Beruflich Dokumente
Kultur Dokumente
Grate Cooler is from Claudius Peters (CPAG) design , double stage Cooler with Drive from
Hydraulic System For Grate 1 rated motor Hydraulic is 25 kW ,1750 rpm
Grate 2 rated motor Hydraulic is 34.5 kW , 1750 rpm
Hydraulic oil Volume is 1000 litre
Rated capacity for this cooler is 3300 tpd
Fig. Hydraulic Drive Motor, 2 motor for each grate
CPAG
Every Chamber in Grate 1 have individual Fan for Beam Aeration
HCRDI
Condition: - 1 Fan in Quarry Side (FA 26) and 1 Fan in Sea Side (FA 27) for supplying aeration into all chamber
in Grate 1
- Air flow from 1 Fan is distributed into 17 point for Fixed Beam and 17 point for Moving Beam aeration
- Risk for not enough flow for beam aeration
- increase thermal stress into the beam and grate plate
- potentially not suefficient cooling for clinker
II.1.2 Beam Design Grate 1
CPAG
CPAG
Condition : Moving Frame is consist from two piece , not directly one piece
This will reduce the risk from bent.
Condition : Seal Air Fan , for presurrizing bearing shaft housing , prevent any dust going into bearing
Many rows in Grate 2 also having the same wear condition in side wall like above
Measurement from Center Frame to both middle moving frame showing result as below:
Fig.3 Schematic Measurement Center Fixed Frame-Middle Moving Frame
Showing that maximum gap is on Chamber 1 (2 mm). It means if adjustment conducted in moving frame,
we can only do for 1 mm to make it level which is too little and will having not significant effect.
Next inspection is conducted to check the centerline Fixed Frame to each Side Moving Frame
Fig.4 Schematic measurement Center Fixed Frame - Side Moving Frame
Measurement from Centre Fixed Beam to each Side Moving Frame showing difference maximum 10 mm in the end
which proven to us that Movable Beam in Grate 2 is not in the same line to each side wall and made wear
condition as above. Because adjustment in Moving Frame will not give significant result, adjustment is needed
conducted by repositioning the movable beam to make the same gap.
We continued with checking Beam Levelling in Grate 2
Result showing many rows is not in the level position (more than 1mm). Ajustment shoud be conducted.
Recalculating the value and giving result adjustment needed as below
GRATE 1 ALIGNMENT
In Grate 1 ,replacement of 80 grate plate is conducted due to thickness already reach below 7 mm
Also 1 movable beam is replacing because burn out.
After new movable beam is installed , beam levelling check is conducted to check cooler alignment by using
transit level. Result Beam Levelling check
We see in many row beam condition is not in the level position. Allowable for level beam only + 1 mm
Adjustment is needed to levelling the beam. After calculated adjustment needed as below
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
M
F
544
564
578
598
612
632
646
666
680
700
714
734
748
768
782
802
816
836
850
870
884
904
918
938
952
972
986
1006
Target
LEFT SIDE
CENTER LEFT
CENTER RIGHT
RIGHT SIDE
554
573
588
607
622
641
656
675
690
709
724
743
758
777
792
811
826
845
860
879
894
913
928
947
962
981
996
1015
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