Kuliah

Manufaktur Lanjut (3 sks)

Prof. Dr.-Ing. Bambang Suharno
Prof. Dr. Dedi Priadi
Badrul Munir, PhD

Tujuan Pengajaran
n

Mahasiswa mampu menjelaskan prinsip,

fenomena, mekanisme dasar dan teknik
pembentukan logam melalui fasa cair,
padat dan serbuk, serta mampu
menganalisis dan menentukan proses
pembentukan yang diperlukan untuk
membuat suatu produk dengan kualitas
yang baik

Sistem Evaluasi
Komponen

BS

DP

BM

30

30

30

Kehadiran
dan
Lain-Lain

10%

Components in Products

Some products are a single

components (nail, bolt, fork, coat
hanger, etc.)

Some products are assemblies of

many components (ball point pens,
automobiles, washing machines, etc.)

All components are manufactured.

Manufacturing means, literally, Made

by Hand .

Materials in an Automotive Engine

Figure I.1 Section of an automotive engine - the Duratec V-6 - showing various
components and the materials used in making them. Source: Courtesy of Ford
Motor Company. Illustration by David Kimball.

History of Manufacturing (until

1700)

History of Manufacturing
(1700-1960)

History of Manufacturing
(1960-2000s)

Manufacturing Characteristics
of Alloys

Metal Fabrication
Shaping
Casting,
Powder
metallurgy

Metal
Working
Rolling, extrusion,
drawing, forging,
pressing
Hot working
cold working

Machining
Cutting,
grinding,
drilling

Joining

Thermal
Processing

Welding,
soldering,
brazing

Heat treatment

Primary Shaping Process

Finishing Process

Manufacturing Processes: Casting

Figure I.7a Schematic illustration of various casting processes

Sand Casting

Investment
Casting

Mould for wax patterns

Pouring

Wax patterns

Casting as-demoulded, with

sprue and runners

Mould, dewaxed
and fired

High Pressure Die Casting

Manufacturing Processes: Forming

and Shaping

Figure I.7b Schematic illustration of various bulk deformation processes

Manufacturing Processes: Forming

and Shaping

Figure I.7c Schematic illustration of various sheet metal forming processes

Rolling

Pressing and Deep Drawing

Extrusion and Drawing

Forging

Powder Metallurgy

Applications - Products

Manufacturing Processes:
Polymer Forming and Shaping

Figure I.7d Schematic illustration of

various polymer processing methods

Manufacturing Processes: Machining

Figure 1.7e Schematic illustrations of various

machining and finishing processes.

Manufacturing Processes: Joining

Figure I.7f Schematic illustration of various joining processes

Proses yang dibutuhkan untuk

membuat truk di bawah ini???

Tujuan Pengajaran
n

pembentukan logam melalui

Fasa cair Casting
n Fasa padat Metal Forming
n Fasa serbuk Powder Metallurgy
n

mampu menganalisis dan menentukan

proses pembentukan yang diperlukan
untuk membuat suatu produk dengan
kualitas yang baik