Beruflich Dokumente
Kultur Dokumente
Page 1 of 1
Project : Qatargas II Development Project
Client : Qatar Liquefied Gas Company Limited (II)
Sign
Prepared by K. Ohkuma
Checked by M. K
Approved by M. K
Date
Mar. 4 05
Mar. 4 05
Mar. 4 05
Items
Finish
Color
---
Explanation / Reason
Explanation:
Regarding COMPANY comment on previous issue (Rev. C2), CTJV
verified that the proposed finish coat color is the same as Qatar Gas
I Facilities as per received QG Spec., Doc. No.:
003/00/00/SP/TS/00/012 Rev.4 TECHNICAL AMENDMENTS TO
DESIGN SPECIFICAITON PROTECTIVE COATING FOR TRAIN
3.
---
Explanation:
The minor clerical mistakes and discrepancies are corrected.
SPECIFICATION FOR
PAINTING - MANUFACTURING FACILITIES
___________________________________________________________________
E1
K.Ohkuma
M.K
M.K
Mar. 4 05
C2
K.Ohkuma
M.K
M.K
Jan. 31 05
C1
K.Ohkuma
M.K
M.K
Dec. 15 04
BY
CHKD
APVD
DATE
MARK
DESCRIPTION
REVISIONS
CLIENT
NO. : QGX/20/00/SP/TS/NA/006
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TABLE OF CONTENTS
1.
SCOPE ....................................................................................................................................................... 3
2.
REFERENCES ........................................................................................................................................... 3
3.
GENERAL ................................................................................................................................................... 3
4.
5.
BUILDINGS................................................................................................................................................. 7
6.
7.
COATING INDEX........................................................................................................................................ 8
8.
INSPECTION .............................................................................................................................................. 8
9.
RECORDS ................................................................................................................................................ 10
1.
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SCOPE
This specification defines the requirements governing the Painting of Manufacturing
Facilities for the QATARGAS II DEVELOPMENT Project. This specification is applicable to
painting on surfaces of carbon steel, low-alloy steel (1 1/4 Cr through 9 Cr), galvanized
steel, aluminum and austenitic stainless steel which will be exposed to atmospheric
conditions except buildings.
2.
REFERENCES
The requirements of this Project Specification QGX/20/00/SP/TS/NA/006 shall be
supplemented by Codes, Standards, and Regulations referenced here in.
The following specification shall be referred to:
QGX/20/00/CI/DB/NA/008
Concrete Materials, Mix and Construction
QGX/20/00/SP/TS/NA/004 Specification for Painting General Requirements
QGX/20/00/SP/TS/NA/005 Specification for Painting- Coating and Lining Storage Tank
QGX/20/00/SP/TS/NA/012 Specification for Painting Building
The following are references:
SSPC (Steel Structures Painting Council) Publications
Steel Structures Painting Manual, Vol. 2, Systems and Specifications
SP 1
Solvent Cleaning
SP 2
Hand Tool Cleaning
SP 3
Power Tool Cleaning
SP 6
Commercial Blast Cleaning
SP 7
Brush-off Blast Cleaning
SP 10
Near-White Blast Cleaning
SP 11
Power Tool Clean to Bare Metal
International Organization for Standardization (ISO)
ISO 8501-1,
Preparation of Steel Substrates Before Application of Paints and
Related Products - Visual Assessment of Surface Cleanliness
American Society for Testing and Materials (ASTM)
ASTM D3359, Measuring Adhesion by Tape Test
ASTM D4285, Method for Indicating Oil or Water in Compressed Air
ASTM D4417, Field Measurement of Surface Profile of Blast Cleaned Steel
ASTM D4541, Pull-Off Strength of Coatings Using Portable Adhesion Testers
British Standards Institution (BSI)
BS 1710 Identification of Pipelines and Services
BS 381C Colours for Identification, Coding and Special Purposes
BS 4800 Paint Colours for Building Purposes
Munsell Book of Color
3.
RAL-Farbregister 840HR
GENERAL
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3.1
3.2
Requirements for painting manufacturing facilities are specified in items (a) through (d).
All areas of QATARGAS II LNG Plant site are subject to severe exposure conditions of high
heat and high humidity. Surfaces are exposed to moisture from condensation.
(a) The method of surface preparation, paint film thickness, and type of paint used shall
be in accordance with Table 1 except for indoor facilities and items to be coated with
the Manufacturer's standard. Table 1 through 3 and 7 in this specification shall be
identified as attached Project Specification Tables.
Chemical Exposure Areas where surfaces are exposed to liquid spillage or chemical
vapors that have a detrimental effect on the surface. Paint systems for the surface
shall be determined with manufacturers instruction and COMPANY approval.
(b) Shop and field painting for new construction shall be in accordance with this
specification.
(c) Paints containing metallic Aluminum, lead, or zinc shall not be used to overcoat
stainless steel materials. Also, these paints shall not be applied in proximity to
stainless steel where the stainless steel could be contaminated with molten-elemental
Aluminum, lead, or zinc as a result of welding or fire.
(d) The paint choice shall be determined based on operating temperatures of the piping
and equipment surface.
3.3
Unless noted otherwise in the project specifications, the following shall apply except where
safety color code marking is required:
(a) Monel, brass, machined surfaces, threads, valve stem, name plates, identification tags,
and copper alloys surfaces shall not be painted.
(b) Metal cladding surfaces for insulation shall not be required painting.
(c) Galvanized steel surfaces also shall not normally be painted except the following
cases:
1) Galvanized steel for marine application shall be painted in accordance with
System No. 13 in Table 2 of this Specification.
2) For safety purpose, the following galvanized steel components shall be painted
in Safety Yellow(BS 4800: 10-E-53, Munsell: 6.25Y 8.5/13 or RAL: 1018) with
Black(BS 4800: 00-E-53, Munsell: N1.5 or RAL: 9004) strips in accordance with
System No. 14 in Table 2 of this specification:
-Beams Obstructing Passageways or Overhead Obstructions
-Posts to protect equipment from traffic
(d) Aluminum shall be painted in accordance with System No. 6A, 6B in Table 3 of this
specification except that Main Cryogenic Heat Exchanger will be painted per
manufacturer's specification.
(e) Tripping chains of steam turbines shall not be painted.
(f) It has been common for facilities to achieve a good long service life for unpainted
galvanized structural components (i.e., ladders, grating, columns, etc.). Therefore, it is
recommended that these structures remain unpainted unless a careful analysis is
conducted to justify the need for painting. However, painting galvanizing for safety
requirements shall be required.
(g) Insulated stainless steel shall be painted in accordance with the requirements of this
Specification.
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Insulated steel surfaces with operating temperatures up to 120C and having cyclic or
intermittent temperature excursions to 177C shall be coated with a lining grade barrier
coating such as Epoxy Phenolic or Epoxy Amine Adduct coating. When temperature
excursions exceed 177C the following coatings shall be used:
(a) C.S. surfaces shall be coated with Inorganic Zinc (Over 120C continuously) or with
Modified Inorganic coating (Flex to 760C)
(b) S.S. surfaces shall be coated with Modified Silicone (Flex to 500C) or with Modified
Inorganic coating which is free of harmful substances and suitable for use over S.S.
(Flex to 760C).
3.5
3.6
Austenitic stainless steel exposed to the combined action of moisture, chlorides, and metal
temperatures above 66C (150F) either in transportation, in storage, or during operation
may be subject to stress corrosion cracking. For protection under these conditions, see
Table 3. Insulated stainless steel should also be protected if subjected to these conditions.
3.6.1
3.6.2
For zinc attack protection purpose, all S.S. and high alloy materials shall be protected from
blasting overspray and coatings intended for C.S. and low alloy materials, especially
coatings containing zinc.
3.6.3
C.S. attachments to S.S. saddles and miscellaneous clips and brackets shall be coated
with epoxy barrier coating such as Epoxy Phenolic or Epoxy Amine Adduct (up to 150C)
and Modified Inorganic coating (up to 760C).
3.6.4
S.S. and high alloy attachments to C.S. equipment; such as solid alloy nozzles on clad C.S.
equipment, shall be coated with epoxy barrier coating such as Epoxy Phenolic or Epoxy
Amine Adduct, Modified Inorganic coating prior to painting the adjacent C.S. surface.
3.6.5
S.S. piping components; such as valves, steam traps, strainers, etc. in piping systems
specified to be coated with zinc coatings shall be coated with the appropriate S.S. coating
system prior to coating the adjacent C.S. surface.
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3.7
The disposal of shall be in accordance with the appropriate state or federal regulations.
The disposal procedure shall be included in the project specifications.
3.8
3.9
3.10
When Intermediate coating or top coating over Inorganic Zinc primer, a mist coat may be
necessary to avoid insufficient adhesion or bubbling. Mist coat can be applied with a
thinned intermediate or finish coat, or applied by a quick pass of the spray gun prior to
applying the full coat but allowing sufficient time for solvent evaporation.
3.11
Touch-up
(a) Prior to application of any coat, all welded portions and/or all damage to the previous
coat(s) shall be touched-up. Surface preparation shall be in accordance with SSPCSP10 or SP11. Hand or power tool cleaning may be used only for spot repair.
Surface cleanliness shall be SSPC-SP3 grade.
(b) Touch-up of damaged Inorganic Zinc coating shall be with Epoxy Zinc Rich primer for
operating temperatures to 100C and Silicone Zinc Rich primer for operating
temperatures exceeding 100C.
(c) Items supplied with the manufacturer's standard coating system shall be touched-up
with the same generic coating materials or repainted.
(d) Damaged galvanizing shall be repaired by method below.
- Damaged areas showing signs of rust shall be cleaned per SSPC-SP1 to rove all
visible oil, grease, dirt, and other forms of contamination followed by power tool
cleaning per SSPC-SP3 or 11 to bright metal. Surface preparation shall extend
onto the undamaged galvanized surface.
- Touch-up damaged areas using organic zinc rich primer such as Epoxy Zinc Rich.
Coating shall be spray or brushed applied in multiple coats to achieve a total dry
film thickness of 75 micron to 125 micron.
3.12
Shop Application
The preferred approach to painting will be shop application of the entire paint system
including primers and topcoats. This will include all piping and pipe supports. Field repair
of damaged areas caused by erection or handling will be required. An alternate approach
could allow for shop application of undercoats and field application of topcoat after erection.
That approach will require piping contact points to be fully coated prior to piping installation.
4.
STORAGE TANKS
Storage tanks shall be painted in accordance with the requirements of
QGX/20/00/SP/TS/NA/005: Specification for Painting- Coating and Lining Storage Tank.
5.
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BUILDINGS
Buildings shall be painted in accordance with the requirements of
QGX/20/00/SP/TS/NA/012: Specification for Painting Building.
6.
6.1
Piping
Alternate coating systems, such as fusion bonded epoxy can be considered, if proven
economical.
6.2
6.3
Machinery
Imposition of COMPANY painting standards on machinery manufacturers could result in
inordinate additional costs. In such cases, the resolution shall follow these guidelines:
(a) Manufacturer's finish shall be suitable for the intended plant exposure. Furthermore,
the finish shall satisfy COMPANY-designated color requirements and shall be
compatible with the appropriate coatings listed in Tables 1 through 3.
(b) Manufacturer's standard finish for elevated-temperature service is acceptable only if
paints are formulated from recognized heat-resistant ingredients that are adequate for
the anticipated temperature.
(c) Prior to any required hydrostatic test, the manufacturer may first apply a pre coat to
the equipment, according to the requirements in Tables 1 through 3. This coat shall
be applied to near white blasted clean surfaces. Prior to subsequent coatings, the
surface shall be adequately cleaned to rove contaminants such as oil, grease, and dirt.
When touchup of the initial pre coat is necessary, the area to be re-painted shall be
power tool cleaned.
(d) If the manufacturer has a severe-environment standard finish adequate for the
anticipated environment, it shall be specified and used without additional topcoats,
provided the color approximates COMPANY standard.
(e) Paint materials and application systems shall be suitable for site condition.
6.4
Fireproofed Surfaces
Structural steel to be fireproofed by concrete shall be coated with an epoxy barrier coating
such as Epoxy Phenolic or Epoxy Amine Adduct. When steel surfaces to be fireproofed by
Subliming Compound or intumescent material shall be recommended by fireproofing
manufacturer. Carbon steel embedded plates in concrete shall be hot-dip galvanized."
6.5
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(b) Insulated refrigerated lines are subject to condensation if the insulation is damaged.
These surfaces shall be coated with epoxy barrier coating such as Epoxy Phenolic or
Epoxy Amine Adduct.
6.6
Colors
The colors specified in Tables 1 through 3 are part of COMPANY Identity Program.
7.
COATING INDEX
7.1
7.2
The coating system listed in Tables of this Project Specification shall be used as a
specification in the selection of a coating system for a specific service or application. The
coating system selected shall be based on the substrate material to be coated,
corrosiveness of the environment and the operating temperature including any cyclic,
intermittent or dual operating conditions, such as systems-out, regeneration and
intermittent operation.
-
8.
Operating and flex temperature shall be used to select the painting system.
The "Flex" temperature listed in Table 1 through 3 indicates. The maximum
temperature of the coating system may be exposed to on a short time basis.
Unless flex temperature is indicated on line index or data sheet, flex temperature shall
be defined as follows;
For piping
:
Operating Temperature (C)
For equipment etc.
:
Operating Temperature (C) + 28C
The maximum temperature indicated for a coating may be adjusted depending on the
specific application and selected coating manufacturer.
INSPECTION
In order to assure compliance with this specification, the subcontractor shall perform the
inspections and tests specified below.
Storage
a. Verify that the storage conditions for all materials are adequate and properly
maintained as required by the coating manufacturer. (Spot)
b. Verify the abrasives are packaged in sealed, moisture proof containers and stored in a
clean and dry location. (Spot)
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Coating Materials
a. Verify that coating materials and solvents for thinning are as specified and from the
same manufacturer. (All materials)
b. Verify that "Shelf Life" of coating materials has not been exceeded. (All materials)
Abrasives
a. Verify that blasting abrasives are as specified and monitor the particle size,
cleanliness and mix of the abrasives. (Spot)
Equipment
a. Verify blasting air supply is free of moisture and oil, following the procedures of ASTM
D4285. Air supply shall be checked daily before start of work and again after lunch. (2
test/day)
b. Verify that all instruments used in inspection activities are properly calibrated prior to
use. (Spot)
c. As minimum the following instruments or approved equivalents shall be used:
- Hygrometer
- Surface Temperature thermometer
- Magnifying glass (10 x)
- SSPC - Vis 1 Visual Standard or ISO Visual Comparator
- Surface profile Press-O-film replica tape and spring loaded micrometer
- KTA Scat Kit for surface contamination analysis or Kitagawa Chloride Test Tube
- Wet film thickness gauge
- Dry film thickness gauge (Type 1 & Type 2) and calibration panels / shims
- ASTM D4541 compliant Adhesion Tester or ASTM D3359 compliant Cross-Cut Kit
Environmental Conditions
a. Confirm that substrate, ambient and dew point Temperatures are as specified for
proper surface preparation and coating application. (3 test/day at the start, during and
at the end of work)
Surface Preparation
a. Verify cleanliness of surface prior to blast cleaning operations.
- The presence of oil and grease may be checked by visual or rubbing a clean white
cloth on steel surface to detect oil or grease, or by sprinkling water on the steel
surface. (All surfaces)
b. Verify cleanliness of surface after blast cleaning.
- Confirm that the chloride and iron salt contaminant levels are within the acceptable
range recommended by the coating material manufacturer. (Spot)
If contaminant levels are exceeded the lit of the range, surfaces shall be thoroughly
washed down preferably with clean high-pressure water, 7 kPa or greater.
c.
d.
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Application
a. Verify that the surface to be coated is thoroughly dry. (Spot)
b. Verify the correctness of mixing, including screening of zinc rich primer. (Spot)
c. Verify the amount and type of thinner is in accordance with the manufacturer's
instructions. (Spot)
d. Verify that zinc rich paint pots are continuously agitated. (Spot)
e. Verify method of application is as recommended by coating manufacturer. (Spot)
f.
Verify that pot life of mixed materials has not been exceeded. (Spot)
g. Verify that the coated surface is free of abrasive, contaminants, runs, sags, and other
defects prior to the application of successive coats. (All surfaces)
Coating Thickness
a. The wet film thickness shall be checked during the application to assure the specified
dry film thickness will be met. (Spot)
b. The dry film thickness of primer, intermediate, finish coats and total thickness shall be
checked using a properly calibrated magnetic gauge. (All surfaces)
c. Coating thickness on stainless steel shall be checked using a Type 2 magnetic gauge
suitable for use on non-ferrous substrates. (All surfaces
d. The number of measurements and method of averaging shall be in accordance with
Table 6 attached. For each successive coats, the minimum allowable thickness shall
be at least 80 percent of the specified thickness. The allowable thickness shall not
exceed 150 percent of the specified thickness or exceed the allowable thickness
recommended by the coating manufacturer. (All surfaces)
Adhesion
a. When painting manufacturer is different between vendor's shop coating and field
coating, adhesion testing shall be done at randomly selected areas by gliding following
the procedures of ASTM D 3359. Pulling off the adhesive strip should not peel off
more than 10 percent of the grid area. (Spot)
b. Adhesion of Inorganic Zinc coatings shall be tested by firmly scraping the coated
surfaces with the edge of a coin. A zinc film, which is properly dried and hard, will
polish to bright metal without powdering or loss of material. (Spot)
Holidays
a. Visual inspection for holidays, dry spray, sags and other flaws shall be performed after
each coat is applied. All such flaws shall be corrected before application of next coat.
(All surfaces)
9.
RECORDS
9.1
The coating subcontractor shall prepare, issue and maintain daily reports, which indicates:
- The areas worked on,
- Extent of and condition of all surfaces prepared,
- Coating materials applied within the preceding twenty-four hours,
- Ambient, dew point and substrate Temperatures at the start, during and at end of work,
- Material batch numbers,
- Surfaces cleanliness achieved and anchor profile,
- DFT of primer, intermediate and finish coats,
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9.2
10.
COLOR IDENTIFICATION
10.1
The color of final coat shall be in accordance with Table 1 and Table 3.
10.2
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Basic
Identification
Color
Page 12 of 39
Alternative
Equivalent
Munsell Ref. No.
Brown
Yellow Ochre
Yellow Ochre
Yellow Ochre
Yellow, Note(1)
Violet
Violet, Note(2)
06-C-39
08-C-35
08-C-35
08-C-35
08-E-51
22-C-37
22-C-37
7.5YR 3/6
10YR 7/6
10YR 7/6
10YR 7/6
10YR 7.5/12
10PB 5/6
10PB 5/6
Violet
Green, Note(2)
Black
Black
Green
Black
Black
Black
Brown
Brown
Brown
Brown
22-C-37
12-D45
00-E-53
00-E-53
12-D45
00-E-53
00-E-53
00-E-53
06-C-39
06-C-39
06-C-39
06-C-39
10PB 5/6
2.5GY 4/6
N 1.5
N 1.5
2.5GY 4/6
N 1.5
N 1.5
N 1.5
7.5YR 3/6
7.5YR 3/6
7.5YR 3/6
7.5YR 3/6
20-E-51
5PB 6/10
20-E-51
5PB 6/10
20-E-51
5PB 6/10
06-E-51
2.5YR 7/11
BS 381C Ref.
BS 381C Ref.
No.
No.
5R 4/12
Water (Firefighting)
Red
539 (currant red)
5R 4/12
Halon
Red, Note(2)
539 (currant red)
Notes: (1) Black(BS 4800:00-E-53) code color band to be added over basic identification color
in accordance with clause 6.3 of BS 1710, except the banding location at the battery
limit only for each system.
(2) Yellow(BS 4800: 08-E-51) code color band to be added over basic identification color
in accordance with clause 6.3 of BS 1710, except the banding location at the battery
limit only for each system.
(3) The dimensions of the color bands are illustrated in following sample figures;
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Sample Figures
(Example) Water (Firefighting), all sizes:
Approx. 100
Approx. 100
Approx. 100
Approx. 150
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Surface
Furnace Casings,
Towers,
Vessels,
Heat Exchangers,
Reactors
(Note 13)
Skid Mounted and
Packaged
Equipment
(Note 9)
Sys
No.
Temperature
Range
(Note 1)
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
100 m to 150
m
(Shop or Field)
Inorganic Zinc
65 m to 90 m
(Shop)
---
Inorganic Zinc
65 to 90
(Shop)
---
Heat Resisting
Aluminum Silicone
25 m to 40 m
(Shop)
---
8C To 500C
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Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
TABLE 1 (2/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
1C -46C to 100C
Flex to 120 C
Near-white blast
SSPC - SP10
(Field shop)
Inorganic Zinc
65 m to 90 m
(Field shop)
High-Build Epoxy
100 m to 150 m
(Field shop or
Field)
2C 101C to 200C
Near-white blast
SSPC - SP10
(Field shop)
Inorganic Zinc
65 m to 90 m
(Field shop)
---
3C 201C to 400C
Flex to 538C
Near-white blast
SSPC - SP10
Inorganic Zinc
65 m to 90 m
(Field shop)
---
Heat Resisting
Aluminum Silicone
25 m to 40 m
(Field shop)
---
(Field shop)
8C To 500C
Finish Coat
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Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
TABLE 1 (3/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
Knockout Pots
Inorganic Zinc
65 m to 90 m
(Shop)
Horizontal
Accumulators
Inorganic Zinc
65 m to 90 m
(Shop)
Stacks,
Chimneys,
Flues
Inorganic Zinc
65 m to 90 m
(Shop)
Inorganic Zinc
65 m to 90 m
(Shop)
Inorganic Zinc
65 m to 90 m
(Shop)
8C To 500C
Heat Resisting
Aluminum Silicone
25 m to 40 m
(Shop)
Finish Coat
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Rotating Equipment
(Note 3)
Pumps,
Compressors,
Fans, motors
Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
TABLE 1 (4/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
Inorganic Zinc
65 m to 90 m
(Shop)
2C 101C to
200C
Inorganic Zinc
65 m to 90 m
(Shop)
3C 201C to
400C
Flex to 538C
Inorganic Zinc
65 m to 90 m
(Shop)
1C -46C to 100
C
Epoxy Phenolic
or
Epoxy Amine
Adduct
100 m to150m
(Shop)
Finish Coat
---
100 m to Manufacturers
Standard
150 m
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Electrical and
Instrument
Components
(Note 6)
Control Panels,
Transformers,
Enclosures
Electrical and
Instrument
Components
for Firefighting
Emergency Stop
Buttons, Switches
where shock
hazards exist
Electrical
Components
Baseplates to be
set in epoxy grout
Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
TABLE 1 (5/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
Finish Coat
Total Dry
Film
Thickness
1C -46C to 100C
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
100 m to 150 m
(Shop)
Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)
1C -46C to 100C
Inorganic Zinc
65 m to 90 m
(Shop)
Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)
1C -46C to 100C
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
100 m to
150 m
(Shop)
High-Build Epoxy
100 m to 150 m
(Shop)
Epoxy Phenolic
or
Epoxy Amine
Adduct
100 m to 150 m
(Shop)
---
Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)
---
100 m to
150 m
Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Light Grey
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
or
Manufacturers
Standard
Red
(BS 381C: 539)
(Munsell: 5R 4/12)
(RAL: 3000)
Blue
(BS 4800: 20-D-45)
(Munsell: 5PB 3/8)
(RAL: 5010)
Manufacturers
Standard
E1
SPECIFICATION FOR
PAINTING - MANUFACTURING
FACILITIES
QGX/20/00/SP/TS/NA/006
Page 20 of 39
Structural Steel
(Note 4, 12)
Beams, Angles,
Columns (when not
galvanized)
Columns, grade to
1.5m (5 ft)
(when not
galvanized)
Structural Steel Contd
Platforms, Stairs,
Walkways,
Ladders, Handrails,
Ladder Cages, Toe
Boards (when not
galvanized)
Mobile Equipment
(Note 5)
(Note 3)
Cranes, Forklift
Trucks, Front End
Loaders, Straddle
Cranes,
Tube Bundle
Transporters,
Tractors
Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
TABLE 1 (6/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
Finish Coat
Total Dry
Film
Thickness
1C -46C to 100C
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop or Field)
(Shop or Field)
1C -46C to 100C
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop or Field)
(Shop or Field)
1C -46C to 100C
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Field)
(Field)
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)
Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Light Grey (BS 4800:
10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
Light Grey
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
Light Grey
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
Yellow
(BS 4800: 08-E-56)
(Munsell: 10YR
6/12)
(RAL: ---)
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FACILITIES
Page 21 of 39
Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
TABLE 1 (7/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
Finish Coat
Total Dry
Film
Thickness
Air Compressors,
Welding Machines,
Portable Meter
Provers, Pickups,
Portable Lighting
Units
All vehicles:
Running Gear,
Chassis,
Steps
Miscellaneous
(Note 6)
Fire Protection
Equipment
Inorganic Zinc
65 m to 90 m
(Shop)
Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
High-Build Epoxy
Polyurethane
215 m to Manufacturers
Standard
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
Polyurethane
215 m to Manufacturers
Standard
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
100 m to 150 m
(Shop)
Safety Showers,
Eyewash Units,
First Aid Equipment
Inorganic Zinc
65 m to 90 m
(Shop)
High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)
Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)
Red
(BS 381C: 539)
(Munsell: 5R 4/12)
(RAL: 3000)
Green
(BS 4800: 14-C-39)
(Munsell: 5G 3/4)
(RAL: 6028)
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SPECIFICATION FOR
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FACILITIES
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Page 22 of 39
Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
TABLE 1 (8/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
Inorganic Zinc
65 m to 90 m
(Field Shop)
11
10
High Build
Aggregate Filled
Epoxy
3 mm to 4 mm
(Shop)
Coal Tar Epoxy
400 m
(Shop)
Beams Obstructing
Passageways,
Overhead
Obstructions,
Posts to protect
equipment from
traffic
(when not
galvanized)
1C -46C to 100
C
Steel Decking
(Marine application)
Upper Surfaces
Steel Decking
(Marine application)
Underside Surfaces
Finish Coat
Total Dry
Film
Thickness
Polyurethane
High-Build Epoxy
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Field)
(Field Shop or
Field)
---
---
3mm to
4mm
---
---
400 m
Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Safety Yellow
(BS 4800: 10-E-53)
(Munsell: 6.25Y
8.5/13)
(RAL: 1018)
with
Black
(BS 4800: 00-E-53)
(Munsell: N1.5)
(RAL: 9004) strips
Light Gray
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
Black
(BS 4800: 00-E-53)
(Munsell: N1.5)
(RAL: 9004)
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SPECIFICATION FOR
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FACILITIES
QGX/20/00/SP/TS/NA/006
Page 23 of 39
TABLE 1 (9/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)
Sys
No.
Temperature
Range
(Note 1)
Surface Preparation
12
-46C to 100C
Suction pipe
internal coating for
Main Air Blower
---
---
125 m to
175 m
---
Buried Vessel
external coating
(Low temperature)
10
---
---
400 m
---
Buried Vessel
external coating
(High temperature)
6F 0C to 150C
---
---
200 m to
300m
---
0C to 50C
Universal Primer
(Field)
Epoxy Phenolic
or
Epoxy Amine
Adduct
125m to 175m
(Shop or Field shop)
Near white blast SSPC Coal Tar Epoxy
SP10
400 m
(Shop)
(Shop)
Epoxy Phenolic
Near white blast SSPC 200 m to 300m
SP10
(Shop)
(Shop)
Finish Coat
Total Dry
Film
Thickness
Epoxy
Polyurethane
150 m to
100 m to 150 m 50 m to 75 m 225 m
(Field)
(Field)
Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Manufacturer's
Standard Color or in
accordance with
individual specification
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FACILITIES
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Page 24 of 39
NOTES TO TABLE 1:
1.
The operating temperature of the surface to be painted shall be used to determine the appropriate
paint system. The use of the paint system from the succeeding temperature range may be
warranted if the operating temperature approaches the upper limit of a particular paint system.
2.
3.
Alternately equipment may be coated with The Manufacturer's standard coating system, which is
suitable for a corrosive marine environment.
4.
When structural steel is coated, faying surfaces of bolted connections shall be painted only with
Inorganic Zinc primer. Intermediate and finish coatings shall not be applied to faying surfaces.
5.
Touch-up of welded portion and/or damaged Inorganic Zinc Rich shall be with Epoxy Zinc Rich for
operating temperature up to 100C or Silicone Zinc Rich for operating temperature exceeding
100C.
Surface preparation for touch-up painting shall be in accordance with SSPC-SP10 or SP3, SP11.
6.
Alternately "off-the-shelf" or "stock" its such as fire-fighting and first aid equipment, valves, gauges,
electric and instrument components may be supplied with Manufacturer's standard coating system
which is suitable for the intended service. Prior to painting work, the Manufacturers documented
Standard Painting system shall be submitted to CONTRACTOR for COMPANY approval.
7.
Used to upgrade manufacturer's standard coating systems for additional corrosion protection.
8.
In case of short period paint application interval between Inorganic Zinc primer and Epoxy
intermediate coat, a low viscosity epoxy sealer(mist coat) shall be applied prior to application of
intermediate coat.
In case of long period paint application interval between Intermediate coat and Finish coat, Epoxy
MIO(Micaceous Iron Oxide) paint shall be used for intermediate coating.
9.
Skid mounted and packaged equipment, utility equipment and special equipment (such as dryers,
filters, ion exchangers, softeners, refrigeration and process equipment units and injection skids)
shall be coated in accordance with the project specifications, and coated up to finish coat at
vendor's shop.
10.
In case of galvanized steel, marine application / coloring required items shall be paintedin
accordance with Paragraph 3.3 (c) of this Specification.
11.
12.
The contact surfaces which can not be painted after installation (e.g. Pipe and pipe supports,
structural beams and pipe supports, etc.), shall be painted up to finish coat at Field shop prior to
installation.
13.
All surfaces (top, bottom and side) of Horizontal vessel/ Heat exchanger sliding plates shall be
coated with Painting System No. 6F of TABLE 2.
14.
Finish color for refractory lined Equipment, Pipe and Duct shall be Black (BS 4800: 00-E-53,
Munsell: N1.5, RAL: 9004) or Dark Grey (BS 4800: 10-A-11, Munsell: 5Y 4/0.5, RAL: 7005).
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Page 25 of 39
PAINTING - MANUFACTURING
FACILITIES
Insulated Steel ,
Pressure
vessels, Heat
exchangers,
Piping, etc.
SYS
No.
16
6D
Temperature
-46C to 100C
-46C to 120C
Flex to 177C
Preparation
(Note 9)
Pre Coat
(Note 2, 9)
Hand clean
SSPC - SP2
Exterior Latex
Primer
38m to 50m
(Field)
(Field)
(Field)
Near white
blast
SSPC - SP10
Epoxy Phenolic
or
Epoxy Amine
Adduct
200m to 300m
(Note 6)
---
200m to 300m
---
250m
---
65m to 90m
(Shop or
Field shop)
(Note 1)
Finish Coat
(Shop or
Field shop)
9D -46C to 120C
or Flex to 760C
9E
(Note
7)
5D
7D
Over 120C
continuously
Below - 46C
or
Over 120C
Flex to 500C
Near white
blast
SSPC - SP10
Modified Inorganic
250m.
(Shop or
Field shop)
(Shop or
Field shop)
Near white
blast
SSPC - SP10
(Shop or
Field shop)
Inorganic Zinc
65m to 90m
Near white
blast
SSPC - SP10
Modified Silicone
50m to 75m
or
Inorganic Zinc
65m to 90m
(Shop or
Field shop)
---
50m to 75m
or
65m to 90m
Epoxy Phenolic
or
Epoxy Amine
Adduct
200 m to 300m
(Shop or
Field shop)
---
200m to 300m
(Shop or
Field shop)
Masonry
encased steel,
Steel surfaces to
be fireproofed by
concrete
(Note 4)
or
Horizontal
vessel / Heat
exchanger
sliding plates
(Note 10)
6F
-46C to 150C
Near white
blast
SSPC - SP10
(Shop or
Field shop)
(Shop or
Field shop)
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SPECIFICATION FOR
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Page 26 of 39
PAINTING - MANUFACTURING
FACILITIES
Galvanized steel
components of
Beams
Obstructing
Passageways,
Overhead
Obstructions ,
Posts to protect
equipment from
traffic
(Note 5)
13
14
-46C to 100C
-46C to 100C
Brush-off blast
SSPC - SP7
or Mechanical
abrasion
(Field Shop or
Field)
(Field Shop or
Field)
(Field Shop or
Field)
Polyurethane 80m
50m
(Field)
(Field)
NOTES TO TABLE 2:
1.
Except austenitic stainless steel (see Table 3).
Skid mounted and packaged units shall be coated up to finish coating at vendor's shop.
2.
Touch-up of damaged Inorganic Zinc shall be with Epoxy Zinc Rich for operating temperature up to
100C or Silicone Zinc Rich for operating Temperature exceeding 100C. Touch-up of damaged
other type of primer shall be with same type of primer.
Surface preparation for touch-up painting shall be in accordance with SSPC-SP10 or SP3, SP11.
3.
Faying surfaces of bolted connections shall not be coated.
For marine application, such as facilities on the sea, this system shall be applied to the following
areas, and etc.:
- Jetty or berth structure
- Facilities on jetty or berth
- Seawater intake facility
The other galvanized items such as cable tray, lighting pole and grating, etc. are not applied.
4.
When steel surfaces to be fireproofed by Subliming Compounds or Intumescent, primer material
shall be as recommended by fireproofing manufacturer.
Hot-dip galvanized surfaces to be fireproofed by concrete where are not required painting.
5.
See Paragraph 3.3 (c) of this Specification regarding components to be painted and color.
6.
Inorganic Zinc/65 m to 90 m can be used at shop as a pre coat for piping, fittings, valves and pipe
supports. In such a case, 150 m to 225 m of Epoxy Phenolic or Epoxy Amine Adduct shall be
additionally applied at shop.
7.
For flex to 400C, Inorganic Zinc/65 m to 90 m can be used at shop as a pre coat for piping, fittings
and pipe supports. In such case, 160 m to 185m, Modified Inorganic shall be applied at shop.
Total Dry Film Thickness 250 m. (System No. 9E)
Painting under personnel protection shall be applied to uninsulated paint system.
For equipment, painting shall be applied at shop.
All surfaces (top, bottom and side) of Horizontal vessel / Heat exchanger sliding plates shall be
coated with Painting System No. 6F.
8.
9.
10.
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Page 27 of 39
PAINTING - MANUFACTURING
FACILITIES
Austenitic
Stainless
Steel
(Except
cladding
for
insulation)
SYS Temperature
No.
Range
Surface Preparation
(Note 5)
Pre Coat
(Note 1, 5, 7)
Finish
Coat
Epoxy Phenolic
or
Epoxy Amine
Adduct
125m to 175m
---
125m to175m
---
125m to
175m
---
250m
---
75m to 100m
---
75m to 100m
---
50m to 75m
6S
(Note
8)
Modified Inorganic
250m
(Note 4)
(Shop or Field shop)
Dark Grey Color
7R
(Note
10)
Below -46C
7S
(Note
10)
Below -46C
7H
(Note
11)
Over 120C
Flex to 500C
Epoxy Phenolic
or
Epoxy Amine
Adduct
75m to 100m
(Shop or Field shop)
Black Color
(BS 4800: 00-E-53,
Munsell N 1.5 or RAL
9004)
Epoxy Phenolic
or
Epoxy Amine
Adduct
75m to 100m
(Shop or Field shop)
Modified Silicone
50m to75m
(Shop or Field shop)
Black Color
(BS 4800: 00-E-53,
Munsell N 1.5 or RAL
9004)
Surface
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SPECIFICATION FOR
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Page 28 of 39
PAINTING - MANUFACTURING
FACILITIES
TABLE 3 (2/2)
PAINTING REQUIREMENTS - INSULATED AND UNINSULATED
AUSTENITIC STAINLESS STEEL AND ALUMINUM (Note 11)
SYS Temperature Surface Preparation
Pre Coat
Finish Coat
No.
Range
(Note 5)
(Note 1, 5, 7)
Polyurethane
Epoxy Phenolic
Aluminum
6A -46C To 120C Solvent wash SSPC - SP1
or
and
50m to 75m
(Note 2)
(Except
(Note
Epoxy Amine
Brush-off blast SSPC - SP7
(Note 6, 7)
cladding
9)
Adduct
for
(Shop or Field shop)
(Shop, Field
125m to175 m
insulation
shop or Field)
and Main
(Shop or Field
Cryogenic
Black Color
shop)
Heat
(BS 4800: 00-EExchanger)
53, Munsell N
1.5 or RAL
9004)
Epoxy Phenolic
--6B
or
(Note
Epoxy Amine
9)
Adduct
125 m to 175m
Cu-Ni
(Fire
fighting
water line
red-color
identificatio
n)
17
Uninsulate
d:
Duplex,
Super
Duplex and
Super
Austenitic
Stainless
Steel
6R
Insulated:
Duplex,
Super
Duplex and
Super
Austenitic
Stainless
Steel
6S
110C To
140C
(Shop or Field
shop)
Epoxy Amine
Adduct
50 m
(Shop or Field
shop)
Epoxy Phenolic
or
Epoxy Amine
Adduct
125m to 175m
Polyurethane
50m
Total Dry
Film
Thickness
175m to
250m
125m to
175m
100m
(Shop, Field
shop or Field)
Red Color
(BS 381C: 539,
Munsell 5R 4/12
or RAL 3000)
---
125m to
175m
(Shop or Field
shop)
All
temperatures
(to maximum
use
temperature
140C)
Black Color
(BS 4800: 00-E53, Munsell N 1.5
or RAL 9004)
Epoxy Phenolic
Solvent wash SSPC - SP1
or
and
Epoxy Amine
Brush-off blast SSPC - SP7
Adduct
(Shop or Field shop)
125m to 175m
(Shop or Field
shop)
---
125m to
175m
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SPECIFICATION FOR
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PAINTING - MANUFACTURING
FACILITIES
Page 29 of 39
NOTES TO TABLE 3:
1.
Touch-up of damaged primer and/or finish coat shall be used with same type of primer and/or finish
coat. Surface preparation for touch-up painting shall be in accordance with SSPC-SP7 or SP3, SP2.
2.
Carbon steel and low alloy attachments to austenitic stainless steel, Cu-Ni or Aluminum shall be
applied same paint materials for austenitic stainless or Aluminum.
3.
Rotating machinery baseplates to be set in epoxy grout shall be surface abraded and painted with one
coat of epoxy primer which is compatible with the epoxy grout application.
The other under surfaces shall be applied same as upper surfaces.
4.
Used for special application such as insulated its normally operating below 120C but having cyclic,
intermittent or dual operating temperatures to 760C.
Coating material shall be free of harmful substances; e.g., chlorides, sulfur, halogens or metallic
pigments, and shall be suitable for use over stainless steel.
5.
6.
For uninsulated item only, unless otherwise specified, final coat color of the uninsulated it shall be in
accordance with Table 3 or Black color using polyurethane paint 50 m to 75 m. Finish coat can be
applied at Field Shop or Field for piping.
7.
Unless otherwise specified, final coat color of the uninsulated it shall be Black (Munsell color No. N1.5
or RAL color No. 9004) or approved equivalent.
8.
9.
10.
11.
System No.
System No.
System No.
6R:
6S:
6A:
Uninsulated Aluminum
6B:
Insulated Aluminum
7R:
7S:
7H:
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Page 33 of 39
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SPECIFICATION FOR
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Page 35 of 39
TABLE 6 (1/3)
INSPECTION REQUIREMENT FOR PAINTING DRY FILM THICKNESS
Dry Film thickness shall be measured after primer, intermediate and finish coats application. Only one (1)
measurement is made to each point and average thickness is calculated by averaging thickness of points
measured.
1.
2.
3.
Steel Structure
Painting area
A<=3 sqm
3 sqm <A<=10 sqm
10 sqm <A
4.
Piping
Refer to Annex-1
5.
Others
Same as equipment (2).
E1
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SPECIFICATION FOR
Page 36 of 39
PAINTING - MANUFACTURING
FACILITIES
TABLE 6
Annex-1 (2/3)
PIPE
FITTING
FLANGE
VALVE
NOMINAL SIZE
(INCH)
LENGTH
NUMBER OF
INSPECTION
REQUIRED FOR
BOTH END
NUMBER OF
INSPECTION
REQUIRED FOR
MIDDLE PART
NUMBER OF PIPES
TO BE TESTED
D <= 4
5.5
4 < D <= 10
5.5
11
2
2
0
2
10 < D <= 24
11
11
D <= 10
1 PER 30 FITTINGS,
MIN. 1 FITTING IN
TOTAL
10 < D <= 24
1 PER 25 FITTINGS,
MIN. 1 FITTING IN
TOTAL
24 < D <= 54
1 PER 20 FITTINGS,
MIN. 1 FITTING IN
TOTAL
D <= 10
1 PER 30 FLANGES,
MIN. 1 FLANGE IN
TOTAL
10 < D <= 24
1 PER 25 FLANGES,
MIN. 1 FLANGE IN
TOTAL
24 < D <= 54
1 PER 20 FLANGES,
MIN. 1 FLANGE IN
TOTAL
D <= 10
10 < D <= 24
24 < D <= 54
NOTES : 1) Inspection shall be applied to pre and finish coat for each size of pipes.
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SPECIFICATION FOR
PAINTING - MANUFACTURING
FACILITIES
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Page 37 of 39
TABLE 6
Annex-1 (3/3)
INSPECTION REQUIREMENT FOR PAINTING DRY FILM THICKNESS FOR
PIPE, FITTING, VALVE AT FIELD
IT
PIPE
FITTING
FLANGE
VALVE
NOTES : 1)
NOMINAL SIZE
(INCH)
D <= 4
40
4 < D <= 10
40
10 < D <= 24
20
10
D <= 10
10 < D <= 24
24 < D <= 54
D <= 10
10 < D <= 24
24 < D <= 54
D <= 10
10 < D <= 24
24 < D <= 54
Inspection shall be applied to pre and finish coat for each size of pipes.
QGX/20/00/SP/TS/NA/006
SPECIFICATION FOR
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Page 38 of 39
PAINTING - MANUFACTURING
FACILITIES
TABLE 7 (1/2)
PAINT SYSTEM NUMBER SUMMARY LIST
TEPERATURE
RANGE(C)
UNINSUL./
UNFIREPRO
OF
-46 to +100
1C
+101 to +200
2C
+201 to +400
Stainless steel
INSUL. UNINSUL.
Aluminum
Galvanized
Steel
Cu-Ni
Masonry Canvas
encased jackets
insulation
steel/
Fireproof
ed
INSUL.
UNINSU
L.
INSUL.
13
(Marine)
or
14
(Handrail,
etc.)
16
3C
Over +120
5D
-46 to +120
6C
(For Epoxy
grout
setting)
6D
6R
6S
6A
6B
17
6F
(-46 to
+150C)
Below 46
or
Over +120
7D
7R
(Below
-46C)
or
7H
(Over
120C)
7S
(Below
-46C)
or
7H
(Over
120C)
To +500
8C
-46 to +120
9D
(Flex to
400C)
9S
(Flex to
760C)
9S
(Flex to
760C)
-46 to +120
9E
(Flex to
760C)
-46 to +100
10 (Marine
steel deck
underside)
-46 to +100
11 (Marine
Steel deck
upper side)
-46 to +100
12 (Top coat
over Mstd)
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SPECIFICATION FOR
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PAINTING - MANUFACTURING
FACILITIES
TABLE 7 (2/2)
PAINT SYSTEM NUMBER SUMMARY LIST
Particular Surface
Paint System
Number
6R
Temperature Range
-46C to 100C
10
0C to 50C
6F
0C to 150C
FIGURE 1
PAINTING SYSTEMS FOR SURFACES TO BE INSULATED, UNINSULATED AND FIREPROOFED
(SAMPLE)
Painting
System of
Insulated
Surface
Drum
Painting
System of
Uninsulated
Surface
Column
Heat Exchanger
Vessel
Painting
System of
Uninsulated
or
Fireproofed
Surface
Column
Painting
System of
Insulated
Surface