255 @ 7.6
(58 @ .52)
S429-102
1078792
102 (260)
185 (5240)
6"
925 @ 4.2
(210 @.29)
285 @ 9.2
(64.7 @ .63)
S429-108
1078793
108 (275)
210 (5945)
6"
1100 @ 6.0
(250 @ .41)
320 @ 11.5
(72.7 @ .79)
S429-114
1078794
114 (290)
235 (6655)
6"
1200 @ 7.0
(272 @ .48)
355 @ 3.5
(80.6 @ .24)
S429-120
1078795
120 (305)
260 (7360)
6"
1300 @ 8.3
(295 @.57)
390 @ 5.0
(88.6 @ .34)
Composite Valves Series K520

S524-36
1078796
36 (92)
20 (565)
1 1/2"
80 @ 9.0
(18.1 @ .62)
35 @ 11
(7.9 @ .76)
S526-42
1078797
42 (106)
30 (850)
2 1/2"
150 @ 4.5
(34 @ .31)
48 @ 4.0
(10.9 @ .27)
S526-48
1078798
48 (120)
40 (1130)
2 1/2"
180 @ 7.0
(41 @ .48)
63 @ 5.6
(14.3 @ .38)
S526-54
1078799
54 (135)
50 (1415)
2 1/2"
220 @ 10
(50 @ .69)
80 @ 10
(18 @ .69)

S534-36
1078800
36 (92)
20 (565)
1 1/2"
100 @ 8.7
(22.7 @.60)
35 @ 7.5
(7.9 @ .51)
S535-42
1078801
42 (106)
30 (850)
2"
150 @ 6.4
(34 @ .44)
48 @ 2.0
(10.9 @ .14)
S535-48
1078802
48 (120)
40 (1130)
2"
180 @ 9.2
(41 @ .63)
63 @ 4.0
(14.3 @.27)
S537-54
1078803
54 (135)
50 (1415)
3"
220 @ 2.4
(50 @ .16)
80 @ 7.0
(18 @ .48)
S537-60
1078829
60 (150)
60 (1700)
3"
300 @ 4.5
(68.1 @ .31)
98 @ 8.4
(22.2 @ .57)
S537-63
1078804
63 (160)
65 (1840)
3"
325 @ 5.3
(73.8 @ .36)
110 @ 4.0
(25 @ .27)
S537-72
1078805
72 (182)
90 (2550)
3"
425 @ 9.0
(96.6 @.62)
140 @ 7.0
(31.8 @.48)
Note: Data supplied herein is provided as a guide only. Actual results may vary depending upon actual water conditions and system layout.
Flow rates shown are valves only, not the completed system.
Available Standard Filter Configurations

Service and Backwash Flowrate @ Pressure Drop
Part
Number
Model
Number
Tank
Diameter
Inches (cm)
Pipe
Size
Inches
5 GPM/ft 2
GPM@PSI (m3/Hr@bars)
10 GPM/ft 2
15 GPM/ft 2
Cast Iron Valves

F425-42
1078806
42 (106)
2"
48@1.5 (10.9@.10)
96@5.8 (21.8@.4)
145@13.2 (33@.91)
F426-48
1078807
48 (120)
2"
62@1.7 (14@.11)
125@6.7(28@.46)
190@15 (43.2@1.03)
F426-54
1078808
54 (135)
2 1/2"
80@2.8 (18.1@.19)
160@7.2 (36.2@.49)
240@16 (54.5@1.1)
F427-60
1078809
60 (150)
3"
97@1.1 (22.0@.07)
195@4.3 (44@.29)
295@9.5 (67@.65)
F428-72
1078810
72 (180)
4"
140@0.5(31.8@.034)
280@2.5 (63.6@.17)
425@5.5 (96.6@.38)
F428-78
1078811
78 (200)
4"
165@0.7 (36.3@.048)
330@3.2 (75@.22)
500@7.5 (113@.51)
F428-84
1078812
84 (215)
4"
190@1.0 (43@.069)
380@4.4 (87.5@.30)
580@10 (132@.69)
F428-96
1078813
96 (245)
4"
250@1.6 (56.8@.11)
500@7.4 (113.6@.51)
750@16 (170@1.1)
F429-108
1078814
108 (275)
6"
315@0.5 (71@.034)
635@2.0 (143.6@.13)
960@4.5 (218@.31)
F429-120
1078815
120 (305)
6"
390@0.8 (88.6@.055)
780@3.0 (177@.20)
1180@7.4 (268@.51)

F524-36
1078816
36 (90)
2"
35@1.7 (8.0@.11)
70@6.8 (16@.47)
105@15 (23.8@1.03)
F526-42
1078817
42 (105)
2 1/2"
48@0.46 (11@.032)
96@2.0 (22@.13)
145@4.2 (33@.29)
F526-48
1078818
48 (120)
3"
62.5@0.8 (14.2@.055)
125@3.2 (28.4@.22)
190@7.3 (43.2@.50)
F526-54
1078819
54 (135)
3"
80@1.3 (18.1@.09)
160@5.2 (36.2@.36)
240@11.5 (54.5@.79)

F534-36
1078820
36 (90)
1 1/2"
35@1.2 (8@.08)
70@4.3 (16@.29)
105@9.6 (23.8@.66)
F535-42
1078821
42 (105)
2"
48@0.6 (11@.041)
96@2.7 (22@.18)
145@6.0 (33@.41)
F535-48
1078822
48 (120)
2"
62.5@1.1 (14.2@.075)
125@4.5 (28.4@.31)
190@10.5 (43.2@.72)
F537-54
1078823
54 (135)
3"
80@0.4 (18.1@.027)
160@1.6 (36.2@.11)
240@3.5 (54.5@.24)
F537-60
1078829
60 (150)
3"
98@0.6 (22.2@.041)
195@2.2 (44.3@.15)
295@5.4 (67@.37)
F537-63
1078824
63 (160)
3"
107@0.7 (24@.048)
215@2.7 (48@.18)
325@7.0 (73.8@.48)
SF37-72
1078825
72 (180)
3"
140@1.2 (31.8@.082)
280@5.0 (63.6@.34)
425@11.4 (96.6@.78)
Note: Data supplied herein is provided as a guide only. Actual results may vary depending upon actual water conditions and system layout.
Flow rates shown are valves only, not completed systems.
Electro-Mechanical Controllers
Description
Single Tank, 4 Position Softener
Single Tank, 3 Position Filter
2 Tank Sequential Filter
2 Tank Alternating Softener
w/Rinse Down
Part No.
P/N.1078830
P/N.1078831
P/N.1078832
P/N.1078833
P/N.1078834
P/N.1078835
P/N.1078836
Electronic Controllers
Description
Single Tank, 4 Position Softener
Single Tank, 3 Position Filter
w/Rinse Down
Part No.
P/N.1078837
P/N.1078838
P/N.1078839
P/N.1078840
P/N.1078841
P/N.1078842
P/N.1078843
Standard System Layouts
Softener
Filter
All systems are designed for guideline purposes only. Final authorship of engineering design and application
is the responsibility of the assembling OEM. GE can not be responsible for the performance and integrity of
the installed system.
Standard System Layouts (Continued)
UNIT A
UNIT B
Two Tank Alternating Softeners

All systems are designed for guideline purposes only. Final authorship of engineering design and application
is the responsibility of the assembling OEM. GE can not be responsible for the performance and integrity of
the installed system.
Standard System Layouts (Continued)
UNIT A
UNIT B
UNIT C
UNIT D
Four Tank Sequential Filter
All systems are designed for guideline purposes only. Final authorship of engineering design and application is the responsibility of the assembling
OEM. GE can not be responsible for the performance and integrity of the installed system.


2412 Grant Avenue
Rockford, IL
61103-3991
USA
(815) 964-9421 Phone
(815) 964-4449 Fax
ZA des Uselles
FRANCE
+33 1 64 10 2000 Phone
+33 1 64 10 3747 Fax
1044/8 SOI 44/2
Bangkok 10110
THAILAND
+66 2 38 14213 Phone
+66 2 39 18183 Fax
Printed in USA, P/N 1230817 Rev. B
540 Fluid Ejectors

Features and Benefits
A wide selection of fluid ejectors are available from GE Water &
Process Technologies, ranging from 1/2- to 2-inch pipe sizes.
They are constructed of corrosion resistant PVC material
specifically designed for applications in water treatment
systems. Our ejectors are available in U.S. Standard socket
weld ends and NPT ends. Add an S suffix to the series number
when ordering ejectors with socket weld ends.
Series 540 ejectors will operate at temperatures up to 140F
(60C). Minimum operating pressure is 20 psi (1.37 bars), and
maximum operating pressure is 125 psi (8.6 bars).
The ejector cartridge is chemically bonded inside the housing
for a long, trouble-free life. For optimum performance, ejectors
should be installed so that a piece of straight pipe extends from
the discharge area.
Optimal Performance
Durable
Series
540
SIZE INCHES
NPT
Slip
1/2 14
540S
541
1/2
3/4
1
1-1/2 11-1/2
544S
546
546S
2.75
(70)
1.31
(33)
3.44
(88)
1.50
(38)
1.56
(40)
1.72
(44)
N/A
1 11-1/2
542S
544
1.37
(35)
B
C
D
Diameter Inches (mm)
3/4 14
541S
542
1-1/2
2 11-1/2
2
1.81
(46)
1.88
(48)
2.09
(53)
2.38
(60)
3.75
(96)
4.19
(106)
4.75
(120)
5.25
(133)
5.63
(143)
2.38
(60)
2.78
(71)
5.56
(142)
6.63
(168)
3.00
(76)
3.06
(78)
Economical
Corrosion Resistant
NPT
N/A
.88
(22)
D
DIA
N/A
1.00
(25)
N/A
1.13
(20)
B
C
N/A
1.38
(35)
E
TYP (3)
Socket Weld
N/A
1.50
(38)
D
DIA
NOTE:
1. Dimensions are nominal.
2. N/A denotes not applicable.
3. Maximum temperature + 140F (60C).
4. Due to the differences in the tees which
are supplied by vendor, all dimensions
are subject to variations.
A
B
C
Nozzle Flow Rates gals/min (L/min)

Inlet
Pressure
P.S.I.
(Bars)
20
540 1/2 inch
0.13
0.18
0.16
0.23
(2.06) (0.60) (0.84)

40
0.19
0.26
(2.75) (0.74) (1.00)

50
0.21
0.29
(3.44) (0.86) (1.20)

60
0.23
0.32
(4.13) (0.91) (1.27)

70
0.25
0.35
(4.82) (0.96) (1.34)

80
542 1 inch
540-1 540-2 540-3 540-4 540-5 Draw 541-1 541-2 541-3 Draw 542-1 542-2
Black Brown Red White Blue Factor Red White Blue Factor Red White
(1.37) (0.52) (0.73)

30
541 3/4 inch
0.27
0.37
(5.51) (1.05) (1.47)

100
0.30
(6.9)
(1.13) (1.60)
0.42
120
0.33
0.46
(8.27) (1.21) (1.70)
0.62
0.90
(1.22) (2.44)
0.31
(3.50)
0.76
1.10
(1.42) (2.82)
0.38
(4.00)
0.88
1.20
(1.74) (3.50)
0.44
(4.90)
0.98
1.40
(2.02) (4.00)
0.49
(5.70)
1.10
1.50
(2.14) (4.20)
0.54
(6.08)
1.20
1.65
(2.25) (4.40)
0.58
(6.40)
1.30
1.80
(2.47) (4.90)
0.62
(7.00)
1.40
2.00
(2.66) (5.20)
0.70
(7.50)
1.50
2.20
(2.84) (5.60)
0.76
(8.10)
Nozzle
Dia.
(E 0.038 0.042 0.052 0.070 0.086
inches)
Throat
Dia.
0.076 0.086
(F
inches)
.104
.140
0.80
0.78
0.82
0.83
0.85
0.88
0.85
0.83
0.80
1.07
1.80
(4.30)
(7.20) (11.2)
2..90
1.30
2.10
(4.90)
(8.30) (13.0)
3.50
1.50
2.50
(6.00)
(10.2) (16.0)
4.00
1.70
2.80
(7.00)
(11.8) (18.4)
4.50
1.80
3.10
(7.40)
(12.5) (19.5)
4.90
2.00
3.30
(7.80)
(13.1) (20.5)
5.30
2.15
3.60
(8.50)
(14.4) (22.5)
5.70
2.40
4.00
(9.20)
(15.5) (24.3)
6.40
2.60
4.30
(9.80)
(16.6) (26.0)
7.00
0.098
.125
1.15
1.20
1.26
1.25
1.15
1.08
1.00
0.95
0.90
.157
.172
4.40
5.80
8.20
(17.3) (22.0)
(31.7)
5.40
7.10
10.0
(20.0) (25.0)
(36.0)
6.20
8.20
11.7
(24.5) (31.0)
(45.0)
7.00
9.20
13.0
(28.4) (36.0)
(52.0)
7.60
10.0
14.4
(30.0) (38.0)
(55.0)
8.20
10.8
15.5
(31.6) (40.0)
(58.0)
8.70
11.6
16.6
(34.8) (44.0)
(63.0)
9.80
13.0
18.5
(37.5) (47.5)
(68.5)
10.7
14.2
20.0
(40.0) (50.7)
(73.0)
.188
.250
.219
.250
.312
546 2 inch
542-3 Draw 544-1 544-2 544-3 544-4 544-5 Draw 546-1

Blue Factor Red White Blue Yellow Orange Factor Red
.196
544 1-1/2 inch
1.04
0.94
0.95
0.85
0.82
0.80
0.78
0.75
0.70
8.70
13.4
17.0
(34.2) (52.5) (66.0)

10.6
24.5
20.7
25.7
30.0
(39.5) (60.0) (76.0)
(96.0)
(112)
12.3
16.4
21.0
(83.0) (97.6)
24.0
29.7
34.7
(48.4) (74.4) (93.4)
(117)
(138)
13.8
19.0
26.8
33.2
38.8
(58.0) (86.0) (108)
(136)
(160)
15.0
21.2
29.5
36.3
42.5
(59.3) (91.0) (114)
(144)
(170)
16.3
23.0
31.8
39.3
46.0
(62.0) (96.0) (120)
25.0
(152)
(178)
17.4
27.0
34.0
42.0
49.0
(68.0)
(105)
(132)
(166)
(195)
19.5
30.0
38.0
47.0
55.0
(74.0)
(113)
(142)
(180)
(210)
21.3
32.8
41.5
51.5
60.0
(78.0)
(120)
(152)
(190)
(225)
.281
.312
.359
.406
.438
.375
.438
.500
1.08
1.12
1.16
1.15
0.95
0.90
0.80
0.80
0.75
546-2 546-3 546-4 546-5 Draw

White Blue Yellow Orange Factor
29.5
35.7
28.4
45.0
52.0
(116)
(140)
(152)
(178)
(207)
36.0
43.7
47.0
55.0
64.0
(134)
(162)
(176)
(205)
(240)
41.7
50.0
54.0
64.0
74.0
(164)
(198)
(216)
(252)
(294)
46.6
56.5
61.0
71.4
83.0
(190)
(230)
(250)
(292)
(340)
51.0
62.0
66.5
78.0
91.0
(200)
(244)
(265)
(310)
(360)
55.0
67.0
71.0
84.5
98.0
(212)
(256)
(278)
(325)
(380)
59.0
71.0
77.0
90.0
106
(232)
(280)
(306)
(357)
(416)
66.0
80.0
86.0
100
118
(250)
(300)
(330)
(385)
(445)
72.0
87.0
94.0
110
130
(268)
(325)
(350)
(410)
(480)
.469
.500
.547
.578
.625
.562
.625
.719
.812
.875
1.08
1.12
1.16
1.15
0.95
0.90
0.80
0.80
0.75
.938
1.000 1.094 1.156 1.250
Data based on: 1. Water media specific gravity 1.0; 2. Suction lift 3 ft. (1 meter); 3. Discharge head 0 ft. or meters; 4. Media temperature 60F (15C)
Specific Gravity Chart

Fluid
Specific Gravity
Fluid
Specific Gravity
Saturated Brine (NaCi) . . . . . . . . . . . . . . . . . . . . . . . .1.2
Sodium Hydroxide (50%) . . . . . . . . . . . . . . . . . . . . . . . .1.52
Hydrochloric Acid (30%) . . . . . . . . . . . . . . . . . . . . . .1.14
Sulphuric Acid (20%) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
Fluid
Fig. 1: Efficiency vs. Backpressure
To Calculate Drawrate
At different inlet pressure. Suction lift 3 feet (1 m).
Where A = Nozzle flowrate

B = Specific gravity
C = Draw factor
D = Efficiency factor
100
Inlet Pressure
lbs/sq in
80
100
Efficiency %
80
60
60
40
50
20
40
30
4
6
Backpressure (lbs./sq. in.)
10
Specific Gravity
Sodium Hydroxide (25%) . . . . . . . . . . . . . . . . . . . . . . . .1.16
Drawrate = (A) (C) (D)

B
Example
Find drawrate for 30% hydrochloric acid at inlet pressure of
60 psi and back pressure of 5 psi for 1" blue code ejector.
From Nozzle Flowrate Table: At 60 psi, Series 542-3
A = Nozzle flowrate = 14.4 gal./min.
C = Draw factor = 0.82
From Specific Gravity Chart: B = S.G. of 30% HCL = 1.14
From Efficiency Table (Fig. 1): D = 5 psi backpressure @ 60psi inlet
pressure = 77%
Drawrate = (14.4) (0.82) (.77) = 7.97 gal./min.
1.14
How to Order
1. Select series number based on required pipe size.
2. Add S suffix to series number if socket weld ends desired.
3. Add nozzle size suffix as determined by supply pressure and required
flow (see example).
Example:
540-3, 1/2, red code threaded ejector
540S-3, 1/2, red code socket weld ejector
2007, General Electric Company.

Printed in USA, P/N 3026818 Rev.A
GE Infrastructure
FLOW CELL
Flow Meters
Features and Benefits
The FLOW CELL flowmeter design takes full advantage of the
dominant features of the orifice and the area-type flowmeters. It
is a reasonably priced, unique flowmeter that is easy to operate,
with simple construction and provides the same accuracy as an
area-type flowmeter.
FLOW CELL is a compact, differential pressure flowmeter that
can be installed directly in the main pipeline regardless of
upward, downward, or horizontal flow direction. It measures the
rate of flow of water and other transparent fluids through piping
up to 20" diameter (other sizes on request), and consists of two
major partsa base socket containing an orifice plate installed in
the main stream and a flow gauge consisting of a float in a
tapered, transparent tube. A strainer is incorporated at the inlet
port of the gauge to filter out material contaminants, and may be
removed for cleaning.
Margin of error is minimal and remains constant across the
entire scale. Accuracy within 2% is obtained at the top of the
scale when measuring fluid with viscosity similar to that of
water. When other fluids are measured, FLOW CELL is accurate
within 2.5%. Most fluids can be measured if their viscosity is similar to water.
Gauge cleaning and maintenance is simplified with the use of a
Checkmatea valve between the base socket and gauge.
By-pass flow through the gauge may be shut off to remove the gauge
without disrupting the main flow.
> Outstanding quality construction
> Performanceaccurate to 2%
> Ease of mountinginstall in any flow
direction
> Small sizerequires less than 6 inches of
pipe line; gauge less than 11 inches tall
> Ease of maintenancecan be serviced without
shutdown of main flow
> Warrantyunlimited 12 months
> Competitively priced
> Wide range of sizes3/8" through 20"
> Special featuresgauge strainer; direct
reading; custom scales; available in 316SS
and PVC
Principle of Measurement
Total flow rate is obtained by measuring a proportioned
by-pass flow generated by the orifice plate in response
to the main flow velocity. The by-pass flow is directed
through a vertically positioned, transparent tube. As
the fluid flows from the lower to the upper end of the
tube, it raises the float to the level where the tube
opening is large enough to accommodate the by-pass
volume. Gauge markings on the tube are calibrated to
reflect flow capacity of the pipe. The mark
corresponding to the level of the float indicates the
total flow rate.
Upper Block
Upper Stopper
Return Tube
Float
Taper Tube
Main Pipe
Orifice Plate
Strainer
Strainer Cap
Construction
FLOW CELL consists of two major componentsa base
socket containing an orifice plate, and a gauge
assembly. The base socket in standard model (metal)
FLOW CELLS of sizes 3/8 through 3/4" are machined
from bronze castings. Base sockets of larger sizes are
machined from ductile cast iron or carbon steel with
stainless steel orifice plates.
The metal components of the standard models gauge
assembly are nickel plated brass and 304 stainless
steel. The strainer cap is acrylic resin, and the
(tapered) metering tube is Pyrex glass. A protective
shield of plexiglass is mounted in front of the metering
tube.
FLOW CELL flowmeters are optionally available in 316
stainless steel or PVC construction. The metering tube
is also available with English or Metric scales for both
water and gas. See Tables 2 and 5 for available gauge
scales. See Table 1 for detailed information concerning
materials of construction.
Mounting
The base socket may be mounted in either vertical or
horizontal position, and the fluid may flow in either
direction. However, the gauge assembly must be
vertical when secured to the base socket.
Model FLTFLOW CELL has a thread mount base
socket and is available in 3/8" through 6" pipe sizes.
Model FLY FLOW CELL has a flange mount base
socket and is available in 1-1/2" through 20" pipe sizes.
Model FLW FLOW CELL (PVC) is available only in
flange mount, and in 3/8" through 6" pipe sizes.
To function properly, the base socket must be installed

with sufficient straight pipe before and after the orifice
plate to permit unrestricted flow-through. This pipe
must be the same size as the meter, and be schedule
40 if metal, or schedule 80 if PVC.
Upstream Side
Downstream Side
Elbow or Tee
Valve
6
3
8
3
Table 1 - Construction Materials

Part
STD FLT
STD FLY
316SS FLT&FLY
PVC FLW
Base socket
3/8-3/4"; Bronze
1-21/2"; Ductile cast iron
3-6"; Carbon steel
Ductile cast iron
316SS
PVC
Orifice plate
3/8-3/4" Bronze
1" & up 304SS
304SS
316SS
PVC
Saran
Strainer
304SS
304SS
316SS
Strainer cap
Acrylic (1)
Acrylic (1)
316SS
PVC
Tapered tube
Pyrex glass
Pyrex glass
Pyrex glass
Pyrex glass
Float (water)
304SS
304SS
316SS
316SS (3)
Red glass
Red glass
Red glass
Red glass
304SS
304SS
316SS
PVC
Nickel plated brass
Nickel plated brass
316SS
PVC
Spring
304SS
304SS
316SS
Protective cover
304SS
304SS
316SS
Neoprene (2)
Neoprene (2)
Teflon
Teflon
Nickel plated brass
Nickel plated brass
316SS
PPS
Float (air)
Return tube
Outlet tube; Upper & lower block; Air vent; Disassembly screw
O-rings
Upper, lower stopper
(1) Optional chrome-plated brass (high temperature or pressure)

(2) Optional Teflon (high temperature)
(3) Optional Hastelloy C and Tantalum
Standard model (metal) FLOW CELL flowmeters are
equipped with acrylic strainer caps, Neoprene O-rings,
and are rated at 140F (60C) and a pressure of 150
psi (10 KgF/cm2) maximum. Substitution of an
optional metal strainer cap extends the operating
range to 194F (90C) and 300 psi (20 KgF/cm2)
maximum.
FLOW CELLS made of 316SS have Teflon O-rings and
are rated at 302F (150C) and 300 psi (20 KgF/cm2)
maximum.
All metal FLOW CELLS can be supplied with optional
Teflon O-rings which extends their maximum
temperature to 302F (150C).
Model FLW FLOW CELL (PVC) is rated at 122F
(50C) and 114 psi (8 KgF/cm2) maximum.
O-rings increases maximum temperature rating to

302F (150 C).
The PVC K type Checkmate is rated at 122F (50C)
and 114 psi (8 KgF/cm2) maximum.
Connector (optional)
When measuring the flow rate in a pipe that is not
conveniently located for easy viewing, the gauge
assembly may be offset from the base socket and
connected by 3/8" (10mm) pipe. Two connecting
blocks, one for the gauge assembly and the other for
the base socket, are available to facilitate offset
installations. The gauge may be offset up to 16 feet
(5m) without loss of accuracy. Connectors are
available in chrome plated brass, 316SS, and PVC.
Alarm Module (optional)
Checkmate (optional)
The Checkmate is a special valve that may be
installed between the base socket (or the connecting
block) and the gauge assembly to shut off the flow. It
permits the removal of the gauge for repair or
maintenance without affecting the mainstream. It
also reduces exposure of the metering components to
contamination, and prevents damage from hydraulic
shock in the main line.
There are two types of Checkmates available. The
N type is available in nickel plated brass, and
316SS. It is rated at 140F (60C) and 150 psi (10
KgF/cm2) maximum.
The K type Checkmate is available in nickel plated
brass, 316SS, and PVC. The metal K type
Checkmates are rated at 194F (90C) and 300 psi
(20 KgF/cm2) maximum. Adding optional Teflon
An optional alarm module is available that mounts on

the side of the gauge assembly. The module may be
positioned vertically to sense the float position at any
point across the calibrated range of the tapered tube.
The module senses whether the special magnetic float
is above or below the set position of the module.
There are two alarm modules. The model HV-100L
produces a relay contact closure on low flow, and
model HV-100H produces a relay contact closure on
high flow. It is possible to mount both high and low
flow alarms. The relay contact is rated 1 amp
maximum at 120 VAC, and the module must be
powered with 12 VDC10%, 100ma. Power supply is
not included with alarm modules.
Disassembly
With the cap removed, the strainer can easily be taken out
for cleaning. The metering tube components should be
Checkmate N Type
Checkmate K Type
Table 2 - FLOW CELL Flowmeters for Liquids
Water and Liquid Applications

FLOW CELL flowmeters are calibrated for water at 68F (20C). Other liquids may be metered if
their viscosity is similar to water. The following equation may be used to correct for fluid of
different density:
Q1 = Q0
Standard Flow Cells

Pipe Size (4)
d0(f-d1)
d1(F-d0)
Where:
Q1= actual flow rate
Q0= FLOW CELL gauge reading
d1= density of fluid being metered
d0= density of fluid for which gauge is calibrated
F = float density (304SS=7.8; 316SS=8.02;
Hastelloy C=8.94)
FLOW CELLS are available on special order for fluids in the viscosity range of 0.4 to 3.0
centipoise.
Flow Range
m3/hr
Pressure Drop (PSI)
2.75
70
.15-.75
2.75
70
.2-1.0
70
.3-1.5
3/8
10
.35-1.85
.05
.08-.42
.01
.20-5.69
.17-4.88
1/2
15
.8-4.3
.1
.18-.96
.02
.16-4.75
.14-4.08
3/4
20
2-11
.5
.45-2.4
.05
.15-4.39
.12-3.63
2.75
FLT +FLY
FLW
Inches
GPM
m3/hr
.03-.17
1.5-7.5
.05-.23
2.4-12.0
.07-.34
4.2-21.0
Minimum
Maximum
GPM
m3/hr
GPM
m3/hr
.34-1.71
.1-.5
.025-.12
1.0-5.0
.25-1.2
.54-2.7
.15-.75
.035-.18
1.9-9.5
.4-2.0
.95-4.8
.25-1.25
.60-.30
3.4-17.0
.75-3.7
25
3.5-18.5
.5
.8-4.2
.1
.13-3.65
.11-3.02
2.75
70
.5-2.5
.11-.57
7-35
1.6-8.0
.4-2.0
.09-.45
6-29
1.3-6.5
1-1/4
32
5-28
1.2-6.4
.2
.12-3.72
.10-3.28
2.91
74
.85-4.25
.19-.97
12-60
2.7-13.5
.7-3.5
.16-.80
10-50
2.3-11.5
1-1/2
40
8-42
1.8-9.4
.2
.13-3.55
.11-3.09
3.34
85
1.15-5.75
.26-1.31
16-80
3.6-18
1.0-5.0
.25-1.2
14-70
3.2-16
50
16-80
3.5-18.5
.5
.13-3.33
.11-2.84
3.54
90
1.85-9.25
.42-2.11
27-135
6.1-30
1.6-8.0
.4-1.9
23-115
5-25
2-1/2
65
25-140
6.0-32
.09-2.68
.07-2.20
3.93
100
2.6-13.0
.59-2.97
39-195
8.9-44
2.3-11.5
.55-2.7
35-170
7.7-38
80
35-185
8-42
.12-3.24
.10-2.83
4.33
110
4.1-20.5
.94-4.68
60-300
13.7-68
3.6-18.0
.85-4.1
55-265
12-60
100
70-360
10
16-80
.12-3.12
.10-2.68
4.72
120
7-35
1.6-8
103-515
23.5-117
6.3-31.5
1.5-7.5
95-465
20-100
125
120-560
20
25-125
.15-3.25
.13-2.85
5.12
130
11-55
2.5-12.5
163-815
37.2-185
10-50
2.3-11.5
145-725
33-165
150
160-800
20
35-180
.13-3.22
.11-2.80
5.12
130
16-80
3.7-18.3
235-1175
53.6-268
15-75
3.5-18
200-1000
45-225
200
300-1450
50
60-320
10
.14-3.21
28-140
6.5-32
400-2000
91.3-457
10
250
400-2000
50
90-480
10
.11-2.82
43-215
10-50
640-3200
146-730
12
300
700-3500
100
160-820
20
.10-2.50
61-305
14-70
910-4550
208-1039
14
350
900-4500
100
200-1000
20
.12-2.88
75-375
18-86
1100-5500
251-1255
16
400
1400-6600
200
300-1500
50
.11-2.54
100-500
23-115
1500-7400
338-1690
18
450
1800-8800
200
400-2000
50
.09-2.22
125-610
28-140
1820-9075
414-2072
20
500
2500-11500
500
500-2500
50
.11-2.41
150-760
35-175
2500-11500
525-2626
The flow ranges for FLOW CELL air flowmeters are calibrated in SCFM flowing at 68F
and 1 atm pressure or NM3 per hour flowing at 20C and 1 atm pressure. Since air is
a compressible fluid, the actual flow rate will differ from the gauge reading if the air
flowing through the meter is at a different temperature or pressure. The following
equation may be used to correct for gauge readings:
A one inch FLOW CELL is rated at a maximum flow rate of

25 SCFM at 68F and 1 atm pressure. The actual maximum
flow rate at 120 psig and 90F would be:
Where:
F = actual flow rate
G = FLOW CELL gauge reading
P1= absolute pressure of air flowing. (absolute pressure = P+1.03 for Kg/cm2 and
P+14.7 for PSI)
P0= absolute pressure of air for which gauge is calibrated. (Std. gauge would
be 14.7 psia or 1.03 KgF/cm2A).
T1 = absolute temperature for air flowing. (absolute temp. = T+273 for C and
T+460 for F)
T0 = absolute temperature of air for which gauge is calibrated. (Std. guage would
be 293 for C and 528 for F).
AquaMatic can supply FLOW CELL flowmeters with gauges that are calibrated to your
specific temperature and pressure conditions. FLOW CELL flowmeters are also
available calibrated for gases other than air.
m3/hr
Scale
Optional Flow Ranges For FLW (3)
Maximum
GPM
GPM
Scale
Minimum
mm
mm (1)
Example:
F=G
Base Socket
Length (2)
Inches
Air Applications
P1T0
P0T1
Optional Flow Ranges For FLT and FLY (3)
(1) Optional BSPT or JIS

(2) Dimensions for FLT type only;
FLY sockets are 2.36 (60);
FLW sockets are 1.96 (50)
(3) Special Order
(4) Schedule 40 metal pipe,
or schedule 80 PVC pipe.
Table 3 - Pressure Correction Factors
F=(25)(3.03)(0.98) = 74.2 SCFM
Pressure (psig)
30
60
90
120
150
180
210
240
270
300
1.74
2.25
2.67
3.03
3.35
3.64
3.91
4.16
4.40
4.63
Table 4 - Temperature Correction Factors

Temperature (qF)
30
60
90
120
150
180
210
240
270
300
1.04
1.01
.98
.95
.93
.91
.89
.87
.85
.83
Table 5 - FLOW CELL Flow Meters for Air

Optional Flow Ranges For
FLT, FLY for 68qF and 1 Bar (1)
Standard Flow Cells
Optional Flow Ranges For

FLW for 68qF and 1 Bar (1)
Pipe Size (2)

Flow Range for Air Flowing
at 68qF and 1 Bar
Flow Range for

100qF, 100 PSI
Pressure
Drop (PSI)
Minimum
Minimum
Inches
mm (1)
SCFM
Scale
nm3/hr
Scale
SCFM
nm3/hr
3/8
10
0.5-2.5
.1
0.8-4.0
.1
1.4-6.7
2.2-10.8
.03-.81
.15-.75
.25-1.2
2-10
1/2
15
1.2-6.0
.2
2.0-9.2
.2
3.2-16
5.4-25
.03-.71
.20-1.05
.35-1.75
3-15
3/4
20
3.0-14
.5
5-23
.5
8-40
13-62
.03-.55
.37-1.85
.65-3.2
5.5-27.5
9-45
SCFM
nm3/hr
Maximum
SCFM
nm3/hr
Maximum
SCFM
nm3/hr
SCFM
nm3/hr
3.3-16.5
.1-.5
.15-.75
1.6-7.9
2.8-13.5
5.3-26.5
.16-.80
.3-1.5
2.4-12
4-20
.3-1.5
.5-2.5
4.5-2.2
7.6-37
25
5-25
1.0
8-40
1.0
13-65
20-100
.02-.52
.6-3.0
1-5
8.5-42.5
15-75
.5-2.5
.9-4.5
7-35
12-60
1-1/4
32
8-36
2.0
12-60
2.0
20-100
35-175
.02-.48
1.05-5.25
1.75-8.75
15-75
25-130
.9-4.5
1.6-8.0
13-65
22-110
1-1/2
40
12-54
2.0
18-90
2.0
35-150
50-250
.02-.46
1.5-7.5
2.4-12.0
20-100
35-175
1.2-6.0
2-10
18-90
30-150
50
25-110
5.0
35-175
5.0
60-300
100-500
.03-.49
2.4-12
4-20
35-175
60-295
2-10
3.5-18
30-150
50-250
2-1/2
65
40-180
10
60-300
10
110-500
160-800
.02-.35
3.3-16.5
6-28
50-250
85-415
3-15
5-25
43-215
70-350
80
50-250
10
80-400
10
140-700
220-1100
.02-.46
6.5-27.5
9-45
75-375
130-650
5-25
8-40
65-325
110-550
100
100-500
20
160-800
20
270-1350
450-2200
.02-.47
8.8-44
15-75
130-650
225-1125
8-40
14-70
118-590
200-1000
125
160-760
50
250-1250
50
450-2200
700-3400
.02-.47
14-70
24-120
200-1000
350-1750
13-65
22-110
185-925
310-1550
For approximate correction, the following equation and tables may be used:
150
200-1000
50
350-1700
50
550-2750
950-4600
.02-.39
20-100
34-170
300-1500
505-2525
18-90
30-150
265-1325
450-2250
200
350-1650
50
600-2800
50
1000-5000
1600-7600
.01-.32
35-175
60-300
500-2500
875-4375
F = (G)(A)(B)
Where:
F = actual flow rate
G = gauge reading
A = pressure correction factor from Table 3.
B = temperature correction factor from Table 4.
10
250
600-3000
100
900-5000
100
1600-8000
2500-1300
.02-.49
55-275
95-465
800-4000
1400-6900
12
300
1000-4600
200
1600-7800
200
2700-12500
4300-21000
.02-.34
78-390
130-650
1200-5800
2000-9800
14
350
1200-5600
200
2000-9500
200
3200-15000
5500-26000
.02-.35
95-475
160-800
1400-7000
2415-12075
16
400
1800-8600
500
3000-14500
500
5000-25000
8200-40000
.01-.34
126-630
220-1100
1800-9000
3200-16000
18
450
2500-11500
500
4000-19000
500
7000-31000
11000-51000
.01-.29
155-775
265-1325
2500-11500
4000-19000
20
500
3000-14000
500
5000-25000
500
8100-38000
14000-68000
.01-.28
192-960
325-1625
3000-14000
5000-25000
(1) Special Order

(2) Schedule 40 metal pipe, or
schedule 80 PVC pipe.
FLOW CELL
Flow Meters
FLW type:
disassembled in the following order:
FLY and FLT types:
1
2
2
3
5
7
6
7
8
Outlet
Tube
9
Outlet
Tube
O-Ring
O-Ring
Strainer
Strainer
Strainer
Cap
10
11
Strainer
Cap
FLY and FLT types:

1. Disassembling screw
2. O-ring
3. Spring
4. Upper stopper
5. O-ring
6. Tapered tube
7. Float
8. O-ring
9. Lower stopper
FLW type:
1. Clamping bolt
2. O-ring
3. Stopper gland
4. Disassembling screw
5. O-ring (Teflon)
6. Upper stopper
7. O-ring
8. Float
9. Tube
10. O-ring
11. Lower Stopper
Remove bolt and screw from upper block and lift out
return tube. Reverse this procedure for assembling.
9
NOTE: FLY and FLT types with optional Teflon O-rings are
similar in construction to the FLW gauge. Refer to
service manual for details.
Engineering and Purchasing Specifications:

The flowmeter shall be of the orifice plate by-pass design, consisting of a base socket with integral orifice plate that
can be installed directly in the main pipeline regardless of upward, downward or horizontal flow direction; and a
variable area gauge calibrated to provide a direct reading of the total flowrate. The gauge shall mount directly to the
base socket without interconnecting pipe, and include an integral strainer to filter out material contaminants which
may be removed for cleaning.
The flowmeter shall be similar in all respects to the FLOW CELL flowmeter distributed by
GE Infrastructure Water & Process Technologies, Rockford, Ill.
g
GE Infrastructure
2412 Grant Ave.

Rockford, IL 61103 U.S.A.
Phone: (815) 964-9421
Fax: (815) 964-4449
www.gewater.com
2004, General Electric Company.
P/N 1163572 Rev. C
Series 962
Electronic Stager Control
TIME OF DAY
TIME OF REGEN
HARDNESS
FLOW
PM
SERIES 962
CAPACITY
REGEN TIME
REMAINING
SET
REGEN
Table of Contents
Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . 3
Caution and Warning Symbols . . . . . . . . . . . . . . . . . . 4
Series 962 Electronic Stager Controls . . . . . . . . . . . . 6
Special Features of the Series 962 Stagers . . . . . . . 6
Memory Retention
Programmable Cycles
Double Regeneration
Capacity Setting Lockout
Selectable Reserve Options
Calendar Override
Manual Regeneration
Operating Histories
Remote Regeneration
Selectable Automatic Regeneration
Optional Battery Backup
Flow Rate Display
Programming the Series 962 Stager . . . . . . . . . . . . . 7

Factory Default Values
Program Levels
Level I Programming
Setting Time of Day
Level II Programming
Changing a Program Value
Level III Programming
Level IV Programming
Entering C Values
Entering d Values
Viewing a Program Value
Manual Regeneration
Lock-out Feature
Flow Sensor Select Options. . . . . . . . . . . . . . . . . . . . . . 9

Capacity Based Regeneration Start Options. . . . . . 9
Immediate Regeneration Only Option
Installation Programmed Values Chart
Advance Cycle Function. . . . . . . . . . . . . . . . . . . . . . . . . 7

Cancel Regeneration Function. . . . . . . . . . . . . . . . . . . 7
Parallel Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Twin Alternating Operation . . . . . . . . . . . . . . . . . . . . .15
Flow Sensor Connections. . . . . . . . . . . . . . . . . . . . . . .16
AC Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Remote Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . .17
Relay Output Option . . . . . . . . . . . . . . . . . . . . . . . . . . .17
DECLARATION OF CONFORMITY
Rockford Operations
This Declaration of Conformity is suitable to the European standard EN 45014, General criteria for suppliers
declaration of conformity.
Applied Council Directive(s):
Electromagnetic Compatibility Directive, 89/336/EEC Council Directive as amended by Council Directive
92/31/EEC and Council Directive 93/68/EEC.
Low Voltage Directive, 73/23/EEC Council Directive as amended by Council Directive 93/68/EEC.
We,
Manufacturer:
OSMONICS Rockford Opertions

2412 Grant Ave.
Rockford, IL 61103-3991
USA
Authorized
European
Contact:
OSMONICS - France
230 rue Robert Schuman
ZA des Uselles
77350 Le Mee Sur Seine,
France
Tel: 011 -331-64-10-2000
Fax: 011-331-64-10-3747
declare under our sole responsibility that the product(s).
Model E948, E951, E958, E959 and E996 Electronic Controls for Water Filters and
Softeners.
___________________________________________________________________________
to which this declaration relates is (are) in conformity with the relevant provisions of the following Harmonized
European standard(s) or other normative document(s):
Standard & date
EN 61010-1:1993
+ A2:1995
Title
Safety requirements for electrical equipment for measurement, control and
laboratory use - Part 1: General Requirements
Electromagnetic Compatibility - Generic Emission Standard - Residential,
EN 50081-1: 1992
Commercial, Light Industrial.
Electromagnetic Compatibility - Generic Immunity Standard Part 2 EN 50082-2: 1995
Industrial.
Technical Information is maintained at:
OSMONICS Rockford Operations
2412 Grant Ave.
Rockford, IL 61103-3991
USA
___________________________________________________________________________________________
Year of CE Marking: 2002
_____________________________________________________________________________________________________
We, the undersigned, hereby declare that the product(s) specified above conforms to the listed directive(s) and
standard(s).
Manufacturer
Signature:
Full Name:
Position:
On (date):
Colin J. McDonough
Plant Manager
18 Jul 02
Caution and Warning Symbols

The following international symbols appear in this manual
to highlight caution and warning messages.
reach of the operator. It must be clearly marked to indicate

that it is the disconnecting device for this equipment.
Recommend fuse size is
1 AMP.
Cautions
Voltage Range: 230/115VAC (+/- 10%)
Not heeding these messages could result in personal

injury and/or damage to equipment.
Frequency Range: 50/60Hz

Max. Rated Power: 4 Watts
Caution: This symbol indicates caution

messages (Refer to User Manual).
Pollution Degree: 2
Overvoltage Category: II
Altitude: 6500 Ft. (2000 Meters)
Max. Rated Fluid (Air/Water) Pressures
Warnings
Not heeding these messages could result in serious
personal injury.
Warning: This symbol is intended to alert
the user to the presence of dangerous
voltage within the products enclosure that
may be of sufficient magnitude to
constitute a risk of electric shock to
persons.
Model E948
Model E951
Model
E958/E959
Model E996
125 psi
(8.6 bar)
125 psi
(8.6 bar)
125 psi
(8.6 bar)
250 psi
(17 bar)
NEMA 4X Enclosure: Intended for indoor or outdoor use

primarily to provide a degree of protection against
corrosion, windblown dust and rain, splashing water;
undamaged by the formation of ice on the enclosure. The
enclosure door must be kept tightly closed using all
fasteners provided. Any modifications to this enclosure
(i.e., added holes for cable entry/mounting, conduit
connections...etc.) may void the intended NEMA 4X
rating. NEMA 4 and UL rated fittings should be used
when modifying the enclosure.
Specifications
Warning: Class I equipment - The
composite enclosure used in this
equipment does not automatically provide
grounding between conduit connections.
Use grounding bushing and jumper wires
as part of the installation. To avoid electric
shock, grounding must be installed by the customer as
part of the installation. Installation should be completed
by qualified electricians and in accordance with the
requirements of all state and local electrical codes as
well as the National Electrical Code (NEC). A separate
ground post has been provided inside this equipment
enclosure and is indicated by the NEC ground symbol as
shown below.
Relative Humidity Operating Range:
NEC Ground Symbol

Warning: Overcurrent Protection - This
equipment is not supplied with built in
overcurrent protection (fuses or circuit
breakers). An external switch and/or circuit
breaker must be installed by a qualified
electrician in accordance with all state and
local electrical codes as well as the National Electrical
Code (NEC). The external switch and/or circuit breaker
must be in close proximity to this equipment and in easy
4
Temperature Range
Allowed Relative
Humidity
0oC to 37oC
(32oF to 99oF)
10% to 100%
Condensing
38oC to 55oC
(100oF to 131oF)
10% to 75%
Non-Condensing
Inputs
Terminal Strip 1 (TB1) High Voltage
TB1, Terminal #1: Line Voltage Input
TB1, Terminal #4: Neutral Input
TB1, Terminal #6: Input to Aux. Switch Common
Optional Relay Inputs
Relay Terminal #6: Relay Common Input
Terminal Strip 2 (TB2) Low Voltage
TB2, Terminal #11: Turbine Meter Ground Input
TB2, Terminal #12: Turbine Meter Shield Input
TB2, Terminal #13: Turbine Meter Signal Input
TB2, Terminal #17: Delayed Start Input (Dry Contact)
TB2, Terminal #18: Delayed Start Input (Dry Contact)
TB2, Terminal #19: Lockout Input (Dry Contact)
TB2, Terminal #20: Lockout Input (Dry Contact)
Outputs
Terminal Strip 1 (TB1) High Voltage
TB1, Terminal #7: Aux. Switch N.C. Output
TB1, Terminal #8: Aux. Switch N.O. Output
Optional Relay Outputs
Relay Terminal #2: Relay N.C. Output
Relay Terminal #3: Relay N.O. Output
Terminal Strip 2 (TB2) Low Voltage
TB2, Terminal #14: Turbine Meter +12VDC Output
TB2, Terminal #12: Turbine Meter Shield Input
TB2, Terminal #13: Turbine Meter Signal Input
Series 962 Electronic Stager Controls
Double Regeneration
The Series 962 Electronic Stager Controls provide

sophisticated, demand-based water conditioning by
combining a microprocessor with a flow meter to
electronically monitor the amount of water used. This fully
programmable series of controls provide the ability to fine
tune the operation to meet the application requirements.
There are several 962 Stager models available.
For single tank applications, the control automatically

calls for a second regeneration the following day if the
current operation cycle exceeds the programmed
capacity by 150% or more.
Model No.
Basic Softeners & Filters
E948
Complex Softeners & Filters
E951

Twin Alternating Softeners &
Filters
Sequential Filters
(Backwash Only)
2 Unit Sequential Filters
Capacity Setting Lockout

The control can be programmed to lock the capacity so it
cannot be altered after installation.
Selectable Reserve Options

To meet the application requirements, the control allows
selection of one of two reserve types:
Fixed Reserve - The reserve is fixed at a
programmable percentage (30% factory preset) of
the total capacity.
Model No.
E958-TA
E958-TB
Variable Reserve - The controller monitors the

daily water usage and at the programmed time of
regeneration, calculates the average water used
for each day of the week. The reserve capacity is
set to 120% of the average water usage for the
next day.
E948
E951
E958
Special Features of the Series 962 Control
To meet your display and programming requirements, the

962 Stager uses grains per gallon of hardness and
kilograins of capacity for U.S. units; or parts per million of
hardness and kilograms of capacity as gallons or cubic
meters.
Memory Retention
During a power outage, critical operating information is
stored in nonvolatile memory. This information includes
the time of day, water usage, all programming data and
the number of days since the last regeneration. When
power is restored, the information is returned to the
microprocessor and operation resumes as if an outage
never occurred. The time of day will be late by the length
of the power outage. The time of day should be reset after
an extended power outage. No other reprogramming is
necessary. An optional backup battery will allow the
control to keep track of time and water usage for up to 8
hours during a power outage. The control will not initiate
a regeneration while on battery backup.
Calendar Override
If the volume of water used has not caused a regeneration,
the 962 Stager can be set to regenerate every one to thirty
days.
Manual Regeneration
A separate REGEN button is provided for manual
regenerations. A double manual regeneration feature is
included that allows back-to-back regenerations.
Programmable Cycles
Operating Histories
The control is flexible in defining the appropriate cycles of

operation.
Important operating data is stored in memory and is

retrievable upon demand.
The historical data includes peak flow data as well as
average daily water usage for each day of the week.
Remote Regeneration
Day is reset or until any button is pressed. The flow rate

display is indicated by a small L.E.D. in the top left corner
of the display. When P19 is set to 4 (user defined pulse
equivalent) flow rate will not be displayed.
A set of input terminals with a programmable delay are

provided as a standard feature of the 962 Stager that
allows regeneration to be initiated from a remote location.
This feature can be used to facilitate remote manual
regeneration requirements or assist in further automating
the control system such as the use of a differential
pressure switch.
Programming the Series 962 Stager Control

This section contains common aspects of programming
the 962 control and retrieving historical operating data. A
label provided with the control should be filled out with
programming parameters on system start-up.
Selectable Automatic Regenerations

There are four automatic regeneration methods; delayed
with immediate override, delayed only, day of week,
and calendar override. Immediate regeneration is used
to start an automatic regeneration immediately when the
capacity remaining in a tank is reduced to zero. Delayed
regeneration is used to start an automatic regeneration at
a predetermined time of day when the capacity remaining
is below a defined reserve. The reserve capacity may be
fixed or variable. The variable reserve is determined by
past usage history. Regeneration can be accomplished
based on the day of the week at a specific time of day or
after programmable number of days since the last
regeneration.
Factory Default Values

The control is shipped from the factory
pre-programmed with the correct operation type.
Capacity and Hardness values are set to 0 and must be
changed to appropriate values before the control will
operate. Err 4 will be displayed until a valid number is
entered for each of these items. Program variable P12 is
preset to U.S. units of measure or metric units to match
geographical shipping locations.
Program Levels
The Series 962 Stager controls have been designed to
facilitate different levels of programming requirements.
Level I includes program variables that are frequently
referenced by users, operators, installers and service
personnel. They are accessible without the requirement of
codes. Level II includes variables that are most typically
used at the time of installation and initial setup. They are
accessible only with access codes. Level III locations are
used primarily for accessing operation history
information. Level IV locations are used to set the
regeneration days of the week. Level III and IV parameters
also require access codes. Programming levels are further
defined in Tables I, II, and III.
Optional Battery Backup

An optional backup battery can be provided so that the
Time of Day and water usage will be maintained for up to
8 hours during a power outage. All 962 Stager controls are
provided as Battery Backup Capable.
Levels
I
II
III
IV
Figure 1
Access Code
None Required
Press and hold the () and ()
arrow buttons for 3 seconds
Level I Programming
Flow Rate Display
Level I program values are identified by the legend on the

faceplate of the control. A green LED is illuminated when a
Level I "P value is displayed. Following are the Level I P
values:
In the normal operating mode the series 962 Stager

control will alternate between Capacity Remaining
(gallons or m3) and Flow Rate (gallons per minute or m3/
hr). In the event of power loss, (including battery power)
the display will alternate between Time of Day and
Capacity Remaining once power has been restored. The
control will remain in this display mode until the Time of
Time of Day
Time of Regeneration
Hardness
7
P1
P2
P3
Capacity
Level IV Programming
P5
P4 is used to program the salt amount . The 962 Stager

does not require a salt amount .
Press and hold the () and () arrow buttons for 3 seconds

to enter the Level IV programming mode. Level IV
programming is used to enter the user defined cycle times
and day of week regeneration. All controllers have default
settings for 4 cycle softener or 3 cycle filter operation. The
operation type is determined by the value that is
programmed in P17.
Setting Time of Day

Press the SET button. The display will show the time of day
with the minutes digit blinking. Press the UP () arrow
button to increase the number or the DOWN () arrow
button to decrease the number. To skip the number
without changing, press the LEFT () arrow button. The
first digit will stop flashing and the next digit will start
flashing. When the far left digit is reached, pressing the
LEFT () arrow button returns the flashing to the far right
digit. Continue changing numbers until the desired Time of
Day is obtained. Press the SET button to enter the value.
The PM indicator will toggle when the tens digit of the
hours is increased. The far left digit is used to indicate the
day of week. Number 1 being Sunday and number 7 being
Saturday.
Entering "C" Values

"C" values are used to define a specific number of cycles
to meet the application needs and are accessible through
level IV programming mode.
Example: If the control is used in a system that has a total
of 10 cycles of operation, select 6 for P17 and program C1C10 for the amount of time desired for each cycle (up to
255 minutes).
Each "C" value represents 1 position of the rotary pilot
stager that is being used. A maximum of 15 cycles may be
used, each programmable from 0-255 minutes.
The time of Regeneration, Hardness, and Capacity are set

in a similar manner.
While the controller is in regeneration the display will show

a C value in the far left display and the time remaining (in
minutes) for that C value.
Level II Programming
The control will automatically enter Level II programming
if P19 or P20 have not been set.
Example: [C1 15] = 15 min remaining in C1.

to enter the Level II programming mode. The display will
show the letter P in the far left display digit. The
parameter P-number is displayed in the far right display
digit. See Table 1 for Level I and II programming values.
Entering d Values (Regeneration Days)

d values are used to start a regeneration on a certain day
of the week. There are seven d values numbered from 1
to 7, with 1 representing Sunday and 7 representing
Saturday. Set a 1 in d7 to initiate an automatic
regeneration every Saturday at the Time of Regeneration
(P2). The automatic regenerations will occur at the time set
in P2 regardless of the capacity remaining in the system. A
value of 0 indicates no regeneration on that day. The
default value is 0 for all d values.
Changing a Program Value

Once the P value you want to change is displayed, press
the () arrow button to display the current entry for that
value. To change or modify the value, press the SET button.
The digit on the right hand side of the display will begin to
flash. Use the () or () arrow buttons to select the desired
entry. Once the desired entry is obtained, press the ()
button to move to the next digit and change as needed.
Once you have completed the appropriate changes, press
the SET button. When you press the SET button the new
entry is stored and the control automatically scrolls to the
next P value. If a beep sounds, the new entry was not
accepted. Table 1 lists the range available for a specific
program value.
Level III Programming

to enter the Level III programming mode. The display will
show the letter L in the far left display digit. The
parameter L-number is displayed in the far right display
digit. The SET button is inactive except for L4. If SET is
pressed when L4 is displayed, Peak Flow is reset to zero. If
SET is pressed when any other location is displayed the
control will beep.
8
Viewing a Program Value
NOTE: When using the Relay Output Option the lockout

feature cannot be used.
Programmed values may be viewed at any time. Program

values may not be changed during a regeneration.
Flow Sensor Select Options
Level I - To locate and display a P value in Level I press the

() or () arrow button until the desired value is displayed.
Level I parameters are indicated by the legend on the face
plate of the control.
P19 is used to select the flow sensor type. Numbers 1 and

2 are for the Autotrol 1 inch and 2 inch turbine type flow
sensors. The number in P20 will be ignored when P19 is
programmed with a 1 or 2.
Level II - To locate and display a P value in Level II,

simultaneously press the () and () arrow buttons for 3
seconds to gain access. Press the () or () arrow buttons
until the desired location is displayed. Press () to display
the value in the P location.
Other flow sensors can be used by entering a 3 in P19

and entering the correct K-factor in P20. The K-factor is
defined as pulses per gallon for U.S. units or pulses per liter
for metric units. The K-factor can be obtained from the
flow sensor manufacturer.
Level III - To locate and display an L value in Level III,

seconds to gain access an then press the () or () arrow
buttons until the desired location is displayed. Press () to
display the value in the L location.
If a 4 is entered in P19 then the definition of the number

in P20 becomes gallons or liters per pulse depending on
the units of measure selected.
Level IV - To locate and display a d value in Level IV,

seconds to gain access and then press the () or () arrow
buttons until the desired location is displayed. Press () to
display the value in the d location.
The following is an explanation of the regeneration start

options for single tank 962 Stager controls.
Capacity Based Regeneration Start Options
At the time of regeneration (time set in P2) the control will

check to see if a regeneration should start. This check
depends on the value programmed in P15.
Manual Regeneration
P15 = 0 or 2 Variable Reserve
To initiate a manual regeneration, simply press and hold

the REGEN button for 3 seconds. If an immediate second
regeneration is desired, wait for at least one minute after
the first regeneration begins and then press and hold the
REGEN button for 3 seconds. A second regeneration will be
performed immediately following the first. The display will
freeze and only show the Regeneration Time Remaining as
an indication that the second regeneration will be initiated.
When the first regeneration is complete, the second
regeneration will begin and the display will alternate
between Flow Rate and Regeneration Time Remaining.
The second regeneration will be performed on the offline
tank in twin alternating applications.
The control calculates an average water usage for each

day of the week when it is using variable reserve. A
regeneration will start if the capacity remaining is less
than 1.2 times the average water usage for the next day.
P15 = 1 or 3 Fixed Reserve

The reserve capacity is calculated using the fixed reserve
capacity programmed in P16. The value in P16 is the
percentage of the calculated system capacity used for the
reserve.
Example: If the programmed capacity is 10,000 grains
and the hardness is 10 grains/gallon the calculated
system capacity is 1000 gallons. The reserve capacity is
300 gallons if the fixed reserve is set to 30%. A
regeneration will start if the capacity remaining at the time
of regeneration is less than 300 gallons.
Lock-Out Feature
The lock-out feature may also be used to prevent
regenerations when a signal is present at the lock-out
terminals. Two or more 962 controls can be connected
together (see Figure 2) to prevent one from regenerating
while another is in regeneration. This signal can also come
from external equipment that can provide a dry contact
closure. (CONNECTION MUST BE A DRY CONTACT).
The parameter P15 is also used to select immediate

regenerations or delayed regenerations only.
P15 = 0 or 1 Delayed Regeneration Only

Automatic regenerations will occur at the time of
regeneration only. The control will delay the start of
regeneration until the time of regeneration even if the
capacity remaining is reduced to zero gallons.
P15 = 2 or 3 Immediate Regeneration Override

In addition to delayed regenerations automatic
regenerations will occur at any time during the day if the
capacity remaining reaches zero.
Immediate Regeneration Only Option

Automatic regenerations performed at the time of
regeneration (P2) can be eliminated by setting the control
for fixed reserve with immediate regeneration override
(P15 = 3) and setting the reserve capacity percentage (P16)
to 0%. This will create a reserve capacity of zero gallons
and override the Time of Regeneration (P2) to allow for an
immediate regeneration. These are the preferred
settings for a Twin Alternating softener system.
Advance Cycle Function

While in a regeneration cycle, you can advance the stager
to the next cycle by pressing and holding the left arrow
key () for 3 seconds. The stager and controller will then
advance to the next regeneration cycle.
Cancel Regeneration Function

To cancel (abort) a regeneration, press and hold the left
arrow () and SET keys for 3 seconds. The control will
display an ERROR 3 and return the stager to the service
(Home) position. Once in the service position, ERROR 3 will
be cleared.
10
Table 1 - Level I and II Parameters

Parameter
Name
Description
Minimum
Increments
Range of Values
Default
Units of
Measure
Notes
(1 day)
1 minute
None
hour:minute
Range depends on value selected

for P13.
For day of week, SUN=1, MON=2,
TUE=3, WED=4, THU=5, FRI=6,
SAT=7
P1
Day of week and

time of day
(1-7) 1:00-12:59
AM or PM
(1-7) 0:00 -23:59
P2
Time of day to start

regeneration
1:00-12:59
AM or PM
0:00-23:59
1 minute
2:00 am
hour:minute
Range depends on value selected

for P13.
Use only if P15 = 1
P3
Hardness of water
3-250
30-2500
1
10
0
0
grains/gallon
ppm
Unit of measure depends value

selected for P12
P4
P5
Not Used
Capacity of unit
1-5100
.1-510.0
1
.1
kilograins*
kilograms*
Unit of measure depends on value

selected for P12
P6
Not Used
P7
Not Used
P8
Not Used
P9
Backwash time
1-30
14
minutes
If P17=6 or 9, Do not program P9
P10
Rinse/Draw time
1-125
40
minutes
If P17=3, 6, or 9, Do not program

P10
P11
Rinse time
1-19
minutes
If P17=6 or 9, Do not program P11
P12
Units of measure
0-1
0 = US, 1 = Metric
0 = 12 hour clock
1 = 24 hour clock
P13
Clock mode
0-1
P14
Calendar override
0-30
P15
Reserve Type
0-3
P16
Initial average usage

or fixed reserve
0-70
30
days
0 = no calendar override
0 = Variable reserve, 1 = fixed
reserve, 2 = variable reserve with
immediate regeneration, 3 = fixed
reserve with immediate regen
% of capacity
Description depends on value

entered for P15
P17
Operation type**
3-9
0 - 2 = Not Used, 3 = 3 cycle filter

4 = 4 cycle softener, 5 = 4 cycle
(180/182) butterfly config.,
6 = User defined cycle times***., 9 =
User defined (58-TB & 58-TR
only).***
P18
Capacity change
lock-out
0-1
0 = None, 1 = Capacity change

locked-out
P19
Flow sensor select
1-4
1 = 1.0 Autotrol turbine, 2 = 2.0

Autotrol turbine, 3 = User defined Kfactor (PPG), 4 = User defined pulse
equivalent (GPP)
P20
K-factor or pulse
equivalent
0.01-255.00
.01
0.01
Number used for meter

K-factor or pulse equivalent
P21
Remote
regeneration switch
delay
1-254
60
seconds
T ime remote switch must be active

to start a regeneration
* See Table 2 for conversions.

**When using options 6 or 9 programming C values per Table 3 eliminates the need to program P9 through P11.
***Program C values per Table 4.
.
11
Table 2 Conversions
To Convert Capacity in
kilograms (kg)
kilograins (kgr)
moles of CaCO3
equivalents of CaCO3
Into Capacity in
kilograins (kgr)
kilograms (kg)
kilograms (kg)
kilograms (kg)
Multiply by
15.43
0.0648
0.10
0.05
Table 3 Level III History Data

Location
L1
L2
L3
Range
1-7
0-255
1:00-12:59/0:00-23:59
L4
0-200/0-50.0
L5
L6
L7
L8
L9
L 10
L 11
L 12
L 13
L 14
L 15
0-655360/0-6553.6
0-655360/0-6553.6
0-655360/0-6553.6
0-655360/0-6553.6
0-655360/0-6553.6
0-655360/0-6553.6
0-655360/0-6553.6
0-655360/0-6553.6
0-655360/0-6553.6
0-999990/0-99999.9
0-167/0-16
Description
Day of week (Sun=1, Sat=7)
Days since last regeneration
Time that peak flow occurred
Peak flow gallons per minute/cubic meters (M3) per hour since
location reset
Water used today in gallons/M3 since time of regeneration
Water used since last regeneration in gallons/M3
Average water usage for Sunday in gallons/M3
Average water usage for Monday in gallons/M3
Average water usage for Tuesday in gallons/M3
Average water usage for Wednesday in gallons/M3
Average water usage for Thursday in gallons/M3
Average water usage for Friday in gallons/M3
Average water usage for Saturday in gallons/M3
Total water used since NOVRAM test in gallons/M3 (LSD)
Total water used since NOVRAM test in gallons/M3 x 106 (MSD)
12
Table 4 Level IV Parameters

#
Description of Parameter
Range of Values
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
d1
d2
d3
d4
d5
d6
d7
Position 1 Cycle Time

Sunday
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
0 min -255 min

0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0 min -255 min
0-1
0-1
0-1
0-1
0-1
0-1
0-1
Minimum
Increment
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1 min
1
1
1
1
1
1
1
Default
Notes
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Stager Cycle (P17=6 or 9)

0 = no day of week regen this day
Note: The number of C values MUST equal exactly the number of stager regeneration cycles.
Example: If the parameter Position 5 Cycle Time is programmed then C1 through C4 must also be programmed.
Table 5 Error Code Identification
Error Code
1
2
3
4
5
Description
Data stored in NOVRAM has been corrupted and is incorrect
Home switch (SW 2) closed when it should be open
Home switch (SW 2) open when it should be closed
One or more parameters are below the minimum value in Table I
System capacity less than 10 gallons or 0.1 m3 (Capacity is set too low or Hardness is set too
high)
13
Table 6 Installation Programmed Values Chart

Installation Date:
C/d
Value
P
Value
Description
P1
Day of week/Time of day
C1
P2
Time of regeneration
C2
P3
Hardness of water
C3
P4
Not used
C4
P5
Capacity of unit
C5
P6
Not used
C6
P7
Not used
C7
P8
Not used
C8
P9
Backwash time
C9
P10
Rinse/Draw time
C10
P11
Purge time
C11
P12
Units of measure
C12
P13
Clock Mode
C13
P14
Calendar override
C14
P15
Reserve type
C15
P16
Initial average value or

fixed reserve capacity
d1
Regenerate on Sunday
P17
Operation type
d2
Regenerate on Monday
P18
Capacity change lock out
d3
Regenerate on Tuesday
P19
Turbine select
d4
Regenerate on Wednesday
P20
K-factor or pulse
equivalent
d5
Regenerate on Thursday
P21
Remote regeneration
switch delay
d6
Regenerate on Friday
P22
Factory use only. Do not program.
d7
Regenerate on Saturday
Install Values
14
Description
Install Values
Parallel Operation
The 962 Stager control can be used for twin and triple tank
applications, operating in a parallel mode. Parallel
systems can be implemented with up to three individual
controls by using the lock-out feature. Each control will
provide a lock-out signal when it is in regeneration. This
lock-out signal will prevent other controls from starting a

regeneration when the controls are connected as in
Figure 2.
Figure 2 Parallel/Interlock Connections

NOTE: The lockout feature is void when using the relay output option.
Twin Alternating using a model 58-TA stager
Twin Alternating using a model 58-TB stager

(Timed Brine)
The 962 Stager control can be used for Twin Alternating

applications by combining a single 962 controller with a
single model 58-TA Twin Alternating stager. The alternating
of the system is performed by the stager and is
independent of the controller. When using a model 58-TA,
the Tank in Service is indicated by two NEMA 4 rated
door-mounted lights that are operated by the stagers
second auxiliary switch. When using a model 58-TA Twin
Alternating stager, P17 must be set to a 4 or 6 depending
on the number of positions.
The 962 Stager control can be used for Twin Alternating

applications that require a timed brine draw (using 58-TR
Stager). These Stagers do not use door-mounted lights to
indicate the Tank in Service. The controller will display the
Tank in Service in the left-most digit of the 6-digit display.
It will display a 1 or 2 depending on which tank is in service.
Flow is also displayed during this time. If any error
condition occurs, the Tank in Service display will be set to
a 2 by default. The controller will reset the display to the
proper tank in service once a regeneration is performed on
any tank. When using a model 58-TB or 58-TR Twin
Alternating stager, P17 must be set to a 9.
15
Flow Sensor Connections

The 962 Stager control may be connected to a number of
different flow sensing devices. Figure 3 shows the
connections for the Autotrol turbine type flow sensor.
Figure 4 shows the connections for the Signet flow sensor.
Most of the flow sensors that are used will be wired
similarly, though the wire colors may vary.
GREEN
11
SHIELD
(BARE)
GREEN
11
WHITE
12
GROUND
(WHITE)
WHITE
12
SHIELD
(BARE)
BLACK
13
SIGNAL
(BLACK)
BLACK
13
SIGNAL
(RED)
RED
14
+12VDC
(RED)
RED
14
+12VDC
(BLACK)
Turbine
Probe
TB2 - (LOW VOLTAGE)
Flow
Sensor
TB2 - (LOW VOLTAGE)
Figure 3 Autotrol Flow Sensor Connections
Figure 4 Signet Flow Sensor Connections
AC Power Wiring
The 962 Stager controls have standard
voltage configurations of 115 VAC 50/60
Hz, or 230 VAC 50/60 Hz. Power
requirements must be specified when
ordering. For 115 VAC jumpers are placed between
terminals 1 and 3 and 2 and 4. For 230VAC jumpers are
placed between terminals 2 and 3 only, Figure 5. Line
voltage and neutral inputs are always on terminals 1 and
4 respectively.
115 VAC 50/60 Hz

BLUE
RED
WHITE
BLACK
230 VAC 50/60 Hz
NEUTRAL IN
JUMPER
LINE VOLTAGE IN
TB1 - (HIGH VOLTAGE)
BLUE
RED
WHITE
BLACK
1
TB1 - (HIGH VOLTAGE)
Figure 5 AC Power Connections
16
NEUTRAL IN
JUMPER
LINE VOLTAGE IN
Remote Regeneration
A set of terminals with a programmable delay (P21) are
provided as a standard feature of the 962 control, Figure 6.
This feature allows for a regeneration to be initiated from
a remote location. This feature can also be used to
accommodate a differential pressure switch input or any
dry contact closure from external equipment.
Programmable value P21 is used to monitor this input for
the amount of time that is programmed (in seconds).
P21 is the length of time (in seconds) that the remote input
signal will be ignored before starting a regeneration.
(CONNECTION MUST BE A DRY CONTACT).
Figure 6 Remote Regeneration Start Connections
Relay Output Option

A single pole double throw (SPDT) relay may be added for
outputs during Regeneration and Service mode. The relay
output option is available on single unit and Twin
Alternating models only. This feature may not be used
however, with the parallel multi-tank systems using the
lockout feature. The contacts of this relay are supplied as
"Dry Contacts (un-powered). See Figures 7 and 8 for
wiring information.
NOTE: The lockout feature is void when using the relay
output option.
Figure 7 Relay Output Option
17
Figure 8 E948/E951 Standard Wiring Design

18
19
Rockford Operations
2412 Grant Avenue, Rockford, IL 61103-3991, USA, Phone (815) 964-9421, Fax (815) 964-4449
2007 General Electric Company.
Printed in the USA
P/N 1076301 Rev. G
AquaMatic Series
A100 and A200
Stager Controls
2
Rev A
Table of Contents
Table of Contents
Introduction To AquaMatic Series A100 and A200 Stager Controls
Specifications
Applications
Features
Cycle Time Programming
Setting A100 Regeneration Frequency
Series A100 Standard Wiring Diagram
10
11
Regeneration Initiation Options
12
Troubleshooting
13
3
Rev A

This series of AquaMatic controls combines an electromechanical timer
with a stager. A stager is a rotary pilot valve with multiple ports through
which control fluid (air or water) is directed to either pressurize or vent
AquaMatic diaphragm valves. Control of a wide range of water treatment
systems such as water softeners and filters is possible. Customer
applications are also available.
There are two base models which vary with regard to the timer furnished.
The A100 series initiates a regeneration based on a time set on the

built-in time clock.
The A200 series initiates a regeneration when a signal is received from

a water meter, sensor, pressure differential switch, push button or
other remote device.
Either series of controls is equipped with a cycle timer which may have
from one to 10 cycles if desired. The maximum cumulative time available
for timed cycles is 102 minutes. The cycle times can be programmed in
three minute increments with a minimum cycle length of three minutes.
A variety of stager models may be used with the A100 and A200 series
controls. There are five stager designs available:
Series 48 brass stager with six ports
Series 51 and 96 brass stagers with eight ports
Series 58 PVC stager and 59 brass stager with sixteen ports
The 48 stager can control typical softener or filter systems as well as

sequential backwash filters. For more complex systems such as
non-standard softeners, twin alternating softeners or filters, the 51 or 58
stagers are required. The 96 stager design is similar to that of the 51, but is
rated for 250 psi (17 bar) and used for high pressure systems. The 59 brass
stager design is identical to the 58 PVC stager.
4
Rev A
Specifications
Power Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC/60 Hz/3 Watts
220 VAC/50 Hz/3 Watts
Initiation Signal (A200 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Line voltage (minimum of 3 minute signal duration)
Stager Port Sizes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All inlet, control, and drain ports have 1/8 inch NPT threads
(except Series 58 and 59 inlet and drain ports are 1/4 inch NPT)
Control Fluid: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean Air or Water
Control Pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (8.5 bar) maximum for Series 48, 51, 58, and 59
250 psi (17 bar) maximum for Series 96 stager
Control Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140oF (60oC) (Atmospheric)
Enclosure Options:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NEMA 1
NEMA 4
NEMA 4XFG
Specifications
5
Rev A
Applications
Model Number

Time Initiated
A148
Signal Initiated
A248

Time Initiated
A151
Signal Initiated
A251
High Pressure (250 psi/17 bar) Stagers for

Typical and Complex Softeners and Filters
Time Initiated
A196
Signal Initiated
A296
Model Number
Twin Alternating Softeners and Filters

Time Initiated
A158TA
Signal Initiated
A258TA

Time Initiated
A148
Signal Initiated
A248
2 Unit Sequential Filters (Backwash and Rinse)

Time Initiated
A151
Signal Initiated
A251
3 or 4 Unit Sequential Filters (Backwash and

Rinse)
6
Rev A
Time Initiated
A158
Signal Initiated
A258
Applications
Features
Standard Features:
NEMA 1 Enclosure
Homing Feature If the stager gets out of sequence with the timer,
the homing feature returns the stager to the service position when the
timer returns to the service position.
7 Day Time Clock (Series A100 only)
Optional Features:
Features
NEMA 4 or NEMA 4XFG Enclosure
6 Day Time Clock (Series A100 only)
External push-button for Regeneration (Series A200 only)
Status Lights
Rotary switch for electrical output (0.25 amps) in each position (not
available with Series 51 stagers)
Extra cam and switch option to provide either a dry or powered

contact closure during any or all cycles
7
Rev A

Series A100 and A200
1. Remove the thumbscrew from the mounting bracket of the timer and
swing the timer to the left.
2. Pull up on the first pin (Start Cycle #1) of the pinwheel to mark the start
of the regeneration sequence (see Figure 1).
3. Use the PIN TIME CHART below, to determine the number of pins to be
left in the DOWN position. The number of pins left in the DOWN
position represent the duration of the cycle (each pin equals
approximately 3 minutes).
4. Pull up the pin that represents start of the next cycle (Start Cycle #2)
and repeat step 3 to determine the duration of this cycle.
5. Repeat steps 3 and 4 as needed for the remainder of steps in the
regeneration process. The last pin that is left in the UP position will
send the controller back into the Service position.
6. Return the timer to the proper mounting position and secure it using
the thumbscrew provided. Ensure that all electrical wires are located
away from the bottom of the timer.
NOTE: The number of pins in the UP position on the pinwheel must equal
exactly the number of positions of the stager. Total regeneration
time cannot exceed 102 minutes.
PIN TIME CHART

Number of
Pins DOWN
Time
(Min.)
Number of
Pins DOWN
Time
(Min.)
Number of
Pins DOWN
Time
(Min.)
12
39
24
75
13
42
25
78
14
45
26
81
12
15
48
27
84
15
16
51
28
87
18
17
54
29
90
21
18
57
30
93
24
19
60
31
967
27
20
63
32
99
30
21
66
33
102
10
33
22
69
11
36
23
72
8
Rev A
Cycle Time Programming (Continued)

Cycle #2 = 45 min
Start cycle #3
Cycle #3 = 9 min
48
60
84
96
12
72
3 MIN/PIN
24
36
Return to service
Start cycle #2
Cycle #1 = 15 min
Start cycle #1
(First pin)
Service notch
Pin up
Pin down
Figure 1 Typical Pinwheel Setting
9
Rev A

Setting Days:
1. Pull all skipper pins outward away from dial face (see Figure 2).
2. Rotate skipper wheel until Day Arrow is aligned with either the current
day (for the 7 day wheel) or the number 1 (for the 6 day wheel).
3. Depress skipper pin(s) at day(s) regeneration is desired.
Setting Time of Day:
1. Grasp timer knob and pull outward.
2. Rotate in either direction until actual time of day is aligned with Time
Arrow.
3. Release timer knob.
NOTE: With the time of day properly set, the controller will regenerate at
approximately 2:30 AM. If you prefer to have the unit regenerate
at an earlier or later time, set the current time of day accordingly.
A label has been provided so that you can apply it to indicate the
correct time of day.
EXAMPLE: To set the unit to regenerate at 4:30 AM (2 hours later), set the
clock 2 hours earlier than the actual current time. Position the
label provided on the 24 hour dial while aligning the mark of the
current time with the Time Arrow. Press the label in place.
NOON
PM
6 PM
Skipper wheel
6 AM
PM
SU
SA
Time arrow
TU
TH
U
24-hour dial
MIDNIGHT
T
FRI
M ON
Skipper pin
Timer knob
START
Pointer knob
WED
Day arrow
DAY
SERVICE
Figure 2 A100 Timer Faceplate
10
Rev A
Power Supply
Line
Neutral
Timer
Motor
4
White
Aquamatic Stager
C.
Upper
Timer
Switch
C.
N. O.
Red
(Run)
N.C.
Orange
(Start)
N. O.
Blue
Lower
Timer
Switch
10
Blue
Motor
N.O .
C.
N.C.
Index
Switch
Black
M
Black
C.
N. O.
1st Aux.
Switch N.C.
(Homing - Shown In Service)
N. C .
White
(Neutral)
6
Violet
Yellow
Output During Timer Regeneration
Figure 3
11
Rev A
Power Supply
Line
Neutral
1
Aquamatic Stager
Timer
Motor
4
C.
N.O.
Upper
Timer
Switch
N.C.
C.
N.O.
Red
(Run)
Orange
(Start)
Blue
10
N.O.
C . Black
N.C.
Index
Switch
1st Aux.
Switch
Internal N.C .
Timer
Switch
(Shown in SVC.)
White
(Neutral)
Black
C.
Blue
N.O.
Violet
N.C.
Yellow
(Homing - Shown In Service)
MOTOR
WHITE
M
Grey
Initiation Signal Input
Figure 4
12
Rev A
Regeneration Initiations Options

Series A100:
Manual (internal):
Open enclosure. Depress RED BUTTON

and turn counterclockwise to the START
position (see Figure 2).
Automatic:
Preset day and time.
Series A200:
Manual Regeneration (internal): Open enclosure. Depress RED BUTTON
and release.
External Electrical Signal:
(3 minute duration)
Differential Pressure Switch, water meter,

or other remote device (See Figure 5).
Series A200 Regeneration Initiation Options

Badger Auto Reset Meter
With Relay
Less Relay
12 3 4 56 78
12 3 45 6
Badger Model AR/E

12 345 6
3
3
5
Pressure Differential Switch
E ARTH G R OUND
Neptune 25B Reset Meter

5
3
Minimum 3 Minute
Switch Closure
Figure 5
Regeneration Initiations Options
13
Rev A
Troubleshooting
Problem
Timer and Stager are out of sequence.
Stager does not advance automatically,
Initiation signal will not start the control.

(A200 Stager Control Only)
14
Rev A
Solution
Check that the number of pins that are in the UP position

on the timer pinwheel (Figure 2), match EXACTLY the
number of notches in the stager cam assembly
Make sure that there are no wires coming in contact with

the pinwheel assembly.
Manually rotate the stager assembly to the Service

position. Then, check the operation of the timer pinwheel
assembly by depressing and then releasing the
micro-switch located on the pinwheel. You can repeat this
for each step of the regeneration cycle to ensure that the
stager and timer are working properly.
Verify the connections of the Homing feature. (If

Applicable, See Figures 3 and 4)
Manually rotate the stager assembly approximately 1/4

inch. The stager motor should take over the operation and
advance the stager to the next step. The Homing feature
will return the stager to the Service position automatically.
Verify that all wiring connections are made correctly. (See

Figures 3 and 4)
Check that the correct voltage and frequency are being

used as specified for the control.
Verify that the initiation signal is connected properly to

terminal #5 on TB1. (See Figure 4)
Check that the correct voltage and frequency are being

used as specified for the initiation input signal.
Ensure that the initiation signal has a minimum duration of

3 minutes.
Check all wiring according to the wiring diagram provided

with the control.
Troubleshooting
Troubleshooting
15
Rev A

Printed in USA P/N 3007646 Rev A
Easy Nest Kits

Installation Suggestions
General Recommendations
Media Tanks
Steel and FRP tanks can be used if proper piping
Hydraulics
practices are followed.
Vacuum breakers should be installed to prevent
New System Check Out and

Troubleshooting Guide
siphoning.
Flexible connectors should follow FRP tank

manufacturers recommendations.
This is a guide for starting a system after all of the initial

installation is completed:
Electrical
Plumbing is complete including raw water supply
Supply of electricity should be compatible with the
(inlet), Service (outlet), drain (including Drain Line

Flow Control), and regenerate draw line. The brine
tank and brine valve are installed, however no salt
has been added at this time. A sufficient amount of
water should be added to the brine tank so the
water level is above the salt grid (if installed).
voltage required by the controller.
Comply with local electrical codes and ensure an

uninterrupted supply of power is available.
Plumbing
The media tanks are loaded and the tanks are filled
Proper piping practices should be used on media
with water.
tanks.
Control Pressure to stager is connected to a
Comply with local plumbing codes and follow
constant source that is equal or larger than line

pressure. Drain port of stager is open to
atmosphere. For trouble-free operation, the use of
a 5-micron filter, in the control pressure line is
recommended.
common practices while plumbing the

components.
Teflon tape should be used on threads for cast iron

Easy Nest Kits.
Do not use Teflon tape on plastic Easy Nest Kits.
All necessary diaphragm valve/stager tubing has

been connected.
Floor Drain
The control has power available but is not powered
Units should be located close to a clean working
up at this time.
drain.
The drains capacity should be checked for
System Check Out
accepting backwash and Fast Rinse flows.
1. Manually advance stager to the Backwash Position

by rotating the cam counterclockwise.
An air gap should be installed on the drain to

prevent backflow contamination.
2. Open feed water supply valve fully (tanks have

already been filled with water prior to this step).
Water should flow to drain at Backwash flow rate,
which is determined by a Drain Line Flow Control
installed in the drain line. Water to Service should
stop after several seconds. If water continues to
Service refer to Section 1 of the Troubleshooting
guide.
The systems drain line should be less than a

15-foot pipe length equivalent.
Elevation of the drain line should be less than five

feet above the injector.
Floor
The floor should be able to support the installation
weight of the system and be fairly level.
3. Backwash system until water to drain runs clear.

Observe that no media is being washed to drain. If
media is being washed to drain, turn feed water
supply off immediately and refer to Section 2 of the
Troubleshooting guide.
Isolating/Bypass Valving
A manual bypass around the system for easy
servicing and emergencies is recommended.
4. Manually advance stager to Draw/Slow Rinse

position. Flow of water to drain should decrease
substantially. Water level in the brine tank should
begin to go down. After verifying draw rate please
move to next step.
Matching Flanges
Companion flanges are not included for large
valves.
Upper and Lower Distributors/False

Bottom
If flow to drain does not decrease refer to

Section 3 of the Troubleshooting guide.
If level in brine tank does not go down refer to
Follow component manufacturers

recommendations.
3
5. Manually advance stager to Fast Rinse. Flow to

drain should increase to the level it was during
Backwash. If the flow does not increase refer to
6. Manually advance stager to Service position.
7. Apply power to controller.
8. If Electro-Mechanical controller (with 440 timer) is
used, set the regeneration time, days of
regeneration and individual cycle times on the
timer. Refer to A100 Stager Control Manual.
9. If Electronic controller (with 962 timer) is used,
follow instructions as outlined in 962 programming
manual.
10. System Check Out is complete and may be placed
into service.
11. Open Service outlet valve.
Section
Symptom
Probable Cause
Tubing from stager to diaphragm valves
may be incorrect. Refer to nest diagram,
valves 3 and 4 tubing should not have
pressure to them, all others should have
pressure.
Correction
Water to service, no
water to drain or water
to both service and
drain.
No drain line flow control is installed or drain Check for drain line flow control in drain
Media washing to drain. line flow control is not sized correctly for
line. Refer to media specification sheet
media and/or water temperature.
for proper backwash rate.

Flow to drain does not
tubing going to valves 5 and 6 should not
decrease in draw cycle.
have pressure to them, all others should
have pressure.
Refer to manual to identify and correct

tubing mistake.

Level in brine tank does tubing on valves 5 and 6 should not have
not go down.
pressure. Brine valve may be preventing
draw.

tubing mistake. If tubing is correct
examine brine valve instruction sheet for
troubleshooting information regarding
the brine valve.
Flow to drain does not

increase to the level it
was during Backwash.

tubing on valves 1 and 6 should not have
pressure.
Refer to Manual to identify and correct

tubing mistake.

tubing mistake.
Control pressure is equal to or greater than the
Existing Easy Nest System

system pressure and is a constant source.
Systems using Easy Nest Kits consist of Normally

Open type Diaphragm Valves controlled by
pressure/vent signals from the stager control ports.
Check for stager signal (pressured/vented) on
valves by disconnecting tubing from the stager port
connected to the valve. If upper diaphragm
chamber (valve cap) is pressurized, valve should be
closed and if vented, it should be open.
Preliminary Checklist
Check to make sure:
Vent ports on the diaphragm valves are not

plugged or obstructed.
Stager drain port is open to atmosphere.

Controller has uninterrupted power source.
Problem
1. Failure to draw brine.
Possible Cause
Solution
a. Rinse outlet, valve No. 6, not

opening.
b. Back pressure on injector.
c. Low water pressure.
d. Service inlet, valve No. 1, not
closing.
e. Backwash inlet, valve No. 4, not
closing.
a. Check for control signal on valve No. 6. If

pressured, check stagers operation. If
vented, disassemble and repair valve.
b. Drain line flow controller restricted or too
small.
c. Inlet pressure must be at least 30 psi.
d. Check for control signal on valve No. 1. If
e. Check for control signal on valve No. 4. If
2. Mineral discharge to
service.
a. Bottom distributor in media tank

damaged or broken
a. Check and replace distributor.
3. Mineral discharge to drain.
a. Backwash flow control missing

b. Backwash flow control oversized
c. Change in water pressure (If fixed
orifice type, backwash flow
controller is used)
a. Check drain line of flow controller.

b. Check for proper sizing of flow controller.
c. If system has pressure fluctuation, install
properly sized flow control in the drain
line.
4. Change in water
temperature.
a. Water temperature.
a. If water temperature is changed, adjust

backwash flow rate per specification
supplied by media manufacturer.
5. Low service flow rate and/

or high pressure loss.
a. Service inlet and outlet, valve No. 1

and 2, not opening.
a. Disconnect tubing from stager ports 1

and 2. If pressured, stager is
malfunctioning, repair stager. If stager
port 1 and 2 are vented, check valve No.
1 and 2, repair valves.
6. Poor quality water to

service.
a. Backwash inlet, valve No. 4, not

closing.
a. Disconnect tubing from stager port No.

4. If pressured, stager is malfunctioning.
If vented, check valve No. 5 and repair.
b. Check controller operation and
regeneration frequency setting.
c. Check brine valve operation.
d. Check salt level. Fill brine tank, if
necessary.
b. Unit not regenerating.

c. No brine draw.
d. Lack of brine/salt in brine tank.
7. Unit will not regenerate
automatically.
a. No electric power to timer.

b. No flow indications (E9XX controller
only).
c. Control not programmed correctly.
a. Check electrical power supply for

interruption.
b. Check flow meter.
c. Program control, see control manual.
8. Leak to drain.
a. Backwash outlet and/or rinse outlet

valve not closing.
b. Insufficient or lack of control
pressure to stager.
9. Salt in service line.
a. Not enough rinse time.
a. Disconnect tubing from stager ports 3

and 6. If vented, stager malfunctioning. If
pressured, check valve and repair.
b. Check control pressure to the stager,
must be equal to or greater than line
pressure to valves.
d. Salt dosage too high.
a. Check slow rinse and fast rinse time,

adjust if necessary.
b. Back pressure on injector.
c. Check backwash flow controller or
obstruction and remove obstruction.
d. Check and adjust salt dosage.
10. Brine tank overflow.
a. Brine valve malfunctioning.
a. Repair or replace brine valve.
11. Valve operation erratic or

slow.
a. Insufficient control pressure to

stager.
a. Check control pressure to the stager,

must be equal to or greater than line
pressure.
b. Check stager drain for restriction and/or
obstruction.
b. Brine draw rate too slow.

c. Back pressure on injector.
b. Stager drain port restricted or

plugged.
12. Improper or no backwash
flow.
a. Backwash flow controller plugged

or obstructed.
b. Backwash valves 3 and 4 not
opening.
a. Check backwash flow controller for

b. Check stager port connected to valves 3
and 4. It should be vented. If pressured,
check stager operation. If vented, check
and repair diaphragm valve.
13. Improper or no fast rinse

flow.
a. Backwash flow controller plugged

or obstructed.
b. Rinse outlet, valve No. 6, not
opening.
a. Check backwash flow controller for

b. Check stager port connected to valve 6.
It should be vented. If pressured, check
stager operation. If vented, check and
repair diaphragm valve.
14. Poor water quality.
a. Service flow rate too high.

b. Media bed channeling or scaled.
a. Check and adjust flow rate, if necessary.

b. Backwash media to reclassify media bed
and check media condition.
Component Troubleshooting
Introduction
The E-Z Nest Kit consists of three main components,
Diaphragm Valves, Injector (for softeners) and Stager
Controller. Troubleshooting guide for all three
components is outlined below.
Diaphragm Valves
Problem
Possible Cause
Solution
1. Valve not closing.
a. Insufficient control pressure from

stager port.
b. Valve disc damaged.
c. Vent port plugged or obstructed.
a. Check stager ports & tubing for

obstruction.
b. Disassemble valve and replace disc.
c. Remove plug from vent port and check
vent port for any obstruction, clear
obstruction.
2. Valve operation slow or

sluggish.
a. Tubing from stager is obstructed.

b. Vent port obstructed.
a. Remove obstruction.
b. Remove obstruction.
3. Water leak through vent

port when valve is closed.
Water leak through vent
port when valve is open.
4. Water hammer when valve
closes.
a. Damaged diaphragm.
b. Leak through the dynamic O-Ring.
a. Replace diaphragm.
b. Disassemble valve and replace O-Ring.
a. Excessive control pressure.
a. Reduce control pressure, must be equal

to system pressure.
5. Valve does not open.
a. Stager drain port plugged or

restricted.
a. Check and remove restriction from the

stager drain port.
Stager
Problem
1. Continuous leak to drain.
Possible Cause
Solution
a. Foreign material between stem plate

and gasket.
b. Stem plate and/or gasket worn or
damaged.
a. Clean & remove the foreign material.
2. Stager out of position, or

not stopping at correct
position. Stager not
advancing.
3. Stager ports not venting.
a. Misaligned or damaged switch.

b. Damaged motor.
a. Align switch replace switch if damaged.

b. Replace motor.
a. Restriction in tubing.
b. Stager drain port plugged or
restricted.
a. Check and remove restriction.

b. Check stager drain port and remove
restriction.
4. No pressure at control
ports. Low control
pressure at the control
ports.
a. Restricted or plugged control line to

the stager. Control pressure must be
equal to line pressure of the system.
a. Remove restriction.
Controller
Refer to the controller manual.
b. Replace damaged parts.
10
11
12
13
14
15
Copyright 2002 Osmonics

Printed in USA P/N 1084369 Rev. A

Aquamatic

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Click on the desired page below to view the catalog drawing in a PDF format.

DIAPHRAGM VALVE CONFIGURATIONS

& 1 HIGH PRESSURE VALVES

& 1 AIR VALVES

& 1 ISOLATED BONNET VALVES

SOLENOID OPERATED VALVES

SOLENOID OPERATED VALVES

SERIES 530 DIAPHRAGM VALVES

1 FAILSAFE CLOSED VALVES

SOLENOID OPERATED VALVES

DIAPHRAGM VALVE CONFIGURATIONS

STAGER MODEL NUMBER SELECTION

Suggested Piping Arrangements

Valves, Stagers and Controllers

As with all members of the GE family,

AquaMatic products have proven to be effective

Commitment to Technical Support

Our deep-rooted commitment to

Completely Matched Systems

The bottom line is that AquaMatic is a brand you can trust

V82 Series High Pressure

Filters and softeners

More complex softener systems

Twin alternating systems and de-ionizers

High pressure systems, up to 250 psi (17 BAR)

Electronic Stager Controls

Single Unit Controls

962 Control w/model 48, 6-port stager

More Complex Softeners and Filters

962 Control w/model 51, 8-port stager

Multiple Unit Controls

962 Control w/model 58-TB, 16-port stager

Sequential Filters (Backwash Only)

962 Control w/model 48, 6-port stager

2 Unit Sequential Filters (Backwash & Rinse)

962 Control w/model 51, 8-port stager

3 or 4 Unit Sequential Filters

962 Control w/model 58, 16-port stager

Flow Cell Flowmeters

Commitment to Partnerships with Customers

For More Information:

North American Sales

AquaMatic Product Specifications

Metal Diaphragm Valves

Features and Options

Low Pressure Loss ....................................The AquaMatic Y-pattern diaphragm valve features a

Cost Effective .............................................The AquaMatic is a cost-effective solution both in initial

Long Diaphragm Life ...............................Separate diaphragm chambers protects the diaphragm

Durable Construction................................The valve is constructed of cast iron, brass, stainless

Design and application engineering service

Optional adjustable flow rate control

Optional seal and diaphragm materials for

Optional spring assist

Optional position indication

Handles liquid and gases

Adaptable to wide variety of control devices

Optional all stainless internals

Drip-Tight Closing: Closure is obtained by directing

Full Open Operation: When closing pressure

Series 420 Valves

Series VAV Air Valves

Standard valves are normally open. Body and cap are

Standard valves are normally open. Body and cap are of

Pipe sizes are 3/4 to 3-inch threaded (N.P.T. or B.S.P.);