Beruflich Dokumente
Kultur Dokumente
a Department of Chemical Engineering, Ecole Polytechnique, P.O. Box 6079, Station Centre-ville, Montreal, Canada QC H3C 2A7
Unit de Catalyse et de Chimie des Matriaux Divises, Universit Catholique de Louvain, Place Croix du Sud 2/17, B-1348 Louvain la Neuve, Belgium
Received 17 February 2003; received in revised form 24 November 2003; accepted 25 November 2003
Abstract
Catalytic hydrocarbon combustion is a technologically important, but still relatively poorly understood reaction. To shed more light on
the role of various physical and chemical characteristics of the catalyst on its activity for hydrocarbon combustion, La1x Srx M1y My O3
perovskites (M and M represent transition metals) were used as a model system. Four representative compositions were prepared and fully
characterized by different methods and their activity was determined in methane and propane combustion. Oxygen desorption reflecting
oxygen mobility is mainly a function of composition, more or less independently from specific surface area (SSA). On the other hand, the
results confirm that SSA is the important factor determining the high activity. Yet, in these oxide type catalysts (perovskites) the loss of activity
due to lower SSA, resulting from aging at elevated temperatures, seems, to a large part, be compensated for by fast oxygen mobility assured
in oxygen nonstoichiometric compositions.
2003 Elsevier B.V. All rights reserved.
Keywords: Perovskite catalysts; Catalytic hydrocarbon combustion; Oxygen mobility in oxide catalysts; Oxygen desorption characteristic;
La1x Srx M1y My O3 perovskites; Methane catalytic combustion; Propane catalytic combustion
1. Introduction
Catalytic combustion of hydrocarbons, especially methane, the main component of natural gas, is recognized as
an important process allowing the reduction of noxious NOx
[17]. The key to this process is a highly efficient catalyst.
Many materials show an interesting activity, but very few
sustain operation at high temperatures. The sensitivity of the
combustion catalysts to temperature, or their thermal stability, is related to the phase stability of the active component
and the resistance to the loss of active sites by sintering.
While all materials lose their activity on exposure to high
operation temperature, the onset, rate and the degree of this
activity loss varies greatly [2,3,7]. For example, supported
noble metal-based catalysts (especially palladium oxide)
exhibit an outstanding activity for combustion initiation, but
are particularly sensitive to operation at elevated temperatures starting at about 1100 K [36]. Palladium oxide loses
0926-860X/$ see front matter 2003 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2003.11.024
168
2. Experimental
2.1. Catalyst preparation
Powders of the four La1x Sr x M1y My O3 perovskites included in this study (LSMN, LSCuF, LSNF and LSCF, compositions given in Table 1) were prepared by a new method,
which is based on reactive precursor slurry of metal hydroxides processed by spray-freezing/freeze-drying [23]. The
precursor slurry was obtained by suspending under vigorous
stirring lanthanum hydroxide paste in a solution of metal
nitrates. The fluid paste of lanthanum hydroxide was prepared by wetting pure lanthanum oxide with a solution of
strontium nitrate. All components were mixed in strictly stoichiometric ratios. The smallest amount of water necessary
to dissolve all nitrates and to give fluid, but sufficiently stable suspensions for further processing, was used. The suspension was quickly frozen by spraying or by direct pouring
in liquid nitrogen. The frozen material was then separated
from the liquid nitrogen and dried under vacuum on a commercial freeze-drier. The dry precursor mixture was crushed
when needed and calcined in air under controlled conditions,
typically 12 h at 863 K followed by 4 h at 923 K. To prepare LSCuF perovskite, iron hydroxide was first precipitated
from ferric nitrate solution by using ammonia solution and
washed to remove soluble salts. The washed precipitate was
then mixed with other components and the resulting slurry
processed as described previously [21]. This sample was additionally aged 5 h at 973 K. To prepare LSCF and LSNF,
fine powder of red iron oxide (SSA = 10 m2 /g) was used as
part (80%) of iron precursor, using ferric nitrate nanohydrate
for the remaining part. Due to the anticipated lower reactivity of the precursor mixture, the initial calcination regime
was followed by 16 h at 1135 K, to assure a complete formation of perovskite phase. Finally, these two samples were
aged 6 h at 1223 K. Alumina or magnesia crucibles were
used to hold the powders during calcination. Generally, at
least 20 g of powder was prepared in a single batch. Before
Table 1
Preparation conditions and SSA of the studied perovskites
Composition
I.D.
precursors
LSMN
LSCuF
863/12 + 900 /6
863/12 + 900/6 + 973/4
12.7
10.1
LSNF
LSCF
3.7
3.4
169
3. Results
3.1. Physical characteristics and the oxygen TPD
Based on powder XRD analysis run between 10 and
60 2, all four catalysts calcined at conditions indicated in
Table 1 were nearly pure perovskites [23]. Diffractograms
of LSCuF and LSCF showed only peaks of perovskite phase
[21,23]. Diffractograms of LSMN and LSNF showed, in addition to prominent peaks of perovskite phase, traces (less
than 5% of the peaks corresponding to perovskite phase)
of secondary intermediate phases. The SSA varied between
12.7 and 3.4 m2 /g, reflecting the conditions of the heat treatment. XPS analysis carried out on as-prepared samples indicated that only LSMN perovskite had the surface cation
population close to the anticipated bulk composition. The
surface of the three remaining samples was significantly enriched by A-site cations (Sr2+ and La3+ ) with respect to
B-site cations, and in particular by Sr2+ (Table 2). This enrichment, often reported in the literature [10,20,24], is especially important in LSNF and LSCF, the two compositions
with the high nominal strontium content. For the three iron
containing perovskites, the surface Sr2+ enrichment clearly
seems to correlate with the overall strontium concentration.
170
Table 2
XPS surface composition of the studied La1x Sr x My M1y O3 perovskites
[La + Sr]/
[M + M ]
[La]/
[La + Sr]
M /
[M + M ]
Olat /Oads
1.03
0.71
0.18
0.53
2.16
0.66
0.31
1.01
1.95
0.37
0.34
0.67
2.28
0.39
0.24
1.02
Relative intensity
Composition
LSCF
LSNF
LSMN
LSCuF
300
400
500
600
700
800
900
1000
Temperature [ K ]
Fig. 1. Traces of TPD-O2 for the four studied perovskites.
perature peaks (one before the last line of Table 3)). The
temperature of the first peak of oxygen evolution increases
in the order of LSCuF < LSMN LSNF < LSCF, following the anticipated strength of oxygen bond in the less
stable oxide of the (trivalent) B-site metal. The integrated
amounts of oxygen corresponding to a given temperature
range (ambient to 690 K and 690973 K) are also given in
Table 3. These quantities agree well with those obtained
previously for similar nonstoichiometric perovskite compositions [19,27,28]. Nevertheless, for all samples, the amount
of desorbed oxygen, regardless of the temperature range, is
more than an order of magnitude higher than that typically
observed for single transition metal oxides [10,15,18], or for
stable, oxygen stoichiometric perovskites such as LaCoO3
[24]. For example, Iwamoto et al. [18], for temperatures up
to 833 K, obtained 8.4 and 6.4 mol/g in the case of Co3 O4
and MnO2 , respectively, and 1.08 and 0.99 mol/g for CuO
and Fe2 O3 . From LaCoO3 only 6.2 mol/g desorbed below
683 K, with the total amount up to 973 K of 18.2 mol/g
[24]. There is a general tendency to relate the desorbed oxy-
Table 3
Composition and oxygen desorption characteristics of perovskites oxides
Composition
0.065
>0.100
0.17
0.17
0.17
M.W.b
238.1
233.7
225.9
225.9
228.3
12.7
10.1
3.7
3.4
10.2
O2 -TPD (Tmax , Kc )
524
513
543
578/613
585f
mol O2 /g
<690 K
>690 K
Total observed
Total calculatedd
28
75
120
80
165f
107
195
240
240
145f
135
270
360
320
310f
136
214 (374)e
376
376
372f
8.0
LSCF
90
7.0
LSNF
LSCuF
80
ln k [ mol/g s bar ]
Methane conversion [ % ]
171
LSMN
70
60
50
40
6.0
5.0
4.0
3.0
2.0
LSCF
LSNF
LSCuF
30
1.0
LSMN
reg. <823K
20
0.0
0.0010
10
0.0011
0.0012
0.0013
-1
Temperature
0
550
650
750
850
950
0.0014
-1
[K ]
1050
Temperature [ K ]
Fig. 2. Conversion of 1% methane in air over four perovskites as a
function of temperature; 0.1 g catalyst, 75 ml/min, heating 2 /min. The
points correspond to the experimental results and the lines are calculated
according to the first-order rate model using the kinetic parameters derived
from the data of Fig. 3 and given in Table 4.
Table 4
Activity in methane combustion of different perovskites
Catalyst
T50 (K)
Eapp (kJ/mol)
ln A (mol/g s bar)
LSMN
LSCuF
LSNF
LSCF
LSNCa
12.7
10.1
3.7
3.4
10.1
800
820
880
885
795
81
90
100
95
92
18.05
19.17
19.65
18.87
19.58
97
67
20
22
72
475
410
154
145
460
a
b
La0.66 Sr0.34 Ni0.3 Co0.7 O3 prepared similarly as LSMN and calcined 12 h at 863 K + 4 h at 900 K [23].
Pseudo first-order kinetic constant at 723 and 823 K, respectively.
100
LSMN
90
LSCuF
LSNF
80
Propane conversion [ % ]
172
LSCF
red-Fe2O3-cal
70
60
50
40
30
20
10
0
400
500
600
700
800
Temperature [ K ]
kp Pp ko Po0.5
5kp Pp + ko Po0.5
173
Table 5
Apparent activity in propane catalytic combustion
SSA (m2 /g)
T50 (K)
Eapp (kJ/mol)
ln A (mol/g s bar)
609
643
685
685
693
637
101
98
93
91
119
88
25.91
24.28
22.39
22.02
26.71
22.67
46
17
8
8
2
31
288
104
45
44
19
156
0.5 g, 1% propane,
LSMN
LSCuF
LSNF
LSCF
red-Fe2 O3
609
643
685
685
693
91
97
90
88
121
23.05
23.53
21.19
20.87
26.41
24.3
9.5
4.8
4.9
0.9
127
56
25
25
8
Catalyst
200 ml/min
12.7
10.1
3.7
3.4
10
a La Sr Co
0.7 0.3
0.67 Ni0.29 Fe0.04 O3 , recently prepared for some other studies and aged 8 h at 973 K in addition to initial calcination 12 h at 863 K + 4 h
at 900 K.
b Pseudo first-order kinetic constant at 550 and 600 K, respectively.
kp
(5kp Pp /ko Po0.5 ) + 1
k1 =
kp
(5 kp Pp /ko Po0.5 ) + 1
and
LSCuF
ln k1 [ mol / g s bar ]
LSNF
LSCF
red-Fe2O3
5
4
3
2
1
0
0.0012
0.0014
0.0016
-1
Temperature
0.0018
0.002
-1
[K ]
ferent. In particular, the larger difference between the activity of LSMN and LSCuF possibly reflects the higher population of surface weakly bound oxygen species suggested
by XPS (Table 2).
The comparatively low activity of red-Fe2 O3 can undoubtedly be related to a rather small population of labile oxygen available at the surface as well as low oxygen mobility
[15,18], a situation dictated by the structure of this oxide
and the strength of the FeO bond in this oxide.
4. Discussion
When examining the reaction rate data for methane combustion over the four oxygen nonstoichiometric perovskites,
one is tempted to conclude that the single important factor
determining the activity is SSA. The effect of SSA on the
activity seems particularly prominent in the case of (oxygen) nonstoichiometric transition metal based perovskites
that, due to their composition, exhibit a good activity. Such a
conclusion would seem well illustrated by Fig. 6, where we
have plotted the apparent specific kinetic constants at 823 K
as a function of SSA, including data for three different samples of La0.66 Sr0.34 Co0.2 Fe0.8 O3 (LSCF-I) prepared from
different iron precursors and aged at different conditions
[36]. In fact, a similar trend is observed also in the case of
propane combustion, although not exactly to the same extent. Of course this emphasis on the importance of SSA,
supported by numerous other data, including those added
at the bottom of Table 4, prevails in the literature for many
years. Indeed, activity in hydrocarbon combustion has for
long been perceived by many authors as directly proportional
to SSA, as such has been expressed per area. However, on
closer analysis and especially from data of propane combustion, it becomes evident that the prominence of SSA should
be considered with some nuances. First of all, the data in
Fig. 6 demonstrate, in a similar way as in the earlier work
174
600
500
400
300
LSMN
LSCuF
LSNF
LSCF
regr.
LSCF-I
regr.I
200
100
0
0
10
12
14
S S A[m2/g]
Fig. 6. The apparent first-order kinetic constant for methane combustion over different perovskites at 823 K, as a function of SSA. Dotted
line represents regression for the four perovskites of this study (LSMN,
LSCuF, LSNF and LSCF), while full line is regression for the set of
LSCF-I perovskites. Note that LSCF and LSCF-I have the same nominal
composition.
[39], that activity (kinetic constant) is not directly proportional to SSA. While SSA clearly plays a vital role [7], other
catalyst composition related characteristics, particularly the
availability of surface oxygen and its overall mobility, may
become equally or even more important, as discussed for
the case of ceria substituted lanthanum cobaltates [24] and
manganites [31]. This is particularly true for materials aged
at higher temperatures (1100 K). Our O2 -TPD results also
strongly suggested that all oxygen available in catalysts can
play some role.
Catalytic combustion of methane and other hydrocarbons corresponds to a fairly complex mechanism, involving
several reaction steps, each apparently depending on specific parameters of operation and catalyst characteristic,
or their combination. Numerous experimental data available in the literature since several decades indicate that
only noble metals and transition metal oxide based catalysts show reasonable activity, which decreases in the order
PdO Pt > (Ag) > Co3 O4 > MnO2 > NiO CuO >
Cr2 O3 Fe2 O3 [13,14] for catalysts with reasonably large
(>10 m2 /g) SSA. This order in activity seems to correlate
with the strength of the metaloxygen bond. In fact, even
ceria (CeO2 ) when properly doped with, for example, CuO
[37], or in combination with MnOx [38] or Co3 O4 [24]
exhibits an excellent combustion activity.
The apparent activity of any given material depends
strongly not only on its composition and crystal structure
but also on the surface morphology and catalyst texture.
The overall activity may be perceived as due to a combination of two main components (factors): (a) intrinsic,
which is related to the composition and the corresponding
crystalline structure and (b) extrinsic, which is primarily
related to the texture and surface morphology, as reflected
1. H3 CH + [O] [Mn + Om ]
[H3 C ] + [OH] [Mn + Om ]
2. [H3 C ] + [Mn + Om ] [M(n 1)+ Om3 CO2 ]
+ [OH2 ]
3. H2 O and CO2 desorption (slow)
4. [M(n 1)+ Ox ] + O2 [O] [Mn + Om ]
In the first activation step, the initial CH bond is broken,
most likely homolytically. The initial, typically the slowest
or controlling, step is followed by presumably faster reaction. This reaction, step 2, is apparently of spillover type, or
at least involves a movement of the methyl (alkyl) radical
leading to the reaction with additional oxygen species favorably coordinated around a strong electron acceptor Mn + .
This step leads to surface bound carbon dioxide and water.
In many cases, desorption of these products, step 3, is comparatively slow, thereby inhibiting the overall rate of catalytic combustion [29]. Although at high enough temperatures the catalytic oxidation takes place even on oxides of
poor electron acceptors, for example MgO, the selectivity
to carbon dioxides, i.e. complete oxidation, tends to be low
[7]. Thus, the presence of [Mn + Om ] seems essential for fast
and complete oxidation with carbon dioxide and water as
the only products. Knowing that over transition metal based
perovskites the oxidation of methane and other hydrocarbons leads almost exclusively to carbon dioxide and water,
even in fuel rich mixtures [29], it is reasonable to consider
the octahedral coordination and (sufficiently) fast oxygen
mobility as the critical characteristics.
The overall kinetics will also depend on the availability
of the reactive oxygen species and its coordination at the
surface, regardless of its actual nature, as expressed by the
rate of step 4, r4 . It is easy to understand that r4 should be
related to the overall oxygen mobility. This is a function of
oxygen surface exchange and bulk oxygen ion conductivity
(diffusivity). The strength of the electron acceptor may be
related to the equilibrium governing the catalyst (surface)
reoxidation:
[M(n1) + Ox ] + O2 [O][Mn+ Om ]
On the other hand, the rate of electron transfer is likely
reflected by the electronic conductivity. Depending on the
strength of the initial CH bond and consequently temperature dictating the rate of individual steps, the overall reaction
may be controlled either by the first step, or by the reoxidation step which involves oxygen dissociation. Typically, the
rate of reoxidation r4 is faster or comparable to the sum of
r1 and r2 .
It is obvious that the availability of appropriate oxygen
species and the rate of catalyst reoxidation are crucial in catalytic combustion. Although it is logical to relate the (surface) reoxidation to oxygen mobility, it is rather difficult to
assess the extent of its influence. Nevertheless, experience
has shown that above a certain temperature, in the case of
perovskites at about 650 K [20], when the oxygen mobility
becomes sufficiently fast (r4 r1 + r2 ), the rate of catalytic combustion is nearly oxygen independent. In fact, this
is typically observed in the case of methane. In contrast,
relatively facile catalytic oxidation of higher light hydrocarbons such as propane takes place at considerably lower
temperatures, at which the reoxidation (r4 ) is so slow that
it influences the combustion rate. Such a situation may be
accounted for by the Mars van Krevelen model [26] and is
apparently reflected also by data of this work (Table 5). In
view of these considerations, it is easy to understand that,
in this lower temperature region, the activity variation with
composition is typically more noticeable than at higher temperatures [9,19]. This indeed is also suggested by data in
Table 5. Propane combustion is clearly more dependent on
the characteristics related to nuances of composition, than
on SSA, in contrast to methane combustion. Inasmuch the
proposed mechanism is based on the analysis of available
data and appears highly plausible, more data might be necessary for its validation.
Overall, it is legitimate to conclude that the data of this
work serve as additional examples of the factors determining
the apparent catalyst activity in hydrocarbon combustion.
The composition of the perovskites studied in this work has
been selected in the hope to obtain highly active catalysts.
The results confirm this expectation. They also provide some
new information about the relative role of SSA and oxygen
mobility.
175
intermediate temperatures, because in oxygen nonstoichiometric perovskites this mobility is always above the minimum value to be satisfied. Nevertheless, in aged catalysts, it
is apparently a high oxygen mobility that compensates for
the negative effect of lower SSA, i.e. number of active sites.
Thus, this characteristic is very important in aged, low SSA
catalysts and should be considered when designing catalysts
for high temperature catalytic combustion.
Acknowledgements
This work was in part financed by grants from Natural Sciences and Engineering Research Council of Canada.
The authors also thank to the European Community for an
additional financial support for the research under contract
ENV4-CT97-0599.
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