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Contact process produces more than 90% of the world sulphuric acid.
Raw materials used for the manufacture of sulphuric acid :(i) sulphur
(ii) air
(iii) water.
(b)Burning of metal sulphides such as zinc sulphide and lead sulphide also produces sulphur dioxide.
2ZnS(s) + 3O2(g) 2SO2(g) + 2ZnO(s)
2PbS(s) + 3O2(g) 2SO2(g) + 2PbO(s)
(c)The sulphur dioxide is then mixed with excess air.The mixture is dried and purified to remove
impurities such as arsenic compounds.
(d)Arsenic compounds found in sulphur will poison the catalyst in the converter, making the catalyst
ineffective.
2SO2(g) + O2(g)
2SO3(g)
burns in air
Sulphur dioxide, SO2
O2V2O5,450C, 1 atm
Sulphur trioxide, SO3
concentrated H2SO4
Oleum,H
2S2O7
water
water
Sulphuric acid, H2SO4
Figure 1 : The manufacture of sulphuric acid through the Contact process
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Sulphuric acid, H2SO4
Sulphur dioxide,SO2
Oleum, H2S2O7
Oily
liquid
Chemic
al
Formul
a:
H2SO4
Molar
mass 98
g mol-1
Melting
point
10oC
Highly
corrosi
ve
Boiling
Propertie
s of
sulphuric
acid
Nonvolatile
acid
point
340oC
Viscous
colourless
liquid
Diproti
c acid
Dense
Solubl
e in
water
7
Density
1.83g
cm-3
Sulphuric
acid is used
as:
to
manufactu
re
fertilisers
to
manufactur
e paint
pigment
to
manufacture
detergents
to
manufacture
synthetic fibre
to clean
metals
to
manufacture
plastics
as an
electrolyte in
car batteries
to manufacture
other chemicals
There are many fertilizers that can be made of sulphuric acid. Some of them are:
a)
b)
Ammonium sulphate
H2SO4(aq) +2NH3(aq) (NH4) 2SO4(aq)
c)
Potassium sulphate
H2SO4(aq) +2KOH (aq) K2SO4(aq) + 2H2O(l)
2) To manufacture detergents
Sulphuric acid reacts with by-products of oil refining to form sulphonic acid.
Neutralising the sulphonic acid with an alkali produces detergents.
3) To manufacture synthetic fibres
Synthetic fibres are polymers ( long chain molecules). Rayon is an example of a synthetic
fibre that is produced by the reaction of sulphuric acid eith cellulose threads soaked in
alkaline solution.
4) Cleaning metals
Before electroplating,sulphuric acid is used for cleaning metals to remove the surface
oxides.
5) Other chemicals
Sulphuric acid is used as other chemicals like pharmaceuticals,insectides, tartaric acid
and explosive.
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Metallurgy
Fertilisers
Paint pigment
Synthetic Fibre
Plastics
Electrolytes
10
Detergents
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The iron from the steel bridges reacts with sulphuric acid to form iron(II) sulphate.
Fe(s) + H2SO4(aq) FeSO4(aq) + H2(g)
13
14
15
Nitrogen and hydrogen are mixed according to the ratio 1 mole N2 : 3 moles H2.
The mixture is compressed to 200 atm and heated to a temperature of about 450C
The mixture is then passed through layers of heated iron catalyst in a reactor.Ammonia is
produced.
N2(g) + 3H2(g)
2NH3(g)
The reaction is reversible and the production of ammonia gives out heat.The high pressure
and iron catalyst speed up the rate of reaction.
The ammonia gas produced is liquefied ans separated to get a better yield.
The unreacted nitrogen and hydrogen are recycled and passed back into the reactor together
with the new source of nitrogen and hydrogen.About 98% of nitrogen and hydrogen are
converted into ammonia.
Ammonium fertilisers
Plants need nutrients like nitrogen, phosphorus, potassium and calcium to grow.
Ammonium fertilisers contain ammonium ions.In the soil, the ammonium ions are converted
to nitrate ions by bacteria
(a)
(b)
(c)
(d)
Ammonium fertilisers can be prepared by reactions between ammonia solution and acids.
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Properties of ammonia
colourle
ss gas
alkaline
gas
Physical
properti
es of
ammoni
a
very
soluble
in water
pungen
t smell
less
dense
than air
Ammonia solution can precipitate some metal hydroxides from their aqueous salt
solutions.The metal ions combine with the hydroxide ions from aqueous ammonia to
produce insoluble metal hydroxides : Mn (aq) + nOH (aq) M(OH)n(s)
Uses of ammonia
To make fertilisers
- provide plants the nitrogen they need to grow
- these fertilisers are ammonium salts obtained from the neutralization of ammonia with
different acids. Examples:
(a) Ammonium phosphate
- reaction of ammonia with phosphoric acid produces ammonium phosphates
NH3(aq) + H3PO(aq) NH4H2PO4(aq)
2 NH3(aq) + H3PO(aq) (NH4)2HPO4(aq)
- good fertilisers because they provide two important nutrients,phosphorus and
nitrogen.
(b) Ammonium nitrate
- ammonia is neutralised by nitric acid,ammonium nitrate is formed
NH3(aq) + HNO3(aq) NH4NO3(aq)
(c) Ammonium sulphate
- ammonia is neutralised by sulphuric acid
2NH3(aq) + H2SO4(aq) (NH4)2SO4(aq)
(d) Urea
- At a temperature of 200C and a high pressure of 200 atm, ammonia reacts with
carbon dioxide to produce urea.
2NH3(g) + CO2(g) CO(NH2)2(s) + H2O(l)
-
used as a raw material for the manufacture of nitric acid in the Ostwad process.
Liquid ammonia used as cooling agent
used as an alkali to prevent the coagulation of latex
Ammonia salts is used as smelling salts to revive people who have fainted
Preparation of ammonia
-The chief commercial method of producing ammonia is by the Haber-Bosch process, which
involves the direct reaction of elemental hydrogen and elemental nitrogen.N2 + 3H2 2NH3 This
reaction requires the use of a catalyst, high pressure (1001,000 atmospheres), and elevated
temperature (400550 C [7501020 F]). Actually, the equilibrium between the elements and
ammonia favours the formation of ammonia at low temperature, but high temperature is required
to achieve a satisfactory rate of ammonia formation. Several different catalysts can be utilized.
Normally the catalyst is iron containing iron oxide. However, both magnesium oxide on
18
aluminum oxide that has been activated by alkali metal oxides and ruthenium on carbon have
been employed as catalysts. In the laboratory, ammonia is best synthesized by the hydrolysis of a
metal nitride.Mg3N2 + 6H2O 2NH3 + 3Mg(OH)2
Alloys
19
High density
Physical
properti
es of
pure
metals
Ductile
Good
conductors of
heat and
electricity
Malleable
High melting
& boiling
points
Pure metal is made up of one type of atoms,thus all atoms are of the same size.
In solid state ,the atoms in a pure metal are orderly arranged
and closely packed together.Thus,pure metals have high
densities.
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Although the forces of attraction between the metal atoms are strong,they are not
rigid.Therefore when a force is applied,the layers of atoms can slide over one another.Thus
metals are ductile or can be stretched.
Force
Layers
slide
of atoms
over one another
The arrangement of atoms in pure metals are not perfect.There are some empty spaces in
between the atoms.When a metal is knocked or pressed,groups of atoms may slide and then
settle into new position.So,metals are malleable.
Force
Pure metals are weak and soft due to their ductility and malleability
An alloy is a mixture of two or more elements with a certain fixed composition in which the
major component is a metal.
Pure metals are normally soft and easily oxidised.This is the reason why monuments or
statues are made of bronze(an alloy) and not copper(a pure metal).
Figure 5 :
Making alloy
Cupro-nickel
Steel
Stainless steel
Duralumin
Composition
90% copper,
10% tin
70% copper
30% zinc
Properties
Hard,strong,does not
corrode easily,shiny surface
Harder than copper
75% copper
25% nickel
99% iron
1% carbon
74% iron,
8% carbon
18%chronium
93%aluminium
Beautifulsurface,shiny,
hard,does not corrode easily
Hard,strong
Shiny,strong,does not rust
Light,strong
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Uses
Medals,statues,monuments,art
objects
Musical instruments,
kitchenware, door knobs,bullet
cases,electric parts,ornaments
Coins
Buildings,bridges,body of cars,
railway tracks
Cutlery,surgical
instruments,sinks,
pipes
Body of aircraft and bullet trains
Pewter
9-carat gold
3% copper
3%magnesium
1%manganese
96% tin
3% copper
1% antimony
37.5% gold
11% silver
51.5 % copper
Art objects,souvenirs
Jewellery
23
Synthetic Polymer
24
Polymers are large long-chain molecules formed by joining together many identical repeating
sub-units called monomers.
Polymerisation is a process by which the monomers are joined together into chain-like
molecule called polymer.
Formation of polymer
Polymers
Natural Polymers
Exist in living things in
nature
Ex:Protein,cellulose,wool,si
lk,
starch,natural
rubber & DNA
Synthetic Polymers
They are man-made in
laboratory through
chemical processes.
Ex: Plastics, nylon
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Natural Polymers
NATURAL POLYMER
MONOMER
Rubber
Isoprene
Cellulose
Glucose
Starch
Glucose
Protein
Amino acid
Fat
Fatty acid and glycerol
Nucleic acid
Nucleotides
Examples of natural polymers and their monomers
USE
Tyres, eraser, condom, electric insulation, elastic bands
and belts.
Paper, textiles, pharmaceuticals, and explosives
To stiffen cloth (as in laundering), used in cooking to
thicken foods, manufactured of adhesives, paper, textiles
and as a mold in the manufacture of sweets.
Essential in the diet of animals for the growth and repair
of tissue,
Maintaining healthy skin and hair, insulating body organs
against shock, promoting healthy cell function and serve
as energy stores for the body
Synthetic Polymer
Addition polymerisation
- involves monomers with double bonds between the carbon atoms.
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During addition polymerisation, the double bonds between pairs of carbon atoms break
and the carbon atoms pf adjacent ethene molecules join together to form a molecule of
poly or polythene.
Condensation polymerisation
- involves the joining up of monomers with the formation of other smaller and simple
molecules.
Plastics
Plastics are the largest group of synthethic polymers with the following properties:
(a)Can be easily moulded
(b)Low density
(c)Strong
(d)Inert to chemicals
(e)Insulator of heat and electricity
(f)Can be coloured
Name of polymer
Polyethylene
(polythene)
Polypropylene
(polypropene)
Equation for
polymerisation
H H
n C=C
H H
n
Ethene
Polythene
H CH3
CH3
n C=C
H H
n
Propene
Polypropene
H H
CC
H H
CC
H H
Properties
Uses
Durable,light,impermeable,
Inert to chemicals,easily
melted,insulator
Shopping bags,
Plastic cups and
plates,toys
Durable,light,impermeable,
Inert to chemicals,easily
melted,insulator,can be
moulded and coloured
Bottles,furniture,
battery casing,
pipes,toys
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F F
n C=C
F F
n
Tetrafluoroethene
Teflon
F F
CC
F F
Durable,non-stick,
Chemically inert,strong,
impermeable
Teflon
Synthetic fibre
Synthetic fibre are long-chain polymers which are not easily stretched and have high strength.
Polynamides and polyester are two groups of synthetic polymers used as fibres for making
tekstil.
Polypropene
Perspex
a)
b)
c)
d)
e)
a)
b)
c)
d)
e)
a)
b)
c)
d)
e)
a)
b)
USE
Make buckets
Make plastic bags
Make raincoats
Make films
Make rubbish bins
Make water pipes
Make electric cables
Make mats
Make vinyl records
Make clothes hangers
Make ropes
Make bottles
Make chairs
Make drink cans
Make carpets
Make car windows
Make plane windows
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Nylon
Polystyrene
Terylene
c)
a)
b)
c)
d)
a)
b)
c)
a)
29
30
Glass
The major component of glass is silica or silicon dioxide,SiO2 which can be found in sand.
Glass can made by heating a mixture of silicon dioxide and metal carbonates to a temperature
above 1500C.
Type of glass
Fused glass
Composition
Silicon dioxide
Soda-lime glass
silicon dioxide
Sodium oxide
Calcium oxide
Properties
High melting
point
High temperature
and chemical
durability
Resistant to
thermal shock
transparent to
ultraviolet and
infrared light
Low melting
point
High thermal
expansion
coefficient
Does not
withstand heat
Cracks easily with
sudden change in
temperature
Good chemical
durability
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Uses
Laboratory
glassware
Arc tubes in
lamps
Lenses
Telescope mirrors
Optical fibres
Containers such
as bottles,jars.
Flat glass
Windowpanes
Mirrors
Light bulbs
Industrial and art
objects.
Borosilicate glass
Silicon dioxide
Boron oxide
Sodium oxide
Calcium oxide
Silicon dioxide
Lead(II) oxide
Sodium oxide
32
Easy to mould
and shape
Transparent to
visible light
Transparent to
visible light
resistant to
chemicals
Lower thermal
expansion
coefficient
Resistant to
thermal shock
Can withstand
wide range of
temperature
changes
Soft,easy to melt
Transparent to
visible light
High density
High reactive
index
Cookware
Laboratory
glassware
Automobile
headlights
glass pipelines
Electrical tubes
Tableware
Art objects
Crystals
Prisms
Lenses
Ceramics
33
Very hard
and strong
Resist
compressio
n
Brittle
Properti
es of
ceramic
s
Chemically
inert and
does not
corrode
Very high
melting
point
Good
insulator of
electricity
and heat
Property
Hard and strong
Uses
Building materials
Examples
Tiles,bricks,roofs,cement,
abrasive for grinding
Vases,porcelain ware,sinks,
bathtubs
Kitchenware
Cooking pots,plates,bowls
Insulation
Hard and
do not
bend
strong
under
compressi
on
Do not
corrode
Inert to
chemicals
Common
propertie
s of glass
and
ceramics
Good heat
insulators
Brittle
Good
electrical
insulators
35
Composite
materials
36
Reinforced concrete
Reinforced concrete is formed when concrete is reinforced with steel wire netting or steel
rods.
Essential for the construction of large structures like high-rise buildings,bridges and oil
platforms.
Has a greater strength than ordinary concrete and has higher resistance to impact.
Superconductors
capable of conducting electricity without any electrical resistance when they are cooled to an
extremely low temperature.
Fibre Optic
consists of a bundle of glass or plastic threads that are surrounded by a glass cladding.
used to replace copper wire in long distance telephones lines,in mobile phones,video cameras
and to link computers within local area networks.
37
used in instruments for examining internal parts of the body or inspecting the interior of
manufactured structural products.
Fibre glass
produced when glass fibres are embedded in plastic resins to produce glass fibre reinforced
plastics.
has high tensile strength,can be easily coloured,moulded and shaped,inert to chemicals and is
low in density.
Photochromic glass
changes from transparent to coloured when it is exposed to ultraviolet light, and reverts to
transparency when the light is dimmed or blocked.
38
Conculsion
39
40
Acknowledgements
41
First of all,I would like to thank the God for giving me blessings to complete this
folio just in time.Even I faced a lot of difficulties when doing this project,I managed to
overcome it by the Gods blessing .
Then, thanks to my chemistry teacher Puan Noorlida AB Kadir for being such a
good guider while doing this project.She had given us appropriate information about this
project in order to make us understand more about this project.
Also a great thanks to my friends and family members who tried their best to give
their support for me, either by giving me a lot of encouragement while doing this project
or helping me to gather the data required for the project.
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References
43
Eng Nguan Hong,Lim Eng Wah,Lim Yean Ching., 2009. Focus Ace SPM Chemistry.,
Penerbitan Pelnagi Sdn. Bhd., (page 261 287)
http://www.ravensdown.co.nz/Resources/Education/Properties+of+Sulphuric+Acid.htm
http://www.britannica.com/EBchecked/topic/20940/ammonia/277712/Preparation-ofammonia
http://en.wikipedia.org/wiki/Glass
http://www.tutorvista.com/content/chemistry/chemistry-ii/metals/metalsindex.php
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