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DOCUMENT NUMBER :

Generic Code

Organisation
Code

Doc Type Code

Department / Discipline Code

Numeric Sequence Number

1404505

METHOD STATEMENT FOR PQT OF HEAT SHRINKABLE


SLEEVE

B
Rev

14/03/2015
Date

IFR
Prepared By

Reviewed By

Approved By

Description

METHOD STATEMENT FOR PQT Originator:


Date:
OF HEAT SHRINKABLE SLEEVE
Page:

Doc No:

Rev:

14/03/2015
3 of 12
B

TABLE OF CONTENTS
PURPOSE--------------------------------------------------------------------------------------------------------------------------3
REFERNCES,
STANDARD
SPECIFICATION-----------------------------------------------------------------------------3

AND

DEFINITION
AND
ABBREVIATION---------------------------------------------------------------------------------------------3
PROCEDURE
FOR
QUALIFCATION
SLEEVE-----------------------------------------------------3-4

OF

HEAT

SHRINKABLE

ATTACHEMENT-------------------------------------------------------------------------------------------------------------------5

METHOD STATEMENT FOR PQT Originator:


Date:
OF HEAT SHRINKABLE SLEEVE
Page:

Doc No:

1.0

2.0

3.0
4.0

Rev:

14/03/2015
3 of 12
B

PURPOSE
The purpose of this work method statement is to describe and document
qualification of Heat shrinkage sleeve application for field coating
REFERENCES, STANDARD AND SPECIFICATION
o Contracts document
o Shrink sleeve manufacturers installation guide (HTLP 80) for application
of HSS
o Project construction procedure
o ST 3 (Surface Preparation)

DEFINISION AND ABBREVIATION


HSS: Heat Shrinkable Sleeve
PROCEDURE FOR QUALIFICATION OF HEAT SHRINKABLE SLEEVE
4.1
In line with contract document, field joint coating, the heat shrinkable
sleeve (HSS) application method shall be qualified for use on the project
by the performance of a HSS procedure Qualification Test.
4.2
Inspection and test equipment shall be listed in HSS procedure
qualification Test Report attached).
4.3
Material for HSS procedure qualification Test shall be listed in HSS
procedure qualification Test (attached)
4.4

HSS shall be applied to a welded joint in project material in accordance


with project construction procedure.
1
Surface preparation: Visual inspection and surface profile. The
surface preparation of the field joint shall be deemed acceptable when it
has the characteristics listed below.
The substrate is visually clean and free from any evidence of
contamination, Weld spatter/mill scale or other foreign matters
and corrosion
2
Pre-Heat Temperature
Preheat the joint minimum 800c maximum 900, if ambient temperature
is <20 but if ambient temperature is >20 preheat is minimum 700c
maximum 800 using a propane torch. Check temperature with a contact
thermometer. The sleeve should overlap in the 10 to 2 Oclock position
and over the overlap of the sleeve onto itself should be at least 100mm.
3
Visual Inspection after Installation.
Full contact with steel joint

METHOD STATEMENT FOR PQT Originator:


Date:
OF HEAT SHRINKABLE SLEEVE
Page:

Doc No:

Rev:

14/03/2015
3 of 12
B

Adhesive flows beyond both sleeve


No cracks or hole in sleeve backing
No scorch marks

Holiday Detection Testing


The result of a holiday detecting test of the field joint shall be deemed
acceptable when it is carried out within 16.3-18.2Kv.
4.4

5.0

On successful completion of the specified tests of the HSS procedure


shall deemed qualified, see HSS procedure qualification Test Report.
(Attached)
Attachment
5.1
Shrink Sleeve manufacturers installation guide for application of HSS
5.2
HSS procedure Qualification Test Report

METHOD STATEMENT FOR PQT Originator:


Date:
OF HEAT SHRINKABLE SLEEVE
Page:

Doc No:

14/03/2015
3 of 12

Rev:

PROJECT
CLIENT
WELD No
CONSUMABLE DETAILS
HSS
Epoxy Resin
Hardener

HTLP 80
Epoxy primer

INSPECTION AND TEST EQUIPMENT ETAILS


Equipment
model
Measuring Range
Thermometer
~500C~ 13000C
Holiday Detector
5Kv~ 35Kv
N
o
1

Description of
inspection
Surface profile

Required value

Pre-Heat Temperature

900C + 50C

Visual Inspection after


installation

Full contact with


the steel joint

Measured
Value

Accuracy
10C
0.1Kv
Result

ST 3

Adhesive flows
beyond both
sleeve
No crack or holes
in sleeve backing
4

Holiday detection
testing

SIGN:

16.3 Kv ~ 18.2
Kv

SIGN:

Remarks

METHOD STATEMENT FOR PQT Originator:


Date:
OF HEAT SHRINKABLE SLEEVE
Page:

Doc No:

14/03/2015
3 of 12

Rev:

______________________

________________

NAME:

NAME:

DATE:

DATE:

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