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Introduction
Luis A. Moncayo Martnez
Diploma in Operations Planning and Management
Instituto Tecnol
ogico Aut
onomo de M
exico
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Table of contents
1
Process Modelling
Value chain framework of M. Porter
Supply-Chain Operations Reference-model
Planning triangle
Drivers of SC performance
Metrics
Concept of Logistics
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In the 1980s new strategies that allowed companies to reduce cost and
better compete in different markets appeared. Strategies such as
just-in-time manufacturing, kanban, lean manufacturing, total quality
management, and others became popular. Corporations invested an
enormous amount of resources in implement them.
However, in the last few years many corporations have realised than an
efficient and integrated SC is the next step forward in order to minimise
cost and products lead time.
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Two examples
Dell Computers applies a strategy called Virtual Integration in
which the SC is integrated with its suppliers by means of information
technologies that enable it to reduce the computer lead time to only
five days and get revenues of US$12 billions in thirteen years
Procter & Gamble reported it saved its retailers customers US$65
millions in an eighteen-month SC initiative in which the manufactures
and suppliers work closely
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Concept
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Concept (Cont.)
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Concept (Cont.)
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Concept (Cont.)
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Components - Management
There are six key elements to a supply chain:
1
Production
Supply
Inventory
Location
Transportation
3
4
5
6
Information
Three flows:
1
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Components - Network
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Difficulties in SC processes
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Objectives
To get the most profit, a company must have at least four main objectives:
Provide:
1
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Objectives (Cont.)
Aims:
1
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Process Modelling
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Demand management
Order fulfilment
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Infrastructure
Human Resource Management
Technology Development
n
rg i
Ma
Support
Activities
Service
Marketing and
Sales
Outbound Logistics
Operations
rgi
Ma
Inbound Logistics
Procurement
Primary Activities
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Channel
Value Chains
Supplier
Value Chains
Customer
Value Chains
Organisations
Value Chain
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BUSINESS PROCESS
RE-ENGINEERING
BENCHMARKING
BEST PRACTISES
ANALYSIS
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PROCESS REFERENCE
MODEL
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SCOR-Model
Process type
Process categories
Process elements
Implantation
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SCOR-Model (Cont.)
Level 1 - Process Types
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SCOR-Model (Cont.)
Level 2 - Process Categories
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SCOR-Model (Cont.)
Level 3 - Process Elements
(Customer) Customer requirements
(D1.3, D1.10) Order backlog, shipments
(EP.3) Planning data
(EP.9) Revised aggregate forecast and projections, revised business assumptions
P1.1
Identify, prioritise,
and aggregate
supply chain
requirements
P1.2
Identify, assess, and
aggregate supply
chain resources
(P2.4) Sourcing plans
(P3.4) Product make plans
(P4.4) Delivery plans
(EP.3) Planning data
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P1.3
P1.4
Establish and
communicate
supply chain plans
Supply chain plans
(P2.1, P3.1, P4.1) (Customer)
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Responsiveness spectrum
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1. Facilities
Capacity
Utilization
Theoretical flow/cycle time of production
Actual average flow/cycle time
Flow time efficiency
Product variety
Volume contribution of top 20% SKUs and customers
Processing/setup/down/idle time
Average production batch size
Production service level
Example: Toyota and Honda
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2. Inventory
Average inventory
Products with more that a specified number of days of inventory
Average replenishment batch size
Average safety inventory
Seasonal inventory
Fill rate
Fraction time out of stock
Example: Nordstrom (US retailer)
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3. Transportation
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4. Information
Forecast horizon
Frequency of update
Forecast error
Seasonal factor
Variance from plan
Example: Dell computers
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5. Sourcing
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6. Pricing
Profit margin
Days sales outstanding
Average sale price
Average order size
Range of sale price
Range of period sale
Example: Amazon
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Making-decision levels
The key issues in SCM span a large spectrum of a firms activities, from
strategic through the tactical to the operational levels.
Strategic level deals with decisions that have a long-lasting effect on
the firm
Tactical level includes decisions that are typically updated anywhere
between once every quarter and once every year
Operational level refers to day-to-day decisions
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Making-decision levels
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Concept of Logistics
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Concept of Logistics
What is Logistics?
Part of the supply chain process that plans, implements, and controls
the efficient, effective forward and reverse flow and storage of goods,
services, and related information between the point of origin and the point
of consumption in order to meet customers requirements
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Storage
Flow of Materials
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Importance of Logistics)
where (place)
they wish to consume them. Values is added when customers are willing to
pay more for a product or service than the cost to place it in their hands.
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