Beruflich Dokumente
Kultur Dokumente
HF0150:QuickSetup
ThistutorialdescribesthestepsrequiredformodelingandrunningonestepanalysisthatcanbeperformedinHyperFormwithintheRADIOSS
OneStepuserprofile.
Thefollowingstepsareinvolvedinonestepanalysis:
1.
Geometrycleanupandmeshing
2.
Assigningmaterialsandthickness
3.
Definingsymmetry
4.
Definingblankholders
5.
Definingdrawbeads
6.
Settingthestampingdirectioneitherbytippingthepartorbyusingtheexistingpartorientationastheformingaxis
7.
Checkingforundercuts
8.
Runningtheanalysis
Exercise1:GeometryCleanupandMeshing
ThisexerciseusesthemodelfilePart1a.igs.ThefollowingimageshowstheprogramwiththeRADIOSSOneStepuserprofileandmodelfile
loaded:
Step1:Loadthemodelfile
1.
ClickFile>Import....
2.
ClicktheImportGeometryicon
3.
ClicktheSelectFilesicon
4.
ClickImportandthenclickClose.
andbrowsetothefile<installation_directory>\tutorials\mfs\hf\1Step\part1a.igs.
Step2:Geometrycleanup
1.
IntheOneSteptab,rightclickonParts>New>Pick...asshownintheimagebelow:
Note:ThecomponentnameisrecognizedautomaticallyasPartoncethemodelisloadedintothesession.
2.
Pickthepartfromthescreen.
3.
Clickonproceed.
Note:ThematerialCRDQsteelandathicknessof1mmisassignedtothepartbydefault.
4.
Rightclickonthepartlvl1andselectGeometry>RemoveHoles.
5.
Inthediameter<field,enter40.
6.
Clickontheyellowsurfsbuttontohighlightit.Clickagainandselectdisplayedfromtheextendedentityselectionmenu.Thisselectsall
theentitiesonthescreen.
7.
Clickfind.AllpinholesfoundarehighlightedwithxP.
8.
Clickdeletetoclosethehole.
9.
Clickreturntoclosethepanel.
Step3:Meshingthepart
1.
Rightclickonthepartlvl1andselectMesh>RMesh.
2.
Enterthevaluesasshownbelow:
3.
ClickonMesh....
4.
Clicksurfsandselectdisplayedfromtheextendedentityselectionmenu.Thisselectsallthesurfacesdisplayedonthescreen.
5.
Clickproceed.
6.
ClickClose.
Exercise2:SettingupOneStepAnalysis
Step1:Assigningthematerialandthicknesstothepart
1.
RightclickonCRDQSteel>Database...tochangethematerialselection.
Note:Auserdefinedmaterialcanalsobeaddedtothedatabasebyeditingthematerialfilehf.dat.
2.
Whenfinishedviewing/changingthematerialselection,clickClosetoclosethedialog.
3.
HighlightThickness:1byclickingonitonce.Doubleclickonthedigit1tomakeiteditableandchangethevalueto1.5.
Step2:Settingsymmetryconditions
1.
IntheOneSteptab,rightclickonSymmetry:No>Edit.
2.
Clickontheyellownodesbuttonandselectonplanefromtheextendedentityselectionmenu.
3.
Clickthetoggleswitchtoxaxis.
4.
Pickapointonthesymmetricplane,asshownbelow.
5.
Clickselectentities.
6.
UnderConstraintType,clicktheXradiobutton.
7.
Clicksize=andenter10.
8.
Clickupdate.
9.
Clickreturn.
constraintsalongthesymmetricedge
Step3:Settingthestampingdirection
1.
RightclickonStampingDirection:XandselectZ.
Note:StampingcanalsobedoneinanyofthethreeprincipalaxesoranarbitraryaxisinspacebyusingStampingDirectioninthe
Autotippanel.Usethestampingdirectionsubpaneltospecifythestampinginanarbitrarydirection.
IntheAutotippanel,usethevectorselectorswitchtoassignadirection.Ifthestampingdirectionofthepartisnotoneofthe
principalaxes,useN1,N2,N3optionandselect2nodesonthemodeltodefineadirection.
Clickset.
Step4:Selectingtheblankholder
Blankholderscanbedefinedastheupperandlowerholdingsurfacesthatcontrolmetalflowaroundashapetobeformedinadrawoperation.
Theysupplyarestrainingforceonthematerialduringthepressingprocess.
HyperFormallowsyoutodefinetheblankholderforceintwoways:onelementandonedge.Thecorrelationbetweenthemagnitudeandlevelof
theappliedforcesisalwaysavailable.Edgeblankholderforceapplicationallowsyoutorestrainanedgebyenablingautomaticselectionofall
nodesbetweentwouserdefinednodesalongafreeedgeofapart.
Youcandefinetheblankholderforceintwoways:tonnageforceorpressurelevel(high,mediumandlow).
Note:
Thepressurelevelisproportionaltotheareaofblankundertheblankholderaswellasthickness.Apressurelevelof2MPa,5MPaand
10MPafora1mmblankhasbeenchosenasareferenceforLow,Medium,andHigh(basedonpracticalexperience).Thetonnage
(metrictonunit)isequivalenttothepressuretimestheblankholderareanormalized/scaledbythethickness(1metricton=9810N).
1.
IntheOneSteptab,rightclickonBlankholders>New.Ifdesired,youcandoubleclickonBlankholder1tochangethename.
2.
RightclickonBlankholder1>Elements
3.
Clickelemsandselectonplane.
4.
Selectzaxisandpickanodeonthebinder(flatregion)forB(basenode).
5.
Clickproceed.
6.
Friction,TonnageandPressurelevelappearsbelowBlankholder1.DoubleclickonthevaluesforFrictionandTonnagetochangethe
values.
7.
RightclickonPressureLevel:andselectMedium.
NoticethattheTonnagechangesaccordingtotheselectedpressurelevel.
Step5:Creatingdrawbeads
Modelingtheexactdrawbeadgeometryrequiresalargenumberofelements,whichincreasesCPUtimedramatically.Apracticalapproachisto
useanequivalentdrawbeadmodelbyrepresentingthedrawbeadanalyticallyandprovidingaconstantdrawbeadrestrainingforceandclosure
force.
Usethecalculatesubpaneltodeterminetheclosureandrestrainingforcebasedondrawbeaddimensions.Therestrainingforceisthevalueof
theforce(perunitlength)appliedbythebeadintheplaneoftheblanksurface.Theclosureforceistheforce(perunitlength)requiredinthe
perpendiculardirectiontokeepthedrawbeadclosed.
1.
FromtheOneSteptab,rightclickonDrawbeads>New>Restrain.
2.
Picktwonodesonthepartasindicatedintheimagebelowtodefinethedrawbeads.
3.
ClickProceed.
Noticeamessageshows"Thedrawbeadsethasbeencreated."Alinerepresentingdrawbeadsiscreated.
4.
NoticethatDrawbead1iscreatedwithadefaultRestraintForceandPressureLevel.DoubleclickDrawbead1torenameit.
5.
RightclickonPressureLevel>Medium.NoticethatRestraintForcechangesbasedonthePressureLevelselection.
Step6:Tipping
1.
RightclickontheOneSteptabanywhereintheredboxasshownbelowandselectAutotip.
2.
Selecttheautotipradiobutton.
3.
Verifytheentityselectorissettocompsandselectthelvl1component.
4.
Verifythetoggleissettofullmodelandkeeptherestoftheoptionsasdefault.
5.
Clickcalcautotip.
Noticetheangletobetiltedisdisplayedontheheaderbaronthelefthandbottomcornerandthemagnitudeisdisplayedintheanglefield.
6.
Clickautotip.
ThisactionwilltiltthepartbyananglecalculatedbyHyperFormtoreducedrawdepthduringforming.
7.
Clickreturn.
Step7:Checkingforundercuts
1.
RightclickontheOneSteptabanywhereintheredboxasshownaboveandselectUndercutCheck.
2.
Clickontheyellowcompsbuttontohighlightit.
3.
Pickthepartfromthescreen.
4.
Clickoncheckundercut.
Noticethemessage0elementswithundercutdetected.Ifthereareundercutsinthemodelthenthefailedelementsarehighlightedonthe
screen.
5.
Clickreturn.
Step8:Checkingthemodelandrunningtheanalysis
1.
RightclickontheOneSteptabanywhereintheredboxasshownaboveandselectCheckModel.Amessageisdisplayedonthemessage
bar,statingModelchecked.
2.
RightclickontheOneSteptabandselectRun.
3.
Enteranamefortherun.
Thefeasibilitysolverlaunches,asshownbelow:
Note:Itisadvisedtoruntheanalysisintoaseparatefolder.
Exercise3:Postprocessing
Afterthesuccessfulcompletionoftherun,rightclickonthewhitespaceoftheOneSteptabtoseetheBlankShape,%thinningand
Formabilityoptions,whichwerenotavailablebeforerunningtheanalysis.
Rightclickandselectthedesiredresulttypeforpostprocessing.
Step1:BlankShape
1.
RightclickontheOneSteptabanywhereinthewhitespaceandselectBlankShape.
2.
UnderBlankShapeProfile:clickontheInitialradiobutton.Noticethattheinitialblankshapeisdisplayedonthescreen,asshown
below.
3.
Clickonexporttowriteoutanigesboundaryofthepredictedblankshapetothefolderwherefeasibilityanalysiswasrun.Thefilewillbe
namedas<filename>_blank.iges.
Exercise4:BlankFit
Step1:Fittingtheinitialblankshapeintodifferentconfigurations
1.
FromtheToolsmenu,clickonBlankFit.Thiswillbringuptheblankfitutility,asshownbelow:
2.
UsethePartdropdownmenutoselectthecomponentonwhichtheonestepanalysiswasrun.
3.
KeepthedefaultvaluesforDensityandCostperKg.
4.
UnderPLOTOPTIONS,clickonthecheckboxnextto%ThinningandFormability.Noticethat%ThinningandFormabilitybuttons
becomesactive.
5.
Rotatethemodeltoadesireddirectionandclickon%Thinning.Thiscontoursthemodelwith%Thinningresulttype.
6.
Leftclicktocapturetheimagetoincludeitinthereport.ArightclickwillabortthefunctionandreturntotheBlankFitmacro.Thisis
indicatedbytheimageontherighthandbottomcornerofthegraphicsarea
7.
UnderBLANKSHAPES,checkalltheboxes.
8.
ClickonBlankFit.
Thiswillfittheblankintotheselectedshapes.
9.
ClickonPublishReport.
ThiswillopenaHTMLreportwithhyperlinkstoblankshapesandresults,asshownbelow.
11.
ClickClose.
Exercise5:BlankNest
Step1:Nestingtheinitialblankshapeoncoilorsheet
1.
ClickTools>BlankNesting.
2.
Clickonelemsandselectdisplayedfromtheextendedentityselectormenu.
3.
Clickonthenestingbutton.AnewwindowcalledBlankNestingopenswhichallowsyoutonesttheblankindifferentconfigurations.
4.
RightclickanywhereontheblankshapeandselectDuplicate.Thiswillcreateaduplicateoftheexistingblankshape.
5.
RightclickanywhereonthebluescreenandselectAutonestingfromthemenu.Thiswillmakethebestfitofthe2shapesoftheblankon
asheet.
6.
ClickonFile>Export.
7.
EnteranameandclickonSave.Thissavesan.igesboundaryofthenestedsheet.
8.
SelectFile>ExittocloseBlankNesting.
Note:ThereisadetailedexplanationofalltheoptionsinBlankNestingintheHyperFormonlinehelp.
Exercise6:ReportGeneration
Step1:Publishingareportofthefeasibilityanalysisresults
1.
ClickTools>ReportGenerator.TheReportGeneratoropensupasshownbelow:
2.
ClickontheResultFile:filebrowsericonandselect<filename>.resinthefolderwhereyouhaverunthefeasibilityanalysis.
Note:Youmustrunfeasibilityanalysisinaseparatefolderwithnospacesinthepathandinthefoldername.
3.
ClickontheReportName:filebrowsericonandtypeanameforthereport.
Note:Thefolderandreportnamemustnothaveanyspacesinthefoldernameorfilename.
4.
CheckalltheboxesunderResultTypes.
5.
UnderExportMode,selectHTML.
6.
UnderExportOptions,selectJPEG.
7.
ClickonGenerate.ThiscreatesareportinthefolderselectedintheReportNamefield.Itincludesfolderscalled<filename>_data_dir
and<filename>.hml.
8.
OpenthefolderthatwasselectedforReportName.Openthefile<filename>.htmlinInternetExplorerorFirefox.Thisopensahtml
pagewithhyperlinkstotheselectedresulttypesandthecorrespondingimagewithcontour,asshownbelow:
9.
ClickClosetoclosethepanel.
ReturntoRADIOSSOneStepTutorials