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LED TV
SERVICE MANUAL
CHASSIS : LB35B

MODEL : 32LN51**

32LN51**-T*

CAUTION

BEFORE SERVICING THE CHASSIS,


READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL67732801 (1302-REV00)

Printed in Korea

CONTENTS

CONTENTS . ............................................................................................. 2
SAFETY PRECAUTIONS ......................................................................... 3
SERVICING PRECAUTIONS..................................................................... 4
SPECIFICATION........................................................................................ 6
ADJUSTMENT INSTRUCTION................................................................. 9
BLOCK DIAGRAM................................................................................... 13
EXPLODED VIEW .................................................................................. 14
SCHEMATIC CIRCUIT DIAGRAM ..............................................................

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

-2-

LGE Internal Use Only

SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by
in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance

Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.

An isolation Transformer should always be used during the


servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.

Do not use a line Isolation Transformer during this check.


Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.

Leakage Current Hot Check circuit

Before returning the receiver to the customer,


always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an


electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 M and 5.2 M.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

-3-

LGE Internal Use Only

SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks
are correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors
and semiconductor chip components. The following techniques
should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.
Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

2. After removing an electrical assembly equipped with ES


devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as anti-static can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will
be installed.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within
the range or 500 F to 600 F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 F to 600 F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suctiontype solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 F to 600 F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder flows onto and around both the component lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.

-4-

LGE Internal Use Only

IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

3. Solder the connections.


CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

-5-

LGE Internal Use Only

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range

3. Test method

This specification is applied to the LB35B chassis.

1) Performance: LGE TV test method followed


2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC

2. Requirement for Test

Each part is tested as below without special appointment.


(1) Temperature: 25 C 5 C(77 F 9 F), CST: 40 C 5 C
(2) Relative Humidity: 65 % 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. Model General Specification

* HDMI 1.4 with Deep Color is only apply for FHD Model

No.

Item

Specification

Remarks

1.

Market

NON EU

2.

Broadcasting system

PAL/SECAM B/G/D/K
PAL-I
NTSC-M

3.

Channel Storage

4.

Receiving system

Upper Heterodyne

5.

Video Input

PAL, SECAM, NTSC

Rear (2EA)

6.

Component Input

Y/Cb/Cr, Y/Pb/Pr

Rear (1EA)

7.

USB Input

MP3, JPEG,Movie

Side(1EA)

8.

AV Audio Output

RF/AV/HDMI Audio Output

Rear (1EA)

9.

D-SUB INPUT

S/W Upgrade Only

Rear (1EA)

10.

HDMI Input

HDMI-DTV, Only PCM MODE

Rear (2EA)

11.

Audio Input (1EA)

AV&Component

L/R Input(2EA)

BAND

PAL(BG,I)

NTSC(M)

China(DK)

VHF/UHF

01-C69

2~78

C1~C69

Cable

S1~S47

1~71

S1~S47

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

-6-

LGE Internal Use Only

5. Component Video Input (Y, PB, PR)


No.

Resolution

H-freq(kHz)

V-freq(Hz)

Pixel clock(MHz)

Proposed

1.

720*480

15.73

59.94

13.500

SDTV, DVD 480I(525I)

2.

720*480

15.75

60.00

13.514

SDTV, DVD 480I(525I)

3.

720*576

15.625

50.00

13.500

SDTV, DVD 576I(625I) 50Hz

4.

720*480

31.47

59.94

27.000

SDTV 480P

5.

720*480

31.50

60.00

27.027

SDTV 480P

6.

720*576

31.25

50.00

27.000

SDTV 576P 50Hz

7.

1280*720

44.96

59.94

74.176

HDTV 720P

8.

1280*720

45.00

60.00

74.250

HDTV 720P

9.

1280*720

37.50

50.00

74.25

HDTV 720P 50Hz

10.

1920*1080

28.125

50.00

74.250

HDTV 1080I 50Hz,

11.

1920*1080

33.72

59.94

74.176

HDTV 1080I

12.

1920*1080

33.75

60.00

74.25

HDTV 1080I

13.

1920*1080

56.25

50

148.5

HDTV 1080P

14.

1920*1080

67.432

59.94

148.350

HDTV 1080P

15.

1920*1080

67.5

60.00

148.5

HDTV 1080P

6. HDMI Input
6.1. PC Mode

* Spec. out but it can be shown the picture at only HDMI/DVI IN 1 via DVI to HDMI Cable

No.

H-freq(kHz)

V-freq.(Hz)

Pixel clock(MHz)

1.

640480

Resolution

31.469

59.94

25.17

VESA(VGA)

Proposed

2.

800600

37.879

60.317

40.00

VESA(SVGA)

3.

1024768

48.363

60.004

65.00

VESA(XGA)

4.

1280768

47.776

59.87

79.5

VESA(WXGA)

5.

1360768

47.72

59.799

84.62

VESA(WXGA)

1366768

47.7

60.00

84.62

WXGA

7.

12801024

63.595

60.00

108.875

SXGA

8.

19201080

66.647

59.988

138.625

WUXGA

Remarks

* Monitor Range Limits


Min Vertical Freq - 58 Hz / Max Vertical Freq - 63 Hz
Min Horiz. Freq - 28 kHz / Max Horiz. Freq - 68 kHz
Pixel Clock - 150 MHz

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

-7-

LGE Internal Use Only

6.2. DTV Mode


No.

H-freq(kHz)

V-freq.(kHz)

Pixel clock(MHz)

1.

720*480

Resolution

15.73

59.94

13.500

SDTV, DVD 480I(525I)

Proposed

2.

720*480

15.75

60.00

13.514

SDTV, DVD 480I(525I)

3.

720*576

15.625

50.00

13.500

SDTV, DVD 576I(625I) 50Hz

4.

720*480

31.47

59.94

27

SDTV 480P

5.

720*480

31.5

60.00

27.027

SDTV 480P

6.

720*576

31.25

50.00

27

SDTV 576P

7.

1280*720

44.96

59.94

74.176

HDTV 720P

8.

1280*720

45

60.00

74.25

HDTV 720P

9.

1280*720

37.5

50.00

74.25

HDTV 720P

10.

1920*1080

28.125

50.00

74.25

HDTV 1080I

11

1920*1080

33.72

59.94

74.176

HDTV 1080I

12

1920*1080

33.75

60.00

74.25

HDTV 1080I

13

1920*1080

56.25

50.00

148.5

HDTV 1080P

14

1920*1080

67.432

59.94

148.350

HDTV 1080P

15

1920*1080

67.5

60.00

148.5

HDTV 1080P

16

1920*1080

27

24.00

74.25

HDTV 1080P

17

1920*1080

33.75

30.00

74.25

HDTV 1080P

18

1920*1080

26.97

23.97

74.25

HDTV 1080P

19

1920*1080

33.716

29.976

74.25

HDTV 1080P

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

-8-

Remarks
Spec. out but display.

LGE Internal Use Only

ADJUSTMENT INSTRUCTION
1. Application Range

This specification sheet is applied to all of the LED TV with


LB35B chassis.

3.2. EDID Download

2. Designation

(1) Because this is not a hot chassis, it is not necessary to


use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 C 5 C of temperature and 65 % 10 % of relative
humidity if there is no specific designation.
(4) The input voltage of the receiver must keep 100-220 V,
50/60Hz.
(5) The receiver must be operated for over 5 minutes prior to
the adjustment when module is in the circumstance of
above 15 C.
In case of keeping module is in the circumstance of 0
C, it should be placed in the circumstance of above 15
C for 2 hours.
In case of keeping module is in the circumstance of
below -20 C, it should be placed in the circumstance of
above 15 C for 3 hours.
* Caution
When a still image is displayed for 20 minutes or longer
(especially where W/B scale is strong. Digital pattern 13ch
and/or Cross hatch pattern 09ch), there can some
afterimage in the black level area.

3. MAIN PCBA Adjustments


3.1. ADC Calibration
3.1.1. Using D/L Jig

- An ADC calibration is automatically adjusted from DFT-Jig


- If it needs to adjust manually, refer to appendix.

Item

Enter Adjust
MODE

Adjust
Mode In

ADC adjust

ADC
Adjust

A
D

0
1

1
FF
17
49
01
00
88
20
3A
03
22
0C
80
10
F0
18
00

2
FF
01
4B
01
C4
35
54
3F
28
1F
00
35
10
16
71
00

3
FF
03
21
01
8E
00
56
1C
F1
10
10
00
3E
00
1C
00

4
FF
80
08
01
21
BC
0A
44
4F
26
00
BC
96
26
16
00

** HDMI 1 : 256Bytes
5
6
7
8
9
FF FF 00 1E 6D
A0 5A 78 0A F3
00 45 40 01 01
01 01 1D 00 72
00 00 1E 1B 21
77 21 00 00 1C
20 20 20 20 20
0F 00 0A 20 20
84 07 01 16 02
11 07 50 09 7F
80 1E 00 01 1D
88 21 00 00 1E
00 13 8E 21 00
7C 43 00 C4 8E
20 58 2C 25 00
00 00 00 00 00

A
01
30
61
51
50
00
20
20
03
07
00
8C
00
21
C4
00

B
00
A4
40
D0
A0
00
20
20
11
83
80
0A
18
00
8E
00

C
01
54
01
1E
51
00
00
20
12
01
51
D0
8C
00
21
00

D
01
46
01
20
00
FC
00
20
13
00
D0
8A
0A
98
00
00

E
01
96
01
6E
1E
00
00
01
14
00
1C
20
A0
01
00
00

F
01
26
01
28
30
4C
FD

05
68
20
E0
14
1D
9E

5
FF
A0
00
01
00
88
20
0F
90
11
80
88
00
7C
20
00

A
01
B0
61
71
50
00
20
20
03
07
00
8C
00
21
C4
00

B
00
A3
40
38
A0
00
20
20
11
83
80
0A
18
00
8E
00

C
01
57
01
2D
51
00
00
20
12
01
51
D0
8C
00
21
00

D
01
49
01
40
00
FC
00
20
13
00
D0
8A
0A
98
00
00

E
01
9C
81
58
1E
00
00
01
04
00
1C
20
A0
01
00
00

F
01
25
80
2C
30
4C
FD

14
68
20
E0
14
1D
9E

8BIT FHD MODEL


** HDMI 1 : 256Bytes
0
1
2
3
0 00 FF FF FF
10 01 17 01 03
20 11 49 4B 21
30 01 01 D1 C0
40 45 00 08 44
50 48 88 35 00
60 47 20 54 56
70 00 3A 3F 1C
80 02 03 28 F1
90 05 20 22 1F
A0 03 0C 00 10
B0 40 80 35 00
C0 2D 10 10 3E
D0 51 F0 16 00
E0 80 18 71 1C
F0 00 00 00 00

4
FF
80
08
01
21
BC
0A
44
4F
26
00
BC
96
26
16
00

6
FF
5A
01
02
00
21
20
00
07
07
1E
21
13
43
58
00

EDID C/S data

CMD 1 CMD 2 Data 0


A

0
10
20
30
40
50
60
70
80
90
A0
B0
C0
D0
E0
F0

0
00
01
0F
01
55
48
47
00
02
20
03
40
2D
51
80
00

When transfer the Mode In,


Carry the command.

Automatically adjustment
(The use of a internal pattern)

Block 0
Check sum
(Hex)
Block 1

Adjust Sequence
aa 00 00 [Enter Adjust Mode]
xb 00 40 [Component1 Input (480i)]
ad 00 10 [Adjust 480i Comp1]
aa 00 90 End Adjust mode

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

7
00
78
01
3A
1E
00
20
0A
01
50
00
00
8E
00
2C
00

8
1E
0A
45
80
1B
00
20
20
16
09
01
00
21
C4
25
00

9
6D
D9
40
18
21
1C
20
20
02
7F
1D
1E
00
8E
00
00

a. White Balance Adjustment

* ADC Calibration Protocol (RS232)


NO

HD MODEL

-9-

HD
HDMI
A5
44(HDMI1)
34(HDMI2)

FHD (8Bit)
HDMI
C1
44 (HDMI1)
34 (HDMI2)

LGE Internal Use Only

4. White Balance Adjustment

(2) Adjustment Map

4.1. Overview

Adj. item

4.1.1. W/B adj. Objective & How-it-works

(1) Objective: To reduce each Panels W/B deviation


(2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to
prevent saturation of Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is lowered to find
the desired value.
(3) Adj. condition: normal temperature
1) Surrounding Temperature: 25 C 5 C
2) Warm-up time: About 5 Min
3) Surrounding Humidity: 20% ~ 80%
4) B efore White balance adjustment, Keep power on
status, dont power off

Cool

Medium

4.1.2. Adj. condition and cautionary items

(1) Lighting condition in surrounding area surrounding lighting


should be lower 10 lux.
Try to isolate adj. area into dark surrounding.
(2) P
 robe location: Color Analyzer(CA-210) probe should be
within 10 cm and perpendicular of the module surface
(80~ 100)
(3) Aging time
1) After Aging Start, Keep the Power ON status during 5
Minutes.
2) In case of LCD, Back-light on should be checked using
no signal or Full-white pattern.

Warm

00
00
00

C0
C0
C0

j
j
j

d
e
f

00
00
00

C0
C0
C0

(1) Set TV in ADJ mode using P-Only key(or POWER ON key).


(2) Place optical probe on the center of the display.
- It need to check probe condition of zero calibration before
adjustment.
(3) Connect RS-232C Cable
(4) Select mode in ADJ Program and begin a adjustment.
(5) When WB adjustment is completed with OK message,
check adjustment status of pre-set mode. (Cool, Medium,
Warm)
(6) Remove probe and RS-232C cable.
W/B Adj. must begin as start command wb 00 00 , and
finish as end command wb 00 ff, and Adj. offset if need.

4.5.2. LED White balance table

RS -232C

Co m p ut er
RS -232C

Pat t ern Generat o r

- G-gain should be fixed.


(1) Cool Mode
1) Purpose : Adjust the color temperature to reduce the
deviation of the module color temperature.
2) P rinciple : To adjust the white balance without the
saturation, Fix the G gain to 172 (default data) and
change the others (R/B Gain ).
3) Adjustment mode : mode - Cool
(2) Medium / Warm Mode
1) Purpose : Adjust the color temperature to reduce the
deviation of the module color temperature.
2) P rinciple : To adjust the white balance without the
saturation, Fix the one of R/G/B gain to 192 (default
data) and decrease the others.
3) Adjustment mode : Two modes - Medium / Warm

Signal Source
* If TV internal pattern is used, not needed

4.4. Adjustment Command (Protocol)


(1) RS-232C Command used during auto-adj.
RS-232C COMMAND

a
b
c

4.5.1. Auto WB calibration

Co lo r Analyzer

RS -232C

j
j
j

Default
(Decimal)

4.5. Adjustment method

4.3. Equipment connection


Probe

Data Range
(Hex.)
MIN
MAX
00
C0
00
C0
00
C0

G Cut

4.2. Equipment

(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:


CH14)
(2) A dj. Computer (During auto adj., RS-232C protocol is
needed)
(3) Adjust Remocon
(4) Video Signal Generator MSPG-925F 720p/204-Gray
(Model: 217, Pattern: 49)
* Color Analyzer Matrix should be calibrated using CS-1000.

R Gain
G Gain
B Gain
R Cut
G Cut
B Cut
R Gain
G Gain
B Gain
R Cut
G Cut
B Cut
R Gain
G Gain
B Gain
R Cut

Command
(lower caseASCII)
CMD1
CMD2
j
g
j
h
j
i

Explantion

CMD

DATA

ID

wb

00

00

Begin White Balance adjustment

wb

00

ff

End White Balance adjustment


(internal pattern disappears )

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

- 10 -

LGE Internal Use Only

4.6. Reference(White Balance Adjustment


coordinate and color temperature)

(1) Luminance: 204 Gray, 80IRE


(2) S tandard color coordinate and temperature using
CS-1000 (over 26 inch)

Mode

Color Temp

Color coordinate

Cool
(C50)

13,000 K

x = 0.269 (0.002)
y = 0.273 (0.002)

Medium
(0)

9,300 K

x = 0.285 (0.002)
y = 0.293 (0.002)

Warm
(W50)

6,500 K

x = 0.313 (0.002)
y = 0.329 (0.002)

(Direct
LED)

276

287

296

315

332

7.3. Checkpoint

42 POLA LED W/B adjust target value (42LS3450 series)


Cool
Medium
Warm
Target

(Direct
LED)

274

280

290

300

318

336

(1) Check the POWER CABLE and SIGNAL CABE insertion


condition

(1) Pallet moves in the station. (POWER CORD / AV CORD is


tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process (Hi-pot test).
(Remove A/V CORD from A/V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next
process automatically.

* Test signal
- Inner pattern for
W/B adjust
- External white
pattern
(80IRE, 204gray)

271

7.1. GND & HI-POT auto-check preparation


7.2. GND & HI-POT auto-check

Remark

Direct LED & 32 POLA W/B adjust target value


Cool
Medium
Warm
Target

7. GND and HI-POT Test

5. Tool Option setting & Inspection per


countries

(1) Test voltage


- GND: 1.5 KV / min at 100 mA
- SIGNAL: 3 KV / min at 100 mA
(2) TEST time: 1 second
(3) TEST POINT
-G
 ND Test = POWER CORD GND and SIGNAL CABLE
GND.
-H
 i-pot Test = POWER CORD GND and LIVE &
NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5 mArms

(1) Press 'IN START' key at Factory Service remote control.


(2) Select 'Tool Option 1'.
(3) Punch in the number and press 'OK'. (Each of models has
their number)
(4) Correct 'Tool Option2' ~ 'Tool Option5'.
(5) Completed adjusting Tool option.

6. AUDIO output check

6.1. Audio input condition

(1) RF input: Mono, 1KHz sine wave signal, 100% Modulation


(2) CVBS, Component: 1KHz sine wave signal (0.4Vrms)
(3) RGB PC: 1KHz sine wave signal (0.7Vrms)

6.2. Specification
Item

Min

Typ

Max

Unit

Remark

Audio practical
max Output, L/R
(Distortion=10%
max Output)

4.5

5.0

6.0

W
Vrms

(1) Measurement condition


- EQ/AVL/Clear Voice: Off
(2) Speaker (8 Impedance)

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

- 11 -

LGE Internal Use Only

8. USB S/W Download

9. Optional adjustments

(optional, Service only)

9.1. Manual ADC Calibration

Enter EZ ADJUST mode by pressing ADJ key.


Enter Internal ADC calibration mode by pressing or OK
key at 7. ADC Calibration

(1) Put the USB Stick to the USB socket.


(2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is lower
than that of TV set, it didnt work.
Otherwise USB data is automatically detected.
(3) Show the message Copying files from memory.

ADC Calibration

EZ ADJUST
0. Tool Option1

NG

ADC Comp 480i

1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5

ADC Comp 1080p

NG

ADC RGB

NG
Start

5. Tool Option Commercial

Reset

6. Country Group
7. Area Option
8. ADC Calibration

9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust

Caution : U sing P-ONLY key of the Factory Service


remote control when turns TV on.

9.2. Manual White balance Adjustment

9.2.1. Adjustment condition and cautionary items

(4) Updating is starting.

(5) Updating Completed, The TV will restart automatically.


(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have,
TV can lost all channel data. In this case, you have to
channel recover. if all channel data is cleared, you didn't
have a DTV/ATV test on production line.
* After downloading, have to adjust TOOL OPTION again.
1) Push "IN-START" key in service remote control.
2) Select "Tool Option 1" and push "OK" key.
3) Punch in the number. (Each model has their number.)

(1) Lighting condition in surrounding area surrounding lighting


should be lower 10 lux. Try to isolate adj. area into dark
surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface
(80~ 100)
(3) Aging time
1) After Aging Start, Keep the Power ON status during 5
Minutes.
2) In case of LCD, Back-light on should be checked using
no signal or Full-white pattern.

9.2.2. Equipment

(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:


CH14)
(2) Adj. Computer(During auto adj., RS-232C protocol is needed)
(3) Adjust Remot control
(4) Video Signal Generator MSPG-925F 720p/216-Gray
(Model: 217, Pattern: 78)

9.2.3. Adjustment

(1) Set TV in Adj. mode using POWER ON.


(2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface.
(3) Press ADJ key EZ adjust using adj. R/C 6. WhiteBalance then press the cursor to the right (Key). When
Key() is pressed 216 Gray internal pattern will be
displayed.
(4) One of R Gain / G Gain / B Gain should be fixed at 192,
and the rest will be lowered to meet the desired value.
(5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
color temperature.
If internal pattern is not available, use RF input. In EZ Adj.
menu 6.White Balance, you can select one of 2 Test-pattern:
ON, OFF. Default is inner(ON). By selecting OFF, you can
adjust using RF signal in 216 Gray pattern.

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

- 12 -

LGE Internal Use Only

- 13 -

Main_5V

P301

LPF

LPF

40 35

30
21
18

IC301
10 11

38

EEP SCL

Audio_SCL

JK203
JK204

HDMI
SCL/SDA

113 112

9 116 107

41 30 18 100

77 62 54

EEP SDA

SPI_CLK
SPI_DI
SPI_CZ
SPI_DO

84

48
115
50
51

RL On

102 105 101

Inv. ON
85

94
95
97
96

Audio_SDA

I2S_MCLK
I2S_WS
I2S_SCK
I2S_SDO

IC711 Main_1.8V
1.8V REG

To USB

Sound AMP
NTP7513
33

32 19
31 20

S_AMP_24V

Q710

Main_3.3V

Main_1.2V
IC701
MP20051

IC709
MP1497

IC503
EEPROM
24C64

IC502
Serial Flash
8Mbytes

Panel_Vcc
Q720
AO3407A

P Dim

XXX

LVDS
Output

P400

108

Led_PWR

26,33,34 27,35,36

IR/KEY

117 111 110

IR
22,20,24,33,34

IC501

MST6841XP

XXX

P601/602

KEY2

P701

KEY1

13~15
ST_3.5V

38

IF_AGC

10

B+

Tuner SDA
Tuner SCL

TUNER

4
3

24Mhz

USB_DN
USB_DP

USB_5V

11

IF_N

JK101

M_3.3V

OP-AMP
A_OUT_12V
IC302
TU_1.8V
x4 Gain Audio
TU_3.3V
Out
IC401
To USB

37

52

53

45

40

39

43

44

99

98

IR Board

JK202

((

((

3
5

Audio L-Out

9 10

Audio R-Out

Module

Y,Pb,Pr In

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes
Comp. R/L In

P_ST 3.5V
AV1 In

P_12V
AV2 In

IF_P

POWER BOARD

BLOCK DIAGRAM

P_24V

LGE Internal Use Only

EXPLODED VIEW
IMPORTANT SAFETY NOTICE

900

32LN510*/511*/512*/513*

A10

Set + Stand

A9

Stand Base
+
Stand Body

A2

300

301

500

200

122

123

530

LV1

540

120

521

510

910

400

32LN515*

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by
in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

Copyright
LG Electronics. Inc. All rights reserved.
Only for training and service purposes

- 14 -

LGE Internal Use Only

EAX65027101
LB35B/LC35B/LL35B

COMPONENT / AV IN / AV AUDIO OUT

JK101
PPJ239-06
7H
6H

AV2RIN

R117
ZD110
20V

R116
220K

AV2_RIN

10K

R118
12K

C108
470pF
50V

4H
5G

AV2LIN

R114
ZD109
20V

R113
220K

AV2_LIN

10K

R115
12K

C107
470pF
50V

4F
6F

AV2_VIN

AV2_VIN
D101
READY

8F
5E

R112
75

ZD108
SD05

D102
READY

MNTROUT

8E

C106

R111
1K

C105
5600pF
50V

ZD107
20V

C
E

Q103
C
E

MMBT3904(NXP)

10uF
16V
POP

MNT_ROUT
MUTE_AOUT
NOISE

READY
Q104
MMBT3904(NXP)

5D

MNTLOUT

C104

R110

ZD106
20V

7D

1K

C103
5600pF
50V

C
E

Q101

MNT_LOUT

10uF
16V

MMBT3904(NXP)

POP

MUTE_AOUT
NOISE

READY
Q102
MMBT3904(NXP)

7N
6N

R108

COMMONRIN

ZD105
20V

R107
220K

ZD104
20V

R104
220K

10K

COMMON_RIN
R109
12K

C102
470pF
50V

R106
12K

C101
470pF
50V

4N
5M
5L

R105

COMMONLIN

10K

COMMON_LIN

COMP_PR

COMP_PR
8L

D103
READY

ZD102
SD05

R103
75

ZD101
SD05

R102
75

D104
READY

5K

COMP_PB

D105
READY

8K
D106
READY

COMP_PB

V-OUT Buffer(DEBUG)

4J
6J

COMMON_VIN
D107
READY

7J

D108
READY

COMMON_VIN
ZD100
SD05

P_12V

R101
75

DEBUG

AV2_VIN

OPT

TP101

R122
0

C
E

MMBT3904(NXP)
Q105
R121
33

DEBUG

MNT_VOUT

DEBUG

R120
75
DEBUG

R123
220

THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.

32LN5100
INPUT1

2012/11/15
1

INPUT1

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

LGE Internal Use Only

EAX65027101
LB35B/LC35B/LL35B

HDMI(REAR)

I2C Control

R231
1K

KJA-PH-1-0177
JK201

HDMI1_HPD

With UART IC

R230
10K

+3.5V_ST

MMBT3904(NXP)

M1

M3_DETECT

M4

MAX3232CDR

R206
16

C1+

R205
0

W/O UART IC

M5_GND

GND

With UART IC
R201
100
R204
0

DOUT1
R202
100

RIN1

15

14

13

V+

C1-

C203
0.1uF

DEBUG
P201

DIN1

12505WS-04A00
DIN2

12

11

10

D230

BAT54C

HDMI1_DET
READY
ZD230

SHIELD
With UART IC

20
19 HPD

R234
4.7K

18 +5V_POWER
C2+

With UART IC
ROUT1

With UART IC
C202
0.1uF

VCC
C201
0.1uF

W/O UART IC

0
W/O UART IC

A2

M6

+5V_USB

A1

Q230

IC201

C2-

R232 R233
2.7K 2.7K

READY
ZD231

16 SDA

C204
0.1uF

V-

DOUT2

17 DDC/CEC_GND

With UART IC

R235
10K

READY
ZD232

R236
100
R237
100

15 SCL
14 NC

With UART IC

READY
ZD233

13 CEC
12 CLK-

C205
0.1uF

HDMI1_SDA
HDMI1_SCL

HDMI1_CK-

11 CLK_SHIELD

1
ROUT2

RIN2

10

2
EAN41348201

9
8

CLK+

HDMI1_CK+
HDMI1_D0-

DATA0DATA0_SHIELD
DATA0+

HDMI1_D0+
HDMI1_D1-

DATA1-

P202
+3.5V_ST

12507WS-04L

VCC

PM_RXD

GND

RM_TXD

5
4

DATA1_SHIELD
DATA1+

HDMI1_D1+
HDMI1_D2-

3 DATA2DATA2_SHIELD
2
DATA2+
1

HDMI1_D2+

JK203

DSUB_SCL

DSUB_SDA

5
GND

R242
1K
Q240

MMBT3904(NXP)
+5V_USB

A1

D240
BAT54C

HDMI2_DET
C

READY
ZD240

A2

HDMI2_HPD

R241
10K

SHIELD

20
19 HPD

USB(SIDE)

17 DDC/CEC_GND
Close to SIDE_USB
OPT

C220
10uF
10V

3AU04S-305-ZC-(LG)
JK202

C221
22uF
10V

R245
4.7K

18 +5V_POWER

+5V_USB

L220

16 SDA

120

15 SCL
14 NC

13 CEC
12 CLK-

R246
10K

R243 R244
2.7K 2.7K

READY
ZD241

READY
ZD242

R247
100
R248
100

HDMI2_SDA
HDMI2_SCL

READY
ZD243

USB DOWN STREAM

HDMI2_CK-

11 CLK_SHIELD
USB_DN
9

READY
ZD221
30V

8
7

DATA0-

DATA0+

6
5
4

HDMI2_CK+
HDMI2_D0-

DATA0_SHIELD

DATA1-

10
USB_DP
READY
ZD220
30V

CLK+

HDMI2_D0+
HDMI2_D1-

DATA1_SHIELD
DATA1+

3 DATA2DATA2_SHIELD
2
DATA2+
1

HDMI2_D1+
HDMI2_D2HDMI2_D2+

JK204

THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.

32LN5100
INPUT2

2012/11/15

INPUT2

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

LGE Internal Use Only

EAX65027101
LB35B/LC35B/LL35B

SW_RESET

100

SDATA

R302

100

WCK

PVDD1B

PVDD1A

OUT1A

SPK_L+
L303
10uH

C330
0.1uF
50V

OUT1B

29

PGND1B

28

BST1B

27

VDR1

26

VCC5

25

AGND

24

VDR2

23

BST2A

22

PGND2A

R315
12

4.7K

C329
0.47uF
50V

C326
390pF
50V

30

R322

SPEAKER_L
C331
0.1uF
50V

L304
10uH
R316
12

R323
4.7K
SPK_L-

C315
22000pF
50V

JP304
SPK_L+

SPK_L+
C312
1uF
10V

C313
1uF
10V

JP302
SPK_R+

SPK_R+

C311
22000pF
50V

OUT2A

SPK_L-

SPK_L-

C314
1uF
10V

JP303

JP301
SPK_R-

SPK_R-

1
.

20

19

18

R314
12

C325
390pF
50V

31

32

33

34

PGND1A

RESET

BST1A
35

AD

C317
10uF
35V

R313
12

21

SMAW250-H04R

PVDD2A

+3.3V_M

OUT2B

C306
33pF
50V

PVDD2B

P301
C305
33pF
50V

PGND2B

R309
4.7K

36

10
17

SDA

9
16

BCK

0x54

BST2B

R308
4.7K

CLK_I

NTP7513

SCL

AUAMP_SCL

37

100

100

38

DVDD

MONITOR_2

100

IC301

MONITOR_1

R307

MONITOR_0

100

DGND

FAULT

R306

GND

THERMAL
41

11

AUAMP_SDA

DGND_PLL

R301

R303

I2S_SCK

15

I2S_WS

VDD_PLL

14

I2S_SDO

13

C303
1uF
10V

AGND_PLL

12

C302
0.1uF
16V

GND_IO

C318
0.1uF
50V

VDD_IO

C322
0.1uF
16V

39

C321
10uF
6.3V

40
C301
0.1uF
16V
OPT

+24V_AMP

L301

BLM18PG121SN1D

[EP]GND

+3.3V_M

C319

I2S_MCLK R304

22000pF

50V

C320
1000pF
50V

SPK_R+
+24V_AMP

R317
12

R318
12
L305
10uH

C327
390pF
50V
C309
0.1uF
50V

C308
22000pF

C310
10uF
35V

C328
390pF
50V
R319
12

C334
0.1uF
50V

R324
4.7K

C335
0.1uF
50V

R325
4.7K

C333
0.47uF
50V

SPEAKER_R

L306
10uH
R320
12

50V
SPK_R-

R311
POWER_DET
100

AUDIO_OUT AMP : GAIN X 4


IC302
AS324MTR-E1

P_12V

C350
0.1uF
16V
C

Q350
MMBT3904(NXP)
R351

1 OUT1

1K

OUT4 14

MNT_LOUT
R350
4.7K

C351
6800pF
50V

R352

C352

10K

33pF 50V

2 INPUT1-

INPUT4- 13

3 INPUT1+

INPUT4+ 12

R353
6.8K

R354

MNT_L_AMP

5.6K

P_12V

4 VCC

GND 11

C353
0.1uF
16V

R355

MNT_R_AMP

C354

5.6K

5 INPUT2+

INPUT3+ 10

6 INPUT2-

INPUT3- 9

33pF 50V

P_12V
R356

10K
R357
6.8K

C355
0.1uF
16V
C

Q351
MMBT3904(NXP)
R358

7 OUT2

1K

OUT3 8

MNT_ROUT
R359
4.7K

THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.

C356
6800pF
50V

32LN5100
AUDIO

2012/11/15
3

AUDIO

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

LGE Internal Use Only

EAX65027101
LB35B/LC35B/LL35B

IR

+3.5V_ST

R422
10K

R421
10K

KEY1

ZD401
SD05

OPT
C421
0.1uF
P421
12507WR-08L

KEY2

ZD402
SD05

OPT
C422
0.1uF

2
+3.5V_ST

3
L421

BLM18PG121SN1D
4

IF

C424
1000pF
50V

C423
0.1uF
16V

R423
4.7K
OPT

LED
OPT
C425
0.1uF
16V

IR
C426
100pF
50V

NTSC
TU402
TDSS-H501F(B)

PAL
TU401
TDSH-G501D(B)

8
9

+3.3V_TU

R404
100K
R403
100

1
2

NC

RESET

TUNER_RESET
C401
0.1uF
16V

NC_1

+3.3V_TU

RESET

R407
2.2K

R408
2.2K

R405

3
4
5
6
7
8
9
10
11
B1

B1

A1

SCL

SDA

+B1[3.3V]

SIF

+B2[1.8V]

CVBS

IF_AGC

DIF[P]

10

DIF[N]
A1

11
X

B1

A1

SCL

C402
47pF
50V

SDA

R406
C403
47pF
50V

+B1[3.3V]

A2
A2

B2

12

Near the pin

+3.3V_M
Size change,0929

L401
BLM18PG121SN1D

1/10W

NC_2

C406
100pF
50V

C405
0.1uF
16V

R410
1

C404
22uF
6.3V

C411
0.1uF
16V

1/10W

C412
10uF
6.3V

+B2[1.8]
IC401
AP1117E18G-13

NC_3

R411
1

IN

ADJ/GND

OUT
2

IF_AGC
DIF[P]

C409
100pF
50V

C407
10uF
6.3V
C408
0.1uF
16V

DIF[N]
R412
100

A1

NTSC
R413-*1
0

R414
10 PAL

SHIELD

+3.3V_TU

TUNER_SDA

33

R409
1

R413
10 PAL

B2

TUNER_SCL

33

C410
0.1uF
16V

IF_AGC

should be guarded by ground

IF_P
IF_N

Close to the tuner


NTSC
R414-*1
0

READY
C430
0.1uF
250V

READY
C431
0.1uF
250V
R401
0
NTSC

THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.

32LN5100
TUNER & IR

2012/11/15
4

TUNER & IR

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

LGE Internal Use Only

+3.5V_ST

AUAMP_SCL

PWM_DIM

MSTAR Vcc

+3.3V_M

R535 1K

R536
22

+1.2V_VDDC

1K

VDDC

120-ohm

C501
10uF
6.3V

HW_OPT1
HD

R551
4.7K

TESTPIN

DDCA_CK

DDCA_DA

R537
22

ST 1.26V

L500

R550
4.7K

R534

PWM1/GPIO25
PWM0/GPIO26

R540
1K

GPIO67

R541
100

SAR3/GPIO72
SAR2/GPIO73
SAR1/GPIO74
SAR0/GPIO75
AVDD_DDR_2

GPIO68

GPIO69/I2S_OUT_MCK

GPIO70

IRIN

CEC

HWRESET

GND

HOTPLUG_D

RXCKN_D

RXCKP_D

RX0N_D

RX0P_D

DDCDD_DA

RX1N_D

RX1P_D

R542
100

[EP]

FHD
HIGH

FHD

C549
0.1uF

R545
100

R546
100

R538
4.7K

R543
100

HD
LOW

HW_OPT

DSUB_SCL

R544
100

R518
100

LED R539
4.7K

R519
4.7K

DSUB_SDA

KEY1

KEY2

*H/W OPTION
AVDD_DDR

SW_RESET

AUAMP_SDA

I2S_MCLK

IR

MUTE_AOUT
+3.5V_ST

HW_RESET

HDMI2_HPD

HDMI2_CK+

HDMI2_CK-

HDMI2_D0-

HDMI2_SDA

HDMI2_D0+

LB35B/LC35B/LL35B

HDMI2_D1-

HDMI2_D1+

EAX65027101

DDR 1.8V

R533

L501

+1.8V_M

AVDD_DDR

120-ohm

C502
10uF
6.3V

C503
4.7uF

14

85

GPIO6

HSYNC1

19

84

GPIO7

BIN1P

20

83

INT/GPIO65
LVB0M

80

LVB0P

25

78

LVB1P

CVBS1

26

77

AVDD_MOD_3

CVBS0

27

76

LVB2M

VCOM

75

28

CVBSOUT1
AVDD_AU33

R547
10K
R548

POWER_SW

LVB2P

72

32

71

LVB3P

33

70

LVB4M

34

69

LVB4P

35

68

LVA0M

67

LVA0P

37

66

LVA1M

62

63

64

LVA2P

LVA2M

58
LVA3P

61

57
LVA4M

LVACLKM

56
LVA4P

AVDD_MOD_2

55
VDDC_1

60

54
VDDP

59

53
GPIO61

LVA3M

52
GPIO60

LVACLKP

50
51

R569 R577
4.7K 4.7K

SCL

EEP_SCL

R578
22

SDA
C573
22pF
READY

C574
22pF
READY

EEP_SDA

R579
22

VDDC
C547
0.1uF
RXB0RXB0+

SERIAL FLASH(2MB)

RXB0RXB0+

RXB1-

RXB1-

RXB1+

RXB1+

+3.5V_ST

C546
0.1uF
RXB2RXB2+

RXBCK-

RXB3+

RXB2-

IC502
W25Q64FVSSIG

RXB2+

SPI_CZ

RXBCKRXBCK+

SPI_DO

R571
100

CS

R572

DO[IO1]

VCC

C570
0.1uF
16V

%HOLD[IO3]

100

RXB3-

WP[IO2]

R573
FLASH_WP

CLK

R574
100

100

RXB3+

GND

DI[IO0]

SPI_CLK

R575

SPI_DI

100

36

GPIO58/I2S_OUT_SD

C572
0.1uF
16V

WP

EEP_SCL

RXB3-

31

VAG

49

100

RXBCK+

LVB3M

48

VDDC_3.3

AUREF

47

+3.5V_ST
VCC

R549

LVBCKP

39

A2

GND

LVBCKM

MNT_R_AMP

A1

R527
10K

73

65

A0

10K
R528
100

74

38

IC503
AT24C64D-SSHM-T

HDMI2_DET

30

R508
100

EEPROM(64K)

HDMI1_DET

29

46

2.2uF

LVB1M

VSYNC1

LINEIN_L1
LINEIN_R1
LINEIN_L3
LINEIN_R3
LINEOUTL3
LINEOUTR3

2.2uF

79

24

45

C517
0.1uF

81

44

C515
0.1uF

22

43

0.047uF

GIN1P

42

C514

VDDC_2

RIN1P

FLASH_WP

100

POWER_DET

82

23

R530

EEP_SDA

21

41

0.047uF

3.3V_DMPLL

HW_OPT1

SOGIN1

40

68

L506

MNT_L_AMP

103

18

AU_3.3V

R510
220K

104

AVDD3P3_ADC

MNT_VOUT

C522
220pF

105

GPIO5

GIN1M

L505

120-ohm

PANEL_ON

GPIO4

R507

C521

GPIO3

86

C511

AU_3.3V

SPI_CLK

87

R503

AVDD33_DEMOD
L504

120-ohm

SPI_DI

17

C508
0.047uF

L503

120-ohm

SPI_DO

16

C512
0.047uF

AV2_RIN

88

15

C548
0.1uF

SPI_CZ

VDD

C550
0.047uF

C520

LGE6841 (ATV_13)

VDDC_3.3
C504
10uF
6.3V

VDDC_3.3

10K

RX2P_A

120-ohm

+3.5V_ST

USB_DN

ARC

COMP_PR

AV2_LIN

106

GPIO2

13

R523
33

2.2uF

107

89

RX2N_A

C509
1000pF

2.2uF

108

GPIO1

12

C506
0.1uF

C518

109

90

DDCDA_DA

VDDC

C519

110

91

GPIO0

IC501

11

DDCDA_CK

COMMON_RIN

111

92

PWM3/GPIO25
PWM2/GPIO24

HDMI1_SCL

COMMON_LIN

112

SPI_CK

93

HDMI1_D2+

C516
10uF

113

94

10

HDMI1_D2-

120-ohm

114

HDMI1_SDA

68

115

95

RX1P_A

C513
0.047uF

116

SPI_DI

HDMI1_D1+

R506
33

117

SPI_DO

HDMI1_D1-

AV2_VIN

118

96

RX1N_A

R505
33

119

AVDD_MOD_1

R504
33

120

SPI_CZ

ST 3.3V

L502

RL_ON

USB_DP

97

VDDC_3.3

C510
0.047uF

99

USB0_DP

98

HDMI1_D0+

R502
33

AVDD_MOD_4

RX0P_A

COMMON_VIN

100

RX0N_A

COMP_PB

GPIO63

RXCKP_A
HDMI1_D0-

R501
33

101

USB0_DM

HDMI1_CK-

C507
0.1uF

GPIO64

RXCKN_A
HDMI1_CK+

VDDC_3.3

121

HDMI1_HPD

C505
0.1uF

THERMAL
129

102

R570

HOTPLUG_A

122

HDMI2_D2+

123

RX2P_D

HDMI2_D2-

124

125

RX2N_D

126

127

DDCDD_CK
HDMI2_SCL

128

INV_ON
R531
10K

LVA1P

RXA0-

RXA0-

RXA0+

RXA0+

RXA1-

RXA1-

RXA1+

RXA1+

C571
0.1uF
16V
READY

H/W RESET
+3.5V_ST

C536
33pF

50V

Close to MSTAR
Close to MSTAR

RESET

POWER_DET

RXA2-

RXA2+

GND

C560
0.1uF

RXA2+

R562
470
RXA2-

RXACK-

RXACK-

RXACK+

RXA3-

RXA3-

RXA3+

RXA3+

C561
4.7uF
10V

C541
22000pF
50V

C537
33pF

L521
100NH
OPT

RXACK+

+3.3V_M

TUNER_SDA

C535
0.1uF

OPT

C551
220pF
50V

R524
0

TUNER_SCL

C534
0.1uF

C531
15pF

AVDD_DDR

R517
10K

24MHz

I2S_SCK

R514
100

TUNER_RESET

R513
100

R521
100

R561
10K

IC504
APX803D29
VCC

R520
100

I2S_SDO

GPIO56

GPIO55/I2S_OUT_WS

VSS

AVDD_DDR

IFAGC

C542
0.1uF

X501

C530
15pF

VIFM

VIFP

AVDD3P3_DADC

C533
0.1uF

AVDD33_DEMOD

I2S_WS

3.3V_DMPLL

GPIO57/I2S_OUT_BCK

C532
0.1uF
R512
1M

AVDD3P3_DMPLL

R511
220K

XTALO

C523
220pF

XTALI

R509
100

IF_AGC

R564
10
C544
0.1uF

C543
0.1uF

C545
0.1uF

C562
4.7uF
10V

R563
62K

HW_RESET
C563
0.1uF
16V

VDDC

IF_N

THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.

IF_P

VDDC_3.3
VDDC_3.3

32LN5100
MAIN SOC

2012/11/15
5

MAIN SOC

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

LGE Internal Use Only

EAX65027101
LB35B/LC35B/LL35B

FHD
P602
FI-RE51S-HF-J-R1500

1
2
3
4
5
6
7
8
9
10
11
12

RXA3+

13

RXA3-

14
15

RXACK+
RXACK-

16

RXA2+

17

HD
P601
FF10001-30

RXA2-

18
1
19

RXA1+
2

20

RXA13

21
4
22

RXA0+
5

23

RXA06

24
7
25
8
26
9
27
10
28
29

RXB3+
RXB3-

11
12

30
31

RXBCK+
RXBCK-

13
14

32
33

RXB2+
RXB2-

15
16

34
17
35
36

RXB1+
RXB1-

18
19

37
20
38

RXB0+

39

RXB0-

21
22
40
23
41
24
42
25
43
26
44
27
45
28
46
29
47

PANEL_VCC

48

30

FHD
L602
120

50

[29]
[28]
[27]
[26]
[25]

RXA0RXA0+

[24]
[23]
[22]

RXA1RXA1+

[21]
[20]
[19]

RXA2RXA2+

[18]
[17]
[16]

RXACK-

[15]

RXACK+

[14]
[13]

RXA3RXA3+

[12]
[11]
[10]
[09]
[08]
[07]
[06]
[05]

PANEL_VCC

[04]
[03]

HD
L601
120

[02]
[01]
HD
C603
0.1uF
16V

31

49

[30]

OPT
C602
1000pF
50V

OPT
C601
10uF
16V

51
52

THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.

FHD
C606
0.1uF
16V

OPT
C605
1000pF
50V

OPT
C604
10uF
16V

32LN5100
LVDS

2012/11/15
6

LVDS

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

LGE Internal Use Only

EAX65027101
LB35B/LC35B/LL35B

** 3.5V_ST -> 1.26V VDDC


+3.5V_ST

V0 = 0.8*(1+(R2/R1))

FROM LIPS & POWER B/D

IN_2

P701
SMAW200-H18S1

C740
10uF
6.3V

NC

RL_ON

PWR_ON
C702
0.1uF
16V

ZD702
SD05

120

DRV_ON

P-DIM

P-DIM2

L702

24V

10

24V

120

GND

11

12

GND

12V

13

14

12V

L703

12V

15

16

NC

120

GND

17

18

GND

P_12V

R710
100

R742
1

FB

R1

EN

C742
10uF
6.3V

1K

R740
2.7K

R2
1%

GND

R741
4.7K

R715
10K

R729

PWM_DIM

R716
10K

Q703

GND

C707
0.1uF
50V

C705
0.1uF
16V

3.5V

GND

+24V_AMP

ZD701
20V
READY

3.5V

C741
0.1uF
16V

+3.5V_ST

R714
1K

L701

OUT_2

1%

R744
10K
+3.3V_M

+3.5V_ST

THERMAL

IN_1

OUT_1

+3.5V_ST
MMBT3906(NXP)
Q722

+1.2V_VDDC
OUT:1.26V

IC701
MP20051

[EP]GND

MMBT3904(NXP)

INV_ON

** 3.3V_M -> 1.8V_M


IC711
AP1117E18G-13

+3.3V_M

IN
3

ADJ/GND
1

C744
0.1uF
16V

C743
10uF
6.3V

+1.8V_M
2

OUT

C745
10uF
6.3V

19

** +3.5V_ST -> 3.3V_M


+3.5V_ST
Q710
AO3435

C750
0.1uF
16V
READY

R748
33K

**12V->USB 5V

R749
2.2K
C

NR8040T4R7N
L771

C774
0.1uF
SS

L770
120

Closed IC709

C770
10uF
16V

IN

C772
0.1uF
16V

SW

GND

FB

VCC

3A

OUT:5V
R1
R770
43K

C776
22uF
10V

OPT

+5V_USB

C777
10uF
10V

1%

R771
33

R2

R778
47K

R772
8.2K
1%

EN

C775
0.1uF
16V

** Switch Panel-Vcc

BST

P_12V

R777
100K
+3.3V_M

JP711

JP710

R765
3.3K

OPT
R766
4.7K

PANEL_ON
JP709

C761
0.1uF
16V

R762
5.6K

** Jig Point_GND
JP708

C760
4.7uF
16V

R761
33K

THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.

PANEL_VCC

Q720
AO3407A

L761
120

C773
0.1uF
16V

P_12V

6.8uH
Closed IC709

Q711
MMBT3904(NXP)

POWER_SW

V0 = 0.8*(1+(R1/R2))
IC709
MP1497DJ

+3.3V_M
C754
10uF
6.3V

C752
0.1uF
16V

R750
10K

R747
10K

C771
1uF
25V

C753
4.7uF
10V

L750
BLM18PG121SN1D

B
Q721
E MMBT3904(NXP)

32LN5100
POWER

2012/11/15
7

POWER

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

LGE Internal Use Only

Standard Repair Process

Error
symptom

LCD TV

A. Video error

Established
date

No video/ Normal audio

Revised date

2013. 01 .24

1/14

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D Power B/D, LVDS Cable,Speaker Cable,IR B/D Cable,,,)
A1
No video
Normal audio

Normal
audio

Check Back Light


On with naked eye

N
Move to No
video/No audio

A4
Y

On

Check Power Board


24v, 12v,3.5v etc.

A2

Replace T-con Board


or module

Check Power Board 93.2~118.5V v output

Normal
voltage

Normal
voltage

Repair Power Board


or parts

Replace Inverter
or module

End

N
Repair Power
Board or parts

Precaution

A6 & A3

Always check & record S/W Version and White


Balance value before replacing the Main Board

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Replace Main Board

1 / 36

Re-enter White Balance value

LGE Internal Use Only

Standard Repair Process

LCD TV

Error
symptom

A. Video error

Established
date

No video/ No audio

Revised date

2013. 01 .24

2/14

A4
No Video/
No audio

Check various voltages


of Power Board
( 3.5V,12V,20V or 24V)

Normal
voltage?
N

Check and
replace
MAIN B/D
End

Replace Power
Board and repair
parts

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

2 / 36

LGE Internal Use Only

Standard Repair Process

Error
symptom

LCD TV

A. Video error

Established
date

Picture broken/ Freezing

Revised date

2013. 01 .24
3/14

A5
Check RF Signal level

Normal
Signal?

Check whether other equipments have problem or not.


(By connecting RF Cable at other equipment)
DVD Player ,Set-Top-Box, Different maker TV etc`

A6

Check RF Cable
Connection
1. Reconnection
2. Install Booster

Normal
Picture?

Check
S/W Version

Normal
Picture?

N
N

SVC
Bulletin?

Check
Tuner soldering

Normal
Picture?

Close

S/W Upgrade
Contact with signal distributor
or broadcaster (Cable or Air)

Replace
Main B/D
Normal
Picture?

Y
Close
Close

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

3 / 36

LGE Internal Use Only

Standard Repair Process

LCD TV

Error
symptom

A. Video error

Established
date

Tuning fail, Picture broken/ Freezing

Revised date

A5
Check RF Signal level

2013. 01 .24
4/14

Check RF signal cable


Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
Set-Top-Box, Different maker TV etc

A6
Normal
Signal?

Check
S/W Version

SVC
Bulletin?

Check
Tuner soldering

Replace
Main B/D

Y
S/W Upgrade

Contact with
signal distributor
or broadcaster

Normal
Picture?

Y
Close
Close

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

4 / 36

LGE Internal Use Only

Standard Repair Process

LCD TV

Error
symptom

A7

A. Video error

Established
date

Color error

Revised date

2013. 01. 24
5/14

A8/ A9

Check color by input


-AV
-COMPONENT
-HDMI

Color
error?

Check and
replace Link
Cable
(LVDS) and
contact
condition

Y
Color
error?

Color
error?

Replace Main B/D

Check error color


input mode

A10
Check Test pattern

Replace module

End

AV/
Component
error

Check
external
device and
cable

External device Y
/Cable
normal

Replace Main B/D

N
Request repair
for external
device/cable

N
HDMI
error

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Check external
device and
cable

5 / 36

External device Y
/Cable
normal

Replace Main B/D

LGE Internal Use Only

Standard Repair Process

LCD TV

Established
date

A. Video error

Error
symptom

Vertical / Horizontal bar, residual image,


light spot, external device color error

2013. 01 .24

Revised date

6/14

Vertical/Horizontal bar, residual image, light spot

Replace
Module

A7
Check color condition by input
-AV
-Component
-HDMI

Screen Y
normal?

A8/ A9

Check external
device
connection
condition

Y
Normal?

Screen
normal?

Check Test pattern

Replace Main B/D

Screen
normal?
Y

Request repair
for external
device

Replace
module

A10

Check and
replace Link
Cable

End

End

External device screen error-Color error


Check S/W Version

Check
version

AV
Input
error
Component
error

S/W Upgrade

Normal
screen?

Check screen
condition by input
-AV
-Component
-HDMI

HDMI

Y
Copyright 2013 LG Electronics. Inc. All
rights reserved.
End
Only for training and service purposes

6 / 36

Connect other external


device and cable

(Check normal operation of


External Input, Component,
and HDMI by connecting Jig,
pattern Generator ,Set-top
Box etc.
Connect other external
device and cable

(Check normal operation of


External Input, Component,
and HDMI by connecting Jig,
pattern Generator ,Set-top Box
etc.

Screen
normal?

Replace
Main B/D

Y
Request repair for
external device
Y
Screen
normal?

Replace
Main B/D

LGE Internal Use Only

Standard Repair Process

LCD TV

Error
symptom

B. Power error

Established
date

No power

Revised date

A11
Check
Power LED

. Stand-By: Red

2013. 01 .24
7/14

A13
DC Power on
by pressing Power Key
On Remote control

Power LED
On?
N

Normal N
operation?

Check Power
On High

OK?

Replace
Power
B/D

Check Power cord


was inserted properly

Replace Main B/D

A4
N

Measure voltage of each output of Power B/D

Normal?
Y

Close

Check ST-BY 3.5V

Normal
Y
voltage?

A12

Normal
voltage?

Replace Main B/D

N
Replace Power B/D

Replace Power
B/D

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

7 / 36

LGE Internal Use Only

Standard Repair Process

LCD TV

Established
date

B. Power error

Error
symptom

Off when on, off while viewing, power auto on/off

2013. 01 .24

Revised date

8/14

Check outlet

A14
Check A/C cord

Check for all 3- phase


power out

Error?

Check Power Off


Mode

CPU
Abnormal

Replace Main B/D

Normal?

End

N
Y

A13

Fix A/C cord & Outlet


and check each 3
phase out

(If Power Off mode is


not displayed)
Check Power B/D
voltage
Caution
Check and fix exterior
of Power B/D Part

* Please refer to the all cases which


can be displayed on power off mode.

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Replace Power B/D

Abnormal
1

Normal
voltage?

Replace Main B/D

N
Replace Power B/D

Status

Power off List


"POWEROFF_REMOTEKEY"
"POWEROFF_OFFTIMER"
"POWEROFF_SLEEPTIMER"
"POWEROFF_INSTOP"
Normal "POWEROFF_AUTOOFF"
"POWEROFF_ONTIMER"
"POWEROFF_RS232C"
"POWEROFF_SWDOWN"
"POWEROFF_UNKNOWN"
"POWEROFF_ABNORMAL1"
Abnormal
"POWEROFF_CPUABNORMAL"

8 / 36

Power
Power
Power
Power
Power
Power
Power
Power
Power
Power
Power

off
off
off
off
off
off
off
off
off
off
off

Explanation
by REMOTE CONTROL
by OFF TIMER
by SLEEP TIMER
by INSTOP KEY
by AUTO OFF
by ON TIMER
by RS232C
by S/W Download
by unknown status except listed case
by abnormal status except CPU trouble
by CPU Abnormal

LGE Internal Use Only

Standard Repair Process

LCD TV

Error
symptom

C. Audio error

Established
date

No audio/ Normal video

Revised date

A15
No audio
Screen normal

Check user
menu >
Speaker off

2013. 01 .24
9/14

A16
N

Off

Check audio B+ 24V


of Power Board

Normal
voltage

Cancel OFF

Check Speaker
disconnection

Replace Power Board and repair parts

Disconnection

Replace MAIN Board

End

Y
Replace Speaker

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

9 / 36

LGE Internal Use Only

Standard Repair Process

LCD TV

C. Audio error

Error
symptom

Wrecked audio/ discontinuation/noise

Established
date

2013. 01 .24

Revised date

10/14

abnormal audio/discontinuation/noise is same after Check input signal compared to No audio


A16

Check input
signal
-RF
-External Input
signal

Wrecked audio/
Discontinuation/
Noise for
all audio
Signal
normal?

Check and replace


speaker and
connector

Check audio
B+ Voltage (24V)

Wrecked audio/
Discontinuation/
Noise only
for RF

Normal
voltage?
Replace Main B/D

N
Replace Power B/D

(When RF signal is not


received)
Request repair to external
cable/ANT provider
(In case of External
Input signal error)
Check and fix
external device

Replace Main B/D

Wrecked audio/
Discontinuation/
Noise only
for External Input
Connect and check
other external device

Normal
audio?

End

Y
Check and fix external device

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

10 / 36

LGE Internal Use Only

Standard Repair Process

Error
symptom

LCD TV

D. Function error

Established
date

Remote control & Local switch checking

Revised date

2013. 02. 02
11/14

1. Remote control(R/C) operating error


A17
Check R/C itself
Operation

A17

Check & Repair


Cable connection
Connector solder

Normal
Y
operating?
N

Normal
operating?

Check R/C Operating


When turn off light
in room

Check & Replace


Baterry of R/C

If R/C operate,
Explain the customer
cause is interference
from light in room.

Normal
operating?

Replace
Main B/D

A17

Check B+ 3.5V
On Main B/D

A4

Close

Normal
Voltage?

Check IR
Output signal

Check 3.5v on Power B/D


Replace Power B/D or
Replace Main B/D
(Power B/D dont have problem)

Normal
Signal?

N
Repair/Replace
IR B/D

Close

N
Replace R/C

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

11 / 36

LGE Internal Use Only

Standard Repair Process

LCD TV

Check
input
signal

Signal
input?

Established
date

D. Function error

Error
symptom

External device recognition error

Check and fix


external device/cable

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Check technical
information
- Fix information
- S/W Version

Technical
information?

2013. 02. 02

Revised date

External Input and


Component
Recognition error

12/14

Replace Main B/D

Fix in
accordance
with technical
information

12 / 36

RGB,HDMI/
DVI, Optical
Recognition error

Replace Main B/D

LGE Internal Use Only

Standard Repair Process

LCD TV

Identify
nose type

Error
symptom

Circuit
noise

Mechanical
noise

E. Noise

Established
date

Circuit noise, mechanical noise

Revised date

Check location
of noise

13/14

Replace PSU(with LED driver)


OR

Replace LED driver

Check location of
noise

Mechanical noise is a natural


phenomenon, and apply the 1st level
description. When the customer does not
agree, apply the process by stage.
Describe the basis of the description in
Part related to nose in the Owners Manual.

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

2013. 02. 02

OR

OR

13 / 36

When the nose is severe, replace the module


(For models with fix information, upgrade the S/W or
provide the description)
If there is a Tak Tak noise from the cabinet,
refer to the KMS fix information and then proceed
as shown in the solution manual
(For models without any fix information, provide
the description)

LGE Internal Use Only

Standard Repair Process

LCD TV

F. Exterior defect

Error
symptom

Zoom part with


exterior damage

Exterior defect

Module
damage

Replace module

Cabinet
damage

Replace cabinet

Remote
controller
damage

Stand
dent

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Established
date
Revised date

2013. 02. 02
14/14

Replace remote controller

Replace stand

14 / 36

LGE Internal Use Only

Contents of LCD TV Standard Repair Process Detail Technical Manual


No.

Error symptom

Content

Page

Check LCD back light with naked eye

A1

LED driver B+ measuring method

A2

Check White Balance value

A3

Power Board voltage measuring method

A4

TUNER input signal strength checking method

A5

LCD-TV Version checking method

A6

LCD TV connection diagram

A7

Check Link Cable (LVDS) reconnection


condition

A8
A9

12

Adjustment Test pattern - ADJ Key

A10

13

LCD TV connection diagram

A8

Check Link Cable (LVDS) reconnection


condition

A8
A9

15

Adjustment Test pattern - ADJ Key

A10

16

Exchange T-Con Board (1)

A-1/5

17

Exchange T-Con Board (2)

A-2/5

Exchange LED driver Board (PSU)

A-3/5

19

Exchange Module itself (1)

A-4/5

20

Exchange Module itself (2)

A-5/5

2
3

A. Video error_ No video/Normal audio

4
6
7

A. Video error_ No video/Video lag/stop

9
10
11

14

18

A. Video error_Color error

A. Video error_Vertical/Horizontal bar,


residual image, light spot

<Appendix>
Defected Type caused by T-Con/
Inverter/ Module

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

15 / 36

Remarks

Continue to the next


page
LGE Internal
Use Only

Contents of LCD TV Standard Repair Process Detail Technical Manual


Continued from previous page
No.

Error symptom

Content

Page

21

Check front display LED

A11

22

Check power input Voltage & ST-BY 3.5V

A12

Checking method when power is ON

A13

POWER BOARD voltage measuring method

A4

POWER OFF MODE checking method

A14

Checking method in menu when there is no


audio

A15

Voltage and speaker checking method when


there is no audio

A16

23

B. Power error_No power

24

Remarks

25
26

B. Power error_Off when on, off while


viewing

28
C. Audio error_No audio/Normal video
29
30

C. Audio error_Wrecked
audio/discontinuation

Voltage and speaker checking method in


case of audio error

A16

31

D. Function error_ No response in


remote controller, key error

Remote controller operation checking method

A17

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

16 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

A. Video error_No video/Normal audio

Content

Check Back Light On with naked eye

Established
date
Revised
date

2013. 02.15
A1

<ALL MODELS>

Power On -> disjoint back case -> check lighting from the module

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

17 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

A. Video error_No video/Normal audio

Content

Inverter B+ 24V measuring method

Established
date
Revised
date

2013. 02 .15
A2

<ALL MODELS>

Measure DC Voltage applying to Module from Power Board.

*Output Voltage is depend on inch


32 inch : 65.6~86.9V
39 inch : 117.3~142.2V
42 inch : 141.8~164.3V

*Output Voltage from Power Board -> supply to Module.


Check Pin contacting statement and connection statement.
Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

18 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

A. Video error_No video/Normal audio

Content

Check White Balance value

Established
date
Revised
date

2013. 02.15
A3

<ALL MODELS>

Entry method
1. Press the ADJ button on the remote controller for adjustment.
2. Enter into W/B ADJUST

3. After recording the R, G, B (GAIN, Offset) value of Color Temp (Cool/Medium/Warm),


re-enter the value after replacing the MAIN BOARD.
4. Confirm W/B ADJUST OK at In-start menu.

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

19 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

A. Video error_No video/ Audio

Content

Power Board voltage measuring method

Established
date
Revised
date

2013. 02.15
A4

Edge LED
Check the DC 24V, 12V, 3.5V.
18 Pin (Power Board Main Board) Common

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Power on

DRV ON

3.5V

PDIM

3.5V

N/C

GND

GND

24V

10

24V

11

GND

12

GND

13

12V

14

12V

15

12V

16

N.C

17

GND

18

GND

20 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

A. Video error_Video error, video lag/stop


LCD-TV Version checking method

Content

<ALL MODELS>

Established
date
Revised
date

2013. 02.15
A6

1. Checking method for remote controller for adjustment

Version

Press the IN-START with the remote


controller for adjustment

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

21 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom
Content

A. Video error _Vertical/Horizontal bar, residual


image, light spot
LCD TV connection diagram (1)

Established
date
Revised
date

2013. 02.15
A7

<ALL MODELS>

As the part connecting to the external input, check the


screen condition by signal

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

22 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom
Content

A. Video error_Color error


Check and replace Link Cable(LVDS) and contact condition

Established
date
Revised
date

2013. 02.15
A8/A9

<ALL MODELS>

1. Check and replace LVDS Cable


2. Check LVDS connection condition

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

23 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

A. Video error_Color error

Content

Adjustment Test pattern - ADJ Key

Established
date
Revised
date

2013. 02.15
A10

You can view 6 types of patterns(with White and Full White) using the ADJ Key
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

24 / 36

LGE Internal Use Only

Appendix : Exchange T-Con Board (1)

Solder defect, CNT Broken

Solder defect, CNT Broken

Solder defect, CNT Broken

Solder defect, CNT Broken

T-Con
T-Con
Defect,
Defect,
CNT
CNT
Broken
Broken
Solder
defect,
CNT
Broken
T-Con
Defect,
CNT
Broken

Abnormal Power Section

Solder defect, Short/Crack


Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

Abnormal Power Section


25 / 36

Solder defect, Short/Crack


LGE Internal Use Only

Appendix : Exchange T-Con Board (2)

Abnormal Power Section

Solder defect, Short/Crack

GRADATION
Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

Abnormal Power Section

Solder defect, Short/Crack

Fuse Open, Abnormal power section

Abnormal Display

Noise

GRADATION

26 / 36

LGE Internal Use Only

Appendix : Exchange PSU(LED driver)

No Light

Dim Light

Dim Light

Dim Light

No picture/Sound Ok
Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

27 / 36

LGE Internal Use Only

Appendix : Exchange the Module (1)

Panel Mura, Light leakage

Crosstalk

Panel Mura, Light leakage

Press damage

Press damage

Crosstalk

Un-repairable Cases
In this case please exchange the module.

Press damage
Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

28 / 36

LGE Internal Use Only

Appendix : Exchange the Module (2)

Vertical Block
Source TAB IC Defect

Horizontal Block
Gate TAB IC Defect

Vertical Line
Source TAB IC Defect

Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect

Vertical Block
Source TAB IC Defect

Horizontal line
Gate TAB IC Defect
Gate TAB IC Defect

Un-repairable Cases
In this case please exchange the module.
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

29 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

B. Power error _No power

Content

Check front display LED

Established
date
Revised
date

2013. 02.15
A11

ST-BY condition: Red


Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

30 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

B. Power error _No power

Content

Check power input voltage and ST-BY 3.5V

Established
date
Revised
date

2013. 02.15
A12

Edge LED
Check the DC 24V, 12V, 3.5V.
18 Pin (Power Board Main Board) -

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Power on

DRV ON

3.5V

PDIM

3.5V

N/C

GND

GND

24V

10

24V

11

GND

12

GND

13

12V

14

12V

15

12V

16

N.C

17

GND

18

GND

31 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

B. Power error _No power

Content

Checking method when power is ON

Established
date
Revised
date

2013. 02.15
A13

Edge LED
Check the DC 24V, 12V, 3.5V.
18 Pin (Power Board Main Board) - Common

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

Power on

DRV ON

3.5V

PDIM

3.5V

N/C

GND

GND

24V

10

24V

11

GND

12

GND

13

12V

14

12V

15

12V

16

N.C

17

GND

18

GND

32 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

B. Power error _Off when on, off whiling viewing

Content

POWER OFF MODE checking method

Established
date
Revised
date

2013. 02. 15
A14

<ALL MODELS>

Entry method
1. Press the IN-START button of the remote controller
for adjustment
2. Enter to ENGINEER OPTION
3. Enter and Check POWER OFF HISTORY

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

33 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


Error
symptom

LCD TV

Content

C. Audio error_No audio/Normal video


Checking method in menu when there is no audio

Established
date
Revised
date

2013. 02.15
A15

<ALL MODELS>

Checking method
1. Press the MENU button on the remote controller
2. Select the AUDIO function of the Menu
3. Check whether TV Speaker is on

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

34 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

C. Audio error_No audio/Normal video

Content

Voltage and speaker checking method


when there is no audio

<ALL MODELS>

Established
date
Revised
date

2013. 02. 15.


A16

Check the DC 24V, 12V,


3.5V.
18
Pin (Power Board Main Board) -Common

Power on

DRV ON

3.5V

PDIM#1

3.5V

PDIM#2

GND

GND

24V

10

24V

11

GND

12

GND

13

12V

14

12V

15

12V

16

N.C

17

GND

18

GND

Checking order when there is no audio


Check the contact condition of or 24V connector of Main Board
Measure the 24V input voltage supplied from Power Board
(If there is no input voltage, remove and check the connector)
Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND
and output terminal, the speaker is normal.
Copyright 2013 LG Electronics. Inc. All rights reserved.
Only for training and service purposes

35 / 36

LGE Internal Use Only

Standard Repair Process Detail Technical Manual


LCD TV

Error
symptom

D. Function error_ No response in remote controller,


key error

Content

Remote controller operation checking method

Established
date
Revised
date

2013. 01 .09
A17

<ALL MODELS>

P600

1
2
3
4
5
6
7
8
9

GND
KEY1
KEY2
3.5V_ST
GND
LED_R/BUZZ
IR
GND
GND

Checking order
1, 2. Check IR cable condition between IR & Main board.
3. Check the st-by 3.5V on the terminal 4.

Copyright 2013 LG Electronics. Inc. All rights reserved.


Only for training and service purposes

36 / 36

LGE Internal Use Only