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Revision List

Page 1 of 1
Project : Qatargas II Development Project
Client : Qatar Liquefied Gas Company Limited (II)

Sign
Prepared by K. Ohkuma
Checked by M. K
Approved by M. K

Date
Mar. 4 05
Mar. 4 05
Mar. 4 05

Doc./DWG No.: QGX/20/00/SP/TS/NA/006 Rev. No: E1

No. Para. / Section No.

Items

Finish
Color

---

Explanation / Reason
Explanation:
Regarding COMPANY comment on previous issue (Rev. C2), CTJV
verified that the proposed finish coat color is the same as Qatar Gas
I Facilities as per received QG Spec., Doc. No.:
003/00/00/SP/TS/00/012 Rev.4 TECHNICAL AMENDMENTS TO
DESIGN SPECIFICAITON PROTECTIVE COATING FOR TRAIN
3.

Page 23 of 38, Note 5


and 10 for Table 1.
Page 25 of 38, Note 2
and Note 5 for Table
2.
Page 26 of 38, Total
Dry Film Thickness of
7R and 7S for
Table 3.

---

Explanation:
The minor clerical mistakes and discrepancies are corrected.

SPECIFICATION FOR
PAINTING - MANUFACTURING FACILITIES
___________________________________________________________________

E1

Issue for Construction (IFC)

K.Ohkuma

M.K

M.K

Mar. 4 05

C2

Issue for Approval (Followed COMPANY comment)

K.Ohkuma

M.K

M.K

Jan. 31 05

C1

Issue for Approval

K.Ohkuma

M.K

M.K

Dec. 15 04

BY

CHKD

APVD

DATE

MARK

DESCRIPTION
REVISIONS

CLIENT

: QATAR LIQUEFIED GAS COMPANY LIMITED (II)

PROJECT : QATARGAS II DEVELOPMENT PROJECT


JOB NO.
DOC

NO. : QGX/20/00/SP/TS/NA/006

Date : Mar. 4. 2005


Rev

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QGX/20/00/SP/TS/NA/006

PAINTING - MANUFACTURING
FACILITIES

Page 2 of 39

TABLE OF CONTENTS
1.

SCOPE ....................................................................................................................................................... 3

2.

REFERENCES ........................................................................................................................................... 3

3.

GENERAL ................................................................................................................................................... 3

4.

STORAGE TANKS ..................................................................................................................................... 6

5.

BUILDINGS................................................................................................................................................. 7

6.

OTHER MANUFACTURING FACILITIES .................................................................................................. 7

7.

COATING INDEX........................................................................................................................................ 8

8.

INSPECTION .............................................................................................................................................. 8

9.

RECORDS ................................................................................................................................................ 10

10. COLOR IDENTIFICATION........................................................................................................................ 11

TABLE 1: PAINTING REQUIREMENTS - UNINSULATED AND UNFIREPROOFED CARBON STEEL


AND LOW ALLOY STEEL (Except H.D.G. Steel)
TABLE 2 : PAINTING REQUIREMENTS - INSULATION SURFACE AND INSULATED, MASONRY
ENCASED, FIREPROOFED, GALVANIZED CARBON STEEL AND LOW-ALLOY STEEL
SURFACES
TABLE 3: PAINTING REQUIREMENTS - INSULATED AND UNINSULATED AUSTENITIC STAINLESS
STEEL AND ALUMINUM
TABLE 4: UNDERCOAT INDEX
TABLE 5: INTERMEDIATE / FINISH COAT INDEX
TABLE 6: INSPECTION REQUIREMENT FOR PAINTING DRY FILM THICKNESS
TABLE 7: PAINT SYSTEM NUMBER SUMMARY LIST
FIGURE 1: PAINTING SYSTEMS FOR SURFACES TO BE INSULATED, UNINSULATED AND
FIREPROOFED (SAMPLE)

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FACILITIES

Page 3 of 39

SCOPE
This specification defines the requirements governing the Painting of Manufacturing
Facilities for the QATARGAS II DEVELOPMENT Project. This specification is applicable to
painting on surfaces of carbon steel, low-alloy steel (1 1/4 Cr through 9 Cr), galvanized
steel, aluminum and austenitic stainless steel which will be exposed to atmospheric
conditions except buildings.

2.

REFERENCES
The requirements of this Project Specification QGX/20/00/SP/TS/NA/006 shall be
supplemented by Codes, Standards, and Regulations referenced here in.
The following specification shall be referred to:
QGX/20/00/CI/DB/NA/008
Concrete Materials, Mix and Construction
QGX/20/00/SP/TS/NA/004 Specification for Painting General Requirements
QGX/20/00/SP/TS/NA/005 Specification for Painting- Coating and Lining Storage Tank
QGX/20/00/SP/TS/NA/012 Specification for Painting Building
The following are references:
SSPC (Steel Structures Painting Council) Publications
Steel Structures Painting Manual, Vol. 2, Systems and Specifications
SP 1
Solvent Cleaning
SP 2
Hand Tool Cleaning
SP 3
Power Tool Cleaning
SP 6
Commercial Blast Cleaning
SP 7
Brush-off Blast Cleaning
SP 10
Near-White Blast Cleaning
SP 11
Power Tool Clean to Bare Metal
International Organization for Standardization (ISO)
ISO 8501-1,
Preparation of Steel Substrates Before Application of Paints and
Related Products - Visual Assessment of Surface Cleanliness
American Society for Testing and Materials (ASTM)
ASTM D3359, Measuring Adhesion by Tape Test
ASTM D4285, Method for Indicating Oil or Water in Compressed Air
ASTM D4417, Field Measurement of Surface Profile of Blast Cleaned Steel
ASTM D4541, Pull-Off Strength of Coatings Using Portable Adhesion Testers
British Standards Institution (BSI)
BS 1710 Identification of Pipelines and Services
BS 381C Colours for Identification, Coding and Special Purposes
BS 4800 Paint Colours for Building Purposes
Munsell Book of Color

3.

RAL-Farbregister 840HR
GENERAL

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Page 4 of 39

3.1

Procedures to be followed in the painting of manufacturing plants shall be in accordance


with this Specification and QGX/20/00/SP/TS/NA/004: Specification for Painting General
Requirements.

3.2

Requirements for painting manufacturing facilities are specified in items (a) through (d).
All areas of QATARGAS II LNG Plant site are subject to severe exposure conditions of high
heat and high humidity. Surfaces are exposed to moisture from condensation.
(a) The method of surface preparation, paint film thickness, and type of paint used shall
be in accordance with Table 1 except for indoor facilities and items to be coated with
the Manufacturer's standard. Table 1 through 3 and 7 in this specification shall be
identified as attached Project Specification Tables.
Chemical Exposure Areas where surfaces are exposed to liquid spillage or chemical
vapors that have a detrimental effect on the surface. Paint systems for the surface
shall be determined with manufacturers instruction and COMPANY approval.
(b) Shop and field painting for new construction shall be in accordance with this
specification.
(c) Paints containing metallic Aluminum, lead, or zinc shall not be used to overcoat
stainless steel materials. Also, these paints shall not be applied in proximity to
stainless steel where the stainless steel could be contaminated with molten-elemental
Aluminum, lead, or zinc as a result of welding or fire.
(d) The paint choice shall be determined based on operating temperatures of the piping
and equipment surface.

3.3

Unless noted otherwise in the project specifications, the following shall apply except where
safety color code marking is required:
(a) Monel, brass, machined surfaces, threads, valve stem, name plates, identification tags,
and copper alloys surfaces shall not be painted.
(b) Metal cladding surfaces for insulation shall not be required painting.
(c) Galvanized steel surfaces also shall not normally be painted except the following
cases:
1) Galvanized steel for marine application shall be painted in accordance with
System No. 13 in Table 2 of this Specification.
2) For safety purpose, the following galvanized steel components shall be painted
in Safety Yellow(BS 4800: 10-E-53, Munsell: 6.25Y 8.5/13 or RAL: 1018) with
Black(BS 4800: 00-E-53, Munsell: N1.5 or RAL: 9004) strips in accordance with
System No. 14 in Table 2 of this specification:
-Beams Obstructing Passageways or Overhead Obstructions
-Posts to protect equipment from traffic
(d) Aluminum shall be painted in accordance with System No. 6A, 6B in Table 3 of this
specification except that Main Cryogenic Heat Exchanger will be painted per
manufacturer's specification.
(e) Tripping chains of steam turbines shall not be painted.
(f) It has been common for facilities to achieve a good long service life for unpainted
galvanized structural components (i.e., ladders, grating, columns, etc.). Therefore, it is
recommended that these structures remain unpainted unless a careful analysis is
conducted to justify the need for painting. However, painting galvanizing for safety
requirements shall be required.
(g) Insulated stainless steel shall be painted in accordance with the requirements of this
Specification.

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Page 5 of 39

(h) Painting on the concrete shall be in accordance with the requirements


QGX/20/00/CI/DB/NA/008: Concrete Materials, Mix and Construction.
3.4

Insulated steel surfaces with operating temperatures up to 120C and having cyclic or
intermittent temperature excursions to 177C shall be coated with a lining grade barrier
coating such as Epoxy Phenolic or Epoxy Amine Adduct coating. When temperature
excursions exceed 177C the following coatings shall be used:
(a) C.S. surfaces shall be coated with Inorganic Zinc (Over 120C continuously) or with
Modified Inorganic coating (Flex to 760C)
(b) S.S. surfaces shall be coated with Modified Silicone (Flex to 500C) or with Modified
Inorganic coating which is free of harmful substances and suitable for use over S.S.
(Flex to 760C).

3.5

Consideration shall be given to protecting uncoated equipment against corrosion when it is


subjected to lengthy exposure to weather conditions; for example, during extended
shutdowns mothballing. Service drops for systems that are not normally in service should
be painted according to the schedule shown in Table 2 to prevent corrosion under
insulation. Dead legs, nipple connections, and regeneration piping that are insulated and
operating over 93C (200F) can be painted in accordance with the requirements shown in
Table 3. (NOTE: Table 3 is for stainless steel, but for the purpose of this Section it can be
used for carbon steel.)

3.6

Austenitic stainless steel exposed to the combined action of moisture, chlorides, and metal
temperatures above 66C (150F) either in transportation, in storage, or during operation
may be subject to stress corrosion cracking. For protection under these conditions, see
Table 3. Insulated stainless steel should also be protected if subjected to these conditions.

3.6.1

All austenitic stainless steel and Aluminum surfaces, uninsulated/insulated or


unfireproofed/fireproofed facilities shall be coated in accordance with Table 3 except
cladding for insulation.

3.6.2

For zinc attack protection purpose, all S.S. and high alloy materials shall be protected from
blasting overspray and coatings intended for C.S. and low alloy materials, especially
coatings containing zinc.

3.6.3

C.S. attachments to S.S. saddles and miscellaneous clips and brackets shall be coated
with epoxy barrier coating such as Epoxy Phenolic or Epoxy Amine Adduct (up to 150C)
and Modified Inorganic coating (up to 760C).

3.6.4

S.S. and high alloy attachments to C.S. equipment; such as solid alloy nozzles on clad C.S.
equipment, shall be coated with epoxy barrier coating such as Epoxy Phenolic or Epoxy
Amine Adduct, Modified Inorganic coating prior to painting the adjacent C.S. surface.

3.6.5

S.S. piping components; such as valves, steam traps, strainers, etc. in piping systems
specified to be coated with zinc coatings shall be coated with the appropriate S.S. coating
system prior to coating the adjacent C.S. surface.

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3.7

The disposal of shall be in accordance with the appropriate state or federal regulations.
The disposal procedure shall be included in the project specifications.

3.8

Compatibility between paints of various manufacturers should be considered prior to paint


selection.

3.9

Lead based paints shall not be used.

3.10

When Intermediate coating or top coating over Inorganic Zinc primer, a mist coat may be
necessary to avoid insufficient adhesion or bubbling. Mist coat can be applied with a
thinned intermediate or finish coat, or applied by a quick pass of the spray gun prior to
applying the full coat but allowing sufficient time for solvent evaporation.

3.11

Touch-up
(a) Prior to application of any coat, all welded portions and/or all damage to the previous
coat(s) shall be touched-up. Surface preparation shall be in accordance with SSPCSP10 or SP11. Hand or power tool cleaning may be used only for spot repair.
Surface cleanliness shall be SSPC-SP3 grade.
(b) Touch-up of damaged Inorganic Zinc coating shall be with Epoxy Zinc Rich primer for
operating temperatures to 100C and Silicone Zinc Rich primer for operating
temperatures exceeding 100C.
(c) Items supplied with the manufacturer's standard coating system shall be touched-up
with the same generic coating materials or repainted.
(d) Damaged galvanizing shall be repaired by method below.
- Damaged areas showing signs of rust shall be cleaned per SSPC-SP1 to rove all
visible oil, grease, dirt, and other forms of contamination followed by power tool
cleaning per SSPC-SP3 or 11 to bright metal. Surface preparation shall extend
onto the undamaged galvanized surface.
- Touch-up damaged areas using organic zinc rich primer such as Epoxy Zinc Rich.
Coating shall be spray or brushed applied in multiple coats to achieve a total dry
film thickness of 75 micron to 125 micron.

3.12

Shop Application
The preferred approach to painting will be shop application of the entire paint system
including primers and topcoats. This will include all piping and pipe supports. Field repair
of damaged areas caused by erection or handling will be required. An alternate approach
could allow for shop application of undercoats and field application of topcoat after erection.
That approach will require piping contact points to be fully coated prior to piping installation.

4.

STORAGE TANKS
Storage tanks shall be painted in accordance with the requirements of
QGX/20/00/SP/TS/NA/005: Specification for Painting- Coating and Lining Storage Tank.

Date : Mar. 4. 2005


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Page 7 of 39

BUILDINGS
Buildings shall be painted in accordance with the requirements of
QGX/20/00/SP/TS/NA/012: Specification for Painting Building.

6.

OTHER MANUFACTURING FACILITIES

6.1

Piping
Alternate coating systems, such as fusion bonded epoxy can be considered, if proven
economical.

6.2

Platforms and Walkways


Nonskid surfaces, when included in the project specifications, shall be obtained by applying
sharp, dry silica sand, by shaker, to the finish coat while it is still wet. The loose excess
sand shall be swept off after a suitable drying interval. Where a decorative appearance is
required, an additional finish coat shall be applied.

6.3

Machinery
Imposition of COMPANY painting standards on machinery manufacturers could result in
inordinate additional costs. In such cases, the resolution shall follow these guidelines:
(a) Manufacturer's finish shall be suitable for the intended plant exposure. Furthermore,
the finish shall satisfy COMPANY-designated color requirements and shall be
compatible with the appropriate coatings listed in Tables 1 through 3.
(b) Manufacturer's standard finish for elevated-temperature service is acceptable only if
paints are formulated from recognized heat-resistant ingredients that are adequate for
the anticipated temperature.
(c) Prior to any required hydrostatic test, the manufacturer may first apply a pre coat to
the equipment, according to the requirements in Tables 1 through 3. This coat shall
be applied to near white blasted clean surfaces. Prior to subsequent coatings, the
surface shall be adequately cleaned to rove contaminants such as oil, grease, and dirt.
When touchup of the initial pre coat is necessary, the area to be re-painted shall be
power tool cleaned.
(d) If the manufacturer has a severe-environment standard finish adequate for the
anticipated environment, it shall be specified and used without additional topcoats,
provided the color approximates COMPANY standard.
(e) Paint materials and application systems shall be suitable for site condition.

6.4

Fireproofed Surfaces
Structural steel to be fireproofed by concrete shall be coated with an epoxy barrier coating
such as Epoxy Phenolic or Epoxy Amine Adduct. When steel surfaces to be fireproofed by
Subliming Compound or intumescent material shall be recommended by fireproofing
manufacturer. Carbon steel embedded plates in concrete shall be hot-dip galvanized."

6.5

Cold Surfaces (Except Stainless Steel)


(a) Uninsulated cold surfaces, such as piping downstream of control valves in light
hydrocarbon service, are moist constantly. These surfaces shall receive the ambienttemperature surface preparation and pre and finish coats specified in Table 1.

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Page 8 of 39

(b) Insulated refrigerated lines are subject to condensation if the insulation is damaged.
These surfaces shall be coated with epoxy barrier coating such as Epoxy Phenolic or
Epoxy Amine Adduct.
6.6

Colors
The colors specified in Tables 1 through 3 are part of COMPANY Identity Program.

7.

COATING INDEX

7.1

Tables 4 and 5 of this Specification refer to acceptable coating manufacturers and


examples of their products. The vendor shall be required to develop an updated paint
cross-reference list utilizing the listed manufacturers. Each bidding paint manufacturer
shall be required to document the suitability of their recommended products for the
selected service. In particular, the paints listed for service below ambient temperatures
and products that could be subject to flex service shall be proven to have a good track
record in similar service. The manufacturer may be required to prove suitability by
laboratory testing.

7.2

The coating system listed in Tables of this Project Specification shall be used as a
specification in the selection of a coating system for a specific service or application. The
coating system selected shall be based on the substrate material to be coated,
corrosiveness of the environment and the operating temperature including any cyclic,
intermittent or dual operating conditions, such as systems-out, regeneration and
intermittent operation.
-

8.

Operating and flex temperature shall be used to select the painting system.
The "Flex" temperature listed in Table 1 through 3 indicates. The maximum
temperature of the coating system may be exposed to on a short time basis.
Unless flex temperature is indicated on line index or data sheet, flex temperature shall
be defined as follows;
For piping
:
Operating Temperature (C)
For equipment etc.
:
Operating Temperature (C) + 28C
The maximum temperature indicated for a coating may be adjusted depending on the
specific application and selected coating manufacturer.

INSPECTION
In order to assure compliance with this specification, the subcontractor shall perform the
inspections and tests specified below.
Storage
a. Verify that the storage conditions for all materials are adequate and properly
maintained as required by the coating manufacturer. (Spot)
b. Verify the abrasives are packaged in sealed, moisture proof containers and stored in a
clean and dry location. (Spot)

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Coating Materials
a. Verify that coating materials and solvents for thinning are as specified and from the
same manufacturer. (All materials)
b. Verify that "Shelf Life" of coating materials has not been exceeded. (All materials)
Abrasives
a. Verify that blasting abrasives are as specified and monitor the particle size,
cleanliness and mix of the abrasives. (Spot)
Equipment
a. Verify blasting air supply is free of moisture and oil, following the procedures of ASTM
D4285. Air supply shall be checked daily before start of work and again after lunch. (2
test/day)
b. Verify that all instruments used in inspection activities are properly calibrated prior to
use. (Spot)
c. As minimum the following instruments or approved equivalents shall be used:
- Hygrometer
- Surface Temperature thermometer
- Magnifying glass (10 x)
- SSPC - Vis 1 Visual Standard or ISO Visual Comparator
- Surface profile Press-O-film replica tape and spring loaded micrometer
- KTA Scat Kit for surface contamination analysis or Kitagawa Chloride Test Tube
- Wet film thickness gauge
- Dry film thickness gauge (Type 1 & Type 2) and calibration panels / shims
- ASTM D4541 compliant Adhesion Tester or ASTM D3359 compliant Cross-Cut Kit
Environmental Conditions
a. Confirm that substrate, ambient and dew point Temperatures are as specified for
proper surface preparation and coating application. (3 test/day at the start, during and
at the end of work)
Surface Preparation
a. Verify cleanliness of surface prior to blast cleaning operations.
- The presence of oil and grease may be checked by visual or rubbing a clean white
cloth on steel surface to detect oil or grease, or by sprinkling water on the steel
surface. (All surfaces)
b. Verify cleanliness of surface after blast cleaning.
- Confirm that the chloride and iron salt contaminant levels are within the acceptable
range recommended by the coating material manufacturer. (Spot)
If contaminant levels are exceeded the lit of the range, surfaces shall be thoroughly
washed down preferably with clean high-pressure water, 7 kPa or greater.
c.

d.

Inspect correctness of surface preparation for specified cleanliness prior to coating.


SSPC Vis 1 or ISO Visual Comparator may be used as a visual standard for
confirming the degree of surface cleanliness, when adequacy of cleaning is in
question. (All surfaces)
Verify anchor profile in accordance with ASTM D4417 by using a spring-loaded
micrometer and/or either a coarse or extra coarse replica tape, as required by the
anchor profile depth. (Spot)

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Application
a. Verify that the surface to be coated is thoroughly dry. (Spot)
b. Verify the correctness of mixing, including screening of zinc rich primer. (Spot)
c. Verify the amount and type of thinner is in accordance with the manufacturer's
instructions. (Spot)
d. Verify that zinc rich paint pots are continuously agitated. (Spot)
e. Verify method of application is as recommended by coating manufacturer. (Spot)
f.
Verify that pot life of mixed materials has not been exceeded. (Spot)
g. Verify that the coated surface is free of abrasive, contaminants, runs, sags, and other
defects prior to the application of successive coats. (All surfaces)
Coating Thickness
a. The wet film thickness shall be checked during the application to assure the specified
dry film thickness will be met. (Spot)
b. The dry film thickness of primer, intermediate, finish coats and total thickness shall be
checked using a properly calibrated magnetic gauge. (All surfaces)
c. Coating thickness on stainless steel shall be checked using a Type 2 magnetic gauge
suitable for use on non-ferrous substrates. (All surfaces
d. The number of measurements and method of averaging shall be in accordance with
Table 6 attached. For each successive coats, the minimum allowable thickness shall
be at least 80 percent of the specified thickness. The allowable thickness shall not
exceed 150 percent of the specified thickness or exceed the allowable thickness
recommended by the coating manufacturer. (All surfaces)
Adhesion
a. When painting manufacturer is different between vendor's shop coating and field
coating, adhesion testing shall be done at randomly selected areas by gliding following
the procedures of ASTM D 3359. Pulling off the adhesive strip should not peel off
more than 10 percent of the grid area. (Spot)
b. Adhesion of Inorganic Zinc coatings shall be tested by firmly scraping the coated
surfaces with the edge of a coin. A zinc film, which is properly dried and hard, will
polish to bright metal without powdering or loss of material. (Spot)
Holidays
a. Visual inspection for holidays, dry spray, sags and other flaws shall be performed after
each coat is applied. All such flaws shall be corrected before application of next coat.
(All surfaces)
9.

RECORDS

9.1

The coating subcontractor shall prepare, issue and maintain daily reports, which indicates:
- The areas worked on,
- Extent of and condition of all surfaces prepared,
- Coating materials applied within the preceding twenty-four hours,
- Ambient, dew point and substrate Temperatures at the start, during and at end of work,
- Material batch numbers,
- Surfaces cleanliness achieved and anchor profile,
- DFT of primer, intermediate and finish coats,

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9.2

A log shall be maintained of all reports, inspections and tests.

10.

COLOR IDENTIFICATION

10.1

The color of final coat shall be in accordance with Table 1 and Table 3.

10.2

Piping service color identifications shall be in accordance with follows;


-Firewater piping of all sizes shall be finished with a Red per BS 381C Ref. No. 539
(currant red), for entire length.
-All service piping of sizes NPS 1 1/2 and smaller, other than Firewater shall be finished
with Basic Identification Color in accordance with the Color Coding Scheme listed below,
for entire length.
-All service piping of sizes NPS 1 1/2 above, other than Firewater shall be finished with a
Light Grey decorative color per BS 4800 Ref. No. 10-A-03, for entire length. Also, the
pipe fluid content shall be indicated by color band of Basic Identification Color in
accordance with clause 6.1 (b) or (c) of BS 1710 and the Color Coding Scheme listed
below. Flow direction of the fluid content shall be indicated by Arrow in accordance with
clause 7 of BS 1710. The pipe fluid content identification by Band Color Code and
Arrow will be applied at the battery limit only for each system.-All other lettering, marking
or line identification is not applied by CONTRACTOR. Additional service identification will
be done by COMPANY.
-Painting systems for Basic Identification Color, Band Color Code and Arrow shall
comply with followings or another approved painting system;
(a) Surface Preparation shall be SSPC SP 1 or sanding, if required.
(b) One or more coat (DFT Min. 30microns per one coat) of Acrylic Enamel paint or same
as finish coat paint shall be applied by brush or other conventional method.

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Color Coding Scheme, Note(3)


Pipe Content/ Service

Fuel Gas Diesel


Fuel Gas (all others)
Flare Line
Blowdown Line
Inert Gas (Nitrogen)
Caustic
Chemical Injection (Sulfuric
Acid)
Chemical Effluent
Water (Potable)
Water (Process Waste)
Water (Oily Waste)
Water (all others)
Drains
Vents
Treated Effluent
Hydraulic Fluid and Oil
Hot Oil
Lube and Seal Oil
Process Hydrocarbon (Liquid
and Vapor)
Instrument Air
Plant Air
Instrument Cable Conduit
Electrical Cable Conduit

QGX/20/00/SP/TS/NA/006

Basic
Identification
Color

Page 12 of 39

BS 4800 Ref. No.

Alternative
Equivalent
Munsell Ref. No.

Brown
Yellow Ochre
Yellow Ochre
Yellow Ochre
Yellow, Note(1)
Violet
Violet, Note(2)

06-C-39
08-C-35
08-C-35
08-C-35
08-E-51
22-C-37
22-C-37

7.5YR 3/6
10YR 7/6
10YR 7/6
10YR 7/6
10YR 7.5/12
10PB 5/6
10PB 5/6

Violet
Green, Note(2)
Black
Black
Green
Black
Black
Black
Brown
Brown
Brown
Brown

22-C-37
12-D45
00-E-53
00-E-53
12-D45
00-E-53
00-E-53
00-E-53
06-C-39
06-C-39
06-C-39
06-C-39

10PB 5/6
2.5GY 4/6
N 1.5
N 1.5
2.5GY 4/6
N 1.5
N 1.5
N 1.5
7.5YR 3/6
7.5YR 3/6
7.5YR 3/6
7.5YR 3/6

Light Blue, Note(2)


Light Blue
Light Blue
Orange

20-E-51
5PB 6/10
20-E-51
5PB 6/10
20-E-51
5PB 6/10
06-E-51
2.5YR 7/11
BS 381C Ref.
BS 381C Ref.
No.
No.
5R 4/12
Water (Firefighting)
Red
539 (currant red)
5R 4/12
Halon
Red, Note(2)
539 (currant red)
Notes: (1) Black(BS 4800:00-E-53) code color band to be added over basic identification color
in accordance with clause 6.3 of BS 1710, except the banding location at the battery
limit only for each system.
(2) Yellow(BS 4800: 08-E-51) code color band to be added over basic identification color
in accordance with clause 6.3 of BS 1710, except the banding location at the battery
limit only for each system.
(3) The dimensions of the color bands are illustrated in following sample figures;

Date : Mar. 4. 2005


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Sample Figures
(Example) Water (Firefighting), all sizes:

Basic Identification Color: Red, BS 381C 539

(Example) Fuel Gas Diesel, sizes NPS 1 1/2 above:


Approx. 100
Approx. 100

Decorative Color: Light Gray, BS 4800 10-A-03


Approx. 150

Basic Identification Color: Brown, BS 4800 06-C-39

(Example) Nitrogen, sizes NPS 1 1/2 above:


Code Color band:
Black, BS 4800
Black 00-E-53

Approx. 100
Approx. 100

Approx. 100

Decorative Color: Light Grey, BS 4800 10-A-03


Approx. 150

Approx. 150

Basic Identification Color: Yellow, BS 4800 08-E-51

Date : Mar. 4. 2005


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Page 14 of 39

QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 1 (1/9)

Surface

Furnace Casings,
Towers,
Vessels,
Heat Exchangers,
Reactors
(Note 13)
Skid Mounted and
Packaged
Equipment
(Note 9)

Sys
No.

Temperature
Range
(Note 1)

PAINTING REQUIREMENTS - UNINSULATED AND UNFIREPROOFED


CARBON STEEL AND LOW ALLOY STEEL (Except H.D.G. Steel)
(Note 10, 11)
Surface Preparation
Pre Coat
Intermediate
Finish Coat
(Note 5)
Coat (Note 8)

1C -46C to 100C Near-white blast SSPC Flex to 120C


SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
100 m to 150
m
(Shop or Field)

2C 101C to 200C Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

---

3C 201C to 400C Near-white blast SSPC Flex to 538C


SP10
(Shop)

Inorganic Zinc
65 to 90
(Shop)

---

Heat Resisting
Aluminum Silicone
25 m to 40 m
(Shop)

---

8C To 500C

Near-white blast SSPC SP10


(Shop)

Total Dry Finish Color (Note 14)


(BS No.)
Film
(Munsell No.)
Thickness
(RAL color No.)
Polyurethane
215 m to Light Grey
(BS 4800: 10-A-03)
50 m to 75 m 315 m
(Munsell: 5Y 8/0.5 )
(Shop or Field)
(RAL: 9002)

Silicone Acrylic 115 m to Light Grey


(BS 4800: 10-A-03)
50 m to 75 m 165 m
(Munsell: 5Y 8/0.5)
(Shop or Field)
(RAL: 9002)
or
Aluminum
(Munsell: ---)
(RAL: 9006)
Heat Resisting 115 m to Aluminum
(Munsell: ---)
Aluminum
165 m
(RAL: 9006)
Silicone
50 m to 75 m
(Shop or Field)
Heat Resisting 50 m to Aluminum
(Munsell: ---)
Aluminum
80 m
(RAL: 9006)
Silicone
25 m to 40 m
(Shop or Field)

Date : Mar. 4. 2005


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Page 15 of 39

QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

Piping (Note 2, 12),


Fittings,
Pipe Supports,
Valves

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

TABLE 1 (2/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

1C -46C to 100C
Flex to 120 C

Near-white blast
SSPC - SP10
(Field shop)

Inorganic Zinc
65 m to 90 m
(Field shop)

High-Build Epoxy
100 m to 150 m
(Field shop or
Field)

2C 101C to 200C

Near-white blast
SSPC - SP10
(Field shop)

Inorganic Zinc
65 m to 90 m
(Field shop)

---

3C 201C to 400C
Flex to 538C

Near-white blast
SSPC - SP10

Inorganic Zinc
65 m to 90 m
(Field shop)

---

Heat Resisting
Aluminum Silicone
25 m to 40 m
(Field shop)

---

(Field shop)
8C To 500C

Near-white blast SSPC SP10


(Field shop)

Finish Coat

Total Dry Finish Color (Note 14)


(BS No.)
Film
(Munsell No.)
Thickness
(RAL color No.)
Polyurethane
215 m to Light Grey
(BS 4800: 10-A-03)
50 m to 75 m 315 m
(Munsell: 5Y 8/0.5)
(Field shop or
(RAL: 9002)
Field)
Silicone Acrylic 115 m to Light Grey
(BS 4800: 10-A-03)
50 m to 75 m 165 m
(Munsell: 5Y 8/0.5)
(Field shop or
(RAL: 9002)
Field)
or
Aluminum
(Munsell: ---)
(RAL: 9006)
Heat Resisting 115 m to Aluminum
(Munsell: ---)
Aluminum
165 m
(RAL: 9006)
Silicone
50 m to 75 m
(Field shop or
Field)
Heat Resisting 50 m to Aluminum
(Munsell: ---)
Aluminum
80 m
(RAL: 9006)
Silicone
25 m to 40 m
(Field shop or
Field)

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

TABLE 1 (3/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

Knockout Pots

1C -46C to 100C Near-white blast SSPC Flex to 120C


SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

Horizontal
Accumulators

1C -46C to 100C Near-white blast SSPC Flex to 120C


SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

Stacks,
Chimneys,
Flues

1C -46C to 100C Near-white blast SSPC Flex to 120C


SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

2C 101C to 200C Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

3C 201C to 400C Near-white blast SSPC Flex to 538C


SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

8C To 500C

Near-white blast SSPC SP10


(Shop)

Heat Resisting
Aluminum Silicone
25 m to 40 m
(Shop)

Finish Coat

Total Dry Finish Color (Note 14)


(BS No.)
Film
(Munsell No.)
Thickness
(RAL color No.)
High-Build Epoxy
Polyurethane
215 m to Light Grey
(BS 4800: 10-A-03)
100 m to 150 m 50 m to 75 m 315 m
(Munsell: 5Y 8/0.5)
(Shop or Field)
(Shop or Field)
(RAL: 9002)
High-Build Epoxy
Polyurethane
215 m to Light Grey
(BS 4800: 10-A-03)
100 m to 150 m 50 m to 75 m 315 m
(Munsell: 5Y 8/0.5)
(Shop or Field)
(Shop or Field)
(RAL: 9002)
High-Build Epoxy
Polyurethane
215 m to Light Grey
(BS 4800: 10-A-03)
100 m to 150 m 50 m to 75 m 315 m
(Munsell: 5Y 8/0.5)
(Shop or Field)
(Shop or Field)
(RAL: 9002)
--Silicone Acrylic 115 m to Light Grey
(BS 4800: 10-A-03)
50 m to 75 m 165 m
(Munsell: 5Y 8/0.5)
(Shop or Field)
(RAL: 9002)
or
Aluminum
(Munsell: ---)
(RAL: 9006)
--Heat Resisting 115 m to Aluminum
(Munsell: ---)
Aluminum Silicone 165 m
(RAL: 9006)
50 m to 75 m
(Shop or Field)
--Heat Resisting 50 m to Aluminum
Aluminum Silicone 80 m
(Munsell: ---)
(RAL: 9006)
25 m to 40 m
(Shop or Field)

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

Rotating Equipment
(Note 3)
Pumps,
Compressors,
Fans, motors

Moving parts that


could cause injury:
Flywheels, Fans,
Sprockets,
Couplings, Gears
Machinery
baseplates to be
set in epoxy grout

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

TABLE 1 (4/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

1C -46C to 100C Near-white blast SSPC


Flex to 120C
- SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

2C 101C to
200C

Near-white blast SSPC


- SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

3C 201C to
400C
Flex to 538C

Near-white blast SSPC


- SP10
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

1C -46C to 100
C

Near-white blast SSPC


Inorganic Zinc
- SP10
65 m to 90m
(Shop)
(Shop)

6C -46C to 120C Near-white blast SSPC


- SP10
or
Power tool cleaning to
bare metal SSPC SP11
(Shop)

Epoxy Phenolic
or
Epoxy Amine
Adduct
100 m to150m
(Shop)

Total Dry Finish Color (Note 14)


(BS No.)
Film
(Munsell No.)
Thickness
(RAL color No.)
High-Build Epoxy
Polyurethane
215 m to Light Grey
(BS 4800: 10-A-03)
100 m to 150 m 50 m to 75 m 315 m
(Munsell: 5Y 8/0.5)
(Shop)
(Shop)
(RAL: 9002)
Light
Grey
--Silicone Acrylic 115 m to
(BS
4800:
10-A-03)
50 m to 75 m 165 m
(Munsell: 5Y 8/0.5 )
(Shop)
(RAL: 9002)
or
Aluminum
(Munsell: ---)
(RAL: 9006)
--Heat Resisting 115 m to Aluminum
(Munsell: ---)
Aluminum
165 m
(RAL: 9006)
Silicone
50 m to 75 m
(Shop)
High-Build Epoxy
Polyurethane
215 m to Orange
(BS 4800: 06-E-51)
100 m to 150 m 50 m to 75 m 315 m
(Munsell: 2.5YR 7/11)
(Shop)
(Shop)
(RAL: 2003)
---

Finish Coat

---

100 m to Manufacturers
Standard
150 m

Date : Mar. 4. 2005


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Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

Electrical and
Instrument
Components
(Note 6)
Control Panels,
Transformers,
Enclosures
Electrical and
Instrument
Components
for Firefighting
Emergency Stop
Buttons, Switches
where shock
hazards exist
Electrical
Components
Baseplates to be
set in epoxy grout

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

TABLE 1 (5/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

Finish Coat

Total Dry
Film
Thickness

1C -46C to 100C

Near-white blast SSPC SP10


or
Shop pickle SSPC - SP8
(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
100 m to 150 m
(Shop)

Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)

1C -46C to 100C

Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)

1C -46C to 100C

Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
100 m to
150 m
(Shop)
High-Build Epoxy
100 m to 150 m
(Shop)

6C -46C to 120 C Near-white blast SSPC SP10


or
Power tool cleaning to
bare metal SSPC -SP11
(Shop)

Epoxy Phenolic
or
Epoxy Amine
Adduct
100 m to 150 m
(Shop)

---

Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)
---

100 m to
150 m

Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Light Grey
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
or
Manufacturers
Standard
Red
(BS 381C: 539)
(Munsell: 5R 4/12)
(RAL: 3000)
Blue
(BS 4800: 20-D-45)
(Munsell: 5PB 3/8)
(RAL: 5010)
Manufacturers
Standard

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

Structural Steel
(Note 4, 12)
Beams, Angles,
Columns (when not
galvanized)
Columns, grade to
1.5m (5 ft)
(when not
galvanized)
Structural Steel Contd
Platforms, Stairs,
Walkways,
Ladders, Handrails,
Ladder Cages, Toe
Boards (when not
galvanized)
Mobile Equipment
(Note 5)
(Note 3)
Cranes, Forklift
Trucks, Front End
Loaders, Straddle
Cranes,
Tube Bundle
Transporters,
Tractors

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

TABLE 1 (6/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

Finish Coat

Total Dry
Film
Thickness

1C -46C to 100C

Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop or Field)
(Shop or Field)

1C -46C to 100C

Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop or Field)
(Shop or Field)

1C -46C to 100C

Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Field)
(Field)

1C -46 C to 100C Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)

Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Light Grey (BS 4800:
10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
Light Grey
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
Light Grey
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)

Yellow
(BS 4800: 08-E-56)
(Munsell: 10YR
6/12)
(RAL: ---)

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

TABLE 1 (7/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

Finish Coat

Total Dry
Film
Thickness

Air Compressors,
Welding Machines,
Portable Meter
Provers, Pickups,
Portable Lighting
Units
All vehicles:
Running Gear,
Chassis,
Steps
Miscellaneous
(Note 6)
Fire Protection
Equipment

1C -46C to 100C Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
High-Build Epoxy
Polyurethane
215 m to Manufacturers
Standard
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)

1C -46C to 100C Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
Polyurethane
215 m to Manufacturers
Standard
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)

1C -46C to 100C Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
100 m to 150 m
(Shop)

Safety Showers,
Eyewash Units,
First Aid Equipment

1C -46C to 100C Near-white blast SSPC SP10


(Shop)

Inorganic Zinc
65 m to 90 m
(Shop)

High-Build Epoxy
Polyurethane
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Shop)
(Shop)

Polyurethane
215 m to
50 m to 75 m 315 m
(Shop)

Red
(BS 381C: 539)
(Munsell: 5R 4/12)
(RAL: 3000)
Green
(BS 4800: 14-C-39)
(Munsell: 5G 3/4)
(RAL: 6028)

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

TABLE 1 (8/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

Near-white blast SSPCSP10


(Field Shop)

Inorganic Zinc
65 m to 90 m
(Field Shop)

11

-46C to 100C Near white blast SSPC SP10


(Shop)

10

-46C to 100C Near white blast SSPC SP10


(Shop)

High Build
Aggregate Filled
Epoxy
3 mm to 4 mm
(Shop)
Coal Tar Epoxy
400 m
(Shop)

Beams Obstructing
Passageways,
Overhead
Obstructions,
Posts to protect
equipment from
traffic
(when not
galvanized)

1C -46C to 100
C

Steel Decking
(Marine application)
Upper Surfaces

Steel Decking
(Marine application)
Underside Surfaces

Finish Coat

Total Dry
Film
Thickness

Polyurethane
High-Build Epoxy
215 m to
100 m to 150 m 50 m to 75 m 315 m
(Field)
(Field Shop or
Field)

---

---

3mm to
4mm

---

---

400 m

Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Safety Yellow
(BS 4800: 10-E-53)
(Munsell: 6.25Y
8.5/13)
(RAL: 1018)
with
Black
(BS 4800: 00-E-53)
(Munsell: N1.5)
(RAL: 9004) strips
Light Gray
(BS 4800: 10-A-03)
(Munsell: 5Y 8/0.5)
(RAL: 9002)
Black
(BS 4800: 00-E-53)
(Munsell: N1.5)
(RAL: 9004)

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


Surface

TABLE 1 (9/9)
Pre Coat
Intermediate Coat
(Note 5)
(Note 8)

Sys
No.

Temperature
Range
(Note 1)

Surface Preparation

Top coat over


Manufacturer's
standard coating
system (Note 7)

12

-46C to 100C

Hand or Power tool


cleaning
SSPC - SP2 or SP3
(Field)

Suction pipe
internal coating for
Main Air Blower

6R -46C to 100C Near white blast SSPC SP10


(Shop or Field shop)

---

---

125 m to
175 m

---

Buried Vessel
external coating
(Low temperature)

10

---

---

400 m

---

Buried Vessel
external coating
(High temperature)

6F 0C to 150C

---

---

200 m to
300m

---

0C to 50C

Universal Primer
(Field)

Epoxy Phenolic
or
Epoxy Amine
Adduct
125m to 175m
(Shop or Field shop)
Near white blast SSPC Coal Tar Epoxy
SP10
400 m
(Shop)
(Shop)
Epoxy Phenolic
Near white blast SSPC 200 m to 300m
SP10
(Shop)
(Shop)

Finish Coat

Total Dry
Film
Thickness

Epoxy
Polyurethane
150 m to
100 m to 150 m 50 m to 75 m 225 m
(Field)
(Field)

Finish Color
(BS No.)
(Munsell No.)
(RAL color No.)
Manufacturer's
Standard Color or in
accordance with
individual specification

Date : Mar. 4. 2005


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Page 24 of 39

NOTES TO TABLE 1:
1.

The operating temperature of the surface to be painted shall be used to determine the appropriate
paint system. The use of the paint system from the succeeding temperature range may be
warranted if the operating temperature approaches the upper limit of a particular paint system.

2.

Powder coatings should be considered.

3.

Alternately equipment may be coated with The Manufacturer's standard coating system, which is
suitable for a corrosive marine environment.

4.

When structural steel is coated, faying surfaces of bolted connections shall be painted only with
Inorganic Zinc primer. Intermediate and finish coatings shall not be applied to faying surfaces.

5.

Touch-up of welded portion and/or damaged Inorganic Zinc Rich shall be with Epoxy Zinc Rich for
operating temperature up to 100C or Silicone Zinc Rich for operating temperature exceeding
100C.
Surface preparation for touch-up painting shall be in accordance with SSPC-SP10 or SP3, SP11.

6.

Alternately "off-the-shelf" or "stock" its such as fire-fighting and first aid equipment, valves, gauges,
electric and instrument components may be supplied with Manufacturer's standard coating system
which is suitable for the intended service. Prior to painting work, the Manufacturers documented
Standard Painting system shall be submitted to CONTRACTOR for COMPANY approval.

7.

Used to upgrade manufacturer's standard coating systems for additional corrosion protection.

8.

In case of short period paint application interval between Inorganic Zinc primer and Epoxy
intermediate coat, a low viscosity epoxy sealer(mist coat) shall be applied prior to application of
intermediate coat.
In case of long period paint application interval between Intermediate coat and Finish coat, Epoxy
MIO(Micaceous Iron Oxide) paint shall be used for intermediate coating.

9.

Skid mounted and packaged equipment, utility equipment and special equipment (such as dryers,
filters, ion exchangers, softeners, refrigeration and process equipment units and injection skids)
shall be coated in accordance with the project specifications, and coated up to finish coat at
vendor's shop.

10.

In case of galvanized steel, marine application / coloring required items shall be paintedin
accordance with Paragraph 3.3 (c) of this Specification.

11.

Painting under personnel protection shall be applied to uninsulated paint system.

12.

The contact surfaces which can not be painted after installation (e.g. Pipe and pipe supports,
structural beams and pipe supports, etc.), shall be painted up to finish coat at Field shop prior to
installation.

13.

All surfaces (top, bottom and side) of Horizontal vessel/ Heat exchanger sliding plates shall be
coated with Painting System No. 6F of TABLE 2.

14.

Finish color for refractory lined Equipment, Pipe and Duct shall be Black (BS 4800: 00-E-53,
Munsell: N1.5, RAL: 9004) or Dark Grey (BS 4800: 10-A-11, Munsell: 5Y 4/0.5, RAL: 7005).

Date : Mar. 4. 2005


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FACILITIES

QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 2 (1/2)
PAINTING REQUIREMENTS - INSULATION SURFACE AND
INSULATED, MASONRY ENCASED, FIREPROOFED, GALVANIZED
CARBON STEEL AND LOW-ALLOY STEEL SURFACES
(Note 8)
Surface
Canvas jackets
insulation

Insulated Steel ,
Pressure
vessels, Heat
exchangers,
Piping, etc.

SYS
No.
16

6D

Temperature
-46C to 100C

-46C to 120C
Flex to 177C

Preparation
(Note 9)

Pre Coat
(Note 2, 9)

Hand clean
SSPC - SP2

Exterior Latex
Primer
38m to 50m

(Field)

(Field)

(Field)

Near white
blast
SSPC - SP10

Epoxy Phenolic
or
Epoxy Amine
Adduct
200m to 300m
(Note 6)

---

200m to 300m

---

250m

---

65m to 90m

(Shop or
Field shop)

(Note 1)

Finish Coat

Total Dry Film


Thickness

Exterior Latex 63m to 100m


25m to 50m

(Shop or
Field shop)
9D -46C to 120C
or Flex to 760C
9E
(Note
7)
5D

7D

Over 120C
continuously

Below - 46C
or
Over 120C
Flex to 500C

Near white
blast
SSPC - SP10

Modified Inorganic
250m.

(Shop or
Field shop)

(Shop or
Field shop)

Near white
blast
SSPC - SP10
(Shop or
Field shop)

Inorganic Zinc
65m to 90m

Near white
blast
SSPC - SP10

Modified Silicone
50m to 75m
or
Inorganic Zinc
65m to 90m
(Shop or
Field shop)

---

50m to 75m
or
65m to 90m

Epoxy Phenolic
or
Epoxy Amine
Adduct
200 m to 300m
(Shop or
Field shop)

---

200m to 300m

(Shop or
Field shop)
Masonry
encased steel,
Steel surfaces to
be fireproofed by
concrete
(Note 4)
or
Horizontal
vessel / Heat
exchanger
sliding plates
(Note 10)

6F

-46C to 150C

Near white
blast
SSPC - SP10
(Shop or
Field shop)

(Shop or
Field shop)

Date : Mar. 4. 2005


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PAINTING - MANUFACTURING
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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 2 (2/2)
PAINTING REQUIREMENTS - INSULATION SURFACE AND
INSULATED, MASONRY ENCASED, FIREPROOFED, GALVANIZED
CARBON STEEL AND LOW-ALLOY STEEL SURFACES (Note 8)
Galvanized steel
requiring coating
(Marine
application)
(Note 3)

Galvanized steel
components of
Beams
Obstructing
Passageways,
Overhead
Obstructions ,
Posts to protect
equipment from
traffic
(Note 5)

13

14

-46C to 100C

-46C to 100C

Brush-off blast
SSPC - SP7
or Mechanical
abrasion
(Field Shop or
Field)

Polyurethane 150m to 225m


Epoxy Primer for
Galvanized Steel 50m to 75m
100 m to 150m

White rust parts


SSPC-SP2
Oily parts
SSPC-SP1
Other
Brushing or
Dry air blow
(Field)

Epoxy Primer for


Galvanized Steel
Zinc Phosphate
30m

(Field Shop or
Field)

(Field Shop or
Field)
Polyurethane 80m
50m
(Field)

(Field)

NOTES TO TABLE 2:
1.
Except austenitic stainless steel (see Table 3).
Skid mounted and packaged units shall be coated up to finish coating at vendor's shop.
2.
Touch-up of damaged Inorganic Zinc shall be with Epoxy Zinc Rich for operating temperature up to
100C or Silicone Zinc Rich for operating Temperature exceeding 100C. Touch-up of damaged
other type of primer shall be with same type of primer.
Surface preparation for touch-up painting shall be in accordance with SSPC-SP10 or SP3, SP11.
3.
Faying surfaces of bolted connections shall not be coated.
For marine application, such as facilities on the sea, this system shall be applied to the following
areas, and etc.:
- Jetty or berth structure
- Facilities on jetty or berth
- Seawater intake facility
The other galvanized items such as cable tray, lighting pole and grating, etc. are not applied.
4.
When steel surfaces to be fireproofed by Subliming Compounds or Intumescent, primer material
shall be as recommended by fireproofing manufacturer.
Hot-dip galvanized surfaces to be fireproofed by concrete where are not required painting.
5.
See Paragraph 3.3 (c) of this Specification regarding components to be painted and color.
6.

Inorganic Zinc/65 m to 90 m can be used at shop as a pre coat for piping, fittings, valves and pipe
supports. In such a case, 150 m to 225 m of Epoxy Phenolic or Epoxy Amine Adduct shall be
additionally applied at shop.

7.

For flex to 400C, Inorganic Zinc/65 m to 90 m can be used at shop as a pre coat for piping, fittings
and pipe supports. In such case, 160 m to 185m, Modified Inorganic shall be applied at shop.
Total Dry Film Thickness 250 m. (System No. 9E)
Painting under personnel protection shall be applied to uninsulated paint system.
For equipment, painting shall be applied at shop.
All surfaces (top, bottom and side) of Horizontal vessel / Heat exchanger sliding plates shall be
coated with Painting System No. 6F.

8.
9.
10.

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 3 (1/2)
PAINTING REQUIREMENTS - INSULATED AND UNINSULATED
AUSTENITIC STAINLESS STEEL AND ALUMINUM (Note 11)
Surface

Austenitic
Stainless
Steel
(Except
cladding
for
insulation)

SYS Temperature
No.
Range

Surface Preparation
(Note 5)

6R -46C to 120C Solvent wash SSPC - SP1


and
(Note Flex to 177C
Brush-off blast SSPC - SP7
(Note 2)
8)
(Note 3)
(Shop or Field shop)

Pre Coat
(Note 1, 5, 7)

Finish
Coat

Total Dry Film


Thickness

Epoxy Phenolic
or
Epoxy Amine
Adduct
125m to 175m

---

125m to175m

---

125m to
175m

---

250m

---

75m to 100m

---

75m to 100m

---

50m to 75m

(Shop or Field shop)


Black Color
(BS 4800: 00-E-53,
Munsell N 1.5 or RAL
9004)
Epoxy Phenolic
or
Epoxy Amine
Adduct
125m to 175m

6S
(Note
8)

(Shop or Field shop)


9S -46C to 120C Solvent wash SSPC - SP1
and
Flex to 760C
Brush-off blast SSPC - SP7
(Note 2)
(Shop or Field shop)

Modified Inorganic
250m
(Note 4)
(Shop or Field shop)
Dark Grey Color

7R
(Note
10)

Below -46C

7S
(Note
10)

Below -46C

7H
(Note
11)

Over 120C
Flex to 500C

Solvent wash SSPC - SP1


and
Brush-off blast SSPC - SP7
(Shop or Field shop)

Epoxy Phenolic
or
Epoxy Amine
Adduct
75m to 100m
(Shop or Field shop)
Black Color
(BS 4800: 00-E-53,
Munsell N 1.5 or RAL
9004)
Epoxy Phenolic
or
Epoxy Amine
Adduct
75m to 100m
(Shop or Field shop)
Modified Silicone
50m to75m
(Shop or Field shop)
Black Color
(BS 4800: 00-E-53,
Munsell N 1.5 or RAL
9004)

Date : Mar. 4. 2005


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PAINTING - MANUFACTURING
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TABLE 3 (2/2)
PAINTING REQUIREMENTS - INSULATED AND UNINSULATED
AUSTENITIC STAINLESS STEEL AND ALUMINUM (Note 11)
SYS Temperature Surface Preparation
Pre Coat
Finish Coat
No.
Range
(Note 5)
(Note 1, 5, 7)

Polyurethane
Epoxy Phenolic
Aluminum
6A -46C To 120C Solvent wash SSPC - SP1
or
and
50m to 75m
(Note 2)
(Except
(Note
Epoxy Amine
Brush-off blast SSPC - SP7
(Note 6, 7)
cladding
9)
Adduct
for
(Shop or Field shop)
(Shop, Field
125m to175 m
insulation
shop or Field)
and Main
(Shop or Field
Cryogenic
Black Color
shop)
Heat
(BS 4800: 00-EExchanger)
53, Munsell N
1.5 or RAL
9004)
Epoxy Phenolic
--6B
or
(Note
Epoxy Amine
9)
Adduct
125 m to 175m

Cu-Ni
(Fire
fighting
water line
red-color
identificatio
n)

17

Uninsulate
d:
Duplex,
Super
Duplex and
Super
Austenitic
Stainless
Steel

6R

Insulated:
Duplex,
Super
Duplex and
Super
Austenitic
Stainless
Steel

6S

-46C To 120C Solvent wash SSPC - SP1


and
(Note 2)
Brush-off blast SSPC - SP7
(Shop or Field shop)

110C To
140C

Solvent wash SSPC - SP1


and
Brush-off blast SSPC - SP7
(Shop or Field shop)

(Shop or Field
shop)
Epoxy Amine
Adduct
50 m
(Shop or Field
shop)

Epoxy Phenolic
or
Epoxy Amine
Adduct
125m to 175m

Polyurethane
50m

Total Dry
Film
Thickness
175m to
250m

125m to
175m

100m

(Shop, Field
shop or Field)
Red Color
(BS 381C: 539,
Munsell 5R 4/12
or RAL 3000)
---

125m to
175m

(Shop or Field
shop)

All
temperatures
(to maximum
use
temperature
140C)

Black Color
(BS 4800: 00-E53, Munsell N 1.5
or RAL 9004)
Epoxy Phenolic
Solvent wash SSPC - SP1
or
and
Epoxy Amine
Brush-off blast SSPC - SP7
Adduct
(Shop or Field shop)
125m to 175m
(Shop or Field
shop)

---

125m to
175m

Date : Mar. 4. 2005


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NOTES TO TABLE 3:
1.

Touch-up of damaged primer and/or finish coat shall be used with same type of primer and/or finish
coat. Surface preparation for touch-up painting shall be in accordance with SSPC-SP7 or SP3, SP2.

2.

Carbon steel and low alloy attachments to austenitic stainless steel, Cu-Ni or Aluminum shall be
applied same paint materials for austenitic stainless or Aluminum.

3.

Rotating machinery baseplates to be set in epoxy grout shall be surface abraded and painted with one
coat of epoxy primer which is compatible with the epoxy grout application.
The other under surfaces shall be applied same as upper surfaces.

4.

Used for special application such as insulated its normally operating below 120C but having cyclic,
intermittent or dual operating temperatures to 760C.
Coating material shall be free of harmful substances; e.g., chlorides, sulfur, halogens or metallic
pigments, and shall be suitable for use over stainless steel.

5.

For equipment, painting shall be applied at shop.


In case of long period paint application interval between Intermediate coat and Finish coat, Epoxy
MIO(Micaceous Iron Oxide) paint shall be used for intermediate coating.

6.

For uninsulated item only, unless otherwise specified, final coat color of the uninsulated it shall be in
accordance with Table 3 or Black color using polyurethane paint 50 m to 75 m. Finish coat can be
applied at Field Shop or Field for piping.

7.

Unless otherwise specified, final coat color of the uninsulated it shall be Black (Munsell color No. N1.5
or RAL color No. 9004) or approved equivalent.

8.

9.
10.

11.

System No.

System No.
System No.

6R:

Uninsulated Austenitic, Duplex, Super Duplex and Super Austenitic


Stainless Steel

6S:

Insulated Austenitic, Duplex, Super Duplex and Super Austenitic Stainless


Steel

6A:

Uninsulated Aluminum

6B:

Insulated Aluminum

7R:

Uninsulated Austenitic Stainless Steel (Below -46C)

7S:

Insulated Austenitic Stainless Steel (Below -46C)

7H:

High Temperature Austenitic Stainless Steel (Over120C/Flex to 500C)

Painting under personnel protection shall be applied to uninsulated paint system.


Uninsluated surfaces shall be Black Color Munsell No. N 1.5. However the Munsell color No. N1.5 is
not mandatory requirement for Insulated surfaces.

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 4 (1/3)
UNDERCOAT INDEX
(Note: Sherwin-Williams equivalent paints can be utilized with approval of COMPANY.)
Generic Product
Examples of Product
Manufacturer Name
Inorganic Zinc
Dimetcote 9
Ameron
Carbo Zinc 11
Carboline
Hempel's Galvosil 15700
Hpmpel
Interzinc 12 (QHA120/121)
International
Sigma Tornusil MC58
Sigma
Resist GT
Jotun
Epoxy Zinc Rich for T/U of
Inorganic Zinc
Amercoat 68A
Ameron
Carboline 858
Carboline
Hempadur Zinc 15360
Hempel
Interzinc 52
International
Sigmacover Zinc Primer
Sigma
Barrier
Jotun
Silicone Zinc Rich for T/U of
Inorganic Zinc
Amercoat 160
Ameron
Carbo Zinc 11
Carboline
Hempel's Silicone Zinc 16900
Hempel
N/A
International
Sigma Proferral PR
Sigma
Solvalitt Zinc
Jotun
Epoxy Phenolic
Amercoat 90 HS
Ameron
Thermaline 450, Phenoline 187
Carboline
Hempadur 85671, 15500
Hempel
Interline 850
International
Sigma Phenguard
Sigma
Tankguard Special
Jotun
Epoxy Amine Adduct
Amercoat 90 HS
Ameron
Carboguard 890
Carboline
Hempadur 35440, 15400, 15550
Hempel
Intergard 475HS
International
Sigmaguard EHB
Sigma
Penguard HB
Jotun
Universal Primer
Amercoat 185
Ameron
Rustbond 8 HB
Carboline
Hempel's Uni Primer 13140
Hempel
NA
International
Sigmacover Primer
Sigma
Jotomastic 87
Jotun

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 4 (2/3)
UNDERCOAT INDEX
(Note: Sherwin-Williams equivalent paints can be utilized with approval of COMPANY.)
Generic Product
Examples of Product
Manufacturer Name
Epoxy Primer for Galvanized Steel
Amerlock 400
Ameron
Carboline 893
Carboline
Hempadur Hi Build 45230
Hempel
Interplus 770 (EP./779)
International
Sigmacover Primer
Sigma
Penguard HB
Jotun
Epoxy Zinc Phosphate for
Galvanized Steel
Amercoat 71
Ameron
Carboline 893
Carboline
Hempadur 15550
Hempel
Intergard Primer (EPA530/501)
International
Sigmarite ZP Primer
Sigma
Penguard Primer
Jotun
Modified Silicone
PSX 892 HS
Ameron
Thermaline 4700
Carboline
Hempel's Silicone Topcoat 56900
Hempel
Intertherm 875
International
Sigmatherm Silacryl
Sigma
Solvalitt
Jotun
Modified Inorganic
PSX 738
Ameron
N/A
Carboline
N/A
Hempel
N/A
International
N/A
Sigma
N/A
Jotun
Low Viscosity Epoxy Sealer
Amerlock 400
Ameron
Carboline 1340
Carboline
Hempadur 15520
Hempel
Intergard Primer (EPA088/089)
International
Sigmarite Sealer
Sigma
Penguard Sealer
Jotun
Coal Tar Epoxy
Amercoat 78 HB
Ameron
Carbomastic 14
Carboline
Hempadur 15130
Hempel
Intertuf HB C.T.E. (XRR306/310)
International
Sigma TCN 300
Sigma
Navitar AS
Jotun

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 4 (3/3)
UNDERCOAT INDEX
(Note: Sherwin-Williams equivalent paints can be utilized with approval of COMPANY.)
Generic Product
Examples of Product
Manufacturer Name
High-Build Aggregate Filled Epoxy
Nu-klad 100A
Ameron
C-Guard 1207
Carboline
Hempadur Spray Guard 35490
Hempel
Interzone
International
Sigmaguard Compound 90
Sigma
Jotafloor
Jotun
Exterior Latex Primer
Amercoat 5105
Ameron
Carboline D3358
Carboline
Tropaline Primer (Binder/Sealer)
Hempel
28830
N/A
International
Sigmatex
Sigma
Weathtough
Jotun
Weldable Rust Inhibitor
N/A
Ameron
N/A
Carboline
N/A
Hempel
N/A
International
N/A
Sigma
N/A
Jotun
Aluminumized Bloxide
Tempil
Taseto Silver
NOF

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 5 (1/2)
INTERMEDIATE / FINISH COAT INDEX
(Note: Sherwin-Williams equivalent paints can be utilized with approval of COMPANY.)
Generic Product
Examples of Product
Manufacturer Name
High-Build Epoxy/Intermediate
Coat
Amerlock 400 MIO
Ameron
Carboline 893
Carboline
Hempadur MIO 45670, 45800, Hempel
45880, 15570
Intergard 475HS MIO
International
Sigmacover Coating
Sigma
Penguard HB
Jotun
Polyurethane/Finish Coat
Amercoat 450 HS
Ameron
Carboline 134 HS
Carboline
Hempathane Enamel 55280,
Hempel
55210
Interthane 990
International
Sigmadur Gloss
Sigma
Hardtop AS
Jotun
Silicone Acrylic
Amercoat 891
Ameron
Carboline 1248
Carboline
Hempel's Silicone Acrylic
Hempel
56940
Intertherm 875
International
Sigmatherm Silacryl
Sigma
N/A
Jotun
Heat-resisting Aluminum Silicone
Amercoat 878
Ameron
Carboline 4631
Carboline
Hempel's Silicone Aluminum
Hempel
56910
Intertherm 50
International
Sigmatherm Siloxane
Sigma
Solvalitt
Jotun
Epoxy Phenolic
Amercoat 90 HS
Ameron
Thermaline 450, Phenoline 187 Carboline
Hempadur 35440
Hempel
Interline 850
International
Sigma Phenguard
Sigma
Tankguard Special
Jotun

Date : Mar. 4. 2005


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QATARGAS II DEVELOPMENT PROJECT SPECIFICATION


TABLE 5 (2/2)
INTERMEDIATE / FINISH COAT INDEX
(Note: Sherwin-Williams equivalent paints can be utilized with approval of COMPANY.)
Generic Product
Examples of Product
Manufacturer Name
Epoxy Amine Adduct
Amercoat 90 HS
Ameron
Carboguard 890
Carboline
Hempadur 35440
Hempel
Intergard 475HS
International
Sigmaguard EHB
Sigma
Tankguard HB
Jotun
Inorganic Top Coat
Amercoat 741
Ameron
Hempel's Galvotop 55700
Hempel
N/A
International
Sigmatherm Silicate
Sigma
Solvalitt
Jotun
Exterior Latex
Amercoat 5401
Ameron
Carboline 3359
Carboline
Tropaline Emulsion Superfine Hempel
58750
Interlite Finish (WH Series)
International
Sigmalex
Sigma
Weathertough
Jotun
Heat-resisting Stack Paint
Amercoat 878
Ameron
Carboline 4631
Carboline
Hempel's Silicone Aluminium
Hempel
56910
Intertherm 50
International
Sigmazinc Dust Graphite
Sigma
Solvalitt
Jotun
Temperature Indicating Paint I
(To 300C - Blue to White)
N/A
Ameron
N/A
Carboline
Hempel's Themo Colour 56980 Hempel
Intertherm 715
International
N/A
Sigma
N/A
Jotun
Temperature Indicating Paint II
(To 400C - Green to White)
Amercoat 37-G-1
Ameron
N/A
Carboline
N/A
Hempel
N/A
International
N/A
Sigma
N/A
Jotun

Date : Mar. 4. 2005


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TABLE 6 (1/3)
INSPECTION REQUIREMENT FOR PAINTING DRY FILM THICKNESS
Dry Film thickness shall be measured after primer, intermediate and finish coats application. Only one (1)
measurement is made to each point and average thickness is calculated by averaging thickness of points
measured.
1.

Equipment (1) : Column, drum, heat exchanger and fired heater


Painting area
Number of inspection required / each equipment
A<=10 sqm
1 per 2 sqm
Min. 5 points
10 sqm <A<=30 sqm
1 per 4 sqm
Min. 5 points
30 sqm <A<=100 sqm
1 per 10 sqm
Min. 5 points
100 sqm <A<=300 sqm
1 per 20 sqm
300 sqm <A<=1000 sqm
1 per 30 sqm
1000 sqm <A<=5000 sqm 1 per 50 sqm
5000 sqm <A
1 per 100 sqm

2.

Equipment (2) : Equipment other than equipment (1)


Painting area
Number of inspection required / each equipment
A<=3 sqm
Min. 3 points
3 sqm <A<=10 sqm
Min. 5 points
10 sqm <A
Same as equipment (1)
Note : Mass production equipment may be reduced 20% of all items.

3.

Steel Structure
Painting area
A<=3 sqm
3 sqm <A<=10 sqm
10 sqm <A

4.

Piping
Refer to Annex-1

5.

Others
Same as equipment (2).

Number of inspection required per 20% of each size at


shop & shop
Min. 3 points
1 per 2 sqm
Min. 5 points
Same as equipment (1)

Date : Mar. 4. 2005


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TABLE 6
Annex-1 (2/3)

INSPECTION REQUIREMENT FOR PAINTING DRY FILM THICKNESS FOR


PIPE, FITTING, VALVE AT MANUFACTURERS SHOP AND FIELD
IT

PIPE

FITTING

FLANGE

VALVE

NOMINAL SIZE
(INCH)

LENGTH

NUMBER OF
INSPECTION
REQUIRED FOR
BOTH END

NUMBER OF
INSPECTION
REQUIRED FOR
MIDDLE PART

NUMBER OF PIPES
TO BE TESTED

D <= 4

5.5

1 PER 20 PIPES, MIN 2


PIPES IN TOTAL

4 < D <= 10

5.5
11

2
2

0
2

1 PER 30 PIPES, MIN. 1


PIPE IN TOTAL

10 < D <= 24

11

1 PER 25 PIPES, MIN. 1


PIPE I TOTAL

24 < D <= 54 AND


LARGER

11

1 PER 20 PIPES, MIN. 1


PIPE IN TOTAL

D <= 10

1 PER 30 FITTINGS,
MIN. 1 FITTING IN
TOTAL

10 < D <= 24

1 PER 25 FITTINGS,
MIN. 1 FITTING IN
TOTAL

24 < D <= 54

1 PER 20 FITTINGS,
MIN. 1 FITTING IN
TOTAL

D <= 10

1 PER 30 FLANGES,
MIN. 1 FLANGE IN
TOTAL

10 < D <= 24

1 PER 25 FLANGES,
MIN. 1 FLANGE IN
TOTAL

24 < D <= 54

1 PER 20 FLANGES,
MIN. 1 FLANGE IN
TOTAL

D <= 10

1 PER 30 VALVES, MIN.


1 VALVE IN TOTAL

10 < D <= 24

1 PER 25 VALVES MIN.


1 VALVE IN TOTAL

24 < D <= 54

1 PER 20 VALVES, MIN.


1 VALVE IN TOTAL

NOTES : 1) Inspection shall be applied to pre and finish coat for each size of pipes.

Date : Mar. 4. 2005


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Page 37 of 39

TABLE 6
Annex-1 (3/3)
INSPECTION REQUIREMENT FOR PAINTING DRY FILM THICKNESS FOR
PIPE, FITTING, VALVE AT FIELD
IT
PIPE

FITTING

FLANGE

VALVE

NOTES : 1)

NOMINAL SIZE
(INCH)

LENGTH NUMBER OF INSPECTION NUMBER OF PIPES TO


REQUIRED
BE TESTED

D <= 4

40

MIN. 2 POINTS IN TOTAL

4 < D <= 10

40

MIN. 4 POINTS IN TOTAL

10 < D <= 24

20

MIN. 8 POINTS IN TOTAL

24 < D <= 54 AND


LARGER

10

MIN. 8 POINTS IN TOTAL

D <= 10

1 PER 20 FITTINGS MIN. 1


FITTING IN TOTAL

10 < D <= 24

1 PER 15 FITTINGS MIN. 1


FITTING IN TOTAL

24 < D <= 54

1 PER 10 FITTINGS MIN. 1


FITTING IN TOTAL

D <= 10

1 PER 30 FLANGES MIN. 1


FLANGE IN TOTAL

10 < D <= 24

1 PER 25 FLANGES MIN. 1


FLANGE IN TOTAL

24 < D <= 54

1 PER 20 FLANGES MIN. 1


FLANGE IN TOTAL

D <= 10

1 PER 20 VALVES MIN. 1


VALVE IN TOTAL

10 < D <= 24

1 PER 15 VALVES MIN. 1


VALVE IN TOTAL

24 < D <= 54

1 PER 10 VALVES MIN. 1


VALVE IN TOTAL

Inspection shall be applied to pre and finish coat for each size of pipes.

Date : Mar. 4. 2005


Rev

QGX/20/00/SP/TS/NA/006

SPECIFICATION FOR

E1

Page 38 of 39

PAINTING - MANUFACTURING
FACILITIES
TABLE 7 (1/2)
PAINT SYSTEM NUMBER SUMMARY LIST

Paint System Number


Note; Uninsulated ambient temp. parts, such as skirt, leg, support saddle, and etc. shall be applied
uninsulated ambient temp. paint system, even though the equipment shell to be insulated. (See
sample FIGURE 1: PAINTING SYSTEMS FOR SURFACES TO BE INSULATED,
UNINSULATED AND FIREPROOFED as below)
Carbon steel and Low
alloy

TEPERATURE
RANGE(C)

UNINSUL./
UNFIREPRO
OF

-46 to +100

1C

+101 to +200

2C

+201 to +400

Stainless steel

INSUL. UNINSUL.

Aluminum

Galvanized
Steel

Cu-Ni

Masonry Canvas
encased jackets
insulation
steel/
Fireproof
ed

INSUL.

UNINSU
L.

INSUL.

13
(Marine)
or
14
(Handrail,
etc.)

16

3C

Over +120

5D

-46 to +120

6C
(For Epoxy
grout
setting)

6D

6R

6S

6A

6B

17

6F
(-46 to
+150C)

Below 46
or
Over +120

7D

7R
(Below
-46C)
or
7H
(Over
120C)

7S
(Below
-46C)
or
7H
(Over
120C)

To +500

8C

-46 to +120

9D
(Flex to
400C)

9S
(Flex to
760C)

9S
(Flex to
760C)

-46 to +120

9E
(Flex to
760C)

-46 to +100

10 (Marine
steel deck
underside)

-46 to +100

11 (Marine
Steel deck
upper side)

-46 to +100

12 (Top coat
over Mstd)

Date : Mar. 4. 2005


Rev

E1

QGX/20/00/SP/TS/NA/006

SPECIFICATION FOR

Page 39 of 39

PAINTING - MANUFACTURING
FACILITIES
TABLE 7 (2/2)
PAINT SYSTEM NUMBER SUMMARY LIST
Particular Surface

Paint System
Number
6R

Suction pipe internal coating for Main Air Blower(39-K001A/B)


Buried Vessel external coating
(Low temperature)
Buried Vessel external coating
(High temperature)

Temperature Range
-46C to 100C

10

0C to 50C

6F

0C to 150C

FIGURE 1
PAINTING SYSTEMS FOR SURFACES TO BE INSULATED, UNINSULATED AND FIREPROOFED
(SAMPLE)

Painting
System of
Insulated
Surface

Drum

Painting
System of
Uninsulated
Surface

Column

Heat Exchanger

Vessel

Painting
System of
Uninsulated
or
Fireproofed
Surface

Column

Painting
System of
Insulated
Surface

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